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Catalog Qsm11 M 367215303 Gdasn1

The document outlines the New Parts Warranty for Cummins' QSM11-M Marine engines, detailing coverage for new parts, including a base warranty and an extended major components warranty. It specifies Cummins' responsibilities during the warranty period, as well as the owner's responsibilities, including maintenance and notification of failures. Limitations on the warranty are also noted, including exclusions for failures due to abuse or neglect.

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100% found this document useful (1 vote)
230 views189 pages

Catalog Qsm11 M 367215303 Gdasn1

The document outlines the New Parts Warranty for Cummins' QSM11-M Marine engines, detailing coverage for new parts, including a base warranty and an extended major components warranty. It specifies Cummins' responsibilities during the warranty period, as well as the owner's responsibilities, including maintenance and notification of failures. Limitations on the warranty are also noted, including exclusions for failures due to abuse or neglect.

Uploaded by

n2fs6c6wjh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

I

I
Parts Catalog

QSM11-M
Marine
Cummins Inc.
New Parts Warranty
Heavy Duty

COVERAGE
PRODUCTS WARRANTED
These warranties apply to New Parts marketed by Cummins tor its engines (except those tor A. B. and C series engines). They apply anywhere in the world where service is available through a
Cummins distributor or full service dealer. *
BASE WARRANTY
T. _ _ . . . ____ . nnrtr n„ nr n1tnr ..--■hA . 1Qoe u/hirh ro«iiit under normal use and service, from defects in workmanship or material (Warrantable Failures). The coverage

The coverage on other parts extends one year. 100,000 miles (160,9J5 Kilometers; or j .ouu iiuuia •

EXTENDED MAJOR COMPONENTS WARRANTY


Tha f ,jijT_rtn_ri uvarrantxy rnuore Warrantahie Failures on or after March 31 1986, of engine cylinder blocks, crankshafts, flangeless NT camshafts* * and connecting rods (Covered
TOt m d u d e d TTUs c c w ^ g e lo g in s wrth the expiration ot'.he e lse Warranty and ends three years, 300.000 miles (482.805 kilometers, 0^0 ,8 0 0 hours ot
P a ^ . ^ u ^ i n ^ ^ d ^ ^ ^ i ^ f a i k j r « a re
operation, whichever occurs first, from the date of first installation.
Both the Base Warranty and Extended Major Components warranty apply to all Owners in the chain ot distribution, and coverage continues to all subsequent Owners until the end ot the
respective periods of coverage.

CUMMINS RESPONSIBILITIES
DURING THE BASE WARRANTY
Cummins will pay tor all parts and labor needed to repair the damage to the engine resulting from the Warrantable Failure. All labor costs will be paid in accordance with Cummins published Standard
Repair Operation guidelines.
Cummins will pay for the lubricating oil, antifreeze, filter elements, and other maintenance items that are not reusable due to the Warrantable Failure.

Cummins will pay reasonable labor costs for engine removal and reinstallation when necessary to make the warranty repair.
When the parts are installed in a non-automotive engine, Cummins will pay reasonable travel expenses for mechanics to and from the engine site, or the repair dock in the case of a marine engine,
including meals, mileage and lodging when it is necessary for mechanics to make on-site warranty repairs.

DURING THE EXTENDED MAJOR COMPONENTS WARRANTY

Cummins will pay for the Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.

OWNER RESPONSIBILITIES
DURING THE BASE WARRANTY

Before expiration of the warranty. Owner must give notice to a Cummins distributor or full service dealer* of a failure considered to be warrantable and have the repair performed by such facility.

If the part was installed in an automotive engine, the Owner must deliver the engine to the repair location. If installed in a marine engine, Owner is responsible for the cost of towing the boat to a
repair dock and for any associated docking and harbor charges.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during warranty repairs except where such items are not reusable due to a
Warrantable Failure

DURING THE EXTENDED MAJOR COMPONENTS WARRANTY

Before expiration of the warranty. Owner must give notice to a Cummins distributor or full service dealer* of a failure considered to be warrantable and deliver the defective and damaged Covered
Parts to such facility.
Owner is responsible for the cost of all parts needed for the repair except for the defective Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.
Owner is responsible for the cost of all labor needed to repair the engine, including the labor to remove and reinstall the engine. When Cummins elects to repair a part instead of replacing it. Owner
is not responsible for the labor needed to repair the part.

Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during the repair.
DURING BOTH WARRANTIES

At the time when the parts are installed, Owner is responsible for the preparation of a written record containing the following: (1) the date of installation of the parts: (2) the engine serial number;
(3) the engine miles, hours or kilometers of operation; (4) the parts installed, and (5) the location of the parts in the engine. The purpose of this record is to protect Owner’s interests and support any
claim for a Warrantable Failure

Owner is responsible for the operation and maintenance of the engine as specified in Cummins Operation and Maintenance Manuals.

Owner is responsible for communication expenses, meals, lodging and similar costs incurred by Owner as a result of a Warrantable Failure. Owner is responsible for non-engine repairs and for “ down
time” expenses, cargo damage and all business costs and losses resulting from a Warrantable Failure. CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.

LIMITATIONS
Cummins is not responsible for failures resulting from Owner or Operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants; overfueling; overspeeding; lack of
maintenance of lubricating, cooling or air intake systems; improper storage, starting, warm-up. run-in or shutdown practices. Cummins is also not responsible for failures caused by incorrect fuel,
or by water, dirt or other contaminants in the fuel.

CulT!!ll!n8Kdoe8 no* warran* supplied by Cummins which bear the name of another company. These parts are warranted by their manufacturers and not by Cummins. This category of parts
includes, but is not limited to: hydraulic pumps, alternators, starters, fans, air conditioning compressors, clutches, steering pumps, transmissions, torque converters, marine gears, air cleaners, filters
and non-Cummins air compressors, power steering pumps, and engine compression brakes.

Parts provided may be new Cummins, Cummins approved rebuilt parts, or repaired parts. Cummins is not responsible for failures resulting from the use of parts not approved by Cummins.
Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to show that consumption exceeds Cummins published standards.
This warranty does not apply to parts furnished by Cummins at no charge to the Owner.

Page ii
Product Identification Information

Data plates should be referred for parts identification.

1 . ENGINE DATA PLATE

,
O-v
V -v Engine
E Nox
n g irt* N o
2 A d v e rt HP ___
Notfvr No. Puiss Indiauee <ch> \----- } RPM E.C.S.
--------- Model E x h a u s t Og ( Id le /R a te d ) XDry S p a rk P lug Gap In.
M odel* Qg d'echaooenntt (Au Ralmti/RMl*) 1 a O 'ta t sec E c a r te n e n t des E le c tro d e s PO
/ --------- n S.O. No. Peak T o rq u e (FT -LB F ) at C.I.D./L S7\
(± y ' ----------' Conottnd* NO. T o rq ue Cine Pouce Cube 4 )
D o te o f Mfg. V a lv e L a s h Cold Exh. CPL Family
D o te F a b ric a tio n Je u x Soupaoes a F ro id Ech. F am lle
_ . . Adn.
Id le Speed PPM S p a rk Tuning kgrttllC G overned Speed RPM
V ite s s e de R aienti P o in t d 'a llu rta a e ta rts AMtf V ite s s e Gouvernee
R e fe re n c e No. Manufactured by tom s E m to. Inc. € !
V F o b riq u e p a r Made in USA

1. Shop order number


2. Model designation
3. Engine serial number
4. Control parts list

2. ELECTRONIC CONTROL MODULE DATA PLATE

1. Engine serial number


2. Customer interface
3. Rating features
4. Hardware

This catalog was compiled by Wanda Ferguson in Parts Communications.

Page iii
Customer Service Information
This standard Parts Catalog contains parts information for the following Cummins Engine Model(s).
QSM11-M D353013MX03 CPL 2443
CPL2817
Certain basic engine components have been matched to give optimum performance to your engine. The part numbers
listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control
Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to the
CPL number stamped on the engine data (name) plate will also help identify the proper service parts for your engine.

Control Parts List (CPL) Components


Camshaft Page 98, 112 Piston Page 97, 111
Cylinder Head Page 101, 115 Pump, Fuel Page 51
Exhaust Manifold Page 142, 148 Turbocharger Page 105, 119
Injector Page 102, 116

USER INFORMATION
. Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering
service replacement parts.
. The reference numbers appearing on the art pages is for publication use only.
. Assembly content is shown by part number indentation.
. Options are engineered production part groupings, specifically used for compiling engine orders.
. Option numbers are for reference only and are not sold for service.
. Use assembly and not option content to determine service parts replacement.

ALWAYS SPECIFY ENGINE MODEL AND SERIAL NUMBER


WHEN ORDERING PARTS FROM THIS CATALOG

Engine Model__________________________________ Engine Serial N o .___________________________________

MFG Make__________________________ M odel______________________ Chassis No.

Fuel Pump Assembly N o. Injector No.

Belt, Fan_____________________ Belt, Water P um p Belt, G e n .,

Element, Fuel Filter _____________________________ Full Flow Lub. F ilte r___________

Air Cleaner By-Pass Lub. F ilte r______________

Special Equipment

Page iv
Table of Contents

I Page Page
No. No.

Accessory Drive P u lle y .................................................. 4 Oil Cooler Water Plumbing ......................................... 162
Aftercooler 14 1, 147 Oil Filler Arrangement ............................................ 75, 77
Air Cleaner ...................................................................... 3 Oil Filter And Cooler Head ........................................... 65
Air Intake Connection 103, 120 Oil Level Gauge ................................................................ 71
Air Intake M a n ifold 139, 145 Oil Pan ....................................................................... 81, 83
Alternator ................................................................ 30, 31
Alternator Drive P u lle y ................................................. 40 Piston Cooling Nozzle ........................................... 92, 106
Alternator M o u ntin g ...................................................... 39 Raw Water Pump ......................................................... 137
Cam Follower Lever ..................................................... 17 Remote Oil Drain .......................................................... 123
Camshaft 98, 112 Rocker L e v e r.................................................................. 125
Connecting R o d 95, 109 Starting M o to r 134, 135
Coolant Heater Starting Ai .......................................... 21 Starting Motor M ounting ............................................... 133
Corrosion R e sisto r...................................................... 161 Switch Panel .................................................................... 36
Crankcase Breather ..................................................... 19
Crankcase Breather P lu m b in ...................................... 20 T h e rm o sta t........................................................................ 29
Crankshaft ........................................................................ 9 Thermostat Housing ..................................................... 151
Cylinder Block ................................................................. 7 Thermostat Housing Plumbin ...................................... 152
Cylinder Block Plumbing ............................................... 5 Turbocharge r........................................................... 105, 119
Cylinder Head 101, 115 Turbocharger Plum bing ................................................ 155
Cylinder Liner Kit ............................................................ 8 Valve C o v e r...................................................................... 159
Digital Display Panel .................................................... 32 Vibration Damper ............................................................ 23
Vibration Isolator ............................................................ 156
Electric Starting A c ce sso r 128, 129
Water Pump Arrangem ent ............................................ 165
Electrical A ccessories..................................... 26, 27, 28
Electronic Control Module .................................... 85, 89 Option Number In d e x .......................................................A-1
Engine Instrument Panel ............................... 33, 34, 35 Part Number In d e x ............................................................B-1
Engine Labeling ............................................................ 63
Engine Monitoring System ...................... 130,131,132
Engine P is to n ......................................................... 97, 111
Exhaust M a n ifo ld 142, 148
Exhaust Outlet C o n n e ctio n ....................................... 166
Flywheel ......................................................................... 56
Flywheel H o u sin g .......................................................... 47
Front Engine Support ............................................ 41, 42
Front Gear Cover .......................................................... 59
Front Gear Train ............................................................ 24
Fuel Cooler .................................................................... 54
Fuel Filter .....................................................................- 45
Fuel P lu m b in g ................................................................ 55
Fuel Pump ...................................................................... 51
Fuel Pump Coupling .................................................... 48
Fuel Pump Drive ........................................................... 25
Full Flow Oil Filter .................................................. 67, 68
Gear H o u s in g ................................................................. 12
Heat Exchanger ........................................... 61
Idler G e a rs ...................................................................... 15
In je c to r 162, 116
Lifting A rrangem ent....................................................... 62
Lube Oil P u m p ............................................................... 72
Main Bearings ................................................................ 11
Marine Gear Oil Cooler ............................................... 78

Page 1
Page 2
Group No. 10.04 Air Cleaner Option No. AC2033
Part Number Part Name Req Remarks

AIR CLEANER
OPTION AC2033
Air Cleaner Supplier: Cummins
Manuf/Model: Racor
Must Use W/Closed Crankcase Breather
System
Duty Rating: Heavy
Mtg Brkt Supply Method: Mounted
Mtg Brkt Loc: Above Flywheel Housing
Plumbing Supplier: Cummins
Filter Disposition: Disposable
Includes Conn Provision: Closed Crankcase
Breather System, Restriction Indicator

1 3040878 Clamp, T Bolt 5 3/4 inch


(4070041) Cleaner, Air
2 C0140200800 Indicator, Restriction
3 4070042 Cleaner, Air
4 (4070044) Elbow, Male Adapter 1/8 NPTF x 1/8 NPTF (90 deg)
5 4070045 Seal, Dust

Page 3
Group No. 09.03 Accessory Drive Pulley Option No. AD2056

Ref Part Number Part Name Req Remarks


No.
ACCESSORY DRIVE PULLEY
OPTION AD2056
Intended Drive: Alternator
Pulley Rotation: Same as Engine Crankshaft
Horsepower Drive Limitation (HP): 20
Side Load Limitation (LB): 360
Pulley Diameter(mm): 185.00
Pulley Groove: Poly V 5 Rib "K"
Drive Ratio: Turns at Engine Speed
Use on Fuel Pump Side (Left Side) of Engine.
Front Face Of Pulley Is Machined To Mount
Additional Customer Supplied Pulley

3255818 Pulley, Accessory Drive


3818229 Screw, Hexagon Head Cap M20 x 2.50 x 50
3818463 Washer, Plain M20

Page 4
Group No. 01.01.4 Cylinder Block Plumbing Option No. BB2737

Ref
Part Num ber Part Name Req Remarks
No.
CYLINDER BLOCK PLUMBING
OPTION BB2737
Block Hole #302 (3/4-16): Plugged
Block Hole #316 (1/4 NPT): Plugged
Block Hole #338 (9/16-18): Plugged
Block Hole #339 (9/16-18): Open
Block Hole #336 (9/16-18): Plugged with
Threaded Plug
Block Hole #317 (1/4 NPT): Plugged
Block Hole #337 (9/16-18): Plugged

1 3008466 Plug, Pipe 2 1/4 NPT


2 3007635 Plug, Expansion 4 1 inch
3 3007632 Plug, Expansion 9 0.378 Dia
4 3008468 Plug, Pipe 1 1/2 NPT
3037536 Plug, Threaded 2 9/16 - 18 UNF
5 (3040813) Plug, Threaded 1
6 3037537 Seal, O Ring 1
3046202 Plug, Threaded 1 3 /4 -1 6 UNF
7 (3040810) Plug, Threaded 1
8 3046201 Seal, O Ring 1
3042619 Nipple, Coupling 1
6 3037537 Seal, O Ring 1
9 (3042620) Nipple, Coupling 1

Page 5
Group No. 01.01 Cylinder Block Option No. BB2762

Page 6
Group No. 01.01___________________ Cylinder Block Option No. BB2762
Ref Part Number
No. Part Name Req Remarks

CYLINDER BLOCK
OPTION BB2762
Hyd Dri Gear Max Torque Capability: 209.132
Nm (154LB FT)
Increased Soot Level Capability:
Geometry Revised: No
Unique Characteristics: Primed Cylinder Block

4060396 Block, Cylinder 1


1 (4060393) Block, Cylinder 1
2 148555 Dowel, Pin 2
3 179063 Plug, Retainer 1
4 3014754 Washer, Plain 1
5 3014755 Disc, Valve 1
6 3014756 Spring, Bypass Valve 1
7 3820566 Bushing, Camshaft 7
8 3008466 Plug, Pipe 2 1/4 NPT
9 3026758 Seat, Pressure Reg Valve 1
10 4060388 Cap, Main Bearing 1 No. 4 Only
10 3026961 Cap, Main Bearing 1 No. 7 Only
10 4060391 Cap, Main Bearing 1 No. 1,2,3,5 & 6 Only
3803504 Kit, Screw Hex Head Cap 14
11 3019631 Washer, Plain 1 1/2 inch
12 (3328742) Screw, Hexagon Head Cap 1 M14 x 1.50 x 160
13 3895832 Stud 7 M10 x 1.50 x 50
14 70550 Dowel, Pin 1 5/16 x 1/2 inch
15 142207 Dowel, Pin 2 7/16 x 1 inch
16 3007635 Plug, Expansion 4 1 inch
17 3007632 Plug, Expansion 9 0.378 Dia
18 3008446 Dowel, Pin 3 6.00 x 12.00 mm
19 3008468 Plug, Pipe 1 1/2 NPT
20 3026231 Dowel, Ring 3 19.23 mm
3037536 Plug, Threaded 4 9/16 -1 8 UNF
21 (3040813) Plug, Threaded 1
22 3037537 Seal, O Ring 1
3046202 Plug, Threaded 1 3 /4 -1 6 UNF
23 (3040810) Plug, Threaded 1
24 3046201 Seal, O Ring 1
25 3069728 Sensor, Viscosity 1
26 3068979 Plunger, Prs Regulator 1
27 3010146 Spring, Compression 1
28 3821725 Plug, Retainer 1

SERVICE PLUG
3053349 Dowel, Pin 1 Replaces ref 20 for applications not requiring
hydraulic drive.

Page 7
Group No. 01.01.1 Cylinder Liner Option No. BB2762

cy200gc

Ref Part Number Part Name Req Remarks


No.
CYLINDER LINER KIT
OPTION BB2762

3803703 Kit, Cylinder Liner


(3080760) Liner, Cylinder
3047188 Seal, Rectangular Ring

LINER SHIM
3032623 Shim A/R 0.005 inch
3034663 Shim A/R 0.008 inch

Page 8
Group No. 01.02 Crankshaft Option No. BB2762
I

Ref
Part Num ber Part Name Req Remarks
No.
CRANKSHAFT
OPTION BB2762
1 3073707 Crankshaft, Engine
2 S 300 Key, Plain Woodruff
3 3084445 Gear, Crankshaft

4 4024777 Kit, Oil Seal Dry


4 4024778 Kit, Oil Seal Wet
5 3820918 Sleeve, Wear Front

Page 9
Page 10
Group No. 01.02.1______________ Main Bearings Option No. BB2762
R ef
P art N u m b e r Part N am e Req R em arks
N o.

MAIN BEARINGS
OPTION BB2762
(4025120) Set, Main Bearing 1 Std
1 3016770 Bearing, Main 7 Upper
2 3016780 Bearing, Main 7 Lower
3 4023083 Bearing, Thrust 2 No. 4 Main Standard
4 (4023203) Bearing, Thrust 2 No. 4 Main Standard

(4025121) Set, Main Bearing 1 .010 Oversize


1 3016771 Bearing, Main 7 Upper
2 3016781 Bearing, Main 7 Lower
3 4023083 Bearing, Thrust 2 No. 4 Main
4 (4023203) Bearing, Thrust 2 No. 4 Main Standard

(4025122) Set, Main Bearing 1 .020 Oversize


1 3016772 Bearing, Main 7 Upper
2 3016782 Bearing, Main 7 Lower
3 4023083 Bearing, Thrust 2 No. 4 Main Standard
4 (4023203) Bearing, Thrust 2 No. 4 Main Standard

(4025123) Set, Main Bearing 1 .030 Oversize


1 3016773 Bearing, Main 7 Upper
2 3016783 Bearing, Main 7 Lower
3 4023083 Bearing, Thrust 2 No. 4 Main Standard
4 (4023203) Bearing, Thrust 2 No. 4 Main Standard

(4025124) Set, Main Bearing 1 .040 Oversize


1 3016774 Bearing, Main 7 Upper
2 3016784 Bearing, Main 7 Lower
3 4023083 Bearing, Thrust 2 No. 4 Main Standard
4 (4023203) Bearing, Thrust 2 No. 4 Main Standard

(4025125) Set, Main Bearing 1 Std


1 3016770 Bearing, Main 7 Upper
2 3016780 Bearing, Main 7 Lower
3 4023083 Bearing, Thrust 2 No. 4 Main Standard
4 (4023203) Bearing, Thrust 2 No. 4 Main Standard

(4025126) Set, Main Bearing 1 .010 Oversize


1 3016771 Bearing, Main 7 Upper
2 3016781 Bearing, Main 7 Lower
3 4023083 Bearing, Thrust 2 No. 4 Main
4 (4023203) Bearing, Thrust 2 No. 4 Main Standard

(4025127) Set, Main Bearing 1 .020 Oversize


1 3016772 Bearing, Main 7 Upper
2 3016782 Bearing, Main 7 Lower
3 4023083 Bearing, Thrust 2 No. 4 Main Standard
4 (4023203) Bearing, Thrust 2 No. 4 Main Standard

(4025128) Set, Main Bearing 1 .030 Oversize


1 3016773 Bearing, Main 7 Upper
2 3016783 Bearing, Main 7 Lower
3 4023083 Bearing, Thrust 2 No. 4 Main Standard
(4023203) Bearing, Thrust 2 No. 4 Main Standard
4

(4025129) Set, Main Bearing 1 .040 Oversize


1 3016774 Bearing, Main 7 Upper
2 3016784 Bearing, Main 7 Lower
3 4023083 Bearing, Thrust 2 No. 4 Main Standard
4 (4023203) Bearing, Thrust 2 No. 4 Main Standard

Page 11
Group No. 01.06 Gear Housing Option No. BB2762

gc202gj

Ref Part Number Part Name Req Remarks


No.
GEAR HOUSING
OPTION BB2762

3417628 Housing, Gear 1


1 (3417627) Housing, Gear 1
2 3025354 Bearing, Needle 1
3 3893913 Bearing, Needle 1
4 3883150 Seal, O Ring 1
5 3818060 Screw, Captive Washer Cap 11 M10 x 1.50 x 25
6 3820186 Screw, Captive Washer Cap 5 M10 x 1.50 x 50
7 3201659 Seal, Rectangular Ring 6
8 3820945 Seal, Rectangular Ring 1
9 3820946 Seal, Rectangular Ring 1

Page 12
NOTES
Option No. BB2762
Group No. 01.07.1 Idler Gears

Page 14
Group No. 01.07.1___________________ Idler Gears Option No. BB2762
Ref
Part Number Part Name Req Remarks
No.

