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THE BOOKMARKS PANEL WILL ALLOW YOU TO THE FUNCTION ISOLATION TOOLS ISOLATE
QUICKLY NAVIGATE TO POINTS OF INTEREST. CIRCUITS FOR TRACING HYDRAULIC LINES

Function Isolation Tools

Grids On/Off

All Circuits Off

STANDARD VIEW
All Circuits On

021 (Orange) (Pilot Pump Output)

032 (Red) (Main Pump Output)

577 (Lt Green) (Drain/Return Line)

Machine Views

Machine View - Front

Machine View - Rear

Implement Stack 021 (Orange) (Pilot Output)

CIRCUIT ISOLATED
CLICK HERE TO VIEW THE SCHEMATIC
UTILIZE HYPERTEXT TO NAVIGATE TO COMPONENTS AND THEIR MACHINE LOCA- SYMBOLS AND DEFINITIONS PAGE
TION QUICKLY. HYPERTEXT IS INDICATED BY TEXT THAT IS BLUE AND UNDERLINED. ELECTRICAL SYMBOLS

Pressure Temperature Level

Switch Switch Switch Circuit Breaker

BASIC HYDRAULIC SYMBOLS

Fluid Pump Spring

Variability
Conditioner or Motor (Adjustable)

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
WHEN ONLY ONE CALLOUT IS SHOWING ON A Search “CTRL” / “SHIFT” / “F”

MACHINE VIEW, CLICKING ON THIS BUTTON WILL

VIEW ALL CALLOUTS MAKE ALL OF THE CALLOUTS VISIBLE. THIS
Due to different monitor sizes and PDF reader
preferences there may be some variance in linked
BUTTON IS TYPICALLY LOCATED IN THE TOP RIGHT schematic locations. This document is best viewed at
CORNER OF EVERY MACHINE VIEW PAGE. a screen resolution of 1024 X 768.

© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential.
SCHEMATIC SYMBOLS AND DEFINITIONS
VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC
ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring

(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

PILOT CONTROL Line Restriction

MAIN AUX.

2-Section
RELEASED PRESSURE Variable and Pressure
ROTATING SHAFTS Compensated
Pump

External Return Internal Return Unidirectional Bidirectional

REMOTE SUPPLY PRESSURE Attachment Pump: Variable and
Pressure Compensated

Internal
Simplified Complete Supply Pressure Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. 325-AG135 PK-14
It has a coil that makes an electromagnet when current flows through it. Harness identification code:
This example indicates wire group 325, Wire Gauge*
The electromagnet can open or close the switch part of the relay. wire 135 in harness "AG". Wire Color
*Wire gauge is shown in AWG (American Wire Gauge)
Solenoid: A solenoid is an electrical component that is activated by electricity. but could also be shown in metric denoted with mm
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.

© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE

WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential.
 M0126691-01
August 2023

6015 Hydraulic Mining Shovel

Hydraulic System
4B41-1000
2B91-1000
6B91-1000

Volume 1 of 2: Hydraulic Pumps

Volume 2 of 2: Main Hydraulics

PUBLICATIONS.CAT.COM
© 2023 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the “Power Edge”
and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Caterpillar: Non-Confidential
COMPONENT LOCATION
VOLUME 1 - HYDRAULIC PUMPS

