6622 Dual Channel Absolute Vibration Monitor: Your Guide To The 6622 Protection Monitor
6622 Dual Channel Absolute Vibration Monitor: Your Guide To The 6622 Protection Monitor
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DUAL CHANNEL
VIBRATION MONITOR
6622
CHAN 1 CHAN 2
P/N 44465
6622/R firmware version 4.05
Copyright Notice
Copyright © 1999 by Entek IRD International Corporation
This Manual is supplied to the User under license, subject to recall by Entek IRD International Corporation at any time, and
the Manual at all times remains the property of Entek IRD International Corporation. The information contained in this
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also shall agree not to disclose same, without express prior written consent of Entek IRD International Corporation.
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A. Entek IRD warrants to Customer (and not anyone else) that all Entek IRD Software supplied
by Entek IRD shall perform in substantial conformance with the specifications provided by Entek
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components, or services furnished by third parties or to the repair or installation of the product
performed by third parties.
E. The limited warranties in this Section constitute Entek IRD's entire warranty as to the
Software provided hereunder. ENTEK IRD HEREBY DISCLAIMS ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING CONFORMITY TO ANY
REPRESENTATION OR DESCRIPTION AND INCULDING IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSES
WHATSOEVER.
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B. With respect to any Entek equipment which fails to satisfy the limited warranty provisions in
this Section, as Customer's exclusive remedy, and at Entek IRD's option, Entek IRD will repair or
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applicable, (a) to damage resulting from accident, alteration, misuse or abuse, harmful conditions
or Act of God; (b) if the product is not installed, operated and maintained according to procedures
recommended by Entek IRD; or (c) if the Entek IRD serial number is obliterated. In no case shall
the limited warranty extend to defects in materials, components, or services furnished by third
parties or to the repair or installation of the product performed by third parties. The above
warranties do not extend to any equipment sold "as-is" or "as-inspected;” no warranties, either
express or implied, are made with respect to such products.
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equipment manufactured by a third party. Any warranties of the third party manufacturers shall
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therefor.
E. The limited warranties in this Section constitute Entek IRD's entire warranty as to the products
provided hereunder. ENTEK IRD HEREBY DISCLAIMS ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING CONFORMITY TO ANY REPRESENTATION OR
DESCRIPTION AND INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR ANY PARTICULAR PURPOSES WHATSOEVER.
Introduction
The Entek IRD 6600 Series protection monitors are part of a modular protection system for
critical machinery. Each monitor is a stand-alone unit, using a separate power supply, relays,
and wiring termination unit. The 6600 Series protection monitors meet the intent of, and in
many cases, exceed the API 670 standard for protection monitoring. Each monitor in the
6600 Series fulfills a different role in providing comprehensive machinery protection.
Monitor Description
The 6622 protection monitor provides continuous monitoring of the input signal from
accelerometers, velocity sensors, and non-contact probes. The 6622 independently monitors
the overall value for each input channel. You can define both high pass and low pass filters
to limit the frequency bandwidth of the signal. The 6622 can perform single-integration to
convert acceleration to velocity, or velocity to displacement. In addition, the 6622
continually compares the band-limited overall value to the Alert and Danger alarm
setpoints.
If you connect a tachometer input (1 pulse/rev), the 6622 calculates the magnitude and
phase values for the first three orders. It also calculates an FFT spectrum with a maximum
frequency of 6 times the machine speed (180 to 7500 RPM). For higher speed machines, the
monitor calculates the FFT spectrum with a maximum frequency of 3 times the machine
running speed (maximum machine speed 15000 RPM). If there is no tachometer input
signal and the high pass filter (HP FLT) is set above 5 Hz, the 6622 calculates the FFT
spectrum over a 1 kHz bandwidth, and cannot provide order-based information. If there is
no tachometer input signal and the high pass filter (HP FLT) is set to 5 Hz or less, the
spectrum is limited to a maximum frequency of 200 Hz.
The monitor stores the last 30 minutes of values (1/minute) for each channel, as well as the
last calculated spectrum. In the event of a Danger alarm, or a “first out” danger alarm
message from another monitor, the 6622 stores this data in a separate memory area. A “first
out alarm” is the first alarm in an interconnected series of monitors. This allows later
analysis of the data leading up to the event that caused the Danger alarm. You can retrieve
any of this data from the monitor using the MODBUS protocol through a 4-wire multi-drop
serial interface.
Caution: Do not connect the monitors to the transducers until you are sure of the power
connections. Transducers could be damaged if the transducer supply is not correct.
Application
The 6622 is appropriate for monitoring vibration on rotating machinery in a wide variety of
configurations. This includes monitoring vibration on casings or bearing pedestals, where
an accelerometer or velocity sensor gives an output signal proportional to the absolute
vibration at the mounting point.
Accelerometers are preferred for this application because of their wider frequency response.
The accelerometer signal is typically integrated to velocity because velocity is less
dependent on frequency. Velocity gives a better approximation of the energy in the vibration
signal.
The 6622 is also commonly used as a velocity meter with inputs from velocity sensors on
shaft riders. The sensor system typically consists of a seismic velocity pickup (Entek IRD
model 544) mounted on a direct-contacting, spring-loaded shaft rider. This sensor system
provides a direct measure of absolute shaft motion relative to free space.
Table of Abbreviations
The following table lists the abbreviations used in this manual.
