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Art Cool Gallery Install

The Single Zone Art Cool Gallery Wall Mounted Installation Manual provides essential safety instructions and installation guidelines for the LA090HVP and LA120HVP units. It emphasizes the importance of following safety precautions to prevent injury, property damage, and equipment malfunction. The manual also includes detailed sections on installation procedures, wiring, and operational guidelines to ensure proper use and maintenance of the air conditioning system.

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0% found this document useful (0 votes)

29 views62 pages

Art Cool Gallery Install

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Available Formats

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SINGLE ZONE ART COOL GALLERY WALL

MOUNTED INSTALLATION MANUAL

Single Zone Art Cool Gallery Wall Mount:

LA090HVP, LA120HVP
PROPRIETARY DATA NOTICE
This document, as well as all reports, illustrations, data, information, and
other materials are the property of LG Electronics U.S.A., Inc., and are
disclosed by LG Electronics U.S.A., Inc., only in confidence.
This document is for design purposes only.

Do not throw away, destroy, or lose this manual.

Please read carefully and store in a safe place for future reference.
Content familiarity required for proper installation.

The instructions included in this manual must be followed to prevent product malfunction, property damage, injury, or death to the user or
other people. Incorrect operation due to ignoring any instructions will cause harm or damage. The level of seriousness is classified by the
symbols described below.

A summary list of safety precautions begins on page 3.

IM-SZ-ArtCoolGallery-LA090HVP_LA120HVP-11-14

For more technical materials such as submittals, engineering

databooks, and catalogs, visit www.lghvac.com.

For continual product development, LG Electronics U.S.A., Inc., reserves the right to change specifications without notice.
©LG Electronics U.S.A., Inc.

This document, as well as all reports, illustrations, data, information, and other materials are the property of LG Electronics U.S.A., Inc.
SAFETY INSTRUCTIONS

The instructions below must be followed to prevent product malfunction, property damage, injury or death to the user or other people. Incor-
rect operation due to ignoring any instructions will cause harm or damage. The level of seriousness is classified by the symbols described
below.

TABLE OF SYMBOLS
This symbol indicates an imminently hazardous situation which, if not avoided, will result in death or serious
injury.

This symbol indicates a potentially hazardous situation which, if not avoided, could result in death or serious
injury.

This symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury.

This symbol Indicates situations that may result in equipment or property damage accidents only.

Safety Instructions
This symbol indicates an action should not be completed.

INSTALLATION

Don’t store or use flammable gas / combustibles near the unit.

There is risk of product failure, fire, explosion, and physical injury or death.

Do not install, remove, or re-install the unit by yourself Dispose the packing materials safely.
(customer). Ask the dealer or an authorized technician to • Packing materials, such as nails and other metal or wooden parts,
install the unit. may cause puncture wounds or other injuries.
Improper installation by the user may result in water leakage, fire, • Ensure no metal scraps, screws, or bits of wiring are left inside or
explosion, electric shock, physical injury or death. surrounding the unit. There is a risk of physical injury.
For replacement of an installed unit, always contact an
authorized LG service provider. Install the unit considering the potential for strong winds or
There is risk of fire, electric shock, explosion, and physical injury or death. earthquakes.
Improper installation may cause the unit to fall over, resulting in physical
The unit is shipped with refrigerant and the service valves injury or death.
are closed. Do not open service valves on the unit until all
condensation has been removed from the piping system and If the air conditioner is installed in a small space, take
authorization to do so has been obtained from the commis- measures to prevent the refrigerant concentration from
sioning agent. exceeding safety limits in the event of a refrigerant leak.
There is a risk of equipment damage, refrigerant contamination, refriger- Consult the latest edition of ASHRAE (American Society of Heating,
ant loss, physical injury or death. Refrigerating, and Air Conditioning Engineers) Standard 15. If the
refrigerant leaks and safety limits are exceeded, it could result in personal
Dispose the packing materials safely. injuries or death from oxygen depletion.
• Tear apart and throw away plastic packaging bags so that children do
not play with them and risk suffocation. Install the unit in a safe location where nobody can step on or
Wear protective gloves when handling equipment. Sharp fall onto it.
edges may cause physical injury. There is risk of unit damage, physical injury or death.
The unit is shipped with refrigerant and service valves Do not install the unit on a defective stand.
closed. Do not run the compressor with the service valves There is a risk of property damage or physical injury.
closed.
There is a risk of equipment damage, explosion, physical injury, or death.

INSTALLATION - CONTINUED
Periodically check that the outdoor frame is not damaged. Replace all control box and panel covers.
There is a risk of equipment damage, explosion, physical injury, or death. If cover panels are not installed securely, dust, water and animals may
enter the water source unit, causing fire or equipment malfunction.
Do not change the settings of the protection devices.
If the pressure switch, thermal switch, or other protection device is Always check for system refrigerant leaks after the unit has
shorted and forced to operate improperly, or parts other than those been installed or serviced.
Single Zone Art Cool Gallery Wall Mounted Installation Manual

specified by LG are used, there is risk of fire, electric shock, explosion, Low refrigerant levels may cause product failure, and exposure to high
and physical injury or death. concentration levels of refrigerant gas may lead to illness or death. Keep
the unit upright during installation to avoid vibration or water leakage.

Be very careful when transporting the product. • Support the unit a minimum of four points to avoid slippage from
• Do not attempt to carry the product without assistance in order to rigging apparatus which may result in physical injury.
avoid physical injury.
• Some products use polypropylene bands for packaging. Do not use Install the drain hose to ensure adequate drainage.
polypropylene bands to lift the unit. Lifting the unit might cause phys- There is a risk of water leakage and property damage.
ical injury.
• Suspend the unit from the base at specified positions to avoid prop-
erty damage or physical injury .

Don’t install the unit where it’s directly exposed to ocean winds. Do not use the product for special purposes such as
Ocean winds may cause corrosion, particularly on the condenser and preserving foods, works of art, wine coolers, or other
evaporator fins, which, in turn could cause product malfunction or inef- precision air conditioning applications. The equipment is
ficient performance. designed to provide comfort cooling and heating.
There is risk of property damage.
When installing the unit in a low-lying area, or a location that
is not level, use a raised concrete pad or concrete blocks to Do not make refrigerant substitutions. Use R410A only.
provide a solid, level foundation. If a different refrigerant is used, or air mixes with original refrigerant, the
This may prevent water damage and reduce abnormal vibration. unit will malfunction and be damaged.
Properly insulate all cold surfaces to prevent “sweating.” When connecting refrigerant tubing, remember to allow for
Cold surfaces such as uninsulated piping can generate condensate that pipe expansion.
may drip and cause a slippery floor condition and/or water damage to Improper piping may cause refrigerant leaks and system malfunction.
walls.
Do not install the unit in a noise sensitive area.
When installing the unit in a hospital, mechanical room, or
Take appropriate actions at the end of HVAC equipment life
similar electromagnetic field (EMF) sensitive environment,
to recover, recycle, reclaim or destroy R410A refrigerant
provide sufficient protection against electrical noise.
according to applicable U.S. Environmental Protection
Inverter equipment, power generators, high-frequency medical equip- Agency (EPA) rules.
ment, or radio communication equipment may cause the air conditioner to
operate improperly. The unit may also affect such equipment by creating
electrical noise that disturbs medical treatment or image broadcasting.

Due to our policy of continuous product innovation, some specifications may change without notification.
4 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
SAFETY INSTRUCTIONS

WIRING
High voltage electricity is required to operate this system. Turn the power off at the nearest disconnect before servicing
Adhere to the National Electrical Codes and these the equipment.
instructions when wiring. Electrical shock can cause physical injury or death.
Improper connections and inadequate grounding can cause accidental
injury or death. Properly size all circuit breakers or fuses.
There is risk of fire, electric shock, explosion, physical injury or death.
Always ground the unit following local, state, and National
Electrical Codes.

The information contained in this manual is intended for use Secure all field wiring connections with appropriate wire
by an industry-qualified, experienced, certified electrician strain relief.
familiar with the U.S. National Electric Code (NEC) who is Improperly securing wires will create undue stress on equipment power
equipped with the proper tools and test instruments. lugs. Inadequate connections may generate heat, cause a fire and phys-
Failure to carefully read and follow all instructions in this manual can ical injury or death.
result in equipment malfunction, property damage, personal injury or death.
Properly tighten all power lugs.
Loose wiring may overheat at connection points, causing a fire, physical

Safety Instructions
All electric work must be performed by a licensed electrician
and conform to local building codes or, in the absence of injury or death.
local codes, with the National Electrical Code, and the
Do not change the settings of the protection devices.
instructions given in this manual.
If the pressure switch, thermal switch, or other protection devices
If the power source capacity is inadequate or the electric work is not per- are bypassed or forced to work improperly, or parts other than those
formed properly, it may result in fire, electric shock, physical injury or death. specified by LG are used, there is risk of fire, electric shock, explosion,
and physical injury or death.
Refer to local, state, and federal codes, and use power wires
of sufficient current capacity and rating. Do not supply power to the unit until all installation and pre-
Wires that are too small may generate heat and cause a fire. commissioning tasks are complete and the commissioning
agent indicates it is safe to do so.

OPERATION

Do not provide power to or operate the unit if it is flooded or Do not operate the disconnect switch with wet hands.
submerged. There is risk of fire, electric shock, physical injury or death.
There is risk of fire, electric shock, physical injury or death.

Use a dedicated power source for this product.

There is risk of fire, electric shock, physical injury or death.

Periodically verify the equipment mounts have not • Use caution when trying to remove any animals from the unit to avoid
deteriorated. personal physical injury.
If the base collapses, the unit could fall and cause property damage,
product failure, physical injury or death. Do not touch the refrigerant piping during or after operation.
It can cause burns or frostbite.
If gas leaks out, ventilate the area before operating the unit.
Leaking gas may cause fire, electric shock, explosion, physical injury or Do not operate the unit with the panel(s) or protective
death if the unit is mounted in an enclosed, low-lying, or poorly ventilated cover(s) removed; keep fingers and clothing away from
area and the system develops a refrigerant leak. moving parts.
The rotating, hot, cold, and high-voltage parts of the unit can cause
Do not allow water, dirt, or animals to enter the unit. physical injury or death.
• There is risk of unit failure or fire.
• Handling of the unit while wet can cause electric shock, physical Periodically, check power cord and plug for damage.
injury or death. Cord must be replaced by the manufacturer, its service agent, or similar
• Animals entering the unit can cause unit failure or fire. qualified persons in order to avoid physical injury and/or electric shock.
Due to our policy of continuous product innovation, some specifications may change without notification.
©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp. 5
SAFETY INSTRUCTIONS

OPERATION - CONTINUED

- Continued
Clean up the site after installation is finished, and check that no metal scraps,
Do not open the inlet grille of the unit during operation. Do screws, or bits of wiring have been left inside or surrounding the unit.
not operate the unit with the panels or guards removed. Do
not insert hands or other objects through the inlet or outlet Do not use this equipment in mission critical or special-
when the unit is plugged in. Do not touch the electrostatic purpose applications such as preserving foods, works of art,
Single Zone Art Cool Gallery Wall Mounted Installation Manual

filter, if the unit includes one. wine coolers or refrigeration. The equipment is designed to
The unit contains sharp, rotating, hot, and high voltage parts that can provide comfort cooling and heating.
cause personal injury and/or electric shock. Oil, steam, sulfuric smoke, etc., can significantly reduce the performance
of the unit, or damage its parts.

To avoid physical injury, use caution when cleaning or Provide power to the compressor crankcase heaters at least
servicing the air conditioner. six (6) hours before operation begins.
Starting operation with a cold compressor sump(s) may result in severe
bearing damage to the compressor(s). Keep the power switch on during
the operational season.

Do not block the inlet or outlet.

Unit may malfunction.

Securely attach the electrical part cover to the indoor unit

and the service panel to the outdoor unit.
Non-secured covers can result in fire or electric shock due to dust or water.

Due to our policy of continuous product innovation, some specifications may change without notification.
6 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
TABLE OF CONTENTS

General Data........................................................................................... 8 Pipe Sleeves at Penetrations............................................................. 38

Unit Nomenclature................................................................................ 8 Air Purging.......................................................................................... 39
Art Cool Gallery Unit Specifications.................................................... 10 Leak Test/Soap Method Check........................................................... 40
Electrical..............................................................................................11 Evacuation of Lines............................................................................ 41
R410A Refrigerant.............................................................................. 12 Finishing Up, Charging....................................................................... 41
Front Panel Assembly/Test Run.......................................................... 42
General Installation Guidelines........................................................... 13 Remote Controller.............................................................................. 43
Location Selection.............................................................................. 13 Pump Down, Cooling Only Mode....................................................... 44
Oceanside Applications...................................................................... 14
Mounting Bolt Location....................................................................... 15 Electrical Wiring................................................................................... 46
Required Clearances.......................................................................... 16 General Information and Safety Guidelines........................................ 46
Mounting of Indoor Unit................................................................. 17-19 Power Wiring Specifications and Best Practices........................... 47-48
Piping Preparation.............................................................................. 20 Controllers.......................................................................................... 49
Piping Preparation/Piping Materials and Handling �� 21-26 Indoor Unit Electrical Connections..................................................... 50
Piping Support, Elbow Usage............................................................. 27 Outdoor Unit Electrical Connections................................................... 51

Refrigerant Piping Connections.......................................................... 28 Troubleshooting................................................................................... 52

Refrigerant Piping System Layout...................................................... 28 Self Diagnosis Functions .............................................................. 52-53
Refrigerant Piping System Limitations................................................ 29 LG SIMS - Self Diagnosis Functions ............................................ 54-55
Installation Overview.......................................................................... 30 Error Codes .................................................................................. 56-58
Directional Pipe Formation................................................................. 31
Drain Hose.......................................................................................... 32 Cautions for Refrigerant Leaks........................................................... 59
Outdoor Unit Connections.................................................................. 33 Refrigerant Leaks............................................................................... 59
Indoor Unit Connections..................................................................... 34
Installation Checklist............................................................................ 60
Bundling and Cutting Line.................................................................. 35
Refrigerant Piping Insulation......................................................... 36-37

Single Zone Wall Mount Indoor and Outdoor Units

LA N 090 HVP 2
Family
LA= Art Cool Premier/Gallery/Mirror
Single Zone Art Cool Gallery Wall Mounted Installation Manual

LS= High Efficiency Wall Mount/Standard/ Mega

Type
N = Indoor Wall Mount Unit
U = Outdoor Heat Pump Unit

Nominal Capacity
(Nominal cooling capacity in Btu/h)
090/091 = 9,000
120/121 = 12,000
180/181 = 18,000
240 = 24,000
307 = 30,000
360 = 36,000
Indoor/Outdoor Product
HEV = Mega
HXV = Mega 115V
HYV = Art Cool Premier
HVP = Art Cool Gallery
HSV3 = High Efficiency
HSV2 = Art Cool Mirror
HV = Standard
HLV = Extended Pipe
Generation
2 = Second
3 = Third

Due to our policy of continuous product innovation, some specifications may change without notification.
8 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
GENERAL DATA
Art Cool Gallery Unit Specifications

Table 1: Art Cool Gallery Unit Specifications

Type Art Cool Gallery Art Cool Gallery

System (Model) LA090HVP (LAN090HVP/LAU090HVP) LA120HVP (LAN120HVP/LAU120HVP)
Nominal Cooling Capacity (Btu/h) 9,000 11,200
Cooling Power Input1 (kW) 0.72 0.93
Nominal Heating Capacity (Btu/h) 10,800 13,300
Heating Power Input1 (kW) 0.85 1.25
Cooling COP 3.66 3.52
EER 12.5 12
SEER 16
HSPF 8.2
Power Supply (V / Hz / Ø) 208-230/60/1
ODU Operating Range
Cooling (°F DB) 14-118
Heating (°F WB) 14-75
IDU Operating Range
Cooling (°F WB)

Product Data
64-90
Heating (°F DB) 60-86
Indoor Temperature Setting Range
Cooling (°F) 65-86
Heating (°F) 61-86
Unit Data
Refrigerant Type2 R410A
Refrigerant Control EEV
IDU Sound Pressure3 dB(A) (H/M/L) 42/36/32
ODU Sound Pressure dB(A) 45
Unit Weight (lbs)
Indoor Unit (Net/Shipping) 31/34
Outdoor Unit (Net/Shipping) 78/82
Power/Communication Cable4 (No. x AWG) 4 x 18
Fan
Indoor Type (Qty) Turbo (1)
Outdoor Type (Qty) Propeller (1)
Motor/Drive Brushless Digitally Controlled/Direct
Airflow Rate
Indoor - Max/H/M/L (CFM) 370/335/311/247
Outdoor - Max (CFM) 1,165
EEV: Electronic Expansion Valve IDU: Indoor Unit ODU: Outdoor Unit 1
Power Input is rated at high speed.
Power wiring is field supplied and must comply with the applicable local and national codes. 2
Take appropriate actions at the end of HVAC equipment life to recover, recycle, reclaim or destroy
This unit comes with a dry helium charge. R410A refrigerant according to applicable regulations (40 CFR Part 82, Subpart F) under section 608
of CAA.
This data is rated 0 ft above sea level, with 24.6 ft of refrigerant line per indoor unit and a 0 ft level
difference between outdoor and indoor units.
3
Sound Pressure levels are tested in an anechoic chamber under ISO Standard 1996.
Cooling capacity rating obtained with air entering the indoor coil at 80ºF dry bulb (DB) and 67ºF wet
4
All power/communication cables to be minimum 18 AWG, 4-conductor, stranded, shielded and must
bulb (WB); and outdoor ambient conditions of 95ºF dry bulb (DB) and 75ºF wet bulb (WB). comply with applicable and national code.
Heating capacity rating obtained with air entering the indoor unit at 70ºF dry bulb (DB) and 60ºF wet
bulb (WB); and outdoor ambient conditions of 47ºF dry bulb (DB) and 43ºF wet bulb (WB).

