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 TELSTAM
A·28D
NON-INSULATED
AERIAL LIFT
SERVICE AND
REPAIR/PARTS

~,

IMPORTANT OPERATIONAL AND

MAINTENANCE INFORMATION.
MODEL
1_-
DO NOT REMOVE FROM
TH E VEH ICLE.
DATE

1,---
SERIAL NUMBER IL- _

5600 West 88th Ave., Westminster, CO. 80030 (303}427 -3700

~ 1434 Hughes Ford Road, P.O. Box579, Frederick,MD. 21701 (301) 662-6262

C'~I
Q A PRODUCT OF
MOBILE TOOL
INTERNATIONAL, IHC.
4588 Carter Ct, Chino CA. 91710
2121 Research Drive, FortWayne, IN. 46808
1104 Everee Inn Road, Griffin, GA. 30223
(909)613-1766
(219)482-4401
(770) 227 -9423
AN EMPLOYEE OWNED COMPANY

PART NO. T-76264 September 1998 . Litho IN USA

 - --------------------------------------------.,

PREFACE
This manual is produced for the benefit of our customers. It is intended to provide basic information
that will enable the owner/operator to operate, maintain, and service TELSTA A-28/29D
Non-insulated type aerial lift economically, capably, and with minimum delay. The instructions and
maintenance information must be used to ensure safe operation, and maximum life and efficiency of
the unit.

In order to familiarize the technician with the unit, this manual and the Operators manual (TELST A
Part # T-76263) must be read thoroughly before operating or servicing a TELSTA A-28/29D. A copy
of this manual must be kept with the aerial lift unit at all times.

STATEMENT OF INTENDED USE

TIllS AERIAL DEVICE IS INIENDED FOR USE WITH ONE PERSON ALOFT IN THE
WORK BASKET WHILE THE VEIllCLE IS STATIONARY. THE TRUCK MUST NOT BE
MOVED WlllLE THE OPERATOR IS ALOFT. THE TOTAL WEIGHT OF THE OPERATOR
PLUS TOOLS MUST NOT EXCEED 350 POUNDS (159 kg) ON SIDE MOUNTED BASKETS·,
300 POUNDS (136 kg) ON END MOUNTED BASKETS. THE TELSTA A-28D IS OF THE
NON-INSULATED TYPE AND IS NOT INIENDED FOR USE ON ENERGIZED LINES OR
APPARATUS.

I*Basket load rating is dependent on the chassis selected.

I~
The operator must obey the red "basket load capacity" decal affixed

~----------~~~~~~~~-------------------------------
~o the basket or the lift data plate attached to the mast.

LIMITED WARRANTY AGREEMENT

/
Telsta Aerial Lifts are warranted against defective workmanship and material for a period of one year from
,
date of shipment. This warranty does not extend to parts and components which are subject to normal
replacement during one year's operating time.

No claims _shall be allowed for labor in replacing such components or parts or for any 'direct or
consequential damages whatsoever. Replacement parts will be invoiced in the regular way with invoices
subject to adjustment after the parts claimed defective are examined at our factory. In addition, no material
or parts will be accepted at our factory for in-warranty repairs or credit without previous authorization
from Mobile Tool International, Inc.

Responsibility for damages incurred in transit will be born by the user and the user in turn should file any
damage claim against the carrier. All warranty items are F.O.B. our plant. Freight charges are the
responsibility of the user. -

This warranty shall not apply to any aerial lift which shall have been repaired or altered in any way by
anyone other than Mobile Tool International, Inc., so as to effect, in our sole judgment, its proper
functioning or reliability. Neither will it apply to an aerial lift which has been subjected to misuse,
negligence, or accident.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS, IMPLIED, OR

STATUTORY INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY
SPECIFIC PURPOSE
 TABLE OF CONTENT
r>. Preface ....................................................•............................. ;....•..................................... page
I

Statement of certification page

Umited warranty agreement............................................................................................ page

Reach dia.grams ......................•..•...........•........................................................................ page 2

Specifications _.............................................................................................. page 2

Introduction page 3

Break-in recommendations page 3

Capacities page 3

Critical Weld diagrams page 4

Lubrication Chart ...........................................................•................................................ page 10

Inspection page 11

Removal/lnstallation page 15

Uft Identification Table page 20

Trouble Shooting/Adjustments page 21

Torque values ~ page 28

Ufting Fixture page 30

Parts page 31

Schematics ~ page 79

Page -1-
 ----.----.---~~--~~~~~~~~~~~~~~~~~~~~~~----------------

REACH DIAGRAMS*
*Dimensions will vary slightly according to chassis and tire specifications. 36" frame height assumed.

Working Height:
34 feet

II
"f

29'6' /
7

"' I I +---i+~"""'-+----\-+- 21' 3'

19'6' 19' 6'

A-28D Van Mounted A-28D Utility Body Mounted

SPECIFICATIONS
Model A-28D Utility A-28DVan
Height
Bottom of Basket 29'6" 29'9"
Working Height 34'6" 34'9"

Reach from Centerline of Rotation to Basket Up

Side Mount Basket 21'3" 21'3"
End Mount Basket 23'3" Not Available

Standard Baskets Tubular Steel (24" x 24") with Pass Through Opening

Optional Baskets Fiberglas (24" x 24") with Pass Through Opening

Tubular Steel (24" x 24") with Access Door
Rotating Splicer's Basket
Basket Capacity 350 lb. (159 kg) Side Mounted Baskets, 300 lb. (136 kg) End Mounted Baskets
maximum loao.
Basket leveling
Standard Gravity Leveling with ~rator Actuated Locking Shock Absorber
Optional Hydraulic Postive Leveling with Power Basket Stow/Lower

Rotation Shear Ball Bearing Turntable, 360 degrees; non-continuous with Electric limit
Switch. .
Boom Travel -11 +74
Controls Weather Sealed T02de switches, spring loaded to an off/neutral position. Emergency
Lower, Engine St~7Start and 110VACOutlet are Standard.
Ground COntrol Panel able to be installed in various locations is also Standard.
Air Une in Boom Standard 1/4" Air line with Quick Disconnect Located at Basket

Hydraulic System Operating Pressure: 1200 psi (82 BAR)

Maximum System Pressure: 2400 psi (165 BAR)
Gallons Per Minute: 1.6 (6.06 LPm)
Power Sources Truck engine driven pumps: Power Take-Offs, DC Power Packs are all available with
DC!AC Inverters, A vanety of independent engine generators are available.
Minimum Chassis Requirements UI1UfY: GvWR-10,soo lb. (4763 kg). CA -60" (1524 mm), 84" CA (2134mm)
required for End-Mounted Platforms.
VANa: GVWR - 8,600 lb. (3900 kg) WB - 125" (3175 mm).
The Telsta A-28D complies with OSHA, ANSI, DOT, and Canadian·regulations in effect on the date of final
assembly, as interpreted by Mobile Tool International, Inc.

The Telsta A-28D is a NON-INSULATED Aerial Lift and is NOT intended for use on energized lines or
apparatus.
The Telsta A-28D is not intended for lifting personnel and tools in excess of 350 Ib, (159 kg) on Side
Mounted Baskets*, 300 lb. (136 kg) End Mount Baskets. The Telsta A-28D is not intended for material
handling or loads exceeding 350 lb. (159 kg) Side Mounted Basket, 300 Ib, (136 kg) End Mount Basket. /\
*Chevrolet/GMC 8600 GVWR van may require counterwight and/or torsion bar for stability, or a reduction in rated basket
capacity to 300 LBS. Always refer to the red "basket rated capacity" decal in the basket.

Page -2-
 --- --.-----------.----------------------------~

TELSTA A-28D AERIALLIFf

r>. INTRODUCTION BREAK-IN RECOMMENDATIONS

This Service and Repair/Parts manual covers the The following break-in procedures are recommended to
maintenance, troubleshooting, disassembly, inspection, enhance component life and safe trouble free operation of
repair, and reassembly of the model A-28I29D. your TELSTA A-28/29D. These items should be performed
after the first 30 days of use, after the first six months of use
and then with the annual periodic inspection thereafter.
Before operating this lift for the first time, the
OPERATOR'S MANUAL (Part # T-76263) must be read
and understood by the Operator. Repair Personnel must
also review the OPERATOR'S MANUAL as well before Flush the hydraulic system and replace the return filter.
performing repairs or maintenance on theA-28I29D. This
will give a broader understanding of the model A-28I29D Torque the lift mount bolts to the recommended torque
and Its operating systems. specification. The accepted procedure for checking
the torque of mount bolts is as follows:
The A-28I29D is a lightweight aerial lift designed for
splicing and light duty cable maintenance. Proven a) With the vehicle on a level surface, the lift stored in
TELSTA design conce{>ts have been used on this unit, with the boom rest, and the parking brake set, remove
and inspect one bolt at a time.
attention on ease of mamtenance and repair.
b) Lubricate bolt and torque to specification.
The A-28/29D is an electric over hydraulic unit. The
controls at the basket and ground control panel provide 12 c) Mount bolts must be replaced every second
volts of DC current from the vehicle battery to the solenoids inspection.
of the selector valves. The selector valves direct hydraulic
flow from the pump unit to the components. d) Replace mount bolts if any distortion or corrosion is
evident.
It is the goal of this manual to make the routine
NOTE: The correct mount bolt torque specification for your lift,
maintenance and repairs on your TELSTA A-28/29D as
Will be liSted on a decal at the mast. See special torque
easy as possible. Should questions arise regarding
values section.
service, repair, operation, or parts, please contact any of
the Mobile Tool International, Inc., offices listed on the
title page of this manual.

CAPACmES

Hydraulic System
oil type ••••••••••••••••..•..........
Dexron ATF-type A

oil capacity (reservoir) •••••.7 pints (3.3 Liters)

Azimuth (Rotation) Drive system

gearbox oil type ..••..••.••.....•...Mobil SHC-629

capacity .••••••••...............•••.3 pints (1.4 Liters)

weight (without basket) .... 1402Ibs. (636 kg.)

CAUTION: The lift weight is approximately 1402

A Ibs. (636 kg.) All lifting equipment should have

lifting capacity exceeding this weight. The addition
of a safety sling positioned around the boom with a
maximum 12' (304.8 mm) slack, and lifting
capacity of 2500 Ibs. (1134 kg.) is required while
lifting.

Page -3-
CRITICAL WELD DIAGRAMS

NOTES:
1. Repairs are NOT to be performed
on C1 welds.
2. All unclassified welds are C2.
C1 3. See 'Weld Inspection and Repair
All Around Procedure" for assuring integrity
See NOTE 4 of baskets.
4. This weld may be repaired, but only
with written permission containing
specific instructions from Mobile
Tool International, Inc. Engineering.

C2

C2
All Around

C2

Page -4-
CRITICAL WELD DIAGRAMS

NOTES:

1. Repairs are NOT to be performed

on C1 welds.
2. All unclassified welds are C2.
3. See IIWeid Inspection and Repair
Procedure" for assuring integrity
of baskets.

Page -5- ,
CRITICAL WELD DIAGRAMS

(2 Places)

NOTES:

1. Repairs are NOT to be performed

on C1 welds. "
2. All unclassified welds are C2.
3. See "Weld Inspection and Repair
Procedure" for assuring integrity
of baskets.

C1 (2 places)
r>.

Page- •.6-
 ~._------ --.~--..----------------------~

CRITICAL WELD DIAGRAMS

1. Repairs are NOT to be performed

on C1 welds.
C1 2. All unclassified welds are C2.
All Welds
3. See IIWeld Inspection and Repair
Procedure" for assuring integrity
of baskets.

C1
All Around

~/
1. All welds on this assembly are C 1. However
some welds may be repaired, but only with
written permission containing specific
instructions from Mobile Tool International, Inc.
Engineering.

Page -7-
 - .. (
CRITICAL WELD DIAGRAMS

.NOTES:

1. Repairs are NOT to be performed

on C1 welds.
2. All unclassified welds·are C2.
3. See "Weld Inspection and Repair
Procedure" for assuring integrity
of baskets.

C1
All Welds

Page -8-
 ------------------------------------

CRITICAL WELD DIAGRAMS

NOTES:

1. Repairs are NOT to be performed

on C1 welds.
2. All unclassified welds are C2.
3. See "Weld Inspection and Repair
Procedure" for assuring integrity
of baskets.

C1
All Welds

Page -9-
 LUBRICATION CHART

I'
Lubrication Points

Quarterly

Item # Item Lubricant

1. Inner Boom Silicone Lubricant

2. Azimuth Drive Gears Mobil 275 - Telsta PIN T-76317

Annually

3. Leveling Cylinder Pins, Mast Bearing Molybdenum Grease

4. Basket Trunnion Shaft White Bearing Grease

Biennially (Every two years)

5. Extension Cylinder Anchor Bolt White Bearing Grease

When repairing

6. Extension Cylinder Rod End Molybdenum Grease

~
7. Azimuth Drive Gearbox Mobil #634, SHC634, Texas Vanguard, Union NL6EP

8. Boom Pivot Bearing None, Teflon impregnated self lubricating

Page -10-
 INSPECTION
After any assembly or structure has been disassembled, the parts should be thoroughly cleaned and
/ inspected before reassembly. It is highly recommended that if any structure is rusty and requires
repainting that it be sand blasted (or an equivalent cleaning method used) to facilitate inspection and
repainting.

The welding at highly stressed load points should be closely inspected for any fatigue cracks that
possibly could have occurred from damage caused by accidents or collisions with obstructions. Refer
to the Critical Weld Section. This particularly applies to all attachment points and fitting areas where
bolts and pins transmit loads from one member to the next.

All attachment hardware items, cap screws, special bolts, pins and nuts should be individually
inspected for wear marks, scores, excessive rust and damaged threads. If any of these flaws are more
than superficial those parts should by replaced.

FREQUENT INSPECI10NS

DAILY

D Power source: On DC Drive units, check water level in batteries and top off as necessary with
distilled water. Batteries are found at rear of pedestal on utility truck and near
pedestal on van.

On vehicle engine driven pump units, check V-Belt on pump for proper tension
,~ , (1/2" (12.7 mm) at mid-point between pulleys). Check the oil level of the vehicle
engine. Keep oil level at full mark of dipstick. Refer to vehicle manufacturer's
"Owner's Manual" for oil recommendations.

When equipped with auxiliary engine/generator, check the generator crankcase

oil level. Keep oil level at full mark on the dipstick. Refer to Preventive
Maintenance Section for specified fluids to be used. DO NOT OVERFILL.
Change oil at recommended times. CAUTION: Operation of aerial lift on
inclined surface with engine generator oil level below full mark may result in oil
starvation and damage to the engine.

D Hydraulic fluid level: Check reservoir sight glass. The hydraulic fluid level must split the sight glass
with the boom in the boom rest. Check for hydraulic fluid in pedestaf around
hydraulic fittings, hoses, etc. If hydraulic fluid is found it may indicate a leak; the
lift must not be operated until the leak is repaired.

D Vehicle: Check vehicle tires for condition and air pressure. Low air pressure will reduce
vehicle stability. Follow the tire manufacturer's recommendations.

D Rotation: Check turntable rotation area for materials that may interfere with boom and
turntable rotation.

D Controls; Check operation of all switches, controls, etc. on both ground control and basket
control station in order to ensure that boom and turntable are operating
properly. If not, they should be repaired before using the lift.

Basket Override Switch: Check that the override switch, at the ground control station, turns the power off
to the function controls at the basket, when flipped to the "Override" position.

D· Basket: Check basket door latch and back-up door snap. The lift must not be used if both
systems are not fully functional.

Page -11-
WEEKLY (in addition to daily checks)

D Mount Bolts: On van, inspect the four bolts attaching the mast to the mast mounting frame for
looseness or cracks. Inspect truck frame at lift attachment for cracks. Inspect
mounting U'-bolts on utility trucks.

D Basket: Inspect basket attachment for both tightness of nut and freedom of movement. If
basket is loose, tighten nut, and if basket trunnion needs lubrication, remove
basket, lubricate, and then re-install basket. See Preventive Maintenance
Lubrication instruction for specific lubricant.

D Hydraulic Cylinders: Check pivot pins at cylinder attachment for wear, proper positioning of wedge
plate, and lubrication. Elevate the boom, and inspect these pins, ensuring they do
not rotate in mount. Replace pins if worn. This includes the elevation cylinder
and the extension/retraction cylinder.

Inspect trunnion attachment and hydraulic cylinder attachment at both basket

and boom for condition and security. Check areas surrounding basket
attachment point.

PERIODIC INSPEcrIONS

MONTHLY (in addition to daily and weekly checks)

A !NOTE: This inspection must be performed by a qualified individual.!

D Engine Generator: See Engine - Generator Service Chart. Check generator power cables for security
and condition.

D Control/Power Cables: Inspect cables, and hydraulic lines in boom, at entry through vehicle floor to
turret, turret top to boom and at other points where cables and hoses are
exposed, for damage, power track, both cable and track condition: i.e. twisted
areas or breaks in msulation sheath, cuts, abrasions, etc.

D ElevationIPositive Leveling: Inspect elevation cylinder, slave and master cylinder, tubing, hose connections,
etc. for condition and evidence of leakage. Inspect cylinder piston rods for
corrosion, scarring, or other damage.

D Battery: Follow the vehicle manufacture's recommendations.

D Rotation Drive: Inspect the rotation drive system. Check rotation limit switch for proper function.

D Hydraulic Reservoir: Check level in reservoir with cylinders fully retracted. Fill until visible in sight
glass. DO NOT OVERFILL!

o Booms: Inspect inner and outer booms for stress cracks. Inspect support bearings and
mount bolts. .

