Chemical Hygiene Plan
Chemical Hygiene Plan
ACRONYMS ……………………………………………………………………… 1
INTRODUCTION ………………………………………………………………... 2
I. PURPOSE………………………………………………………………… 2
II. SCOPE……………………………………………………………………. 3
IV. TRAINING……………………………………………………………….. 8
I. PURPOSE
This plan outlines the information and services provided by the Division of Occupational
Health and Safety (DOHS), Office of Research Services (ORS) and the Division of
Environmental Protection (DEP), Office of Research Facilities Development and
Operations (ORF) on the safe use, storage, and disposal of hazardous chemicals in the
laboratory. This program is written to meet the specific safety and health requirements
outlined in the Laboratory Standard.
This plan, designated in NIH Policy Manual Chapter 3034, complements the NIH Hazard
Communication Program, which applies NIH-wide where hazardous chemicals are used.
Specifically, the CHP applies to all laboratories and laboratory personnel of the NIH that
use, store, or handle hazardous chemicals. This is inclusive of any laboratory located
within an animal facility. A hazardous chemical is defined as a substance which presents
a physical hazard and/or has one or more properties for which there is statistically
significant evidence that acute or chronic health effects may occur in exposed
individuals. “Health effect” categories of chemicals include, but are not limited to,
carcinogens, toxic or highly toxic agents, reproductive toxins, irritants, sensitizers,
hepatotoxins, nephrotoxins, neurotoxins, agents which act on the hematopoietic systems
and agents which damage the lungs, skin, eyes, or mucus membranes. Physical hazards
include, but are not limited to, chemicals which are explosive, flammable, or corrosive.
The definitions for the terms “laboratory” and “hazardous chemical” are listed in
Appendix G (Glossary of Terms).
III. RESPONSIBILITIES
The NIH Occupational Safety and Health Committee (OSHC) is responsible for
reviewing and evaluating the effectiveness of the CHP yearly and updating the plan as
necessary.
The Division of Occupational Health and Safety (DOHS) oversees and develops
programs focusing on laboratory safety and the proper handling of chemicals to ensure
compliance with NIH Manual Chapter 3034 and the OSHA General Industry Standard
(29 CFR 1910), which includes the Laboratory Standard. The DOHS branches assist with
compliance. For instance, the Technical Assistance Branch (TAB) provides services such
as respiratory fit, exposure monitoring, and air quality testing. For additional information
regarding DOHS programs, contact your IC Safety Specialist, or visit the DOHS website.
The DOHS also provides direction and guidance on the proper selection, use, and
functioning of protective equipment. They also oversee a comprehensive testing and
certification program for engineering controls (including safety related ventilation
equipment such as chemical fume hoods (CFHs), local exhaust ventilation systems
(LEVs), biological safety cabinets (BSCs), and other containment systems).
The DOHS Safety Operations and Support Branch assists laboratory personnel in
each Institute and Center (IC) in matters relating to chemical safety and exposure
monitoring. Upon request, they review safety protocols for work involving hazardous
chemicals to ensure that the proposed activities are conducted by trained personnel using
the proper safety equipment and personal protective equipment (PPE).
The ORF Division of Environmental Protection (DEP) provides technical support and
guidance in the proper packaging, labeling and temporary storage of laboratory waste.
They oversee all NIH non-radioactive chemical, medical pathological, and solid waste
handling, treatment, and disposal activities, monitor NIH activities for compliance with
federal, state, and local environmental regulations and the impact of those activities on
the environment. They also provide guidance on the recommended use of less hazardous
chemical alternatives that may still achieve the desired efficacy in specific protocols.
The Principal Investigator (PI), or their designee, is responsible for chemical hygiene in
the laboratory. This person is responsible for ensuring all personnel under his/her
direction know and follow the CHP rules and possess the requisite knowledge, training,
education and competency to handle hazardous chemicals in the laboratory in a safe and
prudent manner. To demonstrate employee competency, training must be documented. A
supervisor safety review checklist for the purpose of documenting training is provided in
Appendix L.
IV. TRAINING
Employees must be provided with training to ensure that they are apprised of hazards
present in their work area, understand safety requirements, and PPE necessary to
minimize their risk of an adverse exposure or contamination of the environment. This
information must be provided at the time of initial assignment to a work area where
hazardous chemicals are present and prior to assignments involving new exposure
situations. Employees must be trained on the applicable details of their individual
laboratory’s written safety procedures. Appendix C outlines the requirements for
employee training under the Laboratory Standard, 29 CFR 1910.1450.
DOHS provides basic safety training and information for laboratory personnel. Three
training courses that address chemical hazards in the laboratory, as well as additional
An annual web-based refresher course providing updates for safety procedures and
policies that govern laboratory safety at the NIH titled “Laboratory Safety Refresher
Course” is required of all NIH laboratory personnel, including summer students and
summer research associates.
For additional information on laboratory safety training, please contact the DOHS at 301-
496-3353 or visit the website.
Manufacturers are required to prepare and provide SDS for chemicals with hazardous
properties. SDS for hazardous chemicals used in a work area must be readily available to
employees. Many vendors have SDS online and there are a variety of subscriptions and a
free collection of SDS to consult. Additional safety information should be reviewed
before beginning work with a new material or a new process. The NIH Library can assist
with safety information, including PubChem and PubMed which are valuable reference
tools available through the National Library of Medicine. The DOHS is also available to
assist workers with risk assessments.
Any laboratory prepared solutions must be labeled with the chemical name (full name)
and hazard warning(s). Containers, including secondary containers such as beakers and
flasks, left unattended must have appropriate hazard warnings, date and the preparer’s
name/initials and expiration date if applicable.
Laboratory personnel must be trained on the hazards of the chemicals they work with.
Chemical SDS may be used when determining the hazards of working with the chemical
and when generating standard operating procedures (SOPs). A specific chemical hazard
template is provided in Appendix N. This template can be used for describing the hazards
of a given chemical and outlining controls, PPE, handling procedures, storage
requirements, spill and accident procedures, emergency responses, waste collection, and
disposal. In addition, it may be used as a form of training documentation. A SOP
template is also provided in Appendix N. This template can be used for describing lab-
specific procedures in which hazardous chemicals are used, and provides a space to
document the hazard summary, storage requirements, step-by-step operating procedure,
emergency procedure, waste disposal, and training requirements for individuals following
the SOP.
Transportation of hazardous materials and compressed gas cylinders may present risk to
building occupants and property. Laboratory areas have special design features that
enable proper control of these materials that may be absent when transporting materials
in public corridors or on elevators.
The following measures shall be taken to reduce the risk of an incident during transport:
• Compressed gas cylinders must always be strapped in a cylinder cart with the
valve protected by a cap; and
• The NIH Policy Manual Chapter 26101-42-F “Shipping Policies & Procedures,”
should be consulted for further reference.
Chemical exposures are minimized using engineering, administrative and work practice
controls, in that order. Employees must wear appropriate PPE (e.g., respirator) when
engineering and administrative controls are insufficient to contain the hazard or if there is
an especially hazardous risk. See Appendix F for guidance on selection of PPE.
Elimination/Substitution Controls:
• Substitute a less hazardous chemical that can provide the desired results.
Engineering Controls:
• Chemical Fume Hoods (CFHs) and other Local Exhaust Ventilation (LEV)
options such as down draft tables and slot hoods are the primary engineering
methods of controlling inhalation exposures to hazardous chemicals in the
laboratory. CFHs provide ventilation to carry away airborne contaminants and
exhaust them outside of the building. The sash of the fume hood provides
shielding to protect the user and may also provide some containment for small
fires and explosions. All CFHs and LEVs used at the NIH must meet the NIH
design specification. ICs may purchase CFHs only through ORF. DOHS review
of any renovation affecting ventilation is required, per the NIH Design
Requirements Manual (DRM). Note that ductless fume hoods are not permitted at
NIH;
• Ductless CFHs are not permitted to be used in NIH laboratories. Captured organic
vapors begin to desorb from the charcoal filters shortly after adsorption occurs.
Some degree of breakthrough or capture failure occurs during introduction of
vapor into the hood;
• Minimize foot traffic around the CFH during use, since passing in front of the
hood during operation disrupts the airflow and may pull contaminants out of the
hood. Do not use the CFH for storage. By following these steps, the hood
provides adequate containment for most chemical operations;
• CFHs equipped with alarms will alarm when the speed and volume of air moving
through the hood falls outside set parameters. It is prudent to verify CFH function
before each use by holding a tissue at the bottom edge of the sash and observing
that the tissue flutters strongly into the cabinet. If a unit is in alarm or if the
“tissue test” fails, mark the unit as “Do Not Use,” and submit a work request to
ORF to repair the dampers or exhaust fan. Contact DOHS to recertify the CFH
prior to reuse, or if there is question about the function of the CFH; and
Administrative Controls:
• Keep and consume food, beverages, cosmetics, and medication outside the
laboratory;
• Keep all doors to the laboratory closed. Open laboratory doors can adversely
affect CFH performance and appropriate air flow through the building;
• Do not use or store hazardous chemicals, dry ice or compressed gas in cold
rooms and warm rooms due to inadequate ventilation and risk of asphyxiation.
