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APM802 User Opérator Manual 33502029001 - 0 - 1EN

The document is a user guide for the SDMO APM802 Controller, detailing its modules, configurations, and operational modes. It includes sections on safety, startup procedures, data display, and troubleshooting, along with technical specifications. The guide serves as a comprehensive resource for users to effectively operate and manage the controller in various environments.

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0% found this document useful (0 votes)

135 views106 pages

APM802 User Opérator Manual 33502029001 - 0 - 1EN

Uploaded by

pravi.nuvvula

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Download as PDF, TXT or read online on Scribd

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User guide

SDMO

Controller

APM802

HMI : 0.9.11
Base : 0.9.11
Regulation : 0.2.4 33502029001_0_1

01/10/2013
Energy Solutions Provider
Contents
1 - Introduction............................................................................................................................................................ 6
1.1 - Safety/Conditions for use/Powering on ...............................................................................................................................6
1.2 - Integrating the APM802 in its environment ........................................................................................................................7
1.3 - Who is this manual intended for? ........................................................................................................................................7
1.4 - Contents of the manual........................................................................................................................................................7

2 - Identification of the modules ................................................................................................................................. 8

2.1 - Base module ........................................................................................................................................................................8
2.2 - Human Machine Interface (HMI) module ...........................................................................................................................8
2.3 - Regulation module X179 ....................................................................................................................................................8
2.4 - Protection module A44Z2 ...................................................................................................................................................8
2.5 - Binary inputs/outputs module .............................................................................................................................................9
2.6 - Analog inputs/outputs module ............................................................................................................................................9
2.7 - Temperature input modules.................................................................................................................................................9

3 - Starting up the HMI and associated configurations ......................................................................................... 10

3.1 - Single generator ................................................................................................................................................................ 10
3.2 - Generators as part of power plant without master control ................................................................................................. 11
3.3 - Generators as part of power plant with master control ...................................................................................................... 11
3.4 - Summary of the "operating" screens and associated configurations ................................................................................. 11
3.5 - Diagrams and descriptions of the configurations .............................................................................................................. 12

4 - General description of the “operating screen” .................................................................................................. 13

4.1 - Description of the top bar.................................................................................................................................................. 14
4.2 - Description of the control panel ........................................................................................................................................ 15
4.3 - Description of the circuit breaker panel ............................................................................................................................ 16
4.4 - Description of the "generator" zone .................................................................................................................................. 17
4.5 - Description of the "master control power plant" zone....................................................................................................... 17
4.6 - Description of the "grid" zone ........................................................................................................................................... 18
4.7 - Description of the "generator power plant" zone .............................................................................................................. 18
4.8 - Special note on the "generator as part of power plant" operating screen ........................................................................... 18

5 - Selection of the operating mode .......................................................................................................................... 19

5.1 - Operating modes on the generator HMI ............................................................................................................................ 20
5.1.1 - "Out of service" mode .............................................................................................................................................. 20
5.1.2 - "Manual" mode ........................................................................................................................................................ 20
5.1.3 - "Auto" mode ............................................................................................................................................................ 21
5.1.4 - "Auto test" mode ...................................................................................................................................................... 21
5.2- Operating modes on the master control HMI ..................................................................................................................... 21
5.2.1 - "Manual" mode ........................................................................................................................................................ 21
5.2.2 - "Auto" mode ............................................................................................................................................................ 21
5.2.3 - "Auto test" mode ...................................................................................................................................................... 22
5.2.3.1 - Live bus paralleling ........................................................................................................................................ 22
5.2.3.2 - Dead bus paralleling ....................................................................................................................................... 22
5.3 - Operation and manual synchronisation ............................................................................................................................. 23

6 - Display of data ...................................................................................................................................................... 26

6.1 - Generator mechanical values ............................................................................................................................................ 26
6.1.1 - Overview display ..................................................................................................................................................... 26
6.1.2 - Detailed display ....................................................................................................................................................... 27
6.1.3 - Detailed display for the operating screen ................................................................................................................. 27
6.2 - Generator electrical values ................................................................................................................................................ 28
6.2.1 - Overview display ..................................................................................................................................................... 28
6.2.2 - Detailed display ....................................................................................................................................................... 28
6.2.3 - Detailed display for the operating screen ................................................................................................................. 29
6.3 - Power plant electrical values ............................................................................................................................................. 29

7 - Statuses and anomalies ........................................................................................................................................ 30

7.1 - Consulting status messages ............................................................................................................................................... 30
7.2 - Appearance of an alarm .................................................................................................................................................... 31
7.3 - Resetting an alarm............................................................................................................................................................. 32
7.4 - Appearance of a fault ........................................................................................................................................................ 32
7.5 - Resetting a fault ................................................................................................................................................................ 33
7.6 - Appearance of a fault and an alarm ................................................................................................................................... 34
7.7 - Possible screens combining the choices from dropdown lists A and B ............................................................................. 34

8 - Applications .......................................................................................................................................................... 35
8.1 - Reference (icon no. 1) ....................................................................................................................................................... 36
8.2 - Region settings (icon no. 2)............................................................................................................................................... 36
8.3 - Monitor settings (icon no. 3) ............................................................................................................................................. 37
8.4 - Restart (icon no. 4) ............................................................................................................................................................ 37
8.5 - Update (icon no. 5)............................................................................................................................................................ 37
8.6 - Screenshot (icon no. 6)...................................................................................................................................................... 38
8.7 - Display cleaning (icon no. 8) ............................................................................................................................................ 38
8.8 - Ladder tools (icon no. 7) ................................................................................................................................................... 38

9 - Description of the screens accessible from the Menu key ................................................................................. 40

9.1 - Accessing menus and screens ........................................................................................................................................... 41
9.2 - Details of the screen architecture ...................................................................................................................................... 41
9.3 - Presentation of the screens ................................................................................................................................................ 41
9.4 - Logging in ......................................................................................................................................................................... 42
9.4.1 - Principle ................................................................................................................................................................... 42
9.4.2 - Special notes on the virtual keypad .......................................................................................................................... 42
9.5 - Editing a parameter within a screen .................................................................................................................................. 43
9.6 - Menu "1-Settings" ............................................................................................................................................................. 45
9.6.1 - Screen "1.1-Setpoints" ............................................................................................................................................. 45
9.6.2 - Screen "1.2-Power thresholds"................................................................................................................................. 46
9.6.3 - Screen "1.3-Power management" ............................................................................................................................. 47
9.6.4 - Screen "1.4-Grids" ................................................................................................................................................... 49
9.6.5 - Screen "1.5-Timers" ................................................................................................................................................. 50
9.6.6 - Screen "1.6-Auxiliaries" .......................................................................................................................................... 51
9.7 - Menu "2-Measurements"................................................................................................................................................... 52
9.7.1 - Screen "2.1-Power plant summary" ......................................................................................................................... 52
9.7.2 - Screen "2.2-Mechanical" ......................................................................................................................................... 54
9.7.3 - Screens "2.3-Generator electrical" and "2.3-Power plant electrical"........................................................................ 54
9.7.4 - Screens "2.4-Grid electrical" and "2.4-Power plant electrical" ................................................................................ 55
9.7.5 - Screen "2.5-Curves" (future functionality)............................................................................................................... 55
9.7.6 - Screen "2.6-Harmonics"........................................................................................................................................... 55
9.8 - Menu "3-History" .............................................................................................................................................................. 56
9.8.1 - Screen "3.1-Archiving" ............................................................................................................................................ 56
9.9 - Menu "4-Diagnostic" ........................................................................................................................................................ 57
9.9.1 - Screen "4.1-Variables" ............................................................................................................................................. 57
9.9.2 - Screen "4.2-Binary inputs" ...................................................................................................................................... 58
9.9.3 - Screen "4.3-Binary outputs"..................................................................................................................................... 58
9.9.4 - Screen "4.4-Regulation & Protection" ..................................................................................................................... 59
9.10 - Menu "5-Configuration" ................................................................................................................................................. 60
9.10.1 Tab "5.1-Application" .............................................................................................................................................. 60
9.10.1.1 - Screens "5.1.1-General" ................................................................................................................................ 60
9.10.1.2 - Screen "5.1.2-Alarms" .................................................................................................................................. 62

10 - Description of the screen accessible from the "Function key" key ................................................................ 98

11 - Packaging, storage and handling of the modules ............................................................................................ 99

11.1 - Packaging ........................................................................................................................................................................ 99
11.2 - Storage ............................................................................................................................................................................ 99
11.3 - Handling.......................................................................................................................................................................... 99
11.3.1 - Module packed in its box ....................................................................................................................................... 99
11.3.2 - Module not packed in its box ................................................................................................................................. 99

12 - Technical specifications ................................................................................................................................... 100

12.1 - Base module .................................................................................................................................................................. 100
12.2 - HMI module .................................................................................................................................................................. 101

This document is the property of SDMO Industries. Any communication, reproduction, publication, even partial, is forbidden,
except with the written authorisation of the owner.
3
List of figures
Figure 1 - integration of the APM802 ........................................................................................................................................ 7
Figure 2 - system architecture .................................................................................................................................................. 7
Figure 3 - screen A612 ........................................................................................................................................................... 10
Figure 4 - screen A621/A622/A651/A661 ............................................................................................................................... 10
Figure 5 - screen A641 ........................................................................................................................................................... 10
Figure 6 - screen A642 ........................................................................................................................................................... 10
Figure 7 - screen A632 ........................................................................................................................................................... 11
Figure 8 - screen A633 ........................................................................................................................................................... 11
Figure 9 - screen A635 (generator) ......................................................................................................................................... 11
Figure 10 - screen A635 (master control) ............................................................................................................................... 11
Figure 11 - exploded view of the operating screen ................................................................................................................. 13
Figure 12 - "master control power plant" zone ........................................................................................................................ 13
Figure 13 - "generator power plant" zone ............................................................................................................................... 13
Figure 14 - top bar .................................................................................................................................................................. 14
Figure 15 - control panel ......................................................................................................................................................... 15
Figure 16 - circuit breaker panel ............................................................................................................................................. 16
Figure 17 - detail of the "generator" zone ............................................................................................................................... 17
Figure 18 - detail of the "master control power plant" zone ..................................................................................................... 17
Figure 19 - detail of the "grid" zone ......................................................................................................................................... 18
Figure 20 - detail of the "generator power plant" zone ............................................................................................................ 18
Figure 21 - special note on the "generator as part of power plant" screen .............................................................................. 18
Figure 22 - no connection ....................................................................................................................................................... 19
Figure 23 - manual start/stop sequence.................................................................................................................................. 20
Figure 24 - mechanical values ................................................................................................................................................ 26
Figure 25 - circular display...................................................................................................................................................... 26
Figure 26 - mechanical values and press on the oil pressure ................................................................................................. 27
Figure 27 - detailed mechanical value .................................................................................................................................... 27
Figure 28 - from the mechanical overview to the detailed view ............................................................................................... 27
Figure 29 - from the detailed view to the mechanical overview ............................................................................................... 28
Figure 30 - electrical values .................................................................................................................................................... 28
Figure 31 - electrical values and touching on active power ..................................................................................................... 28
Figure 32 - detailed electrical value ........................................................................................................................................ 28
Figure 33 - from the electrical overview to the detailed view ................................................................................................... 29
Figure 34 - from the detailed view to the electrical overview ................................................................................................... 29
Figure 35 - status message timeline ....................................................................................................................................... 30
Figure 36 - appearance of an alarm........................................................................................................................................ 31
Figure 37 - details for an alarm ............................................................................................................................................... 31
Figure 38 - tab with the last 3 alarms ...................................................................................................................................... 31
Figure 39 - full screen with latest alarms................................................................................................................................. 31
Figure 40 - resetting an alarm ................................................................................................................................................. 32
Figure 41 - appearance of a fault ............................................................................................................................................ 32
Figure 42 - details for a fault ................................................................................................................................................... 32
Figure 43 - tab with the last 3 faults ........................................................................................................................................ 33
Figure 44 - full screen with latest faults ................................................................................................................................... 33
Figure 45 - resetting a fault ..................................................................................................................................................... 33
Figure 46 - details for an alarm and a fault ............................................................................................................................. 34
Figure 47 - "Applications" screen ............................................................................................................................................ 35
Figure 48 - "Reference" screen - icon no. 1 ............................................................................................................................ 36
Figure 49 - "Region settings" screen - icon no. 2 .................................................................................................................... 36
Figure 50 - "Monitor settings" screen - icon no. 3 ................................................................................................................... 37
Figure 51 - "Restart" screen - icon no. 4 ................................................................................................................................. 37
Figure 52 - "Update" screen - icon no. 5 ................................................................................................................................. 37
Figure 53 - "Display cleaning" window - icon no. 8 ................................................................................................................. 38
Figure 54 - "LADDER" screen................................................................................................................................................. 38
Figure 55 - screen architecture ............................................................................................................................................... 40
Figure 56 - screen with tabs ................................................................................................................................................... 41
Figure 57 - screen with tabs and sub-tabs .............................................................................................................................. 41
Figure 58 - editing a "selector", "numerical value" or "word or expression" type parameter .................................................... 43
Figure 59 - editing a "text entry field" type parameter ............................................................................................................. 43
Figure 60 - editing a parameter at the bottom of the screen ................................................................................................... 44
Figure 61 - "Setpoints" screen ................................................................................................................................................ 45
Figure 62 - "Power thresholds" screen.................................................................................................................................... 46
Figure 63 - "Power management" screen ............................................................................................................................... 47

This document is the property of SDMO Industries. Any communication, reproduction, publication, even partial, is
forbidden, except with the written authorisation of the owner.
4
Figure 64 - "Grids" screen ...................................................................................................................................................... 49
Figure 65 - "Timers" screen .................................................................................................................................................... 50
Figure 66 - "Auxiliaries" screen ............................................................................................................................................... 51
Figure 67 - "Power plant summary" screen ............................................................................................................................. 52
Figure 68 - changing generator number.................................................................................................................................. 52
Figure 69 - display of the power in % ...................................................................................................................................... 52
Figure 70 - “Power plant summary” screen with 2 generators in operation ............................................................................. 53
Figure 71 - "Power plant summary” screen with 2 generators running .................................................................................... 53
Figure 72 - "Mechanical" screen ............................................................................................................................................. 54
Figure 73 - "Generator electrical" screen ................................................................................................................................ 54
Figure 74 - "Grid electrical" screen ......................................................................................................................................... 55
Figure 75 - "Harmonics" screen .............................................................................................................................................. 55
Figure 76 - "Archiving" screen ................................................................................................................................................ 56
Figure 77 - "Variables" screen ................................................................................................................................................ 57
Figure 78 - "Binary inputs" screen .......................................................................................................................................... 58
Figure 79 - "Binary outputs" screen ........................................................................................................................................ 58
Figure 80 - "Regulation & Protection" screen .......................................................................................................................... 59
Figure 81 - "General" screen (generator HMI) ........................................................................................................................ 60
Figure 82 - "General" screen (master HMI) ............................................................................................................................. 61
Figure 83 - "Alarms" screen .................................................................................................................................................... 62
Figure 84 - "Status messages" screen .................................................................................................................................... 63
Figure 85 - "Function key" screen ........................................................................................................................................... 64
Figure 86 - "Custom view" screen ........................................................................................................................................... 65
Figure 87 - "Starting" screen ................................................................................................................................................... 66
Figure 88 - "Electrical" screen................................................................................................................................................. 67
Figure 89 - "Speed" screen ..................................................................................................................................................... 68
Figure 90 - "Excitation" screen................................................................................................................................................ 69
Figure 91 - "Miscellaneous" screen ........................................................................................................................................ 70
Figure 92 - "Timers" screen .................................................................................................................................................... 71
Figure 93 - "Regulation parameters" screen ........................................................................................................................... 72
Figure 94 - "Speed regulation PID" screen ............................................................................................................................. 73
Figure 95 - "Voltage regulation PID" screen ........................................................................................................................... 74
Figure 96 - "Synchronisation PID" screen ............................................................................................................................... 75
Figure 97 - "Protection Low level" screen ............................................................................................................................... 76
Figure 98 - "Machine Protection" screen................................................................................................................................. 77
Figure 99 - "Installation Protection" screen ............................................................................................................................. 78
Figure 100 - "General" screen ................................................................................................................................................ 79
Figure 101 - "Generator" screen ............................................................................................................................................. 80
Figure 102 - "Regulator" screen.............................................................................................................................................. 81
Figure 103 - "Engine sensor" screen ...................................................................................................................................... 82
Figure 104 - "Configurable binary inputs" screen .................................................................................................................... 83
Figure 105 - "Resistive inputs" screen .................................................................................................................................... 84
Figure 106 - "Base module analog inputs" screen .................................................................................................................. 85
Figure 107 - "Base module analog outputs" screen ................................................................................................................ 86
Figure 108 - "CAN#1 inputs/outputs" screen........................................................................................................................... 87
Figure 109 - "CAN#2 inputs/outputs" screen........................................................................................................................... 88
Figure 110 - "Extension module analog inputs" screen ........................................................................................................... 89
Figure 111 - "Extension module analog inputs" screen ........................................................................................................... 90
Figure 112 - "Extension module temperature inputs" screen .................................................................................................. 91
Figure 113 - "General Regulation & Protection" screen .......................................................................................................... 92
Figure 114 - "Regulation modules" screen .............................................................................................................................. 93
Figure 115 - "Machine protection module" screen .................................................................................................................. 94
Figure 116 - "Installation protection module" screen ............................................................................................................... 95
Figure 117 - "Serial Link" screen ............................................................................................................................................ 96
Figure 118 - "Ethernet" screen................................................................................................................................................ 97
Figure 119 - "Function key" screen ......................................................................................................................................... 98
Figure 120 - stored flat............................................................................................................................................................ 99
Figure 121 - stored at an angle ............................................................................................................................................... 99
Figure 122 - antistatic plastic bag ........................................................................................................................................... 99

This document is the property of SDMO Industries. Any communication, reproduction, publication, even partial, is forbidden,
except with the written authorisation of the owner.
5
1 - Introduction
The APM802 comprises a number of interconnected modules which exchange data to allow the command, control,
regulation and protection of one or more generators, following multiple configurations.
These configurations include the so-called "single" generator with or without a source ATS, synchronised generators,
used to create power plants which can in turn be synchronised with one or several low voltage (LV) and moderate
voltage (HVA) distribution networks.

1.1 - Safety/Conditions for use/Powering on

 Safety
The APM802 uses voltage sources of different origins, which are set to
potentials dangerous to the human body. For this reason, only qualified
personnel are authorised to start up and use the APM802.
Before reading this document, it is strongly recommended that the safety
instructions relating to starting up a generator are read.
DANGER SDMO Industries shall not be held responsible for failure to observe any of the
instructions described in this manual.