Page -12-
 BIANNUALLY (In addition to monthly, weekly, and daily)

r>. A !NOTE: This inspection must be performed by a qualified individual.1

D Boom: The inner boom should be extended fully, and the unit should be steam cleaned.
Allow the boom to dry. Spray boom with a silicon lubricant until wet. Wipe
excess off.

D Azimuth Drive: Remove guard and inspect gears. Spray gear lubricant, reference TELST A Part
# T-76317 . Reinstall guard.

D PlastitracklCables: Steam clean the plastitrack and cables inside outer boom. Check plastitrack for
cracks or broken sections. Check for wear patterns or cutsin boom cables and
hoses. Lubricate with silicone lubricant.

ANNUALLY (In addition to biannual, monthly, weekly, and daily)

D Azimuth Drive: Check azimuth backlash with the boom positioned off the right rear (passinger
side) and at the right front of the chassis by lowering and extending the boom
fully. Mark the center line of the basket and manually push the basket side to
side. Use approximately 20 lbs. of force. If the basket pivots more than 12 inches
to either side, the back lash must be adjusted (See trouble shooting/adjustment
section).

D Basket: Inspect basket structure for cracks, or other damage.

Inspect basket trunnion bearings and safety chains.

Inspect basket door, door latch, binges, and safety chain.

Inspect all warning decals and signs. If illegible, replace.

Inspect safety belt lanyard attachment point.

D Basket Controls: Check function of each control.

Inspect water-proofing of each control.

D Boom Wear/Support: Inspect inner and outer booms

Inspect bearings for cracks, excessive wear, distortions and misalignment.

Check operations of all bearings.

Check operation and condition of cattrack assembly.

D Ground Controls: Check functioning of all controls.

Inspect weather proofing of each control.

Inspect all warning decals and signs. If illegible, replace.

D Electrical: Inspect fuses at the main junction box. Fuses should match labeled rating.

Page -13-
 Inspect cables for insulation breakage, cuts, and wear from rubbing on moving
parts or at bulkhead fittings.

Check connections for tightness.

Inspect condition of receptacles and covers.

Inspect cables in mast for excessive twisting.

D Engine - Generator: Perform all necessary routine servicing. In addition to the following, see Engine -
Generator Service Section for specific procedures.

D Extension Systems: Check Valve, Hoses, and Cylinder mounts.

Inspect plastitrack assembly.

Basket Attachment: Remove basket from boom.

Inspect basket attachment point for stress cracks and misalignment.

Lubricate trunnion shaft and reinstall basket.

Inspect cable and hose routing.

D Hydraulic System: With boom lowered to the side of the unit and the boom fully retracted, drain
hydraulic reservoir. Replace hydraulic filter TELSTA Part Number T-19727.

Retillthe reservoir using Mobil, ATF 220, or equivalent (Dexron II).

Operate the boom through full elevation and lower completely, Extend and ~.
retract the boom fully. Add fluid to reservoir as necessary.

Inspect all fittings for leaks.

Inspect all cylinder attachment points.

Inspect all cylinders for leakage and general condition.

D Lower Structure: Inspect turret and pedestal for cracks, distortions, and misalignment.

Check torque and condition of all lift mount bolts.

Inspect beneath vehicle for cracks, distortions. and excessive corrosion of mounts
and frames.

Check for more than 12"(304.8mm) of side play in rotation system with the
basket fully extended.

BIENNIAL (Every two years, in addition to Annual)

D Azimuth Drive: Remove and inspect, ring gear/mast bearing mount bolts. Torque 1/2"bolts to 70
Fr/LBS (9.7 Kglm) and 5/8" bolts to 140 Fr/LBS (19.4 Kg/m), See Trouble
Shooting /Adjustment Section.

I~

D Extension: Remove and inspect, extension cylinder rod end mount bolt. Torque bolt to 75
Fr/LBS (10.4 Kg/m). See Trouble Shooting /Adjustment Section.

Page -14-
 REMOVAL/INSTALLATION
. END HUNG BASKET
Note: Before attempting to remove basket, extend and lower
boom to place the basket as close to the ground as possible.
CAUTION: Removal and handling of a basket

A requires either an overhead support device or two

men. Do not attempt to remove and handle a
basket alone.
REMOVAL

1. Remove all tools and equipment from basket.

2. Turn generator key switch to the off position.

3. Remove the function fuse.

REMOVAL

4. Disconnect and support slave cylinder.

1. Remove all tools and equipment from basket.
5. Remove the cotter key, and castle nut from basket
2. Turn generator key switch to the off position. trunnion shaft.

3. Remove the function fuse. 6. Remove basket.

4. Remove shrouds from basket attachment weldment. INSTALLATION

5. Disconnect and support slave cylinder. 1. Lubricate the trunnion shaft with a light bearing grease.

6. Remove the cotter pin and castle nut on trunnion shaft. 2. Slide the basket trunnion shaft through the support
bearings of the inner boom;
f\ 7. Supporting the basket, remove the trunnion shaft.
3. Run the castle nut onto the trunion shaft until it
INSTALLATION bottoms out against the retainer plate. Back the castle
nut out until the second set of ears align with the cotter
pin hole. Check to make sure the basket retainer plate
1. Lubricate the trunion shaft with a light bearing grease. pivots freely. Note: back the castle nut off until the
next set of ears align with the cotter pin hole.
2. Position basket and insert trunnion shaft.
4. Install a new cotter pin.
3. Run the castle nut onto the trunion shaft until it
bottoms out against the retainer plate. Back the castle 5. Reconnect and lubricate the slave cylinder.
nut out until the second set of ears align with the cotter
pin hole. Check to make sure the basket retainer plate 6. Replace function fuse and test basket controls for
pivots freely. Note: back the castle nut off until the correct operation.
next set of ears align with the cotter pin hole.
INNER BOOM
4. Reconnect and lubricate slave cylinder.

5. Install the shrouds. REMOVAL

6. Replace function fuse and test basket controls for 1. Extend. boom fully.
correct operation.
2. Through the access hole on the bottom surface of the
SIDE HUNG BASKET
inner boom, with a 15/16"socket, remove the extension
cylinder rod end mount bolt.
CAUTION: Removal and handling of a basket
requires either an overhead support device or two 3. Retract the cylinder rod by actuating the "In" function
men. Do not attempt to remove and handle a basket switch.
alone.
4. Remove the basket.

Page -15-
 .. - ..--------------------------------------------~

6. Install the 'plastitrack anchor nuts. Connect cables and

hoses. Remstall the cable guard.

7. Install the slide blocks at the end of the outer boom. ~

NOTE: Do not exceed 70 INCH/POUNP$ of torque when
installin slide block retaini" bolts.

8. Reinstall the basket.

9. Extend the extension cylinder until the rod end aligns

with the access hole in the inner boom.

10. Coat the bolt with Zinc Chromate and allow to dry.
Coat the bolt with "Never Seize" or equivalant lubricant
and torque the bolt to 75 FT/LBS (10.4 Kg/m).
NOTE: The cylinder attachment bolt (TELSTA Part number
T-19229) has a special coating to inhibit the fusion of the steel
bolt with the aluminum inner boom. NEVER replace this bolt
with untreateded hardware.

Extension Cylinder Rod End Attachment Bolt Access Hole

5. Remove the slide blocks at the end of the outer boom.

6. Remove the cable guard from beneath the outer boom.

7. Disconnect the cables, hydraulic and pneumatic hoses,

and the plastitrack cable guard anchor plate.

8. Pull the plastitrack cable guard, cables, and hoses

straight out to the rear inside the outer boom.

9. Remove the inner boom by sliding it out the front of the

outer boom.

A CAUTION: Use overhead support when removing

inner boom . Never attempt to remove an inner
boom without overhead support.
an

Torque Bolt to 75 FtlLbs.(lO.4 Kg/m)

INSTALLATION
PLASTITRACKIBOOM CABLES
1. Carefully align inner boom with outer boom and insert
plastitrack.
REMOVAL
2. Slide the inner boom in until it is just short of the
extension cylinder. . 1. Extend boom fully. Turn the key switch to the off
position and remove the function fuse.
3. Lift the extension cylinder up to a level where support
slide block aligns with opening in rear of the inner 2. Remove the cable guard beneath the outer boom.
boom.

4. Slide the boom past the extension cylinder support 3. Disconnect the cables, hydraulic and pneumatic hoses,
slide block. and the plastitrack anchor nuts.

5. Make the bend in the plastitrack cable guard and insert 4. Pull the plastitrack, cables, and hoses straight out to the
cables and hoses through the hole in the bottom of the rear inside the outer boom. .
outer boom.
5. Remove the basket control pod. Disconnect all of the
wires and hoses.

Page -:16-
 NOTE: Installation will be eased if all wire labels are intact. In OW Cable D Hose
the event that the cables are to be replaced, cut each wire so
the wire label remains attached to each component on the
control POd. This provides markers to install the new cable.

6. Remove cable clamps. Attach a fish line to the cables.

OV Cable
CHose

Cable/Hose Alignment - viewed at the inner boom attachment

6. Replace the cable clamps securing the cables to the

inner boom.

7. Install the basket control pod.

Plastitrack Attachment Point

8. Feed the cables and hoses through the hole in the
bottom of the outer boom. Secure the plastitrack
7. At the plastitrack attachment point on the heel of the anchor nuts, and reconnect the cables and hoses.
inner boom, insert a screw driver and gently pry in
while twisting the plastitrack until the plastitrack snaps 9. Install the cable guard.
loose.

8. With the plastitrack on its side so that it will bend 10. Replace the function fuse and test all controls and
toward you, remove through side of outer boom. receptacles for correct operation.

INSTALLATION EXTENSION CYLINDER

REMOVAL
1. Before installing plastitracklboom cables, check cable
and hose position to be sure it conforms with the
illustration below. Failure to do so may result in 1. With the boom in a level position, extend it until the
shortening the useful life of the 0-W Cable. Also be cylinder rod end mount bolt access hole in the bottom
sure to tie wrap cables and hoses where they will lie in of the inner boom is visable.
the inner boom. Failure to do so may result in a
pinched cable or hose between the extension cylinder
slide block and the guide track. 2. With a 15/16"socket, remove the rod end cylinder
attachment bolt throught the access hole.
2. Tie the fish line around basket control end of the cables
and wrap with tape. 3. At the heel of the outer boom, remove the hose guard.

3. Pull the cables back through the boom feeding the 4. Mark and remove the hoses attached to the extension
cables and plastitrack through the same outer boom cylinder.
access hole they were removed from. NOTE: Never remove the hoses while the power source is
engaged. Never start the power source while the hoses are
4. Snap the plastitrack into the mount on the heel of the removed.
inner boom.
5. Remove the four mount bolts from the swivel plate at
/\ 5. Visually sight through the inner boom to assure that the the heel of the outer boom.
cables and hoses are not protruding over into the
extension cylinder slide block side of the inner boom. 6. Slide the extension cylinder out through the heel of the
Reposition the cable if necessary. outer boom.

Page -17-
 4. Remove the swivel plate mount bolts.
CAUTION: The extension cylinder is not overly
heavy, but with the length of the cylinder arid the
height from which it must be removed, the use of
5. At the basket, push the inner boom in until the holding
valve clears the heel of the outer boom. r>.
an overhead support device or two men for removal
and installation is recommended.
6. Disconnect the steel line and remove the holding valve
INSTALLATION mount bolts.

INSTALLATION
1. Slide the extension cylinder through the back of the
outer boom. Align and guide the extension cylinder
slide block through the heel of the inner boom. 1. Connect the front port of the holding valve to the steel
line. Do not tighten.
2. Install swivel plate mount bolts. Torque the bolts to 70
Ff/LBS (9.7 Kglm). 2. Check ~ent of O-rings and start holdin~ valve
.mount bo ts. Run each mount bolt in until it Just
3. Reconnect hydraulic lines to extension cylinder holding touches the valve body.
valve.
3. Torque each mount bolt to approximately 29 Ff/LBS.
4. Install the hose guard.
4. At the basket push out until the swivel plate seats
5. Extend the extension cylinder until the rod end aligns against the outer boom.
with the access hole.
5. Install swivel plate attachment bolts and torque to
6. Coat the bolt with Zinc Chromate and allow to dry. approximately 70 ft/lbs.
Coat the bolt with "Never Seize" or equivalant lubricant
and torque the bolt to 75 Ff/LBS (10.4 Kglm). 6. Reconnect the hoses and install hose guard.

CAUTION: The cylinder attachment bolt (TELSTA

7. Bleed the system by extending and retracting the boom
Part number T-19229) has a special coating to
fully. Check hydraulic oil level in reservoir with the
boom fully retracted and in the boom rest. Check
inhibit the fusion of the steel bolt with the .aluminum
hoses and valve for hydraulic leakage. r>.
inner boom. NEVER replace this bolt with untreated
hardware.
ELEVATION CYLINDER
EXTENSION CYLINDER HOLDING VALVE
REMOVAL

1. Elevate boom to approximately 45 degrees.

2. Support the boom with an overhead hoist or jack with a

mimmum of a one ton rated capacity.

3. Remove rod end clevis pin.

4. Supporting the elevation cylinder either raise boom

with hoist or jack, or actuate the "Down" function.

5. Disconnect hoses from the cylinder.

Extension Cylinder Holding Valve
6. Remove cylinder anchor pin at base of cylinder and
remove cylinder from the unit.
REMOVAL INSTALLATION

1. Extend the boom until bolt access hole is visable under

the inner boom. 1. Slide cylinder into mount in turret.
,~
2. Install the base end cylinder anchor pin.
2. At rear of outer boom remove cable guard plate.

3. Mark and remove hoses from the holding valve fittings. 3. Attach hydraulic hoses.

Page -18-
 4. ~ rod end with clevis weldment of outer boom. 2. Align gearbox with mount holes. Rotate using manual
Either extend cylinder-by actuating the "out" function hand crank on the square stud if necessary. Remove
or lower boom with hoist or jack. Insert rod end crank when finished.
anchor pin.

DANGER: Never engage the Azimu1h Drive Motor

5. Lubricate both anchor pins.
ile the hand crank is in use. Engagement of the
lc motor while the hand crank is attached to
6. Test unit for function. input stud, will propel the hand crank off at a
high velocity.
ELEVATION CYLINDER HOLDING/EMERGENCY
WWERVALVES

REMOVAL

1. Elevate the boom to approximately 45 degrees.

2. Support the boom with an overhead hoist or jack with a

mimmum of one ton rated capacity.

A DANGER: Never remove the cylinder holding valve

or emergency lower valve while the lift is not
supported by a jack or over head hoist.

3. If removing the emergency lower valve, disconnect the

wires from the solenoid.

4. Remove the valve cartridge from the cylinder.

INSTALLATION

1. Lubricate the valve cartridge "0" ring liberally with

hydraulic oil. I

Azimuth Gearbox Bolt Torque Sequence

2. Install cartridge into cyinder and torque to
approximately 30 Ff /LBS (4.1 Kglm).
3. Remove gear guard below the wing structure.
3. Raise and lower boom to achieve full stroke of
elevation cylinder. 4. Clean and coat mount bolts with Loctite 242. Run all
bolts in until they touch.
4. Inspect for leakage.
5. Using spanner wrench (TELST A Part # T-76386)
apply enough tension to insure full engagement of the
AZIMUTH DRIVE GEAR BOX gears.

REMOVAL 6. Torque each mount bolt to 75 Ff/LBS (103 Kg/m),

Repeat procedure and torque each bolt to 110 Ff /LBS
(15.2 Kg/m),
1. With the boom in rest and secured, disconnect and
remove the motor from the gearbox.. 7. Lubricate gears with Mobile 275 (TELST A Part #
T-76317) and reinstall gear guard.
2. Remove the gearbox mount bolts and remove the
gearbox. 8. Reinstall motor.

INSTALLATION 9. Start generator and test for correct rotation.

r">. 1. Align pinion gear with ring gear and slide gearbox into 10. With basket lowered to ground level, position a foot at
the center line of the basket. Applying approximately
place.
30 LBS of pressure, rock the basket back and forth. If
the basket moves more than 12 inches to one side from
the center line, repeat steps 5 through 9.

Page -19-
 ------,-

A-29 Aft Mount - End Hung Basket, on 84" Utility Body

m
------,,-.

A-28 Forward Mount - Side Hung Basket, on 60" Utility Body

------,-

A-28D Aft Mount - Side Hung Basket, on 60" Utility Body

Page -20-
 ----------------------------------------------~

TROUBLESHOOTING/ADJUSTMENTS
r>.
Elevation System

Unit drifts down

CAUSE: PROCEDURE:

Holding Valve, Emergency Lower 1. Elevate the boom to a 45 degree angle.

Valve, Cylinder Packing

DANGER: Under no circumstances loosen or remove the holding valve or emergency lower valv
from the linder while the boom is elevated and unsu rted.

2. Disconnect the hoses from the "T" and "PI" Ports.

-3. Allow unit to sit for ten minutes.

ANGER: Under no circumstances loosen or remove the holding valve or emergency lower valve
om the linder while the boom is elevated and unsu rted.

IWARNING: Failure to reinstall the fitting before attempting to lower the boom will result in severe hydraulic leak.!
If the unit continues to leak from the "PI" port then the holding valve is
defective and must be replaced.

If the unit continues to leak from the "T" port then the emergency lower valve
is defective and will have to be replaced.

