Service Information

Document Title: Function Group: Information Type: Date:

Machine view 000 Service Information 12/30/2023
Profile:
EC55B Volvo

Machine view
Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Figure 1
Location of components

1 Boom cylinder 13 Slew ring gear 25 Control lever

2 Arm cylinder 14 Slew motor and gearbox 26 Bottom roller
3 Bucket cylinder 15 Radiator and oil cooler 27 Spring package
 4 Boom 16 Center passage 28 Undercarriage
5 Arm 17 Engine 29 Travel lever
6 Bucket 18 Bonnet 30 Idler
7 Link 19 Air cleaner 31 Main control valve
8 Yoke 20 Hydraulic pump 32 Cab
9 Battery 21 Counterweight 33 Instrument panel
10 Fuel tank 22 Track motor and gearbox 34 Dozer blade cylinder
11 Air condenser 23 Operator’s seat 35 Dozer blade
12 Hydraulic tank 24 Top roller
Language Code Product Group No. Version Date
GB ART/BHL/CEX/ 000 204 1 10/29/2008
CWL/SSL/WLO
Applies to
Skid Steer Loaders, Compact Wheel Loaders, Compact Excavators, Wheel Loaders, Articulated Haulers, Backhoe Loaders

Reporting of product misuse & near-miss report

WARNING
Please pay attention to the safety instructions in the Operator's and Service Manuals concerned.

This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside
normal warranty.
A Product misuse & near-miss report is used to report an unplanned event that did not result in injury, illness, or damage - but
had the potential to do so. Any use of a product that Volvo CE has specifically warned against in its instructions is a misuse. Only
a fortunate break in the chain of events prevented an injury, fatality or damage.
To support our effort in building safe products, and because of increasing demands by various authorities, we would like to
encourage you to report each Product misuse & near-miss with this report. The report documents events which you have
become aware of and VCE machines have been involved. We regard the report as a mutual obligation to report and to follow up
on such misuse and near-miss occurrences.
Please copy and fill in the enclosed form.
NOTE!
The report is also available in Word format in Techline. It can be downloaded, filled in digitally and sent in by E-mail. Send the
form to the respective VCE regional office to be forwarded on to the person responsible for the market and technical matters at
Volvo Construction Equipment AB Customer Support Division

The description of the Product misuse & near-miss report must be objective. Personal opinions should be avoided. However, it is
of great importance that facts are reported.
OK to write:The insulation burnt off at...
Do not write: The damage was probably caused by the fact that the insulation was damaged at...
Also other observations should be noted in the report, for example lack of maintenance, carelessness and other circumstances
which may be of importance. For example, slippery conditions, poor visibility, previous repairs etc.
Figure 1

How to fill in the form

English text in the form How to fill in the form

Machine model Fill in the machine model.
Serial number Fill in the serial number of the machine.
Customer's name Fill in the name and address of the owner or user of the
machine.
Site location Fill in the name of the location where the event occurred.
Date identified Fill in the date this event was seen.
Person(s) involved Fill in the names of the people involved in this event.
Identify the misuse and/or the near miss Fill in all information about what was seen, how this was a
hazard and what could have happened.
Instructions or comments provided Fill in the instruction or comments you provided to avoid this
type of event and to whom this was given.
Reported by Fill in the name of the person completing this report. .
Representing Fill in the name and address of your company.
Language Code Product Group No. Version Date
GB ART/BHL/CEX/ 000 241 2 04/19/2013
COA/COS/CWL/
EXC/GRD/MET/
MEW/PAT/PAW/
PIP/SSL/WLO
Applies to
Compact Wheel Loaders, Motor Graders, Wheel Loaders, Compact Excavators, Tracked Pavers, Wheeled Pavers, Asphalt
Compactors, Soil Compactors, Tracked Milling Equipment, Wheeled Milling Equipment, Excavators, Pipelayers, Backhoe
Loaders, Articulated Haulers, Skid Steer Loaders

Volvo Product incident/accident report & Interview Form

NOTE!
Read and understand the safety instructions in the Operator's Manual and Service Information for the machine.

This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside
normal warranty.
Cause and action
In our efforts to build safe products and due to different governing authorities' requirements Volvo needs you to report every
incident/accident or when there has been any risk of an incident/accident that becomes known to you where any Volvo
machines have been involved.
NOTE!
Make sure to pay attention to laws and regulations in the country where the machine concerned operates.

For legal information and advice contact your Regional office.

Scope
Volvo CE defines a reportable incident/accident as:
“An unexpected and/or undesired event resulting in (or which reasonably could have resulted in) personal injury, death and/or
property damage (to the machine itself or otherwise).”
Priority
It is of utmost importance that reports are sent in quickly and that they contain as many facts as possible about the incident/
accident.
This helps us rapidly evaluate the event and determine what actions are appropriate.
We consider it a mutual obligation that incidents/accidents are reported and followed up.
NOTE!
Important! Swift reporting is very important, especially in connection with fires when clues and any evidence may be
destroyed quickly by the elements (rain, snow, wind, etc.)

Depending upon the nature of the event, it may be necessary to contact Volvo CE immediately to gain direction on how to
proceed further. If Volvo CE employees are not available to conduct an immediate inspection we may need to ask the Dealer
personnel to conduct a product inspection to assist with the investigation and/or preserve the evidence.
Reporting

Ÿ Within 24 hours after the incident/accident occurred or after first receipt of information regarding such an event, the
regional manager at Volvo CE's technical support department shall have been informed about the incident/accident.
Ÿ The completed report shall be submitted within three working days after the occurrence of the accident/incident.
Ÿ In order for Volvo to consider performing an incident inspection/fire inspection the machine must be undisturbed. No
repair may be started, nor may parts or components have been removed from the machine until clearance is given from
Volvo CE. Decision of clearance/inspection will be notified by Volvo CE within five working days.
Ÿ The report will be used by Volvo CE in our continuous work to improve the safety and quality of Volvo CE products. It
may also be used as important information for decisions regarding economical compensation or in a legal process.
Ÿ NOTE!

Ÿ Any reimbursement request may be rejected if parts, components or remains connected to the incident have
 been removed or destroyed due to work in or on the machine.
Ÿ Any reimbursement request may be rejected due to delayed reporting to Volvo CE's technical support
department.
Ÿ Any reimbursement request will be rejected due to lack of reporting.

Copy and fill in the form below.

NOTE!
The report is also available as an editable pdf-form in Techline (SB 000 WLO 241 K_GB). It can be downloaded, filled in, and e-
mailed (do not send it through Techline)

IMPORTANT!
Send the form to the relevant regional office. The regional office is responsible for forwarding all information to the
relevant area manager for technical matters at Volvo Construction Equipment.
NOTE!
For Region North America, the report must be sent to e-mail: [email protected].

Description of the incident/accident

Be objective in describing the event. Avoid personal opinions and/or speculations! It is extremely important to record the facts
simply and completely.
Include observations about other conditions and circumstances that may be helpful in understanding the event.
To make it possible for Volvo CE to make an initial evaluation of the incident/accident, attach photographs as well.
Take as many photos as possible, close-ups and from a distance. Describe, in detail, what is shown in each of the photos.
These photos may be of invaluable help in the initial phase of an investigation.
To save the completed form digitally, it must be printed out as a file and saved digitally!
NOTE!
Only reports written in English are accepted.

Machine type
Machine serial number
Operating hours
Delivery date

Dealer
Address, dealer
Contact information
(Name, phone number,
e-mail)

Machine owner
Machine owner's
address
Contact information
(Name, phone number,
e-mail)
Machine operator's
name
Witness/witnesses
Name(s) & address(es)
Insurance company:
Insurance case number:

No bodily injury Bodily injury Fatality

Material (machine) damage Subsequent damage, loss
of property (other)

Machine, condition
(New, Average, Poor)
Machine's present
location?

Involved component or
part.
Component's serial
number & part number

Date & time of incident/

accident
Accident location

Information received by
(visiting, telephone,
other)
From (name, phone
number)

Report completed by
Title
Date
Compile and send in the report within three working days after the event.
For North America only, e-mail the report to [email protected].

Description of incident/accident
..................................................................................................................................................................................................................................................................
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..................................................................................................................................................................................................................................................................
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Language Code Product Group No. Version Date
GB CEX/EXC 000 290 2 07/28/2014
Applies to
EC140B LC Volvo, EC140B LCM Volvo, EC140C L Volvo, EC140C LM Volvo, EC140D L Volvo, EC140D LM Volvo, EC200B Volvo,
EC210B F Volvo, EC210B LC Volvo, EC210B LR Volvo, EC210B NLC Volvo, EC210C L Volvo, EC210C LR Volvo, EC210C NL Volvo,
EC235D NL Volvo, EC240B LC Volvo, EC240B LR Volvo, EC240B NLC Volvo, EC240C L Volvo, EC240C LR Volvo, EC240C NL Volvo,
EC250D L Volvo, EC250D LR Volvo, EC250D NL Volvo, EC290B LC Volvo, EC290B LR Volvo, EC290B NLC Volvo, EC290C L Volvo,
EC290C LR Volvo, EC290C NL Volvo, EC300D L Volvo, EC300D LR Volvo, EC300D NL Volvo, EC330B LC Volvo, EC330C L Volvo,
EC340D L Volvo, EC360B LC Volvo, EC360B LR Volvo, EC360B NLC Volvo, EC360C L Volvo, EC360C NL Volvo, EC380D L Volvo,
EC380D LR Volvo, EC380D NL Volvo, EC460B LC Volvo, EC460B LR Volvo, EC460C L Volvo, EC480D L Volvo, EC700B LC Volvo,
EC700C L Volvo, ECR145C L Volvo, ECR145D L Volvo, ECR235C L Volvo, ECR235D L Volvo, ECR305C L Volvo, EC55B Volvo, EC55C
Volvo, EC60C Volvo, EC80D Volvo, ECR58 Volvo, ECR88 Volvo, EW60C Volvo

New product
NOTE!
Read and understand the safety instructions in the Operator's Manual and Service Information for the machine.

This Service Bulletin is to be considered as technical information only and is not subject to any reimbursement programs outside
normal warranty.
Cause and action
New hydraulic breakers, HB06 – HB70 have been introduced. This Service Bulletin contains a summary for functions and
specifications.
NOTE!
These products are launched in the region APAC, China and EMEA. The market availability can be adjusted accordingly by order
status.

Presentation
The hydraulic breaker is a hydraulically powered breaker. It can be used on any machine with the correct machine weight and
hydraulic flows, and the necessary mechanical installation requirements.
The unit works by repeatedly raising a steel piston and driving it down onto the head of a removable breaking tool.
No additional pressure accumulators are necessary since the integrated pressure accumulator absorbs hydraulic pressure peaks.
The hydraulic breaker's impact energy is almost constant and independent of the machine's hydraulic system.

Figure 1

Main structure of hydraulic breaker

The hydraulic breaker consists of five main sections; the cylinder, piston, control valve, front head, back head.
 1. The cylinder contains the piston and valve.
2. Four throughbolts are installed and hold together the cylinder and back head with the front head.
3. The piston strikes the tool by way of oil and nitrogen gas pressure.
4. The control valve is located inside the cylinder to regulate piston movement.
5. The retaining pin is located inside the front head to stop the tool from coming out.
6. The back head is charged with nitrogen gas.

Overview

Figure 2

A Hydraulic breaker: top-mounted type K Tool

B Hydraulic breaker: side-mounted type L Adapter
C Throughbolts M Lubrication point
Grease nipple
D Back head N Hose cover
Hose connections
E Control valve O Housing
F Cylinder P Power cell
G Piston Q Vibration-damping elements
H Accumulator R Housing plates
I Front head S Side bolts
J Retaining pin T Lock pin

Machine / hydraulic breaker combination chart

Hydraulic breakers can be used together with these Volvo Construction Equipment machines as below.

Models Hydraulic breakers (HB06 – HB22)

HB06 HB08 HB14 HB15 HB21 HB22
EC55B / EC55C / EC60C / EW60C / ECR58 X
ECR88 / EC80D X
EW145B / EC140B / EC140C / EC140D X
EW145B / EW140C / EC140B X
EC140C / EC140D / ECR145C / ECR145D
EC200B / EC200D / EC210B X
EC210B / EC210C / ECR235C / EC235D X

Models Hydraulic breakers (HB24 – HB70)

HB24 HB29 HB36 HB38 HB48 HB70
EC240B / EC240C / EC250D X
EC290B / EC290C / EC300D / ECR305C X
EC330B / EC330C / EC340D X
EC360B / EC360C / EC380D
EC360B / EC360C / EC380D X
EC460B / EC460C / EC480D X
EC700B / EC700C X

This chart can be updated without prior notice from the manufacturer. For latest machine / hydraulic breaker combination chart,
contact a Volvo Construction Equipment dealer.
Recommended use
The hydraulic breaker is designed for use in breaking up concrete, road surfaces or asphalt, and hard or frozen ground. It is also
suitable for light trenching and benching applications or for ground compacting as well as. It can also be used for breaking
boulders.

