Catalog Qsm11 M 367215303 Gdasn1
Catalog Qsm11 M 367215303 Gdasn1
I
Parts Catalog
QSM11-M
Marine
Cummins Inc.
New Parts Warranty
Heavy Duty
COVERAGE
PRODUCTS WARRANTED
These warranties apply to New Parts marketed by Cummins tor its engines (except those tor A. B. and C series engines). They apply anywhere in the world where service is available through a
Cummins distributor or full service dealer. *
BASE WARRANTY
T. _ _ . . . ____ . nnrtr n„ nr n1tnr ..--■hA . 1Qoe u/hirh ro«iiit under normal use and service, from defects in workmanship or material (Warrantable Failures). The coverage
The coverage on other parts extends one year. 100,000 miles (160,9J5 Kilometers; or j .ouu iiuuia •
CUMMINS RESPONSIBILITIES
DURING THE BASE WARRANTY
Cummins will pay tor all parts and labor needed to repair the damage to the engine resulting from the Warrantable Failure. All labor costs will be paid in accordance with Cummins published Standard
Repair Operation guidelines.
Cummins will pay for the lubricating oil, antifreeze, filter elements, and other maintenance items that are not reusable due to the Warrantable Failure.
Cummins will pay reasonable labor costs for engine removal and reinstallation when necessary to make the warranty repair.
When the parts are installed in a non-automotive engine, Cummins will pay reasonable travel expenses for mechanics to and from the engine site, or the repair dock in the case of a marine engine,
including meals, mileage and lodging when it is necessary for mechanics to make on-site warranty repairs.
Cummins will pay for the Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.
OWNER RESPONSIBILITIES
DURING THE BASE WARRANTY
Before expiration of the warranty. Owner must give notice to a Cummins distributor or full service dealer* of a failure considered to be warrantable and have the repair performed by such facility.
If the part was installed in an automotive engine, the Owner must deliver the engine to the repair location. If installed in a marine engine, Owner is responsible for the cost of towing the boat to a
repair dock and for any associated docking and harbor charges.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during warranty repairs except where such items are not reusable due to a
Warrantable Failure
Before expiration of the warranty. Owner must give notice to a Cummins distributor or full service dealer* of a failure considered to be warrantable and deliver the defective and damaged Covered
Parts to such facility.
Owner is responsible for the cost of all parts needed for the repair except for the defective Covered Part and for any Covered Part damaged by a Warrantable Failure of another Covered Part.
Owner is responsible for the cost of all labor needed to repair the engine, including the labor to remove and reinstall the engine. When Cummins elects to repair a part instead of replacing it. Owner
is not responsible for the labor needed to repair the part.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during the repair.
DURING BOTH WARRANTIES
At the time when the parts are installed, Owner is responsible for the preparation of a written record containing the following: (1) the date of installation of the parts: (2) the engine serial number;
(3) the engine miles, hours or kilometers of operation; (4) the parts installed, and (5) the location of the parts in the engine. The purpose of this record is to protect Owner’s interests and support any
claim for a Warrantable Failure
Owner is responsible for the operation and maintenance of the engine as specified in Cummins Operation and Maintenance Manuals.
Owner is responsible for communication expenses, meals, lodging and similar costs incurred by Owner as a result of a Warrantable Failure. Owner is responsible for non-engine repairs and for “ down
time” expenses, cargo damage and all business costs and losses resulting from a Warrantable Failure. CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
LIMITATIONS
Cummins is not responsible for failures resulting from Owner or Operator abuse or neglect, such as: operation without adequate coolant, fuel or lubricants; overfueling; overspeeding; lack of
maintenance of lubricating, cooling or air intake systems; improper storage, starting, warm-up. run-in or shutdown practices. Cummins is also not responsible for failures caused by incorrect fuel,
or by water, dirt or other contaminants in the fuel.
CulT!!ll!n8Kdoe8 no* warran* supplied by Cummins which bear the name of another company. These parts are warranted by their manufacturers and not by Cummins. This category of parts
includes, but is not limited to: hydraulic pumps, alternators, starters, fans, air conditioning compressors, clutches, steering pumps, transmissions, torque converters, marine gears, air cleaners, filters
and non-Cummins air compressors, power steering pumps, and engine compression brakes.
Parts provided may be new Cummins, Cummins approved rebuilt parts, or repaired parts. Cummins is not responsible for failures resulting from the use of parts not approved by Cummins.
Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to show that consumption exceeds Cummins published standards.
This warranty does not apply to parts furnished by Cummins at no charge to the Owner.
Page ii
Product Identification Information
,
O-v
V -v Engine
E Nox
n g irt* N o
2 A d v e rt HP ___
Notfvr No. Puiss Indiauee <ch> \----- } RPM E.C.S.
--------- Model E x h a u s t Og ( Id le /R a te d ) XDry S p a rk P lug Gap In.
M odel* Qg d'echaooenntt (Au Ralmti/RMl*) 1 a O 'ta t sec E c a r te n e n t des E le c tro d e s PO
/ --------- n S.O. No. Peak T o rq u e (FT -LB F ) at C.I.D./L S7\
(± y ' ----------' Conottnd* NO. T o rq ue Cine Pouce Cube 4 )
D o te o f Mfg. V a lv e L a s h Cold Exh. CPL Family
D o te F a b ric a tio n Je u x Soupaoes a F ro id Ech. F am lle
_ . . Adn.
Id le Speed PPM S p a rk Tuning kgrttllC G overned Speed RPM
V ite s s e de R aienti P o in t d 'a llu rta a e ta rts AMtf V ite s s e Gouvernee
R e fe re n c e No. Manufactured by tom s E m to. Inc. € !
V F o b riq u e p a r Made in USA
Page iii
Customer Service Information
This standard Parts Catalog contains parts information for the following Cummins Engine Model(s).
QSM11-M D353013MX03 CPL 2443
CPL2817
Certain basic engine components have been matched to give optimum performance to your engine. The part numbers
listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control
Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to the
CPL number stamped on the engine data (name) plate will also help identify the proper service parts for your engine.
USER INFORMATION
. Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering
service replacement parts.
. The reference numbers appearing on the art pages is for publication use only.
. Assembly content is shown by part number indentation.
. Options are engineered production part groupings, specifically used for compiling engine orders.
. Option numbers are for reference only and are not sold for service.
. Use assembly and not option content to determine service parts replacement.
Special Equipment
Page iv
Table of Contents
I Page Page
No. No.
Accessory Drive P u lle y .................................................. 4 Oil Cooler Water Plumbing ......................................... 162
Aftercooler 14 1, 147 Oil Filler Arrangement ............................................ 75, 77
Air Cleaner ...................................................................... 3 Oil Filter And Cooler Head ........................................... 65
Air Intake Connection 103, 120 Oil Level Gauge ................................................................ 71
Air Intake M a n ifold 139, 145 Oil Pan ....................................................................... 81, 83
Alternator ................................................................ 30, 31
Alternator Drive P u lle y ................................................. 40 Piston Cooling Nozzle ........................................... 92, 106
Alternator M o u ntin g ...................................................... 39 Raw Water Pump ......................................................... 137
Cam Follower Lever ..................................................... 17 Remote Oil Drain .......................................................... 123
Camshaft 98, 112 Rocker L e v e r.................................................................. 125
Connecting R o d 95, 109 Starting M o to r 134, 135
Coolant Heater Starting Ai .......................................... 21 Starting Motor M ounting ............................................... 133
Corrosion R e sisto r...................................................... 161 Switch Panel .................................................................... 36
Crankcase Breather ..................................................... 19
Crankcase Breather P lu m b in ...................................... 20 T h e rm o sta t........................................................................ 29
Crankshaft ........................................................................ 9 Thermostat Housing ..................................................... 151
Cylinder Block ................................................................. 7 Thermostat Housing Plumbin ...................................... 152
Cylinder Block Plumbing ............................................... 5 Turbocharge r........................................................... 105, 119
Cylinder Head 101, 115 Turbocharger Plum bing ................................................ 155
Cylinder Liner Kit ............................................................ 8 Valve C o v e r...................................................................... 159
Digital Display Panel .................................................... 32 Vibration Damper ............................................................ 23
Vibration Isolator ............................................................ 156
Electric Starting A c ce sso r 128, 129
Water Pump Arrangem ent ............................................ 165
Electrical A ccessories..................................... 26, 27, 28
Electronic Control Module .................................... 85, 89 Option Number In d e x .......................................................A-1
Engine Instrument Panel ............................... 33, 34, 35 Part Number In d e x ............................................................B-1
Engine Labeling ............................................................ 63
Engine Monitoring System ...................... 130,131,132
Engine P is to n ......................................................... 97, 111
Exhaust M a n ifo ld 142, 148
Exhaust Outlet C o n n e ctio n ....................................... 166
Flywheel ......................................................................... 56
Flywheel H o u sin g .......................................................... 47
Front Engine Support ............................................ 41, 42
Front Gear Cover .......................................................... 59
Front Gear Train ............................................................ 24
Fuel Cooler .................................................................... 54
Fuel Filter .....................................................................- 45
Fuel P lu m b in g ................................................................ 55
Fuel Pump ...................................................................... 51
Fuel Pump Coupling .................................................... 48
Fuel Pump Drive ........................................................... 25
Full Flow Oil Filter .................................................. 67, 68
Gear H o u s in g ................................................................. 12
Heat Exchanger ........................................... 61
Idler G e a rs ...................................................................... 15
In je c to r 162, 116
Lifting A rrangem ent....................................................... 62
Lube Oil P u m p ............................................................... 72
Main Bearings ................................................................ 11
Marine Gear Oil Cooler ............................................... 78
Page 1
Page 2
Group No. 10.04 Air Cleaner Option No. AC2033
Part Number Part Name Req Remarks
AIR CLEANER
OPTION AC2033
Air Cleaner Supplier: Cummins
Manuf/Model: Racor
Must Use W/Closed Crankcase Breather
System
Duty Rating: Heavy
Mtg Brkt Supply Method: Mounted
Mtg Brkt Loc: Above Flywheel Housing
Plumbing Supplier: Cummins
Filter Disposition: Disposable
Includes Conn Provision: Closed Crankcase
Breather System, Restriction Indicator
Page 3
Group No. 09.03 Accessory Drive Pulley Option No. AD2056
Page 4
Group No. 01.01.4 Cylinder Block Plumbing Option No. BB2737
Ref
Part Num ber Part Name Req Remarks
No.
CYLINDER BLOCK PLUMBING
OPTION BB2737
Block Hole #302 (3/4-16): Plugged
Block Hole #316 (1/4 NPT): Plugged
Block Hole #338 (9/16-18): Plugged
Block Hole #339 (9/16-18): Open
Block Hole #336 (9/16-18): Plugged with
Threaded Plug
Block Hole #317 (1/4 NPT): Plugged
Block Hole #337 (9/16-18): Plugged
Page 5
Group No. 01.01 Cylinder Block Option No. BB2762
Page 6
Group No. 01.01___________________ Cylinder Block Option No. BB2762
Ref Part Number
No. Part Name Req Remarks
CYLINDER BLOCK
OPTION BB2762
Hyd Dri Gear Max Torque Capability: 209.132
Nm (154LB FT)
Increased Soot Level Capability:
Geometry Revised: No
Unique Characteristics: Primed Cylinder Block
SERVICE PLUG
3053349 Dowel, Pin 1 Replaces ref 20 for applications not requiring
hydraulic drive.
Page 7
Group No. 01.01.1 Cylinder Liner Option No. BB2762
cy200gc
LINER SHIM
3032623 Shim A/R 0.005 inch
3034663 Shim A/R 0.008 inch
Page 8
Group No. 01.02 Crankshaft Option No. BB2762
I
Ref
Part Num ber Part Name Req Remarks
No.
