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Inverex Veyron II 2500W-24V

The VEYRONII Premium MPPT Solar Inverter User Manual provides comprehensive instructions for assembly, installation, operation, and troubleshooting of the inverter. It includes safety guidelines, detailed installation steps for battery, AC input/output, and PV connections, as well as specifications and maintenance information. The manual emphasizes the importance of using qualified personnel for installation and adhering to safety precautions to prevent hazards.

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Tousef Awan
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© © All Rights Reserved
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0% found this document useful (0 votes)
783 views53 pages

Inverex Veyron II 2500W-24V

The VEYRONII Premium MPPT Solar Inverter User Manual provides comprehensive instructions for assembly, installation, operation, and troubleshooting of the inverter. It includes safety guidelines, detailed installation steps for battery, AC input/output, and PV connections, as well as specifications and maintenance information. The manual emphasizes the importance of using qualified personnel for installation and adhering to safety precautions to prevent hazards.

Uploaded by

Tousef Awan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 53

User Manual

VEYRONII Premium

1200-12/ 2500-24 / 4000-24


MPPT SOLAR INVERTER

Version: 1.0
Table Of Contents
ABOUT THIS MANUAL ...................................................................................................................................... 1

Purpose ............................................................................................................................................................ 1
Scope ............................................................................................................................................................... 1

SAFETY INSTRUCTIONS................................................................................................................................... 1

INTRODUCTION ................................................................................................................................................. 2

Features ........................................................................................................................................................... 2
Basic System Architecture ............................................................................................................................... 2
Product Overview............................................................................................................................................. 3

INSTALLATION ................................................................................................................................................... 4

Unpacking and Inspection................................................................................................................................ 4


Preparation ...................................................................................................................................................... 4
Mounting the Unit ............................................................................................................................................. 4
Battery Connection .......................................................................................................................................... 5
AC Input/Output Connection ............................................................................................................................ 7
PV Connection ................................................................................................................................................. 8
Final Assembly ............................................................................................................................................... 11
Communication Connection ........................................................................................................................... 11
OPERATION .................................................................................................................................................. 12
Power ON/OFF .............................................................................................................................................. 12
Operation and Display Panel ......................................................................................................................... 12
LCD Display Icons ......................................................................................................................................... 13
LCD Setting .................................................................................................................................................... 15
Display Setting ............................................................................................................................................... 21
Operating Mode Description .......................................................................................................................... 26
Battery Equalization Description .................................................................................................................... 29
Fault Reference Code .................................................................................................................................... 31
Warning Indicator ........................................................................................................................................... 32

CLEARANCE AND MAINTENANCE FOR ANTI-DUST KIT ............................................................................ 33

Overview ........................................................................................................................................................ 33
Clearance and Maintenance .......................................................................................................................... 33

SPECIFICATIONS ............................................................................................................................................. 34

Table 1 Line Mode Specifications ................................................................................................................... 34


Table 2 Inverter Mode Specifications ............................................................................................................. 35
Table 3 Charge Mode Specifications .............................................................................................................. 36
Table 4 General Specifications ....................................................................................................................... 36

TROUBLE SHOOTING ..................................................................................................................................... 37

Appendix I: BMS Communication Installation .............................................................................................. 38

Appendix II: The Wi-Fi Operation Guide ........................................................................................................ 42


ABOUT THIS MANUAL
Purpose
This manual describes the assembly, installation, operation and troubleshooting of this unit. Please read
this manual carefully before installations and operations. Keep this manual for future reference.

Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.

SAFETY INSTRUCTIONS
WARNING: This chapter contains important safety and operating instructions. Read and
keep this manual for future reference.

1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all
appropriate sections of this manual.
2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries.
Other types of batteries may burst, causing personal injury and damage.
3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required.
Incorrect re-assembly may result in a risk of electric shock or fire.
4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning.
Turning off the unit will not reduce this risk.
5. CAUTION – Only qualified personnel can install this device with battery.
6. NEVER charge a frozen battery.
7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable
size. It’s very important to correctly operate this inverter/charger.
8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop
a tool to spark or short circuit batteries or other electrical parts and could cause an explosion.
9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please
refer to INSTALLATION section of this manual for the details.
10. One piece of 150A fuse is provided as over-current protection for the battery supply.
11. GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded
wiring system. Be sure to comply with local requirements and regulation to install this inverter.
12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input
short circuits.
13. Warning!! Only qualified service persons are able to service this device. If errors still persist after
following troubleshooting table, please send this inverter/charger back to local dealer or service center
for maintenance.
14. WARNING: Because this inverter is non-isolated, only three types of PV modules are acceptable:
single crystalline, poly crystalline with class A-rated and CIGS modules. To avoid any malfunction, do
not connect any PV modules with possible current leakage to the inverter. For example, grounded PV
modules will cause current leakage to the inverter. When using CIGS modules, please be sure NO
grounding.
15. CAUTION: It’s requested to use PV junction box with surge protection. Otherwise, it will cause
damage on inverter when lightning occurs on PV modules.

1
INTRODUCTION
This is a multi-function inverter/charger, combining functions of inverter, solar charger and battery charger to
offer uninterruptible power support with portable size. Its comprehensive LCD display offers user-configurable
and easy-accessible button operation such as battery charging current, AC/solar charger priority, and
acceptable input voltage based on different applications.

Features
 Pure sine wave inverter
 Inverter running without battery
 Configurable input voltage range for home appliances and personal computers via LCD setting
 Configurable battery charging current based on applications via LCD setting
 Configurable AC/Solar Charger priority via LCD setting
 Compatible to mains voltage or generator power
 Auto restart while AC is recovering
 Overload/ Over temperature/ short circuit protection
 Smart battery charger design for optimized battery performance
 Cold start function

Basic System Architecture


The following illustration shows basic application for this inverter/charger. It also includes following devices to
have a complete running system:
 Generator or Utility.
 PV modules
Consult with your system integrator for other possible system architectures depending on your requirements.

This inverter can power all kinds of appliances in home or office environment, including motor-type appliances
such as tube light, fan, refrigerator and air conditioner.