If the unit does not leak from either "PI" or "T" ports, then the cylinder must
be replaced or repacked.

DANGER: Under no circumstances loosen or remove the holding valve or emergency lower valve
from the linder while the boom is elevated and unsu rted.

-,-----
,,
SOLENOID

I JII---I ._

'-,..,.
, .1Il1 Oil.
DIA. CIIIFICl

CIIIFICl
;..:."...::<IAS[=)+-+--;-..,.....---+_--tCl (IIISE f1I C'II.1I11E11)
~--~+----~---------
,, '----..,
I'I'
P1 rL-----~::J<~ cz TO laD E1C)

TO CXII1Ia. VALVE

SCHEMATIC

Page -21-
 ~XT~NSION

C1 C2
-"
r
I
! 1000
PSI
(10: 1)
P1 P2

Extension System

Unit drifts in

CAUSE: PROCEDURE:

Holding Valve, Cylinder Packing 1. EXtend and elevate the boom to a 45 degree angle.

ANGER: Under no circumstances loosen or remove the holding valve from the cylinder while the

A m is elevated and the unit extended.

2. Disconnect the hoses from the WPl" and "P2" Ports.

3. Allow unit to sit for ten minutes.

DANGER: Under no circumstances loosen or remove the holding valve from the cylinder while the
A m is elevated and the unit extended.

IWARNING: Failure to reinstall the fitting before attempting to lower the boom will result in severe hydraulic leak.1

H the unit continues to leak from the WPIW port then the holding valve is
defective and must be replaced.

H the unit continues to leak from the WP2"then the cylinder must be replaced
or repacked.

Page -22-
 ---- ..~~-----------------------------~

t,.£'V£L IHe l£Vtl IN<:

$l.AV( SLAVe

lEVE't.I/'IIC
•.••Sr£R

POSITIVE LEVELING

Basket will not track, drifts out of position during use.

r>; CAUSE: PROCEDURE:

Holding Valves, Slave Cylinder 1. With the boom in the boomrest and the basket in the working position,
Packing, Master Cylinder Packing Tee-in a h>:draulic gauge to both of thetG" and "H" ports at the selector
valve manifold. Note: Telsta PIN T-16471, Hydraulic test kit comes with a
pair of gauges ideal for this testing.

2. Stow the basket fully. Bump the unstow momentarily to release system
pressure.

3. Elevate the boom to a 45 degree angle. One gauge will pressurize, and the
other will drop to O.

Observe the pressurized gauge closely as the unit is elevated.

The pressure should relieve at approximately 2,000 psi.

If the pressure fails to relieve before 2,500 psi, stop elevating immediately, and
adjust the "CB2" valve to the correct relief setting (2,000 psi).

4. When the boom reaches 45 degrees, stop and observe the gauge closely. The
pressure will drop, but should lock-up and hold at approximately 1,600 psi
(+ or- 100 psi).
If the pressure drops to 0, the "CB2ft holding valve cartridge must be replaced.

If the pressure drops to approximately 100 to 300 psi and' the other gauge that
was at 0 now is pressurizing to an equal level, then one or both master or
slave cylinders need to be repacked or replaced. To isolate the faulty
cylinder repeat steps one, three, and four with the slave cylinder
disconnected and the lines capped (Note: caps come with service kit).

Page -23-
 5) Lower the basket to the fully lowered position. Bump the stow switch
momentarily to release system pressure.

6) Lower the boom into the boom rest observing the pressurized gauge. The
gauge that was pressurized will now read 0 and the other gauge will be r">.
pressurized. "---

If the pressure fails to relieve before 2,500 psi stop lowering immediately, and
adjust the WCB1"valve to a 1,500 psi relief setting. .

7) When the boom reaches the boom rest, stop and observe the gauges closely.
The pressure will drop, but should lock-up and hold at approximately
1,100 psi ( + or- 100 psi).

If the pressure drops to 0, the wCB1Wvalve cartridge must be replaced.

Note: The above test will isolate the failed component if the basket is drifting out of position when in use or will not
track. Other causes may be air in the system, loose mounts or worn mount bolts, bent hydraulic rams, or damaged
check valve on slave CYlinder from lifting excessive loads.

Repeated positive leveling failure is usually due to over loading the basket
and/or using it as a derrick. This type of use is abusive and dangerous, and
should not be condoned.

POSITIVE LEVELING BLEEDING PROCEDURE

1) Start with the boom fully lowered so the elevation cylinder is fully retracted. /~

2) Stow and lower the basket three times.

Elevate the unit approximately 20 degrees.

Stow and Unstow the basket three times.

Repeat until boom is fully elevated. Lower and test for function.

If facility limitations restrict elevating the boom, the system may be bled using the following procedure:

1) Start with the boom fully lowered so that the elevation cylinder is fully
retracted.

2) Disconnect the master cylinder rod end from the boom.

3) Stow the basket fully. With the basket fully stowed and the power unit still
engaged, crack the pressure line at the basket slave cylinder. Allow fluid
to run into a container until it runs clear with no air bubbles. Tighten the
fitting while the line is still under pressure.

4) Unstow the basket and crack the pressurized line on the slave cylinder.
Allow the fluid to drain into a container until it runs clear. Tighten the ~
line while it is still under pressure.

5) Reconnect the master cylinder rod end. Bring fluid level of reservoir up to
split the sight glass. Note: Use Dextron II, ATF.
Page -24-
 A B C D E r
-+--1- --- - - -I--t---

L p - -- - - -- -- -- - - --- T
HYDRAULIC SCHEMATIC

RELIEF VALVE ADJUSTMENT PROCEDURE

Tee in a hydraulic gauge to the "P' port of the selector valve manifold.
Main System Relief 1) With the boom fully retracted, engage the "In" function.

2) Loosen the locking nut on the "RV1" relief valve.

3) Adjust the slotted screw of the "RV1" relief valve Until the pressure reads
2500 psi.

4) Secure the locking nut on the "RVl" valve.

Elevation Relief Pressure 1) Elevate the unit until the Elevation Cylinder is fully extended. Continue to
engage the "Up" function.

2) Loosen the locking nut on the "RV2" relief valve.

3) Adjust the slotted screw of the "RV2" relief valve until the pressure reads
1950 psi.

4) Secure the locking nut on the "RV2" valve.

Descent Relief Pressure 1) Lower the unit until the Elevation Cylinder is fully retracted. Continue to
engage the "Down" function.

2) Loosen the locking nut on the "RV3" relief valve.

3) Adjust the slotted screw of the "RV3" relief valve until the pressure reads
900 psi.

4) Secure the locking nut on the "RV3" valve.

Page -25-
Rotation Relief Pressure 1) At the rotation hydraulic motor, disconnect the two hoses. Plug each hose.

2) Loosen the locking nut on the "RV4" relief valve.

3) Actuate the "Clockwise" function and adjust the slotted screw of the "RV 4"
relief valve until the pressure reads 1500 psi.

4) Secure the locking nut on the "RV4" valve.

5) Loosen the locking nut on the "RV5",relief valve.

6) Actuate the "Counter - Clockwise" function and adjust the slotted screw of
the "RV5" relief valve until the pressure reads 1500 psi.

7) Secure the locking nut on the "RV5" valve

8) Remove plugs and reconnect hoses to motor. Check Hydrauic fluid level,
and test unit for proper function.

AZIMUTH DRIVE GEAR/MAST BEARING TORQUING PROCEDURE

Azimuth Mount Bolt Cross Torque Illustration

1) Position the boom so that it is unsupported by boom rest and as close to a

horizontal position as possible.

2) Starting with bolt number one (reference cross torque illustation) remove
one bolt at a time.

Inspect the threads of the bolt and bearing.

Coat the bolt removed or the replacement bolt with Loctite #271 or
equivalent.

Torque the bolt to 100 Ff/LBS (13.9 Kg/m).

Continue until all bolts have been removed, inspected or replaced, and
reinstalled. Repeat the torque sequence torquing each bolt to 170
Ff/LBS (23.5 Kg/m). .

Page -26-
AZIMUTH BACKLASH INSPECTION/ADJUSTMENT

1) To adjust backlash, extend boom with no load in the basket. Elevate to an

unsupported position, as close to horizontal as possible.

2) Remove gear guard below the wing structure.

3) Remove each Azimuth Gearbox mount bolt. Clean and coat with Loctite
242. Run all bolts in until they touch.

4) Using spanner wrench (TELSTA Part # T -76386) apply enough tension to

insure full engagement of the gears.

5) Torque each mount bolt to 75 FrILBS (103 Kg/m) using the cross torque
sequence illustrated. Torque each mount bolt to 110 FrILBS (15.2 Kg/m).

6) Lubricate gears with Mobile 275 (TELST A Part # T -76317) and reinstall
gear guard.

7) Reinstall gear guard cover.

8) Retest as outlined in inspection section.

Extension Cylinder Rod End Anchor Bolt

1) Extend inner boom until the bolt access hole on the bottom of the boom
clears the slide blocks.

2) Remove the bolt through the access hole.

3) Inspect thread condition of the bolt.

4) Either a new bolt, TELST A Part #T -19229 must be installed, or the old bolt
must be coated with Zinc Chromate. Allow to dry.

5) Coat the bolt with "Never Seize".

6) Install and torque bolt to 75 Ff ILBS.

NOTE: Every second year, or if the clevis anchor bolt is found to be loose, the clevis anchor bolt must be removed an
checked for corrosion. With a light, check the threads of the anchor. If there is evidence of any interaction between
the steel bolt and the aluminum anchor both the bolt and the inner boom must be re laced.

Page -27-
 ~-----~------------------------------

TORQUE VALUES
The foilowing table lists average torque values for grade 5 hex head bolts, when used with non-locking
type nuts and tapped fIXtures. If a "Crown Type" lock nut is being used refer to the other torque chart.
Grade 5 bolts are identified by three embossed lines on the head, 120 degrees apart. Torque values
may vary depending on the application, however the values in this table may be used as a guide. A
variation of.±. 10 % is acceptable. This chart may also be used for socket head (Allen) bolts, which are
all grade 8.
GENERAL TORQUE VALUES

Grade 5
THREAD Assembly Torque in Ff LBS (Kg/m)

Nom. Thrds.
Diam. perm. Type Dry Lubed

1/4 20 UNC 8 (1.1) 6 (OB)

28 UNF 9(12) 7 (1.0)

5/16 18 UNC 16 (2.2) 12 (1.7)

24 UNF 18 (25) 13 (1.8)

3/8 16 UNC . 29 (4.0) 21 (2.9)

24 UNF 33 (4.6) 24(33)

7/16 14 UNC 45 (6.2)

.
35 (4.8)
20 UNF 50 (6.9) 40 (55)

1/2 13 UNC 70 (9.7) 50 (6.9)

20 UNF 80 (11.1) 60 (8.3)
,

9/16 12 UNC 100 (13.8) 75 (10.4)

18 UNF 110 (152) 85 (11.8)

5/8 11 UNC 140 (19.4) 105 (145)

18 UNF 155 (21.4) 115 (15.9)

3/4 10 UNC 250 (34.6) 180 (24.9)

16 UNF 270 (373) 200 (27.7)

7/8 9 UNC 350 (48.4) 260 (35.9)

14 UNF 390 (53.9) 290 (40.1)

1 8 UNC 530 (733) 400 (55.3)

14 UNF 590 (81.6) 440 (66.8)

11/8 7 UNC 725 (100.2) 525 (72.6)

12 UNF 800 (110.6) 600 (825)

Page -28-
 --.-------------------------------------~

The following table lists the torque values for the "crown type" lock nuts used on the TELSTA A-28/29D.
These type nuts have been stamped to slightly deform the opening. Thus when the bolt is inserted, the nut
still seeks to return to the deformed shape, locking it into place.

The threads of these type nuts are lubricated to ease installation and do not require the normal torques as
listed on the prior chart. They should be torqued at the minimum figure listed below. If the nuts are removed
and reinstalled, the maximum torque should be used, as the lubricant on the threads will be gone and the
locking crown weakened. It is our recommendation that the nuts and bolts not be reused once removed;
that new hardware of the same grade or higher be used.

This chart is also divided into Grade B and Grade C locknuts. Grade B lock nuts are used on Grade 5 bolts,
and Grade C on Grade 8 bolts. All values listed are in FT/LBS (Kg/m)

TORQUE VALUES FOR LOCKING 'n'PE NUTS

NOM THRDS GRADEB GRADEC

DIAM PERIN TYPE MAX MIN MAX MIN

1/4 20 UNC 7.0 (1.0) 5.0 (0.7) 10.5 (1.5) 7.0 (1.0)

28 UNF 7.25 (1.0) 5.25 (0.7) 10.5 (1.5) 7.0 (1.0)

5/16 18 UNC 13.5 (1.7) 10.0 (1.4) 16.0 (2.2) 11.0 (1.5)
24 ITNF n" (1 7) 100 (1 4) 170 ("4) 12_0 (L7)

3/8 16 UNC 19.5 (2.7) 14.5 (2.0) 29.0 (4.0) 21.0 (2.9)
24 UNF 22.0 (3.0) 16.0 (2.2) 30.0 (4.1) 22.0 (3.0)

7/16 14 UNC 33.5 (4.6) 24.5 (3.4) 44.0 (6.1) 32.0 (4.4)
20 UNF 33.5 (4.6) 24.5 (3.4) 45.0 (6.2) 33.0 (4.4)

1/2 13 UNC SO.O (6.9) 37.0 (5.1) 66.0 (9.1) , 49.0 (6.8)
20 UNF 52.0 (7.1) 38.0 (5.3) 69.0 (9.5) 51.0 (7.1)

9/16 12 UNC 69.0 (9.5) 51.0 (7.1) 95.0 (13.1) 70.0 (9.7)
18 UNF 75.0 (10.4) 55.0 (7.6) 100.0 (13.8) 75.0 (10.4)

5/8 11 UNC 95.0 (13.1) 70.0 (9.7) 122.5 (16.9) 90.0 (12.4)
18 UNF 97.5 (13.5) 72.5 (10.0) 130.0 (18.0) 95.0 (13.1)

3/4 10 UNC 155.0 (21.4) 115.0 (15.9) 210.0 (29.0) 155.0 (21.4)
16 UNF 165.0 (22.8) 120.0 (16.6) 210.0 (29.0) 155.021.4)

7/8 9 . UNC 250.0 (34.6) 185.0 (25.6) 310.0 (42.9) 230.0 (31.8)
14 UNF 270.0 (37.3) 200.0 (27.7) 310.0 (42.9) 230.0 (31.8)

1 8 UNC 380.0 (52.5) 280.0 (38.7) 460.0 (63.6) 340.0 (47.0)

14 UNF 420.0 (58.1) 310.0 (42.9) 495.0 (68.4) 365.0 (50.5)

SPECIAL TORQUE VALUES

Mast mounting bolts:

A-28/29D 1/2' diameter U-bolts ..••••••.•••••.•••••••.•••••••••••••••••••.•.

60 ft. lb. (8.3 Kg/m)

A-28/29D 5/P/' diameter U-bolts .••••.•••••.•••••..•••.•.••••••.••••••••••

105 ft. lb. (14.5 Kg/m)

NOTE: The mount bolts should be retorqued after the first 30 days of use.

Page -29-
 LIFfING FIXTURE

000

G.

The Uft/Mast Assembly can be safely lifted during disassembly and assembly by the use of a lifting fixture as
illustrated above, or an equivalent entity, positioned per sketch. Note that the lift weight is approximately 1402
LBS (636 KG) without the basket. Any lifting appal1ltus used to support the A-28/9 0 must be rated at a
capacity that exceeds 1402LBS (636 KG).
An additional safety sling must be positioned around the boom with a maximum of 12" (304.8 MM) slack. This ~
sling must have a rated lifting capacity of 2500 LBS (1134 KG).
Do not attempt to remove the lift without first removing the basket. Failure to do so will result in an
unbalanced load on the lifting fixture.

