IMPORTANT SAFETY INFORMATION

WARNING
The proper and safe lubrication and maintenance procedures for this machine, recommended by Desmonds Equipment are outlined
in the Operators Guide for this machine.

Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death. Read and
understand the Operators Guide before performing any lubrication or maintenance.

Take note of the following warning signs

WARNING:
SERIOUS PERSONAL INJURY OR EXTENSIVE PROPERTY DAMAGE CAN RESULT IF THE WARNING
INSTRUCTIONS ARE NOT FOLLOWED

!
CAUTION:
MINOR PERSONAL INJURY CAN RESULT OR A PART OR AN ASSEMBLY CAN BE DAMAGED IF THE CAUTION
INSTRUCTIONS ARE NOT FOLLOWED.

?
The person servicing the product may be unfamiliar with many of the systems on the product. This makes it important to use caution
when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any
component. Following is a list of basic precautions that should always be observed.

SAFETY SIGNS
Read and understand all Warning signs on the product before operating, lubricating or repairing this product. Replace any damaged
illegible or missing warning plates, signs or decals.

PROTECTIVE EQUIPMENT
Always wear a hard hat, protective glasses, protective shoes and other protective equipment as required by job conditions when
working around this product. In particular, wear protective glasses when pounding on any part of the product or its attachments with
hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to welding job being
performed. Do not wear loose clothing of jewelry that can catch on parts of the product.

PRESSURIZED ITEMS
1. Relieve all pressure in air, oil or water systems before any lines, fittings or related items are disconnected or removed.
Always make sure all raised components are blocked correctly and be alert for possible pressure when disconnecting any
device from a system that utilizes pressure.

2. Lower the bucket, blade, ripper or other attachments to the ground before performing any work on the machine. If this
cannot be done, make sure the bucket, blade, ripper or other attachment is blocked correctly to prevent it from dropping
unexpectedly.

3. Loose or damaged fuel, lubricant and hydraulic lines, tubes and hoses can cause fires. Do not bend or strike high pressure
lines or install ones which have been bent or damaged. Check lines, tubes and hoses carefully. Do not use your bare hand
for leaks. Pin hole leaks can result in high velocity fluid stream that will be invisible close to the hose, tube or line. This fluid
can penetrate the skin and cause personal injury. Use a board or cardboard to check for leaks.

LIFTING
Use a hoist when lifting components which weigh 23 kg (50lb) or more, to avoid back injury. Make sure all chains, hooks, slings,
etc, are in good condition and are the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded
during a lifting operation.
 IMPORTANT SAFETY INFORMATION
MOUNTING AND DISMOUNTING
Use steps and handholds when mounting or dismounting a machine. Clean any mud or debris from steps, walkways or
work platforms before using. Always face machine when using steps, handholds and walkways. When it is not possible
to use the designed access system, provide ladders, scaffolds or work platforms to perform safe repair operations.

HOT FLUIDS AND PARTS

1. To avoid burns, be alert for parts on machines which have just been stopped and hot fluids in lines, tubes
and compartments.

2. Be careful when removing fill caps, breathers and plugs on the machine. Hold a rag over the cap or plug to avoid
being splashed by liquid under pressure. the danger is even greater if the machine has just stopped because fluids
can be hot

REPAIR
1. Disconnect battery and discharge any capacitors before starting to work on the product. Attach a “Do Not
Operate”tag in the Operators Compartment.

2. If possible, make all repairs with the machine parked on a level, hard surface. Block machine to prevent it from
rolling while working on or under machine.

3. Do not work on any machine that is supported only by a lift jack or a hoist. Always use blocks or jack stands to
support the machine before performing any service disassembly.

4. Be careful when removing cover plates. Gradually loosen the last two bolts or nuts located at opposite ends of the
cover device. Then pry the cover loose to relieve any spring or other pressure, before removing the last two bolts
or nuts completely.

5. Always use tools that are in good condition and be sure you understand how to use them before performing any
service work.

6. Replace all fasteners with same part number. Do not use lesser quality fastener if replacements are necessary.

7. Repairs which require welding, should be performed only with the benefit of the appropriate reference information
and by personnel adequately trained and knowledgeable in welding procedures. Determine type of metal being
welded and select correct welding procedure and electrodes, rods or wire to provide a weld metal strength
equivalent to that of parent metal.

8. Do not damage wiring during removal operations. Reinstall the wiring so it is not damaged nor will it be damaged
in operation by contacting sharp corners, or by rubbing against some object or hot surface. Do not connect wiring
to a line containing fluid.

9. Be sure all protective devices including guards and shields are properly installed and functioning correctly before
starting a repair. If a guard or shield must be removed to perform the repair work, use extra caution. Repair any
loose or damaged fluid lines, tubes or hoses because leaks can cause fires.

10. Always use lift arm supports to keep lift arms raised. Keep the attachment tilted down when maintenance or repair
work is performed which requires the lift arms in the raised position.

11. Tighten connections to the correct torque. Make sure that all heat shields, clamps and guards are installed correctly
to avoid excessive heat, vibration or rubbing against other parts during operation. Shields that protect against oil
spray onto hot exhaust components in event of a line, tube or seal failure must be installed correctly.

12. Do not operate a machine if any rotating part is damaged or contacts any other part during operation. Any high
speed-rotating component that has been damaged or altered should be checked for balance before reusing.
Make sure all protective devices including guards and shields are properly installed and functioning correctly,
before starting the engine or operating the machine.
 TABLE OF CONTENTS
SECTION A - ENGINE
Service Guide........................................................................................A01
Engine Mountings.................................................................................A02
Engine Cooling System..........................................................................A04
Engine Fuel Line....................................................................................A06
Engine Exhaust Assembly......................................................................A08
Engine Air-intake Assembly....................................................................A10
Engine - Cummins QSB6.7

SECTION B - TRANSMISSION
Service Guide........................................................................................B01
Transmission Mountings........................................................................B02
Transmission Oil Cooling hose Layout...................................................B04
Transmission - ZF6WG210 QSB6.7 Spec

SECTION C - HYDRAULICS
Service Guide........................................................................................C01
Hydraulic System Schematic..............................................................C02/A
Crane Hydraulic Schematic...................................................................C04
Joystick Hose Schematic.......................................................................C06
Joystick.................................................................................................C08
Brake Hose Schematic..........................................................................C10
Hydraulic Pump.....................................................................................C12
Orbital Valve..........................................................................................C14
Steering Cylinders.................................................................................C16
Priority Valve.........................................................................................C18
Valve Bank............................................................................................C20
Directional Control Valve.......................................................................C22
Pilot Check Valve...................................................................................C24
Manifold Return Block............................................................................C26

SECTION D - PNEUMATICS
Service Guide........................................................................................D01
Pneumatic System Schematic...............................................................D02
Front and Rear Pneumatic Tanks...........................................................D04
Air Spring...............................................................................................D06
Spring Brake Unit...................................................................................D08
Hand Brake Valve..................................................................................D10
Radiator Compressor Pipe....................................................................D12
Leveling Valve.......................................................................................D14
Actuator.................................................................................................D16
Unloader Valve......................................................................................D18
Relay Valve...........................................................................................D20
Purge Tank............................................................................................D22
Brake Valve Assembly............................................................................D24
Rear Break Assembly............................................................................D26
Four-way Valve......................................................................................D28

SECTION E - MAIN FRAME

Service Guide........................................................................................E01
Main Frame: General Arrangement....................................................E02/A
Front Chassis: General Arrangement.................................................E04/A
Cab Assembly....................................................................................E06/A
Rear Chassis: General Assembly...........................................................E08
Cab Interior.........................................................................................E10/A
Hydraulic Tank/Water.............................................................................E12
 TABLE OF CONTENTS
SECTION E - MAIN FRAME (cont.)
Diesel Tank............................................................................................E14
Articulation: Top Bearing Arrangement...................................................E16
Articulation: Bottom Bearing Arrangement.............................................E18
Intermediate Chassis: Oscillation...........................................................E20
Rim & Tyre Set.......................................................................................E22

SECTION F - AXLE & DRIVE TRAIN

Service Guide........................................................................................F01
Propshaft Layout...................................................................................F02
Rear Tandem.........................................................................................F04
Rear Differential.....................................................................................F06
Cradle Assembly....................................................................................F08

SECTION G - ELECTRICALS
Service Guide........................................................................................G01
General Layout......................................................................................G02
Dashboard Layout.................................................................................G04
Fuse Box Layout....................................................................................G06

SECTION H - CRANE MAINTENANCE/OPERATION

SEE ATTACHED SECTION

DESMOND EQUIPMENT S.A.
DESMOND SERVICE GUIDE
D.A.D. RANGE B-SERIES

ENGINE 10 250 500 750 1000 1250 1500 1750 2000 3000
ENGINE OIL LEVEL 2 4 4 4 4 4 4 4 4
OIL FILTER'S` 7 7 7 7 7 7 7 7
DIESEL FILTER'S` 7 7 7 7 7 7 7 7
WATER SEPERATOR 2 7 2 7 2 7 2 7
VALVE CLEARANCES 2-1
DRIVE BELTS 2 2 2 2 7 2 2 2 7
INJECTORS AND SETTING 2-1
OIL FILLER CAP AND SEAL 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3
FAN AND COWLING 2 2 2 2 2 2 2 2
AIR FILTERS 8 8 8 8 8 8 8 8
AIR FILTER INDICATOR 2 2 2 2 2 2 2 2 2
AIR FILTER DUST BOWL 2 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3
OIL / FUEL LEAKS 2 2 2 2 2 2 2 2
ENGINE MOUNTINGS & BOLTS 2 2 2 2 2 2 2 2
INTAKE SYSTEM 2 2 2 2 2 2 2 2
EXHAUST SYSTEM 2 2 2 2 2 2 2 2
COOLING SYSTEM - LEVEL - LEAKS 2 2 2 2 2 2 2 2 2
INTERCOOLER / RADIATOR FINS CLEAN 2 2 2 2 2 2 2 2
ANTIFREEZE % 2 2 2 2 2 2 2 7
COOLANT CONDITIONER / FILTER 7 7 7 7

1 = ADJUST
2 = CHECK
3 = CLEAN
4 = DRAIN / REFILL
5 = GREASE
6 = RECYCLE
7 = RENEW
8 = CHANGE WHEN INDICATOR SHOWS "RED"
 ENGINE MOUNTINGS

3 4
2

6
7

8
9
13 1 2 3

9
802568 5
11 10
18
DETAIL A
14 17

A
12 A

16 15
801727
19 16 15

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04/2016
PAGE
A02
 ENGINE MOUNTINGS

ITEM QTY. PART NUMBER DESCRIPTION

1 1 250039 Engine, Cummins QSB 6.7
2 1 801564 Mounting, Engine Rear L/H
1 801565 Mounting, Engine Rear R/H
3 1 801566 Mounting, Engine Front L/H
1 801342 Mounting, Engine Front R/H
4 4 100189 Bolt
5 4 105007 Washer, Flat
6 4 801175 Plate, Rubber Mounting Retaining
7 8 370699 Mounting, Rubber
8 4 800033 Ferrule, Engine/Transmission Mountings
9 1 260696 Chassis, Front
10 4 110075 Nut
11 1 255525 Transmission, ZF 6WG210
12 1 801727 Spacer, Cooling Fan
13 1 CU0187 Fan
14 1 380042 Radiator, Cummins QSB 6.7
15 18 100112 Bolt
16 18 105012 Washer, Flat
17 1 802568 Adaptor Plate, Fan Cummins
18 1 100209 Bolt
19 18 105505 Washer, Spring