 Conditions of use
The conditions for use are given at the end of this manual (section 12). If a component of the equipment must be
replaced, it is necessary to pay attention to the effects of electrostatic discharges (consult the rules for handling given
in section 11.3).

The APM802 must be factory configured for your application. Any change to the parameters may
alter the behaviour of your installation or render it unstable.
IMPORTANT

 Powering on
Powering on is specific to the electrical equipment within which the APM802 is integrated. It is therefore necessary to
consult the wiring diagram for the equipment provided with this manual, before powering on.

S9100 & S9200 control consoles built-in control unit Iroise cabinet

Figure 1 - integration of the APM802

Below is the presentation of the simplified architecture of the interconnected modules of the APM802 assembly.

base module HMI module

Human Machine Interface

binary inputs and outputs

module
regulation
module X179 analog inputs and outputs
module
protection temperature input
module A44Z2 modules

minimal architecture complete architecture

Figure 2 - system architecture

The HMI module is To use, press firmly on the front of

integrated into the front the HMI module.
panel of the electrical A stylus may be used, but pencils
equipment. It is an industrial and other pointed objects are
type touch screen. prohibited.

To save power, the screen brightness is automatically reduced after an adjustable period of time (with no activity on
the screen). To return to the correct brightness, simply touch the screen.

1.3 - Who is this manual intended for?

This manual is intended for users and operators.

• The user (called User throughout this manual) has all the skills required to start up the generator or
the power station. He or she is capable of monitoring the generator or the power station to ensure it is
running correctly, and is able to interpret the electrical and mechanical indications provided in real time
on the different screens. He or she may have to check one or several parameters.

• The operator (called Operator throughout this manual), in addition to the user's skills, is fully
competent to modify one or several parameters, to change the operation of the installation. To do
this, the operator will have completed training provided by SDMO Industries beforehand.

1.4 - Contents of the manual

This manual provides an introduction to the various electrical equipment into which the APM802 is integrated, the
simplified architecture of the system and the information required regarding identification of the modules.
The manual then covers the various system options (called configurations) in terms of operation, then it gradually
describes all of the screens available for the User and Operator levels, and the various associated operating modes.
The manual ends with an outline of the technical characteristics of the HMI and base modules.

serial number

batch number:
WW=week YYYY=year software
version no.
traceability of the hardware and software
manufacturing file identification label front

2.2 - Human Machine Interface (HMI) module

model

SDMO part no.

supplier code

serial number

week and year

of manufacture Standard HMI Sunlight readable HMI rear view of the HMI module

2.3 - Regulation module X179

supplier name SDMO part no.

traceability of the
manufacturing file

serial number
batch number:
YY=year WW=week hardware identification label

front
software version no.

software identification label

2.4 - Protection module A44Z2

module type Protection label
Type
positioned
Reference A44Z2
module reference on the bottom
N° de série 4508A503
of the base frame
serial number
hardware identification label

software version no.

front

software identification label

This document is the property of SDMO Industries. Any communication, reproduction, publication, even partial, is
forbidden, except with the written authorisation of the owner.
8
2.5 - Binary inputs/outputs module
hardware code D341000/A3
S/N: 0041 label affixed
serial number
N° de lot: 49/12 on the side
of the module
batch number: WW/YY
hardware identification label

identification of the
module integrated into
the lexan
front

2.6 - Analog inputs/outputs module

hardware code D343000/A3
S/N: 0035 label affixed
serial number
N° de lot: 47/12 on the side
batch number: WW/YY of the module
hardware identification label

identification of the
module integrated
into the lexan front

2.7 - Temperature input modules

hardware code D344000/A4

S/N: 0046 label affixed
serial number
N° de lot: 48/12 on the side
of the module
batch number: WW/YY
hardware identification label

identification of
the module integrated
into the lexan
front

This document is the property of SDMO Industries. Any communication, reproduction, publication, even partial, is forbidden,
except with the written authorisation of the owner.
9
3 - Starting up the HMI and associated configurations
At the end of initialisation and depending on the configuration of the HMI, one of the "operating" screens below
appears (figures 3, 4, 5, 6, 7, 8, 9 and 10).

Without touching the screen, it is possible to view the status of:

 the generator (operation, electrical and mechanical values, alarms, faults),
 the mains (presence of mains, electrical measurements),
 the power station (availability of the generators, electrical measurements),
 the breaking and/or protection organs, the operating mode, etc.

3.1 - Single generator

A612 A621

A622

A651

A661

Generator Generator
HMI HMI
Figure 3 - screen A612 Figure 4 - screen A621/A622/A651/A661

Single without mains without automatic

A612
generator paralleling transfer switch

with automatic - ATS control and management of returns to position = NO

A621
transfer switch - stand-by function

- ATS control and management of returns to position = YES

A622
- stand-by function

with mains - active power setpoint on generator

A641
paralleling - long time paralleling, no stand-by

- active power setpoint on mains

A642
ATS = Automatic Transfer Switch - long time paralleling, no stand-by

- stand-by function
A651
- short time paralleling on mains return

- stand-by function
A661
- long time paralleling on mains return

A641 A642

Generator Generator
HMI HMI
Figure 5 - screen A641 Figure 6 - screen A642

A632 A633

generator generator
HMI HMI
Figure 7 - screen A632 Figure 8 - screen A633

generators without mains without automatic

as part of power plant paralleling transfer switch

power distribution by analog bus

A632

power distribution by digital bus

A633

with automatic transfer

switch

3.3 - Generators as part of power plant with master control

A635 A635

generator master
HMI control HMI
Figure 9 - screen A635 (generator) Figure 10 - screen A635 (master control)

generators with mains with automatic - live bus paralleling at LV, short or long time
A635
as part of power plant paralleling transfer switch - stand-by function, master control mandatory ()

() the master control manages the paralleling of the

power plant to the mains and the operation of the ATS

3.4 - Summary of the "operating" screens and associated configurations

A612 figure 3 screen
single A621 A622 A651 A661 figure 4 screen
generator A641 figure 5 screen
generator
A642 figure 6 screen
HMI
A632 figure 7 screen
generators
A633 figure 8 screen
as part of
A635 figure 9 screen
power plant
A635 figure 10 screen master control HMI
By editing one or several parameters in a standard configuration, the resulting configuration is "customised" (a specific
study created by SDMO Industries).

This document is the property of SDMO Industries. Any communication, reproduction, publication, even partial, is forbidden,
except with the written authorisation of the owner.
11
3.5 - Diagrams and descriptions of the configurations
circuit current and voltage current communication mains mechanical
M breaker voltage measurement measurement bus MR detection locking
control measurement relay of the ATS

A612 Single generator, no mains, no paralleling, no

automatic transfer switch, with motorised circuit breaker
controlled by the APM802.

A621-A622 Single generator, with mains, no paralleling,

with automatic transfer switch.
- A621: ATS not controlled by the APM802
- A622: ATS controlled by the APM802

A641 Single generator, long time paralleling, with fixed

power setpoint debited by the generator.
The mains circuit breaker is controlled by the APM802.

A642 Single generator, long time paralleling, with fixed

power setpoint debited by the mains.
The mains circuit breaker is not controlled by the APM802.

A651-A661 Single generator, with mains, with automatic

transfer switch:
- A651: short time paralleling on mains return,
- A661: long time paralleling, management of all types of
setpoint and several regulation modes.

A632-A633 Generators paralleled as part of power plant,

no mains, no automatic transfer switch, active and reactive
power regulation, via analog (A632) or digital (A633)
communication bus.

master control A635 Generators as part of power plant, long time or short
time paralleling, master control for controlling the automatic
transfer switch and the mains paralleling, management of
all types of setpoint and several regulation modes:
- A635: LV and live bus paralleling,
- A635: HVA and dead bus paralleling.

Note: when mains voltage is absent, stand-by is assured in all configurations, except for the configurations A641 and A642.

Whatever the configuration of the HMI, the "operating" screen is always divided into 5 distinct sections.
The example below shows the configuration "single generator with mains", corresponding to the figure 4 screen
explained in paragraph 3.1.

top bar
"generator"
zone

control panel

"grid"
zone
circuit breaker
panel

Figure 11 - exploded view of the operating screen

"master control In the case of a figure 10 screen for the

power plant" zone master control HMI (see paragraph 3.3),
the "generator" zone in figure 11
becomes the "master control power
plant" (figure 12).

Figure 12 - "master control power plant" zone

"generator
power plant" zone In the case of a figure 8 or figure 9
screen for the generator HMI (see
paragraphs 3.2 and 3.3), the "grid" zone
in figure 11, becomes the "generator
power plant" zone (figure 13).

Figure 13 - "generator power plant" zone

This document is the property of SDMO Industries. Any communication, reproduction, publication, even partial, is forbidden,
except with the written authorisation of the owner.
13
4.1 - Description of the top bar
The top bar (figure 14) is divided into 4 sections or screen zones. Regardless of the configuration of the HMI module,
the top bar is always present.

display of the operating status of the generator or - time in 12-hour format, (AM and PM)
the power plant (standby, in production, unavailable, - date in day (letters and figures) and month format,
etc.) (example: "Fri.Sep.20")

Figure 14 - top bar

return to the "operating" other messages to signal the operating used to alter:
screen when another sequences (starting order, mains return, - the date,
screen is present generator cooling, etc.) - the time,
- the unit of measurement
for the mechanical values,

Zone with 5 keys

Different colours are used to give relief to these keys which are more
easily visible than the other sections of the top bar.
From left to right, they are:

key colour
active key alarm present fault present

Access to the "Applications" screen


Login for access to the Operator
level Operator
User
logged in


Access to the maintenance and
operations functions
(future functionality)


Access to all the statuses and
anomalies for consultation, analysis
and processing


Return to the "operating" screen
when another screen is present a fraction
of a second

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14
4.2 - Description of the control panel
The control panel is divided into 4 distinct sections (Figure 11). Regardless of the configuration, the control panel is
always visible.

OR
generator no. (alternating with
"Master generator") connected to the HMI module
OR

- Touch pad with three or four keys,

master control number - Once selected, each key is a different colour and
corresponds to an operating mode,
"stop horn" button - The position of the touch pad button indicates the
appears following an selected operating mode,
alarm or fault
(if horn is wired)
key description

The APM802 is out of action; the generator cannot

indication of voltage be started, but an alarm or fault may still appear on
and frequency Out of the screen.
during use Service
Start-up of the generator, control of the circuit
breakers, synchronisation, paralleling and the
distribution of the load are exclusively manual.
Manual
Function key: access
to specific programmed Start-up of the generator (mains breaking, external
commands order), synchronisation, paralleling and the
distribution of the load are fully automatic.
Auto

Start-up is automatic following the selection of

"Test off load" or "Test on load" (three further
Menu key Auto keys appear).
Test Synchronisation, paralleling and the distribution of
the load are automatic. Generator shutdown is
programmed or manual.

1-Settings: access to the settings required for all running of the

generator or power plant (Operator access code required).

2-Measurements: complete display of all mechanical and

electrical measurements (generators, power plant and mains).

3-History: display of the history of all the electrical and mechanical

values.

4-Diagnosis: run diagnostics on the status of all logic inputs and

outputs, analog inputs, system inputs.

() 5-Configuration: complete configuration of the system

access to the menu: (application, regulation, protection).
- 4 keys (User)
- 6 keys (Operator)
() 6-Hardware: definition of the complete system architecture
(installation, inputs/outputs, CAN bus, serial links, etc.).

() accessible to a logged-in Operator and to a User logged in as Operator

Figure 15 - control panel

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except with the written authorisation of the owner.
15
4.3 - Description of the circuit breaker panel
The circuit breaker panel is a part of the electrical installation located downstream of the generator, the power plant
and the mains transformer (figure 16).

this button appears only if in Auto mode, in Manual mode,

there is more than 1 grid master control master control
(selection of the ATS) and generator and generator

electrical link
to the generator
or to the power plant

generator circuit breaker

the button the button
or
surround surround is
power plant circuit breaker
is invisible visible
open/close button
shown open "open"
or
"close"
indication
electrical link to
usage
mains circuit breaker
open/close button
shown closed

manual closure
electrical link to the mains of two buttons
possible, under
certain
conditions
Figure 16 - circuit breaker panel

Summary of the "circuit breaker panel" depending on the HMI configuration

electrical links
A621 A641 A612
 No voltage:
generator the link is grey
A622 A642
HMI  Voltage present:
A651 A632 the link has grey/blue diagonal
stripes
A661 A633  Current flowing:
the grey/blue link is slowing
generator 'moving' from left to right, top to
HMI bottom or bottom to top, depending
on the link position.
A635

A635
Note: after pressing one of the 6
buttons on the general menu, the
generator
circuit breaker panel is hidden. The
HMI control buttons are then accessible
master
from the touch pad.
control HMI

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forbidden, except with the written authorisation of the owner.
16
4.4 - Description of the "generator" zone
The "generator" zone is divided into 5 distinct sections. This zone only appears on the generator HMI module.

combustion engine and title bar indicating alternator and

"START/STOP" button the generator number power
which only appear in connection
Manual mode

Display of Display of
mechanical electrical
values values

Figure 17 - detail of the "generator" zone

4.5 - Description of the "master control power plant" zone

The "master control power plant" zone is divided into 3 distinct sections. This zone only appears on the HMI module
for the master control.

power plant with power connection with title bar indicating the
indication of the physical characteristics of the power plant "Power plant" name

Display of
electrical
values

Figure 18 - detail of the "master control power plant" zone

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except with the written authorisation of the owner.
17
4.6 - Description of the "grid" zone
The "grid” zone is divided into 3 distinct sections. This zone appears on the generator HMI module or the master
control HMI module, depending on the configuration.

grid with power

title bar showing the mains name "Grid 1"
connection

Display
of
electrical
values

Figure 19 - detail of the "grid" zone

4.7 - Description of the "generator power plant" zone

The "generator power plant" zone is divided into 3 distinct sections. This zone only appears on the generator HMI
module.

power plant with power title bar indicating

connection the "Power plant" name

Display
of
electrical
values

Figure 20 - detail of the "generator power plant" zone

4.8 - Special note on the "generator as part of power plant" operating screen
On the generator HMI side, the "generator as part of power plant" operating screen needs a special note.

In a power plant with 10 generators, the screen

shows generator number 1 integrated into a generator 1 =
power plant with 10 generators with an output 1000kW
per unit of 1000kW.
use =
If the power plant supplies 10000kW, then the
10000kW
electrical indications will be as shown in figure 21.

power plant =
10000kW

generator 1 is integrated
into the power plant Generator
HMI
Figure 21 - special note on the "generator
as part of power plant" screen

When powered up, the touch pad automatically switches:

 to Out of service mode for the generator HMI,
 to Manual mode for the master control HMI.
Please note that the Out of service mode does not exist on the master control HMI.

The 4 keys - Out of service, Manual, Auto and Auto test represent the 4 operating modes of the APM802.
2 keys cannot be activated at the same time, apart from the Auto test key which, when pressed, also activates the
Auto key. Once one of the 4 operating modes is exited, the system switches automatically to another operating mode.

If the connection between the HMI and the base

module is lost, the message "Disconnection" is
displayed on the top bar, the touch pad rotating
button disappears and the 4 keys are greyed out.
Figure 22 - no connection

The images below show the normal sequence for switching from one operating mode to another (example: switching
from Out of service mode to Manual mode):

press and hold the

Out of service mode active Manual key release the Manual key

(1) (2) (3)

the Manual key turns green Manual mode is selected
the key is red Out of service mode the Manual key stays green
the other keys are grey remains active Out of service mode is inactive

IMPORTANT: before moving your finger away, if the selected operating mode is not the desired one, then the
sequence below can be used to disable the key press.

press the Manual key and slide your once outside of the
finger, maintaining pressure in one Manual key,
Out of service mode active of the three directions shown release your finger

(1) (2) (3)

the key is red Out of service mode out of service mode

the other keys are grey remains active remains active

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except with the written authorisation of the owner.
19
5.1 - Operating modes on the generator HMI
5.1.1 - "Out of service" mode
Out of service mode prevents the generator being started accidentally. In this mode, the system is
locked and start-up is not possible, even if an external order is sent to the APM802. This mode is also
used during generator maintenance periods in addition to the emergency stop.

Any appearance of an alarm or fault will be signalled on the operating screen. The settings and configuration are still
possible by using the Menu key. All the functionalities on the top bar are operational, as is navigation in the operating
screen.

"Out of service" does not mean that the generator does not have the capacity to run.
Selecting Out of service mode, whilst the generator is running, leads to the immediate stop of
IMPORTANT the engine, without warning.

If, when running, a fault causes the generator to stop, the APM802 is automatically positioned to Out of service
mode. It will then only be possible to select a new operating mode once the fault has been acknowledged.

Note: in Out of service mode, the following message is displayed in the top bar: "Generator unavailable".

5.1.2 - "Manual" mode

Manual mode (on the generator HMI) is used to start up the generator in a way managed by the User or
the Operator. In this mode, everything is controlled manually. Once the mode is selected, the button
"ENGINE START" appears to the left of the engine.

After a visual inspection of the main mechanical parameters (battery voltage, levels, etc …), and if there are no faults
(apparent or not acknowledged), the generator can be started. The starting sequence is as follows:

1 2 3 4

nominal U
increase in F&U upstream of the
speed stabilise circuit breaker

5 6 7
The voltage U and the The sequence for stopping the generator
frequency F are available: is the reverse to the operation sequence:
Circuit
- on the shared busbar, - open the alternator circuit breaker,
breaker
- during use, - wait 2 minutes to allow it to cool,
closed
in accordance with the - press the "ENGINE STOP" button,
configuration (A6xx) of the
module.
- generator stops completely, and the
"ENGINE START" button appears once
more.
Figure 23 - manual start/stop sequence

• Pressing the "ENGINE STOP" button causes the generator to stop immediately and the
alternator circuit breaker to open without switching to the cooling down period.
In power plant use mode, if the alternator circuit breaker is closed, it is possible to start up
another generator in manual mode and to synchronise it manually with the busbar, i.e. with
the generator or generators started previously.

• Manual synchronisation of a generator with another generator or with a busbar requires

IMPORTANT particular precautions explained in section 5.3.

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20
5.1.3 - "Auto" mode
Auto mode (on the generator HMI) is the current mode during solo use or as part of a power plant,
whether paralleled to the mains, or not. In this operating mode, everything is automatic: starting,
synchronisation, paralleling, the distribution of load between generators and the switching from one
voltage source to another.
Following an external order (mains detection, any external order, production request) taken into account by the
APM802, the start-up request is sent to the generator (single configuration) or to all the generators (power plant
configuration).
The operation of the generator or generators then completely depends on the configuration of the HMI module or
modules (configurations A6xx).