• Read the SDS and become familiar with the chemical characteristics, hazards
and exposure limits before using a chemical;
• Keep work area clean and uncluttered, with chemicals labeled and stored (see
Appendix D) based on chemical compatibility;
• Vacuum lines shall be protected at the point of use, (e.g., with an absorbent or
liquid trap), to prevent entry of any material into the system. These systems
are not appropriate for use with gasses, combustible, flammable or toxic
materials and are designed for use with aqueous solutions only. There are
special designed vacuum systems available for use with hazardous chemicals;
• Protect clothes and exposed skin by wearing laboratory coats and gowns.
Open-toed shoes, sandals, shorts and other apparel that leave skin exposed are
not appropriate for wear in any laboratory, especially when handling
particularly hazardous substances (PHSs). Laboratory coats must not be worn
outside the laboratory;
• Remove gloves carefully and thoroughly wash hands and forearms upon
completion of work and before leaving the laboratory;
• Follow the established procedures for the decontamination and safe movement
of scientific and medical equipment;
• Minimize all chemical exposures and avoid underestimating the risk. Avoid
unnecessary exposure to chemicals by any route of exposure;
• When diluting a concentrated acid or base, always add the acid to the water;
Contact the IC Safety Specialist at 301-496-2346 for assistance when a concern arises
over potential exposure to a laboratory chemical. Specialized monitoring and chemical
exposure determination is available from the DOHS.
The prudent selection, purchase and use of chemicals in the laboratory and the cost
associated with the proper disposal of chemical wastes are inextricably linked. According
to the American Chemical Society, the cost associated with chemical disposal is an
average of ten times the original purchase price. Minimizing the NIH’s costs and
liabilities associated with hazardous waste disposal can be achieved by adhering to the
following measures:
• Order chemicals in the least amount needed to perform the work; and
• Request an assessment of your hazardous waste stream from the DEP. Both the
Division of Radiation Safety (DRS) and DEP have restrictions on how to collect
and label wastes. If mixing a hazardous agent with “diluent,” the entire container
may now be considered a hazardous waste.
Appropriate PPE is essential for worker protection and is used in combination with safe
work practices and physical containment devices such as CFHs. PPE alone does not
provide adequate control of hazardous chemicals but is an effective method to reduce
exposure if engineering and administrative controls cannot adequately minimize the risk.
The IC Safety Specialist can assist the PI or researchers in performing a Laboratory
Hazard Analysis to identify hazards that are present, or likely to be present, during a
particular operation. The Safety Specialist will provide information and guidance on
Various types of PPE, including chemical resistant gloves, lab coats, aprons, eye and face
protection, etc., are available from the NIH Self Service Stores and numerous vendors.
Consult the NIH Supply Catalog or call your IC Safety Specialist for additional advice
(301-496-2346).
Reference Appendix J for Dr. Michael Gottesman’s May 2015 memorandum, titled
“Laboratory Safety Responsibilities” regarding PPE expectations.
Gloves: Disposable gloves are one of the most commonly used types of PPE in the
laboratory. The proper use of disposable gloves provides protection to the wearer by
providing a barrier to potential hazards. Gloves also provide product protection by
protecting experimental materials from enzymes or DNA on the glove wearer’s hands.
Select the correct glove for the task (see Appendix F). Certain gloves do not afford
appropriate chemical protection and no single glove protects against all chemicals. All
laboratory personnel are responsible for following the appropriate work practices when
using disposable gloves.
• Remove your gloves carefully to avoid contacting the outside of the glove with
bare skin; thoroughly wash your hands and forearms upon completion of work
and before leaving the laboratory. Do not reuse disposable gloves; and
• Gloves must not be worn in common-use areas and outside laboratory rooms,
outside animal holding rooms or outside procedure areas. Common areas include
but are not limited to elevators, rest rooms, break rooms and corridors.
Some types of gloves are reusable. These gloves should be cleaned after each use and
inspected prior to each use and replaced as necessary.
Consideration for size and comfort is important for the use of both disposable and
reusable gloves. Proper size will ensure proper dexterity and maintain glove integrity
while sufficient comfort will encourage continued use by the wearer.
Eye and Face Protection: Prescription safety glasses provide protection for the eyes
from flying objects and are available through the OMS. Goggles and a face shield must
be worn to protect the face and eyes if there is a potential for a hazardous chemical
splash.
Non-prescription safety glasses may be obtained from third party vendors. Styles should
be selected which fit snugly to the user’s face. All eye protection must meet requirements
of American National Standards Institute (ANSI) Z87.1.
Respiratory Protection: To assure workers have the correct fit and type for the hazard,
respirators must not be used, purchased and/or used without prior approval by the DOHS.
Laboratory supervisors are not authorized to select or recommend the use of respiratory
protection, regardless of the type. Dust masks and surgical masks are not appropriate for
protection against chemical exposures. Special filtering face-pieces are required for
chemical vapors, gases, and mists. Call your IC Safety Specialist for a consultation when
there is risk of inhalation of a chemical or particulate at your worksite. It is the policy of
the NIH to provide respiratory protection at no cost to the employee when:
The NIH abides by the OSHA Respiratory Protection Standard. The DOHS is
responsible for ensuring compliance with the standard and assisting workers exposure
assessments and respiratory protection. OMS provides medical clearance prior to
issuance or use of a respirator. Visit the DOHS webpage on Respiratory Protection for
more information or to read the Respiratory Protection Program document.
The PI is responsible for ensuring that appropriate precautions are taken when working
with hazardous chemicals and that appropriate training is provided before working with
these materials. When planning for the use of any hazardous chemical in the laboratory,
the PI must determine if that hazardous chemical is also a PHS. Such determination shall
• Can cause severe, acute or lethal effects upon exposure by any route in
quantities of 50 µg/kg or less;
• Are highly unstable or, when combined with other compounds in the
procedure, are explosive;
• May undergo chemical or physical changes during routine use and generate
by-products that may overcome standard control measures or may penetrate
available PPE to cause severe, acute or lethal injuries;
• Have been determined by the DOHS to present a unique hazard or are used in
an operation that requires approval above the level of the laboratory
supervisor;
• Carcinogens;
• Reproductive toxins; or
When a chemical is classified as a PHS, the PI shall develop a specific written Standard
Operating Procedure (SOP) (which includes a Laboratory Hazard Analysis) and train
potentially exposed workers prior to beginning work. This SOP should include:
Note: When a PHS will be used for the first time, the PI must also notify their safety
specialist of its use. The PI, with the assistance of the safety specialist and the CHO, will
perform a specific chemical hazard analysis. The PI will develop a lab-specific SOP
based on this hazard analysis. A specific chemical hazard analysis template and a lab-
specific SOP template can be found in Appendix N. If the hazard analysis identifies that
the PHS has antidotes or prophylaxis available, the CHO will consult with OMS,
providing the hazard analysis and SOP for use of the chemical to facilitate required
medical services (e.g., counseling for laboratorians before they commence work with the
PHS or hazard-specific incident response review for OMS staff). Examples of chemicals
with requirements include hydrogen fluoride, MPTP, phenol, and hydrogen cyanide.
PHSs include select carcinogens, reproductive toxins and chemicals that have a high
degree of acute toxicity. Substance-specific information is contained in each chemical’s
SDS and is also available through your IC Safety Specialist (301-496-3353). Appendix B
contains a reference list of suggested PHSs, and those for which OSHA has specific
standards. Please note that this list is not comprehensive but represents chemicals of
concern that may be found in laboratories.
In 2001, the “Mad as a Hatter?” campaign for a mercury-free NIH was launched. NIH
Policy Manual Chapter 3033 exists to govern the “Procurement, Use, and Disposal of
Mercury and Its Compounds.”
Safe Work Practices with PHSs include but are not limited to the following:
• Keep PHSs in a secondary container to help prevent breaks and spills. The
secondary container should be opened only inside a CFH;
• Remove all protective apparel and thoroughly wash exposed skin (e.g. face,
forearms, etc.) upon completion of work and before leaving the laboratory;
and
Employees who work with hazardous chemicals shall be provided the opportunity to
receive medical attention and/or consultation for health concerns. All medical
2. When exposure monitoring reveals an exposure level routinely above the Action
Level, or in the absence of an Action Level, the Permissible Exposure Level PEL;
4. When an event takes place in the work area resulting in the likelihood of a
hazardous exposure.