Schematic Machine
Description
Location Location
Accumulator Gp - Swing B-5 1
Cylinder Gp - Basic (PAS) F-7 2
Filter Gp - Charge Pressure D-4 3
Filter Gp - Pilot Pressure D-2 4
Indicator As - Pressure (Implement Tandem) D-7 5
Indicator As - Pressure (Implement) D-4 6
Pump Gp - Electric Drive E-7 7
Pump Gp - Hydraulic Fan (Engine Radiator) B-1 8
Pump Gp - Hydraulic Fan (Oil) B-3 9
Pump Gp - Implement C-2 10
Pump Gp - Implement (Tandem) C-6 11
Pump Gp - Pilot C-3 12
Pump Gp - Swing C-6 13
Screen Gp - High Pressure (Implement Tandem) D-8 14
Screen Gp - High Pressure (Implement) D-5 15
Valve Gp - Check (PAS) F-7 16
Valve Gp - Manual F-8 17
Valve Gp (PAS) F-7 18
COMPONENT LOCATION
VOLUME 2 - MAIN HYDRAULIC
Schematic Machine
Description
Location Location
Accumulator Gp A-6 31
Accumulator Gp - LH Tension F-4 32
Accumulator Gp - Pilot E-8 33
Accumulator Gp - RH Tension F-3 34
Breather As - Hydraulic Tank B-4 35
Cylinder Gp - RH Boom F-5 36a
Cylinder Gp - LH Boom F-5 36b
Cylinder Gp - Bucket F-6 37
Cylinder Gp - LH Tension F-4 38
Cylinder Gp - RH Tension E-3 39
Cylinder Gp - Stick E-6 40
Motor Gp - Fan (Hydraulic Oil Cooler) A-8 41
Motor Gp - Fan Drive (Engine Radiator) B-8 42
Motor Gp - LH Track F-2 43
Motor Gp - RH Track D-2 44
Motor Gp - Swing (Front) F-8 45
Motor Gp - Swing (Rear) E-7 46
Swivel Gp E-4 47
Tank Gp - Hydraulic A-4 48
Valve Gp - Check (LH Tension) F-4 49
Valve Gp - Check (RH Tension) F-3 50
Valve Gp - Cooler Bypass A-5 51
Valve Gp - Cooler Shutoff A-6 52
Valve Gp - Flushing (Front Swing) E-8 53
Valve Gp - Flushing (Rear Swing) E-7 54
Valve Gp - Implement Control C-1 55
Valve Gp - LH Tension F-4 56
Valve Gp - Make-Up (Engine Radiator) B-7 57
Valve Gp - Make-Up (Hydraulic Oil Cooler) A-8 58
Valve Gp - Pilot Manifold C-6 59
Valve Gp - Regeneration E-5 60
Valve Gp - RH Tension F-4 61
TAP LOCATION
VOLUME 1 - HYDRAULIC PUMPS

Tap Schematic
Description
Number Location
AA Implement Pump 2 Pressure Port C-7
BB Implement Pump 3 Pressure Port C-7
CC Hydraulic Fan Oil Pump Press Port C-4
DD Implement Pump 1 Pressure Port C-2
EE Hydraulic Fan (Eng Rad) Pump Press Port C-2
SOS Oil Sampling Port D-5
TAP LOCATION
VOLUME 2 - MAIN HYDRAULIC

Tap Schematic
Description
Number Location
HH Accumulator Pressure Port D-8
JJ Pilot Pump Pressure Port C-7
KK RH Tension Valve Pressure Port F-4
LL LH Tension Valve Pressure Port F-4
TB Park Brake Pressure Port E-3
TT Pilot Pump Pressure Port (Swivel) E-4
 8 7 6 5 4 3 2 1

RAISE (2) CYLINDER GP - BASIC (PAS)

369-1052

LOWER

(16) VALVE GP - CHECK (PAS)

510-7281
F F
MANUAL CABLE
LOWER
(17) VALVE GP - MANUAL
515-9417 R H

(18) VALVE GP (PAS)

T 516-0894

TO GREASE INJECTORS
REMOVE FLOW C1 C2
CONTROL VALVE
FROM C2 PORT

TO CYLINDER TO CYLINDER
CAP END C2 C1 ROD END

(7) PUMP GP
ELECTRIC DRIVE
532-8870

E E

TO GREASE VENT VALVE

POWERED ACCESS STAIRWAY

(15) SCREEN GP (6) INDICATOR AS

HIGH PRESSURE (IMPLEMENT) PRESSURE (IMPLEMENT)
597-8241 490-0663

D D
(5) INDICATOR AS
Y1 Y2
(14) SCREEN GP - HIGH PRESSURE PRESSURE
(IMPLEMENT TANDEM) (IMPLEMENT TANDEM)
597-8240 490-0663
SOS (3) FILTER GP
CHARGE PRESSURE
416-8307

P
P

(4) FILTER GP
PILOT PRESSURE
AA BB 155-6061

PP CONNECTS TO VOL 2, LOC C-8 TO CONNECTOR

DD SA CONNECTS TO VOL 2, LOC C-8 TO CONNECTOR

SB CONNECTS TO VOL 2, LOC C-8 TO CONNECTOR

(11) PUMP GP P (10) PUMP GP - IMPLEMENT
IMPLEMENT (TANDEM) PS B FP CONNECTS TO VOL 2, LOC B-8
U Fa Fe 420-8637 TO CONNECTOR

420-8636
FP-E CONNECTS TO VOL 2, LOC C-8 TO CONNECTOR

C C
(13) PUMP GP - SWING
519-2301 CC
M0126691-01 VOL 1 of 2
(Dimensions: 39 inches x 28 inches)

