Automatic Positioning Filling Machine

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 Preface
The company's rotary packaging machine with its excellent practicality,
stability and economy greatly improved productivity and reduce costs.Currently
the packaging machine has become the food, agricultural, chemical industry to
improve productivity of the mainstream.

Thank you for choosing ZT-PACK packing machine. This machine belongs
to turntable filling machine series products, with reasonable structure, superior
performance, good looks, durable and safe and reliable. His use will provide
maximum convenience for your work .

Before using the filling carousel, please familiarize yourself with the contents
of this instruction manual, which will help you understand the basic
performance, structure, operation and maintenance of the machine so that you
can use it properly. Maximizes performance, reduces downtime, and extends
service life.

Machine Features：
The machine has good sealing, clean, flexible, fast, compact structure, smooth
operation, low noise and so on.

Technical Parameters ：

Packing speed 15-45cpcs/min

Powder Supplier 380V，50Hz 3Kw
heating power Sealing 1(200W)；Sealing2（400W）
Machine Noisy ≤75decibel
Compressed air 6Kg/m2 0.3m3/min
Machine Dimensions 1830×1160×1270mm
Machine Weight 200Kg

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 Catalog

Preface…………………………………………………01
一．
Safety Security…………………………………………..05
Safety instructions…………………………………….....05
Installation and environment………………………….....10
Unboxing Installation dimensions…………………….....11

二．

Operation debugging…..…………………………….......12
control panel………………………………………….....12
The use of thermostats………………………………......13
Normal boot procedure….…………………………….....13
Menu screen……………………………………………...22
Time setting……………………………………………....25
三．
Mechanical structure…………………………………......31
Introduction to machine structure………………………...31
Pneumatic plate…………………………………………...33
四 .
Maintenance of the machine ……………………………......34
Frequently Asked Questions and Troubleshooting………......35

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 Safety Security

1. Safety instructions :

Note: This machine uses the power for the three-phase 380V 50Hz

Security Warning Flag

On the left side of this manual, there are various symbols for hazard, warning,
important and reference. In order to facilitate the safe, normal operation and
operation, please fully understand the following.

Danger
The hazard symbol indicates a risk of injury or even injury or death. In order to
prevent accidents, must strictly abide by the rules of operation.

Warn
This warning symbol indicates that human injury and accidents outside the
equipment are involved. To prevent accidents, observe the precautions and the
correct operation rules of the equipment.

Note

This caution mark urges prior attention and emphasizes the importance of
proper use of operating equipment.

important
This important symbol indicates the operating rules that must be maintained in
order to prevent equipment malfunctions and accidents, to safely and correctly
operate the equipment, and to comply with metrological regulations.

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This symbol is to remind the attention of security, careful with electricity.

This symbol indicates that you should be careful.

This symbol alerts you to hot flashes.

This symbol indicates not to move the unit near the machine.

2. Use this machine safety precautions

1. Before each boot, to check the work surface, conveyor belt, turntable seat
must not have tools or debris, observe whether the abnormal around the
machine;
2. Each time the machine is switched on, the guards are in functional position!
3. The machine is in operation, forbidden handle and tools into the turntable
seat!
4. The machine is running, no part of the body close to or near the running
parts!
5. The machine in normal work, is strictly prohibited frequent switching
operation button, is strictly prohibited to change the parameter settings at
random changes frequently;
6. prohibit more than two simultaneous operation of the machine's various types
of switch button and body; maintenance and repair should be shut down

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power;Many people at the same time debugging, maintenance of machinery, we
should pay attention to communicate with each other and signal to prevent
accidents caused by non-coordination;
7. Check, repair electrical control circuit, is strictly prohibited live work! Be
sure to turn off the power! To have the electrical professionals to complete, the
local braking program lock, not allowed to change;
8. When the operator can not stay awake due to alcohol or fatigue, is strictly
prohibited to operate, commissioning or maintenance work; other untrained or
ineligible personnel shall not operate the machine;
9. It is strictly forbidden to modify the machine without the permission of the
company. Do not use the machine outside the specified environment.
10. Insulation resistance and grounding resistance of this machine are in line
with national security standards, if not long-term use or the first boot should be
turned on the heater for low-temperature heating 20 minutes to prevent the
machine heating part of the damp.

WARNING: For your safety and the safety of others and equipment, please
follow the above instructions. The Company is not responsible for any
accidents or accidents caused by the above-mentioned requirements.

3. Installation and indoor environment:

Do not install the machine in the following locations, otherwise it will affect the
normal use of the machine.

(1) non-horizontal position;

When you put the machine installed in a level, should be on the
turntable seat surface as a reference surface, then the reference to put a level,
adjust the bottom of the machine to adjust the four foot screw, the reference
surface level, and the four casters Leave a gap with the ground.
(2) the temperature is too high or too low, the space is too narrow place; the
machine to adapt to the operating environment: 0 ~ 45 ℃; no condensation
should be 10 ~ 90% RH value
(3) in the ventilation equipment and the regulator near the outlet;
(4) corrosive gases or dust are not suitable for machine use and maintenance
Unboxing and mounting dimensions

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Unpacking, the mechanical box placed on the ground floor of the studio to
make machinery to maintain the level, first open the box on the cover, and then
demolish the side panels, remove the accessories.

Note: The mechanical weight, in the handling and installation

process must pay attention to safety. This machine can be moved by forklift or
crane

二 Operation debugging

一. Control panel

The control panel is located in the front of the machine which has touch screen,
start, stop, emergency stop three buttons and power switch, the composition and
action are as follows:

1. "Start" button: Press this button, the machine starts.