Reproductive hazards are substances or agents that may affect the reproductive health of
women or men or the ability to have healthy children. OMS may be consulted by all staff
of reproductive capability (i.e., women, men, women who are pregnant, women who may
soon become pregnant, women who are breastfeeding) when there is a concern for past
exposure or potential future exposure to a reproductive hazard(s).
The NIH CHP is reviewed annually and updated as needed by the NIH OSHC and the
CHO. Comments and suggestions on the improvement of this document should be
directed to DOHS (301-496-2960). See Appendix M for the template used during annual
program evaluation and improvement.
Records for documenting laboratory safety training are maintained by the DOHS.
Individuals may request their training records online or by contacting the DOHS Training
Officer (301-496-3353). PIs are responsible for documenting and maintaining training
records for laboratory-specific safety training. The TAB/DOHS maintains appropriate
area monitoring records and OMS maintains employee medical and exposure records.
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The OSHA Laboratory Standard requires that special precautions be taken when working
with substances with high acute toxicity, select carcinogens and reproductive toxins. If a
PHS is used, be sure to specifically address its storage, use, disposal and possible
spillage. This information should be documented, and employees trained appropriately.
Guidance set forth in this Appendix is intended to assist researchers in safely handling
chemicals in the workplace. In addition to common chemicals found in the laboratory,
some investigative drugs, cytotoxic agents, or other compounds used in laboratories may
have characteristics that would classify them as Particularly Hazardous Substances. For
many substances in the aforementioned categories, an SDS may not be immediately
available. When chemical properties are not available for an investigational substance,
workers should be prudent and consider similar substances to categorize the risk and take
appropriate actions to protect themselves from adverse exposures.
For more well-characterized drugs, consult the NIOSH List of Antineoplastic and Other
Hazardous Drugs in Healthcare Settings, 2016. When used in a laboratory setting, drugs
found on this list should be carefully evaluated to determine whether they meet the PHS
definition.
Substances of high acute toxicity include materials that may be fatal or cause damage to
target organs from a single exposure or from exposures of short duration. They also
include materials capable of causing intense irritation that can result in pulmonary edema
(fluid and swelling in the lungs), chemical asphyxia and systemic (body wide) poisoning.
The SDS should be consulted to determine the toxicity of all substances.
Chronic effects are due to repeated exposures to low doses of toxic substances, usually
over a longer period. Chronic illnesses can occur either from a build-up of a substance in
the body or from an accumulation of the damage. Examples of chronically toxic
Delayed Toxicity
The effects of exposure occur after a time lapse. Carcinogenic effects of exposure may
have long latency periods, often 20 to 30 years after the initial exposure, before tumors
are observed in humans.
Hypersensitivity
Chemical allergens can cause an adverse, antibody-mediated reaction that can result in
sensitization to a chemical. As with environmental allergens such as pollen and animal
dander, not everyone’s immune system will become sensitized to any particular chemical.
For those who develop a chemical allergy, sensitization usually evolves over time, after
which even a low dose exposure to the chemical results in an allergic reaction. The
reaction itself requires prior exposure and can range in severity from minor skin
disturbances such as inflammation, itching, and redness, to life-threatening anaphylaxis.
Although any compound possesses the potential to elicit an allergic response in some
subpopulation of workers, there are some chemicals that induce sensitization more
commonly than others. Some common allergens include toluene diisocyanate, beryllium,
methyl methacrylate, formaldehyde, dinitrochlorobenzene and powdered vinyl and latex
gloves.
Reproductive Toxins
Carcinogens
The American Cancer Society (ACS) has conveniently compiled the above mentioned
lists into one website on Known and Probable Human Carcinogens.
If you work with any of the OSHA-regulated chemicals, you need to be aware of and
comply with the specific OSHA standards governing their use. OSHA has established
standards that are above those required by under the “Occupational exposure to
hazardous chemicals in laboratories” standard. In some cases, the chemical specific
standard may require special signs, medical surveillance and routine air monitoring of
your workplace. If you use these chemicals routinely, even for short periods of time,
contact DOHS for a review to assure that your work practices and engineering controls
are sufficient to keep your exposures below the OSHA specified limits. A listing of the
chemical standards is available online.
The Environmental Protection Agency (EPA) also has lists of different types of
hazardous wastes which may be of benefit to reference.
Review Chemical
Proper�es
Evaluate
Yes to One or More Ques�ons
No to All Ques�ons
Review Addi�onal
Considera�ons
Follow PHS
Requirements • Does the signal word DANGER appear on the SDS?*
Outlined in • Is there any poten�al for accidental release (e.g.,
this CHP used on an open bench)?
• Do any employees have known chemical
sensi�vi�es?
• Is there a poten�al for new or unknown substances
to be created during the procedure?
• Can the chemical change in nature (i.e. form dusts,
aerosols, or vapors)?
No to All Ques�ons
Not a
PHS
• PIs are responsible for identifying PHSs used in the work area. Review sources
such as SDSs for specific compounds; and
OSHA requires that the following four categories of controls be considered for operations
and activities involving PHSs:
• Use containment devices (such as CFHs, downdraft tables, LEVs, gas cabinets,
glove boxes or the equivalent);
• Employees who either handle or who may be exposed to PHSs must complete
“Laboratory Safety” training;
• All employees who may be exposed to PHSs must be trained in the specific
hazards and controls of the materials being handled. Furthermore, employees
working in designated areas are to be informed of the specific hazards and
controls of the materials used. Area-specific training is a line management
responsibility. The TAB/DOHS, is available to provide assistance;
• The designated areas of PHS use must be posted with a warning sign depicting
hazards and emergency contact information.
• If a safer chemical cannot be used, limit the amount that is purchased or borrow
the necessary quantity from a colleague;
• Procure and use the minimum amount of material required for the operation.
Ventilation
• Use LEVs such as a CFH or glove box when handling PHSs in a manner that may
produce an airborne hazard (such as fumes, gases, vapors and mists). This
includes transfer operations, preparation of mixtures, blending, sonication,
spraying, heating and distilling. See Engineering Controls for more information.
Work Practices
• Do not eat, drink, smoke, chew gum or tobacco, store food, beverages and
products of personal consumption such as health and beauty aids in work areas
where PHSs are being used or stored;
• Open bottles or carboys slowly and carefully and wear PPE to protect from
splashes and vapors/gases;
• Wash hands before leaving the work area and prior to consuming food/beverages.
Skin and eye contact with PHSs shall be prevented. The following PPE must be worn
when handling these materials:
• At a minimum, safety glasses with side shields, laboratory coats (see the
Guidance for the Selection of Laboratory Coats for more information; coveralls
are acceptable in shop settings) and closed-toe shoes will be worn when handling
these materials. These measures are considered to be minimum protection and
must be upgraded if necessary;
• Consult “Eye and Face Protection” in the PPE Section for guidance on the
selection, uses, and limitations of safety glasses, chemical goggles and face
shields;
• Since many chemicals are skin-absorbents (i.e., agents that readily pass through
the skin), it is important to select gloves that are chemically resistant to the
material. Consult the PPE section, which contains a list of skin-absorbent agents
and provides detailed guidance for selecting chemically resistant gloves. An IC
Safety Specialist may also be contacted for assistance in selecting appropriate
gloves; and
Storage
Consult Appendix D for storage information regarding hazardous chemical
incompatibility.
Emergency Procedures
Refer to Appendix H for response procedures for chemical spills and personal exposure
to chemicals.
• The PELs for OSHA-regulated substances and recommended exposure limits for
other hazardous chemicals where there are no applicable OSHA standards;
• The location and availability of known reference material on the hazards, safe
handling, storage and disposal of hazardous chemicals found in the laboratory
including, but not limited to, SDSs received from the chemical supplier;
• The appropriate PPE. Employees should be instructed on the proper wear, use,
maintenance, and limitations; and
• Methods and observations that may be used to detect the presence or release of a
hazardous chemical (such as monitoring conducted by the employer, continuous
monitoring devices, visual appearance or order of hazardous chemicals when
being released, etc.);
• The measures employees can take to protect themselves from these hazards,
including specific procedures the employer has implemented to protect employees
from exposure to hazardous chemicals, such as appropriate work practices,
emergency procedures, and PPE to be used;
• Store acids in a dedicated acid cabinet. Nitric acid, sulfuric acid, perchloric acid
and chromic acid are strong oxidizers. They may be stored in the same acid
cabinet only if they are kept isolated from all other acids;
• CFHs shall not be used for storage as containers block proper air flow, reduce
available workspace, and exacerbate hazards in case of fire or spill;
• Do not store hazardous chemicals in a cold room or other storage area with
recirculating ventilation;
• Do not store chemicals under a sink, except for water-soluble cleaning solutions;
• Ensure all containers of hazardous chemicals are properly labeled with the
identity of the hazardous chemical(s) and appropriate hazard warnings;
• Record the date of receipt on each chemical to assist with inventory management;
• Record the date of receipt and the date of opening on each peroxide former and
dispose or test for peroxides as directed (see Appendix D, Table 2 for more
information);
• Segregate all incompatible chemicals for proper storage by hazard class. In other
words, store like chemicals together and away from other groups of chemicals
that might cause reactions if mixed;
• Hazardous chemicals should be stored no higher than eye level and never on the
top shelf of a storage unit. Do not overcrowd shelves. Each shelf should have an
anti-roll lip;
• Avoid storing chemicals on the floor (even temporarily) or extending into aisles;
• Only compressed gas cylinders that are in use and secured in place shall be kept
in the laboratory. All others, including empties, shall be sent to the compressed
gas cylinder storage area for the facility;
• Keep all stored chemicals, especially flammable liquids, away from heat and
direct sunlight;
Safety Hints:
• Always check for the presence of peroxides before distilling any peroxide-former;
• Consult safety references (SDSs) before working with hazards which are new,
using hazards in new processes, or if any are hazards are unfamiliar;
• Follow the disposal guidelines provided by the NIH Waste Disposal Guide.