Figure 1 Hybrid Power System

2
Product Overview

(Model:1200-12V/2500-24V)

(Model:4000-24V)
1. LCD display
2. Status indicator
3. Charging indicator
4. Fault indicator
5. Function buttons
6. Power on/off switch
7. AC input
8. AC output
9. Wi-Fi/RS-232/BMS communication port
10. Battery input
11. PV input
12. Anti-Dust Filter
13. Circuit Breaker

3
INSTALLATION
Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should
have received the following items inside of package:
 The unit x 1
 User manual x 1
 Communication cable x 1
 Warranty card x 1
 PV connecter x 1
 Battery cable x 1 (only available for 1200-12V and 2500-24V models )

Preparation
Before connecting all wirings, please take off bottom cover by removing four screws as shown below.

Mounting the Unit


Consider the following points before selecting where to install:
 Do not mount the inverter on flammable construction materials.
 Mount on a solid surface
 Install this inverter at eye level in order to allow the LCD display to be
read at all times.
 For proper air circulation to dissipate heat, allow a clearance of
approx. 20 cm to the side and approx. 50 cm above and below the
unit.
 The ambient temperature should be between 0°C and 55°C to ensure
optimal operation.
 The recommended installation position is to be adhered to the wall
vertically.
 Be sure to keep other objects and surfaces as shown in the diagram
to guarantee sufficient heat dissipation and to have enough space
for removing wires.

SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON-COMBUSTIBLE SURFACE ONLY.

4
Install the unit by screwing two screws. It’s recommended to use M4 or M5 screws.

Battery Connection
This model can be operated without battery connection. Connect to battery if necessary.
CAUTION: For safety operation and regulation compliance, it’s requested to install a separate DC over-current
protector or disconnect device between battery and inverter. It may not be requested to have a disconnect
device in some applications, however, it’s still requested to have over-current protection installed. Please refer
to typical amperage in below table as required fuse or breaker size.

WARNING! All wiring must be performed by a qualified personnel.


WARNING! It's very important for system safety and efficient operation to use appropriate cable for battery
connection. To reduce risk of injury, please use the proper recommended cable as below.

Recommended battery cable size:


Ring Terminal
Cable Dimensions Torque value
Model Wire Size
2 (max)
(mm ) D(mm) L(mm)
VEYRONII Premium 1200-12V
1 x 4AWG 22 6.4 29.2 2~3 Nm
VEYRONII Premium 2500-24V
VEYRONII Premium 4000-24V 2 x 4AWG 22 6.4 29.2 2~3 Nm

Please follow below steps to implement battery connection:


1. Assemble battery ring terminal based on recommended battery cable and terminal size.
2. Connect all battery packs as below chart. It is recommend to connect at least 100Ah capacity battery.

3. Cable to the battery terminal block with the bolts properly tightened. Refer to battery cable size for
torque value.

5
(Model:1200-12V/2500-24V)

Prepare four battery wires depending on cable size (refer to recommended cable size table). Apply ring
terminals to your battery wires and secure it to the battery terminal block with the bolts properly tightened.
Refer to battery cable size for torque value. Make sure polarity at both the battery and the inverter is correctly
connected and ring terminals are secured to the battery terminals.

(Model:4000-24V)

WARNING: Shock Hazard


Installation must be performed with care due to high battery voltage in series.
CAUTION!! Before making the final DC connection or closing DC breaker/disconnector, be sure
positive (+) must be connected to positive (+) and negative (-) must be connected to negative
(-).

6
AC Input/Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between
inverter and AC input power source. This will ensure the inverter can be securely disconnected during
maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 20A.
CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input
and output connectors.

WARNING! All wiring must be performed by a qualified personnel.


WARNING! It's very important for system safety and efficient operation to use appropriate cable for AC input
connection. To reduce risk of injury, please use the proper recommended cable size as below.
Suggested cable requirement for AC wires
Model Gauge Cable (mm2) Torque Value
VEYRONII Premium 1200-12
12 AWG 4 0.8 Nm
VEYRONII Premium 2500-24
VEYRONII Premium 4000-24 10 AWG 6 1.4~1.6 Nm

Please follow below steps to implement AC input/output connection:


1. Before making AC input/output connection, be sure to open DC protector or disconnector first.
2. Remove insulation sleeve 8mm for five conductors.
3. Insert AC input wires according to polarities indicated on terminal block and tighten the terminal screws. Be
sure to connect PE protective conductor ( ) first.
→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)

WARNING:
Be sure that AC power source is disconnected before attempting to hardwire it to the unit.

4. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws.
Be sure to connect PE protective conductor ( ) first.
→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)

7
5. Make sure the wires are securely connected.

CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because it’s required
to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in a
short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check
manufacturer of air conditioner if it’s equipped with time-delay function before installation. Otherwise, this
inverter/charger will trig overload fault and cut off output to protect your appliance but sometimes it still causes
internal damage to the air conditioner.

PV Connection
CAUTION: Before connecting to PV modules, please install separately DC circuit breakers between inverter
and PV modules.
NOTE1: Please use 600VDC/30A circuit breaker.
NOTE2: The overvoltage category of the PV input is II.
Please follow the steps below to implement PV module connection:

WARNING: Because this inverter is non-isolated, only three types of PV modules are acceptable: single
crystalline and poly crystalline with class A-rated and CIGS modules.
To avoid any malfunction, do not connect any PV modules with possible current leakage to the inverter. For
example, grounded PV modules will cause current leakage to the inverter. When using CIGS modules, please
be sure NO grounding.
CAUTION: It’s required to use PV junction box with surge protection. Otherwise, it will cause damage on
inverter when lightning occurs on PV modules.
Step 1: Check the input voltage of PV array modules. This system is applied with one string of PV array. Please
make sure that the maximum current load of each PV input connector is 20A or 27A.
CAUTION: Exceeding the maximum input voltage can destroy the unit!! Check the system before wire connection.

Step 2: Disconnect the circuit breaker and switch off the DC switch.

Step 3: Assemble provided PV connectors with PV modules by the following steps.


Components for PV connectors and Tools:
Female connector housing

Female terminal

Male connector housing

Male terminal
Crimping tool and spanner

8
Prepare the cable and follow the connector assembly process:
Strip one cable 8 mm on both end sides and be careful NOT to nick conductors.

