An Overview of Hybrid DC-DC Converters From Seeds
An Overview of Hybrid DC-DC Converters From Seeds
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Abstract: With the surging demands for higher current at sub-1V supply level in high performance digital systems, high-efficiency
and high-current-density power converters are essential for system integration. Higher voltage supply buses are emerging for high
current applications to reduce the IR losses on the power delivery networks. Thus, there is a wide voltage gap between the power
bus and the digital supply rails at the point-of-load (PoL). Meanwhile, battery-powered portable or wearable devices favor
extremely high-power-density solutions, calling for novel power conversion topologies, which has been the hottest topic in the
power management IC area in the past decade. This paper reviews the switched-capacitor-inductor (SCI) hybrid DC-DC buck
converters from the topology “seeds” to their “leaves”. Here, we define six seeds, they are: 1) three-level buck, 2) double-step
down buck, 3) inductor-first buck, 4) always-dual-path buck, 5) buck-buck, 6) multiple-output hybrid buck. We try to analyze and
summarize their pros and cons, and to derive the evolution of the hybrid DC-DC converters, with milestone examples. Then, we
share our observations, design intuitions and suggestions to help the researchers and engineers to pick up and design a new SCI
hybrid DC-DC converter.
Index Terms—Buck converter, buck-boost, DC-DC conversion, hybrid converter topology, integrated voltage regulator, multi-level,
multiple-output, multi-phase, switched-capacitor converter, 3D power delivery for chiplet.
much about the solution size, for example the data centers
and high-performance computing (HPC), power conversion
I. INTRODUCTION1 efficiency is the first priority [3]. For applications that need
to be extremely compact and miniaturized, like the wearable
S WITCHING mode power converter plays a more and more
important role in both high-performance computing and
extremely-compact portable device applications. To reduce
and portable devices, power density would be more
important. In particular, for drones and micro flying robots,
the IR losses on the power delivery networks, conventional the weight of a solution is a prioritized requirement,
12V power bus on board has been elevated to 48V, while the demanding for what we define here as “flyweight” power
digital loads dive into sub-1V region [1], [2], as shown in Fig. conversion solutions. Therefore, according to the target
1. Thus, there is a wide voltage gap between the power bus applications, we may define the power density with a unit of
and the digital supply rails at the point-of-load (PoL), calling Watt per unit volume or Watt per unit weight. For HPC and
for new system structures and novel DC-DC topologies. chip-scale solutions, the maximum current instead of
Fig. 2 shows the requirements of hybrid DC-DC converter maximum power is more straight forward to represent the
for different applications. Both high efficiency and power delivery bottleneck. Thus, current density is also a
high-power density are two key specifications for DC-DC popular metric.
converters. For high-current applications that do not care too The performances of highly-integrated power converters
heavily depend on both the figure-of-merit (FoM) of active
devices and the quality factors of passive components
Manuscript received 10 August 2023; revised 10 October 2023 …
(especially the inductor). As the size and quality factor of an
This work is supported by the National Natural Science Foundation of inductor are limited by physical constraints, and a large
China under Grant 62122001 and by the Macao Science and Technology inductance can only be obtained with multiple turns of
Development Fund (FDCT) under 0023/2022/A1 and 0103/2022/AFJ.
(Corresponding author: Yan Lu)
winding, thus, a high-current power inductor would be bulky
Yan Lu, Junwei Huang, Zhiguo Tong, Tingxu Hu, Wen-Liang Zeng, Mo and costly. On the other hand, the energy density of a
Huang, Xiangyu Mao, and Guigang Cai are with the State Key Laboratory capacitor increases naturally with advanced processes [4].
of Analog and Mixed-Signal VLSI, Institute of Microelectronics, and
FST-DECE, University of Macau, Macao, China. (e-mail:
Thus, switched-capacitor-inductor (SCI) hybrid DC-DC
[email protected]) converter becomes a popular choice. Nonetheless, we should
find an optimum way to divide the voltages and guide the
currents, and to deliver the power to the load.