5.1.4 - "Auto test" mode

Auto test mode is used to periodically check that the generator or the power plant is running correctly as
per the configuration (see below).
Once this mode is selected, 2 or 3 keys appear on the touch pad (see the table below). Please note that
the Auto key also turns blue. Touching the Auto key cancels activation of Test auto mode.
Touching the End of test key if no test has actually been started yet switches to Auto mode.

Depending on the configuration, the text and/or the

number of the keys is different:
single GS power plant GS power plant GS
without PC with PC
Test off load Generator test Generator test
off load off load
Test on load Power plant test
starts the test on load
off load End of test End of test End of test
starts the test
on load 3 keys 3 keys 2 keys
end of test
Test off load
 Automatic start-up of the generator, alternator excitation, increase in speed and voltage, stabilisation of frequency
and voltage.
 No closure of the alternator circuit breaker.
 Automatic scheduled stop or immediate stop if the "End of test" button is pressed.

Test on load
 Automatic start-up of the generator, increase in speed and voltage, stabilisation of frequency and voltage.
 Closure of the alternator circuit breaker.
 If the generator is in the paralleled to power plant or paralleled to mains configuration, we can observe the
synchronisation, paralleling and load distribution or transfer phases depending on the configuration.
 No automatic scheduled stop.

End of test
The End of test keys is used to stop the test (on or off load) manually, before the scheduled end of the test.

5.2- Operating modes on the master control HMI

5.2.1 - "Manual" mode
Manual mode (on the master control HMI) is used on the master control to carry out a manual test for
the mains and power plant protection organs (automatic transfer switch).
In this operating mode, the generators for the power plant are positioned on voltage and speed droop.

5.2.2 - "Auto" mode

Auto mode (on the master control HMI) is the current mode when using a power plant paralleled to the
distribution network. In this operating mode, everything is automatic: starting, synchronisation,
paralleling, the distribution of load between generators and the switching from one voltage source to
another.
Following an external order (mains detection, clock, etc.) taken into account by the APM802, the start request is sent
to all of the power plant's available generators.

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except with the written authorisation of the owner.
21
5.2.3 - "Auto test" mode
Auto test mode (on the master control HMI) is used to periodically check that the power plant is running
correctly.
Once this mode is selected, 3 keys appear on the touch pad (Power plant test off load, Power plant
test on load and End of test). Please note that the Auto key also turns blue. Touching the Auto key
cancels activation of Test auto mode.
Touching the End of test key if no test has actually been started yet switches to Auto mode.

starts the test starts the test end of test

off load on load

5.2.3.1 - Live bus paralleling

Test off load
 Automatic start-up of the generators, excitation of the alternators, increase in speed and voltage, stabilisation of
frequency and voltage.
 Closure of the master generator circuit breaker and presence of stand-by voltage.
 Synchronisation and closure of the circuit breakers for other generators.
 Automatic scheduled stop (adjustable delay) or press "End of test", opening of the generator circuit breakers, no
stand-by voltage.

Test on load
 Automatic start-up of the generators, excitation of the alternators, increase in speed and voltage, stabilisation of
frequency and voltage.
 Closure of the master generator circuit breaker and presence of stand-by voltage.
 Synchronisation and closure of the circuit breakers for other generators.
 Synchronisation of the stand-by voltage with the mains voltage and closure of the stand-by circuit breaker.
 Transfer of load from the mains to the generators.
 Opening of the mains circuit breaker.
 No automatic scheduled stop.

End of test
Test off load selected beforehand:
 Immediate stop of the test off load, before the scheduled end of the test.
Test on load selected beforehand:
 Synchronisation of the mains voltage with the stand-by voltage and closure of the mains circuit breaker.
 Transfer of load from the generators to the mains.
 Opening of the stand-by circuit breaker, opening of the generator circuit breakers.
 Stop of the generators after cooling.

5.2.3.2 - Dead bus paralleling

Test off load
 Closure of the generator circuit breakers and excitation of the alternators.
 Automatic start-up of the generators, increase in speed and voltage, stabilisation of frequency and voltage.
 Automatic scheduled stop.

Test on load
 Automatic start-up of the generators, increase in speed and voltage, stabilisation of frequency and voltage.
 Closure of the master generator circuit breaker and presence of stand-by busbar voltage.
 Synchronisation and closure of the circuit breakers for other generators.
 Synchronisation of the busbar voltage with the mains voltage and closure of the stand-by circuit breaker.
 Transfer of load from the mains to the generators.
 No automatic scheduled stop.

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22
5.3 - Operation and manual synchronisation
1 2
This is 2 generators paralleled to a busbar (configuration
A633). Start-up of Generator #1, U & F stabilisation.
Pressing the "Operation" button (only visible if the generator
is stabilised in voltage & frequency) brings up the screen
opposite.

The "Dashboard" key takes you back to the operating

screen.
Press the close circuit breaker button

3 4

Generator #1 delivers power to the busbar Start-up of Generator #2, U & F stabilisation
(P=260kW, Q=103kvar)

The objective is to close the Generator #2 circuit breaker using the synchronoscope, by varying the frequency and
the voltage for Generator #2.

authorised frequency authorised voltage +/-20° paralleling

difference +/-0.1% difference +/-1% window
paralleling
button

rotating
indication

frequency voltage
adjustment adjustment
The cursor rotates at a variable speed around
the paralleling button (both rotation directions are
frequency delta in relation voltage delta in relation to possible) and shows the dephasing between the
to Generator #1 Generator #1 2 generators.

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except with the written authorisation of the owner.
23
5 6
Adjust the voltage for Generator #2 (if necessary), by Adjust the phase difference between Generator #1 and
repeatedly or continuously pressing the "+" and "-" keys, to Generator #2 by repeatedly or continuously pressing the "+"
reduce the voltage difference from Generator #1 as much as and "-" keys, to bring the rotating indication (blue cursor ) to
possible. the central level 0 before paralleling (see 7a and 7b, the 2
potential scenarios below).

Press the "+" key to

bring the voltage to 400V
7a 7b
The F Delta is positive; the synchronoscope rotates in a The F Delta is negative; the synchronoscope rotates in an
clockwise direction. anti-clockwise direction.
Press the "-" (repeatedly or continuously) to slow down the Press the "+" (repeatedly or continuously) to slow down the
cursor speed of rotation and bring the F delta to the cursor speed of rotation and bring the F delta to the
authorised range. authorised range.

the rotation of the cursor slows, the rotation of the cursor slows,
the F delta decreases and the F delta decreases and enters
enters the authorised range the authorised range

Note: if the F delta continues to decrease (too many presses Note: if the F delta continues to increase (too many presses
on the "-" key), the cursor will start to rotate in the other on the "+" key), the cursor will start to rotate in the other
direction. direction.
8 9
When the cursor stabilises and gets close to the "-20° / +20°" The cursor should stabilise around 0.
zone, press and hold the "Top paralleling" button. At the end of the "top paralleling" stabilisation delay, the
PLC automatically closes the Generator #2 circuit breaker.

Generator #1 and Generator #2 are

paralleled to the same busbar, but only
Generator #1 delivers the load.

At this stage, the objective is to balance the

total load (P=260kW, Q=103kvar) across
Generator #2 = approx.0kW
the 2 generators, by shedding half the load
from Generator #1 to Generator #2.

power plant power = Generator #1

Generator #2 Generator #1

P kW P kvar P kW P kvar
increases increases decrease decrease

 Press "+" on the kW active power side. The kW power on generator #1 gradually decreases.
The kW power on generator #2 gradually increases. The power plant kW power does not change.

 Press "+" on the kvar reactive power side The kvar power on generator #1 gradually decreases.
The kvar power on generator #2 gradually increases. The power plant kvar power does not change.

Little by little, by pressing the "+" and "-" keys, an almost perfect balance can be achieved.
If the load during use increases, the 2 generators will each take half of the additional power.

Before stopping one of the 2 generators, check that the load during use can be taken on by a single generator.

Carry out the load transfer from one generator to the other generator:
 Use the "+" keys to move the power to one generator from the other generator.
 Use the "-" keys to shed the power from one generator and have the other generator take up the power.
 If the load is zero on one of the two generators, open the alternator circuit breaker, leave the engine to cool for 2
minutes, then press the "ENGINE STOP" button.
 Before stopping the second generator, open the alternator circuit breaker, leave the engine to cool for 2 minutes,
then press the "ENGINE STOP" button.

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except with the written authorisation of the owner.
25
6 - Display of data
6.1 - Generator mechanical values
6.1.1 - Overview display
It is possible to display up to 6 mechanical values at the same time. By default, the following values are displayed:
- working hours counter (number of operating hours),
- fuel level (daily service tank or main tank),
- starter battery voltage,
- coolant temperature (HT coolant temperature in the case of a dual circuit engine),
- oil pressure,
- oil temperature.
The display area showing 6 mechanical values is called the "favourites page". The content of this page can be altered
at any time. Each mechanical value is represented by an "information bar", containing:

information bar a clear text identifying the

mechanical value

a pictogram

an indication of the value in

the numerical value for three types of display:
the mechanical value bargraph, galvanometer,
(85°C, 25V, 0bar, etc.) thermometer
Figure 24 - mechanical values

The mechanical values can be scrolled through page by page, as per the principle below, which in this example
contains 3 display pages.

default display
display of "Page 2/2" " Favourites" page display of "Page 1/2"
Page 2/2 Page 1/2

display of "Page 1/2" display of "Page 2/2"

Page 1/2 Page 2/2

Figure 25 - circular display

The 3 pages displaying the mechanical values scroll circularly by pressing on keys and in succession.

Note: the function for scrolling between pages 1/2 and 2/2 is not available yet. For the time being, only 2 pages are
accessible: " Favourites" page and "Page 1/1".

" Favourites" page Page 1/1

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forbidden, except with the written authorisation of the owner.
26
6.1.2 - Detailed display
Pressing any area on an information bar on one of the mechanical value
pages gives access to a magnified view of the selected mechanical value,

The example below shows a press on the "Oil pressure" information bar.

4.1 bar 79.3 °C

Figure 26 - mechanical values and

press on the oil pressure
. From an overview display of 6 mechanical values, we
switch to a detailed display of 3 mechanical values.
. 3 tabs also appear: Fuel, Engine mechanical values,
Cooling. The mechanical values are all classed under these 3
tabs.

. Under each tab, the mechanical values displayed can

be accessed by pressing the following keys in
succession;

or .

. Once you zoom into each mechanical value, 2 or 3

Figure 27 - detailed mechanical value additional buttons appear:

 "Favourites" button: used to select the 6 mechanical values most useful to the user.
The mechanical values appear on the The mechanical values do not appear in the "
"Favourites" page (limited to six values). Favourites" page, but in another page.
 "Curve" button (future functionality)
 "PID" button (Piping and Instrumentation Diagram) (future functionality)

6.1.3 - Detailed display for the operating screen

When any of the mechanical values are pressed (information bar) we see that:
- the "grid" or "power plant (generator)" zone disappears (only the title bar remains),
- the "alternator and power connection" is minimised,
- the electrical values are hidden,
- the engine remains the same size.
The key is used to return to the overview display.

alternator

title bar

overview display detailed display

touch an information bar
Figure 28 - from the mechanical overview to the detailed view

6.2 - Generator electrical values

6.2.1 - Overview display
6 electrical values are displayed and shown as galvanometers:
[1] active power P in kW [2] power factor PF [3] reactive power Q in kvar
[4] frequency F in hertz [5] phase current I in amperes [6] line to line voltage U in volts

[1] [2] [3]

a needle galvanometer an indication of the
on a light background nominal value and an
with linear graduation exceedance area
(max. value)

the numerical value for

the electric value the symbol for the
measured electrical value
[4] [5] [6] measured (U, I, F, …)
Figure 30 - electrical values

6.2.2 - Detailed display

Touching any area of a galvanometer gives access to an expanded view
of the selected electrical value.

Example below, after touching the active power galvanometer.

Figure 31 - electrical values and

touching on active power
. From an overview display of 6 electrical values, we switch
to a detailed display of 3 electrical values.

. The electrical values which are not displayed can be

accessed by pressing the following keys in
succession;

or .

. Once you zoom into each electrical value, an

additional button appears:
Figure 32 - detailed electrical value

 "Curve" button (future functionality)

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forbidden, except with the written authorisation of the owner.
28
6.2.3 - Detailed display for the operating screen
When any of the electrical values is pressed (galvanometer), we see that:
- the "grid" or "power plant (generator)" zone disappears (only the title bar remains),
- the "engine" section is minimised,
- the mechanical values are hidden,
- the alternator and power connection remain the same size.
The key is used to return to the overview display.

engine

title bar

overview display detailed display

touch a galvanometer
Figure 33 - from the electrical overview to the detailed view

detailed display & touch the key overview display

Figure 34 - from the detailed view to the electrical overview

6.3 - Power plant electrical values

6.3.1 - Overview display
The overview display for the power plant electrical values is identical to that for the generator electrical values (see
paragraph 6.2.1).

6.3.2 - Detailed display

The detailed display for the power plant electrical values is identical to that for the generator electrical values (see
paragraph 6.2.2).

6.4 - Mains electrical values

6.4.1 - Overview display
The overview display for the mains electrical values is identical to that for the generator electrical values (see
paragraph 6.2.1).

6.4.2 - Detailed display

The detailed display for the mains electrical values is identical to that for the generator electrical values (see
paragraph 6.2.2).

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except with the written authorisation of the owner.
29
7 - Statuses and anomalies
- consult status messages,
Pressing the key is used to: - consult, analyse and process all anomalies which may be logged in real
time by the base module.

 A status represents an event which positions the generator, the power plant, a circuit breaker, etc., in a defined
situation (example: appearance of Stop mode).

 An anomaly is either an alarm (example: coolant temperature alarm), or a fault (example: oil pressure fault).
In general, the following is important:
- the fault appears in red on the screen and causes the generator to shut down (instantly or delayed,
depending on the programmed incidence),
- the alarm appears in orange on the screen and does not cause the generator to shut down.

It is possible to come across specific cases (example: fault message on the HMI screen, but processed as an alarm
by the PLC, so no engine shutdown).

7.1 - Consulting status messages

It is possible to consult status messages at any time. Depending on the status type, the APM802 will log different messages:

. Appearance
. Disappearance
. Appearance/Disappearance
. Present/Not present
. Open/Closed
. On/Off
. Start/End
On the timeline opposite, we can see:
- the appearance of "AUTO mode" (the disappearance of AUTO mode
is not recorded),
- the appearance and disappearance of "GEN SET AVAILABLE IN
Figure 35 - status message timeline
AUTO MODE".

After pressing the key, and if no fault or alarm is present (see ), select the following in dropdown menu A;
"Status messages history" (see below).

dropdown menu A

dropdown menu B

 () If the preceding key is flashing orange, at least one alarm is present. Refer to section 7.2 to deal with this alarm.
 () If the preceding key is flashing red, at least one fault is present. Refer to section 7.3 to deal with this fault.

dropdown menu A The previous timeline is logged as shown below.

the oldest status the most recent status

in the sequence in the sequence

Dropdown menu B (3 possible choices: All, Mechanical, Electrical) is used to select between the "mechanical" or
"electrical" type status messages, or to have both grouped in the same list.

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forbidden, except with the written authorisation of the owner.
30
7.2 - Appearance of an alarm 
The appearance of an alarm registered by the
APM802 leads to the following change:
 the  key flashes orange, with the number of
alarms which have appeared indicated under
the symbol,
 the "Horn stop" button appears (if this is wired
into the electrical equipment),

The statuses which precede the appearance of

the alarm are unchanged, for example:
 generator no. 1 running (F=50Hz and U=399V),
 message in the top bar:
" In production",
 switch in "Auto",
Figure 36 - appearance of an alarm

 Press the "stop horn" to stop the horn (or buzzer) sounding; the button disappears, and the  key stops flashing
and turns orange.

 Press the  key; a tab will then appear displaying more details on the nature of the alarm:

indicator on = variable
alarm present number

alarm reset
button

date and time text describing

of appearance the alarm
Figure 37 - details for an alarm

The tab displays a maximum of the last

three active alarms which have not been
reset.
 Pressing the pull-down tab gives you
access to a full screen showing any other
additional alarms.

Figure 38 - tab with the last 3 alarms

list of alarms in
chronological order

This screen brings up:

-a key on the operating screen,
- dropdown menu A,
- dropdown menu B,
-a button (general reset),
- the complete list of active faults and/or faults
not reset.

Please note, in 4th position, the presence of a

Figure 39 - full screen with latest alarms fault which is managed as an alarm.

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except with the written authorisation of the owner.
31
7.3 - Resetting an alarm
An alarm can disappear in 2 ways:
- manual action to resolve the cause which generated the alarm,
- automatic action following a status modification (e.g.: the temperature is automatically lowered).
The appearance of an alarm indicates to the user that a problem has occurred, but that the generator is still able to
run. An alarm can turn into a fault (with stops the generator), it is therefore necessary to intervene quickly to remove
any alarm. In case of doubt concerning the origin of an alarm, it is imperative to call our Technical Assistance Service.

A problem with the automatic oil make up

system (REN type) may be at the root of the
"low oil level" alarm previously registered.
After having resolved the automatic oil filling
issue, the alarm indicator will go out, and it
will then be possible to reset this alarm with
the button.

Figure 40 - resetting an alarm

Note that is also possible to reset an alarm from the tab of the last 3 anomalies, if this alarm is one of the 3 most
recent anomalies.

7.4 - Appearance of a fault


The appearance of a fault registered by the APM802 leads to the
following changes:
 the  key flashes red, with the number of faults which have
appeared indicated under the symbol,
 the touch pad is in the position: Out of service,
 the generator shuts down (F=0Hz and U=0V) (),
 there is a message in the top bar:  generator unavailable,
 the "Horn stop" button appears (if this is wired into the
electrical equipment),
 the opening of the generator circuit breaker (depending on the
type of fault),

Figure 41 - appearance of a fault

() Important: depending on the incidence of the fault, the generator shutdown may be deferred.

 Press the "stop horn" to stop the horn (or buzzer) sounding; the button disappears, and the  key stops flashing
and turns red.

 Press the  key; a tab will then appear displaying more details on the nature of the fault:

indicator on = variable
fault present number

fault reset
button

date and time text describing

of appearance the fault
Figure 42 - details for a fault

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forbidden, except with the written authorisation of the owner.
32
The tab displays a maximum of the last three
active faults which have not been reset.
 Pressing the pull-down tab gives you
access to a full screen showing any other
additional faults.

Figure 43 - tab with the last 3 faults

list of faults in
chronological order

This screen brings up:

-a key on the operating screen,
- dropdown menu A,
- dropdown menu B,
-a button (general reset),
- the complete list of active faults and/or faults
not reset.

