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DAIHATSU DIESEL MFG.CO.LTD. JAPAN

DAIHATSU DIESEL MFG. CO.,LTD. / TYPE 5 D C - 17 / ENG. NO DC 517Z0620 / 480 KW / 900 RPM / DATE 8 - 2007

CHAPTER 2 ITEM 1 / 5,6 DC-7 ENGINE FRAME

NUMBER PARTS CODE NAME OF PARTS QUANTITY
4 00002-004 PIN 2
5 00002-005 BOLT 4
6 00002-006 BOLT 0
7 00002-007 BOLT 0
8 00002-008 CIRCULAR NUT 4
9 00002-009 CIRCULAR NUT 26
43 Z501205000AZ JIS GASKET 0
44 Z560102635ZZ O RING 0
45 Z560105857ZZ O RING 0
46 Z5650013007ZZ GASKET 0
47 Z565001700ZZ GASKET 0
CHAPTER 2 ITEM 2 / 5,6 DC-7 ENGINE SIDE COVER
NUMBER PARTS CODE NAME OF PARTS QUANTITY
12 00048-012 O RING 0
502 Z665008000ZZ GASKET 0

CHAPTER 2 ITEM 2 / 5,6 DC-7 ENGINE SIDE COVER

NUMBER PARTS CODE NAME OF PARTS QUANTITY
12 00048-012 O RING 40.
502 Z665008000ZZ GASKET 0
3 00048-003 GASKET 5
CHAPTER 2 ITEM 3 / 5,6 DC-7 ENGINE FRAME SAFETY VALVE
NUMBER PARTS CODE NAME OF PARTS QUANTITY
2 00035-002 SAFETY VALVE 0
5 00035-005 SPRING 0

CHAPTER 2 ITEM 8 / 5,6 DC-7 MAIN BEARING

NUMBER PARTS CODE NAME OF PARTS QUANTITY
1 00041-001 MAIN BEARING 24.
2 00041-002 THRUST BEARING 2.
3 Z335008016ZZ STRAIGHT PIN 2

CHAPTER 2 ITEM 10 / 5,6 DC-7 CYLINDER LINER

NUMBER PARTS CODE NAME OF PARTS QUANTITY
1 00047-001 CYLINDER LINER 8. 1
2 00047-002 PROTECT RING 4
3 00047-003 O RING 30

CHAPTER 2 ITEM 11 / 5,6 DC-7 PISTON

NUMBER PARTS CODE NAME OF PARTS QUANTITY
2 00039-002 PISTON RING set 5.
4 00039-004 OIL RING set 2.
1 00039-001 SNAP RING 2
7 00039-007 PISTON PIN 6.
CHAPTER 2 ITEM 12 / 5,6 DC-7 CONNECTING ROD
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NUMBER PARTS CODE NAME OF PARTS QUANTITY

1 00052-001 CONNECTING ROD 1.
2 00052-002 BEARING 20
3 00052-003 BUSH 6.
4 00052-004 BOLT 4.
5 00052-005 BOLT 4.
7 00002-009 CIRCULAR NUT 0
8 00002-002 PIN 0
9 Z335006016ZZ STRAIGHT PIN 0

CHAPTER 2 ITEM 13 / 5,6 DC-7 CYLINDER HEAD

NUMBER PARTS CODE NAME OF PARTS QUANTITY
902 CYLINDER HEAD ASSY.(WITH VALVE) 4
2 00024-001 SEAT:INTAKE VALVE 6
10 00024-015 PLUG 2
4 00024-002 SEAT:EXHAUST VALVE 5
00024-011 STUD 2
6 00024-003 GUIDE:T VALVE YOKE 16
8 00024-005 GUIDE:VALVE 48
9 00024-006 STEAM SEAL:EXHAUST VALVE 35.
13 00024-008 GASKET1 7
14 00024-009 GASKET2 10
15 00024-010 STUD 15
17 00024-012 O-RING 72
21 00024-018 SCREW 2.
23 00024-023 O-RING 46
27 00024-024 STEAM SEAL:INTAKE VALVE 24
30 00024-004 GUIDE:NOZZLE HOLDER 4.
40 00002-008 CIRCULAR NUT 4.
501 X210016076ZZ STUD 20.
502 X220816000ZZ NUT 0
506 Z336008030ZZ STEPPED PIN 4
507 Z412004800ZZ SNAP RING 50.
508 Z560104035DZ O-RING 0
509 Z565001000DZ GASKET 0
510 Z565001700DZ GASKET 0
511 Z565002100DZ GASKET 0