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04/2016
PAGE
A03
 ENGINE COOLING SYSTEM
19

4
18 26
7
1
34 20 5
15 8 21
17
2
14 9
27
16 10
11
13 12 5
DETAIL A 22
RADIATOR SUPPORT BRACKET
4
19 39 25
27
23
18
24
28 21

22
2
29
33 3
19 32
28 31

37 36

31 30

4
4 5 6 5 A

REV:
802783 802784 802780 802781 04/2016
35
802787
PAGE
A04
 ENGINE COOLING SYSTEM

ITEM QTY. PART NUMBER DESCRIPTION

1 1 370099 Cap, Radiator TR13
2 1 380042 Radiator, Cummins QSB 6.7
3 1 802780 Cowling, Radiator Fan, Top, Guard
1 802781 Cowling, Radiator Fan, Bottom, Guard
4 4 130053 Hose, Radiator, Top
5 8 200023 Clamp
6 1 370861 Pipe, Radiator, Bottom
7 2 100209 Bolt
8 2 800059 Pipe, Radiator, Bottom
9 2 800058 Ferrule, Radiator Mounting
10 4 370018 Mounting, Rubber Radiator, Bottom
11 2 105012 Washer, Flat
12 2 110069 Nut, Nyloc
13 4 110090 Nut, Nyloc
14 4 110072 Nut
15 2 801021 Bracket, Radiator Support
16 4 370657 Mounting, Rubber Radiator, Top
17 8 100149 Bolt
18 32 105013 Washer, Flat
19 1 370261 Sight Glass, Radiator Water Level
20 1 370863 Pipe, Radiator, Top
21 2 130052 Hose, Radiator
22 4 200022 Clamp
23 2 370380 V-belt, Fan
24 1 370688 V-belt, Water Pump
25 1 370866 Pipe, Radiator Shunt Line
26 1 440816 Sensor, Coolant Level
27 4 100210 Bolt
28 12 110067 Nut, Nyloc
29 10 100154 Bolt
30 1 801113 Plate, Intercooler Skirting Rubber Retain, Bottom
31 1 801114 Plate, Intercooler Skirting Rubber Retain, Top
32 1 801110 Rubber Skirting
33 1 350056 Filter, Engine/Oil
34 1 105512 Washer, Spring
35 1 802297 Plate, Re-circulation
36 1 802298 Plate, Re-circulation Hold Down REV:
37 1 802299 Rubber, Re-circulation Plate
38 1 802783 Guard, Fan, Radiator, L/H 04/2016
1 802784 Guard, Fan, Radiator, L/H
1 802787 Guard, Fan Radiator, Rear PAGE
39 1 801801 Bracket, Hose, Radiator A05
 ENGINE FUEL LINE SCHEMATIC

15

14 14 11
10 8 14

13
7
16 4

15

5
13

15 9 8 3
1

REV:
12 04/2016
PAGE
6
A06
 ENGINE FUEL LINE SCHEMATIC

ITEM QTY. PART NUMBER DESCRIPTION

1 1 350130 Filter, Diesel/Water Trap Cummins QSB 6.7
2 1 260558 Tank, Diesel ROPs
3 1 370824 Tap, Diesel Shut-off
1 802150 Bracket, Diesel Tap
4 1 240399 Hose, Diesel Tank To Shut-off Tap
5 1 240592 Hose, Diesel Return
6 1 370942 Harness, Diesel Filter QSB 6.7
7 1 370941 Hose, Diesel Filter QSB 6.7
8 1 120149 Adaptor
9 1 120092 Adaptor
10 2 120067 Adaptor
11 1 120067 Adaptor
12 1 801672 Bracket, Water Trap Mount
13 1 120092 Adaptor
14 3 120105 Washer, Dowty
15 5 120100 Washer, Dowty

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PAGE
A07
 ENGINE EXHAUST ASSEMBLY

4 3

4 5

REV:
04/2016
PAGE
A08
 ENGINE EXHAUST ASSEMBLY

ITEM QTY. PART NUMBER DESCRIPTION

1 1 370944 Silencer, Exhaust
2 1 200015 Clamp
3 1 802077 Pipe, Turbo Exhaust
4 2 370693 Clamp, Seal
5 1 370691 Pipe Flexi, Exhaust
6 1 801572 Bracket, Heat Shield
7 2 802179 Bracket, Exhaust Silencer Mount

REV:
04/2016
PAGE
A09
 ENGINE AIR INTAKE ASSEMBLY
20
18 19
25 27
17
29 22 23
16 24 23 23
15 21

15 16 17 18
26

14 27
28

13

REV:
04/2016
PAGE
A10
 ENGINE AIR INTAKE ASSEMBLY

ITEM QTY. PART NUMBER DESCRIPTION

1 5 200015 Clamp
2 1 130028 Hose, Inter-cooler Top R/H
3 1 370865 Pipe, Inter-cooler Outlet
4 1 100254 Bolt
5 2 105007 Washer, Flat
6 1 110075 Nut
7 1 802066 Plate, Bracket, Inter-cooler Pipe Retaining
8 2 130027 Hose, Inter-cooler Bottom
9 2 200061 Clamp
10 2 200017 Clamp
11 1 380043 Inter-cooler, Cummins QSB 6.7
12 1 370862 Pipe, Inter-cooler Inlet
13 1 350045 Air Filter, Outer Element
14 1 350044 Air Filter, Inner Element
15 8 100224 Bolt
16 16 105014 Washer, Flat
17 8 105537 Washer, Spring
18 8 110032 Nut
19 1 350060 Pre-cleaner
20 1 370819 Indicator, Air Filter
21 1 350046 Air Filter Complete
22 1 370817 Reducer, Rubber
23 3 200018 Clamp
24 1 370693 Clamp, Exhaust
25 1 370864 Pipe, Air Intake
26 1 200066 Clamp
27 1 370863 Pipe, Inter-cooler Top
28 1 370035 Elbow, Air Intake
29 1 350084 Reducer Stack

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PAGE
A11
THIS PAGE LEFT BLANK
INTENTIONALLY
DESMOND EQUIPMENT S.A.

DESMOND SERVICE GUIDE

D.A.D. RANGE B-SERIES

TRANSMISSION 10 250 500 750 1000 1250 1500 1750 2000 3000
O
TRANSMISSION OIL LEVEL (80 ) 2 2 4 2 4 2 4 2 4
TRANSMISSION OIL FILTER (EXT) 7 7 7 7
BREATHER 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3
MOUNTING BOLTS 2 2 2 2 2 2 2 2
DIPSTICK SEAL 2 2 2 2 2 2 2 2
OIL COOLER - PIPES - CHAFING 2 2 2 2 2 2 2 2
GENERAL LEAKS 2 2 2 2 2 2 2 2 2
OIL COOLER - CLEAN FINS 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3
TRANSMISSION MOUNTING BOLTS 2 2 2 2 2 2 2 2
CARRY OUT "AEB" (Z.F) 1 1

1 = ADJUST
2 = CHECK
3 = CLEAN
4 = DRAIN / REFILL
5 = GREASE
6 = RECYCLE
7 = RENEW
8 = CHANGE WHEN INDICATOR SHOWS "RED"
 TRANSMISSION MOUNTINGS

1 16 802753
801181

2 6
12 11 10 7
8
1 3

13
9

15 14 13
DETAIL A

4
3

REV:
803016 04/2016
PAGE
B02
 TRANSMISSION MOUNTINGS

ITEM QTY. PART NUMBER DESCRIPTION

1 1 801181 Mounting, Transmission Front
2 1 255525 Transmission, ZF - 6WG210
3 1 803016 Bracket, Transmission Mounting, Rear
4 1 260696 Chassis, Front
5 4 100189 Bolt
6 4 801175 Plate, Rubber Mounting Retaining
7 8 370699 Mounting Rubber
8 4 800033 Ferrule, Engine/Transmission Mounting
9 4 110075 Nut, Nylock
10 4 100111 Bolt
11 4 105507 Washer, Spring
12 4 105018 Washer, Flat
13 8 105007 Washer, Flat
14 4 105508 Washer, Spring
15 4 100167 Bolt
16 1 802753 Guard, Transmission Sender Unit
17 1 802181 Bracket, Hydraulic Pipe, Transmission
1 802182 Bracket, Hydraulic Pipe, Transmission

REV:
04/2016
PAGE
B03
 TRANSMISSION OIL COOLING

1 TOP 6

BOTTOM

BOTTOM
TOP

5
2 3

7 REV:
04/2016
PAGE
B04
 TRANSMISSION OIL COOLING

ITEM QTY. PART NUMBER DESCRIPTION

1 1 380042 Radiator, Dezzi G80T
2 2 120317 Adaptor
3 1 240415 Hose, Transmission To Oil Cooler - Supply
4 1 240416 Hose, Transmission To Oil Cooler - Return
5 1 255525 Transmission, ZF 6WG210
6 2 120069 Adaptor
7 1 350090 Filter, Transmission ZF 6WG210

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04/2016
PAGE
B05
THIS PAGE LEFT BLANK
INTENTIONALLY
DESMOND EQUIPMENT S.A.

DESMOND SERVICE GUIDE

D.A.D. RANGE B-SERIES

HYDRAULICS 10 250 500 750 1000 1250 1500 1750 2000 3000
HYDRAULIC OIL LEVEL 2 2 2 2 2 2 2 2 4
HYDRAULIC RETURN FILTERS 7 7 7 7
SUCTION SCREEN 2-3
SUCTION HOSE 2 2 2 2 2 2 2 2
OIL FILLER CAP & SEAL 2-3 2-3 2-3 2-3 2-3 2-3 2-3 2-3
TIP & STEERING CYLINDER LEAKS 2 2 2 2 2 2 2 2 2
ORBITAL OPERATION - LEAKS 2 2 2 2 2 2 2 2
HYDRAULIC TANK MOUNTING BOLTS 2 2 2 2 2 2 2 2
SIGHT GLASS - LEAKS 2 2 2 2 2 2 2 2
INSPECTION COVERS - LEAKS 2 2 2 2 2 2 2 2
MAIN PUMP - LEAKS - NOISE 2 2 2 2 2 2 2 2
VALVE BANK - CONTROL LEVERS 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5
HOSE FITTING - LEAKS - CHAFING 2 2 2 2 2 2 2 2
PRESSURES CORRECT 2 2 2 2 2 2 2 2

1 = ADJUST
2 = CHECK
3 = CLEAN
4 = DRAIN / REFILL
5 = GREASE
6 = RECYCLE
7 = RENEW
8 = CHANGE WHEN INDICATOR SHOWS "RED"
 HYDRAULIC SCHEMATIC - MAIN HOSES
3
5 4