Abbreviation Definition
eu current engineering unit for the monitor
g g (acceleration)
Hz Hertz (frequency)
in, ins inch, inches
mA milliampere
mil thousandth of an inch
mm millimeter
mV millivolt
pk peak (signal detection)
pp peak to peak (signal detection)
rms root mean square (signal detection)
rpk calculated peak (signal detection)
RPM revolutions per minute (frequency)
rpp calculated peak to peak (signal detection)
µm micrometer
V Volt
VAC Volt AC
VDC Volt DC
Special Considerations
There are several possible configurations of 6622 monitor and 6691 power supply for
special applications. For more information on configuration of the power supply, refer to the
manual on 6600 monitor power supplies and backplanes.
6622/CE136
This version of the 6622 monitor is for use with low sensitivity sensors (1 mV/eu). The
monitor increases the signal gain by a factor of 10 to improve the signal/noise ratio. When
using 6622/CE136, you must increase the transducer sensitivity setting in the monitor by a
factor of 10 (TX SNS on the Range menu, page 22).
6622/544
This version of the 6622 monitor is for use with high output velocity sensors, such as the
Entek IRD 544. The monitor decreases the signal gain by a factor of 48 to bring the input
signal within the range of the monitor. When using the 6622/544, you must decrease the
transducer sensitivity setting in the monitor by a factor of 12 (TX SNS on the Range menu,
page 22). The output from the front panel BNC connectors is decreased by a factor of 48:1.
6622/LF
This version of the 6622 monitor is for use with high output, low frequency velocity
sensors, such as the Entek IRD 580. The monitor decreases the signal gain by a factor of 48
to bring the input signal within the range of the monitor. When using the 6622/LF, you must
decrease the transducer sensitivity setting in the monitor by a factor of 12 (TX SNS on the
Range menu, page 22). The output from the front panel BNC connectors is decreased by a
factor of 48:1.
6691/ICP
This version of the 6691 power supply and backplane is for use with the standard 6622 for
ICP accelerometers with sensitivities in the range of 10 mV/g to 100 mV/g.
6691/-18
This version of the 6691 power supply and backplane provide a -18 VDC output for use
with sensors requiring a -18 VDC power source.
DUAL CHANNEL
VIBRATION MONITOR
Up Arrow button
6622
CHAN 1 CHAN 2
Down Arrow button
BNC connectors for
output of buffered input TACHO S
E SEL (select) button
signals L
There are three BNC connectors below the display: one for each input channel, and one for
the tachometer signal.
z The two BNC channel connectors carry a buffered output signal at 25% of the input
signal. Note that the transducer bias voltage is also attenuated to 25%. For example, a
100 mV input results in a 25 mV output at the BNC connector.
z The third BNC connector carries the tachometer trigger signal. This signal is buffered
by the monitor and is only active when there is an active tachometer input signal. The
output signal from the BNC is a pulse train between +5V and -7V, regardless of the
actual tachometer input signal amplitudes.
Inputs
The primary 6622 terminal connections are described below. For a complete listing, see
“Monitor Backplane” on page 10.
z Transducer input for each of the two input channels:
Accelerometer sensitivity specified in mV/g, adjustable in 0.01 mV/g increments
Velocity sensor sensitivity specified in mV/mm/sec or mV/in/sec, adjustable in
0.01mV/eu increments
Displacement sensor sensitivity specified in mV/mil, mV/mm, mV/µm, or mV/ins
adjustable in 0.01 mV/eu increments
z 1x tachometer input signal
z Start-up alarm inhibit or trip multiply connections
z Remote alarm relay reset connections
z First-out alarm signal indicates that a connected monitor has detected an alarm; first-out
Danger alarm signal from another monitor causes this monitor to store the latest
spectrum and “trip trend” data for later analysis.
Outputs
The primary 6622 outputs are described below. For a complete listing of the backplane
outputs, see “Monitor Backplane” on page 10.
z Isolated 4–20 mA per channel into a maximum load of 600 ohms, scaled so that 20 mA
represents the full scale value for the channel
z Buffered output signals on the front panel BNC connectors, attenuated at 25% of the
input signal
z Buffered tachometer signal on the front panel BNC connector for phase reference or
triggering, processed by monitor
z First out event line for each alarm (Alert and Danger) for each channel; these lines
signal connected monitors of an alarm condition, applying common first out alarm
indications across the monitors. In the case of a Danger alarm, this causes all connected
monitors to store their “trip trend” and “trip spectrum” data for later analysis.
z Transducer power supply at +24 VDC, -24 VDC, or -18 VDC at 100 mA; the polarity is
configured with jumpers on the power supply. The voltage is set by the choice of power
supply.
z Data transferred over MODBUS interface includes overall amplitude, relay status, 30
minute trend (1 minute interval), 30 minute trend prior to trip (1 minute interval), trip
spectrum, phase vs. amplitude plot. Additional data includes 200 line FFT computed
from digitized time waveform broadband FFT 0 to 1 kHz, or order-related (6 orders for
up to 7500 RPM) with tachometer input signal. Bandwidth reduces to 3 orders for
higher speed machines.