Insert striped cable into female terminal and crimp female terminal as shown below.

Insert assembled cable into female connector housing as shown below.

Insert striped cable into male terminal and crimp male terminal as shown below.

Insert assembled cable into male connector housing as shown below.

Then, use spanner to screw pressure dome tightly to female connector and male connector as shown below.

Step 4: Check correct polarity of connection cable from PV modules and PV input connectors. Then, connect
positive pole (+) of connection cable to positive pole (+) of PV input connector. Connect negative pole (-) of
connection cable to negative pole (-) of PV input connector.

WARNING! For safety and efficiency, it's very important to use appropriate cables for PV module connection.
To reduce risk of injury, please use the proper cable size as recommended below.
Conductor cross-section (mm2) AWG no.
4~6 10~12

CAUTION: Never directly touch the terminals of inverter. It might cause lethal electric shock.

9
Recommended Panel Configuration
When selecting proper PV modules, please be sure to consider the following parameters:
1. Open circuit Voltage (Voc) of PV modules not to exceed maximum PV array open circuit voltage of the
inverter.
2. Open circuit Voltage (Voc) of PV modules should be higher than the start-up voltage.
VEYRONII Premium VEYRONII Premium VEYRONII Premium
INVERTER MODEL
1200-12 2500-24 4000-24
Max. PV Array Open Circuit Voltage 350Vdc 450Vdc 500Vdc
PV Array MPPT Voltage Range 30~300Vdc 30~400Vdc 60~450Vdc

Recommended solar panel configuration:


SOLAR INPUT Total Input Power
(30V or 60V(Start-up Voltage)≤Voc*
Solar Panel Spec. 4000(Max. PV Array
Number of modules in series≤350V or 400
(reference) Power)>= Q’ty of
or 500V(Max. PV Array Open Circuit Q'ty of panels
modules*Wp
Voltage))
- 555Wp Min in series: 2pcs, per input
- Vmp: 32.06Vdc Max. in series: 7pcs, per input
2pcs in series 2pcs 1110W
- Imp: 17.32A 4pcs in series 4pcs 2220W
- Voc: 38.46Vdc 6pcs in series 6pcs 3330W
- Isc: 18.33A 8pcs in series 8pcs 4440W
- Cells: 110 9pcs in series 9pcs 4995W

SOLAR INPUT Total Input Power


Solar Panel Spec. (30V or 60V (Start-up Voltage)≤Voc*
(reference) Number of modules in series≤500V(Max. 4000(Max. PV Array
Q'ty of panels
PV Array Open Circuit Voltage)) Power)>= Q’ty of
- 580Wp Min in series: 2pcs, per input modules*Wp
- Vmp: 44.78Vdc Max. in series: 7pcs, per input
2pcs in series 2pcs 1160W
- Imp: 12.96A 4pcs in series 4pcs 2320W
- Voc: 53.3Vdc 6pcs in series 6pcs 3480W
- Isc: 13.82A 8pcs in series 8pcs 4640W
- Cells: 156
9pcs in series 9pcs 5220W

10
Final Assembly
After connecting all wirings, please put bottom cover back by screwing four screws as shown below.

Communication Connection
Serial Connection
Please use supplied communication cable to connect to inverter and PC. Insert bundled CD into a computer and
follow on-screen instruction to install the monitoring software. For the detailed software operation, please
check user manual of software inside of CD.

Wi-Fi Connection
This unit is equipped with a Wi-Fi transmitter. Wi-Fi transmitter can enable wireless communication
between solar inverters and monitoring platform. Users can access and control the monitored inverter
with downloaded APP. You may find “i.Solar” app from the Apple® Store or Google® Play Store. All data
loggers and parameters are saved in iCloud. For quick installation and operation, please check Appendix
II.

11
OPERATION

Power ON/OFF

Once the unit has been properly installed and the batteries are connected well, press On/Off switch for 3
seconds (located on the top cover of the case) to turn on the unit.

Operation and Display Panel


The operation and display panel, shown in below chart, is on the front panel of the inverter. It includes
three indicators, four function keys and a LCD display, indicating the operating status and input/output
power information.

LED indicators LCD display

Function keys

LED Indicator
LED Indicator Messages
Solid On Output is powered by utility in Line mode.
Green
Flashing Output is powered by battery or PV in battery mode.
Solid On Battery is fully charged.
Green
Flashing Battery is charging.
Solid On Fault occurs in the inverter.
Red
Flashing Warning condition occurs in the inverter.

12
Function Keys
Function Key Description
ESC To exit setting mode
Up To go to previous selection
Down To go to next selection
Enter To confirm the selection in setting mode or enter setting mode

LCD Display Icons

Icon Function description

Input Source Information


Indicates the AC input.
Indicates the PV input

Indicate input voltage, input frequency, PV voltage, charger current,


charger power, battery voltage.

Configuration Program and Fault Information

Indicates the setting programs.

Indicates the warning and fault codes.

Warning: flashing with warning code.

Fault: lighting with fault code


Output Information

Indicate output voltage, output frequency, load percent, load in VA,


load in Watt and discharging current.

Battery Information

Indicates battery level by 0-24%, 25-49%, 50-74% and 75-100% in


battery mode and charging status in line mode.

13
In AC mode, it will present battery charging status.
Status Battery voltage LCD Display
<2V/cell 4 bars will flash in turns.
Constant Bottom bar will be on and the other three bars will
2 ~ 2.083V/cell
Current mode / flash in turns.
Constant Bottom two bars will be on and the other two bars will
2.083 ~ 2.167V/cell
flash in turns.
Voltage mode
> 2.167 V/cell Bottom three bars will be on and the top bar will flash.
Floating mode. Batteries are fully charged. 4 bars will be on.

In battery mode, it will present battery capacity.


Load Percentage Battery Voltage LCD Display

< 1.85V/cell

1.85V/cell ~ 1.933V/cell
Load >50%
1.933V/cell ~ 2.017V/cell

> 2.017V/cell

< 1.892V/cell

1.892V/cell ~ 1.975V/cell
Load < 50%
1.975V/cell ~ 2.058V/cell

> 2.058V/cell

Load Information
Indicates overload.