Figure 44 - full screen with latest faults

7.5 - Resetting a fault

A fault can disappear in 2 ways:
- manual action on the cause which generated the fault (e.g.: elimination of the emergency stop)
- automatic action following a status modification (e.g.: the temperature is automatically lowered).
The appearance of a fault indicates to the user that a potentially serious problem has occurred. The user must then
ask the following question:
Will it be possible to restart the generator after the fault is eliminated?
In case of doubt concerning the origin of a fault, it is imperative to call our Technical Assistance Service.

If the fact that a third party has pressed the

emergency stop button is at the root of the
"emergency stop triggered" fault previously
registered.
After having unlocked the emergency stop
button, the fault indicator will go out, and it
will then be possible to reset this fault with
the button.

Figure 45 - resetting a fault

Note that it is also possible to reset a fault from the tab of the last 3 anomalies, if this fault is one of the 3 most recent
anomalies.

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except with the written authorisation of the owner.
33
7.6 - Appearance of a fault and an alarm
In reality, the alarms and faults often appear "mixed up". When an alarm and a fault appear, priority is given to the
display of the fault. For this reason, the  key flashes red.
By pressing the  key, the alarm and the fault appear in the anomalies tab in chronological order.

indicator on =
alarm present

indicator on =
fault present
Figure 46 - details for an alarm and a fault

7.7 - Possible screens combining the choices from dropdown lists A and B
Dropdown lists A and B presented in section 7.1 allow the multiple selection of screens for better visibility or
diagnostics.

They can be used to combine

the two lists to obtain the
following screens:
dropdown list B

dropdown list A

- "all the anomalies" OR "mechanical anomalies" OR "electrical anomalies".

- "the whole stack" OR "all status messages and mechanical anomalies" OR "all status messages and
electrical anomalies".
- "the entire anomalies history" OR "the mechanical anomalies history" OR "the electrical anomalies history".
- "the entire status message history" OR "the mechanical status message history" OR "the electrical status
message history".
- "the entire engine faults history" OR "the mechanical engine faults history" OR "the electrical engine faults
history".

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forbidden, except with the written authorisation of the owner.
34
8 - Applications
The "Applications" screen can be accessed from the  key on the top bar. The following can be viewed on this
screen:
- 5 icons in User mode,
- 8 icons in Operator mode,
Each icon is a touch pad. Pressing an icon opens a window specific to each icon.



 
 
 
Operator

User

Figure 47 - "Applications" screen

number description


Reference:
x x Information on the "administrative characteristics" of the installation: name of the site, deal
reference, software versions, etc.

x x  Region settings:
used to set the user language, date, time and the choice of mechanical units

x x  Monitor settings:
used to adjust the screen brightness in operation and standby mode, used to make the
calibration of the touch panel

x  Restart:
used to reboot the HMI module

x  Update:
Used for the software update for all or part of the installation

x x  Screenshot:
Used to take a screenshot to capture the installation at a given moment

x  Ladder tool:
Used to view and/or program additional equations

x x  Display cleaning:
Used to clean the screen without adversely affecting operation

deal
identification: key allowing data
customer, already entered to be
SDMO, modified
SOREEL

11 11

identification 11

of software
versions

Figure 48 - "Reference" screen - icon no. 1

8.2 - Region settings (icon no. 2)

selecting the
user language

setting the
date and time

after touching
the "Modify" key

Figure 49 - "Region settings" screen - icon no. 2

title description and possible settings (or selections)

Unit
Pressure selection of the pressure display: bar, PSI
Temperature selection of the temperature display: °C, °F

Customisation
Display selection of the logo at the top left of the screen: SDMO, KOHLER

This screen can also be accessed by touching in the "date/time" area of the top bar.

setting the brightness

in normal use

setting the brightness in

standby mode (linked to
a delay)

possible actions after

having pressed the
"Modify" key

Figure 50 - "Monitor settings" screen - icon no. 3

Cursors are independent, however if the “brightness in

operation mode” is near the “brightness in stand-by
mode”, then the setting of the second follows the first, as
shown.

8.4 - Restart (icon no. 4)

Press the "Restart" icon to bring the window opposite to the front.
Confirm the restart by pressing "OK", or cancel the procedure by
pressing "Cancel".
This operation will trigger a complete restart of the HMI module.

Figure 51 - "Restart" screen - icon no. 4

8.5 - Update (icon no. 5)

Pressing the "Update" icon carries out an update (partial or
complete) of the system software.
The update is conditional on the presence of a USB key on the port
provided.
Pressing "OK" starts the software update operation.

Figure 52 - "Update" screen - icon no. 5

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except with the written authorisation of the owner.
37
8.6 - Screenshot (icon no. 6)
Before taking a screenshot, it is necessary to insert a USB key in the port provided.
Pressing the "Screenshot" takes a screenshot of any screen (operating screen, screen for
a menu, etc.).
The button opposite, which symbolises a camera, then appears at the top right of the
screen.

Go into the screen to be copied and press the key described above. The screenshot is complete and has been
automatically saved to the USB key in the directory “E:\apm802\screenshot”.

8.7 - Display cleaning (icon no. 8)

Press the "Screen cleaning" icon to bring the window
opposite to the front.
The entire screen is disabled and it is then possible to
clean the touch panel for a duration of 20 seconds.
After 20 seconds, the "Applications" screen appears
again.

Figure 53 - "Display cleaning" window - icon no. 8

8.8 - Ladder tools (icon no. 7)

Ladder is a standardised graphic language which is very similar to a ladder diagram. Implemented in the base module
of the APM802, it is used to define the PLC functions required for operating in the various configurations (A6xx). It is
also used for programming the specific functions.
Pressing the "Ladder tools" icon takes you to the following screen:

return to the
operating
screen

access keys for

the 3 networks

ladder diagram

Figure 54 - "LADDER" screen

Generally speaking, there will be at least 3 networks:

- the inputs network (accessed via the "Inputs" key),
- the intermediate network (accessed via the "#1"key),
- the outputs network (accessed via the "Outputs" key).

. The "Inputs" network defines all the input equations for the system. These inputs correspond to the physical inputs
for the base module.
. The "#1" network defines all the intermediate equations used for the connection between inputs and outputs.
. The "Outputs" network defines all the output equations for the system. These outputs correspond to the physical
outputs for the base module.

normally
open electrical
contact connection

A "Production request" normally open contact is wired to the physical input for the DI-A10 base module.
This physical input corresponds to an input variable (I0.0.0), which is allocated to the input internal variable M0.38
(production request).

 "Intermediate" network

The intermediate network is specific to each deal or application.

 "Outputs" network

output
title

output
normally output variable
closed internal variable
contact

An "alternator circuit breaker opening order" output internal variable is allocated to the output variable Q0.0.10
which corresponds to the physical output 10 for the base module. An alternator circuit breaker opening control is
cabled to the physical output.

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except with the written authorisation of the owner.
39
9 - Description of the screens accessible from the Menu key
The figure below shows the architecture of the various screens accessible from the Menu key.

Menu___ _ _____
MMM

1-Settings 2-Measurements 3-History 4-Diagnosis 5-Configuration 6-Hardware

1.1 2.1 3.1 4.1 5.1 6.1
Setpoints Power plant summary Archiving Variables Application Installation
1.2 2.2 4.2 5.1.1 6.1.1
Power thresholds Mechanical Binary inputs General General
1.3 2.3 4.3 5.1.2 6.1.2
Power management Generator electrical Binary outputs Alarms Generator
1.4 2.4 4.4 5.1.3 6.1.3
Grids Grid electrical Regulation & Protection Status messages Regulator
1.5 5.1.4 6.1.4
Timers Function key Engine sensor
1.6 2.6 5.1.5
Auxiliaries Harmonics Custom view _
5.2 (Master control HMI) 5.2 (Generator HMI) 6.2
depending on config. A Power plant Generator Base inputs/outputs
2.3 5.2.1 5.2.1 6.2.1
Generator electrical Electrical Starting Configurable binary inputs
A=Single generator HMI 2.4 B 5.2.2 6.2.2
B=Generator HMI () Power plant electrical Speed Resistive inputs
C=Master control HMI 5.2.3 6.2.3
2.3 Excitation Analog inputs
() Power plant electrical 5.2.4 6.2.4
as part of power plant 2.4 C Miscellaneous Analog outputs
Grid electrical 5.2.5 5.2.5 6.3
Timers Timers Extension inputs/outputs
5.3 6.3.1
Regulation CAN inputs/outputs #1
Please note that the architecture of the menus evolves dynamically 5.3.1 6.3.2
based on the chosen configuration and the parameters selected, therefore: Regulation parameters CAN inputs/outputs #2
5.3.2 6.3.3
Speed regulation PID Analog inputs
 "1.3-Power management" does not appear on a single generator HMI
5.3.3 6.3.4
 "1.4-Grids" only appears on generator as part of power plant HMI, if the master Voltage regulation PID Analog outputs
control is present or if the mains does not exist (A633) 5.3.4 6.3.5
 "1.6-Auxiliaries" appears under certain conditions Synchronisation PID Temperature inputs
 "2.1-Power plant overview" does not appear on a single generator HMI 5.4 6.4
 "2.2-Mechanical" does not a appear on a master control HMI Protection Regulation & Protection
 the names of screens "2.3" and "2.4" differ according to the elements described 5.4.1 6.4.1
below Low level General
 the names of screens "5.2" and "5.2.1" differ according to the elements described 5.4.2 6.4.2
below Machine Regulation module
 "5.4.2-Machine" and "5.4.3-Installation" appear under certain conditions 5.4.3 6.4.3
Installation Machine protection module
 "6.1.2-Generator", "6.1.3-Regulator" and "6.1.4-Engine sensor" do not appear
6.4.4
on the master control
Installation protection module
 "6.3.3-Analog inputs", "6.3.4-Analog outputs" and "6.3.5-Temperature inputs" 6.5
appear under certain conditions
Communication
 "6.4.3-Machine protection module" and "6.4.4-Installation protection module" 6.5.1
appear under certain conditions Serial link
6.5.2
Ethernet
Figure 55 - screen architecture

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forbidden, except with the written authorisation of the owner.
40
9.1 - Accessing menus and screens
Depending on the login level, access to the menus and menu no. 1 2 3 4 5 6
screens is authorised as shown opposite. By default, the
APM802 is logged in as User (with no access code). With the
User      
login 1966 (no password required), the User has the option: Operator      
- to edit the settings for the screens for menu 1, read only: 
- to read the content of the screens for menus 5 and 6, temporary read only (by entering 1966): 
- (limited to ten minutes) editing: 
temporary editing (by entering 1966): 

9.2 - Details of the screen architecture

 Each menu comprises several tabs (the 1-Settings menu gives access to a maximum of 6 tabs, numbered: 1.1,
1.2, 1.3, 1.4, 1.5, and 1.6).
 Each tab is a specific screen (the 1.4 - Grids tab shows the "1.4-Grids" screen).
 All the tabs for the menus "5-Configuration" and "6-Hardware" are linked to several sub-tabs (the 6.1-Installation
tab gives access to a maximum of 5 sub-tabs, numbered: 6.1.1, 6.1.2, 6.1.3, 6.1.4 and 6.1.5).
 Each sub-tab is a specific screen (the 6.1.2 - Generator sub-tab shows the "6.1.2-Generator" screen).

9.3 - Presentation of the screens

To ensure uniformity, all the screens have the same appearance.
 Screen with tabs

key to exit the menu horizontal bar

with the
menu name

menu tabs
arranged horizontally
elements of the
read only and/or
editing screen

Figure 56 - screen with tabs

tab selected tab not selected

 Screen with tabs and sub-tabs

menu tabs
arranged vertically
to edit
the parameters

scroll bar
sub-tab not sub-tab
selected selected Figure 57 - screen with tabs and sub-tabs

Important: the key appears on the 2 previous screens, only if the Operator login has been entered, or if the
User has been logged in with the code 1966 (see paragraph 9.4).
Reminder: login with 1966 (for editing) is only valid for menu 1.

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except with the written authorisation of the owner.
41
9.4 - Logging in
9.4.1 - Principle
By default, the APM802 is logged in as User. If a parameter needs editing to ensure the installation runs correctly,
then the Operator must log in to the system.

System login via the key brings up a virtual keypads and

two entry fields: "Login" and "Password".
A flashing cursor is positioned in the "Login" field.
1 Enter the login name using the virtual keypad (sent during
SDMO training).

2 Tap the "Password" entry field, and the cursor is positioned in this field.
3 Enter the password (sent during SDMO training).
4 Confirm with the key.
Note: the user name and password comprise digits and capital letters.

If they are not entered correctly, the window opposite appears.

- pressing "OK" brings up the login keypad again,
- pressing "x" closes the login window, without trying to log in again.

The virtual keypad closes and the "Login" section

appears, showing the Operator that he or she has
logged in correctly. Please note that there is a key next
to the man in a hard hat (Operator logged in).

The login section disappears after five seconds and the key is greyed out. The Operator is 'logged
in' to the system for a period of two hours. It is possible to log out of the system at any time.

To log out, press the login key again to bring up the login section, which will remain visible if no action is carried out.

Tapping the bottom of this section will make it disappear.

Pressing the "Log out" key, logs the user out of the system
and closes the section.
The "Operator logged in" time remaining counts down on
the right of this section.

Whilst remaining logged in a Operator, it is possible to

prohibit access by switching the system to User.
In this case, it will no longer be possible to edit the
parameters. The Operator logged in time remaining
counts down normally.
The section is closed in the same way.

9.4.2 - Special notes on the virtual keypad

exits the login keypad without confirming any of the characters entered

clears the characters

confirms the login and password entered, and closes the virtual keypad

to view the characters entered which make up the password

 the "two-position selector" type parameters ("0/1").

 the "numerical value" type parameters (delay, threshold, number, etc.).
 the "word or expression" type parameters which can be found in dropdown lists.
Note: text entry fields also appear (only for screen 1.2-Power thresholds).

Pressing the button brings up 2 buttons, and , and the following changes to screens:
 the words or expressions appear in boxes (French version only),
 the two-position selectors turn blue,
 the numerical values appear in boxes,
 the text entry fields appear in boxes.
cancels all
modifications

confirm all
modifications

the numerical value  edit the position

to be edited is in a of a selector
blue box

 edit a numerical
value
numeric keypad appears at
the bottom of the screen

clear character by hide the

character keypad

navigate in an entry clear all the characters after a

using the keypad new entry using the keypad

Figure 58 - editing a "selector", "numerical value" or "word or expression" type parameter

the text field to be entered

is in a blue box

 alphanumeric keypad appears

at the bottom of the screen
edit a text field

Figure 59 - editing a "text entry field" type parameter

enters a single letter in upper case

Special note
 When a parameter placed at the bottom of the screen is edited, the window is moved up so that the numeric keypad
can appear without hiding the parameter to be edited.

editing a
parameter at the
bottom of the
screen
Figure 60 - editing a parameter at the bottom of the screen

 Details on how to use the alphanumeric keypad can be found in the paragraph on screen "1.2-Power thresholds".

 Depending on the position of the finger, when tapping an entry field for a numeric value, the cursor is positioned in
different places.

press to press in press to

the right the middle the left

 If a parameter outside the operating range is entered, the entry field turns
orange to signal an inconsistency.
Example: it is not possible to enter a power factor of 1.2.

 If no characters are entered into the entry field, then the field turns orange.

 For the two-position selectors, it is possible to slide the finger to change the position.

 When the entry is confirmed, the system

automatically adds a dot and a zero, if the entry is
an integer.
30 seconds entered press "Apply"

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forbidden, except with the written authorisation of the owner.
44
9.6 - Menu "1-Settings"
The "1-Settings" menu can be accessed via the key with the same name. This gives access to a maximum of 6
screens. Depending on the configuration of the HMI module, one of the 5 menus below appears:

 HMI on single generator with no mains (A612)

1.1 - Setpoints 1.2 - Power thresholds 1.5 - Timers 1.6 - Auxiliaries

 HMI on single generator with mains (A621, A622, A641, A642, A651, A661)
1.1 - Setpoints 1.2 - Power thresholds 1.4 - Grids 1.5 - Timers 1.6 - Auxiliaries

 HMI on generator as part of power plant (A632, A633, A635)

1.1 - Setpoints 1.2 - Power thresholds 1.3 - Power management 1.5 - Timers 1.6 - Auxiliaries

 HMI on master control (A635)

1.1 - Setpoints 1.2 - Power thresholds 1.3 - Power management 1.4 - Grids 1.5 - Timers 1.6 - Auxiliaries

9.6.1 - Screen "1.1-Setpoints"

The 1.1-Setpoints" screen gives an overview of all the electrical setpoints defined as "grid side", "power plant" side
and "generator side".

highlighted
green = active
setpoint

numerical value
title of the
possible
setpoints

master control HMI

screen

Figure 61 - "Setpoints" screen

 Grid setpoints - Settings from the master control HMI

type of setpoint: action of the setpoint:
Active power (kW) sets the active power debited by the grid and viewed by the installation
Reactive power (kvar) sets the reactive power debited by the grid and viewed by the installation
Power factor sets the power factor for the grid side and viewed by the installation

 Power plant setpoints - Settings from the master control HMI

type of setpoint: action of the setpoint:
Voltage (V) sets the voltage at the power plant terminals
Frequency (Hz) sets the frequency for the power plant
Active power (kW) sets the active power debited by the power plant
Reactive power (kvar) sets the reactive power debited by the power plant
Power factor sets the power factor for the power plant

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except with the written authorisation of the owner.
45
 Power plant setpoints - Settings from the generator HMI
setpoint type: action of the setpoint:
Voltage (V) sets the voltage at the power plant terminals

 Generator plant setpoints - Settings from the generator HMI

type of setpoint: action of the setpoint:
Frequency (Hz) sets the frequency for the generator
Active power (kW) sets the active power debited by the generator
Reactive power (kvar) sets the reactive power debited by the generator
Power factor sets the power factor for the generator

9.6.2 - Screen "1.2-Power thresholds"

The "1.2-Power thresholds" screen is used to set up to 10 active power thresholds, "power plant side" and
"generator side".

thresholds
numbered
from 1 to threshold setting selection:
10 - generator side
- power plant side
setting the threshold
in % of the generator
power

display of the
threshold setting
threshold result in kW
reached =
green

e.g.: thresholds #1 to entry field

#4 are reached or for text
exceeded
Figure 62 - "Power thresholds" screen

The table below shows the conditions under which the two keys "Generator" and "Power plant" appear on the HMI

HMI viewed application "Generator" key "Power plant" key

generator single generator NO NO
generator generators as part of power plant YES YES
master control generators as part of power plant NO NO

Pressing the "Edit" key brings up the 2 keys "Cancel" and "Apply", and the alphanumeric keypad below. The text
entry field is used to link a title to each programmed threshold (maximum of fifty characters).

all letters in
upper case one letter in
upper case
returns to the
alphanumeric keypad
displays the
numeric keypad

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forbidden, except with the written authorisation of the owner.
46
9.6.3 - Screen "1.3-Power management"
The "1.3-Power management" screen is used to set the starting and shutdown thresholds for the generators which
form the power plant, depending on the load present on the installation.

general
parameters

management of management
priorities of thresholds

Figure 63 - "Power management" screen

title description and possible settings (or selections)

Activation (0/1 selector) allows activation of power management. If the selector is on 0, then all the available
generators () for the power plant are running, regardless of the percentage of the
load in use
Global operation time (s) operating time for the available generators () for the power plant, before the start
of power management
Min. number of generators minimum number of power plant generators participating in power management
Max. number of generators maximum number of power plant generators participating in power management
Number of additional generators (n+) to add one or several generating sets at the setting above (min. and max. number of
generators)
Time before generator start (s) when there is a positive power impact over a short period of time, this prevents the
next generator from starting up
Time before generator stop (s) when there is a negative power impact over a short period of time, this prevents the
previous generator from shutting down
Operation priority order in which the generators start, which priority 1 being the highest
Number of the generator linked selects the number of the generator that is linked to a priority
to the priority
Start threshold (%) active power threshold for the power plant in %, from which the generator affected
by this setting will start up
Stop threshold (%) active power threshold in %, from which the generator affected by this setting will
shut down

() available generator = generator in AUTO mode

Please note that if a setting is carried out on one of the generator HMI modules, this setting is sent by the digital link
to all the other generator HMI modules and to the master control HMI module (if present), to avoid any inconsistency
within the power plant.

