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Facet Industrial Applications 20230915LTR

The document provides a comprehensive overview of Facet's industrial filtration products, including liquid filtration, liquid/liquid separation, and adsorptive filtration systems. It details various filter cartridge series, their specifications, applications, and performance characteristics, emphasizing the importance of selecting the right filter media for effective solid removal. Additionally, it outlines the cost considerations associated with filtration and highlights the company's commitment to quality and innovation in filtration technology.

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gugpepe Valmir
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© © All Rights Reserved
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0% found this document useful (0 votes)
19 views100 pages

Facet Industrial Applications 20230915LTR

The document provides a comprehensive overview of Facet's industrial filtration products, including liquid filtration, liquid/liquid separation, and adsorptive filtration systems. It details various filter cartridge series, their specifications, applications, and performance characteristics, emphasizing the importance of selecting the right filter media for effective solid removal. Additionally, it outlines the cost considerations associated with filtration and highlights the company's commitment to quality and innovation in filtration technology.

Uploaded by

gugpepe Valmir
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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FACET

INDUSTRIAL
APPLICATIONS
Making the world safer, healthier and more productive®
General Industrial Products Index
TABLE OF CONTENTS

Section 1 - Liquid Filtration Section 4 - Adsorptive Filtration


Liquid Filtration - General Description Clay Treater Cartridges

M Series - High Efficiency Pleated Paper Filter Cartridges Clay Treater Cartridges - Mounting Arrangements

CIF Series - High Efficiency Pleated Paper Coreless Filter F Series - Clay Treater Housings
Cartridges

CIF Series - Center Tube Kit - Installation Instructions Section 5 - Air / Gas Separation
FI Series - Filter Cartridges Air / Gas Filtration and Separation - General Description

FI3739 Series - Filter Cartridges AGB Series - Air / Gas Coalescer and Separator
Cartridges
FIS Series - Filter Cartridges
3AGB Series - Air / Gas Vertical Housings
MM Series - Screen Wrapped Filter Cartridges
Air/Gas Filtration and Separation Application Information
M Series - Filter Housings

Liquid Filtration Application Information Section 6 - All Purpose Housings


21 Series & 22 Series Housings
Section 2 - Liquid / Liquid Separation 21 Series Cartridges
Liquid / Liquid Separation - General Description
22 Series Cartridges
Coalescer and Separator Cartridges - General Description
SuperFlex™ Housings
Coalescer Cartridges - General Information
SuperFlex™ Cartridges
Industrial Coalescer Cartridges

EB Series - Oil Water Cartridges Section 7 - Miscellaneous Parts &


CC-U5-2DP - Aromatic Coalescer Cartridges Accessories
Screw Base Adapter
Industrial Separator Cartridges
Standard Cartridge Mounting Hardware
Single-Stage Repack Coalescers
Cartridge Torque Recommendations
VCS Series - Two-Stage Vertical Coalescer Separator
Housings Cleaning Procedures - Teflon® Screen and Synthetic
Separator Cartridges
HP Series - Single-Stage Coalescer Housings
Frequently Asked Technical Questions
CKS Series - Conversion Kits

Liquid/Liquid Separation Application Information

Section 3 - Absorptive Filtration


Go-No-Go® Absorptive Cartridges

FIWA Series - Absorptive Cartridges


Liquid Filtration
General Description

Definition
Liquid filtration is the removal of solids from liquids by Replaceable cartridge-type filters have wide usage
flowing the contaminated liquid through a filter media and can be used in most any application. The two
that will retain the solids and allow only clean product to most important factors to consider when determining
pass through. whether to use a replaceable cartridge type filters are the
concentration of the solids to be retained by the filter and
Filtration Function the required degree of filtration.
Using a surface filter medium to remove a volume of solids
from a liquid requires that the medium should contain Cost Of Filtration
uniform pores smaller than the smallest particle to be One realistic method of determining the “true cost” of
removed. It should also be strong enough and possess filtration is the cost per pound of solids removed from a
sufficient area to hold the required volume of solids. liquid. The four factors that make up this “true cost” are:
If a depth-type medium is used, the medium must
contain an infinite number of small, irregular, continuous 1. Cost of media (cartridges)
passages which give the solids a tortuous path to travel 2. Cost of service parts (gaskets, etc.)
through. A depth medium of proper density will stop 3. Cost of maintenance labor
essentially all solids above a specified size. 4. Cost of downtime to service or maintain (value of
The medium selected must withstand the manufacturer’s lost production)
required maximum allowable pressure drop and provide
a margin of safety to cover both inadequate maintenance By totaling these four factors, determine a unit base
and line pressure surges commonly found in systems as a as cost per pound, per gallon, per barrel, per year,
result of stops and starts. Facet uses both types of media etc. Although the cost of new equipment may vary, the
in its product range. “true cost” to the user is based on a cost per pound of
solids removed. However, the achievement of a specific
General Applications standard of quality cannot be measured by cost alone
• Removing solids that may damage the aesthetic and this is the true value of a filter.
appearance of a product. Example: Solids in paint,
bleach, liquid soaps, vinegar, plastic resin for use in Capabilities
plastic extrusion products. Today, more than ever, quality-conscious customers
• Removing solids which could affect chemical expect, and efficient plant operations dictate, the
reaction of a product. Example: Catalyst fine in a removal of solid contaminants from liquid products or
refining process. processes. Filtration of particles too small for the eye
• Removing solids that could damage operating to detect is essential to protect and improve quality,
equipment. Example: Abrasive contaminant in assure customer acceptance, prevent malfunctioning of
hydraulic and lubricating oils. equipment and reduce wear on machinery.
• Removing solids that could affect a finished
production item. Example: Contaminant in grinding Facet filtration equipment has been designed for easy
and cutting oil of production equipment. maintenance. The many easy service features reduce
• Removing solids that could in some way affect the downtime and labor cost in maintaining equipment.
health of operating personnel. Example: Radioactive These costs are important in evaluating both initial and
waste in primary coolant system on boiling water future operational expenses.
reactors and clean-up water in water reactor system.
With more than 75 years of constant research, product
Proper Selection Of Filters development and quality controlled production, Facet
Selection of media and vessel design determine the filter offers you maximum dependability, quality, innovative
flow rate, dirt holding capacity, particle-size removal in engineering and service.
one pass, overall cost of operation and initial investment.

www.facetfiltration.com Industrial Applications


M Series High Efficiency
Pleated Paper Filter Cartridges

Benefits
• Higher efficiency and longer service life = lower
operating costs
• High efficiency cartridge provides superior solids
holding capacity
• New spirally wound core reduces cartridge weight
resulting in lower freight costs
• All metal components are epoxy powder coated to
protect against corrosion
• Gaskets are Buna-N -other materials available upon
request
• Available in both self-centering rod mount and screw
base
• Available in numerous micron ratings: 0.5, 1, 2, 5, 10,
15, 25, 40, and 75
• Flow direction: Outside to In
• Design collapse pressure: 75 psid (5.17 bar)
Facet M Series high efficiency pleated paper filter • Initial differential pressure: 2 psi (0.14 bar) or less
cartridges are designed to effectively remove solid
contaminants such as rust, dirt, scale, granular and Applications
other types of solids. These cartridges known as • Fuels
the MP Series high efficiency filter cartridges are • Rolling Oils
constructed to meet the demanding requirements of the • Insulating Oils
industrial filter market. • Paints
• Liquid Plastics
Media with high efficiencies throughout the life of the • Waxes
cartridges are available in ratings of 0.5 to 75 microns. • Lube Oils
The filtration of potable liquids is not recommended • Coolants
with this series of filter cartridges. • Varnishes
• Base Oils
Facet also offers a MPM Series multimedia, pleated • Solvents (Stoddard Based)
extended area, depth filter cartridge for removing • Petroleum Based and Synthetic Hydraulic Fluids
colloidal, slimy, or sludge type solids, as well as
extremely fine solids, from process streams. They
are available in 0.5, 1, and 2 micron ratings. The
combination of multimedia pleated paper fiberglass
sheets provides a unique depth filter with a large
surface area.

Our pleated paper filter media is made from a variety


of natural and synthetic fibers. The fibers are bonded
using various resins to provide excellent filtration and
solids holding characteristics.

www.facetfiltration.com Industrial Applications


M Series High Efficiency
Pleated Paper Filter Cartridges

PERFORMANCE SPECIFICATION FILTER SIZES AND DIMENSIONS


NOMINAL REMOVAL MICRON DIMENSIONS
SERIES
0.5 1 2 5 10 15 25 40 75 SERIES OD ID LENGTH
MPM • • • in mm in mm in mm
MP • • • • • • • • • MPMµL 6 152 3½ 89 14 ½ 370
MPµ 6 152 3½ 89 14 ½ 370
MATERIALS MPµL 6 152 3½ 89 14 ½ 370
Filter media options: MPMµLX2 6 152 3½ 89 28 ¾ 730

0.5 - 2 µm: Multimedia Pleated paper & Fiberglass MPµX2 6 152 3½ 89 28 ¾ 730

5 - 75 µm: Resin Impregnated Pleated Paper MPµLX2 6 152 3½ 89 28 ¾ 730


MPMµLX3 6 152 3½ 89 43 ¼ 1090
Gasket Materials:
MPµX3 6 152 3½ 89 43 ¼ 1090
Standard: Buna-N
MPµLX3 6 152 3½ 89 43 ¼ 1090
Optional: Other materials available upon request
MPMµLX4 6 152 3½ 89 57 ¾ 1465
Components:
Center Core: Epoxy Powder Coated Spiral Wound Steel
µ = Micron Rating
End caps: Epoxy Powder Coated Steel
Outer Body: Perforated Oil Board Note: The dimensions are nominal. These are standard sizes. Many other sizes
and combinations are available. Please call us for special sizes.
Adhesives: Thermoset PVC

TEMPERATURE / COMPATIBILITY GUIDE


MAXIMUM PETROLEUM AQUEOUS
MEDIA pH RANGE CHEMICALS
TEMPERATURE PRODUCTS SOLUTIONS
Multimedia 240 ºF 5-9 Excellent Good Fair
Pleated Paper 240 ºF 5-9 Excellent Good Fair

CARTRIDGE ORDERING INFORMATION


MICRON
SERIES OUTER BODY DESCRIPTION LENGTH SPECIAL FEATURES
RATING
MPM 0.5 L X2
MP 5 X3 SB
0.5, 1, 2, 5, 10, L = Outer Body No designation = 14 ½” SB = Screw Base
15, 25, 40, 75 No designation = No outer body X2 = 28 ¾” V = Viton Gasket
X3 = 43 ¼” J = Non Asbestos Gasket
X4 = 57 ¾” N = Neoprene Gasket

Industrial Applications www.facetfiltration.com


M Series High Efficiency
Pleated Paper Filter Cartridges

MP SERIES
SINGLE-LENGTH (14 ½”) CARTRIDGE FLOW RATES AND EFFECTIVE FILTRATION SURFACE AREA
Micron 0.5 1 2 5 10 15 25 40 75
Viscosity Flow ∆P Flow ∆P Flow ∆P Flow ∆P Flow ∆P Flow ∆P Flow ∆P Flow ∆P Flow ∆P
ssu cs gpm psi gpm psi gpm psi gpm psi gpm psi gpm psi gpm psi gpm psi gpm psi
29 1 66 .50 66 .36 66 .28 66 .13 66 .08 66 .04 66 .03 66 .02 66 .01
32 2 66 1.0 66 .73 66 .57 66 .26 66 .18 66 .09 66 .06 66 .04 66 .02
36 3 66 1.5 66 1.1 66 .86 66 .40 66 .27 66 .14 66 .09 66 .07 66 .04
43 5 52 2.0 66 1.8 66 1.4 66 .66 66 .45 66 .23 66 .15 66 .11 66 .07
52 8 32 2.0 45 2.0 57 2.0 66 1.1 66 .73 66 .37 66 .23 66 .18 66 .11
58 10 26 2.0 36 2.0 46 2.0 66 1.3 66 .89 66 .47 66 .29 66 .22 66 .13
98 20 13 2.0 18 2.0 23 2.0 50 2.0 58 1.4 66 .93 66 .58 66 .44 66 .26
140 30 8 2.0 12 2.0 15 2.0 33 2.0 50 1.7 66 1.4 66 .87 66 .66 66 .40
190 40 6 2.0 9 2.0 11 2.0 25 2.0 45 2.0 66 1.9 66 1.2 66 .88 66 .53
230 50 5 2.0 7 2.0 9 2.0 20 2.0 38 2.0 56 2.0 66 1.4 66 1.1 66 .66
342 75 3 2.0 5 2.0 6 2.0 13 2.0 25 2.0 38 2.0 60 2.0 66 1.6 66 1.0
455 100 2 2.0 3 2.0 4 2.0 10 2.0 17 2.0 28 2.0 45 2.0 60 2.0 66 1.3
910 200 1 2.0 2 2.0 2 2.0 5 2.0 8 2.0 14 2.0 22 2.0 30 2.0 50 2.0
1365 300 0.9 2.0 1 2.0 1 2.0 3 2.0 6 2.0 9 2.0 15 2.0 20 2.0 33 2.0
1818 400 0.6 2.0 0.9 2.0 1 2.0 2 2.0 4 2.0 7 2.0 11 2.0 15 2.0 25 2.0
2273 500 0.5 2.0 0.7 2.0 0.9 2.0 2 2.0 3 2.0 5 2.0 9 2.0 12 2.0 20 2.0
Surface
Area 8.6 20.2 23.1 23.1 23.1 23.1 23.1 23.1 23.1
Square feet

To determine the double, triple and quadruple-length cartridge flow rates or surface areas, multiply the single-length result by 2, 3 or 4 respectively.

MPM SERIES FLOW RATES


Model MPM0.5 MPM2
Micron 0.5 2
Viscosity Flow ∆P Flow ∆P
ssu cs gpm psi gpm psi
29 1 66 1.4 66 .73
32 2 47 2.0 66 1.4
36 3 31 2.0 60 2.0
43 5 19 2.0 36 2.0
52 8 12 2.0 23 2.0
58 10 9 2.0 18 2.0
98 20 5 2.0 9 2.0
140 30 3 2.0 6 2.0
190 40 2 2.0 5 2.0
230 50 2 2.0 4 2.0
342 75 1 2.0 2 2.0
455 100 0.9 2.0 2 2.0
910 200 0.5 2.0 0.9 2.0
1365 300 0.3 2.0 0.6 2.0
1818 400 0.2 2.0 0.4 2.0
2273 500 0.2 2.0 0.3 2.0

Flow rates are expressed in US Gallons per Minute (GPM).


GPM x 3.785 = Liters per Minute (LPM)

Differential pressure is listed in Pound per Square Inch (PSI).


PSI x .07 = Kilograms per Centimeter Squared (kg/cm²).

www.facetfiltration.com Industrial Applications


CIF Series High Efficiency
Pleated Paper Coreless Filter Cartridges

Benefits
• Crushable-can reduce your disposal volume by
approximately 80%
• No metal components
• Flow rates same as “M” Series
• Incinerable-check your local regulations
• Cartridge alignment is executed at top of center
tube-easier, quicker
• Lightweight-contributes to reducing change out time
• Same performance and efficiency as M Series high
efficiency pleated paper filter cartridges
• Nominal micron: 0.5, 1, 2, 5, 10, 15, 25
• Gaskets are Buna-N -other materials available upon
request

The patented Facet CIF Series high efficiency coreless Applications


pleated paper filter cartridges are designed to • Gasoline
effectively remove solid contaminants. The filtration of • Diesel
potable liquids is not recommended with this series of • Coolants
filter cartridges. • Jet Fuel
• Kerosene
These cartridges are constructed to meet the demanding • AV-gas
requirements of the industrial filter market. Media with high • Rolling Oils
efficiency throughout the life of the cartridge is available • Lube Oils
in ratings of 0.5 to 25 microns. We recommend replacing • Chemicals and Solvents
cartridges when the differential pressure reaches 15 psi.
Effective life above 15 psid is minimal.

To use the CIF Series cartridge requires the one time


installation of either a single, double, triple, or quadruple
length center tube kit:
• CIF1KIT
• CIF2KIT
• CIF3KIT
• CIF4KIT

Each kit contains all necessary hardware and


components required to convert any housing fitted for
6” (152 mm) OD × 3½” (89 mm) ID cartridges.

www.facetfiltration.com Industrial Applications


CIF Series High Efficiency
Pleated Paper Coreless Filter Cartridges

PERFORMANCE SPECIFICATION FILTER SIZES AND DIMENSIONS


NOMINAL REMOVAL MICRON DIMENSIONS
SERIES
0.5 1 2 5 10 15 25 SERIES OD ID LENGTH
CIF • • • • • • • in mm in mm in mm
CIF0.5L 6 152 3½ 89 14 ½ 370
CIF0.5LX2 6 152 3½ 89 28 ¾ 730
MATERIALS CIF0.5LX3 6 152 3½ 89 43 ¼ 1090
Filter media options: CIF0.5LX4 6 152 3½ 89 57 ¾ 1465

0.5 - 25 µm: High Efficiency Pleated Paper CIF1L 6 152 3½ 89 14 ½ 370

Gasket Materials: CIF1LX2 6 152 3½ 89 28 ¾ 730


CIF1LX3 6 152 3½ 89 43 ¼ 1090
Standard: Buna-N
CIF1LX4 6 152 3½ 89 57 ¾ 1465
Components:
CIF2L 6 152 3½ 89 14 ½ 370
Center Core: None
CIF2LX2 6 152 3½ 89 28 ¾ 730
End caps: Engineered Plastics
CIF2LX3 6 152 3½ 89 43 ¼ 1090
Outer Body: Perforated Oil Board
CIF2LX4 6 152 3½ 89 57 ¾ 1465
Adhesives: Urethane CIF5L 6 152 3½ 89 14 ½ 370
CIF5LX2 6 152 3½ 89 28 ¾ 730
CIF5LX3 6 152 3½ 89 43 ¼ 1090
CIF5LX4 6 152 3½ 89 57 ¾ 1465
CIF10L 6 152 3½ 89 14 ½ 370
CIF10LX2 6 152 3½ 89 28 ¾ 730
CIF10LX3 6 152 3½ 89 43 ¼ 1090
CIF10LX4 6 152 3½ 89 57 ¾ 1465
CIF25L 6 152 3½ 89 14 ½ 370
CIF25LX2 6 152 3½ 89 28 ¾ 730
CIF25LX3 6 152 3½ 89 43 ¼ 1090

Note: The dimensions are nominal. These are standard sizes. Many other sizes
and combinations are available. Please call us for special sizes.

TEMPERATURE / COMPATIBILITY GUIDE


MAXIMUM PETROLEUM AQUEOUS
MEDIA pH RANGE CHEMICALS
TEMPERATURE PRODUCTS SOLUTIONS
Pleated Paper 240 ºF 5-9 Excellent Good Fair

CARTRIDGE ORDERING INFORMATION


SERIES MICRON RATING OUTER BODY LENGTH SPECIAL FEATURES
CIF 0.5 L X3
0.5, 1, 2, 5, 10, L = Outer Body No designation = 14 ½” J = Non Asbestos Gasket
15, 25 No designation = No outer body X2 = 28 ¾” N = Neoprene Gasket
X3 = 43 ¼” V = Viton Gasket
X4 = 57 ¾”

Industrial Applications www.facetfiltration.com


CIF Series
Center Tube Kit
INSTALLATION INSTRUCTIONS
6 1 11
10
7 9
3

Installation Instructions 5
To install the CIF Center Tube:
1- Remove existing filter cartridge. NOTE: Leave center
rod in position.
2- Identify bottom of center tube. Only the top of center
Existing Cartridge Adaptor
tube will accept top adaptor (3). Center Rod and Hex Nut
3- Place center tube assembly with the bottom guide
(5) down making sure it is properly aligned on the PARTS FOR ASSEMBLY
existing cartridge adaptor.
4- For kit numbers CIF2, CIF3 and CIF4, be sure to Quantity
properly align centering guide (4) over center rod. Part CIF1KIT CIF2KIT CIF3KIT CIF4KIT
Item Description
Numbers for 14½” for 28¼” for 44” for 57”
5- Slide top adaptor (3) over center rod and secure in cartridge cartridge cartridge cartridge
center tube using jam nut (6) (thinner of two nuts). 1 606443
Hex nut 1∕2" -
1 1 1 1
Tighten to 5 foot pounds (6.78 Nm). 13C-2B
Center tube
2 640442 1 2 3 4
assembly
To install the CIF Cartridge: 3 640444 Top adaptor 1 1 1 1
Centering
1- Slide cartridge over center tube. Install NEW black 4 640445 0 1 2 3
guide
yoke (7) domed head up. 5 640443 Bottom guide 1 1 1 1
Jam nut 1∕2" -
2- Place rubber gasket washer (9) (supplied with filter 6 606450 1 1 1 1
13C-2B
cartridge) over center rod. 7 640549 Yoke 1 1 1 1
8 Filter cartridge * * * *
3- Place flat steel washer (10) over rubber gasket 9 Gasket washer * * * *
washer. 10 6056402 Flat washer 1 1 1 1
11 606705 Lock washer 1 1 1 1
4- Place steel lock washer (11) over flat steel washer and
secure to 5 foot pounds (6.78 Nm) with hex nut (1). * Indicates parts not included in kit-shown for reference only.

www.facetfiltration.com Industrial Applications


FI Series
Filter Cartridges

Benefits
• Resin impregnated medias provide strength and
durability in demanding applications.
• Extended surface area for maximum dirt holding
capacity and long life.
• One piece construction reduces downtime,
cartridges change-out costs and eliminates filter
bypass concerns.
• Retention ratings available from 0.5 to 100 microns.
• 90-95% nominal efficiency ratings are standard
Higher efficiency cartridges are available.
• Electro-tin plated components help prevent rust and
corrosion.