26 23

27
6
1 1
P T P T
2 4 2 4
3 3
21 28

26

12

22 15

14 8
T 2 1
3
P

1 2
7
11
9
10
16 Bar
18

2
24
13 16
19 P2 T2

A1 B1

20 25
1

17
REV:
04/2016
PAGE
C02
 HYDRAULIC SCHEMATIC - MAIN HOSES

ITEM QTY. PART NUMBER DESCRIPTION

1 1 240351 Hose, Suction From Tank To Pump
2 1 240772 Hose, Supply From Pump To High Pressure Filter
3 1 240998 Hose, Supply From Priority Valve To Orbital Valve
4 1 241005 Hose, Priority Valve To Valve Bank
5 1 241002 Hose, Return From Orbital Valve To Priority Valve
6 1 241006 Hose, Return From Orbital Valve To Return Block
7 1 241445 Hose, Return From Oil Cooler To Return Block
8 1 241447 Hose, Return From Return Block To Hydraulic Cylinder
9 1 240981 Hose, Return From Pilot Operated Valve To Return Block T-piece
10 1 240773 Hose, Supply From Pressure Valve To Priority Valve
11 1 240978 Hose, Return From Directional Control Valve To Return Block T-piece
12 1 241003 Hose, From Manifold To Valve Bank
13 1 240982 Hose, Directional Control Valve To Pilot Operated Check Valve
14 1 241009 Hose, Return From Valve Bank To Oil Cooler
15 1 241444 Hose, Priority Valve To Pilot Operated Check Valve
16 1 240977 Hose, Supply Frm Directional Control Valve To Manifold.
17 1 241011 Hose, Return From Hydraulic Filter To Hydraulic Tank.
18 1 241446 Hose, Supply From Directional Control Valve To Joystick T-piece
19 1 240999 Hose, Supply From Directional Control Valve To Steering Joystick
20 1 241007 Hose, Return From Directional Control Valve To Return Block
21 1 241001 Hose, Return From Joysticks To Return Block
22 1 241000 Hose, Return From Steering Joystick To Return Block
23 1 241015 Hose, Return From Valve Bank To Tank
24 1 120331 T-Piece
25 1 120374 Adaptor
26 2 120360 T-Piece
27 1 120077 T-Piece
28 1 120128 T-Piece

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PAGE
C03
 HYDRAULIC SCHEMATIC - COMPONENTS

13

15

1 1
P T P T
2 4 2 4 11
3 3

15

14 9

10
3
1 12
T 2 1
3
P

1 2

16
7
8
6 16 Bar

18
4
5

P2 T2

B1

A1

17
19

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04/2016
802974 PAGE
802975 802993 C02
 HYDRAULIC SCHEMATIC - COMPONENTS

ITEM QTY. PART NUMBER DESCRIPTION

1 1 210087 Pump, Hydraulic
2 1 260234 Tank, Hydraulic
3 1 350125 Filter, High Pressure
4 1 350016 Filter Head
1 350132 Filter, Hydraulic
5 1 210178 Manifold
6 1 802154 Manifold, Joystick Supply
7 1 210005 Accumulator
8 1 210165 Valve, Ball High Pressure
9 1 210179 Housing, Pilot Check Valve
1 210173 Check Valve, Pilot
10 1 210150 Valve, Priority
11 1 210149 Valve, Orbitrol
12 1 802173 Manifold, Return
13 1 210171 Valve Bank
14 1 210151 Joystick, Steering
15 1 210138 Joystick, R/H
1 210139 Joystick, L/H
16 1 371057 Cooler, Oil
1 802974 Bracket, Hydraulic Cooler, Support
1 802975 Guard, Hydraulic Cooler
4 371124 Mounting Rubber, Hydraulic Cooler
17 1 210176 Directional Control Valve
18 1 210175 Poppet Directional Valve
19 1 802993 Bracket, Hydraulic Cooler, Large

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PAGE
C03-A
 HYDRAULIC SCHEMATIC - CRANE HOSES

19 19

14
20 20

17
18
15 18
4

13
3

21

16
7 8

9
1
10

2 1 4 5 8 9 11
12 2 3 6 7 10 12
5
6
11

REV:
04/2016
PAGE
C04
 HYDRAULIC SCHEMATIC - CRANE HOSES

ITEM QTY. PART NUMBER DESCRIPTION

1 1 241433 Hose, Valve Bank To Main Boom Up
2 1 241434 Hose, Valve Bank To Main Boom Down
3 1 241435 Hose, Valve Bank To Stick Out
4 1 241436 Hose, Valve Bank To Stick In
5 1 241437 Hose, Valve Bank To Slew
6 1 241438 Hose, Valve Bank To Slew
7 1 240991 Hose, Valve Bank To T-piece
8 1 240992 Hose, Valve Bank To T-piece
9 1 241439 Hose, Valve Bank To Rotator, Right
10 1 241440 Hose, Valve Bank To Rotator, Left
11 1 241441 Hose, Valve Bank To Grab, Open
12 1 241442 Hose, Valve Bank To Grab, Close
13 2 240997 Hose, Orbital Valve To T-piece
14 1 240994 Hose, T-piece To Cylinder
15 1 240993 Hose, T-piece To Cylinder
16 1 240996 Hose, T-piece To Cylinder
17 1 240998 Hose, T-piece To Cylinder
18 2 241668 Hose, Pipe To Grab
19 2 241668 Hose, Pipe To Rotate
20 2 120541 Adaptor, Step Down
21 2 240538 Hose, Cylinder To Grease Point

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PAGE
C05
 JOYSTICK CONTROL

3
1

13
13

6 5

4 2

12

11
T

P
7 GRAB
1 2

OPEN CLOSE

STICK OUT BOOM LOWER

CRANE
SLEW SLEW
CONTROL ROTATE
LEFT
ROTATE
RIGHT

STICK IN BOOM LIFT

10 9 REV:
04/2016
PAGE
C06
 JOYSTICK CONTROL

ITEM QTY. PART NUMBER DESCRIPTION

1 1 240987 Hose, From Joystick Port 1 To Valve Bank (Outer Boom Control)
2 1 240988 Hose, From Joystick Port 4 To Valve Bank (Rotator Control)
3 1 240987 Hose, From Joystick Port 1 To Valve Bank (Main Boom Control)
4 1 240987 Hose, From Joystick Port 2 To Valve Bank (Slew Control)
5 1 240989 Hose, From Joystick Port 2 To Valve Bank (Main Boom Control)
6 1 240989 Hose, From Joystick Port 4 To Valve Bank (Slew Control)
7 1 240989 Hose, From Joystick Port 3 To Valve Bank (Outer Boom Control)
8 1 240989 Hose, From Joystick Port 2 To Valve Bank (Rotator Control)
9 1 241004 Hose, From Steering Joystick Port 1 To Valve Bank
10 1 240990 Hose, From Steering Joystick Port 2 To Valve Bank
11 1 210171 Valve Bank
12 1 210151 Lever, 2-Way Hydraulic Flow Control
13 1 210138 Joystick, R/H
210139 Joystick, L/H

REV:
04/2016
PAGE
C07
 FOUR-WAY JOYSTICK

1 5

802160

802166
6 7
802159/802163

802167

2 3
3 4 8
9 802164

802172 4 3
REV:
04/2016
PAGE
C08
 FOUR-WAY JOYSTICK

ITEM QTY. PART NUMBER DESCRIPTION

1 1 210139 Joystick L/H
210138 Joystick R/H
2 2 120443 Adaptor
3 6 120148 Washer, Dowty
4 4 120031 Adaptor
5 1 802159 Column Joystick L/H Rear Module
1 802163 Column Joystick R/H Rear Module
6 1 802166 Lock Plate, Joystick, R/H Rear.
1 802167 Lock Plate, Joystick, L/H Rear
7 2 802160 Cover, Inspection, Joystick Cover
8 1 802164 Cover, Steering Joystick
9 1 802172 Bracket, Joystick Supply Valve

REV:
04/2016
PAGE
C09
 BRAKE HOSE SCHEMATIC
1 1

2
2

5
6
6

6
4

2 2

1 1
REV:
04/2016
PAGE
C10
 BRAKE HOSE SCHEMATIC

ITEM QTY. PART NUMBER DESCRIPTION

1 4 241016 Hose, From T-piece To Walking Beam
2 4 120084 Adaptor
3 1 241448 Hose, T-piece To Actuator
4 1 240851 Hose, Actuator To Brake Caliper
5 1 120385 Adaptor
6 3 120246 Adaptor
7 1 241449 Hose, T-piece To Actuator

REV:
04/2016
PAGE
C11
 HYDRAULIC PUMP

5 4 3

2 7

6 8

REV:
04/2016
PAGE
C12
 HYDRAULIC PUMP

ITEM QTY. PART NUMBER DESCRIPTION

1 1 210087 Pump, Hydraulic
2 1 120372 Adaptor
3 2 100112 Bolt
4 2 105505 Washer, Spring
5 2 105004 Washer, Flat
6 1 120062 Adaptor
7 1 120102 Washer, Dowty
8 1 120103 Washer, Dowty
9 1 140129 O-ring

REV:
04/2016
PAGE
C13
 ORBITAL VALVE

7
8
9

3 3

T L
5
2

2 2
P R

SEAL KIT
COMPLETE 6

REV:
04/2016
PAGE
C14
 ORBITAL VALVE

ITEM QTY. PART NUMBER DESCRIPTION

1 1 210149 Valve, Orbital Rexroth
2 4 120064 Adaptor
3 4 120104 Washer, Dowty
4 1 120323 Adaptor
5 1 120106 Washer, Dowty
6 1 140122 Kit, Seal Orbital Valve
7 4 100019 Bolt
8 4 105537 Washer, Spring
9 4 105014 Washer, Flat

REV:
04/2016
PAGE
C15
 STEERING CYLINDER

16
2
11 12 1 17
18
19
21

20
4 23
3

5 5

6
6 24
5
5

15
7

14 10 22
9 8
13

REV:
24 04/2016
PAGE
C16
 STEERING CYLINDER

ITEM QTY. PART NUMBER DESCRIPTION

1 1 801242 Barrel, Cylinder Steering L/H
1 801243 Barrel, Cylinder Steering R/H
2 1 800697 Flange, Cylinder Steering
3 1 800699 Head, Cylinder Steering
4 1 800696 Rod, Cylinder Steering
5 8 140021 Seal, Dust
6 4 370030 Bush, Cylinder Steering
7 2 200035 Nipple, Grease Str
8 8 100326 Bolt
9 8 110110 Nut, Nyloc
10 2 120347 Adaptor
11 2 190036 Nut, Cylinder Rod
12 2 800698 Piston, Cylinder Steering
13 1 230039 Cylinder, Steering R/H Complete
14 1 230040 Cylinder, Steering L/H Complete
15 2 200036 Grease Nipple 90°
16 2 100173 Bolt
17 2 105507 Washer, Spring
18 2 800145 Boss, Pin Locating
19 2 190028 Pin, Steering Cylinder Mounting
20 2 120066 Adaptor
21 4 800110 Shim
22 4 120105 Washer, Dowty
23 1 360022 Seal Kit
24 2 240538 Hose, Grease Line, Steering Cylinder

REV:
04/2016
PAGE
C17
 PRIORITY VALVE
4

13
3
12
10
8

1
9

11

5
6 7

REV:
04/2016
PAGE
C18
 PRIORITY VALVE

ITEM QTY. PART NUMBER DESCRIPTION

1 1 210150 Valve, Priority
2 2 120062 Adaptor
3 2 120456 T-piece
4 1 120063 Adaptor
5 2 100157 Bolt
6 4 105013 Washer, Flat
7 2 110067 Nut, Plain
8 1 120442 Adaptor
9 1 190134 T-piece
10 1 120105 Washer, Dowty
11 1 120148 Washer, Dowty
12 1 120103 Washer, Dowty
13 1 120496 Adaptor

