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Trio Project Guide - WMD0136 - 20160225 Lores

Weir Minerals offers customized solutions for mineral processing projects, focusing on understanding client needs and providing high-quality equipment and services. Their Trio® range includes various crushers, screens, and modular systems designed for reliability and performance across multiple applications. The company supports projects globally, providing extensive after-sales service and training to ensure efficient operations.

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0% found this document useful (0 votes)
9 views32 pages

Trio Project Guide - WMD0136 - 20160225 Lores

Weir Minerals offers customized solutions for mineral processing projects, focusing on understanding client needs and providing high-quality equipment and services. Their Trio® range includes various crushers, screens, and modular systems designed for reliability and performance across multiple applications. The company supports projects globally, providing extensive after-sales service and training to ensure efficient operations.

Uploaded by

alfonso.tabuenca
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Minerals

Trio®
Project Collection

1
2
At Weir Minerals we
deliver customised
solutions unique to
your project. We
partner with you to
understand your working
environment, capacity,
product gradation and
investment scale needs.
Globally renowned for our engineering
expertise and high quality material
processing capabilities, our total
solutions encompass everything from
one-on-one consultations and machine
model selection, to operating system
simulation and on-site layout drawings.
We offer a complete after-sales service
to deliver high performance, world-
class solutions.

3
Designed to maximise process performance and built for extra-long
service life, our entire Trio® range is backed by our Weir Minerals
Services network, operating in over 70 countries across the globe.

Products You Can Trust Outstanding Performance


At Weir Minerals, our reputation for Trio® gyratory crushers, jaw crushers
quality engineering and exceptional and horizontal shaft impact crushers
service is second-to-none. are among the highest capacity primary
crushers available in the market. Our
Combining decades of experience
Trio® APS series impact crushers and
with innovative designs and the
TC series cone crushers are high
highest quality materials, our Trio®
performance secondary and tertiary
equipment leads the industry in terms
crushers, and our vertical impact
of reliability, productivity, ease of
crushers are ideal for tertiary and extra-
operation and maintenance.
fine quaternary crushing.
Our products include an extensive
All Trio® crushers can be widely applied
array of crushing, screening, washing,
to mining, aggregate and recycling
and materials handling equipment
applications. Combined with our
that can be economically delivered in
heavy-duty vibrating screens and
standard shipping containers anywhere
material handling equipment, they
in the world.
can be configured to produce multiple
specification products in open or close
circuit operations.

4
Customised Solutions
Our Trio® equipment designs can be
configured to achieve the best possible
results for each and every application.
Our optimised solutions include machine
model selection, operating system
simulation, and on-site layout drawings.

High Value Modularity Global Service and Support


We offer unrivalled experience and Across the globe, Weir Minerals
expertise in modular plant design. All provides unsurpassed service and
Trio® feeders, crushers, screens and support for your Trio® equipment.
washers can be configured into our Whether you order a complete system,
semi-portable or stationary modular single machine or spares, our skilled
structures, creating extra value by service teams make Weir Minerals
lowering construction, installation and a valued partner in the mining and
shipment costs. aggregate industries. We also provide
professional on-site training for your
personnel to ensure smooth, safe
and efficient plant operations and
maintenance, creating value for you
from day one.

5
Sand and Aggregate Solutions
Trio® Project Capabilities

6
Sand and Aggregate Solutions
Trio® Project Capabilities

PROJECT

01 FOCUS

Aggregate Plant
North America
Greenfield Site

Fact File
Snapshot: A major civil engineering
contractor relied on our customised solutions
and experienced engineers to meet their
project requirements of almost doubling the
size of an existing dam in a remote location.
With balanced mass flow calculations
in place, our customer selected a Trio®
modular three stage crushing and screening
plant for their project.
Products supplied: Trio® modular crushing
plant and conveor system including Trio®
TV vertical shaft impactor and Trio® TTH
horizontal screen.
Capacity: 1,100 mtph.

7
Sand and Aggregate Solutions
Trio® Project Capabilities

Fact File
Snapshot: A large quarry operator needed
to commence production quickly and keep
their crushers full with a consistent material
flow to maintain maximum efficiency.
We supplied pre-engineered modules for the
crushers, screens and surge bins that were
shipped in standard containers and assembled
on-site with bolted connections.
Products supplied: A range of Trio®
equipment including: TF6424 VGF feeder,
TIOSP6162 scalping screen, CT4763 jaw
crusher, 3 sets TC66 cone crushers, 2 sets TV95
rock on rock VSI crushers, 6 sets TIO8243 sizing
screens and 8 sets EF pan feeders.
Capacity: 500 mtph.