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4-Cell Battery
DC-DC Converters
L1
VOUT
12V Bus VX VIN/2 L1
VOUT
3-Cell Battery VX
CL
VIN/2
2-Cell Battery CL
5V Bus Buck with
Stacked
1-Cell Battery Transistors
VIN
3.3V/2.5V/1.8V
to sub-1V
IOUT
Fig. 1. Application scenarios of hybrid DC-DC converter for XPUs. 3-Level VIN
Buck
L1 IOUT
Efficiency CF1 CF2 VOUT
VX
Conversion 2VIN/3 VIN/3
Density CF L1
Ratio CL VOUT
VX
VIN/2
Datacenter
CL
Wearable FCML
Buck
Flyweight
Weight Scalability
Fig. 3. Conventional buck with single or stacked-MOSFET, 3-level buck,
Technology Flexibility and flying capacitor multi-level (FCML) buck converters.
Fig. 2. Requirements of hybrid DC-DC converter for different applications. section: 1) three-level buck, 2) double-step down buck, 3)
inductor-first buck, 4) always-dual-path buck, 5) buck-buck,
To bridge this gap with a large voltage conversion ratio
6) multiple-output hybrid buck converter. The six “seeds”
(VCR) DC-DC converter, several research groups proposed
are somewhat related in a development path.
many innovative topologies and a lot of efficient operation
schemes [5], and summarized design guidelines [6]. The A. Three-Level Buck
basic idea of an SCI hybrid DC-DC converter is to use Fig. 3 shows the evolution from a simple conventional
switched-capacitor (SC) cells to reduce the voltage swing on buck to stacked-transistor buck, and from 3-level buck [7] to
the power inductor such that a smaller inductor can be used. flying capacitor multi-level (FCML) buck converters [8]. It
On the other hand, it also brings the drawback of slow is proven that stacked low-voltage (LV) transistors would
transient response as the inductor current slew rate also have considerably better FoM of RONQG than a single
becomes smaller. When an SC path is in-parallel with the high-voltage (HV) transistor when they are dealing with the
power inductor, it can share the current stress on the inductor, same voltage stress [9], where RON and QG are the
and may also provide fast transient output current, as the on-resistance and gate charge of the switch, respectively.
hard charging current only depends on the drain-source Besides the good switching characteristics, it allows the
voltage (VDS) of the switches. power switch to be implemented with standard and advanced
In this paper, we review and analyze the hybrid DC-DC logic devices, which avoids the cost of extra processing steps
buck converters from the topology “seeds” to their “leaves”. for HV devices; and excellent switching characteristics also
In the following section II, we introduce the existing hybrid leads to a reduced chip size [9].
converters in six categories, based on their fundamental When the input-output voltage gap is large, a conventional
ideas. Also, we try to analyze and summarize their pros and buck would have large voltage swing on the power inductor,
cons, and to derive the evolution process of the hybrid resulting in large current ripple. Then, it is natural to add a
DC-DC converters, with milestone examples. Then, in flying capacitor CF between the stacked transistors to obtain
Section III, we share our topology summary, observations, a 3-level converter with reduced inductor voltage swing.
design intuitions and suggestions for new/suitable topologies. With more stacked transistors and more flying capacitors,
In Section IV, we give our design steps and considerations to we will get an FCML buck converter, allowing us to use a
help the researchers and engineers to pick up the SCI hybrid much smaller inductance.
DC-DC converters for future works. Finally, we draw However, there are two critical issues associated with the
conclusions in Section V. FCML buck. First, all the output current, which is the largest
current in a step-down converter, would flow through the
II. TOPOLOGY SEEDS TO LEAVES power inductor, generating large I2R conductions loss on the
To better understand various hybrid DC-DC converters, inductor. Second, as the FCML is “series-series” operation
we define and discuss six “seeds” and their “leaves” in this for the SC network, the largest current would also flow