Page-3Q-
 PARTS

Table of Contents

A-28D DECALS •••••••.••••••••••••••..•....•..•....•.•••.........•............••.•••••.•..................•.....••••.. 32

UFT FORD E-350 T-25255F ••••••......•.•.•....•••......•.•.•......•...•.•.•••••.••.•...............•.••.••••••• 34
UFT CHEVY G-30 T-63820F •••••••...•••••••.....••••••••.•.•....••....•••••••.••........•...•.••.••............. 35
UFT ASSEMBLY T-74400F ••••.•...••.••.••••••.•••.....•.•.•...••.•••••.•••••••••.•.•.....•..•.•.•...•..•••..•. 36
TURRET ASSEMBLY ••••••••••••••••••••••.••••••••..•••••.••••••••••••••••••.•••..•••••.••••••..•..•••...••..•..•••• 38
MAST ASSEMBLY T-76303F •••••.•••••••••.••••.•••••.•••.••••.•.•.•••••••••.••••••••..•.•••••••••..•.•..•.••••• 40
INNER & OUTER BOOM ASSEMBLy ••••••••••••••••••••••.•.••••••••••••••••.••••••••.•.••••••••.••••• 41
INNER BOOM ASSEMBLY •••••.••••••.•.•.••.•.•••.•..•.•.••••••.••••.•.•.•.••.•.•...•..•....•..•••••.•.•.•••.42
SQUARE FIBERGLAS BASKET •..••••••.•.••••.•••••.••••••.....•.••••.•••...•..••••......•....•••...••••••••..44
DOOR, FOR SQUARE FIBERGLASS BASKET •.•.•••.•.•.•..•.•••••..•.•••.•.•.•.•.•.•..•..•••.•.•.•.•• 46
SPUCER'S ROUND ROTATING BASKET T-62141F •.••.•.•.•••••••••••.•.•.•.•.•.•.•.••.•.•..•••.•.48
WEATHER COVER ASSEMBLy •.••.•.•••••.•.••••.•••••.•.•.•..•.•.•.•.•.•••••••••••.•.•.••.•..•••••.••••.•..50
STEEL BASKET WITH DOOR •.•..••.••.••.•••••••••..•••.•••.•.•.•.••.•..••••.•.•.•••...•.•.•.•..••..••.•...••..51
BASKET HEATER ASSEMBLY 220 VOLT, AND MOUNT BRACKET T-10640 •...••....••52
NOZZLE ASSEMBLY - END MOUNT T-76149 ..•.••••.•...•.••.•••••••••..•.....•••.•.•.•.•.•.•..••... 54
NOZZLE ASSEMBLY SIDE MOUNTT-74671F1 •.•.•..•.•.•••.•.•..••••••.•.•.•.•...••.••.••.•.••••••55
BASKET TRIM SWITCH INSTALLATION T-76698 ..•..•..••.•.•.•••.•.•.••.•.•.•..••••••..•••..••..•. 56
GROUND CONTROL PANEL ASSEMBLY T-76225F1,F2,F7,F8 •.••.••.•.••••.•.••••.•..••.•.•57
GROUND CONTROL PANEL ASSEMBLY T-76255F3-F6 •.•.•.••.•••.•..•..•••.•..•..••.•.•..••.• 58
MAIN JUNCTION PANEL ASSEMBLY - SOUD STATE CONTROLS T-72900 ••.•• 59
MAIN JUNCTION PANEL ASSEMBLY - NON-CIRCUIT BOARD T-76091 F •.•.•••.••••... 60
HYDRAUUC TANK ASSEMBLY T-73924 •..•••.....•••••••.•.•.•.••.•...••••..•••••..•.•••••.••..•....... 62
HYDRAFORCE VALVE •••••.••••••••...•••••••.....•••••.••.•••••...••••••.....•.••.••••••.....•..•:•••••••.••••••••63
DELTA VALVE •.••••••••••.••••••••••••••••.•.•.••.•.....••••••••••.••••..•.••.••••••••••••••••••••.•.•.•.••••••...••.••.
·64
HYDRAUUC MOTOR ASSEMBLy •..•••••.•.•.•••••••••••.•.•••••.•.•••••.•••.•.•.••••.•.•••••.••••..••..••. 65
EXTENSION CYUNDER ASSEMBLY - T-24850 •.••.•••••••••••••••.••••••....••.•..••.••••••••••••••• 66
ELEVATION CYUNDER ASSEMBLy •.••••••••••••••••••.••••.•.••••••••••..••••...•.•.•••.•.••.•.•.•••••••.• 67
POSITIVE LEVEUNG CYUNDER ASSEMBLy •.•.•••.••.•.•••••.••.••••••••••..•...•.•..•.••..•....•... 68
BELT DRIVEN PUMP MOUNTING KIT T-60075F ••••.••.••••••.•••.•••..•••.•••.•.•.•.•••••••.••••.••69
GENERATOR 4.5 BGD ASSEMBLY WITH FLYWHEEL MOUNTED PUMP ••.••.•.•••.•••70
4.5 BGD GENERATOR ASSEMBLY WITH EXTENDED SHAFT DRIVEN PUMP •.••.•••71
ASSEMBLY A.P.U. - KAWASAKI T-61142 •••••••••.~..••••••.•.•.•.•••••••.•••••••..•••..••.••••......... 72
ASSEMBLY A.P.U. - BRIGGS AND STRATTON T-61141 ..••....•••••.•..•.•...•••...•••.••••••. 74
4.0 DKC GENERATOR WITH HYDRAUUC PUMP •..•.•.•.•.•••••.•.••••.•.•.•.•..•.•.••...•...•...•. 76
PTO DRIVEN WITH ONAN 5.0 YCB •.•.•.•.•.•••.•.•...•.•••.•.•.•.•.•••.•.•.•...•......••......•••....•••.•. 77
INSTALLATION - D.C. POWER ••.••.•.•••••.•.•.•.•.••.•.•..•..•.•.•••.•.•.•.•.••.•.•.•.•••.••.•.•.••...•..•.• 78

Page -31-
 A-28D DECALS

DASHBOARD

STEEL BASKET
SECTION A-A
NOZZLE DETAIL

SIDE HUNC ONLY

MAST MOUNTED
GROUND CONTROL

'---~~
NOZZLE DErA ~l
END HUNC 0Nl Y

INSlDI, CENTER CABINET, CURB SIDE

GROUND CONTROL PANEL
DETAIL 1
ENO HUNC ONLY
(S1'CD.)

Page ·32·
 ITEM # aTY# TELSTA PART # DESCRIPTION
1 REF T-76116F A28D Decal Package
2 1 T-76661 Basket Decals Plate, End Hung
3 2 T-14799 Danger Elect. Hazard - Non Insullated
r>. 4 2 T-14797 Danger Machine Operation
5 2 T-14798 caution Instructions
·6 3 T-16427 Danger Elect. Hazard Clear
7 3 T-17076 caution Vehicle Movement
8 2 T-62057 Teista Electric Uft
9 1 T-20003 PalentNumber
10 1 T-18028 Sales and Service Nameplate
11 1 T-10890 Ail Decal
12 1 T-60024 AzimuIh Gear Lube
13 1 T-17789 ••••••• Package
14 1 T-12878 800m Movement Warning
15 2 T-7861 caution Energized Ckts.
16 1 T-65464 InIIIruction Plate
17 '1 T-25433 Hydraulic Fluid Level
18 2 T-13134 GR ProIected
19 2 T-10024 120 VAC Single Phase
20 1 T-17003 12VDC2OAMP
21 1 T-19547 Eng./Gen. Main Junction Panel Fuses
22 1 T-19994 •••• Driven Pump, Main Junction Panel Fuses
23 1 T-74676 Nozzle Face, AFT Mount
24 1 T-74677 Nozzle Face, FWD Mount
25 1 T-60065 Generator Housing Seals
26 1 T-60066 01 Drain Seal
27 1 T-60067 TGlque Specs.
r=. 28 1 T-60068 TGlque Specs.
29 1 T-11232 220 VAC Single Phase
30 1 T-13133
T-60070
caution 120 VAC 10 AMP .
31 1 Emergency Pump
32 2 T-60071 Lift Operation
33 1 T-17599 Vehicle Compliance (Utility)
34 1 T-17642 Vehicle Compliance (Van)
35 1 1'-20002 Serial Number Plate
36 1 T-63939 Basket Leveling
37 1 T-61875 caution Instructions
38 1 T-69655 Basket Safety
39 1 T-74702 Danger Falling
40 1 T-10127F Basket Options Decal
41 1 T-63738 350 Lb. Splicer Basket Options Decal
1 T-5497 300 Lb. Splicer Basket Options Decal
1 T-76336 350 Lb. Fgls/Splicer Basket Decal
1 T-15676 300 Lb. FglslSplicer Basket Decal

r>.

Page -33-
LIFT FORD E-350 T·25255F

c"'
~ll
._'-11~:-- 8 f
,
I
I

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-:-:- ;:
4 5
--- »>

MAST (RE:f}

ITEM # QTY # TELSTA PART # DESCRIPTION

1 1 T-74401 Roof Seal - A-28D

2 1 T-19320 Weldment - Roof Seal Clamp
3 6 T-19322 Pad -Spacer
4 2 T-6773O Weldment - End Backing Plate
5 2 T-67731 Weldment - Side Backing Plate
6 2 T-74402 Weldment - Angle, End
7 2 T-74404 Weldment - Angle, Side
8 2 T-74406 Plate - End Clamp
9 4 T-6375O Washer - Rubber
10 4 T-63749 Washer - Steel
11 2 T-21 098 Screw - Taper Head
12 2 T-17786 Washer - 3/4" Hardened
13 2 H-SC74-12C-16 Screw - Hex Head cap 3/4-10 UNC x 1 3/4"
14 12 H-SC74-04C-12 Screw - Hex Head Cap 1/4-20 UNC x 1 1/4"
15 28 H-SC74-04C-07 Screw - Hex Head cap 1/4-20 UNC x 7/8"
16 8 H-NK01-o4C-R5 Nut - Keps 1/4-20 UNC
17 40 H-WT01-o4A-OO Washer - Int Star 1/4 Type A
18 1 T-74277F1 Weldment - Left Hand Turret Seal
19 1 T-74277F2 Weldment - Right Hand Turret Seal
20 2 T-74407 Plate - Side Clamp

Page -34-
 - -.---------------------------------------~

LIFT CHEVY G-30 T-63820F

ITEM # QTY# TELSTA PART # DESCRIPTION

1 1 T-74401 Roof Seal

r=:« 2 1 T-19320 Weldment - Roof Seal Clamp
3 6 T-19322 Pad - Spacer
4 2 T-Sn30 Weldment - End Backing Plate
5 2 T-6n31 Weldment - Side Backing Plate
6 2 T-74402 Weldment - Angle, End
7 2 T-74404 Weldment - Angle, Side
8 2 T-74406 Plate - End Clamp
9 4 T-63369 Plate - Uft Mounting
10 4 H-NR01-12C-R5 Nut - Hex Lock 3/4-10 UNC
11 2 T-63370 Screw - Taper Head
12 6 T-1n86 Washer - 3/4" Hardened
13 2 H-SC74-12C-100 Screw-HX HD CAP 3/4-10 use x 10"
14 12 H-SC74-04C-12 Screw - HX HD CAP 1/4-20 UNC x 1 1/4"
15 28 H-SC74-04C-07 Screw - HX HD CAP 1/4-20 UNC x 7/8"
16 8 H-NK01-04C-R5 Nut - Keeps 1/4-20 UNC
17 40 H-WT01-04A-OO Washer - Int Star 1/4 TYPE A
18 1 T-742nF1 Weldment - LH. Turret Seal
1 T-742nF2 Weldment - Right Hand Turret Seal
19 2 T-74407 Plate - Side Clamp
20 4 T-63371 Shim - Uft Mount (.1046")
4 T-63829 Shim - Uft Mount (.0598")
21 4 T-63373 Spacer - Tube
22 8 T-63830 Spacer - Floor

Page -35-
 ( ( (

I
@Il (_
I
vln A-A
WI ••• ~TICII)
(SCALf: ,,4)

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CD
C)
CO
A.

LL.
pmIL 1
o
o (•• ITI•• -.
(sc;Af:
_£U.lTICII)
112)
~

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~

~
m I~_"'·*
~~"IlS·06

==
w
fA
~ ~"~TIO'" e,.c. W6ll..Jr,

t: 1'Pt!", I!J IT'~lO ."J

t••.owy ,f1/IO , ••.••• c.?,
(W>", ••••••,
vor

::;
ITEM # QlY# TELSTA PART # DESCRIPTION
1 REF T-76303F Mast Assembly
2 REF T-74665F Boom Assembly - Side Hung,
REF T-74666 Boom Assembly - Side End Hung
3 1 T-75308 Assembly - Slave Cylinder - Side Hung
1 T-65104 Assembly - Slave Cylinder - End Hung
1 T-19791 Assembly - Locking Shock
4 1 T-19691 Spacer, Slave Cylinder
5 1 T-19790 Bushing - Locking Shock
6 1 T-19792 Plate, Lanyard Shackle
7 2 T-19774 Washer - Flat
8 1 H-SC74-08C-76 Screw-Cap Hex Head 1/2-13 UNC x 7.75' Ig.
9 1 H-NE01-o8C-R5 Nut - 1/2-13 UNC GR 5
10 1/2 H-WF01-o8B-RO Washer - Flat l/Z'
11 13 T-76294 Bolt Hex Head 5/8-11 x 2.5'
12 14 T-17787 Hardened Washer 51ft'
13 1 T-62630 Belly Pan - Rear
14 1 T-74290 Belly Pan - Front
15 4 H-NL01-06C-R5 Nut-Lock 3/8-16 GR 5
16 1 T-63338 Plate - Cover, Outer Boom Heel
17 2 H-SC74-04C-20 Screw - Hex Head Cap 1/4-20 x Z'
18 4 H-WS01-oSO-00 Washer - Split Lock 3/8"
19 1 T-22784 Retainer - Boom Trunnion
20 4 H-SC74-06C-06 Screw - Hex Head 3/8-16 x 3/4"
21 1 T-60011 Pin - Boom Trunnion
22 1 T-25325 Retaining Ring
23 1 T-19784 Pin, Clevis
24 1 H-WF01-08B-RO Washer - Flat 1/2
25 1 T-X-47 Cotter Pin
26 1 T-22814 Pin - Cylinder·Pivot
27 1 T-60007 Plate - Pin Retaining I

28 1 T-1295 Grease Fitting - 1/4-28

29 1 T-74201 Mast Cover
30 3 T-74200 Mast Hole Cover
31 8 T-74470 Receptacle - 1/4 Turn Fastener
32 8 T-74472 Ring - Retainer 1/4 Turn Fastener
33 8 T-74469 Washer - Wear 1/4 Turn Fastener
34 8 T-74468 Spring - 1/4 Turn Fastener
35 8 T-74471 Stucl - 1/4 Turn Fastener
1 T-60132 Hose Assembly ''1''
1 T-19692Fl Hose Assembly
1 T-19692F2 Hose Assembly

Page -37-
 -------------------------------------------------------------

TURRET ASSEMBLY

BErORE WOUNTING GEAR.

MAKE SURE MACHINED
SURrACE IS rREE Or
WELD SPATTER. DIRT
CHIPS. ETC. •

Page ·38-
ITEM # aTY# TELSTA PART # DESCRIPTION
1 1 T-73847 Turret Welclment
2 1 T-74446 Elevation Cylinder Assembly
3 1 T-74447 Master Cylinder Assembly
1 T-74448 Master Cylinder Assembly
4 1 T-74424 Gear Box
5 1 T-74502 Hydraulic Motor Assy - 2.8 CU. IN.
1 T-74503 Hydraulic Motor Assy - 3.6 CU. IN.
6 1 T-74456 Slewing Ring
7 1 T-74217 Eccentric Ring
8 1 T-76741 Pinion Gear Guard
9 1 T-74420 Eccentric Ring Clamp Weldment
10 1 T-22814 Pivot Pin
11 1 T-1295 Grease Fitting
12 1 T-60007 Retainer Plate
13 1 H-SC74-06C-06 Screw - Hex HD 3/8-16UNC x 3/4 LG
14 1 H-WS01-060-00 Washer - SP. Lock 3/fr'
15 1 T-1708 Shoulder Bolt 1/Z' Dia x 1.25" LG
16 4 H-SC74-08C-22 Screw - Hex Head Cap 1/2-13 x 2.2519 GR 5
17 4 T-74458 Hardened Washer - carr Lane
18 13 T-76294 Screw - Hex Head Cap 5/8-11 x 2.50 19 GR 8
19 14 T-1n87 Hardened Washer 5/fr'
20 2 H-SA71-08C-14 Screw - Soc. Head Cap 1/2-13 x 1/5 Ig
21 2 H-WH01-08o-RO HI Collar Lockwasher 1/Z'
22 2 H-SC74-04C-04 Hex HD cap Screw 1/4-20 x 1/219
23 8 H-WS01-04B-RO Lock Washer 1/4"
24 6 H-SC74-04C-06 Hex HD cap Screw 1/4-20 x 3/4" 19
25 2 T-74459 Belleville Washer
26 2 H-SC74-06C-22 Hex HD cap Screw 3/8-16 x 2.25 LG
27 1 T-74630 Hose Assembly "e"
a
28 1 T-74631 Hose Assembly "D"
29 1 T-74632 Hose Assembly "A"
30 1 T-74633 Hose Assembly "B"
31 1 T-74634 Hose Assembly "J"
..

32 1 T-76228 Hose Assembly "E"

33 1 T-76229 Hose Assembly "P'
34 REF T-74637 Hose Assembly "N"
35 REF T-74638 Hose Assembly "U"
36 1 T-74639 Hose Assembly "G"
37 1 T-74640 Hose Assembly "H"
38 1 H-SA71-01C-24 Socket HD cap Screw 5/8-11 UNC x 2.5 LG
39 AR T-2611 TyRap
40 2 T-74722 Shims
41 1 T-73935 Rotation Umit Switch Rod
42 2 H-NH01-06C-R5 Hex Nut 3/8 - 16
43 1 T-75522 "C5" cable - MJP to Emergency Lower Solenoid
44 1 T-76742 Gear Cover
45 8 H-WF01-04A-NO Flat WaSher, 1/4"
46 2 P-07286 Speed Nut 1/4 - 20

Page -39-
.
MAST ASSEMBLYT-76303F

...------4
'...
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, \

,
I _••
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:
I
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I I I
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,..--- I I
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I
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I

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I
I
•..
I
1\

ITEM # QTY # TELSTA PART # DESCRIPTION

1 1 T-76297F Mast Weldment

2 1 T-73924 TankAssy
3 1 T-74495 Valve Manifold Assembly - Gravity Leveling
4 1 T-74782 Valve Manifold Assembly - Positive Leveling
5 1 T-76383 Rotation Switch Assembly
6 1 T-76091F1 Main Junction Panel - Positive Leveling
7 1 T-76091F2 Main Junction Panel - Gravity Leveling
8 7 H-NL01-04C-R5 Lock Nut 1/4-20 UNC
9 3 H-SA71-04C-50 Socket Head cap Screw 1/4-20 x 5" LG
10 2 H-SC74-06C-10 Hex Head cap Screw 3/8-16 x 1"LG GR 5
11 2 H-NL01-o6C-R5 Lock Nut 3/8-16 UNC
12 4 H-WF01-G6B-RO Flat Washer, 3/8 Type B. Reg
13 REF T-75524 "C2" cable-MJP To Nozzle
14 REF T-75523 HC8" cable-MJP To Nozzle
15 REF T-75522 "CS" cable-MJP To Emer Low Sol
16 1 T-75521 "C4" cable-MJP To Rot Umit Switch
17 1 T-75520 "C22" cable-MJP To Manifold
18 1 T-76147F1 Manifold Grd Assembly- Positive Leveling
1 T-76147F2 Manifold Grd Assembly- Gravity Leveling
19 2 T-76802 cable Clamp
20 4 H-WF01-G4A-RO Flat Washer 1/4 Regular A
21 1 T-74456 Slewing Ring
22 8 T-76294 Hex Head Bolt 5/8 - 11 UNC x 2.5 Long Grade 8
23 8 T-1n87 Hardened Washer 5/8

Page -40-
INNER & OUTER BOOM ASSEMBLY 0 .