Customer Support
If you are under warranty or have an active ESAFE Agreement, Entek IRD provides a
variety of Customer Support services. In the United States you can reach the Technical
Support Hotline by dialing (800) ENTEKIRD (1-800-368-3547) Monday through Friday
8:00 a.m.–5:00 p.m. eastern time. Limited extended support for users in the mountain and
Pacific time zones is available until 7:00 p.m. eastern time. You can send a fax detailing
your questions or comments 24 hours a day by dialing (513) 576-4213. Please address the
fax to the Customer Support department. You can also reach Entek IRD from your
computer.
z Send questions to [email protected]
z Send suggestions and comments to [email protected]
z Visit our web site at http://www.entekird.com
For support outside of the United States, please contact your local Entek IRD representative
or the nearest Entek IRD office. If your local support representative is not available, please
contact the U.S. Customer Support department.
Basic Operation
This section describes the day-to-day operations for the 6622 protection monitor. It includes
the steps to use the display backlight, display alternate pages, reset the relays after an alarm
(if the alarm relays are set to latching), and display the firmware version. It also describes
the status messages that may appear on the display.
Display Backlight
The backlight makes it easy to see the 6622 display, even in dim light. When the system is
functioning properly and no signals are in alarm, the backlight is off. However, in case of an
alarm or transducer failure, the 6622 automatically turns on the backlight to alert you.
To turn on the backlight, press and release the LIT button. The backlight remains on for
about 3 minutes, after which it automatically turns off. If you press and hold the LIT button
for 5 seconds, the backlight remains on for 10 minutes.
You can manually turn off the backlight by pressing the LIT button once. Note that if the
backlight is on because of a fault condition, you cannot turn it off until the fault or alarm
condition is corrected. If the alarm relays are set to latching (LATCHED option, page 25),
you must also reset the alarm relays with the RES button before the backlight turns off.
To return to the first display page, press and release the DIS button. For information on
changing the monitor’s serial address or the clock settings, see “Configuration” on page 15.
Status Messages
The 6622 can display a number of status messages that alert you to alarms or to problems
with the transducers or monitoring system.
TX FAIL
This message appears when the transducer bias signal goes out of the
1 specified range. The number indicates the channel with the transducer
fault. See the manual on 6600 monitor troubleshooting for diagnostic
information.
TACHO
This message appears when the monitor is configured for a tachometer
1 2 input, but there is no tachometer signal.
ALERT
This message appears when the vibration level exceeds the Alert alarm
1 setpoint. The number indicates the channel that exceeded the Alert alarm
setpoint. The underline indicates that the channel was the “first-out” alarm
for this monitor (or series of monitors if interconnected).
DANGER
This message appears when the vibration level exceeds the Danger alarm
1 setpoint. The number indicates the channel that exceeded the Danger alarm
setpoint. The underline indicates that the channel was the “first-out” alarm
for this monitor (or series of monitors if interconnected).
INHIBIT
This message appears when the Danger alarm relays are manually
1 2 inhibited with the INHIBIT option on the User menu (page 17).
MULTIPLY
This message appears when the start-up multiplier is active. You set the
1 2 multiplier with the MULT option on the RANGE 1 and RANGE 2 menus
(page 22). You turn this feature on with the MULT option on the DELAYS
submenu (page 26). While this message appears, the alarm setpoints and
display range are multiplied by the MULT factor.
STARTUP
This message appears when the Danger alarm relays are inhibited (set with
1 2 the STARTUP option on the DELAYS submenu, page 26).
Note: The monitor backlight turns on and remains on while any of these messages appears on the
screen. This helps alert you to an alarm or a problem condition.
For information on setting the transducer input range, the tachometer signal, or the alarm
settings, see “Configuration” on page 15.
In addition, there are other messages that can appear. These messages blank the rest of the
display.
z “OVER LOAD” message - This indicates a problem with the tachometer input. It can
be caused by a noisy signal or by problems with the tachometer settings in the monitor.
See the manual on 6600 monitor troubleshooting for diagnostic information.
z “SYS FAIL” message - This indicates that the monitor is unable to read the
configuration information from its internal memory. See the manual on 6600 monitor
troubleshooting for diagnostic information.
z “CHECK API” message - This indicates that the monitor configuration does not allow
it to respond quickly enough to meet a 100 millisecond response time. See “CHECK
API message” on page 20 for more information.
z “OUT OF RANGE” message - This indicates that the monitor configuration is outside
the dynamic range of the monitor. See “OUT OF RANGE message” on page 24 for
more information.
Installation
This section contains information specific to installing the 6622. Refer to the manual on
6600 monitor installation for general monitor installation instructions.
Monitor Backplane
The following diagram shows the definitions for the 6622 backplane terminals.
The polarity of terminal 4 is set with jumpers on the power supply. The voltage (18 or
24 VDC) is set by the choice of power supply. For more information on configuration of the
power supply, refer to the manual on 6600 monitor power supplies and backplanes.
The relay contacts on the backplane of the 6622 are:
Function Relay Function Relays Function Relays
System OK 1 Chan 1 Alert 2 Chan 2 Alert 5
Chan 1 Danger 3 and 4 Chan 2 Danger 6 and 7
Pin A - Signal
Pin B - Common
Shield
25
26 1
27 2
Ground 28 3
29 4
30 5
31 6
32 7
33 8
34 9
35 10
36 11
37 12
38 13
39 14
40 15
41 16
42 17
Channel 1 43
44
18
19
45 20
46 21
47 22
48 23
Channel 2 24
LINE
NEUTRAL
EARTH
Pin A - Common
Pin B - Signal
Shield
25
26 1
27 2
Ground 28 3
29 4
30 5
31 6
32 7
33 8
34 9
35 10
36 11
37 12
38 13
39 14
40 15
41 16
42 17
43 18
44 19
45 20
46 21
47 22
48 23
24
LINE
NEUTRAL
EARTH
-24
SIG
COM
Shield
LINE
NEUTRAL
EARTH
Configuration
This section describes how you configure the 6622. The 6600 Series protection monitors are
very easy to configure. All the controls to configure a 6600 monitor are on the front panel of
the monitor. There are no jumpers or DIP switches that you must set to configure the
monitor. The 6622 has two levels of configuration:
z User menu - This menu allows you to set the date and time, set the Alert and Danger
alarm setpoints, and inhibit the Danger alarm relays.
z Factory menu - This menu allows you to configure all the other parameters, including
MODBUS communications, transducer and tachometer input, display scaling, start-up
multiplier, band pass filters, noise floor, transducer checks, alarm relay operation,
number of channels, and API response time compliance.
