VALVES

Cast Iron, Ductile Iron,

WCB & Stainless Steel
Ball Valves

www.lubivalves.com LBV Series

 for
HVAC
INDUSTRIAL
OIL & GAS
WATER TREATMENT
WASTEWATER PLANTS

Ball Valves
LBV Series
Two Piece & Three Piece
Class #150, #300 & #800
 Standards
Design ISO 17292
Flange Details ASME B16.5
Face to Face Details ASME B16.10
Pressure Test ISO5208 / API598
Material of Construction
Two Piece / Three Piece Ball Valve
Part Name Cast Iron WCB Stainless Steel
Body ASTM A126 Gr. CI ASTM A216 Gr. WCB ASTM A351 Gr. CF8 ASTM A351 Gr. CF8M
Ball ASTM A351 Gr. CF8 ASTM A351 Gr. CF8M
Thrust washer Virgin PTFE
Stem AISI 304 AISI 316
Stem Packing Virgin PTFE
Body seal Virgin PTFE
Collar AISI 304 AISI 316
Lock Nut M.S. Zinc Plated AISI 304
Handle M.S. Zinc Plated
Seat Ring Virgin PTFE
Studs with Nut M.S. Zinc Plated AISI 304

Torque Data in Nm Test Pressure

Two Piece Three Piece Maximum
Hydrostatic Hydrostatic Pneumatic Working
Class
Size Class 150 Class 300 Size Class 150 Shell Test Seat Test Seat Test pressure
25 10 14 15 4.5
30 bar 22 bar 5.5 bar 20 bar
40 28 40 20 5 150 (435 psi) (319 psi) (80 psi) (290 psi)
50 34 46 25 8
77 bar 56 bar 5.5 bar 51 bar
65 46 98 40 26 300 (1116 psi) (812 psi) (80 psi) (739 psi)
80 124 165 50 32 "PTFE" 76 bar
100 130 185 (1102 psi)
204 bar 5.5 bar 136 bar
800 (2958 psi) (80 psi) (1972 psi)
150 250 350 "RPTFE" 84 bar
200 650 - (1218 psi)

Pressure - Temperature Chart for Seat Materials

Flanged Valves with PTFE seat Material Flanged Valves with RPTFE seat Material
60 60
PTFE 150# PTFE 300# RPTFE 150# RPTFE 300#
50
50
Pressure (bar)

40
Pressure (bar)

40
30

30 20

20 10

0
10 -30 -5 20 45 70 95 120 145 170 195 220
Temperature (°C)
0
-30 -5 20 45 70 95 120 145 170 195 220
Temperature (°C) Threaded Valves with PTFE and RPTFE seat Material
80
PTFE RPTFE
70
60
Pressure (bar)

50
40
30

20
10
0
-30 -5 20 45 70 95 120 145 170 195 220
Temperature (°C)
TWO PIECE BALL VALVE Design Features

Handle

Stem
Lock Nut
Collar
Thrust washer
Seat Packing

Body seal
Ball

Body Seat Ring

• Blowout Proof SS Stem.

• Removable Handle.
• Lockable in Full open & Closed Position.
• Actuator Mounting Pad.
• CED coated body in CI & WCB Series.
 Design Features THREE PIECE BALL VALVE

Handle

Stem Collar

Stem Packing Body Seal

Seat Ring
Thrust washer

Ball

Body

• PTFE seats with low pressure back seal.

• Mirror Finished SS Ball.
• Anti-Static Stem Design.
• Fire safe seat feature.
• Pressure Relieving Mechanism.
BALL VALVE Main Features

• It is suitable where simple open/shut application is needed.

• Flow Rate can also be controlled by partially opening or closing the valve to various degrees.
• Our valves are designed to have minimal pressure drop & keep the flow rate high.
• They are easy to operate as from full opening to full closing only needs a 90° rotation.
• Valves are designed & manufactured with Blow out proof Stem feature which will prevent the stem from being
pushed out due to the pressure inside the valve.
• The stem is sealed with stem packing to prevent leakage & held in position by housing which is bolted into the
valve body.
• The two piece ball valve can be locked by a pad lock in full open or closed position.
• We provide actuator mounting pad for easy automation as per standard ISO 5211 in two piece ball valve.
• Our Balls have smooth mirror finish for tight sealing & obtaining lower operating torques.
• We have designed our seats with fine slots which are used for relieving pressure and also helps to
• prevent seat damage during closed position at high temperature.
• All valves have Anti static feature as standard.
• Our two piece valves have a Fire -Safe feature, which means that when the PTFE seat melts, the ball tightly butts
with the metal seat which controls any leakage.