Do not dispose of chemicals down the drain or by evaporation. Questions
regarding what may be approved for drain disposal may be directed to the DEP at
(301) 496-3537;
• Properly collect, tag and date waste. For guidance on filling out hazardous waste
tags, please consult DEP’s Hazardous Waste Search Table. Keep chemical waste
containers closed/sealed. Use secondary containment under waste collection
containers to prevent spills;
• Refer to the EPA’s chemical compatibility chart before mixing chemical wastes;
• If you are no longer working with a chemical or will be away from said chemical
for an extended period, the chemical should be returned to its dedicated storage
location;
Chemical Segregation
Class of Chemicals Common Chemical Additional Concerns and Common Incompatible Possible Reaction if
Examples Storage Recommendations Chemical Types Mixed/Health Concerns
• Store in ventilated corrosives • Heat
Corrosive Acids-Organic • Acetic Acid • Flammable Liquids
cabinet on protected shelving • Gas Generation
• Butyric Acid • Flammable Solids
using secondary containment, • Violent Reaction
• Bases
• Trifluoroacetic Acid keep away from incompatible • Oxidizers • DO NOT POUR WATER INTO
• Propionic Acid chemicals • Inorganic Acids ACID
• Formic Acid • Do not store under the sink • Cyanides • Causes skin burn Respiratory
• Carbonic Acid • Do not store acids on metal • Sulphides
distress
• Benzoic Acid shelving • Poisons/Toxins
• Use NIOSH approved gloves,
• See compatibility chart for storage eye protection, face shield &
apron
• Heat
Corrosive Acids-Inorganic • Nitric Acid • Store concentrated Nitric acid • Flammable Liquids
• Gas Generation
• Sulfuric Acid (≥68%) and Sulfuric acid (≥93%) • Flammable Solids
in a secondary container Store in • Bases • Violent Reaction
• Phosphoric Acid
• Hydrochloric Acid a corrosive cabinet labeled “Acid” • Oxidizers • DO NOT POUR WATER INTO
• Hydrofluoric Acid or on shelving using a secondary • Organic Acids ACID
containment • Cyanides • Hydrofluoric acid can result in
• Sulphides skin irritation and causes burn
• Do not store under the sink • Poisons/Toxins Respiratory distress
• Do not store acids on metal • Use NIOSH approved gloves,
shelving eye protection, face shield &
• Hydrofluoric acid should be
apron
handled only by trained personnel.
Requires extra handling
precaution and stored in a
secondary container (this
chemical is a bone decalcifier)
• Acids • Heat
Corrosive Bases- • Hydroxylamine • Store in separate cabinet, • Oxidizers • Gas Generation
• Tetramethylethylamine preferably with ventilation,
Organic/Caustic • Diamine corrosive cabinet or storage area
• Flammable Liquids/ • Violent Reaction
Solids • Causes skin irritation
• Triethylamine with a spill tray, away from • Inorganic Bases and burn
• Proplylenediamine potential water sources (DO NOT • Poisons/Toxins • Respiratory distress
• Cuprietylenediamine store under the sink) • Amines are generally • Foul odor
Solution incompatible with • Use NIOSH approved
• Dicyclohexylamine Isocyanates, gloves, eye protection,
halogenated organics, face shield & apron
peroxides, acidic
phenols, epoxides,
anhydrides, & acid
halides
Class of Chemicals Common Chemical Additional Concerns and Common Incompatible Possible Reaction if
Examples Storage Recommendations Chemical Types Mixed/Health Concerns
• Keep in a dry, cool area away
Flammable Solids • Paraformaldehyde • Acids • Fire Hazard
from oxidizers and corrosives
Phosphorus • Bases • Violent Reaction
• Follow specific safety procedures
• Magnesium • Oxidizers • Generates toxic fumes
• Conduct work on small
• Sulfur • Poisons/Toxins • Respiratory distress
scale if possible
• Potassium Sulphide • Keep away from ignition &
• Keep amounts on-hand to
• Naphthalene sparks
a minimum
• Camphor • Ignites readily, burn fiercely
• Keep away from other flammables • Use NIOSH approved
gloves, eye protection, face
shield & apron
Class of Chemicals Common Chemical Additional Concerns and Common Incompatible Possible Reaction if
Examples Storage Recommendations Chemical Types Mixed/Health Concerns
Oxidizers • Peroxides • Store in secondary containment • Combustibles • Fire Hazard
• Nitrates separately from combustibles and • Flammables • Gas Generation
flammable materials • Organic Materials • Toxic Gas
• Perchlorates
• May explosively decompose on • Reducing Agents • Explosion Hazard
• Permanganates shock, friction, or concussion. • Forms irritating toxic
• Sodium • May EXPLODE ON HEATING, to fumes
Hypochlorite (Solid) form irritating toxic fumes and • Use NIOSH approved
• Potassium gases of Benzoic Acid and Carbon gloves, eye
Dichromate Monoxide. It's a strong oxidant protection, face
• Chlorates and reacts violently with shield & apron
• Chlorites combustible, organic and
inorganic acids, and reducing
• Chromates
materials, causing fire and
• Bromates explosion hazard. Attacks some
• Superoxides forms of plastics, rubber or
coatings
Peroxide Formers • Acrylonitrile • Store in airtight bottles, away from • Always consult the • Explosion Hazard
• Isopropyl Alcohol light and heat in a dark, cool dry Safety Data Sheet
Ethers (e.g. Diethyl area; avoid using containers with (SDS) and the Division • Violent Reaction
ether, Isopropyl Ether) loose-fitting lids and ground glass of Environmental
• Acetals and Ketals, stoppers; crystallization, Protection (DEP) • Shock Sensitive
especially Cyclic discoloration, and formation or
Ethers and those with deposition of layers are signs a • Combustion
primary and/or peroxide former may have (Exothermic Reaction)
secondary Alkyl become shock sensitive; do not
groups Aldehydes use or move such containers:
• If an old or expired
(e.g. Acetaldehyde, contact DEP
container of a peroxide-
Benzaldehyde)
• All bottles of peroxide-forming forming chemical or reactive
• Vinyl and Vinylidene
chemicals must have the received is found, do not move it.