Facet FI Series filter cartridges provide efficient Applications


and economical filtration of fluids in a wide range • Automotive Manufacturing
of applications. These industrial filter cartridges are • Chemicals, Resins, and Solvents
used for removal of particulate from a broad range of • EDM Machining
products where nominal filtration is required. • Foundries
• Heating Oils
Facet FI Series filter cartridges provide a large surface • Hydraulic Oils
area for maximum dirt holding capacity, high flow rates • Hydrocarbons
and low initial pressure drops. The normal flow direction • Lube Oils
is outside to inside, however, specially designed • Petroleum Refining
cartridges are available for reverse flow. • Pipelines and Petroleum Terminals
• Power Generation
FI Series cartridges are manufactured using pleated, • Pulp and Paper Industry
resin impregnated cellulose or glass cellulose blended
medias that are heat cured for strength and durability.
Electro-tin plated center cores and outer bodies are
the standard metal components. Cartridges are also
available without the outer body. Thermosetting PVC
adhesives and Buna-N gaskets are standard.

www.facetfiltration.com Industrial Applications


FI Series
Filter Cartridges

PERFORMANCE SPECIFICATION FILTER SIZES AND DIMENSIONS


NOMINAL REMOVAL MICRON DIMENSIONS
MEDIA
0.5 1 3 5 10 15 20 30 40 50 75 100 SERIES OD ID LENGTH
Glass/Cellulose • • • in mm in mm in mm
Cellulose • • • • • • • • • • • FI-209-µ 2½ 63 1 1∕16 27 9 7∕8 251
FI-209-µ-3 2½ 63 1 1∕16 27 9 11∕16 246
FI-229-µ 2½ 63 1 1∕16 27 29 ¼ 743
MATERIALS FI-230-µ 2½ 63 1 1∕16 27 29 5 ∕8 752
Filter media options: FI-412-µ 4 102 1 5 ∕8 41 12 ¼ 311
0.5-3.0 µm: Resin Impregnated Cellulose/Glass Blend FI-511-µ 4½ 114 1¾ 44 11 279
5 - 100 µm: Resin Impregnated Cellulose FI-518-µ 4½ 114 1¾ 44 18 457
FI-518-µ-3 4½ 114 2 5 ∕8 67 18 457
Gasket Materials: FI-608-µ 6 152 3½ 89 8 203
Standard: Buna-N FI-614-µ 6 152 3½ 89 14 ½ 368
Optional: Other gasket material available FI-618-µ 6 152 3½ 89 18 457

Components: FI-636-µ 6 152 3½ 89 36 914


FI-644-µ 6 152 3½ 89 44 1118
Center Core: Electro-tin Plated
FI-718-µ 6 152 2 5 ∕8 67 18 457
End Caps: Electro-tin Plated
FI-718-µ-1 6 152 2¼ 57 18 457
Outer Cage: Electro-tin Plated
FI-718-µ-3 6 152 3 3 ∕16 81 18 457
Adhesives: Thermoset PVC / Urethane / Epoxy
FI-736-µ 6 152 2 5 ∕8 67 36 914
FI-736-µ-1 6 152 2¼ 57 36 914
FI-754-µ 6 152 2 5 ∕8 67 54 1372
µ = Micron Rating

Note: The dimensions are nominal. There are many other sizes and combinations,
not listed here, that are available. Please call us for assistance with special
configurations.

TEMPERATURE / COMPATIBILITY GUIDE


MAXIMUM PETROLEUM AQUEOUS
MEDIA pH RANGE CHEMICALS
TEMPERATURE PRODUCTS SOLUTIONS
Glass/Cellulose 250 ºF 4-9 Excellent Good Good
Cellulose 225 ºF 5-9 Excellent Fair Fair

CARTRIDGE ORDERING INFORMATION

SERIES DIMENSIONS MICRON RATING OUTER BODY DESIGNATION SPECIAL FEATURES

FI 718 0.5 P N-1


See Filter Sizes and 0.5, 1, 3, 5, 10, 15, 20, No Symbol = No Outer Body C3 = High Efficiency Glass/ Cellulose
Dimensions table 30, 40, 50, 75, 100 P = Outer Body H = Handle
J = Non Asbestos Gasket
N = Neoprene Gasket
V = Viton Gasket
-1 = Special ID
-3 = Hilco Retrofit

Industrial Applications www.facetfiltration.com


FI3739 Series
Filter Cartridges

Facet FI3739 Series filter cartridges are manufactured


with pleated media, metal end caps with an internal
O-ring seal, metal center tube, and a nylon outer sleeve
for pleat stability.

This construction allows the cartridge to withstand


a differential pressure of 100 psid and temperatures
Facet FI3739 Series filter cartridges provide high of 275 ˚F. The pleated design offers a large effective
efficiency and economical filtration of fluids in a wide surface area from 45-60 square feet, depending on the
variety of applications. These applications include media and micron size used.
petrochemical, oil and gas, and other related industries.
Benefits
Facet FI3739 Series filter cartridges are available in • Lifting handle for easy cartridge removal
several basic types of medias: • Tin plated metal end caps
• Glass Cellulose • Tin plated metal, spiral, perforated center tube
• Cellulose • O-ring seal with a variety of elastomers available
• Polyester blend • Nylon mesh outer sleeve
• Pleated medias for high surface area and dirt holding
These filter cartridges are 3.75” OD by 2.20” ID and are capacity
38.56” nominal length. They are offered in various micron • Absolute micron ratings: 1-50 micron
grades and ratings, which provide absolute micron • Epoxy adhesives
ratings with Beta >200 at the stated micron rating.
Replacements for:
• Porous Media
• Pall
• Royal
• and others

www.facetfiltration.com Industrial Applications


FI3739 Series
Filter Cartridges

PERFORMANCE SPECIFICATION FILTER SIZES AND DIMENSIONS


ABSOLUTE REMOVAL MICRON DIMENSIONS
MEDIA
2 5 10 20 30 50 SERIES OD ID LENGTH
Glass/Cellulose • • • in mm in mm in mm
Cellulose • • • FI3739C2A 3¾ 95 2 1 ∕5 56 38 14 ∕25 979
Polyester Blend • • • • FI3739C5A 3¾ 95 2 1 ∕5 56 38 14 ∕25 979
FI3739C10A 3¾ 95 2 1 ∕5 56 38 14 ∕25 979
MATERIALS FI3739C20A 3¾ 95 2 1 ∕5 56 38 14 ∕25 979
Filter media options: FI3739C30A 3¾ 95 2 1 ∕5 56 38 14 ∕25 979
2 - 10 µm: Glass Cellulose FI3739C50A 3¾ 95 2 1 ∕5 56 38 14 ∕25 979
20 - 50 µm: Cellulose FI3739K5A 3¾ 95 2 1 ∕5 56 38 14 ∕25 979
5 - 20, 50 µm: Polyester Blend FI3739K10A 3¾ 95 2 1 ∕5 56 38 14 ∕25 979
Gasket Materials: FI3739K20A 3¾ 95 2 1 ∕5 56 38 14 ∕25 979
Standard: Buna-N FI3739K50A 3¾ 95 2 1 ∕5 56 38 14 ∕25 979
Optional: Other gasket material available Note: The dimensions are nominal. There are many other sizes and combinations,
Components: not listed here, that are available. Please call us for assistance with special
configurations.
Center Core: Tin Plated, Spiral Perforated Steel Core
End Caps: Tin Plated Steel
Outer Body: Nylon Mesh Sleeve
Adhesives: Epoxy

TEMPERATURE / COMPATIBILITY GUIDE

MAXIMUM PETROLEUM AQUEOUS


MEDIA pH RANGE CHEMICALS
TEMPERATURE PRODUCTS SOLUTIONS
Glass/Cellulose 250 ºF 5-9 Excellent Good Excellent
Cellulose 250 ºF 5-9 Excellent Good Fair
Polyester Blend 250 ºF 5-9 Excellent Good Fair

CARTRIDGE ORDERING INFORMATION

SERIES MEDIA MICRON RATING SPECIAL FEATURES

FI3739 C 5 A
C = Glass Cellulose or Cellulose 2, 5, 10, 20, 30, 50 A = Absolute
K = Polyester Blend

Industrial Applications www.facetfiltration.com


FIS Series
Filter Cartridges

Benefits
• Synthetic medias provide high efficiencies, superior
strength and durability
• Superior performance in water based fluids, resulting
in longer life
• Extended surface area for maximum dirt holding
capacity and long life
• One piece construction reduces downtime, cartridge
change-out costs and eliminates filter bypass concerns
• Retention ratings available from 0.5 to 40 microns
• Electro-tin plated components help prevent rust and
corrosion
• A variety of adhesives and gasket materials offer a
wide range of compatibility

Facet FIS Series filter cartridges provide efficient Applications


filtration of fluids in a wide variety of applications, • Amines
particularly in water based fluids. This range of reliable • Chemicals, Resins, and Solvents
filter cartridges is used to remove particulate from a • Coolants
broad range of process streams including water based • Cooling and Process Water
fluids, chemicals and petroleum based fluids. The • Glycols and Glycol Solutions
high performance filter media used in FIS Series filter • Hydraulic Oils
cartridges will not soften or pre-maturely plug in water • Lube Oils and Seal Oils
based fluids unlike filter cartridges that use cellulose • Oil and Water Filtration
based filter media. • Petroleum Refining Applications
• Power Generation
FIS Series filter cartridges are manufactured using • Pulp and Paper Industry
proprietary combinations of polyester and micro-
fiberglass filter media to achieve the desired removal
rating. The pleated filter media in the FIS Series
cartridge is supported by epoxy coated wire to ensure
mechanical stability. The use of synthetic and non-
woven filter media results in significantly higher dirt
holding capacity than similar cartridges that rely solely
on cellulose filter media. As a result of their innovative
design, FIS Series cartridges deliver higher flow rates
at lower initial pressure drops and longer on-stream life
cycles when compared to conventional cellulose filter
cartridges of equal efficiency.

Electro-tin plated, spiral center cores and electroplated


end caps are standard components. Special
configurations are available with a rigid outer cage for
increased mechanical strength.

www.facetfiltration.com Industrial Applications


FIS Series
Filter Cartridges

PERFORMANCE SPECIFICATION FILTER SIZES AND DIMENSIONS


ABSOLUTE, BETA 75 REMOVAL MICRON DIMENSIONS
MEDIA
0.5 1 3 5 10 15 20 30 40 50 75 100 SERIES OD ID LENGTH
Polyester / in mm in mm in mm
• • • •
Micro Fiberglass FIS-209-µ 2½ 63 1 1∕16 27 9 7∕8 251
Polyester • • • • • • • •
FIS-209-µ-3 2½ 63 1 1∕16 27 9 11∕16 246
FIS-511-µ 4½ 114 1¾ 44 11 279
MATERIALS FIS-518-µ-3 4½ 114 2 5 ∕8 67 18 457
Filter media options: FIS-618-µ 6 152 3½ 89 18 457
0.5 - 5 µm: Polyester / Micro Fiberglass FIS-636-µ 6 152 3½ 89 36 914
Combination, Wire Backed FIS-718-µ 6 152 2 5 ∕8 67 18 457
10 - 100 µm: Polyester, Wire backed FIS-718-µ-1 6 152 2¼ 57 18 457
FIS-718-µ-3 6 152 3 3 ∕16 81 18 457
Gasket Materials: FIS-7618-µ 6 152 25∕8 x 3½ 67 x 89 18 457
Standard: Buna-N FIS-736-µ 6 152 2 5 ∕8 67 36 914

Optional: Vegetable Fiber, Neoprene, Viton® FIS-7636-µ 6 152 25∕8 x 3½ 67 x 89 36 914

Non-asbestos Replacement µ = Micron Rating


Components:
Note: The dimensions are nominal. There are many other sizes and combinations,
Center Core: Electro-Tin Plated not listed here, that are available. Please call us for assistance with special
End Caps (optional): Electro-Tin Plated configurations.

Outer Body (optional): Electro-Tin Plated


Adhesives: Plastisol Two Part Epoxy

TEMPERATURE / COMPATIBILITY GUIDE


MAXIMUM PETROLEUM AQUEOUS
MEDIA pH RANGE CHEMICALS
TEMPERATURE PRODUCTS SOLUTIONS
Polyester/ Micro Fiberglass 275 ºF 3 - 10 Excellent Good Excellent
Polyester 275 ºF 3 - 10 Excellent Good Excellent

CARTRIDGE ORDERING INFORMATION

SERIES DIMENSIONS MICRON RATING OUTER BODY DESIGNATION SPECIAL FEATURES

FIS 718 0.5 P H-1


See Filter Sizes and 0.5, 1, 3, 5, 10, 15, 20, No Symbol = No Outer Body H = Handle
Dimensions table 30, 40, 50, 75, 100 P = Outer Body J = Non Asbestos Gasket
N = Neoprene Gasket
V = Viton Gasket
-1 = Special ID
-3 = Hilco Retrofit

Industrial Applications www.facetfiltration.com


MM Series
Screen Wrapped Filter Cartridges

Benefits
• Cleanable and reusable
• High operating temperatures
• Wide range of pH compatibility
• All stainless steel components
• Flow direction: Outside to In

Applications
• Resins
• Waxes
• High Viscosity Fluids
• Caustic Applications

Facet MM Series screen wrapped cartridges are


cleanable and reusable stainless steel surface filters for
removing solids from liquids, compressed air, and most
gaseous fluids.

MM Series screen cartridges are assembled by


wrapping layers of stainless steel mesh cloth around
a perforated outer support shell. These cartridges are
available in micron ratings from 5 to 750. They provide
approximately 255 sq. in. (1645 sq. cm.) of effective
filtration area. Recommended flow rate is based on
specific application.

www.facetfiltration.com Industrial Applications


MM Series
Screen Wrapped Filter Cartridges
PERFORMANCE SPECIFICATION FILTER SIZES AND DIMENSIONS
ABSOLUTE REMOVAL MICRON DIMENSIONS
SERIES
5 10 25 40 75 150 200 250 400 750 SERIES OD ID LENGTH
MM • • • • • • • • • • in mm in mm in mm
MM5HJS 6 152 3½ 89 14 ½ 368
MATERIALS MM10HJS 6 152 3½ 89 14 ½ 368
Filter media options: MM25HJS 6 152 3½ 89 14 ½ 368
5 - 750 µm: Stainless steel screen MM40HJS 6 152 3½ 89 14 ½ 368
Gasket Materials: MM75HJS 6 152 3½ 89 14 ½ 368
Standard: Non-asbestos MM150HJS 6 152 3½ 89 14 ½ 368
Optional: Other materials available upon request MM200HJS 6 152 3½ 89 14 ½ 368

Components: MM250HJS 6 152 3½ 89 14 ½ 368

Center Core: Stainless steel MM400HJS 6 152 3½ 89 14 ½ 368


MM750HJS 6 152 3½ 89 14 ½ 368
End Caps: Stainless steel
Outer Body: None Note: The dimensions are nominal.
Adhesives: Solder

FLOW RATES
Model No. MM5HJS MM10HJS MM25HJS MM40HJS MM75HJS MM150HJS
Micron 5 10 25 40 75 150 *200 *250 *400 *750
Viscosity Flow ∆P Flow ∆P Flow ∆P Flow ∆P Flow ∆P Flow ∆P
ssu cs gpm psi gpm psi gpm psi gpm psi gpm psi gpm psi
29 1 75 .10 75 .09 75 .05 75 .01 75 .00 75 .00 * For all models above 150 microns, the
32 2 75 .20 75 .18 75 .10 75 .02 75 .00 75 .00 maximum flow rate per cartridge is 75
gpm. Under specified conditions, the
36 3 75 .30 75 .27 75 .15 75 .03 75 .00 75 .00
flow rate may exceed 75 gpm. Consult
43 5 75 .50 75 .43 75 .25 75 .05 75 .01 75 .01 the factory for specific applications.
52 8 75 .80 75 .70 75 .40 75 .08 75 .02 75 .02
58 10 75 1.0 75 .87 75 .50 75 .12 75 .03 75 .02
98 20 75 2.0 75 1.7 75 1.0 75 .24 75 .06 75 .05
140 30 50 2.0 57 2.0 75 1.5 75 .36 75 .10 75 .08
190 40 37 2.0 43 2.0 75 2.0 75 .48 75 .13 75 .10
230 50 30 2.0 34 2.0 58 2.0 75 .60 75 .16 75 .13
342 75 20 2.0 23 2.0 39 2.0 75 .91 75 .24 75 .20
455 100 15 2.0 17 2.0 29 2.0 75 1.2 75 .33 75 .26
910 200 7 2.0 9 2.0 15 2.0 62 2.0 75 .66 75 .53
1365 300 5 2.0 6 2.0 10 2.0 41 2.0 75 .99 75 .80
1818 400 4 2.0 4 2.0 7 2.0 31 2.0 75 1.3 75 1.0
2273 500 3 2.0 3 2.0 5 2.0 25 2.0 75 1.7 75 1.3
Flow Rates are expressed in U. S. Gallons per Minute (GPM). GPM × 3.785 = Liters per Minute (LPM).
Differential Pressure is listed in Pounds per Square Inch (PSI). PSI × .07 = Kilograms per Centimeters Squared (kg/cm²).