Power management is used to best control the percentage of load present at a given time across the power plant, and
thereby optimises the service life of the generators, preventing them from running when it is not necessary.

This document is the property of SDMO Industries. Any communication, reproduction, publication, even partial, is forbidden,
except with the written authorisation of the owner.
47
The principle of power management between generators is explained below with 2 generators with power P=640KW
(the principle is the same with a power plant containing x generators).
 The starting threshold is set at 70%, which is 448kW.
 The stop threshold is set at 30%, which is 384kW.

During start-up, all the generators start in a mode known as "global operation|". This mode avoids the power plant
collapsing in the event of a load requiring the contribution of all the generators.

 At the end of global operation, the total

load is:
 greater than the starting threshold for
GS#2  the indication 448kW is
highlighted green total
 greater than the stop threshold for load
GS#2  the indication 384kW is
highlighted red

 The 2 generators continue to run.

 
 The total load decreases:
 but it is below the starting threshold for
GS#2  the indication 448kW is
highlighted red
 but it remains greater that the stop total
load
threshold for GS#2  the indication
384kW is highlighted red

 The 2 generators continue to run.

 
 The total load continues to decrease, and
it is:
 less than the starting threshold for
GS#2  the indication 384kW is
highlighted green total
load
The "time before generator stop" delay is
activated, at the end of the delay, load
shedding from GS#2 to GS#1 starts.


 Load shedding of power from GS#2 to
GS#1.
The ramp down time depends on the
power to be shed.

 End of ramp down, the power of GS#2

is zero, the circuit breaker for GS#2
opens, GS#2 starts the cooling phase
and stops.

P(kW) GS#1 increases

P(kW) GS#2 decreases
ramp down in progress end of ramp down

If the power increases again, we will see the same sequence but in the other direction:
- delay before start-up of GS#2, the start-up of GS#2,
- synchronisation of GS#2 with GS#1 and GS#2 circuit breaker closes,
- load shed from GS#2 to GS#1 and load distribution.

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forbidden, except with the written authorisation of the owner.
48
9.6.4 - Screen "1.4-Grids"
The "1.4-Grids" is used to set all the parameters specific to the electric grids connected to the generator or the power
plant.

parameters
common to all
grids

display of the specific

parameters
grid
for the grids, other
number
than Grid #1

parameters
specific to each
grid
Figure 64 - "Grids" screen

title description and possible settings (or selections)

Parameters common to all grids

User confirmation request for grid return the grid return confirmation is realised by the user (push button or commutator)
(0/1 selector)
Loading power ramp maximum duration maximum time for the load transfer, from the mains to the generator or the
(s) power plant ()
Unloading power ramp maximum maximum time for the load transfer, from the generator or the power plant to the
duration (s) mains ()

Parameters specific to each grid

Power cut delay (s) time after which the mains voltage is considered to be absent, and the generator
starting or power plant starting order is then sent
Grid return delay (s) time after which the mains voltage is considered to have returned, and the
generator shutdown or power plant shutdown order is then sent
Transfer to mains on mains breaker fail to after mains return, if the paralleling doesn’t operate, then opening of stand-by
sync (0/1 selector) breaker and closing of mains breaker
Transfer to stand-by on stand-by breaker If the paralleling doesn’t operate (closing the stand-by breaker), then opening of
fail to sync (0/1 selector) the mains breaker and closing of the stand-by breaker

() Details on ramp up and ramp down:

The ramp times given correspond to the nominal power of the generator or the power plant. This means, for example,
that of the power to be transferred (ramp up or ramp down) is 50% of the nominal power, then the ramp time will be
halved.

Figure 65 - "Timers" screen

title description and possible settings (or selections)

Test off load

Power plant off load test duration (s) running time for the power plant in "test off load" mode on the generator
Generator off load test duration (s) running time for the generator in "test off load" mode on the generator

Generator power ramps

Loading power ramp maximum duration maximum time for the power load of a generator to be taken up by another
(s) generator or the mains (in the case of a single generator) ()
Unloading power ramp maximum maximum time for the generator load to be transferred to another generator or to
duration (s) the mains (in the case of a single generator) ()

Note: the screen shown below is the screen that can be seen on a generator HMI. On a master control HMI, the two
parameters "Loading power ramp" and "Unloading power ramp" are integrated into the "1.4-Grids" screen.

The parameter "Generator off load test duration" only appears on a generator HMI. On a master control HMI, it
appears only the parameter “Power plant test off load duration”.

() Details on “Loading power ramp” and “Unloading power ramp”:

The ramp durations given correspond to the nominal power of the generator. This means, for example, that of the
power to be transferred (ramp up or ramp down) is 50% of the nominal power, then the ramp durations will be halved.

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forbidden, except with the written authorisation of the owner.
50
9.6.6 - Screen "1.6-Auxiliaries"
The "1.6-Auxiliaries" screen is used to set the auxiliary parameters for the generator or the power plant. This screen
can only be accessed if the following has been stated in the "6-Hardware" menu: 2 starters (electric or pneumatic) or
2 fuel pumps.

Figure 66 - "Auxiliaries" screen

title description and possible settings (or selections)

Fuel pumps
Priority fuel pump () used to select the fuel pump number which has priority over the other pump (for an
installation with two fuel pumps): 1, 2

Starters
Starter management () used to select the operating mode for the starters, when there are 2 starters
present: Non alternating, Alternating, Duo
Priority starter () used to select the priority starter number (i.e. the starter used for the first start-up in
a sequence): 1, 2

() = several selections possible on the parameter

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except with the written authorisation of the owner.
51
9.7 - Menu "2-Measurements"
The "2-Measurements" menu can be accessed via the key with the same name. This gives access to a maximum of
6 screens. Depending on the configuration of the HMI module, one of the 4 menus below appears:

 HMI on single generator with no mains (A612)

2.2 - Mechanical 2.3 - Generator electrical 2.5 - Curves 2.6 - Harmonics

 HMI on single generator with mains (A621, A622, A641, A642)

2.2 - Mechanical 2.3 - Generator electrical 2.4 - Grid electrical 2.5 - Curves 2.6 - Harmonics

 HMI on generator as part of power plant (A632, A633)

2.1 - Power plant summary 2.2 - Mechanical 2.3 - Generator electrical 2.4 - Power plant electrical 2.5 - Curves 2.6 - Harmonics

 HMI on master control (A635)

2.1 - Power plant summary 2.3 - Power plant electrical 2.4 - Grid electrical 2.5 - Curves 2.6 - Harmonics

9.7.1 - Screen "2.1-Power plant summary"

The "2.1-Power plant summary" screen gives a summary of all the electrical values for the power plant and all the
generators which form the power plant.

display of 5
generators
(max)

power plant generator

symbol with
its number
symbol & unit
for the
measured see figure 68
values

numerical
values

see figure 69

Figure 67 - "Power plant summary" screen

press press the press the press the

"GS 5" button button button
Figure 68 - changing generator number

The button is used to view the

active power of each generator and the
power plant, in percentage of the
nominal power.
Figure 69 - display of the power in %

generator in generator in
"Out of service"
"Manual" mode
mode

generator
circuit breaker
open

Figure 70 - “Power plant summary” screen with 2 generators in operation

After starting the 2 generators, we can see A then B in turn:

A B

presence of presence of busbar

voltage generator no.1 voltage an voltage
upstream of 2 circuit breaker
upstream of the circuit
closed
circuit breakers breaker for generator no.2

generator in generator in
"Auto" mode "Auto" mode

active power
(kW) on each
generator

Figure 71 - "Power plant summary” screen with 2 generators running

This screen is also used to ensure the active and reactive power is being correctly distributed between the generators.

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except with the written authorisation of the owner.
53
9.7.2 - Screen "2.2-Mechanical"
The "2.2-Mechanical" screen gives an overview of all the mechanical values for the associated generator.

title given
to the
separation of mechanical
the mechanical value
values into
three numerical
categories value

unit

Figure 72 - "Mechanical" screen

Note: screen created with one Volvo engine in operation (other mechanical values can be visualised depending
selected engine).

9.7.3 - Screens "2.3-Generator electrical" and "2.3-Power plant electrical"

The "2.3-Generator electrical" screen gives a detailed view of all the electrical values for the associated generator
(on generator HMI only).
The "2.3-Power plant electrical" screen gives a detailed view of all the electrical values for the power plant (on
master control HMI only).

display of the display of the 6

line-to-neutral values on the
voltage for the operating
generator screen

display for the

numerical
3 phases
values

indication of
the phase
sequence
phase sequence:
active and . correct
reactive
. inverse
energy
metering . not activated

Figure 73 - "Generator electrical" screen

The presentation of the "2.3-Power plant electrical" screen is identical to the screen above.

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forbidden, except with the written authorisation of the owner.
54
9.7.4 - Screens "2.4-Grid electrical" and "2.4-Power plant electrical"
The "2.4-Grid electrical" screen gives an overview of all the electrical values associated with the selected mains
network (only on single generator HMI or master control HMI).
The "2.4-Power plant electrical" screen gives an overview of all the electrical values for the Power plant (generator
as part of power plant HMI).

display of the display of the 6

mains values on the
line-to-neutral operating
voltage screen

display for the

numerical
3 phases
values

indication of
the phase
sequence
phase sequence:
. correct
. inverse
. not activated

Figure 74 - "Grid electrical" screen

The presentation of the "2.4-Power plant electrical" screen is identical to the screen above.

9.7.5 - Screen "2.5-Curves" (future functionality)

9.7.6 - Screen "2.6-Harmonics"

The "2.6-Harmonics" screen is used to monitor the change in harmonics in real time on the generator and the mains.

doesn’t
appear if
single module
selection of
the regulation number of the
module regulation
module

harmonic
order

3 line-to-
3 phase
neutral
currents
voltages

Figure 75 - "Harmonics" screen

3.1-Archiving

9.8.1 - Screen "3.1-Archiving"

The "3.1-Archiving" screen, as its name indicates, is used to archive (store in the memory) certain parameters.

Figure 76 - "Archiving" screen

List of archived parameters

Energy meters
 Active energy (in MWh)
 Reactive energy (in Mvarh)
Operating hours ()
 total (in hours)
 in override mode (in hours)
Starter meter ()
 Number of starter #1 attempts
 Number of starter #2 attempts ()
Breaker
 Number of generator breaker switching ()
 Number of stand-by breaker switching
 Number of mains breaker switching

If the Operator is logged in with his or her access code or if the User has entered the code
1966 (access limited to ten minutes), then opposite each parameter, on the right of the
screen, a "Reset" button appears.

This button is used to reset the parameter in question to zero.

() Note: this section only appears on MMI generating set.

() Note: this parameter only appears if 2 starters have been configured in the menu
"6.1.2-Generator".
() Note: this parameter only appears on MMI generating set.

4.1-Variables 4.2-Binary inputs 4.3-Binary outputs 4.4-Regulation & Protection

Note: the screen “4.4-Regulation & Protection” is available for the Operator or the User with the 1966 code.

9.9.1 - Screen "4.1-Variables"

The "4.1-Variables" screen is used to read all the system variables, regardless of whether these are logic or analog
variables.

variable title

value or status entry field for a

of the variable variable name

colour
associated with
the variable
status
virtual keypad

type of variable

Figure 77 - "Variables" screen

When the screen is called up, no value is displayed. The keypad appears systematically at the bottom of the screen
and is used to enter the name of the variable or variables to be consulted. The full mapping of the variables is
available in the document mapping_V0_9_11.xlsx.
When the variable is a logic variable (values 0 or 1), then the colour red or green (0=red, 1=green) is associated with
the status of the variable.

How are variables identified?

enter on enter on complete write access

type
screen keypad external keypad examples
logic input variable %I I I0.0.0
analog input variable %I I I5.21
M3.112
internal variable (input or output) %M M M1.0
M1.1
logic output variable %Q Q Q0.0.0
analog output variable %Q Q

The example shows:

title name color state or value

%M3.112 low engine coolant warning green 1
%I5.21 fuel level 5%
%M1.0 Auto mode red 0
%M1.1 Manu mode green 1
%I0.0.0 input #0 (base module) red 0
%Q0.0.0 output #0 (base module) red 0

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except with the written authorisation of the owner.
57
9.9.2 - Screen "4.2-Binary inputs"
The "4.2-Binary inputs" screen is used to get a quick overview of the logic states:
- of the eighteen binary inputs for the base module,
- of the eight binary inputs for each remote module connected to the base module.

red indicator
input logic state = 0
number (input inactive)

DI A#10 to DI A#18
green indicator
logic state = 1
(input active)

DI B#19 to DI B#27
number of the
remote module doesn’t appears if
selection of the single remote module
I/O CAN bus
doesn’t appear
if single CAN selection of
bus selection of remote module
remote module n+1
n-1

Figure 78 - "Binary inputs" screen

9.9.3 - Screen "4.3-Binary outputs"

The "4.3-Binary outputs" screen is used to get a quick overview of the logic states:
- of the eighteen base module outputs,
- of the four outputs for each remote module connected to the base module.

red indicator
output logic state = 0
number (output inactive)

DO-#0 to DO-#8
green indicator
logic state = 1
(output active)

DO-#9 to DO-#16
+ WDG () number of the
remote module doesn’t appear
if single
selection of the remote module
I/O CAN bus
doesn’t appear
if single CAN selection of selection of
bus remote module remote module
n-1 n+1

Figure 79 - "Binary outputs" screen

() The output "WDG" (Watchdog) cannot be used.

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forbidden, except with the written authorisation of the owner.
58
9.9.4 - Screen "4.4-Regulation & Protection"
The "4.4-Regulation & Protection" screen is used to read all the internal variables for the regulation and protection
modules.
regulation or
selects the previous module protection module selects the next module
(protection or regulation) number (protection or regulation)

clears the
variables hexadecimal
entered display

value or
entry field for status of the
a variable variable
name

numeric
keypad

Figure 80 - "Regulation & Protection" screen

The principle for entering a regulation or protection variable is the same as for the "4.1-Variables" screen.
By default, the diagnostic table for the regulation and protection variables is already completed with the name of the
current variables.

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except with the written authorisation of the owner.
59
9.10 - Menu "5-Configuration"
The "5-Configuration" menu can be accessed via the key with the same name. This gives access to a maximum of 4
tabs. Depending on the configuration of the HMI module, one of the 2 menus below appears:

 Generator HMI (all applications)

5.1-Application 5.2-Generator 5.3-Regulation 5.4-Protection

 Master control HMI (A635)

5.1-Application 5.2-Power plant 5.3-Regulation 5.4-Protection

9.10.1 Tab "5.1-Application"

9.10.1.1 - Screens "5.1.1-General"
The "5.1.1-General" screens define the installation parameters in the broadest sense (number of generators,
paralleling mode, number of mains, etc.).