Table 1: Art Cool Gallery Unit Specifications - Continued

Type Art Cool Gallery Art Cool Gallery
System (Model) LA090HVP (LAN090HVP/LAU090HVP) LA120HVP (LAN120HVP/LAU120HVP)
Piping
Liquid Line (in, OD) 1/4
Vapor Line (in, OD) 3/8
Single Zone Art Cool Gallery Wall Mounted Installation Manual

Condensation Line (OD | ID) 27/32 | 5/8

Additional Refrigerant Charge (oz/ft) 0.22
Pipe Length (Min/Max) (ft)5 9.8/49.2
Piping Length (no add’l refrigerant, ft)5 24.6
Max Elevation Difference (ft) 22.9
EEV: Electronic Expansion Valve IDU: Indoor Unit ODU: Outdoor Unit Cooling capacity rating obtained with air entering the indoor coil at 80ºF dry bulb (DB) and 67ºF wet
Power wiring is field supplied and must comply with the applicable local and national codes. bulb (WB); and outdoor ambient conditions of 95ºF dry bulb (DB) and 75ºF wet bulb (WB).
This unit comes with a dry helium charge. Heating capacity rating obtained with air entering the indoor unit at 70ºF dry bulb (DB) and 60ºF wet
bulb (WB); and outdoor ambient conditions of 47ºF dry bulb (DB) and 43ºF wet bulb (WB).
This data is rated 0 ft above sea level, with 24.6 ft of refrigerant line per indoor unit and a 0 ft level
difference between outdoor and indoor units.
5
Piping lengths are equivalent.

Due to our policy of continuous product innovation, some specifications may change without notification.
10 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
GENERAL DATA
Electrical

Table 2: Art Cool Gallery Indoor Unit Electrical Data

Nom. Compressor Compressor(A) Fan Qty

Unit Model Nos. ODU Fan(A) IDU Fan(A) MCA(A) MOP(A)
Tons Qty Cool/Heat

Art Cool Premier

LAU090HVP 3/4 1 6.8/7.6 1 0.25 14.7 10 15
LAU120HVP 1 1 6.8/7.6 1 0.25 14.7 10 15
For component model nos. IDU Fan = Indoor Unit Fan Motor
Voltage tolerance is ±10%. Maximum Overcurrent Protection (MOP) is calculated as follows:
(Largest motor FLA x 2.25) + (Sum of other motor FLA) rounded down
Maximum allowable voltage unbalance is 2%.
to the nearest standard fuse size.
MCA = Minimum Circuit Ampacity
ODU Fan = Outdoor Unit Fan Motor

Product Data

R410A Refrigerant - 0% Ozone Depleting

R410A refrigerant has a higher operating pressure in comparison to R22 refrigerant and, therefore, all piping system materials installed must
have a higher resisting pressure than the materials traditionally used in R22 systems.
R410A refrigerant is an azeotrope of R32 and R125, mixed at 50:50, so the ozone depletion potential (ODP) is 0.
Single Zone Art Cool Gallery Wall Mounted Installation Manual

• To prevent the refrigerant cylinder from exploding, do not place it in direct sunlight.
• Do not use any piping that has not been approved for use in high-pressure refrigerant systems.
• To prevent the piping from softening, do not heat it more than necessary during installation.

• Piping wall thickness must comply with the applicable local, state, and federal codes for the 551 psi design pressure of R410A.
• Because R410A is a combination of R32 and R125, the required additional refrigerant must be charged in its liquid state. If the refrig-
erant is charged in its gaseous state, its composition changes and the system will not work properly.

Due to our policy of continuous product innovation, some specifications may change without notification.
12 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
GENERAL INSTALLATION GUIDELINES
Location Selection

Selecting the Best Location

DANGER
To avoid the possibility of fire, do not install the unit in an area where combustible gas may generate, flow, stagnate, or leak. Failure to do so can cause
serious bodily injury or death.

• Install a fence to prevent vermin from crawling into the unit or unauthorized individuals from accessing it.
• Do not install the unit in a location where acidic solution and spray (sulfur) are often used as this may cause serious bodily injury or death.
• Do not use the unit in environments where oil, steam, or sulfuric gas are present as this may cause serious bodily injury or death.

Select a location for installing the outdoor unit that will meet the following conditions:
• Where the unit will not be subjected to direct thermal radiation from other heat sources.
• Where operating sound from the unit will not disturb inhabitants of surrounding buildings.
• Where the unit will not be exposed to direct, strong winds.
• Where there is enough strength to bear the weight of the unit.

General Installation Guidelines

• Include space for drainage to ensure condensate flows properly out of the unit when it is in heating mode.
• Include enough space for air flow and for service access.

To ensure the outdoor unit operates properly, certain measures are required in locations where there is a possibility of heavy snowfall or
severe wind chill or cold:
1. Prepare for severe winter wind chills and heavy snowfall, even in areas of the country where these are unusual phenomena.
2. Position the outdoor unit so that its airflow fans are not buried by direct, heavy snowfall. If snow piles up and blocks the airflow, the
system may malfunction.
3. Remove any snow that has accumulated by 4 inches or more on the top of the outdoor unit.
4. Place the outdoor unit on a raised platform at least 20 inches higher than the average annual snowfall for the area. In environments where
there is a possibility of heavy snow, the frame height must be more than two (2) times the amount of average annual snowfall, and should
not exceed the width of the outdoor unit. If the frame width is wider than the outdoor unit, snow may accumulate.
5. Install a snow protection hood.
6. To prevent snow and heavy rain from entering the outdoor unit, install the suction and discharge ducts facing away from direct winds.
7. Additionally, the following conditions should be taken into consideration when the unit operates in defrost mode:
• If the outdoor unit is installed in a highly humid environment (near an ocean, lake, etc.), ensure that the site is well-ventilated and has a lot
of natural light. (Example: Install on a rooftop.)
• Sidewalks or parking lots near the outdoor unit may accumulate moisture after unit operates in defrost mode that can turn to ice.

The indoor unit may take longer to provide heat, or heating performance will be reduced in winter if the unit is installed:
1. In a narrow, shady location.
2. Near a location that has a lot of ground moisture.
3. In a highly humid environment.
4. In an area in which condensate does not drain properly.
Ambient Air Conditions

• Avoid exposing the unit to discharge from boiler stacks, chimneys, steam relief ports, other air conditioning units, kitchen vents, plumbing
vents, or substances that may degrade performance or cause damage to the unit.
• When installing multiple outdoor units, avoid placing the units where discharge of one outdoor unit will blow into the inlet side of an adja-
cent unit.

Avoid exposing the unit to sources of extreme temperature or gases to prevent serious bodily injury.

Oceanside Applications Figure 1: Oceanside Placement Using Windbreak

Use of a Windbreak to Shield from Sea Wind

Windbreak
Ocean winds may cause corrosion, particularly on the condenser and
evaporator fins, which, in turn could cause product malfunction or
inefficient performance.
Single Zone Art Cool Gallery Wall Mounted Installation Manual

• The unit should be installed in a soundproofed mechanical room.

• Avoid installing the outdoor unit where it would be directly exposed
to ocean winds. Sea wind
• Install the outdoor unit on the side of the building opposite from
direct ocean winds.
• Select a location with good drainage.
• Periodically clean dust or salt particles off of the heat exchanger
with fresh water.
• If the outdoor unit must be placed in a location where it would
be subjected to direct ocean winds, install a concrete windbreak
strong enough to block any winds.
• Windbreak should be more than 150% of the outdoor unit’s height.
There must be 2ft and 3 1/2 inches clearance between the outdoor Additional anti-corrosion treatment may need to be applied to the
unit and the windbreaker for purposes of air flow. outdoor unit at oceanside locations.

Oceanside Applications Figure 2: Placement Using Building as Shield

Use of a Building to Shield from Sea Wind
If a windbreak is not possible, a building or larger structure must Building
be used to shield the outdoor unit from direct exposure to the sea
wind. The unit should be placed on the side of the building directly
opposite to the direction of the wind as shown in Figure 2.
Sea wind

Building

Sea wind

Due to our policy of continuous product innovation, some specifications may change without notification.
14 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
GENERAL INSTALLATION GUIDELINES
Mounting Bolt Location

General Mounting Figure 3: Outdoor Unit Mounting Methods

Securely attach the outdoor unit to a condenser pad, base rails, or
another mounting platform that is securely anchored to the ground
or building structure. Attach the outdoor unit with a bolt and nut on a
concrete or rigid mount. See Figure 3. Follow applicable local codes
for clearance, mounting, anchor and vibration attenuation require-
ments.

All referenced materials are to be field-supplied. Images are not to scale.

Mounting Platform
The underlying structure or foundation must be designed to support
the weight of the unit. Avoid placing the unit in a low lying area

General Installation Guidelines

where water may accumulate. When installing the outdoor unit on
the wall, or roof top, anchor the mounting base securely to account
for wind, earthquake or vibration.

Tie-Downs and Wind Restraints Bolt

Placement
The strength of the Duct-free Split Single Zone Inverter system & Anti-Vibration
Pad
frame is adequate to be used with field-provided wind restraint tie-
downs. The overall tie-down configuration must be approved by a
local professional engineer.
Top of Unit
Foundation
Piping Connection
Always refer to local code when designing a wind restraint system.
Snow and Ice Conditions
In climates that experience snow build-up, place the unit on a raised platform to ensure condenser airflow. The raised support platform must
be high enough to allow the unit to remain above possible snow drifts. Mount the unit on a field-provided snow stand at a minimum height
that is equal to the average annual snowfall plus 20 inches. Design the mounting base to prevent snow accumulation on the platform in front
or back of the unit case. If necessary, provide a field fabricated hood to keep snow and ice and/or drifting snow from accumulating on the coil
surfaces. Use inlet and discharge duct or hoods to prevent snow or rain from accumulating on the fan inlet and outlet guards. Best practice
prevents snow from accumulating on top of the unit. Consider tie-down requirements in case of high winds or where required by local codes.

When deciding on a location to place the outdoor unit, be sure to choose an area where run-off from defrost will not accumulate and freeze on
sidewalks or driveways.

Proper airflow through the Single Zone outdoor unit coil is critical for correct unit operation. When installing, consider service, inlet and outlet,
and minimum allowable space requirements as illustrated in the diagrams below.

Minimum Clearance Requirements for Single Zone Wall Mount

Outdoor Unit Clearance
Specific clearance requirements in the diagram below are for the single zone wall mount systems. Figure 4 shows the overall minimum
clearances that must be observed for safe operation and adequate airflow around the outdoor unit.
Single Zone Art Cool Gallery Wall Mounted Installation Manual

When placing the outdoor unit under an overhang, awning, sunroof or other roof-like structure, observe the clearance requirements (as shown in
Figure 5) for height in relation to the unit. This clearance ensures that heat radiation from the condenser is not restricted around the unit.
Adhere to all clearance requirements if installing the unit on a roof. Be sure to level the unit and ensure that the unit is adequately anchored.
Outdoor Unit Clearance
Consult local codes for rooftop mounting requirements.
Figure 4: Outdoor Unit Clearances Figure 5: Outdoor Unit Sunroof/Awning Clearances

Su
More than nro
24 12 of
12 12
Fe
ob nce o
sta r More than
cle 12
s
More than
28 24
24 More than
28 Unit : inch
Unit : inch
Do not place the unit where animals and/or plants will be in the path of the warm air, or where the warm air and/or noise will disturb neighbors.

Indoor Unit Clearance

Follow recommended best practices when choosing an indoor More than
location for the Single Zone indoor unit to avoid malfunctioning of
the unit. More than 8 inches
• Keep unit away from any indoor steam or excessive heat. 20 inches
• No obstacles should be placed around unit.
• Condensation drain (Leakage piping) should be routed away from
the unit.
• Do not install near doorway.
• Clearance gap between any wall or enclosure and the left or right More than
side of the unit must be greater than 20 inches. More than 20 inches
• From the top of the unit to the ceiling there must be greater than 8
inches of clearance.
94 1/2 inches
• Unit should be at least 8 feet from the floor for adequate clearance.

Due to our policy of continuous product innovation, some specifications may change without notification.
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GENERAL INSTALLATION GUIDELINES
Required Clearances

Minimum Clearance Requirements for Single Zone Wall Mount - Continued

Figure 6: ODU Service Access Clearance - Single Unit In order to have successful service access to the out door unit,
see Figure 8 for minimum spacing.
ODU Service Access & Clearances
When installing multiple outdoor units, see Figure 9 for correct
spacing requirements.

General Installation Guidelines

m
i n imu/16
M 1-13
1
m
i n imu /32
Unit: Inch M 7-19
2

Figure 7: ODU Service Access Clearance - Multiple Units

Multiple ODUs
Service Access & Clearances

m
imu
Min -13/16
11
/4
78-3

9/32
23-1 Unit: Inch
m
imu 2
Min7-19/3
2

Detaching Front Panel from Indoor Unit

Before you can mount the indoor unit to the wall, you must remove
the front cover. Removal will allow you to knock out any side holes
for the drain hose, as well as allow you to mount the unit without
damaging the front cover.