TEMPERATURE / COMPATIBILITY GUIDE


MAXIMUM PETROLEUM AQUEOUS
MEDIA pH RANGE CHEMICALS
TEMPERATURE PRODUCTS SOLUTIONS
Stainless Steel 250 ºF 1 - 12 Excellent Excellent Excellent

CARTRIDGE ORDERING INFORMATION

SERIES MICRON RATING SPECIAL FEATURES

MM 5 HJ S
5, 10, 25, 40, 75, 150, 200, 250, 400, 750 H = Heavy Duty S = Stainless Steel
J = Non Asbestos

Industrial Applications www.facetfiltration.com


M Series
Filter Housings

Standard Design Features


• Body: Welded carbon steel construction — other
materials available on request
• ASME Code, Section VIII, Div. 1 construction
• Designed for 150 psi @ 250˚F (10.3 bar @ 121 ºC) —
higher pressure and temperature ratings available on
request
• Head closures:
Style 1, thru-bolt; Styles 2 and 3, swing bolt
• Head gasket: Buna-N o-ring —other materials
available on request
• Inlet and outlet permanently marked
• Exterior: Multipurpose prime coated
• Head lift furnished on 20” (508 mm) and larger

Standard Connections
• Inlet and outlet:
M Series filter housings use any of Facet’s M Series Style 1, 3000# NPT; Styles 2 and 3, 150# RF (ANSI)
high efficiency filter cartridges. A single pass of product flanged
through the system removes solids such as rust, dirt, • Side and bottom drain: 3000# NPT
scale, granules and other particles commonly found in • Vent and relief valve: ¾” 3000# NPT
liquid process streams. • Pressure gauge: ¼” 3000# NPT

M Series filter housings are available in vertical or Options


horizontal configuration in several standard and custom • Air Eliminator
sizes to accommodate specific flow and filtration • Differential pressure gauge
requirements. They are designed with no internal • Pressure relief valve
moving parts to provide easy service and reduced • Manual drain valve
maintenance costs. Each housing is manufactured using • Interior epoxy coating
quality materials and workmanship to give long-lasting,
dependable service. SMALLER HOUSINGS AVAILABLE.
SEE All PURPOSE HOUSINGS SECTION
M Series filter housings can be fitted with either multiple
single-length cartridges, stacked 1, 2 or 3 high, or their
double-length or triple-length equivalents.

www.facetfiltration.com Industrial Applications


M Series
Vertical Filter Housings

STYLE 1 STYLE 2 STYLE 3

DATA
CONNECTIONS ANCHOR BOLT PLAN
LIQUID WEIGHT WITH
MODEL INLET/ BOTTOM BOLT HOLE
SIDE DRAIN BOLT CIRCLE NO. OF VOLUME CARTRIDGES
NUMBER OUTLET DRAIN DIAMETER BOLT
in mm in mm in mm in mm in mm HOLES gal ltr lbs kgs
1M-114 2 51 NA NA ¾ 19 7
∕8 22 11 5 ∕8 295 3 5 19 175 79
1M-214 2 51 NA NA ¾ 19 7
∕8 22 11 5 ∕8 295 3 8 30 195 88
1M-314 2 51 NA NA ¾ 19 7
∕8 22 11 5 ∕8 295 3 11 42 215 98
2M-314 4 102 ¾ 19 ¾ 19 7
∕8 22 17 432 4 36 136 500 227
3M-314 4 102 ¾ 19 ¾ 19 7
∕8 22 19 483 4 48 182 550 249
4M-314 6 152 ¾ 19 ¾ 19 7
∕8 22 21 533 4 62 235 860 390
6M-314 6 152 ¾ 19 ¾ 19 7
∕8 22 23 584 4 78 295 940 426
11M-314 8 203 1½ 38 1 25 7
∕8 22 25 ¼ 641 4 175 662 1280 581
18M-314 10 254 1½ 38 1 25 7
∕8 22 32 5 ∕8 829 4 350 1325 1975 896
27M-314 12 305 1½ 38 1½ 38 1 25 47 ½ 1206 4 540 2044 2840 1288

DIMENSIONS
DIMENSIONS
MODEL HOUSING
A B C D E F HEAD GASKET
NUMBER STYLE
in mm in mm in mm in mm in mm in mm
1M-114 8 5 ∕8 219 24 ¼ 616 ¾ 19 23 ½ 596 4 102 12 3 ∕8 314 1 691627
1M-214 8 5 ∕8 219 38 ¾ 984 ¾ 19 38 965 4 102 12 3 ∕8 314 1 691627
1M-314 8 5 ∕8 219 54 ½ 1378 ¾ 19 53 ½ 1359 4 102 12 3 ∕8 314 1 691627
2M-314 14 355 62 ¼ 1581 1 25 53 ½ 1359 6 152 24 610 2 607731
3M-314 14 406 62 ¼ 1581 1 25 53 ½ 1359 6 152 24 610 2 607731
4M-314 16 406 63 ¾ 1619 1 25 55 1397 7½ 191 26 660 2 609919
6M-314 20 508 73 ¼ 1861 1¼ 32 62 ¾ 1594 7½ 191 28 711 2 609920
11M-314 28 711 99 ¼ 2521 11 ¼ 286 89 ¼ 2267 24 610 36 914 3 601299
18M-314 36 914 106 ¾ 2711 14 ¼ 362 95 ¼ 2419 26 660 48 1219 3 601302
27M-314 42 1067 124 ½ 3162 16 ¾ 425 98 ¾ 2508 29 ½ 749 54 1371 3 602209

NOTES:
1. All dimensions, weights, and volumes are approximate and should be used for estimating only.
2. Cartridges are selected separately to fit specific application requirements.
3. Multiple stack cartridges can be replaced with one single-length equivalent. For example: 1M-214 = 1M-128 or 6M-314 = 6M-143, etc.

Industrial Applications www.facetfiltration.com


M Series
Horizontal Filter Housings

3MH-2 3MH-3 / 6MH-3 11MH-3 / 18MH-3

DIMENSIONS
INLET / DIMENSIONS
MODEL OUTLET A B C D E F G
NUMBER
in mm in mm in mm in mm in mm in mm in mm in mm
3MH-214 3 76 16 406 44 3 ∕8 1127 20 508 4 102 60 1524 12 304 24 610
Outlet 65 3 ∕8 1660
3MH-314 4 102 16 406 20 508 4 102 60 1524 12 304 40 1016
Inlet 62 3 ∕8 1584
Outlet 66 ¾ 1695
6MH-314 6 152 20 508 24 610 5 3 ∕8 137 60 1524 15 381 40 1016
Inlet 62 ¾ 1594
11MH-314 8 203 28 711 63 1600 12 9 ∕16 319 7 178 60 1524 22 559 35 889
18MH-314 10 254 36 914 67 1702 15 13 ∕16 402 9 229 60 1524 28 711 30 889

NOTES:
1. All dimensions are approximate and should be used for estimating only.
2. Cartridges are selected separately to fit specific application requirements.
3. Other size vessels available on request.

www.facetfiltration.com Industrial Applications


Liquid Filtration
Application Information

1. APPLICATION:

2. OPERATING CONDITIONS AT POINT OF INSTALLATION:


A. PRODUCT: B. SPECIFIC GRAVITY: @ °F
C. FLOW RATE: GPM D. TEMPERATURE: °F.
E. PRESSURE: PSIG
F. VISCOSITY: SSU CS CP @ °F and SSU CS CP @ °F
G. CONTAMINANTS: SOLIDS: (% WT.) (% VOL.) LIQUID: % VOLUME
H. DESCRIPTION OF SOLIDS:
I. PREVAILING PARTICLE SIZE RANGE:
J. DESCRIPTION OF LIQUID:
K. pH OF LIQUID OR PRODUCT: TYPE AND % OF CONCENTRATION:

3. REQUIRED PERFORMANCE EFFICIENCY:


A. DESIRED PARTICLE RETENTION (MICRON):
B. MAXIMUM ALLOWABLE INITIAL PRESSURE DROP: PSID

4.
MECHANICAL DESIGN CONDITIONS:
A. DESIGN PRESSURE: PSIG
B. DESIGN TEMPERATURE: °F.
C. CORROSION ALLOWANCE:
D. CODE OR SPECIFICATION: ASME? ASME STAMP? OTHER?
E. FLOW RATE: GPM
F. MATERIALS OF CONSTRUCTION:
G. INLET AND OUTLET CONNECTIONS:
SIZE: FLANGED q FEMALE NPT q GROOVED q OTHER q
H. OTHER CONNECTIONS ON VESSEL:
CONNECTION FOR SIZE FLANGED THREADED
PRESSURE GAUGE q q
RELIEF q q
VENT q q
DRAIN q q

I. SPECIAL DESIGN FEATURES:

5.ACCESSORY ITEMS:
A. DIFFERENTIAL PRESSURE GAUGE? DIRECT READING?
WITH DEAD HAND? NON-DIRECT READING?
B. MANUAL VENT VALVE? C. PRESSURE RELIEF VALVE?
D. MANUAL DRAIN VALVE? E. INTERNAL EPOXY COATING?
F. AIR ELIMINATOR? G. HEAD OPENING DEVICE?

www.facetfiltration.com Industrial Applications


Liquid Filtration
Application Information

6. BECAUSE OF COMPATIBILITY OR OTHER REASONS, DO YOU HAVE ANY PREFERENCE FOR THE FOLLOWING:

HOUSING: GASKET: CARTRIDGE:


q CARBON STEEL q BUNA-N q PAPER
q ALUMINUM q VITON A q SCREEN
q STAINLESS q TEFLON® q GLASS FIBER
q OTHER q OTHER q OTHER

7. REMARKS:

8. INSTRUCTIONS: SUBMIT QUOTATION TO: CUSTOMER q DISTRIBUTOR q


ORIGINAL & COPIES REQUIRED
CUSTOMER DISTRIBUTOR


9. QUOTATION INFORMATION:
NEED QUOTATION—HAVE ORDER FOR PROJECT? YES q NO q
WILL ORDER IN: 0-6 MONTHS q LATER q
NUMBER OF COMPETITORS QUOTING?

In cases where any data is unknown or not available, indicate accordingly.


Facet will contact you if further details are needed.


SUBMITTED BY: FOR:


Industrial Applications www.facetfiltration.com


Liquid / Liquid Separation
General Description
Development of new media and treatment of existing One of the most important single factors to consider in
media permit use of these coalescers for essentially all the design of cartridge type coalescers is the interfacial
process streams where entrainment of solids and liquid tension between the continuous and discontinuous phase.
contaminants are present. Since the interfacial tension controls the maximum droplet
size of the discontinuous phase and relative wetting of
separating surface, the selection of a coalescing media is
of prime importance when low interfacial tension values
are to be encountered.

Since most fluid process streams contain solids


contamination of one form or another, consideration must
be given to the type of contaminant involved and the
amount of contaminant in the fluid. The next factor that
affects the ultimate design is the particle size distribution.
From the particle size distribution curve, a determination
of how much of the solids contaminant to be retained
in the cartridges can be made. The fact that the solids
to be filtered are either hydrophobic or hydrophilic is
of importance. If a solid is hydrophobic it will be borne
through the system by the hydrocarbon phase and will be
more difficult to filter. The hydrophilic solid is carried by
the discontinuous water phase and during the mechanical
action of coalescence, this solid will largely be deposited
Figure 1. A typical two-stage vertical coalescer on the media of coalescer cartridge.

Three basic designs of cartridge-type coalescers are Coalescer Cartridge


available for application in chemical processing. They are The coalescer cartridge is made up of one or more layers
comprised of single-stage, two-stage, and three-stage of media. This media is primarily a porous membrane
units wherein one, two or three types of cartridges are which retains its dimensional stability by the use of
provided. The configuration of each design will vary with thermal setting resins or binders. Careful selection of the
the process application and efficiency requirements. media is imperative to insure that the fluid stream being
processed does not remove the binder in the media,
In determining the design of coalescer to be used, which would result in media collapse and contamination
the maximum operating conditions and minimum of the fluid. In order to assure that coalescing of the
performance efficiencies must be established. With the discontinuous phase is complete, the media must
performance requirements established, the determination possess an infinite number of irregular continuous
of the basic design and media to be utilized is made. passages of very small diameter. These passages are
Among the various factors which must be considered such that by impingement and preferential wetting of the
in arriving at the correct design are the physical media surface, the discontinuous phase is commingled
characteristics of the fluid to be processed. This applies to a sufficient size where it can be removed from the
not only to the continuous phase but equally well to the continuous phase by gravitational force or by contacting
discontinuous phase. Since all coalescers, whether one-, a second stage, commonly referred to as a separator
two-, or three-stage rely to a greater or lesser degree on cartridge.
the natural forces of gravity, the difference in the specific
gravity of the two liquids is important. As will be discussed Because of the extremely small pore size of the
later, the discontinuous phase may be lighter or heavier irregular continuous passages of the coalescing media
than the continuous phase without affecting the efficiency an accessory function of the media becomes one of
of the unit, provided sufficient differential in gravity exists. removing solids particles. Therefore, if a given coalescing
Since the natural forces of gravity enter into the operation media possesses a sufficiently fine pore size to affect
of the equipment, the viscosity of the fluids being coalescing of a finely dispersed discontinuous phase,
processed must also be taken into consideration. it will, at the same time, provide excellent filtration

www.facetfiltration.com Industrial Applications


Liquid / Liquid Separation
General Description
characteristics. The degree of filtration will be in direct themselves to applications wherein the solvent action of
relation to the size of the openings and the total solids the continuous or discontinuous phase prohibits use of
retention will vary with the type and depth of media used. bonded materials. Metallic fiber can be used to a great
advantage in applications where the pH of the fluid being
One of the most important single factors regarding the processed exceeds the limits of glass fibers or other
application of cartridge-type coalescers to fluid process forms of conventional coalescing media. Other forms of
streams is the interfacial tension between the continuous coalescing media are also available such as polyethylene
and discontinuous phase. Below values of 20 dyne/cm, encapsulated fibers, inorganic fibers and sintered
the size of the particles in the dispersed phase becomes materials.
progressively smaller and coalescing becomes more
difficult. Media is available which will coalesce at values of
less than 10 dyne/cm; however, additional consideration
must be made for these reduced values. Under these
conditions, the media of the coalescer cartridge must
have even smaller diameter pores to insure that all of the
dispersed phase contacts one or more surfaces during
its passage through the media. Preferential wetting of
the media by the dispersed phase will facilitate complete
coalescing.

Coalescing media is provided in many forms, the most


common being multiple layers of media formed into
cylindrical cartridges ranging in size from 4 to 6 inches
in diameter and 10 to 57 inches in length. The direction Figure 2. A typical single-stage coalescer
of flow can be either outside-to-inside or inside-to-
outside. The most common flow pattern in cartridge type
coalescers is inside-to-outside. Higher flow rates can Separator Cartridge
be obtained in the inside-to-outside cartridge coalescer The separator cartridge is made up of a single media. This
due to the fact that the linear velocity of the fluid passing media must allow free passage of the continuous phase
through the media is progressively reduced as the and can be treated to repel the discontinuous phase. The
fluid approaches the outer extremities of the cartridge. separator cartridge is normally comprised of one type
This condition permits the discontinuous phase to be or layer of media. The type of media will vary with the
commingled into a larger droplet size with the result that application. The separator media must permit maximum
the load on the second stage is greatly reduced. flow of the continuous phase at minimum pressure
differential. This media must be superficially treated
Other forms of coalescing media in bulk form are or possess inherent characteristics which will permit
available and are widely used in some applications. free passage of the continuous phase while repelling
Among the more common types of bulk coalescing the discontinuous phase. A common media for this
media are bonded and unbonded glass fibers, metallic application is silicone-treated cellulose fibers.
wool of various types, and treated wood fibers. Bulk
type coalescing media of the types mentioned herein are The media must be dimensionally stable in the
normally used in single-stage coalescers. The density presence of the fluids being processed since any
of the bulk coalescing media will vary with the type of swelling of the fibers due to absorption will result in
media used in the installation. Typical bulk densities of a change in the pore size of the media. Effectiveness
this type media will range from 1½ to 4 pounds/cubic of the separator cartridge is entirely dependent
foot for glass fibers and up to 20 pounds/cubic foot for upon the repellent characteristics of the media to
metal wool. the discontinuous phase and the critical pressure at
which the discontinuous phase will be forced through
The degree of coalescing and the nominal pore size of the pores of the media. It is, therefore, of absolute
the bulk cartridge can be relatively controlled by the necessity that the pore size of the media remain
density of the material. Unbonded glass fibers lend unchanged; otherwise, the critical pressure differential

Industrial Applications www.facetfiltration.com


Liquid / Liquid Separation
General Description
will be exceeded and the cartridge will fail to repel the characteristics of impregnated cellulose with regard to
discontinuous phase. Critical rupture pressure can be pore size and offer essentially zero media migration. This
expressed by the following formula: material now affords economical filtration to numerous
process applications which are beyond the operational
p = 2γ/r limits of low cost media.

where p is the differential pressure (in. Hg), γ is the Two-Stage Unit


interfacial tension (dyne/cm), and r is the radius of A typical two-stage vertical coalescer is shown in Figure 1.
maximum pore (micron). This design is commonly referred to as a filter separator.

Other materials are available for use as a separator The contaminated fluid enters the lower inlet chamber
media. One of the more common materials is the use of and flows upward into the inside of the multiple
polytetrafluoroethylene coating on fine-mesh wire filter coalescer cartridges. In this area of reduced velocity,
cloth. This particular type of separator cartridge lends the initial phase of commingling is begun. When the
itself to those applications where the continuous phase fluid contacts the initial surface of the media, any large
would wash out or otherwise be detrimental to the particles of contaminant will be filtered from the stream.
silicone-impregnated cellulose materials. An auxiliary As the fluid continues its tortuous passage through
function of the separator cartridge is one of filtration. the media, the discontinuous phase is impinged
Since the pore size of the separator media is controlled, upon the infinite surfaces and commingling of the
this media then becomes a secondary filter to prevent dispersed particles results. As the two liquid phases
migration of fibers from the preceding stages; or in the near the outer surface of the coalescer cartridge,
event of mechanical failure of the coalescer cartridge, the discontinuous phase has been coalesced to
the separator cartridge will prevent solids contaminant large droplets. Simultaneously with coalescing of
from flowing into the effluent stream. the discontinuous phase the media is filtering solids
contaminant from the process stream.
Filter Cartridge
In three-stage units the first stage is made up of single As the two liquid phases flow from the outside surface
or multiple installations of one of the various types of of the coalescer cartridge, the large droplets of the
filter cartridges. The function of this cartridge is one discontinuous phase will fall by gravitational force
of removing solids contaminants only. Its purpose is to the sump or collection area. The lower velocity in
to reduce the loading on the second-stage coalescer this area greatly reduces the possibility of rupture of
cartridge, thereby greatly improving coalescer life the coalesced droplets of the dispersed phase. Any
and to insure ultimate efficiency from the media. The remaining entrainment of the discontinuous phase will
direction of flow through the filter cartridge is from be repelled by the separator cartridge. In addition to
outside-to-inside. This design permits maximum solids preventing any passage of the discontinuous phase into
retention in a minimum envelope size. the effluent stream this cartridge also performs as a
secondary filter in event of mechanical failure or bypass
The selection of media for the filter cartridge will be of the coalescer cartridge.
determined by a number of factors; the most important
of which are chemical characteristics of fluid to be The two-stage unit is also provided in horizontal
processed, temperature, amount of solids contaminants configurations. In this design the sump for accumulation of
in the process stream, particle size distribution, the discontinuous phase may be located below or on top
maximum particle size permitted in effluent, and of the horizontal vessel. Normally the coalescer cartridges
minimum solids retention before change is required. The are installed in one end of the vessel and the separator
cartridge may be made from any of the various common cartridges in the opposite end. The void area between
media such as pleated cellulose, woven materials, and the ends of the cartridges provide fall-out area for the
impregnated organic fibers. For those applications discontinuous phase. This type of two-stage design is
where the process stream prevents use of bonded or particularly desirable where the viscosity of the fluids
impregnated media due to solvent action, other materials being processed is relatively high or where the differential
are used. There are now available polyethylene- gravity between the two products is relatively low. This
encapsulated fibers which retain all filtration design further lends itself to application on streams where

www.facetfiltration.com Industrial Applications


Liquid / Liquid Separation
General Description
the discontinuous phase is lighter than the continuous in the coalescer cartridges and silicone treated cellulose in
phase with the result that the accumulation sump must be the separator cartridges. The operating temperature was
installed on the top of the vessel. considerably less than the 275°F permitted for this type of
media.
Another design of the two-stage unit follows the general
configuration of the vertical design wherein the unit All metal in contact with the process fluid was of stainless
is rotated 90 degrees on its normal axis and installed steel and all non-metallic parts are resistant to the
in a horizontal position. The coalescer cartridges are corrosive action of the hydrochloric acid solution.
installed in the lower section of the horizontal shell and
the separator cartridges are installed in the upper or top Single-Stage Unit
section of the horizontal vessel. A vertical accumulator A typical single-stage coalescer is shown in Figure
sump for collection of the discontinuous phase is added 2. Single-stage units may be comprised of multiple
to the horizontal chamber. installation of coalescer cartridges as illustrated, or the
entire cross section of the vessel may be packed with a
Two-Stage Unit Application bulk-type media. This design is used when the differential
Typical of a two-stage coalescer installation is the in specific gravity of the two liquid phases is sufficient
following: to provide separation by gravitational force or where a
separator cartridge would not possess sufficient repellent
Process problem: Removal of undissolved water characteristics to the discontinuous phase.
containing hydrochloric acid from perchloroethylene.
In the design of single-stage units, the size of the vessel
Operating conditions: is of prime consideration since separation is entirely
dependent upon the difference in the density of the two
Required performance: Nominal size of effluent solid liquids. Linear velocity in the settling area of the vessel
will vary from 0.25 ft/sec on light fluids to 0.10 ft/sec on
Heavy Phase Light Phase
heavier products. If the discontinuous phase is lighter than
Feed Rate lb./hr. 112,000 10,000 the continuous phase the accumulator chamber is placed
Specific gravity 1.6 1.0 on top of the vessel.
Liquid Perchloroethylene Water
pH 5.0 The contaminated fluid flows into the large inlet chamber
Temperature, °F 122 and the immediate reduction in velocity will permit a
Pressure, lb./ sq. in. gauge 150
portion of the entrained discontinuous phase and solids to
particle five microns. Effluent stream to contain not more settle out. The discontinuous phase will then pass through
than 5 ppm undissolved water. the lower half of the coalescer pack. Any remaining
entrainment is coalesced and solids are filtered from the
For this installation a horizontal two-stage unit using fluid as it flows through the media.
multiple coalescer and separator cartridges was
used. This design was selected primarily because Single-Stage Unit Application
the discontinuous water phase is lighter than the Typical of a single-stage coalescer installation is the
continuous phase. A second important factor in following:
selection of this design was the high concentration of Process problem: Removal of entrained water containing
water in the process stream. The settling area between sodium hydroxide from butadiene.
the two stages permits the major portion of the water
to rise to the accumulator sump before reaching the Operating conditions: Specific gravity 0.628 at 60°F.
separator cartridges. Flow 200 gpm Entrained water 10% volume; pH of water
9.5 to 10.0. Solids contaminant negligible.
The physical and chemical characteristics of the
continuous phase permitted use of conventional Required performance: Water not to exceed 50 ppm
coalescing and separating media. The hydrochloric acid in effluent. For the above installation a single-stage
dissolved in the water phase had reduced the pH to five horizontal unit using a bulk-type coalescer cartridge was
which is within normal operating limits of glass fibers used used. The design was selected because the pH value of

Industrial Applications www.facetfiltration.com


Liquid / Liquid Separation
General Description
the water phase exceeds the recommended values for space for gravitational fallout of the discontinuous phase.
secondary separator cartridges of conventional media. As the product flows to the outlet through the third-stage
The media selected was a fine grade stainless steel wool separator cartridge any remaining entrainment of the
compressed to an optimum density to provide maximum coalesced discontinuous phase is repelled and the clean,
contact surface for coalescing and minimum differential dry product leaves the vessel.
pressure.
Use of a three-stage device permits a very wide
selection of filter and coalescing media. This unit offers
great advantages for those installations where the
solids contaminant in the process stream is relatively
high, i.e., 5 mg/l. The first stage filter cartridges can
be removed from the unit without disconnecting any
of the piping or without removing the cartridges in the
second- or third-stages.