.~ ~ ~}
(~~ ~oCtoQ.~~~e:f~~--~~----1-L=~
-OaAII... I - ~ ,.. : i
---\;, :)
_U:':t'
.
;
. I
.• - -~ - - - - - - - - - - - -f - .e

ITEM # QTY # TELSTA PART # DESCRIPTION

REF T-74665F Inner and Outer Boom Assmebly, Side Mount Basket
REF T-74666 Inner and Outer Boom Assembly, End Hung Basket
1 1 T-24852F1-P Weldment - Outer Boom, Positive Leveling
2 1 T-74662 Inner Boom Assembly - Gravity Leveling
T-74661 Inner Boom Assembly - Positive Leveling
T-74663 Inner Boom Assembly - End Hung Basket
3 1 T-63337 Weldment - Extension Cylinder Anchor
4 1 T-62471 Block - Bottom Slide
5 1 T-62470F1 Block - Side Slide Right Hand
6 1 T-62469 Block - Upper Slide
7 4 T-62473 Shim, Boom
8 1 T-62470F2 Block - Side Slide Left Hand
9 1 T-25061 Bolt - Extension Cylinder Anchor
10 4 H-SC74-0SC-16 Screw - Hex Head Cap 1/2-13 UNC x 1 3/4
11 1 T-24852F2-P Weldment - Outer Boom, Gravety Leveling
12 4 T-65483 Socket Cap Screw Button Head 4140 Alloy 3/8-16 x 5/S
13 1 H-NE01-12C-R5 Nut-Esna 3/4-10 UNC Regular Grade 5
14 2 H-NE01-04C-R5 Nut-Esna 1/4-20 UNC Regular Grade 5
15 4 H-WS01-08C-OO Washer - Split Lock 1/2
16 3 H-WT01-GSA-G0 Washer - Int Star 3/S Type A
17 2 H-WF01-G4A-R Washer - Flat 1/4" Regular Type A
18 2 H-WF01-12B-RO Washer - Flat 3/4" Regular Type B
19 3 H-SC74-0SC-12 Screw - Hex Head Cap 3/8-16 UNC x 1 1/4"
20 3 H-WF01-G6BRO Washer - flat 31ft'
21 T-65104 Slave Cylinder Assembly, End Hung Basket
22 T-19784 Pin - Clevis
23 T-X-46 Pin - Cotter 11ft' x 1"
H-WF01-0SB-R Washer - Flat 1/2 Type B

Page -41-
INNER BOOM ASSEMBLY

----. ..

Page -42-.
 ------ -~--~~----------------------------~

ITEM # QTY# TELSTA PART # DESCRIPTION

REF T-74661 Inner Boom Assembly - Gravity Leveling Side Mount Basket
REF T-74662 Inner Boom Assembly - Positive Leveling Side Mount Basket
REF T-74663 Inner Boom Assembly - End Hung Basket
1 1 T-74658 Weldment - Inner Boom, Side Mount Basket
2 T-71462 Weldment - Inner Boom, End Mount Basket
3 1 T-74638 Hose Assy "U" (Positive Leveling Slave Cylinder)
4 1 T-24982 Retainer - cable, Plastitrac
5 1 T-25064 Weldment - Plastitrac Anchor
6 1 T-74671Fl Nozzle Assembly, Positive Leveling Side Mount Basket
1 T-74671F2 Nozzle Assembly, Gravity Leveling Side Mount Basket
1 T.,.76149 Nozzle Assembly, End Hung Basket
7 2 T-19133 Shim - Inner BoOm Roller
8 2 T-19130 Wheel - Inner Boom Roller
9 2 T-19132 Bearing -Inner Boom Roller
10 2 T-19131 Retaining Ring - Basic Int. 1 1/8
11 1 T-62483 Block - Lower Slide, Inner Boom
12 1 T-75523 cable Assembly - C8, SSMJP To Nozzle AC Power
13 1 T-75524 cable Assembly - C2, SSMJP To Nozzle Functions
14 50' T-12498 Hose - Air, 1/4" 200 P.S.I.
15 1 T-12499 Connector - Barb Swivel, 1/4 HS x 1/4 FFI37
16 1 T-1901 Clamp- Hose
17 1 T-1194 Connector - Male, 1/4 MPT x 1/4 FL 37 - STL
18 1 T-l6063 Washer - Sealing
19 1 T-12770 Adapter - Bulkhead, 1/4 FPT x 15/16
20 1 T-10508 Coupling - Q Disc, 1/4 SKT x 1/4 MPT
21 1 T-74637 Hose Assembly - -N" (positive Leveling Slave Cylinder)
22 2 T-2294 Bushing - Basket Axle, Side Mount Basket
2 T-76402 Bushing - Basket Axle, End Mount Basket
23 4 H-WF01-04A-NO Washer - Flat 1/4
24 2 T-76561 Bolt - 1/4-20 x 5 3/4" long with 1/2 Thread I

25 1 T-19229 Bolt - Extension Cylinder Anchor

26 3 H-SC74-06C-40 Screw - Hex Head cap 3/8-16 UNC x 4"
27 2 T-19927 E Ring
28 1 H-WS01-100-00 Washer - Split Lock 5/8
29 3 H-WT01-06A-00 Washer - INT Star 3/8 Type A
30 2 H-NA01-04C-R5 Nut - Acorn 1/4-20
31 2 H-NJ01-10F-R5 Nut - Jam 5/8-18 UNF
32 1 T-24850 Assembly - Extension Cylinder
,
33 2 T-60005 Pin - Plastitrac Mounting
34 7 T-209O Ty-Rap
35 1 T-22425 Clamp - cable
36 1 H-NK01-OKF-R5 Nut KepI 10 - 32 CZ
37 1 H-SP83-0KF-R6 Screw - Ph 10 - 32-X 3/4" LG CZ

Page -43- .
SQUARE FIBERGLAS BASKET

AFT MOUNT

FORWARD MOUNT

Page -44-
--..... ----------------------------------------~

ITEM # QTY# TELSTA PART # DESCRIPTION

REF T-64888Fl Assembly Fiberglas Basket, Aft Mount Positive Leveling Side Entry
REF T-64888F2 Assembly Fiberglas Basket, Aft Mount Positive Leveling Front Entry
REF T-64888F3 Assembly Fiberglas Basket, Forward Mount Positive Leveling Side Entry
REF T-6488SF4 Assembly Fiberglas Basket, Forward Mount Positive Leveling Front Entry
REF T-648SSF5 Assembly Fiberglas Basket, Aft Mount Gravity Leveling Side Entry
REF T-6488SF6 Assembly Fiberglas Basket, Aft Mount Gravity Leveling Front Entry
REF T-6488SF7 Assembly Fiberglas Basket, Forward Mount Gravity Leveling Side Entry
REF T-64888FS Assembly Fiberglas Basket, Forward Mount Gravity Leveling Front Entry
1 1 T-60686Fl Fiberglass Basket Side Entry
1 T--60686F2 Fiberglass Basket Front Entry
2 1 T-5494 Retainer
3 1 T-X-47 Cotter Pin
4 1 H-NCOl-12F-R5 Nut-Castle 3/4 -16 UNF Grade 5
5 1 T-19692Fl Hose Assembly "C'
6 1 T-19692F2 Hose Assembly "0"
7 1 T-19307 Plate-Back-up
S 1 T-19625 Plate-Spacer
9 1 T-25070 Basket Catch Assembly
10 2 H-SC74-06C-l0 Hex Head Cap Screw 3/S - 16 UNC x 1
11 2 H-NE01-o6C-R5 Esna Nut 3/S -16 UNC xl
12 1 H-NE01-08C-R5 Esna Nut 1/2 - 13 UNC
13 1 H-WF01-08B-RO Flat Washer 1/%' Type B Regular
14 1 T-19691 Spacer-Slave Cylinder
15 1 T-19790 Bushing-locking Shock
16 2 T-19774 Washer-12GA Flat
17 1 T-63385F2 Hook-Fiberglass Basket
lS 2 T-22759 Nutsert-3/&-16 UNC
19 2 H-SC74-06C-04 Hex Head Cap Screw 3/S - 16 UNC x 1/2
20 2 H-WS01-o60-00 Washer - Sp. Lock 3/S
,
21 1 T-60704F1 Weldment-Cylinder Anchor Basket Aft
22 1 T-60704F2 Weldment-Cylinder Anchor Basket Fwd.
23 1 HNL01-08F-RS Nut Lock, 1/2 - 20 CZ Reg S
24 1 T-76638 Screw Cap Hex Head, 1/2 - 20 x 3 1/4 GRS
25 1 T-68104F1 Backing Plate
26 1 H-WF01-06A-WO Washer - Flat 3/S wide
27 1 H-SC74-o6C-06 Screw - Hex Head Cap 3/S - 16 UNC x 3/4 Long

Page -45-
 DOOR, FOR SQUARE FIBERGLASS BASKET

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Page -46-
ITEM # QTY# TELSTA PART # DESCRIPTION

1 REF T-64888F Fiberglass Basket

2 1 T-16304 Door Assembly, 4" Deep
3 1 T-16946 Hinge Support Strip
4 3 T-7746 Strap Anchor Basket
S 1 T-17147 Door Retaining Strap
6 3 H-SH83-04F-16 Hex Head Bolt, 1/4 - 28 NF
7 3 H-NE01-o4F-RS Esna Nut 1/4 - 28 NF
8 1 T-7758 Safety Snap
9 1 . H-BI62-OSC-11 Eye Bolt S/16 - 18 NC x 1-1/8
10 1 H-NH01-OSC-RS Hex Head Nut S/16 - 18 NC
11 1 H-NE01-OSC-RS Esna Nut S/16 - 18 NC
12 2 H-WF01-OSA-OO Flat Washer
13 2 H-SP83-0HC-02 Pan Head Screw #8 - 32 NC x 1/4
14 1 T-16308 Plate,Latel Striker
1S 1 H-SB83-0FC-07 Screw BN HO #6-32 NC x 7/8
16 1 H-NE01-OFC-RS Esna Nut #6-32 NC
17 1 T-16307 Mount, Latch Rear
18 1 T-17142 Mount, Latch Front
19 1 T-16316 Spring
20 1 T-16309 Latch
21 3 H-SH-83-0KC-12 Hex Head Cap Screw #10-24 NC x 1 1/4
22 3 H-WU01-OKA-OO Ext. Star Washer #10
23 3 H-NH01-OKC-RS Hex Head Nut #10-24 NC
24 1 T-1630S Hinge
2S 3 H-SH83-04F-06 Hex Head Screw 1/4 - 28 NF x 3/4
26 3 H-NE01-o4F-RS Esna Nut 1/4 - 28 NF
27 3 H-WF01-OKA-RO Washers #10 Inside Diameter
28 10 H-SH83-0HC-06 Hex Head Screw #8-32 NC x 3/4
29 10 H-NE01-OHC-RS Esna Nut #8-32 NC
I

30 1 T-63239 Assembly - Flat Door, Right

N/S T-6445S Assembly - Flat Door, Left
31 1 T-150S Latch- Door
32 1 T-62269 Striker - Channel
33 1 T-16945 Strip - Hinge Back up
34 7 H-NE01-o4F-RS Nut - Locking 1/4 - 28 NF
35 7 H-WF01-04B-RO Washer Flat 1/4
36 3 H-SH83-04F-16 Screw - HH 1/4 - 28 NF x1 3/4 LF
37 1 T-7758 Strap, Safety Hook
38 1 T-130S98 Bolt, Eye S/16 - 18 UNC x 1 LG
39 2 H-WF01-OSA-RO Washer Flat S/16
40 1 T6965S Warning Tag Door With S - Hook

page -47-
 ------------------------------------

SPLICER'S ROUND ROTATING BASKETT-62141F

T-62141F1 - RIGHT HAND

15~~..;;
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~sf'rloN F-F

PE.TAIL 4

T-62141F2 - LEFT HAND

Page-48- ,
ITEM # aTY# TELSTA PART # DESCRIPTION
1 1 T-62012 SUpport Weldment
2 1 T-11687F1 0 Basket Sub-Assembly Right Hand
3 1 T-69641 Door Offset
4 1 T-14834 Door Panel
5 1 T-7915 Foot Rest
6 4 T-7065 Spacer
7 2 T-6973 Spacer 0'

8 1 T-2294 Flange Bearing

9 1 T-2715 Retaining Ring
10 2 T-7922 BUShing
11 2 T-18908 Ball Bearing
12 2 T-16333 Spacer
13 2 T-7571 Roller Guide
14 1 T-62142 Toggle Clamp
15 1 T-62018 Mounting Angle
16 2 H-SA83-04C-06 Allen Head Screw 1/4 - 20 UNC x 3/4
17 7 H-SC74-04C-04 Hex Head cap Screw 1/4 - 20 UNC x 1/2
18 2 H-SC74-04C-06 Hex Head cap Screw 1/4 - 20 UNC x 3/4
19 1 H-SC74-04C-14 Hex Head cap Screw 1/4 - 20 UNC x 1 1/2
20 2 H-SC74-05C-14 Hex Head cap Screw 5/16 - 18 UNC x 1 1/2
21 2 H-SC74-10C-2O Hex Head cap Screw 5/8 - 11 UNC x 2
22 8 H-WF01-04B-WO Flat Washer 1/4 Type B Wide
23 11 H-NE01-o4C-R5 Esna Nut 1/4 - 20 UNC
24 2 H-NE01-o5C-R5 Esna Nut 5/16 - 18 UNC
25 2 H-NE01-1OC-R5 Esna Nut 5/8 - 11 UNC
26 1 T-76369 Offset Door Weldment, Left Hand Hinge
27 2 H-SC74-05C-2O Hex Head cap Screw 5/16 - 18 UNC x 2
28 8 H-WF01-o5A-RO Flat Washer 5/16
29 1 T-69655 Warning Tag with S-Hook
1

30 1 T-11687F2 Basket Sub-Assembly Left Hand

31 1 T-147730 Instructions Splicers Basket Door Assembly

Page -49- .
WEATHER COVER ASSEMBLY

----- ,,-

ITEM # QTY # TELSTA PART # DESCRIPTION

REF T-14723 Weather Cover Assembly - Rotating Splicer's Basket

REF T-16339 Weather Cover Assembly - Square Fiber Glass Basket
1 1 T-14537 Weather Cover Hood, Rotating Splicer's Basket
T-16340 Weather Cover Hood, Square Fiber Glass Basket
2 1 T-900667 canopy Side Cover, Rotating Splicer's Basket
T-62088 canopy Side Cover, Square Fiber Glass Basket
3 1 T-900668 canopy Front Cover
4 1 T-16431 Lock Weldment - Weather Cover
5 1 T-900669 Holder - Umbrella
6 1 T-6595O canopy Latch Plunger
7 1 T-65872 Retaining Ring 3/8 "E"
8 1 T-65873 Spring - Compression .48 Outside Diameter x 88 Long
9 1 T-65355 Push-Pull Knob
10 REF T-11336 Splicer Basket Door Assembly
11 REF T-14117 Splicer Basket Assembly
12 3 H-SH83-06C-1 0 Hex Head Screw 3/8 - 16 x 1
13 3 H-NEO 1-o6C-R5 Esna Nut 3/8 - 16 Regular Grade 5
14 1 T-16345 Mounting Plate 24 x 24
15 1 T-16344 Mounting Bracket Weidment 24 x 24

Page -50- ,
 STEEL BASKET WITH DOOR
10

( /

T-61759F1 Front Entry T-61759F2 Side Entry

ITEM # QTY # TELSTA PART # DESCRIPTION

1 T-61745 Basket Assembly with Door Front Entry

T-61758 Basket Assembly with Door Side Entry
2 T-5494 Retainer
3 T-X-47 Colter Pin 1/8 x 1 - 1/2
4 H-NC01-12F-RS Nut castle 3/4 - 16 UNF Grade 5
5 T-60201 Weldment Cylinder Anchor
6 H-SC74-06C-20 Hex Head cap Screw 3/8 - 16 UNC Grade 5
7 H-WF01-06C-20 Flat Washer 3/8 Type B Regular
8 H-NE01-06C-R5 Esna Nut 3/8 - 16 UNC Grade 5
9 T-61757 . Weldment Basket Side Entry
T-61727 Weldment Basket Front Entry
10 1. T-61742F1 Weldment Basket Door
11 1 H-SE83-05C-04 Square Head Shoulder Screw 5/16 - 18 UNC
12 1 T-3581 Spring - Latch
13 1 T-6851 Latch .
14 2 H-SC74-05C-10 cap Screw 5/16 - 18 UNC x 1" Long
15 2 H-NE01-05C-R5 Esna Nut 5/16 - 18 UNC
16 2 T-7065 Washer
17 1 H-SC74-04C-16 Screw 1/4 - 20 UNC x 1 - 3/4 Long
18 2 H-NE01-04C-R5 Esna Nut 1/4 - 20 UNC
19 1 H-SC74-04C-16 Screw 1/4 - 20 UNC x 1 3/4 Long
20 1 T-7746 Strap Tab
21 1 T-7758 Hook & Safety Strap
NS 1 T-63385F3 Hook - Steel Basket with Door (spring loaded-used on all A-28C baskets)