It is recommended that the front panel not be re-attached to the indoor

Single Zone Art Cool Gallery Wall Mounted Installation Manual

unit until the final test has been run which will ensure that all electrical and
piping connections are working properly.
Procedure 3. Detach the front cover, by removing the two screws.
1. Lay the indoor unit on a flat surface, and then pull the upper part
4. Remove the front cover away from the body, and be sure to
of the front panel away from the body.
disconnect the front panel connector as shown below.
2. Lift up the front panel so that the bottom part of the unit is visible. panel.
Disconnect

Panel Front
Connector

Figure 8: IDU - Removal of L-bracket and Side Cover

Removing Side Bottom Covers and Piping Hole Knockout

Before mounting the indoor unit, you may need to remove either the
right or left bottom side covers and the piping hole knockout, in order
to pass the drain hose and piping through. This procedure should be
done after removal of the front panel of the indoor unit.
Procedure
1. Using a phillips head screwdriver, remove the center bottom Pipe hole
screw from the L-bracket tube holder (Figure 8). knockout

2. Detach one of the side covers (either right or left depending on Detach side
cover
how you want to place the piping and drain hose). L-bracket holder
3. Knockout the piping hole from the detached side cover. For piping

After knocking out the piping hole from the side cover, be sure to smooth
or cut any burrs around the hole. Burrs left on can lead to physical cuts
and scrapes. Figure 9: IDU - Attaching Drain Hose

If you are planning to create a piping hole directly through the rear wall
you might not need to knockout the piping hole from the side cover.

Preparing for Piping Connection

1. To prepare indoor unit for piping, remove the rubber plugs at the
desired drain direction (left or right at bottom of the unit) (Figure 9).
• Be sure that the drain hose is routed to the closest pipe hole under Adhesive Drainthhose
Only e
the unit. desired
desireddirectio n
direction

2. Insert the drain hose into the opening/handle of the drain pan, and
then attach the drain hose and connecting hose using recommend-
Connecting
ed adhesive. part
Drain
• Step 2 can be done once the indoor unit is mounted to the wall if hose rubber cap

necessary.

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18 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
GENERAL INSTALLATION GUIDELINES
Mounting of Indoor Unit

Mounting Indoor Unit Figure 10: Gallery Indoor Unit Components

Refer to Figure 10 as you mount the indoor unit.
Procedure
Air Filter
1. Using the supplied mounting template, align and level the tem-
plate onto the wall. Signal Receptor

Be careful to not discard or accidentally throw out the mounting template

that comes with the unit. This template assures accurate measurements
when drilling the holes for attaching screws. Front Panel
2. Lightly attach the guide using adhesive tape. ON/OFF butto n

3. Using a drill, create four 1/4 inch holes which are approximately 1
1/4 inch deep at the drill and cross marks on the mounting guide.
INS
TA
Air Discharge
IIA
TIO
NG
UID
E

General Installation Guidelines

MA
P

Select location carefully. Unit should be anchored to a strong wall to pre-

vent unnecessary vibration.

• When choosing a location for the wall mount plate, be sure to take
into consideration routing of wiring for power outlets within the wall.
Contacting wiring can cause serious bodily injury or death.
• Use caution when drilling holes through the walls for the purposes
4. Using the four plastic anchors, drive each one into each of the of piping connections. Power wiring can cause serious bodily injury
drilled holes. or death.
IN
ST

6. Once the top is attached, anchor the bottom of the Gallery unit
AL
LA
TIO
NG
UID

using the plastic anchors and screws. Also leave about 1/3 inch
E MA
P

of the screw out the

completely of the wall screws.
upper to hang the unit.

Plastic anchors Plastic anchors

5. Insert screws into the top left and right of the guide and leave
about 1/3 inch of the screw out of the wall. 7. Once unit is anchored, test by gently applying downward
• This will allow enough room to hang the Gallery unit. pressure with both hands and jiggling to be sure it is securely
INST
ALLA
attached.
• If it is loose in anyway, retrace the above steps and adjust any of
TION
GUID
E MA
P

the screws as needed.

Hanger hole
(Rear side of
the product)

9. Check the fixed product with light powe

Drilling Piping Hole in the Wall

Follow the piping clearance recommendations as shown on the Figure 11: Installation Plate Screws
installation template.
WALL
1. Using a 2 5/8 (ø 65mm) inch hole core drill bit, drill a hole at
either the right or left side of the wall mounting (Figure 10). Indoor Outdoor
• The slant of the hole should be 3/16” to 5/16” from level with the
slant being upward on the indoor unit side and downward on the Core Drill
outdoor unit side.
Single Zone Art Cool Gallery Wall Mounted Installation Manual

(3/16"~5/16")
2. Finish off the newly drilled hole as shown with bushing and
sleeve covering. Bushing
• Sleeve and bushing prevents damage to the tubing/bundling of the
piping. Sleeve
See Refrigerant Piping Connections for Indoor Unit on page
52 to proceed with piping.
See “Overview - Connecting Indoor Unit Electrical Wiring”
on page 50 to proceed with electrical connections.

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GENERAL INSTALLATION GUIDELINES
Piping Preparation

Piping Preparation

• Do not allow the refrigerant to leak during brazing; if the refrigerant combusts, it generates a toxic gas that can cause serious bodily harm
or death.
• Do not braze in an enclosed location, and always test for gas leaks before/after brazing. Trapped gas from enclosed locations can lead to
bodily harm or death.

Single Zone Pipe Connections

When selecting flare fittings, always use a 45° fitting rated for use
1. Do not use kinked pipe caused by excessive bending in one with high pressure refrigerant R410A. Selected fittings must also
specific area on its length. comply with local, state, or federal standards.
2. Braze the pipes to the service valve pipe stub of the outdoor unit. Figure 12: Reaming Piping Hole and Creating a Flare

Creating a Flare Fitting 1. Copper

Slanted Uneven Rough
tube 90°

General Installation Guidelines

One of the main causes of refrigerant leaks is defective flared connec-
tions. Create flared connections using the illustrations and procedure
on this page (Figure 12).
1. Cut the pipe to length.
2A. Pipe 2B. Flare nut
• Measure the distance between the indoor unit and the outdoor unit.
• Cut the pipes a little longer than measured distance. Reamer Copper
• Cut the cable 4.9 ft longer than the pipe length. Point tube
down
2A. Remove the burrs.
• Completely remove all burrs from pipe ends.
• When removing burrs, point the end of the copper pipe down to
avoid introducing foreign materials in the pipe. Handle
3.
2B. Slide the flare nut onto the copper tube. Bar Bar
3. Flaring the pipe end.
"A" Yoke
Cone
• Use the proper size flaring tool to finish flared connections as
shown.
• ALWAYS create a 45° flare when working with R410A. See Warn- Copper pipe
Clamp handle Red arrow
ing on this page.
4. Carefully inspect the flared pipe end.
• Compare the geometry with the figure to the right and dimensions
as detailed in Figure 13. 4. Smooth Inside is shiny with no scratches

• If the flare is defective, cut it off and re-do procedure. Incorrect Flares

• If flare looks good, blow clean the pipe with dry nitrogen.
Figure 13: Dimensions of the Flare
90° 2 Slanted Damanged Cracked Uneven
surface thickness
Even length
45°
2
Table 3: Flared Connection Dimensions
A
Pipe “A” Thickness
Vapor (in. O.D.) Liquid (in. O.D.) Vapor (in.) Liquid (in.) Vapor (in.) Liquid (in.)
1/2 1/4 1/8 1/16 1/8 1/8
R=0.4~0.8 5/8 3/8 1/8 1/16 1/16 1/8

Tightening the Flare Nuts Figure 14: Tightening the Flare Nuts.
Table 4: Tightening Torque for Flare Nuts.
Pipe size (Inches O.D.) Tightening torque (ft-lbs) Width of the flare (A [inches])
1/4Ø 13.9 - 18 1/8
Union
3/8Ø 24.5 - 30.3 1/8
1/2Ø 39.7 - 47.7 1/8
5/8Ø 45.5 - 59.2 1/16
Single Zone Art Cool Gallery Wall Mounted Installation Manual

1. When connecting the flare nuts, coat the flare (inside and outside) with polyvinyl ether (PVE)
refrigeration oil only.
2. Initially hand tighten the flare nuts using three (3) or four (4) turns.
3. To finish tightening the flare nuts, use both a torque wrench and a backup wrench.
4. After all the piping has been connected and the caps have been tightened, check for refrigerant gas leaks.

Do not use polyolyester (POE) or any other type of mineral oil as a thread lubricant. These lubricants are not compatible with PVE oil used in
this system and create oil sludge leading to equipment damage and system malfunction.
Loosening the Flare Nuts

Always use two (2) wrenches to loosen the flare nuts to prevent injury and to maintain
and safe grip.
Figure 15: Keep Piping Capped While Storing
Piping Materials and Handling
Pipes used for the refrigerant piping system must include the specified thickness, and the
interior must be clean.
While handling and storing, do not bend or damage the pipes, and take care not to contami-
nate the interior with dust, moisture, etc. See Table 5 for care of piping.

Table 5: Three Principles of Refrigerant Piping

Dry Clean Airtight
Principles No moisture should be inside the piping. No dust should be inside the piping. No leaks should occur.

Moisture Dust Leaks

Problems - Significant hydrolysis of refrigerant oil. - Refrigerant oil degradation. - Refrigerant gas leaks/shortages.
Caused - Refrigerant oil degradation. - Poor insulation of the compressor. - Refrigerant oil degradation.
- Poor insulation of the compressor. - System does not operate properly. - Poor insulation of the compressor.
- System does not operate properly. - EEVs and capillary tubes become - System does not operate properly.
- EEVs, capillary tubes are clogged. clogged.
Solutions - Remove moisture from the piping. - Remove dust from the piping. - Test system for air tightness.
- Piping ends should remain capped until - Piping ends should remain capped until - Perform brazing procedures that comply
connections are complete. connections are complete. with all applicable standards.
- Do not install piping on a rainy day. - Connect piping properly at the side of - Perform flaring procedures that comply
- Connect piping properly at the unit’s side. the unit. with all applicable standards.
- Remove caps only after the piping is - Remove caps only after the piping is cut - Perform flanging procedures that
cut, the burrs are removed, and after and burrs are removed. comply with all applicable standards.
passing the piping through the walls. - Retain the cap on the piping when - Ensure that refrigerant lines are pressure
- Evacuate system to a minimum of 500 passing it through walls, etc. tested to 550 psig.
microns and insure the vacuum holds at
that level for 24 hours.

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22 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
GENERAL INSTALLATION GUIDELINES
Piping Materials and Handling

Brazing Practices Figure 16: Refrigerant Pipe Brazing.

Refrigerant
Piping Pipe to Pressure-reducing
be brazed Valve
It is imperative to keep the piping system free of contaminants and debris such as
copper burrs, slag, or carbon dust during installation. Contaminants can result in Nitrogen
mechanical failure of the system.
Valve
Taping

All joints are brazed in the field. Duct Free System Single Zone Inverter refrigeration system components contain very small capillary tubes,
small orifices, electronic expansion valves, oil separators, and heat exchangers that can easily become blocked. Proper system operation
depends on the installer using best practices and utmost care while assembling the piping system.
• While brazing, use a dry nitrogen purge operating at a minimum pressure of three (3) psig and maintain a steady flow.
• Blow clean all pipe sections with dry nitrogen prior to assembly.
• Use a tubing cutter. Do not use a saw to cut pipe. De-burr and clean all cuts before assembly.

General Installation Guidelines

• Store pipe stock in a dry place. Keep pipe capped and clean.
• Use adapters to assemble different sizes of pipe.
• Do not use flux, soft solder, or anti-oxidant agents.
• Use a 15% silver phosphorous copper brazing alloy to avoid overheating and produce good flow.
• Protect isolation valves, electronic expansion valves, and other heat-sensitive control components from excessive heat with a wet rag or a
heat barrier spray product.

Refrigerant Piping System Insulation

All refrigerant piping, field-provided isolation ball valves, service valves, and elbows shall be completely insulated using closed cell pipe
insulation. The liquid and vapor lines must be insulated separately.
To prevent heat loss/heat gain through the refrigerant piping, all refrigerant piping including liquid lines and vapor lines shall be insulated sep-
arately. Insulation shall be a minimum 1/2″ thick, and thickness may need to be increased based on ambient conditions and local codes.
All insulation joints shall be glued with no air gaps. Insulation material shall fit snugly against the refrigeration pipe with no air space between
it and the pipe. Insulation passing through pipe hangers, inside conduit, and/or sleeves must not be compressed. Protect insulation inside
hangers and supports with a second layer. All pipe insulation exposed to the sun and outdoor elements shall be properly protected with PVC,
aluminum vapor barrier, or alternatively placed in a weather-resistant enclosure such as a pipe rack with a top cover and meet local codes.
The design engineer should perform calculations to determine if the factory-supplied insulation jackets are sufficient to meet local codes and
avoid sweating. Add additional insulation if necessary. Mark all pipes at the point where the insulation jacket ends. Remove the jacket. Install
field provided insulation on the run-out and main trunk pipes first. Peel the adhesive glue protector slip from the insulation jacket and install
the clam-shell jacket over the fitting.
For specific insulation procedures, see Refrigerant Piping Connections section in this installation manual.

Selecting Field-Supplied Copper Tubing

Copper is the only approved refrigerant pipe material for use with Duct Free System Single Zone products, and LG recommends seamless
phosphorous deoxidized ACR type copper pipe, hard-drawn rigid type “K” or “L”, or annealed-tempered, copper pipe.
• Drawn temper (rigid) ACR copper tubing is available in sizes 3/8 through 2-1/8 inches (ASTM B 280, clean, dry, and capped).
• Annealed temper (soft) ACR copper tubing is available in sizes 1/4 through 2-1/8 inches (ASTM B 280, clean, dry, and capped).
Single Zone Art Cool Gallery Wall Mounted Installation Manual

Tube wall thickness should meet local code requirements and be approved for an operating pressure of 551 psi. If local code does not
specify wall thickness, LG suggests using tube thickness per table below. When bending tubing, try to keep the number of bends to a minimum, and
use the largest radii possible to reduce the equivalent length of installed pipe; also, bending radii greater than ten (10) pipe diameters can minimize
pressure drop. Be sure no traps or sags are present when rolling out soft copper tubing coils.

Table 6: ACR Copper Tubing Material

Type Seamless Phosphorous Deoxidized
Class UNS C12200 DHP
Straight Lengths H58 Temper
Coils O60 Temper

Table 7: Piping Tube Thicknesses

OD (in) 1/4 3/8 1/2 5/8 3/4 7/8 1-1/8 1-3/8 1-5/8
Material Rigid Type “K” or “L” and Soft ACR Acceptable Rigid Type “K” or “L” Only
Min. Bend .563 .9375 1.5 2.25 3.0 3.0 3.5 4.0 4.5
Radius (in)
Min. Wall .03 .03 .035 .040 .042 .045 .050 .050 .050
Thickness (in)

Table 8: ACR Copper Tubing Dimensions and Physical Characteristics1-4

Nominal Pipe Drawn Temper Annealed Temper

Actual Outside
Outside Nominal Wall Cubic ft per Nominal Wall Cubic ft per
Diameter (in) Weight (lb/ft) Weight (lb/ft)
Diameter (in) Thickness (in) Linear ft Thickness (in) Linear ft
1/4 0.250 -- -- -- 0.030 0.081 .00020
3/8 0.375 0.030 0.126 .00054 0.032 0.134 .00053
1/2 0.500 0.035 0.198 .00101 0.032 0.182 .00103
5/8 0.625 0.040 0.285 .00162 0.035 0.251 .00168
3/4 0.750 0.042 0.362 .00242 0.042 0.362 .00242
7/8 0.875 0.045 0.455 .00336 0.045 0.455 .00336
1-1/8 1.125 0.050 0.655 .00573 0.050 0.655 .00573
1
All dimensions provided are in accordance with ASTM B280 – Standard.
2
Design pressure = 551 psig.
3
ACR Tubing is available as hard drawn or annealed (soft) and are suitable for use with R410A refrigerant.
4
The Copper Tube Handbook, 2010, Copper Development Association Inc., 260 Madison Avenue, New York, NY 10016.