Application
The use of cartridge-type coalescers, as applied to
the chemical process industry, has resulted from the
development of new media and treatment of existing
media to permit their use. The art of coalescing has
Figure 3. A typical three-stage horizontal coalescer advanced to a point where there are only a few isolated
process systems where cartridge-type coalescers
cannot be utilized.
Three-Stage Unit
A typical three-stage horizontal coalescer is shown in Cartridge-type coalescers can be provided for
Figure 3. This unit consists of coalescer and separator essentially all process streams where entrainment
cartridges as used in the horizontal two-stage device, of solids and liquid contaminant is present, the only
and is provided with a first-stage cartridge whose limiting factors being equal density of the two liquid
primary function is the removal of solids contaminant phases or essentially zero interfacial tension.
from the stream. The product enters the low-velocity inlet
chamber where the larger particles of solids contaminant
will settle out by gravitational force. In this area, any
sludge or other heavy entrainment will also settle out
and accumulate in an auxiliary sump. Controls may be
provided on the auxiliary sump for automatic blowdown
of the accumulated material. As the fluid flows through
the first-stage filter cartridge, the solids contaminant
is filtered from the stream. Simultaneously, some initial
coalescing of the discontinuous phase may occur
depending upon the media used in the filter cartridge and
the characteristics of the discontinuous phase.

As the filtered product and discontinuous phase flows


from the first-stage filter cartridge, it is discharged directly
into the inside of the second-stage coalescer cartridge.
The second-stage coalescer cartridge then performs the
function of completing the coalescing of the discontinuous
phase and filtering out any remaining solids which may
be in the stream. Immediately downstream from the
coalescer cartridge is a void area which provides settling

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Coalescer and Separator Cartridges
General Description

Facet coalescer and separator cartridges are Further, a filter separator housing is durable and
mechanical devices to filter solids and separate two can last for many years. In making a selection, it is
immiscible liquids. The most common uses are the important to consider future needs. Undersized or
filtration and separation of water from aviation fuel, marginally sized housings may not provide the user with
hydrocarbons, process streams, fuel oil, diesel, and the option to update performance by a simple change
various types of oil. in coalescer or separator cartridge media. The slightly
higher initial investment in a larger housing can be
How They Function offset by future demands for increased performance.
In order to provide efficient coalescing of an aqueous
discontinuous phase, the media used in the coalescer A two-stage filter separator should be used where the
cartridge must contain an infinite number of small, highest degree of water removal is required. A typical
continuous, irregular passages of a very small diameter. application is the removal of water from jet fuel prior to
As the continuous phase passes through the media, aircraft fueling. Other typical applications include the
the discontinuous phase is broken out by impingement, removal of water from various process streams prior to
generally in the form of minute particles. As the distribution.
particles pass through the entire depth of the media,
they commingle or coalesce into discrete droplet size, A single-stage filter separator is used where less
capable of settling due to gravity. efficient water and solids removal is required or where
the processed fluid is not compatible with the second-
Because coalescing requires a depth media with stage separator cartridge. Typical applications are
small irregular passages, it is also an excellent filter the removal of gross water at an intermediate process
media for removing solids. A coalescer capable of stage prior to further refinement.
producing water removal will also remove solids as
low as 1 micron. If less efficient filtration is desired, the Cost of Filtration Separation
coalescing will also be less efficient. Through many years of experience, it has been found
that the most realistic method of determining the true
The function of the separator cartridge in the cost of filtration is based on the cost per unit of product
second-stage (in a two-stage design) is to provide a processed. There are four factors which make up the
hydrophobic membrane so the discontinuous phase true cost of filtration separation:
droplets are repelled if they do not completely settle out 1. Cost of media (cartridges, etc.)
by gravity, and to act as a secondary barrier to solids. 2. Cost of service parts (gaskets, etc.)
A cylindrically wrapped separator cartridge is available 3. Cost of maintenance labor
in a Teflon® coated 200 mesh monel screen to provide 4. Cost of downtime to service or maintain (value of lost
hydrophobic separation. Screen cartridges will remove production)
solids down to 50 microns. The pleated paper separator By totaling these factors, filtration costs may be
cartridges have been treated to repel water and are determined for various unit bases such as cost per
capable of removing solids down to 5 microns. pound, per gallon, per barrel, per year, etc. While cost
of new equipment may vary, the true cost to the user is
Selection Criteria based on the cost per unit processed.
In selecting the media for the desired degree of
separation, the chemical properties, operating
temperature, volume of the discontinuous phase
and allowable initial differential pressure must all be
considered.

www.facetfiltration.com Industrial Applications


Coalescer Cartridges
General Information

General Standard Categories


A variety of Facet coalescers are available, each • 2 Micron
designed to meet a specific need. These cartridges CR Series cartridges are fine filters for solids retention
are the result of more than 75 years of researching the and water removal. They have wide industrial
separation of immiscible liquids. applications including process industries, turbine lube
oils, turbine fuels and bulk storage terminals.
Experience has proven that no one individual cartridge
• 5 Micron
media arrangement can meet all applications for
CB Series cartridges are for solids retention
refineries, petrochemical plants, bulk storage terminals,
and water removal where fine filtration is not
diesel and fuel oils, turbine fuels, and lube oils.
required. They are widely used in the refining and
petrochemical industries.
Facet has developed many different coalescer
cartridges specifically designed to give proven • 25 Micron
performance in applications at sea, terminals, offshore CC Series cartridges are medium filters for solids
drilling, power plants, refineries, petrochemical plants, retention and water removal. They are designed
truck stops, marinas and manufacturing plants. for general industrial applications where exacting
performance is not required.
The breadth of this experience has taught us that
coalescer cartridges must have good basic engineering, Specialized Categories
dedicated production equipment and tight quality • 15 Micron Caustic
control by qualified personnel to meet demanding use. CMP Series cartridges are specialized filters
Coalescer cartridges are made to perform a specific for solids retention and water removal. They are
task and most industrial applications can be handled designed specifically for the refining process where
with one of the standard or specialized categories. removal of aqueous or caustic solution is required.

• 1 to 50 Micron Emulsion Breaker


Flexibility
EB Series cartridges are for solids retention and
With the exception of the EB Series single-stage
oil removal from water. They can be used in a
coalescer, all of the coalescer cartridges may be
variety of applications including marine, petroleum,
used with companion separator cartridges or as a
transportation, power generation and industrial.
single-stage. (Performance efficiency, when used as
a single-stage, is predicated on the specific operating • 10 Micron Aromatic
conditions.) All cartridges, in comparable lengths U5 Series cartridges are designed for solids retention
are dimensionally interchangeable, adding greatly to and water removal from aromatics.
housing flexibility for varied use.

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Industrial Coalescer Cartridges

Benefits
• High Performance filter media provides effective
particle removal and coalescence in a wide range of
applications
• Proprietary design provides superior performance
when compared to conventional coalescing
cartridges
• Continuous lengths minimize process downtime,
reduce cartridge change-out costs and eliminate filter
bypass concerns
• Retention ratings available from 1 to 25 microns
• 90-95% nominal efficiency solids removal ratings.
Water removal efficiency is by series
• Coated components are available as standard
options
• 75 psid burst strength permits use in demanding
applications
Description
Facet industrial coalescer cartridges provide efficient Applications
and economical filtration and coalescence of fluids in a • Chemicals, Resins, and Solvents
wide range of applications where EI certification is not • Hydraulic Oils
required. This broad range of liquid/liquid coalescers • Hydrocarbons
provides greater coalescing efficiency and contaminant • Petroleum Refining
holding capacity than most conventional coalescers • Pipelines and Petroleum Terminals
or other separation techniques. As a result, Facet • Power Generation
industrial coalescers improve product quality, reduce • Pulp and Paper Industry
maintenance costs and help prevent unscheduled • Transformer Oils
shutdowns. • Turbine Oils

Facet industrial coalescer cartridges are manufactured


using proprietary combinations of high performance
filter media. Years of research and development in
phase separation technology has enabled Facet to
develop a very broad range of filter grades to meet the
stringent requirements of industrial applications.

Facet industrial coalescer cartridges are available in


numerous configurations to replace most conventional
coalescing cartridges. In addition, Facet can develop
special configurations to meet specific applications
requirements.

www.facetfiltration.com Industrial Applications


Industrial Coalescer Cartridges

PERFORMANCE SPECIFICATION FREE WATER REMOVAL SPECIFICATIONS


NOMINAL PARTICULATE MICRON PPM FREE WATER, LESS THAN
SERIES SERIES
1 2 5 10 15 20 25 5 10 15 20 40
CR • CR • • • •
CB • CB • • •
CC • CC • •

MATERIALS FILTER SIZES AND DIMENSIONS


Filter media options: DIMENSIONS
2 - 25 µm: CR, CB, CC Series: Combination of SERIES OD ID LENGTH
Fiberglass and Cellulose Medias with in mm in mm in mm
Outer Sock Cz11 6 152 3½ 89 11 ¼ 286
Gasket Materials: Cz14 6 152 3½ 89 14 ½ 368
Standard: Buna-N Cz22 6 152 3½ 89 22 ¼ 565
Optional: Vegetable Fiber, Neoprene, Viton®, Cz28 6 152 3½ 89 28 ¾ 730
Non-asbestos Replacement Cz28-SB 6 152 3½ 89 29 737
Metal Components: Cz33 6 152 3½ 89 33 ¼ 845

Standard: Powder Coated Epoxy Components Cz33-SB 6 152 3½ 89 34 864


Cz43 6 152 3½ 89 43 ¼ 1099
Adhesives: Thermoset PVC Cz43-SB 6 152 3½ 89 45 1143
Urethane (optional) Cz56 6 152 3½ 89 56 ¼ 1429
Epoxy (optional) Cz56-SB 6 152 3½ 89 57 1448

Z = Series designation

Notes:
TEMPERATURE / COMPATIBILITY GUIDE 1. The dimensions are nominal. There are many other sizes and combinations, not
listed here, that are available. Please call us for assistance with special sizes and
MAXIMUM pH PETROLEUM deliveries.
SERIES CHEMICALS
TEMPERATURE RANGE PRODUCTS
2. Water removal ratings are based on kerosene type fuel, S.G.O.78 and viscosity
CR, CB, CC 240 ºF 5-9 Excellent Good
of 33 SSU at 70°F and recommended flow rates. Removal efficiencies will vary
with S.G. viscosity, temperature, and flow rate. Please call us for exact sizing and
removal ratings

CARTRIDGE ORDERING INFORMATION


SERIES DIMENSIONS END CONFIGURATION MICRON RATING SPECIAL FEATURES
CB 28 SB 5
CB, CR, CC See Filter Sizes and Dimensions Table SB = Screw Base 1, 2, 5, 10, 15, 20, 25 No Symbol = Buna-N
No symbol = Double Open End J = Non-Asbestos Gasket
N = Neoprene Gasket
V = Viton Gasket

Industrial Applications www.facetfiltration.com


Oil Water Cartridges
EB Series

Applications
Marine
• Bilge & Ballast water
• Ship building and repair yards
• Commercial marine ports

Petroleum
• Stormwater from bulk storage
• Tank bottom condensate
• Refinery wastewater

Transportation
• Railroad yard maintenance and washing
• Truck loading terminals
• Airport fuel storage and maintenance
Facet EB Series coalescer cartridges are for removing
oil from water. Using a variety of media, these coalescer Power Generation
cartridges use the principle of mechanical impingement • Boiler feed water
and preferential wetting to break any mechanical • Cooling water
emulsion of oil and water. Using the force of gravity, the • Floor drains in turbine rooms
lighter liquid (oil) rises to the top of the vessel where it • Fuel storage stormwater runoff
can be drawn off and the water flows to the bottom of
the vessel and out the outlet connection. Industrial
• Petrochemical plants
Benefits • Steel mills
• pH range from 5 to 9 • Manufacturing plants
• Multi-layered media for solids holding • Boiler feed water
• Solids removal as specified
• Removes oil down to 5 ppm
• Balanced flow characteristics
• Self-centering rod mount and screw base type available
• Recommended maximum operating temperature: 240 °F
(115 ºC)
• Maximum differential pressure: 75 psi (5.17 bar)
• Flow direction: Inside to out

PERFORMANCE SPECIFICATION
DIMENSIONS
FLOW RATE
SERIES OD LENGTH MICRON RATING COMMENTS
in mm in mm in mm
EB-11 6 152 14 ½ 360 10 38 50
EB-11CG 6 152 11 ¼ 280 10 38 50 Used by U.S.C.G.
EB-11CG2 6 152 22 ½ 554 20 76 50 Used by U.S.C.G.
EB-12 6 152 14 ½ 360 10 38 1
EB-12-1 6 152 14 ½ 360 10 38 5
EB-12CG1 6 152 11 ¼ 280 10 38 5 Used by U.S.C.G.
EB-12CG2 6 152 22 ½ 554 20 76 5 Used by U.S.C.G.
Note: Screw base available upon request.

www.facetfiltration.com Industrial Applications


CC-U5-2DP
Aromatic Coalescer Cartridges

Standard Design Features


• Solids removal: 10 micron
• Water removal down to 10 ppm
• Recommended maximum operating temperature:
300 °F (149 ºC)
• pH range from 1 to 9
• Balanced cartridge flow characteristics
• Self-centering rod mount
• Maximum differential pressure: 75 psi (5.17 bar)
• Flow direction: Inside to out
• Recommended flow rate: 10 gpm (378 lpm) per 14"
cartridge length

Facet CC-U5-2DP Series coalescer cartridges are


designed for removing free and entrained water from
BTEX compounds –xylene, benzene, toluene and
ethylbenzene, or removing BTEX compounds from water.
When removing water, a two-stage housing using Facet’s
synthetic separator cartridges as the second stage
will greatly improve efficiency. When removing BTEX
compounds from water, use the CC-U5-2DP in a single-
stage housing.

This coalescer cartridge is constructed of a single


piece fiberglass tube, stainless steel metal components
and non-asbestos gaskets. It is 6" (152 mm) OD, by
3½" (89 mm) ID by 14½" (370 mm) long which makes it
interchangeable with most 6" (152 mm) OD coalescer
cartridges.

Note: Other lengths are available.

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Industrial Separator Cartridges

Pleated paper separators provide a 5 micron filtration


barrier. It is also offered in a 25 micron.

Teflon separators provide a 74 micron filtration barrier.

Synthetic separators provide a 50 micron filtration


barrier.

Both Teflon and synthetic separator cartridges can


be cleaned and reused in accordance with Facet
procedures.

Facet is continually working with customers to optimize


separator performance. Facet industrial separator
cartridges are available in numerous configurations to
replace most conventional coalescing cartridges. Facet
can develop special configurations to meet specific
Description applications requirements.
Facet industrial separator cartridges provide efficient
separation of water in a wide range of fluid process Benefits
streams. These high performance liquid/liquid separators • Proprietary filter media provides a high performance
are used in applications where EI certification is not in a wide range of applications
required. The use of Facet industrial separator cartridges • Continuous lengths minimize process downtime,
instead of conventional liquid/liquid separators can help reduce cartridge change-out costs and eliminate filter
reduce operating costs and improve product quality. bypass concerns
• Designed for balanced flow through cartridge
Facet industrial separator cartridges are manufactured • Electro-tin plated components help prevent rust
using proprietary combinations of high performance and corrosion. Coated components are available as
filter media and pleat configurations. Facet has standard options
developed continuous length separator cartridges • Synthetic, plated, or coated end caps available
to retrofit most commercially available single length
separators. Applications
• Chemicals, Resins, and Solvents
The use of continuous length separators minimizes • Hydraulic Oils
process downtime, reduces cartridge change-out costs • Hydrocarbons
and eliminates filter bypass concerns. • Petroleum Refining
• Pipelines and Petroleum Terminals
Generally, the pleated paper configuration is considered • Power Generation
the best general purpose separator having an extended • Pulp and Paper Industry
surface area and being changed simultaneously with its • Transformer Oils
companion coalescer. Selection must be based on the • Turbine Oils
physical and chemical properties of both phases. As in
the case of coalescer cartridges, separator cartridges
may be used in most finished petroleum products, but
caution must be exercised in compatibility of not only the
media, but adhesives, metal parts and gaskets.

www.facetfiltration.com Industrial Applications


Industrial Separator Cartridges

PERFORMANCE SPECIFICATION FILTER SIZES AND DIMENSIONS


NOMINAL PARTICULATE MICRON DIMENSIONS
SERIES
5 25 50 74 SERIES OD LENGTH
SP • • in mm in mm
SS • Sz611FB 6 152 11 ¼ 286
ST • Sz611FD 6 152 11 ¼ 286
Sz614FB 6 152 14 ½ 368
MATERIALS Sz614FD 6 152 14 ½ 368

Filter media options: Sz616FD 6 152 16 ¼ 413


Sz622FB 6 152 22 ¼ 565
SP Series: Silicone Treated, Pleated Paper
Sz622FD 6 152 22 ¼ 565
SS Series: Synthetic Hydrophobic Mesh
Sz629FB 6 152 28 ¾ 730
ST Series: Teflon® Coated Screen
Sz629FD 6 152 28 ¾ 730
Gasket Materials:
Sz633FB 6 152 33 ¼ 845
Standard: Buna-N
Sz633FD 6 152 33 ¼ 845
Optional: Vegetable Fiber, Neoprene, Viton®,
Sz636FB 6 152 36 914
Non-asbestos Replacement Sz636FD 6 152 36 914
Metal Components: Sz640FB 6 152 40 1016
Standard: Electro-tin Plated Components Sz640FD 6 152 40 1016
Optional: Powder Coated Epoxy Components Sz644FB 6 152 44 1118
Adhesives: Thermoset PVC, Urethane, Epoxy Sz644FD 6 152 44 1118
Sz648FB 6 152 48 1219
Sz648FD 6 152 48 1219
Sz656FB 6 152 56 1422
Sz656FD 6 152 56 1422
Z = Series designation

TEMPERATURE / COMPATIBILITY GUIDE SEALING & MOUNTING END CONFIGURATIONS


MAXIMUM pH PETROLEUM INSIDE DIAMETER
SERIES CHEMICALS
TEMPERATURE RANGE PRODUCTS DESIGNATION SEALING END MOUNTING END
SP 240 ºF 5-9 Excellent Fair in mm in mm
SS 240 ºF 5-9 Excellent Good FB ∕32
17
13 3½ 89
ST 240 ºF 5-9 Excellent Good FD 3½ 89 3½ 89

Note: The dimensions are nominal. These are standard sizes. There are many
other sizes and combinations, not listed here, that are available. Please call us for
assistance with special configurations.

CARTRIDGE ORDERING INFORMATION


SERIES DIMENSIONS FLOW TUBE END CONFIGURATION SPECIAL FEATURES
SS 611 F D N
SS, SP, ST See Filter Sizes and F = Flow Tube See Sealing & Mounting End No Symbol = Buna-N
Dimensions Table Configuration Table C = 25 micron (paper only)
J = Non-Asbestos Gasket
K = Tin Steel Components
N = Neoprene Gasket
V = Viton Gasket

Industrial Applications www.facetfiltration.com


Single-Stage Repack Coalescers

The outside diameter of all repacks is sized to the inside


diameter of the vessel. Thus, each repack is personalized
to the vessel. Further, densities will vary depending upon
the media used.