IDLER GEARS
OPTION BB2762
CAMSHAFT IDLER GEAR
3084532 Gear, Idler
1 (3084447) Gear, Idler 1
2 3026188 Bushing 1
3 3026166 Shaft, Idler 1
4 3026233 Retainer, Gear 1
5 3084899 Bearing, Thrust 2
6 3088161 Plate, Thrust Bearing Wear 1
7 3088162 Screw, Hexagon Head Cap 3 M10 x 1.50 x 63

WATER PUMP IDLER GEAR

3084533 Gear, Idler


8 (3084448) Gear, Idler 1
9 3026189 Bushing 1
4 3026233 Retainer, Gear 1
5 3084899 Bearing, Thrust 2
7 3088162 Screw, Hexagon Head Cap 3 M10 x 1.50 x 63
10 3026167 Shaft, Idler 1

HYDRAULIC PUMP IDLER GEAR


Hydraulic pump idler gear for high capacity
SAE "B" drive
3045873 Gear, Idler
11 (3045855) Gear, Idler 1
9 3026188 Bushing 1
5 3084899 Bearing, Thrust
10 3062904 Shaft, Idler 1
12 3882511 Retainer, Gear 1
13 3045853 Screw, Twelve Point Cap M10 x 1.50 x 70
14 3883510 Seal, Rectangular Ring 1
15 3882513 Spacer, Mounting 1
3820030 Seal, Rectangular Ring 1

Page 15
Option No. BB2762
Group No. 04.01 Cam Follower Lever

bb200gj
Group No. 04.01 Cam Follower Lever Option No. BB2762
Ref
Part Number Part Name Req Remarks
No.

CAM FOLLOWER LEVER


OPTION BB2762

3161475 Lever, Cam Follower 12 Valve


1 (3821160) Lever, Cam Follower 1
2 3335342 Pin, Cam Follower Roller 1
3 3064621 Socket, Tappet 1
4 3895488 Roller, Cam Follower 1
3417645 Lever, Cam Follower Injector
5 (3079589) Lever, Cam Follower 1
6 3335343 Pin, Cam Follower Roller 1
3 3064621 Socket, Tappet 1
7 3161423 Roller, Cam Follower 1
8 3029920 Pin, Roll 1
3417766 Shaft, Cam Follower
9 (3417769) Shaft, Cam Follower 1
10 (4060455) Plug, Expansion
11 3064582 Support, Cam Fol Shaft 1
12 3064583 Support, Cam Fol Shaft 1
13 3895830 Support, Cam Fol Shaft 5
14 3009330 Washer, Plain 7 M10
15 3044360 Nut, Regular Hexagon 7 M10 x 1.50

Page 17
Option No. BR2049
Crankcase Breather
(

br200gp

Page 18
Group No. 03.02_______________ Crankcase Breather Option No. BR2049
Ref
Part Num ber Part Name Req Remarks
No.

CRANKCASE BREATHER
OPTION BR2049
Mounting Arrangement: External
Vent Location: Side
Vent Tube Routing: Customer Supplied
Breather System: Closed
Breather Tube For Connection To Closed
Crankcase Breather System

1 210753 Clamp, Hose 2 9/16-1 1/4 inch


2 3328328 Washer, Sealing 2 M10
3 3606976 Bracket, Breather 1
4 4019816 Hose, Plain 1
5 3607269 Valve, Check 1
6 3896408 Screw, Hex Flange Head Cap 2
7 3900631 Screw, Hex Flange Head Cap 4 M8 x 1.25 x 25
8 3902460 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 25
9 4003250 Breather, Crankcase 1
10 4003263 Hose, Flexible 1
11 4019570 Bracket, Breather 1

Service Parts

4019745 Element, Breather 1


4019746 Assembly, Head 1
4019747 Assembly, Cannister 1
4019748 Fitting, By-Pass 1
4019833 Fitting, Inlet w/O-Ring 1
4019834 Fitting, Outlet w/O-Ring 1

Page 19
Group No. 03.02 Crankcase Breather Plumbing Option No. BR2726

br200gl

Ref Part Number Part Name Req Remarks


No.
CRANKCASE BREATHER PLUMBIN
OPTION BR2726
Crankcase Breather Plumbing Mtg Arrange­
ment: Internal
Vent Location: Side
Vent Tube Routing: Customer Supplied
Breather System: Closed
Breather tube for connection to closed
crankcase breather system

4078592 Hose, Plain


3922844 Clamp, Hose 9/16-1 3/8 inch

Page 20
Group No. 10.02 Coolant Heater Starting Aid Option No. CH2021

ch200gh

Ref
Part Number Part Name Req Remarks
No.
COOLANT HEATER STARTING Al
OPTION CH2021
Heater Element Supplier: None No future
requirement to
No Future Req, Install An Eng Coolant Heater,
Kim Hotstart Or Other External Heaters
Mounted In Heater Hsg Located Right Rear
On Wtr Header Plate
Heating Element Mtg Style: No Element/
Blanking Plate Installed
Heater Hsg Acc Plmb Hole: None
Stud Provided: Stud/ Upper R.H. Corner

1 3034836 Screw, Hexagon Head Cap M10 x 1.50 x 30


2 3253334 Plate, Cover
3 3893690 Gasket, Heater Housing To Be Used On M11 Engine Only
4 3883394 Screw, Hexagon Head Cap M 8 x 1.25x10

Page 21
Page 22
Group No. 01.02.2 Vibration Damper Option No. DA2108
Ref Part Number
No Part Name Req Remarks

VIBRATION DAMPER
OPTION DA2108
Intended Drive: No Fan Drive Includes
Viscous Vibration Damper Only. For No Future
Fan Drive Provision
Vibration Damper Quanity: Two

3161942 Damper, Vibration


3278499 Washer, Plain
3417651 Adapter, Crankshaft
3818824 Nut, Hexagon Flange M10 x 1.50
3820513 Screw, Hexagon Head Cap M14 x 1.50 x 100
3882675 Plate, Clamping
4003340 Guard, Front Engine
4019686 Screw, Hexagon Head Cap
4019687 Screw, Hex Flange Head Cap

Page 23
Group No. 09.04 Front Gear Train Accessory Drive Option No. DF2032

df200go
: / O f

Ref Part Number Part Name Req Remarks


No.
FRONT GEAR TRAIN
OPTION DF2032
Accessory Drive Provision: Cummins Supplied
Pump Spline: 13 Tooth
Adapter Flange Size: SAE "B"
Pump Orientation: 22.5 Deg Toward Or Away
From Block
Max Torque Capability: 209.132mm (154Lb Ft
This Option Does Not Supply Hydraulic Pump
Tail Support

3820755 Support, Hydraulic Pump 1


1 3893988 Adapter, Hydraulic Pump 1
2 3025354 Bearing, Needle 1
3028420 Gear, Hydraulic Pump 1
3 3025320 Adapter, Spline 1
4 3161567 Gear, Hydraulic Pump 1
5 3914868 Plate, Cover 1
6 3008400 Gasket, Hydraulic Pump 2
7 3161093 Screw, Captive Washer Cap 3 M10 x 1.50 x 35
8 3883042 Seal, O Ring 1
9 3903200 Screw, Hexagon Head Cap 2 M12 x 1.75 x 25

Page 24
Group No. 09.01 Fuel Pump Drive Option No. DP2701

Ref
Part Num ber Part Name Req Remarks
No.
FUEL PUMP DRIVE
OPTION DP2701
Drive Provision: Less Air Compressor
Engine Control System: STC or Celect

3896047 Shaft & Gear, Acc Drive


1 3033742 Plug, Threaded 2 3/8 inch
2 3034412 Seal, O Ring 1
3 170664 Washer, Plain 1 3/8 inch
4 129510 Screw, Hexagon Head Cap 1 3/8 -1 6 x 1 inch
5 3000175 Hub, Jaw Coupling 1
6 3028309 Bearing, Thrust 1
7 3896048 Support, Accessory Drive 1
3041048 Gear & Shaft 1
8 S 3193 Pin, Groove 1
9 3041042 Gear, Accessory Drive 1
10 3041043 Shaft, Accessory Drive 1
11 3899746 Gasket, Acc Drive Support 1
12 3883123 Screw, Hex Flange Head Cap 6 M10 x 1.50 x 40

Page 25
Group No. 21.01.1 Electrical Accessories Option No. EA2006
I

ea200gv

Ref Part Number Part Name Req Remarks


No.
ELECTRICAL ACCESSORIES
OPTION EA2006
Harness Description: Main station extension
harness with power harness.
Harness Length: 12.192m (40’) Harness
Supplied: In kit the main extension harness
connects to the main interface module (IIM).
The main IMM in turn connects to the main
station instrument panel.

4003618 Harness, Wiring


4019684 Harness, Wiring

Page 26
Group No. 21.01.1 Electrical Accessories Option No. EA2009

Ref Req Remarks


Part Number Part Name
No.
ELECTRICAL ACCESSORIES
OPTION EA2009
Harness Description: Second Station "Y"
Extension Harness
Harness Length: 1.219 m (40ft)
Harness Supplied: In Kit The Sec ISR Panel
Harness has "Y" connections at the Main IMM
and Digital Display and connects to the
Second Station IIM and Digital Display.

4003621 Harness, Wiring

Page 27
Group No. 21.01.1 Electrical Accessories Option No. EA2029
I

ea201ge

Ref Part Number Part Name Req Remarks


No.
ELECTRICAL ACCESSORIES
OPTION EA2029
Electrical Accessories Included: Alt Wiring
Harness Harness
Electrical Accessories Supplied: In Kit
Provides a jumper between remote sense
terminal and battery out terminal. Allows a
three wire alternator to function as a single
wire alternator system.

1 3921916 Wire, Electrical 1

Page 28
Group No. 08.07.2 Thermostat Option No. EC2702

th104ga

Ref Part Name Req Remarks


Part Num ber
No.
THERMOSTAT
OPTION EC2702
Opening Temperature (C): 71 C (159.8 F)
Full Open Temperature (C): 79 C (174.2 F)
Venting Arrangement: Non- Vented
Quantity: 1

4003949 Thermostat
3335548 Seal, Thermostat
(3418008) Thermostat

Page 29
Group No. 13.02 Alternator Option No. EE2050

Ref Part Number Part Name Req Remarks


No.
ALTERNATOR
OPTION EE2050
Quantity: 1
Manuf/Model/Type: Delco
Remy 22 SI350/355
Volts: 24
Amps: 70
Alt Grounding Provision: Frame Ground Only
Sealing Provision: No
Voltage Regulator: Built In
Ground Wire Supplier: Customer
Alternator Length: 162mm (6.38")
Charging System: 1 Wire
Battery Terminal: M6
R or D Terminal: M4
I Terminal: M4

1 3935530 Alternator 1

Page 30
Group No. 13.02 Alternator Option No. EE2053

Ref
Part Num ber Part Name Req Remarks
No.
ALTERNATOR
OPTION EE2053
Quantity: 1
Manuf/Model/Type: Delco Remy 22 SI350/355
Volts: 12
Amps: 130
Alt Grounding Provision: Frame Ground Only
Sealing Provision: No
Voltage Regulator: Built In
Ground Wire Supplier: Customer
Alternator Length: 162mm (6.38in)
Charging System: 3 Wire
Battery Terminal: M6
R or D Terminal: M4

1 4003445 Alternator 1

Page 31
Group No. 15.08 Digital Display Panel Option No. EG2018

Ref Part Num ber Part Name Req Remarks


No.
DIGITAL DISPLAY PANEL
OPTION EG2018
Panel Supplied: In Kit
Software Conversion: J1708/1587
Intended Control Station: Main
Wiring Harness Included: No
Volts: Converts and displays engine param­
eters in real time from the ECMs J1708/1587
data link transmissions.

1 4003639 Panel, Display 1

Page 32
Group No. 15.08 Engine Instrument Panel Option No. EG2028

Ref Part Name


Part Number Req Remarks
No.
ENGINE INSTRUMENT PANEL
OPTION EG2028
Volts: 12
Wiring Harness Included: No
Enclosure Type: None
Intended Control Station: Main
Gauges Supplied: By Customer
Panel Supplied: In Kit
Engine Instrument Panel Includes: Audible
Alarm and Alarm Reset, Key Switch.

1 4019384 Panel, Instrument 1

Page 33
Group No. 15.08 Engine Instrument Panel Option No. EG2029

Ref Part Number Part Name Req Remarks


No.
ENGINE INSTRUMENT PANEL
OPTION EG2029
Volts: 24
Wiring Harness Included: No
Enclosure Type: None
Intended Control Station: Main
Gauges Supplied: By Customer
Panel Supplied: In Kit
Engine Instrument Panel Includes: Audible
Alarm and Alarm Reset, Key Switch

1 4019385 Panel, Instrument 1

Page 34
Group No. 15.08 Engine Instrument Panel Option No. EG2030

Ref
Part Num ber Part Name Req Remarks
No.
ENGINE INSTRUMENT PANEL
OPTION EG2030
Volts: 12
Wiring Harness Included: No
Enclosure Type: None
Intended Control Station: Second
Gauges Supplied: By Customer
Panel Supplied: In Kit
Engine Instrument Panel Includes: Audible
Alarm and Alarm Reset

1 4019386 Panel, Instrument 1

Page 35
Group No. 15.08 Switch Panel Option No. EG2032

eg200gw

Ref Part Number Part Name Req Remarks


No.
SWITCH PANEL
OPTION EG2032
Volts: 12
Wiring Harness Included: No
Switch Panel Installation Type: Single Engine
Display Supplied: In Kit
Switch Panel Includes: ECM Warning Lamps
Compatible DO Options: D02166

4019382 Panel, Control

Page 36
NOTES
Group No. 13.02.3 Alternator Mounting Option No. EH2137

Page 38
Group No. 13.02.3 Alternator Mounting Option No. EH2137
Part Num ber Part Name Req Remarks

ALTERNATOR MOUNTING
OPTION EH2137
Alternator Quantity: One
Manufacturer: Delco Remy or Leece Neville
Belt Tensioner: Manual
Mtg Location: Left Side
Alt Pulley Groove: Poly V 5 Rib "K"
Acc Drive Pulley Dia: 185.00mm (7.28")
Alt Pulley Dia: 61.13mm (2.41")
Bracket Attachment Method: Spool
Horiz Attachment Point: 391 mm (15.39")
Vert Attachment Point: 280mm (11.02")
Reference Point From FFOB: 84mm (3.31")
Alternator Pulley Supplied: Cummins
Alt Drive Belt Supplied: Cummins
Effective Belt Length: 876.3mm (34.5")
Alternator Mtg Brkt Supplied: On Engine
Adjusting Link Supplied: On Engine
Alternator Drive Speed: 3.026
EH Alt Pulley Structure Logic: In EH Depen­
dent Option

1 S 120 Screw, Hexagon Head Cap 3 / 8 - 1 6 x 1 3/4 inch


2 108330 Washer, Plain 3/8 inch
3 3029507 Spacer, Mounting
4 3255840 Link, Adjusting
5 3255842 Screw, Hexagon Head Cap
6 3349637 Bracket, Alternator
7 3820876 Retainer, Adjusting Screw
8 3895300 Nut, Regular Hexagon 1 M10 x 1.50
9 3902460 Screw, Hex Flange Head Cap 4 M10x 1.50x25
10 3903464 Screw, Hex Flange Head Cap 1 M10x 1.50x40

Page 39
Group No. 13.02.1 Alternator Drive Pulley Option No. EH2715

Ref Part Number Part Name Req Remarks


No.
ALTERNATOR DRIVE PULLEY
OPTION EH2715
Pulley Quantity: One
Alt/Manuf: Delco Remy Or
Leece Neville
Alternator Pulley Groove: Poly V 5 Rib "K"
Alternator Pulley Diameter: 61.13
Alternator Pulley Supplied: On Engine
Effective Belt Length: 34
Mounting Hardware Supplied: On Engine
Alt Belt Supplied: On Engine

3028521 Belt, V Ribbed 1


3349539 Pulley, Alternator 1
70897 Nut, Lock 1 1/2 - 20 UNF
3895517 Washer, Plain 2 M12
4022822 Screw, Hexagon Head Cap 1 1/2 - 20 x 6 1/2

Page 40
Group No. 16.03 Front Engine Support Option No. EM2064

em201gs

Ref Part Number Part Name Req Remarks


No.
FRONT ENGINE SUPPORT
OPTION EM2064
Support supplier: Cummins
Support style: Two hole
Support material: Fabricated steel.
Attachment point from FFOB: 141.57mm.
Attachment point from crank C/L: Above.
Support type: Marine
Mounting width: 30 - 32"

1 203518 Washer, Plain 3/8 inch


2 3171717 Screw, Hex Flange Head Cap
3 4020197 Support, Front Engine
4 3349482 Support, Front Engine
5 3820988 Screw, Hexagon Head Cap M10 x 1.50 x 35
6 3892105 Screw, Captive Washer Cap M10 x 1.50 x 100

Page 41
Group No. 16.03 Front Engine Support Option No. EM2065

em201gv

Ref Part Number Part Name Req Remarks


No.
FRONT ENGINE SUPPORT
OPTION EM2065
Support Supplier: Cummins Customer
Supplied
Support Style: Marine
Support Material: Fabricated steel
Mounting Height: Customer Supplied
Mounting Width: Customer Supplied
The Cummins supplied support provides
4-bolt pads on each side of the engine to
attach a customer supplied custom support

203518 Washer, Plain 3/8 inch


4020197 Support, Front Engine
3820988 Screw, Hexagon Head Cap M10 x 1. 50x35
3892105 Screw, Captive Washer Cap M10 x 1.50 x 100

Page 42
NOTES
Group No. 06.04 Fuel Filter Option No. FF2205
Part Number Part Name Req Remarks

FUEL FILTER
OPTION FF2205
Wtr In Fuel Sensor Included: No
Fuel Filter Supplier: Cummins
Fuel Pump Type: Celect
Fuel Filter Loc: Remote Mounted
Element Type: Single Spin-On
Water Separator Provision: Yes
Drain Provision: Yes
Check Valve: No
Pump Inlet Fitting: 90 Deg Elbow
Heater Element: No
Decal: Fleetguard
Remote Filter Plumbing: 32" Hose Kitted
Air Compressor Provision: No Compressor
Mounted on Engine
Fuel Pump Inlet Fitting Orientation: 11:00 As
Viewed From Rear of Engine
Fuel Plumbing Routing: Pressure Side
Filtration Measurement(Mic): 10
Filter Model: FS1009
Pump Inlet Diagnostic Provision: Yes

1 200293 Elbow, Male Union 1


2 3331673 Separator, Fuel Water 1
3 3820445 Head, Fuel Filter
4 3902460 Screw, Hex Flange Head Cap 2 M10x 1.50x25
5 3902662 Nut, Hexagon Flange 2 M10 x 1.50
6 4003438 Hose, Flexible 1
7 129859 Elbow, Male Union

Page 45
Page 46
Group No. 16.01 Flywheel Housinc Option No. FH2156
Ref
No Part Number Part Name Req Remarks

FLYWHEEL HOUSING
OPTION FH2156
Flywheel Hsg SAE Size Or Type: 1
Flywheel Housing Material: Aluminum
Engine Mount Type: High and Low Vertical
Pads
Transmission Mounting Hole Nomenclature:
Metric (mm)
Starting Motor Mounting Screws: Metric
Starter Center Distance: 275.59 (10.85")
Starter Bore Diameter: 92.06 Sleeve
Clutch Type Provision: Dry
Sensor Mounting Hole Nomenclature: Quad 2,
3/4 -16 Quad 3, 3/4 - 16 Quad 4, 3/4 -16
Rear Gear Drive: No
Starter Location: 3rd Quadrant
Sensor Mounting Hole Count: Three
Engine Position: Vertical Standard

1 127316 Washer, Plain 14 5/8 inch


2 182459 Gasket, Water Header Cover 1
3 3008469 Plug, Pipe 1 3/4 NPT
4 3013786 Plug, Pipe 1 3/8 NPT
5 3018006 Screw, Hexagon Head Cap 2 M16 x 2.00 x 45
6 3022148 Screw, Hexagon Head Cap 12 M16 x 2.00 x 55
7 3025802 Screw, Hexagon Head Cap 2 M8 x 1.25 x 20
8 3026134 Gasket, Cover Plate 1
9 3026135 Cover, Access Hole 1
10 3063779 Plug, Threaded 3 3/ 4- 16 UNF
11 3161671 Plate, Cover 1
12 3335044 Screw, Hexagon Head Cap 4 M10 x 1.50 x 25
3417501 Housing, Flywheel 1
13 (3417500) Housing, Flywheel 1
14 3819822 Sleeve 1
3800968 Kit, Oil Seal 1
15 3161025 Seal, Dust 1
16 3821783 Screw, Captive Washer Cap 12 M8 x 1.25 x 20
17 (3883620) Seal, Oil 1
18 4022497 Gasket, Carrier 1
Group No. 05.03 Fuel Pump Coupling Option No. FP2957

Ref Part Number Part Name Req Remarks


No.
FUEL PUMP COUPLING
OPTION FP2957
Fuel Pump Type: Celect
Air Compressor Provision: None

3009330 Washer, Plain 8 M10


3044360 Nut, Regular Hexagon 4 M10 x 1.50
3046200 Spider, Jaw Coupling 1
3064109 Screw, Hexagon Head Cap 4 M10 x 1.50x45
3069103 Gasket, Fuel Pump 1

Page 48
NOTES
Option No. FP2961
Group No. 05.01 Fuel Pump

Page 50
Group No. 0 5 . 0 1 __________________ Fuel Pump Option No. FP2961
Ref
No. Part Number Part Name Req Remarks

FUEL PUMP
OPTION FP2961
Fuel Inlet Restriction Sensor Prov: No
Fuel Pump Type: Celect
Fuel Filter Loc: Remote From Fuel Pump
Fuel Temp Sensor Provision: Yes
Fuel Shutoff Valve Volts: 12
Fuel Valve Terminal Provision: Single/Internal
Ground
External Drain Tube Loc: Top of gear pump
BM76340 Damper, Fuel Pump 1
1 100099 Seal, Rectangular Ring 1
2 139988 Seal, Rectangular Ring 1
3 153336 Body, Fuel Pump Damper 1
4 153338 Cover, Fuel Pump Damper 1
5 160514 Washer, Plain 1
6 202897 Diaphragm, Fuel Damper 1
7 3017051 Screw, Captive Washer Cap 2 1/4 - 20 x 1 1/8 inch
8 70704 Washer, Plain 2 1/4 inch
9 151900 Seal, Rectangular Ring 1
10 153346 Screw, Socket Head Cap 2
11 181466 Washer, Lock 4 1/4 inch
4010254 Pump, Fuel 1
12 S 2286 Screw, Drive 2
13 70700 Spring, Compression 1
14 100129 Screw, Socket Head Cap 4 1/4 - 20 x 3 inch
15 105375 Nameplate 1
16 129768 Spring, Valve 1
17 129839 Shield, Shutoff Valve 1
18 129888 Seal, Rectangular Ring 2
19 146483 Screen, Filter 1
20 196057 Disc, Valve 1
21 3014575 Cap, Fuel Pump Filter 1
22 3021123 Seal, O Ring 1
23 3033742 Plug, Threaded 1
24 3034412 Seal, O Ring 1
25 3034451 Housing, Actuator 1
26 3095355 Hub, Jaw Coupling 1
27 3042619 Nipple, Coupling 1
28 3037537 Seal, O Ring 1
4024808 Kit, Fuel Solenoid 1
18 129888 Seal, Rectangular Ring 2
29 (3408421) Solenoid 1
30 3056009 Disc, Actuator 1
31 3056416 Plug, Threaded 4
32 3056415 Seal, O Ring 1
33 3065944 Screw, Captive Washer Cap 4 #10 - 24 x 1 inch
34 3068768 Ring, Retaining 1
4010253 Pump, Gear Fuel 1
11 181466 Washer, Lock 2 1/4 inch
35 64816 A Dowel, Pin 2
110855 Gasket, Fuel Pump 1
36
3019617 Gear & Shaft 1
37 119364 Gear, Fuel Pumping 1
175865 Shaft, Fuel Pump 1
38
3033719 Dowel, Ring 1
39
3033740 Valve, Check 1
40

Page 51
Group No. 0 5 . 0 1 __________________ Fuel Pump Option No. FP2961
Ref
Part Num ber Part Name Req Remarks
No.