• Commercially available piping often contains dust and other materials. Always blow it clean with a dry inert gas.
• Prevent dust, water or other contaminants from entering the piping during installation. Contaminants can cause
mechanical failure.

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24 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
GENERAL INSTALLATION GUIDELINES
Piping Materials and Handling

No Pipe Size Substitutions

Use only the pipe size recommended by this installation manual. Using a different size is prohibited and may result in a system malfunction or failure
to work at all.
Obstacles Figure 17: Installing Piping Above and Below an Obstacle.
When an obstacle, such as an I-beam or concrete T, is in the path
of the planned refrigerant pipe run, it is best practice to route the
pipe over the obstacle. If adequate space is not available to route
the insulated pipe over the obstacle, then route the pipe under the
obstacle. In either case, it is imperative the length of the horizontal
section of pipe above or below the obstacle be a minimum of three
(3) times the longest vertical rise (or fall) at either end of the 3X
segment. Aboveananobstacle.
Above obstacle. BelowBelan
ow obstacle.
an obstacle.

General Installation Guidelines

Copper Expansion and Contraction
Under normal operating conditions, the vapor pipe temperature of 1. From Table 9 find the row corresponding with the actual length of
a Duct Free System can vary as much as 280°F. With this large the straight pipe segment.
variance in pipe temperature, the designer must consider pipe 2. Estimate the minimum and maximum temperature of the pipe.
expansion and contraction to avoid pipe and fitting fatigue failures. In the column showing the minimum pipe temperature, look up the
Refrigerant pipe along with the insulation jacket form a cohesive anticipated expansion distance. Do the same for the maximum
unit that expands and contracts together. During system operation, pipe temperature.
thermal heat transfer occurs between the pipe and the surrounding 3. Calculate the difference in the two expansion distance values.
insulation. The result will be the anticipated change in pipe length.
If the pipe is mounted in free air space, no natural restriction to
Example:
movement is present if mounting clamps are properly spaced and
installed. When the refrigerant pipe is mounted underground in a A system is installed and the design shows that there is a 100 foot
utility duct stacked among other pipes, natural restriction to linear straight segment of tubing between an indoor unit and the outdoor
movement is present. In extreme cases, the restrictive force of unit. In heating, this pipe transports hot gas vapor to the indoor units
surface friction between insulating jackets could become so great at 120 °F. In cooling, the same tube is a suction line returning refrig-
that natural expansion ceases and the pipe is “fixed” in place. In this erant vapor to the outdoor unit at 40 °F. Look up the copper tubing
situation, opposing force caused by change in refrigerant fluid/vapor expansion at each temperature and calculate the difference.
temperature can lead to pipe/fitting stress failure. Vapor Line
The refrigerant pipe support system must be engineered to allow Transporting Hot Vapor: 100 ft. pipe at 120 °F = 1.40 in.
free expansion to occur. When a segment of pipe is mounted Transporting Suction Vapor: 100 ft. pipe at 40 °F = 0.40 in.
between two fixed points, provisions must be provided to allow pipe
Anticipated Change in Length: 1.40 in. – 0.40 in. = 1.00 in.
expansion to naturally occur. The most common method is the
inclusion of expansion Loop or U-bends. Each segment of pipe has Liquid Line
a natural fixed point where no movement occurs. This fixed point is The liquid temperature remains relatively the same temperature; only
located at the center point of the segment assuming the entire pipe the direction of flow will reverse. Therefore, no significant change in
is insulated in a similar fashion. The natural fixed point of the pipe length of the liquid line is anticipated.
segment is typically where the expansion Loop or U-bend should be.
When creating an expansion joint, the joint height should be a
Linear pipe expansion can be calculated using the following formula: minimum of two times the joint width. Although different types of
LE = C x L x (Tr – Ta) x 12 expansion arrangements are available, the data for correctly sizing
an Expansion Loop is provided in Table 10. Use soft copper with
LE = Anticipated linear tubing expansion (in.) long radius bends on longer runs or long radius elbows for shorter
C = Constant (For copper = 9.2 x 10-6 in./in.°F) pipe segments. Using the anticipated linear expansion (LE) distance
L = Length of pipe (ft.) calculated, look up the Expansion Loop or U-bend minimum design
TR = Refrigerant pipe temperature (°F) dimensions. If other types of expansion joints are chosen, design
Ta = Ambient air temperature (°F) per ASTM B-88 Standards.
12 = Inches to feet conversion (12 in./ft.)
Due to our policy of continuous product innovation, some specifications may change without notification.
©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp. 25
GENERAL INSTALLATION GUIDELINES
Piping Materials and Handling

See table below for precalculated anticipated expansion for various pipe sizes and lengths of refrigerant tubing.

To find the anticipated expansion value:

1. From the table below, find the row corresponding with the actual feet of the straight pipe segment.
2. Estimate the minimum and maximum temperature of the pipe.
3. In the column showing the minimum pipe temperature, look up the anticipated expansion distance corresponding to the segment length.
Do the same for the maximum pipe temperature.
Single Zone Art Cool Gallery Wall Mounted Installation Manual

4. Calculate the difference in the two expansion distance values. The result will be the change in pipe length.

Table 9: Linear Thermal Expansion of Copper Tubing in Inches

Pipe Fluid Temperature °F
Length1 35° 40° 45° 50° 55° 60° 65° 70° 75° 80° 85° 90° 95° 100° 105° 110° 115° 120° 125° 130°
10 0.04 0.04 0.05 0.06 0.06 0.07 0.08 0.08 0.09 0.09 0.10 0.10 0.11 0.11 0.11 0.12 0.13 0.14 0.15 0.15
20 0.08 0.08 0.10 0.12 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.20 0.21 0.22 0.22 0.23 0.26 0.28 0.29 0.30
30 0.12 0.12 0.15 0.18 0.20 0.21 0.23 0.24 0.26 0.27 0.29 0.30 0.32 0.33 0.32 0.35 0.39 0.42 0.44 0.45
40 0.16 0.16 0.20 0.24 0.26 0.28 0.30 0.32 0.34 0.36 0.38 0.40 0.42 0.44 0.43 0.46 0.52 0.56 0.58 0.60
50 0.20 0.20 0.25 0.30 0.33 0.35 0.38 0.40 0.43 0.45 0.48 0.50 0.53 0.55 0.54 0.58 0.65 0.70 0.73 0.75
60 0.24 0.24 0.30 0.36 0.39 0.42 0.45 0.48 0.51 0.54 0.57 0.60 0.63 0.66 0.65 0.69 0.78 0.84 0.87 0.90
1
Pipe length baseline temperature = 0°F. "Expansion of Carbon, Copper and Stainless Steel Pipe," The Engineers' Toolbox, www.engineeringtoolbox.com.

Figure 18: Coiled Expansion Loops and Offsets

L L
R L

Large Tubing U-bend (>3/4 in.) Loop Small Tubing U-bend (<3/4 in.)

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GENERAL INSTALLATION GUIDELINES
Piping Materials and Handling

Table 10: Radii of Coiled Expansion Loops and Developed Lengths of Expansion Offsets
Anticipated Linear Nominal Tube Size (OD) inches
Expansion (LE) (inch- 1/4 3/8 1/2 3/4
es)
R1 6 7 8 9
1/2
L2 38 44 50 59
R1 9 10 11 13
1
L2 54 63 70 83
R1 11 12 14 16
1-1/2
L2 66 77 86 101
R1 12 14 16 19
2
L2 77 89 99 117
R1 14 16 18 21
2-1/2

General Installation Guidelines

L2 86 99 111 131
R1 15 17 19 23
3
L2 94 109 122 143
R1 16 19 21 25
3-1/2
L2 102 117 131 155
R1 17 20 22 26
4
L2 109 126 140 166

Pipe Bends
When bending soft copper, use long radius bends. Refer to the "Radii of Coiled Expansion Loops and Developed Lengths of Expansion
Offsets” table for minimum radius specifications, as shown above.

In-line Refrigeration Components

Components such as oil traps, solenoid valves, filter-dryers, sight glasses, tee fittings, and other after-market accessories are not permitted
on the refrigerant piping system between the outdoor unit and the indoor unit.
Duct Free Single Zone systems are provided with redundant systems that assure oil is properly returned to the compressor. Sight-glasses
and solenoid valves may cause vapor to form in the liquid stream.

Over time, dryers may deteriorate and introduce debris into the system. The designer and installer should verify the refrigerant piping system is free of
traps, sagging pipes, sight glasses, filter dryers, etc.
Field-provided Isolation Ball Valves
LG allows the installation of field-supplied ball valves with Schrader ports at each indoor unit. Full-port isolation ball valves with Schrader
ports (positioned between valve and indoor unit) rated for use with R410A refrigerant should be used on both the liquid and vapor lines.
If valves are not installed and a single indoor unit needs to be removed or repaired, the entire system must be shut down and evacuated.
Position valves with a minimum distance of three (3) to six (6) inches of pipe on either side of the valve, and placed between six (6) and
twelve (12) inches from the run-out pipe to the upstream main pipe. If ball valves are installed closer to the indoor unit, a section of pipe
becomes a dead zone when the valves are closed where oil may accumulate.

Using Elbows
Field-supplied elbows are allowed as long as they are designed for use with R410A refrigerant. The designer, however, should be cautious
with the quantity and size of fittings used, and must account for the additional pressure losses in equivalent pipe length calculation.
The equivalent pipe length of each elbow must be added to each pipe segment (Figure 19).

Figure 19: Equivalent Piping Length for Piping Components

Single Zone Art Cool Gallery Wall Mounted Installation Manual

Component Size (Inches)

1/4 3/8 1/2 5/8 3/4
Elbow (ft.)
0.5 0.6 0.7 0.8 1.2

Pipe Supports Figure 20: Pipe Hanger Details

A properly installed pipe system should be adequately supported to avoid pipe sagging. Sagging pipes
become oil traps that lead to equipment malfunction.
Pipe supports should never touch the pipe wall; supports shall be installed outside (around) the
primary pipe insulation jacket (see Figure 20). Insulate the pipe first because pipe supports shall
be installed outside (around) the primary pipe insulation jacket. Clevis hangers should be used
with shields between the hangers and insulation. Field provided pipe supports should be de-
signed to meet local codes. If allowed by code, use fiber straps or split-ring hangers suspended
from the ceiling on all-thread rods (fiber straps or split ring hangers can be used as long as they
do not compress the pipe insulation). Place a second layer of insulation over the pipe insulation
jacket to prevent chafing and compression of the primary insulation within the confines of the
support pipe clamp.
A properly installed pipe system will have sufficient supports to avoid pipes from sagging
during the life of the system. As necessary, place supports closer for segments where
Figure 21: Typical Pipe Support Location—
potential sagging could occur. Maximum spacing of pipe supports shall meet local codes.
Change in Pipe Direction
If local codes do not specify pipe support spacing, pipe shall be supported:
• Maximum of five feet (5′) on center for straight segments of pipe up to 3/4" outside
diameter size.
• Maximum of six feet (6′) on center for pipe up to one inch (1″) outside diameter size.
• Maximum of eight feet (8′) on center for pipe up to two inches (2″) outside diameter size.
Wherever the pipe changes direction, place pipe clamps within twelve (12) inches on
one side and within twelve to nineteen (12 to 19) inches of the bend on the other side as
shown in Figure 21.

Pipe
Clamps
A

B
A + B ≈ 12”–19”

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28 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
REFRIGERANT PIPING CONNECTIONS
Refrigerant Piping System Layout

Pipe Sleeves at Penetrations

LG requires that all pipe penetrations through walls, floors, and pipes buried underground be properly insulated and routed through an
appropriate wall sleeve of sufficient size to prevent compression of refrigerant pipe insulation and free movement of the pipe within the sleeve
(Table 16). Underground refrigerant pipe shall be routed inside a protective sleeve to prevent insulation deterioration. Refer to Figure 22.
Figure 22: Pipe Sleeve Options
Inside wall (concealed) Outside wall Outside wall (exposed) Sleeve
D Insulation
C E
A A B B Lagging
B
Caulk
Band
I Water-resistant layer
Sleeve with edge
Area between fire-resistant Lagging

Refrigerant Piping Connections

Floor (fire-resistance) Roof pipe shaft insulation and boundary wall Mortar or other fire-resistant caulk
D G
I Fire-resistant insulation
J
F
D When filling an access hole with mortar, cover the
B
area with steel plate so that the insulation will not
H fall through. For this area, use fire-resistant
G A materials for both the insulation and cover. (Vinyl
B cover should not be used.)
40 in 40 in

Diameter of penetrations shall be determined by pipe diameter plus the thickness of the insulation.

Underground Refrigerant Piping Figure 23: Typical Arrangement of Refrigerant Pipe and Cable(s) in a
Refrigerant pipe installed underground should be routed inside a Utility Conduit
vapor tight protective sleeve to prevent insulation deterioration and
water infiltration. Refrigerant pipe installed inside underground Vapor Line
casing must be continuous without any joints. Underground Insulation Material
refrigerant pipe must be located at a level below the frost line. Liquid Line

Table 11: Utility Conduit Sizes.

Pipe Sleeve
Vapor Pipe1
Liquid Pipe 1
Insulation
3/8 (1-1/82,3) 1/2 (2.02,4) 5/8 (2-1/82,4) Material

1/4 (1.0)3 4 4 4 Min. 18 Gauge

Power/Communication
Cable
3/8 (1-1/8) 3
4 4 4
1
OD pipe diameter in inches; Values in parenthesis () indicate OD of pipe with insulation jacket.
2
Diameter of pipe with insulation. Thickness of pipe insulation is typical. Actual required thickness may Table 12: Heat Pump Unit Refrigerant Pipe Connections
vary based on surrounding ambient conditions and should be calculated and specified by the design (All Brazed Type)
engineer.
3
Insulation thickness (value in parenthesis) = 3/8 inch. Liquid Conn. Vapor Conn.
Model (inches) (inches)
4
Insulation thickness (value in parenthesis) = 1 inch.
LAU090HVP LAU120HVP 1/4 3/8

Connection Limitations
Single zone systems consist of one outdoor unit and one indoor unit. One of the most critical elements of a single zone system is the refriger-
ant piping. Table 13 lists pipe length limits that must be followed in the design of a Single Zone Wall Mount refrigerant pipe system. Refer to
Figure 22 for maximum length and elevation of piping.