Description HB06 HB14 HB21 HB29 HB38 HB70

HB08 HB15 HB22 HB36 HB48
HB24
Primary breaking X X X
Secondary breaking X X X
Hard rock removal X X X X
Soft material and rock removal X X
Demolition X X X

Please consult the dealer when selecting hydraulic breaker model for your applications.
Specifications
Figure 3

Description Unit HB06 HB08 HB14 HB15

Operating weight * Top mounting type kg (Ib) 303 (668) 590 (1300) 1172 (2583) 1288 (2839)
Side mounting type kg (Ib) 225 (496) 450 (992) 830 (1830) 1050 (2315)
Dimensions Top mounting type A mm 1612 2120 2340 2389
Inches 63.4 83.4 92 94
B mm 1205 1545 1711 1784
Inches 47.4 60.8 67.3 70.2
C mm 523 583 705 705
Inches 20.6 23 27.7 27.7
D mm 70 90 105 115
Inches 2.75 3.5 4.13 4.52
Side mounting type A mm 1315 1817 1969 2032
Inches 51.8 71.5 77.5 80
B mm 683 993 1128 1418
Inches 26.8 39.1 44.4 55.8
C mm 641 748 947 1001
Inches 25.2 29.4 37.2 39.4
D mm 70 90 105 115
Inches 2.75 3.5 4.13 4.52
2nd relief setting pressure ** kg/cm² 175 175 210 210
Operating pressure kg/cm² 110~165 140~190 140~190 140~190
Oil flow Ipm 29~65 42~94 68~119 85~127
Blow rate Low speed bpm 380~1000 380~900 350~550 350~550
High speed bpm - 490~1010 600~900 400~700
Back head gas pressure kg/cm² 10~14 10~14 10~14 14~16
Accumulator gas pressure kg/cm² 40~50 40~50 55~60 55~60
Suitable carrier ton 3~6.5 6~10 10~15 12~18

Note 1. * : Operating weight excluding quick coupler and pins

Note 2. ** : 2nd relief valve pressure guide based on Volvo carrier.
Figure 4

Descrip U H H H HB29
tion n B B B
i 2 2 2
t 1 2 4
O Top k 1 1 2 2595 (5720)
pe mo g 6 8 0
rat unti 4 0 0
in ng ( 1 0 1
g typ I
we e b ( ( (
ig ) 3 3 4
ht 6 9 4
* 1 6 1
7 8 1
) ) )
Sid k 1 1 1 2410 (5313)
e g 5 7 9
mo 8 4 3
unti ( 5 5 0
ng I
typ b ( ( (
e ) 3 3 4
4 8 2
9 4 5
4 7 5
) ) )
Di To Am 2 2 2 3066
m p m 7 7 9 120.7
en m I 5 9 0
sio ou n 2 2 4
ns nti c 1 1 1
ng h 0 1 1
ty e 8 0 4
pe s .
3
Bm 2 2 2 2341
m 0 1 2 92.2
I 3 2 3
 n 5 5 7
c 7 8 8
h 0 3 8
e .
s 7
Cm 7 7 7 900
m9 9 9 35.4
I 0 0 0
n 3 3 3
c 1 1 1
h . .
e 1 1
s
Dm 1 1 1 150
m3 3 4 5.9
I 5 5 5
n 5 5 5
c . . .
h 3 3 7
e 1 1
s
Si Am 2 2 2 2564
de m 2 3 4 101
m I 9 5 5
ou n 8 8 4
nti c 9 9 9
ng h 0 2 6
ty e . . .
pe s 5 8 6
Bm 1 1 1 1814
m5 6 6 71.4
I 3 6 9
n 7 4 9
c 6 6 6
h 0 5 6
e . . .
s 5 5 9
Cm 1 1 1 1329
m3 1 3 52.3
I 0 8 5
n 1 6 6
c 5 4 5
h 1 6 3
e . . .
s 2 7 4
Dm 1 1 1 150
m3 3 4 5.9
I 5 5 5
n 5 5 5
c . . .
h 3 3 7
e 1 1
s
2nd k 2 2 2 210
relief g 1 1 1
setting / 0 0 0
pressure c
** m
²
Operati k 1 1 1 160~190
ng g 6 6 6
pressure / 0 0 0
c ~ ~ ~
m1 1 1
² 9 9 9
0 0 0
Oil flow I 1 1 1 153~204
p 1 2 2
m5 0 7
~ ~ ~
1 1 1
5 7 7
5 0 8
Bl Low b 3 3 2 250~380
o spe p 2 4 7
w ed m 0 0 0
rat ~ ~ ~
e 4 4 4
8 5 0
0 0 0
Hig b 4 4 3 300~450
h p 0 2 3
spe m 0 0 0
ed ~ ~ ~
6 5 5
0 5 0
0 0 0
Back k 1 1 1 14~16
head g 4 4 4
gas / ~ ~ ~
pressure c 1 1 1
m6 6 6
²
Accumul k 5 5 5 55~60
ator gas g 5 5 5
pressure / ~ ~ ~
c 6 6 6
m0 0 0
²
Suitable t 1 2 2 25~36
carrier o 8 0 4
n ~ ~ ~
2 2 3
4 6 0

Note 1. * : Operating weight excluding quick coupler and pins

Note 2. ** : 2nd relief valve pressure guide based on Volvo carrier.
Figure 5

Description Unit HB36 HB38 HB48 HB70

Operating weight * Top mounting type kg (Ib) 2876 (6340) 3719 (8198) 4153 (9155) 7069
(15584)
Side mounting type kg (Ib) 2780 (6129) 2960 (6325) 3780 (8333) –
Dimensions Top mounting type A mm 3177 3406 3617 4265
Inches 125.1 134.1 142.4 168
B mm 2412 2572 2746 3300
Inches 95 101.3 108.1 129.9
C mm 905 1040 1040 1151
Inches 35.6 40.9 40.9 45.3
D mm 155 165 175 205
Inches 6.1 6.5 6.89 8.07
Side mounting type A mm 2670 2832 3013 –
Inches 105.1 111.5 118.6
B mm 1885 1970 2112 –
Inches 74.2 77.5 83
C mm 1398 1429 1580 –
Inches 55 56.3 62.2
D mm 155 165 175 –
Inches 6.10 6.50 6.89
2nd relief setting pressure ** kg/cm² 230 230 210 250
Operating pressure kg/cm² 160~190 145~190 150~190 170~210
Oil flow Ipm 170~238 165~255 204~300 350~420
Blow rate Low speed bpm 230~400 225~350 230~330 280~350
High speed bpm 270~470 270~410 270~500 320~520
Back head gas pressure kg/cm² 14~16 14~16 14~16 16~18
Accumulator gas pressure kg/cm² 55~60 55~60 55~60 55~60
Suitable carrier ton 28~42 34~50 40~60 60~100

Note 1. * : Operating weight excluding quick coupler and pins

Note 2. ** : 2nd relief valve pressure guide based on Volvo carrier.
Language Code Product Group No. Version Date
GB ART/BHL/CEX/ 000 313 2 05/29/2013
COA/COS/CWL/
EXC/GRD/MET/
MEW/PAT/PAW/
WLO
Applies to
Compact Wheel Loaders, Motor Graders, Wheel Loaders, Articulated Haulers, Excavators, Backhoe Loaders, Compact
Excavators, Asphalt Compactors, Soil Compactors, Tracked Milling Equipment, Wheeled Milling Equipment, Tracked Pavers,
Wheeled Pavers

New TechTool/VCADS Pro interface

NOTE!
Read and understand the safety instructions in the Operator's Manual and Service Information for the machine.

Cause and action

A new interface for TechTool/VCADS Pro is introduced. Two kits are available, but each part included in the kits can be ordered as
a single part, see table on the next page.
The kits are also available as special tools with the same numbers as the kits; 17279144 and 17279159.

Figure 1

Kit, VOE17279144

A. Tool (Interface), VOE88890300

B. Cable, VOE88890305
C. Cable, VOE88890306
Figure 2

Kit, VOE17279159

A. Tool (Interface), VOE88890300

B. Cable, VOE88890305
C. Cable, VOE88890306
D. Adapter, VOE9993832

Required parts

Designation Qty. New Part No. Discontinued Part No.

Kit, including:[T1]i 1 VOE17279144 VOE11716274
Tool (Interface) 1 VOE88890300 VOE88890180
Cable 1 VOE88890305 –
Cable 1 VOE88890306 –
Kit, including:[T2]i 1 VOE17279159 VOE11716484
Tool (Interface) 1 VOE88890300 VOE88890180
Cable 1 VOE88890305 –
Cable 1 VOE88890306 –
Adapter 1 VOE9993832 –

[T1] or Special tool 17279144

[T2] or Special tool 17279159

Language Code Product Group No. Version Date
GB ART/BHL/CEX/ 000 397 1 05/04/2017
COA/COS/CWL/
EXC/GRD/PAT/
PAW/PIP/SSL/WLO
Applies to
Backhoe Loaders, Motor Graders, Articulated Haulers, Compact Excavators, Asphalt Compactors, Soil Compactors, Compact
Wheel Loaders, Excavators, Tracked Pavers, Wheeled Pavers, Pipelayers, Skid Steer Loaders, Wheel Loaders

Quality of content in Techline calls

Cause
It is most important that the amount and quality of the information included in the Techline calls are sufficient and correctly filled
in. This will increase the efficiency, throughout the technical support chain, in providing an accurate solution of the problem.
This service bulletin provides the guidelines on how to issue a Techline call with a good quality.
Questions prior to Techline call submission

Ÿ Have you searched for Service bulletins, Service tips and Techline calls for similar issues?
Ÿ Have guided diagnostics from PROSIS and diagnostics from TechTool been performed?
Ÿ Have internal resources been utilized?

Basic information

Ÿ Machine model
Ÿ Serial number
Ÿ Operating hours
Ÿ Function group
Ÿ Telephone number to Techline call issuer or mechanic
Ÿ E-mail address to the originator of the Techline call

Additional information

Ÿ Application
Ÿ Machine modifications, aftermarket options installed, 3rd part equipment installed
Ÿ Causing part number without prefix
Ÿ Urgency levels:

1_Machine running Most of the time a planned activity on machine. Dealer must be available to support
(Resolution in 15 days) within the required time frame.
2_Machine in shop Most of the time a planned activity on machine. Dealer must be available to support
(Resolution in 5 days) within the required time frame.
3_Machine down (Resolution Dealer must be available to support within the required time frame.
in 2 days)

Complaint field, list of symptoms

Ÿ How did the machine behave when the fault was noticed?
Ÿ How long have the symptoms been evident?
Ÿ What triggered the symptoms?
Ÿ Are the symptoms constant or intermittent?
Ÿ Can the symptoms be duplicated?
Ÿ Are there any active or inactive codes in the machine display or in TechTool?

Test performed
 Ÿ List all tests, parts replacements, software updates, etc. that were performed, preferably in chronological order.
Ÿ Provide the test results in actual values (e.g. not “hot”, “low” “OK”).

NOTE!
If the problem can be software related, make sure that the latest software is installed.

Attached files

Ÿ Photos of the failure, see instructions under Photos and illustrations on the next pages
Ÿ TechTool job card or screen shot from the TechTool display
Ÿ Photo of messages shown on the operator display
Ÿ Movie or sound clip
Ÿ Service bulletin report, refer to SB 000ART/BHL/COA/COS/CWL/CEX/GRD/PAT/PAW/PIP/SSL/WLO294K
Ÿ MATRIS readings

Actions prior to Techline call completion (after resolution)

Ÿ Causing part number field is complete and correct.

Ÿ Information about replaced part or component with serial number (if applicable)
Ÿ Cause field is updated (what was considered as possible cause?)
Ÿ Correction field is updated (what actions were taken to correct the failure?).

General comments

Ÿ Note that the Techline call is being closed after 21 days if nothing is filled in by the dealer (under Actions prior to TL
completion).
Ÿ Try to be objective when describing the problem.
Ÿ Cause field is updated (what was considered as possible cause?)
Ÿ Correction field is updated (what actions were taken to correct the failure?).