Screen “5.5.1-General” for generator HMI

Figure 81 - "General" screen (generator HMI)

title description and possible settings (or selections)

Installation () modification of this parameter in the “6.1.1 - General” screen

Module () modification of this parameter in the “6.1.1 - General” screen
Number of generators modification of this parameter in the “6.1.1 - General” screen
(only appears if "Power plant" is selected as the first parameter)
Generator number number of the generator linked to the HMI: from 1 to 64
Number of MASTER modification of this parameter in the “6.1.1 - General” screen
(only appears if "Power plant with master" is selected as the first parameter)

Application according to the standard + customisation configurations table (see § 3.4)

Mains/stand-by management () automatic transfer switch management mode: Without, With, Mains only, Control
without return, Return without control
Number of grids number of mains paralleled to the power plant: from 1 to 8
Voltage range () voltage domain: LV, HV
Synchronisation mode () generator paralleling mode: Dead bus, Live bus
Generator breaker type () Define the type of the breaker: Without, Manual, Motorised

LV = Low Voltage, HV = High Voltage

() = several selections possible on the parameter

Figure 82 - "General" screen (master HMI)

title description and possible settings (or selections)

Installation () modification of this parameter in the “6.1.1 - General” screen

Number of MASTER modification of this parameter in the “6.1.1 - General” screen

(only appears if "Power plant with master" is selected as the first parameter)
MASTER number number of the master linked to the HMI: from 1 to 8
Application () according to the standard + customisation configurations table (see § 3.4)
Operation () operating mode of generating: Isolated production, ATS, STP, LTP (),
Production locked out
Mains/stand-by management () automatic transfer switch management mode: Without, With, Mains only, Control
without return, Return without control
Number of grids number of mains paralleled to the power plant: from 1 to 8
Voltage range () voltage domain: LV, HV
Synchronisation mode () generator paralleling mode: Live bus, Dead bus

LV = Low Voltage, HV = High Voltage

() = several selections possible on the parameter
(): ATS=Automatic Transfer Switch, STP=Short Time Paralleling, LTP=Long Time Paralleling

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except with the written authorisation of the owner.
61
9.10.1.2 - Screen "5.1.2-Alarms"
The "5.1.2-Alarms" screen defines all the parameters relating to each anomaly (command variable, delay, alarm,
fault, inhibition, etc.).

anomaly
address

if negative logic
selected

anomaly
title

Figure 83 - "Alarms" screen

title description and possible settings (or selections)

Activation (0/1 selector) activation of the alarm

Command variable possible allocation of the anomaly to a command variable
Type of logic () selection of the logic type: positive or negative
Delay (s) delay for acknowledging the anomaly
Type () how the anomaly is processed: Alarm, Fault
Family () used to class the anomaly into different categories: Shared, M/SB fault(), Engine,
Fuel, Oil, Coolant, Electrical protection, APM communication
Incidence () the anomaly leads to the following incidence: Without, Instant stop, Gradual stop,
Gradual stop in auto, Type N1, Type N2, Type N3, Type N4, Type N5, Type N6,
Type S1, Type S2, Type S3, Type S4, Type S5, Type S6, Measurement detection,
Fuel pump #1, Fuel pump #2, Fuel pump stop, Water preheating
Inhibition () anomaly inhibition mode: Without, Stopped, Operational
Acknowledge mode () acknowledging the anomaly: All modes, Out of service
Unactivated in override the anomaly is disabled if there is a safety generator
(0/1 selector)
Associated icon option to link an icon to the anomaly (future functionality)

() = several selections possible on the parameter

() = M/SB fault = automatic transfer switch fault

Finding an anomaly:
The addresses for the anomalies are M3.x (x= 0 to 1000)

go to anomaly x-10 go to anomaly x+10

go to anomaly x-1 go to anomaly x+1

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forbidden, except with the written authorisation of the owner.
62
9.10.1.3 - Screen "5.1.3-Status messages"
The "5.1.3-Status messages" screen defines the mode for acknowledging each status (appearance, disappearance,
etc.).

address of the
status
message

if negative logic
selected

title of the status

message

Figure 84 - "Status messages" screen

title description and possible settings (or selections)

Activation (selector 0/1) selection of the activation

Command variable possible allocation of the status message to a command variable
Type of logic () selection of the logic type: positive or negative
Responsibility mode () acknowledgement of the status message: Appear, Disappear, Appear/Disappear,
Present/Not present, Open/Closed, On/Off, Start/End

() = several selections possible on the parameter

Finding a status message:

The addresses for the status messages are M4.x (x= 0 to 500)

go to message x-10 go to message x+10

go to message x-1 go to message x+1

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except with the written authorisation of the owner.
63
9.10.1.4 - Screen "5.1.4-Function key"
The "5.1.4-Function key" screen is used to activate the preprogrammed PLC functions and define and programme
the configurable functions.
The "function keys" are used to create operations which do not fall within the standard definition of configurations.

6
pre-programmed
functions

16
functions to be
programmed

Figure 85 - "Function key" screen

title description and possible settings (or selections)

Standard function keys

Global operation (0/1 selector) forced global operation (inhibition of power management)
Lamp test (0/1 selector) activates an internal variable for a "lamp test" function used on a flowchart external
to the HMI module
Mains closed (0/1 selector) to close the changeover switch mains circuit breaker
Mains open (0/1 selector) to open the changeover switch mains circuit breaker
Stand-by closed (0/1 selector) to close the changeover switch stand-by circuit breaker
Stand-by open (0/1 selector) to open the changeover switch stand-by circuit breaker

Custom function keys

Function key #0 I0.2.0 / Q0.2.0 the title for the key is linked to the key automation
Function key #1 I0.2.1 / Q0.2.1 the title for the key is linked to the key automation
Function key #2 I0.2.2 / Q0.2.2 the title for the key is linked to the key automation
… …
… …
Function key #7 I0.2.7 / Q0.2.7 the title for the key is linked to the key automation
Function key #8 I0.2.8 / Q0.2.8 the title for the key is linked to the key automation
… …
… …
Function key #14 I0.2.14 / Q0.2.14 the title for the key is linked to the key automation
Function key #15 I0.2.15 / Q0.2.15 the title for the key is linked to the key automation

If at least one key is programmed, then the "Function key" keys appears in the "control panel" (see paragraph 4.2).
The keys created in this manner are available to the user and the operator.

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forbidden, except with the written authorisation of the owner.
64
9.10.1.5 - Screen "5.1.5-Custom view"
The "5.1.5-Custom view" screen is used to generate special displayed analog values. It is possible to define 12
customised analog measures. Each special display is linked with an analog input (base module or auxiliaries analog
modules).

Figure 86 - "Custom view" screen

title description and possible settings (or selections)

Visualisation #1 to #12
Label the name of the customised analog measure
Variable the number of the associated variable
Unit the unit of the customised analog measure
Factor to adapt the input value at the selected unit

In the “5.1.5-Custom view” screen above:

- variable title= %I.0.1.3
- unit = litres
In the “6.2.3-Analog inputs” screen, the first input (AI #0) is programmed as below:
- input type = 0-20mA
- value for 0mA = 0
- value for 20mA = 2000

 Press the “Custom view” key in the control panel

section.

The result for the visualisation #1 is below.

zoom

0 litre in the main fuel tank

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except with the written authorisation of the owner.
65
9.10.2 - "5.2-Generator" and "5.2-Power plant" tabs
9.10.2.1 - Screens "5.2.1-Starting" and "5.2.1-Electrical"
Screen "5.2.1-Starting"
The "5.2.1-Starting" screen defines all the parameters relating to managing the start-up and shutdown of the
generator. The 5.2.1-Starting" screen only appears on the generator HMI module.

Figure 87 - "Starting" screen

title description and possible settings (or selections)

Starting sequence
Preheating duration (s) if the engine is equipped with preheating plugs, this is how long these plugs
are preheated for before starting
Number of starting attempts maximum number of starting attempts allowed by the automation
Starting attempt time (s) time interval during which the starter is activated
Time between starting attempts (s) time interval during which the starter is in rest mode
Fault Inhibition time in starting phase (s) taking into account the faults inherent to start-up (for example: the engine oil
pressure is incorrect at the time of start-up)
Auxiliaries start time (s) power plant stabilization before starting auxiliaries (pumps, lifts, etc.)
Generators starting maximum delay (Dead if necessary, it permits to delay the generating sets starting
bus synchronising (s)

Stop sequence
Generator cooling time (s) time allowed for the generator to carry out cooling after the load is cut and
before stopping
Generator immobilisation time (s) time required for the generator to stop completely, before a restart is possible
(inertia)
Ventilation time after generator stopped specific to the gas generator, time required to ventilate the gas supply ducts
(s)

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66
Screen "5.2.1-Electrical"
The "5.2.1-Electrical" screen defines all the parameters relating to the electrical specifications of the power plant and
its usage limits. The "5.2.1-Electrical" screen only appears on the master control HMI module.

Figure 88 - "Electrical" screen

title description and possible settings (or selections)

Power plant electrical configuration

Apparent power (kVA) nominal apparent power of the power plant with all generators in parallel
Active power (kW) nominal active power of the power plant with all generators in parallel
Reactive power (kvar) nominal active power of the power plant with all generators in parallel
Frequency (Hz) (50/60 selector) selects the usage frequency for the generator power plant: 50Hz, 60Hz
Nominal voltage (V) nominal voltage for the generator power plant

Usage limit
Power plant lower limit (%) power threshold which must not be reached to avoid running the generator
power plant with no load (particularly during long time paralleling to the mains)
Power plant upper limit (%) power threshold which must not be reached to avoid running the generator
power plant at full load

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except with the written authorisation of the owner.
67
9.10.2.2 - Screen "5.2.2-Speed"
The "5.2.2-Speed" screen defines all the parameters relating to analysing and processing the generator speed. This
screen only appears on the generator HMI module.

Figure 89 - "Speed" screen

title description and possible settings (or selections)

Engine speed sensor () information on the origin of the speed detection: Engine CAN bus, Pick-up,
External analog input, Frequency, Threshold binary input (editable in the "6-
Hardware" menu)

Starter cut-off threshold

electrical (rpm) engine speed threshold in rpm at which the electric starter motor cuts out
pneumatic (rpm) engine speed threshold in rpm at which the pneumatic starter cuts out

Speed protection
Over speed threshold (%) generator protection threshold, in the event of the engine speed racing to an
unacceptable threshold
Under speed threshold (%) generator protection threshold, in the event of the engine running at a speed below
its nominal speed

Speed sensor fault

Threshold (rpm) value from which the speed sensor is considered faulty
Delay (s) time before speed sensor fault

() = several selections possible on the parameter

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68
9.10.2.3 - Screen "5.2.3-Excitation"
The "5.2.3-Excitation" screen defines the parameters relating to excitation of the alternator. This screen only appears
on the generator HMI module.

Figure 90 - "Excitation" screen

title description and possible settings (or selections)

Excitation
Excitation threshold (%) threshold from which the excitation of the alternator is activated, and expressed
as a percentage of the nominal speed (use in dead bus paralleling)
Time before excitation (s) speed stabilization before excitation (voltage)
use to wait for the demagnetization in case of a new paralleling (mainly use in
Excitation stop time (s)
HV) ()

Dead bus synchronising

Electrical protections inhibition duration delay allowing certain electrical protections to be inhibited at the start of dead
in starting phase (s) bus paralleling and which could disrupt the system
Hold excitation time (s) application time of the pre-excitation voltage

() HV=High Voltage

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69
9.10.2.4 - Screen "5.2.4-Miscellaneous"
The "5.2.4-Miscellaneous" screen defines two parameters relating to the usage limit for the generator in terms of
power. This screen only appears on the generator HMI module.

Figure 91 - "Miscellaneous" screen

Title description and possible settings (or selections)

power usage limit

Generator lower limit (%) power threshold which must not be reached to avoid running the generator with
no load (particularly during long time paralleling to the mains)
Generator upper limit (%) power threshold which must not be reached to avoid running the generator at
full load

Note: it must be noted that these two parameters are also present in the "5.2.1-Electrical menu for a master control
HMI module, under a different name:
. Power plant lower limit,
. Power plant upper limit.

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70
9.10.2.5 - Screen "5.2.5-Timers"
The "5.2.5-Timers" screen defines the various time delays relating to synchronisation, paralleling and the drawing of
the generator power. This screen is shared by the two generator HMI modules and the master control HMI.

Figure 92 - "Timers" screen

title description and possible settings (or selections)

Time before new synchronising attempt (s) in case of no synchronising, this is the time before a new possible
synchronising
Non paralleling alarm delay (s) time allowed for the system to carry out paralleling (), beyond which the
"fail to sync" fault appears
Time before next stand-by breaker closing time between the closing stand-by breaker number n and the stand-by
attempt (s) breaker number n+1
Mains/stand-by change over delay (s) time allowed for the automatic transfer switch to change from one voltage
source to the other source and which allows the switch mechanics to be
taken into account
Loading delay (s) stabilisation speed and voltage before loading

() Paralleling can be faster or slower, depending on the settings made for the PIDs and, most importantly, the
fluctuation of the mains voltage and the load.

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71
9.10.3 - Tab "5.3-Regulation"
9.10.3.1 - Screen "5.3.1-Regulation parameters"
The "5.3.1-Regulation parameters" screen defines all the general parameters relating to speed regulation, voltage
regulation and synchronisation.

Figure 93 - "Regulation parameters" screen

title description and possible settings (or selections)

Parallel lines
Active (kW) parallel lines load sharing for distribution of the power without CAN Bus, activation of the distribution of active
(0/1 selector) power by active parallel lines (analog type)
Reactive (kvar) parallel lines load for distribution of the power without CAN Bus, activation of the distribution of
sharing (0/1 selector) reactive power by reactive parallel lines (analog type)

Droop
ASR - Engine (%) setting the speed droop on the speed regulator
AVR - Alternator (%) setting the voltage droop on the voltage regulator

Paralleling window
Frequency deviation (Hz) authorised frequency window for paralleling expressed in Hertz
Phase deviation (degrees) authorised phase window for paralleling expressed in degrees
Voltage deviation (%) authorised voltage window for paralleling expressed in percentage of the nominal
voltage

Measure adjustments for step-up transformer

Voltage recalibration (%) if there is a transformer downstream of the alternator, it is the voltage compensation
(100% means “no correction”)
Angular recalibration ()() if there is a transformer downstream of the alternator, there are the following
transformer phase shift compensation options: None (Yy0), Dy11/Yd11, Dy5/Yd5,
Customised
- if standard phase shift compensation, the “direct direction” or “inverse direction
must” be defined,
- if "Customised" compensation is selected, the angle must be defined in degrees

() = several selections possible on the parameter

Y = wye-connected high voltage y = wye-connected low voltage D = delta-connected high voltage d = delta-connected low voltage

() Phase shift compensation or clockwise index for a transformer:

ths
This defines the existing angle between the primary and secondary in 12 of a turn. To find out the angle, the index
must be multiplied by 30°, which, for a transformer with index 11, is an angle of 330° clockwise or 30° anti-clockwise.

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72
9.10.3.2 - Screen "5.3.2-Speed regulation PID"
The "5.3.2-Speed regulation PID" screen defines all the parameters specific to speed regulation.

distribution
or setting

"Settings" dynamic
zone display

number for
selection of the
the regulation regulation
module module
displayed

"Fault finding" zone where

zone the entire
display is
dynamic

Figure 94 - "Speed regulation PID" screen

title description and possible settings (or selections)

Settings
Active load sharing setting zone for P, I and D correctors
P (%) overall weighting coefficient for P, I and D correctors
Mp "proportional" coefficient for the PID corrector
Ti (ms) "integral" coefficient for the PID corrector
Td (ms) "derivative" coefficient for the PID corrector

Active power set point setting zone for P, I and D correctors

Setpoint - display of the distribution in kW calculated by the APMs

- display of the setpoint in kW set in screen 1.1
Measurement dynamic display of the measurement in kW (setpoint or distribution)

Frequency centring device gain (%) gain value allowing the frequency to be "centred" round the nominal value

Fault finding
Regulation status : display of the logic status during the regulation
Setpoints mode : displays the setting mode programmed upstream (screen "1.1-Setpoints")
Regulation mode displays the regulation mode in progress in which the module X179 is found, engine
side and alternator side
Correction displays the correction in real time by moving a cursor around the zero and the
value for this correction in percentage, engine side and alternator side
Set point displays the programmed setpoint, engine side and alternator side

Note: during operation just one of the 2 PIDs is active; "Active load sharing" or "Active power setting".
If one of the 2 PIDs is active, the box displaying the PID name turns green.

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73
9.10.3.3 - Screen "5.3.3-Voltage regulation PID"
The "5.3.3-Voltage regulation PID" screen defines all the parameters specific to voltage regulation.

distribution
or setting

"settings"
zone dynamic
display

number for
selection of the
the regulation regulation
module module
displayed

"Fault finding" zone where

zone the entire
display is
dynamic

Figure 95 - "Voltage regulation PID" screen

title description and possible settings (or selections)

Settings

Reactive load sharing setting zone for P, I and D correctors

Reactive power setpoint setting zone for P, I and D correctors

Setpoint - display of the distribution in kvar calculated by the APMs

- display of the setpoint in kvar set in screen 1.1
Measurement dynamic display of the measurement in kvar (setpoint or distribution)

Voltage centring device gain (%) gain value allowing the voltage to be "centred" round the nominal value

Fault finding
Regulation status: display of the logic status during the regulation
Setpoints mode: displays the setting mode programmed upstream (screen "1.1-Setpoints")
Regulation mode displays the regulation mode in progress in which the module X179 is found,
engine side and alternator side
Correction displays the correction in real time by moving a cursor around the zero and the
value for this correction in percentage, engine side and alternator side
Set point displays the programmed setpoint, engine side and alternator side

Note: during operation just one of the 2 PIDs is active; "Reactive load sharing" or "Reactive power setting".
If one of the 2 PIDs is active, the box displaying the PID name turns green.

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forbidden, except with the written authorisation of the owner.
74
9.10.3.4 - Screen "5.3.4-Synchronisation PID"
The "5.3.4-Synchronisation PID" screen defines all the parameters specific to synchronisation.

paralleling
window
parameters
(screen 5.3.1)

"Settings"
zone dynamic
display
(measurement)
selection of
the regulation number for the
module regulation
module
displayed

"Fault finding" zone where

zone the entire
display is
dynamic

Figure 96 - "Synchronisation PID" screen

title description and possible settings (or selections)

Settings
for the Frequency: setting zone for P, I and D correctors
P (%) overall weighting coefficient for P, I and D correctors
Mp "proportional" coefficient for the PID corrector
Ti (ms) "integral" coefficient for the PID corrector
Td (ms) "derivative" coefficient for the PID corrector
Window display of the parameter "Frequency window" on screen 5.3.1
Measurement display of the measurement for the frequency window in real time

for the Phase: setting zone for P, I and D correctors

P (%) overall weighting coefficient for P, I and D correctors
Mp "proportional" coefficient for the PID corrector
Ti (ms) "integral" coefficient for the PID corrector
Td (ms) "derivative" coefficient for the PID corrector
Window display of the parameter "Phase window" on screen 5.3.1
Measurement display of the measurement for the phase window in real time

for the Voltage: setting zone for P, I and D correctors

P (%) overall weighting coefficient for P, I and D correctors
Mp "proportional" coefficient for the PID corrector
Ti (ms) "integral" coefficient for the PID corrector
Td (ms) "derivative" coefficient for the PID corrector
Window display of the parameter "Voltage window" on screen 5.3.1
Measurement display of the measurement for the voltage window in real time

Fault finding
Regulation status: display of the logic status during the regulation
Setpoints mode: displays the setting mode programmed upstream (screen "1.1-Setpoints")
Regulation mode displays the regulation mode in progress in which the module X179 is found, engine
side and alternator side
Correction displays the correction in real time by moving a cursor around the zero and the
value for this correction in percentage, engine side and alternator side
Set point displays the programmed setpoint, engine side and alternator side

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except with the written authorisation of the owner.
75
9.10.4 - Tab "5.4-Protection"
9.10.4.1 - Screen "5.4.1-Low level"
The "5.4.1-Low level" screen defines all the protections called "low level", which are the protections assured by the module X179.

protection
name threshold
(in percentage or
value)
code with 2
digits + 1, 2
or 3 letters