Table 13: Art Cool Gallery Refrigerant Piping System Limitations

Single Zone Art Cool Gallery Wall Mounted Installation Manual

Longest total equivalent piping length 49 feet

Pipe Length Shortest total equivalent piping length 9.8 feet
(ELF = Equivalent Length of pipe in Feet) Distance between fittings and indoor or outdoor
≥ 20 inches
units
Elevation If outdoor unit is above indoor unit 25 feet
(All Elevation Limitations are
Measured in Actual Feet) If outdoor unit is below indoor unit 25 feet

Figure 24: Single Zone System Layout

Unit = Feet

Max Length = A
Indoor unit
Max Elevation = B Outdoor unit

49 49
A
A
25

B
25

Outdoor unit Indoor unit

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REFRIGERANT PIPING CONNECTIONS
Installation Overview

Installation
Duct Free Single Zone Wall Mounts are a one-to-one sys- Figure 25: Installation and Piping Connection Overview
tem. There is a direct piping connection between the outdoor
unit and the indoor unit. Figure 25 illustrates the basic pipe = Installation parts you should purchase.
connections between the outdoor and indoor unit. Refer back
to this illustration as you proceed with pipe connections. This More than
illustration shows the indoor unit being installed at a higher 8 Inches
3.9"(10cm)
position than the outdoor unit. However, should you install the
outdoor unit at a higher position than the indoor unit, the basic
pipe connections should be the same.
Refer back to the tables within the “Connection Limita- More than
19.7 Inches
tions” section, on the previous page, for specific length More than
limitations in conjunction with outdoor unit and indoor unit 19.7 Inches
positioning. Sleeve

Refrigerant Piping Connections

Bushing-Sleeve
Putty (Gum Type Sealer)
• As you proceed with the piping connections be sure to adhere Bend the pipe as close as possible
to pipe support spacing lengths as shown in Figure 26 below. on the wall but be careful so that it
Refer back to “Pipe Supports” section for in-depth information does not break.
regarding using elbows, clamps and pipe supporting materials.
Vinyl tape (Wide)
• Always adhere to local codes regarding piping and accurate • To carry out the drainage
support spacing along the outdoor pipe line. test, remove the air filter
Taping Direction and pour water into the heat
exchanger.
Saddle • Apply after carrying out a
More than drainage test.
23.6 Inches
More than More
Morethan
than
11.8 Inches 11.8 Inches )
11.8"(30cm

Gas side piping (Optional part)

Liquid side piping (Optional part)
More than Additional drain pipe
Figure 26: Pipe Support Lengths - Outdoors 28 Inches
Vinyl tape (Narrow)
Connecting cable
(Optional part)

Pipe
Clamps
A

B
A + B ≈ 12”–19”

Pipe Bundling Figure 27: Cutaway of Proper Pipe and Cable Bundling
See Figure 27 for proper pipe and cable bundling. Note the placement
of the piping along with the necessary insulation material. Vapor Line
1. Be sure to wrap each pipe with proper insulation material. Insulation Material

2. Secure the piping by wrapping vinyl tape around the pipe. Liquid Line
• Use the narrow size tape for wrapping the actual pipe.
Single Zone Art Cool Gallery Wall Mounted Installation Manual

Pipe Sleeve
3. You can include the drain hose within the bundled piping and wrap all
of them together using the wider vinyl tape as shown in Figure 28. Insulation
Material
• The end of the drain hose outlet must be routed above the ground.
Min. 18 Gauge
Indoor Unit Installed Above Outdoor Unit Power/Communication
Cable
1. Refer to Figure 29 while following the procedures below.
2. Tape the piping, drain hose and connecting cable from down to up. Figure 28: Bundling and Taping
3. Secure the taped piping along the exterior wall using pipe
clamps. Bundling Piping
4. Create trap above the electrical connections cover in order to pre- Pipe
vent water from penetrating electrical components and wiring. Drain hose
Vinyl tape(narrow)
Indoor Unit Installed Below Outdoor Unit
1. Refer to Figure 30 while following the procedures below.
2. Tape the piping, drain hose and connection cable from down to up.
3. Secure the taped piping along the exterior wall using pipe Wrap with
vinyl tape(wide)
clamps.
4. Create trap above the electrical connections cover in order to
prevent water from entering the room.

Figure 29: IDU Above ODU - Piping and Trap

Indoor Unit Installed ABOVE Figure 30: IDU Below ODU - Piping and Trap
Outdoor Unit - Piping/Trap
Seal small openings
Indoor Unit Installed BELOW
around pipings with a Outdoor Unit - Piping/Trap
gum type sealant.

Pipe Clamps Seal a small opening

Connecting cable
to Secure Pipe around the pipings
Against Wall Pipings with gum type sealant.

Trap
Taping
Drain hose Pipe Clamps
to Secure Pipe
Against Wall

Trap

Trap is required to prevent water

from entering into electrical parts.

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32 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
REFRIGERANT PIPING CONNECTIONS
Drain Hose

Drain Hose Guidelines

Refer to the diagrams below and follow proper installation and the running of the drain hose along the pipe installation line to avoid leakage. Once
drain hose is set in place, always follow with evacuation and leakage testing of all piping to be sure all piping is properly sealed. Re-check and retest
as necessary.
Drain hose is routed from the indoor unit through the structure Figure 32: Correct Slope Angle for Drain Hose
(wall) to the outdoor. It should slope at an angle where it is high- Incorrect Drainage Setup
er at the indoor unit and lower toward the outdoor area, thereby
letting gravity push any condensation down and out. See Figure
31 for proper drainage slope. Avoid piping the drain hose as Upward slope
shown in Figure 32. These methods are incorrect and can cause to outdoor
leakage at the indoor unit site. Indoor Unit can cause indoor
leaks!
Figure 31: Correct Slope Angle for Drain Hose Water

Refrigerant Piping Connections

leakage
Correct Drainage Slope Accumulated
drain water
Downward slope Air
to outdoor
Indoor Unit
for proper drainage
Water
Indoor leakage
Waving
Unit

Tip of drain hose

Piping dipped in water
Indoor Unit

Water
leakage Ditch

Less than
2 Inch gap from ground
Drain Hose

Single Zone Wall Mount Outdoor Unit Connections

1. Remove the tubing cover by loosening the fastening screws. Figure 33: Outdoor Unit Connection Cover Removal
See Figure 33.
2. Align the center of the refrigerant pipe and corresponding
connection as shown in Figure 33.
3. Refer to Figure 35 for the correct liquid and gas pipe attachment
Single Zone Art Cool Gallery Wall Mounted Installation Manual

onto the outdoor unit.

4. Place a couple of drops of refrigerant oil on the opening rim of the Tubing Cover
flare before assembling.

• Ensure you do not add any contaminants.

• Tighten the flare nut initially by hand.
5. Finish tightening the flare nut with a torque wrench until the
wrench clicks. Follow torque guidelines in Table 14.

When tightening the flare nut with a torque wrench, ensure the direc-
tion for tightening follows the arrow on the wrench.

Table 14: Torque Wrench Tightening Bracket for

Outside Diame- Torque (lbs-ft)
Main Power Cables
ter (inches)
1/4 13-18
3/8 24.6-30.4 Figure 34: Pipe Attachment
1/2 39.8-47.7
5/8 45.6-59.3

Do not thread liquid or gas piping through bracket used to hold main
power cables.

Figure 35: Outdoor Unit Piping Connection

Outdoor Unit

Liquid Piping
(Smaller diameter)

Torque Wrench

Gas Piping
Bracket for (Larger diameter)
Main Power
Cables

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REFRIGERANT PIPING CONNECTIONS
Indoor Unit Connections

Piping to Indoor Unit

Follow the steps below and refer to the illustrations on this page to connect piping to the Single Zone indoor unit. To see specific bundling of
piping and drain hose, see Section, “Bundling and Cutting Line” on page 36. Also, refer back to “Drain Hose Guidelines”
section for proper drainage slope during piping procedure.
1. From the rear of the indoor unit, carefully bend the copper pipe 2. Position the bundled tubing by bending slowly downward first, as
tubing holder away from the unit to expose for conduit bracket shown in Figure 37.
installation area.
• Bending the copper tubing directly left or right, without bending
downward first, may cause damage.
Figure 36: Piping and Bundling - Indoor Unit
• Always secure the piping using the piping cover.
• Do not bend the pipes towards the front of the unit as this may dam-
age the unit.

Refrigerant Piping Connections

Figure 37: Bending Pipe Tubing at Rear of Indoor Unit.

Drain hose

Bend down and then

up at 90 degrees.

Loop
Do not twist the piping!
Gas side piping
Connectin g
cable
Liquid side piping
Drain hose

Piping and cabling must be insulated and bundled together correctly for safety and usage. Follow proper methods and procedures as outlined
here and on the next pages to ensure installation and piping are correctly installed.

As shown in Figure 38, the connection pipe, along with the indoor Figure 38: Piping with Insulation Material
unit pipe are fully encased in insulation material.
1. Bind together the two pipes, using vinyl tape. Make sure there Insulation material
are no gaps during the binding.
Single Zone Art Cool Gallery Wall Mounted Installation Manual

2. Be sure the tube cutting line is placed upward (Figure 39).

3. Verify that rear piping house section is wrapped with vinyl tape.
• Use a narrow type of vinyl tape for this step.
4. Continue to wrap the Indoor unit pipe as connected to the outdoor
connection pipe as shown in Figure 40.

Figure 39: Correct Cutting Line Placement Figure 40: Wrapping Connection Pipe to Indoor Unit’s Pipe

Cutting Line Connection pipe Indoor unit pipe

Vinyl tape (wide) Wrap with vinyl tape

Connecting cable

Pipe
Cutting Line Vinyl tape(narrow)
Gas Pipe Liquid Pipe
Correct Incorrect
Figure 41: Bundling Pipe and Drain Hose, Rear of IDU
5. Using a wider vinyl tape, bundle the piping and drain hose togeth-
er (Figure 41).
Wrap with vinyl tape
• Tape should be sufficient to cover the piping in order to fit into the
rear piping housing area at the back of the indoor unit (Figure 36
on previous page). Pipe

Vinyl tape(wide)
Drain hose

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REFRIGERANT PIPING CONNECTIONS
Refrigerant Piping Insulation

Refrigerant Piping Insulation

To prevent heat loss/heat gain through the refrigerant piping, all refrigerant piping including liquid lines and vapor lines must be insulated
separately. Insulation must be a minimum 1/2″ thick, and thickness may need to be increased based on ambient conditions and local codes.
All refrigerant piping including field-provided isolation ball valves, service valves, and elbows must be completely insulated using closed-cell
pipe insulation. All insulation joints must be glued with no air gaps. Insulation material must fit snugly against the refrigeration pipe with
no air space between it and the pipe. Insulation passing through pipe hangers, inside conduit, and/or sleeves must not be compressed.
Protect insulation inside hangers and supports with a second layer. All pipe insulation exposed to direct sunlight and deterioration-produc-
ing elements must be properly protected with a PVC-aluminum vapor barrier jacket, or alternatively placed in a weather-resistant enclosure
such as a pipe rack with a top cover. The design engineer should perform calculations to determine if the factory-supplied insulation jackets
have sufficient thickness to meet local codes and to avoid sweating at job site conditions. Maximum refrigerant pipe temperature is 227 °F;
minimum refrigerant pipe temperature is -4 °F. Add additional insulation if necessary.

Figure 42: Typical Pipe Insulation, Power Wire and Figure 43: Typical Insulation Figure 44: Typical Refrigerant

Refrigerant Piping Connections

Communications Cable Arrangement Butt-Joint at Indoor Unit Casing Flare Fitting Insulation Detail

C
D
D

B A

E
A Liquid Pipe
B Gas Pipe Surface of
C Power Wiring
Field-Provided
Indoor Unit Casing Pipe Insulation
D Insulation
E Communication Cables

• Do not insulate gas and liquid pipes together as

this can result in pipe leakage and malfunction
due to extreme temperature fluctuations.
• Be sure to fully insulate the piping connections.

Minimum Refrigerant Pipe Ethylene Propylene Diene Methylene (EPDM) Insulation Wall Thickness Requirements

Follow locals codes when selecting EPDM insulation wall thickness.

Table 15: Insulation Guidelines for Typical and Special Circumstances

Air-conditioned location Non-air conditioned location
Single Zone Art Cool Gallery Wall Mounted Installation Manual

Classification
1. Typical location 2. Special location 3. Typical location 4. Special location
ø1/4 inch
1/2 inch 1/2 inch 1/2 inch 1/2 inch
Liquid pipe ø3/8 inch
≥ø1/2 inch 1/2 inch 1/2 inch 1/2 inch 1/2 inch
ø3/8 inch
ø1/2 inch
ø5/8 inch
1/2 inch
ø3/4 inch 3/4 inch 3/4 inch
ø7/8 inch
Vapor pipe ø1 inch 1 inch
ø1-1/8 inches
ø1-1/4 inches
ø1-3/8 inches 3/4 inch
1 inch 1 inch
ø1-1/2 inches
ø1-3/4 inches

1. Typical location (Air-conditioned location): When the piping passes through an indoor area where the indoor unit operates.
• Apartment, classroom, office, mall, hospital, etc.

2. Special location (Air-conditioned location):

1. When the location is air conditioned, but there is severe temperature/humidity difference due to high ceilings.
• Church, auditorium, theater, lobby, etc.
2. When the location is air conditioned, but internal temperature/humidity are high.
• Bathroom, swimming pool, locker room, etc.

3. Typical location (Non-Air conditioned location): When the piping passes through an indoor area where the indoor unit
does not operate.
• Hallway or a dormitory or school, etc.
4. Special location (Non-Air conditioned location): If conditions 1 and 2 below are present.
1. When the piping passes through an indoor area where the indoor unit does not operate.
2. When the humidity is high and there is no air flow in the location where the piping is installed.
• The thickness of the above insulation material is based on heat conductivity of 0.61 Btu/in/h/ft2/°F.

Due to our policy of continuous product innovation, some specifications may change without notification.
38 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
REFRIGERANT PIPING CONNECTIONS
Pipe Sleeves at Penetrations

Pipe Sleeves at Penetrations

Figure 45: Pipe Sleeves at Penetrations

Inside wall (concealed) Outside wall Outside wall (exposed) Sleeve

D Insulation
C E
A A B B Lagging
B
Caulk
Band
I Water-resistant layer
Sleeve with edge

Refrigerant Piping Connections

Area between fire-resistant Lagging
Floor (fire-resistance) Roof pipe shaft insulation and boundary wall Mortar or other fire-resistant caulk
D G
I Fire-resistant insulation
J
F
D When filling an access hole with mortar, cover the
B
area with steel plate so that the insulation will not
H fall through. For this area, use fire-resistant
G A materials for both the insulation and cover. (Vinyl
B cover should not be used.)
40 in 40 in

All floor and wall penetrations should be properly sized and large enough to accommodate pipe diameter plus insulation thickness.

Air Purging Best Practices

Air purging is done to the piping system after all piping has been connected between the indoor and outdoor unit. This step is necessary to
be sure that air refrigerant can flow through the system without danger of leakage or pressure issues. Air and moisture that is left in the pip-
ing can lead to undesirable results and can cause damage to the working unit. It is important to go through a complete air purging cycle to be
sure that the lines are cleared out. Note that you may have to repeat this process should any air or moisture be found to remain in the piping.
After air purging and evacuating the lines, be sure to perform a leak check on all piping and tubing.
Single Zone Art Cool Gallery Wall Mounted Installation Manual

Figure 46: Removing Service Valve Caps - Outdoor Unit

Insufficient or incorrectly done air purging may lead to the following:
• Pressure in the system can rise.
• Operating current can rise.
• Cooling or heating efficiency falls.
• Moisture in the refrigerant circuit may freeze and block capillary tubing
• Water can lead to corrosion of parts in the system. Liquid side

Air Purging with a Vacuum Pump - Preparation Steps Gas side

1. Verify that each set of pipes (liquid and gas) are properly con- 2-way valve
(Close)
nected between the indoor and outdoor unit.
• Verify that all wiring for a test run has been completed. Cap
2. Remove service valve caps from the gas and liquid valves at the
outdoor unit (Figure 46).
• Both the liquid and gas side service valves at the outdoor unit 3-way valve
should be kept closed at this step. (Close)
3. Set up the purging, hose connections by referring to Figure 47. Figure 47: Evacuation Setup
4. Do a Leak Test, by proceeding to Soap Water Method - Leak Air Purging/
Testing section on next page. Evacuation Setup
Indoor unit
• Successful leak testing must be performed before Evacuation can
begin.
5. Go to Evacuation section, on page 42 to complete the purg-
ing process.