Page -51- .
· BASKET HEATER ASSEMBLY 220 VOLT, AND MOUNT BRACKET T-10640

Page -52-
ITEM # QTY# TELSTA PART # DESCRIPTION
1 T-10642 Basket Heater Assembly
2 T-10649 Bracket Assembly
3 1 T-10660 Heater Cord and Plug
4 1 T-1105 Cord F'llting 1/~1
5 1 T-1110 Grommet-Watertight Connector
6 1 T-1203 Washer Gland
7 1 T-1107 Nut-Gland, Crouse-Hinds #94
8 6 H-SR83-0KC-04 Round Head Screw #10 - 24 NC x 1/2
9 16 H-WU01-OKA-OO External Star Washer #10
10 10 H-SR83-0KC-03 Round Head Screw #10 - 24 NC x 3/8
11 1 T-10644 Heater Element Assembly
12 1 T-10594 Cover Plate Heater Assembly
13 1 T-106S5 Gasket Cover
14 1 T-106S6 Switch 3PDT
15 T-10661 Terminal-Ring #10 Stud 14 - 16 Gauge
16 T-10646 Heater Element SOOW
17 T-1064S Heater Element 1000W
18 1 T-10n9 Fan Motor cable
19 4 H-NE01-OFC-R5 Esna Nut #6 - 32 NC
20 1 T-17986 Fan Motor
21 1 T-10678 Gasket Motor Cover
22 1 T-12413 Screen
23 1 T-106S7 Cover Heater
24 4 H-SR8~OFC-06 Round Head Screw #6 - 32 NC
25 T-18017 Plug (comes with T-10660)
26 T-103S Hex Seal Toggle Type
27 T-106S4 Plate Cover
28 T-10670 Switch Guard
29 T-10092 Wire 16 Gauge Heat Resistant
NS 1 T-18016 ReceptaCle (must be ordered when ordering 220 volt heater)
NS 1 T-13069 Weather Proof Cover (must be ordered when ordering 220 volt heater)
REF T-61388 110 Volt AC Basket Heater - Tendaire
REF T-74947 110 Volt AC Basket Heater - Gemini
REF T-74980 Field Kit - Basket Heater - Gemini Recess Housing for Square Fiberglass
e,

Page -53- .
NOZZLE ASSEMBLY - END MOUNT T-76149

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ITEM # aTY# TELSTA PART # DESCRIPTION

1 1 T-71481 Weldment - Nozzle

2 1 T-73260 Decal - Nozzle Face Fwd Mnt A-28 ~\

3 3 T-14404 Switch - Toggle SPOT Momentary

4 2 T-1774 Switch-PushbUUonSPST
5 1 T-51528 Switch - Contact Block, SU/A-28
6 2 T-19797 EII-Blk HD 1/4 FL 37 x 1/4 FL 37
7 1 T-12873 Recepticle - GFI Duplex
8 1 T-12875 Cover - Weather Proof
9 3 T-14411 Seal - Bushing
10 9 . P-S-141 Term - Dual Lug 900 Faston
11 1 T-2072 BUUon
12 l' P-B-252 Channel-Rubber
13 3 T-1035 Hex Seal (Toggle)
14 2 T-1034 Hex Seal (P.B.)
NS 3 T-1097 Term - Faston Conn 1/4 x .032
NS 2 T-1070 Term - Closed End Conn 1~16
17 2 T-2635 Sealing Washer
18 2 H-WT01-10A-OO Washer - INT Star 5/8

Page -54-
NOZZLE ASSEMBLY SIDE MOUNTT-74671F1
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ITEM # QTY # TELSTA PART # DESCRIPTION

1 1 T-74223 Weldment - Nozzle

2 REF T-746n Decal - Nozzle Basket Forward
3 REF T-74676 Decal - Nozzle Basket Aft
4 3 T-14404 Switch - Toggle SPOT Momentary
5 2 T-1n4 Switch - Pushbutton Norm Open
6 1 T-51528 Switch - Contact Block NC .
7 1FT P-B-252 Channel - Rubber
8 1 T-12873 Recepticle - 5 Wire GFI
9 1 T-12875 Cover - Weather Snap Type
10 1 T-2072 Button - Emergency Stop
11 3 T-14411 Seal - Bushing
12 2 T-19797 Union - Bulkhead Ell
13 2 T-2060 Cover - Hole 1/2 Dia
14 3 T-1035 Seal- Hex
15 2 T-1034 Seal - Pushbutton
16 2 T-2635 Washer-Sealing
17 2 H-WT01-10A-00 Washer - Lock Int 5/8
18 1 T-13062 Cable Mount
19 1 T-2090 TyRap- Med
20 1 H-SP83-0HC-04 Screw - Phillips Head # 8-32 x 1/2 LG
21 1 H-NK01-0HC-R5 Nut Keps #8-32

Page -55-
BASKET TRIM SWITCH INSTALLATION T-76698

AFT MOUNT WIRING

FWD MOUNT
ITEM # QTY # TELSTA PART # DESCRIPTION

1 1 T-14404 Switch- Toggle Spdt.

2 1 T-1035 Hex Seal - Toggle Switch
3 1 T-14411 Seal Bushing
4 1 T-76700 Basket Trim Decal
5 1 T-2595 Switch Guard
6 2 H-SP83-0FC-04 Pan Head Screw #6 - 32 x 1/Z'
7 2 H-NK01-oFC-R5 Keps Nut #6 - 32
8 .5' P-03907 Wire #16 Awg. White/Reci
9 2 P-B-135 Term-Spade #8
10 2 H-PB-17o-32 W"lI'eMarker #32

Page -56-
 GROUND CONTROL PANEL ASSEMBLY ·T-76225F1,F2,F7,F8
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ITEM # QTY # TELSTA PART # DESCRIPTION

1 1 T-199OO Ground Control Panel

2 1 T-65701 Faceplate
3 4 T-14404 Toggle Switch, Spelt.
4 1 T-1977 Toggle Switch, 3pe1t.
5 1 T-1774 Switch, P. B. Spst. N.O.
6 1 T-18577 Toggle Switch,Dpelt. On/On
7 7 T-14411 Bushing Seal, Toggle Switch
8 7 T-1035 Hex Seal, Toggle'
9 1 T-1034 Hex Seal, P.B.
10 1 T-2595 Switch Guard
11 2 T-68337 Hole Plug 1/20
12 2 T-68338 Hole Plug 1/40
13 1 T-6289 Blank Cover
14 1 P-1323 Cover Plate (Screw and Gasket)
15 5 H-SP83-0FC-04 Pan Head Screw #6 - 32 x 1/2:'
16 5 H-NK01-OFC-R Keps Nut #6 - 32
17 1 T-15072 Toggle Switch, Dpelt.
18 1 T-65087 Engine Start/Stop Decal
19 1 T-65296 Generator On/Off Decal
20 1 T-11343 Ignition Switch
21 1 T-12873 Ground Faun Receptacle
22 1 T-12875 G.F.I. Cover

Page -57-
GROUND CONTROL PANEL ASSEMBLY T-76255F3-F6
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ITEM # QTY # TELSTA PART # DESCRIPTION

1 1 T-64421 Ground Control Panel- (BDP/PTO)

2 1 T-64422 Faceplate
3 4 T-14404 Toggle Switch, Spdt.
"4 1 T-1977 Toggle Switch, 3pdt.
5 2 T-1774 P.B. Switch, Spat N.O.
6 1 T-12465 P.B. Switch, Spat. N.C.
7 5 T-14411 Bushing Seal, Toggle Switch
8 5 T-1035 Hex Seal, Toggle
9 2 T-1034 Hex Seal, P.B.
10 1 T-2595 Switch Guard - (for positive leveled)
11 1 T-68337 Hole Plug 1/20 - (for gravity leveled)
12 2 H-SP83-0FC-04 Pan Head Screw #6 - 32 x 1/2'
13 2 H-NK01-OFC.R5 Keps Nut #6 - 32
14 1 T-60003 Ground Control Panel- (D.C.)
15 1 T-16995 Keylock Switch, Spst.

Page -58- '

MAIN JUNCTION PANEL ASSEMBLY: SOLID STATE CONTROLS T-72900

SECTION •A-A'

ITEM # QTY # TELSTA PART # DESCRIPTION

1 1 T-74476 Weldment - Main Junction Panel

2 1 T-72901 Assy - Circuit Board
3 1 T-74473 Cover - Main Junction Panel
4 1 T-63354F3 Circuit Breaker - 20 AMP
5 2 T-63354F2 Circuit Breaker - 10 AMP
6 1 T-2060 Chassis Plug - 11%'
7 4 P-02811 Nutsert - #10-32
8 9 H-SP83-0KF-04 Screw - Pan HD # 10-32 x 1/2::'
9 9 H-WT01-oKA-OO Washer - Internal Star #10
10 5 T-2170 Rivnut - # 10-32
11 4 H•.SC74-04C-12 Screw - Hex Head Cap 1/4-20 x 1 1/4"
12 4 H-N01-o4C-R5 Nut - Hex 1/4-20
13 4 H-WS01-o40-00 Washer - SP LK 1/4"
14 8 H-WF01-04B-RO Washer - Flat 1/4" Type B Reg
15 19 H-SP83-0HC-04 Screw - Pan HD #8-32 x 1/2::'
16 19 H-NK01-OHC-R Nut - Keps # 8-32
17 15 T-t3062 cable Mount
18 2 T-13061 Term Block - 19 Terminal 20 AMP

Page -59-
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ITEM # aTY# TELSTA PART # DESCRIPTION

1 1 T-78703 Panel - Main Junction A28D
2 1 T-78702 Face Plate - Main Junction Panel A28D
3 3 T-14404 Switch - Toggle - SPOT Momentary
4 1 T-15072 Switch - Blower - 2 positive toggle
5 1 T-1774 Switch - Ground Control PB - NO
6 1 T-18577 Switch - Limit Toggle AZM, A28
7 1 T-63354F2 Circuit Breaker W58XB4A4A-15
8 1 T-2060 Cover - Hole 1/2 Diameter 8 Prong
9 1 T-6289 Blank Cover
10
11 1 T-72940 Assembly - Dump "OR" Gate, 8 Input
12 1 T-65259 Relay - SPOT - 12 VDC
13 2 T-13061 Term Black - 19 Terminal- 20 AMP
14 1 T-2595 Switch Guard - Stow/Lower, S/SU
15
16 5 T-1035 Hex Seal - APM #1030B
17 1 T-1034 Hex Seal
18 1 T-63360 Hex Seal Clear #40151
19 4 HSC7404C10 Screw Cap Hex Head 1/4 - 20 x 1 ZN 5
20 4 HNH0104CR5 Nut Hex 1/4 ,;.20 CZ Reg GR5
21 4 HWS0104000 Washer - SP LK 1/4 CZ
22 4 HWF0104BRO Washer - Flat 1/4 CZ Reg 8
23 2 P06150F1 Spacer 5/16 Hex X 9/16 X 6-32
24 5 HSP830HC04 Screw PH 8-32 X 1/2 CZ
25 5 HNK010FCR5 Nut Keps 8-32 CZ Reg GR5
26 5 HSP830FC02 Screw - PH 6-32 X 1/4 CZ
27 5 HNK010FCR5 Nut Keps 6-32 CZ Reg GR5
28 4 HWT010FAOO Washer - Int Star #6 CZ A
29 1 T-78704 Decal - Faceplate GCP A28D
30 4 HSZ830KM06 Screw Hex Head Self Drill Teks #10 X 3/4 I

31 12 PS141 Term - Tab oo Twin 90 X 90

32 5 HSP830FC03 Screw PH 6-32 X 3/8 CZ
33 6 T-68775 Term - Tab aD Single 90 .250
34 1 T-12873 GFI Receptacle - Five Wire
35 1 T-12875 Weather Cover - Snap Type with Gasket

Page -61-
 HYDRAULIC TANK ASSEMBLY T-73924

.ITEM # QTY # TELSTA PART # DESCRIPTION

1 1 T-73925 Weldment - Hyd Tank

2 1 T-25237 Filter
3 1 T-19720 Gauge - Sight
4 1 T-74460 Cap - Filler/Breather A-28D
5 1 T-74465 . Strainer
6 1 T-69587 Nipple - 3/4 MPT x 2.5
7 1 T-76532 Ell - Fem 3/4 FPT
8 1 T-76530 Nipple Plated· 3/4 NPT x 7.5
9 2 T-1098 Plug - Hex 1/2 MPT STL
10 1 T-76531 Tee - Plated 3/4 x 1/2 x 1/2
11 1 T-25430 Nipple· Close 3/4 NPT
12 1 T-63791 Valve - 3/4 FPT
13 1 T-2170 Conn - Male 3/4 MPT x 3/4 FL
14 1 T-74464 Plug - Magnetic 1/2 MPT
15 1 T-73930 Cover· Hyd Tank
16 1 T-73931 Gasket - Hyd Tank
17 5 H-SH73-04C-06 Screw - Hex Head 1/4-20 UNC x 3/4
18 5 H-WS01-040-00 Washer - Split Lock
19 1 T-22834 Elbow
20 1 T-19721 Elbow
REF T-19727 Return Filter Element, 10 MIC· 175 PSI

Page-62-
HYDRAFORCE VALVE

SJ 55

ITEM # QTY # TELSTA PART # DESCRIPTION

1 1 T-74495 Selector Valve Assembly

2 1 T-76951 RVl - System Relief Valve
3 1 T-76952 RV2 - Up Relief Valve
4 1 T-76953 RV3 - Down Relief Valve
5 1 T-76954 RV4 - Clockwise Relief Valve
6 1 T-76955 RV5 - Counterclockwise Relief Valve
7 1 T-76956 CBl - Positive Leveling Relief (1500 PSI)
8 1 T-76957 CB2 - Positive Leveling Relief (2000 PSI)
9 3 T-76958 Function Cartridge (Up, Down, In, Out, Clockwise, Counterclockwise)
10 1 T-76959 Positive Leveling Cartridge
11 1 T-76399 System By Pass Cartridge
12 6 T-l1n3 Male Connector -3/8 O-Ring x 3/8 FL37-ST
13 6 T-21128 Ell - Swivel 3/8 FFL x 3/8 FL37
14 2 T-l6468 EII- Male 1/2 O-Ring x 1/2 FL37
15 1 T-74782 Hydraforce Valve Manifold
REF T-76996 Electric Coil for items 9 & 10

Page -63-
DELTA VALVE

ITEM # QTY # TELSTA PART # DESCRIPTION

1 REF T-74782 Selector Valve Assembly

2 1 T-76390 RV1 - System Relief Valve
3 1 T-76391 RV2 - Up Relief Valve
4 1 T-76392 RV3 - Down Relief Valve
5 1 T-76393 RV4 - Clockwise Relief Valve
6 1 T-76394 RV5 - Counterclockwise Relief Valve
7 1 T-76395 CB1 - Positive Leveling Relief (15OOPSI)
8 1 T-76396 CB2 - Positive Leveling Relief (2000 PSI)
9 6 T-76397 Function Cartridge (Up, Down, In, Out, Clockwise, Counterclockwise)
10 2 T-76398 Positive Leveling Cartridge
11 1 T-76399 System By Pass Cartridge
REF T-76995 Electric Coil for items 9 & 10

f\

Page -64-
 HYDRAULIC MOTOR ASSEMBLY

ITEM # QlY # TELSTA PART # DESCRIPTION

REF T-74502 Hydraulic Motor Assembly, 2.8 CU IN - Side Mounted Basket

r>. REF T-74503 Hydraulic Motor Assembly, 3.6 CU IN - End Hung Basket
1 1 T-74454 Hydraulic Motor - 2.8 CU IN - Splined - Side Mounted Basket
2 2 T-60413 Male Connector 5/8 O-Ring x 3/8 Fl37
3 2 T-21128 Ell - Swivel 3/8 FFL x 3/8 Fl37
4 1 T-74455 Hydraulic Motor - 3.6 CU IN - Splined - End Hung Basket
5 2 T-60413 Male Connector 5/8 O-Ring x 3/8 Fl37
6 2 T-21128 Ell - Swivel 3/8 FFI x 3/8 Fl37

Page -65-
EXTENSION CYLINDER ASSEMBLY· T·24850

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ITEM # QTY # TELSTA PART # DESCRIPTION

1 1 T-24902 Spec Extension Cylinder Short (All Others)