CHAPTER 2 ITEM 14 / 5,6 DC-7 CYLINDER HEAD COVER

NUMBER PARTS CODE NAME OF PARTS QUANTITY
4 00072-004 SEAL 8

CHAPTER 2 ITEM 15 / 5,6 DC-7 INTAKE VALVE

NUMBER PARTS CODE NAME OF PARTS QUANTITY
1 00062-001 INTAKE VALVE 10.
2 00062-002 VALVE ROTATOR 0
3 00062-003 SPRING 0
4 00062-004 VALVE COTTER 30
7 00062-007 DISC SPRING 40.
8 00062-008 SPRING 14.
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9 00062-009 BALL 0
10 00062-010 CIRCLIP 200.
6 00062-006 SLEEVE 1
CHAPTER 2 ITEM 16 / 5,6 DC-7 EXHAUST VALVE
NUMBER PARTS CODE NAME OF PARTS QUANTITY
1 00070-001 EXHAUST VALVE 21.
2 00062-002 VALVE ROTATOR 80.
3 00062-003 SPRING 0
4 00062-004 VALVE COTTER 30
7 00062-007 DISC SPRING 0
8 00062-008 SPRING 0
9 00062-009 BALL 0
10 00062-010 CIRCLIP 0

CHAPTER 2 ITEM 18 / 5,6 DC-7 CAMSHAFT BEARING

NUMBER PARTS CODE NAME OF PARTS QUANTITY
1 00043-001 BEARING 0
2 00043-002 THRUST METAL 0
13 00043-008 BEARING 0

CHAPTER 2 ITEM 19 / 5,6 DC-7 INTAKE & EXHAUST TAPPET

NUMBER PARTS CODE NAME OF PARTS QUANTITY
902 00055-007 SHAFT SWING ARM ASSY. 0
3 00055-003 TAPPET ROLLER 0
4 00055-004 BUSH 20.
5 00055-005 PUSH ROD 4
10 00055-011 PIN 10.
16 00055-014 SHAFT 0

CHAPTER 2 ITEM 20 / 5,6 DC-7 ROCKER ARM

NUMBER PARTS CODE NAME OF PARTS QUANTITY
901 00071-007 ROCRER ARM INTAKE VALVE ASSY. 5
902 00071-008 ROCKER ARM EXHAUST VALVE ASSY. 5
903 00071-009 SHAFT ROCKER ARM ASSY. 14
906 00071-016 T.VALVE YOKE ASSY. 0
1 00071-002 T VALVE YOKE 4
3 00071-003 BUSH 10
4 00071-004 SCREW 9
5 00071-005 SCREW 6
10 00071-0010 ROCKER ARM 0
11 00071-0011 ROCKER ARM 0
12 00071-012 SHAFT 3
17 X220814000ZZ NUT 0
18 X220816000ZZ NUT 0
19 X251206006ZZ SET SCREW 0
20 X251210012ZZ SET SCREW 5
21 X411004000ZZ SNAP RING 0
CHAPTER 2 ITEM 21 / 5,6 DC-7 FUEL INJECTION PUMP
NUMBER PARTS CODE NAME OF PARTS QUANTITY
901 00056-001 FO INJECTION PUMP ASSY. 5
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2 00056-002 SHIM 4
3 00056-003 SHIM 12
4 00056-004 SHIM 8
6 00056-006 PLUNGER BLOCK 4.
7 00056-007 DEFLECTOR 0
8 00056-008 O RING 25.
9 00056-009 BOLT 6.
10 00056-010 BACK UP RING 0
11 00056-011 O RING 17
12 00056-012 BACK UP RING 2
13 00056-013 O RING 0
14 00056-014 TAPPET 7
15 00056-015 PIN 7
16 00056-016 SPRING PLUNGER 5.
17 00056-017 SPRING SEAT 2
18 00056-018 SPRING SEAT 5
19 00056-019 SOCKET HEAD BOLT 17
20 00056-020 CONTROL RACK 4.
21 00056-021 CONTROL SLEEVE 0
22 00056-022 POINTER 0
23 00056-023 SHIM 0
24 00056-024 BOLT 2
27 00056-027 O RING 0
28 X220016000ZZ NUT 20.