Photos and illustrations

Figure 1
Good quality
Figure 2
Example how notes or comments can be shown

1. Note/comment
2. Note/comment

If photos and illustrations are to be of any help, they must clearly show the problem in question. A sharp, close-up of the part in
question is required. Sometimes also the location of the part is needed.
It is the quality of the photo that determines the value of it, not the quantity.
On the following pages, examples are shown.
Figure 1 shows a photo with good quality. In figure 2 digits are added as reference to a note or comment in the call. Text boxes,
arrows, circles etc can also be used.
Figure 3 shows a photo with another photo inserted showing the location of the component/part. A PROSIS illustration can also
be used.

Figure 3
Location of part
Figure 4 shows a sketch explaining the working cycle of the concerned machine.
Figure 4
Sketch of working cycle
If a repair instruction is requested, the following information is needed:

Ÿ Machine model, serial number and attachment

Ÿ Photo of the ID-plate of the attachment. Make certain that all information on the photo is clear and readable.

Figure 5
ID-plate of the attachment
Ÿ Photo showing the complete attachment with cracked/worn parts highlighted.

Figure 6
Complete attachment with highlighted parts
Ÿ A close-up photo of the crack/wear.

Figure 7
Close-up
Ÿ Photo of the site; if possible showing the machine in action.
Figure 8
Site photo
 Service Information

Document Title: Function Group: Information Type: Date:

Start switch, specifications 030 Service Information 12/30/2023
Profile:
EC55B Volvo

Start switch, specifications

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Specifications

Item Specifications
Maximum current B–BR, B–ACC : 30 A
B–R1, B–R2 : 60 A
B–C : Momentary 75 A, Continuous 22 A
Insulation resistance 1 MΩ or more (500 V megohmmeter)

Wire specifications

NO. Specifications
2A B+, AVS 5.0 Y
3 BR, AVS 3.0 R/W
5 ACC, AVS 3.0 R
23 R2, AVS 5.0 W
7 C, AVS 3.0 R/SB
26 R1, AVS 3.0 R/GN
 Service Information

Document Title: Function Group: Information Type: Date:

Battery disconnector switch, 030 Service Information 12/30/2023
specifications
Profile:
EC55B Volvo

Battery disconnector switch, specifications

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Ÿ Operating voltage: DC 6 ~ 36 V
 Service Information

Document Title: Function Group: Information Type: Date:

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The tightening torques in the following tables apply to bolts and nuts with tensile strength. The tables should be used as a
general instruction for tightening bolts and nuts without specified values. The charts contains values for course thread bolts and
nuts.
Torque values should be increased with ≈10%, for flange bolts.
All standard torques for bolts are without surface treatment.
The standard torque for bolts lubricated with oil should be reduced with 20% of the given value.
Standard tightening torque charts

Bolt size Tensile strength 8.8 Tensile strength 10.9

Metric Coarse (Nm) (lbf ft) (Nm) (lbf ft)
Threads
M5 6 4 8 6
M6 10 7 14 11
M8 25 18 35 26
M10 50 37 70 52
M12 87 64 122 90
M14 139 103 195 144
M16 213 157 299 220
M18 293 216 413 305
M20 416 307 585 432
M24 719 530 1010 745
M27 1060 782 1490 1100
M30 1140 840 2025 1493
M36 2500 1844 3600 2653

Bolt size Inch Tensile strength 5 Tensile strength 8

SAE Coarse (lbf ft) (Nm) (lbf ft) (Nm)
Threads
1/4 10 13,6 14 19
5/16 21 28,5 29 39,3
3/8 37 50,2 52 70
7/16 59 80 84 114
1/2 90 122 128 174
9/16 130 176 184 250
5/8 180 244 254 345
3/4 320 434 451 612
7/8 515 700 728 988
1 775 1052 1091 1480
1 1/8 953 1290 1545 2100
1 1/4 1344 1823 2180 2960
1 3/8 1600 2170 2650 3600
1 1/2 2000 2714 3200 4340
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Length

Unit cm m km in ft yd mile
cm 1 0.01 0.00001 0.3937 0.03281 0.01094 0.000006
m 100 1 0.001 39.37 3.2808 1.0936 0.00062
km 100000 1000 1 39370.7 3280.8 1093.6 0.62137
in 2.54 0.0254 0.000025 1 0.08333 0.02777 0.000015
ft 30.48 0.3048 0.000304 12 1 0.3333 0.000189
yd 91.44 0.9144 0.000914 36 3 1 0.000568
mile 160930 1609.3 1.6093 63360 5280 1760 1
1 mm = 0.1 cm, 1 mm = 0.001 m

Area

Unit cm2 m2 km2 a ft2 yd2 in2

cm2 1 0.0001 - 0.000001 0.001076 0.000012 0.155000
m2 10000 1 0.000001 0.01 10.764 1.1958 1550.000
km2 - 1000000 1 10000 1076400 1195800 -
a 0.01 100 0.0001 1 1076.4 119.58 -
ft2 - 0.092903 - 0.000929 1 0.1111 144.000
yd2 - 0.83613 - 0.008361 9 1 1296.00
in2 6.4516 0.000645 - - 0.006943 0.000771 1
1 ha = 100 a, 1 mile2 = 259 ha = 2.59 km2

Volume

Unit cm3 = cc m3 Liter in3 ft3 yd3

cm3 = m liter 1 0.000001 0.001 0.061024 0.000035 0.000001
m3 1000000 1 1000 61024 35.315 1.30796
Liter 1000 0.001 1 61.024 0.035315 0.001308
in3 16.387 0.000016 0.01638 1 0.000578 0.000021
ft3 28316.8 0.028317 28.317 1728 1 0.03704
yd3 764529.8 0.76453 764.53 46656 27 1
1 gal(US) = 3785.41 cm3 = 231 in3 = 0.83267 gal(US)

Weight

Unit g kg t oz lb
g 1 0.001 0.000001 0.03527 0.0022
kg 1000 1 0.001 35.273 2.20459
t 1000000 1000 1 35273 2204.59
oz 28.3495 0.02835 0.000028 1 0.0625
lb 453.592 0.45359 0.000454 16 1
1 tonne(metric) = 1.1023 ton(US) = 0.9842 ton(UK)

Pressure

Unit kgf/cm2 bar Pa=N/m2 kPa lbf/in2 lbf/ft2

kgf/cm2 1 0.98067 98066.5 98.0665 14.2233 2048.16
bar 1.01972 1 100000 100 14.5037 2088.6
Pa=N/m2 0.00001 0.001 1 0.001 0.00015 0.02086
kPa 0.01020 0.01 1000 1 0.14504 20.886
lbf/in2 0.07032 0.0689 6894.76 6.89476 1 144
lbf/ft2 0.00047 0.00047 47.88028 0.04788 0.00694 1
1 kgf/cm2 = 735.56 Torr(mmHg) = 0.96784 atm

Approximate conversions

SI Conversion Non-SI Conversion SI

Unit Factor Unit Factor Unit
Torque
newton meter (N·m) x 10.2 = kgf·cm x 0.8664 = (lbf·in)
newton meter (N·m) x 0.74 = lb·ft x 1.36 = N·m
newton meter (N·m) x 0.102 = kgf·m x 7.22 = (lbf·ft)
Pressure (Pa = N/m2 )
kilopascal (kPa) x 4.0 = in. H2O x 0.249 = kPa
kilopascal (kPa) x 0.30 = in. Hg x 3.38 = kPa
kilopascal (kPa) x 0.145 = psi x 6.89 = kPa
(bar) x 14.5 = psi x 0.069 = (bar)
(kgf/cm2) x 14.22 = psi x 0.070 = (kgf/cm2 )
(newton/mm2 ) x 145.04 = psi x 0.069 = (bar)
megapascal (MPa) x 145 = psi x 0.00689 = MPa
Power (W = J/s)
kilowatt (kW) x 1.36 = PS (cv) x 0.736 = kW
kilowatt (kW) x 1.34 = HP x 0.746 = kW
kilowatt (kW) x 0.948 = Btu/s x 1.055 = kW
watt (W) x 0.74 = ft·lb/s x 1.36 =W
Note: ( ) non-si unit
Approximate conversions

SI Conversion Non-SI Conversion SI

Unit Factor Unit Factor Unit
Energy (J = N·m)
kilojoule (kJ) x 0.948 = Btu x 1.055 = kJ
joule (J) x 0.239 = calorie x 4.19 =J
Velocity and Acceleration
meter per sec2 (m/s2 ) x 3.28 = ft/s2 x 0.305 = m/s2
meter per sec (m/s) x 3.28 = ft/s x 0.305 = m/s
kilometer per hour (km/h) x 0.62 = mph x 1.61 = km/h
Horse power/torque
BHP x 5252 rpm = TQ (lb·ft) TQ x rpm 5252 = B.H.P.
Temperature
°C = (°F - 32) /1.8 °F = (°C x 1.8) + 32
Flow Rate
liter/min (dm3/min) x 0.264 = US gal/min x 3.785 = liter/min
Note: ( ) non-si unit
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Engine, specifications 030 Service Information 12/30/2023
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Engine, specifications
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Specifications

Item U Specifica
n tions
it EC EW
55 55B
B
Model – Yan Yan
ma mar
r dies
die el
sel 4TN
4T V94
NV L
94L (Ser
(Ko ial
rea no.:
seri ~
al 303
no.: 35)
~
332
92)
(Ch
ina
seri
al
no.:
~
500
64)
Vol Vol
vo vo
D3. D3.
1 1
(Ko (Ser
rea ial
 seri no.:
al 303
no.: 36
332 ~)
93
~)
(Ch
ina
seri
al
no.:
500
65
~)
Type – Vertical,
in-line,
4–
cylinder,
water-
cooled
diesel
engine
Comb – Direct
ustion injection
cham
ber
Numb – 4
er of
cylind
er
Cylind m 94 × 110
er m (3.7 ×
bore 4.3)
× (i
Stroke n
c
h
)
Total c 3054
displa c (186)
ceme (c
nt u
i
n
)
Rated k 37.1
outpu W (49.7)
t (50.5)
(
H
P
)
(
P
S
)
Maxi N 193.19 ~
mum m 209.86
torqu (19.7 ~
e (k 21.4/140
(Net) g 0)
f (142 ~
m 155/1400
/ )
r
p
m
)
(l
b
f
ft
/
r
p
m
)
Firing – 1 – 3 – 4
order – 2 (No.1
cylinder
on
flywheel
side)
Comp – 19 : 1
ressio
n ratio
Low r 870 870
idle p ±4 ±40
(No– m 0
load) (Ko
rea
seri
al
no:
~
344
75)
(Ch
ina
seri
al
no:
~
501
29)
930
±4
0
(Ko
rea
seri
al
 no:
344
76
~)
(Ch
ina
seri
al
no:
501
30
~)
High r 226 242
idle p 0 0
(No– m ±4 ±40
load) 0
Fuel g 168 170
consu / (22 (23
mptio P 9) 1.2)
n S
(rated h
) (
g
/
k
W

h
)
F Ca Li 100
u pa t (26.4)
e cit e
l y rs
t (
a U
n S
k g
al
)
Filt – 60#
er
Nozzl M 21.57 ~
e P 22.55
press a (220 ∼
ure (k 230)
g (3128 ∼
f/ 3270)
c (215.74 ~
m 225.55)
2)
(
p
si
)
V Inl m 0.15 ∼
a et m 0.25
lv Ex (0.006 ∼
e ha (i 0.010)
cl ust n
e c
a h
r )
a
n
c
e
O Ma Li 10.1
il xi t (2.7) / 4.5
p mu e (1.2)
a m/ rs
n Mi (
c ni U
a mu S
p m g
a al
ci )
t
y
C Tot Li 4.2 (1.11)
o al t
o (in e
l clu rs
a de (
n ra U
t dia S
tor g
) al
)
Weigh k 235 (518)
t of g (Korea
engin (l serial no:
e (dry) b ~ 34475)
) (China
serial no:
~ 50129)
270 (595)
(Korea
serial no:
34476 ~ )
(China
serial no:
50130 ~ )
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Adjustment Specifications

Valve clearance, Intake 0.15 ~ 0.25 mm (0.006 ~ 0.010 in)

Valve clearance, Exhaust 0.15 ~ 0.25 mm (0.006 ~ 0.010 in)
Valve bridge clearance 0