2 2 T-63339 Fitting Hydraulic Ext. NT
3 2 T-11n5 O-Ring .43 Inside Diameter x.62 00 Bunan-90
4 1 T-11n4 Ell Male 3/8 O-Ring x 3/8 FL 37
5 1 T-63292 Tube Assembly Extension Cylinder
6 3 T-2090 Ty-Rap Med.
7 1 T-11n3 Connector-Male 3/8 O-Ring x 3/8 FL 37-ST
8 1 T-25023 Block-Slide, Extension Cylinder
9 2 T-11n4 Ell-Male 3/8 O-Ring x 3/8 FL 37
10 1 T-63293 Valve Counter-Balance Extension Cylinder**
11 2 H-SC74-05C-15 Hex Head Cap Screw 5/16 - 18 x 1 5/8 Grade 8
12 2 T-25022 Retaining Ring
N/S T-64119 Seal Kit

Page -66-
 ELEVATION CYLINDER ASSEMBLY

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ITEM # OTY # TELSTA PART # DESCRIPTION

1 1 T-74446 Elevation Cylinder Assembly

r>. 2 REF T-76732 Counter Balance Valve
3 REF T-76949 Solenoid Valve
NS REF T-76349 Packing Kit

Page -67-
 POSITIVE LEVELING CYLINDER ASSEMBLY

ITEM # QTY # TELSTA PART # DESCRIPTION

1 1 T-75308 Slave Cylinder Assembly - Side Hung Basket

2 T-65104 Slave Cylinder Assembly - End Hung Basket
3 REF T-65059 Slave Cylinder - End Hung Basket
4 1 T-74447 Master Cylinder - Side Hung Basket
5 T-74448 Master Cylinder - End Hung Basket
6 REF T-76950 Valve Cartridge - Side Hung Basket Slave Cylinder
7 REF T-74995 Valve Dual Counter Balance End Hung Slave Cylinder
8 REF T-17109 90 degree Elbow Fitting
9 REF T-11756 Conn - Male - 1/4 O-ring x 1/4 FL37
10 REF T-21465 Tee - Swivel Nut Run 1/4 FL37
11 REF T-65106 Assembly - Valve Mounting Plate
12 REF T-1622 Clamp- Hose
13 REF T-74998F1 Tube Assembly
14 REF T-74998F2 Tube Assembly
15 REF T-25405 Conn - Male 3/8 O-ring x 1/4 FL37
16 REF T-25215 Ell - Male 3/8 O-ring x 1/4 FL37
17 REF H-SC74-04C-30 Screw - Hex Head Cap 1/4-20 x 3.0"
18 REF H-WS01-040-00 Washer - SP Lock 1/~
NIS REF T-76986 Packing Kit - End Hung Basket
NIS REF T-76987 Packing Kit - Side Hung Basket

Page -68-
BELT DRIVEN PUMP MOUNTING KIT T-6007~F

~
\ YEAR ENGINE MAKE & SIZE TELSTA PART #
!
79-85 Ford 351 Windsor T-60075F1
84 Chev. 5.7 L with Power Steering T-60075F2
86 Ford 351 T-60075F3
86 Ford 6.9 L Diesel T-60075F4
86 Ford 460 T-60075F5
85-86 Chev.35O T-60075F6
88 Ford 351 with out Air T-60075F7
88 Ford E-350;302,351 Serpentine wlo Air T-60075F8
88 Ford 7.3 L Diesel T-60075F9
88 FordE-350;4.9 L,6 Cylinder T-60075F10
89 Ford 7.3 L Diesel with Air T-60075F11
89 Chev. 6.2 L Diesel Serpentine T-60075F12
90 Ford 7.3 L Diesel (PS/PB/No Air) T-60075F13
89 Ford 460 T-60075F14
91 Chev. 454 C.I.D. Auto (HD 4 Sp.) Serp. T-60075F15
91 Chev. 454 C.I.D.-HD 4 Sp. Auto 2 V Belt T-60075F16

ITEM # QTY # TELSTA PART # DESCRIPTION

REF T-60075F14 Belt Driven Pump Kit Ford 460 "89"

1 1 T-74162 Mounting Plate
2 2 H-BH62-o6C-10 Hex Head Bolt 3/8 - 16 x 1"
3 2 H-BH62-o6C-12 Hex Head Bolt 3/8 - 16 x 1 1/4"
4 2 H-WS01-o60-00 Lock Washer 3/8
5 2 H-NL01-06C-R5 Lock Nut,3/8 -16
NS 1 T-76224F1 Serpentine Belt, Utility
7 1 T-0902738 Serpentine Belt Driven Pump
8 1 T-74163 Pump Mounting Kit Spacer
NS 1 T-76224F2 Serpentine Belt, Van
REF T-66120 Electric Clutch - Hydraulic Pump
REF T-60074 Hydraulic Pump, Belt Driven
REF T-10011 Emergency Brake Switch
REF T-60072 Flow Divider

Page -69-
GENERATOR 4.5 BGD ASSEMBLY WITH FLYWHEEL MOUNTED PUMP

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ITEM # QTY # TELSTA PART # DESCRIPTION

1 REF T-71258 Specification, 4.5 BGD Single 0

REF T-71339 Specification, 4.5 BGD Three 0
2 1 T-71260F1 Modification, 4.5 BGD Generator 10
3 1 T-71260F2 Modification, 4.5 BGD Generator 30
4 1 T-64161 Pump Mount Plate
5 1 T-63715 Pump Mounting Adapter
6 1 T-62228F2 Hydraulic Pump APU
7 2 T-61493 Vibration Isolator
8 1 T-63800 EII- Male 1/2 O-Ring x 3/4 FL 37
9 1 T-11n4 Ell - Male 3/8 O-Ring x 3/8 FL 37
10 1 T-17555 Junction Box
11 3 T-1092 Term - Ring #10Stud
12 4 H-SC7~6C-03 Hex Head Cap Screw 3/8 - 16 x 5/8 Long
13 4 H-WF01-06B-WO Flat Washer 3/8 Type B Wide
14 4 H-WS01-060-00 Sp. Lock Washer 3/8
15 2 H-SC7~5C-10 Hex Head Cap Screw 5/16 -18 x 1.0 Long
16 2 H-WS01-050-00 Sp. Lock Washer 5/16
17 6 H-SC7~5C-06 Hex Head Cap Screw 5/16 - 18 x 3/4 Long
18 6 H-NL01-05C-04 Lock Nut 5/16 - 18 UNC
19 4 H-SL80-05C-04 Set Screw, Socket Head 5/16 x 1/2 Nylok
20 1 T-66405 Key, .125 Sq. x 1.0 Long
REF T-75894 Maintenance Kit - A-28D with BGD
REF T-0902181 Air Filter Element
REF T-30802 Oil Filter
REF T-30813 Points
REF T-75891 Condenser
REF T-74622 Spark Plug
REF T-n062 Fuel Pump

Page -70-
4.5 BGD GENERATOR ASSEMBLY WITH EXTENDED SHAFT DRIVEN PUMP

ITEM # QTY # TELSTA PART # DESCRIPTION

1 1 T-67036 Onan 4.5 BGD Generator, One 0

REF T-71340 Onan 4.5 BGD Generator, Three 0
2 1 T-69999 Adapter 4 BGE Generator, Machining
3 4 H-SC74-06C-16 Hex Head Screw 3/8 - 16 x 1 3/4 Long
4 4 H-WS01-G60-00 Sp. Lock Washer 3/8
5 1 T-2237 Key, 1/4 Sq. x 1/4 Long
6 4 H-SH83-G5C-10 Screw 5/16 - 18 UNC x 1" Long
7 1 T-63800 EII- Male 1/2 O-Ring x 3/4 FL 37 Steel
8 1 T-11774 Ell - Male 3/8 O-Ring x 3/8 FL 37 Steel
9 1 T-62228F1 Hydraulic Pump
10 1 T-62203 HaH Coupling 9/16" Shaft
11 1 T-17497 Rubber Coupling Insert
12 1 T-67012 Half Coupling 15/16" Shaft Mod.
13 4 H-SH83-G5C-34 Hex Head Screw 5/16 - 18 UNC x 3 1/Z' Long
14 4 H-WS01-G5G-00 Sp. Lock Washer 5/16
15 1 T-66405 Key - .125 Sq. x 1.0 Long
16 1 T-17555 Junction Box
17 REF T-1092 Term Ring - #10 Stud #14 - 16 GA
18 2 H-SC74-05C-G6 Hex Head cap Screw 5/16 - 18 UNC x 3/4 Long
19 2 H-NL01-GSC-R5 Lock Nut 5/16 - 18 UNC
REF T-76034 Circuit Board Kit
REF T-75340F1 Voltage Regulator - 1 0
REF T-75340F2 Voltage Regulator - 3 0
REF T-77065 Starter Motor
REF T-77066 Starter Solenoid
REF T-77067 Brushes
REF T-72717 Muffler Kit - Through Box Mount
REF T-72719 Muffler Kit - Deck Mount

Page -71-
ASSEMBLY A.P.U. - KAWASAKI T-61142

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A.P.U.W\~\NG

Page -72-
ITEM # aTY# TELSTA PART # DESCRIPTION
1 1 T-61148 Engine - Kawasaki 8.5 H.P.
2 1 T-61147 Alternator - 115 V AC 2250 W
3 1 T-62228F2 Pump - Hydraulic
4 1 T-61143 Choke Actuator
5 1 T-61135 Bushing - Engine
6 1 T-61134 Bushing - Alternator
7 1 T-61133 Bushing - Pump
8 1 T-61132 Sheave - Engine
9 1 T-61131 Sheave - Alternator
10 1 T-61130 Sheave - Pump
11 1 T-61129 V-Belt - Drive (2 belts for KF-82) -
12 1 T-61124 Base Plate
13 1 T-61127 Pump Mounting Bracket
14 1 T-61125 Pump Mounting Plate
15 4 T-61139 Nut - Alternator Mounting
16 1 T-61169 Bracket - Choke Mounting
17 1 T-61153 Spring - Choke Return
18 1 T-17555 Junction Box
19 1 T-67053 Bar - Choke Extension
20 1 T-67723 Bracket Mounting Junction Box
21 1 T-63800 EII- Male 1/2 O-ring x 3/4 Fl37
22 1 T-11774 Ell - Male 3/8 O-ring x 3/8 Fl37
23 4 H-SC74-06C-14 Screw;, HX HD CAP 3/8 - 16 UNC x 1 1/2_GR5
24 4 H-NE01-06C-R5 Nut - Locking 3/S -16 UNC GR5 .
25 10 H-SC74-06C-06 Screw - HX HD CAP 3/8 - 16 UNC x 3/4 GR5
26 10 H-WS01-060-00 Washer - 3/8 SP LK
27 1 H-WF01-06B-RO Washer - 3/8 Flat Type B REG
28 2 H-SC74-05C-34 Screw - HX HD CAP 5/16 - 18 UNC x 3/4 GR5
29 2 H-WS01-G50-00 Washer - 5/16 SP LK
30 11 H-SC74-04C-G6 Screw - HX HD CAP 1/4 - 20 UNC x 3/4 GR5 I

31 4 H-WS01-G40-00 Washer - 1/4 SP LK

32 10 H-WF01-G4B-RO Washer - 1/4 Flat Type B REG
33 9 H-NE01-o4C-R5 Nut - LOcking 1/4 - 20 UNC GR5
34 3 H-SA83-o4C-12 Screw - cap SH (ALLEN) 1/4 - 20 x 1 1/4
35 2 H-SR83-0FC-04 Screw - RD HD #6 - 32 UNC x 1/2
36 2 H-NE01-OFC-R5 Nut - Locking #6 - 32 UNC
37 1 T-67120 Mod - Arm Choke Actuator
38 1 T-2156 Key 3/16 sa x 1 1/4
39 1 T-2401 Hose Barb
40 1 T-66405 Key - .125 sa x 1.0 LG
41 1 T-66962 Decal - APU Alternator
42 1 T-66715 Belt - Drive
43 1 T-65259 Relay - 12 V Spdt with Bracket
44 1 H-WT01-oHA-OO Washer - Int Star #8-32 CZ A
45 1 H-NH01-oHC-R5 Nut - Hex Head #8-32
46 1 H-SP83-0HC-08 Screw - PH #8-32 x 1/2 LG
47 1 T-61881 Weldment - Exhaust Adapter
48 1 T-15199 Ell - ST 90 degrees 1" NPT
49 1 T-61096 Coupling
50 1 T-67724 Bracket - Mounting Electric Fuel Pump
51 1 T-61433 Fuel Pump
52 1 T-18094 Check Valve
53 1 T-1S095 Hose Barb
54 l' T-11636 Hose - 5/16 Fuel
55 l' T-61999F6 Loom

Page -73- ..
r-------------------------~--------------~-----------------------

ASSEMBLY A.P.U. - BRIGGS AND STRATTON T-61141

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Page -74- .
ITEM # aTY# TELSTA PART # DESCRIPTION
1 1 T-61149 Engine - Briggs and Stratton 8 HP
2 1 T-61147 Alternator - 11S V AC 2250 W
3 1 T-62228F2 Pump - Hydraulic
4 1 T-12S14 Solenoid - 12 V DC CONT Duty
S 1 T-61143 Choke Actuator
6 1 T-21SS Coupling - Bead Chain
7 1 T-61135 Bushing - Engine
8 1 T-61134 Bushing - Alternator
9 1 T-61133 Bushing - Pump
10 1 T-61132 Sheave - Engine
11 1 T-61131 Sheave - Alternator
12 1 T-6113O Sheave - Pump
13 2 T-61129 V-Belt - Drive
14 1 T-2237 Key 1/4 sa x 1 1/4
1S 1 T-61124 Base Plate
16 1 T-61127 Pump Mounting Bracket
17 1 T-6112S Pump Mounting Plate
18 4 T-61139 Nut - Alternator Mounting
19 1 T-611S1 Bracket - Choke Mounting
20 1 T-63800 EII- Male 1/2 O-ring x 3/4 FL37
21 1 T-11774 Ell - Male 3/8 O-ring x 3/8 FL37
22 1 T-2156 Key 3/16 sa x 1 1/4
23 4 H-SC74-0SC-30 Screw - HX HD CAP S/16 - 18 UNC x 3
24 4 H-NE01-GSC-RS Nut - Locking S/16 - 18 UNC
2S 4 H-SC74-0SF-G6 Screw - HX HD CAP S/16 - 24 UNF x 3/4
26 8 H-WS01-OS0-00 Washer - S/16 SP LK
27 2 H-SC74-06C-10 Screw - HX HD CAP 3/8 - 16 UNC x 1
28 2 H-WS01-G60-00 Washer - 3/8 SP LK
29 1 H-WF01-o6B-RO Washer - Flat 3/8 Type B REG
30 2 H-SC74-0SC-34 Screw HX HD CAP 5/16 - 18 UNC x 3 1/2 I

31 8 H-SC74-04C-06 Screw - HX HD CAP 1/4 - 20 UNC x 3/4 GRS

32 8 H-WF01-G4B-RO Washer - 1/4 Flat Type B REG
33 8 H-WS01-()4(H)O Washer - 1/4 SP LK
34 3 H-SA83-04C-12 Screw - Cap SH (ALLEN) 1/4 - 20 x 1 1/4
35 1 T-61898 Seat - Needle Valve
36 1 T-611S3 Spring - Choke Return
37 1 H-SC74-04C-04 Screw - HX HD CAP 1/4 - 20 UNC x 1/2
38 3 H-NE01-G4C-RS Nut - Locking 1/4 - 20 NC GRS
39 1 H-SR83-0DC-G3 Screw - RD HD #4 - 40 UNC x 3/8
40 1 H-NE01-GDC-RS NUT Locking #4 - 40 UNC
41 1 T-6640S- Key- .12S sa x 1.0 LG
42 1 T-1755S Box Junction
43 7 T-67766 Tab - Straight Modified
44 1 T-7861 Decal - Caution Energized Circuits
4S 1 T-67723 Bracket Mounting Junction
46 4 T-61493 Isolator
47 4 H-SC74-06C-06 Screw- Hex Head Cap 3/8 - 16 UNC x 3/4 LG Grade S
48 1 T-63378 Assembly Generator Field Diode
49 1 T-61096 Coupling
50 1 PB-135 Term - Spade #10 Stud
51 1 T-67966 Wire Ust
S2 1 T-66962 APU Alternator Decal

Page -75-
 4.0 DKC GENERATOR WITH HYDRAULIC PUMP

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ITEM # QTY# TELSTA PART # DESCRIPTION

REF T-64582F1 DKC Single Phase with Hydraulic Pump Assembly

(~
REF T-64582F2 DKC Three Phase with Hydraulic Pump Assembly
1 1 T-64481 Specification, Onan 4.0 DKC Single Phase
T-64467 Specification, Onan 4.0 DKC Three Phase
2 1 T-64599 Pump Sheave, Onan 4.0 DKC
3 1 T-61133 Pump Bushing Drive
4 1 T-64725 Pump Mounting Plate Weldment
5 1 T-64587 Mounting Plate Brace
6 1 T-64588 Adjustment Mounting Bracket
7 1 T-64589 Fanbelt Guard
8 1 T-64586 Mount-Pump Spacer
9 1 T-64584 DKC Pump Drive Belt
10 1 T-64583 DKC Alt. Drive Belt
11 4 H-SZ83-0KM-04 Tek Screw #10 x 1/2
12 4 H-NE01-OSC-R5 Esna Nut 5/16 - 18 UNC
13 6 H-WF01-OSA-RO Flat Washer 5/16
14 2 H-SH83-05C-32 Hex Head Screw 5/16 - 18 UNC x 3 1/4 Long
15 2 H-SC74-05C-12 Hex Head Screw 5/16 - 18 UNC x 1 1/4 Long
16 1 H-SC74-05C-26 Hex Head Screw 5/16 - 18 UNC x 2 3/4 Long
17 3 H-WV01-OKB Int-Ext Star Washer #10
18 1 T-62228F3 Hydraulic Pump
19 1 T-64467 SpeCification, Onan 4.0 DKC Three Phase
20 1 T-66405 Square Key .125 x 1.0 Long
21 1 T-72690 Onan DKC Manual
22 1 T-72691 Kubota DKC Manual r>.
REF T-69856 Oil Filter
REF T-69857 Fuel Filter
REF T-69858 Air Filter