CRANKSHAFT
OPTION BB2762
1 3073707 Crankshaft, Engine
2 S 300 Key, Plain Woodruff
3 3084445 Gear, Crankshaft
Page 9
Page 10
Group No. 01.02.1______________ Main Bearings Option No. BB2762
R ef
P art N u m b e r Part N am e Req R em arks
N o.
MAIN BEARINGS
OPTION BB2762
(4025120) Set, Main Bearing 1 Std
1 3016770 Bearing, Main 7 Upper
2 3016780 Bearing, Main 7 Lower
3 4023083 Bearing, Thrust 2 No. 4 Main Standard
4 (4023203) Bearing, Thrust 2 No. 4 Main Standard
Page 11
Group No. 01.06 Gear Housing Option No. BB2762
gc202gj
Page 12
NOTES
Option No. BB2762
Group No. 01.07.1 Idler Gears
Page 14
Group No. 01.07.1___________________ Idler Gears Option No. BB2762
Ref
Part Number Part Name Req Remarks
No.
IDLER GEARS
OPTION BB2762
CAMSHAFT IDLER GEAR
3084532 Gear, Idler
1 (3084447) Gear, Idler 1
2 3026188 Bushing 1
3 3026166 Shaft, Idler 1
4 3026233 Retainer, Gear 1
5 3084899 Bearing, Thrust 2
6 3088161 Plate, Thrust Bearing Wear 1
7 3088162 Screw, Hexagon Head Cap 3 M10 x 1.50 x 63
Page 15
Option No. BB2762
Group No. 04.01 Cam Follower Lever
bb200gj
Group No. 04.01 Cam Follower Lever Option No. BB2762
Ref
Part Number Part Name Req Remarks
No.
Page 17
Option No. BR2049
Crankcase Breather
(
br200gp
Page 18
Group No. 03.02_______________ Crankcase Breather Option No. BR2049
Ref
Part Num ber Part Name Req Remarks
No.
CRANKCASE BREATHER
OPTION BR2049
Mounting Arrangement: External
Vent Location: Side
Vent Tube Routing: Customer Supplied
Breather System: Closed
Breather Tube For Connection To Closed
Crankcase Breather System
Service Parts
Page 19
Group No. 03.02 Crankcase Breather Plumbing Option No. BR2726
br200gl
Page 20
Group No. 10.02 Coolant Heater Starting Aid Option No. CH2021
ch200gh
Ref
Part Number Part Name Req Remarks
No.
COOLANT HEATER STARTING Al
OPTION CH2021
Heater Element Supplier: None No future
requirement to
No Future Req, Install An Eng Coolant Heater,
Kim Hotstart Or Other External Heaters
Mounted In Heater Hsg Located Right Rear
On Wtr Header Plate
Heating Element Mtg Style: No Element/
Blanking Plate Installed
Heater Hsg Acc Plmb Hole: None
Stud Provided: Stud/ Upper R.H. Corner
Page 21
Page 22
Group No. 01.02.2 Vibration Damper Option No. DA2108
Ref Part Number
No Part Name Req Remarks
VIBRATION DAMPER
OPTION DA2108
Intended Drive: No Fan Drive Includes
Viscous Vibration Damper Only. For No Future
Fan Drive Provision
Vibration Damper Quanity: Two
Page 23
Group No. 09.04 Front Gear Train Accessory Drive Option No. DF2032
df200go
: / O f
Page 24
Group No. 09.01 Fuel Pump Drive Option No. DP2701
Ref
Part Num ber Part Name Req Remarks
No.
FUEL PUMP DRIVE
OPTION DP2701
Drive Provision: Less Air Compressor
Engine Control System: STC or Celect
Page 25
Group No. 21.01.1 Electrical Accessories Option No. EA2006
I
ea200gv
Page 26
Group No. 21.01.1 Electrical Accessories Option No. EA2009
Page 27
Group No. 21.01.1 Electrical Accessories Option No. EA2029
I
ea201ge
Page 28
Group No. 08.07.2 Thermostat Option No. EC2702
th104ga
4003949 Thermostat
3335548 Seal, Thermostat
(3418008) Thermostat
Page 29
Group No. 13.02 Alternator Option No. EE2050
1 3935530 Alternator 1
Page 30
Group No. 13.02 Alternator Option No. EE2053
Ref
Part Num ber Part Name Req Remarks
No.
ALTERNATOR
OPTION EE2053
Quantity: 1
Manuf/Model/Type: Delco Remy 22 SI350/355
Volts: 12
Amps: 130
Alt Grounding Provision: Frame Ground Only
Sealing Provision: No
Voltage Regulator: Built In
Ground Wire Supplier: Customer
Alternator Length: 162mm (6.38in)
Charging System: 3 Wire
Battery Terminal: M6
R or D Terminal: M4
1 4003445 Alternator 1
Page 31
Group No. 15.08 Digital Display Panel Option No. EG2018
Page 32
Group No. 15.08 Engine Instrument Panel Option No. EG2028
Page 33
Group No. 15.08 Engine Instrument Panel Option No. EG2029
Page 34
Group No. 15.08 Engine Instrument Panel Option No. EG2030
Ref
Part Num ber Part Name Req Remarks
No.
ENGINE INSTRUMENT PANEL
OPTION EG2030
Volts: 12
Wiring Harness Included: No
Enclosure Type: None
Intended Control Station: Second
Gauges Supplied: By Customer
Panel Supplied: In Kit
Engine Instrument Panel Includes: Audible
Alarm and Alarm Reset
Page 35
Group No. 15.08 Switch Panel Option No. EG2032
eg200gw
Page 36
NOTES
Group No. 13.02.3 Alternator Mounting Option No. EH2137
Page 38
Group No. 13.02.3 Alternator Mounting Option No. EH2137
Part Num ber Part Name Req Remarks
ALTERNATOR MOUNTING
OPTION EH2137
Alternator Quantity: One
Manufacturer: Delco Remy or Leece Neville
Belt Tensioner: Manual
Mtg Location: Left Side
Alt Pulley Groove: Poly V 5 Rib "K"
Acc Drive Pulley Dia: 185.00mm (7.28")
Alt Pulley Dia: 61.13mm (2.41")
Bracket Attachment Method: Spool
Horiz Attachment Point: 391 mm (15.39")
Vert Attachment Point: 280mm (11.02")
Reference Point From FFOB: 84mm (3.31")
Alternator Pulley Supplied: Cummins
Alt Drive Belt Supplied: Cummins
Effective Belt Length: 876.3mm (34.5")
Alternator Mtg Brkt Supplied: On Engine
Adjusting Link Supplied: On Engine
Alternator Drive Speed: 3.026
EH Alt Pulley Structure Logic: In EH Depen
dent Option
Page 39
Group No. 13.02.1 Alternator Drive Pulley Option No. EH2715
Page 40
Group No. 16.03 Front Engine Support Option No. EM2064
em201gs
Page 41
Group No. 16.03 Front Engine Support Option No. EM2065
em201gv
Page 42
NOTES
Group No. 06.04 Fuel Filter Option No. FF2205
Part Number Part Name Req Remarks
FUEL FILTER
OPTION FF2205
Wtr In Fuel Sensor Included: No
Fuel Filter Supplier: Cummins
Fuel Pump Type: Celect
Fuel Filter Loc: Remote Mounted
Element Type: Single Spin-On
Water Separator Provision: Yes
Drain Provision: Yes
Check Valve: No
Pump Inlet Fitting: 90 Deg Elbow
Heater Element: No
Decal: Fleetguard
Remote Filter Plumbing: 32" Hose Kitted
Air Compressor Provision: No Compressor
Mounted on Engine
Fuel Pump Inlet Fitting Orientation: 11:00 As
Viewed From Rear of Engine
Fuel Plumbing Routing: Pressure Side
Filtration Measurement(Mic): 10
Filter Model: FS1009
Pump Inlet Diagnostic Provision: Yes
Page 45
Page 46
Group No. 16.01 Flywheel Housinc Option No. FH2156
Ref
No Part Number Part Name Req Remarks
FLYWHEEL HOUSING
OPTION FH2156
Flywheel Hsg SAE Size Or Type: 1
Flywheel Housing Material: Aluminum
Engine Mount Type: High and Low Vertical
Pads
Transmission Mounting Hole Nomenclature:
Metric (mm)
Starting Motor Mounting Screws: Metric
Starter Center Distance: 275.59 (10.85")
Starter Bore Diameter: 92.06 Sleeve
Clutch Type Provision: Dry
Sensor Mounting Hole Nomenclature: Quad 2,
3/4 -16 Quad 3, 3/4 - 16 Quad 4, 3/4 -16
Rear Gear Drive: No
Starter Location: 3rd Quadrant
Sensor Mounting Hole Count: Three
Engine Position: Vertical Standard
Page 48
NOTES
Option No. FP2961
Group No. 05.01 Fuel Pump
Page 50
Group No. 0 5 . 0 1 __________________ Fuel Pump Option No. FP2961
Ref
No. Part Number Part Name Req Remarks
FUEL PUMP
OPTION FP2961
Fuel Inlet Restriction Sensor Prov: No
Fuel Pump Type: Celect
Fuel Filter Loc: Remote From Fuel Pump
Fuel Temp Sensor Provision: Yes
Fuel Shutoff Valve Volts: 12
Fuel Valve Terminal Provision: Single/Internal
Ground
External Drain Tube Loc: Top of gear pump
BM76340 Damper, Fuel Pump 1
1 100099 Seal, Rectangular Ring 1
2 139988 Seal, Rectangular Ring 1
3 153336 Body, Fuel Pump Damper 1
4 153338 Cover, Fuel Pump Damper 1
5 160514 Washer, Plain 1
6 202897 Diaphragm, Fuel Damper 1
7 3017051 Screw, Captive Washer Cap 2 1/4 - 20 x 1 1/8 inch
8 70704 Washer, Plain 2 1/4 inch
9 151900 Seal, Rectangular Ring 1
10 153346 Screw, Socket Head Cap 2
11 181466 Washer, Lock 4 1/4 inch
4010254 Pump, Fuel 1
12 S 2286 Screw, Drive 2
13 70700 Spring, Compression 1
14 100129 Screw, Socket Head Cap 4 1/4 - 20 x 3 inch
15 105375 Nameplate 1
16 129768 Spring, Valve 1
17 129839 Shield, Shutoff Valve 1
18 129888 Seal, Rectangular Ring 2
19 146483 Screen, Filter 1
20 196057 Disc, Valve 1
21 3014575 Cap, Fuel Pump Filter 1
22 3021123 Seal, O Ring 1
23 3033742 Plug, Threaded 1
24 3034412 Seal, O Ring 1
25 3034451 Housing, Actuator 1
26 3095355 Hub, Jaw Coupling 1
27 3042619 Nipple, Coupling 1
28 3037537 Seal, O Ring 1
4024808 Kit, Fuel Solenoid 1
18 129888 Seal, Rectangular Ring 2
29 (3408421) Solenoid 1
30 3056009 Disc, Actuator 1
31 3056416 Plug, Threaded 4
32 3056415 Seal, O Ring 1
33 3065944 Screw, Captive Washer Cap 4 #10 - 24 x 1 inch
34 3068768 Ring, Retaining 1
4010253 Pump, Gear Fuel 1
11 181466 Washer, Lock 2 1/4 inch
35 64816 A Dowel, Pin 2
110855 Gasket, Fuel Pump 1
36
3019617 Gear & Shaft 1
37 119364 Gear, Fuel Pumping 1
175865 Shaft, Fuel Pump 1
38
3033719 Dowel, Ring 1
39
3033740 Valve, Check 1
40
Page 51
Group No. 0 5 . 0 1 __________________ Fuel Pump Option No. FP2961
Ref
Part Num ber Part Name Req Remarks
No.