Cylinder head

Item Standard Limit

Combustion Surface Distortion (Flatness) 0.05 mm (0.0020 in) or less 0.15 mm (0.0059 in)
Valve Recession, Intake 0.36 ~ 0.56 mm (0.0142 ~ 0.0220 in) 0.8 mm (0.0315 in)
Valve Recession, Exhaust 0.35 ~ 0.55 mm (0.0138 ~ 0.0217 in) 0.8 mm (0.0315 in)
Valve seat angle, Intake 120° —
Valve seat angle, Exhaust 90° —
Seat correction angle 40°, 150° —
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Item Unit Specifications

Lubrication oil pump, type — Trochoid pump
Engine oil pressure Rated engine MPa (psi) (bar) 0.29 ~ 0.39 (42 ~ 56.6) (2.9 ~ 3.9)
speed
Low idle speed MPa (psi) (bar) ≥0,06 (8.7) (0.6)
Oil Pressure Switch Operating Pressure MPa (psi) (bar) 0.04 ~ 0.06 (5.8 ~ 8.8) (0.4 ~ 0.6)
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Fuel system
Fuel supply pump Electric
Injection fuel pump Direct injection
Fuel injector pressure 21.6 ~ 22.6 MPa (3133 ~ 3278 psi) (216 ~ 226 bar)
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Specifications

Item Specifications
Rated voltage DC 12 V
Rated current 15 A (at 3 m head)
Output flow 35 lpm (at 3 m head)
Continuous working time (minutes) 30 at 20 °C, 25 at 30 °C,
20 at 40 °C
Working temperature -30 ~ 80 °C (-22 ~ 176 °F)
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Specifications

Item Unit Specifications

Plunger diameter mm (in) 10 (0.39)
Max. cam lift mm (in) 10 (0.39)
Fuel injection timing control system - Built-in hydraulic control timer
Fuel feed pump - Forced lubrication system with trochoid pump
Lubrication system - Engine system oil
Dry weight kg (lb) 11.5 (25.4)
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Fuel injection nozzle, specifications

Description Unit Specifications

Nozzle opening - 21.57 +0.98 220 kgf/ +10 3129 psi +142 215.74 +9.80
pressure MPa 0 cm2 0 0 bar 0
Nozzle angle ° 162
159
No. of nozzles × mm (inch) 5 × 0.16 (0.2 × 0.0063)
diameter 5 × 0.17 (0.2 × 0.0067)
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Specifications

Item Unit Specifications

Radiator Core type – C.F (wave)
Machine serial number: ~ 34500) mm (inch) 526 × 550 × 49 (3 row)
Core size (20.7 × 21.7 × 1.9)
(W × H × D)
Machine serial number: 34501 ~ ) mm (inch) 526 × 550 × 49 (3ROW)
Core size (20.7 × 21.7 × 1.9)
(W × H × D) (Korea serial no.: ~ 34475)
(China serial no.: ~ 50129)
526 × 550 × 66 (3ROW)
(20.7 × 21.7 × 2.6)
(Korea serial no.: 34476 ~ )
(China serial no.: 50130 ~ )
Overall heat radiating area m2 (yd2) 15.1 (18.1)
Coolant capacity Liters (US 5.0 (1.3)
gal)
Hydraulic oil cooler Core type – C.F (wave)
Core size mm (inch) 517.6 × 481 × 32 (row)
(W × H × D) (20.4 × 18.9 × 1.3)
Overall heat radiating area m2 (yd2) 8.3 (10)
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Specifications

Item Unit Specifications

Battery Type – MF
Capacity V–Ah 12–100
Quantity EA 1
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Specifications

Item Specifications
Battery voltage 12 V
Nominal out (13.5 V heat) 55 A
Operating revolution 1,070 - 18,000 per minute
Grounding characteristics Negative grounding
Direction of revolution (viewed from pulley) Clockwise
Operating temperature -30 ~ 90 °C(-22 ~194 °F)
Integrated regulator IC regulator
Pulley (outside diameter) 69.2 mm
Belt shape Type A
Belt tension 270 ~ 444 N·m (60 ~ 100 lbf·ft)
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Specifications

Item Unit Specifications

Nominal output kW 2.3
Weight kg (lb) 5.5 (12.1)
Revolution direction (as viewed from pinion) – Clockwise
Engagement system – Magnetic shift
No load Terminal voltage/current V/A 11/140 or less
Revolution rpm 4100 or less
Load Terminal voltage/current V/A 2.5/1050 or less
Torque kgf·m (lbf·ft) 2.5 (18.1) or above
Clutch system – Over-running
Pinion projection voltage (at 100 °C) V 8.6 or less
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Machine serial number

Machine Place of manufacture, serial number

Korea China
EC55B 30001 ~ 33826 50001 ~ 50064
EW55B 30001 ~ 30418 -

Specifications

Item Specifications
Rated voltage DC 12 V
Current consumption 3.5 A (maximum)
Sound pressure 110 ± 5 dB / at 2 m
Frequency 415 ± 20 Hz
Maker Sungil, Korea

Machine serial number

Machine Place of manufacture, serial number

Korea China
EC55B 33827 ~ 50065 ~
EW55B 30419 ~ -

Specifications

Item Specifications
Rated voltage DC 12 V
Current consumption 5.5 A (maximum)
Sound pressure 110 ± 5 dB / at 2 m
Frequency 335 ± 20 Hz
Maker Hella, Germany
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Specifications

Item Specifications
Operating voltage DC 12 V
Current 0.4 A or less
Sound pressure DC 12 V 100 ± 5 dB
Frequency 110 ~ 150 Hz
Insulation resistance 1 MΩ (500 V megohmmeter)
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Specifications

Item Specifications
Rated voltage DC 12 V
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Specifications

Item Specifications
Type OMRON, D2VW-5L2A-1M
Rated load DC 30 V, 5 A (Resistance), 3 A (Lamp)
Operating temperature -40 ~ 90 °C (-40 ~ 194 °F)
Max. operating distance 1.6 mm (0.063 in)
Contact point type Normally closed (NC) type
Insulation resistance Above 100 MΩ

Inspection method

Ÿ Continuity test between terminals (1–2, 2–3) at normally opened and normally closed position by tester.
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Specifications

Item Specifications
Rated voltage DC 12 V
Operating voltage DC 10 ∼ 15 V
Operating temperature ‐30 ~ 80 °C (‐22 ~ 176 °F)
Rated coil current 2 A or less
Contact point capacity Momentary 100 A (50 ms)
Continuous 50 A
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Specifications

Item Specifications
Rated voltage DC 12 V
Contact point capacity 200 A (Maximum)
Minimum operating voltage DC 8 V
Rated running time 4 minutes or less
Operating temperature -30 ~ 80 °C (-22 ~ 176 °F)
Insulation resistance More than 1 MΩ (500 V megohmmeter)
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Figure 1
Temperature characteristic, air preheater

1 Element surface temperature

T Time (seconds)

Specifications

Item Specifications
Rated voltage DC 12 V
Rated current 42 A
Electric power 500 W
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Specifications

Item Specifications
Motor type Ferrite magnet type
Nominal torque 180 kgf·cm (13 lbf·ft)
Rated voltage DC 12 V
Rpm (6 kgf·cm, loaded) 35 ± 4 rpm
Rpm (30 kgf·cm, loaded) More than 20 rpm
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Specifications

Item Specifications
Rated load 12 V, 5 W
Operating pressure 0.7 ± 0.1 kgf / cm2 (7.1 ± 1.4 psi)
Contact point type Normally closed (NC) type
- Below the working pressure: ON
- Above the working pressure: OFF

Inspection method

Figure 1
Pin connection
Disconnect the switch and apply pressure to the switch for continuity test.
Engine oil pressure switch, pressure condition

Condition Continuity
Pressure 0.5 ± 0.1 kgf / cm2 (7.1 ± 1.4 psi) and less YES
Pressure 0.5 ± 0.1 kgf / cm2 (7.1 ± 1.4 psi) and more NO
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Specifications

Item Specifications
Rated voltage 12 V
Electric power consumed 55 W / bulb
Bulb type Halogen (H4)
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Specifications

Item Specifications
Switch operation Normal open
Operating voltage DC 5 ~ 32V, 50 mA ~ 1.5 A
Operating pressure Actuation pressure: 7±1 kgf/cm2, release pressure: 5±1 kgf/cm2
Max. operation pressure 45 kgf/cm2 at room temperature
Burst pressure 246 kgf/cm2
Insulation resistance More than 100 MΩ (500 V megohmmeter)
Contact resistance 100 mΩ or less
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Specifications

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Rated voltage DC 32 V or less
Fuse capacity Current % Melting time
110 % More than 4 hours
200 % 5 ~ 100 seconds
300 % 0.5 ~ 15 seconds
400 % Within 1 second
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Specifications

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Rated voltage DC 12 V
Sound pressure level 85 ± 5 dB
Operating voltage 9 ∼ 15 V
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Allowable operating speed 0.01 ~ 1 m/sec
Rated voltage DC 6 ~ 8 V, DC 12 ~ 14 V, DC 24 ~ 30 V
Rated current 15 A (open condition)
30 A (closed condition)
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EC55B Volvo

Machine Manufacturing place and serial number

Korea China
EC55B 30001 ~ 34136
EW55B 30001 ~ 30463

Fuse (blade-type) color codes

Amperage rating Color Amperage rating Color

1A Black 10 A Red
3A Violet 15 A Light blue
4A Pink 20 A Yellow
5A Tan 25 A Natural (white)
7.5 A Brown 30 A Light green

Fuse specifications

No. Specifications Load name No. Specifications Load name

F1 10 A Instrument panel F8 20 A Fuel cut-off solenoid
F2 10 A Solenoids F9 15 A Fuel filler pump
F3 15 A Wiper & washer F10 10 A Cigarette lighter
F4 10 A Heater F11 20 A Lamp (1)
F5 30 A Air conditioner F12 20 A Extra lamp, rotating warning
beacon lamp
F6 10 A Horn F13 10 A Solenoid
F7 10 A Room lamp, cassette F14 10 A Travel alarm

Wire specifications

No. Specifications No. Specifications

S1 AV 3.0 R 6 AVS 1.25 LR
S2 AV 5.0 W 7 AVS 1.25 RG
S3 AV 5.0 W 8 AVS 1.25 WR
S4 AVS 2.0 W 9 AVS 2.0 R
1 AVS 1.25 L 10 AVS 2.0 R
2 AVS 1.25 BW 11 AVS 2.0 RB
3 AVS 1.25 WG 12 AVS 2.0 RB
4 AVS 1.25 RL 13 AVS 1.25 WL
5 AVS 3.0 WR 14 AVS 1.25 WR
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Fuse box, specifications 030 Service Information 12/30/2023
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EC55B Volvo

Fuse box, specifications

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EC55B Volvo

Machine Manufacturing place and serial number

Korea China
EC55B 34137 ~
EW55B 30464 ~

Fuse (blade-type) color codes

Amperage rating Color Amperage rating Color

1A Black 10 A Red
3A Violet 15 A Light blue
4A Pink 20 A Yellow
5A Tan 25 A Natural (white)
7.5 A Brown 30 A Light green

Fuse specifications

No. Specifications Load name No. Specifications Load name

F1 30 A Start switch F8 30 A Fuel cut-off solenoid
F2 10 A Solenoids F9 15 A Fuel filler pump
F3 15 A Wiper & washer F10 10 A Cigarette lighter
F4 10 A Heater F11 20 A Lamp (1)
F5 30 A Air conditioner F12 20 A Extra lamp, rotating warning
beacon lamp
F6 10 A Horn F13 10 A Solenoid
F7 10 A Room lamp, cassette F14 10 A Travel alarm

Wire specifications

No. Specifications No. Specifications

S1 AV 3.0 R 6 AVS 1.25 LR
S2 AV 5.0 W 7 AVS 1.25 RG
S3 AV 5.0 W 8 AVS 1.25 WR
S4 AVS 2.0 W 9 AVS 2.0 R
1 AVS 1.25 L 10 AVS 2.0 R
2 AVS 1.25 BW 11 AVS 2.0 RB
3 AVS 1.25 WG 12 AVS 2.0 RB
4 AVS 1.25 RL 13 AVS 1.25 WL
5 AVS 3.0 WR 14 AVS 1.25 WR
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Specifications

Temperature, °C (°F) Current, mA Resistance, kΩ

-30 (-22) 0.5 26.6
-20 (-4) 0.5 15.6
0 (32) 0.5 5.95
+20 (68) 1.0 2.53
+40 (104) 1.0 1.18
+60 (140) 1.0 0.59
+80 (176) 1.0 0.33
+90 (194) 1.0 0.25
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Specifications