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VX2 L2
CL
VIN VIN VX VOUT
VX2
CF2 L2
2VIN CF1 VIN/2 CL
VX = VIN
0 Fig. 5. The DSD topology and capacitor cross-connected (CCC) topology.
L1 CF2 VIN/2
CF VOUT
VIN VX DSD Buck with CCC Buck with
3VIN/2
CL VIN Transient Enhancement Transient Enhancement,
VX = VIN Switch [23] VCR Extension and DCM [20], [21]
VIN/2 VIN/2
VX1 L1 VX1
VOUT
3-Level Buck-Boost with
Buck-Boost 1/2 and 3/2 VIN Levels S1 CF1
S3 L1
[15] [16] CL S5
VOUT
VIN
Fig. 4. Three-level buck-boost converters, and the concept of any SC
S6
converter with post-stage inductor topology. VX2 S4 L2
S2 CF2 CL
through all the switches and the flying capacitors. More L2 VX2
importantly, usually all the power switches are integrated on
a single chip while the flying capacitors are off-chip, which Fig. 6. The DSD buck with transient enhancement switch, and CCC buck
means the largest current would flow in and out of the chip with transient enhancement and VCR extension.
multiple times, generating large additional conduction losses
on the I/O pads, bonding wires, routes, and contacts. inductors would be used to share the high output current [17].
Three-level and FCML bucks need additional control loop Combining the 2:1 SC converter and two-phase buck
for the flying capacitor voltage VCF balancing. Because the topologies, the double-step down (DSD) buck topology is a
capacitor currents are defined by the power inductor, when minimalist design [18]. Then, it becomes a popular product
the switching phase durations and component values have for server and laptop applications.
mismatches and variations, the capacitor voltage will shift Fig. 5 shows the DSD topology and its variant capacitor
from its ideal value, and may generate unwanted voltage cross-connected (CCC) or namely symmetrical DSD
stress on the switches. A dual-branch 3-level converter with topology [19]-[21]. A DSD converter has an intrinsic rough
cross-connected flying capacitors can solve this balancing current balance between the two inductor branches, because
issue without additional control loop [10]. the flying capacitor follows charge balance in steady state.
Another advantage of an FCML buck is its wide output But the capacitor charge balance does not necessarily mean
range. But, for most of the applications mentioned in this inductor current balance, when duty cycle or component
paper, we only need a large VCR, not a wide output range. mismatch happens, the two branches would still have certain
Therefore, we may simplify the operation states or modify current mismatch [22].
the SC topology for a higher efficiency. There is a tradeoff between inductor current ripple and
As shown in Fig. 4, with the 3-level converter as the transient response. For smaller current ripple, we use hybrid
“seed”, we can integrate any switched-capacitor block with a topology to reduce the inductor voltage swing, but it also
post-stage inductor for voltage regulation. For example, [11] reduces the inductor current slew rate during load transient.
and [12] incorporate traditional Dickson converter into Meanwhile, a conventional DSD converter cannot energize
hybrid solutions. [13] cascaded two SC stages to further its two inductors at the same time, otherwise, one low-side
reduce the input voltage. switch will see the high voltage VIN, doubling its voltage
Similarly, besides the step-down conversion, there are rating. Therefore, conventional DSD converter has a severe
also structures implemented to boost or step-up/step-down drawback of slower transient response speed.
the input voltage to implement boost [14] or buck-boost To address this issue, as shown in Fig. 6, additional
hybrid converters [15], [16], also shown in Fig. 4. In this way, transient enhancement switches can be added for energizing
the right-half-plane (RHP) zero in traditional boost and the two power inductors at the same time [23], while the
buck-boost converters is eliminated. Nonetheless, the CCC converter can have additional operation state for fast
efficiency would be degraded if the additional switches let energizing the inductors [21]. Also, we proposed in [21] to
the existing switches see a higher voltage, because then they compare the transient performance of the DSD and CCC
need to use higher voltage rating devices. works using the normalized output undershoot with respect
to the theoretical minimum undershoot of the conventional
B. Double-Step Down Buck DSD converter. With D > 0.5 operation state in [21], we
When the application desires higher current, two or more obtained a normalized undershoot value of only 0.73.