Page -76-
 PTO DRIVEN WITH ONAN 5.0 vca

ITEM # QTY # TELSTA PART # DESCRIPTI<;)N

1 REF T-66294 Reservoir Assembly

2 REF T-19727 Filter Element
3 REF T-0902314 Pump
4 REF T-0902313 Power Take-Off
5 REF T-64699 Flow Control Valve
6 REF T-66065 Filter Element
7 REF T-75518 Flow Control Valve
8 REF T-66068 Relief Valve
9 REF T-67155 Shut-off Valve
10 REF T-67952 Motor
11 REF T-0902477 Generator
12 REF T-63457 Coupling Half
13 REF T-67929 Coupling Half
14 REF T-63459 Coupling Insert
15 REF T-64384 Flow Control Valve
16 REF T-64405 Cheek Valve
17 REF T-64617 Thermal By-pass Valve
18 REF T-64616 Oil Cooler

Page -77-
INSTALLATION - D.C. POWER
REF T-76595F Installation - D.C. Power
1 T-66546 Assembly DC Pump/Motor
1 T-66545 Battery -12 Volt DC
1 T-66458 Assembly - Battery Holder
1 T-66538 Assembly - Positive BatteryCable
1 T-66539 Assembly - NegativeBatteryCable
1 T-12499 Conn - BarbedSwivel 1/4"Hose
1 T-12891 Adapter FemaleBulkhead 1/4"
1 T-1787 EII- Street l/ft' NPTBrass
2 T-1515 Clamp - Hose
6' T-12498 Hose - 1/4"Air
2 T-l032 Strap - 1/%'Pipe
2 H-SQ83-0KF-03 Screw - Pan HD SeHTap #10 - 32 x 3/PJ'
1 T-17555 Junction Box
1 T-76225F6 Assembly Ground Control PanelGravity Leveling
T76225F5 Assembly Ground Control PanelPositive Leveling
1 T-76141Fl "C-9"cable
1 T-76140Fl "C-l" cable
7' T-63797 Hose - 3/4' Suction
1 T-60053 Hose Assembly
1 T-63794 EII- Male 3/4 FL37x 3/4 O-ring
1 T-16468 EII- Male 1/2FL 37 x 1/2O-ring
6 T-60037 Cord Fitting
6 T-60038 Locknut
6 T-60272 Sealing Washer
1 T-60047 Plate - G.C.P.Mounting
T-60034 Plate - G.C.P.Mounting
8 H-SC74-04C-04 Screw Hex Headcap 1/4- 20 x 1/%'
4 H-NL01-04C-R5 Nut - Hex Lock 1/4- 20
4 H-SZ83-04C-06 Screw - Hex HeadSeHDrill 1/4- 14 x 3/4
8 H-WS01-040-00 Washer- SP Lock 1/4"
1 T-2472 Bungee Cord
2 T-63796 Coupling - 3/4" Hosex FFL37
2 T-1294 Clamp - Worm Drive
1 T-1n47 Circuit Breaker30 A Auto Reset
1 T-14276 Solenoid - Constant Duty
1 T-76221 "C-10"cable
4 H-SC74-06C-10 Screw - Hex Headcap 3/8 - 16xl
2 H-NL01-06C-R5 Nut - Hex Lock 3/8 - 16
2 H-WfOl-06B-RO Washer- Flat 3/8 TYPEB REG
2 H-WS01-060-00 Washer- SP Lock 3/8
2 H-SR56-0KF-03 Screw - #10 SeHTapping
2 H-WF01-OKB-WOWasher- Flat #10 TYPEB Wide
1 T-17338 Reducer- Tube Enb 1/2 FFL37 x 3/8 FL 37
1 T-76596 Wire Ust
1 T-76153F4 Wiring Diagram
4 H-SC74-0KC-04 Screw - Hex HeadCap #10 - 24 x 1/2
4 H-NL01-OKC-R5 Nut - Hex Lock #10 -24
1 T-64432 Relay- Time Delay
1 T-65259 Relay- SPOT12VDC
1 T-61884F3 Assembly -.ForwardDeck Plate
1 T-76384 Cover - D.C. Pump
4 T-22179 Nutsert - 1/4- 20
2 T-60296 Diode - 6 AMP

Page -78-
 ) ) )

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13 GRN
11 ORG
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1 MI.L~""'::~ ~:::- ItA. 1:rC11a, 1 .lMI1Jo"l-,"",UIL.J.IUIWII"-"'IUI:'-""JUlIILlIJJIIL.

1. REf 'ELECTRICA~ NI) VACWI TROUIILESHOOTING
: FORD HARNESS REF '''', P26-1, -2 ItAI 1 HOT WHEN MANUAl" FORO fPS-12128~80, F350 • t G I •
1 METHOD 2 CIIITDIITI •• III\O ,_ AT TNII OG 1 ~ IGN ON 2. REGARDLESS or HOW HARNESS IS WIRED, THE CORRECT COIIIECTIONS ARE:
1 ~ 1 _ L!"_'!.... -err IGNITION WIRE TO fUEL SHUT-orf .t. al., BUT NOT TO FUEL HEATER.
\X _ ~CT WI 51 'IGN IN' TO THE HOT SIDE or THE IGNITION WIRE.

'r----------------------------------,
...~= ==
1 -P.,!I_'
-cotH:CT WI 95 'IGN OUT' TO FUEL SHUT-orf END or IGNITION WIRE.
1 TODIITIIII
I. MI. 1II/T41 P!!!!D!!!TI.
Cll8
r-L./ •.•• PUll
X
"-.:.: P!!!!D!IO'JL.
IX ••••I.ITICIN
1
, •• DO NOT CUT BLUE FUSE lIN< WIRESII
1
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n, I 3. COtM:CTlON TO START
-41DIlVE (\.teW') EXISTING TERMiNAl fR<ll START POST ON RELAY
I -TERMINAtE WI CkT 98 wIT-1092
1 Cll8 HOT WHEN ION ON 1 1-- -cotN:CT TERMINAL lHIER NUT ON RELAY POST.
1 MI.l~""'::~ ~ ~ =.I,-:I~II'I' I I· : 0 -PRESS EXISTING TERMiNAl BACk ONTO POST.
: FORD HARNESS
METHOD 1 REF'''',P28-I,-2
I 1
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4. TERMINATE 511 wIT-1012; cotM:CT TERMiNAl lHIER SIDE I«lUNTiNG SCREW.
5. ROUTE AS NECE:SSARY TO IMIN JIMCTlON PANEL ON LIFT.
II. IIIST PlMCH HOLE, USE IIUlKHEAD fiTTING (T-14676, T-2336, T-l027) TO
1 cur IXIIT ••• Me oUI'D 1-=
, COIMCT_ " ~ ~ :''' a::.:.: TO ClI1fOl PIlI' RE~Y VEH I eLE
ROUTE C-3 TtRlUGH F"lREWAlL TO CAB.
7. SPliCE: IGHITICIVACCESSORY, PARKING BRAKE WIRES IN tWIllEST LOCATION.
1 STARTER e. TElIIIIMTt ALL IlRES OOING TO THE PC BOARO PLUGS wIT-728«.
..::W.=
1
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PINS POINTED ~ NIl FLATS TO LEFT, PIN 1 IS AT TOP.
10. TDIIIIMTt •• ITE liRE (B+) IN 0-2 ./FlAG TERMiNAl (T-68210.) COIHCT
TO CB-l LINE (INPUT) SIDE.

'90 '91 FORD F-350 DIESEL

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------
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1WIJAl.', fORO FPS-12128-90, Eca«llINE .
2. C-3 MAY BE atAHGED TO A 111/3 CABLE If NO SPARES ARE DESIRED
3. 0-4 IMY BE atAHGED TO A 18/8 If NO SPARES ARE DESIRED.
4. I«lUNT BRACkET T-711328 (PRELIM) TO EXISTING HOLES IN COWliNG
NKNE SPARE BATTERY COI'AR11ENT. USE 1/4-20 SCREWS NIl NUTS.

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CIIIT
P20-2
DIITI •• 11I\1 WIlli
'''''YO_II
••• 5. I«lUNT SSIGN JBOX T-72911 TO BRACkET USING 10-32 SCREWS AN! NUTS.
OIIIENT BOX lint WATER-TlQfTS TO FRONT NI) RIQfT.
IPlICl _ " TO_ TO ClI1fOl PIlI' RELAY VEHICLE II. IIIST PlMCH HOLE, USE BlJl.IO£AD fITTING (T-14876, T-2336, T-l027) TO
DO NOT CUT THE"Ut'Ear:r.:· '5' \fI-~IL.IIL-..~-- --.I STARTER ROUTE C-3 TtRlUGH fiREWALL TO CAB,
RELAY 7. RDIlVE HARNESS FR<II WIRE WAY. EXPOSE WIRES BY ROOVEING TAPE,
STARTING AT TAKE-ooT fOIl Cl05 (REPC'), NI) CONTlIlIING TO THE LEfT
UNTI~ fORO SPLICE: S103 (REF 'A') IS FUlLY EXPOSED. CUT THE
SINGLE RIlG WIRE TO THE LEFT or THE SPLICE (SI03.)
8. THE W/PI( (REf 'B') WILL AlSO. BE EXPOSED IN THIS SAW[ (NOTE 7) HARNESS.
TO MAKE THE SPLICE:. CUT THE WIRE NI) USE A BUTT SPlICE:--PLEASE DON'T
USE A SCOTa! LOCk TERMINAl.
9. AFTER loW( ING THE SPli CES, RE- TAPE THE HARNESS NI) REPLACE IT IN
THE WIRE WAY.
10. TERMINATE AlL WIRES GOING TO THE PC BOARD PLUGS wIT-72844.
'90 '91 FORD E/F350 GASOLlNE_ .oP-4561l WILL NOT WORKII

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1
1200
1700
2100
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87 BLK
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58 GRN
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64 T-78S82 (REF)
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I 5' BlK
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58 BlK
2 MiT .

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87 BlK
42
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I
I
DylERG PUMP
'U-X' CABLE 16/4
T-78583 (REF)
(bPT ION)
I
54
6
84
78
BLK
WHT
CRN
RED
I
I

I
I
I
I
I
*
CD
m
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Q.
I

L -~
~1iio~ GROUND CONTROL/MAIN JUNCTION PANEL
54: I;,~.: I 10 Co\

84

56
PJ

rlt=
I

178 -
I
t 'U-W' CABLE 18/3
T-78582 (REF)
78 BlK
4 WHT
40 GIIN
I ~J.v
.
I
- -
rOdo\~
_.
I
I

.
40 -,
::>'"' .J..
-TO VE~k&~~

VEHICLE PARKING
BRAKE SWI TCH
WttW1!. SWITCH i
1/0
.....--...
0
30 0\
C

VEHICLE
I BATTERY
I MASTER
--.JI
STROBE
"-C--5-' -CAB-L-E-~14~/4:--1 L-<!l II CHTS
T-72919 (REF)' DASH PANEL 'C-2' CABLE 14/2
51 BlK
T-72809 (REF) p.,

!
95 WIlT 58 BlK
SP4RE GIIN 2 WHT
98 RED ~
,
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,":0::
L~__
., !s96
1<,
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0
95
" 9 FOIl""i'fJ.
SEE

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r- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -., CIIT WIllIE(.'QCST) OCIIIIINCII ••••• IC.UTICIII .ITOt
1 C138 I Cl:lM:CT "MOT. SIDE TO aa '1 MG _ t1' an ,UftR
f\.CLL~ICD'::':: "0 :" :C 1- W,

0
trf C1
I Of: a.u ~: ~ I ",
I FORD HARNESS •.••.• I 1. REF 'ELECTRICAl. AN) VACIJIMTROIJ!LESHOOTING
I REF 'A' P26-1 -2 HOT E GN ON IlAMJAl', FORD Fl'S-12129-90, F350 et 01.
I METHOD 2 "" EX'ST''''''''< '_.; THIS11II\ II WH N I 2. REGARDLESSOf HOII HARNESSIS WIRED, THE CORRECTCONNECTIONSARE:
I - o.!!""!~ -crr IGNITION WIRE TO FUEL SItJT-OfF .t. 01 .• BUT '~T TO FUEL HEATER.
I
I '.~:W';:FTaacTl' C~"l.I:rusl
X
~neacT" I
- _~2t_l
""".IITICII 1
:g~;~
::: ~.r~0~~~~~
•• OONlTOJTBLUEFVSELINCWIRESJI
~HEO~~~:r;O:I:TRE.

I 1. 0ClD SOUMDIDSIt/l; w----...... ...,. "Z. ? .eu (iia:tt)·X .'TaI, II, 12 3. COtI£CTION TO START
l.::"~!:~~______ _ ~ -ROOVE (1.tGW') EXISTING TERMiNAl FROII START POST ON RELAY
r----------------------------------"I -TERMINATEO\JR aa 96 wIT-1092
I CllS HOT WHEN I GN ON I -coNN£CT TERMiNAl lHlER MIT ON RELAYPOST.
M1.Lr:'~D.~';:'*: ~:-
0 , 0

I ItA" 'ICIT ~a:~:I~ I I -PRESS EXISTING TERMINAl. BAa< ONTO POST.

II FORD HARNESS II 4. TERMINATE56 wIT-1092; CONIECTTERMiNAl UIIOERSIDE IIOUNTINGSCREW.
5. ROUTEAS NECESSARYTO WAINJUNCTIONPANELON LIFT.
I METHOD 1 REFo:,A~,:~!-~;,~ -= 6. IlJST PIIICH HOLE, USE BULKHEADFiniNG (T-14676 , T-2336, T-1027) TO

: _CT _ •• ~Jio~ ~••~ ~ TO ClUTCHPtU' RE~Y 1~~~}~

~'. rl!~*3~~ci=!O~~c~W~~~kl~/~~~~ LOCATION.

I r , ~~.:: "C13S II.UE..... UDI I RELAY 9. p~.~A:056:L~NtO~rNG_:IIJxrATION:

~::..~~~:~ ~:.::. ~ .:'_~J ~ITH PINS POINTED DOWNAN) FLATS TO LEFT. PIN 1 IS AT TOP.
10. TERMINATEWHITE WIRE (8+) IN C-2 w/FLAG TERMiNAl (T-68210.) CONNECT
TO C8-1 LINE (11f'UT) SIDE.
~"'-----...,
'90 '91 FORD F-350 DIESEL
--------------------------------------------------
SEE NOTES 7, 8, 9 1. REF 'ELECTRICAl. AN) VACIJIMlROI.I!lESHOOTING

-,
o , •
IlAMJAl', FORD Fl'S-12128-90, ECONOlINE.
2. C-3 IlAY BE CIWIGED TO A 16/3 CABLE IF NO SPARES ARE DESIRED
3. C-4 WAYBE CIWIGED TO A 16/6 IF NO SPARES ARE DESIRED.
4. IOMT BRAacET T-76328 (PRELIM) TO EXISTING HOLES IN ClMLING
MJ(1VESPARE BATTERYcilII>ARTI£NT. USE 1/4-20 SCREWSAN) MlTS.
REF 'A', P20-2 5. IOMT SSIGN JBOX T-72911 TO BRAacET USING 10-32 SCREWSAN) MlTS.
CUTDISTINO "8 WIM ORIENT BOX .ITH WATER-TIGHTSTO FllQIT AN) RIGHT.
CIIICCT ....".. SIDr 'TOCIa It
TO ClUTCItPtU' RElAY VEHICLE 6. IlJST NICH HOLE, USE BULIO£.ID FITTIIIG (T-14676, T-2336 , T-1027) TO
SP\. ICZ caa II 1'0 cmtD:
00 NOTCUTTHEorU~E~ii:·.S. \"~IIU""' -I STARTER ROUTEC-3 TIfIOUGHFiREWAlL TO CAB.
RELAY 7. ROOVE HARNESSf'R(JI .1 RE WAY. EXPOSEWIRES BY REIIOYEING TAPE,
STARTINGAT TAKE-<IUTFOR Cl0S (REF'C'), AN) CONTIIIJING TO THE LEFT
OOIL FORD SPLICE S103 (REF 'A') IS FIJlLY EXPOSED. CUT THE
SiNGlE RIlG WIRE TO THE LEFT Of THE SPLICE (SI03.)
8. THE wm (REF '8') WILL AlSO BE EXPOSEDIN THIS SAIl: (NOTE 7) HARNESS.
TO IIAKETI£ SPL ICE, CUT THE WIRE AN) USE A BUTT SPLI CE-PLEASE DON'T
USE A SCOTOi Loa< TERIIINAl.
9. AfTER II.\KING TI£ SPL ICES, RE-TAPE TI£ HARNESSAN) REPlACE ITIN
THE WIRE WAY.
10. TERMINATEAlL WIRES GOINGTO TI£ PC BOARDPLUGS wlT-72844.
'90 '91 FORD E/F350 GASOLINE •• P-4568 .ILL NOT .ORIOI

SSIGN IGNITION CONNECTIONS

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