Outdoor uni t
• Be sure to use a manifold valve for air purging. If it is not available,
use a stop valve for this purpose.
• Be sure that the knob of the three-way valve is always kept close.
• To avoid nitrogen entering the refrigerant system in a liquid state,
the top of the cylinder must be higher than its bottom when you
pressurize the system.
• Be sure cylinder is used in a vertical standing position.
Table 16: Evacuation Table Manifold valve

Evacuation Table* Pressure Lo Hi

gauge
Tubing = Less than 33 ft. Tubing = More than 33 ft.
10 minutes or more 15 minutes or more Open Close
* Required time for evacuation when 30 gal/h vacuum pump is used.

Vacuum pump

Due to our policy of continuous product innovation, some specifications may change without notification.
40 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
REFRIGERANT PIPING CONNECTIONS
Leak Test/Soap Method Check

Leak Test
Perform the leak test by pressurizing nitrogen gas to 400 psi on both the liquid and gas pipes. Test with the piping service valves closed. If the pressure
does not drop for twenty-four (24) hours, the system passes the test. If the pressure drops, there is a nitrogen leak in the system. Find the leak, repair,
and then test again.

Figure 48: Leak Test Diagram Pressure Gauge Hookup

1. Connect the manifold valve (which includes the pressure gaug-
Leak Test Using Nitrogren Tank es), along with dry nitrogen gas cylinder to the service valves
Manifold Valve using charge hose (Figure 48).
2. Pressurize the system to maximum 150 P.S.I.G. with dry nitrogen
Pressure
Gauge Lo Hi gas and close the cylinder valve when the gauge reading reaches
Indoor Unit 150 P.S.I.G.

Refrigerant Piping Connections

Outdoor Unit Charge Hose Using combusitble gases such as nitrogen runs the risk of fire, explosion
and personal injury. Inert gas (nitrogen) should be used when checking
plumbing leaks, cleaning or repairs of pipes, etc.
Nitrogen Gas
Tank (Upright
Position) • To avoid nitrogen entering the refrigerant system in a liquid state,
the top of the cylinder must be higher than its bottom when you
pressurize the system.
• Be sure cylinder is used in a vertical standing position.

Soap Water Method - Leak Testing Leak Test Ambient Temperature Correction
1. Remove the caps from the 2-way and 3-way valves. See Figure 46. If the ambient temperature changed between the time when
2. To open the 2-way valve turn the valve stem counter-clockwise pressure was applied and when the pressure drop was checked,
approximately 90°, wait for about 2~3 sec, and close it. adjust results by factoring in approximately 1.45 psi for each 2°F of
3. While running the nitrogen gas tank hookup, apply a soap water temperature difference.
or a liquid neutral detergent on the indoor unit connection or Correction formula = (Ambient temperature when pressure was ap-
outdoor unit connections by using a soft brush. plied - Ambient temperature when pressure drop was checked) x 0.01.
4. While running the pressure gauge system, observe the connec- Example:
tions for any leakage. When pressure (550 psig) was applied, the ambient temperature
• If you see bubbles appearing at any of the connection points/joints was 80.6 °F; 24 hours later when pressure drop (540 psi) was
(at either inside and outside units), it is an indication of leakage. checked, ambient temperature was 68 °F.
5. Make a note of where the leaks are coming from along the liquid Thus, 80.6 - 68 x 0.01 = 0.126. In this case, the pressure drop of
and gas piping. 0.126 was due to temperature difference, therefore, there is no leak
6. Disengage the nitrogen pressure by loosening the charge hose in the refrigerant piping system.
connector at the Nitrogen cylinder (Figure 48 above).
7. Once system pressure is reduced back to normal range, discon-
nect hose from the cylinder.
8. At this point you will need to make all repairs to connections and
piping where bubbles were observed.
9. Once all repairs are made, repeat soap testing using nitrogen
cylinder and check for any further leaks.
10. Once system is leak free, proceed to Evacuation steps on next
page.

Evacuation
After successful leak testing has been performed, follow Evacuation procedure. Follow the same steps for charge hose hookup to the system.
See Figure 47 on previous page for proper hookup.
Procedure 4. Turn off the pump and leave the connections secured to the two
1. Confirm that the “Lo” knob of the manifold valve is open. Refer service valves.
back to Figure 47. 5. Wait 5 minutes.
Single Zone Art Cool Gallery Wall Mounted Installation Manual

2. Confirm that the “Hi” knob of the manifold valve is left closed. 6. If the system fails to hold 500 microns or less, check all connec-
3. Run the Vacuum pump. tions for tight fit and repeat the evacuation procedure.
• Operate pump until the system has been evacuated down to 300 7. Once, desired vacuum is reached, close the “Lo” knob of the
microns. manifold valve and stop the vacuum pump.
• Run pump an additional 15 minutes after reaching micron level. 8. Proceed to Finishing the Job section, below.
The duration of the operation of the vacuum pump will vary accord-
ing to pipe length and the capacity of the pump. Refer to Table 16 for
accurate time duration.

Finishing the Job

Once the Evacuation procedure has been performed, follow the steps below to turn off all valves at the outdoor unit and safely disengage the
manifold valve, along with the vacuum pump. Refer back to the illustrations and tables on the previous pages as you go through the steps below.

Procedure
1. Using a wrench, turn the valve of the liquid stem counter-clock- 4. Replace the flare nut and its cap on the gas service port and
wise to fully open the valve (Figure 46). fasten the flare nut securely using an adjustable wrench.
2. Turn the valve of the gas stem counter-clockwise to fully open the • This process is very important to prevent leakage from the
valve. system.
3. Loosen the charge hose connected to the gas side service port 5. Replace the valve caps at both gas and liquid side service
slightly to release the pressure, and then remove the hose. valves and then fasten them tightly.
• Once done, this will complete the air purging process with a
vacuum pump.
Charging
If you are uncertain of the unit charge, reclaim, evacuate and weigh in
Each outdoor unit is factory charged (nameplate charge) for the
the correct charge using the unit nameplate (capacity) charge adjusting
evaporator as well as a standard 25 ft line. Any time a line set is for line sets longer or shorter than 25 ft. This will prevent any interrup-
used longer then the standard 25 ft line set length, the refrigerant tions to the functioning of the unit and possible damage.
charge has to be adjusted.
Example: A 30ft line set is used --
You must adjust the charge based on how many feet of piping are
5 additional feet x 0.22 oz per ft = Add 1.1 oz of R410A
added based on 0.22 oz. of R410A per foot. The factory charge
accommodates pipe lengths up to the standard length without
requiring refrigerant removal.

Table 17: Charging - Additional Refrigerant

Capacity Pipe Size Standard Max. Max. Min. Additional
(Btu/h) Length (ft) Elevation (ft) Length (ft) Length (ft) Refrigerant (oz/ft)
Vapor Liquid
9k, 12k 3/8 1/4 25 25 49 9.8 0.22

Due to our policy of continuous product innovation, some specifications may change without notification.
42 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
REFRIGERANT PIPING CONNECTIONS
Front Panel Assembly/Test Run

Before initiating a test run, you must replace the front panel of the indoor unit. Full assembly of the indoor unit will ensure accurate test run
evaluations. Follow the procedure below to attach the front panel to the Single Zone Art Cool Gallery indoor unit.

Before placing the front panel, be sure that all electrical wiring is connected between the outdoor and indoor unit. Doing a test run requires that the
system be in operational condition regarding all piping and electrical connection. If you have not done electrical hookup, proceed to the electrical
connection section in this manual and then come back to this page for your panel connection and test run.
Procedure
1. Check the side cover assembly especially if you have done a 8. Proceed with setting up the remote controller as shown on
knock out for the piping. page 44.
2. Be sure that all hose and piping at this point is routed correctly
from side and rear of unit.
3. Route the power cord through the bottom of the unit at the left
side as shown below.

Refrigerant Piping Connections

Power cord 9. Test run the system.

Test Run
4. Connect the lead wire to the connector. After leakage testing, and evacuation procedure the system should
5. Affix the upper part of the front panel to the unit first and then be ready to start up for a test run. Follow the guidelines below for
match up the lower part of the front panel to the bottom of the proper procedure.
unit. • Check that all tubing, piping and wiring are properly connected.
• Make sure that the gas and liquid service valves are fully open.
• Start up the system and do a test run.
• As system is up and running verify all is in working order and make
notes as needed to work around any issues that might crop up.
Panel Front
Connector

6. Secure front panel to the unit using supplied screws.

7. Suspend the hook of the front panel in the groove as shown
below.

Figure 49: Remote Controller - Installing Batteries Installing Batteries into Remote
Single Zone Remote Controller - Rear View Controller
Battery Cover
As part of test running, you will need to insert batteries and power on
Tab the remote controller. To insert the batteries follow the steps below. For
Battery
Cover information on using the remote controller, refer to its owner’s manual.
Procedure
1. Push down on tab
Single Zone Art Cool Gallery Wall Mounted Installation Manual

1. The remote controller needs two AAA (1.5V) batteries (non-re-

2. Lift cover chargeable) for operation. Remove the battery cover from the back
of the remote controller (Figure 49).
• Push downward on the tab at the top of the battery cover and then
3. Insert 3
lift up to remove.
batteries 2. Insert the two new batteries.
• Align batteries by the (+) and (-) sides.
• The interior battery compartment of the remote controller will have
clear markings for the (+) and (-) placement.
3. Verify that the batteries have “clicked” into the compartment and
are firmly engaged with the contacts on either side of them.
4. Reattach the back cover of the remote controller.
Evaluation of Performance During 5. Proceed with powering on the remote controller and usage as
needed.
Test Run
In order for the test run to be successful the system must be con- Table 18: Service Valve Pressure
tinuously running for 15-20 minutes. After that period the system’s Refrigerant Outside Ambient Pressure of Gas
refrigerant charge must be checked once more. Temperature Side Service Valve
Procedure R410A 95 °F 120-135 P.S.I.G.
1. Measure the pressure from the gas side service valve.
2. Measure the temperature of the intake and discharge of air
(Figure 50).
3. Verify that the difference in temperature between the intake air
and discharge air is more than 46.4 °F.
4. Refer to Table 18 for the gas side valve’s optimum pressure.
5. If the unit passes these evaluations steps, it is ready for use.

Figure 50: Intake and Discharge Air Temperature

Intake temperature
Discharge air

Discharge
temperature

Due to our policy of continuous product innovation, some specifications may change without notification.
44 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
REFRIGERANT PIPING CONNECTIONS
Pump Down, Cooling Only Mode

Never air purge with refrigerant as it can lead to refrigerant leakage which can cause bodily harm and injury, especially if inhaled.

Use a vacuum pump that can evacuate down to 500 microns.

1. If moisture remains in the piping after the system is evacuated for two (2) hours, break the vacuum (down to 7.5 psi with nitrogen gas).
2. Evacuate the system again with the vacuum pump for at least one (1) hour to 500 microns.
3. If the system does not reach 500 microns within two (2) hours, repeat the vacuum break and evacuation procedure until the gauge does
not rise.
Pump Down Procedure
This procedure is performed when a unit has to be relocated or the refrigerant circuit is serviced. “Pumping down” is a term used to mean
collecting all refrigerant into the outdoor unit without the loss of any refrigerant. Follow the procedure and guidelines below to safely collect
refrigerant back into the outdoor unit. Always adhere to and be familiar with local codes regarding the handling of refrigerant.
The system must be placed in Cooling mode in order to proceed with the pump down procedure. If needed, refer to the sections on the next
page for proper steps to place the unit into Cooling Mode.

Refrigerant Piping Connections

1. Connect a low-pressure gauge with manifold hose to the charge
port on the gas line service valve. Never inhale or handle refrigerant directly. Doing so may
2. Open the gas line service valve halfway. cause bodily harm and injury.
3. Purge the air in the manifold hose using the refrigerant.
4. Close the liquid line service valve all the way. Perform Pump Down procedure only in the cooling mode.
5. Turn on the units power switch and start the cooling mode oper-
ation. Disabling Cooling Only Mode
6. Observe the pressure gauge reading. When it gets to 1 to 0.5 kg/ After Pump Down procedure has been performed, you will need
cm2G (14.2 to 7.1 P.S.I.G), fully close the gas line valve and then to disable Cooling Only Mode, and place the unit back into normal
immediately turn the unit off. operating mode. Follow the procedure below.
• Pump down procedure is complete at this time and all refrigerant 1. Shut down power to system completely.
should be collected into the outdoor unit. 2. Enter the Installer Mode as stated in paragraph above.
3. Set code to 46.
Enabling Cooling Only Mode
4. Press Power-ON button and select the code number 46.
Before running the Pump Down procedure, you must place the unit
• Unit should beep to acknowledge that code has been received.
into Cooling Only Mode. In order to be able to run Cooling Only
Mode, you must enter the unit into the Installer Mode by pressing the 5. Turn off power.
Reset button and the JET MODE button simultaneously. • Let unit cycle off for a minimum of 30 seconds.
1. Shut down power to system completely. 6. Turn power back on to system.
2. Enter the Installer Mode as stated in paragraph above.
3. Set code to 45. • Once the system is in Installer Mode (with Cooling Only Mode initi-
4. Press Power-ON button and select the code number 45. ated), automatic operation is suspended.
• Unit should beep to acknowledge that code has been received. • Once Cooling Only Mode is disabled, the unit will return to normal
operation.
5. Turn off power.
• Installer Code cannot be entered if the unit is running. The system
• Let unit cycle off for a minimum of 30 seconds. must be completely powered off.
6. Turn power back on to system. • All Installer Code numbers must be entered into the system during
Power Off state (complete shutdown of the system).
• WLAN Module’s communication time will lag by about 1 minute after
unit is turned back on and in normal operating mode.
• Entire lock or Mode lock cannot be set if you set heating or automat-
ic operation through the central controller.

• All power wiring and communication cable installation must be • Consider ambient conditions (temperature, direct sunlight, inclement
performed by authorized service providers working in accordance weather, etc.) when selecting, installing, and connecting the power
with local, state, and National Electrical Code regulations related to wiring.
electrical equipment and wiring, and following the instructions in this • Undersized wiring may lead to unacceptable voltage at the unit and
manual. may cause unit malfunction.
• Undersized wiring may lead to unacceptable voltage at the unit and • Do not connect ground wire to refrigerant, gas, or water piping;
Single Zone Art Cool Gallery Wall Mounted Installation Manual

be a fire hazard. to lightning rods; to telephone ground wiring; or to the building

• Properly ground the Single Zone outdoor and indoor unit. Ground plumbing system. Failure to properly provide a National Electrical
wiring is required to prevent accidental electrical shock during cur- Code-approved earth ground can result in equipment malfunction
rent leakage. and property damage
• Ground wiring must always be installed by a qualified technician. • Install appropriately sized breakers/fuses/overcurrent protection
• Do not connect ground wire to refrigerant, gas, or water piping; switches and wiring in accordance with local, state, and National
to lightning rods; to telephone ground wiring; or to the building Electrical Code regulations related to electrical equipment and wir-
plumbing system. Failure to properly provide a National Electrical ing, and following the instructions in this manual. Using an oversized
Code-approved earth ground can result in electric shock, physical in- breaker or fuse may result in equipment malfunction or property
jury or death. damage.
• Install appropriately sized breakers/fuses/overcurrent protection • Properly ground the Single Zone outdoor and indoor unit. Improp-
switches and wiring in accordance with local, state, and National erly ground wire can cause communication problems from electrical
Electrical Code regulations related to electrical equipment and wir- noise, and motor current leakage. Ground wiring must always be in-
ing, and following the instructions in this manual. Using an oversized stalled by a qualified technician.
breaker or fuse may result in electric shock, physical injury or death. • If the system operates in reversed phase, it may damage the com-
pressors and other components.
• If there is a possibility of reversed phase, phase loss, momen-
tary blackout, or the power goes on and off while the system is
operating, install a field-supplied phase loss protection circuit.