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Tri-State DSD Buck [25] VIN Passive Stacked 3rd-Order Buck [34]
VIN
VX1 VOUT L1 IL1 IOUT = IL1 + IL2
VIN/4 S1 D
L1 I
CF1 VX1
CL VCF= VOUT ΔIOUT
VIN/2 L2
VX2 CF VOUT/D
CL IL2
VX2
3-Level Topology S2 1-D 0 IL1 t
@ Different FSW
L2 IL2 High current ripple, no cancellation.
CF2 Ladder + DSD Buck [26] (a) DC levels of IL1 and IL2 varies with D.
2VIN/5
VIN S1 S2 S3 S4 CF4 VX1 L1 VIN Inductor-First Inductor-on-Ground
VOUT
Switched-Capacitor (L2SC) Buck [35]
VIN/5 IL1
S7 L1 VOUT < VIN/3
S5 S1 S2
CL IOUT = IL1 + IL2 + ICF1,2
CF1 CF3 L2 VX1
VX2 I
2VIN/5 2VIN/5 CF2
Merged Switches S3 VOUT ΔIOUT
S6
VCF Self-Balanced CF1 VX2
IL2
Fig. 7. Examples with more switches and capacitors merged with the DSD. L2 CL
IL2 IL1 t
0
S4
VIN Inductor-First VIN L1
Buck [31] VX S6 Interleaved inductor current ripples.
L1 3VOUT Reduced inductor current by CF1,2.
S5 S5
S1 Inductor-First CL3 (b) DC levels of IL1 and IL2 varies with D.
VX with USB Cable S4
2VOUT
VOUT [33] 3V Fig. 9. The topologies with inductor-on-ground.
VOUT OUT CL2
CF S3
CL C F1
CF2 VOUT high-voltage stage require large volume and cost. Thus,
S2
S3 VOUT placing the inductor at the input side of a buck converter
VX switches >VIN for inductor S2
S1 CL1 allows it to operate with input (lower) current and to block
voltage-second balance.
(a) (b) high input voltage. In addition, the inductor-first topology
would have a continuous input current which significantly
Fig. 8. The inductor-first topologies: (a) with one flying capacitor, and (b)
with a more complex SC network for more outputs and wider VCR. reduces or eliminates the need for input capacitors.
Moreover, the continuous input current feature is favorable
Notice that the additional state for CCC buck can also help for electromagnetic interference (EMI) considerations.
to extend its VCR range from sub-1/4 to sub-1/3, as Consider the power inductor is followed by an SC
discussed in [20]. And also, we find that it enables the CCC network, the inductor voltage swing on the SC side will be an
to operation in discontinuous conduction mode (DCM) integer multiple of VOUT. When there is only one flying
without reverse inductor current. Because S3 and S4 can be capacitor, the maximum voltage on the SC terminal for the
both off during this state, then, both inductors can be inductor can only reach up to 2VOUT. As the switched
energized from zero current. inductor follows voltage-second balance in steady state, the
Fig. 7 shows some representative examples. To further simple inductor-first structure in [32] is limited to a voltage
extend the VCR, more switches and capacitors can be conversion ratio of VOUT/VIN = 1/(2−D), where D is the duty
employed in front of the DSD topology [24]-[27]. The high cycle. In other words, VIN < 2VOUT, which restricts its
voltage pre-stage may have a different switching frequency application in many scenarios.
FSW with the post-stage DSD [25]. An SC ladder topology is There are two main directions for the topology
merged with DSD in [26]. To deliver higher output current, improvement. The first one aims to increase the VCR and
the topology can be equipped with more inductors [18], overall performances of the inductor-first structure. To
[28]-[30]. We will come back to this topic in the topology increase the VCR, we need to add more flying capacitors to
summary section. step-down the output voltage. As shown in Fig. 8(b), the
work in [33] obtains a maximum VCR of 1/3 with multiple
C. Inductor-First Buck
capacitors and a complex SC network.