41 4010515 Tube, Fuel Drain 1


42 68139 Elbow, Male Adapter 1
43 3034412 Seal, O Ring 1
44 4010297 Spring, Compression 1
45 4010296 Plunger, Prs Regulator 1
46 3085615 Ring, Retaining 1
4010319 Gear, Fuel Pump 1
47 (3033727) Housing, Fuel Pump Gear 1
8 70704 Washer, Plain 1/4 inch
11 100129 Screw, Socket Head Cap 1/4 - 20 x 3 inch
48 4010318 Cover, Fuel Pump Gear 1
3095635 Gear & Shaft 1
37 119364 Gear, Fuel Pumping 1
49 3095356 Shaft, Fuel Pump Drive 1
(3090993) Support, Fuel Pump 1
50 128807 Ring, Retaining 1
51 3096077 Gasket, Fuel Pump 1
52 3074317 Spacer, Seal 1
53 3074316 Spacer, Seal 1
54 (3090996) Support, Fuel Pump 1
3803477 Kit, Oil Seal 1
55 (3084713) Seal, Oil 1
56 (3071643) Seal, Oil 1
57 3037536 Plug, Threaded 1 9/16- 18 UNF
58 3037537 Seal, O Ring 1
59 3036865 Union, Male 1
60 3037236 Seal, O Ring 1

Page 53
Group No. 06.08 Fuel Cooler Option No. FS2023

Ref Part Number Part Name Req Remarks


No.
FUEL COOLER
OPTION FS2023
Max Water Flow Rate: 378.541 Ipm (100 gpm)
Fuel Inlet Temperature: 76.667 C (170 f)
Fuel Outlet Max Temperature: 40 C (104 f)
Seawater Cooler On Return Side Of Fuel
System
Fuel Pump Type: CELECT
Drain Position Vert From C/L: -153.3mm(-
6.04")
Drain Position From RFOB: 389.9mm(15.35")
Drain Position Engine C/L: 227.8mm (8.97")

1 67369 Hose, Plain 1


2 3349370 Cooler, Fuel 1
3 3349638 Bracket, Fuel Plumbing 1
4 3900634 Screw, Hex Flange Head Cap 2 M10 x 1. 50x50
5 3902460 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 25
6 3902662 Nut, Hexagon Flange 2 M10 x 1.50
7 3918521 Clamp, Hose 4 59 - 83mm
8 3005845 Elbow, Male Adapter 1
9 3349128 Hose, Flexible 1

Page 54
Group No. 06.03 Fuel Plumbing Option No. FT20057

Ref Part Number Part Name Req Remarks


No.
FUEL PLUMBING
OPTION FT20057
Fuel Pump Type: Celect
Fuel Pump Drive: Less Air Compressor
Drain Position Vert From C/L: 290.0mm
(11.42")
Drain Position From RFOB: 395.0mm (15.55")
Drain Position From Engine C/L: 257.0mm
(10.12")
ECM Version: CM Series
ECM Loc: 337.7 Vert/ 558.9 Horiz
Vert Distance Measured From The Crank C/L
To Top Of ECM Horiz Distance Measured
From FFOB To Front Of ECM
Centinel Plumbing Provision: No
First Used On M11 Marine

3007025 Clamp, Tube


3251659 Nut, Regular Hexagon M6 x 1.00
3401236 Elbow, Tube Connector
3418284 Tube, Fuel Supply
3900619 Screw, Hexagon Head Cap M6 x 1.00 x 30
4003941 Tube, Fuel Drain
4003953 Hose, Flexible
4004381 Union, Male 1/8 NPTF x 1/2-20

Page 55
Group No. 16.02 Flywheel Option No. FW2195

Ref Part Number Part Name Req Remarks


No.
FLYWHEEL
OPTION FW2195
Type: Flywheel
Intended Housing SAE: 1
Starter Center Distance: 275.59mm (10.85")
Rear Gear Drive: No
Intended Drive Hardware: ZF311A, Twin Disc
5081A
Unique Characteristics:
Do Not use friction type clutch

3820205 Screw, Hex Flange Head Cap M14 x 1.50 x 50


4070852 Flywheel
4851 Gear, Flywheel Ring
(4070622) Flywheel

Page 56
NOTES
Group No. 01.06 Front Gear Cover Option No. GG2706

Page 58
Group No. 01.06 _______________ Front Gear Cover Option No. GG2706
Ref
No. Part Number Part Name Req Remarks

FRONT GEAR COVER


OPTION GG2706
Water Pump Shaft Drive Provision: No
No Provision For The Water Pump Shaft In
The Gear Cover. Must be Used With A
Short-Shaft Water Pump
4070536 Kit, Gear Cover 1
1 (3400811) Cover, Gear 1
2 3893964 Seal, Rectangular Strip 1
3 3892666 Plug, Gear Cover 1
4 4070463 Screw, Hex Flange Head Cap 5 M8 x 1.25 x 12
5 4070462 Screw, Hex Flange Head Cap 33 M8 x 1.25 x 16
3804304 Kit, Oil Seal 1
6 (3892794) Seal, Oil 1
7 3328760 Gasket, Carrier 1
8 3896837 Seal, Dust 1
3804744 Kit, Oil Seal 1
9 (3328698) Seal, Oil 1
10 (3328761) Gasket, Carrier 1
11 3895023 Seal, Dust 1

4025151 Kit, Strip Seal 1


2 (3893964) Seal, Rectangular Strip 1
4 4070463 Screw, Hex Flange Head Cap 5 M8 x 1.25 x 12
5 4070462 Screw, Hex Flange Head Cap 38 M8 x 1.25 x 16

Page 59
Heat Exchanger Option No. HX2061
Group No. 08.10

|hx200gg

Page 60
Group No. 0 8 . 1 0 ________________Heat Exchanger Option No. HX2061
Ref
No. Part Number Part Name Req Remarks

HEAT EXCHANGER
OPTION HX2061
Heat Exchanger Mtg Loc: Right Side Of
Engine engine.
Expansion Tank Fill Loc: Right Rear
Exhaust Manifold Type: Dry
Sea Wtr Pump Flow Rate: 378.541 1pm(100
9Pm)
Sea Water Pump Outlet OD: 50.8mm (2")

1 S 949 Coupling, Plain Pipe 1


2 67185 Hose, Plain 1
3 68138 Connector, Male 1
4 100716 Seal, O Ring 1
5 108722 Clip 1
6 122981 Seal, O Ring 1
7 145582 Seal, O Ring 1
3349371 Exchanger, Heat 1
8 3349499 Housing, Heat Exchanger 1
9 3349498 Core, Heat Exchanger 1
10 3349500 Housing, Heat Exchanger 1
11 3349509 Screw, Hex Flange Head Cap 44 M6 x 1.00 x 12
12 3349510 Screw, Hex Flange Head Cap 8 M6 x 1.00 x 35
13 3393131 Connection, Fill 1
14 3606661 Seal, O Ring 1
15 3909582 Screw, Hexagon Head Cap 3 M10 x 1.50 x 16
16 4019275 Seal, O Ring 2
17 3349373 Bracket, Heat Exchanger 1
18 3349505 Hose, Flexible 1
19 3900631 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 25
20 3902460 Screw, Hex Flange Head Cap 6 M10 x 1.50 x 25
21 3903464 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 40
22 3903990 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 20
23 3909394 Draincock 1 1/8 NPTF
24 3922849 Clamp, Hose 2
25 4003560 Bracket, Expansion Tank 1
26 4019903 Tube, Water Inlet 1
27 4003598 Tube, Water Outlet 1
28 3910509 Clamp, Hose 1/4 - 7/8 inch
3922500 Reservoir, Coo Recovery 1
29 3921339 Cap, Expansion Tank 1
30 (3921480) Reservoir, Coo Recovery 1
31 3924493 Hose, Plain 1
32 S 622 Washer, Plain 2 3/8 inch

Page 61
Group No. 17.06 Lifting Arrangement Option No. LA2072

Ia202ge

Ref Part Number Part Name Req Remarks


No.
LIFTING ARRANGEMENT
OPTION LA2072
Engine Aspiration: Sea Water Aftercooled
Front Lifting Brkt Loc: Front Of Air Int Manif
manifold.
Rear Brkt Vert Height: 194mm (7.64")
Rear Lifting Brkt Offset: 14mm (0.55^
Rear lifting Brkt Loc: Rear Of Cylinder Head

3081345 Screw, Hexagon Head Cap M10 x 1.50 x 65


3335173 Bracket, Lifting
3893834 Screw, Hexagon Head Cap M12 x 1.75 x 25
4004426 Bracket, Lifting

Page 62
Group No. 07.03.1 Engine Labeling Option No. LB2002

Ib200ga

Ref Part Name Req Remarks


Part Number
No.
ENGINE LABELING
OPTION LB2002
Label Description: Cummins Filter
Label Location: Lube Oil Filter, Fuel Filter and
Corrostion Resistor

(3284294) Decal

Page 63
Group No. 07.05 Oil Filter And Cooler Head Option No. LC2739

Ic204gn

Page 64
Group No. 07.05 Oil Filter And Cooler Head Option No. LC2739
Ref
No. Part Number Part Name Req Remarks

OIL FILTER AND COOLER HEAD


OPTION LC2739
Oil Filter Location: Direct to Filter Head
Engine Brake Provision: No
Oil Filter Type: Combination Full Flow/Bypass
Lube Oil Filter Head Thread Size: M95 x 2.5
Thermo Opening Temp: 101.667 C (215 F)
Oil Temp Sensor Plumbing Provision: No,
Lube Filter Head Oil Port Has Been Plugged
Increased Soot Level Capability: No

1 109080 Seal, O Ring 2


2 3034836 Screw, Hexagon Head Cap 6 M10 x 1.50 x 30
3 3080400 Retainer, Connection 1
4 3080401 Adapter, O Ring 2
5 3080769 Seai, Rectangular Ring 2
6 3161781 Cooler, Oil 1
4004024 Head, Lub Oil Filter 1
7 3335512 Head, Lub Oil Filter 1
8 3008466 Plug, Pipe 1 1/4 NPT
3037536 Plug, Threaded 9/16 - 18 UNF
9 (3040813) Plug, Threaded 1
10 3037537 Seal, O Ring 1
3040815 Plug, Threaded 1 7/18 - 14 UNF
11 (3040816) Plug, Threaded 1
12 3040817 Seal, O Ring 1
3046202 Plug, Threaded 1 3 /4 -1 6 UNF
13 (3040810) Plug, Threaded 1
14 3046201 Seal, O Ring 1
15 3411419 Thermostat 1
3202101 Plug, Threaded 1 1 1/16 - 12 UNF
16 (3050897) Plug, Threaded 1
17 3046943 Seal, O Ring 1
18 3820320 Plunger, Bypass Valve 1
19 3820631 Ring, Retaining 1
20 3820782 Ring, Retaining 1
21 3882585 Plug, Expansion 1
22 3882586 Spring, Compression 1
23 3896724 Screw, Hex Flange Head Cap 3 M10 x 1.50 x 20
24 3820629 Gasket, Filter Head 1
25 3883394 Screw, Hexagon Head Cap 2 M8 x 1.25 x 10
26 3406888 Screw, Hex Flange Head Cap 6
27 3892625 Gasket, Oil Cooler Support 2
28 3903112 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 30

Page 65
Group No. 07.03 Full Flow Oil Filter Option No. LF2058

Page 66
Group No. 07.03 Full Flow Oil Filter Option No. LF2058
Ref Part Number
No. Part Name Req R em arks

FULL FLOW OIL FILTER


OPTION LF2058
Oil Filter Loc: Front On Cylinder Head on
Combo Brkt Bracket
Oil Filter Supplier: Cummins
Engine Position: Vertical Standard
Oil Filter Type: Combination Full Flow/Bypass
Decal Provided: None
Oil Filter Plumbing: Cummins Mounted
Filter Model: LF9001
Filter Length: 299.5mm (11.79")
Filter Removal Clearance: 50mm (1.97")
Oil Filter Thread Size: M95 x 2.5
Oil Flow Control Thrm Opening Temp (deg F):
215

1 3048182 Seal, O Ring 1


2 3089188 Screw, Hex Flange Head Cap 3
3 3101540 Adapter, Filter Head 1
4 3349380 Hose, Flexible 1
5 3349381 Hose, Flexible 1
6 3349642 Bracket, Filter 1
7 3393258 Elbow, Male Adapter
8 3406809 Filter, Lubricating Oil 1
9 3406944 Cover, Filter Head 1
10 3406946 Nut, Regular Hexagon 1
11 3406947 Seal, O Ring 1
12 3406949 Head, Lub Oil Filter 1
13 3406952 Seal, Rectangular Ring 1
14 3900589 Nut, Hexagon Flange 5 M8 x 1.25
15 3900631 Screw, Hex Flange Head Cap 4 M8 x 1.25 x 25
16 67950 Clip 2
17 3349339 Brace, Hose 1
18 3902460 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 25
19 3916073 Screw, Hex Flange Head Cap 1 M8 x 1.25 x 65

Page 67
Group No. 07.03 Full Flow Oil Filter Option No. LF2062

Ref Part Number Part Name Req Remarks


N o.
FULL FLOW OIL FILTER
OPTION LF2062
Oil Filter Location: Direct to Filter Head
Oil Filter Supplier: Cummins
Engine Position: Vertical Standard
Oil Filter Type: Combination Full Flow/Bypass
Decal Provided: None
Filter Model: LF9001
Filter Length: 299.5mm (11.79")
Filter Removal Clearance: 48.4mm (1.91")
Oil Filter Thread Size: M95 x 2.5
Oil Flow Control Thrm Opening Temp(degF):
215

1 3406809 Filter, Lubricating Oil 1

Page 68
NOTES
Page 70
Group No. 07.02 Oil Level Gauge Option No. LG2039
Ref
No Part Number Part Name Req Remarks

OIL LEVEL GAUGE


OPTION LG2039
Dipstick Supplier: Cummins
Dipstick Loc: Right Front Hand Hole Cover Or
Left Center
Oil Pan Material: Aluminum
Sump Location: Rear Or Front
High Oil Pan Capacity : 34.065L (9.0 Gal)
Low Oil Pan Capacity : 30.325L (8.0 Gal)
Dipstick: Blank, To Be Marked After Installa­
tion
163759 Connector, Tube Service replace ferrule
165658 Tube, Oil Gauge
216476 Dipstick
(4003306) Tag, Instruction

Page 71
Group No. 07.06 Lube Oil Pump Option No. LP2711

11

Ip200gh

Ref Part Number Part Name Req Remarks


No.
LUBE OIL PUMP
OPTION LP2711
Suction Tube Mtg Loc: Oil Pan Mounted
Lube Pump Capacity: 48 GPM Max

1 3010146 Spring, Compression 1


2 3068979 Plunger, Prs Regulator 1
3 3069728 Sensor, Viscosity 1
4 3821725 Plug, Retainer 1
5 3895438 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 60
6 3895439 Spacer, Mounting 2
7 3895440 Screw, Hex Flange Head Cap 1 M8 x 1.25 x 25
8 4003950 Pump, Lubricating Oil 1
9 3023525 Screw, Socket Head Cap 4 M8 x 1.25 x 20
10 3033247 Seal, O Ring 1
11 3033248 Seal, O Ring 1

Page 72
NOTES
Group No. 07.02 Oil Filler Arrangement Option No. OB2435

Page 74
Group No. 07.02 Oil Filler Arrangement Option No. OB2435
Ref
No Part Number Part Name Req Remarks

OIL FILLER ARRANGEMENT


OPTION OB2435
Oil Fill Supplier: Cummins Supplied
Oil Fill Location: Right Side Front HHC
Fill Tube Horiz Position: 241.7mm (9.52") From
FFOB
Fill Tube Vert Position: 20.7mm (0.81")
Fill Tube Position Horiz From Eng C/L:
361.0mm (14.2")
Dipstick Location: Right Side Front HHC
Oil Return Provision: 1" NPT Hole in Right
Rear HHC
Dipstick Tube Attachment Method: 3/4-16 UNF
Drain
Drain Provision For CCV System In Left Side
Center HHC

1 101322 Cap, Filler


2 3009887 Screw, Hexagon Head Cap M10 x 1.50 x 22
3 3025295 Cover, Camshaft
4 3025296 Gasket, Cover Plate
5 3820463 Cover, Hand Hole
6 3883472 Gasket, Hand Hole
7 3896324 Cover, Hand Hole
8 3900634 Screw, Hex Flange Head Cap M10 x 1.50 x 50
9 3902460 Screw, Hex Flange Head Cap M10 x 1.50 x 25
10 4003566 Cover, Hand Hole
(3892253) Tag, Instruction

Page 75
Oil Filler Arrangement Option No. OB2436
Group No. 07.02

Page 76
Group No. 07.02 Oil Filler Arrangement Option No. OB2436
Ref
No Part Num ber Part Name Req Remarks

OIL FILLER ARRANGEMENT


OPTION OB2436
Oil Fill Supplier: Cummins Supplied
Oil Fill Location: Left Side Center HHC
Fill Tube Horiz Position: 553.0mm (21.77")
From RFOB
Fill Tube Vertical Position: 107.7mm (4.24")
Fill Tube Position Horiz From Eng C/L: 250mm
(9.84")
Dipstick Location: Left Side Center HHC
Oil Return Provision: 1" NPT Hole In Right
Rear HHC
Dipstick Tube Attachment Method: 3/4-16 UNF
Drain
Drain Provision For CCV System In Left Side
Center HHC

1 101322 Cap, Filler


2 3009887 Screw, Hexagon Head Cap M10 x 1.50 x 22
3 3025295 Cover, Camshaft
4 3025296 Gasket, Cover Plate
5 3028684 Cover, Hand Hole
6 3036230 Screw, Hexagon Head Cap M10 x 1.50 x 20
7 3883472 Gasket, Hand Hole
8 3896324 Cover, Hand Hole
9 3900634 Screw, Hex Flange Head Cap M10 x 1.50 x 50
10 3902460 Screw, Hex Flange Head Cap M10 x 1.50 x 25
11 4003264 Cover, Hand Hole
(3892253) Tag, Instruction

Page 77
Group No. 16.05.4 Marine Gear Oil Cooler Option No. OC2001

Ref Part Number Part Name Req Remarks


No.
MARINE GEAR OIL COOLER
OPTION OC2001
Marine gear oil cooler for use with sea water
cooled engines.
Sea Wtr Inlet/Outlet: 50.8mm (2")
Sea Wtr Flow: 100 GPM
Heat Rejection Capability: 30.8 KW

3028291 Seal, O Ring


3089324 Screw, Hex Flange Head Cap
3902460 Screw, Hex Flange Head Cap M10 x 1.50x25
3902662 Nut, Hexagon Flange M10 x 1.50
4003582 Cooler, Oil
(4078992) Bracket, Oil Cooler

Page 78
NOTES
Group No. 07.01 Oil Pan Option No. OP2108

Page 80
Group No. 07.01 Oil Pan Option No. OP2108
Ref
No Part Number Part Name Req Remarks

OIL PAN
OPTION OP2108
Sump Location: Rear
Material: Cast Aluminum
High Oil Pan Capacity: 34.065 I (9.0 gal)
Low Oil Pan Capacity: 30.28 I (8.0 gal)
Angularity Limits: 27 Degrees Front Down 45
Degrees Rear Down 42 Degrees Fuel Pump
Down 45 Degrees Exhaust Down
Drain Location (1 inch-18 UNS): Bottom and
Side
Lube Oil Suction Tube: Oil Pan Mounted
Noise Panel Provision: No
Oil Heater Boss (1 inch NPTF): Left Side
Oil Temperature Boss (1/2" NPTF): Left Side
Low Oil Level Sensor Boss (3/8" NPTF): Right
Side
Rust Inhibitor Required: No

1 67946 Washer, Plain 1 1/32 inch


2 3032787 Seal, O Ring
3 3055069 Plug, Threaded 1 - 18 UNS
4059958 Pan, Oil TLA
1 67946 Washer, Plain 1 1/32 inch
4 3008468 Plug, Pipe 1/2 NPT
5 3008470 Plug, Pipe 1 NPT
3 3055069 Plug, Threaded 1 - 18 UNS
(4059957) Pan, Oil
6 3070759 Tube, Lub Oil Suction
7 (4059954) Pan, Oil
8 3900630 Screw, Hex Flange Head M8 x 1.25 x 20
9 3882346 Tube, Lub Oil Transfer
10 3401290 Gasket, Oil Pan
11 3896724 Screw, Hex Flange Head 32 M10 x 1.50 x 20