Separating Power Wires and Communication Cables

• Position the power wiring a minimum of two (2) inches away from the communication cables to avoid operation problems caused by electri-
cal interference. Do not run both in the same conduit.
• If it is necessary to run the power wiring and communication cable alongside each other and cannot be avoided, see Table 19 below for
minimum recommended distances.

Table 19: Power Wire and Communications Cable Minimum Required Separation Minimum Allowable Distances
Capacity of Power Supply Wiring (current) Recommended Minimum Distance1,2
10A 12 inches
50A 20 inches
100V or more
100A 40 inches
Exceed 100A 60 inches
1
The figures above are based on parallel lengths up to 328 feet long. For lengths in excess of 328 feet, the
distances will have to be recalculated in direct proportion to the additional line lengths involved.
2
If the power supply waveform continues to exhibit some distortion, the space between the power wiring and
communication cable should be increased.

• Do not secure the power wiring and communication cables together

as this may lead to communication issues and equipment malfunction.
• Do not run the power wiring and the communication cable in the same
conduit. Doing so will result in communication issues due to electrical
noise and motor current leakage.

Due to our policy of continuous product innovation, some specifications may change without notification.
46 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
ELECTRICAL WIRING
Power Wiring Specifications and Best Practices

Power Supply / Power Wiring Specifications

• Single Zone systems operate at 1Ø, 208-230V, 60Hz, with the exception of Mega 115V, which operates at 1Ø, 115V, 60Hz.
• Power supply, wire type and size should be selected based on National Electrical Code and local codes. Maximum allowable
voltage fluctuation ±10% or nameplate rated value. Refer to Figure 51 for wiring guidelines.
• Properly ground the Single Zone outdoor unit and indoor unit per National Electrical Code and local codes.
• Use only copper wiring that is stranded and shielded with the wires separately insulated to avoid contact.
• Ground wire should be longer than the common power/communication wires.
• Refer to the inside of the Chassis Cover for Circuit and Terminal Block Diagrams for your model unit.
• Always match color codes of each wire and follow wiring diagram.
Line Voltage
(208/230V)
Connecting the Power Wiring Guidelines ”±
2/
16
”

/16
Best practice dictates using ring or spade terminals to terminate power wiring at AWG_“A” 6

the power terminal block (Figure 52).

Power Wiring, Ground
If ring terminals or spade clips are not available, then: to Outdoor Unit
GN

Electrical Wiring
/Y
Do not terminate different gauge wires to the power terminal block. Slack in the wiring L
may generate heat and fire. 13
/16
”

• When terminating wires of the same thickness, follow the instructions demonstrat- /16
”
ed in the illustrations below at Figure 53. ” ±2
/16
• Firmly attach the wire; secure in a way to prevent external forces from being AWG_“B” 6
Power Wiring, Ground,
imparted on the terminal block. Communication Cable
• Use an appropriately sized screwdriver for tightening the terminals. From Outdoor Unit
To Indoor Unit
• Do not over tighten the connections; over-tightening may damage the terminals. GN
/Y
L
13
/16
GN/YL = (Ground, Yellow) ”

Figure 51: Single Zone Outdoor and Indoor Wiring

and Communications Cable Diagram

Figure 52: Close up of a Typical Ring Terminal Figure 53: Proper and Improper Power Wiring Connections
Power Wiring :Copper Wire
Ring Terminal

Terminate multiple power wires of Do not terminate two wires on Do not terminate different gauge
the same gauge to both sides. one side. wires to a terminal block.

Power Best Practices

• If power wires are not properly terminated and firmly attached, there is risk of fire, electric shock, and physical injury or death.
• Never ground the shield of the communications cable to the indoor unit frame or other grounded entities of the building. There is risk of
fire, electric shock, and physical injury or death.

• Never apply line voltage power to the communications cable terminal block. If contact is made, the PCBs may be damaged.
Single Zone Art Cool Gallery Wall Mounted Installation Manual

• Always include some allowance in the wiring length when terminating. Provide some slack to facilitate removing the electrical panels
while servicing.

General Communication Cable Specifications

• Use a four (4) conductor, shielded, stranded cable between the • Firmly attach the cable; provide slack but secure in a way to pre-
Single Zone outdoor unit and the indoor unit. vent external forces from being imparted on the terminal block.
• Minimum 18 gauge shielded CVVS or CPEVS cable. • Wiring should be completed without splices.
• Insulation material as required by local code. • Terminate the cable shield to a grounded surface at the outdoor
• Rated for continuous exposure of temperatures up to 140 °F. unit only.
• Maximum allowable cable length: 984 feet.

• Always verify the communication cable is connected to a communications terminal on the Single Zone unit. Never apply line
voltage power to the communication cable connection. If contact is made, the PCBs may be damaged.
• The shield of the communications cable connecting the outdoor unit to the indoor unit should be grounded only to the outdoor unit frame.
• Tie the shield of each cable segment together using a wire nut at each indoor unit. Maintain polarity throughout the communication network.
• Position the outdoor unit communications cables away from the power wiring. Refer to minimum spacing requirements provided in Table 19
on page 46.
• Never use a common multiple-core communications cable. Each communications bus shall be provided a separate cable (i.e., between
outdoor unit and indoor unit).
Communication Cables Between the Single Zone Unit and the Controller
• AC Ez or Simple Central Controller: field-provided, 18 gauge, stranded four-conductor communication cable (shielded).
• All other Central Controllers: field-provided, 18 gauge, stranded two-conductor communication cable (shielded).
• Insulation material as recommended by local code.
• Connect all central control devices such as AC Smart II, AC Smart Premium, ACP, BACnet™* and LonWorks™* gateways, and energy recovery
ventilators all on the same cable. Order does not matter. Polarity does. Keep “A” terminals with “A” terminals, and “B” terminals with “B” terminals.
• Starting at the outdoor unit, terminate the cable on terminals Internet A and Internet B. Route the cable as needed between each device.

*
• LonWorks™ is a registered trademark of Echelon Corporation.
• BACnet™ is a registered trademark of the American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. (ASHRAE).

Due to our policy of continuous product innovation, some specifications may change without notification.
48 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
ELECTRICAL WIRING
Controllers

Controllers
Refer to Table 20 as to which remote controller models to use for each Single Zone model. Once all wiring is connected to the indoor and
outdoor units be sure to test the accompanying remote controllers for performance. As always, follow all safety warnings and notes when
operating the Single Zone units using the remote controller.

Table 20: Single Zone Model and Associated Remote Controller Model
Single Zone Model Type Remote Controller Model
LA090HVP AKB73635606
LA120HVP AKB73635606

Additionally, most of the Single Zone Art Cool Gallery models can use the
following controllers when accompanied with the PI 485 VNet Accessory:
• AC Ez
• AC Smart Premium
• ACP
• BACnet™
• LonWorks™
• LGMV

Electrical Wiring

Overview - Connecting Indoor Unit Electrical Wiring

The general guidelines for connecting electrical and communication cables to the indoor unit are the same for each of the Single Zone Wall
Mounted indoor units, however, the actual connections on the terminal block will differ.

Figure 54: Power Cord at Bottom of Gallery Indoor Unit

• Be sure that main power to the unit is completely off before proceeding
Single Zone Art Cool Gallery Wall Mounted Installation Manual

with these steps. Failure to do so, may cause shock or bodily injury.
• Follow all safety and warning information outlined at the beginning
and throughout this manual. Failure to do so, may cause bodily injury.

• Follow all safety and warning information outlined at the beginning

and throughout this manual. Failure to do so, may cause unit failure.
• Some units might require you to remove the Control Cover from the
terminal block area. Most Control Covers are attached with a phillips
screw head.
• Connect the electrical cable to the indoor unit by connecting the Power cord
wires to the terminals on the control board individually according to
the outdoor unit connection. Be sure that the color of the wires at the
outdoor unit along with the terminal numbers are the same as those
for the indoor unit.

Procedure

Be sure there is no power going through the Single Zone system before
proceeding with these connections as there can be a risk of electrical
shock and bodily injury.
1. The power cord for the Gallery indoor unit is located at the bot-
tom of the unit. See Figure 54.
• Electrical wiring coming from the outdoor unit will be connected to
this power cord.
• Pay attention to the location/connection of the green/yellow ground
cable. See Figure 57 on page 51 for proper installation between
the outdoor and indoor unit.
2. Once electrical wiring is completed, refer back to “Front Panel
Assembly/Test Run” on page 43 before running a test on the
system.
3. If all other piping and electrical wiring to the outside unit has been
completed at this stage, you can turn the system on to test.

If you have not completed the piping connections, do not turn power on
at this time as it can result in mechanical failure. Proceed to complete
all other piping, (along with drain hose) and wiring to the system before
running any evaluation testing.

Due to our policy of continuous product innovation, some specifications may change without notification.
50 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
ELECTRICAL WIRING
Outdoor Unit Electrical Connections

Connecting Outdoor Unit Electrical Wiring

The general guidelines for connecting electrical and communication cables to the outdoor unit are the same for each of the Single Zone Wall
Mount units, however, the actual connections on the terminal block will differ. See each illustration for the Single Zone unit model that you are
installing for correct wiring of each terminal block. Figure 56: Gallery Outdoor Unit - Electrical Connections

• Be sure that main power to the unit is completely off before pro-
ceeding with these steps. Follow all safety and warning information
outlined at the beginning of this manual. Failure to do so, may cause 1(L1) 2(L2 ) 1(L1) 2(L2 ) 3

bodily injury.
• Be sure that a circuit breaker or some other emergency power cutoff
device is in place before any power wiring is done to the system.
Terminal block
Failure to do so, may cause bodily injury or death.
Over 0.2”
• Never touch any power lines or live cables before all power is cutoff
to the system. To do so, may cause bodily injury or death.
Procedure Connecting
cable
Refer to Figure 55 regarding how a circuit breaker should be wired
through to the Single Zone system. Screw Power
supply

Electrical Wiring
cord

• Be sure there is no power going through the Single Zone system before
proceeding with these connections as it may result in electric shock. Conduit panel
• Familiarize yourself with the location of the circuit breaker and be
sure that all power is cut to the Single Zone unit as it may result in
Tubing cover
electric shock.
1. Using a phillips head screwdriver, remove the conduit panel cover Figure 57: ArtCool Gallery Terminal Block Wiring Diagram
from the outside unit. Wiring Diagram LAU090HVP
2. Before proceeding, inspect all wiring inside the casing to be sure LAU120HVP
they are secure and have not come loose during transportation
and installation of the outdoor unit.
• Loose wires can cause the wiring to burn out quickly.
• Inspect wires for any damage or cracks (manufacturing defects).

208/230 VA C
Figure 55: Circuit Breaker
Main Power Source

3. Confirm that electrical power supply capacity is sufficient to run

the unit. See specifications sheets at the beginning of this instal-
Air Circuit Breaker lation manual for details on power.
Conditioner Use a circuit breaker
4. Confirm that you are using the right gauge size for wiring to
or time delay fuse proceed.
5. Using a screwdriver, connect the wires as shown in Figure 56 and
Figure 57.
• Each wire should be securely attached to the terminal block.
• Bundle the cabling by using a cable restrainer.
• Pay attention to the location/connection of the green/yellow
grounding cable.
• Maintain a minimum of .2” of wire length from terminal block to
cable bundle.
Due to our policy of continuous product innovation, some specifications may change without notification.
©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp. 51
TROUBLESHOOTING
Self Diagnosis Functions

LG Monitoring View (LGMV) Diagnostic Software

LGMV software (PRCTSL1 and PRCTFE1) allows the service technician or commissioning agent to connect a computer USB port to the
Single Zone unit’s main printed circuit board (PCB) using an accessory cable without the need for a separate interface device. The monitor-
ing screen for LGMV allows the user to view the following real time data on one screen (Figure 58):
• Actual inverter compressor speed lights Figure 58: MV Real-time Data Screen
• Target inverter compressor speed • Hot gas bypass valve
Single Zone Art Cool Gallery Wall Mounted Installation Manual

• Actual outdoor fan speed operation indicator

• Target outdoor unit fan speed light
• Actual superheat • Four-way reversing
• Target superheat valve operation
• Actual subcooler circuit superheat indicator light
• Target subcooler circuit superheat • Pressure graph
• Main EEV position showing actual low
pressure and high
• Subcooling EEV position
pressure levels
• Inverter compressor current transducer value
• Error code display
• Outdoor air temperature
• Operating mode
• Actual high pressure/saturation temperature indicator
• Actual low pressure/saturation temperature • Target high pressure
• Suction temperature • Target low pressure • IDU fan speed
• Inverter compressor discharge temperature • PCB (printed circuit board) version • IDU EEV position
• Front outdoor coil pipe temperature • Software version • IDU room temperature
• Back outdoor coil pipe temperature • Installer name • IDU inlet pipe temperature
• Liquid line pipe temperature • Model number of IDUs • IDU outlet pipe temperature
• Subcooler inlet temperature • Site name • IDU error code
• Subcooler outlet temperature • Total number of connected IDUs
• Average indoor unit (IDU) pipe temperature • Communication indicators
• Inverter compressor operation indicator light • IDU capacity
• Liquid injection valves’ operation indicator • IDU operating mode
Additional screens can be accessed by tabs on the main screen.
Additional screens include the following: Figure 59: MV Cycleview
1. Cycleview (Figure 59): Graphic of internal components including:
• Compressors showing actual speeds
• EEVs
• IDUs
• Temperature and pressure sensors
• Four-way reversing valve

2. Graph: Full screen graph of actual high and low pressures and high
and low pressure limits. A sliding bar enables user to go back in
time and view data.

3. Control FTN: Enables user to turn on IDUs in 1.8 °F increments.

4. Useful Tab
• Unit Conversion: Converts metric values to imperial values.

5. Data (Figure 60)

Images on these pages are examples of LGMV screenshots. Actual images may differ depending on the version of the software and the unit installed.

Due to our policy of continuous product innovation, some specifications may change without notification.
52 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
TROUBLESHOOTING
Self Diagnosis Functions

LG Monitoring View (LGMV) Diagnostic Software and Cable - Continued Figure 60: MV Control Indoor Units Screen
• Data Saving Start: Recording of real time data to a separate file created to be
stored on the user’s computer.
• Data Loading Start: Recorded data from a saved “.CSV” file can be loaded to
create an LGMV session.
6. Monitoring
• Electrical: The lower half of main screen is changed to show Inverter
Compressor Amps, Volts, Power Hz, Inverter control board fan Hz.

Troubleshooting
Error Codes Figure 61: Error Code Screen
LGMV software helps the service technician or commissioning agent
to troubleshoot system operation issues by displaying malfunction
codes (Figure 61). These error codes can be seen on the main
screen of the LGMV software program. For an overview of Single
Zone unit error codes, see Error Codes section. For detailed infor-
mation on how to troubleshoot individual error codes, see the Single
Zone Wall Mount Service Manual.

The software is available in a high version with all of the features listed above. The low version has all features as the high version without
Target High Pressure and Target Low Pressure values shown on main screen.
In lieu of connecting to the Water Source Unit (WSU), user has the option to connect to IDU with the use of a USB to RS-485 connector kit.
When connected through IDU, user will not be able to record data.
This software can be used to both commission new systems and troubleshoot existing systems. LGMV data can be recorded to a “.CSV” file
and emailed to an LG representative to assist with diagnostic evaluations.

Recommended Minimum PC Configuration:

• CPU: Pentium® IV 1.6 GHz • Hard Disk: 600 MB when operating
• Main Memory: 1G • MS Office 2003, 2007 (recommended) for select reporting
• Operating System: Windows® XP/Vista/7 32 bit (recommended), functions
64 bit

Images on these pages are examples of LGMV screenshots. Actual images may differ depending on the version of the software and the units installed.