= ANSI code:
(American National Standards Institute)
delay
in seconds

Figure 97 - "Protection Low level" screen

title description and possible settings (or selections)
Generator protection
Min supply voltage (68L) min DC supply voltage for the electronic modules, based on the nominal battery
voltage, triggered when the battery voltage exceeds the set min threshold
Max supply voltage (68H) max DC supply voltage for the electronic modules, based on the nominal battery
voltage, triggered when the battery voltage exceeds the set max threshold
Max frequency (81H) abnormally high frequency, based on the nominal generator frequency, triggered
when the frequency exceeds the set max threshold
Min frequency (81L) abnormally low frequency, based on the nominal generator frequency, triggered
when the frequency exceeds the set min threshold
Max voltage (59) max voltage, based on the nominal generator voltage, triggered when the voltage
exceeds the set max threshold
Min voltage (27) min voltage, based on the nominal generator voltage, triggered when the voltage
exceeds the set min threshold
Max active power (32PH) max active power, based on the nominal generator active power, triggered when the
active power exceeds the set max threshold
Min active power (32PL) min active power, based on the nominal generator active power, triggered when the
active power exceeds the set min threshold
Active power return (32RQ) reverse active power to the generator, when an alternator injects active power into
another alternator (setting between machines not correct)
Max reactive power (32Q) max reactive power, based on the nominal generator reactive power, triggered when
the reactive power exceeds the set max threshold
Reactive power return (32RQ) reverse reactive power to the generator, when an alternator injects reactive power
into another alternator (setting between machines not correct)
Overload current (51) when the alternator draws a current greater than its nominal current, triggered when
the current exceeds the set threshold
Thermal time (49) used to monitor the change in the stator temperature over time, based on the
current drawn (balanced or unbalanced)
Grid protection
df/dt (81R) quick open breaker protection between two parts of the mains network in Hz/s
Vector jump (78) vector jump open breaker protection
Max frequency (81H) abnormally high frequency, based on the nominal frequency, triggered when the
frequency exceeds the set max threshold
Min frequency 81L) abnormally low frequency, based on the nominal frequency, triggered when the
frequency exceeds the set min threshold
Max voltage (59) high or adequate voltage, based on the nominal voltage, the voltage exceeds the set
max threshold
Min voltage (27) voltage drop, based on the nominal voltage, triggered when the voltage exceeds the
set min threshold

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76
9.10.4.2 - Screen "5.4.2-Machine"
The "5.4.2-Machine" screen defines all the protections called "high level", which are the protections provided by the
module A44Z2, on the generator side.

delay
protection in seconds
name

code with 2
digits + 1, 2
or 3 letters

threshold
= ANSI code: (in percentage or
(American National Standards Institute) value)

Figure 98 - "Machine Protection" screen

title description and possible settings (or selections)

Min impedance (21) impedance measurement detection protection, with a threshold in Ohms and a
delay in seconds
Isc (50/51) or Voltage reserve (51V) three-phase protection against short circuits between phases:
- (50/51) instant or delayed
- (51V) threshold dependent on the voltage
(2 delayed upper and lower thresholds associated with both protections)
Homo-polar voltage (59N) insulation leakage detection protection, with a delayed threshold
Homo-polar current (51N) protection against earthing faults:
or restricted earth (64REF) - (51N) at residual current calculated or measured by 3 CTs, with a delayed
threshold
- (64REF) for the wye-connected three-phase coils with neutral connected to earth,
with a delayed threshold
Short-circuit current direction (67) three-phase protection against short circuits according to the current flow direction,
with a delayed threshold and an angle
Homo-polar current direction (67N) protection against earthing faults according to the current flow direction, with a
delayed threshold and an angle
Negative component maximum (46) protection against phase current unbalances, with two delayed thresholds (1 and 2)
to define the protection curve

Each protection is linked to the action of one of 2 output relays, located in module A44Z2. The parameter is called
"Configuration" and can take one of the following 4 propositions;

Deselected the protection can be programmed but if triggered, there is no action

Relay #1 action the action of the protection is relayed to relay #1 for module A44Z2
Relay #2 action the action of the protection is relayed to relay #2 for module A44Z2
APM action the action of the protection is relayed by the base module

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except with the written authorisation of the owner.
77
9.10.4.3 - Screen "5.4.3-Installation"
The "5.4.3-Installation" screen defines all the protections called "high level", which are the protections provided by
the module A44Z2, on the mains or installation side.

Figure 99 - "Installation Protection" screen

Note: the protections integrated into this screen are the same as for the screen "5.4.2-Machine".

6.1-Installation 6.2-Base inputs/outputs 6.3-Extension inputs/outputs 6.4-Regulation & Protection 6.5-Communication

9.11.1 - Tab "6.1-Installation"

9.11.1.1 - Screen "6.1.1-General"
The "6.1.1-General" screen defines very general installation parameters.

Figure 100 - "General" screen

title description and possible settings (or selections)

Installation
Type type of installation, on generator side: Single generator, Power plant without Master,
Power plant with Master
Module (*) name of the module in the power plant: Generator or Master control
Number of generators number of generators in the power plant (only appears if "Power plant" is selected as
the first parameter): from 1 to 64
Generator number number of the generator linked to the HMI: from 1 to 64
Number of MASTER number of masters controls : from 1 to 8

Communication
Ring redundancy used to select or deselect the system ring redundancy
(0/1 selector)

APM redundancy
Type () defines the type of redundancy at the level of the APM modules: None, Generator,
Master control, Master and generators controllers
Redondant APM used to select or deselect the redundancy between APM (generator module and/or
(0/1 selector) master module)

Fuel pumps
Number defines the number of fuel pumps in the installation: 0, 1 or 2 (usually the maximum)

() = several selections are possible on this parameter

This screen is shared by the generator HMI and the master control HMI.

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except with the written authorisation of the owner.
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9.11.1.2 - Screen "6.1.2-Generator"
The "6.1.2-Generator" screen defines all the physical parameters of the generator from its power to the number of
starters installed on the engine.

Figure 101 - "Generator" screen

title description and possible settings (or selections)

Generator
Model () selection of the catalogue model of the generators, with automatic selection of the
engine and alternator which make up the generator

Engine
Manufacturer () selection of the engine manufacturer name: None, MTU, Volvo, John Deere,
Perkins, Scania, Mitsubishi, Doosan, Cummins, Customised
Model selection of the model depending of the manufacturer
Electronic control (0/1 selector) the selector is positioned on 1, if the engine is equipped with an ECU (Engine
Control Unit) in CAN bus communication with the APM802
Type of ECU () defines the type of engine control unit built into the engine (see )
Start by CAN bus (0/1 selector) () engine starting control by CAN Bus, choice made using the selector
Stop by CAN bus (0/1 selector) () engine stop control by CAN Bus, choice made using the selector
Reset by CAN bus (0/1 selector) () fault reset by CAN Bus, choice made using the selector
Override by CAN bus (0/1 selector) () inhibit engine safety functions control by CAN Bus, choice made using the selector
Preheating by CAN bus (0/1 selector) () plug preheating start control, choice made using the selector
Cranking system () defines the cranking system installed on the engine: 1 electrical, 1 pneumatic, 2
electrical, 2 pneumatic, 1 electrical and 1 pneumatic

Alternator
Manufacturer () selection of the alternator manufacturer name: None, Leroy Somer, New Age,
Customised
Number of pairs of poles defines the number of pairs of alternator poles, in direct relation with the usage
frequency
Heat time constant (min) () factor affecting the calculation of the thermal time protection (ANSI 49)
Type of regulator () selection of the voltage regulator type: R448, R449, R450, D500, D510, ...
()

Configuration
Frequency (50/60 selector) (Hz) selection of the generator usage frequency
Voltage (V) generator nominal usage voltage, the value entered is then used in a number of
calculations and settings
Mode () engine operation mode: ESP, PRP, COP, LTP ()
Active power (kW) generator active power inscribed on the manufacturer's plate
Apparent power (kVA) generator apparent power inscribed on the manufacturer's plate
Power factor (no unit) generator power factor inscribed on the manufacturer's plate
Reactive power (kvar) generator reactive power inscribed on the manufacturer's plate

() = several selections possible on the parameter

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80
() The commands "Start by CAN Bus", "Stop by CAN Bus", "Reset by CAN Bus", "Override by CAN Bus",
"Preheating by CAN Bus" only appear if the "Electronic control" selector is in position 1. Depending on the type of
ECU selected, certain commands by CAN bus do not appear.

() Different ECU: the dropdown list provided is specific to each engine:
MTU Volvo John Deere
ADEC 502, MDEC 302, MDEC 303, MDEC 304, MDEC 201 EMS 2, EMS 2.2, EDC 3, EDC 4 JDEC

() time constant: time characteristic of a physical phenomenon where the value in question reaches 63% of
its maximum value

() no regulator

() Different engine operation modes:

PRP= continuously under variable load, unlimited operating time, as per IEC8528-1,
ESP= in stand-by mode, under variable load, as per IEC8528-1, with no overload possible,
COP=constant load, unlimited duration,
LTP=constant load, duration limited to 500 hours/year.

9.11.1.3 - Screen "6.1.3-Regulator"

The "6.1.3-Regulator" screen defines the general parameters for the speed and voltage regulators.

ASR =
Automatic
Speed
Regulation

AVR =
Automatic
Voltage
Regulation

Figure 102 - "Regulator" screen

title description and possible settings (or selections)

ASR
Regulator (0/1 selector) the selector is used to start running the speed regulator
Type of correction () choice of type of correction: analog, CAN Bus
Offset (V) offset in relation to the reference (only appears in the event of an analog correction
and calculated automatically for a correction by CAN Bus)
Amplitude (V) output signal amplitude

AVR
Regulator (0/1 selector) the selector is used to start running the voltage regulator
Type of correction () choice of the type of correction: voltage output #1, voltage output #2
Offset (V) offset in relation to the reference
Amplitude (V) output signal amplitude

() = several selections possible on the parameter

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except with the written authorisation of the owner.
81
9.11.1.4 - Screen "6.1.4-Engine sensor"
The "6.1.4-Engine sensor" screen defines all the types of input, for each mechanical value available on the engine or
the auxiliaries.

display of the
internal input
variable

if "External
input" is selected

Figure 103 - "Engine sensor" screen

title description and possible settings (or selections)

Engine speed () selection of the speed detection input: Engine CAN BUS, Pick-up, External
analog input, Frequency, External threshold input
Number of flywheel teeth on the pick- only appears if the engine speed input is made by "Pick-up"
up
Engine coolant temperature () selection of the type of input for the engine coolant temperature: CAN Bus,
External input, ….. ()
Engine intercooler coolant selection of the type of input for the engine intercooler coolant temperature: CAN
temperature () Bus, External input, ..… ()
Fuel temperature () selection of the type of input for the fuel temperature: CAN Bus, External input,
..… ()
Oil temperature () selection of the type of input for the oil temperature: CAN Bus, External input, …..
()
Charge air temperature () selection of the type of input for the charge air temperature: CAN Bus, External
input, ..… ()
Coolant level () selection of the type of input for the coolant level: CAN Bus, External input, ..…
()
Daily tank fuel level () selection of the type of input for the daily tank () fuel level: CAN Bus,
External input, ….. ()
Oil pressure () selection of the type of input for the oil pressure: CAN Bus, External input, …..
()
LP fuel pressure () selection of the type of input for the low fuel pressure: CAN Bus, External input,
….. ()
Charge air pressure () selection of the type of input for the charge air pressure: CAN Bus, External input,
..… ()

() = several selections possible on the parameter

() "…..": means "no input for the selected sensor"
() the daily tank is generally fitted underneath the generator or placed in the immediate vicinity

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82
9.11.2 - Tab "6.2-Base inputs/outputs"
9.11.2.1 - Screen "6.2.1-Configurable binary inputs"
The "6.2.1-Configurable binary inputs" screen defines the type of logic used for 2 of the 18 base module hardware
inputs. The 2 inputs in question are; DI-B #16 and DI-B #17.

Figure 104 - "Configurable binary inputs" screen

title description and possible settings (or selections)

DI-B #16
Configuration () selection of the type of logic for the input "DI-B #16": Ground detection, Voltage
detection ()

Emergency stop input DI-B #17

Configuration () selection of the type of logic for the input "Emergency stop DI-B #17": Ground
detection, Voltage detection ()

() = several selections possible on the parameter

() Ground detection = input connected to earth, Voltage detection = input connected to +24Vdc

DI = Digital Input

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except with the written authorisation of the owner.
83
9.11.2.2 - Screen "6.2.2-Resistive inputs"
The "6.2.2-Resistive inputs" screen defines the type of sensor used for the 4 base module resistive inputs.

selection of selection of
input RES input RES
n-1 n+1

possible if number of the resistive if RES #2 is

n is at least input RES #n displayed,
equal to 1 (n = 0,1, 2, 3) then it
moves to
RES #0
title associated
to the input number
just above

Figure 105 - "Resistive inputs" screen

title description and possible settings (or selections)

RES #0
Sensor type () selection of the type of sensor for resistive input number "0": (see note)

RES #1
Sensor type () selection of the type of sensor for resistive input number "1": (see note)

RES #2
Sensor type () selection of the type of sensor for resistive input number "2": (see note)

RES #3
Sensor type () selection of the type of sensor for resistive input number "3": (see note)

() = several selections possible on the parameter

Note: for each sensor type, the dropdown list is: None, Customised (), Pressure, Coolant temperature, Oil
temperature, JAEGER fuel, VDO fuel.

() If "Customised" is selected, the additional screen below is displayed, which allows the points on a response
curve for a sensor, not included on the previous list, to be displayed.

The points on the curve are entered based on the

specifications of the customised sensor.
In the example, we can assume that the numbers along
y are the coolant temperature values.

points on the curve

(example with 4 points)

coordinates along x coordinates along y

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forbidden, except with the written authorisation of the owner.
84
9.11.2.3 - Screen "6.2.3-Analog inputs"
The "6.2.3-Analog inputs" screen defines the specifications and the type of signal used for the 3 base module analog
inputs.

Figure 106 - "Base module analog inputs" screen

title description and possible settings (or selections)

AI #0
Input type () choice of the type of analog input signal: 0-20 mA, 4-20 mA, +/-20 mA, 0-10 V, +/-10 V
if "Input type" is "0-20 mA":
Value for 0 mA signal value to be given for a 0 mA input
Value for 20 mA signal value to be given for a 20 mA input
if "Input type" is "4-20 mA":
Value for 4 mA signal value to be given for a 4 mA input
Value for 20 mA signal value to be given for a 20 mA input
if "Input type" is "+/-20 mA":
Value for -20 mA signal value to be given for a -20 mA input
Value for 20 mA signal value to be given for a 20 mA input
if "Input type" is "0-10 mA":
Value for 0 V signal value to be given for a 0 V input
Value for 10 V signal value to be given for a 10 V input
if "Input type" is "+/-10 V":
Value for -10 V signal value to be given for a -10 V input
Value for 10 V signal value to be given for a 10 V input

AI #1
identical to AI #0 settings identical to AI #0

AI #2
identical to AI #0 settings identical to AI #0

() = several selections possible on the parameter

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except with the written authorisation of the owner.
85
9.11.2.4 - Screen "6.2.4-Analog outputs"
The "6.2.4-Analog outputs" screen defines the specifications and the type of signal used for the 2 base module
analog outputs.

Figure 107 - "Base module analog outputs" screen

title description and possible settings (or selections)

AO #0: output +/-20 mA

Min value min signal value to be given for a +/-20 mA output
Max value max signal value to be given for a +/-20 mA output

AO #1: output +/- 10 V

Min value min signal value to be given for a +/-10 V output
Max value max signal value to be given for a +/-10 V output

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forbidden, except with the written authorisation of the owner.
86
9.11.3 - Tab "6.3-Extension inputs/outputs"
9.11.3.1 - Screen "6.3.1-CAN#1 inputs/outputs"
The "6.3.1-CAN#1 inputs/outputs" screen defines the number and type of input/output extension modules that it is
possible to install and configure on CAN Bus number 1.

see
“6.3.3-Analog inputs”
and
“6.3.4-Analog outputs”
screens

see
“6.3.5-Temperature inputs”
screen

for example

Figure 108 - "CAN#1 inputs/outputs" screen

title description and possible settings (or selections)

Module #0 () selects the input/output module type: (see below)

Module #1 () selects the input/output module type: (see below)
Module #2 () selects the input/output module type: (see below)
Module #3 () selects the input/output module type: (see below)
Module #4 () selects the input/output module type: (see below)
Module #5 () selects the input/output module type: (see below)
Module #6 () selects the input/output module type: (see below)
Module #7 () selects the input/output module type: (see below)
Module #8 () selects the input/output module type: (see below)
Module #9 () selects the input/output module type: (see below)
Module #10 () selects the input/output module type: (see below)
Module #11 () selects the input/output module type: (see below)
Module #12 () selects the input/output module type: (see below)
Module #13 () selects the input/output module type: (see below)
Module #14 () selects the input/output module type: (see below)
Module #15 () selects the input/output module type: (see below)

() = several selections possible on the parameter

The possible choices for the input/output module type selection are:
- Binary module (or digital input/output module),
- Analog module (analog inputs and outputs),
- Temperature module (temperature inputs),
- "…..") ().

() "…..": means that no inputs/outputs module is defined as module #x (x= 0 to 15).

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87
9.11.3.2 - Screen "6.3.2-CAN#2 inputs/outputs"
The "6.3.2-CAN#2 inputs/outputs" screen defines the number and type of input/output extension modules that it is
possible to install and configure on CAN Bus number 2.

Please note that this screen only appears if, in the "6.1.2-Generator" screen, the parameter "ECU communication" is
selected at 0.
Otherwise, CAN Bus#2 is used exclusively for communication between the ECU and the base module.

Figure 109 - "CAN#2 inputs/outputs" screen

title description and possible settings (or selections)

Module #0 () selects the input/output module type: (see below)

() = several selections possible on the parameter

() "…..": means that no inputs/outputs module is defined as module #x (x= 0 to 15).

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88
9.11.3.3 - Screen "6.3.3-Analog inputs"
The "6.3.3-Analog inputs" screen defines the specifications for the 4 analog inputs for the "analog input/output" type
extension module or modules.

Please note that this screen only appears if, in the "6.3.1-CAN#1 input/outputs" or "6.3.2-CAN#2 input/outputs"
screen, at least one analog input/output module has been declared on any of the available locations (module #0 to
module #15) (see figure 89 or figure 90).

for example

see
“6.3.1-CAN inputs/outputs #1”
screen

Figure 110 - "Extension module analog inputs" screen

title description and possible settings (or selections)

(at the top of the screen)
dropdown list () selection of the CAN Bus number: CAN #1, CAN#2
dropdown list () selection of the module number on which the configuration must be carried out; the
possible values depend on the module number allocated to the analog input/output
modules: from Module #0 to Module #15

Input AI #0
Value for 0 mA signal value to be given for a 0 mA input
Value for 20 mA signal value to be given for a 20 mA input

Input AI #1
Value for 0 mA signal value to be given for a 0 mA input
Value for 20 mA signal value to be given for a 20 mA input

Input AI #2
Value for 0 mA signal value to be given for a 0 mA input
Value for 20 mA signal value to be given for a 20 mA input

Input AI #3
Value for 0 mA signal value to be given for a 0 mA input
Value for 20 mA signal value to be given for a 20 mA input

(*) The dropdown list varies depending on the amount of modules and their numbers on the screens "6.3.1-
CAN#1 inputs/outputs" and "6.3.2-CAN#2 inputs/outputs".