Page 53
Group No. 06.08 Fuel Cooler Option No. FS2023
Page 54
Group No. 06.03 Fuel Plumbing Option No. FT20057
Page 55
Group No. 16.02 Flywheel Option No. FW2195
Page 56
NOTES
Group No. 01.06 Front Gear Cover Option No. GG2706
Page 58
Group No. 01.06 _______________ Front Gear Cover Option No. GG2706
Ref
No. Part Number Part Name Req Remarks
Page 59
Heat Exchanger Option No. HX2061
Group No. 08.10
|hx200gg
Page 60
Group No. 0 8 . 1 0 ________________Heat Exchanger Option No. HX2061
Ref
No. Part Number Part Name Req Remarks
HEAT EXCHANGER
OPTION HX2061
Heat Exchanger Mtg Loc: Right Side Of
Engine engine.
Expansion Tank Fill Loc: Right Rear
Exhaust Manifold Type: Dry
Sea Wtr Pump Flow Rate: 378.541 1pm(100
9Pm)
Sea Water Pump Outlet OD: 50.8mm (2")
Page 61
Group No. 17.06 Lifting Arrangement Option No. LA2072
Ia202ge
Page 62
Group No. 07.03.1 Engine Labeling Option No. LB2002
Ib200ga
(3284294) Decal
Page 63
Group No. 07.05 Oil Filter And Cooler Head Option No. LC2739
Ic204gn
Page 64
Group No. 07.05 Oil Filter And Cooler Head Option No. LC2739
Ref
No. Part Number Part Name Req Remarks
Page 65
Group No. 07.03 Full Flow Oil Filter Option No. LF2058
Page 66
Group No. 07.03 Full Flow Oil Filter Option No. LF2058
Ref Part Number
No. Part Name Req R em arks
Page 67
Group No. 07.03 Full Flow Oil Filter Option No. LF2062
Page 68
NOTES
Page 70
Group No. 07.02 Oil Level Gauge Option No. LG2039
Ref
No Part Number Part Name Req Remarks
Page 71
Group No. 07.06 Lube Oil Pump Option No. LP2711
11
Ip200gh
Page 72
NOTES
Group No. 07.02 Oil Filler Arrangement Option No. OB2435
Page 74
Group No. 07.02 Oil Filler Arrangement Option No. OB2435
Ref
No Part Number Part Name Req Remarks
Page 75
Oil Filler Arrangement Option No. OB2436
Group No. 07.02
Page 76
Group No. 07.02 Oil Filler Arrangement Option No. OB2436
Ref
No Part Num ber Part Name Req Remarks
Page 77
Group No. 16.05.4 Marine Gear Oil Cooler Option No. OC2001
Page 78
NOTES
Group No. 07.01 Oil Pan Option No. OP2108
Page 80
Group No. 07.01 Oil Pan Option No. OP2108
Ref
No Part Number Part Name Req Remarks
OIL PAN
OPTION OP2108
Sump Location: Rear
Material: Cast Aluminum
High Oil Pan Capacity: 34.065 I (9.0 gal)
Low Oil Pan Capacity: 30.28 I (8.0 gal)
Angularity Limits: 27 Degrees Front Down 45
Degrees Rear Down 42 Degrees Fuel Pump
Down 45 Degrees Exhaust Down
Drain Location (1 inch-18 UNS): Bottom and
Side
Lube Oil Suction Tube: Oil Pan Mounted
Noise Panel Provision: No
Oil Heater Boss (1 inch NPTF): Left Side
Oil Temperature Boss (1/2" NPTF): Left Side
Low Oil Level Sensor Boss (3/8" NPTF): Right
Side
Rust Inhibitor Required: No
Page 81
Group No. 07.01 Oil Pan Option No. OP2109
Page 82
Group No. 07.01 Oil Pan Option No. OP2109
Ref Part Num ber
No Part Name Req Remarks
OIL PAN
OPTION OP2109
Sump Location: Front
Material: Cast Aluminum
High Oil Pan Capacity: 34.065 L (9.0 Gal)
Low Oil Pan Capacity: 30.28 L (8.0 Gal)
Angularity Limits:
-45 Degrees Front Down
-27 Degrees Rear Down
-42Degrees Fuel Pump Down
-45 Degrees Exhaust Down
Drain Loc (1-18 UNS): Bottom And Side
Lube Oil Suction Tube: Oil Pan Mounted
Noise Panel Provision: No
Oil Heater Boss (1 NPTF): Right Side
Oil Temperature Boss (1/2 NPTF): Left Side
Low Oil Level Sensor Boss (3/8 NPTF): None
Rust Inhibitor: No
Page 83
Group No. 05.06 Electronic Control Module Option No. PH2823
i \\ \ ,£ ,7 l/«nJ
29 Ay.; ’ f /*
0t t
ph200gm
Page 84
Group No. 05.06 Electronic Control Module Option No. PH2823
Ref
No. Part Number Part Name Req Remarks
Page 85
Group No. 05.06 Electronic Control Module Option No. PH2823
ph200gm
Page 86
Group No. 05.06 Electronic Control Module Option No. PH2823
Ref
No Part Number Part Name Req Remarks
Page 87
Group No. 05.06 Electronic Control Module Option No. PH2824
ph200gm
Page 88
Group No. 05.06 Electronic Control Module Option No. PH2824
Ref
No. Part Number Part Name Req Remarks
Page 89
Group No. 05.06 Electronic Control Module Option No. PH2824
ph200gm
Page 90
Group No. 05.06 Electronic Control Module Option No. PH2824
Ref Part Number
No Part Name Req Remarks
Page 91
Group No. 01.01.2 Piston Cooling Nozzle Option No. PP2443
pn200gf
Page 92
NOTES
Group No. 01.04 Connecting Rod Option No. PP2443
Page 94
Group No. 01.04 Connecting Rod Option No. PP2443
Ref
No Part Number Part Name Req Remarks
CONNECTING ROD
OPTION PP2443
Page 95
Group No. 01.05 Engine Piston Option No. PP2443
Page 96
Group No. 0 1 . 0 5 _________________Engine Piston Option No. PP2443
R ef
P art N u m b e r P a rt N am e Req R em arks
N o.
ENGINE PISTON
OPTION PP2443
Cert Model Name: MTA11-M
Timing Gear Code: HZ
CPL: 2443
Certified By: EPA, LR
AFC: Yes ASA: No
EFC: No ETC: Yes
Manifold Type: Dry
Engine Aspiration: Sea Water Aftercooled
Engine Control System: Celect
Application: Marine
Power Turbine: N/A
Design Phase: Dei
Power Rating: N/A
Turbocharger Size: 32 CM
ECM Version: CM series
Turbocharger Mtg Flange Bolt Circle Dia:
132.75mm (5.23in)
Turbocharger Model: HX60
Turbocharger Included: Yes
Certification Level: Nox Requirements Of The
International Maritime Organization (IMO)
Marpol 73/78 Annex VI Regulation 13
CYLINDER KIT
Page 97
Group No. 01.07 Camshaft Option No. PP2443
P a rt N u m b e r P art N am e R em arks
CAMSHAFT
OPTION PP2443
3097267 Camshaft
3896335 Support, Camshaft Thrust
3822067 Screw, Captive Washer Cap M10 x 1.50 x 25
3009953 Key, Plain Woodruff
3401439 Gear, Camshaft
Page 98
NOTES
Cylinder Head Option No. PP2443
Group No. 02.01
Page 100
Group No. 02.01 Cylinder Head Option No. PP2443
Ref
No. Part Number Part Name Req Remarks
CYLINDER HEAD
OPTION PP2443
Page 101
Group No. 06.01 Injector Option No. PP2443
fi200gj
1 3411845 Injector 6
2 3070136 Seal, O Ring 1
3 3070137 Seal, O Ring 1
4 3070138 Seal, O Ring 1
5 3803682 Kit, Wiring Harness 1
6 3882793 Screw, Twelve Point Cap 6 M10 x 1.25 x 75
7 4022914 Clamp, Injector 6
Page 102
Group No. 10.01.2 Air Intake Connection Option No. PP2443
Ref
Part Number Part Name Req Remarks
No.
AIR INTAKE CONNECTION
OPTION PP2443
Page 103
Option No. PP2443
Group No. 1 0 . 0 6 _________________Turbocharger Option No. PP2443
Ref
No. Part Number Part Name Req Remarks
1URBOCHARGER
OPTION PP2443
Page 105
Group No. 01.01.2 Piston Cooling Nozzle Option No. PP2817
pn200gf
Page 106
NOTES
Page 108
Group No. 01.04 Connecting Rod Option No. PP2817
"RefT Part Number
No. Part Name Req Remarks
CONNECTING ROD
OPTION PP2817
Page 109
Engine Piston Option No. PP2817
Group No. 01.05
Page 110
Group No. 01.05 Engine Piston Option No. PP2817
Ref
No Part Number Part Name Req Remarks
ENGINE PISTON
OPTION PP2817
Certified Model Name: QSM11-M (SWAC)
Timing Gear Code: HZ
CPL: 2817
Certified By: EPA, LR
AFC: Yes ASA: No
EFC: No ETC: yes
Manifold Type: Dry
Engine Aspiration: Sea Water Aftercooled
Engine Control System: Celect
Application: Marine
Power Turbine: N/A
Design Phase: DEI
Power Rating: N/A
Turbocharger Size: 27cm
ECM Version: CM Series
Turbo Meg Flange Bolt Circle diameter:
132.75mm (5.23in).
Turbocharger Model: HX60
Turbocharger Included: Yes
Certification Level: Nox requirements of the
international maritime organization (IMO)
Marpol 73/78 annex VI Regulation 13
CYLINDER KIT
3800769 Kit, Cylinder
(3080760) Liner, Cylinder
3047188 Seal, Rectangular
(3418282) Top, Piston
4070653 Skirt, Piston
3063843 Pin, Piston
3016652 Ring, Retaining
3803977 Set, Piston Ring
3893752 Ring, Compression Piston Top Ring
3899413 Ring, Compression Piston 2nd Ring
3161808 Ring, Oil Piston Oil Ring
Page 111
Group No. 01.07 Camshaft Option No. PP2817
CAMSHAFT
OPTION PP2817
3097267 Camshaft
3896335 Support, Camshaft Thrust
3822067 Screw, Captive Washer Cap M10 x 1.50 x 25
3009953 Key, Plain Woodruff
3401439 Gear, Camshaft
Page 112
NOTES
Cylinder Head Option No. PP2817
Group No. 02.01
pp200go
Page 114
Group No. 0 2 . 0 1 ________________ Cylinder Head Option No. PP2817
Ref Part Number
No. Part Name Req Remarks
CYLINDER HEAD
OPTION PP2817
MISCELLANEOUS PARTS
EXHAUST
Insert, Valve .25 mm Oversize
3095241
Insert, Valve .50 mm Oversize
3095242
.75 mm Oversize
3095243 Insert, Valve
1.00 mm Oversize
3095244 Insert, Valve
Page 115
Group No. 06.01 Injector Option No. PP2817
fi200gj
R ef P a rt N am e Req R e m a rks
P art N u m b e r
N o.
INJECTOR
OPTION PP2817
1 3411845 Injector 6
2 3070136 Seal, O Ring 1
3 3070137 Seal, O Ring 1
4 3070138 Seal, O Ring 1
5 3803682 Kit, Wiring Harness 1
6 3882793 Screw, Twelve Point Cap 6 M10 x 1.25 x 75
7 4022914 Clamp, Injector 6
Page 116
NOTES
Turbocharger Option No. PP2817
Group No. 10.06
Page 118
Group No. 1 0 . 0 6 _________________Turbocharger Option No. PP2817
Ref
No. Part Number Part Name Req Remarks
1URBOCHARGER
OPTION PP2817
Page 119
Group No. 12.01.1 Air Intake Connection Option No. PP2817
Page 120
NOTES
Group No. 07.04 Remote Oil Drain Option No. RD2007
Group No. 07.04 Remote Oil Drain Option No. RD2007
"Re?