Note: If the current value does not change when you press the Arrow buttons (step 4), then the
monitor is protected by the link security feature. Contact your Supervisor for assistance. For
more information on the link security feature, refer to the manual on 6600 monitor
installation, or contact Entek IRD Customer Support.
Below is an example of these steps, describing the process to change the Alert setpoint for
channel 1 of the monitor. You use similar steps to change the value for any of the options in
a menu.
1. Press and hold the two Arrow buttons to display the User menu. Note that the first
SET
option of the menu is highlighted. This means it appears in green text on a black
background (inverse video) on the monitor display.
CLOCK
ALERT 1
Use the Up Arrow or Down Arrow button to move the highlight to ALERT 1. Press
DANGER1 the SEL button to select the ALERT 1 option.
ALERT 2
DANGER2
INHIBIT
EXIT
3. Press and hold the Up Arrow button to increase the Alert setpoint. Press and hold the
5.00
mil pp
Down Arrow button to decrease the Alert setpoint. Note that the value at the top of the
screen gives you the exact Alert value, while the “A” indicator on the bar graph gives
D you a visual indication relative to the full scale.
A When the value is correct, press SEL to save the current value for the option and return
to the previous menu.
4. Note that the highlight moves to the next option in the menu. You can then repeat the
SET
above steps to change the other options.
Note that the CLOCK option is a little different. See “To set the date and time” on
CLOCK
ALERT 1 page 18.
DANGER1 When you exit from either the User or the Factory menu, the monitor saves any changes
ALERT 2
DANGER2 and starts using the changed values immediately.
INHIBIT
EXIT
CLOCK
Note that the first option of the User menu is highlighted (CLOCK). This means it appears
ALERT 1 in green text on a black background (inverse video) on the monitor display. Move the
DANGER1 highlight by pressing the Up Arrow or Down Arrow button, and select the highlighted
ALERT 2
DANGER2 option by pressing the SEL button.
INHIBIT
EXIT
User menu options
The User menu has the following options:
CLOCK Display the submenu to set the date and time in the monitor.
User menu
ALERT 1 Choose the Alert alarm setpoint for input channel 1 (0–999.00).
DANGER 1 Choose the Danger alarm setpoint for input channel 1 (0–999.00).
ALERT 2 Choose the Alert alarm setpoint for input channel 2 (0–999.00).
DANGER 2 Choose the Danger alarm setpoint for input channel 2 (0–999.00).
INHIBIT Inhibit the Danger alarm relays so that they do not change state in the
event of a Danger alarm (YES, NO).
EXIT Exit from the User menu, save all changes, and return to the display page.
SET SET
CLOCK HOURS
ALERT 1 MINS
DANGER1 SECS
ALERT 2 DAY
DANGER2 MONTH
INHIBIT YEAR
EXIT SET
EXIT
CLOCK
ALERT 1
DANGER1
ALERT 2
DANGER2
INHIBIT
EXIT
3. Use the Up or Down Arrow buttons to change the current value for the option. If you
SETTING
press and release an Arrow button, it changes the value by one step. If you press and
hold an Arrow button, it continues to change the value while you hold the button. The
longer you hold the Arrow button, the faster the value changes.
HOURS
12 Note that the time is in military (24 hour) clock—it does not use AM or PM.
Press SEL to save the current value for the option, and return to the CLOCK menu.
4. Note that the highlight moves to the next option in the menu. Repeat the above steps to
SET
change the other options in the CLOCK submenu. Note that the monitor does not set
each of the options to the current date and time before you start. For that reason, you
HOURS must make sure all the options are set correctly.
MINS
SECS 5. For the CLOCK submenu, you must confirm that you want to change the time and date.
DAY Move the highlight to the SET option and press SEL. Change the setting to YES and
MONTH
YEAR press SEL again.
SET
EXIT 6. When done changing options, move the highlight to EXIT and press SEL to exit the
menu. When you exit the submenu for CLOCK, the monitor displays the date and time
for a few seconds before displaying the User menu.
The controls to access the Factory menu and configure the 6622 monitor are all on the front
panel of the monitor. See “Front Panel Description” on page 4 for a diagram of the front of
the monitor.
COMM'S
Note that the first option of the Factory menu is highlighted (COMM’S). This means it
RANGE 1 appears in green text on a black background (inverse video) on the monitor display. Move
RANGE 2 the highlight by pressing the Up Arrow or Down Arrow button, and select the highlighted
TX OK
RELAYS option by pressing the SEL button.
CHANS
API
EXIT Factory menu options
The Factory menu has the following options:
COMM’S Display the submenu for MODBUS communications options.
Factory menu
RANGE 1 Display the submenu for transducer and display settings for input
channel 1.