REV:
04/2016
PAGE
C19
 VALVE BANK

2
10

11 2

12 3 14 3 13 3

8
7
4

A A A A A A
6
Slew
Grab

Rotator

Steering

Main Boom
Upper Boom

B B B B B B

REV:
9 5 04/2016
PAGE
C20
 VALVE BANK

ITEM QTY. PART NUMBER DESCRIPTION

1 1 210171 Valve Bank
2 2 120068 Adaptor
3 12 120105 Washer, Dowty
4 10 120031 Adaptor
5 1 120064 Adaptor
6 1 120062 Adaptor
7 2 440829 Solenoid
8 10 120148 Washer, Dowty
9 1 120104 Washer, Dowty
10 1 120103 Washer, Dowty
11 2 120106 Washer, Dowty
12 4 120066 Adaptor
13 4 120067 Adaptor
14 4 120469 Adaptor
15 1 802180 Cover, Valve Bank

REV:
04/2016
PAGE
C21
 DIRECTIONAL CONTROL VALVE

9 10 8 9

14 12
11

T2

P2

15 13

1 B1

16
3 14
A1

5 6 7 4
10 9
3 2
2 3
REV:
04/2016
PAGE
C22
 DIRECTIONAL CONTROL VALVE

ITEM QTY. PART NUMBER DESCRIPTION

1 1 210178 Manifold, Poppet Valve - Directional Control
2 2 120447 Plug
3 4 120105 Washer, Dowty
4 1 210176 Directional Control Valve
5 3 100222 Bolt, Allen Cap
6 3 105536 Washer, Flat
7 3 110063 Nut, Nyloc
8 1 120067 Adaptor
9 2 120105 Washer, Dowty
10 2 120149 Adaptor
11 1 210175 Poppet Directional Valve
12 1 120430 Plug
13 1 120361 Adaptor
14 1 120150 Adaptor
15 2 120106 Washer, Dowty
16 1 802172 Mounting Bracket

REV:
04/2016
PAGE
C23
 PILOT CHECK VALVE

1 2

6 3

3 4

2 1

4 5
REV:
04/2016
PAGE
C24
 PILOT CHECK VALVE

ITEM QTY. PART NUMBER DESCRIPTION

1 1 210174 Pilot Check Valve, Body
2 1 210173 Pilot Check Valve, Cartridge
3 2 120068 Adaptor
4 2 120106 Washer, Dowty
5 1 120031 Adaptor
6 1 120148 Washer, Dowty

REV:
04/2016
PAGE
C25
 MANIFOLD RETURN BLOCK

9 2 3
2

7 8 6 6 4 5
7 7

REV:
04/2016
PAGE
C26
 MANIFOLD RETURN BLOCK

ITEM QTY. PART NUMBER DESCRIPTION

1 1 802173 Manifold, Return Block
2 1 120060 Adaptor
3 1 120102 Washer, Dowty
4 1 120064 Adaptor
5 1 120104 Washer, Dowty
6 2 120149 Adaptor
7 2 120105 Washer, Dowty
8 1 120067 Adaptor
9 1 120496 Washer, Dowty

REV:
04/2016
PAGE
C27
THIS PAGE LEFT BLANK
INTENTIONALLY
DESMOND EQUIPMENT S.A.

DESMOND SERVICE GUIDE

D.A.D. RANGE B-SERIES

PNEUMATICS 10 250 500 750 1000 1250 1500 1750 2000 3000
UNLOADER VALVE OPERATION & 2 2 2 2 2 2 2 2
SET TO 8.5 BAR MAXIMUM 2 2 2 2 2 2 2 2
AIR TANKS 4-2 4-2 4-2 4-2 4-2 4-2 4-2 4-2 4-2
ALL HOSES - LEAKS - CHAFING 2 2 2 2 2 2 2 2
COMPRESSOR OPERATIONS 2 2 2 2 2 2 2 2
BOOSTERS - LEAKS - OPERATION 2 2 2 2 2 2 2 2 2
PRESSURE GAUGE OPERATION 2 2 2 2 2 2 2 2
HANDBRAKE VALVE & OPERATION 2 2 2 2 2 2 2 2
AIR DRYER FILTER 7 7
AIR BAGS & RIDE HEIGHT 2 2 2 2 2 2 2 2

1 = ADJUST
2 = CHECK
3 = CLEAN
4 = DRAIN / REFILL
5 = GREASE
6 = RECYCLE
7 = RENEW
8 = CHANGE WHEN INDICATOR SHOWS "RED"
 PNEUMATIC SYSTEM SCHEMATIC

27

2
20L
15
8

28

10 9
9
5 6
5 6 4 7
4 7 kPa
3 8
3 kPa
8
2 9
2 9
1 x100 10
1 x100 10 0
0

1 3
5

27

1 3
4
1 15

7 12
16
17
6
26
20 20L
13
2 40L
14 Compressor
20
24
19 OFF

ON
18
23
21
22
25

REV:
04/2016
PAGE
D02
 PNEUMATIC SYSTEM SCHEMATIC

ITEM QTY. PART NUMBER DESCRIPTION

1 3 300124 Booster, Actuator
2 2 300001 Tank
3 2 300028 Valve, Relay
4 9 300033 T-piece, Hose
5 4 300068 Bulkhead
6 1 300029 Tank
7 1 300132 Valve, Four-way Protection
8 1 300026 Valve, Handbrake
9 1 440271 Gauge, Duel Air
10 1 300129 Valve, Brake Assembly
11 1 300042 Valve, Double Check
12 1 300128 Tank, Air Purge
13 1 300163 Filter, Air Dryer
14 1 801570 Pipe, Radiator Compressor
15 2 300025 Spring Brake
16 1 240741 Hose, Compressor Outlet
17 1 120271 Adaptor
18 1 CU 0073 Cylinder, Exhaust Brake
19 1 300080 Valve, Foot Operated
20 2 300189 Solenoid, Air/Electric
21 2 300073 Fitting
22 1 300170 T-piece
23 1 440072 Switch, Difflock
24 1 300071 Valve, Difflock
25 1 300129 Valve, Brake Assembly
26 1 255525 Transmission, ZF 6WG210
27 2 300153 Air Bag
28 1 300118 Leveling Valve

REV:
04/2016
PAGE
D03
 PNEUMATIC TANKS

1 6 5

5
7
4

5 8

7 13

9
10
6
11
5
12 5 2

REV:
04/2016
PAGE
D04
 PNEUMATIC TANKS

ITEM QTY. PART NUMBER DESCRIPTION

1 2 300001 Tank, Rear
2 1 300029 Tank, Front
3 4 300002 Strap
4 2 300052 Plug
5 10 300006 Washer
6 3 300003 Valve, Drain
7 4 300005 Adaptor
8 4 300010 Clamp
9 2 300007 Elbow
10 2 300008 Ring
11 2 300009 O’ring
12 1 300093 Valve, Tyre Inflation - Male Test Point
13 2 300030 Strap

REV:
04/2016
PAGE
D05
 AIR BAG

3 2

5
1

REV:
04/2016
PAGE
D06
 AIR BAG

ITEM QTY. PART NUMBER DESCRIPTION

1 2 300153 Airbag
2 2 120206 Adaptor
3 2 120105 Washer, Dowty
4 2 120255 Fitting, Pushlock
5 1 802864 Guard, Air Bag, R/H
1 802865 Guard, Air Bag, L/H

REV:
04/2016
PAGE
D07
 SPRING BRAKE UNIT

802369 REV:
802370
04/2016
PAGE
D08
 SPRING BRAKE UNIT

ITEM QTY. PART NUMBER DESCRIPTION

1 2 300014 Adaptor
2 2 300025 Spring Brake
3 1 802370 Guard, Brake Booster L/H
1 802369 Guard, Brake Booster R/H

REV:
04/2016
PAGE
D09
 HAND BRAKE VALVE

8
7
6

3
4 2
REV:
04/2016
PAGE
D10
 HAND BRAKE VALVE

ITEM QTY. PART NUMBER DESCRIPTION

1 1 300026 Valve, Handbrake
2 2 300019 Washer, Flat
3 2 300105 Union
4 2 300018 Hose Tail
5 2 300017 Union
6 2 110062 Nut, Plain
7 2 105012 Washer, Flat
8 2 100081 Bolt

REV:
04/2016
PAGE
D11
 RADIATOR COMPRESSOR PIPE

2
3
4

1
REV:
04/2016
PAGE
D12
 RADIATOR COMPRESSOR PIPE

ITEM QTY. PART NUMBER DESCRIPTION

1 1 801570 Pipe, Radiator Compressor
2 2 100224 Bolt
3 2 105537 Washer, Spring
4 2 105014 Washer, Flat

REV:
04/2016
PAGE
D13
 LEVELING VALVE

4 5

3
2 9
1

14

13
4
2
3 4
10
11
8 7 6

15 12
REV:
04/2016
PAGE
D14
 LEVELING VALVE

ITEM QTY. PART NUMBER DESCRIPTION

1 1 300118 Valve, Suspension Leveling
2 3 300126 Washer
3 3 300133 Union
4 3 300018 Hose Tail
5 1 300017 Union, Swivel
6 2 100013 Bolt
7 2 105512 Washer, Spring
8 2 105013 Washer, Flat
9 1 300091 Valve, Arm Leveling
10 1 105511 Washer, Spring
11 1 110062 Nut, Plain
12 1 370011 Ball Joint
13 1 800721 Rod, Leveling Connector
14 1 200019 Clamp
15 1 140034 Seal, Rubber Ball Joint

REV:
04/2016
PAGE
D15
 ACTUATOR

6 5 4

11

2
3 12
10 8
9

1
13
REV:
04/2016
PAGE
D16
 ACTUATOR

ITEM QTY. PART NUMBER DESCRIPTION

1 3 300124 Booster, Actuator
2 1 300006 Washer
3 1 300005 Adaptor
4 4 100224 Bolt
5 4 105537 Washer, Spring
6 4 105014 Washer, Flat
7 3 120246 Adaptor
8 3 300019 Washer
9 1 300006 Washer
10 1 300140 Adaptor, Reducer
11 1 300088 Reservoir, Brake Fluid
12 1 802045 Bracket, Master Cylinder Actuator
13 2 210125 Master Cylinder, Rear Brake
1 210126 Master Cylinder, Front Brake

REV:
04/2016
PAGE
D17
 UNLOADER VALVE

7
8
9
1

3 4

REV:
04/2016
PAGE
D18
 UNLOADER VALVE

ITEM QTY. PART NUMBER DESCRIPTION

1 1 300135 Filter, Air Dryer

2 2 300006 Washer
3 2 300005 Adaptor
4 1 300126 Washer
5 1 300082 Union
6 1 300163 Valve, Unloader
7 3 100148 Bolt
8 3 105505 Washer, Spring
9 3 105004 Washer, Flat

REV:
04/2016
PAGE
D19
 R6 RELAY VALVE

4
1 6 5
REV:
04/2016
PAGE
D20
 R6 RELAY VALVE

ITEM QTY. PART NUMBER DESCRIPTION

1 2 300028 Valve, Relay
2 4 105013 Washer, Flat
3 8 110067 Nut, Nyloc
4 8 300064 Adaptor
5 1 300053 Adaptor
6 2 300006 Washer