No. Part Number Part Name Req Remarks
Page 123
Rocker Lever Option No. RL2714
Group No. 03.01
r!200ge
Page 124
Group No. 03.01 Rocker Lever Option No. RL2714
Ref
No. Part Number Part Name Req Remarks
ROCKER LEVER
OPTION RL2714
Engine Brake Supplier: Customer or None
Engine Control System: Celect
Inj Harness Pass Thru Loc: Front
1 3068390 Rod, Push 12
3069020 Lever, Rocker (tla) 6 Injector Cylinder 1,2,3,4,5,6
2 3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 3066644 Screw, Slotted Set 1
4 (3068948) Lever, Rocker 1
5 3066643 Socket, Tappet 1
6 3067871 Bushing 1
7 3067941 Plug, Ball 2
8 3070175 Crosshead, Valve 6
9 3076046 Rod, Push 6
10 3077444 Clamp, Retaining 8
11 (4022977) Support, Rocker Lever 2
12 (4022978) Support, Rocker Lever 2
13 3080722 Screw, Hexagon Head Cap 8 M14 x 2.00 x 160
14 3098722 Housing, Rocker Lever 1
15 3161093 Screw, Captive Washer Cap 20 M10 x 1.50 x 35
3417765 Shaft, Rocker Lever 2
16 (3417767) Shaft, Rocker Lever 1
17 (4060417) Plug, Drive 2
4003911 Lever, Rocker(tla) 3 Exhaust, Cylinders 1,3,5
2 3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 3066644 Screw, Slotted Set 1 1/2 - 20 x 2 3/64 inch
7 3067941 Plug, Ball 2
18 (3417922) Socket, Rocker Lever 1
19 (4003907) Lever, Rocker 1
20 3019733 Bushing 1
21 (3417923) Retainer, Socket 1
22 (3418003) Bearing, Ball 1
4003912 Assembly, Rocker Lever 3 Intake, Cylinders 1, 3, 5
2 3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 3066644 Screw, Slotted Set 1
7 3067941 Plug, Ball 2
18 (3417922) Socket, Rocker Lever 1
20 3019733 Bushing 1
21 (3417923) Retainer, Socket 1
22 (3418003) Bearing, Ball 1
23 (4003908) Lever, Rocker 1
4003913 Assembly, Rocker Lever 3 Intake, Cylinder 2, 4, 6
2 3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
3 3066644 Screw, Slotted Set 1
7 3067941 Plug, Ball 2
18 (3417922) Socket, Rocker Lever 1
3019733 Bushing 1
20
(3417923) Retainer, Socket 1
21
(3418003) Bearing, Ball 1
22
(4003909) Lever, Rocker 1
24 Exhaust, Cylinders 2, 4, 6
4003914 Assembly, Rocker Lever 3
3066257 Nut, Regular Hexagon Jam 1 9/16 - 18 UNF
2 1 1/2 - 20 x 2 3/64 inch
3 3066644 Screw, Slotted Set
3067941 Plug, Ball 2
7 1
18 (3417922) Socket, Rocker Lever
Bushing 1
20 3019733
Retainer, Socket 1
21 (3417923)
Page 125
Group No. 03.01 Rocker Lever Option No. RL2714
Page 126
Group No. 03.01 Rocker Lever Option No. RL2714
Ref
No Part Number Part Name Req Remarks
Page 127
Group No. 13.11 Electric Starting Accessories Option No. SB2014
sb200ge
Page 128
Group No. 13.11 Electric Starting Accessories Option No. SB2015
■3
-4
eslOOge
Ref
No. Part Number Part Name Req Remarks
Page 129
Group No. 15.01 Engine Monitoring System Option No. SD2034
sd200gx
Page 130
Group No. 15.01 Engine Monitoring System Option No. SD2035
sd200gx
Ref
Part Number Part Name Req Remarks
No.
ENGINE MONITORING SYSTEM
OPTION SD2035
Engine Wiring Harness Supplier: Cummins
Instrument Interface Module Included: Yes
Intended Control Station: Main
Software Conversion: J1708/1587
Voltage: 24
Drivers Included: Analog Gauges,
- Audible Alarm for Coolant Temperature,
• Audible Alarm For Low Coolant Level,
• Audible Alarm For Low Oil Pressure,
- Audible Alarm For Low Voltage, Drive Lamps
Page 131
Group No. 15.01 Engine Monitoring System Option No. SD2036
Page 132
Group No. 13.05.1 Starting Motor Mounting Option No. SM2703
st200gb
Ref
Part Number Part Name Req Remarks
No.
STARTING MOTOR MOUNTING
OPTION SM2703
Starting Motor Mounting Screws: Metric
Clutch Type Provision: Dry
Page 133
Group No. 13.05 Starting Motor Option No. ST2001
st200gf
Page 134
Group No. 13.05 Starting Motor Option No. ST2002
st200gf
Ref
No. Part Number Part Name Req Remarks
STARTING MOTOR
OPTION ST2002
Manufacturer: Delco Remy
Model: 42 MT Type 400
Cummins Branded: Yes
Voltage: 12
Rotation: Right Hand
Solenoid Angle (deg): 82
Length: 393.7mm (15.5in.)
Power Supply: Electric
Solenoid Drain Hole Includes: No
Positive Engagement Insulated
Page 135
Page 136
Group No. 0 8 . 1 1 _______________ Raw Water Pump Option No. SW2001
Ref
Part Num ber Part Name Req Remarks
No.
4019403 Kit, Seawater Pump 1 Minor Kit Used For Impeller Change Only
4019406 Impeller 1
4019416 Quad-Ring 1
4019404 Kit, Seawater Pump 1 Intermediate Kit Used For Impeller & Water
Side Seals Changes Only
4019406 Impeller 1
4019407 Ring, Ext. Ret. 1
4019408 Plate, Wear 1
4019409 plate, Cover 1
4019410 Washer 1
4019415 Liner, Cam 2
4019416 Quad-Ring 2
4019417 Pin 1
4019427 Seal, Mech. 1
4019405 Kit, Seawater Pump 1 Major Kit Used For Impeller, Water Side Seals
And Oil Side Seals And Bearings Changes
4019406 Impeller 1
4019407 Ring, Ext. Ret. 2
4019408 Plate, Wear 1
4019409 plate, Cover 1
4019410 Washer 1
4019411 Ring, Int. Ret. 1
4019412 V-Ring 1
4019413 Seal 1
4019415 Liner, Cam 2
4019416 Quad-Ring 2
4019417 Pin 1
O-Ring 2
4019418 A
Spacer 1
4019421 A
Plate, Splash 1
4019425 o
£ .
4019426 Bearing, Ball A
Seal, Mech. 1
4019427
1
A
4019428 O-Ring
Page 137
GrouD No. 10.01 Air Intake Manifold Option No. TB2259
Page 138
Group No. 1 0 . 0 1 ______________ Air Intake Manifold Option No. TB2259
Ref
Part Number Part Name Req Remarks
No.
Page 139
Aftercooler Option No. TB2259
Group No. 10.01.1
Page 140
Group No. 10.01.1 Aftercooler
Ref Part Number
No. Part Name Req Remarks
AFTERCOOLER
OPTION TB2259
Page 141
Group No. 11.01 Exhaust Manifold Option No. TB2259
tb207g u
Page 142
NOTES
Page 144
Group No. 10.01 Air Intake Manifold Option No. TB2279
Ref Part Number
No Part Name Req Remarks
Page 145
Group No. 10.01.1 Aftercooler Option No. TB2279
20 16 14
tb207go
Page 146
Gro up No. 10.01.1 Aftercooler Option No. TB2279
Ref Part Num ber
No. Part Name Req Remarks
AFTERCOOLER
OPTION TB2279
Page 147
Group No. 11.01 Exhaust Manifold Option No. TB2279
tb207gu
Page 148
NOTES
Group No. 08.07 Thermostat Housing Option No. TH2098
Page 150
Group No. 08.07 Thermostat Housing Option No. TH2098
Ref Part Number
No Part Name Req Remarks
THERMOSTAT HOUSING
OPTION TH2098
Wtr Outlet Connection Style: Cast On
Wtr Outlet Outside Dia: 57mm (2.24")
Wtr Outlet Direction: Vertical
Thrm Spt Top Front Wtr Port Size: 3/8 NPTF
Thrm Spt Bottom Front Wtr Port Size: 9/16-18
UNF
Wtr Outlet Horiz Distance: 204.6mm (8.06")
Wtr Outlet Vert Distance: 393mm (15.47")
Wtr Out Horiz Distance From FFOB: 17.5mm
(0.69")
OEM Attachment Stud Loc: Lower Right,
Upper Right
Unique Characteristics: Corrosion Protection
Alt Mtg Tab Vert from Crank C/L: 332.46mm
(13.09") (13.09in)
Thermo Opening Temp: 71 C (159.8 F)
Thermo Full Open Temp: 79 C (174.2 F)
Thermo Vent Arrangement: Non-Vented
Thermostat Quantity: 1
Page 151
Group No. 08.07 Thermostat Housing Plumbing Option No. TH2755
|th202gg|
Page 152
NOTES
Page 154
Group No. 10.06.2 Turbocharger Plumbing Option No. TP2804
Ref Part Number
No. Part Name Req Remarks
TURBOCHARGER PLUMBING
OPTION TP2804
1 68425 Clip
2 3003093 Elbow, Male Adapter
3081950 Union, Male
3 3037537 Seal, O Ring
4 (3085824) Union, Male
5 3922794 Seal, O Ring
3202101 Plug, Threaded 1 1/16 - 12 UNF
6 3046943 Seal, O Ring
7 (3050897) Plug, Threaded
8 3034836 Screw, Hexagon Head Cap M10 x 1.50 x 30
9 3417698 Hose, Flexible
10 3417699 Connection, Tur Oil Drain
11 3519763 Gasket, Turbocharger
3090400 Union, Male
12 3679139 Seal, O Ring
13 (3090419) Union, Male
14 3922794 Seal, O Ring
15 3900589 Nut, Hexagon Flange M8 x 1.25
Page 155
Group No. 16.03 Vibration Isolator Option No. VB2005
Page 156
NOTES
Group No. 03.01.1 Valve Cover Option No. VC2112
Page 158
Group No. 03.01.1 Valve Cover Option No. VC2112
Ref Part Number
No. Part Name Req Remarks
VALVE COVER
OPTION VC2112
Page 159
Group No. 08.08 Corrosion Resistor Option No. WF2083
(
Page 160
Group No. 08.08 Corrosion Resistor Option No. WF2083
| J^®* Part Number Part Name Req Remarks
CORROSION RESISTOR
OPTION WF2083
Supplier: Cummins
Corrosion Resistor Location:
Front of Engine on Oil Filter Bracket
Element Type: Spin-On
Element Quantity: Single
Inhibitor Type: DCA4
DCA4 Units: 4
For use with cooling systems when the OEM
uses a factory fill coolant that contains a
precharge dose of SCA. Final concentration of
(1.5) to (3.0) units per gallon for total system
capacity is required
Crn Rstr Water Supply: Water Header Plate
Cm Rstr Water Return: Water Header Plate
Water Return Route: Routed High above Gear
Cover
Decal Provided: None
Crn Rstr Bracket Supplier. Cummins
Corrosion Protection Included: Water Header
Plate
Page 161
Group No. 08.07.1 Oil Cooler Water Plumbing Option No. WH2709
(
Page 162
NOTES
Group No. 08.01 Water Pump Arrangement_______________Option No. WP2707
(
wp201go
Group No. 08.01 Water Pump Arrangement Option No. WP2707
R ef
P a rt N u m b e r P art N am e Req R e m a rks
N o.