PROJECT

02 FOCUS

Aggregate Plant
Sultanate of Oman,
Middle East
Greenfield Site

8
PROJECT

03 FOCUS

Aggregate Plant
Costa Rica
Greenfield Site

Fact File
Snapshot: Our customer required a complete
primary, secondary and tertiary plant that
could be readily installed and commissioned
in the field within a short lead time.
We successfully designed a complete
solution that was pre-assembled in our
manufacturing facilities prior to shipping.
Products supplied: A range of Trio®
equipment including: modular TF feeder, CT
jaw crusher, 2x TIO inclined screens, TC36
cone crusher, and 12 x conveyors.
Capacity: 250 mtph.

9
Sand and Aggregate Solutions
Trio® Project Capabilities

Fact File
Snapshot: A joint venture operation
required a concrete quarry with a customised
modular plant to produce product with
tighter size and shape specification.
Working in collaboration with a leading UK
engineering design firm, a complete modular
solution, including an electrical motor control
centre, was manufactured to the precise
customer specifications.
Products supplied: A range of Trio®
equipment including: TF6424 VGF feeder,
TIOSP6162 scalping screen, CT4763 jaw
crusher, 3 sets TC66 cone crushers, 2 sets TV95
rock on rock VSI crushers, 6 sets TIO8243 sizing
screens and 8 sets EF pan feeders.
Capacity: 500 mtph.

PROJECT

04 FOCUS

Aggregate Plant
China
Greenfield Site

10
PROJECT

05 FOCUS

Aggregate Plant
Kenya, Africa
Greenfield Site

Fact File
Snapshot: Our customer required a complete
primary, secondary and tertiary plant that
could be readily installed and commissioned
in the field within a short lead time.
We successfully designed a complete
solution that was pre-assembled in our
manufacturing facilities prior to shipping.
Products supplied: A range of Trio®
equipment including: TF grizzly feeder, CT jaw
crusher, TC cone crusher, conveyor, and TIO
inclined screen.
Capacity: 500 mtph.

11
Sand and Aggregate Solutions
Trio® Project Capabilities

Fact File
Snapshot: To meet growing demand, our
customer required a customised plant
featuring low operating costs and the
flexibility to make varying sized aggregates.
We designed a track mounted crusher and
transfer conveyors that eliminated the need
for haul trucks, while the surge-pile allowed
the primary and secondary plants to operate
independently.
Products supplied: A range of Trio®
equipment including: MJT3254 track
mounted jaw, grasshopper transfer
conveyors to surge pile, EF pan feeders,
TIHSP4102 scalping screen, TC51 cone
crusher, TIO6163 inclined screen, conveyors,
and an electrical motor control center.
Capacity: 600 mtph.

PROJECT

06 FOCUS

Aggregate Plant
Kenya, Africa
Greenfield Site

12
PROJECT

07 FOCUS

Aggregate Plant
North China
Greenfield Site

Fact File
Snapshot: One of the largest aggregate
manufacturers in northern China needed to set
up a new plant to produce concrete grade sand
and aggregate with dry separation technology.
We exceeded the customer’s expectations
and designed a sophisticated dolomite
processing plant that was able to meet both
the high production requirements and tough
quality control specifications.
Products supplied: A range of Trio®
equipment including: TTH horizontal screen,
and transfer and feeder conveyor.
Capacity: 600 mtph.

13
Sand and Aggregate Solutions
Trio® Project Capabilities

Fact File
Snapshot: Our customer required a complete
primary, secondary and tertiary plant that
could be readily installed and commissioned
in the field within a short lead time.
We successfully designed a complete
solution that was pre-assembled in our
manufacturing facilities prior to shipping.
Products supplied: A range of Trio®
equipment including: portable primary jaw,
secondary cone, tertiary VSI, and screens
and conveyors.
Capacity: 300 mtph.

PROJECT

08 FOCUS

Aggregate Plant
Kenya, Africa
Greenfield Site

14
PROJECT

09 FOCUS

Aggregate Plant
Uganda, Africa
Greenfield Site

Fact File
Snapshot: Our customer needed
a manufactured sand plant with clean
finished products, using air
classification rather than water.
We designed a complete solution that was
pre-assembled in our manufacturing facilities
prior to shipping.
Products supplied: A range of Trio®
equipment including: TF grizzly feeder, TIO
inclined screen, and TV vertical shaft impactor.
Capacity: 500 mtph.