Indicates the load level by 0-24%, 25-49%, 50-74% and 75-100%.


0%~24% 25%~49%

50%~74% 75%~100%

Mode Operation Information

Indicates unit connects to the mains.

Indicates unit connects to the PV panel.

Indicates load is supplied by utility power.

Indicates the utility charger circuit is working.

Indicates the solar charger circuit is working.

Indicates the DC/AC inverter circuit is working.

Mute Operation

Indicates unit alarm is disabled.

14
LCD Setting
After pressing and holding “ ” button for 3 seconds, the unit will enter setting mode. Press “ ” or “ ”
button to select setting programs. And then, press “ ” button to confirm the selection or “ ” button to exit.

Setting Programs:
Program Description Selectable option
Escape

00 Exit setting mode

Utility first (default) Utility will provide power to the


loads as first priority.
Solar and battery energy will
provide power to the loads only
when utility power is not available.
Solar first Solar energy provides power to
the loads as first priority.
If solar energy is not sufficient to
power all connected loads, battery
Output source priority: energy will supply power the loads
01 To configure load power at the same time.
source priority Solar energy provides power to
the loads as first priority.
If solar energy is not sufficient to
SBU priority
power all connected loads, battery
energy will supply power to the
loads at the same time.
Utility provides power to the loads
only when battery voltage drops
to either low-level warning voltage
or the setting point in program 12.
Maximum charging current:
60A (default)
To configure total charging Setting range is from 10A to 100A
current for solar and utility for 1.2K/2.5K model and 10A to
02 chargers.
(Max. charging current = 120A for 4K model. Increment of
utility charging current + each click is 10A.
solar charging current)
Appliances (default) If selected, acceptable AC input
voltage range will be within
90-280VAC.

03 AC input voltage range


UPS If selected, acceptable AC input
voltage range will be within
170-280VAC.

15
AGM (default) Flooded

User-Defined If “User-Defined” is selected,


battery charge voltage and low DC
cut-off voltage can be set up in
program 26, 27 and 29.

Pylontech battery If selected, programs of 02, 26, 27


and 29 will be automatically set
up. No need for further setting.

LIb-protocol compatible Select “LIb” if using Lithium


battery battery compatible to Lib protocol.
If selected, programs of 02, 26, 27
and 29 will be automatically set
05 Battery type up. No need for further setting.

3rd party Lithium battery If selected, programs of 02, 26, 27


and 29 will be automatically set
up. No need for further setting.
Please contact the battery supplier
for installation procedure.

ISC If selected, setting value in


program 26 and program 27 are
14V, program 29 is 10.5V for 12V
model, program 26 and program 27
are 28V and program 29 is 21V for
24V model.
IPW
If selected, programs of 02, 26, 27
and 29 will be automatically set up.
No need for further setting. Please
contact the battery supplier for
installation procedure.

Restart disable (default) Restart enable

Auto restart when overload


06
occurs

16
Restart disable (default) Restart enable

Auto restart when over


07
temperature occurs

50Hz (default) 60Hz

09 Output frequency

220V 230V (default)

10 Output voltage
240V

Maximum utility charging


current 30A (default)
Setting range is 2A, then from 10A
Note: If setting value in to 80A for 1.2K/2.5K model and
11 program 02 is smaller than
that in program in 11, the from 10A to 100A for 4K model.
inverter will apply charging Increment of each click is 10A.
current from program 02 for
utility charger.
Available options in 12V model:
11.5V (default) Setting range is from 11V to 12.8V.
Increment of each click is 0.3V or
0.2V.

Available options in 24V model:

Setting voltage point back 23.0V (default) Setting range is from 22V to 25.5V.
to utility source when Increment of each click is 0.5V.
12
selecting “SBU priority” or
“Solar first” in program 01.

SOC 10% (default) If the battery type (#05) set as


Lithium, this setting will change to
SOC automatically. Adjustable
range is 5% to 95%. Default level
is 10%

17
Available options for 12V model: Setting range is FUL and from
12V to 14.5V. Increment of each click is 0.3V or 0.2V.
Battery fully charged 13.5V (default)

Available options for 24V model: Setting range is FUL and from
Setting voltage point back 24V to 29V. Increment of each click is 0.5V.
to battery mode when Battery fully charged 27V (default)
13
selecting “SBU priority” or
“Solar first” in program 01.

SOC 30% (default) Available options for Lithium


battery: Setting range is 100% to
10%. Default level is 30%

If this inverter/charger is working in Line, Standby or Fault mode,


charger source can be programmed as below:
Solar first Solar energy will charge battery as
first priority.
Utility will charge battery only
when solar energy is not available.

Solar and Utility (default) Solar energy and utility will charge
battery at the same time.
Charger source priority:
16 To configure charger
source priority

Only Solar Solar energy will be the only


charger source no matter utility is
available or not.

If this inverter/charger is working in Battery mode, only solar


energy can charge battery. Solar energy will charge battery if it's
available and sufficient.
Alarm on (default) Alarm off

18 Alarm control

18
Return to default display If selected, no matter how users
screen (default) switch display screen, it will
automatically return to default
display screen (Input voltage
/output voltage) after no button is
Auto return to default
19 pressed for 1 minute.
display screen
Stay at latest screen If selected, the display screen will
stay at latest screen user finally
switches.

Backlight on (default) Backlight off

20 Backlight control

Alarm on (default) Alarm off

Beeps while primary source


22
is interrupted

Bypass disable (default) Bypass enable


Overload bypass:
When enabled, the unit will
23 transfer to line mode if
overload occurs in battery
mode.

Record enable (default) Record disable

25 Record Fault code

12V model default setting: 24V model default setting: 28.2V


14.1V

Bulk charging voltage


26
(C.V voltage)

If self-defined is selected in program 5, this program can be set


up. Setting range is from 12.5V to 15.0V for 12V model and 25.0V
to 31.0V for 24V model. Increment of each click is 0.1V.
12V model default setting: 24V model default setting: 27.0V
13.5V

27 Floating charging voltage

If self-defined is selected in program 5, this program can be set


up. Setting range is from 12.5V to 15.0V for 12V model and 25.0V
to 31.0V for 24V model. Increment of each click is 0.1V.