Page 81
Group No. 07.01 Oil Pan Option No. OP2109

Page 82
Group No. 07.01 Oil Pan Option No. OP2109
Ref Part Num ber
No Part Name Req Remarks

OIL PAN
OPTION OP2109
Sump Location: Front
Material: Cast Aluminum
High Oil Pan Capacity: 34.065 L (9.0 Gal)
Low Oil Pan Capacity: 30.28 L (8.0 Gal)
Angularity Limits:
-45 Degrees Front Down
-27 Degrees Rear Down
-42Degrees Fuel Pump Down
-45 Degrees Exhaust Down
Drain Loc (1-18 UNS): Bottom And Side
Lube Oil Suction Tube: Oil Pan Mounted
Noise Panel Provision: No
Oil Heater Boss (1 NPTF): Right Side
Oil Temperature Boss (1/2 NPTF): Left Side
Low Oil Level Sensor Boss (3/8 NPTF): None
Rust Inhibitor: No

67946 Washer, Plain 1 1 1/32 inch


3032787 Seal, O Ring 2
3033073 Ring, Retaining 1
3055069 Plug, Threaded 1 1 - 18 UNS
3401290 Gasket, Oil Pan 1
3883036 Tube, Lub Oil Transfer 1
3896724 Screw, Hex Flange Head Cap 32 M10 x 1.50 x 20
4059956 Pan, Oil TLA 1
67946 Washer, Plain 2 1 1/32 inch
3008468 Plug, Pipe 1 1/2 NPT
3008470 Plug, Pipe 1 1 NPT
3055069 Plug, Threaded 2 1 - 18 UNS
(4059955) Pan, Oil 1
10 3070764 Tube, Lub Oil Suction 1
11 (4059954) Pan, Oil 1
12 3900630 Screw, Hex Flange Head Cap 3 M8 x 1.25 x 20

Page 83
Group No. 05.06 Electronic Control Module Option No. PH2823

i \\ \ ,£ ,7 l/«nJ
29 Ay.; ’ f /*
0t t

ph200gm

Page 84
Group No. 05.06 Electronic Control Module Option No. PH2823
Ref
No. Part Number Part Name Req Remarks

ELECTRONIC CONTROL MODULE


OPTION PH2823
Engine Control System: Celect
ECM Version: CM570 P2
ECM Volts: 24
ECM Location: 336.2 Vert/ 557.4 Horz/ 311.5
Depth
- Vertical Position is measured from the crank
c/l to the of the ECM
- Horizontal position is measured from the
FFOB to the front of the ECM
- Depth of ECM measured from the C/L to
the front of the ECM engine

1 S 631 Washer, Plain 1 1/4 inch


2 146160 Washer, Plain 1 5/16 inch
3 146161 Washer, Plain 3/8 inch
4 3062329 Clamp, Wire Tie
3408503 Sensor, Position 1 Engine Position Sensor
5 3046201 Seal, O Ring 1
6 (3408502) Sensor, Position 1
3085185 Sensor, Temperature 1 Intake Manifold Temperature
7 3037537 Seal, O Ring 1
8 (3085198) Sensor, Temperature 1
9 3161896 Screw, Hexagon Head Cap
10 3161910 Dataplate 1
11 3161911 Tape 1
12 3166309 Cooler, Electronic Control 1
13 3335561 Washer, Insulating
14 3335562 Washer, Insulating 1
15 3328687 Screw, Captive Washer Cap M6 x 1.00 x 14
3330141 Sensor, Prs Temperature 1
16 (3330142) Sensor, Prs Temperature 1
17 3330159 Seal, O Ring 1
18 3331044 Sensor, Pressure 1 Ambiant Air Sensor
19 4059909 Support, Heat Exchanger 1
20 3349774 Harness, Etr Cnt Mdl Wrg 1
21 4059910 Support, Heat Exchanger 1
22 (3408501) Module, Elect Control 1
3417189 Sensor, Prs Temperature 1 Oil Pressure & Temp Sensor
17 3330159 Seal, O Ring 1
23 3417190 Sensor, Prs. Temp. 1
24 3612521 Switch, Coolant Level 1
25 3818060 Screw, Captive Washer Cap M10 x 1.50 x 25
26 3821783 Screw, Captive Washer Cap M8 x 1.25 x 20
3865312 Sensor, Temperature 1 Coolant Temperature Sensor
7 3037537 Seal, O Ring 1
27 (3865323) Sensor, Temperature 1
28 3900635 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 60
29 3900679 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 80
30 3901445 Screw, Hex Flange Head Cap 4 M8 x 1.25 x 45
31 3902662 Nut, Hexagon Flange 4 M10 x 1.50
32 3903112 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 30
33 3906216 Nut, Hexagon Flange 2 M6 x 1.00
34 3093936 Screw, Hex Flange Head Cap 1 M10 x 1.50x90
4003815 Harness, Wiring 1
35 3925605 Breaker, Circuit 1
36 4003615 Harness, Wiring 1
37 4003625 Harness, Wiring 1
38 4003708 Bracket, Switch 1
39 4019272 Breaker, Circuit 1

Page 85
Group No. 05.06 Electronic Control Module Option No. PH2823

ph200gm

Page 86
Group No. 05.06 Electronic Control Module Option No. PH2823
Ref
No Part Number Part Name Req Remarks

40 4019330 Nut, Regular Hexagon


41 4019331 Washer, Lock
42 4019332 Screw, Round Head Cap
43 4022870 Harness, Etr Cnt Mdl Wrg
(4019917) Tag, Instruction

Page 87
Group No. 05.06 Electronic Control Module Option No. PH2824

ph200gm

Page 88
Group No. 05.06 Electronic Control Module Option No. PH2824
Ref
No. Part Number Part Name Req Remarks

ELECTRONIC CONTROL MODULE


OPTION PH2824
Engine Control System: Celect
ECM Version: CM570 P2
ECM Volts: 24
ECM Loc: 336.2 Vert/557.4 Horz/311.5 Depth
Vertical Position is measured from the Crank
C/L to the top of the ECM
Horizontal position measured from the FFOB
to the front of the ECM
Depth of ECM measured from the C/L to the
front of the ECM engine

1 S 631 Washer, Plain 1 1/4 inch


2 146160 Washer, Plain 1 5/16 inch
3 146161 Washer, Plain 3/8 inch
4 3062329 Clamp, Wire Tie
3408503 Sensor, Position 1 Engine Position Sensor
5 3046201 Seal, O Ring 1
6 (3408502) Sensor, Position 1
3085185 Sensor, Temperature 1 Intake Manifold Temperature
7 3037537 Seal, O Ring 1
8 (3085198) Sensor, Temperature 1
9 3161896 Screw, Hexagon Head Cap
10 3161910 Oataplate 1
11 3161911 Tape 1
12 3166309 Cooler, Electronic Control 1
13 3335561 Washer, Insulating
14 3335562 Washer, Insulating 1
15 3328687 Screw, Captive Washer Cap M6 x 1.00 x 14
3330141 Sensor, Prs Temperature 1
16 (3330142) Sensor, Prs Temperature 1
17 3330159 Seal, O Ring 1
18 3331044 Sensor, Pressure 1 Ambiant Air Sensor
19 4059909 Support, Heat Exchanger 1
20 3349774 Harness, Etr Cnt Mdl Wrg 1
21 4059910 Support, Heat Exchanger 1
22 (3408501) Module, Elect Control 1
3417189 Sensor, Prs Temperature 1 Oil Pressure & Temp Sensor
17 3330159 Seal, O Ring 1
23 3417190 Sensor, Prs. Temp. 1
24 3612521 Switch, Coolant Level 1
25 3818060 Screw, Captive Washer Cap M10 x 1.50 x 25
26 3821783 Screw, Captive Washer Cap M8 x 1.25 x 20
3865312 Sensor, Temperature 1 Coolant Temperature Sensor
7 3037537 Seal, O Ring 1
27 (3865323) Sensor, Temperature 1
28 3900635 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 60
29 3900679 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 80
30 3901445 Screw, Hex Flange Head Cap 4 M8 x 1.25 x 45
31 3902662 Nut, Hexagon Flange 4 M10 x 1.50
32 3903112 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 30
33 3906216 Nut, Hexagon Flange 2 M6 x 1.00
34 3093936 Screw, Hex Flange Head Cap 1 M10 x 1.50 x 90
4003815 Harness, Wiring 1
35 3925605 Breaker, Circuit 1
36 4003615 Harness, Wiring 1
37 4003625 Harness, Wiring 1
4003708 Bracket, Switch 1
38
4019272 Breaker, Circuit 1
39

Page 89
Group No. 05.06 Electronic Control Module Option No. PH2824

ph200gm

Page 90
Group No. 05.06 Electronic Control Module Option No. PH2824
Ref Part Number
No Part Name Req Remarks

40 4019330 Nut, Regular Hexagon


41 4019331 Washer, Lock
42 4019332 Screw, Round Head Cap
43 4022870 Harness, Etr Cnt Mdl Wrg
(4019917) Tag, Instruction

Page 91
Group No. 01.01.2 Piston Cooling Nozzle Option No. PP2443

pn200gf

Ref Part Number Part Name Req Remarks


No.
PISTON COOLING NOZZLE
OPTION PP2443

3080708 Nozzle, Piston Cooling


3070393 Screw, Hex Flange Head Cap M10 x 1.50 x 25

Page 92
NOTES
Group No. 01.04 Connecting Rod Option No. PP2443

Page 94
Group No. 01.04 Connecting Rod Option No. PP2443
Ref
No Part Number Part Name Req Remarks

CONNECTING ROD
OPTION PP2443

3899450 Rod, Engine Connecting


(3896970) Rod, Engine Connecting
3896894 Bushing
3027106 Dowel, Ring
3027108 Screw, Connecting Rod Cap M14 x 1.50 x 91

CONNECTING ROD BEARING

3016760 Bearing, Connecting Rod 12 Standard


3016761 Bearing, Connecting Rod 12 0.25 mm Oversize
3016762 Bearing, Connecting Rod 12 0.50 mm Oversize
3016763 Bearing, Connecting Rod 12 0.75 mm Oversize
3016764 Bearing, Connecting Rod 12 1.00 mm Oversize

Page 95
Group No. 01.05 Engine Piston Option No. PP2443

Page 96
Group No. 0 1 . 0 5 _________________Engine Piston Option No. PP2443
R ef
P art N u m b e r P a rt N am e Req R em arks
N o.

ENGINE PISTON
OPTION PP2443
Cert Model Name: MTA11-M
Timing Gear Code: HZ
CPL: 2443
Certified By: EPA, LR
AFC: Yes ASA: No
EFC: No ETC: Yes
Manifold Type: Dry
Engine Aspiration: Sea Water Aftercooled
Engine Control System: Celect
Application: Marine
Power Turbine: N/A
Design Phase: Dei
Power Rating: N/A
Turbocharger Size: 32 CM
ECM Version: CM series
Turbocharger Mtg Flange Bolt Circle Dia:
132.75mm (5.23in)
Turbocharger Model: HX60
Turbocharger Included: Yes
Certification Level: Nox Requirements Of The
International Maritime Organization (IMO)
Marpol 73/78 Annex VI Regulation 13

3800754 Piston, Engine TLA 6


1 (4059904) Top, Piston 1
(3896029) Bushing 2
(4059905) Top, Piston 1
(3896108) Cover, Piston Gallery 1
2 4070653 Skirt, Piston 1
3 3016652 Ring, Retaining 2
4 3063843 Pin, Piston 1
3803977 Set, Piston Ring 6
5 3161808 Ring, Oil Piston 1 Oil Ring
6 3899413 Ring, Compression Piston 1 2nd Ring
7 3893752 Ring, Compression Piston 1 Top Ring

CYLINDER KIT

3800769 Kit, Cylinder 6


(3080760) Liner, Cylinder 1
3047188 Seal, Rectangular 1
4059904 Top, Piston 1
4070653 Skirt, Piston 1
3063843 Pin, Piston 1
3016652 Ring, Retaining 2
3803977 Set, Piston Ring 6
3893752 Ring, Compression Piston 1 Top Ring
3899413 Ring, Compression Piston 1 2nd Ring
3161808 Ring, Oil Piston 1 Oil Ring

Page 97
Group No. 01.07 Camshaft Option No. PP2443

P a rt N u m b e r P art N am e R em arks

CAMSHAFT
OPTION PP2443

3097267 Camshaft
3896335 Support, Camshaft Thrust
3822067 Screw, Captive Washer Cap M10 x 1.50 x 25
3009953 Key, Plain Woodruff
3401439 Gear, Camshaft

Page 98
NOTES
Cylinder Head Option No. PP2443
Group No. 02.01

Page 100
Group No. 02.01 Cylinder Head Option No. PP2443
Ref
No. Part Number Part Name Req Remarks

CYLINDER HEAD
OPTION PP2443

3418026 Head, Cylinder TLA


1 (3418027) Head, Cylinder 1
2 3007632 Plug, Expansion 2 0.378 Dia
3 206741 Plug, Expansion 2
4 3007635 Plug, Expansion 8 1 inch
5 3035026 Seal, O Ring 6
6 3417717 Sleeve, Injector 6
7 3090704 Insert, Valve 12
8 3090703 Insert, Valve 12 Intake
9 3418030 Guide, Valve Stem 24
10 3895860 Spring, Valve 24
4024802 Kit, Exhaust Valve
11 (3417989) Valve, Exhaust 12
12 3275354 Collet, Valve 24
3800637 Kit, Exhaust Valve
13 (3417779) Valve, Exhaust 12 Use as intake valve on this application only
12 3275354 Collet, Valve 24
14 3883512 Retainer, Valve Spring 24
15 3070072 Guide,Valve Spring 24
16 3008465 Plug, Pipe 16 1/8 NPT
17 3820749 Plug, Orifice 6
18 4003966 Seal, Valve Stem 12
20 3895479 Plug, Expansion 2
MISCELLANEOUS PARTS
21 3045850 Screw, Hex Flange Head Cap 29
22 4022907 Screw, Hex Flange Head Cap 3 M14 x 1.50 x 70
23 4022500 Gasket, Cylinder Head 1
24 3328328 Washer, Sealing 5 M10
25 3328637 Screw, Hex Flange Head Cap 3 M10 x 1.50 x 75
26 3328379 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 75
VALVE STEM GUIDE
3074118 Guide, Valve Stem
OVERSIZE VALVE SEATS
INTAKE
3095245 Insert, Valve
3095246 Insert, Valve
3095247 Insert, Valve
3095248 Insert, Valve
EXHAUST
3095241 Insert, Valve
3095242 Insert, Valve
3095243 Insert, Valve
3095244 Insert, Valve

Page 101
Group No. 06.01 Injector Option No. PP2443

fi200gj

Ref Part Number Part Name Req Remarks


No.
INJECTOR
OPTION PP2443

1 3411845 Injector 6
2 3070136 Seal, O Ring 1
3 3070137 Seal, O Ring 1
4 3070138 Seal, O Ring 1
5 3803682 Kit, Wiring Harness 1
6 3882793 Screw, Twelve Point Cap 6 M10 x 1.25 x 75
7 4022914 Clamp, Injector 6

Page 102
Group No. 10.01.2 Air Intake Connection Option No. PP2443

Ref
Part Number Part Name Req Remarks
No.
AIR INTAKE CONNECTION
OPTION PP2443

1 3819871 Seal, O Ring


2 3036230 Screw, Hexagon Head Cap M10 x 1.50 x 20
3 3600825 Connection, Air Intake
4 3008465 Plug, Pipe 1/8 NPT

Page 103
Option No. PP2443
Group No. 1 0 . 0 6 _________________Turbocharger Option No. PP2443
Ref
No. Part Number Part Name Req Remarks

1URBOCHARGER
OPTION PP2443

3800852 Kit, Turbocharger 1


(3592369) Turbocharger 1
1 3504959 Clamp, V Band 1
2 3529372 Nut, Regular Hexagon 2 1/4 - 28 UNF
3 3519155 Shield, Turbocharger Heat 1
4 3519163 Screw, Drive 2
5 3519535 Nut, Lock 1 M11 x 1.00
6 3521441 Seal, Split Ring 2
7 3521442 Seal, Split Ring 2
8 (3527619) Dataplate 1
9 3531776 Collar, Thrust 1
10 3531916 Slinger, Oil 1
11 3531917 Plate, Oil Seal 1
12 3532045 Clamp, V Band 1
13 3532501 Baffle, Oil 1
14 3533025 Shaft And Wheel 1
15 3533202 Bearing, Turbo Thrust 1
16 3534650 Impeller, Turbo Compressor 1
17 (3536711) Housing, Turbo Bearing 1
18 3756135 Pin, Roll 2
19 3591396 Housing, Compressor 1
20 3592367 Housing, Turbine 1
21 3709510 Ring, Retaining 4
22 3718373 Ring, Retaining 1
23 3722366 Bearing, Turbocharger 2
24 3723863 Ring, Retaining 1
25 3751948 Seal, O Ring 1
26 3757753 Sleeve, Oil Control 1
27 3519763 Gasket, Turbocharger 1
28 3092604 Gasket, Turbocharger 1
29 3679139 Seal, O Ring 1
30 3818824 Nut, Hexagon Flange 4 M10 x 1.50

Page 105
Group No. 01.01.2 Piston Cooling Nozzle Option No. PP2817

pn200gf

Ref Part Number Part Name Req Remarks


No.
PISTON COOLING NOZZLE
OPTION PP2817

1 3080708 Nozzle, Piston Cooling 6


2 3070393 Screw, Hex Flange Head Cap 6 M10 x 1.50 x 25

Page 106
NOTES
Page 108
Group No. 01.04 Connecting Rod Option No. PP2817
"RefT Part Number
No. Part Name Req Remarks

CONNECTING ROD
OPTION PP2817

3899450 Rod, Engine Connecting


(3896970) Rod, Engine Connecting
3896894 Bushing
3027106 Dowel, Ring
3027108 Screw, Connecting Rod Cap 2 M14 x 1.

CONNECTING ROD BEARING

3016760 Bearing, Connecting Rod 12


3016761 Bearing, Connecting Rod 12 0.25 mm
3016762 Bearing, Connecting Rod 12 0.50 mm
3016763 Bearing, Connecting Rod 12 0.75 mm
3016764 Bearing, Connecting Rod 12 1.00 mm

Page 109
Engine Piston Option No. PP2817
Group No. 01.05

Page 110
Group No. 01.05 Engine Piston Option No. PP2817
Ref
No Part Number Part Name Req Remarks

ENGINE PISTON
OPTION PP2817
Certified Model Name: QSM11-M (SWAC)
Timing Gear Code: HZ
CPL: 2817
Certified By: EPA, LR
AFC: Yes ASA: No
EFC: No ETC: yes
Manifold Type: Dry
Engine Aspiration: Sea Water Aftercooled
Engine Control System: Celect
Application: Marine
Power Turbine: N/A
Design Phase: DEI
Power Rating: N/A
Turbocharger Size: 27cm
ECM Version: CM Series
Turbo Meg Flange Bolt Circle diameter:
132.75mm (5.23in).
Turbocharger Model: HX60
Turbocharger Included: Yes
Certification Level: Nox requirements of the
international maritime organization (IMO)
Marpol 73/78 annex VI Regulation 13

3800754 Piston, Engine TLA


(4059904) Top, Piston
(3896029) Bushing
(4059905) Top, Piston
(3896108) Cover, Piston Gallery
4070653 Skirt, Piston
3016652 Ring, Retaining
3063843 Pin, Piston

3803977 Set, Piston Ring


3161808 Ring, Oil Piston Oil Ring
3899413 Ring, Compression Piston 2nd Ring
3893752 Ring, Compression Piston Top Ring

CYLINDER KIT
3800769 Kit, Cylinder
(3080760) Liner, Cylinder
3047188 Seal, Rectangular
(3418282) Top, Piston
4070653 Skirt, Piston
3063843 Pin, Piston
3016652 Ring, Retaining
3803977 Set, Piston Ring
3893752 Ring, Compression Piston Top Ring
3899413 Ring, Compression Piston 2nd Ring
3161808 Ring, Oil Piston Oil Ring

Page 111
Group No. 01.07 Camshaft Option No. PP2817

Part Number Part Name Remarks

CAMSHAFT
OPTION PP2817

3097267 Camshaft
3896335 Support, Camshaft Thrust
3822067 Screw, Captive Washer Cap M10 x 1.50 x 25
3009953 Key, Plain Woodruff
3401439 Gear, Camshaft

Page 112
NOTES
Cylinder Head Option No. PP2817
Group No. 02.01

pp200go

Page 114
Group No. 0 2 . 0 1 ________________ Cylinder Head Option No. PP2817
Ref Part Number
No. Part Name Req Remarks

CYLINDER HEAD
OPTION PP2817

3418026 Head, Cylinder TLA


1 (3418027) Head, Cylinder 1
2 3007632 Plug, Expansion 2 0.378 Dia
3 206741 Plug, Expansion 2
4 3007635 Plug, Expansion 8 1 inch
5 3035026 Seal, O Ring 6
6 3417717 Sleeve, Injector 6
7 3090704 Insert, Valve 12
8 3090703 Insert, Valve 12 Intake
9 3418030 Guide, Valve Stem 24
10 3895860 Spring, Valve 24
4024802 Kit, Exhaust Valve
11 (3417989) Valve, Exhaust 12
12 3275354 Collet, Valve 24
3800637 Kit, Exhaust Valve
13 (3417779) Valve, Exhaust 12 Use as intake valve on this application only
12 3275354 Collet, Valve 24
14 3883512 Retainer, Valve Spring 24
15 3070072 Guide,Valve Spring 24
16 3008465 Plug, Pipe 16 1/8 NPT
17 3820749 Plug, Orifice 6
18 4003966 Seal, Valve Stem 12
20 3895479 Plug, Expansion 2

MISCELLANEOUS PARTS

21 3045850 Screw, Hex Flange Head Cap 29 M14 x 1.50 x 140


22 4022907 Screw, Hex Flange Head Cap 3 M14 x 1.50 x 70
23 4022500 Gasket, Cylinder Head 1
24 3328328 Washer, Sealing 7 M10
25 3328637 Screw, Hex Flange Head Cap 5 M10 x 1.50 x 75
26 3328379 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 75