REV:
04/2016
PAGE
D21
 PURGE TANK

5
6
3 7

2 REV:
04/2016
PAGE
D22
 PURGE TANK

ITEM QTY. PART NUMBER DESCRIPTION

1 1 300128 Tank, Air Purge
2 1 300137 Union
3 3 300006 Washer
4 2 300052 Plug
5 2 100173 Bolt
6 2 105505 Washer
7 2 105004 Washer

REV:
04/2016
PAGE
D23
 BRAKE VALVE ASSEMBLY

4 6 10 9 1

3
12
2

2
11
3

2
5
8 7 6 10 9 REV:
04/2016
PAGE
D24
 BRAKE VALVE ASSEMBLY

ITEM QTY. PART NUMBER DESCRIPTION

1 1 300129 Valve, Brake Assembly
2 6 300114 Washer
3 1 300138 Union
4 1 440072 Switch, Electric Brake Light
5 1 300136 Plug
6 2 802007 Adaptor
7 1 300141 Adaptor
8 1 440068 Switch, Low Pressure
9 2 300143 O’ring
10 2 300142 Washer
11 4 300064 Adaptor
12 1 300022 Union

REV:
04/2016
PAGE
D25
 REAR BRAKE VALVE ASSEMBLY

3
2

3
2

REV:
04/2016
PAGE
D26
 REAR BRAKE VALVE ASSEMBLY

ITEM QTY. PART NUMBER DESCRIPTION

1 1 190146 Brake Valve Assembly
2 4 300062 Washer
3 4 300136 Plug
4 4 300064 Adaptor

REV:
04/2016
PAGE
D27
 FOURWAY VALVE

4 6 7 8

1 2 3

REV:
04/2016
PAGE
D28
 FOURWAY VALVE

ITEM QTY. PART NUMBER DESCRIPTION

1 4 300064 Adaptor
2 4 300062 Washer
3 1 300006 Washer
4 1 300005 Adaptor
5 1 300132 Valve, Four-way Protection
6 2 105013 Washer, Flat
7 2 105512 Washer, Spring
8 2 100149 Bolt
9 1 300007 Elbow

REV:
04/2016
PAGE
D29
THIS PAGE LEFT BLANK
INTENTIONALLY
DESMOND EQUIPMENT S.A.

DESMOND SERVICE GUIDE

D.A.D. RANGE B-SERIES

FRAME, CAB & WHEELS 10 250 500 750 1000 1250 1500 1750 2000 3000
DOOR HINGES - LUBRICATE 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5
CAB - CAR BODY MOUNTING BOLTS 2 2 2 2 2 2 2 2
SEAT SECURE 2 2 2 2 2 2 2 2
STEERING & CONTROLS 2 2 2 2 2 2 2 2
TYRE PRESSURES 2 2 2 2 2 2 2 2 2
WHEEL NUTS TORQUE 2 2 2 2 2 2 2 2
VALVE - VALVE CAP CONDITION 2 2 2 2 2 2 2 2
TYRE CONDITION - WALL - TREAD 2 2 2 2 2 2 2 2
ALL GREASE POINTS 5 5 5 5 5 5 5 5 5
CAB FAN FILTER 7 7 7 7 7 7 7 7
OSCILLATION CONDITION 5 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5
CAB MOUNTING RUBBERS 2 2 2 2 2 2 2 2

1 = ADJUST
2 = CHECK
3 = CLEAN
4 = DRAIN / REFILL
5 = GREASE
6 = RECYCLE
7 = RENEW
8 = CHANGE WHEN INDICATOR SHOWS "RED"
 GENERAL ARRANGEMENT

44
802034 26 39
20
22 801699
38

33 34 260516 5 37
5
32
3
28 19 21
1 2

27 24 5
29
43

25
30

10 9 8 23 6
11 4
40 12

41

18
35
14
17
42
31

13 REV:
36 15 04/2016
16
PAGE
E02
 GENERAL ARRANGEMENT

ITEM QTY. PART NUMBER DESCRIPTION

1 1 190145 Bonnet
2 1 260246 Cab Structure Complete
3 1 260234 Tank, Hydraulic
4 2 801330 Wheel Chocks
5 4 260412 Bolster
6 1 450322 Tandem, Rear
7 1 260699 Chassis, Rear
8 1 260697 Chassis, Articulation/Oscillation
9 1 800241 Pin, Articulation Bottom
10 1 801005 Pin, Articulation Top
11 1 260696 Chassis, Front Assembly
12 1 370700 Air Conditioner
13 6 340090 Tyres
6 340193 Rims
14 1 260513 Battery Box
15 1 260602 Cradle, Front Suspension
16 1 330006 Axle, Rockwell/desmond
17 1 260514 Toolbox
18 1 350046 Air Filter, Complete
19 1 800018 Pipe, PVC Sleeving
20 1 440016 Work Light
1 801699 Bracket, Work Light R/H
1 802786 Bracket, Work Light L/H
2 802034 Guard, Work Light
21 4 240606 Hose, Boom Stick To Rotator
22 1 260411 Headboard
1 260698 Mounting, Headboard
23 1 802215 Belly Plate, Mid AT20B
1 803101 Belly Plate, Intermediate
1 802809 Belly Plate, Rear, Handbrake
1 803011 Belly Plate, Rear of Diff
1 802759 Plate, Cover, Rear Diff
1 802217 Belly Plate, Rear
1 801745 Belly Plate, Front
24 1 802214 Plate Deck 1 AT20B
1 803013 Plate Deck 2 AT20B
1 802210 Plate Deck 3 AT20B REV:
1 803015 Plate Deck 4 AT20B 04/2016
1 803014 Plate Deck 5 AT20B
1 802212 Plate Deck 6 AT20B PAGE
1 803012 Plate Deck 7 AT20B E03
 GENERAL ARRANGEMENT

44
802034 26 39
20
22 801699
38

33 34 260516 5 37
5
32
3
28 19 21
1 2

27 24 5
29
43

25
30

10 9 8 23 6
11 4
40 12

41

18
35
14
17
42
31

13 REV:
36 15 04/2016
16
PAGE
E02-A
 GENERAL ARRANGEMENT

ITEM QTY. PART NUMBER DESCRIPTION

25 10 801675 Plate Top Mounting, Stanction
26 1 371098 Crane Palfinger X120 F80 / FG43 Grab Assembly
27 1 370021 Kit, Bush Control Arm
28 1 880229A Kit, Decal
29 2 370247 Reflectors, Red
30 6 370248 Reflectors, Orange
31 2 370249 Reflectors, White
32 1 350112 Hood Inlet
33 1 260421 Roll Bar, Branch Deflector
34 1 801315 Bracket, Strobe Light, Raising
35 1 802188 Box, Documentation
36 1 370297 Extinguisher, 9kg
37 1 371118 Grab, X43
38 2 800143 Boss Pin, Locating
39 2 802184 Spacer, Rotator
40 1 370291 Plate, Identification (Range)
4 370285 Rivets, ID Plate
41 2 440442 Head Lights
42 1 802158 Guard, Head Light, R/H
1 801743 Guard, Head Light, L/H
43 1 440286 Strobe Light
44 2 241227 Hose, Grab Cylinder

REV:
04/2016
PAGE
E03-A
 GENERAL ARRANGEMENT
70
3 68 34 33 29 30
59 60
1
69 42

19
C 41
2

20 61 29

A 33
7 21
40
4 18 22
B 49
23

5 24 35
D
17 26
6 25
39
16 26

14 15 27 38
28 31 65 58
37
8 9 10 11 12 13 34 66 32 64 35 36
29 67

62 23
57 56

44 45 46 47 48
55
54
50
53 11 9 10 22
63
43 51 52 60 24
DETAIL A DETAIL B DETAIL C DETAIL D
REV:
04/2016
PAGE
E04-A
 GENERAL ARRANGEMENT

ITEM QTY. PART NUMBER DESCRIPTION

1 1 260225 Cab ROPs Frame
1 260659 Cab, ROPs Front Module
1 260506 Cab, ROPs Rear Module
2 1 350046 Filter, Air Complete
3 1 260421 Roll Bar, Branch Deflector
4 1 260511 Mudguard, Front R/H
1 260510 Mudguard, Front L/H
5 2 370245 Pin, Lynch (Battery/Toolbox)
6 1 260514 Toolbox
1 802152 Rubber Lining, Toolbox
7 2 802316 Cover, Inspection Mudguard Front
8 2 100209 Bolt
9 4 105505 Washer
10 4 105004 Washer
11 4 110069 Nut
12 20 100007 Bolt
13 24 105012 Washer
14 1 390067 Grill, Front Lower
15 1 390068 Grill, Front Top
16 1 801134 Step, Battery Box
1 801133 Step, Toolbox
2 801805 Step, Air Tank
17 2 440269 Light, Amber Semi-sealed Indicator
18 2 440442 Head Light, Autoroche ADT
19 1 190145 Bonnet
20 2 370684 Gas Lifts
21 8 100112 Bolt
22 16 105505 Washer
23 32 105004 Washer
24 16 110069 Nut
25 13 105018 Washer
26 13 105507 Washer
27 5 100216 Bolt
28 16 100090 Bolt
29 65 105014 Washer
30 52 110032 Nut REV:
31 1 260502 Belly Plate, Front Chassis, Engine
32 1 260602 Cradle Front Suspension
04/2016
33 28 105537 Washer, Spring PAGE
34 20 100224 Bolt
35 2 800573 Pin, Articulation Lock Plate Secure E05
 GENERAL ARRANGEMENT
70
3 68 34 33 29 30
59 60
1
69 42

19
C 41
2

20 61 29

A 33
7 21
40
4 18 22
B 49
23

5 24 35
D
17 26
6 25
39
16 26

14 15 27 38
28 31 65 58
37
8 9 10 11 12 13 34 66 32 64 35 36
29 67

62 23
57 56

44 45 46 47 48
55
54
50
53 11 9 10 22
63
43 51 52 60 24
DETAIL A DETAIL B DETAIL C DETAIL D
REV:
04/2016
PAGE
E04-A
 GENERAL ARRANGEMENT

ITEM QTY. PART NUMBER DESCRIPTION

36 1 370211 R-clip, Clevis Pin
37 1 800544 Plate, Locking Arm Foot Plate
38 1 260696 Chassis, Front
39 4 110072 Nut
40 13 100089 Bolt
41 1 802196 Skirting, Hydraulic Tank L/H
1 802195 Skirting, Diesel Tank R/H
42 1 260234 Tank, Hydraulic
43 8 100210 Bolt
44 6 100154 Bolt
45 25 105013 Washer
46 18 105512 Washer
47 15 110067 Nut
48 2 190071 Hinge, Bonnet
49 1 802191 Bracket, Articulation Hoses
50 2 440090 J-bolt, Battery Hold Down
51 1 801122 Clamp, Battery Hold Down
52 6 110075 Nut
53 14 100254 Bolt
54 13 105007 Washer
55 13 110075 Nut
56 1 260513 Battery Box, L/H Side
1 802151 Rubber Lining, Battery Box
57 2 440070 Battery
58 1 370944 Silencer, AT20B
59 1 801120 Bracket, Bonnet Support
60 2 370682 Doorstop, Rubber
61 4 390101 Washer, Bonnet Gas Lift
62 8 100229 Bolt
63 4 370609 Pad Bin, Shock
64 1 801354 Bracket, Mudguard Mount Rear R/H
1 801353 Bracket, Mudguard Mount Rear L/H
1 801395 Bracket, Mudguard Mount Front L/H
1 801396 Bracket, Mudguard Mount Front R/H
65 32 100095 Bolt
66 64 105504 Washer, Flat
67 32 110032 Nut REV:
68 2 801221 Bracket, Mirror Stabalizer bar 04/2016
69 1 802957 Handrail, Rear, Left
1 802958 Handrail, Rear, Right PAGE
70 1 802959 Handrail, Driver Support E05-A
 CAB EXTERIOR