compounds Contact the DEP at
• Dienes date marked on the container; when
the bottle is first opened, the 301-496-4710 for
• Tetrahydrofuran assistance in disposing of
• Dioxane container must be marked with the
date opened the container
• Butylated • Use proper PPE
Hydroxytoluene (BHT) • Use NIOSH approved gloves,
eye protection, face shield &
apron
Water Reactive • Sodium Metals • Store in a dry, cool area away • Aqueous solutions • Heat Evolution
• Lithium Metals from potential spray from fire • Oxidizers • Violent Reaction when
• Potassium Metals sprinklers and other water • Please consult the mix with water
• Sodium Borohydride sources (DO NOT store under the Safety Data Sheet • Liberates hydrogen gas
• Alkali Metal Hydrides sink) (SDS) and the Division with water
• Cesium metal of Environmental • Reacts violently with
• Label this area for water-reactive Protection (DEP) water
storage • Use NIOSH approved
• Do not store with any other gloves, eye protection,
chemicals face shield & apron
Chemical Segregation
Class of Chemicals Common Chemical Additional Concerns and Common Incompatible Possible Reaction if
Examples Storage Recommendations Chemical Types Mixed/Health Concerns
Oxidizing Compressed • Oxygen • Store oxidizers separately from • Flammable Compressed • Fire Hazard
• Chlorine flammable gas containers or Gases • Explosion Hazard
Gases
• Fluorine combustible materials; minimum • Toxic Compressed Gases • Use NIOSH approved
separation requirement from these gloves, eye
materials is 20 ft or a 5 ft noncom- protection, face
• Nitrogen Oxides
bustible barrier with a fire resistance shield & apron
rating of at least 30 minutes • Wear safety shoes
• Gas mixtures
containing Oxygen
higher than
• Must be secured in upright position,
bonded or chained against the wall
atmospheric
concentrations
(above 23%) • Clean equipment used for oxygen
and nitrous oxide with oxygen-
compatible materials free from oils,
greases, and other contaminants
Class of Chemicals Common Chemical Additional Concerns and Common Incompatible Possible Reaction if
Examples Storage Recommendations Chemical Types Mixed/Health Concerns
Carcinogens • Benzene • Label all containers as "Cancer • Please consult the • Please consult the
• Benzadine Suspect Agents" or the equivalent specific SDS and DEP specific SDS and DEP
• Methylene Chloride • Store according to the hazardous • Use NIOSH approved
• Carbon Tetrachloride nature of the chemical, using gloves, eye
• Cadmium & appropriate security when protection, face
Compounds necessary shield & apron
• Arsenic & Compounds
• Asbestos
• Alfatoxins
• Beryllium &
Compounds
Teratogens • Tegretol • Label all containers as "Suspect • Aniline incompatible with • Please consult the
• Aminopterin Reproductive Hazard" or Nitric Acid and Hydrogen specific SDS and DEP
• Chlorobiphenyls “Reproductive Effecter” Peroxide • Use NIOSH approved
• Coumarins • Please consult the gloves, eye
• Tetracycline • Store according to the hazardous specific SDS and DEP protection, face
• Tapazole nature of the chemical, using shield & apron
• Propylthiouracil appropriate security when
(PTU) necessary
Pressurized Aerosol Cans Content under pressure: • See incompatibles for • Keep away from children
Flammable Aerosols Cans containing flammable liquid • Store at room temperature; or store flammable liquids; • Do reach;
not limited to: above 120F; not store with acids, • Read instructions and usage
• Acetone • Do not use near heat, sparks and oxidizer, toxic and reactive as directed;
• Thinner open flames; chemicals; • Use • Review SDS prior to use;
• Toluene • Always use secondary containers secondary container with • Use NIOSH approve gloves or
• Petroleum Distillates when storing with other chemicals flat surface for stability PPE rinse skin thoroughly
• Butyl Cellusolve with soup and water;
• Xylenes • Consult your medical
• Methanol emergency for severe skin or
eye contact;
• Use fire extinguisher in case
of fire or dial 911
Pressurized Aerosol cans NOT Content under pressure: • See incompatibles for • Keep away from children
Non-Flammable- containing flammable liquid • Store at room temperature; or store corrosive acid, base and reach;
Corrosive-Toxic Aerosols but not limited to Corrosive or above 120F; toxic items above; Use • Read instructions and usage
Toxic carrier: • Do not use near heat, sparks and secondary container with as directed;
Cans • Ammonia open flames; flat surface for stability • Review SDS prior to use;
• Sodium Hydroxide • Always use secondary containers • Use NIOSH approve gloves or
• Sodium Hypochlorite when storing with other chemicals PPE rinse skin thoroughly
• Amines with soup and water;
• Consult your medical
emergency for severe skin or
eye contact;
• Use fire extinguisher in case
of fire or dial 911
Adapted from Prudent Practices in the Laboratory: Handling and Disposal of Chemicals, National Research Council, 1995, University of Texas/Health
Science at Houston and Boston University Environmental Health & Safety.
Table 2. Suggested Storage Time Limits for Common Peroxide
Forming Compounds
Under proper conditions, these chemicals will form explosive peroxides which can be detonated
by shock or heat. Follow manufacturer’s storage time limits and expiration date. On each
peroxide container, note the date of receipt and the date of opening to assist with inventory
management. Although storage under inert gas or with a stabilizer may prolong shelf-life, test the
container for peroxides before use beyond the expiration date or before any possible distillation
procedure.
Class A: MOST DANGEROUS: Discard after 3 months.
Chemicals that can form explosive levels of peroxides during storage without
concentration.
Isopropyl ether Sodium amide
Butadiene Tetrafluoroethylene
Chlorobutadiene (chloroprene) Divinyl acetylene
Potassium amide Vinylidene chloride
Potassium metal
Class B: DANGEROUS: Inspect every 6 months following the date of opening.
Adapted from Prudent Practices in the Laboratory: Handling and Disposal of Chemicals, Updated
Version, National Research Council, 2011.
This list in Table 2 is illustrative, not comprehensive. Check the SDS of your chemical to
determine if it forms peroxides. If so, there will be a warning under the heading
Precautionary Labeling or Fire and Explosion Hazard Data on the SDS. If a substance
Organic
A. Ethers, acetals
B. Olefins with allylic hydrogens, chloro- and fluoro-olefins, terpenes
C. Dienes, vinyl acetylenes
D. Aldehydes
E. Ureas, amides, lactams
F. Vinyl monomers including vinyl halides, acrylates, methacrylates, vinyl esters
Inorganic
A. Alkali metals, particularly potassium
B. Alkali metal alkoxides and amides
C. Organometallics
Contact numbers:
• Bethesda campus: Chemical Waste Services: 301-496-4710
• Baltimore campus: The Environmental Manager assigned to BRC (currently
LCDR James Pitt): 301-346-6287
• Asphyxiation (vaporization of cryogenic liquids can displace oxygen in rooms that are
not adequately ventilated);
• Explosion (if pressure builds up in cryogenic liquids containers as the liquid boils off, the
container may pressurize and explode);
• Fire (oxidizing and flammable cryogenic liquids can increase the risk of fire); and
• Only use manufacturer-rated containers which are specifically designed to hold cryogenic
liquids. These containers should be insulated, impact resistant, have handles (or
secondary tray), and a loose-fitting lid. Note that steel, plastic, and glass containers are
not allowed, as they can break due to thermal variation. Lids must be loose fitting, as
tightly sealed containers may build up pressure, and as the liquid boils off, may cause
explosion. If there are any issues with the container, reach out to the vendor or contract
entity;
• Always wear appropriate PPE which when handling cryogenic liquids. PPE which must
be worn includes manufacturer-rated cryogloves, close-toed shoes, long pants, and safety
goggles. When dispensing cryogenic liquids into an open container, face shields must be
worn in addition to the PPE listed above;
• Never leave the area unattended during the manual filling of cryogenic liquid in dewars.
• A damp cloth can be used to remove any ice or frost buildup on a pressure relief valve.
When performing this task, appropriate PPE must be worn. Do not chip away ice that has
built up on the pressure relief valve or piping. Do not plug, cap, seal, or remove any relief
or venting device on cryogenic liquid storage containers; and
• Signage should be posted near cryogenic storage freezers, compressed gas storage areas,
and cryogenic liquid dispensing stations to remind users of appropriate PPE and of safe
work practices. Examples of such signs may be found on the DOHS website.
• Evacuate the area, but have someone remain nearby at a safe distance to prevent the entry
of others; and
• Treat any cold burns immediately by flushing with tepid water or placing in a warm
water bath. Do not rub the skin to try to warm it.
o Seek medical attention;
Bethesda: 911 from a landline or 301-496-9911 from a cell phone
All other locations (including Bethesda off-campus locations): Call 911
o When safe to do so, notify supervisor and OMS; and
o DOHS may be contacted to review the incident and develop preventative actions;
DOHS phone number: 301-496-2960
• All gloves are permeable, and the resulting changes are not always visible;
• Multiple gloves can be worn together for greater protection (use smallest size that
will fit comfortably for dexterity purposes);
• Reusable gloves can be used for intermittent chemical work in the lab, but care
must be taken to properly rinse and air dry and they must be inspected before each
use;
• Disposable gloves provide barrier protection for small amounts of lab chemicals
but need to be immediately replaced when they become contaminated and should
never be reused;
• Surgical latex gloves are thicker than latex exam gloves; and
• Eye protection must be appropriate for the type of hazard (e.g. chemical splash
and vapors, impact hazards, lasers, ultraviolet light);
• When working with chemical substances which may result in eye contact in the
form of splash, mists, vapors, or fumes one of the following should be used:
o Safety Goggles:
OSHA’s Eye and Face Protection eTool can be used as an additional resource.
Antineoplastic: Blocking the formation of neoplasms (growths that may become cancer).
Combustible liquid: Any liquid having a flashpoint at or above 100oF (37.8oC), but
below 200oF (93.3oC), except any mixture having components with flashpoints of 200oF
(93.3oC) or higher, the total volume of which makes up 99% or more of the total volume
of the mixture.
Corrosives: Materials that cause destruction on contact with living tissue. Precautions
for corrosives focus mainly on preventing such contact. Acids with a pH<2 and bases
with a pH>12 are especially dangerous. Eye protection that forms a complete seal around
the eyes (goggles) and appropriate gloves must always be used when handling corrosive
materials. A face shield over safety glasses, a rubber apron and rubber boots may also be
appropriate. An eyewash and safety shower must be readily accessible in areas where
corrosives are used and stored.