CHAPTER 2 ITEM 22 / 5,6 DC-7 FUEL INJECTION DEVICE

NUMBER PARTS CODE NAME OF PARTS QUANTITY
901 00007-006 NOZZLE HOLDER ASSY.(WITH NOZZLE) 5
1 00007-001 BLOCK 0
2 00007-002 FLANGE 0
3 00007-003 JOINT 3
4 00007-004 O-RING 6
7 00007-007 NOZZLE 0
10 00007-010 PIN NOZZLE DOWEL 4
11 00007-011 PUSH ROD 4.
12 00007-012 SPRING SEAT 7
13 00007-013 NOZZLE SPRING 6.
14 00007-014 ADJUSTING SCREW 6
15 00007-015 NUT 4
16 00007-016 GASKET 15
17 00007-017 SPACER 2
18 00007-018 CUP NUT 0
19 00007-019 RETAINING NUT 0
20 00007-020 INLET CONNECTOR 1.
24 Z560101824DZ O-RING 0
25 Z565001920ZZ GASKET 7
26 Z560105857DZ O-RING 20
27 Z560104435DZ O-RING 66
28 Z560104135DZ O-RING 55
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CHAPTER 2 ITEM 23 / 5,6 DC-7 COMMON ROD

NUMBER PARTS CODE NAME OF PARTS QUANTITY
2 00042-002 BEARING 0
4 00042-004 LEVER 0
5 00042-005 CLUTCH 0
6 00042-006 HOLDER 0
7 00042-007 RETURN SPRING 0
8 00042-008 PIN 0
9 00042-009 RACK LING 5.
10 00042-010 BEARING 0
11 00042-011 DISTANCE PIECE 5
12 00042-012 FLAT WASHER 0
17 X227006000ZZ U-NUT 0
25 Z458249040ZZ BEARING 0

CHAPTER 2 ITEM 24.1 / 5,6 DC-7 GOVERNOR DRIVING DEVICE (RHD)

NUMBER PARTS CODE NAME OF PARTS QUANTITY
5 00013-005 GEAR,DRIVE 0
6 00013-006 GEAR,DRIVEN 0
10 00013-0010 DISTANCE PIECE 0
12 00013-0012 COUPLING,DRIVING SHAFT 0

CHAPTER 2 ITEM 26 / 5,6 DC-7 EXHAUST MANIFOLD

NUMBER PARTS CODE NAME OF PARTS QUANTITY
5 00059-005 GASKET 0
6 00059-006 GASKET 0
3 00059-003 BELLOW 5
9 X205016040ZZ HT BOLT 5
11 X205016085ZZ HT BOLT 5
12 X220016000DZ NUT 6
5 00059-005 GASKET 5
CHAPTER 2 ITEM 29 / 5,6 DC-7 INTERCOOLER
NUMBER PARTS CODE NAME OF PARTS QUANTITY
901 00184-001 INTERCOOLER ASSY. 0

CHAPTER 2 ITEM 30 / 5,6 DC-7 INTERCOOLER FITTING

NUMBER PARTS CODE NAME OF PARTS QUANTITY
8 00068-008 GASKET 0
9 00068-009 GASKET 0
28 Z560105857ZZ O RING 0
29 Z560221057ZZ O RING 6.
30 Z5605001300ZZ GASKET 0
32 Z560110257ZZ O RING 6.

CHAPTER 3 ITEM 2.1 / 5,6 DC-7 FUEL OIL PIPING

NUMBER PARTS CODE NAME OF PARTS QUANTITY
509 Z541203044AZ GASKET 1
510 Z560101824DZ O RING 66
511 Z560102124DZ O RING 25
512 Z560101824DZ O RING 0
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513Z560203031DZ O RING 9
514Z565001000CC GASKET 10
515Z565001300CC GASKET 0
516Z565002100CC GASKET 10
517Z565002700CC GASKET 10
29 00073-027 PULUS ABSORBER 1.
505X570002000ZZ HEX. PLUG 2
CHAPTER 3 ITEM 3.1 / 5,6 DC-7 LUBRICATING OIL PIPING
NUMBER PARTS CODE NAME OF PARTS QUANTITY
501 X545201000ZZ BANJO COUPLING 0
502 X545202000ZZ BANJO COUPLING 0
503 X545204000ZZ BANJO COUPLING 0
506 Z501302800AZ GASKET 0
507 Z501304300AZ GASKET 0
508 Z501306000AZ GASKET 0
509 Z541207585AZ GASKET 0
510 Z565001000ZZ GASKET 0
511 Z565001300ZZ GASKET 0
512 Z565001700ZZ GASKET 0
513 Z565002100ZZ GASKET 0
CHAPTER 3 ITEM 3.5 / LUBRICATING OIL PUMP & FITTING
NO PART NAME NAME OF PARTS QUANTITY
902 00077-014 LUB.OIL PUMP ASSY. 0
3 00077-003 GEAR 1
4 00077-004 GEAR 0
7 00077-007 GEAR 0
8 00077-008 BEARING 8
21 Z461304508SC OIL SEAL 2