2. "Stop" button: Press this button, the machine stops normally.
3. "EMERGENCY STOP" button: press this button, the machine immediately
stop, and self-locking, if you want to unlock, just turn a little to the right.
4. "Power switch" to the right 90-degree turn on the power, the touch screen to
display the following (Figure 1), the screen displays Kui Bu LOGO, you can
select the language in English, click anywhere in the screen to enter the
operation screen,

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二：Use of thermostat

Thermostat The following (Picture 2) is used to control the

temperature of the instrument, the table can be continuously
adjustable in the range of 0-399 ℃, in the case of power, hold down
the OUT button to open the thermostat. Lifting temperature can hold
down the ▲, ▼ key to adjust; automatic adjustment key is in the
existing temperature and set the temperature is not the same
circumstances can be used.

三：Normal boot step

Through the adjustment of the following steps, the machine can enter
the normal production, but before production, but also to carry out
some inspection and commissioning.

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1. Security check
Check the conveyor belt, the work surface, the turntable, etc.
whether there are debris and other people in the operation of the
machine. Check whether the power supply leakage, leakage, flooding
and so on.

2. Turn on the main power switch and thermostat switch：

Open (Figure 3) the total power switch and thermostat switch,
check the temperature control table display temperature, heating
temperature should be based on the paper material, speed, indoor
environment changes.

Plug the power, the power switch to the right 90 degrees can be
rotated, the thermostat switch must be in the case of the total power to
open normally, hold down the OUT button for 2 seconds to turn on
the heater switch.

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三：HIM screen operation:

1. Click on the screen 1 to enter the host menu operation ( Picture4)

2. Mainframe information is displayed on the main menu:

 Total output :is the total amount of air when the host is running.
 Net production :is the host into the bottle production statistics.
 Speed :is the speed of the host, the number of bottling per minute.
 Run time :is the start time for the host to run to stop.

Manual button can be switched to automatic or manual two,

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automatically can automatically run. Manual can only be jogged.

This switch is closed and does not pick up the film.

This switch can only be jogged and run one station at a time.

This switch does not open the bottle can also be empty machine
running.

This button presses all the output and time on the touch screen to zero.

Press the Home button to display the picture 1 screen.

Press the dial servo screen to display picture 5

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Picture 5 turntable servo display turntable station 8, turntable speed adjustable,
according to the number of running products to adjust the size .

The greater the value of the turntable, the acceleration time is the turntable servo motor
acceleration time, adjust the range (0-100), deceleration time is the turntable servo
motor deceleration time, adjust the range (0-100).

This switch can test the turntable test run, the general situation do not
use, jog speed is manually test the speed of the turntable, regardless of the speed of
automatic operation.

This button is manually returned to the origin. Next to the homing

signal indicates that the home position indicator flashes.

Pressing the timer setting button will appear in Figure 6 screen

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4. Picture 6 screen is to display parameter settings and manual test button, the left of the
manual button is to test the normal operation of the cylinder and debugging. The right is
the cylinder time setting, action time is based on action speed but also action to adjust
the adjustment, the time not too much, will affect the machine speed.

Press the function selection key, the screen shown in Picture 7 will appear

5, Function selection, to this screen all the buttons to open this function is valid, do not
open the button, when the function is invalid.

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Press the alarm screen to appear in Picture 8

6. Alarm screen can view the alarm content, according to the alarm content to find the
fault.

Press this button to appear in Picture 9

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7. To normal operation of the machine, you must first log in, use the password to enter
the user interface, click
If you want to operate the machine properly, you need to log in first, click on the user
password interface, then enter the correct password on the soft keyboard, press '' '' ENT
'' '', press ESC to exit, level 1 8888 ; Two-level password, 9999,

After confirmation, point The machine can modify the parameters.

Machine structure
Note: The machine factory parts have been carefully adjusted and strictly tested, do not need to
adjust and disassemble. If you need to disassemble, please professional commissioning personnel to
disassemble.

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 Machine maintenance

一．Every day or every class on the machine maintenance and cleaning:

(1) After each work, have to clean the machine.
(2) Before cleaning the machine, turn off the power and ensure that the unit is cooled.
(3) Do not spray water or steam directly on the machine when cleaning.
(4) to clean the main components, if the product debris accumulated in the product
transport line, with compressed air or other methods to clear.

二．The monthly maintenance and inspection of the machine:

(1) to seal the cylinder components bearing lubricants;
(2) to the transmission parts in the gearbox plus lubricants;

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(3) check the transmission parts belt tension, if loose to tighten it;
(4) check the parts of the screws or nuts are loose, if loose to its compact;

三．Every six months on the machine to do the relevant checks:

(1) Check the belt (belt) of the drive section for wear and tear, and if the wear is serious,
you need to replace the new one.
(2) check all kinds of wearing parts, pay attention to timely replacement.
(3) Check the operating parts to see if the bearing is smooth or damaged.
(3) Check the electrical wiring board on the wiring is solid, if loose to fasten it, check
the electrical components, circuit boards and other dust or stolen goods, clean and dry
compressed air blowing clean, (Note: Please turn off the power In order to carry out the
above operations).

Frequently Questions & Troubleshooting

malfunction Reason Exclude

Electric eye no response. Check the photoelectricity with or

The bottle can without the problem, adjust the
not start distance between the photoelectric and
the bottle, or the sensitivity knob on
the electric eye.
1.Temperature is not enough or 1. the temperature adjustment is
Seal is not too high. appropriate.
strong 2.Cylinder stroke is not 2. adjust the cylinder stroke.
enough.

1. The heating element is 1) Replace the heating element.

damaged. 2) Replace the solid state relay.
The 2.Solid state relay is damaged 3) replace the thermocouple.
thermometer 3. thermocouple damage. 4) Re-tighten the terminals.
can not control 4.The terminal is loose. Replace the temperature control table.
the temperature Damage to the temperature
or no display control table due to excessive
or unstable voltage.

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