Cytotoxic agent: A substance that kills cells, including cancer cells. These agents may
stop cancer cells from dividing and growing and may cause tumors to shrink in size.
• Liquid, flammable – any liquid having a flashpoint below 100oF (37.8oC), except
any mixture having components with flashpoints of 100oC or higher, the total of
which make up 99% or more of the total volume of the mixture.
• Solid, flammable – a solid, other than a blasting agent or explosive that is liable
to cause fire through friction, absorption of moisture, spontaneous chemical
change, or retained heat from manufacturing or processing, or which can be
ignited readily and when ignited burns so vigorously and persistently as to create
a serious hazard. A chemical shall be considered to be a flammable solid if, when
tested by the method described in 16 CFR 1500.44, it ignites and burns with a
self-sustained flame at a rate greater than 1/10” per second along its major access.
Flashpoint: The minimum temperature at which a liquid gives off a vapor in sufficient
concentration to ignite when tested as follows:
Hazardous Chemical: A substance which presents a physical hazard and/or has one or
more properties for which there is statistically significant evidence that acute or chronic
health effects may occur in exposed individuals. “Health effect” categories of chemicals
include, but are not limited to, carcinogens, toxic or highly toxic agents, reproductive
toxins, irritants, sensitizers, hepatotoxins, nephrotoxins, neurotoxins, agents which act on
the hematopoietic systems and agents which damage the lungs, skin, eyes, or mucus
membranes. Physical hazards include, but are not limited to, chemicals which are
explosive, flammable, or corrosive.
Hazardous Drug: A drug that is approved for use in humans by the FDA; is not
otherwise regulated by the U.S. Nuclear Regulatory Commission; and either a) is
accompanied by prescribing information in the “package insert” that includes special
handling information to protect workers handling the drug, or b) exhibits one or more of
the following types of toxicity in humans, animal models, or in vitro systems:
carcinogenicity; teratogenicity or other developmental toxicity; reproductive toxicity;
organ toxicity at low does; genotoxicity; or structure and toxicity profile that mimics
existing drugs determined hazardous by exhibiting any one of the previous five toxicity
types.
Highly Toxic: A substance with a lethal dose (LD) or lethal concentration within the
following limits. Oral: LD50< 50 mg/kg (oral rat), Inhalation: LC50 < 200 ppm / 1 hr. or
2000 mg/m3 / 1 hr. Skin Contact: LD50 < 200 mg/kg (rabbit).
IC: Institutes and Centers. An acronym used at the NIH that refers to organizational and
management structure.
Laboratory Personnel: Any person working in an NIH laboratory that handles or uses
potentially hazardous, and other, chemicals. At the NIH, visiting scientists, guest
Laboratory Scale: Work with substances in which the containers used for reactions,
transfers, and other handling of substances are designed to be easily and safely
manipulated by one person. “Laboratory scale” excludes those workplaces whose
function is to produce commercial quantities of materials.
Laboratory Use: The handling and use of chemicals in which all of the following
conditions are met:
• The procedures involved are not part of a production process, nor in any way
simulate a production process; and
• “Protective laboratory practices and equipment” are available and in common use
to minimize the potential for employee exposure to hazardous chemicals.
High-level hazard spill: A spill that cannot be controlled and requires an emergency
response. High-level hazard spills include spills that are larger than 100 mL of any
material or spills of any volume of a PHS. Emergency responses must be initiated when
any of the following criteria are met: the employee is uncomfortable; assistance from
outside of the immediate release area is required; the spill is likely to result in an
uncontrolled release of hazardous substances; or the response to a release poses a
potential safety or health hazard to the responder.
Low-level hazard spill: Low-level hazard spills of non-volatile chemicals with which
the employee is familiar and is trained and has the resources to clean up the spill. As a
general guideline, spills that are less than 100 mL of non-PHS, are within a lab or
contained area (such as a benchtop or inside the chemical fume hood) AND are low
hazard (NOT chemicals which are toxic, corrosive, flammable or reactive) are considered
low-level hazard.
Organic peroxide: An organic compound that contains the bivalent –o-o- structure and
which may be considered to be a structural derivative of hydrogen peroxide where one or
both of the hydrogen atoms has been replaced by an organic radical.
Peroxide-forming chemicals: A class of compounds that have the ability to form shock-
sensitive explosive peroxide crystals. Certain chemicals can turn into dangerous organic
peroxides with prolonged storage and/or concentration. Therefore, it is extremely
important that procedures be followed regarding the identification, handling, storage, and
disposal of peroxide-forming chemicals. Peroxide-forming chemicals react with oxygen –
even at low concentrations – to form peroxy compounds. The risk associated with
peroxide formation increases if the peroxide crystallizes or becomes concentrated by
evaporation or distillation. Factors that affect rate of peroxide formation include exposure
to air, light, heat, moisture, and contamination from metals. Avoid the prolonged storage
of all peroxide-forming chemicals. Especially dangerous are ether bottles that have
evaporated to dryness. The following tables list compounds that are known to auto-
oxidize to form peroxides and classes of chemicals that can form peroxides upon aging.
Physical hazard: A chemical for which there is scientifically valid evidence that it is a
combustible liquid, a compressed gas, explosive, flammable, an organic peroxide, an
oxidizer pyrophoric, unstable (reactive) or water reactive.
Reactive Chemicals: Highly reactive chemicals include those which are inherently
unstable and susceptible to rapid decomposition as well as chemicals which, under
Secondary Containment: a line of defense that prevents spills or leaks from hazardous
chemicals from entering the surrounding area and preventing direct contact with
personnel or facilities. Typically, secondary containment is tear and puncture resistant,
impervious to moisture and leak-proof, and does not require labeling.
After inhalation exposure of 6-7 hours per day, 5 days per week, for
significant portion of a lifetime to dosages of less than 10mg/m3;
After repeated skin application of less than 300 (mg/kg of body weight) per
week; or
After oral dosages of less than 50 mg/kg of body weight per day.
Target organ effects: Effects on specific body systems which may occur as a result of
exposure to a hazardous substance. These effects include hepatotoxins, nephrotoxins,
neurotoxins, agents which act on the blood or hematopoietic system, agents which
damage the lung, reproductive toxins, cutaneous hazards and eye hazards.
• Has a median lethal dose (LD50) of more than 50 mg/kg but not more than 500
mg/kg of body weight when administered orally to albino rats weighing between
200 and 300 grams each; or
• Has a median lethal dose (LD50) of more than 200 mg/kg but not more than 1,000
mg/kg of body weight when administered by continuous contact for 24 hrs. (or
less if death occurs before 24 hrs.) with the bare skin of albino rabbits weighing
between 2 and 3 kg each; or
• Has a median lethal concentration (LC50) in air of more than 200 parts per
million (PPM) but not more than 2000 PPM by volume of gas or vapor, or more
than 2mg/L but not more than 20 mg/L of mist, fume, or dust, when administered
by continuous inhalation for 1hr (or less if death occurs within that hour) to albino
rats weighing between 200 and 300 grams each.
Water-reactive: A chemical that reacts with water to release a gas that is either
flammable or presents a health hazard.
Immediate hazards of fire, explosion, and release of toxic vapors and gases are of prime
concern. The following emergency response procedures contain minimum specifications
that must be followed by all NIH laboratory workers. In addition, written emergency
response actions for specific hazards in the laboratory (such as skin contact with
hydrofluoric acid) must be developed by the department and provided to the laboratory
workers. These written emergency response procedures must also specify the proper spill
control equipment or material to be used.
The Division of Environmental Protection requires all labs have access to a spill kit.
Each department must have appropriate spill control items available for each laboratory.
Items may include commercial spill control products such as inert absorbents and
absorbent pads, pillows and rolls, as well as collecting devices such as scoops, brooms,
and dustpans. Other chemical-specific neutralizing or absorbing items such as sodium
bicarbonate for acid spills, boric acid or citric acid for alkali spills, or activated charcoal
for solvent spills should be considered in accordance with frequently used chemicals in
the laboratory.
• Initiate first aid at the work site to any exposed or injured employees:
• Call or have a co-worker call the Fire Department: 911 on-campus and 9-911
off-campus. If calling from a cell phone, call 301-496-9911;
• Report to OMS, Building 10, Room 6C306 (301-496-4411) within one hour
of an exposure (Monday-Friday 7:30 AM to 5:00 PM). If OMS is closed,
promptly call the Clinical Center Operator at 301-496-1211 and ask them to
page an OMS physician immediately; and
• Do not reenter the room until the Fire Department or appropriate authorities
determine that the area is safe.