CHAPTER 3 ITEM 3.10 / LUBRICATING OIL THERMOSTAT VALVE

NO PART NAME NAME OF PARTS QUANTITY
901 00054-011 LUB.OIL THERMOSTAT VALVE ASSY. 0

CHAPTER 3 ITEM 4.1 / COOLING WATER PIPING

NO PART NAME NAME OF PARTS QUANTITY
14 Z501302200AZ GASKET 0
15 Z565001300ZZ GASKET 0
16 Z565001700ZZ GASKET 0
17 Z565002100ZZ GASKET 0 0
5 00074-009 JOINT 1
CHAPTER 3 ITEM 4.1 / COOLING WATER PUMP & PIPING
NO PART NAME NAME OF PARTS QUANTITY
902 00016-013 C.W.PUMP ASSY.(WITH DRIVING GEAR) 2.
3 00016-003 IMPELLER 1
4 00016-004 MOUTH RING 1
5 00016-005 GEAR 1
6 00016-006 SHAFT 1
7 00016-007 NUT 2
8 00016-008 O-RING 20
9 00016-009 CLAW WASHER 4
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10 00016-010 MECHANICAL SEAL 6

14 X225620000ZZ CASTLE NUT 0
17 Z300020000ZZ FLAT WASHER 0
22 Z461355008TC OIL SEAL 6
23 Z560105857ZZ O-RING 4
24 Z560213531ZZ O-RING 6
25 Z560217057ZZ O-RING 1

CHAPTER 3 ITEM 4.4 / COOLING WATER BYPASS VALVE & PIPING

NO PART NAME NAME OF PARTS QUANTITY
901 C.W BYPASS VALVE ASSY 0
6 00061-003 SHAFT 1
11 00061-008 BUSH 1
8 00061-005 SCREW 1
7 00061-004 PISTON 1

CHAPTER 3 ITEM 4.45 / COOLING THERMOSTAT VALVE

NO PART NAME NAME OF PARTS QUANTITY
3 00015-003 THERMOSTAT 0
9 Z560105857ZZ O RING 10

CHAPTER 3 ITEM 9.1 / OIL PRESS. JACK (CRANK PIN & SIDE BOLT)
NO PART NAME NAME OF PARTS QUANTITY
4 00063-004 BACK UP RING 0
5 00063-005 BACK UP RING 10
503 Z560204531ZZ O RING 8
504 Z560206531ZZ O RING 15.
0
CHAPTER 3 ITEM 9.2 / OIL PRESS. JACK (CYL.HEAD & MAIN BEARING)
NO PART NAME NAME OF PARTS QUANTITY
6 00063-0011 BACK UP RING 0
7 00063-0012 BACK UP RING 1
10 Z560204031ZZ O RING 7
11 Z560207531ZZ O RING 15.

CHAPTER 2 ITEM 28 / TURBOCHARGER FITTING

NO PART NAME NAME OF PARTS QUANTITY
4 00009-004 GASKET 20
3 00009-003 GASKET 1
27 Z565001300ZZ GASKET 10
17 X22001200DZ NUT 22

CHAPTER 3 ITEM 7.7 / ARRANGEMENT OF THERMOMETER

NO PART NAME NAME OF PARTS QUANTITY
2 Y232014150ZZ THERMOMETER 10.
5 00019-001 THERMOMETER 6.

CHAPTER 3 ITEM 6.2 / GAUGE

NO PART NAME NAME OF PARTS QUANTITY
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2 00069-002 FLEX.CABLE 1
6 00243-004 60 PRESS GAUGE 3
11 X245204008ZZ PLUS PAN MACHINE SCREW 12
1 00069-001 TACHOMETER 2.
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0 RPM / DATE 8 - 2007

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