Bonded-Cell Modelforparticlefracture
Bonded-Cell Modelforparticlefracture
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Citation: Nguyen, Duc-Hanh, Emilien Azéma, Philippe Sornay, and Farhang Radjai. “Bonded-Cell
Model for Particle Fracture.” Phys. Rev. E 91, no. 2 (February 2015) © 2015 American Physical
Society
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PHYSICAL REVIEW E 91, 022203 (2015)
I. INTRODUCTION towards the contact points and (2) the contact fracture
mode characterized by the propagation of cracks initiated
Particle breakage occurs commonly in natural granular
at the contact points toward the center of the particles. The
flows and industrial processes involving the transport, han-
experiments performed on a brittle material suggest that the
dling, and compaction of granular materials. The particle size
volume fracture mode is more likely to occur in large-enough
reduction is often undesirable or uncontrolled, and it is referred
particles.
to as the attrition process. In contrast, the fragmentation of
Several authors have used the finite element method (FEM)
particles under controlled conditions is used in comminution
to study single-particle fracture by incorporating the material
processes such as the milling of vegetal products or grinding of
behavior and an adequate damage or rupture criterion [23–26].
mineral materials. The evolution of particle size distribution
This method has the advantage of accounting for the true nature
and energy dissipation in such processes depend on many
of the material and provides access to the full stress field in
factors such as particle properties (shape, crushability), initial
a continuum framework. But it requires rather fine meshing
size distribution, loading history, and mobility of the grains
of the particle at its borders or at least around its contact
during the crushing process [1–9].
points with other particles and at crack tips. Its application to
Both single-particle crushing and fragmentation process of
an assembly of particles further requires a proper treatment
an assembly of particles subjected to shearing or compaction
of frictional contacts and large deformations, which make it
have been subject to experimental investigations in civil
computationally inefficient.
engineering and particle technology [10–22]. The compressive
Numerical simulations by the molecular dynamics (MD)
strength of a single particle, its variability, and size dependence
method or discrete element method (DEM) have been in-
are essential for understanding the collective response of a
creasingly employed in order to get a better understand-
granular material to applied loading. The fracture of a particle
ing of the particle-scale mechanisms of the comminution
inside a granular packing depends on the angular positions process [1,9,27–31]. Such methods combine the general
of its contact neighbors and the normal and tangential forces framework of the DEM, based on rigid-body dynamics and
exerted by them on the particle. For this reason, there is no frictional contact interactions, with a particle fracture model.
general analytical model for the fracture of a single particle. DEM numerical models have the advantage of allowing for the
The case of a particle subjected to diametrical compression treatment of frictional contact interactions and they provide
(also called the Brazilian test) has been more carefully detailed information about local particle environments and
considered in this respect. A detailed analytical model was force chains that control the breakup events.
developed by Tsoungui et al. using Weibull statistical flaw The most straightforward DEM-based approach consists
size distribution and compared to experiments [23]. Two in modeling the particles as aggregates of spherical sub-
different fracture modes were analyzed in this model: (1) the particles bonded together by cohesive forces. Such aggre-
volume fracture mode in which a transversal crack responsible gates may represent real aggregates such as pellets and
of particle fracture originates near the center and propagates ceramic compacts or simply be regarded as a toy model
for particle fracture. This bonded particle model (BPM)
has been employed to investigate the behavior of crushable
*
[email protected] soils, rocks, fault gouge, and other materials [7,22,32–41].
† An alternative method consists in replacing a circular or
[email protected]
‡ spherical particle at its fracture threshold by several smaller
[email protected]
§
[email protected] fragments of the same shape [42–46]. A major issue with
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BONDED-CELL MODEL FOR PARTICLE FRACTURE PHYSICAL REVIEW E 91, 022203 (2015)
f1
tionally stable. In contrast to the molecular dynamics method,
in the CD method tiny overlaps between particles are used for
contact detection but they do not represent an elastic deflection.
n2
For this reason, the time step can be larger than that in the
f2 molecular dynamics method. In CD, an iterative algorithm
based on nonlinear Gauss-Seidel iterations is used to determine
the contact forces and particle velocities simultaneously at
all potential contacts. The CD method has been extensively
employed for the simulation of granular materials in 2D and
3D [55–72].