Page 165
Group No. 11.01.1 Exhaust Outlet Connection Option No. XS2050
(
xs201gc
Page 166
Group No. 17.01 Lower Engine Gasket Set
Ref Part Number
No. Part Name Req Remarks
GASKET SETS
LOWER ENGINE GASKET SET
Page 167
Group No. 17.02 Lower Engine Gasket Set
Ref R e m a rks
No. P a rt N u m b e r Part Nam e Req
GASKET SETS
UPPER ENGINE GASKET SET
Page 168
Group No. 17.07________________ Repair Kits & Sets
R ef
P art N u m b e r P art Nam e Req
N o. R em arks
TURBOCHARGER KIT
3800852 Kit, Turbocharger 1
TURBOCHARGER KIT
3800996 Kit, Turbocharger 1
Page 169
Group No. 17.07 Repair Kits & Sets
Ref Remarks
No. Part Number Part Name Req
Page 170
Option Index
Description
■ Air C le a n e r........................... 3
. Accessory Drive Pulley 4
■ Cylinder Block Plumbing . . . 5
. Cam Follower Lever ........... 17
. Crankshaft ........................... 9
. Cylinder Block .................... 7
. Cylinder Liner Kit ................ 8
. Gear H o u s in g ....................... 12
. Idler G e a rs ........................... 15
. Main Bearings .................... 11
. Crankcase Breather ........... 19
. Crankcase Breather Plumbin 20
. Coolant Heater Starting Ai . . 21
. Vibration Damper ................ 23
. Front Gear Train .................. 24
. Fuel Pump D riv e .................. 25
. Electrical A ccessories......... 26
. Electrical A ccesso ries......... 27
. Electrical A ccesso ries......... 28
. T h e rm o s ta t........................... 29
. A lte rn a to r.............................. 30
. A lte rn a to r.............................. 31
. Digital Display P a n e l........... 32
. Engine Instrument Panel . . . 33
. Engine Instrument Panel . . . 34
. Engine Instrument Panel . . . 35
. Switch P a n e l........................ 36
. Alternator M o u ntin g ............. 39
. Alternator Drive Pulley 40
. Front Engine Support ......... 41
. Front Engine Support ......... 42
. Fuel F ilte r .............................. 45
. Flywheel H o u s in g ................ 47
. Fuel Pump C o u p lin g ........... 48
. Fuel Pump ............................ 51
. Fuel C o o le r............................ 54
. Fuel Plumbing ..................... 55
. F ly w h e e l................................ 56
. Front Gear Cover ................ 59
. Heat Exchanger .................. 61
. Lifting Arrangement ........... 62
. Engine Labeling .................. 63
. Oil Filter And Cooler Head . 65
. Full Flow Oil F ilte r................ 67
. Full Flow Oil F ilte r................ 68
. Oil Level Gauge .................. 71
. Lube Oil P u m p ..................... 72
. Oil Filler A rrangem ent......... 75
. Oil Filler A rrangem ent......... 77
. Marine Gear Oil Cooler 78
. Oil P a n ................................... 81
. Oil P a n ................................... 83
, Electronic Control Module . . 85
, Electronic Control Module . . 89
, Air Intake Connection .........
Page A-1
Option No. Description Page No.
.......................................................Camshaft .......................................................................................98
.......................................................Connecting Rod ........................................................................... 95
.......................................................Cylinder H e a d ................................................................................ 101
.......................................................Engine P is to n ................................................................................ 97
.......................................................In je c to r............................................................................................ 102
.......................................................Piston Cooling N o zzle ................................................................... 92
.......................................................Turbocharger.................................................................................. 105
P P2817......................................................... Air Intake Connection ......................................................................120
.......................................................Camshaft ....................................................................................... 112
.......................................................Connecting Rod ............................................................................ 109
.......................................................Cylinder H e a d ................................................................................ 115
.......................................................Engine P is to n ................................................................................. 111
.......................................................In je c to r............................................................................................ 116
....................................................... Piston Cooling N o zzle................................................................... 106
....................................................... Turbocharger................................................................................... 119
RD2007......................................................... Remote Oil Drain .............................................................................123
R L 2714......................................................... Rocker Lever ....................................................................................125
SB 2014......................................................... Electric Starting A ccesso r................................................................128
S B 2015......................................................... Electric Starting A ccesso r................................................................129
SD2034......................................................... Engine Monitoring System ............................................................. 130
S D 2035......................................................... Engine Monitoring System ...........................................................131
SD2036......................................................... Engine Monitoring System ..............................................................132
SM2703......................................................... Starting Motor Mounting ..................................................................133
ST2001 ......................................................... Starting M o to r....................................................................................134
ST2002 ......................................................... Starting M o to r....................................................................................135
SW2001......................................................... Raw Water Pump ............................................................................. 137
TB2259 ......................................................... Aftercooler ......................................................................................141
....................................................... Air Intake Manifold ...........................................................................139
....................................................... Exhaust Manifold ..............................................................................142
TB2279 ..........................................................Aftercooler .........................................................................................147
....................................................... Air Intake Manifold ........................................................................... 145
....................................................... Exhaust Manifold ..............................................................................148
T H 2098..........................................................Thermostat H o u s in g .........................................................................151
T H 2755..........................................................Thermostat Housing Plumbin .........................................................152
TP2804 ..........................................................Turbocharger P lu m b in g .................................................................... 155
V B 2005..........................................................Vibration Iso la to r................................................................................156
VC2112..........................................................Valve Cover .......................................................................................159
WF2083..........................................................Corrosion Resistor ........................................................................... 161
WH2709..........................................................Oil Cooler Water Plumbing ..............................................................162
WP2707.......................................................... Water Pump A rrangem ent................................................................ 165
XS2050 .......................................................... Exhaust Outlet Connection ..............................................................166
Page A-2
INDEX
Part No. Description Page No. Part No. Description Page No.
BM76340 Damper, Fuel Pump 51 159110 Switch. Magnetic 128
C0140200800 Indicator, Restriction 3 160514 Washer, Plain 51
S 120 Screw, Hexagon Head Cap 39 160586 Ring, Retaining 165
S 224 Nut, Heavy Hexagon 128, 129 163654 Seal, O Ring 167
S 300 Key, Plain Woodruff 9 163759 Connector, Tube 71
S 600 Washer, Lock 128, 129 165658 Tube, Oil Gauge 71
S 602 Washer, Plain 161 170664 Washer, Plain 25
S 622 Washer, Plain 61 175865 Shaft, Fuel Pump 51
S 631 Washer, Plain 85, 89, 128, 179063 Plug, Retainer 7
129 181466 Washer, Lock 51
S 1047 A Elbow, Male Adapter 161 182459 Gasket, Water Header
S 2286 Screw, Drive 51 Cover 47
S 3193 Pin, Groove 25 186780 Seal, Thermostat 151, 167
S 16002 Bearing, Ball 165 196057 Disc, Valve 51
4851 Gear, Flywheel Ring 56 200293 Elbow, Male Union 45
63241 A Hose, Plain 137 202897 Diaphragm, Fuel Damper 51
64816 A Dowel, Pin 51 203518 Washer, Plain 41, 42
67185 Hose, Plain 61 204163 Head, Corrosion Resistor 161
67369 Hose, Plain 54 206741 Plug, Expansion 101, 115
67946 Washer, Plain 81, 83, 123, 210753 Clamp, Hose 19
167 216476 Dipstick 71
67950 Clip 67 216848 Clip 123
68138 Connector, Male 61 3000175 Hub, Jaw Coupling 25
68139 Elbow, Male Adapter 53 3003093 Elbow, Male Adapter 155
68241 Plug, Zinc Electrode 141, 147 3005845 Elbow, Male Adapter 54
68425 Clip 155 3007025 Clamp, Tube 55
70470 Elbow, Plain Street Pipe 161 3007632 Plug, Expansion 5. 7, 101, 115
70550 Dowel, Pin 7 3007635 Plug, Expansion 5, 7, 101, 115
70700 Spring, Compression 51 3008400 Gasket, Hydraulic Pump 24, 167
70704 Washer, Plain 51, 53 3008446 Dowel, Pin 7
70897 Nut, Lock 40 3008465 Plug, Pipe 101, 103, 115,
100099 Seal, Rectangular Ring 51 120
100129 Screw, Socket Head Cap 51, 53 3008466 Plug, Pipe 5, 7, 65
100716 Seal, O Ring 61, 168 3008468 Plug, Pipe 5, 7, 81, 83,
101322 Cap, Filler 75, 77 139, 145, 162,
103426 Gasket, Connection 167 165
105375 Nameplate 51 3008469 Plug, Pipe 47, 151, 162,
108330 Washer, Plain 39 165
108722 Clip 61, 161 3008470 Plug, Pipe 81. 83
109080 Seal, O Ring 65 3008690 Clamp, Hose 151
110855 Gasket, Fuel Pump 51 3009330 Washer, Plain 17, 48, 139,
112408 Washer, Plain 139, 145 145
119364 Gear, Fuel Pumping 51, 53 3009887 Screw, Hexagon Head Cap 75, 77
122981 Seal, O Ring 61, 168 3009953 Key, Plain Woodruff 98, 112
127316 Washer, Plain 47 3010146 Spring, Compression 7, 72
128807 Ring, Retaining 53 3012471 Screw, Captive Washer Cap 161
129510 Screw, Hexagon Head Cap 25 3013786 Plug, Pipe 47, 152
129768 Spring, Valve 51 3014575 Cap, Fuel Pump Filter 51
Shield, Shutoff Valve 51 3014754 Washer, Plain 7
129839
45 3014755 Disc, Valve 7
129859 Elbow, Male Union
51 3014756 Spring, Bypass Valve 7
129888 Seal, Rectangular Ring
51 3016652 Ring, Retaining y /, in
139988 Seal, Rectangular Ring A tT AA H 4
7 3016760 Bearing, Connecting Rod 95, 109, 170
142207 Dowel, Pin
167 3016761 Bearing, Connecting Rod 95, 109, 170
145527 Seal, O Ring f \ f— 4 a A A ~7r\
61, 141, 147, 3016762 Bearing, Connecting Rod 95, 109, 170
145582 Seal, O Ring 95, 109, 170
168 3016763 Bearing, Connecting Rod
3016764 Bearing, Connecting Rod 95, 109, 170
145583 Seal, O Ring 141, 147, 168
Bearing, Main 11
145586 Seal, O Ring 141, 147, 168 3016770
Bearing, Main 11
146160 Washer, Plain 85, 89 3016771
Bearing, Main 11
146161 Washer, Plain 85, 89 3016772
Bearing, Main 11
146483 Screen, Filter 51 3016773
Bearing, Main 11
148555 Dowel, Pin 7 3016774
Bearing, Main 11
151900 Seal, Rectangular Ring 51 3016780 11
Body, Fuel Pump Damper 51 3016781 Bearing, Main
153336 11
Cover, Fuel Pump Damper 51 3016782 Bearing, Main
153338 11
51 3016783 Bearing, Main
153346 Screw, Socket Head Cap 11
167 3016784 Bearing, Main
154916 Gasket, Hydraulic Pump
Page B-1
INDEX
Part No. Description Page No. Part No. Description Page No.