Size / Dimensions TWO-PIECE FULL-BORE BALL VALVE (#150 & #300)

SIZE / DIMENSIONS
Size Size ØD L H
Ød A
DN NPS #150 #300 #150 #300 #150 #300
25 1 108 125 127 165 83.5 85 24 149
40 1-1/2 127 156 165 190 119 119 38 193
50 2 152 165 178 216 139.5 139.5 49 200
65 2-1/2 178 191 190 241 170 170 62 317
80 3 191 210 203 282 170 170 75 378.5
100 4 229 254 229 305 185 185 98 378.5
150 6 280 318 394 403 247 247 150 697
200 8 345 - 457 - 324 - 198 756
Note: All Dimensions are in mm unless mentioned otherwise.
 Size / Dimensions THREE PIECE BALL VALVE

THREE PIECE FULL-BORE BALL VALVE (#150) THREE PIECE REDUCE-BORE BALL VALVE (#150)

SIZE / DIMENSIONS SIZE / DIMENSIONS

Size Size Size Size
ØD L H Ød A ØD L H Ød ØB A
DN NPS DN NPS
15 1/2 88.9 108 81.5 14 156.3 25 1 108 127 83.5 25 17 156
20 3/4 98.6 117 81.5 17 156.3 40 1-1/2 127 165 108 38 32 196
25 1 108 127 87.2 25 152.2 50 2 152 178 113 51 38 196
40 1-1/2 127 165 113.2 38 195.6 65 2-1/2 180 186.5 123 64 49 196
50 2 152.4 178 123 49 195.6 80 3 191 203 129 80 55 215
100 4 229 229 142 102.5 74 215

Note: All Dimensions are in mm unless mentioned otherwise.

THREE PIECE SCREWED END BALL VALVE (#800) THREE PIECE SOCKET WELDED END BALL VALVE (#800)

SIZE / DIMENSIONS
Size Size ØD
ØB L H A
DN NPS BSPT NPT SW (ØDXE)
15 1/2 1/2” 1/2” Ø21.8X10 14 75 54 131
20 3/4 3/4” 3/4” Ø27.2X13 17 75 54 131
25 1 1” 1” Ø33.8X13 25 92 62 145
40 1-1/2 1-1/2” 1-1/2” Ø48.6X13 38 114 76 180
50 2 2” 2” Ø61.1X16 49 132 87 181
Note: All Dimensions are in mm unless mentioned otherwise.
 Ordering Key
LBV 025 1 F 2 F WB S L

Series SIZE mm / in Class Construction Ball Type

LUBI 015 -1/2" (DN 15) 1 - 150# 2 - 2 Piece S - Solid Ball
Ball Valve 020 - 3/4" (DN 20) 2 - 300# 3 - 3 Piece H - Hollow Ball
Floating 025 - 1" (DN 25) 3 - 600#
Type 040 - 1.1/2" (DN 40)
050 - 2" (DN 50) End Connection Bore Type Operator
065 - 2.5" (DN 65) F - Flanged End F - Full Bore L - Lever
080 - 3" (DN 80) B - BSPT Thread R - Reduce Bore P - Pneumatic Actuator
100 - 4" (DN100) N - NPT Thread E - Electric Actuator
150 - 6" (DN 150) S - Socket Weld B - Bare Stem
Body Material **
200 - 8" (DN 200)
CI - Cast Iron
DI - Ductile Iron
WB - WCB
C8 - CF8
Note : **Other Materials are available on request.
CF - CF8M
VALVES

LUBI INDUSTRIES LLP

Lubi Corporate Campus - Near Tragad Under Pass,
S.P. Ring Road, Tragad, Ahmedabad - 382 421. Gujarat, India.
Phone : +91 - 79 - 61700100, Fax No. :+91 - 79 - 61700399.
Sales Enquiries: [email protected]
www.lubivalves.com
Product Improvement is a continuous process at ‘LUBI’. The data given in this publication is therefore subject to revision.
00.01.230223.0222 Customer Care Number : 09824200800