Item Specifications
Rated voltage DC 12 V
Operating voltage DC 7 ~ 16 V
Rated load 30 A (NO)
15 A (NC)
Rated coil current 200 mA or less (at 20 °C)
Ambient temperature ‐30 ~ 100 °C (‐22 ~ 212 °F)
Insulation resistance More than 1 MΩ (500 V megohmmeter)
Coil resistance 75 Ω
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Specifications

Item Specifications
Rated voltage DC 12 V
Limiting continuous current 70 A at 23 °C (73.4 °F)
50 A at 85 °C (185 °F)
Voltage drop at 70 A 70 mV
Ambient temperature ‐40 ~ 155 °C (‐40 ~ 311 °F)
Insulation resistance More than 1 MΩ (500 V megohmmeter)
Coil resistance 75 Ω
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Radio with tape player, 030 Service Information 12/30/2023
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Machine Serial number Remark

EC55B 30000 - 32053
EW55B 30000 - 30195

Specifications

Item Specifications
Rated voltage DC 14.4 V (Negative ground)
Operating temperature –30 (–15: Cassette) ~ 75 °C [–22 (5) ~ 167 °F]
Output 22 W × 2 EA
Frequency range AM 530 ~1710 KHZ / FM 87.9 ~ 107.9 MHZ
Safety capacity of antenna 80 PF 75 Ohm

Connector pin connection

Pin number Description

1 Auto. antenna
2 Normally closed (N.C.)
3 Speaker, left (–)
4 Speaker, right (–)
5 Normally closed (N.C.)
6 Illumination (–)
7 Ground (GND)
8 Normally closed (N.C.)
9 Speaker, left (+)
10 Back up
11 ACC
12 Speaker, right (+)
13 Normally closed (N.C.)
14 Illumination (+)
Machine Serial number Remark
EC55B 32054 -
EW55B 30196 -

16 pin connector terminals

Pin number Description

1 Power antenna
2 N.C
3 Speaker left (-)
4 Speaker right (-)
5 N.C
6 N.C
7 ACC (+)
8 Ground
9 N.C
10 Speaker left (+)
11 N.C
12 N.C
13 Speaker right (+)
14 N.C
15 Tail (+)
16 Back-up (B+)

14 pin connector terminals

Pin number Description

1 Power antenna
2 N.C
3 Speaker left (-)
4 Speaker right (-)
5 N.C
6 Ground
7 Ground
8 N.C
9 Speaker left (+)
10 Back-up (B+)
11 ACC
12 Speaker right (+)
13 N.C
14 Tail (+)
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Track gearbox, 030 Service Information 12/30/2023
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Specifications, track gearbox

Item Unit Specifications

Type – 2–stage, differential planetary
Maximum revolution (high/low) rpm 44.6/24.5
Theoretical output torque (low/high) kgf·m (lbf·ft) 602/315 (4346/2274)
Reduction ratio – 53.706
Gear oil Liter (gal) 1.3 (0.34)
Weight kg (lb) 45 (99.2)
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Specifications, slew gearbox

Item Unit Specifications

Type - 2nd planetary gear type
Reduction ratio - 19.8
Output torque Nm (kgf m) (lbf ft) 1314 (134) (967.5)
Operating revolution rpm 66.82
Gear oil Liters (US gal) 1.1 (0.3) (Engine oil)
Weight (excludes oil) kg (lbs) 38 (83.8)
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Specifications, track motor

Item Unit Specifications

1 speed 2 speed
Model – TM40VA–21/39–1
Rated output torque kgf·m (lbf·ft) 602 (4346) 315 (2274)
Maximum output speed rpm 24.5 44.6
Reduction ratio – 53.706
Hydraulic motor Displacement cc/rev 39.0 20.9
Output speed rpm 1317 2407
Relief pressure kgf/cm2 (psi) 210 (2987)
2–stage control pressure kgf/cm2 (psi) 20 (284)
Parking brake Brake torque kgf·m (lbf·ft) Minimum 8.4
Parking brake release pressure kgf/cm2 (psi) 9 (128)
Brake valve Type – B08D
Input flow l pm (gpm) 52.4 (13.8)
Weight kg (lb) 35 (77.2)
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Machine serial number

Place of manufacture, serial number

Korea China
~ 33657 ~ 50064

Specifications, slew motor

Item Unit Specifications

Theoretical output torque Nm (kgf m) (lbf ft) 1314 (134) (972)
Type - Swash plate type, axle piston motor
Hydraulic motor Displacement cc/rev (cu in/rev) 26.4 (1.6)
Output revolution rpm 1323
Rated flow lpm (gpm) 36 (9.5)
Parking Brake Brake torque kgf·m (lbf·ft) 8 (58)
Brake disengage Minimum kgf/cm2 (psi) 25 (355)
pressure Maximum 50 (711)
Relief pressure Set pressure kgf/cm2 (psi) 190 (2702) at 36 liter (9.5 gal) /minutes
Cranking pressure 160 (2276) at 1 liter (0.26 gal) /minutes
Check valve Cranking pressure kgf/cm2(psi) 0.2 (2.8)
Parking brake Cranking pressure kgf/cm2(psi) 4 ± 1 (57 ± 1.4)
Delay valve Delay time second 4.5 ± 1.5 (50 °C ISO VG46)
Weight kg (lb) 25 (55)

Machine serial number

Place of manufacture, serial number

Korea China
33658 ~ 50065 ~

Specifications, slew motor

Item Unit Specifications
Theoretical output torque Nm (kgf m) (lbf ft) 1314 (134) (972)
Type - Swash plate type, axle piston motor
Hydraulic motor Displacement cc/rev (cu in/rev) 26.4 (1.6)
Output revolution rpm 1323
Rated flow lpm (gpm) 36 (9.5)
Parking Brake Brake torque kgf·m (lbf·ft) 8 (58)
Brake disengage Minimum kgf/cm2 (psi) 25 (355)
pressure Maximum 50 (711)
Relief pressure Set pressure kgf/cm2 (psi) 190 (2702) at 36 liter (9.5 gal) /minutes
Cranking pressure 175 (2489) at 1 liter (0.26 gal) /minutes
Check valve Cranking pressure kgf/cm2(psi) 0.2 (2.8)
Parking brake Cranking pressure kgf/cm2(psi) 4 ± 1 (57 ± 1.4)
Delay valve Delay time second 4.5 ± 1.5 (50 °C ISO VG46)
Weight kg (lb) 25 (55)
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1 Center passage (9 ports)

2 Weight: 28.7 kg (63.3 lbs)
3 Tightening torque mounting screws: 111 ±11 Nm (11.3 ±1.1 kgf m) (82 ±8 lbf ft)

NOTE!
Coat loctite (#277 or 609) on screws.
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Swing ring gear, specifications

Item Unit Specifications

Outer diameter mm (inch) 800 (31.5)
Bearing center diameter 716 (28.2)
Height 70 (2.8)
Bearing Material – SUJ-2
Outer diameter of ball mm (inch) 25.4 (1)
Number of ball EA 78
EP 2 Grease (swing ring gear bath) kg (lbs) 5.4 (12)
Weight 92 (203)
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Frame and track unit, 030 Service Information 12/30/2023
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Frame and track unit, specifications

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Specifications

Item U Specif
n icatio
it ns
St R
e u
el b
ty be
p r
e ty
pe
Length m 2495
of m (98.2)
underca
rriage (i
Track n 135
link c (5.3)
pitch h
)
Number E 39
of links A
Number 1×2
of top
roller
Number 5×2
of
bottom
roller
S Typ – Hydra
pr e ulic
in adjust
g er
(Greas
e)
 Set m 24 22
leng m 0 7.
th (9. 5
(i 45 (9.
n ) 0)
c
h
)
Set N 34 43
load ( 12 51
k 7. 2.
g 1 1
f) (3 (4
48 43
0) 7)
Adj m -44 ~
ust m 90
(-1.73
(i ~
n 3.54)
c
h
)
S Nu E 21
pr mbe A
oc r of
ke teet
t h
Wid m 42
th m (1.7)
of
spro
(i
cket
n
toot
c
h h
Tr Link ) 70
ac heig (2.76)
k ht
sh Nu E 78
o mbe A
e r of
sho
es
Ground For
contact ground
pressure contact
with pressure,
standar see the
d Operator'
attachm s manual.
ent
(boom,
arm,
and
bucket)
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Protecting plate

Figure 1
Machine view, protecting plate
Tightening torque: Nm (kgf m) (lbf ft)

No. Items Weight: kg (lbs) Tightening torque

1 Mounting screws – 111 ±11 (11.3 ±1.1) (82 ±8)
2 Track motor protection cover (LH, RH) 2.9 (6.4) –
3 Mounting screws – 111 ±11 (11.3 ±1.1) (82 ±8)
4 Undercover (Mud) thick: 2.3 4.6 (10.5) –
Undercover (Mud) thick: 6 12 (26.5) –
NOTE!
Apply Loctite #277 or equivalent locking fluid
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Specifications

Item Unit Specifications

Length mm (inch) 1425.5 (56.1)
Height External ROPS: 1609 (63.4)
TOPS: 1612 (63.5)
S/CAB: 1572 (61.9)
Internal 1546 (60.9)–(with front window closed)
1495 (58.9)–(with front window opened)
Width External 1026 (40.4)
Internal 947 (37.3)
Height from seat index position to roof 1053.6 (41.5)–(with front window closed)
trim 1002.5 (39.5)–(with front window opened)
Side distance from seat index position Left: 458.5 (18.1)
Right: 488.5 (19.2)
Window Front – Fully–open, laminated safety glass
Side – Left: fixed, tempered safety glass
Right: back and forth open, tempered safety glass
Rear – Fixed, tempered safety glass
Seat Type – Reclinable with headrest and arm rest (from vertical position)
Reclining – Front: 20°, Rear: 80°
Adjust mm (inch) Horizontal: ±80 (3.1)
Vertical: ±30 (1.2)
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Fuel level sender for needle 030 Service Information 12/30/2023
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Figure 1
Fuel level sender, level position
Specifications

Position A (full) B (1/2) C (empty)

Distance 92 mm 360 mm > 669 mm
Resistance 5.1 Ω 46 Ω 97 Ω
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Specifications

Item Specifications
Rated voltage DC 12 V
Operating voltage DC 9 ~ 30 V
Rated load 15 A
Rated coil current Max. 0.5 A
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Specifications

Item Specifications
Rated voltage DC 12 V
Operating voltage DC 9 ~ 15 V
Ambient temperature ‐40 ~ 125 °C (‐40 ~ 257 °F)
Insulation resistance More than 1 MΩ (500 V megohmmeter)
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Specifications

Temperature Resistance (Ω) Specifications (mA)

50 °C (122 °F) 153.9 +26/-20 33.5 ± 3.6
80 °C (176 °F) 51.9 +4.9/-4.4 65.5 +1.2/-2.0
100 °C (212 °F) 27.4 +1.9/-1.2 85.0 +1.2/-2.0
120 °C (248 °F) 16.1 ± 1.2 98.5 ± 1.6

Inspection method

Figure 1
Inspection method, coolant temperature sensor
Put the switch sensing tip into coolant, raise the temperature, measure the continuity by tester and the temperature, and
compare with the specification.
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Specifications

Item Specifications
Supply voltage 12 ~ 24 V
Switch type Normally opened type
Operating pressure 508 mm H2O
Operating temperature -40 ~ 100 °C (-40 ~ 212 °F)

Figure 1
Pin connection
Inspection method

Ÿ Slowly restrict the air inlet to lower the pressure on the switch, and then conduct the continuity test.
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Specifications

Item Specifications
Operating voltage DC 30 V, 5 A
Allowable operating velocity 0.1 mm/sec ~ 0.5 m/sec
Operating temperature ‐10 ~ 80 °C (14 ~ 176 °F)
Insulation resistance More than 1 MΩ (500 V megohmmeter)
Contact resistance 15 mΩ or less
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Specifications