15
Sand and Aggregate Solutions
Trio® Project Capabilities

Fact File
Snapshot: When looking to increase
productivity, our customer needed to be
sure that our products could deliver the
very specific washed sand specification
and tonnage required.
Our successful pilot program, and our
unwavering local service and support, were just
some of the reasons why we won this contract
to supply a complete sand plant, including
structures and conveyors.
Products supplied: A range of Trio®
equipment including: primary truck dump
feed bin with TF grizzly feeder to scalp off
oversize, TC cone crushers, 2x EF pan feeders,
and 2x twin TTSW fine material washers.
Capacity: 1,000 mtph.

PROJECT

10 FOCUS

Sand Making Project


Australia
Greenfield Site

16
PROJECT

11 FOCUS

Aggregate Plant
Indonesia
Greenfield Site

Fact File
Snapshot: Our customer required a complete
primary, secondary and tertiary plant that
could be readily installed and commissioned
in the field within a short lead time.
We successfully designed a complete
solution that was pre-assembled in our
manufacturing facilities prior to shipping.
Products supplied: A range of Trio®
equipment including: TV vertical shaft
impactor, TIO inclined screen, and APS
horizontal shaft impactor.
Capacity: 500 mtph.

17
18
Mining Solutions
Trio® Project Capabilities

PROJECT

12 FOCUS

Conveyor Project
North America
Brownfield Site

Fact File
Snapshot: A major minerals producer
relied on our extensive product range and
experienced engineers to develop the entire
conveyor system for its new production line.
We developed highly innovative and
cost effective solutions for the design,
engineering, fabrication, shipping,
installation and documentation of this
extensive conveyor system.
Products supplied: Nine Trio® conveyors.
Capacity: Total length: 1,328m (4,319 feet).

19
Mining Solutions
Trio® Project Capabilities

Fact File
Snapshot: In the remote, hostile environment
of Mongolia, an iron ore producer relied on
us to get their new project up and running.
A complete plant solution included
the combination of many Trio® modular
machines that were manufactured,
pre-assembled and shipped for fast
and cost efficient onsite assembly.
Products supplied: A range of Trio® equipment
including: TF5220 grizzly feeder, CT3254 jaw
crusher, EF6006 pan feeder, TTH series oval
vibrating screen, TC66 cone crusher, and
TV95 ROR vertical mill for mining.
Capacity: 750 mtph.

PROJECT

13 FOCUS

Iron Ore Mine


Mongolia, East Asia
Greenfield Site

20
PROJECT

14 FOCUS

Gold Ore Mine


Mexico
Greenfield Site

Fact File
Snapshot: Using pre-engineered modules,
and our unmatched plant development
timelines, we completed this entire
project, from conception to commission,
within record time for one of our major
mining customers.
Products supplied: A range of Trio®
equipment including: 1 set of jaw crusher
wheel portable plants, 2 sets of TIO 7202
inclined screen wheel portable plant,
and 2 sets of TC66 cone crusher wheel
portable plants.
Capacity: 750 mtph.

21
Mining Solutions
Trio® Project Capabilities

Fact File
Snapshot: Our customer needed additional
equipment to efficiently increase productivity,
while minimising plant down time.
We designed a complete solution to deliver
finer material processing capability, additional
stockpile storage capacity to meet increasing
output, and the ability to keep the milling
circuit running while maintenance occurred.
Products supplied: A range of Trio® equipment
including: Trio® TC cone crusher, Trio® stockpiler
conveyor, and Trio® TIH inclined screen.
Capacity: 500 mtph.

PROJECT

15 FOCUS

Copper & Zinc Ore Mine


Australia
Brownfield Site

22
PROJECT

16 FOCUS

Copper Mine
North China
Brownfield Site

Fact File
Snapshot: Our customer required cone
crushers to increase production capacity
from less than 1,000 mtph to 1,800 mtph.
We communicated closely with our
customer, and undertook detailed on-site
research, to design a solution that used less
power and delivered a longer wear life.
Products supplied: A range of Trio®
equipment including: 1 set of TAF 2412,
1 set of CT6080, 5 sets of TC84 cone
crushers and 5 sets of TTH8202 screens.
Capacity: 1,800 mtph.