RANGE 2 Display the submenu for transducer and display settings for input
channel 2.
TX OK Display the submenu for normal transducer OK limits, tachometer on/off
and offset.
RELAYS Display the submenu for the alarm relay settings.
CHANS Choose the number of input channels (1, 2).
API With API set to YES, the monitor does not allow you to exit the Factory
menu if the configuration does not allow a response time of less than 100
milliseconds. If you want to use a configuration that would keep the
monitor from responding within the required time, you must set this
option to NO.
EXIT Exit from the Factory menu, save all changes, and return to the display
page.
Note: If you configure the 6622 to use only one channel (CHANS = 1), make the following
adjustments to avoid alarm or transducer failure messages on channel 2:
z Set the Alert and Danger alarms for channel 2 to their maximum value. See “User menu
options” on page 17.
z Set the transducer bias values for channel 2 to the largest possible range (-12 V to
+12 V). See “TX OK submenu” on page 24.
SET SET
COMM'S MODULE
RANGE 1 BAUD
RANGE 2 PARITY
TX OK RESCALE
RELAYS SCALE
CHANS SET EXIT
API
EXIT SET
SET EXIT
Described on
GLOBAL page 22
1.0 Described on
SECS page 24
Described on
STARTUP page 25
1.0
SECS
MULT
NO
EXIT
Described on page 26
COMM’S submenu
The COMM’S submenu has the following options:
SET
MODULE Choose the MODBUS serial address for the monitor (1–247). The
MODULE address must be unique in the MODBUS network.
BAUD
PARITY
BAUD Choose the speed for serial communications (4800, 9600, 19200, 38400).
RESCALE PARITY Choose the parity for serial communications (NONE, EVEN).
SCALE
EXIT RESCALE Choose the format for data transmission (NO, 16 BIT). Some MODBUS
masters handle data as integer numbers, not floating point format. NO
uses floating point format, while 16 BIT uses integer (unsigned) format.
SCALE Choose the scale for 16 BIT data transmission (0–65535) if the
MODBUS master uses integer (16 BIT) numbers. This sets the value to
Factory menu
→ COMM’S transmit for full scale amplitude. Use the same scale factor as the
MODBUS master.
EXIT Return to the Factory menu. The monitor remembers the current values
for menu options, but does not write them to memory until you exit the
Factory menu.
Setting MX SIG
The MX SIG option allows you to use a configuration that would otherwise cause the OUT
OF RANGE message to appear. The monitor assumes a maximum input voltage by
combining the maximum amplitude (SCALE value) at the highest frequency (LP FLT). This
protects you from a configuration that would overload the 6622 and possibly prevent it from
functioning properly.
WARNING: Reducing the MX SIG setting may allow you to clear the OUT OF RANGE message by
entering a configuration that could overload the 6622 and prevent it from functioning
properly.
In some cases, however, the actual maximum voltage might be less than the voltage
calculated by the 6622. In those cases, by reducing MX SIG, you can force the monitor to
accept a configuration where the worst-case maximum input voltage would overload the
monitor. This could, for example, allow you to increase the frequency range by increasing
the LP FLT setting.
This is particularly important for integrated measurements (acceleration to velocity or
velocity to displacement). For non-integrated measurements, setting MX SIG to 7000
should provide sufficient range and resolution. For integrated and low-amplitude
measurements, you can use the following example (modified for your configuration) to find
a value for MX SIG.
Transducer sensitivity: 100 mV/g
Display full scale: 10 mm/s rms
High/low pass filters: 10 Hz and 85 Hz (cycles/second)
acceleration (g pk) = maximum frequency x velocity (mm/sec rms)
= 85 Hz x 10 mm/sec = 1103 mm/sec2 rms
= 1.5 g pk-pk (convert mm to g, rms to pk-pk)
Then multiply by an additional factor of 5 to get the value for MX SIG:
1.5 g pk-pk x 5 = 7.5 for MX SIG.
TX OK submenu
The TX OK submenu has the following options. These determine the limits used for
SET
detection of transducer faults. They also enable the monitor to detect and correctly trigger
on a tachometer input signal.
TX LO 1
TX HI 1 TX LO 1 Choose the most negative acceptable transducer bias voltage for channel
TX LO 2 1 (-24.00 to 23.00 volts).
TX HI 2
TACHO TX HI 1 Choose the most positive acceptable transducer bias voltage for channel
OFFSET
EXIT 1 (-23.00 to 24.00 volts).
TX LO 2 Choose the most negative acceptable transducer bias voltage for channel
2 (-24.00 to 23.00 volts).
TX HI 2 Choose the most positive acceptable transducer bias voltage for channel
Factory menu 2 (-23.00 to 24.00 volts).
→ TX OK
TACHO Choose whether a tachometer input signal is present (NO, YES).
OFFSET Choose the DC voltage at which the monitor will trigger on the
tachometer signal (-24.8 to 25.0 volts). Ideally, this is the midpoint of the
tachometer pulses, and is determined by the output from the tachometer.
EXIT Return to the Factory menu. The monitor remembers the current values
for menu options, but does not write them to memory until you exit the
Factory menu.
Note: The 6622 maintains a minimum of 1 volt and a maximum of 24 volts difference between the
TX LO and the TX HI values, so it is not possible for the TX LO value to be greater than the
TX HI value.
RELAYS submenu
The RELAYS submenu has the following options. These options apply to both channels of
SET
the monitor.