Item Specifications
Cooling unit Evaporator Type Expanding type
Cooling capacity 3300 Kcal/h or more
Air flow 380 m3/hour (497 yd3/hour)
Condenser Type Plate pin type
Heat rejection 8,500 Kcal/h ± 5 %
Compressor Type Wobble plate type
Model V–5
Displacement 136 cc/rev
Expansion valve Type Capillary tube type
Capacity 1.0 RT
Safety device Receiver High OFF: 3.138 MPa (32 ±2 kgf/cm2) (455 ±28psi)
dryer pressure (31.38 bar)
pressure ON: 2.745 MPa (28 ±3 kgf/cm2) (370 ±43 psi)
switch (27.45 bar)
Low OFF: 0.196 MPa (2.0 ±0.2 kgf/cm2) (28 ±3 psi)
pressure (1.96 bar)
ON: 0.205 MPa (2.1 ±0.3 kgf/cm2) (30 ±4 psi)
(2.05 bar)
Total consumption current 6.5 A
Noise EW55B: 67 dB or less
EC55B: 67 dB or less
(Korea serial no.: ~ 34475)
(China serial no.: ~ 50129)
EC55B: 57 dB or less
(Korea serial no.: 34476 ~ )
(China serial no.: 50130 ~ )
Rated voltage 12 V
Refrigerant capacity R 134a, 750 ±50 g (1.65 ±0.1 lb)
Heater Heating rejection High 2700 Kcal/hour ±10%
Low 1900 Kcal/hour ±10%
Fan speed capacity High 230 m3/hour (175 yd3/hour)
Low 130 m3/hour (99 yd3/hour)
Core Cu–Corrugated
Regular voltage DC 12 V
Radiator test pressure 0.294 MPA (3 kgf/cm2) (42 psi) (2.946 bar)
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Specifications

Item Specifications
Type Wobble plate
Displacement Maximum 136 cc (9.03 cu·in) / revolution
Minimum 9.8 cc (0.60 cu·in) / revolution
Capacity (2000 rpm) 6712 W (22,900 Btu/hour)
Number of cylinder 5
Speed Maximum continuous 6500 rpm
Transient 8000 rpm
Refrigerant R134a
Lubricant 265 ml, ND–oil 8 (9.33 fluid oz.)
Direction of rotation Clockwise
Clutch coil voltage DC 12V, 46W maximum
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See Recommended lubricants in Operator's manual

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Specifications

Item Specifications
Gas tight test 3.53 MPa (36 kgf/cm2) (512 psi) (35.30 bar)
Pressure resistant test 5.30 MPa (54 kgf/cm2) (768 psi) (52.96 bar)
Dust resistant test KSR 1034 3 class B type 7 grade (7G)
High OFF 3.14 ±0.20 MPa (32 ±2 kgf/cm2) (455 ±28 psi) (31.38 ±1.96 bar)
pressure ON 2.55 ±0.30 MPa (26 ±3 kgf/cm2) (370 ±43 psi) (25.50 ±2.94 bar)
Low pressure OFF 0.20 ±0.20 MPa (2.0 ±0.2 kgf/cm2) (28 ±3 psi) (1.20 ±0.20 bar)
ON 0.21 ±0.02 MPa (2.1 ±0.2 kgf/cm2) (30 ±4 psi) (1.06 ±0.20 bar)
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Specifications

Components Mode Port Set pressure, unit: kgf/cm2 (psi)

Place of manufacturer, serial number
Korea: ~ 34475 Korea: 34476 ~
China: ~ 50129 China: 50130 ~
Main relief Pump 1, 2 P1, P2 210 +5/0 (2986 +71/0) at 55 lpm (14.5 U.S 220 +5/0 (3129 +71/0) at 55 lpm (14.5
gpm) U.S.gpm)
Pump 3 P3 210 +5/0 (2986 +71/0) at 35 lpm (9.2 U.S gpm)
Servo Pump 4 P4 33 +3/0 (469 +43/0) at 10 lpm (2.6 U.S gpm)
hydraulic
pump relief
Boom port Up A3 240 +5/0 (3413 +71/0) at 55 lpm (14.5 U.S 255 +5/0 (3627 +71/0) at 55 lpm (14.5
relief gpm) U.S gpm)
Down B3 250 +5/0 (3555 +71/0) at 55 lpm (14.5
U.S gpm)
Arm port In B7 240 +5/0 (3413 +71/0) at 55 lpm (14.5 U.S 250 +5/0 (3555 +71/0) at 55 lpm (14.5
relief Out A7 gpm) U.S gpm)

Bucket port Curl B2 240 +5/0 (3413 +71/0) at 55 lpm (14.5 U.S 250 +5/0 (3555 +71/0) at 55 lpm (14.5
relief Dump A2 gpm) U.S gpm)

Dozer blade Down B9 250 +5/0 (3555 +71/0) at 35 lpm (9.2 U.S –
port relief gpm)
Hammer Hammer A6 150 +5/0 (2133 +71/0) at 55 lpm (14.5 U.S 150 +5/0 (2133 +71/0) at 55 lpm (14.5
(Button type) gpm) U.S gpm)
1) 250 +5/0 (3556 +71/0) at 55 lpm (14.5
U.S gpm)
Option Shear A8, B8 240 +5/0 (3413 +71/0) at 55 lpm (14.5 U.S 250 +5/0 (3555 +71/0) at 55 lpm (14.5
(Option gpm) U.S gpm)
pedal) Hammer B8 150 +5/0 (2133 +71/0) at 55 lpm (14.5 U.S gpm)
Option Left A8 240 +5/0 (3413 +71/0) at 55 lpm (14.5 U.S 2) 250 +5/0 (3555 +71/0) at 55 lpm (14.5
(Rotator) gpm) U.S gpm)
Right B8 3) 150 +5/0 (2133 +71/0) at 55 lpm (14.5
 U.S gpm)
Slew motor Left – 190 +5/0 (2702 +71/0) at 35 lpm (9.2 U.S gpm)
relief Right –
Travel motor Left – 210 +5/0 (2986 +71/0) at 52 lpm (13.7 U.S gpm)
relief Right –

NOTE!
1) : 11 series spool type for wood grab

2) : 11 series spool type for EU market

3) : 11 series spool type for wood grab

 Service Information

Document Title: Function Group: Information Type: Date:

Hydraulic tank, 030 Service Information 12/30/2023
specifications
Profile:
EC55B Volvo

Hydraulic tank, specifications

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Specifications

Item Unit Specification

Type – • Opened type
• Self–pressurized
Capacity Liter (U.S gal.) 1) 90 (23.8)
2) 130 (34.2)
Pressure kgf/cm2 (psi) Atmospheric pressure
Suction filter – 80 mesh
Return filter – 10 µm

NOTE!
1) : Tank capacity

2) : System total capacity

 Service Information

Document Title: Function Group: Information Type: Date:

Main control valve, 030 Service Information 12/30/2023
specifications
Profile:
EC55B Volvo

Main control valve, specifications

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Specifications

Components Mode Port Set pressure, unit: kgf/cm2 (psi)

Place of manufacturer, serial number
Korea: ~ 34475 Korea: 34476 ~
China: ~ 50129 China: 50130 ~
Main relief Pump 1, 2 P1, P2 210 +5/0 (2986 +71/0) at 55 lpm (14.5 U.S 220 +5/0 (3129 +71/0) at 55 lpm (14.5
gpm) U.S.gpm)
Pump 3 P3 210 +5/0 (2986 +71/0) at 35 lpm (9.2 U.S gpm)
Servo Pump 4 P4 33 +3/0 (469 +43/0) at 10 lpm (2.6 U.S gpm)
hydraulic
pump relief
Boom port Up A3 240 +5/0 (3413 +71/0) at 55 lpm (14.5 U.S 255 +5/0 (3627 +71/0) at 55 lpm (14.5
relief gpm) U.S gpm)
Down B3 250 +5/0 (3555 +71/0) at 55 lpm (14.5
U.S gpm)
Arm port In B7 240 +5/0 (3413 +71/0) at 55 lpm (14.5 U.S 250 +5/0 (3555 +71/0) at 55 lpm (14.5
relief Out A7 gpm) U.S gpm)

Bucket port Curl B2 240 +5/0 (3413 +71/0) at 55 lpm (14.5 U.S 250 +5/0 (3555 +71/0) at 55 lpm (14.5
relief Dump A2 gpm) U.S gpm)

Dozer blade Down B9 250 +5/0 (3555 +71/0) at 35 lpm (9.2 U.S –
port relief gpm)
Hammer Hammer A6 150 +5/0 (2133 +71/0) at 55 lpm (14.5 U.S 150 +5/0 (2133 +71/0) at 55 lpm (14.5
(Button type) gpm) U.S gpm)
1) 250 +5/0 (3556 +71/0) at 55 lpm (14.5
U.S gpm)
Option Shear A8, B8 240 +5/0 (3413 +71/0) at 55 lpm (14.5 U.S 250 +5/0 (3555 +71/0) at 55 lpm (14.5
(Option gpm) U.S gpm)
pedal) Hammer B8 150 +5/0 (2133 +71/0) at 55 lpm (14.5 U.S gpm)
Option Left A8 240 +5/0 (3413 +71/0) at 55 lpm (14.5 U.S 2) 250 +5/0 (3555 +71/0) at 55 lpm (14.5
(Rotator) gpm) U.S gpm)
Right B8 3) 150 +5/0 (2133 +71/0) at 55 lpm (14.5
 U.S gpm)
Maximum pressure 210 (2986) 230 (3271)
Back pressure 20 (284)
Maximum flow 80 lpm (21 U.S gpm)

NOTE!
1) : 11 series spool type for wood grab

2) : 11 series spool type for EU market

3) : 11 series spool type for wood grab

NOTE!
These specifications are test bench values. The actual machine values may differ, but should be adjusted within the tolerance
range.
 Service Information

Document Title: Function Group: Information Type: Date:

Line rupture valve (boom/ 030 Service Information 12/30/2023
arm), specifications
Profile:
EC55B Volvo

Line rupture valve (boom/arm), specifications

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Specifications

Item Unit Specification

Make Oil control
Maximum working pressure kgf/cm2 (psi) 357 (5076)
Maximum flow Liter/min. (gpm) 150 (39.6)
Weight kg (lb) 2.5 (5.5)
 Service Information

Document Title: Function Group: Information Type: Date:

Hydraulic pump, 030 Service Information 12/30/2023
specifications
Profile:
EC55B Volvo

Go back to Index Page

Hydraulic pump, specifications

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Specifications

Item Unit Specifications

Model – AP2D25LV1RS7-898-1
AP2D25 GSP2H-16 G1-04
Type – Variable displacement, tandem piston Fixed displacement gear pump
pump
Displacement cm3/rev (in3/rev) 2 × 25 (2 × 1.53) 16.2 (0.99) 4.5 (0.27)
Flow rate lpm (US gpm) 2 × 52.5 (2 × 13.87) 34.0 (8.9) 9.5 (2.51)
Pressure MPa 21.6 20.6 3.24
(kgf/cm2) (220) (210) (33)
(bar) (216) (206) (32.4)
(psi) (3133) (2986) (469)
Control type – Total horsepower control
Weight kg (lb) 33.5 (73.9)
 Service Information

Document Title: Function Group: Information Type: Date:

Pump, specifications (Nachi 030 Service Information 12/30/2023
pump)
Profile:
EC55B Volvo

Go back to Index Page

Pump, specifications (Nachi pump)

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Specifications

Item Unit Specifications

Model – PVD–2B–50P–16G5–4298F
Make – NACHI
P1/P2 P3 P4
Type – Variable displacement, swash plate Fixed displacement gear pump
type, piston pump
Displacement cm3/rev (in3/rev) 2 × 25 (2 × 1.53) 16 (0.98) 4.5 (0.27)
Rated pressure MPa 20.6 20.6 3.24
(kgf/cm2) (210) (210) (33)
(psi) (2986) (2986) (32.4)
(bar) (206) (206) (469)
Flow rate lpm (US gpm) 52.5 (13.87) 33.6 (8.88) 9.45 (2.50)
Control type – Total horsepower control
Weight (dry) kg (lb) 24 (53)
 Service Information

Document Title: Function Group: Information Type: Date:

Servo pump, specifications 030 Service Information 12/30/2023
(Nachi pump)
Profile:
EC55B Volvo

Servo pump, specifications (Nachi pump)

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

See Hydraulic pump, specifications

 Service Information

Document Title: Function Group: Information Type: Date:

Pressure accumulator, 030 Service Information 12/30/2023
specifications
Profile:
EC55B Volvo

Pressure accumulator, specifications

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Specifications

Description Unit Specifications

Type of gas - Nitrogen gas (N2)
Volume of gas cc (cu·in) 350 (21)
Charging pressure of gas kgf/cm2 (psi) 15 ± 1 (213 ± 14)
Max. operating pressure kgf/cm2 (psi) 45 (640)
Max. actuating pressure kgf/cm2 (psi) 180 (2560)
 Service Information