1 21 41 42 22 23
B 52 36 37 38 39
10 20
56 35
58 18
19
17
22 30
16
23
11 29
2
14
15 50

4
9 31
7 34

5
13 A 49
6 12

54

3
40
7
8 28 27 26

55
51 53

43 42 44 32 22
57
45 47 48 25 24
46
33

32 22
DETAIL B 24 DETAIL A

REV:
04/2016
PAGE
E06
 CAB EXTERIOR

ITEM QTY. PART NUMBER DESCRIPTION

1 1 370700 Air Conditioner
2 1 370682 Rubber, Door Stop
3 1 370781 Windscreen, Front
4 2 370782 Windscreen, 45° Side
5 2 190093 Hinge, Car Body
6 1 260258 Door, Car Body L/H
802846 Electrical Consol, Door
7 2 370750 Window, Door Sliding
8 2 370314 Handle, Outer
2 370315 Handle, Inner
2 190120 Lock
9 2 370963 Window, Cab, Side, Rear
10 1 440286 Strobe Light
11 1 260646 Cab Structure Complete
12 1 801223 Bracket, Mirror L/H
13 2 370180 Mirror, M401C
14 1 801101 Cover, Air Conditioner Hose
15 1 370784 Windscreen, Rear
16 1 110068 Nut
17 1 105004 Washer
18 1 105505 Washer
19 1 370717 Roof Lining, Cab
20 1 801224 Bracket, Mirror R/H
21 2 440974 Light, Rear Working
22 37 105014 Washer
23 9 100089 Bolt
24 37 105537 Washer
25 12 110066 Nut
26 46 100216 Bolt
27 92 105507 Washer, Spring
28 46 105018 Washer, Flat
29 1 440075 Wiper, Double Arm
30 1 440073 Motor, Wiper 24v Double Arm
1 440181 Window Washer
31 1 440074 Blade, Wiper
32 16 100224 Bolt REV:
33 4 801081 Bracket, Mirror Bracket Mount 04/2016
34 1 260430 Grid, Cab Rear
35 1 801315 Bracket, Strobe Light Raising PAGE
E07
 CAB EXTERIOR

1 21 41 42 22 23
B 52 36 37 38 39
10 20
56 35
58 18
19
17
22 30
16
23
11 29
2
14
15 50

4
9 31
7 34

5
13 A 49
6 12

54

3
40
7
8 28 27 26

55
51 53

43 42 44 32 22
57
45 47 48 25 24
46
33

32 22
DETAIL B 24 DETAIL A

REV:
04/2016
PAGE
E06-A
 CAB EXTERIOR

ITEM QTY. PART NUMBER DESCRIPTION

36 3 100236 Bolt
37 6 105536 Washer
38 3 105511 Washer
39 3 110062 Nut
40 1 200043 Foam, Sealing, 6 x 25mm
200044 Foam, Sealing, 3 x 25mm
41 4 100234 Bolt
42 6 105013 Washer
43 2 100149 Bolt
44 2 105512 Washer
45 2 200028 Clamp, Hose
46 1 370337 Elbow, Rubber 90°
47 1 350089 Filter, Complete Assembly, Airconditioner
48 1 350073 Filter, Element
49 2 370738 Mirror, Bottom
50 2 801335 Plate, Door Mount
51 1 260259 Door, Cab ROPs R/H
1 801802 Electrical Consol, Door
52 1 260507 Roof, ROPs Cab
53 1 260659 Cab, ROPs Front Module
54 1 260506 Cab, ROPs Rear Module
55 1 260225 Cab, ROPs Frame
56 2 440974 Work Light
2 802618 Bracket, Work Light Mount
57 1 440018 Light, Interior, Dome
58 2 801690 Cover, Air Conditioner Hose, Cab
- 1 441015 Arial, Radio, Windscreen Mount

REV:
04/2016
PAGE
E07-A
 REAR CHASSIS

17 16
3
18 15
14
7 13
6
1
5
4 12

11

8 9 10

REV:
04/2016
PAGE
E08
 REAR CHASSIS

ITEM QTY. PART NUMBER DESCRIPTION

1 1 260699 Chassis, Rear
2 2 450322 Tandem, Rear Complete
3 4 340193 Rims
4 20 100301 Bolt
5 40 105001 Washer, Flat HD
6 20 110050 Nut, Clevelock
7 1 802029 Tool Box
8 14 100224 Bolt
9 14 105537 Washer, Spring
10 14 105014 Washer, Flat
11 1 440017 Light, Number Plate
12 1 440078 Alarm, Back-up Reverse
13 1 110058 Nut
14 1 105527 Washer, Flat
15 1 100270 Bolt
16 4 100178 Bolt
17 4 105530 Washer, Spring
18 4 105001 Washer, Flat
19 1 802185 Bracket, Crane Rest

REV:
04/2016
PAGE
E09
 CAB INTERIOR

2 4 3 9
8
10 11
7
6 24

2 3 4 5 41

1
42

12

16 13

17 15 44 14

18
20 45 38
21 22 23
19

802454 6 5 4 34
37
36
33 5
3 48
4 51
802456 50 5 49
3 43
4
32 27 26 31 47
28 6
25
26
30 29 27

40 41 46
39
REV:
04/2016
PAGE
E10
 CAB INTERIOR

ITEM QTY. PART NUMBER DESCRIPTION

1 1 370686 Column, Steering Adjustable
2 18 100149 Bolt
3 36 105013 Washer
4 21 105512 Washer
5 15 110067 Nut
6 3 801092 Bracket, Dashboard Mount
7 1 440555 Switch, Headlight/Indicator
8 1 370086 Wheel, Steering
9 1 370040 Cap, Steering Wheel
1 370547 Adaptor, Steering Wheel Cap
10 1 370111 Belt, Seat
11 1 370044 Seat
12 6 100215 Bolt
13 12 370017 Mounting, Rubber
14 6 800033 Ferrule, Mounting
15 6 800034 Plate, Mounting
16 12 105007 Washer
17 6 110075 Nut
18 1 370959 Dash, Centered Unit
19 1 440721 Accelerator Pedal, Front
20 4 100081 Bolt
21 1 440562 Gearshift
22 1 801298 Floorboard, Cab Front
23 1 802141 Floorboard, Cab Rear
24 1 370146 Rubber Stud Flooring, Cab
25 10 100089 Bolt
26 14 105537 Washer
27 16 105014 Washer
28 2 110082 Wing Nut
29 3 105536 Washer
30 3 100082 Bolt
31 2 100224 Bolt
32 4 110066 Nut
33 2 300129 Valve, Brake Assembly
34 3 100154 Bolt REV:
35 1 801164 Cover, Air Hose 04/2016
36 2 802168 Bracket, Seat Raiser
37 2 801182 Plate, Seat Adjuster Mount PAGE
38 1 801312 Plate, Door Mount E11
 CAB INTERIOR

2 4 3 9
8
10 11
7
6 24

2 3 4 5 41

1
42

12

16 13

17 15 44 14

18
20 45 38
21 22 23
19

802454 6 5 4 34
37
36
33 5
3 48
4 51
802456 50 5 49
3 43
4
32 27 26 31 47
28 6
25
26
30 29 27

40 41 46
39
REV:
04/2016
PAGE
E10-A
 CAB INTERIOR

ITEM QTY. PART NUMBER DESCRIPTION

39 1 801370 Bracket, Strike Plate
40 1 370009 Handle, Cab Door
41 1 210138 Joystick R/H
1 210139 Joystick L/H
42 1 802159 Column, Joystick L/H
1 802163 Column, Joystick R/H
43 1 190146 Foot Pedal, Brake Rear
44 1 370908 Turntable, Heavy Duty (Seat Swivel)
45 1 802851 Bracket, Gear Lever Mount
46 2 802160 Cover, Inspection, Joystick Column
1 802163 Cover, Joystick Steering
47 1 440721 Pedal, Accelerator, Rear
48 1 370795 Plate, Identification (Rops - ADT))+
49 4 370285 Rivets, ID Plate
50 1 440000 Speaker Set
1 440638 Radio
1 802454 Bracket, Radio/Speaker Set
1 802456 Bracket Speaker Mount L/H ADT
1 440639 Convertor, Hi-Lo
51 1 440073 Wiper Motor
1 440181 Wiper Water Bottle
1 802283 Bracket, Mount, Water Bottle
1 802165 Cover Wiper Motor

REV:
04/2016
PAGE
E11-A
 HYDRAULIC TANK

14
15

2 1 3 5 7 9 10
4 6 8

11 12
16

13

REV:
04/2016
PAGE
E12
 HYDRAULIC TANK

ITEM QTY. PART NUMBER DESCRIPTION

1 1 120391 Plug
2 1 120104 Washer, Dowty
3 1 120389 Adaptor
4 1 120390 Washer, Dowty
5 1 120064 Adaptor
6 1 120104 Washer, Dowty
7 1 120389 Adaptor
8 1 120390 Washer, Dowty
9 1 120391 Plug
10 4 100221 Bolt
11 4 100221 Bolt
12 4 105007 Washer, Flat
13 1 350133 Cap, Hydraulic Filler Assembly
14 1 260234 Tank, Hydraulic
15 1 350051 Filter, Suction Strainer
16 2 370261 Site Glass

REV:
04/2016
PAGE
E13
 DIESEL TANK

11

10

2 1 4 3 5 6

9 8
16

REV:
12 13 14 15 04/2016
PAGE
E14
 DIESEL TANK

ITEM QTY. PART NUMBER DESCRIPTION

1 1 120067 Adaptor
2 1 120105 Washer, Dowty
3 1 120149 Adaptor
4 1 120102 Washer, Dowty
5 1 120391 Plug
6 1 120104 Washer, Dowty
7 1 370518 Cap, Diesel Fuel
8 4 100221 Bolt
9 4 105007 Washer, Flat
10 1 350107 Filter, Suction Strainer
11 1 260558 Tank, Diesel
12 8 100089 Bolt
13 8 105014 Washer, Flat
14 1 800976 Cover, Tank Inspection
15 1 140063 O-ring
16 1 370622 Gauge, Tank Arm And Float

REV:
04/2016
PAGE
E15
 TOP BEARING ARRANGEMENT

4
3

7
4
FRONT
6 BACK
5

1 REV:
04/2016
PAGE
E16
 TOP BEARING ARRANGEMENT

ITEM QTY. PART NUMBER DESCRIPTION

1 1 803004 Pin, Articulation Top 3"
2 2 140025 Seal, Dust
3 6 105507 Washer
4 6 100261 Bolt
5 1 150008 Bearing, Articulation Spherical Top
6 1 200035 Grease Nipple
7 1 803001 Cover, Articulation Top
8 1 801077 Boss, Pin Locating (Articulation)