The CD method is based on implicit time integration of
velocities but requires an explicit determination of the contact
network at the beginning of each time step [52,73]. The
FIG. 2. (Color online) Contact dynamics model of a side-side
contact detection between two bodies consists in looking
contact between two particles by two contact points with their normals the portions of space they occupy. The treatment of the
n1 and n2 and forces f1 and f2 . mechanical interaction requires additionally the identification
of a common tangent plane (a line in 2D). Of course, contacts
simultaneously at both points. The normal adhesion threshold may take place through a larger contact zone than a single
fc between two cells linearly depends on the length L of point. In 2D simulations of the present paper, the detection
the contact. Since the contact is represented by two points, of contact between two convex polygonal bodies was imple-
the tensile threshold is given by fc = σc L/2, where σc is the mented through the so-called shadow overlap method [73,74].
internal cohesion of the material. This means that a side-side
contact can lose its cohesion for normal force fn = −σc L/2 III. BOUNDARY CONDITIONS
reached at any of the two contact points representing the
side-side contact. But if none of the two normal forces f1n and In this paper, we use the BCM to study the breakup of
f2n at the two contact points is critical, then they continue to a single circular particle crushed between two platens. This
increase with no loss of cohesion and the particles remain glued “Brazilian” test will be used to investigate the effects of model
together until the total normal force f1n + f2n = 2fc = Lσc . parameters σc , μs , λ, and nv . The particle is crushed by
This situation is, however, very rare since the particles are applying stepwise displacements δy to the top and bottom
most of time subjected to force moments so the total torque platens. The total axial strain after N steps is given by N δy /d,
(f1n − f2n )L = 0 and thus a side-side contact opens mainly where d is particle diameter. Let F be the axial force exerted
when fc is reached at only one of the two contact points. on the particle; see Fig. 3. The average vertical stress σa acting
The shear strength along a side-side contact is given by on the particle is given by
τc = μs σc , where μs is the internal friction coefficient. A F
side-side contact may lose its cohesion only when the total σa = σyy = . (1)
d
tangential force f1t + f2t at the two contact points representing
the side-side contact reaches the sliding threshold μs (f1n + We calculate σa directly from the forces between cells [75]:
f2n + 2fc ). The choice of a frictional material behavior is not σyy = nc fy y , (2)
mandatory and τc may be defined independently of σc . In order
to limit the number of independent parameters, in this paper we where nc is the number density of contacts, fy is the y
used a Coulomb friction law. But the effect of local cracking component of the reaction force between two particles, and
criterion may be a subject of detailed investigation in the BCM
framework. F
When the cohesion between two cells is lost along a
side-side contact, the latter turns into a crack governed by
frictional contact behavior. The loss of cohesion is assumed to y
be irreversible. The cohesive state between cells is managed by
a matrix M. M[i,j ] = 1 if the cells i and j are connected by a x
cohesive contact. Otherwise, we set M[i,j ] = 0. This matrix
d
is updated at each time step according to the evolution of the
contacts.
The simulations were carried out by means of the CD
method, which is suitable for simulating large assemblies of
undeformable particles [51–54]. In this method, the rigid-body F
equations of motion are integrated by taking into account
the kinematic constraints resulting from contact interactions. FIG. 3. (Color online) Boundary conditions for Brazilian crush-
These interactions are characterized by three parameters: the ing of a particle.
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NGUYEN, AZÉMA, SORNAY, AND RADJAI PHYSICAL REVIEW E 91, 022203 (2015)
σa/σc
note that since the particle is rigid, in principle, no axial σc=30 MPa
σa (MPa)
1
deformation must occur until the particle breaks. But some 30 σc=40 MPa
deformation does occur numerically without causing fracture. σc=50 MPa
Such deformations are small and do not affect the stress values, 20
0
which are determined by contact dynamics calculations. Video 0 5 10 15
samples of the simulations analyzed below can be found by 10 εa/εp
following the link www.cgp-gateway.org/ref032.
0
0.000 0.002 0.004 0.006 0.008 0.010
IV. FRACTURE CHARACTERISTICS εa
Figure 4 displays snapshots of a cell-meshed particle
FIG. 5. (Color online) Axial stress versus axial strain for several
at incipient cracking together with compressive and tensile
values of tensile strength σc . The inset shows the axial stress
normalized by σc . The parameters are μs = 0.3, λ = 0.8, and
nv = 50.