Document Title: Function Group: Information Type: Date:

Remote control valve 030 Service Information 12/30/2023
(Lever), specifications
Profile:
EC55B Volvo

Remote control valve (Lever), specifications

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Specifications

Item Unit Wood grab (3 button) Semi long (1 button)

Remote control valve Model - PV48K (Kawasaki)
(lever), left Type - Hydraulic
Stroke Degree Back and forth: 19, right Back and forth: 25, right and
and left: 19 left: 19
Operating force kgf cm Back and forth: 28, right and left: 24
Remote control valve Model - PV48K (Kawasaki)
(lever), right Type - Hydraulic
Stroke Degree Back and forth: 19, right Back and forth: 25, right and
and left: 19 left: 19
Operating force kgf cm Back and forth: 28, right and left: 24
Maximum primary pressure MPa (kgf cm2) 6.86 (70) (995) (68.6)
Maximum secondary pressure (psi) (bar) 0 ~ 7.0 (0 ~ 40) (0 ~ 568) (0 ~ 40.0)
Maximum back pressure 0.29 (3) (43) (2.94)
Rated flow Liter/min (gal/ 20 (53)
min)
Operating angle Degree ± 19 (port 1 - 3) ± 19 (port 1 - 3)
± 19 (port 2 - 4) ± 25 (port 2 - 4)
Weight kg (lbs) 2.3 (5.1)
Hydraulic oil - Mineral hydraulic oil
Oil temperature range °C (°F) -20 ~ 90 (-5 ~ 195)
Filter mesh 40 or over
 Service Information

Document Title: Function Group: Information Type: Date:

Solenoid valve, 030 Service Information 12/30/2023
specifications
Profile:
EC55B Volvo

Solenoid valve, specifications

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Specifications

Item Specifications
Max. pressure 50 kgf/cm2 (711 psi)
Max. flow and pressure loss Flow direction Max. flow l/min (gal/min) Pressure loss kgf/cm2 (psi)
(viscosity 20 cSt) P → A1 16 (4.16) 5 (71) max.
P → A2, A3 1.2 (0.31) 5 (71) max.
A1, A2, A3 → T 1.2 (0.31) 5 (71) max.
A4 → A3 1.2 (0.31) 5 (71) max.
Internal leak rate (T port) 50 cc/min (3.05 cu·in/min) at 50 kgf/cm2 (711 psi) P port pressure
Max. back pressure (T port) 5 kgf/cm2 (71 psi) or less
Solenoid Rated voltage DC 14 V
Voltage variation range DC 10.0 ~ 15.4 V
Rated current (at 12.6 V, 20°C) 2.1 A
 Service Information

Document Title: Function Group: Information Type: Date:

Overload warning pressure 030 Service Information 12/30/2023
switch, specifications
Profile:
EC55B Volvo

Go back to Index Page

Overload warning pressure switch, specifications

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Specifications

Item Specifications
Max. pressure 400 kgf/cm2
Working pressure 30 ~ 350 kgf/cm2
 Service Information

Document Title: Function Group: Information Type: Date:

Overload warning pressure 030 Service Information 12/30/2023
switch, specifications
Profile:
EC55B Volvo

Go back to Index Page

Overload warning pressure switch, specifications

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Figure 1
Overload warning pressure switch
Specifications

Item Dimension
Maximum pressure 400 kgf/cm2 (5689 psi) (392 bar)
Adjustment range pressure 30 ~ 350 kgf/cm2 (427 ~ 4978 psi) (29 ~ 343 bar)
Operating force of knob Less than 15 kgf/cm2 (213 psi) (15 bar)
Ambient temperature -20 ~ 100 (-4 ~ 212)
 Service Information

Document Title: Function Group: Information Type: Date:

Remote control valve (dozer 030 Service Information 12/30/2023
blade), specifications
Profile:
EC55B Volvo

Remote control valve (dozer blade), specifications

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Specifications

Item Unit Specifications

Model – 2TH6
Operating angle Degree ± 25°
Operating force kgf/cm2 Back and forth : 13.3
Primary pressure kgf/cm2(psi) 51 (711) maximum
Back pressure (T port) 3 (43) maximum
Rated flow lpm (gpm) 16 (4.2) maximum
Hysteresis kgf/cm2(psi) 1 (14.5) maximum
Filter – Inlet port
Operating temperature °C (°F) –20 ∼ 80 (–4 ∼ 176)
Weight kg (lbs) 1.6 (3.5)
 Service Information

Document Title: Function Group: Information Type: Date:

Cylinder, specifications 030 Service Information 12/30/2023
Profile:
EC55B Volvo

Cylinder, specifications
Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Machine serial number

Place of manufacture, serial number

Korea China
~ 34475 ~ 50129

Specifications

Item Unit Specifications

Cylinder – Boom
Cylinder bore mm (in) φ105 (φ4.13)
Rod diameter mm (in) φ60 (φ2.36)
Stroke mm (in) 720 (28.35)
Center to center distance of pins Fully retracted (A) mm (in) 1155 ± 1 (45.47 ± 0.04)
Fully extended (B) mm (in) 1875 ± 2 (73.82 ± 0.08)
Cushion – One side (extended - boom raise)

Machine serial number

Place of manufacture, serial number

Korea China
34476 ~ 50130 ~

Specifications

Item Unit Specifications

Cylinder – Boom
Cylinder bore mm (in) φ110 (φ4.33)
Rod diameter mm (in) φ60 (φ2.36)
Stroke mm (in) 720 (28.35)
Center to center distance of pins Fully retracted (A) mm (in) 1155 ± 1 (45.47 ± 0.04)
Fully extended (B) mm (in) 1875 ± 2 (73.82 ± 0.08)
Cushion – One side (extended - boom raise)

Specifications

Item Unit Specifications

Cylinder – Arm Bucket Boom slew Dozer blade
Cylinder bore mm (in) φ90 (φ3.54) φ80 (φ3.15) φ90 (φ3.54) φ105 (φ4.13)
Rod diameter mm (in) φ55 (φ2.17) φ50 (φ1.97) φ45 (φ1.77) φ60 (φ2.36)
Stroke mm (in) 825 (32.48) 660 (25.98) 570 (22.44) 230 (9.06)
Center to center Fully retracted (A) mm (in) 1260 ± 1 (49.61 960 ± 1 (37.80 ± 920 ± 1 (36.22 ± 720 ± 1 (28.35 ±
distance of pins ± 0.04) 0.04) 0.04) 0.04)
Fully extended (B) mm (in) 2085 ± 2 (82.09 1620 ± 2 (63.78 1490 ± 2 (58.66 950 ± 2 (37.40 ±
± 0.08) ± 0.08) ± 0.08) 0.08)
Cushion – Both side None Both side None

Figure 1
Cylinder length

A. Retracted length
B. Extended length

Boom cylinder
Machine serial number

Place of manufacture, serial number

Korea China
~ 34475 ~ 50129
Figure 2
Boom cylinder

1 Tube 9 Lock washer 17 Back–up ring

2 Rod 10 Lock nut 18 O–ring
3 Head cover 11 Retaining ring 19 O–ring
4 Bushing 12 Wiper seal 20 Contamination seal
5 Retaining ring 13 O–ring 21 Piston packing
6 Lock washer 14 Back–up ring 22 Wear ring
7 Cushion ring 15 Rod seal 23 Grease nipple
8 Piston 16 Buffer ring 24 Bushing

Machine serial number

Place of manufacture, serial number

Korea China
34476 ~ 50130 ~

Figure 3
Boom cylinder for fixing

1 Tube 10 Retaining ring 19 O–ring

2 Rod 11 Bushing 20 Back–up ring
3 Head cover 12 Wiper seal 21 Wear ring
4 Piston 13 Buffer seal 22 Piston seal
5 Cushion ring 14 Rod seal 23 Back–up ring
6 Lock nut 15 O–ring 24 Grease nipple
 7 Lock washer 16 O–ring 25 Bushing
8 Lock washer 17 Back–up ring
9 Retaining ring 18 Contamination seal

Machine serial number

Place of manufacture, serial number

Korea China
34476 ~ 50130 ~

Figure 4
Boom cylinder for slew, Europe

1 Tube 10 Retaining ring 19 O–ring

2 Rod 11 Bushing 20 Back–up ring
3 Head cover 12 Wiper seal 21 Wear ring
4 Piston 13 Buffer seal 22 Piston seal
5 Cushion ring 14 Rod seal 23 Contamination seal
6 Lock nut 15 O–ring 24 Grease nipple
7 Lock washer 16 O–ring 25 Bushing
8 Lock washer 17 Back–up ring
9 Retaining ring 18 Back–up ring

Machine serial number

Place of manufacture, serial number

Korea China
34476 ~ 50130 ~
Figure 5
Boom cylinder for slew, Korea

1 Tube 10 Retaining ring 19 O–ring

2 Rod 11 Bushing 20 Back–up ring
3 Head cover 12 Wiper seal 21 Wear ring
4 Piston 13 Buffer seal 22 Piston seal
5 Cushion ring 14 Rod seal 23 Contamination seal
6 Lock nut 15 O–ring 24 Grease nipple
7 Lock washer 16 O–ring 25 Bushing
8 Lock washer 17 Back–up ring
9 Retaining ring 18 Back–up ring

Arm cylinder

Figure 6
Arm cylinder, Standard

1 Tube 11 Cushion plunger 21 O–ring

2 Rod 12 Guard 22 O–ring
3 Head cover 13 Retaining ring 23 Back–up ring
4 Bushing 14 Retaining ring 24 Contamination seal
5 Retaining ring 15 Wiper seal 25 Piston packing
6 Lock washer 16 O–ring 26 Wear ring
7 Cushion ring 17 Back–up ring 27 Grease nipple
8 Piston 18 Rod seal 28 Bushing
9 Lock washer 19 Buffer ring
10 Lock nut 20 Back–up ring
Figure 7
Arm cylinder, Europe

1 Tube 12 Lock nut 21 O–ring

3 Rod 13 Retaining ring 22 Contamination seal
4 Bushing 14 Wiper seal 23 Piston packing
5 Head cover 15 O–ring 24 Wear ring
6 Bushing 16 Back–up ring 25 Grease nipple
7 Retaining ring 17 Rod seal 26 O–ring
8 Lock washer 18 Buffer ring 27 Cushion plunger
9 Cushion ring 19 Back–up ring 28 Guard
10 Piston 20 O–ring 29 Retaining ring
11 Lock washer

Bucket cylinder

Figure 8
Bucket cylinder

1 Tube 10 Piston 18 Buffer ring

2 Grease nipple 11 Lock washer 20 O–ring
3 Rod 12 Lock nut 21 O–ring
4 Bushing 13 Retaining ring 22 Contamination seal
 5 Head cover 14 Dust seal 23 Piston packing
6 Bushing 15 O–ring 24 Wear ring
7 Retaining ring 16 Back–up ring 25 Grease nipple
8 Lock washer 17 Rod seal

Boom slew cylinder

Figure 9
Boom slew cylinder

1 Tube 10 Lock nut 19 Buffer ring

2 Bushing 11 Guide ring 20 Back–up ring
3 Rod 12 Cushion plunger 21 O–ring
4 Bushing 13 Retaining ring 22 Contamination seal
5 Head cover 14 Retaining ring 23 Piston packing
6 Bushing 15 Wiper seal 24 Wear ring
7 Retaining ring 16 O–ring 25 Grease nipple
8 Cushion ring 17 Back–up ring
9 Piston 18 Rod seal

Dozer blade cylinder

Figure 10
Dozer blade cylinder

1 Tube 8 Lock washer 15 O-ring

2 Rod 9 Lock nut 16 Back–up ring
3 Head cover 10 Screw 17 O-ring
4 Bushing 11 Wiper seal 18 Contamination seal
5 Retaining ring 12 Rod seal 19 Piston seal
6 Retaining ring 13 Back–up ring 20 Wear ring
7 Piston 14 Buffer seal 21 Bushing
 Service Information

Document Title: Function Group: Information Type: Date:

Operation numbers for 070 Service Information 12/30/2023
additional work
Profile:
Compact Excavators

Operation numbers for additional work

Showing Selected Profile

These operations can be used to identify work that is not included in the time guide or described in the methods in the Service
Manual. When these operations are used, a description of the work that has been performed must be provided.