REV:
04/2016
PAGE
E17
 BOTTOM BEARING ARRANGEMENT

7 10 1 2

FRONT 4

4
REAR
2

11

8
REV:
7 6 5 04/2016
PAGE
E18
 BOTTOM BEARING ARRANGEMENT

ITEM QTY. PART NUMBER DESCRIPTION

1 1 802999 Pin, Articulation Bottom
2 2 140010 Seal, Dust Bottom Articulation
3 1 802998 Cover, Articulation
4 1 150096 Bearing, Articulation Spherical Bottom
5 as req 803008 Shim, Articulation
as req 803009 Shim, Articulation
6 as req 803006 Shim, Articulation
as req 803007 Shim, Articulation
7 16 100261 Bolt
8 1 803003 Plate, Pin Locating - Articulation Bottom
9 16 105507 Washer
10 1 803002 Bush, Articulation Bottom
11 1 802000 Bush, Articulation

REV:
04/2016
PAGE
E19
 INTERMEDIATE CHASSIS

19 20
17

15
9 4 1

14

16
10

2 3
11
5

13 6

21 12
10
7

REV:
1 4 18 9 04/2016
8
PAGE
E20
 INTERMEDIATE CHASSIS

ITEM QTY. PART NUMBER DESCRIPTION

1 2 370333 Washer, Thrust Oscillation
2 12 105505 Washer
3 12 100103 Bolt
4 2 800770 Bush, Oscillation
5 2 190032 Nut
6 2 800572 Washer, Yoke Retaining
7 2 800512 Cover, Shaft End
8 1 800677 Nut, Oscillation
9 2 140076 O-ring
10 2 150043 Bearing, Through-shaft ADT Sealed
11 2 140049 Seal, Oscillation - Propshaft
12 1 190029 Yoke, Oscillation
13 1 800890 Shaft, Oscillation
14 2 800607 Locking Plate
15 2 241020 Hose, Oscillation Grease Line
16 6 120054 Adaptor
17 3 200035 Grease Nipple
18 1 241019 Hose, Oscillation Grease Line
19 1 260697 Chassis, Articulation/Oscillation
20 1 260699 Chassis, Rear
21 1 190051 Yoke, Articulation

REV:
04/2016
PAGE
E21
 WHEELS

1
4

REV:
04/2016
PAGE
E22
 WHEELS

ITEM QTY. PART NUMBER DESCRIPTION

1 6 340090 Tyre
2 6 340193 Rim, 3 Piece
3 72 370136 Nut, Wheel
4 72 370148 Stud

REV:
04/2016
PAGE
E23
THIS PAGE LEFT BLANK
INTENTIONALLY
DESMOND EQUIPMENT S.A.

DESMOND SERVICE GUIDE

D.A.D. RANGE B-SERIES

AXLES & DRIVE TRAIN 10 250 500 750 1000 1250 1500 1750 2000 3000
R/H CHAIN BOX OIL LEVEL 2 2 2 4 2 2 2 4
L/H CHAIN BOX OIL LEVEL 2 2 2 4 2 2 2 4
REAR DIFF OIL LEVEL 2 4 2 4 2 4 2 4
HUB RETAINING NUTS TORQUE 2 2 2 2 2 2 2 2
DRIVE CHAIN CONDITION 2 2
DRIVE SPROCKET CONDITION 2 2
CHAIN BOX BREATHERS 2-3 2-3 2-3 7 2-3 2-3 2-3 7
WALKING BEAM PIVOT 5 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5
OIL LEAKS 2 2 2 2 2 2 2 2
BRAKE DISKS - CONDITION 2 2 2 2 2 2 2 2
BRAKE PADS - WEAR 2 2 2 2 2 2 2 2
BRAKE CALIPERS - LEAKS 2 2 2 2 2 2 2 2
MASTER CYLS & PIPES 2 2 2 2 2 2 2 2
BRAKE FLUID LEVELS` 2 2 2 2 2 2 2 2 2
TANDEM RET. BOLTS 2 2 2 2 2 2 2 2
SHOCK ABSORBERS 2 2 2 2 2 2 2 2
HANDBRAKE DISC & PADS 2 2 2 2 2 2 2 2
R/H/F FINAL DRIVE OIL LEVEL 2 2 2 4 2 2 2 4
L/H/F FINAL DRIVE OIL LEVEL 2 2 2 4 2 2 2 4
FRONT DIFF OIL LEVEL 2 4 2 4 2 4 2 4
BRAKE SHOES & PADS 2 2 2 2 2 2 2 2
AXLE MOUNTING BOLTS - STUDS 2 2 2 4 2 2 2 2
AXLE BREATHERS` 2-3 2-3 2-3 7 2-3 2-3 2-3 7
BRAKE ADJUSTMENT 2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1
PROPSHAFTS SECURE 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5
FRONT AXLE PIVOT - PINS 5 2-5 2-5 2-5 2-5 2-5 2-5 2-5 2-5
FRONT WHEEL BEARINGS (6x4) 2-1 3-5

1 = ADJUST
2 = CHECK
3 = CLEAN
4 = DRAIN / REFILL
5 = GREASE
6 = RECYLCE
7 = RENEW
8 = CHANGE WHEN INDICATOR SHOWS "RED"
 PROPSHAFT LAYOUT

20 10
12 13 12

14 15 16 17 12
25 11

19 18

22

21

1 2 3 4 5 6 7 8 9

24 23

REV:
04/2016
PAGE
F02
 PROPSHAFT LAYOUT

ITEM QTY. PART NUMBER DESCRIPTION

1 1 260602 Cradle, Front Suspension
2 1 320063 Propshaft, Engine/Transmission
2 320013 Universal Joint
3 1 320110 Propshaft, Transmission/Axle - 6x6 Only
2 320031 Universal Joint
4 1 255525 Transmission, ZF6WG210
5 1 320054 Propshaft, Center
2 320048 Universal Joint
6 1 800890 Shaft, Oscillation
7 1 320056 Propshaft, Intermediate
2 320031 Universal Joint
8 1 320051 Carrier Bearing
1 801618 Washer, Carrier Bearing
9 1 320108 Propshaft Rear
2 320031 Universal Joint
10 8 100029 Bolt
11 4 100299 Bolt
12 20 100110 Bolt
13 8 100115 Bolt
14 2 110070 Nut
15 2 105506 Washer, Spring
16 4 105005 Washer, Flat
17 2 100182 Bolt
18 2 450322 Tandem, Rear Complete
19 1 320086 Coupling, Kuesel
20 12 100020 Bolt
21 1 320149 Propshaft, Intermediate
22 1 802731 Guide, Propshaft
23 2 802110 Cover Inspection Propshaft, Rear
24 2 802111 Cover, Inspection Propshaft, Front
25 4 110108 Nut

REV:
04/2016
PAGE
F03
 REAR TANDEM ASSEMBLY
52 53
51

47
50

FRONT 32
44
39
37 32 41 42
38
31 40
48
49
45
33 43
29 46
34
28
15 25 27 35
13 14 26
12 16

36
11
24
10 20
23
8 9 22
7 19
6 18 21
17
5 30
2
1 REAR

33
55

54
4
3
REV:
04/2016
PAGE
F04
 REAR TANDEM ASSEMBLY

ITEM QTY. PART NUMBER DESCRIPTION

1 4 800642 Nut, UNF
2 4 801547 Washer, Stub Axle
3 48 370136 Nut
4 48 370148 Stud, Wheel
5 4 190116 Hub, Walking Beam (6x6)
6 4 800627 Plate, Brake Disc
7 4 800655 Cover, Seal Stub Axle
8 4 802747 Cover, Seal Stub Axle
9 4 140157 Seal, Hub
10 4 802375 Sleeve, Stub Axle
11 4 190097 Cover Outer Bearing, Walking Beam
12 4 370370 Brake Caliper
13 8 190165 Pad, Disk Brake
14 4 390023 Shim, Brake Caliper, 2mm
15 4 390024 Shim, Brake Caliper, 3mm
16 2 801705 Shaft, Stub Axle Front
17 4 150052 Bearing, Spherical
18 4 800729 Key, Parallel
19 2 800656 Cover, Side Shaft
20 2 800781 Plate, Side Shaft Sprocket, Retain
21 6 100268 Bolt
22 28 105507 Washer, Spring
23 2 800643 Sprocket, Side Shaft, 12 Teeth
24 6 390034 Shim, Side Shaft
25 4 801706 Sprocket, 28 Teeth
26 4 801554 Key, Sprocket
27 4 150048 Bearing, Spherical
28 4 801401 Cover, Inner Bearing
29 4 370360 Chain Roller
30 2 801713 Shaft, Stub Axle Rear
31 2 260658 Chain Box
32 2 802032 Cover, Top
33 2 802028 Guard, Brake Pipe
34 6 120039 Plug
35 2 140075 Circlip, Side Shaft Bearing REV:
36 4 140032 O-ring 04/2016
37 4 800841 Cover, Inspection, Inner Top
38 4 800842 Shim PAGE
39 4 801558 Plate, Reaction Wear, 20mm F05
 REAR TANDEM ASSEMBLY
52 53
51

47
50

FRONT 32
44
39
37 32 41 42
38
31 40
48
49
45
33 43
29 46
34
28
15 25 27 35
13 14 26
12 16

36
11
24
10 20
23
8 9 22
7 19
6 18 21
17
5 30
2
1 REAR

33
55

54
4
3
REV:
04/2016
PAGE
F04-A
 REAR TANDEM ASSEMBLY

ITEM QTY. PART NUMBER DESCRIPTION

40 2 150022 Bearing, Side Shaft, Tandem
41 2 190142 Flange Inner, Walking Beam
42 4 140067 O-ring
43 28 105508 Washer, Spring
44 2 802836 Bush, Chain Box, Pivot
45 28 100173 Bolt
46 2 190140 Flange, Bottom
47 2 190141 Flange, Top
48 76 100171 Bolt
49 76 105508 Washer, Spring
50 2 802872 Washer, Thrust, Outer
51 2 802871 Washer, Thrust, Housing
52 2 140072 O-ring
53 1 802850 Side Shaft L/H, Normal
1 802849 Side Shaft R/H, Diff Lock
54 2 802032 Guard, Brake Pipe, LH Rear / RH Front
2 802107 Guard, Brake Pipe, RH Rear / LH Front
55 2 370282 Plate, Identification
8 370285 Rivets, Blind

REV:
04/2016
PAGE
F05-A
 REAR DIFFERENTIAL

12
8 6
7 2
4 5

10
14

11

13

1
REV:
04/2016
PAGE
F06
 REAR DIFFERENTIAL

ITEM QTY. PART NUMBER DESCRIPTION

1 1 330054 Differential, Rockwell
2 1 350043 Breather, Complete
1 350137 Breather, 3/4"
1 802747 Cover, Inspection, Breather
3 1 190143 Housing, Differential Tandem
4 12 100170 Bolt
5 4 100207 Bolt
6 4 105533 Washer, Flat
7 12 105507 Washer, Spring
8 24 105014 Washer
9 1 190029 Yoke, 7c Rockwell
10 1 120039 Plug, Male
11 1 241443 Hose, Breather
12 12 110058 Nut, Nyloc UNF
13 1 802759 Plate, Diff Cover
14 1 120259 Adaptor

REV:
04/2016
PAGE
F07
 6X6 FRONT CRADLE

13 15 16

20 17

3
2
10 1

9
4

5
8
6

18
7 14

11 2

12 1

REV:
04/2016
PAGE
F08
 6X6 FRONT CRADLE

ITEM QTY. PART NUMBER DESCRIPTION

1 4 100216 Bolt
2 4 105507 Washer, Spring
3 4 801077 Boss, Pin Locating
4 2 800711 Pin, Front Suspension Pivot
5 4 140025 Seal, Dust
6 2 190079 Bush
7 1 330006 Axle, Rockwell
8 2 300025 Spring Brake. Type 24/30
9 1 370375 Hammerlock
10 1 260602 Cradle, Front Suspension
11 4 370548 Shock-absorber
12 2 300153 Airbag
13 8 110105 Nut
14 2 802138 Plate, Front Cradle
15 16 105527 Washer, Flat
16 8 100287 Bolt
17 2 801654 Stopper, Pad Drive Axle
18 as req 800286 Shim

REV:
04/2016
PAGE
F09
THIS PAGE LEFT BLANK
INTENTIONALLY
DESMOND EQUIPMENT S.A.