VALVE STEM GUIDE


3074118 Guide, Valve Stem .20 mm Oversize

OVERSIZE VALVE SEATS


INTAKE
3095245 Insert, Valve .25 mm Oversize
3095246 Insert, Valve .50 mm Oversize
3095247 Insert, Valve .75 mm Oversize
3095248 Insert, Valve 1.00 mm Oversize

EXHAUST
Insert, Valve .25 mm Oversize
3095241
Insert, Valve .50 mm Oversize
3095242
.75 mm Oversize
3095243 Insert, Valve
1.00 mm Oversize
3095244 Insert, Valve

Page 115
Group No. 06.01 Injector Option No. PP2817

fi200gj

R ef P a rt N am e Req R e m a rks
P art N u m b e r
N o.
INJECTOR
OPTION PP2817

1 3411845 Injector 6
2 3070136 Seal, O Ring 1
3 3070137 Seal, O Ring 1
4 3070138 Seal, O Ring 1
5 3803682 Kit, Wiring Harness 1
6 3882793 Screw, Twelve Point Cap 6 M10 x 1.25 x 75
7 4022914 Clamp, Injector 6

Page 116
NOTES
Turbocharger Option No. PP2817
Group No. 10.06

Page 118
Group No. 1 0 . 0 6 _________________Turbocharger Option No. PP2817
Ref
No. Part Number Part Name Req Remarks

1URBOCHARGER
OPTION PP2817

3800996 Kit, Turbocharger 1


(3593268) Turbocharger 1
1 3504959 Clamp, V Band 1
2 3529372 Nut, Regular Hexagon 2 1/4 - 28 UNF
3 3519155 Shield, Turbocharger Heat 1
4 3519163 Screw, Drive 2
5 3519535 Nut, Lock 1 M11 x 1.00
6 3521441 Seal, Split Ring 2
7 3521442 Seal, Split Ring 2
8 (3527619) Dataplate 1
9 3521440 Collar, Thrust 1
10 3531916 Slinger, Oil 1
11 3531917 Plate, Oil Seal 1
12 3532045 Clamp, V Band 1
13 3532501 Baffle, Oil 1
14 3533025 Shaft And Wheel 1
15 3590051 Bearing, Turbo Thrust 1
16 (3531538) Impeller, Tur Compressor
17 (3539751) Housing, Tur Bearing
18 3756135 Pin, Roll 2
19 3591397 Housing, Compressor 1
20 3592876 Housing, Turbine 1
21 3709510 Ring, Retaining 4
22 3718373 Ring, Retaining 1
23 3722366 Bearing, Turbocharger 2
24 3723863 Ring, Retaining 1
25 3751948 Seal, O Ring 1
26 3757753 Sleeve, Oil Control 1
27 3519763 Gasket, Turbocharger 1
28 3092604 Gasket, Turbocharger 1
29 3679139 Seal, O Ring 1
30 3818824 Nut, Hexagon Flange 4 M10 x 1.50

Page 119
Group No. 12.01.1 Air Intake Connection Option No. PP2817

Ref Part Number Part Name Req Remarks


No.
AIR INTAKE CONNECTION
OPTION PP2817

1 3819871 Seal, O Ring 1


2 3036230 Screw, Hexagon Head Cap 1 M10 x 1.50 x 20
3 3600825 Connection, Air Intake 1
4 3008465 Plug, Pipe 1 1/8 NPT

Page 120
NOTES
Group No. 07.04 Remote Oil Drain Option No. RD2007
Group No. 07.04 Remote Oil Drain Option No. RD2007
"Re?
No. Part Number Part Name Req Remarks

REMOTE OIL DRAIN


OPTION RD2007
Supply Method: Mounted In Oil Pan
Drain Adapter Thread Size (in): 1-18 UNS-2B
to M18 x 1.5
Oil Pan Material: Cast Aluminum
Remote Drain Location: Front Sump, Fuel
Pump Side Oil
Oil Drain Hose For Connection To Customer
Supplied Oil Change Pump
1 67946 Washer, Plain 1 1/32 inch
2 216848 Clip
3 (3957410) Hose, Flexible
4 3892389 Plug, Threaded
5 3897142 Elbow, Male Adapter
6 3925676 Cap, Pipe

Page 123
Rocker Lever Option No. RL2714
Group No. 03.01

r!200ge

Page 124
Group No. 03.01 Rocker Lever Option No. RL2714
Ref
No. Part Number Part Name Req Remarks

ROCKER LEVER
OPTION RL2714
Engine Brake Supplier: Customer or None
Engine Control System: Celect
Inj Harness Pass Thru Loc: Front
1 3068390 Rod, Push 12
3069020 Lever, Rocker (tla) 6 Injector Cylinder 1,2,3,4,5,6
2 3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 3066644 Screw, Slotted Set 1
4 (3068948) Lever, Rocker 1
5 3066643 Socket, Tappet 1
6 3067871 Bushing 1
7 3067941 Plug, Ball 2
8 3070175 Crosshead, Valve 6
9 3076046 Rod, Push 6
10 3077444 Clamp, Retaining 8
11 (4022977) Support, Rocker Lever 2
12 (4022978) Support, Rocker Lever 2
13 3080722 Screw, Hexagon Head Cap 8 M14 x 2.00 x 160
14 3098722 Housing, Rocker Lever 1
15 3161093 Screw, Captive Washer Cap 20 M10 x 1.50 x 35
3417765 Shaft, Rocker Lever 2
16 (3417767) Shaft, Rocker Lever 1
17 (4060417) Plug, Drive 2
4003911 Lever, Rocker(tla) 3 Exhaust, Cylinders 1,3,5
2 3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 3066644 Screw, Slotted Set 1 1/2 - 20 x 2 3/64 inch
7 3067941 Plug, Ball 2
18 (3417922) Socket, Rocker Lever 1
19 (4003907) Lever, Rocker 1
20 3019733 Bushing 1
21 (3417923) Retainer, Socket 1
22 (3418003) Bearing, Ball 1
4003912 Assembly, Rocker Lever 3 Intake, Cylinders 1, 3, 5
2 3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 3066644 Screw, Slotted Set 1
7 3067941 Plug, Ball 2
18 (3417922) Socket, Rocker Lever 1
20 3019733 Bushing 1
21 (3417923) Retainer, Socket 1
22 (3418003) Bearing, Ball 1
23 (4003908) Lever, Rocker 1
4003913 Assembly, Rocker Lever 3 Intake, Cylinder 2, 4, 6
2 3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 3066644 Screw, Slotted Set 1
7 3067941 Plug, Ball 2
18 (3417922) Socket, Rocker Lever 1
3019733 Bushing 1
20
(3417923) Retainer, Socket 1
21
(3418003) Bearing, Ball 1
22
(4003909) Lever, Rocker 1
24 Exhaust, Cylinders 2, 4, 6
4003914 Assembly, Rocker Lever 3
3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
2 1 1/2 - 20 x 2 3/64 inch
3 3066644 Screw, Slotted Set
3067941 Plug, Ball 2
7 1
18 (3417922) Socket, Rocker Lever
Bushing 1
20 3019733
Retainer, Socket 1
21 (3417923)

Page 125
Group No. 03.01 Rocker Lever Option No. RL2714

Page 126
Group No. 03.01 Rocker Lever Option No. RL2714
Ref
No Part Number Part Name Req Remarks

22 (3418003) Bearing, Ball


25 (4003910) Lever, Rocker
26 3892105 Screw, Captive Washer Cap M10 x 1.50 x 100
27 3893584 Support, Rocker Lever
28 4070529 Gasket, Rkr Lever Housing

Page 127
Group No. 13.11 Electric Starting Accessories Option No. SB2014

sb200ge

Ref Part Number Part Name Req Remarks


No.
ELECTRIC STARTING ACCESSOR
OPTION SB2014
Integrated Idle Management System: No
Component Supplied: Starter Switch
Starter Switch Type: Electric Relay (Magnetic)
Magnetic Switch Mtg Loc:
Starter Mtg Flange Voltage: 12
Amps: 60
Starter Engagement: Positive
Starter Quantity: 1
Starter Ground Loc: External
Starter Switch Supplied: Mounted

159110 Switch, Magnetic


S 224 Nut, Heavy Hexagon 1/4 - 20 UNC
S 600 Washer, Lock 1/4 inch
S 631 Washer, Plain 1/4 inch
3408250 Isolator, Vibration
3062483 Bracket, Magnetic Switch

Page 128
Group No. 13.11 Electric Starting Accessories Option No. SB2015

■3
-4

eslOOge

Ref
No. Part Number Part Name Req Remarks

ELECTRIC STARTING ACCESSOR


OPTION SB2015
Integrated Idle Management System: No
Component Supplied: Starter Switch
Starter Switch Type: Electric Relay (Magnetic)
Magnetic Switch Mtg Loc: Starter Mtg Flange
Voltage: 24
Amps: 200
Starter Engagement: Positive
Starter Quantity: 1
Starter Ground Loc: External
Starter Switch Supplied: Mounted

1 3050692 Switch, Magnetic


2 S 224 Nut, Heavy Hexagon 1/4 - 20 UNC
3 S 600 Washer, Lock 1/4 inch
4 S 631 Washer, Plain 1/4 inch
5 3062483 Bracket, Magnetic Switch
6 3408250 Isolator, Vibration

Page 129
Group No. 15.01 Engine Monitoring System Option No. SD2034

sd200gx

Ref Part Number Part Name Req Remarks


No.
ENGINE MONITORING SYSTEM
OPTION SD2034
Engine Wiring Harness Supplier: Cummins
Instrument Interface Module Included: Yes
Intended Control Station: Main
Software Conversion: J1708/1587
Voltage: 12
Drivers Included: Analog Gauges, Audible
Alarm for Coolant Temperature, Audible Alarm
for Low Coolant Level, Audible Alarm for Low
Oil Pressure, Audible Alarm for Low Voltage,
Drive Lamps

1 4078297 Module, Communicatio 1


2 4003630 Panel, Diagnostics 1

Page 130
Group No. 15.01 Engine Monitoring System Option No. SD2035

sd200gx

Ref
Part Number Part Name Req Remarks
No.
ENGINE MONITORING SYSTEM
OPTION SD2035
Engine Wiring Harness Supplier: Cummins
Instrument Interface Module Included: Yes
Intended Control Station: Main
Software Conversion: J1708/1587
Voltage: 24
Drivers Included: Analog Gauges,
- Audible Alarm for Coolant Temperature,
• Audible Alarm For Low Coolant Level,
• Audible Alarm For Low Oil Pressure,
- Audible Alarm For Low Voltage, Drive Lamps

4078298 Module, Communicatio


4003729 Panel, Diagnostics

Page 131
Group No. 15.01 Engine Monitoring System Option No. SD2036

Ref Part Number Part Name Req Remarks


No.
ENGINE MONITORING SYSTEM
OPTION SD2036
Engine Wiring Harness Supplier: Cummins
Instrument Interface Module Included: Yes
Intended Control Station: Second
Software Conversion: J1708/1587
Voltage: 12
Drivers Included: Analog Gauges, Audible
Alarm for Coolant Temperature, Audible Alarm
for Low Coolant Level, Audible Alarm for Low
Oil Pressure, Audible Alarm for Low Voltage,
Drive Lamps

1 4078297 Module, Communicatio 1

Page 132
Group No. 13.05.1 Starting Motor Mounting Option No. SM2703

st200gb

Ref
Part Number Part Name Req Remarks
No.
STARTING MOTOR MOUNTING
OPTION SM2703
Starting Motor Mounting Screws: Metric
Clutch Type Provision: Dry

3600596 Screw, Twelve Point Cap M16 x 2.00 x 45

Page 133
Group No. 13.05 Starting Motor Option No. ST2001

st200gf

Ref Part Number Part Name Req Remarks


No.
STARTING MOTOR
OPTION ST2001
Manufacturer: Delco Remy
Model: 42 MT Type 400
Voltage: 24
Rotation: Right Hand
Solenoid Angle (deg): 82
Length: 393.7mm (15.5")
Power Supply: Electric
Solenoid Drain Hole Includes: No
Positive Engagement
Insulated

4078512 Motor, Starting

Page 134
Group No. 13.05 Starting Motor Option No. ST2002

st200gf

Ref
No. Part Number Part Name Req Remarks

STARTING MOTOR
OPTION ST2002
Manufacturer: Delco Remy
Model: 42 MT Type 400
Cummins Branded: Yes
Voltage: 12
Rotation: Right Hand
Solenoid Angle (deg): 82
Length: 393.7mm (15.5in.)
Power Supply: Electric
Solenoid Drain Hole Includes: No
Positive Engagement Insulated

1 4078511 Motor, Starting 1

Page 135
Page 136
Group No. 0 8 . 1 1 _______________ Raw Water Pump Option No. SW2001
Ref
Part Num ber Part Name Req Remarks
No.

RAW WATER PUMP


OPTION SW2001
Manufacturer/Model: Hypro/G1809
Flow Rate: 100 GPM @ 2300 RPM 378.54
LPM @ 2300 RPM
Drive Loc: Front Gear Hsg- Left Back Side
Pump Spline: 13 Tooth
Mounting Flange: SAE "B"
Inlet OD: 63.5mm (2.5")
Outlet OD: 50.8mm (2.0")

1 63241 A Hose, Plain 1 Pump Outlet


2 (3349392) Pump, Sea Water 1
3 3910495 Screw, Hex Flange Head Cap 2 M12 x 1.75 x 30
4 3922848 Clamp, Hose 4

SEAWATER PUMP SERVICE


KITS

4019403 Kit, Seawater Pump 1 Minor Kit Used For Impeller Change Only
4019406 Impeller 1
4019416 Quad-Ring 1

4019404 Kit, Seawater Pump 1 Intermediate Kit Used For Impeller & Water
Side Seals Changes Only
4019406 Impeller 1
4019407 Ring, Ext. Ret. 1
4019408 Plate, Wear 1
4019409 plate, Cover 1
4019410 Washer 1
4019415 Liner, Cam 2
4019416 Quad-Ring 2
4019417 Pin 1
4019427 Seal, Mech. 1

4019405 Kit, Seawater Pump 1 Major Kit Used For Impeller, Water Side Seals
And Oil Side Seals And Bearings Changes
4019406 Impeller 1
4019407 Ring, Ext. Ret. 2
4019408 Plate, Wear 1
4019409 plate, Cover 1
4019410 Washer 1
4019411 Ring, Int. Ret. 1
4019412 V-Ring 1
4019413 Seal 1
4019415 Liner, Cam 2
4019416 Quad-Ring 2
4019417 Pin 1
O-Ring 2
4019418 A
Spacer 1
4019421 A
Plate, Splash 1
4019425 o
£ .
4019426 Bearing, Ball A
Seal, Mech. 1
4019427
1
A

4019428 O-Ring

Page 137
GrouD No. 10.01 Air Intake Manifold Option No. TB2259

Page 138
Group No. 1 0 . 0 1 ______________ Air Intake Manifold Option No. TB2259
Ref
Part Number Part Name Req Remarks
No.

AIR INTAKE MANIFOLD


OPTION TB2259
Turbo Loc: Rear Mount
Int Man Compuchek: Rear Mount
Turbo C/L Vert From Crank C/L: 510.14mm
(20.08")
Turbo Horiz C/L (ref RFOB): 141.00mm (5.55")
Engine Aspiration: Sea Water Aftercooled
Front Lifting Brkt Loc. Front of Air Int Manf
Air Cleaner Mgt Provision: Yes
Int Man Temp Sensor Loc: Center
Turbo Oil Supply Line Type: O Ring Face Seal
Turbo Mtg flange Bolt Circle Dia: 132.75mm
(5.23")
Heat Shield Included: Yes
Insulated Turbine Housing

1 3008468 Plug, Pipe 1 1/2 NPT


2 3009330 Washer, Plain 2 M10
3 3031511 Plug, Pipe 1 1/8 NPT
3037536 Plug, Threaded 5 9/16 - 18 UNF
4 3037537 Seal, O Ring 1
5 (3040813) Plug, Threaded 1
3042619 Nipple, Coupling 1
4 3037537 Seal, O Ring 1
6 (3042620) Nipple, Coupling 1
7 3073750 Clip 1
8 3081346 Screw, Hexagon Head Cap 2 M10 x 1.50 x 70
9 3406757 Manifold, Air Intake 1
10 3818060 Screw, Captive Washer Cap 2 M10 x 1.50 x 25
11 3818846 Gasket, Connection 2
12 3028540 Plate, Cover 1
13 3821847 Screw, Captive Washer Cap 16 M10 x 1.50 x 60
14 3900627 Screw, Hex Flange Head Cap 1 M6 x 1.00 x 14
15 112408 Washer, Plain 1 1/4 inch
16 4003592 Shield, Heat 1
17 4003593 Shield, Heat 1
18 4003594 Shield, Heat 1
19 3088162 Screw, Hexagon Head Cap 2 M10 x 1.50 x 63
20 3036460 Washer, Spring 2 3/4 inch

Page 139
Aftercooler Option No. TB2259
Group No. 10.01.1

Page 140
Group No. 10.01.1 Aftercooler
Ref Part Number
No. Part Name Req Remarks

AFTERCOOLER
OPTION TB2259

1 68241 Plug, Zinc Electrode 3


2 145582 Seal, O Ring 2
3 3028291 Seal, O Ring 1
4 3063809 Clamp, T Bolt 2 3 3/4 inch
5 3066211 Seal, O Ring 1
6 4078469 Hose, Plain 1
7 3093932 Screw, Hex Flange Head Cap M10 x 1.50 x 25
8 3094043 Clamp, V Band 1
3349397 Aftercooler 1
9 145583 Seal, O Ring 1
10 145586 Seal, O Ring
11 3278093 Plug, Pipe 1 1/4 NPT
12 3349410 Core, Aftercooler 1
13 3349411 Gasket, Aft Housing 1
14 3349415 Housing, Aftercooler 1
15 3349416 Housing, Aftercooler 1
16 3349461 Screw, Hex Flange Head Cap 12 M10 x 1.50 x 50
17 3349462 Screw, Hex Flange Head Cap 6 M8 x 1.25 x 20
18 3349590 Connection, Sea Water 2
19 3393717 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 30
20 3393897 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 105
21 3349399 Connection, Air Crossover 1
22 3349541 Gasket, Connection 1
23 3349658 Support, Aftercooler 1
24 3349740 Tube, Sea Water Pump 1
25 3349741 Tube, Sea Water Pump 1
26 3349742 Connection, Adapter 1
27 3896408 Screw, Hex Flange Head Cap 2
28 3925883 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 16
29 3900631 Screw, Hex Flange Head Cap 4 M8 x 1.25 x 25
30 3903112 Screw, Hex Flange Head Cap 13 M10 x 1.50x30
31 3903990 Screw, Hex Flange Head Cap 4 M10 x 1.50x20
32 4003347 Clamp, Tube 2
33 4003348 Connection, Air Crossover 1
34 4019274 Seal, O Ring 1

Page 141
Group No. 11.01 Exhaust Manifold Option No. TB2259

tb207g u

Ref Part Number Part Name Req Remarks


No.
EXHAUST MANIFOLD
OPTION TB2259
Exhaust Outlet Loc: Side Out
Exh Outlet Size: 88.9mm (3.50in)
Exh Outlet Flange Type: 6 Bolt Flange
Exh Out Conn Mtg Flange Bolt Circle: 120.7
Insulated Dry Exh Manifold

1 4019593 Gasket, Exhaust Manifold 6


2 3349393 Manifold, Exhaust 1
3 3349395 Manifold, Exhaust 1
4 3349647 Stud 4
5 3818121 Screw, Hex Flange Head Cap 6 M10 x 1.50 x 100
6 3818122 Screw, Hex Flange Head Cap 6 M10 x 1.50 x 130
7 4070659 Spacer, Mounting 6
8 4019752 Spacer, Mounting 6
9 4003595 Shield, Heat 1
10 3903990 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 20

Page 142
NOTES
Page 144
Group No. 10.01 Air Intake Manifold Option No. TB2279
Ref Part Number
No Part Name Req Remarks

AIR INTAKE MANIFOLD


OPTION TB2279
Engine Aspiration: Sea Water Aftercooled
Application: Marine
Turbocharger Location: Rear Mount
Turbocharger Model: HX60
Turbo C/L Vert From Crank C/L: 510.14mm
(20.08")
Turbocharger Horiz C/L (ref RFFOB):
141.00mm (5.55")
Turbo Oil Supply Line Type: O-Ring Face Seal
Turbo Mtg Flange Bolt Circle Dia: 132.75mm
(5.23")
Int Manf Temp Sensor Mtg Loc: Center
Int Manf Compuchek fitting Provision: Yes
90 Deg Boost Sensor Fitting Included: No
Front Lifting Brkt Loc: Front of Air Int Manif
Air Cleaner Mtg Provision: Yes
Heat Shield Included: Yes
Int Boost Sensor Mtg Loc: Front
Insulated Turbine Housing

1 3008468 Plug, Pipe 1/2 NPT


2 3009330 Washer, Plain M10
3 3031511 Plug, Pipe 1/8 NPT
3037536 Plug, Threaded 9/16 - 18 UNF
4 3037537 Seal, O Ring
5 (3040813) Plug, Threaded
3042619 Nipple, Coupling
4 3037537 Seal, O Ring
6 (3042620) Nipple, Coupling
7 3073750 Clip
8 3081346 Screw, Hexagon Head Cap M10 x 1.50 x 70
9 3406757 Manifold, Air Intake
10 3818060 Screw, Captive Washer Cap M10 x 1.50x25
11 3818846 Gasket, Connection
12 3028540 Plate, Cover
13 3821847 Screw, Captive Washer Cap M10 x 1.50 x 60
14 3900627 Screw, Hex Flange Head Cap M6 x 1.00 x 14
15 112408 Washer, Plain 1/4 inch
16 (4019865) Shield, Heat
17 (4019866) Shield, Heat
18 (4019867) Shield, Heat
19 3088162 Screw, Hexagon Head Cap M10 x 1.50 x 63
20 3036460 Washer, Spring 3/4 inch

Page 145
Group No. 10.01.1 Aftercooler Option No. TB2279

20 16 14

tb207go

Page 146
Gro up No. 10.01.1 Aftercooler Option No. TB2279
Ref Part Num ber
No. Part Name Req Remarks