For low-level hazard spills: As a general guideline, spills that are less than 100 mL of
non-PHS, are within a lab or contained area (such as a benchtop or inside the chemical
fume hood) AND are low-level hazard (NOT chemicals which are toxic, corrosive,
flammable or reactive) are considered low-level hazard. However, DO NOT attempt to
clean up a spill unless you have the training and resources to clean the spill with no risk
to yourself or others. Attempt ONLY if it is a nonvolatile liquid with which you are
familiar, and you have appropriate supplies on hand:
• Use one or more spill control products referenced above to clean spill (use
inert absorbents (e.g. clay, sand, etc.) or absorbent pads to clean spill);
• Bag separately;
• Follow the NIH Waste Disposal Guide for instructions on disposal; and
Some chemical spills must be cleaned up by the Fire Department. Please see the NIH
Chemical Safety Guide for further guidance on spill cleanup.
Powders are positively charged and spread easily. Caution must be used to prevent the
contamination of entire lab and adjacent areas.
As a general guideline, spills of less than one liter of these materials are considered small.
However, spills of particularly hazardous substances, regardless of the amount spilled,
may require immediate Fire Department & DOHS notification and assistance. PHSs
include select carcinogens, reproductive toxins and substances with a high degree of
acute toxicity.
Whenever a spill occurs, treat the spill as a potentially dangerous situation until the spill
is cleaned up or there are positive indications (for example, instrumental monitoring) that
no hazard is present. ICs, in conjunction with DOHS, must develop spill response
contingency plans to deal with potential releases of extremely hazardous materials that
are used in their department.
Mercury Spills
The NIH has developed a mercury policy that will replace mercury-containing equipment
with “greener” products where possible.
Liquid mercury is a proven neurotoxin. It has been decided that mercury containing
equipment will not be used at the NIH if at all possible. While mercury salts are toxic by
ingestion, the prime toxicity of liquid mercury is in the form of vapor. Mercury spills
present a special problem because of the difficulty in picking up the tiny droplets and the
hazards of undetected residues. Metallic mercury remaining in cracks and crevices will
give off toxic vapors for years.
Biohazard Spills
• Quickly assess whether there are any injured persons and attend to any person
who may have been contaminated;
• Remove contaminated clothing immediately and decontaminate;
• Close the laboratory door;
• To clean up the spill and decontaminate the area, wear PPE (appropriate lab coat,
gloves, and eye protection - safety glasses or goggles). Wear a mask if necessary;
• Cover spill area with an absorbent material;
• Apply a 1:10 solution of household bleach (sodium hypochlorite) directly to the
spill area;
• Allow the solution to remain for at least 30 minutes before rinsing; and
• Dispose of all material using a mechanical device such as forceps and place in a
BIOHAZARD BAG.
Radioactive Spills
Only trained radiation workers should clean radioactive spills. Consult the DRS website
or Radiation Safety Guide for additional details on radioactive spill response.
Notify
You may call DRS for any radioactive spill. However, spills must be reported to DRS
(301-496-5774) promptly if any of the following occur (after hours call the NIH Fire
Department or ECC):
Actions
Occasionally, a cylinder or one of its component parts develops a leak. Such leaks often
occur around the manifold in areas such as valve threads, safety devices, valve stems and
valve outlets.
If a leak is suspected:
Note: Cryogenic liquid containers such as liquid nitrogen, liquid argon, liquid oxygen,
and liquid helium may vent periodically to relieve head pressure build up caused by
vaporization of product from leakage of heat from the environment into the container.
This is a normal process of functioning containers. If a venting event appears abnormal
(larger volume or longer duration than normal) follow the procedures listed above.
Hand Decontamination
• Contact DOHS, the Fire Department and/or the DEP for guidance on cleaning and
disposal of contaminated objects;
• It is preferable to use soap and clean water when available; and
• Allow clothes and tools/equipment to air dry thoroughly before re-use.
Important Considerations
There is no more important issue to me than the safety of our NIH staff. I regularly discuss important laboratory
safety issues, and I am writing to you now about the following concerns and expectations.
A. Laboratory Safety Training: I am reinforcing the importance of laboratory safety training. It is your
responsibility to confirm that Lab/Branch Chiefs in your IC or their designees document that all laboratory
personnel have taken the role-based mandatory laboratory safety training. A centralized safety training
database is available for use by supervisors to document and track the online and classroom training taken by
laboratory personnel.
B. IC Laboratory Safety Committees: As you know, your IC Safety and Health Committee (SHC) has authority to
oversee and monitor the IC's safety operations. Your responsibilities are to: (1) assure that you have appointed
a duly-constituted committee in your IC; (2) walk through all laboratory and intramural research spaces
annually (accompanied by your SHC Chair and a representative from the Division of Occupational Health and
Safety (DOHS)) to become familiar with the safety and health issues present and to direct appropriate
corrective actions; and (3) ensure that the IC SHC surveys all IC space and provides a report to you annually.
C. Use of Personal Protective Equipment (PPE): It is NIH policy and a requirement that appropriate PPE be used by
individuals working in a laboratory. At a minimum, this includes wearing long pants, closed-toe shoes and a lab
coat while working in the laboratory and/or near hazardous substances. Wearing appropriate gloves for the
hazardous substances being handled and the use of protective eyewear are also requirements.
D. Accurate Inventory of Potentially Hazardous Biological Materials: It is your responsibility to assure that each PI
maintains an accurate inventory of stored potentially hazardous biological materials (human pathogens worked
with at BSL-2 and above, human blood and body fluids and tissues, toxins and animal or plant pathogens) in the
centralized database for this purpose.
Finally, as a reminder, only those lab personnel who are certified shippers are allowed to prepare shipments of
hazardous materials. Shipper training [https://www.safetytraining.nih.gov/Main.aspx] is provided by DOHS.
Additionally, all hazardous materials must be shipped through NIH Freight Forwarding
[http://www.ors.od.nih.gov/sr/dohs/BioSafety/shipbio/Pages/shipping_biological_material.aspx].
Your support and enforcement of these requirements and policies are essential to ensure the safe conduct of
science at the NIH.
Name of process:
All laboratory work requires DOHS online and in-class training: https://www.safetytraining.nih.gov/.
Additional comments:
Researcher(s) Name(s):
1. _____________________ Signature:_____________________ Date:_______
2. _____________________ Signature:_____________________ Date:_______
3. _____________________ Signature:_____________________ Date:_______
4. _____________________ Signature:_____________________ Date:_______
5. _____________________ Signature:_____________________ Date:_______
6. _____________________ Signature:_____________________ Date:_______
7. _____________________ Signature:_____________________ Date:_______
8. _____________________ Signature:_____________________ Date:_______
9. _____________________ Signature:_____________________ Date:_______
10. _____________________ Signature:_____________________ Date:_______
APPENDIX L
Laboratory Personnel Safety Check List
1. Has the PI/Lab Supervisor discussed the nature of the research being conducted in the laboratory?
2. Has the PI/Lab Supervisor discussed all hazardous components of the research?
a. Chemical
b. Biological
c. Physical
3. Has the employee/student received instruction on known symptoms associated with exposure to highly
toxic chemicals or infectious agents used in the laboratory?
4. Has the PI/Lab Supervisor discussed the need for the employee/student to inform health care providers
of the hazardous substances used in the laboratory during each medical visit?
5. Has the PI/Lab Supervisor reviewed the laboratory Chemical Hygiene Plan, Laboratory Hazardous
Analysis and/or safety operating procedures with the employee/student?
6. Has the PI/Lab Supervisor identified the location of Safety Data Sheets to the employee/student and
demonstrated methods of access?
7. Has hazard assessment information concerning Personal Protective Equipment required in laboratory
been reviewed, and has the supervisor and employee signed off?
8. Does the employee/student need a respirator? If yes, arrange for exposure evaluation, training and fit
testing through the Division of Occupational Health and Safety.
10. Has the PI/Lab Supervisor reviewed with the employee/student, the laboratory signage system as
indicated on the door?
11. Have basic laboratory safety requirements been explained & reinforced?
14. Has the employee/student signed up for the appropriate Laboratory Personnel Training? See
https://www.safetytraining.nih.gov/.
All laboratory personnel must: know the hazards
understand the hazards
have skills to execute safe practices
Employee/Student _______
Signature Date
This table will be completed in accordance with the guidance provided by OSHA’s webpage on Recommended Practices for Safety and Health Programs
Implemented
Not Partially with only Fully
Requirement Evidence of Implementation Planned Improvements
Implemented Implemented Minor Implemented
Deficiencies
Performance indicators
are used to track
progress toward
program goals.
Performance is tracked
using both
lagging and leading
indicators.
Performance data are
analyzed and
shared with workers.
Management does an
initial review (and
subsequent annual
reviews) to evaluate
the program and
ensure that it is fully
implemented and
functioning as planned.
Workers are involved in
all program
review activities.
Program reviews
examine key processes
to ensure that they are
operating as
intended.
The program is
modified as needed to
correct shortcomings.