3017051 Screw, Captive Washer Cap 51 3037537 Seal, O Ring 5, 7, 51, 53, 65,
3017502 Screw, Hexagon Head Cap 151 85, 89, 139,
3018006 Screw, Hexagon Head Cap 47 145, 151, 155,
3019600 Seal, Oil 165 165, 168
3019617 Gear & Shaft 51 3038991 Gear, Water Pump 165
3019631 Washer, Plain 7 3040810 Plug, Threaded 5, 7, 65
3019733 Bushing 125 3040813 Plug, Threaded 5, 7, 65, 139,
3021123 Seal, O Ring 51 145, 151, 165
3022148 Screw, Hexagon Head Cap 47 3040815 Plug, Threaded 65
3023525 Screw, Socket Head Cap 72 3040816 Plug, Threaded 65
3025130 Gasket, Lub Oil Pump 3040817 Seal, O Ring 65, 168
Cover 167 3040878 Clamp, T Bolt 3
3025295 Cover, Camshaft 75, 77 3041042 Gear, Accessory Drive 25
3025296 Gasket, Cover Plate 75, 77, 167 3041043 Shaft, Accessory Drive 25
3025320 Adapter, Spline 24 3041048 Gear & Shaft 25
3025354 Bearing, Needle 12, 24 3042401 Seal, Grommet 167, 168
3025802 Screw, Hexagon Head Cap 47 3042619 Nipple, Coupling 5, 51, 139, 145,
3026134 Gasket, Cover Plate 47 165
3026135 Cover, Access Hole 47 3042620 Nipple, Coupling 5, 139, 145,
3026166 Shaft, Idler 15 165
3026167 Shaft, Idler 15 3044360 Nut, Regular Hexagon 17, 48
3026188 Bushing 15 3045850 Screw, Hex Flange Head
3026189 Bushing 15 Cap 101, 115
3026231 Dowel, Ring 7 3045853 Screw, Twelve Point Cap 15
3026233 Retainer, Gear 15 3045855 Gear, Idler 15
3026758 Seat, Pressure Reg Valve 7 3045873 Gear, Idler 15
3026961 Cap, Main Bearing 7 3046200 Spider, Jaw Coupling 48
3027106 Dowel, Ring 95, 109 3046201 Seal, O Ring 5, 7, 65, 85, 89
3027108 Screw, Connecting Rod Cap 95, 109 3046202 Plug, Threaded 5, 7, 65
3027924 Gasket, Connection 165, 167 3046943 Seal, O Ring 65, 155
3028291 Seal, O Ring 78, 141, 147, 3047188 Seal, Rectangular Ring 8, 97, 111
168 3048182 Seal, O Ring 67
3028295 Seal, Rectangular Ring 167 3050692 Switch, Magnetic 129
3028309 Bearing, Thrust 25 3050867 Seal, Grommet 168
3028420 Gear, Hydraulic Pump 24 3050897 Plug, Threaded 65, 155
3028521 Belt, V Ribbed 40 3053349 Dowel, Pin 7
3028540 Plate, Cover 139, 145 3055069 Plug, Threaded 81, 83
3028684 Cover, Hand Hole 77 3056009 Disc, Actuator 51
3029507 Spacer, Mounting 39 3056415 Seal, O Ring 51
3029920 Pin, Roll 17 3056416 Plug, Threaded 51
3031007 Gasket, Starter 167 3062329 Clamp, Wire Tie 85, 89
3031511 Plug, Pipe 139, 145, 162 3062483 Bracket, Magnetic Switch 128, 129
3032623 Shim 8 3062904 Shaft, Idler 15
3032787 Seal, O Ring 81, 83, 167 3063779 Plug, Threaded 47
3033073 Ring, Retaining 83 3063809 Clamp, T Bolt 141, 147
3033247 Seal, O Ring 72, 167 3063843 Pin, Piston 97, 111
3033248 Seal, O Ring 72, 167 3064109 Screw, Hexagon Head Cap 48
3033719 Dowel, Ring 51 3064582 Support, Cam Fol Shaft 17
3033727 Housing, Fuel Pump Gear 53 3064583 Support, Cam Fol Shaft 17
3033740 Valve, Check 51 3064621 Socket, Tappet 17
3033742 Plug, Threaded 25, 51 3064634 Ring, Retaining 165
3034412 Seal, O Ring 25, 51, 53 3065944 Screw, Captive Washer Cap 51
3034451 Housing, Actuator 51 3066211 Seal, O Ring 141, 147
3034663 Shim 8 3066257 Nut, Regular Hexagon Jam 125
3034836 Screw, Hexagon Head Cap 21, 65, 155, 3066643 Socket, Tappet 125
165 3066644 Screw, Slotted Set 125
3035026 Seal, O Ring 101, 115 3067871 Bushing 125
3035679 Impeller, Water Pump 165 3067941 Plug, Ball 125
3036230 Screw, Hexagon Head Cap 77, 103, 120 3068390 Rod, Push 125
3036460 Washer, Spring 139, 145 3068768 Ring, Retaining 51
3036865 Union, Male 53 3068948 Lever, Rocker 125
3037236 Seal, O Ring 53 3068979 Plunger, Prs Regulator 7, 72
3037425 Belt, V Ribbed 168 3069020 Lever, Rocker (tla 125
3037536 Plug, Threaded 5, 7, 53, 65, 3069103 Gasket, Fuel Pump 48, 167
139, 145, 151, 3069728 Sensor, Viscosity 7, 72
165 3069786 Gasket, Intake Manifold 168
3070072 Guide,Valve Spring 101, 115
Page B-2
INDEX
Part No. Description Page No. Part No. Description Page No.
3070100 Gasket, Connection 168 3095243 Insert, Valve 101 115, 171
3070136 Seal, O Ring 102, 116 3095244 Insert, Valve 101 115, 171
3070137 Seal, O Ring 102, 116 3095245 Insert, Valve 101 115, 171
3070138 Seal, O Ring 102, 116 3095246 Insert, Valve 101 115, 171
3070175 Crosshead, Valve 125 3095247 Insert, Valve 101 115, 171
3070393 Screw, Hex Flange Head 3095248 Insert, Valve 101 115, 171
Cap 92, 106 3095355 Hub, Jaw Coupling 51
3070759 Tube, Lub Oil Suction 81 3095356 Shaft, Fuel Pump Drive 53
3070764 Tube, Lub Oil Suction 83 3095635 Gear & Shaft 53
3071643 Seal, Oil 53 3096077 Gasket, Fuel Pump 53
3072919 Gasket, Turbocharger 168 3097267 Camshaft 98, 112
3073692 Support, Thm Housing 151 3098722 Housing, Rocker Lever 125
3073707 Crankshaft, Engine 9 3099833 Screw, Hex Flange Head
3073750 Clip 139, 145 Cap 166
3074118 Guide, Valve Stem 101, 115 3100308 Resistor, Corrosion 161
3074316 Spacer, Seal 53 3101540 Adapter, Filter Head 67
3074317 Spacer, Seal 53 3161025 Seal, Dust 47
3076046 Rod, Push 125 3161093 Screw, Captive Washer Cap 24, 125
3077444 Clamp, Retaining 125 3161423 Roller, Cam Follower 17
3079589 Lever, Cam Follower 17 3161475 Lever, Cam Follower 17
3080400 Retainer, Connection 65 3161567 Gear, Hydraulic Pump 24
3080401 Adapter, O Ring 65 3161654 Bearing, Thrust 170
3080708 Nozzle, Piston Cooling 92, 106 3161671 Plate, Cover 47
3080722 Screw, Hexagon Head Cap 125 3161781 Cooler, Oil 65
3080760 Liner, Cylinder 8, 97, 111 3161808 Ring, Oil Piston 97, 111
3080769 Seal, Rectangular Ring 65, 167 3161896 Screw, Hexagon Head Cap 85, 89
3080770 Seal, Rectangular Ring 167 3161910 Dataplate 85. 89
3081345 Screw, Hexagon Head Cap 62 3161911 Tape 85, 89
3081346 Screw, Hexagon Head Cap 139, 145 3161942 Damper, Vibration 23
3081347 Screw, Hexagon Head Cap 151 3166309 Cooler, Electronic Control 85, 89
3081350 Screw, Hexagon Head Cap 151 3171717 Screw, Hex Flange Head
3081950 Union, Male 155 Cap 41
3083719 Cover, Water Header 162 3201386 Gasket, Connection 167
3083746 Cover, Water Header 162 3201659 Seal, Rectangular Ring 12, 167
3084445 Gear, Crankshaft 9 3202101 Plug, Threaded 65, 155
3084447 Gear, Idler 15 3251659 Nut, Regular Hexagon 55
3084448 Gear, Idler 15 3253334 Plate, Cover 21
3084532 Gear, Idler 15 3255818 Pulley, Accessory Drive 4
3084533 Gear, Idler 15 3255840 Link, Adjusting 39
3084713 Seal, Oil 53 3255842 Screw, Hexagon Head Cap 39
3084829 Plug, Pipe 166 3275354 Collet, Valve 101, 115
3084899 Bearing, Thrust 15 3278093 Plug, Pipe 141, 147
3085185 Sensor, Temperature 85, 89 3278499 Washer, Plain 23
3085198 Sensor, Temperature 85, 89 3284294 Decal 63
3085615 Ring, Retaining 53 3328328 Washer, Sealing 19, 101, 115,
3085824 Union, Male 155 168
3088161 Plate, Thrust Bearing Wear 15 3328379 Screw, Hex Flange Head
3088162 Screw, Hexagon Head Cap 15, 139, 145 Cap 101, 115
Gasket, Turbocharger 168 3328464 Seal, O Ring 168
3088984
3089188 Screw, Hex Flange Head 3328637 Screw, Hex Flange Head
67 Cap 101, 115
Cap
Screw, Hex Flange Head 3328687 Screw, Captive Washer Cap 85, 89
3089324
78 3328698 Seal, Oil 59
Cap 167
3090400 Union, Male 155 3328740 Seal, Rectangular Ring
3328742 Screw, Hexagon Head Cap 7
3090419 Union, Male 155
101, 115 3328760 Gasket, Carrier 59
3090703 Insert, Valve 59
3090704 Insert, Valve 101, 115 3328761 Gasket, Carrier
3328948 Gasket, Exhaust Manifold 168
3090993 Support, Fuel Pump 53
3330141 Sensor, Prs Temperature 85, 89
3090996 Support, Fuel Pump 53
Sensor, Prs Temperature 85, 89
3092604 Gasket, Turbocharger 105, 119 3330142
Seal, O Ring 85, 89
3093932 Screw, Hex Flange Head 3330159
Sensor, Pressure 85, 89
Cap 141, 147 3331044
Separator, Fuel Water 45, 168
3093936 Screw, Hex Flange Head 3331673
Screw, Hexagon Head Cap 47, 165
Cap 85, 89 3335044
Bracket, Lifting 62
3094043 Clamp, V Band 141, 147 3335173
Pin, Cam Follower Roller 17
3095241 Insert, Valve 101, 115, 171 3335342
Pin, Cam Follower Roller 17
3095242 Insert, Valve 101, 115, 171 3335343
Page B-3
INDEX
Part No. Description Page No. Part No. Description Page No.