Other work related to engine

Op. no. 070-210
This operation can be used when work has been done related to the engine and function group 2 when no applicable method
description was available. When this operation is used, additional information is required:

¡ Description of work that has been done

Other work related to electrical system

Op. no. 070-310
This operation can be used when work has been done related to the electrical system and function group 3 when no applicable
method description was available. When this operation is used, additional information is required:

¡ Description of work that has been done

Other work related to transmission, gearbox, travel motor, swing motor

Op. no. 070-410
This operation can be used when work has been done related to the transmission, gearbox, travel motor or swing motor and
function group 4 when no applicable method description was available. Hhen this operation is used, additional information is
required:

¡ Description of work that has been done

Other work related to drive axle

Op. no. 070-470
This operation can be used when work has been done related to the drive axle and function group 46 when no applicable
method description was available. When this operation is used, additional information is required:

¡ Description of required work that have been done

Other work related to brake system
Op. no. 070-510
This operation can be used when work has been done related to the brake system and function group 5 when no applicable
method description was available. When this operation is used, additional information is required:

¡ Description of work that has been done

Other work related to steering system

Op. no. 070-610
This operation can be used when work has been done related to the steering system and function group 6 when no applicable
method description was available. When this operation is used, additional information is required:

¡ Description of work that has been done

Other work related to frame link, axle suspension

Op. no. 070-710
This operation can be used when work has been done related to the frame link, axle suspension and other parts related to
function group 7 when no applicable method description was available. When this operation is used, additional information is
required:

¡ Description of work that has been done

Other work related to cab, air conditioning

Op. no. 070-810
This operation can be used when work has been done related to the cab, air conditioning and other parts related to function
group 8 when no applicable method description was available. When this operation is used, additional information is required:

¡ Description of work that has been done

Other work related to hydraulic system

Op. no. 070-910
This operation can be used when work has been done related to the hydraulic system and other parts related to function group
9 when no applicable method description was available. When this operation is used, additional information is required:

¡ Description of work that has been done

Language Code Product Group No. Version Date
GB ART/BHL/CEX/ 080 2 1 11/09/2017
COA/COS/CWL/
EXC/GRD/PAT/
PAW/PIP/WLO
Applies to
Articulated Haulers, Backhoe Loaders, Compact Excavators, Asphalt Compactors, Soil Compactors, Compact Wheel Loaders,
Excavators, Motor Graders, Tracked Pavers, Wheeled Pavers, Pipelayers, Wheel Loaders

ST - Information regarding Volvo CE TechTool version 2.6.xx

NOTE!
Read and understand the safety instructions in the Operator's Manual and Service Information for the machine.

This Service Tip is to be considered as technical information only and is solely applicable for normal warranty in case of
breakdown. Proactive replacement parts are not considered to be normal warranty.
A Service Tip gives a possible solution to a minor issue or other useful information. The information can be changed
without notice.
Volvo CE does not secure the availability of the spare parts mentioned in the Service Tip. Do not order spare parts before
judging if this Service Tip is a possible solution to your machine's problem.

Applies to Volvo CE TechTool application

What’s new in TechTool 2.6.xx

¡ A Link to monitor Central Systems is added in the Start Menu ”TechTool” folder
¡ Added a feature to print the parameter template
¡ Option added to stop TechTool services and processes from running in the background
¡ Bug fix for the problem to connect in ”offline” mode
¡ All operations with Replay have an updated graphic functionality and look

Cause
Some users are having problems to install the latest TechTool versions 2.6.xx

Action
It is recommended that current users should uninstall TechTool 2.5.87 version first, before installing 2.6.xx versions.

Requirements/Recommended

Ÿ Computer Processor
Intel i5 or AMD FX 8 Core Series
Ÿ Memory (RAM)
4 GB
Ÿ Storage
120 GB SSD (Solid State Drive)
Ÿ Display
XGA (1024 x 768 pixels) or higher resolution monitor with 16 bit color settings or highe
Ÿ Miscellaneous
USB interface required
Ÿ Supported Operating Systems
Windows 7 Professional or Enterprise (32 or 64 bit version)
Windows 8 and 8.1 Pro or Enterprise (32 or 64 bit version)
Windows 10 Pro or Enterprise (32 or 64 bit version)
Ÿ Necessary System components
 Microsoft Internet Explorer 9 or later (TechTool uses Internet Explorer)
Windows Installer 3.1
Ÿ Web Services
Windows .NET Framework 4.0
Ÿ Database
SQL Server Compact Edition 3.5 (Note: SP3 for new users)
Ÿ Antivirus
Antivirus software approved by Microsoft (It is recommended to use Symantec antivirus with the latest definition file)

Instructions
Before starting the TechTool installation, go through the list below:

Ÿ Download all Windows updates and restart your computer

Ÿ Install the latest version of Internet Explorer to get optimal functionality
Ÿ Go to AutoPlay in Control Panel and make sure that ”Use AutoPlay for all media and devices” is enabled

NOTE!
Close all applications before you start the installation of TechTool

Verify
Before running the TechTool installation it is recommended to verify that the laptop is updated to the latest Graphics drivers and
BIOS versions.

Known issue
APCI Database failed to update correctly, still has database from June 2017.

Solution
The version 2.6.25 or later has the correction.
If you installed a previous version and you have the issue, then contact [email protected] and we can send you a
PatchTool file that corrects the problem
Language Code Product Group No. Version Date
GB ART/CEX/COA/ 080 4 1 09/21/2018
COS/CWL/EXC/
PAT/PAW/PIP/WLO
Applies to
Articulated Haulers, Compact Excavators, Asphalt Compactors, Soil Compactors, Compact Wheel Loaders, Excavators, Tracked
Pavers, Wheeled Pavers, Pipelayers, Wheel Loaders

ST - Information regarding how to report Volvo Co-Pilot cases in CHAIN

NOTE!
Read and understand the safety instructions in the Operator's Manual and Service Information for the machine.

This Service Tip is to be considered as technical information only and is solely applicable for normal warranty in case of
breakdown. Proactive replacement parts are not considered to be normal warranty.
A Service Tip gives a possible solution to a minor issue or other useful information. The information can be changed
without notice.
Background
ALL Volvo Co-Pilot issues have been started as a Support Tool case (ST) handled by a SW Support Specialist, both in previous
system Techline and in CHAIN.
If needed they have been transferred internally from a Support Tool case (ST) to a to Tech Support case (TS), to a Product
Specialist when identified as a Product related issue.
Action
ALL Volvo CO-pilot related issues to be started as a Tech Support case (TS) in CHAIN.
If needed it can be transferred internally from Tech Support case (TS) to a Support Tools case (ST) when identified as a Support
Tools related issue.
In CHAIN-system:
All cases for Volvo Co-pilot that are currently created as Support Tools cases will remain as Support Tool cases in the system.
These cases will not be transfer to Tech Support application. This applies also to other data e.g.. validated cases, Service Bulletins
and Service Tips.
New way of working applies to issues reported for Volvo Co-Pilot from September 24th that is the go live 2 in CHAIN.
Language Code Product Group No. Version Date
GB ART/CEX/COA/ 080 5 1 10/09/2018
COS/CWL/EXC/
PAT/PAW/PIP/WLO
Applies to
Articulated Haulers, Compact Excavators, Asphalt Compactors, Soil Compactors, Compact Wheel Loaders, Excavators, Tracked
Pavers, Wheeled Pavers, Pipelayers, Wheel Loaders

How to replace component (engine)

NOTE!
Read and understand the safety instructions in the Operator's Manual and Service Information for the machine.

This Service Tip is to be considered as technical information only and is solely applicable for normal warranty in case of
breakdown. Proactive replacement parts are not considered to be normal warranty.
A Service Tip gives a possible solution to a minor issue or other useful information. The information can be changed
without notice.
Background
When you want to replace an Engine in a machine it’s important that you use Tech Tool and run the operation 17095-3 “Handle
Component”, this to avoid issues with software and downtime for the machine.
Action
At the Office ( For CEA2+ )

1. Start Tech Tool and connect to central systems.

2. Write in model and serial number in manual selection for the concerned chassis.
3. On the programming tab and in “Service and maintenance” start the operation 17095-3-Handle Component.
4. Under “Select component”, select the Engine.
5. Enter the new engine serial number and click update.

Order software for Off-line programming on CEA2+ machines

1. Start Tech Tool and connect to central systems if not already done.
2. Go to Tech Tool menu and select “Administrate software new”.
3. Write in the chassis ID and click search.
4. On the tab “Software” check mark the Engine Control Module (EMS).
5. Select the order alternative “Update control unit with new software” and click “Send Order”.
6. When there is newer software available the download of the software will start immediately. When there is no newer
software a message will be shown with the information that there is no newer software available. When there is no
newer software select to download the same software as already in the machine.
7. Go to the “Stored software” tab to verify that the software is downloaded.
8. Close the tab “Administrate Software New” and close Tech Tool before traveling to the machine.

Programming software Off-line at the machine after that the engine is replaced

1. Start Tech Tool.

2. Connect to the machine with the USB interface.
3. When Tech Tool is finished with the identification select the tab “Programming”.
4. Select the operation 17093-3-Program with Stored Software and follow the instructions.

Note
Next time Tech Tool connects to central systems the programming will be reported automatically.
At the Office ( For TEA2)

1. Start Tech Tool and connect to central systems.

2. Write in model and serial number in manual selection for the concerned chassis.
 3. On the programming tab and in “Service and maintenance” start the operation 17095-3-Handle Component.
4. Under “Select component”, select the Engine.
5. Enter the new engine serial number and click update.
6. Send the Chassis ID and the new engine's serial number to the Software Helpdesk in a CHAIN Support Tool case.
7. Wait for confirmation from Software Helpdesk before the software is ordered.

Order software Off-line for TEA2 machines after confirmation from Software Helpdesk

1. Start Tech Tool and connect to central systems if not already done.
2. Go to Tech Tool menu and select “Administrate software”.
3. Select Company and Machine Type.
4. Write in the chassis ID.
5. Select MID 128.
6. Select the Action Replace control unit.
7. Click Add and then click Send order.
8. Go to “Available software” tab to verify that the software is down loaded.
9. Close the tab “Administrate Software” and close Tech Tool before traveling to the machine.

On-line at the machine after that the engine is replaced

1. Start Tech Tool.

2. Connect to the machine with the USB interface.
3. When Tech Tool is finished with the identification select the tab “Programming”.
4. Under “Engine, Engine mounting and equipment”; select the operation 28423-3 MID 128 Control unit, programming
and follow the on screen information.

After the system is updated, send in a CHAIN Support Tool case and ask us to check whether you have got the correct
software.
 Service Information

Document Title: Function Group: Information Type: Date:

NET 8940-00200 Replace 080 Service Information 12/30/2023
tool for the remote control
valve joint
Profile:
EC55B Volvo

NET 8940-00200 Replace tool for the remote control valve joint
Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Figure 1
Replace tool for the remote control valve joint

Item Quantity Name Remark

1 1 Socket SAE 4130 (QT)
2 1 Stop plate SAE 4130 (QT)
 Service Information

Document Title: Function Group: Information Type: Date:

E-tools, NET 8940-00350 080 Service Information 12/30/2023
Replace tool for the swing
motor assembly
Profile:
EC55B Volvo

E-tools, NET 8940-00350 Replace tool for the swing motor assembly
Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Figure 1
Replace tool, swing motor assembly

Item Quantity Name Remark

1 1 Screw SAE 1045 (QT)
2 1 Round bar SAE 1045
3 1 Ring SAE 1045
4 2 Washer SAE 1045
5 1 Washer SAE 1045
 Service Information

Document Title: Function Group: Information Type: Date:

E-tools, NET 8940-00370 080 Service Information 12/30/2023
Guide pin for track motor
and swing ring gear
Profile:
EC55B Volvo

E-tools, NET 8940-00370 Guide pin for track motor and swing ring gear
Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Figure 1
Track and swing motor guide pin

Item Quantity Name Remark

1 2 Guide bar SAE 4130 (25 ~ 35 HRC)
2 2 Screw
 Service Information

Document Title: Function Group: Information Type: Date:

E-tools, NET 8940-00380 080 Service Information 12/30/2023
Replacement tool for swing
ring gear
Profile:
EC55B Volvo

E-tools, NET 8940-00380 Replacement tool for swing ring gear

Showing Selected Profile

Valid for serial numbers

Model Production site Serial number start Serial number stop
EC55B Volvo

Figure 1
Replace tool for swing ring gear
Item Quantity Name Remark
1 2 Ring SAE 1045 (QT)
2 2 Round bar SAE 1045 (QT)
3 4 Nut
4 4 Washer