This is a template only – as such it is filled out each year and used internally to guide future improvements.
APPENDIX N
Specific Chemical Hazard and Lab-specific SOP Templates
Acute Toxicity (fatal or toxic) Irritant (skin and eye) Carcinogen Aquatic Toxicity
Skin Sensitizer Mutagenicity
Acute Toxicity (harmful) Reproductive Toxicity
Narcotic effects Respiratory Sensitizer
Respiratory Tract Irritant Target Organ Toxicity
Hazardous to Ozone Layer Aspiration Toxicity
2 PROCESS
Describe or attach what is being done with [chemical name], including specific
laboratory procedures and quantities used.
[ Click here to enter text ]
3 PLANNING AND PREPARATION
Hazardous chemical and specific SOP training will be provided to personnel
working with [chemical name] and any other personnel authorized or required to be
in the laboratory during work with the chemical.
[Describe any work outside of hood or exhausted containment and controls put in
place to prevent exposure.] [ Click here to enter text ]
5 PERSONAL PROTECTIVE EQUIPMENT
List the PPE that will be worn when working with [chemical name]: [Customize list]
Any gloves must be changed immediately if contaminated, torn, or
punctured!
SPECIAL HANDLING PROCEDURES AND STORAGE
6
REQUIREMENTS
HANDLING
Preparation
• All preparation of [chemical name] solutions will be performed over plastic-
backed absorbent pads in a [Select ventilation control from dropdown]. Pads
will be disposed of after completion of tasks or immediately upon
contamination.
• Wear chemical appropriate gloves for all procedures involving preparation
and handling of [chemical name].
• Change gloves after each use, or immediately when torn, punctured, or
contaminated.
Use
• A sharps container will be in the immediate vicinity for safe sharps disposal.
• The [Select ventilation control from dropdown] will be cleaned upon
completion of tasks with [chemical name].
• All potentially contaminated disposable items will be placed in a waste bag
before disposal.
• Hands must be washed upon completion of tasks.
STORAGE
TRANSPORT
[chemical name] will be transported in labeled and sealed non-breakable
secondary containers.
7 SPILL AND ACCIDENT PROCEDURES
Spill and Accident Procedures [Specific cleaning and waste disposal procedures
must
be determined.]
[chemical name] spills must be cleaned up immediately by properly trained and
protected personnel who are not sensitive to [chemical name]. All other persons
should leave the area. Spill response procedures must be developed based on the
chemical and potential spill or release conditions. Clean up spills using contents of
the spill kit. Do not attempt to clean up any spill if not trained or comfortable
performing the cleanup.
High-level hazard spills are spills >100 mL of any material and spills of
Particularly Hazardous Substances (PHS) of any volume.
If a high-level hazard spill occurs, do not attempt to clean up the spill.
Evacuate the area and call the Fire Department for assistance in cleaning up
these spills, or if ANY of the below criteria are met:
1. The employee is uncomfortable
2. Assistance from outside the release area is required
3. The incident is likely to result in an uncontrolled release of hazardous
substances
4. Response to a release poses a potential safety or health hazard to the
responder
Fill out information for contacting the Fire Department at your site as
appropriate below:
Bethesda, MD
911 on-campus
9-911 off-campus
301-496-9911 (cell phone)
Baltimore, MD
911 (cell phone)
9-911 (landline)
Frederick, MD
911
Hamilton, MT
911
Research Triangle Park, NC
911 (landline)
As a general guideline, low-level hazard spills are low-level hazard spills that
are within a lab or contained area, such as a chemical fume hood, ducted
biological safety cabinet, glove box, or other approved containment.
Reporting Requirements:
• All spills must be reported.
• If cleaned up locally (low-level hazard spills only) and there were no
suspected or verified exposures or injuries, contact your IC safety and health
specialist.
• Get Help
o MANDATORY: When in a safe place, call the NIH Division of Fire
10 Approval Required
All staff working with [chemical name] must be trained on this SOP prior to starting
work. They must also be trained on the [chemical name] SDS, and it must be
readily accessible in the laboratory. All training must be documented and
maintained by the PI or their designee.
11 Designated area/Decontamination
All surfaces will be decontaminated with approved cleaning solution following the
chemical SDS after removing the plastic backed pads.
All work with [chemical name] must be done in a designated laboratory, workspace,
and [Select ventilation control from dropdown]. This work will be conducted in [room
#].
Name: Title:
Signature: Date:
Documentation of Training
Standard Operating Procedure for [chemical name]
Name SOP Training Date Signature
Click here to enter Click here to enter date.
name.
Click here to enter Click here to enter date.
name.
Click here to enter Click here to enter date.
name.
Click here to enter Click here to enter date.
name.
Click here to enter Click here to enter date.
name.
Click here to enter Click here to enter date.
name.
Click here to enter Click here to enter date.
name.
Click here to enter Click here to enter date.
name.
Click here to enter Click here to enter date.
name.
Click here to enter Click here to enter date.
name.
Click here to enter Click here to enter date.
name.
Click here to enter Click here to enter date.
name.
4 STORAGE REQUIREMENTS
[Describe special handling and storage requirements for hazardous chemicals
in your laboratory, especially for highly reactive/unstable materials, highly
flammable materials, and corrosives.]
5 STEP-BY-STEP OPERATING PROCEDURE
[For each step’s description, include any step-specific hazard, personal
protective equipment, engineering controls, and designated work areas in the
left-hand column.
a. Guidance on Engineering and Ventilation Controls – Review safety
literature and peer-reviewed journal articles to determine
appropriate engineering and ventilation controls for your process
or experiment. Guidance is available from health and safety
specialists through DOHS (301) 496-2960.
b. Guidance on Personal Protective Equipment - To assist with your
PPE selection, contact your health and safety specialists through
DOHS (301) 496-2960. Respiratory protection is generally not
required for lab research, provided the appropriate engineering
controls are employed. For additional guidance on respiratory
protection see the NIH respiratory protection program.
c. Designated work area(s) - Required whenever Particularly
Hazardous Substances (PHS) - carcinogens, highly acutely toxic
substances, or reproductive toxins are used. Refer to the Chemical
Hygiene Plan, Section X: Working with Particularly Hazardous
Substances for more information. The intent of a designated work area
is to limit and minimize possible sources of exposure to these materials.
The entire laboratory, a portion of the laboratory, or a laboratory fume
hood or bench may be considered a designated area.
Describe the possible risks involved with failure to follow a step in the SOP in
the right hand column.]
Step-by-Step Description of Your Potential Risks if Step is Not
Process or Experiment Done or Done Incorrectly (if
any)
2. Check the
location/accessibility/certification of the
safety equipment that serves your lab:
Item Status
Laboratory Fume Location:
Hood/Glove Box or _______
other Ventilation Check sticker
Control to ensure that
hood was
certified within
last 12 months.
Eyewash/Safety Shower Location:
_______
Ensure that it is
accessible, not
blocked.
Check tag that
it has been
tested within
last month.
First Aid Kit Location:
_______
Chemical Spill Kit Location:
_______
Fire Extinguisher Location:
_______
Telephone Location:
_______
Fire Alarm Manual Pull Location:
Station _______
3. [Describe the next step in the procedure.]
4. [Describe the next step in the procedure.
Insert additional rows in table, as needed.]
Baltimore
− Chemical Hygiene Officer – John Veitch: 301-451-5823
− Chemical Waste Services – James Pitt: 443-740-2761
− Division of Environmental Protection – James Pitt: 443-740-2761
− DOHS On-Site – Delores Dobson: 443-740-2311
− Division of Radiation Services – James Pitt: 443-740-2761
− Fire Department: 911 or 9-911
− OMS: 443-740-2309; [email protected]
− ORF – Ray Phelps: 443-740-2760
− Police: 911 or 9-911
− Safety and Health Specialist(s) – Rhonda Walther (NIA): 667-205-2216; Carrie
Wertheim (NIDA): 443-740-2403; Delores Dobson (Safety Manager): 443-740-
2311
− Scientific Director – NIDA - Dr. Amy Newman; NIA - Dr. Luigi Ferrucci
IRF Frederick
− Chemical Hygiene Officer: Contact DEP
− Hazardous Waste Services: Contact DEP
− Division of Environmental Protection – Mark Marshall: 301-631-7238
− Division of Radiation Services – Dustin Gibbs (Area Health Physicist): 301-631-
7226
NIDDK-Phoenix
− Radiation Safety/Environmental Compliance Officer – Shannon Parrington: 602-
200-5308 or 520-275-2271
− NIDDK-Phoenix Collateral Duty Safety Officer (CDSO) – Maureen Clark: 602-
200-6590
− Safety Committee Chair – Vicky Ossowski: 602-440-6590
− Safety Committee member – Karen Kavena: 602-200-5367
− Safety Committee member – Dacia Sorrell: 602-200-5313