3335512 Head, Lub Oil Filter 65 3406888 Screw, Hex Flange Head
3335548 Seal, Thermostat 29 Cap 65
3335561 Washer, Insulating 85, 89 3406944 Cover, Filter Head 67
3335562 Washer, Insulating 85, 89 3406946 Nut, Regular Hexagon 67
3349128 Hose, Flexible 54 3406947 Seal, O Ring 67
3349339 Brace, Hose 67 3406949 Head, Lub Oil Filter 67
3349370 Cooler, Fuel 54 3406952 Seal, Rectangular Ring 67
3349371 Exchanger, Heat 61 3408250 Isolator, Vibration 128, 129
3349373 Bracket, Heat Exchanger 61 3408421 Solenoid 51
3349380 Hose, Flexible 67 3408501 Module, Elect Control 85, 89
3349381 Hose, Flexible 67 3408502 Sensor, Position 85, 89
3349392 Pump, Sea Water 137 3408503 Sensor, Position 85, 89
3349393 Manifold, Exhaust 142, 148 3411419 Thermostat 65
3349395 Manifold, Exhaust 142, 148 3411845 Injector 102, 116
3349397 Aftercooler 141, 147 3417189 Sensor, Prs Temperature 85, 89
3349399 Connection, Air Crossover 141, 147 3417190 Sensor, Prs. Temp. 85, 89
3349410 Core, Aftercooler 141, 147 3417500 Housing, Flywheel 47
3349411 Gasket, Aft Housing 141, 147 3417501 Housing, Flywheel 47
3349415 Housing, Aftercooler 141, 147 3417627 Housing, Gear 12
3349416 Housing, Aftercooler 141, 147 3417628 Housing, Gear 12
3349461 Screw, Hex Flange Head 3417645 Lever, Cam Follower 17
Cap 141, 147 3417651 Adapter, Crankshaft 23
3349462 Screw, Hex Flange Head 3417698 Hose, Flexible 155
Cap 141, 147 3417699 Connection, Tur Oil Drain 155
3349482 Support, Front Engine 41 3417717 Sleeve, Injector 101, 115
3349498 Core, Heat Exchanger 61 3417765 Shaft, Rocker Lever 125
3349499 Housing, Heat Exchanger 61 3417766 Shaft, Cam Follower 17
3349500 Housing, Heat Exchanger 61 3417767 Shaft, Rocker Lever 125
3349505 Hose, Flexible 61 3417769 Shaft, Cam Follower 17
3349509 Screw, Hex Flange Head 3417779 Valve, Exhaust 101, 115
Cap 61 3417922 Socket, Rocker Lever 125
3349510 Screw, Hex Flange Head 3417923 Retainer, Socket 125
Cap 61 3417989 Valve, Exhaust 101, 115
3349539 Pulley, Alternator 40 3418003 Bearing, Ball 125, 127
3349541 Gasket, Connection 141, 147 3418008 Thermostat 29
3349541 Gasket, Connection 168 3418015 Cover, Water Pump 165
3349560 Isolator, Vibration 156 3418017 Pump, Water TLA 165
3349590 Connection, Sea Water 141, 147 3418026 Head, Cylinder TLA 101, 115
3349637 Bracket, Alternator 39 3418027 Head, Cylinder 101, 115
3349638 Bracket, Fuel Plumbing 54 3418030 Guide, Valve Stem 101, 115
3349642 Bracket, Filter 67 3418282 Top, Piston 111
3349647 Stud 142, 148 3418284 Tube, Fuel Supply 55
3349658 Support, Aftercooler 141, 147 3504959 Clamp, V Band 105, 119
3349740 Tube, Sea Water Pump 141, 147 3519155 Shield, Turbocharger Heat 105, 119
3349741 Tube, Sea Water Pump 141, 147 3519163 Screw, Drive 105, 119
3349742 Connection, Adapter 141, 147 3519535 Nut, Lock 105, 119
3349774 Harness, Etr Cnt Mdl Wrg 85, 89 3519762 Gasket, Turbocharger 168
3393131 Connection, Fill 61 3519763 Gasket, Turbocharger 105, 119, 155
3393258 Elbow, Male Adapter 67 3521440 Collar, Thrust 119
3393717 Screw, Hex Flange Head 3521441 Seal, Split Ring 105, 119
Cap 141, 147 3521442 Seal, Split Ring 105, 119
3393897 Screw, Hex Flange Head 3527619 Dataplate 105, 119
Cap 141, 147 3529372 Nut, Regular Hexagon 105, 119, 166
3400710 Set, Main Bearing 170 3531538 Impeller, Tur Compressor 119
3400711 Set, Main Bearing 170 3531776 Collar, Thrust 105
3400712 Set, Main Bearing 170 3531916 Slinger, Oil 105, 119
3400713 Set, Main Bearing 170 3531917 Plate, Oil Seal 105, 119
3400714 Set, Main Bearing 170 3532045 Clamp, V Band 105,119
3400759 Cap, Main Bearing 170 3532501 Baffle, Oil 105, 119
3400811 Cover, Gear 59 3533025 Shaft And Wheel 105, 119
3400813 Shaft, Water Pump 165 3533202 Bearing, Turbo Thrust 105
3401236 Elbow, Tube Connector 55 3534650 Impeller, Turbo Compressor 105
3401290 Gasket, Oil Pan 81, 83, 167 3536711 Housing, Turbo Bearing 105
3401297 Cover, Rocker Lever 159 3539458 Clamp, V Band 166
3401439 Gear, Camshaft 98, 112 3539751 Housing, Tur Bearing 119
3406757 Manifold, Air Intake 139, 145 3590051 Bearing, Turbo Thrust 119
3406809 Filter, Lubricating Oil 67, 68, 168 3591396 Housing, Compressor 105
Page B-4
INDEX
Description Page No. Part No. Description ige No.
Housing, Compressor 119 3820320 Plunger, Bypass Valve 65
Housing, Turbine 105 3820445 Head, Fuel Filter 45
Turbocharger 105 3820463 Cover, Hand Hole 75
Housing, Turbine 119 3820513 Screw, Hexagon Head Cap 23
Turbocharger 119 3820566 Bushing, Camshaft 7
Screw, Twelve Point Cap 133 3820629 Gasket, Filter Head 55, 167
Connection, Air Intake 103, 120 3820631 Ring, Retaining 65
Seal, O Ring 61 3820667 Hose, Plain 151
Bracket, Breather 19 3820749 Plug, Orifice 01, 115
Seal, Grommet 159 3820755 Support, Hydraulic Pump 24
Tube, Breather 159 3820782 Ring, Retaining 65
Valve, Check 19 3820791 Seal, O Ring 65, 167
Switch, Coolant Level 85, 89 3820872 Gasket, Cover Plate 168
Connector, Male 161 3820876 Retainer, Adjusting Screw 39
Seal, O Ring 105, 119, 155 3820918 Sleeve, Wear 9
Spacer, Mounting 148 3820922 Gasket, Air Compressor 167
Ring, Retaining 105, 119 3820945 Seal, Rectangular Ring 12, 167
Ring, Retaining 105, 119 3820946 Seal, Rectangular Ring 12, 167
Bearing, Turbocharger 105, 119 3820988 Screw, Hexagon Head Cap 42, 151
Ring, Retaining 105, 119 3821160 Lever, Cam Follower 17
Seal, O Ring 105, 119 3821718 Connection, Water Transfer 165
Pin, Roll 105, 119 3821725 Plug, Retainer 7, 72
Sleeve, Oil Control 105, 119 3821783 Screw, Captive Washer Cap , 85, 89
Kit, Exhaust Valve 101, 115, 169 3821847 Screw, Captive Washer Cap 39, 145
Kit, Oil Seal 167 3822067 Screw, Captive Washer Cap 98, 112
Set, Lower Engine Gasket 167, 170 3865312 Sensor, Temperature 85, 89
Piston, Engine TLA 97, 111, 169 3865323 Sensor, Temperature 85, 89
Kit, Cylinder 97, 111, 169 3882346 Tube, Lub Oil Transfer 81
Kit, Turbocharger 105, 169 3882511 Retainer, Gear 15
Kit, Marine Spare Parts 168, 170 3882513 Spacer, Mounting 15
Set, Upper Engine Gasket 168, 169 3882585 Plug, Expansion 65
Kit, Oil Seal 47, 169 3882586 Spring, Compression 65
Kit, Turbocharger 119, 169 3882589 Seal, O Ring 168
Set, Bearing Main 170 3882675 Plate, Clamping 23
Set, Main Bearing 170 3882774 Seal, O Ring 165, 167
Set, Main Bearing 170 3882793 Screw, Twelve Point Cap 102, 116
Set, Main Bearing 170 3883036 Tube, Lub Oil Transfer 83
Set, Main Bearing 170 3883042 Seal, O Ring 24, 167
Kit, Oil Seal 53 3883123 Screw, Hex Flange Head
Kit, Screw Hex Head Cap 7 Cap 25
Kit, Wiring Harness 102, 116, 169 3883150 Seal, O Ring 12, 167
Kit, Cylinder Liner 8, 169 3883220 Gasket, Rocker Lever Cover 159
Kit, Oil Seal 167 3883221 Gasket, Rocker Lever Cover 159
Set, Piston Ring 97, 111, 169 3883222 Spacer, Mounting 159
Kit, Oil Seal 59, 167, 169 3883284 Seal, O Ring 168
Kit, Oil Seal 59, 167, 169 3883394 Screw, Hexagon Head Cap 21, 65
Kit, V Band Clamp 166, 170 3883472 Gasket, Hand Hole 77, 167
Screw, Captive Washer Cap 12, 85, 89, 139, 3883510 Seal, Rectangular Ring 15, 167
145, 162 3883512 Retainer, Valve Spring 101, 115
Screw, Hex Flange Head 3883620 Seal, Oil 47
142, 148 3892095 Seal, O Ring 65, 167
Cap
3892105 Screw, Captive Washer Cap 42, 127
Screw, Hex Flange Head
142, 148 3892253 Tag, Instruction 75, 77
Cap
4 3892389 Plug, Threaded 123
Screw, Hexagon Head Cap
4 3892625 Gasket, Oil Cooler Support 65, 167
Washer, Plain
3892666 Plug, Gear Cover 59
Nut, Hexagon Flange 23, 105, 119
3892794 Seal, Oil 59
Gasket, Thermostat Housing 167
3893584 Support, Rocker Lever 127
Gasket, Connection 139, 145, 168
3893690 Gasket, Heater Housing 21, 167
Seal, O Ring 167
Gasket, Support 167
Sleeve 47 3893691
Gasket, Support 151
Seal, O Ring 103, 120, 167, 3893692
Ring, Compression Piston 97, 111
168 3893752
Screw, Hexagon Head Cap 62
Gasket, Turbocharger 168 3893834
Bearing, Needle 12
Seal, Rectangular Ring 15, 167 3893913
Seal, Rectangular Strip 59
Screw, Captive Washer Cap 12 3893964
Seal, Rectangular Strip 59
Screw, Hex Flange Head 3893964
Seal, Rectangular Strip 167
Cap 56 3893964
Page B-5
INDEX
Part No. Description Page No. Part No. Description Page No.