19
12V model default setting: 24V model default setting:
10.5V 21.0V

If self-defined is selected in program 5, this program can be set


up. Setting range is from 10.5V to 12.0V for 12V model and 21.0V
29 Low DC cut-off voltage to 24.0V for 24V model. Increment of each click is 0.1V. Low DC
cut-off voltage will be fixed to setting value no matter what
percentage of load is connected.
SOC 0% (default) If Lithium battery is selected in
program 5, this program can be
set up. Setting range is from
0% to 90% Default level is 0%.

Battery equalization Battery equalization disable


(default)

30 Battery equalization

If “Flooded” or “User-Defined” is selected in program 05, this


program can be set up.
12V model default setting: 24V model default setting: 29.2V
14.6V

31 Battery equalization voltage

Setting range is from 12.0V to 15.0V for 12V model and 25.0V to
31.0V for 24V model. Increment of each click is 0.1V.
60min (default) Setting range is from 5min to 900min.
Increment of each click is 5min.
33 Battery equalized time

120min (default) Setting range is from 5min to 900 min.


Increment of each click is 5 min.
34 Battery equalized timeout

30days (default) Setting range is from 0 to 90 days.


Increment of each click is 1 day
35 Equalization interval

20
Enable Disable (default)

Equalization activated
36 If equalization function is enabled in program 30, this program can
immediately
be set up. If “Enable” is selected in this program, it’s to activate
battery equalization immediately and LCD main page will shows
“ ”. If “Disable” is selected, it will cancel equalization function
until next activated equalization time arrives based on program 35

setting. At this time, “ ” will not be shown in LCD main page.


Solar feed to grid disable Solar feed to grid enable.
(Default)
Solar or battery energy feed
38 to grid configuration for
4KW model

If EARTH LED of meter is on, it can be off by adjusting the


parameter.
If the unit is in Line mode, this program can be set up. Setting
range is from -30 to 30. Increment of each click is 1. The condition
of program changed automatically.
If unit is not in Line mode, it will If unit is in Line mode, it will
Adjustment parameter for show nothing. show following
40
EARTH LED. 1.2KVA=-30,
2.5KVA=+15,
4KVA=0

If REVERSE LED of meter is on, it can be off by adjusting the


parameter.
If the unit is in Line mode, this program can be set up. Setting
range is from 0 to 300. Increment of each click is 10.
Adjustment parameter for If unit is not in Line mode, it will If unit is in Line mode, it will
41 REVERSE LED only available show following. show following.
for 4KW model 100 (default)

Display Setting
The LCD display information will be switched in turns by pressing “UP” or “DOWN” key. The selectable
information is switched as below order: input voltage, input frequency, PV voltage, charging current, charging
power, battery voltage, output voltage, output frequency, load percentage, load in Watt, load in VA, load in
Watt, DC discharging current, main CPU Version.

21
Selectable information LCD display
Input Voltage=230V, output voltage=230V

Input voltage/Output voltage


(Default Display Screen)

Input frequency=50Hz

Input frequency

Input current = 2.5A

Input current

PV voltage=260V

PV voltage

PV current = 2.5A

PV current

PV power = 500W

PV power

22
AC and PV charging current=50A

PV charging current=50A

Charging current

AC charging current=50A

AC and PV charging power=500W

PV charging power=500W

Charging power

AC charging power=500W

Battery voltage=25.5V, output voltage=230V

Battery voltage and output voltage

23
Output frequency=50Hz

Output frequency

Load percent=70%

Load percentage

When connected load is lower than 1kVA, load in VA


will present xxxVA like below chart.

Load in VA
When load is larger than 1kVA (≧1KVA), load in VA
will present x.xkVA like below chart.

When load is lower than 1kW, load in W will present


xxxW like below chart.

Load in Watt
When load is larger than 1kW (≧1KW), load in W will
present x.xkW like below chart.

24
Battery voltage=25.5V, discharging current=50A

Battery voltage/DC discharging current

Battery voltage=25.5V, inverter temperature=35℃

Battery voltage/inverter temperature

Battery voltage=25.5V, converter temperature=35℃

Battery voltage/converter temperature

Battery parallel summary=3, Battery group=1

If battery type select Lithium battery, the


information will show on.

Battery parallel summary/Battery group

Main CPU version 00014.04

Main CPU version checking

Secondary CPU version 00001.23.

Secondary CPU version checking

25
Operating Mode Description
Operation mode Description LCD display
Charging by utility and PV energy.

Charging by utility.

Charging by PV energy.

Standby mode
Note:
No output is supplied by the
*Standby mode: The inverter
unit but it still can charge No charging.
is not turned on yet but at this
batteries.
time, the inverter can charge
battery without AC output.
Power from PV energy only and feed PV energy
to grid when battery is not connected. LCD will
show ”S2U” and some icons marked in red
square will flash.

PV energy charges battery provides power to the


load and feeds remaining energy to the grid. LCD
will show ”S2U” and some icons marked in red
square will flash.

26
Operation mode Description LCD display
Charging by utility and PV energy.

Charging by utility.
Fault mode
Note:
*Fault mode: Errors are
PV energy and utility can
caused by inside circuit error
charge batteries.
or external reasons such as
over temperature, output short
circuited and so on.
Charging by PV energy.

No charging.

Charging by utility and PV energy.

Charging by utility.

The unit will provide output


power from the mains. It will
Line Mode
also charge the battery at
line mode. If “solar first” is selected as output source
priority and solar energy is not sufficient to
provide the load, solar energy and the utility will
provide the loads and charge the battery at the
same time.

27
Operation mode Description LCD display
If “solar first” is selected as output source
priority and battery is not connected, solar
energy and the utility will provide the loads.

Power from utility.

The unit will provide output


power from the mains. It will
Line Mode Power from PV energy only and feed PV energy
also charge the battery at
to grid when battery is not connected. LCD will
line mode.
show ”S2U” and some icons marked in red
square will flash.

PV energy charges battery provides power to the


load and feeds remaining energy to the grid.
Some icons marked in red square will flash.

Power from battery and PV energy.