(12) PUMP GP
PILOT
488-0068

Q MIN Q MAX
EE

TO CONNECTOR
S L1
SPB
T2 G S
CONNECTS TO
A
VOL 2, LOC C-8
P
(9) PUMP GP
30 Page,

TO CONNECTOR
HYDRAULIC FAN (OIL)
Vg MIN Vg MIN 558-0860 Vg MIN
SPA (1) ACCUMULATOR GP - SWING
B CONNECTS TO 474-1077
B
VOL 2, LOC C-8

P
CONNECTS TO TO CONNECTOR

Vg MAX Vg MAX Vg MAX

VOL 2, LOC B-1
S L1
LD IMPLEMENT PUMP 1
CONNECTS TO IMPLEMENT PUMP 2 IMPLEMENT PUMP 3 (8) PUMP GP
VOL 2, LOC C-8 HYDRAULIC FAN
(ENGINE RADIATOR)
TO CONNECTOR

519-2300
TO CONNECTOR

S
CONNECTS TO
VOL 2, LOC B-1

CD3
CONNECTS TO
VOL 2, LOC B-1
TO CONNECTOR

CD2 LINE PATTERNS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

CONNECTS TO Pressure Line PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
VOL 2, LOC B-1
Pilot / Load Sensing Pressure LUBE CONTROL CIRCUIT
A TO CONNECTOR
COOLING PUMP OUTPUT A
Drain / Return Lines SUPPLY LINE
CD1 SWING CONTROL CIRCUIT
CONNECTS TO Air Line DRAIN / RETURN LINE
PAS CONTROL CIRCUIT
VOL 2, LOC B-1
Component Group
TO CONNECTOR
THIS SCHEMATIC IS FOR THE 6015 HYDRAULIC MINING SHOVEL HYDRAULIC SYSTEM
CALLOUTS
VOLUME 1 of 2: HYDRAULIC PUMPS
YY Taps (Pressure, Sampling, Sensor - by letter)
MEDIA NUMBER: M0126691-01
Do not operate or work on this product unless you have
DL DL D Connectors (By letter) read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 437-8902, CHANGE: 07, VERSION: -
relevant Operation and Maintenance Manuals and Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
Callout Number Component relevant service literature. Failure to follow the instruc- in neutral and with parking brake set.
(Machine Location from (52) VALVE GP - CONTROL Name
tions or heed the warnings could result in injury or
Component LocationsTable)
138-1234 Part Number death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

(34) ACCUMULATOR GP - RH TENSION

432-8387
KK LL
(43) MOTOR GP - LH TRACK
(32) ACCUMULATOR GP - LH TENSION (61) VALVE GP 428-8036
432-8387 RH TENSION
101-1939
F (56) VALVE GP - LH TENSION F
101-1939

(36a) CYLINDER GP - RH BOOM

425-0677

(36b) CYLINDER GP - LH BOOM

425-0677 (38) CYLINDER GP
(37) CYLINDER GP - BUCKET
LH TENSION
425-1554
595-0417
(50) VALVE GP - CHECK
(RH TENSION)
(45) MOTOR GP - SWING (FRONT) S (49) VALVE GP
9T-1013
373-1704 CHECK (LH TENSION)
T2
9T-1013 (39) CYLINDER GP
RH TENSION
(40) CYLINDER GP - STICK 425-1554
589-5410 (60) VALVE GP - REGENERATION
433-4336
(46) MOTOR GP - SWING (REAR)
373-1704
(53) VALVE GP
FLUSHING (FRONT SWING)
454-6233
E TT TB E
P P

(33) ACCUMULATOR GP (54) VALVE GP - FLUSHING (REAR SWING)

PILOT 454-6233
486-1391
(47) SWIVEL GP
579-5195

T2

(44) MOTOR GP - RH TRACK

PIT SB SP A SP B PB 420-8638

D D

PT2
HH P

PLT
PITG SWG SWG PARK
BRK PLT BRAKE
ACC2

ACC1 TRAVEL
2 SPD

T
TO CONNECTOR

CONNECTS TO
(55) VALVE GP - IMPLEMENT CONTROL
VOL 1, LOC B-8
SPB 430-7782
TO CONNECTOR NBV
CONNECTS TO aL3 aL2 aL1 aR1 aR2 aR3
VOL 1, LOC B-8 SPA (FWD) (UP) (UP) (IN) (OPEN) (FWD)