As depicted in Fig. 8, different from the traditional buck, The key to increase the VCR is to boost the voltage on the
an inductor-first structure swaps the positions of the inductor flying capacitors instead of using too many capacitors. As
and the switched-capacitor network [31]-[33]. In another shown in Fig. 9, the inductor-on-ground cell breaks the
way around, when reverse operating the inductor-first buck voltage tie between VOUT and VCF, allowing the flying
in [31], it becomes the KY boost converter in [14]. capacitor to have a higher voltage. Now, VCF = VOUT/D,
For the passive components, the DC resistance (DCR) of which can be adjusted by duty-cycle control.
the inductor is one of the main sources of power loss. On the The passive-stacked 3rd-order buck (PS3B) in [34] utilizes
other hand, capacitors have DC-value derating versus its the inductor-on-ground cell to obtain a VCR of D and to
stored voltage, which means that the capacitors used in have two inductors sharing the output current. Also, it
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VX2 L2 Fig. 15. (a) Quad-output hybrid converter with shared DC capacitors, and
CL2 VO2
(b) multiple-output hybrid converter with shared flying capacitors.
VO3
CL2
CL3 With the hybrid conversion concept and sharing the flying
(a) (b)
capacitor or intermediate filtering capacitors, a couple of
Fig. 14. Multiple-output hybrid DC-DC converters: (a) 3-level converter multiple-output hybrid DC-DC converters were proposed
with multiple outputs, and (b) DSD converter with dual outputs.
recently [53]-[56]. We draw examples in Figures 14 and 15.
With a three-level conversion in the front stage [53], as
transfer. DCM operation has also been demonstrated in [45]
shown in Fig. 14(a), the power inductor would have smaller
with good efficiency as well.
current ripple, the power switches enjoyed the benefits of
E. Buck-Buck Converter advanced CMOS process, and the flying capacitor is shared
The power inductor can also be placed in the middle of the among those three outputs. Also, the three-level operation
hybrid converter. As shown in Fig. 13(a), an interesting idea does not slow down the transient response, as it can still
is to merge a conventional buck with an inductor-first buck, provide high voltage swing to the power inductor during
sharing one inductor, namely single-inductor multi-stage transients, obtaining small cross regulation.
buck converter [46]. Or, the work [47] in Fig. 13(b) uses two On the other hand, similar to the three-level conversion,
inductors, one in the middle, one on the ground, to extend the the DSD conversion also reduces the inductor current ripple.
VCR as the superimposed quadratic buck converter. Since Meanwhile, it has two relatively small power inductors,
the “seed” idea is to merge two buck converters, its VCR capable of delivering higher output current. In [54], as
equals to the product of those of the two cascaded stages, we shown in Fig. 14(b), four extra low-voltage switches were
may call this kind of converters as buck-buck converter. added to direct the two inductor currents to two independent
Similar to the inductor-first buck, putting the inductor in outputs, obtaining a two-inductor two-output solution with
the middle can also reduce certain inductor current compared one shared CF. To balance the CF voltage and to further
to a conventional buck. The inductor in the middle can also alleviate the cross regulation, [54] used a timing balance
separate the switching frequencies on its two sides. The high mechanism and a hybrid sum and deviation technique.
side using high-voltage devices can use a lower FSW. Nonetheless, both the above works added extra power
switches on the high-current paths, like all the conventional
F. Multiple-Output Hybrid Buck single-inductor multiple-output converters did, adding extra
When it comes down to multi-core application, per-core conduction losses as well.
individual power supply has been proven to be an energy In the other way around, the two pioneering works, shown
saving system approach [48], [49]. Prior multiple-output in Fig. 15, employ multiple converters, and try to share some
designs mainly focused on how to effectively reuse a single of their capacitors for multiple outputs, thus, to arrive at a
power inductor for multiple outputs [50]-[52]. However, higher overall power density and efficiency [55], [56].
they are only suitable for low-power applications. When it Notice that the DC capacitors in [55] do not participate in
comes to high output current XPU applications, a single energy transfer like the flying capacitor does. On the other
power inductor can hardly handle such high current at tens of hand, the shared flying capacitors in [56] need to have
Amperes level for multiple outputs. charge balance in steady state, and thus the output power of
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VCF = VOUT
VOUT
C4 C3 C2 C1
VIN
VOUT
(a) Ladder
CL3 CL2 CL1 VOUT
CL
The First Choice of
Two Fly Capacitors
VIN VOUT
Fig. 18. The basic circuit cells and building blocks for a hybrid converter.