FAILSAFE
A D FAILSAFE Choose failsafe or nonfailsafe operation for the alarm relays. Failsafe
operation is explained below this table. You can choose failsafe for both
LATCHED
YES Alert and Danger alarm relays (A D), only one relay (- D or A -), or no
relays (NO). Note that the System OK relay is always in a failsafe
DELAYS
condition.
EXIT
LATCHED Choose whether the monitor stays in the alarm state even when the signal
that caused the alarm has ended (NO, YES). YES means the operator
must press the RES button on the monitor to acknowledge the alarm and
reset the relays. NO means the monitor resets the relay once the alarm
Factory menu
→ RELAYS condition has passed.
DELAYS Display the DELAYS submenu (page 26) for alarm delays, such as the
global alarm delay or the start-up period.
EXIT Return to the Factory menu. The monitor remembers the current values
for menu options, but does not write them to memory until you exit the
Factory menu.
Note: The LATCHED option also affects all status messages that apply to alarms, including the
TX FAIL message. This means you must press RES to clear the status message if
LATCHED is set to YES.
Failsafe operation
Failsafe operation means that when in alarm, the relay contacts are in their “normal,” de-
energized, or “shelf-state” positions. In other words, normally closed relays are closed in
alarm, and normally open relays are open in alarm. With failsafe operation, a power failure
equals an alarm. The following are true of a relay in failsafe condition:
z The relay is energized when power is applied to the unit.
z The relay in a nonalarmed condition has power applied to the coil.
z In alarmed condition, power is removed from the relay coil, causing the relay to change
state.
z Under alarm or loss-of-power conditions, the relay changes state to close the circuit
N/C
between the common and N/C (normally closed) terminals.
COM
N/O
z Under alarm conditions, the relay changes state to close the circuit between the
N/C
common and the N/O (normally open) terminals.
COM
N/O
DELAYS submenu
The DELAYS submenu has the following options. These options apply to both channels of
SET
the monitor.
GLOBAL
1.0
GLOBAL Choose the alarm delay that applies to all alarms (0.0–30.0 sec). The
SECS alarm must persist for this length of time before the monitor
STARTUP acknowledges the alarm and changes any relays.
1.0
SECS STARTUP Choose the length of time during which the chosen start-up action applies
MULT
NO
(0.0–30.0 sec). The start-up period begins when terminal 11 (START UP
INHIBIT/MULTI) is momentarily connected to terminal 46 (DIGITAL
EXIT COMM).
MULT Choose the action to take during the start-up period (NO, YES).
Factory menu z NO - The monitor inhibits only Danger alarm relays during the start-
→ RELAYS up period.
→ DELAYS
z YES - The monitor applies the multiplier to the alarm setpoints and
display scale during the start-up period (MULT option on the RANGE
1 and RANGE 2 submenus, page 22).
EXIT Return to the RELAYS submenu. The monitor remembers the current
values for menu options, but does not write them to memory until you
exit the Factory menu.
Note: The GLOBAL alarm delays do not affect the System OK relay.
Note: The sensitivities in this table for integrated units apply only for an input signal frequency of
100 Hz.
z Calculate the full scale input amplitude using the following information. The menu
options are from the RANGE (page 22) and TX OK submenus (page 24).
Transducer type ________________
Programmed parameter (UNITS 1) ________________
Programmed range (SCALE 1) ________________
Bias low (TX LO 1) ________________
Bias high (TX HI 1) ________________
z When testing configurations for accelerometer input with bias, set the input signal DC
bias to halfway between the TX LO and TX HI settings (“TX OK submenu” on page
24). You can get around the need for a bias voltage by setting TX LO to -5.00 and TX
HI to +5.00. If you do this, make sure you reset the TX LO and TX HI values correctly
before putting the monitor back into service.
Example:
Transducer type 911
Programmed parameter (UNITS 1) g pk
Programmed range (SCALE 1) 3
Bias low (TX LO 1) +2.00
Bias high (TX HI 1) +18.00
From the table above, the transducer sensitivity for g’s is 70.7 mVRMS.
programmed range × transducer sensitivity (from table) = full scale input amplitude
The bias voltage is halfway between the TX LO and TX HI settings, so the full scale
input signal should be 212.1 mVRMS with an offset of +10 VDC.
Refer to the following diagram for the correct connections between the monitor and the
testing equipment. This diagram shows the typical signal inputs and connections for testing
6600 protection monitors.
T Y P IC A L S IG N A L IN P U T S F O R T E S T IN G
6 6 2 2 T W O C H A N N E L V IB R A T IO N M O N IT O R
IC P A C C E L E R O M E T E R S 6 6 2 2 T E R M IN A L S
(9 1 1, 9 4 2 )
50 uF 25 V 1 [C H A N 1 S IG N A L IN P U T ]
S IG N A L G E N E R A T O R +
5 H Z TO 10 kH Z A ND / OR
0 -4 V R M S (T Y P IC A L ) - 3 [C H A N 2 S IG N A L IN P U T ]
C A P A C IT O R P O L
SEE ALSO NO TE 4 2 [C O M M O N ]
3 k O H M R E S IS T O R
4 [- 24 V D C ]
N O N -C O N T A C T P R O B E S (1 90 0 ) 10 kO H M
50 uF 25 V R E S IS T O R
S IG N A L G E N E R A T O R + + 1 [A C C E L IN P U T O R
5 H Z TO 10 kH Z N O N -C O N T A C T IN P U T ]
0 -4 V R M S (T Y P IC A L ) - C A P A C IT O R P O L
S EE A LS O N O TE 4 2 [C O M M O N ]
V E L O C IT Y S E N S O R S (5 4 4 )
S IG N A L G E N E R A T O R +
1 A N D /O R 3
5H ZTO 10kH Z [S IG N A L IN P U T ]
0 -4 V R M S (T Y P IC A L ) -
2 [C O M M O N ]
S EE A LSO N O TE 4
Notes:
1. Ensure that the oscillator frequency is within the monitor passband.
2. On a 6622, integrating from acceleration to velocity, or velocity to displacement, both
frequency and amplitude of the applied signal determine the value of the derived
parameter. Always verify with counter or oscilloscope.