DESMOND SERVICE GUIDE

D.A.D. RANGE B-SERIES

ELECTRICS 10 250 500 750 1000 1250 1500 1750 2000 3000
HEAD LIGHTS - MAIN - DIP 2 2 2 2 2 2 2 2 2
TAIL LIGHTS 2 2 2 2 2 2 2 2 2
INDICATORS 2 2 2 2 2 2 2 2 2
WORKING LIGHTS 2 2 2 2 2 2 2 2 2
BATTERY ELECTROLITE 2 2 2 2 2 2 2 2
BATTERIES SECURE 2 2 2 2 2 2 2 2
TERMINALS CLEAN & TECTYLED 2 2 2 2 2 2 2 2
NEUTRAL START OPERATION 2 2 2 2 2 2 2 2
INSTR. PANEL - GAUGES / W.LIGHTS 2 2 2 2 2 2 2 2 2
BRAKE LIGHTS 2 2 2 2 2 2 2 2 2
ISOLATER CONDITION 2 2 2 2 2 2 2 2
ROTATING BEACON OPERATION 2 2 2 2 2 2 2 2 2
HOOTER 2 2 2 2 2 2 2 2 2
INTERIOR FAN / AIR CON. OPERATION 2 2 2 2 2 2 2 2
INTERIOR LIGHT 2 2 2 2 2 2 2 2
WIPER OPERATION 2 2 2 2 2 2 2 2
LOW AIR PRESS WARNING BUZZER 2 2 2 2 2 2 2 2

1 = ADJUST
2 = CHECK
3 = CLEAN
4 = DRAIN / REFILL
5 = GREASE
6 = RECYCLE
7 = RENEW
8 = CHANGE WHEN INDICATOR SHOWS "RED"
 ELECTRICAL SCHEMATIC

24
9 29 16
34 5 Battery Isolator
Switch
Indicator Light Aux. Solenoid
1 4 6 7
35 10
32 36 Battery 12V Battery 12V Indicator Light
26
2 1
Stop Light 8
Plug
11
Head Light
Starter Oil Pressure Hooter
Reverse warning
15 Sender
Buzzer Low Air Press Fuse Box
Numberplate Switch Brake Diff Lock
Light Switch Switch 12
Reverse Light 14 13
Transmission
Temp.
Coolant Level
Sender Sensor
3 33 28 30
27 Water 19
Stop Light
Temp.
Sender
2 Wiper & Light Alternator Head Light
Control
11

1
Indicator Light 25 1
31
17 18 Indicator Light

Shifter 24
Strobe Light
Front Cab
Rear Cab Lights
Lights
20

Dome Light

21
23 Wiper
24 Air Conditioner REV:
22 04/2016
PAGE
G02
 ELECTRICAL SCHEMATIC

ITEM QTY. PART NUMBER DESCRIPTION

1 4 440269 Light, L.E.D. Truck Lamp, Indicator
2 2 440270 Light, L.E.D. Truck Lamp, Stop
3 1 440017 Light, Number Plate
4 1 440078 Alarm, Back-up Reverse
5 1 440068 Switch, Low Air Pressure
6 1 440072 Switch, Air Stop Light
7 1 440544 Harness, Mid.
8 1 440101A Fuse Box, Complete
9 2 440070 Battery
10 1 440543 Harness, Headlight
11 2 440442 Headlamp, Autorouche Adt
12 1 440024 Hooter, 24 Volt
13 1 440081 Sender, Oil Pressure
14 1 440249 Starter, Engine
15 1 440080 Sender, Oil Temp. (Single Pin)
16 1 440097 Switch, 24 Volt Body Solenoid
17 1 440004 Harness, Engine
18 1 440227 Alternator, Engine
19 1 440029 Sender, Water Temp.
20 1 440541 Harness, Dome
21 1 440073 Motor, Wiper Double Arm
22 1 370700 Air Conditioner, MCC
23 1 440018 Light, Interior Dome
24 4 440974 Light, Work, L.E.D.
25 1 440562 Gear Shift B-series
26 1 440102 Harness, Battery
27 1 440488 Harness, Mid
28 1 440555 Headlight/Indicator Switch
29 1 440924 Switch, Battery Isolator
30 1 440816 Sensor, Coolant Level
31 1 440286 Strobe Light, Small
32 1 440173 Light, Warning Dash
33 1 440779 Light, Reverse
34 1 440646 Hand Brake Switch
35 1 440068 Poppet Valve Low Switch REV:
36 1 440218 Switch, Hydraulic Stop Light 04/2016
PAGE
G03
 DASHBOARD LAYOUT

1 4 2 5 17 19

7 3 12 8
16 9

30
28
2 20
3 0 0 V
5
6 7
0 0
0 1
40
8
1 10 24
4 18 28
kPa
3 9 32
50
2 10 4 0
1
0
0
min-1x1
000 km/h 60
x100

ZF GEARBOX
RED
BLUE - +

bar
YELLOW
6 7
5 2 4
4 8 0 6
kPa 8
3 9 10

2 10
1
1 x100 0 0 0 0 1 0 10H
0

HOUR METER

11

18 6 10
15 13
14
29 26 25 24 23 22 20 21
27

REV:
04/2016
PAGE
G04
 DASHBOARD LAYOUT

ITEM QTY. PART NUMBER DESCRIPTION

1 1 440065 Gauge, Rev Count
2 4 440441 Panel, Display
3 2 440203 Light, Indicator
4 1 440198 Oil Pressure Warning
5 1 440219 Lense, Transmission
6 1 440632 Lense, Handbrake
7 1 440200 Lense, High Beam
8 2 440462 Lense, Difflock
9 7 440170 Switch, Rocker, On/Off
10 1 440197 Lense, Battery
11 1 440660 Lense, Yellow, Test
12 1 441019 Lense, Crane
13 1 440232 Lense, Wiper Washer
14 1 440202 Lense, Wiper
15 1 440199 Lense, Hazard
1 440171 Switch, Hazard
16 1 440201 Lense, Work Lamp
17 1 440066 Gauge, Speedometer
18 1 440603 ZF Diagnostic Digital Display
19 1 440035 Gauge, Voltmeter
20 1 440034 Gauge, Oil Pressure
21 1 440057 Switch, Ignition
22 1 440032 Gauge, Water Temperature
23 1 440031 Gauge, Hourmeter
24 1 440033 Gauge, Oil Temperature
25 2 440036 Gauge, Air Pressure
26 1 440201 Lense, Work Lamp
27 1 440924 Push Start Button, Cole Hersee
28 1 440663 Lense, Red, Wait
29 1 440664 Lense, Blue, Diagnostic
1 440654 Switch, On / Off

REV:
04/2016
PAGE
G05
 FUSE BOX LAYOUT

BATTERY IGNITION EARTH

1
880289

Wiper 15A
1. Cummins 10A
10A 1. Wiper 15A
Cummins
Cummins 10A
10A PARK / DASH 10A PARK 10A

6 2. Cummins 10A
10A 2. Cummins
Cummins 10A
10A PARK 10A DIM 10A
70 70
3. ZF 15A
15A 3. ZF
ZF 15A 10A
15A PARK Wiper 15A BRIGHTS 10A
Wiper 15A
8
7
I I 4. ZF 15A
15A 4. ZF
ZF 15A
15A DIM 10A PRE HEAT 10A

Stobe 10A DIM 10A WORK Stobe 10A

LIGHTS 10A
60 5. HAZARD 15A
15A DASH 10A Stobe 10A

4 I BRIGHT 10A HYDRAULIC FAN 20A

6. WORK LIGHT 15A
15A WIPER FRONT 10A

7.
7. CLUSTER
CLUSTER 15A
15A STROBE 10A BRIGHT 10A EXHAUST BRAKE 10A

8. REVERSE RELAY 10A FAN 20A EXHAUST BRAKE 10A

9. STOP LIGHT 10A HAZARD 20A HYDRAULIC FAN 10A

3 A
BRAKE RELAY
10. RADIO

11. DOME LIGHT

10A HOOTER
Wiper 15A

10A
10A
Wiper 15A

DIFF LOCK 10A

WASHER

3RD
BOTTLE
Wiper 15A10A

10A
L
BOOM LIGHT RELAY

12. SPARE 10A

Stobe 10A REAR SW 15A 10A
SPAREStobe 10A

13. BOOM LIGHT SW REVERSE 15A SPARE 10A

5 B
HYDRAULIC FAN
RELAY

14. BOOM SW
20A

10A TANDEM DIFF SW 10A WORK LIGHT 10A

M
REAR PEDAL

C ZF
F
REVERSE LIGHTS
H
NEUTRAL
J
FLASHER UNIT
N
WORK LIGHT (2)
2

D
WORK LIGHT (1)
G
PARK LIGHT
I
DIM LIGHT
K
BRIGHT RELAY
O
PRE HEAT
IGNITION SWITCH
FUSE 20A
REV:
E EMS
P
INTERMIT SPEED
CONTROL
04/2016
PAGE
G06
 FUSE BOX LAYOUT

ITEM QTY. PART NUMBER DESCRIPTION

1 1 440101A Fuse Box Complete
2 19 440130 Flasher Unit 24V
3 10 440790 Relay 24V
4 2 440523 Fuse, 60A
5 4 440108 Fuse, 20A
6 2 440524 Fuse, 70A
7 10 440107 Fuse, 15A
8 32 440106 Fuse, 10A

REV:
04/2016
REV:
PAGE
03/2013
G07
 PUSH BUTTON STARTING CIRCUIT (COLE HERSEE)

New Wire from Solinoid out to push button

Fuse 20A
Starter Starter Fuse Box
Push Button Supply
Body
Solonoid

Battery 12V
Fuse 70A

Remove Wire

Install on one pin

of push button
Blue or Black
Pin 2

30
AMS 50
87 2

1 4

ITL 5

ECU
 Port Shepstone Head Office
PO Box 111, Port Shepstone, 4240
Tel: (039) 685 4100 I Fax: (039) 685 4476
Email : [email protected]
Web: www.dezzi.co.za

The information contained in this manual was in effect at the time of publication and is subject
to change without prior notice or liability. Desmond Equipment S.A. reserves the right to
revise the information presented or discontinue the production of parts at any time.

No parts of this manual may be reproduced or transmitted in any form or by any means,
electronic or mechanical, for any purpose, without the express written permission of
Desmond Equipment S.A.

© Copyright 2001