AFTERCOOLER
OPTION TB2279

1 68241 Plug, Zinc Electrode 3


2 145582 Seal, O Ring 2
3 3028291 Seal, O Ring 1
4 3063809 Clamp, T Bolt 2 3 3/4 inch
5 3066211 Seal, O Ring 1
6 4078469 Hose, Plain 1
7 3093932 Screw, Hex Flange Head Cap M10 x 1.50 x 25
8 3094043 Clamp, V Band 1
3349397 Aftercooler 1
9 145583 Seal, O Ring 1
10 145586 Seal, O Ring
11 3278093 Plug, Pipe 1 1/4 NPT
12 3349410 Core, Aftercooler 1
13 3349411 Gasket, Aft Housing 1
14 3349415 Housing, Aftercooler 1
15 3349416 Housing, Aftercooler 1
16 3349461 Screw, Hex Flange Head Cap 12 M10 x 1.50 x 50
17 3349462 Screw, Hex Flange Head Cap 6 M8 x 1.25 x 20
18 3349590 Connection, Sea Water 2
19 3393717 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 30
20 3393897 Screw, Hex Flange Head Cap 4 M10 x 1.50 x 105
21 3349399 Connection, Air Crossover 1
22 3349541 Gasket, Connection 1
23 3349658 Support, Aftercooler 1
24 3349740 Tube, Sea Water Pump 1
25 3349741 Tube, Sea Water Pump 1
26 3349742 Connection, Adapter 1
27 3896408 Screw, Hex Flange Head Cap 2
28 3925883 Screw, Hex Flange Head Cap 2 M8 x 1.25 x 16
29 3900631 Screw, Hex Flange Head Cap 4 M8 x 1.25 x 25
30 3903112 Screw, Hex Flange Head Cap 13 M10 x 1.50 x 30
31 3903990 Screw, Hex Flange Head Cap 4 M10 x 1.50x20
32 4003347 Clamp, Tube 2
33 4003348 Connection, Air Crossover 1
34 4019274 Seal, O Ring 1

Page 147
Group No. 11.01 Exhaust Manifold Option No. TB2279

tb207gu

Ref Part Number Part Name Req Remarks


No.
EXHAUST MANIFOLD
OPTION TB2279
Exhaust Outlet Loc: Side Out
Exhaust Outlet Size: 88.9mm (3.50")
Exhaust Outlet Flange Type: V-Band Marmon
Exhaust Manif Mtg Included: Yes
Insulated Dry Exhaust Manifold

1 4019593 Gasket, Exhaust Manifold 6


2 3349393 Manifold, Exhaust 1
3 3349395 Manifold, Exhaust 1
4 3349647 Stud 4
5 3818121 Screw, Hex Flange Head Cap 6 M10 x 1.50 x 100
6 3818122 Screw, Hex Flange Head Cap 6 M 10x 1.50 x 130
7 4070659 Spacer, Mounting 6
8 3679445 Spacer, Mounting 6
9 4003595 Shield, Heat 1

Page 148
NOTES
Group No. 08.07 Thermostat Housing Option No. TH2098

Page 150
Group No. 08.07 Thermostat Housing Option No. TH2098
Ref Part Number
No Part Name Req Remarks

THERMOSTAT HOUSING
OPTION TH2098
Wtr Outlet Connection Style: Cast On
Wtr Outlet Outside Dia: 57mm (2.24")
Wtr Outlet Direction: Vertical
Thrm Spt Top Front Wtr Port Size: 3/8 NPTF
Thrm Spt Bottom Front Wtr Port Size: 9/16-18
UNF
Wtr Outlet Horiz Distance: 204.6mm (8.06")
Wtr Outlet Vert Distance: 393mm (15.47")
Wtr Out Horiz Distance From FFOB: 17.5mm
(0.69")
OEM Attachment Stud Loc: Lower Right,
Upper Right
Unique Characteristics: Corrosion Protection
Alt Mtg Tab Vert from Crank C/L: 332.46mm
(13.09") (13.09in)
Thermo Opening Temp: 71 C (159.8 F)
Thermo Full Open Temp: 79 C (174.2 F)
Thermo Vent Arrangement: Non-Vented
Thermostat Quantity: 1

3008690 Clamp, Hose 1 3 /4 -2 1/4 inch


3017502 Screw, Hexagon Head Cap M10 x 1.50 x 120
3081347 Screw, Hexagon Head Cap M10 x 1.50 x 145
3081350 Screw, Hexagon Head Cap M10 x 1.50 x 172
3820667 Hose, Plain
3820988 Screw, Hexagon Head Cap M10 x 1.50 x 35
3893692 Gasket, Support
4004428 Support, Thm Housing TLA
3037536 Plug, Threaded 9/16-18 UNF
8 3037537 Seal, O Ring
9 (3040813) Plug, Threaded
4004429 Support, Thm Housing TLA
10 (3073692) Support, Thm Housing
4004430 Housing, Thermostat
11 3008469 Plug, Pipe 3/4 NPT
12 4004431 Housing, Thermostat
13 186780 Seal, Thermostat

Page 151
Group No. 08.07 Thermostat Housing Plumbing Option No. TH2755

|th202gg|

Ref Part Number Part Name Req Remarks


No.
THERMOSTAT HOUSING PLUMBIN
OPTION TH2755
Thrm Spt Top Front Wtr Port: 3/8 NPTF
Plugged
Thrm Spt Bottom Front Wtr Port: 1/2 NPTF or
9/16-18 UNF Open

1 3013786 Plug, Pipe 1 3/8 NPT

Page 152
NOTES
Page 154
Group No. 10.06.2 Turbocharger Plumbing Option No. TP2804
Ref Part Number
No. Part Name Req Remarks

TURBOCHARGER PLUMBING
OPTION TP2804

Turbocharger Location: Rear Mount


Exhaust Outlet Location: Side Out
Engine Aspiration: Sea Water Aftercooled
Turbo C/L Vert from Crank C/L: 510.14mm
(20.08") (20.08in)
Turbo C/L (Ref RFOB): 141.00mm (5.55")
Oil Supply Line Type: O Ring Face Seal
Int Manifold Air Inlet Location: Side

1 68425 Clip
2 3003093 Elbow, Male Adapter
3081950 Union, Male
3 3037537 Seal, O Ring
4 (3085824) Union, Male
5 3922794 Seal, O Ring
3202101 Plug, Threaded 1 1/16 - 12 UNF
6 3046943 Seal, O Ring
7 (3050897) Plug, Threaded
8 3034836 Screw, Hexagon Head Cap M10 x 1.50 x 30
9 3417698 Hose, Flexible
10 3417699 Connection, Tur Oil Drain
11 3519763 Gasket, Turbocharger
3090400 Union, Male
12 3679139 Seal, O Ring
13 (3090419) Union, Male
14 3922794 Seal, O Ring
15 3900589 Nut, Hexagon Flange M8 x 1.25

Page 155
Group No. 16.03 Vibration Isolator Option No. VB2005

Ref Part Number Part Name Req Remarks


No.
VIBRATION ISOLATOR
OPTION VB2005
Vibration Isolators Provided: Front & Rear
Transmission Mounts
Isolator Quantity: 4
Isolator Capacity: 340.2 kg (750 lb)
Isolator Material: Rubber
Isolator Type: Rectangular W/Adj Stud De­
signed To Mount The Engine WTThe Marine
Transmission Attached, & Are Tuned Specifi­
cally For Engine/Gear Combination
Isolator Supply Method: In Kit
Isolator Manuf: Barry Controls
Rubber Durometer: 60

1 3349560 Isolator, Vibration 4

Page 156
NOTES
Group No. 03.01.1 Valve Cover Option No. VC2112

Page 158
Group No. 03.01.1 Valve Cover Option No. VC2112
Ref Part Number
No. Part Name Req Remarks

VALVE COVER
OPTION VC2112

Breather Mtg Arrangement: Internal


Breather Vent Location: Side
Material: Plastic
Oil Fill Location: None
Engine Position: Vertical Standard
Straight Thread O-Ring Port Dia: None
Valve Cover Pitch(Deg): 23
Breather Tube For Use With Closed Breather
System

3899757 Screw, Hexagon Head Cap 16 M8 x 1.25 x 40


3883220 Gasket, Rocker Lever Cover 1
(3883221) Gasket, Rocker Lever Cover 1
3883222 Spacer, Mounting 16
3899798 Isolator, Noise 16
4003266 Cover, Rkr Lev TLA No Fill 1
(3401297) Cover, Rocker Lever 1
3606992 Seal, Grommet 1
3607067 Tube, Breather 1

Page 159
Group No. 08.08 Corrosion Resistor Option No. WF2083
(

Page 160
Group No. 08.08 Corrosion Resistor Option No. WF2083
| J^®* Part Number Part Name Req Remarks

CORROSION RESISTOR
OPTION WF2083

Supplier: Cummins
Corrosion Resistor Location:
Front of Engine on Oil Filter Bracket
Element Type: Spin-On
Element Quantity: Single
Inhibitor Type: DCA4
DCA4 Units: 4
For use with cooling systems when the OEM
uses a factory fill coolant that contains a
precharge dose of SCA. Final concentration of
(1.5) to (3.0) units per gallon for total system
capacity is required
Crn Rstr Water Supply: Water Header Plate
Cm Rstr Water Return: Water Header Plate
Water Return Route: Routed High above Gear
Cover
Decal Provided: None
Crn Rstr Bracket Supplier. Cummins
Corrosion Protection Included: Water Header
Plate

1 S 602 Washer, Plain 4 3/8 inch


2 S 1047 A Elbow, Male Adapter 2
3 70470 Elbow, Plain Street Pipe 2
4 204163 Head, Corrosion Resistor
5 3012471 Screw, Captive Washer Cap 4 3/8 -1 6 x 1 1/8 inch
6 3100308 Resistor, Corrosion
7 3630619 Connector, Male 2
8 4003314 Valve, Shutoff 2
9 4078326 Hose, Flexible 2
10 108722 Clip 2

Page 161
Group No. 08.07.1 Oil Cooler Water Plumbing Option No. WH2709
(

Part Number Part Name Remarks

OIL COOLER WATER PLUMBING


OPTION WH2709
CRN Resistor Mtg Loc: Remote From Water
Header Plate Plate
Cab Heater Plmb Provision: 3/4" NPTF
Heat Shield Mtg Provision: None
Corrosion Protection Included: Water Header
Plate
CRN Rstr Water Port Type: 1/8" NPTF

1 3818060 Screw, Captive Washer Cap 21 M10 x 1.


2 3899229 Gasket, Water Header Cover 1
(4004433) Cover, Water Header 1
3 3031511 Plug, Pipe 2 1/8 NPT
3083746 Cover, Water Header 1
4 3008468 Plug, Pipe 4 1/2 NPT
5 3008469 Plug, Pipe 1 3/4 NPT
6 (3083719) Cover, Water Header

Page 162
NOTES
Group No. 08.01 Water Pump Arrangement_______________Option No. WP2707
(

wp201go
Group No. 08.01 Water Pump Arrangement Option No. WP2707
R ef
P a rt N u m b e r P art N am e Req R e m a rks
N o.

WATER PUMP ARRANGEMENT


OPTION WP2707

Alternator Drive Provision: No


Inlet Connection Type: Two Bolt Flange
Shaft Length: 64.097
Direction of Inlet Connection (deg): 90 From
Vert Pointing Down & Away From The Engine
3418017 Pump, Water TLA
1 3008468 Plug, Pipe 1 1/2 NPT
2 3008469 Plug, Pipe 1 3/4 NPT
3037536 Plug, Threaded 1 9/16 - 18 UNF
3 (3040813) Plug, Threaded 1 9/16 - 18 UNF
4 3037537 Seal, O Ring 1
3042619 Nipple, Coupling
4 3037537 Seal, O Ring 1
5 (3042620) Nipple, Coupling 1
6 S 16002 Bearing, Ball 1
7 160586 Ring, Retaining 1
8 3019600 Seal, Oil 1
9 3035679 Impeller, Water Pump 1
10 3038991 Gear, Water Pump 1
11 3064634 Ring, Retaining 1
12 3335044 Screw, Hexagon Head Cap M10 x 1.50 x 25
13 (3400813) Shaft, Water Pump 1
14 3418015 Cover, Water Pump 1
15 4004911 Seal, Water Pump 1
16 3820791 Seal, O Ring 1
17 4004435 Body, Water Pump 1
18 3034836 Screw, Hexagon Head Cap M10 x 1.50 x 30
19 3882774 Seal, O Ring 1
20 3027924 Gasket, Connection 1
21 3900631 Screw, Hex Flange Head Cap M8 x 1.25 x 25
22 3821718 Connection, Water Transfer 1
23 3892095 Seal, O Ring 1

WATER PUMP REPAIR KIT

4024817 Kit, Water Pump Repair Minor


S 16002 Bearing, Ball 1
3820791 Seal, O Ring 1
160586 Ring, Retaining 1
4004911 Seal, Water Pump 1
3064634 Ring, Retaining 1
3019600 Seal, Oil 1
3035679 Impeller, Water Pump 1
3882774 Seal, O Ring 1

Page 165
Group No. 11.01.1 Exhaust Outlet Connection Option No. XS2050
(

xs201gc

Ref Part Number Part Name Req Remarks


No.
EXHAUST OUTLET CONNECTION
OPTION XS2050
Outlet Connection Type: 90 Degree Elbow
Turbo Outlet Connection O D: 203.2mm (8in)
Outlet Conn Clamp QTY: One
Outlet Conn Clamp DIA: 127mm (5in)
Outlet Conn Clamp Type: V- Band Marmon
Outlet Conn Clamp Supplied: In Kit
Seawater cooled exhaust connection for
Marine engines with 2in seawater inlet and
8in exhaust outlet. Elbow is mounted on the
engine

3804924 Kit, V Band Clamp For All HT60 Turbochargers


1 (3539458) Clamp, V Band
2 3529372 Nut, Regular Hexagon 1/ 4-28 UNF
3 4078450 Connection, Exhaust Outlet
4 3084829 Plug, Pipe 1 /8- 27 NPTF
5 3099833 Screw, Hex Flange Head Cap
6 3900630 Screw, Hex Flange Head Cap M8 x 1.25 x 20
7 3903990 Screw, Hex Flange Head Cap M10 x 1.50 x 20
8 (4078294) Brace, Exh Out Connection
9 (4078296) Bracket, Exh Connection

Page 166
Group No. 17.01 Lower Engine Gasket Set
Ref Part Number
No. Part Name Req Remarks

GASKET SETS
LOWER ENGINE GASKET SET

3800704 Set, Lower Engine Gasket 1


67946 Washer, Plain 1 1 1/32 inch
103426 Gasket, Connection
145527 Seal, O Ring
154916 Gasket, Hydraulic Pump 1
163654 Seal, O Ring
186780 Seal, Thermostat 1
3008400 Gasket, Hydraulic Pump 1
3025130 Gasket, Lub Oil Pump Cover 1
3025296 Gasket, Cover Plate 1
3027924 Gasket, Connection 1
3028295 Seal, Rectangular Ring
3031007 Gasket, Starter 1
3032787 Seal, O Ring
3033247 Seal, O Ring 1
3033248 Seal, O Ring 1
3042401 Seal, Grommet 1
3069103 Gasket, Fuel Pump 1
3080769 Seal, Rectangular Ring
3080770 Seal, Rectangular Ring 1
3201386 Gasket, Connection 1
3201659 Seal, Rectangular Ring
3401290 Gasket, Oil Pan 1
3800643 Kit, Oil Seal 1
3803894 Kit, Oil Seal 1
3804304 Kit, Oil Seal 1
3804744 Kit, Oil Seal 1
3818841 Gasket, Thermostat Housing 1
3818885 Seal, O Ring 1
3819871 Seal, O Ring 1
3820030 Seal, Rectangular Ring 1
3820629 Gasket, Filter Head 1
3820791 Seal, O Ring 1
3820922 Gasket, Air Compressor 1
3820945 Seal, Rectangular Ring 1
3820946 Seal, Rectangular Ring 1
3882774 Seal, O Ring 1
3883042 Seal, O Ring 1
3883150 Seal, O Ring 1
3883472 Gasket, Hand Hole
3883510 Seal, Rectangular Ring 1
3892095 Seal, O Ring 1
3892625 Gasket, Oil Cooler Support
3893690 Gasket, Heater Housing 1 To Be Used On M11 Engine Only
3893691 Gasket, Support 1
3328740 Seal, Rectangular Ring
3893964 Seal, Rectangular Strip
3899229 Gasket, Water Header Cover 1
3899746 Gasket, Acc Drive Support 1

Page 167
Group No. 17.02 Lower Engine Gasket Set
Ref R e m a rks
No. P a rt N u m b e r Part Nam e Req

GASKET SETS
UPPER ENGINE GASKET SET

3800861 Set, Upper Engine Gasket 1 Marine Only


100716 Seal, O Ring 1
122981 Seal, O Ring 1
145582 Seal, O Ring 3
145583 Seal, O Ring 2
145586 Seal, O Ring 2
3028291 Seal, O Ring 1
3037537 Seal, O Ring 1
3040817 Seal, O Ring 1
3042401 Seal, Grommet 1
3050867 Seal, Grommet 6
3069786 Gasket, Intake Manifold 1
3070100 Gasket, Connection 1
3072919 Gasket, Turbocharger 1
3088984 Gasket, Turbocharger 1
3328328 Washer, Sealing 7 M10
3328464 Seal, O Ring 2
4022500 Gasket, Cylinder Head 1
3328948 Gasket, Exhaust Manifold 6
(3349541) Gasket, Connection 1
3519762 Gasket, Turbocharger 1
3818846 Gasket, Connection 1
3819871 Seal, O Ring 1
3819900 Gasket, Turbocharger 1
3820872 Gasket, Cover Plate
3882589 Seal, O Ring 19
3883284 Seal, O Ring 1
3896408 Screw, Hex Flange Head Cap 2
3899343 Gasket, Turbocharger 1
3937706 Gasket, Oil Drain 1
4019274 Seal, O Ring 1
4019275 Seal, O Ring 2

MARINE SPARE PARTS KIT

3800859 Kit, Marine Spare Parts 1


3037425 Belt, V Ribbed 1
3331673 Separator, Fuel Water 1
3406809 Filter, Lubricating Oil 1
4003949 Thermostat 1
4019406 Impeller 1
4019416 Quad-ring 1

Page 168
Group No. 17.07________________ Repair Kits & Sets
R ef
P art N u m b e r P art Nam e Req
N o. R em arks

REPAIR KITS & SETS


CYLINDER KIT
3800769 Kit, Cylinder 6

CYLINDER LINER KIT


3803703 Kit, Cylinder Liner 6

ENGINE PISTON KIT


3800754 Kit, Engine Piston 6

PISTON RING SET


3803977 Set, Piston Ring 6

EXHAUST VALVE KIT


4024802 Kit, Exhaust Valve 12

EXHAUST VALVE KIT


3800637 Kit, Exhaust Valve 12 For This Application Only

WIRING HARNESS KIT


3803682 Kit, Wiring Harness 1

TURBOCHARGER KIT
3800852 Kit, Turbocharger 1

TURBOCHARGER KIT
3800996 Kit, Turbocharger 1

GEAR COVER KIT


4070536 Kit, Gear Cover 1

OIL SEAL KIT


3800968 Kit, Oil Seal 1
3804304 Kit, Oil Seal 1
3804744 Kit, Oil Seal 1
4025151 Kit, Strip Seal 1

WATER PUMP REPAIR KIT


4024817 Kit, Water Pump Repair 1

UPPER ENGINE GASKET SET


3800861 Set, Upper Engine Gasket 1 Marine Only

LOWER ENGINE GASKET SET


3800704 Set, Lower Engine Gasket 1

MARINE SPARE PARTS KIT


3800859 Kit, Marine Spare Parts 1

Page 169
Group No. 17.07 Repair Kits & Sets
Ref Remarks
No. Part Number Part Name Req

SEAWTR PUMP SERVICE KITS


4019403 Kit, Seawater Pump Minor
4019404 Kit, Seawater Pump Intermediate
4019405 Kit, Seawater Pump 1 Major

V BAND CLAMP KIT


3804924 Kit, V Band Clamp 1 For All HT60 Turbochargers

MAIN BEARING SETS


For ESN’S Built Befor 3-3-97
3801150 Set, Bearing Main 1 Std
3801151 Set, Main Bearing 1 .010 Oversize
3801152 Set, Main Bearing 1 .020 Oversize
3801153 Set, Main Bearing 1 .030 Oversize
3801154 Set, Main Bearing 1 .040 Oversize

MAIN BEARING SETS


For ESN’S Built After 3-3-97
3400710 Set, Main Bearing 1 Std.
3400711 Set, Main Bearing 1 .010 Oversize
3400712 Set, Main Bearing 1 .020 Oversize
3400713 Set, Main Bearing 1 .030 Oversize
3400714 Set, Main Bearing 1 .040 Oversize

MAIN BEARING CAP KIT


3400759 Cap, Main Bearing 1 No. 4 Only

OVERSIZE THRUST BEARING


3161654 Bearing, Thrust 4 .010 inch Oversize

CONNECTING ROD BEARINGS


3016760 Bearing, Connecting Rod 12 Std.
3016761 Bearing, Connecting Rod 12 0.25 MM Oversize
3016762 Bearing, Connecting Rod 12 0.50 MM Oversize
3016763 Bearing, Connecting Rod 12 0.75 MM Oversize
3016764 Bearing, Connecting Rod 12 1.00 MM Oversize

OVERSIZE VALVE SEATS


INTAKE
3095245 Insert, Valve
3095246 Insert, Valve
3095247 Insert, Valve
3095248 Insert, Valve
EXHAUST
3095241 Insert, Valve
3095242 Insert, Valve
3095243 Insert, Valve
3095244 Insert, Valve

Page 170
Option Index
Description
■ Air C le a n e r........................... 3
. Accessory Drive Pulley 4
■ Cylinder Block Plumbing . . . 5
. Cam Follower Lever ........... 17
. Crankshaft ........................... 9
. Cylinder Block .................... 7
. Cylinder Liner Kit ................ 8
. Gear H o u s in g ....................... 12
. Idler G e a rs ........................... 15
. Main Bearings .................... 11
. Crankcase Breather ........... 19
. Crankcase Breather Plumbin 20
. Coolant Heater Starting Ai . . 21
. Vibration Damper ................ 23
. Front Gear Train .................. 24
. Fuel Pump D riv e .................. 25
. Electrical A ccessories......... 26
. Electrical A ccesso ries......... 27
. Electrical A ccesso ries......... 28
. T h e rm o s ta t........................... 29
. A lte rn a to r.............................. 30
. A lte rn a to r.............................. 31
. Digital Display P a n e l........... 32
. Engine Instrument Panel . . . 33
. Engine Instrument Panel . . . 34
. Engine Instrument Panel . . . 35
. Switch P a n e l........................ 36
. Alternator M o u ntin g ............. 39
. Alternator Drive Pulley 40
. Front Engine Support ......... 41
. Front Engine Support ......... 42
. Fuel F ilte r .............................. 45
. Flywheel H o u s in g ................ 47
. Fuel Pump C o u p lin g ........... 48
. Fuel Pump ............................ 51
. Fuel C o o le r............................ 54
. Fuel Plumbing ..................... 55
. F ly w h e e l................................ 56
. Front Gear Cover ................ 59
. Heat Exchanger .................. 61
. Lifting Arrangement ........... 62
. Engine Labeling .................. 63
. Oil Filter And Cooler Head . 65
. Full Flow Oil F ilte r................ 67
. Full Flow Oil F ilte r................ 68
. Oil Level Gauge .................. 71
. Lube Oil P u m p ..................... 72
. Oil Filler A rrangem ent......... 75
. Oil Filler A rrangem ent......... 77
. Marine Gear Oil Cooler 78
. Oil P a n ................................... 81
. Oil P a n ................................... 83
, Electronic Control Module . . 85
, Electronic Control Module . . 89
, Air Intake Connection .........