C4 C3 C2 C1 CL
converter! Furthermore, we can also replace two switches
with two power inductors [24], [34], [35]. Again, a new
hybrid converter!!
(b) Dickson But, with two or more inductors, we should not establish a
VOUT
state with two inductors in series which will generate
unwanted energy loss, similar to the charge redistribution
VIN CL loss when two capacitors connect in parallel. And of course,
circuit designers still need to analyze the voltage conversion
C4 C3 C2 C1
(c) Series-Parallel
ratio, small-signal transfer function, switch voltage stresses
and inductor current stresses of the new hybrid converter.
Although some SC converters could be very complicated
with many switches and capacitors, eventually, only a
VIN VOUT handful of topologies would make sense and be suitable for a
targeted application.
C3 C2 C1 CL
Fig. 17 shows the classic SC converters of ladder, Dickson
[58], series-parallel, and Fibonacci converters, and how prior
(d) Fibonacci arts turned them into hybrid converters [24], [26]-[30]. As
these hybrid converters are originated from the classic SC
Fig. 17. Transforming the classic SC converters into hybrid converters: (a)
ladder, (b) Dickson, (c) series-parallel, and (d) Fibonacci. topologies, they will most likely inherit the pros and cons of
these SC topologies, which means we should revisit the
the 3 outputs are highly correlated. Also, similar to analyses and comparison of these SC topologies. The total
single-output hybrid converters, it will suffer from load V·A metric of the switches, which is the sum of the products
transient response issues. of the switch voltage and current stresses, can be used to
evaluate the switch utilization of the power converters [59].
III. TOPOLOGY SUMMARY Now, with the routes shown in Fig. 18, let us discuss what
would be the favorable basic circuit cells and building blocks
From the discussions above, we can find a simple way to
for an SCI hybrid DC-DC converter [6].
invent or re-invent a new hybrid DC-DC topology [6]. With
the examples shown in Fig. 16, we find that we can obtain a A. A Good Low-Side Switch
new (but not necessarily new) hybrid converter by replacing For large voltage conversion ratio step-down DC-DC
any one of the switches in an SC converter with a power conversion, when one side of the power inductor connects to
inductor [57]. The embedded power inductor can be on the the output node, the other side would usually be switched to
input side, or the output side, or in the middle of the topology the ground for most of the time. Therefore, the circuit cell
[39]-[42]. Then, the SC converter becomes a hybrid with a single switch that connects the power inductor to the
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re-invent new hybrid topologies. Finally, we introduced the [17] X. Zhou, P.-L. Wong, P. Xu, F. C. Lee and A. Q. Huang,
“Investigation of candidate VRM topologies for future
design considerations for future IVRs and FIVRs. microprocessors,” IEEE Trans. Power Electron., vol. 15, no. 6, pp.
Power converter designs are very application-driven. The 1172-1182, Nov. 2000.
SCI hybrid DC-DC converter topic provides plenty of room [18] K. Nishijima, K. Harada, T. Nakano, T. Nabeshima, and T. Sato,
“Analysis of Double Step-Down Two-Phase Buck Converter for
for innovations and performance improvements. With the
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This article has been accepted for publication in IEEE Open Journal of the Solid-State Circuits Society. This is the author's version which has not been fully edited and
content may change prior to final publication. Citation information: DOI 10.1109/OJSSCS.2023.3334228
> REPLACE THIS LINE WITH YOUR PAPER IDENTIFICATION NUMBER (DOUBLE-CLICK HERE TO EDIT) < 13
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