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except with the written authorisation of the owner.
89
9.11.3.4 - Screen "6.3.4-Analog outputs"
The "6.3.4-Analog outputs" screen defines the specifications for the 2 analog outputs for the "analog input/output"
type extension module or modules.

for example

see
“6.3.1-CAN inputs/outputs #1”
screen

Figure 111 - "Extension module analog inputs" screen

title description and possible settings (or selections)

Output AO #0
Value for 0 mA signal value to be given for a 0 mA output
Value for 20 mA signal value to be given for a 20 mA output

Output AO #1
Value for 0 mA signal value to be given for a 0 mA output
Value for 20 mA signal value to be given for a 20 mA output

() The dropdown list only appears on the screen if CAN Bus #2 is an input/output, therefore if the parameter "ECU
communication" is selected at 0. In the event that CAN Bus #2 is used for the ECU then only the message "CAN #1"
will appear at the top of the screen.
() The dropdown list varies depending on the amount of modules and their numbers on the screens "6.3.1-CAN#1
inputs/outputs" and "6.3.2-CAN#2 inputs/outputs".

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90
9.11.3.5 - Screen "6.3.5-Temperature inputs"
The "6.3.5-Temperature inputs" screen defines the specifications for the 3 temperature inputs for the "temperature
input" type extension module or modules.

for example

see
“6.3.1-CAN inputs/outputs #1”
screen

Figure 112 - "Extension module temperature inputs" screen

title description and possible settings (or selections)

(at the top of the screen)
dropdown list () selection of the CAN Bus number: CAN #1, CAN#2
dropdown list () selection of the module number on which the configuration must be carried out; the
possible values depend on the module number allocated to the temperature input
modules: from Module #0 to Module #15

sensor T#0 selection of the type of temperature input: PT100, K sensor ()
sensor T#1 selection of the type of temperature input: PT100, K sensor ()
sensor T#2 selection of the type of temperature input: PT100, K sensor ()

() The dropdown list varies depending on the amount of modules and their numbers on the screens "6.3.1-CAN#1
inputs/outputs" and "6.3.2-CAN#2 inputs/outputs".

() The sensor PT100 is a resistance detector, used to measure the temperature. These electrical specifications
are well defined. At 0°C, the resistance is 100 Ohms and at 100°C, the resistance is 138.5 Ohms. It is used to
measure high temperatures (for example: exhaust temperature). There are several operating temperature ranges
(range from -200°C to +100°C, range from 100°C to +850°C).

() The K sensor (or Thermocouple) is formed of two alloys (Chromel and Alumel). The "hot junction" (measuring
point) is the junction of the two alloys, the "cold junction" is the other end of the two alloys remaining open and which
provides a variable voltage, which is a function of the temperature at the other end. The measurement range is very
wide (from -40°C to +1200°C).

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except with the written authorisation of the owner.
91
9.11.4 - Tab "6.4-Regulation & Protection"
9.11.4.1 - Screen "6.4.1-General"
The "6.4.1-General" screen defines the number of protection and regulation modules installed on the machine side
(generator) and installation side (mains), so that parallel lines can be taken into account if necessary.

if both selectors on “0”

sub-tabs
“6.4.3-Machine protection module” and
“6.4.4-Installation protection module”
don’t appear

Figure 113 - "General Regulation & Protection" screen

title description and possible settings (or selections)

Number of regulation modules number of regulation modules fitted to the generator or mains side, depending on
the HMI module displayed
Analog parallel lines selection of the active and reactive parallel lines if these are cabled and used on the
(0/1 selector) equipment
Machine protection module presence or absence of a protection module on the machine side
(0/1 selector)
Installation protection module presence or absence of a protection module on the installation side
(0/1 selector)

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forbidden, except with the written authorisation of the owner.
92
9.11.4.2 - Screen "6.4.2-Regulation module"
The "6.4.2-Regulation module" screen defines all the parameters relating to the hardware inputs for regulation
modules X179, and the allocation of the relays implemented on this module.

selection of
the
regulation number for
module the
regulation
module
displayed

appears only if the

number of regulation
modules is upper to 1

Figure 114 - "Regulation modules" screen

title description and possible settings (or selections)

BB/generator input (U1)

Nominal voltage (V) summary of the busbar or generator nominal voltage value
Power measurement () type of measurement used on the input U1: By direct measurement, By external input,
APM calculation, Not available ()
VT primary value in volts for the voltage transformer primary on input U1
VT secondary value in volts for the voltage transformer secondary on input U1
CT primary value in amps for the current measurement transformer primary on input U1 ()
CT secondary value in amps for the current measurement transformer secondary on input U1 ()

BB/grid input (U2)

Nominal voltage (V) value for the busbar or grid nominal voltage
Power measurement () type of measurement used on the input U1: By direct measurement, By external input,
APM calculation, Not available ()
VT primary value in volts for the voltage transformer primary on input U2
VT secondary value in volts for the voltage transformer secondary on input U2
CT primary value in amps for the current measurement transformer primary on input U2 ()
CT secondary value in amps for the current measurement transformer secondary on input U2 ()

Relay configuration
Relay #2 () operation of relay R#2: NO operation (), NC operation ()
Relay #3 () operation of relay R#3: NO operation (), NC operation ()
Relay function #3 () allocation of relay R#3: Grid fault, MR relay, Copy relay 1 (Paralleling), Copy relay 2 (GS
fault), None

() = several selections possible on the parameter

() X179 on  single generator generator as part of power plant master control
voltage input U1: generator generator busbar
voltage input U2: mains (if present) busbar mains

() "By direct measurement": uses measurements from module X179 (U and I) to calculate the power
"By external input": uses an external converter on a base module analog input
"APM calculation": power measured by internal APM calculation
"Not available": no power measurement

() NO=Normally Open, NC=Normally Closed

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except with the written authorisation of the owner.
93
9.11.4.3 - Screen "6.4.3-Machine protection module"
The "6.4.3-Machine protection module" screen defines the parameters for the protection module A44Z2 fitted on the
machine side.
Please note that this screen only appears if the parameter "Machine protection module" for the screen "6.4.1-
General" has been selected as 1.

Figure 115 - "Machine protection module" screen

title description and possible settings (or selections)

CT & VT ratio
CT primary current transformer primary value in amps
CT secondary current transformer secondary value in amps
VT primary voltage transformer primary value in volts
VT secondary voltage transformer secondary value in volts
Homo-polar CT primary homo-polar current transformer primary value in amps ()
Homo-polar CT secondary homo-polar current transformer secondary value in amps ()

Relay configuration
Relay #1 () operation mode for relay #1: NO operation, NC operation ()
Relay #2 () operation mode for relay #2: NO operation, NC operation ()

() = several selections possible on the parameter

() homo-polar current: this is the current i0 in a three phase system which is equal to the vector sum of the three
phase currents divided by 3. In a perfectly balanced system, i0 = 0. The neutral current is directly linked to the homo-
polar current (in = 3 x i0).

() NO = Normally Open, NC = Normally Closed

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forbidden, except with the written authorisation of the owner.
94
9.11.4.4 - Screen "6.4.4-Installation protection module"
The "6.4.4-Installation protection module" screen defines the parameters for the protection module A44Z2 fitted on
the installation side.
Please note that this screen only appears if the parameter "Installation protection module" for the screen "6.4.1-
General" has been selected as 1.

Figure 116 - "Installation protection module" screen

title description and possible settings (or selections)

Relay configuration
Relay #1 () operation mode for relay #1: NO operation, NC operation
Relay #2 () operation mode for relay #2: NO operation, NC operation

() = several selections possible on the parameter

() homo-polar current: this is the current i0 in a three phase system which is equal to the vector sum of the three
phase currents divided by 3. In a perfectly balanced system, i0 = 0. The neutral current is directly linked to the homo-
polar current (in = 3 x i0).

() NO = Normally Open, NC = Normally Closed

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except with the written authorisation of the owner.
95
9.11.5 - Tab "6.5-Communication"
9.11.5.1 - Screen "6.5.1-Serial link"
The "6.5.1-Serial link" screen defines the specifications of the RS485 type serial link available on the base module.

Figure 117 - "Serial Link" screen

title description and possible settings (or selections)

Configuration
Speed (baud/s) ()() choice of the communication speed: 9600, 19200, 38400, 57600
Stop bits () choice of the number of stop bits: 1, 2
Parity () choice of the parity: None, Odd, Even

Modbus
Activation (0/1 selector) activates the slave Modbus function ()

() = several selections possible on the parameter

(*) baud/s = unit of measurement for the number of symbols transmitted per second

() Modbus is a communication protocol. It is formed of frames containing the address of the PLC in question, the
function to be processed (read only, write access), the data and the verification code called the cyclic redundancy
check.

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forbidden, except with the written authorisation of the owner.
96
9.11.5.2 - Screen "6.5.2-Ethernet"
The "6.5.2-Ethernet" screen defines the computer addresses for the Ethernet connections for the base module and
the HMI module.

Figure 118 - "Ethernet" screen

title description and possible settings (or selections)

Base
Eth3/4 IP address ()() permanent or temporary identification number for the base module connected to
another base or to a mains (for example: redundant ring)
Eth3/4 MAC address ()() unique permanent physical identification number which is stored in the base module

HMI
Eth1 IP address ()() permanent or temporary identification number for the HMI module connected to another
base or to a mains (for example: redundant ring)
Eth1 MAC address ()() unique permanent physical identification number which is stored in the HMI module
Eth2 IP address ()() not used
HMI power on information on the time and date the HMI module was powered on
HMI connections information giving the number of connections between the base module and
the HMI module

() IP means: Internet Protocol, MAC means: Media Access Control

() eth1: Ethernet port marked 1 at the rear of the HMI module
() eth2: Ethernet port marked 2 at the rear of the HMI module

() eth3/4: Ethernet ports marked 3 or 4 on the front of the base module

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except with the written authorisation of the owner.
97
10 - Description of the screen accessible from the "Function key" key
The " Function key" key appears if one of the 6 preprogrammed keys has been declared active or if one of the 16
programmable keys has been declared active (see "5.1.4- Function key" screen).

"Function key"
screen
brought to front

Figure 119 - "Function key" screen

After pressing the key, the screen is brought to the front, which allows the
information underneath this screen to be retained.

On the figure opposite, it is still possible to start the generator in manual

mode, as the "ENGINE START" button is still visible and operational.

 To use one of the function keys which have already been programmed,
press the desired key.
Each key then acts as a remote control switch.

 First press on the desired key:

- the function is started,
- the key turns blue.

 Second press on the same key:

- the function is stopped,
- the key turns dark grey again.

Each key declared active in the "5.1.4-Function key" menu is linked to a PLC specific to each key. This PLC can be
viewed in the "Applications" screen and under the "Ladder tools" icon (see section 8.8).

To return to the operating screen, it is enough to press on the “Function key” key.

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forbidden, except with the written authorisation of the owner.
98
11 - Packaging, storage and handling of the modules
11.1 - Packaging
 Each module is supplied separately in a cardboard box.
 Each cardboard box has a glued identification label, which corresponds to the module reference.
 The modules must remain in their original packaging until they are integrated, i.e. "mechanically" and "electrically"
installed, in the control/command equipment.

11.2 - Storage
The storage conditions described below must be strictly adhered to, otherwise there is a risk that the product warranty
will be completely voided by SDMO and/or by the manufacturer of the products.

 Store in a location free from dust.

 Temperature: from -20°C to +70°C.
 Relative humidity: from 5% to 95% with no condensation.
 The modules may be stacked on top of each
other, provided the following conditions are
observed:
- stored flat  recommended
- stored at an angle  not recommended
Figure 120 - stored flat Figure 121 - stored at an angle

11.3 - Handling
11.3.1 - Module packed in its box
 No particular conditions need to be observed; handle the products with care, avoiding any impacts.
 Bring the modules as close as possible to the workstation, before removing them from their original packaging.

11.3.2 - Module not packed in its box

All electronic equipment is sensitive in varying degrees to static electricity. To protect the components against the
effects of static electricity, it is necessary to follow the following special precautions to minimise or prevent any
electrostatic discharges.

 Insofar as possible, avoid wearing synthetic clothing and wear cotton clothing whenever possible, as this does not
generate static electricity.

 Before removing the module from its packaging, touch a metal earth with your hand to discharge the body of any
static electricity, which could cause damage to the electronic components.

 When installing the module in its surroundings, or if you move outside the working area, it will be necessary to touch
a metal earth again when re-entering the working area, as any movement along the ground can charge the body with
static electricity.

 If a module needs replacing (for instance, for repair), place the replaced
module in its original packaging or, if not possible, in an antistatic plastic
bag of a suitable size for the module.

Figure 122 - antistatic plastic bag

It is formally prohibited to lift up the metal enclosure; failure to observe this risks voiding the product
warranty provided by SDMO and/or the product manufacturer completely.
IMPORTANT

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except with the written authorisation of the owner.
99
12 - Technical specifications
12.1 - Base module
Casing
. dimensions 235 mm x 200mm
. protection index IP30 with the connectors
. weight without packaging less than 1.6kg

Environment:
. operating temperature -20°C to +70°C
. storage temperature -20°C to +70°C
. operating altitude max 2000m
. humidity as per IEC/EN60068-2-30
. salt spray as per IEC/EN60068-2-52
. vibrations as per IEC/EN60068-2-6

Inputs/Outputs and miscellaneous

. 1 power supply (terminals 1 and 2) . nominal voltage: 24Vdc or 12Vdc, voltage range: 6 to 40Vdc
. consumption: less than 90W (HMI power supply included)
. protected against polarity reversal, SELV circuit ()
. 1 HMI power supply (terminals 5 and 6) . output nominal voltage: 24Vdc, power delivered: 48W max
. SELV circuit
. 18 digital inputs (terminals 10 to 29) . terminals 10 to 25: 16 binary inputs, connection to earth
. terminals 26 to -27: 2 configurable binary inputs, connection to earth or to
24VDC
. SELV circuits
. 18 relay outputs (terminals 30 to 69) . 240Vac 8A or 30Vdc 8A or 48Vdc 0.5A
. insulation: up to 240VAC between contacts
. Reinforced CAT II
. 2 analog outputs (terminals 70 to 73) . OA-0: analog output ±20mA, SELV circuit
. OA-1: analog output ±10Vdc, insulation: 1500Vac
. 4 resistive inputs (terminals 74 to 81) . RES-0 and RES-1: inputs 0-500Ω, SELV circuit
. RES-2 and RES-3: inputs 0-1000Ω, SELV circuit
. 3 analog inputs (terminals 74 to 81) . EA-0: configurable analog input ±10Vdc/±20m, insulation: 1500Vac
. EA-1 and EA-2: configurable analog inputs ±10Vdc/±20mA
. SELV circuits
. 2 "battery current" inputs (terminals 88 to . analog inputs 0-100mVdc, SELV circuits
91)
. 1 pick-up input (speed measurement) . analog input 1.5 to 70Vac, frequency: 100 Hz to 11 kHz
. SELV circuit
. 3 CAN type digital bus (terminals 101 à . SELV circuits
108), marked CAN 1 CAN 2 and CAN3
. 1 CAN type digital bus (terminals 109 to insulation: 1500Vac
111), marked CAN 4
. 1 RS485 type digital bus (terminals 112 insulation: 1500Vac
to 114)
. 4 Ethernet ports (marked 1 to 4) category 5E
. 1 USB port SELV circuit
. 1 SD card SELV circuit
. internal battery BR2032

() SELV: Safety Extra Low Voltage

Interconnection with other devices:

PC type computer, touchscreen HMI, APM802 base by Ethernet cable, minimum category 5 and maximum 80m in
modules, Ethernet switch (standard or redundant) length, to IEC 8802-3-compatible 10/100 BASE-TX Ethernet bus
generator management system (Kerys), electrical terminals 112 to 114, by specific shielded RS485 bus cable, max
installation monitoring system 300m on the RS485 bus
specific input/output modules, for communication with an terminals 100 to 102, by specific shielded bus cable, max 300m
APM802 base module on the CAN no.1 bus
engine control unit module (ECU) terminals 103 to 105, by specific shielded bus cable, max 300m
on the CAN no.2 bus
X179 regulation modules terminals 106 to 108, by specific shielded bus cable, max 300m
on the CAN no.3 bus
generator management system (Kerys) terminals 109 to 111, by specific shielded bus cable, max 300m
on the CAN no.4 bus

This document is the property of SDMO Industries. Any communication, reproduction, publication, even partial, is
forbidden, except with the written authorisation of the owner.
100
12.2 - HMI module
casing
. dimensions 311mm x 237mm x 62mm
. dril holes (for fitting to the equipment) 302.5mm x 228.5mm
. protection index on front IP65 and NEMA 4
. protection index on rear IP 20 with the connectors
. weight (without packaging) less than 2.8kg

Environment
. operating temperature -20°C to +60°C
. storage temperature - 20°C to +70°C
. operating altitude max 2000m
. humidity as per IEC/EN60068-2-78
. thermal shock as per IEC/EN60068-2-14
. vibrations as per IEC/EN60068-2-64

Display and touch screen

. type XGA TFT LED LCD
. screen size 12.1 inches
. luminance (candela/m²) reference: 31613590801=500, reference: 31613590901=1000
. contrast 700:1
; view angle 140/140 (H/V°)
. backlighting 50,000 hours
. service life 10 million presses

Inputs/Outputs and miscellaneous

. 1 DC power supply . nominal voltage: 24Vdc, voltage range: from 18 to 28Vdc
. consumption: less than 40W
. protected against polarity reversals, SELV circuit ()
. 2 Ethernet ports category 5E wiring or above
as per IEC8802-3
. 2 USB ports SELV circuit, type A USB connector
. 1 memory card SELV circuit, SDMO part no: 31613600701
. 1 internal battery BR2032

() SELV: Safety Extra Low Voltage

Connection to the external peripherals

PC type computer, APM802 base module, Ethernet switch by at least a category 5 Ethernet cable, maximum of 80m in
(standard or redundant) length, to IEC 8802-3-compatible 10/100 BASE-TX Ethernet bus
memory stick, mouse, keypad (USB) directly on the HMI module or via a certified USB extension cable,
maximum of 1.5m

This document is the property of SDMO Industries. Any communication, reproduction, publication, even partial, is forbidden,
except with the written authorisation of the owner.
101
Personnal notes:

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This document is the property of SDMO Industries. Any communication, reproduction, publication, even partial, is
forbidden, except with the written authorisation of the owner.
102

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