23
Mining Solutions
Trio® Project Capabilities

Fact File
Snapshot: Our customer required a
highly customised, portable track plant to
deliver a specific size of crushed material.
We designed bespoke feed and
crushing units to precisely deliver their
unique processing requirements.
Products supplied: A range of Trio® equipment
including: track mobile workstation, track mobile
conveyor, and primary feeding workstation.
Capacity: 500 mtph.

PROJECT

17 FOCUS

Portable Plant
North America
Greenfield Site

24
PROJECT

18 FOCUS

Zinc Ore Mine


Canada
Green Field Site
Greenfield Site

Fact File
Snapshot: Our customer needed crushing,
screening and conveyor solutions
heavy duty enough to cope with the
harsh weather conditions of the site
(temperatures of -51°C to 26°C, heavy snow
and strong wings).
We engineered special materials and
mechanical structures to suit the hostile
environment and to combat extreme
conveyor contraction.
Products supplied: A range of Trio®
equipment including: CT 3042 jaw crusher,
TIO7202 inclined screen, and TC51
cone crusher.
Capacity: 250 mtph.

25
Mining Solutions
Trio® Project Capabilities

Fact File
Snapshot: Our customer required a plant
upgrade, plus a two-stage crushing circuit to
maximise productivity in the extra crushing
stages. They needed equipment that could
be totally relied upon in the extreme weather
conditions and high altitude of their site.
Our collaborative approach, and willingness to
overcome challenges, delivered a customised
solution that value-added to the mine.
Products supplied: A range of Trio®
equipment including: 2 sets of TF5220 grizzly
feeders, 2 sets of CT3254 jaw crushers, 4 sets of
TIO7202 inclined screens (circular motion),
and 4 sets of TC66 cone crushers.
Capacity: 1,500 mtph.

PROJECT

19 FOCUS

Copper Ore Mine


Chile
Brownfield Site

26
PROJECT

20 FOCUS

Iron Ore Mine


North China
Brownfield Site

Fact File
Snapshot: Our customer needed a solution to
increase capacity and lower production costs.
Working closely with our customer to fully
understand their requirements, we were able
to design and quickly deliver a customised
solution that increased capacity at a lower
total ownership cost.
Products supplied: A range of Trio®
equipment including: 4 sets of TC5 cone
crusher, 2 sets of TV95 ROS vertical shaft
impactor, and TTH horizontal screen.
Capacity: 1,200 mtph.

27
Mining Solutions
Trio® Project Capabilities

Fact File
Snapshot: Extreme weather conditions
posed a difficult challenge for this site. Located
nearly 4,000 m above sea level, and regularly
reaching -40°C, our customer needed the
plant to reliably operate 24/7.
We designed a modular plant,
featuring our heavy duty equipment, that
was pre-assembled allowing for rapid on-site
installation and operation.
Products supplied: A range of Trio®
equipment including: CT4763 jaw crusher,
3 x TC84 cone crushers, TTH screens,
structures, hoppers and conveyors.
Capacity: 750 mtph.

PROJECT

21 FOCUS

Iron Ore Mine


China
Greenfield Site

28
PROJECT

22 FOCUS

Iron Ore Mine


China
Greenfield Site

Fact File
Snapshot: To expand mine production,
our customer needed additional primary
crushing equipment installed within a very
short lead time.
We provided four large jaw crushers and
feeders to match the customer’s production
demands within the required timeframe.
Products supplied: A range of Trio®
equipment including: 4 sets of Trio® CT6080
- one of the largest jaw crushers available
on the market.
Capacity: 3,000 mtph.

29
Mining Solutions
Trio® Project Capabilities

Fact File
Snapshot: Our customer required a
complete iron ore processing plant
built to local standards.
We collaborated with our customer and local
design consultants to deliver a total solution
that included consultation, machine model
selection and on-site layout drawings.
Products supplied: A range of Trio® equipment
including: AF apron feeder, TV95 VSI crusher,
banana screens, structures, and conveyors.
Capacity: 600 mtph

PROJECT

23 FOCUS

Iron Ore Mine


Australia
Greenfield Site

30
31
Minerals

www.global.weir
[email protected]

Copyright ©. All rights reserved. TRIO and the TRIO logo are trademarks and/or registered trademarks of Trio Engineered Products, Inc. and Trio China Limited; WEIR and the WEIR logo are trademarks and/or registered trademarks of
Weir Engineering Services Ltd. Certain features of, or manufacturing processes for, some of the products featured in this publication are protected worldwide by patents pending and registered.
WMD0136/201602

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