The unit will provide output


PV energy will supply power to the loads and
Battery Mode power from battery and PV
charge battery at the same time.
power.

28
Operation mode Description LCD display
Power from battery only.

The unit will provide output


Battery Mode power from battery and PV
Power from PV energy only.
power.

Battery Equalization Description


Equalization function is added into charge controller. It reverses the buildup of negative chemical effects like
stratification, a condition where acid concentration is greater at the bottom of the battery than at the top.
Equalization also helps to remove sulfate crystals that might have built up on the plates. If left unchecked, this
condition, called sulfation, will reduce the overall capacity of the battery. Therefore, it’s recommended to
equalize battery periodically.

 How to Apply Equalization Function


You must enable battery equalization function in monitoring LCD setting program 30 first. Then, you may apply
this function in device by either one of following methods:
1. Setting equalization interval in program 35.
2. Active equalization immediately in program 36.

 When to Equalize
In float stage, when the setting equalization interval (battery equalization cycle) is arrived, or equalization is
active immediately, the controller will start to enter Equalize stage.

 Equalize charging time and timeout


In Equalize stage, the controller will supply power to charge battery as much as possible until battery voltage
29
raises to battery equalization voltage. Then, constant-voltage regulation is applied to maintain battery voltage
at the battery equalization voltage. The battery will remain in the Equalize stage until setting battery equalized
time is arrived.

However, in Equalize stage, when battery equalized time is expired and battery voltage doesn’t rise to battery
equalization voltage point, the charge controller will extend the battery equalized time until battery voltage
achieves battery equalization voltage. If battery voltage is still lower than battery equalization voltage when
battery equalized timeout setting is over, the charge controller will stop equalization and return to float stage.

30
Fault Reference Code
Fault Code Fault Event Icon on
01 Fan is locked when inverter is off.

02 Over temperature or NTC is not connected well.

03 Battery voltage is too high

04 Battery voltage is too low


Output short circuited or over temperature is detected by
05
internal converter components.
06 Output voltage is too high.

07 Overload time out

08 Bus voltage is too high

09 Bus soft start failed

51 Over current or surge

52 Bus voltage is too low

53 Inverter soft start failed

55 Over DC voltage in AC output

57 Current sensor failed

58 Output voltage is too low

59 PV voltage is over limitation

31
Warning Indicator
Warning
Warning Event Audible Alarm Icon flashing
Code
Beep three times every
01 Fan is locked when inverter is on.
second

02 Over temperature None

03 Battery is over-charged Beep once every second

04 Low battery Beep once every second

07 Overload Beep once every 0.5 second

10 Output power derating Beep twice every 3 seconds

15 PV energy is low. Beep twice every 3 seconds

High AC input (>280VAC) during


16 None
BUS soft start

32 Communication interrupted None

Battery equalization None

Battery is not connected None

32
CLEARANCE AND MAINTENANCE FOR ANTI-DUST KIT
Overview
Every inverter is already installed with anti-dusk kit from factory. This kit keeps dusk from your inverter and
increases product reliability in harsh environment.

Clearance and Maintenance


Step 1: Please loosen the screw in counterclockwise direction on the top of the inverter.

Step 2: Then, dustproof case can be removed and take out air filter foam as shown in below chart.

Step 3: Clean air filter foam and dustproof case. After clearance, re-assemble the dust-kit back to the inverter.

NOTICE: The anti-dust kit should be cleaned from dust every one month.

33
SPECIFICATIONS
Table 1 Line Mode Specifications
VEYRONII Premium VEYRONII Premium VEYRONII Premium
INVERTER MODEL
1200-12 2500-24 4000-24

Input Voltage Waveform Sinusoidal (utility or generator)

Nominal Input Voltage 230Vac


170Vac± 7V (UPS);
Low Loss Voltage
90Vac± 7V (Appliances)
180Vac± 7V (UPS);
Low Loss Return Voltage
100Vac± 7V (Appliances)

High Loss Voltage 280Vac± 7V

High Loss Return Voltage 270Vac± 7V

Max AC Input Voltage 300Vac

Nominal Input Frequency 50Hz / 60Hz (Auto detection)

Low Loss Frequency 40± 1Hz

Low Loss Return Frequency 42± 1Hz

High Loss Frequency 65± 1Hz

High Loss Return Frequency 63± 1Hz

Output Short Circuit Protection Circuit Breaker

Efficiency (Line Mode) >95% ( Rated R load, battery full charged )

10ms typical (UPS);


Transfer Time
20ms typical (Appliances)

Output Power

Rated Power
Output power derating:
When AC input voltage drops to 170V,
the output power will be derated. 50% Power

90V 170V 280V Input Voltage

34
Table 2 Inverter Mode Specifications
VEYRONII Premium VEYRONII Premium VEYRONII Premium
INVERTER MODEL
1200-12 2500-24 4000-24

Rated Output Power 1.2KVA/ 1.2KW 2.5KVA/ 2.5KW 4KVA/4KW

Output Voltage Waveform Pure Sine Wave

Output Voltage Regulation 230Vac± 5%

Output Frequency 50Hz

Peak Efficiency 93%

Overload Protection 5s@≥130% load; 10s@105%~130% load

Surge Capacity 2* rated power for 5 seconds

Nominal DC Input Voltage 12V.0dc 24.0Vdc


Cold Start Voltage 11.5Vdc 23.0Vdc
Low DC Warning Voltage
@ load < 50% 11.5Vdc 23.0Vdc
@ load ≥ 50% 11.0Vdc 22.0Vdc

Low DC Warning Return Voltage


@ load < 50% 11.7Vdc 23.5Vdc
@ load ≥ 50% 11.5Vdc 23.0Vdc

Low DC Cut-off Voltage


@ load < 50% 10.7Vdc 21.5Vdc
@ load ≥ 50% 10.5Vdc 21.0Vdc

High DC Recovery Voltage 15Vdc 31Vdc

High DC Cut-off Voltage 16Vdc 32Vdc 33Vdc

No Load Power Consumption <35W <40W

35
Table 3 Charge Mode Specifications
Utility Charging Mode
VEYRONII Premium VEYRONII Premium VEYRONII Premium
INVERTER MODEL
1200-12 2500-24 4000-24