TO CONNECTOR PT
CONNECTS TO
VOL 1, LOC C-1 SB

TO CONNECTOR

TRAVEL(R)
CONNECTS TO
C C

(POWER)
TRAVEL(L)

SA TRK

BOOM 2

BOOM 1

BUCKET
(FLOAT)
VOL 1, LOC C-1

STICK
M0126691-01 VOL 2 of 2

TO CONNECTOR
P PG
CONNECTS TO
VOL 1, LOC C-1 PP
(Dimensions: 39 inches x 28 inches)

TO CONNECTOR

CONNECTS TO
VOL 1, LOC C-1 LD
JJ (59) VALVE GP
TO CONNECTOR PILOT MANIFOLD
CONNECTS TO 599-1521
FP-E
VOL 1, LOC C-1 (BKWD) (DOWN) (DOWN) (OUT) (CLOSE) (BKWD)
bL3 bL2 bL1 bR1 bR2 bR3
TO CONNECTOR P

CONNECTS TO
VOL 1, LOC C-1 FP

(42) MOTOR GP
FAN DRIVE
(ENGINE RADIATOR) (35) BREATHER AS - HYDRAULIC TANK
507-0644
30 Page,

422-6415
TO CONNECTOR

B P CONNECTS TO VOL 1, LOC B-1 B

TO CONNECTOR

CD1 CONNECTS TO VOL 1, LOC A-1

TO CONNECTOR

CD2 CONNECTS TO VOL 1, LOC A-1

TO CONNECTOR

(57) VALVE GP CD3 CONNECTS TO VOL 1, LOC A-1

MAKE-UP
TO CONNECTOR

S CONNECTS TO VOL 1, LOC A-1

(ENGINE RADIATOR)
129-1899

LINE PATTERNS
Pressure Line
(52) VALVE GP - COOLER SHUTOFF
164-6926 Pilot / Load Sensing Pressure
(31) ACCUMULATOR GP
596-3720 Drain / Return Lines
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT PUMP OUTPUT Air Line
(58) VALVE GP - MAKE-UP MAIN PUMP OUTPUT
RIGHT TRAVEL CONTROL CIRCUIT Component Group
(HYDRAULIC OIL COOLER) COOLING PUMP OUTPUT
129-1899 SUPPLY LINE CALLOUTS
STICK CONTROL CIRCUIT
(51) VALVE GP - COOLER BYPASS SWING CONTROL CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter)
503-7859 DRAIN / RETURN LINE
(41) MOTOR GP - FAN Connectors (By letter)
A (HYDRAULIC OIL COOLER)
SWING BRAKE CONTROL CIRCUIT
PARK BRAKE CONTROL CIRCUIT
DL DL D
A
Callout Number
159-7147
Component
BUCKET CONTROL CIRCUIT
(Machine Location from (52) VALVE GP - CONTROL Name
LEFT TRAVEL CONTROL CIRCUIT Component LocationsTable)
BOOM CONTROL CIRCUIT
138-1234 Part Number

THIS SCHEMATIC IS FOR THE 6015 HYDRAULIC MINING SHOVEL HYDRAULIC SYSTEM
VOLUME 2 of 2: MAIN HYDRAULICS
MEDIA NUMBER: M0126691-01
Do not operate or work on this product unless you have
(48) TANK GP - HYDRAULIC read and understood the instruction and warnings in the SCHEMATIC PART NUMBER: 437-8902, CHANGE: 07, VERSION: -
433-3610 relevant Operation and Maintenance Manuals and Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
relevant service literature. Failure to follow the instruc- in neutral and with parking brake set.
tions or heed the warnings could result in injury or
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
MACHINE - RH REAR VIEW
VIEW ALL CALLOUTS

14

SOS 3
13 DD 10
A
6

9 12 CC EE 8

4 VIEW OF AREA “A”

BB 15 (ROTATED FOR CLARITY)

AA 11
1
POWERED ACCESS STAIRWAY
VIEW ALL CALLOUTS

7
17

18

16
MACHINE - LH VIEW
VIEW ALL CALLOUTS

40

36a
57 42
37 36b A
VIEW OF AREA “A”
(PARTS REMOVED FOR CLARITY)
MACHINE - RH TOP VIEW
VIEW ALL CALLOUTS

55
59
52
HH
JJ

33

35

48 VIEW OF AREA “B”

(ROTATED FOR CLARITY)

51
B
31

54

46

41

58
53
60 45
UNDERCARRIAGE
VIEW ALL CALLOUTS

56

32
38

KK 49
TB

47
TT LL

43 44 61
39
50
34 D
FW