3893988 Adapter, Hydraulic Pump 24 3903990 Screw, Hex Flange Head
3895023 Seal, Dust 59 Cap 61, 141, 142,
3895300 Nut, Regular Hexagon 39 147, 166
3895438 Screw, Hex Flange Head 3906216 Nut, Hexagon Flange 85, 89
Cap 72 3909394 Draincock 61
3895439 Spacer, Mounting 72 3909582 Screw, Hexagon Head Cap 61
3895440 Screw, Hex Flange Head 3910495 Screw, Hex Flange Head
Cap 72 Cap 137
3895479 Plug, Expansion 101, 115 3910509 Clamp, Hose 61
3895488 Roller, Cam Follower 17 3914868 Plate, Cover 24
3895517 Washer, Plain 40 3916073 Screw, Hex Flange Head
3895830 Support, Cam Fol Shaft 17 Cap 67
3895832 Stud 7 3918521 Clamp, Hose 54
3895860 Spring, Valve 101, 115 3921339 Cap, Expansion Tank 61
3896029 Bushing 97, 111 3921480 Reservoir, Coo Recovery 61
3896047 Shaft & Gear, Acc Drive 25 3921916 Wire, Electrical 28
3896048 Support, Accessory Drive 25 3922500 Reservoir, Coo Recovery 61
3896108 Cover, Piston Gallery 97, 111 3922794 Seal, O Ring 155
3896324 Cover, Hand Hole 75, 77 3922844 Clamp, Hose 20
3896335 Support, Camshaft Thrust 98, 112 3922848 Clamp, Hose 137
3896408 Screw, Hex Flange Head 3922849 Clamp, Hose 61
Cap 19, 141, 147, 3924493 Hose, Plain 61
168 3925605 Breaker, Circuit 85, 89
3896724 Screw, Hex Flange Head 3925676 Cap, Pipe 123
Cap 65, 81, 83 3925883 Screw, Hex Flange Head
3896837 Seal, Dust 59 Cap 141, 147
3896894 Bushing 95, 109 3935530 Alternator 30
3896970 Rod, Engine Connecting 95, 109 3937706 Gasket, Oil Drain 168
3897142 Elbow, Male Adapter 123 3957410 Hose, Flexible 123
3899229 Gasket, Water Header 4003250 Breather, Crankcase 19
Cover 162, 167 4003263 Hose, Flexible 19
3899343 Gasket, Turbocharger 168 4003264 Cover, Hand Hole 77
3899413 Ring, Compression Piston 97, 111 4003266 Cover, Rkr Lev TLA No Fill 159
3899450 Rod, Engine Connecting 95, 109 4003306 Tag, Instruction 71
3899746 Gasket, Acc Drive Support 25, 167 4003314 Valve, Shutoff 161
3899757 Screw, Hexagon Head Cap 159 4003340 Guard, Front Engine 23
3899798 Isolator, Noise 159 4003347 Clamp, Tube 141, 147
3900589 Nut, Hexagon Flange 67, 155 4003348 Connection, Air Crossover 141, 147
3900619 Screw, Hexagon Head Cap 55 4003438 Hose, Flexible 45
3900627 Screw, Hex Flange Head 4003445 Alternator 31
Cap 139, 145 4003560 Bracket, Expansion Tank 61
3900630 Screw, Hex Flange Head 4003566 Cover, Hand Hole 75
Cap 81, 83, 166 4003582 Cooler, Oil 78
3900631 Screw, Hex Flange Head 4003592 Shield, Heat 139
Cap 19, 61, 67, 141, 4003593 Shield, Heat 139
147, 165 4003594 Shield, Heat 139
3900634 Screw, Hex Flange Head 4003595 Shield, Heat 142, 148
Cap 54, 75, 77 4003598 Tube, Water Outlet 61
3900635 Screw, Hex Flange Head 4003615 Harness, Wiring 85, 89
Cap 85, 89 4003618 Harness, Wiring 26
3900679 Screw, Hex Flange Head 4003621 Harness, Wiring 27
Cap 85, 89 4003625 Harness, Wiring 85, 89
3901445 Screw, Hex Flange Head 4003630 Panel, Diagnostics 130
Cap 85, 89 4003639 Panel, Display 32
3902460 Screw, Hex Flange Head 4003708 Bracket, Switch 85, 89
Cap 19, 39, 45, 54, 4003729 Panel, Diagnostics 131
61, 67, 75, 77, 4003815 Harness, Wiring 85, 89
78 4003907 Lever, Rocker 125
3902662 Nut, Hexagon Flange 45, 54, 78, 85, 4003908 Lever, Rocker 125
89 4003909 Lever, Rocker 125
3903112 Screw, Hex Flange Head 4003910 Lever, Rocker 127
Cap 65, 85, 89, 141, 4003911 Lever, Rocker(tla 125
147 4003912 Assembly, Rocker Lever 125
3903200 Screw, Hexagon Head Cap 24 4003913 Assembly, Rocker Lever 125
3903464 Screw, Hex Flange Head 4003914 Assembly, Rocker Lever 125
Cap 39, 61 4003941 Tube, Fuel Drain 55
4003949 Thermostat 29, 168
Page B-6
INDEX
Part No. Description Page No. Part No. Description Page No.
4003950 Pump, Lubricating Oil 72 4019903 Tube, Water Inlet 61
4003953 Hose, Flexible 55 4019917 Tag, Instruction 87, 91
4003966 Seal, Valve Stem 101, 115 4020197 Support, Front Engine 41, 42
4004024 Head, Lub Oil Filter 65 4022497 Gasket, Carrier 47
4004381 Union, Male 55 4022500 Gasket, Cylinder Head 101, 115, 168
4004426 Bracket, Lifting 62 4022822 Screw, Hexagon Head Cap 40
4004428 Support, Thm Housing TLA 151 4022870 Harness, Etr Cnt Mdl Wrg 87, 91
4004429 Support, Thm Housing TLA 151 4022907 Screw, Hex Flange Head
4004430 Housing, Thermostat 151 Cap 101, 115
4004431 Housing, Thermostat 151 4022914 Clamp, Injector 102, 116
4004433 Cover, Water Header 162 4022977 Support, Rocker Lever 125
4004435 Body, Water Pump 165 4022978 Support, Rocker Lever 125
4004911 Seal, Water Pump 165 4023083 Bearing, Thrust 11
4010253 Pump, Gear Fuel 51 4023203 Bearing, Thrust 11
4010254 Pump, Fuel 51 4024777 Kit, Oil Seal 9
4010296 Plunger, Prs Regulator 53 4024778 Kit, Oil Seal 9
4010297 Spring, Compression 53 4024802 Kit, Exhaust Valve 101, 115, 169
4010318 Cover, Fuel Pump Gear 53 4024808 Kit, Fuel Solenoid 51
4010319 Gear, Fuel Pump 53 4024817 Kit, Water Pump Repair 165, 169
4010515 Tube, Fuel Drain 53 4025120 Set, Main Bearing 11
4019272 Breaker, Circuit 85, 89 4025121 Set, Main Bearing 11
4019274 Seal, O Ring 141, 147, 168 4025122 Set, Main Bearing 11
4019275 Seal, O Ring 61, 168 4025123 Set, Main Bearing 11
4019330 Nut, Regular Hexagon 87, 91 4025124 Set, Main Bearing 11
4019331 Washer, Lock 87, 91 4025125 Set, Main Bearing 11
4019332 Screw, Round Head Cap 87, 91 4025126 Set, Main Bearing 11
4019382 Panel, Control 36 4025127 Set, Main Bearing 11
4019384 Panel, Instrument 33 4025128 Set, Main Bearing 11
4019385 Panel, Instrument 34 4025129 Set, Main Bearing 11
4019386 Panel, Instrument 35 4025151 Kit, Strip Seal 59, 169
4019403 Kit, Seawater Pump 137, 170 4059904 Top, Piston 97
4019404 Kit, Seawater Pump 137, 170 4059904 Top, Piston 97
4019405 Kit, Seawater Pump 137, 170 4059904 Top, Piston 111
4019406 Impeller 137, 168 4059905 Top, Piston 97, 111
4019407 Ring, Ext. Ret. 137 4059909 Support, Heat Exchanger 85, 89
4019408 Plate, Wear 137 4059910 Support, Heat Exchanger 85, 89
4019409 plate, Cover 137 4059954 Pan, Oil 81, 83
4019410 Washer 137 4059955 Pan, Oil 83
4019411 Ring, Int. Ret. 137 4059956 Pan, Oil TLA 83
4019412 V-Ring 137 4059957 Pan, Oil 81
4019413 Seal 137 4059958 Pan, Oil TLA 81
4019415 Liner, Cam 137 4060388 Cap, Main Bearing 7
4019416 Quad-Ring 137, 168 4060391 Cap, Main Bearing 7
4019417 Pin 137 4060393 Block, Cylinder 7
4019418 O-Ring 137 4060396 Block, Cylinder 7
4019421 Spacer 137 4060417 Plug, Drive 125
Plate, Splash 137 4060455 Plug, Expansion 17
4019425
Bearing, Ball 137 4070041 Cleaner, Air 3
4019426
137 4070042 Cleaner, Air 3
4019427 Seal, Mech.
137 4070044 Elbow, Male Adapter 3
4019428 O-Ring
19 4070045 Seal, Dust 3
4019570 Bracket, Breather
4019593 Gasket, Exhaust Manifold 142, 148 4070462 Screw, Hex Flange Head
26 Cap 59
4019684 Harness, Wiring
4019686 Screw, Hexagon Head Cap 23 4070463 Screw, Hex Flange Head
Cap 59
4019687 Screw, Hex Flange Head 127
Cap 23 4070529 Gasket, Rkr Lever Housing
4070536 Kit, Gear Cover 59, 169
4019745 Element, Breather 19 56
4019746 Assembly, Head 19 4070622 Flywheel
Skirt, Piston 97, 111
4019747 Assembly, Cannister 19 4070653
Spacer, Mounting 142, 148
4019748 Fitting, By-Pass 19 4070659
Flywheel 56
4019752 Spacer, Mounting 142 4070852
Brace, Exh Out Connection 166
4019816 Hose, Plain 19 4078294
Bracket, Exh Connection 166
4019833 Fitting, Inlet w/O-Ring 19 4078296
Module, Communicatio 130, 132
4019834 Fitting, Outlet w/O-Ring 19 4078297
Module, Communicatio 131
4019865 Shield, Heat 145 4078298
Hose, Flexible 161
4019866 Shield, Heat 145 4078326
4078450 Connection, Exhaust Outlet 166
4019867 Shield. Heat 145
Page B-7
INDEX
Part No. Description Page No.
Part No. Description Page No.
4078469 Hose, Plain 141, 147
4078511 Motor, Starting 135
4078512 Motor, Starting 134
4078592 Hose, Plain 20
4078992 Bracket, Oil Cooler 78
Page B-8
Cummins Customized Parts Catalog
Cummins is pleased to announce the availability of a parts catalog compiled specifically for you.
Unlike the generic versions of parts catalogs that support general high volume parts content;
Cummins Customized catalogs contains only the new factory parts that were used to build your
engine.
The catalog cover, as well as the content, is customized with you in mind. You can use it in your
shop, at your worksite, or as a coffee table book in your RV or boat. The cover contains your name,
company name, address, and telephone number. Your name and engine model identification even
appears on the catalog spine. Everybody will know that Cummins created a catalog specifically for
you.
This new catalog was designed to provide you with the exact information you need to order parts
for your engine. This will be valuable for customers that do not have easy access to the Cummins
Electronic Parts Catalog or the Cummins Parts Microfilm System.
Additional Features of the Customized Catalog include:
• Engine Configuration Data
• Table of Contents
• Separate Option and Parts Indexes
• Service Kits (when applicable)
• ReCon Part Numbers (when applicable)
ORDERING THE CUSTOMIZED PARTS CATALOG
Customers can call Gannett Marketing Services at 1-800-646-5609 and order by credit card. Ask for
bulletin 3672139 the Customized Parts Catalog. North American customers can mail in the attached
postage pre-paid order card.
ATTENTION: INTERNATIONAL CUSTOMERS (outside U.S.A.) insert the completed Customized
Catalog order form in an envelope and mail to the address printed on the order form. Or, use the
E-mail address catalog@gdms.com to place an order for a Customized Parts Catalog.
Contact GDMS for the current price; Freight will be an additional expense.
This information is required to provide a Customized Parts Catalog:
• Name
• Street Address
• Company Name (optional)
• Telephone no.
• Credit Card No.
• Cummins Engine Serial Number (located on the engine dataplate)
Unfortunately not all Cummins Engines can be supported by this parts catalog. Engines older than
1984 or newer than 3 months may not have the necessary parts information to compile a catalog.
We will contact you if this occurs and explain why we are unable to fill your order.
Customized Parts Catalogs are produced specifically for a single customer. This means they are not
returnable for a refund. If we make an error and your catalog is not useable, we will correct that error
by sending you a new catalog.
BUSINESS REPLY MAIL
f ir s t c l a s s p e r m it n o . *5 c o c l m b u s in o a s a
472029982