Cylindrical Repacks
This cylindrically packed cartridge is for use as a
coalescer medium for light hydrocarbons or as strainers
on most petroleum products. They are available in
selected Aspen wood excelsior, glass fibers, carbon
steel or Type 430 steel wool.

Wafer Repacks
The wafer packed cartridge is for use as a coalescer or
Single-stage separation by use of packed mass media as a strainer where heavy solids loads are expected or
is generally used for hydrocarbons of lighter specific where solids tend to blind off the face without affecting
gravities and process streams where the removal of water the remaining 75% - 80% of the cartridge. They are
and solids is of vital importance. available in selected Aspen wood excelsior, glass fibers,
carbon steel or Type 430 steel wool.
Separation is first started when the liquid enters the
vessel. Due to the substantially reduced velocity, free Combination Repacks
water starts to fall out by gravity. As it progresses through Combination repacks are for use in process streams
the mass packed media, further separation occurs by where the following conditions may be found; sulfuric
impingement of the water droplets on the media. At the acid concentrations as high as 80% - 90%, aqueous
same time, solids tend to fall out as the liquid enters the solutions with pH from 1 to 9 and temperatures up to
vessel at reduced velocity but are further removed by 350 °F (176 ºC). They are available with alternate layers
filtration as the flow continues through the mass media. of glass fiber bat material and Type 430 metal mesh
spacers to prevent excessive compression due to high
Settling zones permit a natural separation of water due to solids loads.
the difference in the specific gravities of the two phases.

Mass packed coalescing media are available in various


styles and materials. Selection is based on the condition
of the liquid as to temperature, acidity and specific gravity.
A second criterion is the efficiency of water and solids
removal desired. Heavy solids or certain types of solids
will tend to either blind off the surface of the media and/
or compress them to the point that they will no longer
function as a coalescer.

In the event solids are expected to be moderate to heavy


(in excess of 5 ppm), consideration should be given to
using the wafer type. This type permits change out of
the first or second upstream wafers, which may contain
a heavy load of solids, while the third and successive
downstream wafers are relatively free of solids and still
effective coalescers.

www.facetfiltration.com Industrial Applications


Two-Stage Vertical Coalescer
Separator Housings
VCS Series

Standard Housing Designs


• Body: Welded carbon steel construction — other
materials available by request
• ASME Code, Section VIII, Div. 1, stamped and certified
• Designed for 150 psi @ 250 °F (10.34 bar @ 121 ºC) —
higher pressures and temperatures available by request
• Inlet and outlet permanently marked
• Exterior: Prime coated
• Swing bolt head closures
• Head Gasket: Buna-N o-ring —other materials
available by request
• Head lift furnished on 18” (457 mm) OD and larger

Standard Connections
• Inlet and outlet: 150# RF (ANSI) flanged
• All other connections are 3000# NPT couplings
Facet VCS Series two-stage vertical coalescer
separator housings are mechanical devices designed to Options
filter solids and separate two immiscible liquids. Using • Automatic air eliminator
Facet’s first-stage coalescer cartridges and second • Differential pressure gauge
stage separator cartridges, they provide the highest • Immersion heaters
degree of water and solids removal available. • Liquid level gauge
• Pressure relief valve
These quality Facet products are designed for installations • Sampling probe
in petrochemical plants, refineries, power plants, bulk • Special connections available
storage terminals, offshore platforms, manufacturing • Drain valves
plants and many other industrial applications. • Blind cover for pilot control mounting flange
• Interior epoxy coating

www.facetfiltration.com Industrial Applications


Two-Stage Vertical Coalescer
Separator Housings
VCS Series

DIMENSIONS
CONNECTIONS DIMENSIONS DRY HOUSING
WEIGHT W/ LIQUID GASKET
MODEL HEAD INLET / MAIN
A B C D CTGS. VOLUME PART
NUMBER STYLE OUTLET DRAIN
NUMBER
in mm in mm in mm in mm in mm in mm lbs kgs gal ltr
VCS-222-122 Flat 2 51 1 25 16 406 51 5∕8 1311 6 152 17 432 600 272 34 129 609919
VCS-243-222 Flat 3 76 1 25 18 457 76 5∕8 1946 6 152 23 584 700 318 58 220 697181
VCS-328-222 Flat 3 76 1 25 20 508 63 5∕8 1616 6 152 23 584 750 340 60 227 609920
VCS-343-228 Flat 4 102 1 25 20 508 77 ¾ 1975 6 152 28 711 845 383 78 295 609920
VCS-443-328 Flat 4 102 1 25 24 610 80 2032 6 152 28 711 995 451 110 416 694956
VCS-456-428 Flat 6 152 1 25 24 610 96 3 ∕8 2448 7½ 191 36 914 1050 476 137 519 694956
VCS-643-428 Flat 6 152 1 25 26 660 85 ¼ 2165 7½ 191 37 940 1100 499 132 500 678775
VCS-743-433 Dome 6 152 1 25 28 711 93 7∕8 2384 7½ 191 36 914 1300 590 165 625 676384
VCS-656-533 Dome 6 152 1½ 38 28 711 107 5∕8 2734 7½ 191 36 914 1375 624 200 757 676384
VCS-843-533 Dome 6 152 1½ 38 30 762 95 ¼ 2419 7½ 191 36 914 1450 658 195 738 691977
VCS-1043-633 Dome 8 203 1½ 38 34 864 99 3 ∕8 2524 9 229 48 1219 1950 885 250 946 604459
VCS-856-733 Dome 8 203 1½ 38 32 813 113 ½ 2883 9 229 46 1168 1850 839 265 1003 697801
VCS-1243-733 Dome 8 203 1½ 38 36 914 101 3 ∕8 2575 9 229 48 1219 2150 975 290 1098 678228
VCS-1343-833 Dome 8 203 2 51 38 965 102 ¼ 2597 9 229 48 1219 2350 1066 330 1249 678725
VCS-1643-1033 Dome 10 254 2 51 42 1067 107 ¼ 2724 10 254 54 1372 3250 1474 425 1609 678677
VCS-1943-1528 Dome 10 254 2 51 48 1219 104 ½ 2654 10 254 60 1524 3662 1661 458 1734 693058
VCS-1656-1728 Dome 10 254 2 51 48 1219 119 3023 10 254 60 1524 3788 1718 571 2161 693058
VCS-2056-2228 Dome 12 305 2 51 54 1372 124 11∕16 3167 12 304 69 1753 4400 1996 890 3369 679052
VCS-2456-2628 Dome 12 305 2 51 60 1524 128 ½ 3264 12 305 71 1803 5625 2551 1155 4372 681407
VCS-2856-3028 Dome 14 356 2 51 66 1676 142 7∕8 3629 14 356 80 2032 6450 2926 1380 5223 679054

NOTES: Dimensions shown are intended for estimating purposes only. Contact your Facet representative for certified drawings.

Industrial Applications www.facetfiltration.com


Two-Stage Vertical Coalescer
Separator Housings
VCS Series
FLOW RATES
(Subject to Limitations Contained in Footnotes)
MAXIMUM FLOW RATES RECOMMENDED FOR VISCOSITIES SHOWN(2)
MODEL PERF.(1) 31 SSU 33.0 SSU 36.0 SSU 39.0 SSU 42.3 SSU 45.5 SSU 52.0 SSU 58.8 SSU 97.5 SSU 150.0 SSU 200.0 SSU
NUMBER Solids Water 1 CS 2.2 CS 3.0 CS 4.0 CS 5.0 CS 6.0 CS 8.0 CS 10.0 CS 20.0 CS 32.0 CS 43.0 CS
Micron ppm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm gpm lpm
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-222-122 145 549 120 454 90 341 65 246 50 189 45 170 30 114 25 95 10 38
2 <10 8 30 6 23
0.5 <5 6 23 4 15
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-243-222 270 1022 225 852 165 625 125 473 100 379 80 303 60 227 50 189 25 95
2 <10 14 53 10 38
0.5 <5 11 42 7 27
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-328-222 270 1022 225 852 165 625 125 473 100 379 80 303 60 227 50 189 25 95
2 <10 14 53 10 38
0.5 <5 11 42 7 27
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-343-228 400 1514 335 1268 245 927 185 700 145 549 120 454 90 341 75 284 35 132
2 <10 20 76 15 57
0.5 <5 15 57 10 38
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-443-328 535 2025 445 1684 325 1230 245 927 195 738 160 606 120 454 100 379 50 189
2 <10 27 102 20 76
0.5 <5 20 76 14 53
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-456-428 720 2725 600 2271 440 1665 330 1249 265 1003 215 814 160 606 130 492 65 246
2 <10 37 140 27 102
0.5 <5 28 106 18 68
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-643-428 805 3047 670 2536 490 1855 370 1400 295 1117 240 908 180 681 145 549 70 265
2 <10 41 155 31 117
0.5 <5 31 117 21 80
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-743-433 935 3539 780 2952 570 2157 430 1628 345 1306 280 1060 210 795 170 643 85 322
2 <10 48 182 36 136
0.5 <5 36 136 27 102
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-656-533 1075 4069 895 3388 655 2479 490 1855 395 1495 320 1211 240 908 195 738 95 360
2 <10 55 208 41 155
0.5 <5 42 159 28 106
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-843-533 1075 4069 895 3388 655 2479 490 1855 395 1495 320 1211 240 908 195 738 95 360
2 <10 55 208 41 155
0.5 <5 42 159 28 106
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-1043-633 1340 5072 1115 4220 815 3085 615 2328 490 1855 400 1514 300 1136 245 927 120 454
2 <10 69 261 51 193
0.5 <5 52 197 35 133
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-856-733 1435 5431 1195 4523 870 3293 655 2479 525 1987 430 1628 325 1230 265 1003 130 492
2 <10 74 280 55 208
0.5 <5 56 212 21 80
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-1243-733 1610 6094 1340 5072 980 3709 735 2782 590 2233 480 1817 360 1363 295 1117 145 549
2 <10 83 314 62 235
0.5 <5 62 235 42 159
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-1343-833 1740 6586 1450 5488 1060 4012 800 3028 640 2422 520 1968 390 1476 320 1211 160 606
2 <10 90 341 67 254
0.5 <5 68 257 45 170
25 40 OA OA OA OA
5 10 OA OA OA OA
VCS-1643-1033 2140 8100 1785 6756 1605 6075 980 3709 785 2971 645 2441 480 1817 395 1495 195 738
2 <10 110 416 83 314
0.5 <5 35 133 56 212
NOTE: The above flow rates are sizing guides only. Calculations of specific service conditions may result in units with flow rates other than those shown above.
OA = On Application
(1) Nominal Micron rating is based on removing 96 to 98% of all solids larger than the rating shown in one pass through a clean cartridge.
(2) Flow rates are based on normal conditions when the interfacial tension between the water and the continuous phase is not less than 36 dynes per centimeter,
operating temperature does not exceed 240°F, and pH value between 5 and 9.

www.facetfiltration.com Industrial Applications


Single-Stage Coalescer Housings
HP Series

Facet HP Series single-stage coalescers use wafer Standard Design Features


repacks to remove gross amounts of water and solids • Body: Carbon steel construction
from hydrocarbons. They are available in several • ASME Code, Section VIII, Div. 1, stamped and
standard sizes to accommodate flows from 10 to certified
2000 gpm (38 to 7570 lpm). They provide protection • Designed for 150 psi @ 250 °F (10.34 bar @ 121 ºC)
to filtration systems from gross amounts of water and • Housing Closure:
solids that are commonly carried through inbound Blind cover on housings less than 14” (356 mm) OD
transport pipelines. Swing bolt closure on housings 14” (356 mm) OD and
larger
HP Series housings offer an option of using coalescer • Housing Covers:
cartridges for more efficient solids separation and Removable on housing up to 14” (356 mm) OD
liquid-liquid water separation. Use of an adaptor kit Hinged on housings 14” (356 mm)
permits returning to the use of repacks at any time. thru 36” (914 mm) OD
Rotating davits on housings 42” (1067 mm) OD and
HP Series housings have no internal moving parts larger
and are designed for easy servicing, thereby reducing • Head Gasket: Buna-N — other material available by
maintenance costs. Each housing is manufactured with request
quality workmanship and materials to give long- lasting • Exterior: Prime coated
and dependable service. • Saddle supports for pier mounting

Variations from standard design are available in higher Options


pressures, other materials, special connections or other • Steel stands available
quick opening closures. • Internal epoxy coating

Standard Connections
• Inlet and outlet: 150# RF (ANSI) flanged
• All other connections are 3000# NPT female type
couplings

www.facetfiltration.com Industrial Applications


Single-Stage Coalescer Housings
HP Series

GUIDELINE FOR FLOW CAPACITIES OF EQUIPMENT


(Subject to Limitations Contained in Footnotes)

For Glass Fiber, Carbon Steel, Stainless Steel


For Excelsior Type Cartridges Only See (3) (4) & Media Chart
or Combination Packs(4) & Media Chart
HP Series Flow Rate in gpm
MODEL MODEL HPX Series Flow Rate in gpm
For Specific Gravity Ranges as Shown at 60 ºF
For Specific Gravity Ranges as Shown at 60 ºF
0.55 - 0.65 0.66 - 0.72 0.73 - 0.77 0.78 - 0.82 0.83 - 0.86 0.55 - 0.65 0.66 - 0.72 0.73 - 0.77 0.78 - 0.82 0.83 - 0.86
HP-10 10 10 8 6 5 HPX-10 6 6 5 4 3
HP-25 25 23 18 15 11 HPX-25 16 15 12 10 7
HP-50 43 40 31 26 20 HPX-50 29 27 21 17 13
HP-80 70 65 50 43 32 HPX-80 47 43 33 28 21
HP-100 100 90 75 60 45 HPX-100 65 60 50 40 30
HP-120 125 110 90 75 55 HPX-120 84 73 60 50 35
HP-150 160 150 120 100 75 HPX-150 105 100 80 65 50
HP-180 205 190 150 125 95 HPX-180 135 125 100 85 63
HP-200 255 230 185 155 115 HPX-200 170 150 120 100 75
HP-300 370 330 270 225 165 HPX-300 245 220 180 150 110
HP-500 585 530 425 350 265 HPX-500 390 350 280 230 175
HP-750 840 750 600 510 375 HPX-750 560 500 400 340 250
HP-1000 1200 1080 860 720 540 HPX-1000 800 720 570 480 360
HP-1500 1550 1400 1130 940 700 HPX-1500 1030 930 750 625 465
HP-1800 1960 1800 1430 1200 900 HPX-1800 1300 1200 960 800 600
HP-2000 2400 2200 1750 1425 1100 HPX-2000 1600 1460 1160 950 730
Estimated Estimated
99.95% 98-99% 98-99% 97-98% 97-98% See Media Chart
Effic.(1) (3) Effic.(2) (3)

(1) Estimated efficiency is based on conditions where the inlet water content is between 0.5% and 3% by volume, pH value between 5 and 9, operating temperature does
not exceed 250 °F, and interfacial tension between liquid and water phase is not less than 35 dynes per centimeter (See Media Chart).

(2) Estimated efficiency is based on conditions where the inlet water content is between 0.5% and 3% by volume, and interfacial tension between the liquid and water
phase is not less than 35 dynes per centimeter. (See Media Chart).

(3) Efficiencies shown are estimated based on general conditions normally encountered in such applications. These efficiencies are not warranted until all data have
been submitted on Facet Application Information Sheet for evaluation and statement of efficiency.

(4) Applications for liquid temperatures less than 60 °F should be referred either to your distributor or to the factory.

Industrial Applications www.facetfiltration.com


Single-Stage Coalescer Housings
HP Series

EQUIPMENT SELECTION GUIDELINES


Based on Normal Operating Conditions and Subject to Limitations Shown in Flow
Guideline

Performance Guidelines Moderately Efficient Removal


of Gross Solids and Water from
When use To remove Heavy and Light Liquids Recommendations(1)
Solids RG4 R = Recommended
Butane / Propane Entrained Water RG6-7 Q = With Qualification
Water Haze R6 N = Not Recommended
Solids RG4
Aviation Gasoline Entrained Water RG7 Contaminant Load(1)
Water Haze R7 Solids Water
Solids RG4 L = 0-0.5 ppm L = 0-0.5% Vol
Motor Gasolines Entrained Water RG7 M = 0.6-1.0 ppm M = 0.6-3.0% Vol
Water Haze R7 G = Greater than 1.0 ppm G = Greater than 3.0% Vol
Solids RG4
Naphtha (Light) Entrained Water RG7 Solids Removal Water Removal
Water Haze Q(1) 1 = Nominal 2 to 5µ 6 = Excellent = 100%
Solids RG4 2 = Nominal 5 to 10µ 7 = Good = 99.5%
Kerosene and Jet
Entrained Water RG7 3 = Nominal 15 to 25µ 8 = Moderate = 98%
Fuel
Water Haze Q(1) 4 = Nominal 40µ 9 = Fair = 95%
Solids RG4 (1) Contact Factory for Other Recommendations
Diesel Fuel Entrained Water RG8
Water Haze N(1)
Solids RG4
Fuel Oil Entrained Water RG8
Water Haze N(1)
Solids RG4
Hydraulic Oil Entrained Water RM9
Water Haze N(1)
Solids RG4
Lube Oils Entrained Water RM9
Water Haze N(1)

MEDIA CHART
NOMINAL
MAX.
MEDIA SOLIDS pH* EFFICIENCY
TEMP.
RETENTION

Excelsior 40 - 60 250°F 5-9 (1)


Glass Fiber 30 - 40 350°F less than 10 99.9%
Stainless Steel 50 - 60 600°F more than 4 98%
Carbon Steel 50 - 60 600°F more than 4 98%
Combination 30 - 40 350°F less than 10 98%

* Optimum operating condition and should not in itself be restrictive.

(1) Estimated efficiency is based on conditions where the inlet water content
is between 0.5% and 3% by volume, pH value between 5 and 9, operating
temperature does not exceed 250°F, and interfacial tension between liquid and
water phase is not less than 35 dynes per centimeter

www.facetfiltration.com Industrial Applications


Single-Stage Coalescer Housings
HP Series

DIMENSIONS
MODEL DIMENSIONS
NUMBER A B C D E F G H J
STYLE A in mm in mm in mm in mm in mm in mm in mm in mm in mm
HP-10 4½ 114 33 ½ 851 24 610 5 127 30 ½ 775 22 559 8 203 — — 4½ 114
HP-25 6 5∕8 168 37 ½ 953 33 838 6 152 41 1041 24 610 9 229 — — 6 5∕8 168
HP-50 8 5∕8 219 45 1143 39 991 7 178 48 ½ 1232 30 762 10 254 — — 8 5∕8 219
HP-80 10 ¾ 273 46 1168 42 1067 8 203 54 1372 30 762 11 279 — — 8 5∕8 219
HP-100 12 ¾ 324 47 1193 48 1219 9 229 60 ½ 1537 30 762 12 305 — — 8 5∕8 219
HP-120 14 356 48 ½ 1232 50 1270 10 ½ 268 47 ½ 1206 31 787 13 330 — — 8 5∕8 219
STYLE B
HP-150 16 406 51 1295 60 1524 11 279 66 1676 32 813 14 356 4 102 8 5∕8 219
HP-180 18 457 54 1372 66 1676 12 305 72 1829 33 838 15 381 9 229 10 ¾ 273
HP-200 20 508 56 1422 72 1829 13 330 78 1981 34 864 16 406 9 229 12 ¾ 324
HP-300 24 610 60 1524 75 1905 15 381 81 2057 36 914 18 457 9 229 12 ¾ 324
HP-500 30 762 69 1753 80 2032 18 457 86 2184 42 1067 21 533 12 305 14 356
HP-750 36 914 82 2083 92 2337 21 559 98 2489 51 1295 24 610 12 305 16 406
HP-1000 42 1067 91 2311 106 2692 24 610 114 2896 57 1448 27 686 12 305 16 406
HP-1500 48 1219 95 2413 120 3048 27 686 128 3251 57 1448 30 762 12 305 20 508
HP-1800 54 1372 110 2794 132 3353 30 762 142 3607 69 1753 33 838 10 254 20 508
HP-2000 60 1524 119 3023 144 3658 30 762 154 3912 75 1905 36 914 10 254 20 508

STANDARD HOUSING DATA


SHIPPING CONNECTIONS
MODEL LIQUID VOLUME
WEIGHT INLET/OUTLET
NUMBER (APPROXIMATE) VENT & RELIEF DRAIN LEVEL GAUGE LEVEL CONTROL
(APPROXIMATE) FLANGED
STYLE A gal ltr lbs kgs in mm in mm in mm in mm in mm
HP-10 2.4 9 240 109 1 25 ½ 13 ½ 13 ¾ 19 ¾ 19
HP-25 10.0 38 310 141 1½ 38 ½ 13 ½ 13 ¾ 19 ¾ 19
HP-50 18.2 69 780 354 1½ 38 ½ 13 ¾ 19 ¾ 19 ¾ 19
HP-80 30.0 113 800 363 2 51 ½ 13 ¾ 19 ¾ 19 ¾ 19
HP-100 46.6 176 1550 703 3 76 ¾ 19 ¾ 19 ¾ 19 1 25
HP-120 64.7 245 1700 772 3 76 ¾ 19 ¾ 19 ¾ 19 1½ 38
STYLE B
HP-150 77.7 294 1815 824 3 76 ¾ 19 ¾ 19 ¾ 19 1½ 38
HP-180 120.0 454 2000 907 3 76 ¾ 19 1 25 ¾ 19 1½ 38
HP-200 152.0 575 2100 954 3 76 1 25 1 25 ¾ 19 1½ 38
HP-300 201.6 763 2300 1045 4 102 1 25 1½ 38 ¾ 19 1½ 38
HP-500 313.4 1186 3100 1407 6 152 1 25 1½ 38 ¾ 19 1½ 38
HP-750 610.5 2310 4000 1816 6 152 1½ 38 2 51 ¾ 19 1½ 38
HP-1000 742.6 2810 4600 2088 8 203 1½ 38 2 51 ¾ 19 2 51
HP-1500 969.0 3668 5200 2361 8 203 1½ 38 2 51 ¾ 19 2 51
HP-1800 1428.0 5405 6200 2815 10 254 1½ 38 2 51 ¾ 19 2 51
HP-2000 2116.8 8012 8000 3632 10 254 1½ 38 2 51 ¾ 19 2 51

NOTE: All dimensions, weights, and volumes are approximate and should be used for estimating only.