Charging Algorithm 3-Step


100Amp
AC Charging Current (Max) 80Amp (@VI/P=230Vac)
(@VI/P=230Vac)
Bulk Charging Flooded Battery 14.6 29.2
Voltage AGM / Gel Battery 14.1 28.2
Floating Charging Voltage 13.5Vdc 27Vdc
Battery Voltage, per cell Charging Current, %

2.43Vdc (2.35Vdc)
Voltage
2.25Vdc

100%

Charging Curve
50%

T0 T1
T1 = 10* T0, minimum 10mins, maximum 8hrs

Current

Time
Bulk Absorption Maintenance
(Constant Current) (Constant Voltage) (Floating)

MPPT Solar Charging Mode


Max. PV Array Power 2000W 3000W 5000W
Nominal PV Voltage 240Vdc 320Vdc 320Vdc
Start-up Voltage 40Vdc +/- 10Vdc 60Vdc +/- 10Vdc
PV Array MPPT Voltage Range 30~300Vdc 30~400Vdc
60~450Vdc
(30~60VDC with battery (30~60VDC with battery
connected) connected)

Max. PV Array Open Circuit Voltage 350Vdc 450Vdc 500Vdc


Max. Input Current 20Amp 27Amp
Max Charging Current
100Amp 120Amp
(AC charger plus solar charger)

Table 4 General Specifications


VEYRONII Premium VEYRONII Premium VEYRONII Premium
INVERTER MODEL
1200-12 2500-24 4000-24

Safety Certification CE
Operating Temperature Range -10°C to 50°C
Storage temperature -15°C~ 60°C
Humidity 5% to 95% Relative Humidity (Non-condensing)
Dimension (D*W*H), mm 95 x 288 x 357
Net Weight, kg 6.5 7.1 9

36
TROUBLE SHOOTING
Problem LCD/LED/Buzzer Explanation / Possible cause What to do
Unit shuts down LCD/LEDs and buzzer
automatically will be active for 3 The battery voltage is too low 1. Re-charge battery.
during startup seconds and then (<1.91V/Cell) 2. Replace battery.
process. complete off.
1. Contact repair center for
1. The battery voltage is far too
No response after replacing the fuse.
No indication. low. (<1.4V/Cell)
power on. 2. Re-charge battery.
2. Internal fuse tripped.
3. Replace battery.
Input voltage is
Check if AC breaker is tripped
displayed as 0 on the
Input protector is tripped and AC wiring is connected
LCD and green LED is
well.
flashing.
1. Check if AC wires are too
Mains exist but the
thin and/or too long.
unit works in
Insufficient quality of AC power. 2. Check if generator (if
battery mode. Green LED is flashing.
(Shore or Generator) applied) is working well or if
input voltage range setting is
correct. (UPSAppliance)
Set “Solar First” as the priority of Change output source priority
Green LED is flashing.
output source. to Utility first.
When the unit is
turned on, internal LCD display and LEDs Check if battery wires are
Battery is disconnected.
relay is switched on are flashing connected well.
and off repeatedly.
Reduce the connected load by
Overload error. The inverter is
switching off some
overload 105% and time is up.
equipment.
If PV input voltage is higher than
Fault code 07 specification, the output power will
Reduce the number of PV
be derated. At this time, if
modules in series or the
connected loads is higher than
connected load.
derated output power, it will cause
overload.
Check if wiring is connected
Output short circuited. well and remove abnormal
Fault code 05 load.
Temperature of internal converter Check whether the air flow of
component is over 120°C. the unit is blocked or whether
Internal temperature of inverter the ambient temperature is
Fault code 02
Buzzer beeps component is over 100°C. too high.
continuously and Battery is over-charged. Return to repair center.
red LED is on. Check if spec and quantity of
Fault code 03
The battery voltage is too high. batteries are meet
requirements.
Fault code 01 Fan fault Replace the fan.
Output abnormal (Inverter voltage 1. Reduce the connected
Fault code 06/58 below than 190Vac or is higher load.
than 260Vac) 2. Return to repair center
Fault code
Internal components failed. Return to repair center.
08/09/53/57
Fault code 51 Over current or surge.
Restart the unit, if the error
Fault code 52 Bus voltage is too low. happens again, please return
to repair center.
Fault code 55 Output voltage is unbalanced.
PV input voltage is beyond the Reduce the number of PV
Fault code 59
specification. modules in series.

37
Appendix I: BMS Communication Installation
1. Introduction
If connecting to lithium battery, it is recommended to purchase a custom-made RJ45 communication cable.
Please check with your dealer or integrator for details.

This custom-made RJ45 communication cable delivers information and signal between lithium battery and the
inverter. These information are listed below:
 Re-configure charging voltage, charging current and battery discharge cut-off voltage according to the
lithium battery parameters.
 Have the inverter start or stop charging according to the status of lithium battery.

2. Pin Assignment for BMS Communication Port


Definition
PIN 1
PIN 2
PIN 3 RS485B
PIN 4 NC
PIN 5 RS485A
PIN 6 CANH
PIN 7 CANL
PIN 8 GND

3. Battery Communication Wiring

38
4. Lithium Battery Communication Configuration
PYLONTECH

 Dip Switch: There are 4 Dip Switches that sets different baud rate and battery group address. If switch
position is turned to the “OFF” position, it means “0”. If switch position is turned to the “ON” position, it means
“1”.
Dip 1 is “ON” to represent the baud rate 9600.
Dip 2, 3 and 4 are reserved for battery group address.
Dip switch 2, 3 and 4 on master battery (first battery) are to set up or change the group address.
NOTE: “1” is upper position and “0” is bottom position.
Dip 1 Dip 2 Dip 3 Dip 4Group address
Single group only. It’s required to set up master battery
0 0 0
with this setting and slave batteries are unrestricted.
Multiple group condition. It’s required to set up master
1 0 0 battery on the first group with this setting and slave
batteries are unrestricted.
Multiple group condition. It’s required to set up master
1: RS485
0 1 0 battery on the second group with this setting and slave
baud rate=9600 batteries are unrestricted.
Multiple group condition. It’s required to set up master
Restart to take 1 1 0 battery on the third group with this setting and slave
batteries are unrestricted.
effect
Multiple group condition. It’s required to set up master
0 0 1 battery on the fourth group with this setting and slave
batteries are unrestricted.
Multiple group condition. It’s required to set up master
1 0 1 battery on the fifth group with this setting and slave
batteries are unrestricted.
NOTE: The maximum groups of lithium battery is 5 and for maximum number for each group, please check
with battery manufacturer.

