Module 5
Module 5
The Proportional control action produces an output that is proportional to the current error value
e(t)e(t)e(t), which is the di erence between the desired setpoint SPSPSP and the measured process
variable PV.
𝑃 = 𝐾 𝑒(𝑡)
• 𝐾 : Proportional gain
The proportional term helps in reducing the overall error but often cannot eliminate it completely,
especially in the presence of steady-state error.
The Integral control action integrates the error over time and produces an output that is proportional to
the cumulative sum of the past errors.
𝐼 =𝐾 𝑒(𝑡)𝑑𝑡
𝐾 : Integral gain
The integral term addresses the issue of steady-state error by accumulating the error over time and
eliminating it, but it can introduce overshoot and oscillations if not tuned properly.
The Derivative control action produces an output that is proportional to the rate of change of the error.
𝑑(𝑒(𝑡))
𝐷 =𝐾
𝑑𝑡
𝐾 : Derivative gain
The derivative term predicts the future trend of the error based on its rate of change, providing a
damping e ect that helps reduce overshoot and improve system stability.
The combined PID controller is the sum of the three control actions:
𝑃𝐼𝐷 =𝑃 +𝐼 +𝐷
𝑑(𝑒(𝑡))
𝑃𝐼𝐷 = 𝐾 𝑒(𝑡) + 𝐾 𝑒(𝑡)𝑑𝑡 + 𝐾
𝑑𝑡
The overall control output is adjusted based on the proportional, integral, and derivative actions to
minimize the error and achieve the desired setpoint with optimal performance.
PID controllers are ubiquitous in industrial control systems due to their simplicity, robustness, and
effectiveness. Below are two examples of their applications:
• Working:
o The integral component corrects any accumulated errors over time, ensuring the
temperature stays at the setpoint.
• Application: In robotics and automation, precise speed control of DC motors is essential for
tasks like conveyor belt operation, robotic arm movement, and electric vehicle propulsion. A
PID controller adjusts the motor voltage to maintain the desired speed.
• Working:
o The proportional component adjusts the voltage based on the difference between the
desired speed and the actual speed.
o The integral component compensates for any long-term discrepancies between the
desired and actual speeds.
o The derivative component helps prevent sudden changes in speed, ensuring smooth
operation.
1. Compare and contrast Point-to-Point (PTP) control with continuous path control. What are
the benefits and typical applications of each?
3. Discuss the differences between open-loop and closed-loop control systems, providing
a block diagram for each.
An open loop control system is the one in which the output signal is not fed back to the input of the
system. Therefore, an open loop control system is also referred to as a non-feedback control system.
A closed loop control system is the one in which the output signal is fed-back to the input of the
system. Therefore, in a closed loop control system, the control action is a function of desired output
signal.
The following table highlights all the major differences between open loop control system and closed
loop control system –
Basis of
Open Loop Control System Closed Loop Control System
Difference
A control system in which there is no The control system in which there is a
Definition feedback path is provided is called an feedback path present is called a closed
open loop control system. loop control system.
Open loop control system is also called Closed loop control system is also called
Also called
non-feedback control system. a feedback control system.
In open loop control system, the control In closed loop control system, the
Control action action is independent of the output of control action is dependent on the output
the overall system. of the system.
Closed loop control system has
Design The design and construction of an open
comparatively complex design and
complexity loop control system is quite simple.
construction.
The main components of a closed loop
The major components of an open loop
Main control system are − Controller, plant or
control system are − controller and
Components process, feedback element and error
plant.
detector (comparator).
Open loop control system has fast The response of the closed loop control
Response response because there is no system is slow due to presence of
measurement and feedback of output. feedback.
The reliability of open loop control The closed loop control system is more
Reliability
system is less. reliable.
The accuracy of open loop control Closed loop control system is
Accuracy system depends upon the system comparatively accurate because the
calibration and therefore, may be less. feedback maintains its accuracy.
The stability of open loop control
Stability (in terms Closed loop control system is
system is more, i.e., the output of the
of output) comparatively less stable.
open loop system remains constant.
The open loop control system is not Closed loop control system is optimized
Optimization
optimized. to produce the desired output.
Open loop control system requires less Comparatively more maintenance is
Maintenance
maintenance. needed in closed loop control system.
Open loop control system is easy to The implementation of a closed loop
Implementation
implement. control system is relatively difficult.
Open loop control system is less The cost of the closed loop control
Cost
expensive. system is relatively high.
Open loop control system has more In closed loop system, the internal noise
Noise
internal noise. in the system is less.
Common practical examples of open Examples of closed loop control systems
loop control systems are − automatic include: ACs, fridge, toaster, rocket
Examples
traffic light system, automatic washing launching system, radar tracking system,
machine, immersion heater, etc. etc.
4.What are PD and PIC controllers? Explain their functioning using appropriate
expressions
Applications
• Temperature Control: Widely used in temperature regulation systems, such as thermostats,
where precise and stable control is required.
• Industrial Process Control: Commonly used in various industrial automation systems,
including pressure, flow, and level control in chemical processes.
1.Compare and contrast Point-to-Point (PTP) control with continuous path control. What
are the benefits and typical applications of each?
6.Outline the main types of control systems, providing relevant examples for each
Key Characteristics:
• No feedback mechanism.
• Simpler and less expensive.
• Less accurate due to the lack of correction for errors.
Example:
• Washing Machine: Operates based on a preset timer and sequence, without sensing the
actual cleanliness of the clothes.
• Conveyor Belt System: Moves items at a fixed speed and distance, irrespective of variations
in load or belt speed.
10. Explain how Gray coding improves accuracy compared to binary coding in encoders.
5. Elaborate on the concepts of point-to-point control and continuous path control in
robotics.
9. How can the resolution of an optical encoder be determined? Explain with a diagram.