Industrial Applications www.facetfiltration.com


Conversion Kits
CKS Series

Standard Design Features


• Kits contain all necessary parts for conversion
including hardware, cartridges and gaskets.

Materials
• Cartridge holding plates are aluminum and other
parts are stainless steel. Kits contain all necessary
parts for conversion including hardware, cartridges
and gaskets.

Facet CKS Series conversion kits are designed to


upgrade HP Series separators which presently use
excelsior repacks in order to provide more efficient
solids filtration and water separation.

They are designed for retrofit in vessels without need


for alteration to basic vessel design in order to permit
use of current design first stage coalescer cartridges
which flow inside-out. Use of various Facet cartridges
will permit various efficiencies desired by the user.
Conversions enable use of out-of-service equipment
which would otherwise be in storage or disposed of by
sale or scrap. Kits installed without vessel modifications
permit return to use of excelsior cartridges when
desired.

CKS Series conversion kits permit the use of any of


the Facet CA, CR, CB, CC, CMP, AG or U5 Series
cartridges, all 6” (152 mm) OD, rigid,
high flow cartridges. All cartridges are capable of
withstanding differential pressure of 75 psi (5.17 bar)
without structural failure.

SELECTION OF KITS
NUMBER OF DESIGNED TO
MODEL NUMBER
CARTRIDGES CONVERT
M-398 1 HP-80
M-479 4 HP-200
M-397 5 HP-300
M-620 9 HP-500
M-396 10 HP-600
M-478 13 HP-750
M-503 17 HP-1000

NOTE: For information on additional kits available, consult your Facet


representative.

www.facetfiltration.com Industrial Applications


Liquid/Liquid Separation
Application Information

1. APPLICATION:

2. OPERATING CONDITIONS AT POINT OF INSTALLATION:


A. PRODUCT: B. SPECIFIC GRAVITY: @ °F
C. FLOW RATE: GPM D. TEMPERATURE: °F.
E. PRESSURE: PSIG
F. VISCOSITY: SSU CS CP @ °F and SSU CS CP @ °F
G. INTERFACIAL TENSION: DYNES PER CENTIMETER:
H. CONTAMINANTS: LIQUID: % VOLUME SOLIDS: (% WT.) (% VOL.)
I. DESCRIPTION OF LIQUID:
J. pH OF LIQUID: TYPE AND CONCENTRATION:
K. DESCRIPTION OF SOLIDS:
L. PREVAILING PARTICLE SIZE RANGE:
M. TYPE AND CONCENTRATION OF CORROSION INHIBITORS, IF ANY:

3. REQUIRED PERFORMANCE EFFICIENCY:


A. ALLOWABLE ENTRAINMENT IN EFFLUENT:
B. DESIRED PARTICLE RETENTION (MICRON):
C. MAXIMUM ALLOWABLE INITIAL PRESSURE DROP: PSID

4.
MECHANICAL DESIGN CONDITIONS:
A. DESIGN PRESSURE: PSIG
B. DESIGN TEMPERATURE: °F.
C. CORROSION ALLOWANCE:
D. CODE OR SPECIFICATION: ASME? ASME STAMP? OTHER?
E. FLOW RATE: GPM
F. MATERIALS OF CONSTRUCTION:
G. INLET AND OUTLET CONNECTIONS:
SIZE: FLANGED q FEMALE NPT q GROOVED q OTHER q
H. OTHER CONNECTIONS ON VESSEL:
CONNECTION FOR SIZE FLANGED THREADED
PRESSURE GAUGE q q
RELIEF q q
VENT q q
DRAIN q q
LEVEL GAUGE q q
LEVEL CONTROL q q

I. SPECIAL DESIGN FEATURES:

5.ACCESSORY ITEMS:
A. DIFFERENTIAL PRESSURE GAUGE? DIRECT READING?
WITH DEAD HAND? NON-DIRECT READING?
B. MANUAL VENT VALVE? C. PRESSURE RELIEF VALVE?
D. LEVEL GAUGE? TUBULAR? REFLEX? TRANSPARENT?

www.facetfiltration.com Industrial Applications


Liquid/Liquid Separation
Application Information

5.ACCESSORY ITEMS (Continued):


E. MANUAL DRAIN VALVE? F. LEVEL CONTROL (DUAL GRAVITY)?
G. SLUG & DRAIN VALVE ASSEMBLY? RATE OF FLOW CONTROL? FLOAT TESTER?
MATERIALS FOR SLUG VALVE: CAST STEEL DUCTILE IRON OTHER
H. IMMERSION HEATER SUMP DRAIN VOLTAGE INSULATION?
I. STEEL SUPPORT STAND (FOR HORIZONTAL VESSELS ONLY)?
J. INTERNAL EPOXY COATING? K. AIR ELIMINATOR?
L. HEAD OPENING DEVICE?

6. BECAUSE OF COMPATIBILITY OR OTHER REASONS, DO YOU HAVE ANY PREFERENCE


FOR THE FOLLOWING:
HOUSING: GASKET: CARTRIDGE:
q CARBON STEEL q BUNA-N q PAPER
q ALUMINUM q VITON A q SCREEN
q STAINLESS q TEFLON® q GLASS FIBER
q OTHER q OTHER q OTHER

7. REMARKS:

8. INSTRUCTIONS: SUBMIT QUOTATION TO: CUSTOMER q DISTRIBUTOR q


ORIGINAL & COPIES REQUIRED
CUSTOMER DISTRIBUTOR


9. QUOTATION INFORMATION:
NEED QUOTATION—HAVE ORDER FOR PROJECT? YES q NO q
WILL ORDER IN: 0-6 MONTHS q LATER q
NUMBER OF COMPETITORS QUOTING?

In cases where any data is unknown or not available, indicate accordingly.


Facet will contact you if further details are needed.


SUBMITTED BY: FOR:


Industrial Applications www.facetfiltration.com


Go-No-Go®
Absorptive Cartridges
GNG Series

• Holds larger amounts of water than competition


• Ultra fine particulate removal efficiencies
• High collapse rating of cartridges
• Quick, easy cartridge change-out
• Easy housing installation
Standard Design Features
• Recommended max. operating temperature: 180 °F
(82 ºC)
• Maximum differential pressure: 100 psi (6.9 bar)
• Flow direction: Outside to in
• Layered multi-media pleated sections

Materials
• All metal components treated to protect against
corrosion
Double-Duty for Twice the Protection • Special water absorbing medium
Facet’s Go-No-Go (GNG) absorptive cartridges perform • Metal support shells
two jobs with one cartridge. It absorbs water and • Standard gasket material is Buna-N—other materials
removes solids reliably and efficiently. As the product available upon request
stream flows from the outside of the cartridge to the
inside, the GNG special water absorbent medium retains Applications
water, and the pleats expand. As the maximum water • Fuel dispensing pumps
holding capacity is reached, there is a reduction in flow. • Off-road machinery
The cartridge slows, then stops the flow of product as • Service stations
it reaches maximum capacity. This indicates that the • Marinas
cartridge is ready to be changed, assuring you of clean, • Truck stops
dry product. • Bus fueling
• Diesel fuel
Benefits • Gasoline
• Absorbs highly emulsified water to less than 5 ppm • Kerosene
• Provides positive shut-off —increased differential • Other engine fuels
pressure signals cartridge change-out • Various oils

FLOW RATES (5 MICRON)


MODEL GNG-210-5PL GNG-512-5PL GNG-609-5PL GNG-612-5PL GNG-614-5PL GNG-718-5PL
VISCOSITY Flow ∆P Flow ∆P Flow ∆P Flow ∆P Flow ∆P Flow ∆P
ssu cs gpm psi gpm psi gpm psi gpm psi gpm psi gpm psi
29 1 20.0 2 50.0 3 45.0 4 60.0 4 58.0 2 75.0 2
32 2 20.0 3 48.0 4 36.0 4 50.0 4 58.0 4 74.0 4
39 4 18.0 4 36.0 4 27.0 4 37.0 4 43.0 4 55.0 4
46 6 12.0 4 24.0 4 18.0 4 25.0 4 29.0 4 37.0 4
58 10 7.0 4 14.0 4 11.0 4 15.0 4 18.0 4 23.0 4
98 20 3.6 4 7.0 4 5.5 4 7.5 4 9.0 4 12.0 4
140 30 2.4 4 5.0 4 3.6 4 5.0 4 6.0 4 8.0 4
190 40 1.8 4 3.6 4 2.7 4 3.75 4 4.0 4 5.0 4
230 50 1.4 4 2.8 4 2.1 4 3.0 4 3.0 4 4.0 4
342 75 1.0 4 1.9 4 1.4 4 2.0 4 2.0 4 2.5 4
455 100 0.7 4 1.4 4 1.0 4 1.5 4 2.0 4 2.25 4
910 200 0.3 4 0.7 4 0.5 4 .75 4 1.0 4 1.25 4
1365 300 0.2 4 0.4 4 0.3 4 .5 4 .5 4 .6 4
1818 400 0.1 4 0.3 4 0.25 4 .4 4 .4 4 .5 4

www.facetfiltration.com Industrial Applications


Go-No-Go®
Absorptive Cartridges
GNG Series

PERFORMANCE SPECIFICATION FILTER SIZES AND DIMENSIONS


NOMINAL REMOVAL MICRON DIMENSIONS
SERIES SERIES OD ID LENGTH
5 25 in mm in mm in mm
GNG • • GNG-210-5PL 2 5 ∕8 67 1 1∕32 26 9¾ 248
GNG-210-25PL 2 5 ∕8 67 1 1∕32 26 9¾ 248
GNG-412-5PL 4½ 114 1¾ 44 12 1∕8 308
MATERIALS
GNG-512-5PL 5 5 ∕8 143 1 7∕8 48 12 ¼ 311
Filter media options: GNG-512-25PL 5 ∕8
5
143 1 7∕8 48 12 ¼ 311
5, 25 µm: Water Absorptive Media GNG-609-5PL 6 152 1½ 38 9 13 ∕16 249
Gasket Materials: GNG-609-25PL 6 152 1½ 38 9 13 ∕16 249
Standard: Buna-N GNG-612-5PL 6 152 3½ 89 12 11∕16 322
Optional: Other materials available upon request GNG-612-25PL 6 152 3½ 89 12 11∕16 322
Components: GNG-614-5PL 6 152 3½ 89 14 ½ 368
Center Core: Offered in Tin Plated, Powder Coated GNG-718-5PL 6 152 2 5 ∕8 67 18 457
End Caps: Carbon Steel GNG-718-5PLZ 6 152 3 3 ∕16 81 18 457
Adhesives: Urethane, Two Part Epoxy, Plastisol GNG-736-5PL 6 152 2 5 ∕8 67 36 914
Note: The dimensions are nominal. These are standard sizes. Normal delivery is
2-3 weeks ARO. Many other size and combinations are available. Please call us for
special sizes.

TEMPERATURE / COMPATIBILITY GUIDE


MAXIMUM pH PETROLEUM
SERIES CHEMICALS
TEMPERATURE RANGE PRODUCTS
GNG 180 ºF 5-9 Excellent Good

CARTRIDGE ORDERING INFORMATION


SERIES DIMENSIONS MICRON RATING MEDIA SPECIAL FEATURES
GNG 614 5 PL Z
See Filter Sizes and Dimensions Table 5, 25 PL= Pleated Paper Z = Special ID
J = Non-Asbestos Gasket
N = Neoprene Gasket
V = Viton Gasket

Industrial Applications www.facetfiltration.com


Absorptive Cartridges
FIWA Series

Benefits
• Absorbs highly emulsified water to less than 5 ppm
• Provides positive shut-off —increased differential
pressure signals cartridge change-out
• Holds larger amounts of water than competition
• Ultra fine particulate removal efficiencies
• High collapse rating of cartridges
• Quick, easy cartridge change-out
• Easy housing installation

Applications
• Fuel dispensing pumps
• Off-road machinery
• Service stations
• Marinas
• Truck stops
• Bus fueling
Double-Duty for Twice the Protection • Diesel fuel
Facet’s FIWA absorptive cartridges perform two jobs • Gasoline
with one cartridge. It absorbs water and removes solids • Kerosene
reliably and efficiently from a wide range of petroleum • Other engine fuels
products. As the product stream flows from the outside • Various oils
of the cartridge to the inside, the FIWA special water
absorbent medium retains water, and the pleats expand. Standard Design Features
• Recommended max. operating temperature: 225 °F
As the maximum water holding capacity is reached, (107 ºC)
there is a reduction in flow. The cartridge slows, then • Maximum differential pressure: 100 psi (6.9 bar)
stops the flow of product as it reaches maximum • Flow direction: Outside to in
capacity. This indicates that the cartridge is ready to be • Layered multi-media pleated sections
changed, assuring you of clean, dry product.
Materials
• All metal components treated to protect against
corrosion
• Special water absorbing medium
• Metal support shells
• Standard gasket material is Buna-N —other materials
available upon request

www.facetfiltration.com Industrial Applications


Absorptive Cartridges
FIWA Series

PERFORMANCE SPECIFICATION FILTER SIZES AND DIMENSIONS


NOMINAL REMOVAL MICRON DIMENSIONS
SERIES SERIES OD ID LENGTH
0.5 1 3 5 10 25 in mm in mm in mm
FIWA • • • • • • FIWA-210-µ 2 5 ∕8 67 1 1∕16 27 9 7∕8 251
FIWA-229-µ 2 5 ∕8 67 1 1∕16 27 29 ¼ 743
FIWA-230-µ 2 5 ∕8 67 1 1∕16 27 29 5 ∕8 752
MATERIALS
FIWA-336-µ 3 76 1½ 38 35 ¾ 908
Filter media options: FIWA-512-µ 5 5 ∕8 143 1 7∕8 48 12 1∕8 308
0.5, 25 µm: Resin Impregnated Cellulose with Water FIWA-609-µ 6 152 1½ 38 9¾ 248
Absorptive Media FIWA-629-µ 6 152 3½ 89 29 737
Gasket Materials: FIWA-718-µ 6 152 2 5 ∕8 67 18 457
Standard: Buna-N FIWA-736-µ 6 152 2 5 ∕8 67 36 914
Optional: Other materials available upon request
Note: The dimensions are nominal. There are many other sizes and combinations,
Components: not listed here, that are available. Please call us for assistance with special
Center Core: Electro-Tin Plated configuration.
µ = Micron rating
End Caps: Electro-Tin Plated
Outer Body: Electro-Tin Plated
Adhesives: Thermoset PVC, Urethane, Epoxy

TEMPERATURE / COMPATIBILITY GUIDE


MAXIMUM PETROLEUM
MEDIA pH RANGE CHEMICALS AQUEOUS SOLUTIONS
TEMPERATURE PRODUCTS
Water absorptive Media 225 ºF 5-9 Excellent Good N/A

CARTRIDGE ORDERING INFORMATION


SERIES DIMENSIONS MICRON RATING SPECIAL FEATURES
FIWA 718 5 Z
See Filter Sizes and Dimensions Table 0.5, 1, 3, 5, 10, 25 Z = Special ID
J = Non-Asbestos Gasket
N = Neoprene Gasket
V = Viton Gasket

Industrial Applications www.facetfiltration.com


Clay Treater Cartridges

Materials
Bag Cartridge
• Polypropylene center tube
• Felt center tube migration barrier
• Tightly woven canvas bag
• Vibra-packed with Attapulgus clay to capacity
• Heavy-duty canvas hoisting handles

Canister Cartridge
• Polypropylene center tube
• Felt center tube migration barrier
• Non-woven polyester inner wraps
• Vibra-packed with Attapulgus clay to capacity
• Heavy-duty metal hoisting handle
• Engineered plastic end caps
• Polyester outer wrap
The primary purposes of clay treatment are: • Buna-N gaskets on both ends for assured sealing
• To remove acids or products of oxidation from lube
and hydraulic oils Applications
• To remove additives and surfactants from fuel Facet’s clay treater cartridges may be used to
remove soluble contaminants such as acids, waxes,
Facet’s specially selected Attapulgus clay greatly gums, resins, asphaltanes, sludges, carbon residues
resists water saturation and provides maximum and colloidal particles from lubricating, hydraulic,
surfactant adsorptivity and filtration area found in clay seal, quench, and insulating oils (in circuit breaker,
treater cartridges. transformers). They may also be used for surfactant
removal from jet fuel, gasoline, kerosene and diesel.
Standard Design Features They are often used to remove color from fuel to help
• Maximum adsorptive and filtration area bring back its normal appearance.
• Greatly resists water saturation
• Vibra-packed clay minimizes settling
• Interchangeable with other manufacturer’s bag and
canister clay treater cartridges
• Hoisting handles expedite cartridge installation and
changeout

DIMENSIONS MAXIMUM
MODEL DIRECTION OPERATING
TYPE MEDIA NOMINAL TEMPERATURE
NUMBER OF FLOW OD ID
LENGTH
in mm in mm in mm ºF ºC
C-766-4 Canister Outside/In Attapulgus clay, low 18 460 7 177 2¼ 57 240 115
C-727-6 Bag Outside/In volatile material 18 460 7 177 2¼ 57 140 60
C-727-2 Bag Outside/In Graded 60-90 mesh 19 480 7 177 2¼ 57 140 60

www.facetfiltration.com Industrial Applications


Clay Treater Cartridges

PERFORMANCE DATA
DIFFERENTIAL PRESSURE (PSI)

GPM

FLOW RATES
RECOMMENDED
MAXIMUM FLOW RATE
MINIMUM OPERATING
LIQUID PER ELEMENT
TEMPERATURE

ºF ºC USGPM LPM
Insulating Oil 140 60 1-2 4-8
Hydraulic Oil 150 66 1-2 4-8
Seal Oil 150 66 1-2 4-8
Lubricating Oil 160 71 1 4
Quench Oil 150 66 .5 - 1 2-4
Gasoline 40 4.4 8-9 30 - 34
Kerosene 50 10 6-7 23 - 27
Jet A / Jet A1 40 4.4 6-7 23 - 27
Diesel 60 15.6 4-5 15 - 19

Industrial Applications www.facetfiltration.com


Clay Treater Cartridges
Mounting Arrangements

www.facetfiltration.com Industrial Applications


Clay Treater Housings
F Series

Standard Housing Design


• Welded carbon steel construction
• ASME Code, Section VIII construction, stamped and
certified
• Design pressure: 150 psi @ 250 °F (10.3 bar @ 121 ºC)
• Inlet and outlet permanently marked
• Interior: Epoxy coated
• Exterior: Prime coated
• Removable cartridge mounting post
• Swing bolt closure
• Buna-N closure gasket
• Hydraulic headlift

NPT Connections
• ¼” differential pressure gauge
• ¾” pressure relief valve and vent
• 2” main drain
• 1½” side drain

Options
• Automatic air eliminator
• Differential pressure gauge
• Pressure relief valve
• Sampling probe
• Cartridge hoist assembly
• Removable bundle design

DATA

MODEL LIQUID VOLUME REQUIRED DRY WEIGHT


NUMBER CARTRIDGES
gal ltr lbs kgs
13F3-C 288 1090 39 1913 868
24F3-C 456 2067 72 3250 1474
31F3-C 702 2657 93 4459 2023
40F3-C 874 3308 120 5380 2440
50F3-C 1167 4417 150 6976 3164
60F3-C 1442 5458 180 8298 3764
67F3-C 1570 5942 201 9602 4355

Weights and volumes are approximate.

www.facetfiltration.com Industrial Applications


Clay Treater Housings
F Series

DIMENSIONS
FLANGED DIMENSIONS ANCHOR BOLT
MODEL INLET/OUTLET
NUMBER CONNECTIONS A B C D E F BOLT CIRCLE BOLT HOLE
in mm in mm in mm in mm in mm in mm in mm in mm in mm
13F3-C 4 102 32 813 127 ¼ 3232 12 ¾ 324 87 ½ 2222 6 152 30 762 27 3∕8 695 7
∕8 22
24F3-C 4 102 42 ¾ 1086 134 3∕16 3408 16 ¾ 425 90 7∕16 2297 6 152 30 762 36 ½ 927 7
∕8 22
31F3-C 6 152 48 ¾ 1238 141 3581 18 ¾ 476 95 2413 7 ½ 191 47 1194 40 ¼ 1022 1 1∕8 29
40F3-C 6 152 54 ¾ 1391 145 5∕16 3691 20 13∕16 529 97 ¼ 2470 7 ½ 191 43 1092 50 1270 1 1∕8 29
50F3-C 8 203 60 ¾ 1543 152 11∕16 3878 23 ¼ 591 102 ¾ 2610 9 229 55 1397 52 1321 1 1∕8 29
60F3-C 8 203 67 1702 154 ¾ 3931 25 3∕8 645 102 ¾ 2610 9 229 60 1524 52 1321 1 1∕8 29
67F3-C 8 203 73 1854 158 4013 27 5∕8 702 104 2642 9 229 62 1574 56 1422 1 1∕8 29

All dimensions are approximate and should be used for estimating purposes only.