5. Installation and Operation


PYLONTECH
After configuration, please install LCD panel with inverter and Lithium battery with the following steps.
Step 1. Use custom-made RJ45 cable to connect inverter and Lithium battery.

Step 2. Switch on Lithium battery.


39
Step 3. Press more than three seconds to start Lithium battery. Output power is ready.

Step 4. Turn on the inverter.

Step 5. Be sure to select battery type as “PYL” in LCD program 5.

If communication between the inverter and battery is successful, the battery icon on LCD display
will flash. Generally speaking, it will take longer than 1 minute to establish communication.

LCD Display Information


Press “UP” or “DOWN” button to switch LCD display information. It will show battery pack and battery group
number before “Main CPU version checking” as shown below.
Selectable information LCD display
Battery pack numbers & Battery Battery pack numbers = 3, battery group numbers = 1
group numbers

Active Function
This function is to activate lithium battery automatically while commissioning. After battery wiring and
commissioning is successfully, if battery is not detected, the inverter will automatically activate battery if the
inverter is powered on.

40
6. Code Reference
Related information code will be displayed on LCD screen. Please check inverter LCD screen for the operation.
Code Description
If battery status is not allowed to charge and discharge after the
communication between the inverter and battery is successful, it will show
code 60 to stop charging and discharging battery.
Communication lost (only available when the battery type is setting as any
type of lithium-ion battery.)
 After battery is connected, communication signal is not detected for 3
minutes, buzzer will beep. After 10 minutes, inverter will stop charging
and discharging to lithium battery.
 Communication lost occurs after the inverter and battery is connected
successfully, buzzer beeps immediately.
Battery number is changed. It probably is because of communication lost
between battery packs. Please check the cables between the batteries.

If battery status is not allowed to charge after the communication between the
inverter and battery is successful, it will show code 69 to stop charging battery.

If battery status must be charged after the communication between the


inverter and battery is successful, it will show code 70 to charge battery.

If battery status is not allowed to discharge after the communication between


the inverter and battery is successful, it will show code 71 to stop discharging
battery.

41
Appendix II: The Wi-Fi Operation Guide
1. Introduction
Wi-Fi module can enable wireless communication between inverter and monitoring platform. Users can remote
monitoring and controlling inverter easily by using the i.Solar APP.
The major functions of this i.Solar APP:
 Delivers device status during normal operation.
 Allows to configure device setting after installation.
 Notifies users when a warning or alarm occurs.
 Allows users to query inverter history data.

2. i.Solar App
2-1. Download and install APP
Please find “i.Solar” app from Apple® store or Google® Play Store. Install this app in your mobile phone.

iOS Android

2-2. Initial Setup


 Turn on the unit.
 Open the Wi-Fi settings from your smart phone.
 Connect your smart phone to the Wi-Fi module. The Wi-Fi named starts with "FC41D_".
 Default password for the Wi-Fi module is: 12345678

42
 Once the Wi-Fi connection is successful, click the i.Solar App installed on the phone to enter the login page.
Then, click the “Network Config” button to enter the Wi-Fi configuration page.

 The configuration page of the “Network Config” shown as following.

43
 Enter your router name (STA SSID) and router password (STA Password), then click the "Save" button to
complete the setting.
If you check “Open” checkbox, you only need to enter the router name (STA SSID), no need to enter the
router password. Then, click the "Save" button to complete the setting.
The Wi-Fi module only could connect the router at 2.4GHz.

 Enter the Wi-Fi name (AP SSID) and Wi-Fi password (AP Password) of the Wi-Fi module, confirm the
password again and click the "Save" button to complete the setting of the Wi-Fi module.
If you check “Open” checkbox, you only need to enter the Wi-Fi name (AP SSID), no need to enter the
Wi-Fi password and Confirmation. Then, click the "Save" button to complete the setting.

 After configuration, please forget the Wi-Fi module on the smartphone to avoid automatic connection and
unable to access the Interne

44
2-3. Login
 Connect your smart phone to the router.
 Registration at first time.
After fill in user name and password, click the “Register” button to complete the user registration. Once
registration is complete, click “Click to log in" or return to the previous page (click the left arrow to return
to the login page). Then, enter the registered user name and password to log in.

2-4. Home Page


 After login, the default Home page will appear.
 Tap the icon (located on the right top) to enter the page to add, delete or rename the device.
Input the device serial number to add the device.

45
Rename or delete the device

Above is the chart data area:


Day: Click the button to query the hourly power generation data of the current day.
Month: Click the button to query the daily power generation data of the current month.
Year: Click the button to query the monthly power generation data of the current year.
Total: Click the button to query the annual power generation data.

46
2-5. Real-time data
 Energy: displays battery power, grid power, solar power, and load consumption.

Rename the device.

 Real-time: displays solar, grid, load, and battery information.


Above is the chart data area:
Day: Click the button to query the hourly power generation data of the current day.
Month: Click the button to query the daily power generation data of the current month.
Year: Click the button to query the monthly power generation data of the current year.
Total: Click the button to query the annual power generation data.

47
2-6. Parameter
Displays the setting items. Different models, the setting items on the parameter page will be different.

Tap the icon, select the setting and click the “Apply” button to change the setting.

48
2-7. Control:
Remote control power on/off (The control item not support all models)

2-8. Product
Firmware upgrade, displays product information and rating information.

2-9. Log
Change password, remove account and change language
 Log: displays data log, solar power generation log, load consumption log and event.
Data log: Tap the time, select the date and click the “Browse” button to update log.

49
Power Generation Log: Tap the time, select the day, month or year, and click the “Done” button to update
log.

Event log: Tap the time, select the month and click the “Browse” button to update log.

50
2-10. Configuration: change password, remove account and change language

2-11. About

51

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