3. Signal generator output impedance may be significant when compared to 6600 input
impedance. Always verify input signal amplitude with high input impedance DVM at
the monitor terminal strip.
4. Transducers may be simulated directly at the backplane as shown or elsewhere. If this
involves application via barriers, ensure that the barrier rating is not accidentally
exceeded.
5. Nonpolarized capacitor may be substituted if required.
4. Look at the 6622 front panel display, and note the digital value for channel 1.
Remember that the monitor displays the channel 1 value when the indicator (a dash) is
over the channel 1 bar graph. The digital value for channel 1 should be the same as the
input signal ± 2.5% of full scale.
5. Look at the multimeter attached to the 4–20 mA recorder terminals. The meter should
read 12 mA ± 4.5% of full scale. 12 mA is half the range between 4 and 20.
6. Increase the input signal to 100% of the full scale setting for channel 1 of the monitor.
7. Look at the 6622 front panel display, and note the digital value for channel 1. The
digital value for channel 1 should be the same as the input signal ± 2.5% of full scale.
8. Look at the multimeter attached to the 4–20 mA recorder terminals. The meter should
read 20 mA ± 4.5% of full scale.
9. Decrease the input signal amplitude to 0 (zero).
10. Look at the 6622 front panel display, and note the digital value for channel 1. The
digital value for channel 1 should be 0 (zero) ± 2.5% of full scale.
11. Look at the multimeter attached to the 4–20 mA recorder terminals. The meter should
read 4 mA ± 4.5% of full scale.
12. Test the state of the System OK relay terminals (25 and 26). The System OK relay is
always in failsafe conditions, so it should be in the energized (open) position.
13. Change the input signal bias voltage so that it goes outside the TX LO or TX HI limits
(“TX OK submenu” on page 24). Check to see that the TX FAIL message appears on
the monitor, and that both the display and the 4–20 mA output go to 0 (zero).
14. Test the state of the System OK relay terminals (25 and 26). The state should change to
closed when you change the input signal, indicating transducer failure. Note that the
System OK relay is not subject to the GLOBAL alarm delay (“DELAYS submenu” on
page 26).
The following table gives you example settings, inputs, and readings for a nonintegrating
and an integrating configuration.
Note: The values in this table for the integrating example are at 100Hz. Accuracy is ±2.5% of full
scale for the display.
nonintegrating integrating
Transducer native units (TX1 UNT) in/s in/s
Transducer sensitivity (TX1 SNS) 100 mVRMS/in/s 32 mVRMS/mils
Display units (UNITS 1) in/s RMS mils RMS
Full scale (SCALE 1) value 3 (in/s) 6 (mils)
Input signal (50% full scale) 150 mV 96 mV
Front panel digital display 1.5 in/s 3.0 mils
4–20 mA recorder terminals 12 mA 12 mA
Input signal (100% full scale) 300 mV 192 mV
Front panel digital display 3.0 in/s 6.0 mils
4–20 mA recorder terminals 20 mA 20 mA
Input signal 0 (zero) 0 mV 0 mV
Front panel digital display 0.0 in/s 0.0 in/s
4–20 mA recorder terminals 4 mA 4 mA
1. Connect a signal generator or other known signal source to the channel 1 input
terminals (1 and 2). Refer to “Signal Inputs for Testing” on page 27 for details. When
testing configurations for accelerometer input with bias, set the input signal DC bias to
halfway between the TX LO and TX HI settings.
2. Connect a multimeter to the channel 1 Alert relay terminals to test for continuity (28
and 29). You could also connect to the channel 1 relay N/O instead of the N/C terminal
(29 and 30).
3. Using 100 Hz as the input frequency, set the input signal amplitude so it is less than the
Alert setting for channel 1 of the monitor. This is the ALERT 1 option on the User
menu (page 17). Use the transducer sensitivity from the table on page 27.
Alert alarm setpoint × transducer sensitivity > input signal amplitude
4. If the LATCHED option is set to YES, you may have to manually reset the relays by
pressing the RES button on the front panel of the monitor.
5. Test the state of the channel 1 Alert relay terminals (open or closed).
6. Increase the input signal to exceed the channel 1 Alert setpoint so that
Alert alarm setpoint × transducer sensitivity < input signal amplitude
Again, use the transducer sensitivity from the table on page 27 and an input frequency
of 100 Hz.
7. Test the state of the channel 1 Alert relay terminals. The state should change when the
input signal exceeds the Alert setpoint. Depending on the GLOBAL option setting in
the DELAYS submenu (page 26), it may take up to 30 seconds before the relay changes
state.
8. Test the state of the channel 1 Danger relay terminals (open or closed).
9. Increase the input signal to exceed the channel 1 Danger setpoint so that it is above the
Danger alarm setpoint. This is the DANGER 1 option on the User menu (page 17).