The SIMs WLAN module and the smart phone app together provide monitoring and troubleshooting capability for
LG Duct Free Systems. SIMs functions only with LG Duct Free products (Figure 62).
SIMs can display and graph operational data for the air conditioner system including the indoor unit and
the outdoor unit. SIMs also displays error codes and a troubleshooting guide. A full copy of the LG SIMs
Smart Inverter Monitoring System User’s Manual is available on the www.lghvac.com website.
To use SIMs you must be a trained HVAC service technician familiar with variable refrigerant flow
(VRF) systems in general and with LG’s Duct Free System products. You should understand the
Single Zone Art Cool Gallery Wall Mounted Installation Manual

inverter air conditioning operation cycle, the meaning of the data displayed by SIMs, and how to use the
data to troubleshoot the system.
Figure 63 shows a Multi F configuration used with the SIMs module and app. LG SIMs can also be used
with Single Zone one-to-one configurations such as the Single Zone Wall Mount systems.

Figure 62: LG SIMs App and WLAN Module

• The Duct Free System air conditioning system

must run for at least 15–20 minutes before data
collected by SIMs 2.0 is valid for troubleshooting.
• You must have the free SIMs app correctly in-
stalled on your smart phone before using SIMs.
• Some ODUs have an LGMV extension cable ac-
cessed by removing the side handle cover. If the
ODU does not have this extension cable, access
the LGMV connector by removing the top cover
LG SIMs App LG SIMs of the ODU.
on Smart Phone WLAN Module

Figure 63: SIMs WLAN Module to Typical DFS System

Figure 64: SIMs App Main Info Screen

High voltages capable of causing death are used in this equipment. Out- Operational
door unit power remains connected during this procedure. Take extreme Information
caution not to touch electrical components or connections. Failure to
observe this warning can result in death or severe injury.
SIMs App Main Info Screen
The main screen is the first screen displayed after wireless connection is
established. Tap the Main Info tab to display current readings regarding AC Cycle
your indoor and outdoor unit(s). The Operational Info area of the screen Information on
will show active functions or modes by illuminating the light to the right of Main Info Tab
the function (Figure 64).
Additional Help information can be accessed by tapping the Help Menu
buttons at the bottom of this screen.

Help Menu
(File is Factory Use Only)

Due to our policy of continuous product innovation, some specifications may change without notification.
54 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
TROUBLESHOOTING
LG SIMS - Self Diagnosis Functions

SIMs App Screens

Outdoor Info/ Outdoor Info/
Component Screen Temperature Screen
Displays the following Displays the following
information: information:
• Frequency • Inv TD
• FAN1 RPM • Suction
• FAN2 RPM • Discharge
• DC Link • Cond Mid
• Current • Cond Out
• Voltage • Heatsink
• EEV Mode • Air Temp
• Restart Timer
• Comp Mode
• EEV

Troubleshooting
Indoor Info Tab Graph Info Tab
Displays the following This tab, has three sub
information: sections:
• Frequency • IDU - Indoor Unit
• Operation Temperature graph.
• THM Mode Displays IDU informa-
tion in graph format. In-
• REM Mode
formation displayed is
• FAN
for the IDU # selected
• EEV
on the Main screen.
• Air Temp
• ODU - Outdoor Unit
• Pipe-in Temperature and Fre-
• Pipe-mid quency graph. Displays
• Pipe-out ODU information in
graph format.
• ODU Electric - Out-
door Unit Electric data
graph is displayed.

Troubleshooting Using Error Codes • If two or more errors occur simultaneously, the lower error code
number is displayed first.
Refer to Table 21 and Table 22 for error codes that are generat-
• After error is resolved, the error code does not display.
ed from the indoor and outdoor units. These codes are the most
Decoding the Error Display (for Outdoor Units)
common that will manifest through these units. Your particular model
duct free system might generate additional codes not listed here. The first and second number on the LED indicates error number.
Please contact LG Support if you see these types of errors and a Example: 21 = LED1 (Green light) 2x blink, LED2 (Red light) 1x blink
simple power down and boot up has not corrected the issue. You Error Code Nomenclature Definitions
Single Zone Art Cool Gallery Wall Mounted Installation Manual

should not attempt to fix the system yourself. • MICOM: Non-volatile memory chip where unit setup information is
Error Codes stored.
• Error codes for indoor units will be displayed on the wall controller. • EPROM: Non-volatile memory chip where device identification,
• Indicate different types of unit failures, assists in self-diagnosis and size, and factory defined default component operating parameters
to track the frequency of occurrence. are stored.
• Are shown on the wired remote controller, the Single Zone unit con-
trol board, and LG Monitoring View (LGMV) Diagnostic Software.
Table 21: Single Zone Wall Mounted Indoor Unit Error Codes
Error
Description
Code
1 Indoor unit room temperature sensor error
2 Indoor unit inlet pipe sensor error
4 Float switch error (optional)
5 Communication error between indoor unit and outdoor units
6 Indoor unit outlet pipe sensor error
9 Indoor unit EEPROM error
10 Indoor unit BLDC motor fan lock
12 Indoor unit middle pipe sensor error
21 DC Peak (IPM Fault); Compressor DC voltage was too high
22 Current Transformer2 (CT2) error; Alternating current (AC) input too high
23 DC Link Low Volt
25 AC Low/High Volt
26 DC Comp Position Error (not providing rotation), Locking
27 PSC Fault; Current to inverter compressor between AC and DC converter circuit too high
28 Inverter compressor DC voltage is too high
29 Inverter compressor amperage is too high
31 Current-to-current transformer (CT) thermistor is too low
32 Inverter Compressor Discharge Pipe (D-Pipe) Overheat
40 CT Sensor Error; Thermistor is disconnected or shorted out
41 D-Pipe Sensor INV is disconnected or shorted out
44 Outdoor Air Sensor is disconnected or shorted out
45 Middle thermistor of outdoor unit condenser coil is disconnected or shorted out
46 Outdoor unit suction line thermistor is disconnected or shorted out
48 Outdoor unit coil outlet (liquid line) thermistor is disconnected or shorted out

Due to our policy of continuous product innovation, some specifications may change without notification.
56 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
TROUBLESHOOTING
Error Codes

Troubleshooting Using Error Codes - Continued

Table 21: Table 32: Single Zone Wall Mounted Indoor Unit Error Codes - Continued
Error
Description
Code
53 Communication failure from outdoor unit to indoor unit
60 Outdoor unit printed circuit board (PCB) EEPROM check sum error
61 Outdoor unit condenser coil temperature is too high
62 Outdoor unit inverter compressor PCB heat sink temperature is too high
63 Condenser coil pipe thermistor temperature is too low
65 Heat sink thermistor has disconnected or has shorted out
67 Outdoor brushless direct current (BLDC) fan motor lock error

Single Zone Wall Mounted Outdoor Unit Error Codes

The Single Zone Wall Mounted outdoor unit error codes below are visible on the outdoor unit. When troubleshooting the system, be sure to
verify if the error codes that are being displayed are specific for indoor or outdoor units.

Troubleshooting
Table 22: Single Zone Wall Mounted Outdoor Unit Error Codes
No. of Times Outdoor Unit
Error LEDs Blink
Description
Code LED1 LED2
(Plasma LED) (Power LED)
21 DC Peak (IPM Fault); Compressor DC voltage was too high 2X 1X
22 Current Transformer2 (CT2) error; Alternating current (AC) input too high 2X 2X
23 DC Link Low Volt 2X 3X
25 AC Low/High Volt 2X 5X
26 DC Comp Position Error (not providing rotation), Locking 2X 6X
PSC Fault; Current to inverter compressor between AC and DC converter circuit 2X 7X
27 too high
28 Inverter compressor DC voltage is too high 2X 8X
29 Inverter compressor amperage is too high 2X 9X
31 Current-to-current transformer (CT) thermistor is too low 3X 1X
32 Inverter Compressor Discharge Pipe (D-Pipe) Overheat 3X 2X
40 CT Sensor Error; Thermistor is disconnected or is shorted out 4X -
41 D-Pipe Sensor INV is disconnected or shorted out 4X 1X
44 Outdoor Air Sensor is disconnected or shorted out 4X 4X
45 Middle thermistor of outdoor unit condenser coil is disconnected or shorted out 4X 5X
46 Outdoor unit suction line thermistor is disconnected or shorted out 4X 6X
48 Outdoor unit coil outlet (liquid line) thermistor is disconnected or shorted out 4X 8X
53 Communication failure from outdoor unit to indoor unit 5X 3X
60 Outdoor unit printed circuit board (PCB) EEPROM check sum error 6X -

Table 22: Table 33: Single Zone Wall Mounted Outdoor Unit Error Codes - Continued
No. of Times Outdoor Unit
Error LEDs Blink
Description
Code LED1 LED2
(Plasma LED) (Power LED)
61 Outdoor unit condenser coil temperature is too high 6X 1X
Single Zone Art Cool Gallery Wall Mounted Installation Manual

62 Outdoor unit inverter compressor PCB heat sink temperature is too high 6X 2X
63 Condenser coil pipe thermistor temperature is too low 6X 3X
65 Heat sink thermistor has disconnected or has shorted out 6X 5X
67 Outdoor brushless direct current (BLDC) fan motor lock error 6X 7X

Refer to Service Manuals posted on www.lghvac.com for a full description of all error codes and work-arounds.

Due to our policy of continuous product innovation, some specifications may change without notification.
58 ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
CAUTIONS FOR REFRIGERANT LEAKS
Refrigerant Leaks

Cautions for Refrigerant Leaks/Introduction

ASHRAE Standards 15-2010 and 34-2010 offer guidelines that address refrigerant safety and the maximum allowable concentration of refrig-
erant in an occupied space. Refrigerant will dissipate into the atmosphere, but a certain volume of air is required for this to occur safely. For
R410A refrigerant, the maximum allowable concentration is 0.026 lbs./ft3 per 1,000 ft3 of air in an occupied space. Buildings with twenty-four
(24) hour occupancy allow half of that concentration.1
ASHRAE Standards 15 and 34 assume that if a system develops a leak, its entire refrigerant charge will dump into the area where the leak
occurs. To meet ASHRAE Standards 15 and 34, calculate the refrigerant concentration that may occur in the smallest room volume on
the system, and compare the results to the maximum allowable concentration number (see following pages for information on how to calcu-
late the refrigerant concentration).1 Also consult state and local codes in regards to refrigerant safety.

Take appropriate actions at the end of HVAC equipment life to recover, Verify the maximum refrigerant concentration level in the space where
recycle, reclaim or destroy R410A refrigerant according to applicable US the indoor unit will be mounted meets the concentration limit for the ap-
EPA rules. plication. Failure to do so can cause health hazards and bodily injury to

Cautions for Refrigerant Leaks

occupants of the space.
Refrigerant Concentration Limit (RCL) Calculations To calculate the potential refrigerant concentration level (RCL):
To calculate total refrigerant amount per system: 1. Measure the occupied space dimensions (in feet).
Amount of Amount of Total System 2. Calculate the cubic foot volume of air in the smallest occupied
Factory-Charged + Additional = Refrigerant space. (To obtain a detailed overview of the RCL, perform the
Refrigerant per Refrigerant Charge same calculations to the second smallest zone, the third smallest
Outdoor Unit Trim Charge zone until the RCL is obtained for all zones. Also, pay special
attention to areas such as basements, etc., where refrigerant
Total System Refrigerant Charge (lbs.) cannot dissipate easily.)
RCL (lbs./ft3) =
Volume of Smallest Occupied Space (ft3) 3. Divide the refrigerant charge of the Single Zone system serving
the area in pounds by the results of step 1.
4. If the calculation indicates that the potential refrigerant concen-
tration level is higher than the allowed RCL, increase the cubic
volume of the smallest occupied space or modify the piping
system design.
5. The allowable RCL limit for most applications must be equal to
or less than 0.026 lbs./ft3. However, in special occupied spaces,
such as hospitals and nursing homes, where occupants may have
limited mobility, the allowable RCL limit is cut in half. See ASHRAE
Standard 34-2007 and local codes for detailed information.1

1
American Society of Heating, Refrigeration and Air Conditioning Engi-
neers, Inc. (ASHRAE). Atlanta, GA. ASHRAE, Inc. Information about
ASHRAE Standard 15-2010 / 34-2010 and addenda current as of the
date of this publication.

Due to our policy of continuous product innovation, some specifications may change without notification.
©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
59
INSTALLATION CHECKLIST
PAGE 1
Major Component Rough-In
Description Check
Single Zone unit was connected properly per local code and the product installation procedures.
All literature and bagged accessories have been removed from the fan discharge.
Indoor unit was installed, properly supported, and located indoors in a non-corrosive environment.
Single Zone unit’s gravity condensate drain line was connected and routed where it properly drains away or, if installed in a
mechanical room, was connected and properly routed to a drain terminal.

Piping and Insulation

Description Check
Single Zone Art Cool Gallery Wall Mounted Installation Manual

Copper
Over 5/8 inches—Rigid ACR only.
5/8 inches and under—Can use soft ACR.
15% silver brazing material only.
All refrigerant pipes and valves were insulated separately. Insulation is positioned up against the walls of the indoor units. No
gaps shown. Insulation was not compressed at clamps and hangers.

Brazing Practices
Description Check
Medical grade (there are 4 available) dry nitrogen for purging during brazing was used (constant 3 psi while brazing).

Installation
(For more information on any procedure, refer to the detail provided in the Indoor Unit Installation Manuals.)
Refrigerant Piping
Description Check
All pipe materials were properly stored, capped, and cleaned. All burrs were removed after cutting and pipe ends were reamed
before brazing.
During refrigerant pipe installation, for each segment of pipe, a record was made of the pipe length (including expansion loops,
offsets, double-back sections), and sizes, as well as the quantity and type of elbows used.
All long runs of straight pipe were provided with expansion loops.
A torque wrench and backup wrench were used to tighten all flare connections.
The back side of all flares were lubricated with a small drop of PVE refrigeration oil before tightening flare fittings.
Ensure all field made flares are 45°. Use factory-supplied flare nuts only.
Pipe segments were properly supported and all wall penetrations were sleeved.
Pipe insulation was not compressed at any point.
No oil traps, solenoid valves, sight glasses, filter driers, or any other unauthorized refrigerant specialties were present.
Best practice including a minimum of 20″ of straight pipe was installed between each elbow.

60 Due to our policy of continuous product innovation, some specifications may change without notification.
©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
INSTALLATION CHECKLIST
PAGE 2

Condensate Pump / Drain Installation

Power Wire and Communications Cables
Description Check
Power wiring was connected to a single phase 208-230V source.
Ground wire was installed and properly terminated at the unit.
The power supplied was clean with voltage fluctuations within specifications. (±10% of nameplate).
Power wiring to the Single Zone outdoor unit was installed per all local electrical code requirements.
Power wiring to the indoor unit was installed per all local electrical code requirements.
LG-supplied cable was used between the indoor unit and its zone controller. No cables were spliced and no wire caps are
present.
Communication type RS-485–BUS type.
All communications cables were a minimum of 18-AWG, four (4) conductor, shielded, and stranded, with insulation material per
local code. Cable segment shields were tied together.
Used appropriate crimping tool to attach ring or spade terminals at all power wiring and control cable terminations.
All power and control wires were properly separated using the recommended distance provided in the product installation manual.
For further technical materials such as submittals, engineering manuals, service manuals, and catalogs, visit www.lghvac.com.

Checklists

LG ELECTRONICS INC.

LG Electronics U.S.A., Inc. LG Customer Information Center, Commercial Products

Commercial Air Conditioning Division 1-888-865-3026 USA
11405 Old Roswell Road Follow the prompts for commercial A/C products.
Alpharetta, Georgia 30009
www.lghvac.com
IM-SZ-ArtCoolGallery-LA090HVP_LA120HVP-11-14

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