Page A-1
Option No. Description Page No.
.......................................................Camshaft .......................................................................................98
.......................................................Connecting Rod ........................................................................... 95
.......................................................Cylinder H e a d ................................................................................ 101
.......................................................Engine P is to n ................................................................................ 97
.......................................................In je c to r............................................................................................ 102
.......................................................Piston Cooling N o zzle ................................................................... 92
.......................................................Turbocharger.................................................................................. 105
P P2817......................................................... Air Intake Connection ......................................................................120
.......................................................Camshaft ....................................................................................... 112
.......................................................Connecting Rod ............................................................................ 109
.......................................................Cylinder H e a d ................................................................................ 115
.......................................................Engine P is to n ................................................................................. 111
.......................................................In je c to r............................................................................................ 116
....................................................... Piston Cooling N o zzle................................................................... 106
....................................................... Turbocharger................................................................................... 119
RD2007......................................................... Remote Oil Drain .............................................................................123
R L 2714......................................................... Rocker Lever ....................................................................................125
SB 2014......................................................... Electric Starting A ccesso r................................................................128
S B 2015......................................................... Electric Starting A ccesso r................................................................129
SD2034......................................................... Engine Monitoring System ............................................................. 130
S D 2035......................................................... Engine Monitoring System ...........................................................131
SD2036......................................................... Engine Monitoring System ..............................................................132
SM2703......................................................... Starting Motor Mounting ..................................................................133
ST2001 ......................................................... Starting M o to r....................................................................................134
ST2002 ......................................................... Starting M o to r....................................................................................135
SW2001......................................................... Raw Water Pump ............................................................................. 137
TB2259 ......................................................... Aftercooler ......................................................................................141
....................................................... Air Intake Manifold ...........................................................................139
....................................................... Exhaust Manifold ..............................................................................142
TB2279 ..........................................................Aftercooler .........................................................................................147
....................................................... Air Intake Manifold ........................................................................... 145
....................................................... Exhaust Manifold ..............................................................................148
T H 2098..........................................................Thermostat H o u s in g .........................................................................151
T H 2755..........................................................Thermostat Housing Plumbin .........................................................152
TP2804 ..........................................................Turbocharger P lu m b in g .................................................................... 155
V B 2005..........................................................Vibration Iso la to r................................................................................156
VC2112..........................................................Valve Cover .......................................................................................159
WF2083..........................................................Corrosion Resistor ........................................................................... 161
WH2709..........................................................Oil Cooler Water Plumbing ..............................................................162
WP2707.......................................................... Water Pump A rrangem ent................................................................ 165
XS2050 .......................................................... Exhaust Outlet Connection ..............................................................166

Page A-2
INDEX
Part No. Description Page No. Part No. Description Page No.
BM76340 Damper, Fuel Pump 51 159110 Switch. Magnetic 128
C0140200800 Indicator, Restriction 3 160514 Washer, Plain 51
S 120 Screw, Hexagon Head Cap 39 160586 Ring, Retaining 165
S 224 Nut, Heavy Hexagon 128, 129 163654 Seal, O Ring 167
S 300 Key, Plain Woodruff 9 163759 Connector, Tube 71
S 600 Washer, Lock 128, 129 165658 Tube, Oil Gauge 71
S 602 Washer, Plain 161 170664 Washer, Plain 25
S 622 Washer, Plain 61 175865 Shaft, Fuel Pump 51
S 631 Washer, Plain 85, 89, 128, 179063 Plug, Retainer 7
129 181466 Washer, Lock 51
S 1047 A Elbow, Male Adapter 161 182459 Gasket, Water Header
S 2286 Screw, Drive 51 Cover 47
S 3193 Pin, Groove 25 186780 Seal, Thermostat 151, 167
S 16002 Bearing, Ball 165 196057 Disc, Valve 51
4851 Gear, Flywheel Ring 56 200293 Elbow, Male Union 45
63241 A Hose, Plain 137 202897 Diaphragm, Fuel Damper 51
64816 A Dowel, Pin 51 203518 Washer, Plain 41, 42
67185 Hose, Plain 61 204163 Head, Corrosion Resistor 161
67369 Hose, Plain 54 206741 Plug, Expansion 101, 115
67946 Washer, Plain 81, 83, 123, 210753 Clamp, Hose 19
167 216476 Dipstick 71
67950 Clip 67 216848 Clip 123
68138 Connector, Male 61 3000175 Hub, Jaw Coupling 25
68139 Elbow, Male Adapter 53 3003093 Elbow, Male Adapter 155
68241 Plug, Zinc Electrode 141, 147 3005845 Elbow, Male Adapter 54
68425 Clip 155 3007025 Clamp, Tube 55
70470 Elbow, Plain Street Pipe 161 3007632 Plug, Expansion 5. 7, 101, 115
70550 Dowel, Pin 7 3007635 Plug, Expansion 5, 7, 101, 115
70700 Spring, Compression 51 3008400 Gasket, Hydraulic Pump 24, 167
70704 Washer, Plain 51, 53 3008446 Dowel, Pin 7
70897 Nut, Lock 40 3008465 Plug, Pipe 101, 103, 115,
100099 Seal, Rectangular Ring 51 120
100129 Screw, Socket Head Cap 51, 53 3008466 Plug, Pipe 5, 7, 65
100716 Seal, O Ring 61, 168 3008468 Plug, Pipe 5, 7, 81, 83,
101322 Cap, Filler 75, 77 139, 145, 162,
103426 Gasket, Connection 167 165
105375 Nameplate 51 3008469 Plug, Pipe 47, 151, 162,
108330 Washer, Plain 39 165
108722 Clip 61, 161 3008470 Plug, Pipe 81. 83
109080 Seal, O Ring 65 3008690 Clamp, Hose 151
110855 Gasket, Fuel Pump 51 3009330 Washer, Plain 17, 48, 139,
112408 Washer, Plain 139, 145 145
119364 Gear, Fuel Pumping 51, 53 3009887 Screw, Hexagon Head Cap 75, 77
122981 Seal, O Ring 61, 168 3009953 Key, Plain Woodruff 98, 112
127316 Washer, Plain 47 3010146 Spring, Compression 7, 72
128807 Ring, Retaining 53 3012471 Screw, Captive Washer Cap 161
129510 Screw, Hexagon Head Cap 25 3013786 Plug, Pipe 47, 152
129768 Spring, Valve 51 3014575 Cap, Fuel Pump Filter 51
Shield, Shutoff Valve 51 3014754 Washer, Plain 7
129839
45 3014755 Disc, Valve 7
129859 Elbow, Male Union
51 3014756 Spring, Bypass Valve 7
129888 Seal, Rectangular Ring
51 3016652 Ring, Retaining y /, in
139988 Seal, Rectangular Ring A tT AA H 4
7 3016760 Bearing, Connecting Rod 95, 109, 170
142207 Dowel, Pin
167 3016761 Bearing, Connecting Rod 95, 109, 170
145527 Seal, O Ring f \ f— 4 a A A ~7r\

61, 141, 147, 3016762 Bearing, Connecting Rod 95, 109, 170
145582 Seal, O Ring 95, 109, 170
168 3016763 Bearing, Connecting Rod
3016764 Bearing, Connecting Rod 95, 109, 170
145583 Seal, O Ring 141, 147, 168
Bearing, Main 11
145586 Seal, O Ring 141, 147, 168 3016770
Bearing, Main 11
146160 Washer, Plain 85, 89 3016771
Bearing, Main 11
146161 Washer, Plain 85, 89 3016772
Bearing, Main 11
146483 Screen, Filter 51 3016773
Bearing, Main 11
148555 Dowel, Pin 7 3016774
Bearing, Main 11
151900 Seal, Rectangular Ring 51 3016780 11
Body, Fuel Pump Damper 51 3016781 Bearing, Main
153336 11
Cover, Fuel Pump Damper 51 3016782 Bearing, Main
153338 11
51 3016783 Bearing, Main
153346 Screw, Socket Head Cap 11
167 3016784 Bearing, Main
154916 Gasket, Hydraulic Pump

Page B-1
INDEX
Part No. Description Page No. Part No. Description Page No.
3017051 Screw, Captive Washer Cap 51 3037537 Seal, O Ring 5, 7, 51, 53, 65,
3017502 Screw, Hexagon Head Cap 151 85, 89, 139,
3018006 Screw, Hexagon Head Cap 47 145, 151, 155,
3019600 Seal, Oil 165 165, 168
3019617 Gear & Shaft 51 3038991 Gear, Water Pump 165
3019631 Washer, Plain 7 3040810 Plug, Threaded 5, 7, 65
3019733 Bushing 125 3040813 Plug, Threaded 5, 7, 65, 139,
3021123 Seal, O Ring 51 145, 151, 165
3022148 Screw, Hexagon Head Cap 47 3040815 Plug, Threaded 65
3023525 Screw, Socket Head Cap 72 3040816 Plug, Threaded 65
3025130 Gasket, Lub Oil Pump 3040817 Seal, O Ring 65, 168
Cover 167 3040878 Clamp, T Bolt 3
3025295 Cover, Camshaft 75, 77 3041042 Gear, Accessory Drive 25
3025296 Gasket, Cover Plate 75, 77, 167 3041043 Shaft, Accessory Drive 25
3025320 Adapter, Spline 24 3041048 Gear & Shaft 25
3025354 Bearing, Needle 12, 24 3042401 Seal, Grommet 167, 168
3025802 Screw, Hexagon Head Cap 47 3042619 Nipple, Coupling 5, 51, 139, 145,
3026134 Gasket, Cover Plate 47 165
3026135 Cover, Access Hole 47 3042620 Nipple, Coupling 5, 139, 145,
3026166 Shaft, Idler 15 165
3026167 Shaft, Idler 15 3044360 Nut, Regular Hexagon 17, 48
3026188 Bushing 15 3045850 Screw, Hex Flange Head
3026189 Bushing 15 Cap 101, 115
3026231 Dowel, Ring 7 3045853 Screw, Twelve Point Cap 15
3026233 Retainer, Gear 15 3045855 Gear, Idler 15
3026758 Seat, Pressure Reg Valve 7 3045873 Gear, Idler 15
3026961 Cap, Main Bearing 7 3046200 Spider, Jaw Coupling 48
3027106 Dowel, Ring 95, 109 3046201 Seal, O Ring 5, 7, 65, 85, 89
3027108 Screw, Connecting Rod Cap 95, 109 3046202 Plug, Threaded 5, 7, 65
3027924 Gasket, Connection 165, 167 3046943 Seal, O Ring 65, 155
3028291 Seal, O Ring 78, 141, 147, 3047188 Seal, Rectangular Ring 8, 97, 111
168 3048182 Seal, O Ring 67
3028295 Seal, Rectangular Ring 167 3050692 Switch, Magnetic 129
3028309 Bearing, Thrust 25 3050867 Seal, Grommet 168
3028420 Gear, Hydraulic Pump 24 3050897 Plug, Threaded 65, 155
3028521 Belt, V Ribbed 40 3053349 Dowel, Pin 7
3028540 Plate, Cover 139, 145 3055069 Plug, Threaded 81, 83
3028684 Cover, Hand Hole 77 3056009 Disc, Actuator 51
3029507 Spacer, Mounting 39 3056415 Seal, O Ring 51
3029920 Pin, Roll 17 3056416 Plug, Threaded 51
3031007 Gasket, Starter 167 3062329 Clamp, Wire Tie 85, 89
3031511 Plug, Pipe 139, 145, 162 3062483 Bracket, Magnetic Switch 128, 129
3032623 Shim 8 3062904 Shaft, Idler 15
3032787 Seal, O Ring 81, 83, 167 3063779 Plug, Threaded 47
3033073 Ring, Retaining 83 3063809 Clamp, T Bolt 141, 147
3033247 Seal, O Ring 72, 167 3063843 Pin, Piston 97, 111
3033248 Seal, O Ring 72, 167 3064109 Screw, Hexagon Head Cap 48
3033719 Dowel, Ring 51 3064582 Support, Cam Fol Shaft 17
3033727 Housing, Fuel Pump Gear 53 3064583 Support, Cam Fol Shaft 17
3033740 Valve, Check 51 3064621 Socket, Tappet 17
3033742 Plug, Threaded 25, 51 3064634 Ring, Retaining 165
3034412 Seal, O Ring 25, 51, 53 3065944 Screw, Captive Washer Cap 51
3034451 Housing, Actuator 51 3066211 Seal, O Ring 141, 147
3034663 Shim 8 3066257 Nut, Regular Hexagon Jam 125
3034836 Screw, Hexagon Head Cap 21, 65, 155, 3066643 Socket, Tappet 125
165 3066644 Screw, Slotted Set 125
3035026 Seal, O Ring 101, 115 3067871 Bushing 125
3035679 Impeller, Water Pump 165 3067941 Plug, Ball 125
3036230 Screw, Hexagon Head Cap 77, 103, 120 3068390 Rod, Push 125
3036460 Washer, Spring 139, 145 3068768 Ring, Retaining 51
3036865 Union, Male 53 3068948 Lever, Rocker 125
3037236 Seal, O Ring 53 3068979 Plunger, Prs Regulator 7, 72
3037425 Belt, V Ribbed 168 3069020 Lever, Rocker (tla 125
3037536 Plug, Threaded 5, 7, 53, 65, 3069103 Gasket, Fuel Pump 48, 167
139, 145, 151, 3069728 Sensor, Viscosity 7, 72
165 3069786 Gasket, Intake Manifold 168
3070072 Guide,Valve Spring 101, 115

Page B-2
INDEX
Part No. Description Page No. Part No. Description Page No.
3070100 Gasket, Connection 168 3095243 Insert, Valve 101 115, 171
3070136 Seal, O Ring 102, 116 3095244 Insert, Valve 101 115, 171
3070137 Seal, O Ring 102, 116 3095245 Insert, Valve 101 115, 171
3070138 Seal, O Ring 102, 116 3095246 Insert, Valve 101 115, 171
3070175 Crosshead, Valve 125 3095247 Insert, Valve 101 115, 171
3070393 Screw, Hex Flange Head 3095248 Insert, Valve 101 115, 171
Cap 92, 106 3095355 Hub, Jaw Coupling 51
3070759 Tube, Lub Oil Suction 81 3095356 Shaft, Fuel Pump Drive 53
3070764 Tube, Lub Oil Suction 83 3095635 Gear & Shaft 53
3071643 Seal, Oil 53 3096077 Gasket, Fuel Pump 53
3072919 Gasket, Turbocharger 168 3097267 Camshaft 98, 112
3073692 Support, Thm Housing 151 3098722 Housing, Rocker Lever 125
3073707 Crankshaft, Engine 9 3099833 Screw, Hex Flange Head
3073750 Clip 139, 145 Cap 166
3074118 Guide, Valve Stem 101, 115 3100308 Resistor, Corrosion 161
3074316 Spacer, Seal 53 3101540 Adapter, Filter Head 67
3074317 Spacer, Seal 53 3161025 Seal, Dust 47
3076046 Rod, Push 125 3161093 Screw, Captive Washer Cap 24, 125
3077444 Clamp, Retaining 125 3161423 Roller, Cam Follower 17
3079589 Lever, Cam Follower 17 3161475 Lever, Cam Follower 17
3080400 Retainer, Connection 65 3161567 Gear, Hydraulic Pump 24
3080401 Adapter, O Ring 65 3161654 Bearing, Thrust 170
3080708 Nozzle, Piston Cooling 92, 106 3161671 Plate, Cover 47
3080722 Screw, Hexagon Head Cap 125 3161781 Cooler, Oil 65
3080760 Liner, Cylinder 8, 97, 111 3161808 Ring, Oil Piston 97, 111
3080769 Seal, Rectangular Ring 65, 167 3161896 Screw, Hexagon Head Cap 85, 89
3080770 Seal, Rectangular Ring 167 3161910 Dataplate 85. 89
3081345 Screw, Hexagon Head Cap 62 3161911 Tape 85, 89
3081346 Screw, Hexagon Head Cap 139, 145 3161942 Damper, Vibration 23
3081347 Screw, Hexagon Head Cap 151 3166309 Cooler, Electronic Control 85, 89
3081350 Screw, Hexagon Head Cap 151 3171717 Screw, Hex Flange Head
3081950 Union, Male 155 Cap 41
3083719 Cover, Water Header 162 3201386 Gasket, Connection 167
3083746 Cover, Water Header 162 3201659 Seal, Rectangular Ring 12, 167
3084445 Gear, Crankshaft 9 3202101 Plug, Threaded 65, 155
3084447 Gear, Idler 15 3251659 Nut, Regular Hexagon 55
3084448 Gear, Idler 15 3253334 Plate, Cover 21
3084532 Gear, Idler 15 3255818 Pulley, Accessory Drive 4
3084533 Gear, Idler 15 3255840 Link, Adjusting 39
3084713 Seal, Oil 53 3255842 Screw, Hexagon Head Cap 39
3084829 Plug, Pipe 166 3275354 Collet, Valve 101, 115
3084899 Bearing, Thrust 15 3278093 Plug, Pipe 141, 147
3085185 Sensor, Temperature 85, 89 3278499 Washer, Plain 23
3085198 Sensor, Temperature 85, 89 3284294 Decal 63
3085615 Ring, Retaining 53 3328328 Washer, Sealing 19, 101, 115,
3085824 Union, Male 155 168
3088161 Plate, Thrust Bearing Wear 15 3328379 Screw, Hex Flange Head
3088162 Screw, Hexagon Head Cap 15, 139, 145 Cap 101, 115
Gasket, Turbocharger 168 3328464 Seal, O Ring 168
3088984
3089188 Screw, Hex Flange Head 3328637 Screw, Hex Flange Head
67 Cap 101, 115
Cap
Screw, Hex Flange Head 3328687 Screw, Captive Washer Cap 85, 89
3089324
78 3328698 Seal, Oil 59
Cap 167
3090400 Union, Male 155 3328740 Seal, Rectangular Ring
3328742 Screw, Hexagon Head Cap 7
3090419 Union, Male 155
101, 115 3328760 Gasket, Carrier 59
3090703 Insert, Valve 59
3090704 Insert, Valve 101, 115 3328761 Gasket, Carrier
3328948 Gasket, Exhaust Manifold 168
3090993 Support, Fuel Pump 53
3330141 Sensor, Prs Temperature 85, 89
3090996 Support, Fuel Pump 53
Sensor, Prs Temperature 85, 89
3092604 Gasket, Turbocharger 105, 119 3330142
Seal, O Ring 85, 89
3093932 Screw, Hex Flange Head 3330159
Sensor, Pressure 85, 89
Cap 141, 147 3331044
Separator, Fuel Water 45, 168
3093936 Screw, Hex Flange Head 3331673
Screw, Hexagon Head Cap 47, 165
Cap 85, 89 3335044
Bracket, Lifting 62
3094043 Clamp, V Band 141, 147 3335173
Pin, Cam Follower Roller 17
3095241 Insert, Valve 101, 115, 171 3335342
Pin, Cam Follower Roller 17
3095242 Insert, Valve 101, 115, 171 3335343