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BONDED-CELL MODEL FOR PARTICLE FRACTURE PHYSICAL REVIEW E 91, 022203 (2015)
1.4 10
1
1.2
0
1.0 10
-log(Ps)
σp/σc
λ=0.0
0.8 λ=0.8
-1 m=6.4
10 m=9.7
0.6
0.4
-2
10 0.6 0.8 1.0 1.2 1.4
0.0 0.2 0.4 0.6 0.8 1.0 m
μs (σ/σw) (a)
11
FIG. 6. (Color online) Evolution of compressive strength σp as a
function of local friction coefficient μs for σc = 10 MPa, λ = 0.8, 10
and nv = 500. The error bars represent standard deviation calculated 9
from nine independent simulations with different tessellations.
8
m
7
In particular, it is important to assess the role of cell shape 6
distribution parameter λ. To clarify this point, we carried out
a series of Brazilian tests for five values of λ in the range 5
[0,0.8] with σc = 10 MPa, μs = 0.3, and nv = 1000. For 4
0.0 0.2 0.4 0.6 0.8
each value of λ, 30 simulations with independent tessellations
were performed, allowing us to obtain the variability of λ (b)
the compressive strength, expressed as cumulative survival
0.9
probability Ps of the particle as a function of σa . This is
the probability that the particle does not fail for all stresses σp/σc
σp/σc & σw/σc
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BONDED-CELL MODEL FOR PARTICLE FRACTURE PHYSICAL REVIEW E 91, 022203 (2015)
1.0 contacts and their percolation across the particle. The fracture
b=0.30 is controlled by the population of weakest paths from the
force application point to the center of the particle. Assuming
that those paths are composed of random walks through
intergranular contacts, they define a stress concentration zone
0.2
10 100 1000 with a high density of critical contacts. This leads to a power-
nv law particle size dependence of the compressive strength, in
(b) close agreement with our simulation data. The value of the
exponent in the case of nearly regular cells is consistent with a
FIG. 9. (Color online) (a) Compressive strength of a particle normal random-walk feature of the crack, whereas for irregular
normalized by internal cohesion as a function of the number of cells cells it is anomalous.
for constant particle diameter d and varying cell size d0 (green circle) The Brazilian compression test is often used for indirect
and for constant d0 and varying d (red square). The error bars represent measurement of tensile strength in brittle materials [87,88].
standard variation for 11 independent simulations. (b) Compressive But the tensile strength measured from diametral compres-
strength as a function of the number of cells for two extreme values sion tests are usually lower compared to other uniaxial
of mesh variability parameter λ. tests. In contrast to theoretical prediction, the cracks do
not always propagate from the center to the periphery of
configurations. The exponent predicted by elastic theory is the sample as a result of surface defects, which lead to
b = 1 − 2/m for volume fracture [23]. This implies 1 − α = failure by shearing at the contact points with platens. Our
2/m, which is consistent for λ = 0 and λ = 0.8 for which simulations are consistent with this picture although the cells
we have m 6 and m 10, thus yielding 1 − α 1/3 and are rigid and the crack opens only when critical contacts
1 − α 1/5, respectively. percolate across the particle. For this reason, we also have
These observations show clearly that the fracture of cell- a good scaling of the compressive strength with internal
structured materials is scale dependent. The model based cohesion.
on crack-path statistics around the mean, as briefly outlined A detailed description of single-particle fracture in this
above, provides quantitative prediction of the exponent. What paper was made possible by extensive 2D simulations. It is
is more, it generalizes the weakest-link assumption to the straightforward to extend this work to investigate the role of the
more general “weakest-path” mechanism governed by the contact law such as non-Coulomb friction and damage for the
percolation of critical contacts. Size effect in single-particle scaling of compressive strength. Another possible extension
fracture suggests that in an assembly of crushable particles is the fracture of noncircular particles. We applied the BCM
the largest particles are most susceptible to break. However, approach to the fragmentation of an assembly of polygonal
particle size affects the local distribution of contact forces. In particles. Our simulations reproduce correctly and efficiently
particular, large particles have more contacts and sustain for the nonlinear and inhomogeneous features of the comminution
this reason lower deviatoric stresses. Due to such competing process such as the shattering instability and survival of many
effects, the fragmentation of a granular packing is a complex large particles. Size effect in single-particle fracture suggests
process. that in an assembly of crushable particles the largest particles
are most susceptible to breakage. However, particle size affects
the local distribution of contact forces. In particular, large
VII. CONCLUSION
particles have more contacts and for this reason sustain lower
In this paper, we introduced a BCM in the framework of deviatoric stresses. The results of this work will be reported
the contact dynamics method for the investigation of fracture elsewhere.
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