NOTES:
1. Housing model number will include cartridge model number when selected.
2. Clay treater housings use Facet bag or canister style cartridges, 3 deep per stack.
3. Clay cartridges are not installed at factory prior to shipment.
4. Removable bundle design available on request. Contact your Facet Representative for details.

Industrial Applications www.facetfiltration.com


Air/Gas Filtration and Separation
General Description
Definition
Air/gas filtration may be defined as the art of removing important that a large quiescent area be provided in the
solid particulate matter from dry air/gas streams to free sump for the entrainment separator to function properly.
the stream of dust and other abrasive solid particulate
matter. Air/gas filtration and separation may be defined as This permits the impinged droplets to fall out before they
the art of removing solid particulate matter and liquids in might be carried into the stream.
suspension in air/gas streams. The field of air/gas filtration
and separation filtration is one of a combination of In cases of large gross amounts of solids, it is advisable
removing either solids, or solids and liquids such as water to install a prefilter section in the housing to remove the
and hydrocarbons, which may appear as slugs or in the gross solids, thus permitting the second-stage coalescer
form of mist or fog. cartridge to remove only the finer solids and coalesce the
water and hydrocarbons.
The above may be considered entrainment separation and
while water or hydrocarbons may appear in an air or gas General Applications
stream in a vapor form, the term entrainment separation • Removing solids and water which may damage gas-
would not apply to the removal of such contaminants in measuring equipment.
a vapor form. This removal would be properly classified • Protecting dry bed desiccant towers from free water, oil
under the category of dehydration which is sometimes distillate, etc.
referred to as purification. Entrainment removal will • Removal of liquids and solids from fuel gas lines.
not lower the dew point of a gas stream; this can be Cleaning and conditioning charge stock in synthesis
accomplished only by vapor removal. plants. (Example: Anhydrous ammonia synthesis using
natural gas as a charge stock).
How Air/Gas Equipment Functions • Removal of free liquids and solids at inlet to compressor
The filtration of air/gas products is accomplished by stations and between compressor stations. On
passing the air or gas through a suitable filter media compressor discharge to remove lubricating oil.
which permits the passage of the air or gas but retains
the solids. This is a pure function of filtration identical to Selection of Equipment
that of filtration of liquids, and is generally used only in The selection and size of equipment required to remove
cases of dry air or gas streams. However, solids may be solids, water or hydrocarbon mist or fog from air or gas
removed in the presence of liquid entrainment, but the streams will depend on the flow rate, operating conditions,
specific term “filtration” should not imply the liquids will and physical characteristics of the gas. It is necessary to
be removed. remember that any effective equipment must be designed
to remove the desired amount of solids and other
The filtration of air or gas may be further expanded by the contaminants in one pass at full flow.
use of an impingement baffle in the housing which would
cause the knockout of coarse solids and entrained water The amounts and types of solid and liquid contamination
or hydrocarbon. After the baffle, the air or gas then flows to be removed will have a bearing on the type of
through a filter media which removes the finer solids; equipment and type of media selected. The location of the
however, any remaining water or hydrocarbon after the equipment also becomes a factor since proper operation
baffle would pass through such a media. of equipment frequently demands regular attention.

Air/ gas entrainment filtration separation is A basic fundamental in the selection of this type of
accomplished by passing the product through a equipment is the manufacturer’s history of ability to
suitable first-stage baffle, then through the second upgrade media that will be interchangeable with the
stage coalescer cartridge which coalesces the water original media. In other words, is it possible to use
and hydrocarbons and removes the solids prior to cartridges with recently developed media that are
entering the third stage. The third stage is a cartridge dimensionally interchangeable with the cartridges
very similar to that of a filter cartridge except that originally purchased with the equipment? If so, no
special treatment makes it a water and hydrocarbon housing modifications are necessary to take advantage of
repellent member and causes the cartridge to repel advances in the state of the art. Facet standard cartridge
discrete droplets of both water and hydrocarbons. It is dimensions permit such upgrading.

www.facetfiltration.com Industrial Applications


Air/Gas Filtration and Separation
General Description

Cost of Operation Capabilities


Cost of operation of air/gas filtration and separation More than 75 years of experience in the process
equipment is based primarily on operating costs. industry and in the removal of solids and water from
aviation fuels has led to Facet’s development of the
Original equipment costs should be secondary. Filtration media and housing designs needed to cope with the
and separation equipment has a long life so reasonable increasing demands for filtration and liquid removal
differences in acquisition costs, apportioned over a long from air and gas streams.
life, become minor factors in cost.
Facet’s pipeline and out-of-storage experience can
The true cost of operation is based on the cost per be used to a great advantage in gas transmission and
pound of solids or cost per gallon of liquids removed out-of-cavern operations in the gas industry.
from the air or gas. Thus five factors make up the cost
of operation: This, coupled with our experience in all types of filter
applications, also provides the basis for handling in-
1. Cost of media (cartridges, etc.) plant applications of processing plant air for use on
2. Cost of service parts (gaskets, etc.) compressors and all types of air operations.
3. Cost of maintenance labor
4. Cost of downtime to service or maintain (value of lost
production)
5. Horsepower requirements versus ∆P

By accumulating the total of these five factors, a cost


per unit may be arrived at on several bases, such as
pounds of solids or gallons of liquid removed per million
cubic feet of gas (month, year, etc.)

Design Criteria
Complete data is the prerequisite of any good design
criteria. Therefore, all flow conditions, amounts of
contamination, solids or liquids, operating pressure,
operating temperature, and desired efficiencies all
become an integral part of the data necessary for the
adequate sizing and design of the proper equipment.

In designing a filter or an entrainment filter separator


for air or gas, consideration must be given to the types
of solids to be retained. As an example, consider
the density of the solid with regard to the number of
cartridges needed to hold a given volume of solids. It
requires fewer cartridges to retain a given weight of a
dense solid than is required to retain the same weight of
a solid of lesser density. Also, particle size distribution
affects the design by aiding in determining the volume
of solids the specific cartridge can be expected to
retain.

Industrial Applications www.facetfiltration.com


Air/Gas Coalescer and Separator Cartridges
AGB Series

Separator Cartridges
Separator cartridges perform the function of repelling
discrete droplets of coalesced liquids which gravity does
not force to settle in the sump. Their construction is of
specially treated pleated resin impregnated cellulose.
The treatment is applied in the cellulose manufacturing
process under specifications supplied by Facet. Separator
cartridges have an outside to inside flow direction.

Standard Design Features


• Recommended maximum operating temperature:
275 °F (135 ºC) short exposure
240 °F (115 ºC) continuous operation
• Maximum differential pressure: 40 psid to 75 psid
(2.75 bar to 5.17 bar)
• Flow direction (coalescer): Inside to out
Facet air/gas coalescer and separator cartridges remove • Flow direction (separator): Outside to in
solids and liquids from air or gas streams. Their most • pH range from 5 to 9
common uses are in air gas process streams, plant
and instrument air streams, plant gas receiving points, Materials
gasoline processing plants, and refrigeration systems. • All metal components are carbon steel with
All cartridges are manufactured to rigid quality supplementary special treatment for positive
standards to ensure the media are held firmly against corrosion protection
the center tube and securely adhered to the end caps • Gaskets: Buna-N -other materials available on request
in order to prevent pleat separation, bridging and/or
deformation of media. Efficiency
• Liquid Removal: Virtually 100%
Coalescer Cartridges • Oil Mist Removal: Virtually 100%
Coalescer cartridges perform the dual function of • Solids Removal: 99% of ½ micron and larger particles
coalescing liquids and filtering microscopic solids.
Their construction is of interpleated resin impregnated
cellulose and glass fiber media which combine
excellent coalescing action with structural strength.
The droplet sizing outer sock on the cartridges does
not support fungus growth. The media are encased in
a rugged perforated outer shell to permit an inside to
outside flow direction.

DATA - COALESCER CARTRIDGES DATA - SEPARATOR CARTRIDGES


NOMINAL NOMINAL
MODEL OD ID MODEL OD ID
LENGTH LENGTH
NUMBER NUMBER
in mm in mm in mm in mm in mm in mm
CD6V 6 5∕8 170 4 1∕8 105 1 7∕8 48 SP408NC-1 7 5∕8 190 4 1∕8 105 1 7∕8 48
CD13 13 1∕8 330 4 1∕8 105 1 7∕8 48 SP811NG-1 11 ¼ 290 8½ 216 5 15∕16 151
CB28 28 ¾ 730 6 152 3½ 89 SP614NC-1 14 ½ 370 6 152 3½ 89

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Air/Gas Vertical Housings
3AGB Series

The Facet 3 AGB Series vertical housing permits easy


access for inspection or change out of media. The
baffle plates at the inlet remove a large amount of solid
particulate matter and entrained liquids which are
collected in the quiescent sump. The large sump area
also provides for slug control.

Use of the impingement baffle permits coalescer


cartridges to function more efficiently in the removal of
microscopic solids and the fine liquid entrainment.

Operation
Gas stream enter housing at point (A). Through the use
of baffling at point (B), impingement of solid particulate
matter occurs. A certain amount of liquid entrainment will
drop out with solids and collect in quiescent sump. Mist
and minute solids will flow upwards and enter coalescer
cartridges, points (C). Oil mist particles will be coalesced
and solid particulate matter will be removed. Gas stream
will flow from inside-out. Coalesced droplets will be
repelled by specially treated separator cartridges, point
(D). Liquid will fall to bottom. An upper drain connection
is available for this liquid to be removed at point (H). Gas
stream will flow through separator cartridges (D) outside-
in, and on through internal piping to outlet point (E).

Standard Housing Design


ITEM DESCRIPTION • Body: Welded carbon steel construction
A Inlet • ASME Code, Section VIII, Div. 1, stamped and certified
B Impingement Baffling
• Designed for 150 psi @ 250 °F (10.3 bar @ 121 ºC)
C Coalescer Cartridge
D Separator Cartridge • Exterior: Prime coated
E Outlet • Swing bolt head closures
F Liquid Level Control Connection • Head-Gasket: Buna-N o-ring —other materials available
G Lower Drain Connection by request
H Upper Drain Connection
• Headlift furnished on 20" (508 mm) OD and larger
I Vent

Standard Connections
• Inlet and outlet: 150#RF (ANSI) flanged
• All other connections are 3000# NPT couplings

Options
• Differential pressure gauge
• Automatic drain valves
• Liquid level gauge

www.facetfiltration.com Industrial Applications


Air/Gas Vertical Housings
3AGB Series

STYLE A STYLE B STYLE C

NPT CONNECTIONS
MODEL NUMBER(1) HOUSING STYLE
LL(2) PG DRAIN
3AGB-102-213-2B A ¾" ¼" ¾"
3AGB-163-128-114 A ¾" 1
∕8" ¾"
3AGB-204-328-211 B ¾" 1
∕8" ¾"
3AGB-286-628-411 C ¾" 1
∕8" 1"
3AGB-368-1228-811 C ¾" 1
∕8" ¾"
1.- All models except 3AGB-102-213-2B and 3AGB-163-128-114 include headlift
assemblies.
2.- Can be used for liquid level gauge or liquid control connections located on 9½"
centers.

DIMENSIONS
INLET/ DIMENSIONS ANCHOR
MODEL NUMBER OUTLET A B C D E F BH BC
in mm in mm in mm in mm in mm in mm in mm in mm in mm
3AGB-102-213-2B 2 51 10 ¾ 273 27 3∕16 691 14 13∕16 376 1 25 43 1092 20 508 5
∕8 16 13 ¼ 337
3AGB-163-128-114 3 76 16 406 41 1041 16 406 1 25 58 1473 24 610 7
∕8 22 19 483
3AGB-204-328-211 4 102 20 508 38 ½ 978 18 457 7 9∕16 192 64 1∕16 1627 28 711 7
∕8 22 23 584
3AGB-286-628-411 6 152 28 711 42 1067 30 762 9 5∕8 244 81 5∕8 2073 36 914 7
∕8 22 23 584
3AGB-368-1228-811 8 203 36 914 45 7∕16 1154 31 787 11 ¾ 298 88 3∕16 2240 44 1118 1 1∕8 29 41 1041
All dimensions are approximate and are for estimating purpose only.

REFERENCE FOR SIZING


OPERATING PRESSURE (PSIG)
MODEL NUMBER
50 100 150 200 250 300 350 400 500
3AGB-102-213-2B 280 390 480 585 635 695 760 825 915
3AGB-163-128-114 855 1195 1475 1805 1955 2145 2345 2545 2820
3AGB-204-328-211 2055 2870 3540 4335 4695 5145 5635 6105 6770
3AGB-286-628-411 4115 5740 7080 8665 9390 10290 11265 12205 13540
3AGB-368-1228-811 8230 11485 14155 17330 18775 20585 22530 24410 27085
MAXIMUM FLOW RATE [SCFM-AIR @ 60ºF and 2 PSID]
For estimates only.

MODEL LEGEND
3AGB 10 2 2 13 2 B
Inlet/Outlet
Three Stage Nominal Outside Separator Separator Coalescer Coalescer
Connection Sizes
Air/Gas Baffle Diameter Cartridge Quantity Cartridge Cartridge Quantity Cartridge
(in inches)

Industrial Applications www.facetfiltration.com


Air/Gas Filtration and Separation
Application Information

1. APPLICATION:

2.OPERATING CONDITIONS AT POINT OF INSTALLATION:


A. PRODUCT: B. SPECIFIC GRAVITY: @ °F
C. MOLECULAR WEIGHT: D. TEMPERATURE: °F
E. PRESSURE: (PSIA) (PSIG) F. FLOW RATE (DESIGN):
G. LIQUID ENTRAINMENT, VOLUME:
DESCRIPTION:
SOLID CONTAMINANT, VOLUME:
DESCRIPTION:

3. REQUIRED PERFORMANCE EFFICIENCY:


A. DESIRE TO REMOVE q SOLID PARTICLES ONLY q SOLIDS AND LIQUID CONTAMINANTS
B. ALLOWABLE ENTRAINMENT IN EFFLUENT:
C. DESIRED PARTICLE RETENTION (MICRONS):
D. MAXIMUM ALLOWABLE INITIAL PRESSURE DROP (FROM INLET TO OUTLET):
D. MAXIMUM ALLOWABLE TERMINAL PRESSURE DROP (FROM INLET TO OUTLET):

4.MECHANICAL DESIGN CONDITIONS:


A. DESIGN PRESSURE: PSIG B. DESIGN TEMPERATURE: °F
C. CODE OR SPECIFICATION: ASME? ASME STAMP? COMM STD.? OTHER?
D. CORROSION ALLOWANCE:
E. MATERIALS OF CONSTRUCTION:
F. INLET AND OUTLET CONNECTIONS: SIZE: FLANGED : THREADED: RATING :
G. OTHER CONNECTIONS ON VESSEL:
CONNECTION FOR SIZE FLANGED THREADED
PRESSURE GAUGE q q
VENT q q
DRAINS q q
LEVEL GAUGE q q
LEVEL CONTROL q q
OTHER q q
H. SPECIAL DESIGN FEATURES:

5. ACCESSORY ITEMS:
A. DIFFERENTIAL PRESSURE GAUGE? DIRECT READING? WITH DEAD HAND? NON-DIRECT READING?
B. MANUAL VENT VALVE? C. PRESSURE RELIEF VALVE?
D. LEVEL GAUGE? TUBULAR? REFLEX? TRANSPARENT?
E. MANUAL DRAIN VALVE? F. LEVEL CONTROL (DUAL GRAVITY)?
G. INTERNAL EPOXY COATING?

www.facetfiltration.com Industrial Applications


Air/Gas Filtration and Separation
Application Information

6. BECAUSE OF COMPATIBILITY OR OTHER REASONS, DO YOU HAVE ANY PREFERENCE


FOR THE FOLLOWING:

HOUSING: GASKET: CARTRIDGE:


q CARBON STEEL q BUNA-N q PAPER
q ALUMINUM q VITON A q SCREEN
q STAINLESS q TEFLON® q GLASS FIBER
q OTHER q OTHER q OTHER

7. REMARKS:

8. INSTRUCTIONS: SUBMIT QUOTATION TO: CUSTOMER q DISTRIBUTOR q


ORIGINAL & COPIES REQUIRED
CUSTOMER DISTRIBUTOR


Please attach a system schematic, if possible.


In cases where any data is unknown or not available, indicate accordingly.
Facet will contact you if further details are needed.


SUBMITTED BY: FOR:


Industrial Applications www.facetfiltration.com


21 Series & 22 Series Housings
Differential Pressure Indicator
Direct Reading Differential
Pressure Gauge (Optional)
Standard Housing Design
• Carbon steel body
• Aluminum head
• Epoxy coated internally and externally
• 150 psi (10.3 bar) design pressure
• Swing bolt quick open closure
• Buna-N o-ring closure gasket
• Vent and drain connections w/ brass petcocks
provided
• 1½" NPT inlet and outlet connections

VESSEL OPTIONS
MODEL DESCRIPTION
VF-21SB Housing only
Housing w/ Direct Reading Differential Pressure
VF-21SB-PG
Sight Glass
Gauge
(Optional) Housing w/ Direct Reading Differential Pressure
VF-21SB-PGS
(not for Avgas Gauge & Sight Glass
100 LL) Housing w/ Direct Reading Differential Pressure
VF-21SB-PGWP
Gauge & ¾" NPT Coupling for Water Probe
VF-21SB-S Housing w/ Sight Glass
VF-21SB-WP Housing w/ ¾" NPT Coupling for Water Probe
The Facet VF-21SB/22SB series housings, are VF-22SB Housing only
economical, compact housings for superior in-line Housing w/ Direct Reading Differential Pressure
VF-22SB-PG
Gauge
filtration protection when used with standard 21 Series or Housing w/ Direct Reading Differential Pressure
VF-22SB-PGS
22 Series cartridges. Gauge & Sight Glass
Housing w/ Direct Reading Differential Pressure
Depending on the 21 Series or 22 Series cartridge VF-22SB-PGWP
Gauge & ¾" NPT Coupling for Water Probe
installed, these housings may be used as filters, VF-22SB-S Housing w/ Sight Glass
VF-22SB-WP Housing w/ ¾" NPT Coupling for Water Probe
absorptive filters, filter separators or air/gas entrainment
Housing w/ 1/8" NPT thread to accept
separators to remove solids, water mist or hydrocarbon VF-22SB-PG2WP compatible Gammon or Schultz DP Pressure
carryover. Gauge & ¾" NPT Coupling for Water Probe
644160 Mounting Bracket
Both interior and exterior surfaces of the carbon steel body 644964 Grounding Cable
are epoxy coated to protect against corrosion. This sturdy, 606521 Closure O-Ring
single cartridge housing is easy to maintain and requires
Differential Pressure Indicator -
only 2" (51 mm) base clearance for cartridge change out.
The piston-type differential pressure indicator provides a simple visual warning.
When 15 psi (1.03 bar) differential pressure is reached, the gauge indicator moves
from green to red zone. This warning will prevent premature cartridge change-out.