Page B-3
INDEX
Part No. Description Page No. Part No. Description Page No.
3335512 Head, Lub Oil Filter 65 3406888 Screw, Hex Flange Head
3335548 Seal, Thermostat 29 Cap 65
3335561 Washer, Insulating 85, 89 3406944 Cover, Filter Head 67
3335562 Washer, Insulating 85, 89 3406946 Nut, Regular Hexagon 67
3349128 Hose, Flexible 54 3406947 Seal, O Ring 67
3349339 Brace, Hose 67 3406949 Head, Lub Oil Filter 67
3349370 Cooler, Fuel 54 3406952 Seal, Rectangular Ring 67
3349371 Exchanger, Heat 61 3408250 Isolator, Vibration 128, 129
3349373 Bracket, Heat Exchanger 61 3408421 Solenoid 51
3349380 Hose, Flexible 67 3408501 Module, Elect Control 85, 89
3349381 Hose, Flexible 67 3408502 Sensor, Position 85, 89
3349392 Pump, Sea Water 137 3408503 Sensor, Position 85, 89
3349393 Manifold, Exhaust 142, 148 3411419 Thermostat 65
3349395 Manifold, Exhaust 142, 148 3411845 Injector 102, 116
3349397 Aftercooler 141, 147 3417189 Sensor, Prs Temperature 85, 89
3349399 Connection, Air Crossover 141, 147 3417190 Sensor, Prs. Temp. 85, 89
3349410 Core, Aftercooler 141, 147 3417500 Housing, Flywheel 47
3349411 Gasket, Aft Housing 141, 147 3417501 Housing, Flywheel 47
3349415 Housing, Aftercooler 141, 147 3417627 Housing, Gear 12
3349416 Housing, Aftercooler 141, 147 3417628 Housing, Gear 12
3349461 Screw, Hex Flange Head 3417645 Lever, Cam Follower 17
Cap 141, 147 3417651 Adapter, Crankshaft 23
3349462 Screw, Hex Flange Head 3417698 Hose, Flexible 155
Cap 141, 147 3417699 Connection, Tur Oil Drain 155
3349482 Support, Front Engine 41 3417717 Sleeve, Injector 101, 115
3349498 Core, Heat Exchanger 61 3417765 Shaft, Rocker Lever 125
3349499 Housing, Heat Exchanger 61 3417766 Shaft, Cam Follower 17
3349500 Housing, Heat Exchanger 61 3417767 Shaft, Rocker Lever 125
3349505 Hose, Flexible 61 3417769 Shaft, Cam Follower 17
3349509 Screw, Hex Flange Head 3417779 Valve, Exhaust 101, 115
Cap 61 3417922 Socket, Rocker Lever 125
3349510 Screw, Hex Flange Head 3417923 Retainer, Socket 125
Cap 61 3417989 Valve, Exhaust 101, 115
3349539 Pulley, Alternator 40 3418003 Bearing, Ball 125, 127
3349541 Gasket, Connection 141, 147 3418008 Thermostat 29
3349541 Gasket, Connection 168 3418015 Cover, Water Pump 165
3349560 Isolator, Vibration 156 3418017 Pump, Water TLA 165
3349590 Connection, Sea Water 141, 147 3418026 Head, Cylinder TLA 101, 115
3349637 Bracket, Alternator 39 3418027 Head, Cylinder 101, 115
3349638 Bracket, Fuel Plumbing 54 3418030 Guide, Valve Stem 101, 115
3349642 Bracket, Filter 67 3418282 Top, Piston 111
3349647 Stud 142, 148 3418284 Tube, Fuel Supply 55
3349658 Support, Aftercooler 141, 147 3504959 Clamp, V Band 105, 119
3349740 Tube, Sea Water Pump 141, 147 3519155 Shield, Turbocharger Heat 105, 119
3349741 Tube, Sea Water Pump 141, 147 3519163 Screw, Drive 105, 119
3349742 Connection, Adapter 141, 147 3519535 Nut, Lock 105, 119
3349774 Harness, Etr Cnt Mdl Wrg 85, 89 3519762 Gasket, Turbocharger 168
3393131 Connection, Fill 61 3519763 Gasket, Turbocharger 105, 119, 155
3393258 Elbow, Male Adapter 67 3521440 Collar, Thrust 119
3393717 Screw, Hex Flange Head 3521441 Seal, Split Ring 105, 119
Cap 141, 147 3521442 Seal, Split Ring 105, 119
3393897 Screw, Hex Flange Head 3527619 Dataplate 105, 119
Cap 141, 147 3529372 Nut, Regular Hexagon 105, 119, 166
3400710 Set, Main Bearing 170 3531538 Impeller, Tur Compressor 119
3400711 Set, Main Bearing 170 3531776 Collar, Thrust 105
3400712 Set, Main Bearing 170 3531916 Slinger, Oil 105, 119
3400713 Set, Main Bearing 170 3531917 Plate, Oil Seal 105, 119
3400714 Set, Main Bearing 170 3532045 Clamp, V Band 105,119
3400759 Cap, Main Bearing 170 3532501 Baffle, Oil 105, 119
3400811 Cover, Gear 59 3533025 Shaft And Wheel 105, 119
3400813 Shaft, Water Pump 165 3533202 Bearing, Turbo Thrust 105
3401236 Elbow, Tube Connector 55 3534650 Impeller, Turbo Compressor 105
3401290 Gasket, Oil Pan 81, 83, 167 3536711 Housing, Turbo Bearing 105
3401297 Cover, Rocker Lever 159 3539458 Clamp, V Band 166
3401439 Gear, Camshaft 98, 112 3539751 Housing, Tur Bearing 119
3406757 Manifold, Air Intake 139, 145 3590051 Bearing, Turbo Thrust 119
3406809 Filter, Lubricating Oil 67, 68, 168 3591396 Housing, Compressor 105

Page B-4
INDEX
Description Page No. Part No. Description ige No.
Housing, Compressor 119 3820320 Plunger, Bypass Valve 65
Housing, Turbine 105 3820445 Head, Fuel Filter 45
Turbocharger 105 3820463 Cover, Hand Hole 75
Housing, Turbine 119 3820513 Screw, Hexagon Head Cap 23
Turbocharger 119 3820566 Bushing, Camshaft 7
Screw, Twelve Point Cap 133 3820629 Gasket, Filter Head 55, 167
Connection, Air Intake 103, 120 3820631 Ring, Retaining 65
Seal, O Ring 61 3820667 Hose, Plain 151
Bracket, Breather 19 3820749 Plug, Orifice 01, 115
Seal, Grommet 159 3820755 Support, Hydraulic Pump 24
Tube, Breather 159 3820782 Ring, Retaining 65
Valve, Check 19 3820791 Seal, O Ring 65, 167
Switch, Coolant Level 85, 89 3820872 Gasket, Cover Plate 168
Connector, Male 161 3820876 Retainer, Adjusting Screw 39
Seal, O Ring 105, 119, 155 3820918 Sleeve, Wear 9
Spacer, Mounting 148 3820922 Gasket, Air Compressor 167
Ring, Retaining 105, 119 3820945 Seal, Rectangular Ring 12, 167
Ring, Retaining 105, 119 3820946 Seal, Rectangular Ring 12, 167
Bearing, Turbocharger 105, 119 3820988 Screw, Hexagon Head Cap 42, 151
Ring, Retaining 105, 119 3821160 Lever, Cam Follower 17
Seal, O Ring 105, 119 3821718 Connection, Water Transfer 165
Pin, Roll 105, 119 3821725 Plug, Retainer 7, 72
Sleeve, Oil Control 105, 119 3821783 Screw, Captive Washer Cap , 85, 89
Kit, Exhaust Valve 101, 115, 169 3821847 Screw, Captive Washer Cap 39, 145
Kit, Oil Seal 167 3822067 Screw, Captive Washer Cap 98, 112
Set, Lower Engine Gasket 167, 170 3865312 Sensor, Temperature 85, 89
Piston, Engine TLA 97, 111, 169 3865323 Sensor, Temperature 85, 89
Kit, Cylinder 97, 111, 169 3882346 Tube, Lub Oil Transfer 81
Kit, Turbocharger 105, 169 3882511 Retainer, Gear 15
Kit, Marine Spare Parts 168, 170 3882513 Spacer, Mounting 15
Set, Upper Engine Gasket 168, 169 3882585 Plug, Expansion 65
Kit, Oil Seal 47, 169 3882586 Spring, Compression 65
Kit, Turbocharger 119, 169 3882589 Seal, O Ring 168
Set, Bearing Main 170 3882675 Plate, Clamping 23
Set, Main Bearing 170 3882774 Seal, O Ring 165, 167
Set, Main Bearing 170 3882793 Screw, Twelve Point Cap 102, 116
Set, Main Bearing 170 3883036 Tube, Lub Oil Transfer 83
Set, Main Bearing 170 3883042 Seal, O Ring 24, 167
Kit, Oil Seal 53 3883123 Screw, Hex Flange Head
Kit, Screw Hex Head Cap 7 Cap 25
Kit, Wiring Harness 102, 116, 169 3883150 Seal, O Ring 12, 167
Kit, Cylinder Liner 8, 169 3883220 Gasket, Rocker Lever Cover 159
Kit, Oil Seal 167 3883221 Gasket, Rocker Lever Cover 159
Set, Piston Ring 97, 111, 169 3883222 Spacer, Mounting 159
Kit, Oil Seal 59, 167, 169 3883284 Seal, O Ring 168
Kit, Oil Seal 59, 167, 169 3883394 Screw, Hexagon Head Cap 21, 65
Kit, V Band Clamp 166, 170 3883472 Gasket, Hand Hole 77, 167
Screw, Captive Washer Cap 12, 85, 89, 139, 3883510 Seal, Rectangular Ring 15, 167
145, 162 3883512 Retainer, Valve Spring 101, 115
Screw, Hex Flange Head 3883620 Seal, Oil 47
142, 148 3892095 Seal, O Ring 65, 167
Cap
3892105 Screw, Captive Washer Cap 42, 127
Screw, Hex Flange Head
142, 148 3892253 Tag, Instruction 75, 77
Cap
4 3892389 Plug, Threaded 123
Screw, Hexagon Head Cap
4 3892625 Gasket, Oil Cooler Support 65, 167
Washer, Plain
3892666 Plug, Gear Cover 59
Nut, Hexagon Flange 23, 105, 119
3892794 Seal, Oil 59
Gasket, Thermostat Housing 167
3893584 Support, Rocker Lever 127
Gasket, Connection 139, 145, 168
3893690 Gasket, Heater Housing 21, 167
Seal, O Ring 167
Gasket, Support 167
Sleeve 47 3893691
Gasket, Support 151
Seal, O Ring 103, 120, 167, 3893692
Ring, Compression Piston 97, 111
168 3893752
Screw, Hexagon Head Cap 62
Gasket, Turbocharger 168 3893834
Bearing, Needle 12
Seal, Rectangular Ring 15, 167 3893913
Seal, Rectangular Strip 59
Screw, Captive Washer Cap 12 3893964
Seal, Rectangular Strip 59
Screw, Hex Flange Head 3893964
Seal, Rectangular Strip 167
Cap 56 3893964

Page B-5
INDEX
Part No. Description Page No. Part No. Description Page No.
3893988 Adapter, Hydraulic Pump 24 3903990 Screw, Hex Flange Head
3895023 Seal, Dust 59 Cap 61, 141, 142,
3895300 Nut, Regular Hexagon 39 147, 166
3895438 Screw, Hex Flange Head 3906216 Nut, Hexagon Flange 85, 89
Cap 72 3909394 Draincock 61
3895439 Spacer, Mounting 72 3909582 Screw, Hexagon Head Cap 61
3895440 Screw, Hex Flange Head 3910495 Screw, Hex Flange Head
Cap 72 Cap 137
3895479 Plug, Expansion 101, 115 3910509 Clamp, Hose 61
3895488 Roller, Cam Follower 17 3914868 Plate, Cover 24
3895517 Washer, Plain 40 3916073 Screw, Hex Flange Head
3895830 Support, Cam Fol Shaft 17 Cap 67
3895832 Stud 7 3918521 Clamp, Hose 54
3895860 Spring, Valve 101, 115 3921339 Cap, Expansion Tank 61
3896029 Bushing 97, 111 3921480 Reservoir, Coo Recovery 61
3896047 Shaft & Gear, Acc Drive 25 3921916 Wire, Electrical 28
3896048 Support, Accessory Drive 25 3922500 Reservoir, Coo Recovery 61
3896108 Cover, Piston Gallery 97, 111 3922794 Seal, O Ring 155
3896324 Cover, Hand Hole 75, 77 3922844 Clamp, Hose 20
3896335 Support, Camshaft Thrust 98, 112 3922848 Clamp, Hose 137
3896408 Screw, Hex Flange Head 3922849 Clamp, Hose 61
Cap 19, 141, 147, 3924493 Hose, Plain 61
168 3925605 Breaker, Circuit 85, 89
3896724 Screw, Hex Flange Head 3925676 Cap, Pipe 123
Cap 65, 81, 83 3925883 Screw, Hex Flange Head
3896837 Seal, Dust 59 Cap 141, 147
3896894 Bushing 95, 109 3935530 Alternator 30
3896970 Rod, Engine Connecting 95, 109 3937706 Gasket, Oil Drain 168
3897142 Elbow, Male Adapter 123 3957410 Hose, Flexible 123
3899229 Gasket, Water Header 4003250 Breather, Crankcase 19
Cover 162, 167 4003263 Hose, Flexible 19
3899343 Gasket, Turbocharger 168 4003264 Cover, Hand Hole 77
3899413 Ring, Compression Piston 97, 111 4003266 Cover, Rkr Lev TLA No Fill 159
3899450 Rod, Engine Connecting 95, 109 4003306 Tag, Instruction 71
3899746 Gasket, Acc Drive Support 25, 167 4003314 Valve, Shutoff 161
3899757 Screw, Hexagon Head Cap 159 4003340 Guard, Front Engine 23
3899798 Isolator, Noise 159 4003347 Clamp, Tube 141, 147
3900589 Nut, Hexagon Flange 67, 155 4003348 Connection, Air Crossover 141, 147
3900619 Screw, Hexagon Head Cap 55 4003438 Hose, Flexible 45
3900627 Screw, Hex Flange Head 4003445 Alternator 31
Cap 139, 145 4003560 Bracket, Expansion Tank 61
3900630 Screw, Hex Flange Head 4003566 Cover, Hand Hole 75
Cap 81, 83, 166 4003582 Cooler, Oil 78
3900631 Screw, Hex Flange Head 4003592 Shield, Heat 139
Cap 19, 61, 67, 141, 4003593 Shield, Heat 139
147, 165 4003594 Shield, Heat 139
3900634 Screw, Hex Flange Head 4003595 Shield, Heat 142, 148
Cap 54, 75, 77 4003598 Tube, Water Outlet 61
3900635 Screw, Hex Flange Head 4003615 Harness, Wiring 85, 89
Cap 85, 89 4003618 Harness, Wiring 26
3900679 Screw, Hex Flange Head 4003621 Harness, Wiring 27
Cap 85, 89 4003625 Harness, Wiring 85, 89
3901445 Screw, Hex Flange Head 4003630 Panel, Diagnostics 130
Cap 85, 89 4003639 Panel, Display 32
3902460 Screw, Hex Flange Head 4003708 Bracket, Switch 85, 89
Cap 19, 39, 45, 54, 4003729 Panel, Diagnostics 131
61, 67, 75, 77, 4003815 Harness, Wiring 85, 89
78 4003907 Lever, Rocker 125
3902662 Nut, Hexagon Flange 45, 54, 78, 85, 4003908 Lever, Rocker 125
89 4003909 Lever, Rocker 125
3903112 Screw, Hex Flange Head 4003910 Lever, Rocker 127
Cap 65, 85, 89, 141, 4003911 Lever, Rocker(tla 125
147 4003912 Assembly, Rocker Lever 125
3903200 Screw, Hexagon Head Cap 24 4003913 Assembly, Rocker Lever 125
3903464 Screw, Hex Flange Head 4003914 Assembly, Rocker Lever 125
Cap 39, 61 4003941 Tube, Fuel Drain 55
4003949 Thermostat 29, 168

Page B-6
INDEX
Part No. Description Page No. Part No. Description Page No.
4003950 Pump, Lubricating Oil 72 4019903 Tube, Water Inlet 61
4003953 Hose, Flexible 55 4019917 Tag, Instruction 87, 91
4003966 Seal, Valve Stem 101, 115 4020197 Support, Front Engine 41, 42
4004024 Head, Lub Oil Filter 65 4022497 Gasket, Carrier 47
4004381 Union, Male 55 4022500 Gasket, Cylinder Head 101, 115, 168
4004426 Bracket, Lifting 62 4022822 Screw, Hexagon Head Cap 40
4004428 Support, Thm Housing TLA 151 4022870 Harness, Etr Cnt Mdl Wrg 87, 91
4004429 Support, Thm Housing TLA 151 4022907 Screw, Hex Flange Head
4004430 Housing, Thermostat 151 Cap 101, 115
4004431 Housing, Thermostat 151 4022914 Clamp, Injector 102, 116
4004433 Cover, Water Header 162 4022977 Support, Rocker Lever 125
4004435 Body, Water Pump 165 4022978 Support, Rocker Lever 125
4004911 Seal, Water Pump 165 4023083 Bearing, Thrust 11
4010253 Pump, Gear Fuel 51 4023203 Bearing, Thrust 11
4010254 Pump, Fuel 51 4024777 Kit, Oil Seal 9
4010296 Plunger, Prs Regulator 53 4024778 Kit, Oil Seal 9
4010297 Spring, Compression 53 4024802 Kit, Exhaust Valve 101, 115, 169
4010318 Cover, Fuel Pump Gear 53 4024808 Kit, Fuel Solenoid 51
4010319 Gear, Fuel Pump 53 4024817 Kit, Water Pump Repair 165, 169
4010515 Tube, Fuel Drain 53 4025120 Set, Main Bearing 11
4019272 Breaker, Circuit 85, 89 4025121 Set, Main Bearing 11
4019274 Seal, O Ring 141, 147, 168 4025122 Set, Main Bearing 11
4019275 Seal, O Ring 61, 168 4025123 Set, Main Bearing 11
4019330 Nut, Regular Hexagon 87, 91 4025124 Set, Main Bearing 11
4019331 Washer, Lock 87, 91 4025125 Set, Main Bearing 11
4019332 Screw, Round Head Cap 87, 91 4025126 Set, Main Bearing 11
4019382 Panel, Control 36 4025127 Set, Main Bearing 11
4019384 Panel, Instrument 33 4025128 Set, Main Bearing 11
4019385 Panel, Instrument 34 4025129 Set, Main Bearing 11
4019386 Panel, Instrument 35 4025151 Kit, Strip Seal 59, 169
4019403 Kit, Seawater Pump 137, 170 4059904 Top, Piston 97
4019404 Kit, Seawater Pump 137, 170 4059904 Top, Piston 97
4019405 Kit, Seawater Pump 137, 170 4059904 Top, Piston 111
4019406 Impeller 137, 168 4059905 Top, Piston 97, 111
4019407 Ring, Ext. Ret. 137 4059909 Support, Heat Exchanger 85, 89
4019408 Plate, Wear 137 4059910 Support, Heat Exchanger 85, 89
4019409 plate, Cover 137 4059954 Pan, Oil 81, 83
4019410 Washer 137 4059955 Pan, Oil 83
4019411 Ring, Int. Ret. 137 4059956 Pan, Oil TLA 83
4019412 V-Ring 137 4059957 Pan, Oil 81
4019413 Seal 137 4059958 Pan, Oil TLA 81
4019415 Liner, Cam 137 4060388 Cap, Main Bearing 7
4019416 Quad-Ring 137, 168 4060391 Cap, Main Bearing 7
4019417 Pin 137 4060393 Block, Cylinder 7
4019418 O-Ring 137 4060396 Block, Cylinder 7
4019421 Spacer 137 4060417 Plug, Drive 125
Plate, Splash 137 4060455 Plug, Expansion 17
4019425
Bearing, Ball 137 4070041 Cleaner, Air 3
4019426
137 4070042 Cleaner, Air 3
4019427 Seal, Mech.
137 4070044 Elbow, Male Adapter 3
4019428 O-Ring
19 4070045 Seal, Dust 3
4019570 Bracket, Breather
4019593 Gasket, Exhaust Manifold 142, 148 4070462 Screw, Hex Flange Head
26 Cap 59
4019684 Harness, Wiring
4019686 Screw, Hexagon Head Cap 23 4070463 Screw, Hex Flange Head
Cap 59
4019687 Screw, Hex Flange Head 127
Cap 23 4070529 Gasket, Rkr Lever Housing
4070536 Kit, Gear Cover 59, 169
4019745 Element, Breather 19 56
4019746 Assembly, Head 19 4070622 Flywheel
Skirt, Piston 97, 111
4019747 Assembly, Cannister 19 4070653
Spacer, Mounting 142, 148
4019748 Fitting, By-Pass 19 4070659
Flywheel 56
4019752 Spacer, Mounting 142 4070852
Brace, Exh Out Connection 166
4019816 Hose, Plain 19 4078294
Bracket, Exh Connection 166
4019833 Fitting, Inlet w/O-Ring 19 4078296
Module, Communicatio 130, 132
4019834 Fitting, Outlet w/O-Ring 19 4078297
Module, Communicatio 131
4019865 Shield, Heat 145 4078298
Hose, Flexible 161
4019866 Shield, Heat 145 4078326
4078450 Connection, Exhaust Outlet 166
4019867 Shield. Heat 145

Page B-7
INDEX
Part No. Description Page No.
Part No. Description Page No.
4078469 Hose, Plain 141, 147
4078511 Motor, Starting 135
4078512 Motor, Starting 134
4078592 Hose, Plain 20
4078992 Bracket, Oil Cooler 78

Page B-8
Cummins Customized Parts Catalog

Cummins is pleased to announce the availability of a parts catalog compiled specifically for you.
Unlike the generic versions of parts catalogs that support general high volume parts content;
Cummins Customized catalogs contains only the new factory parts that were used to build your
engine.

The catalog cover, as well as the content, is customized with you in mind. You can use it in your
shop, at your worksite, or as a coffee table book in your RV or boat. The cover contains your name,
company name, address, and telephone number. Your name and engine model identification even
appears on the catalog spine. Everybody will know that Cummins created a catalog specifically for
you.

This new catalog was designed to provide you with the exact information you need to order parts
for your engine. This will be valuable for customers that do not have easy access to the Cummins
Electronic Parts Catalog or the Cummins Parts Microfilm System.
Additional Features of the Customized Catalog include:
• Engine Configuration Data
• Table of Contents
• Separate Option and Parts Indexes
• Service Kits (when applicable)
• ReCon Part Numbers (when applicable)
ORDERING THE CUSTOMIZED PARTS CATALOG
Customers can call Gannett Marketing Services at 1-800-646-5609 and order by credit card. Ask for
bulletin 3672139 the Customized Parts Catalog. North American customers can mail in the attached
postage pre-paid order card.
ATTENTION: INTERNATIONAL CUSTOMERS (outside U.S.A.) insert the completed Customized
Catalog order form in an envelope and mail to the address printed on the order form. Or, use the
E-mail address catalog@gdms.com to place an order for a Customized Parts Catalog.
Contact GDMS for the current price; Freight will be an additional expense.
This information is required to provide a Customized Parts Catalog:
• Name
• Street Address
• Company Name (optional)
• Telephone no.
• Credit Card No.
• Cummins Engine Serial Number (located on the engine dataplate)
Unfortunately not all Cummins Engines can be supported by this parts catalog. Engines older than
1984 or newer than 3 months may not have the necessary parts information to compile a catalog.
We will contact you if this occurs and explain why we are unable to fill your order.
Customized Parts Catalogs are produced specifically for a single customer. This means they are not
returnable for a refund. If we make an error and your catalog is not useable, we will correct that error
by sending you a new catalog.
BUSINESS REPLY MAIL
f ir s t c l a s s p e r m it n o . *5 c o c l m b u s in o a s a

-POSTAGE W LL BE PA1C B> ADORESSEE—

CUMMINS ENGINE COMPANY. INC.


MAIL CODE 40905
BOX 3005
COLUMBUS. IN 47202-3005

472029982

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