Voltage Sag Due to Induction Motor Starting
1. Why Induction Motors Cause Voltage Sag During Starting
a. High Inrush Current
At startup, an induction motor draws a current 6 to 8 times its rated full-load current. This large inrush current
leads to a sudden drop in voltage across the supply system impedance.
b. Absence of Back EMF Initially
When the motor is at rest, there is no back electromotive force (EMF) to oppose the applied voltage. Hence,
the motor behaves almost like a short circuit, pulling very high current.
2. Impact of Voltage Sag
a. On the Motor Supply System
The voltage drop is proportional to the product of the inrush current and source impedance. Nearby sensitive
loads may experience a momentary dip in voltage, even if they are not starting the motor.
b. On Other Loads
Computers, PLCs, relays, and lighting circuits may malfunction or reset due to the voltage sag. Industrial
processes can halt, especially those dependent on control systems.
Voltage Sag Due to Induction Motor Starting
3. Duration and Depth of Sag
Duration: Typically lasts 0.1 to 1 second, depending on motor size and acceleration time.
Depth: The sag magnitude can go down to 70% or less of nominal voltage in severe cases.
4. Factors Influencing the Severity of Sag
Factor Effect on Sag
Size of Motor Larger motors draw more inrush current
System Impedance Higher impedance causes deeper sags
Distance from Substation Longer distance = higher line impedance
Type of Starter Used Direct-on-line (DOL) causes worst sag
Load on the Motor Heavy mechanical loads extend starting time
5. Methods to Reduce Voltage Sag from Motor Starting
a. Soft Starters
Gradually increase voltage to the motor. Reduce inrush current significantly.
b. Star-Delta Starters
Start in star configuration (low voltage), then switch to delta. Reduces starting current to about 1/3 of DOL
current.
Voltage Sag Due to Induction Motor Starting
c. Auto-Transformer Starters
Supply reduced voltage during startup. Helps limit current and therefore voltage dip.
d. VFD (Variable Frequency Drives)
Control both voltage and frequency during startup. Most effective in reducing starting current and associated
voltage sag.
e. Start Motor During Off-Peak Hours
If possible, stagger large motor startups to reduce cumulative impact.
6. Real-Life Example
In a textile mill, starting a 150 HP induction motor directly causes a voltage sag to 75% of nominal for 0.8
seconds. This sag resets nearby programmable logic controllers (PLCs), stopping the weaving process and
causing downtime.
7. Conclusion
Voltage sag due to induction motor starting is a predictable and manageable event. Understanding the
behavior of motor inrush and implementing starting techniques like soft starters or VFDs can greatly reduce
the severity of voltage sags, improving system reliability and power quality.