Water Sight Glass - The water sight glass provides an easy means to detect water
in the sump. The weighted ball, visible in the sight glass, will float only when water is
present. The floating ball is an indication water should be drained from the housing
to prevent both cartridge contamination and water traveling downstream from the
housing. Not for Avgas 100 LL.

ACCORDING TO THE REQUIREMENTS OF EUROPEAN PRESSURE EQUIPMENT DIRECTIVE (PED) 2014/68/EU ART. 4.3, WITHIN THE
OPERATING LIMITS PROVIDED ON VESSEL NAMEPLATE AND SUMMARIZED BELOW, THESE FILTERS ARE DESIGNED AND MANUFACTURED
IN ACCORDANCE WITH THE SOUND ENGINEERING PRACTICE AND EXEMPT FROM CE MARKING AND CERTIFICATION: 10 BAR(G) @ 35°C
FOR AV-GAS AND JET FUEL.

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21 Series Cartridges

Standard Design Features


• Recommended maximum operating temperature: 180 °F
(82 ºC)
• Maximum differential pressure: 75 psi (5.17 bar)
• pH range from 5 to 9
• Flow direction: Outside to in
• Cartridge dimensions: OD - 6" (152 mm), ID - 1 ½" (38
mm), Nominal Length - 9" (229 mm)

Materials
• Carbon steel structural components
• All metal components coated to protect against
corrosion
• Standard gaskets are Buna-N —other materials
available on request

COMPRESSED AIR OR GAS


OPERATING PRESSURE FLOW
psi kg/cm² scfm
10 .70 75
25 1.76 95
40 2.80 105
50 3.50 120
75 5.25 135
100 7.0 155
150 10.5 180

FLOW RATES
MAX. RECOMMENDED FLOW RATE
MICRON
MODEL NUMBER DIESEL KEROSENE GASOLINE
RATING
gpm lpm gpm lpm gpm lpm
FILTER SEPARATOR
CC-21-7 1 23 87 35 133 45 170
CC-21B 10 23 87 35 133 45 170
CC-21C 25 23 87 35 133 45 170
FILTER
CF-609-2PLO 2 45 170 45 170 45 170
CF-609-10PLO 10 45 170 45 170 45 170
CF-609-25PLO 25 45 170 45 170 45 170
ABSORPTIVE FILTER
FG-O-609-2 1 18 68 36 136 45 170
GNG-609-5PL 5 18 68 36 136 45 170
GNG-609-25PL 25 18 68 36 136 45 170

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22 Series Cartridges

Standard Design Features


• Recommended maximum operating temperature: 180 °F
(82 ºC)
• Maximum differential pressure: 75 psi (5.17 bar)
• pH range from 5 to 9
• Flow direction: Outside to in
• Cartridge dimensions: OD - 6" (152 mm), ID - 1 ½"
(38 mm), Nominal Length - 12" (305 mm)

Materials
• Carbon steel structural components
• All metal components coated to protect against
corrosion
• Standard gaskets are Buna-N —other materials
available on request

COMPRESSED AIR OR GAS


OPERATING PRESSURE FLOW
psi kg/cm² scfm
10 .70 113
25 1.76 143
40 2.80 158
50 3.50 180
75 5.25 203
100 7.0 233
150 10.5 270

FLOW RATES
MAX. RECOMMENDED FLOW RATE
MICRON
MODEL NUMBER DIESEL KEROSENE GASOLINE
RATING
gpm lpm gpm lpm gpm lpm
FILTER SEPARATOR
CC-22-7 1 30 114 50 189 60 227
CC-22B 10 30 114 50 189 60 227
CC-22C 25 30 114 50 189 60 227
FILTER
CF-612-2PLO 2 56 212 56 212 56 212
CF-612-10PLO 10 56 212 56 212 56 212
CF-612-25PLO 25 56 212 56 212 56 212
ABSORPTIVE FILTER
FG-O-612-2 1 25 95 50 189 60 227
GNG-612-5PL 5 25 95 50 189 60 227
GNG-612-25PL 25 25 95 50 189 60 227

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SuperFlex™ Housings

Standard Housing Design Features

• Welded carbon steel construction


• ASME Code, Section VIII, Div. 1, stamped and
certified
• Designed for 250 psi @ 250 °F (17.23 bar @ 121 ºC)
• Main closure: Blind flange
• Head gasket: Buna-N o-ring —other materials
available on request
• Vent connections: ¾" NPT
• Drain connections: ¾" 3000# NPT
• Inlet and outlet connections: 2" 3000# NPT
• Interior: Epoxy coated
• Exterior: Shop primer

Options
• 304 stainless steel construction
• Air eliminator
Facet SuperFlex housings are small, economical, • Drain valve
carbon steel housings that may be used as filters, • Pressure gauge assembly
filter separators or air/gas separators depending on • Pressure relief valve
the cartridges used. Stainless steel construction is • Adjustable support stand
available. Contact your Facet Representative for details.

Liquid Filtration
MS Series SuperFlex Filters remove solids from liquids,
compressed air or natural gas. Facet’s M Series (high
efficiency, screen wrapped or multipleated) cartridges,
stacked 1, 2 or 3 high, are used.

Liquid-Liquid Separation
VCS Series SuperFlex Filter Separators remove water
and solids from gasoline, diesel fuel, fuel oil, insulating
oil, kerosene, lube oils, solvents and many other
petroleum based products where water content is a
problem. This housing requires Facet Model CC-23-7
or CC-23C coalescer cartridges and Model CS-94 or
CS-94C pleated paper separator cartridges, stacked 1,
2 or 3 high.

Air/Gas Separation
AGS Series SuperFlex Air/Gas Separators remove oil,
water, mist and solids from compressed air or natural
gas. This housing requires Facet Model CC-23-7
coalescer cartridge and Model CS- 98-2 pleated paper
separator cartridge.

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SuperFlex™ Housings

DATA
HOUSING MODEL HOUSING ONLY ADAPTOR KIT ADAPTOR KIT HOUSING WEIGHT HOUSING LIQUID VOLUME
NUMBER PART NUMBER MODEL NUMBER PART NUMBER
lbs kg gal ltr
LIQUID FILTRATION
MS-1C-A 910000-1 MS-1CK 690542 120 54 7 26.5
MS-2C-A 910000-2 MS-2CK 686497 140 63 10.5 39.7
MS-3C-A 910000-3 MS-3CK 681021 160 72 14 53
LIQUID-LIQUID SEPARATION
VCS-1C-A 910000-1 VCS-1CK 676347 120 54 7 26.5
VCS-2C-A 910000-2 VCS-2CK 676348 140 63 10.5 39.7
VCS-3C-A 910000-3 VCS-3CK 676349 160 72 14 53
AIR/GAS SEPARATION
AGS-1C-A 910000-1 AGS-1CK 676347 120 54 7 26.5
AGS-2C-A 910000-2 AGS-2CK 676348 140 63 10.5 39.7
AGS-3C-A 910000-3 AGS-3CK 676349 160 72 14 53
Weights and volumes are aproximate.

DIMENSIONS
A B C D E
HOUSING
in mm in mm in mm in mm in mm
1 High 8 5∕8 219 11 5∕8 295 35 3∕8 898 36 1∕8 917 7 1∕8 181
2 High 8 5∕8 219 11 5∕8 295 49 7∕8 1267 50 5∕8 1286 7 1∕8 181
3 High 8 5∕8 219 11 5∕8 295 63 7∕8 1622 64 5∕8 1641 7 1∕8 181

All dimensions are for estimating purposes only.

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SuperFlex™ Cartridges

M Series Filter Cartridges


See Section 1 - M Series High Efficiency Pleated Paper
Filter Cartridges

VCS Series SuperFlex™ Filter Separator AGB Series SuperFlex™ Air/Gas


Cartridges Separator Cartridges
CC-23C Coalescer and CS-94 Separator Cartridge CC-23-7 Coalescer and CS-98-2 Separator Cartridge
Data Data
• Provides two-stage coalescing and separation • Provides two-stage separation and filtration
• Recommended maximum operating temperature: • Recommended maximum operating temperature:
240 °F (115 ºC) 240 °F (115 ºC)
• Maximum differential pressure: 75 psi (5.17 bar) • Maximum differential pressure: 75 psi (5.17 bar)
• Flow direction: Outside to in • Flow direction: Outside to in
• pH range from 5 to 9 • pH range from 5 to 9
• All metal components coated to protect against • All metal components coated to protect against
corrosion corrosion

DIMENSIONS DIMENSIONS

NOMINAL NOMINAL
MICRON OD ID WEIGHT MICRON OD ID WEIGHT
MODEL LENGTH MODEL LENGTH
RATING RATING
in mm in mm in mm lbs kg in mm in mm in mm lbs kg
COALESCERS COALESCERS
CC-23-7 1
7 5 ∕8 194 5 5 ∕8 143 13 11∕16 350 4 1.8 CC-23-7 0.5 7 5 ∕8 194 5 5 ∕8 143 13 11∕16 350 4 1.8
CC-23C 25
SEPARATORS SEPARATORS
CS-94 5
4 1∕8 105 1 7∕8 48 10 ½ 270 3 1.4 CS-98-2 3 4 1∕8 105 1 7∕8 48 10 ½ 270 3 1.4
CS-94C 25
All dimensions and weights are approximate. All dimensions and weights are approximate.

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Screw Base Adapter

Top view Side view with bolt

Bottom view Side view

Improved design for added strength PART NUMBER COMMENTS


677453A-AM* ½" bolt for Facet Vessels
Facet’s screw base adapter has been redesigned to
677453A-375-AM* 3
∕8" bolt for Velcon Vessels
provide the strongest adapter on the market today.
The adapter is now made of aluminum with increased * Complete Assembly including adapter, gasket, bolt and washers
locating pin strength when compared with other
designs. Gasket material is Buna-N.

The adapter may be used with all Facet 6" (152 mm)
diameter screw base cartridges and is compatible with
cartridges from other manufacturers.

The design is compatible with all aviation fuels and


provides a temperature range up to 250º F (115º C). It is
also interchangeable with Velcon’s 6000T screw base
adapter.

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Standard Cartridge
Mounting Hardware

For 6" OD (152 mm) 3½" ID (89 MM) 14½" (368 mm) LG CARTRIDGES

CENTER ROD
Overall Cartridge Length (in) Part Number
14½ 678901
28¾ 678905
43¼ 678907
57¼ 678909

Note: Nuts, washers and center rods are stainless steel.

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Cartridge Torque
Recommendations

CARTRIDGE STYLE RECOMMENDED SEALING TORQUE

FLAT SEAL 15 LBS. FT.


KNIFE EDGE SEAL 10 LBS. FT.

FLAT SEAL 20 LBS. FT.


KNIFE EDGE SEAL 10 LBS. FT.

SCREW BASE 30 LBS. FT.

FLAT SEAL 7 LBS. FT.


KNIFE EDGE SEAL 5 LBS. FT.

FLAT SEAL 7 LBS. FT.


KNIFE EDGE SEAL 5 LBS. FT.

FLAT SEAL 5 LBS. FT.


KNIFE EDGE SEAL 5 LBS. FT.

TORQUE CONVERSION TABLE


Pounds Foot Pounds Inch Kilograms-meter Newton-Meter
5 60 .69 6.53
7 84 .97 9.14
10 120 1.38 13.05
20 240 2.77 27.10
30 360 4.15 39.15

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Cleaning Procedures - Teflon® Screen
and Synthetic Separator Cartridges

It is recommended that this procedure is carried out with every coalescer change to ensure full potential and
longer life of the separator. Make sure hands are kept clean and free of grease or other contamination throughout
the cleansing operation. It is also recommended that gloves (preferably thin rubber) be worn throughout this
operation so as to avoid contact between bare hands and the separator screen / mesh.

1. CAREFULLY remove each element from the filter 5. If the element passes the surface inspection (step
separator. 3) and the water test (step 4), rinse it thoroughly in
clean fuel to remove traces of water and air dry prior
2. Submerge the element in clean, dry fuel and wash to reinstalling.
it using a gentle, reciprocating action, holding the
element first by one end cap and then the other. 6. If the element fails the water test (step 4), it may
(DO NOT touch the separator screen/mesh with be further cleaned by repeating the cleaning stage
your bare hands, or allow any grease to come into (step 2) using isopropyl alcohol in place of fuel. After
contact with the element.) cleaning, the element should be drained and rinsed
in clean, dry fuel to remove all traces of isopropyl
3. Holding the element by the endcaps, visually alcohol if used. Another alternative is to use a spray
inspect the entire surface of the screen for damage of hot water (not from a pressure washer). Allow the
and contamination. If there are any visible flaws or cartridge to fully dry. After using either procedure,
debris that have not been removed by washing, the repeat the water test (step 4). If the element does
cartridge should be replaced. not pass the water test after this operation, it must
be replaced.
4. While separator is fuel wet, hold the element
horizontal and allow tap water to drip onto the 7. If there are visible tears, nicks, or cuts, they can
screen. The water must not be sprayed and it must be repaired as long as they are not larger than 1/8"
not fall more than 3" (7.5 cm) before contacting the in diameter. Use brightly colored fingernail polish
screen. The water will run off instantly if the element or epoxy to repair the area. The nail polish allows
is not contaminated. Continue testing the element repairs to be easily observed in the future. After you
by slowly rotating and moving it back and forth until have repaired the element, wet the element in fuel
the entire surface has been tested. If the water does and repeat the water test (step 4).
not run off, but disappears through the screen and is
NOTE: The use of detergents (i.e., soap, powder cleanser of any kind), steam,
found inside the element, then the element has to be or compressed air during any of the above operations IS NOT RECOMMENDED
further cleaned as described in step 6. because they can affect the operation of the separator.

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Frequently Asked Technical Questions

1. What is the operational life expectancy of the Teflon 6. Typical element change-out recommendations at
and Synthetic cartridge? maximum rated flow.
Facet Teflon & Synthetic separator cartridges are Filter/Separators 15 psid
cleanable and reusable. They should be inspected and Monitors 15 psid
tested before reusing. Cartridge service life should not Micronics 15 psid
be extended beyond 3 years. Follow Facet cleaning “HP” 15 psid
procedures for Teflon and Synthetic cartridges. Clays Based on MSEP test

2. What is the shelf life expectancy of the Facet 7. What is the rupture pressure for each element?
cartridges? Filter/Separators 75 psid
Most elements are a minimum of five years if sealed Monitors 174 psid
and in temperature controlled environment. Monitor Micronics 75 psid
should be installed within 2 years of shipment from “HP” 15 psid
Facet stock. Clays N/A

3. When do I change out my coalescer separator? 8. What is the purpose of the Slug valve?
A. Coalescer elements must be replaced when: The slug valve stops the flow of product when
1. Filter Membrane (Milipore®) Test indicates excessive water is collected in the coalescer separator
elements are not performing (Refer to Section 3). sump. It works in conjunction with the float control. The
2. Corrected Differential pressure exceeds 15 psi or slug valve can also be furnished with rate of flow control
there is a sudden drop in differential pressure. which is used to control flow through the coalescer
3. Continuous sump samples indicate surfactants, separator and with a check valve feature to prevent
microbial or solid contaminants. back-flow.
4. Free water detection test indicates elements are
not performing (Ref. Section 3-3).

4. Is there a minimum flow rate coalescer separators?


Operating a coalescer separator at less than 25% of
rated flow, along with extended periods of inactivity,
can increase the risk for microbiological growth on the
elements due to free water not being released from the
coalescer.

5. What is the typical clean differential pressure drop?


Filter/separators 2-4 psid clean at ambient temp.
Micronic Filters .5-4 psid clean at ambient temp.
2" Monitors 6-7 psid clean at ambient temp.
6" Monitors 3-4 psid clean at ambient temp.

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Frequently Asked Technical Questions

9. What is the operation of a Water Probe? 18. Should a filter be installed upstream of a coalescer
The water probe detects the level of water electronically separator?
and then can open and close the auto water drain Depends on the application. If the customer is having
valve or slug valve, shut down pump and send alarm to a problem with solids you should definitely have a
control panel. micronic filter in front of your coalescer separator. The
micronic filter is anywhere from a third to a fourth of the
10. What is the reason for a Clay Treater? cost and has four times the surface area.
The clay treater removes surfactants from fuel to
allow coalescer separators to perform properly. The 19. What is the difference between free and entrained
surfactants will disarm the coalescer elements. and dissolved water?
1. Free water is created when the fuel has all the
11. What is the function of the vessel heaters? water it can dissolve plus more. This extra
The heater keeps water from freezing in the sump and water is then free water. Free water is usually
drain lines. not visible as a haze until you get above 30 to
40 ppm free water. This free water is all that a
12. What data do you need to know to size a vessel? coalescer or absorbent cartridge can remove.
Refer to Application Data Sheet in your catalog. 2. Entrained water: Discrete water droplets carried
by a continuous liquid or gas phase when water
13. Which should be used, clay bags or canisters? is immiscible with the liquid. May be separated
Canisters have gaskets that improve sealing and have from the continuous phase by coalescing and
less chance of bypassing. Bags, on the other hand, gravity separation. Usually picked up in a system
hold more clay and cost about 40% less. by condensation or a water washing used in
process.
14. Can clay bags be used in Velcon vessels? 3. Dissolved water is the water that is in solution
Not usually. Velcon vessels are built similar to “M” or basically not visible in the fuel. The amount
series filter vessels except without adaptors for changes with temperature. Fuel holds more
cartridge sealing. They use center rods, center seals, water as the temperature increases.
and end caps. There are conversion kits but are cost
prohibitive. Two things to remember, this can be a
tremendous selling tool for Facet vessels, but it does
add additional cost.

15. What colors are used for what fuels?


Jet - Clear
AV Gas - Blue,
High Sulfur Diesel - Red.

16. Can dye (color) in fuels be removed?


In most instances, “no.”

17. Why use horizontal versus vertical housing?


Space and ease of maintenance.

Industrial Applications www.facetfiltration.com


Frequently Asked Technical Questions

20. Is the delta P gauge on a clay treater actually telling 25. What are the benefits of Facet’s CIF Cartridge?
you anything? No metal components, less expensive while maintaining
Not really. This is a common misconception. The only high efficiency of M Series elements and reduced
true way to tell if the clay is working is to take a MSEP disposal volume and cost.
test. This test will be taken on the inlet and the outlet and
compared. The reading from the outlet should be higher. 26. Does the size of the water droplets indicate the
A good quality fuel has a reading of 85 or better. The coalescing efficiency?
closer you get to 100 the better the fuel quality. If the fuel Downstream: Yes, the bigger the drops the more the
going in is 80 and the outlet is 80 or less, you would need fall. Saves Separator from having to do anything.
to change out the clay.
27. How is the gallon per minute of the coalescer
21. How many pounds of solids does our MP series filter calculated?
element hold? Flow per linear inch which is based on EI test (Jet Fuel).
Up to 3-5 pounds per 14" length dependent upon the
micron rating and type of solids present. 28. Can our immersion heaters be wired for a signal
light?
22. With AVGAS, can you flow more through the same Yes.
coalescer separator?
The Energy Institute has extended Specification EI 29. What are certificates of similarity?
1581 to include Av-Gas that is hydrocarbon based and To provide certificate of test data in similar type vessels
has aromatics content that is similar to Jet Fuel under using flow rates that determine the correct amount of
Category C sizing and flow. coalescers and separators. Upgrading an older vessel
to EI 1581 current edition or changing from competitor
23. What is the recommended sealing torque on screw vessel to Facet.
base cartridges?
30 lbs. Ft. 30. Are Material Safety Data Sheet (MSDS) required for
the products manufactured by Facet?
24. What is the mesh size and micron rating of Facet’s Items manufactures by Facet are considered “articles”
Synthetic separator? by definition of the regulations and therefore do not
50 micron, 267 mesh. need MSDS sheets.

31. What is the correct procedure for draining the sump


on a coalescer separator?
Per ATA-103 guidelines, drain fuel at maximum practical
flow into a suitable container. The vessel must be
pressurized, but fuel does not have to be flowing.

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