Danger alarm setpoint × transducer sensitivity < input signal amplitude
10. Test the state of the channel 1 Danger relay terminals. The state should change when the
input signal exceeds the Danger setpoint. Depending on the GLOBAL option setting in
the DELAYS submenu (page 26), it may take up to 30 seconds before the relay changes
state.
Note: There are two Danger relays for each channel; remember to test them both.
Specifications
The following are the technical specifications for the 6622.
Inputs
Transducer type 1 or 2 accelerometers, velocity sensors, or non-contact eddy
current displacement probes with modifications to 6691 power
supply to provide -24 VDC
Input impedance 10 k ohms
Transducer sensitivity 1.0 to 999.9 mV/engineering unit, configured from front panel
Voltage range Maximum applied voltage ±24 V, maximum usable input
20 V pp
Tachometer voltage Maximum applied voltage ±24 V, sensitivity 2 V pp minimum,
5 V pp preferred
Signal Conditioning
Frequency range 1 Hz to 20 kHz
User-configured with high pass and low pass filters
Amplitude range Full scale setting user-configured from front panel
Noise floor 1% scale or 2 mV pk, whichever is greater
Low pass filter 40 Hz to 20 kHz in 1 Hz increments
84 dB stop band (typical)
High pass filter 1 Hz to 40 kHz in 1 Hz increments (-3dB point)
-24 dB/Octave filter roll off
Signal rectification rms, peak, peak to peak, or average
Signal integration Single integration from acceleration to velocity, or velocity to
displacement
Accuracy Within ±2.5% of full scale
Outputs
Recorder Per channel, 4 to 20 mA, electrically isolated, 20 mA equal to
full scale of the monitor display
Load resistance 600 ohms max
Accuracy - additional ±2% (typical)
Raw transducer signal Per channel, front-panel BNC connectors, actively buffered
input signal, output signal and attenuated by a factor of 4
Output impedance 270 ohms
Tachometer signal Per monitor, front-panel BNC connector, buffered by the
monitor
Pulse train between +5V and -7V, regardless of the actual
tachometer input signal amplitudes
Serial data Per module, 4-wire RS-422/485 for output to host computer,
PLC, or DCS (distributed control system)
MODBUS RTU protocol
Baud Rate 4800, 9600, 19200, 38400
Data transferred From serial port: overall amplitude, relay status, 30 minute trend
(1 minute interval), 30 minute trend prior to trip (1 minute
interval), spectrum, trip spectrum, phase vs. amplitude plot
Power supply
Monitor AC: 85–264 volts (50-400 Hz)
DC: +24 VDC (nominal), and must be between +18 to +30 volts
Power consumption Total module power is 15 VA
Peak load is 3.7A@24V for 250 ms following power up
Transducer 6691 unit supplies -24 VDC, +24 VDC, or -18 VDC at 100 mA
for accelerometers, charge amplifiers, piezoelectric velocity
sensors, or non-contact probes
Constant current diode supplied when ICP accelerometers or
ICP velocity sensors specified
Heat production 24 VDC power: 13-14 W typical, 15 W maximum
117 VAC power: 12-13 W typical, 14 W maximum
230 VAC power: 13-14 W typical, 16 W maximum
Physical attributes
Dimensions 15 inches long, 5.75 inches high, 2.44 inches wide
27.9 cm long, 14.6 cm high, 6.19 cm wide
Weight 1.45 kg (monitor, power supply, and backplane)
Environmental
Operating temperature Normal operating range: -4° F to +131° F (-20° C to +55° C)
Storage temperature Storage: -4° F to +167° F (-20° C to +75° C)
Relative humidity 0 to 95%, noncondensing
Conformal coated circuit board and components
Vibration Vibration applied in three mutually-perpendicular planes,
10–58 Hz at constant displacement of 0.15mm,
58–500 Hz at constant acceleration of 1.0 g
Factory menu
CHANS 1, 2
API YES, NO
COMM’S submenu
MODULE 1 to 247
BAUD 4800 to 38400
PARITY NONE, EVEN
RESCALE NO, 16 BIT
SCALE 0 to 65535
RANGE 1 submenu
TX 1 UNIT
TX 1 SNS 0.01 to
9999.99
UNITS 1
MX SIG 1 0.1 to 99999.9
SCALE 1 0.01 to
9999.99
MULT 1 0.1 to 100.0
LP FLT1 40 to 20000 Hz
HP FLT1 1.0 to 40000
Hz
NOISE 1 0.0 to 5.0%
A
abbreviations 2 C
accelerometers calibration
ICP 11 input signal 27
non-ICP 12 testing 30
active channel indicator 4 CHANS menu option 19
address, MODBUS 21 “CHECK API” message 9, 20
alarm relays, testing 31 CLOCK
alarms field 7
Alert setpoint 17 menu option 17
Danger setpoint 17 submenu 18
delays 26 COMM’S menu option 19
indicators 4 COMM’S submenu
inhibit alarm relays 17, 26 BAUD option 21
specifications 34 description 21
start-up multiplier 22, 26 MODULE option 21
See also relays PARITY option 21
ALERT 1 menu option 17 RESCALE option 21
ALERT 2 menu option 17 SCALE option 21
Alert alarm configuring
indicator 4 example 15
setpoint 17 general instructions 15
See also alarms introduction 15
ALERT message 8 Customer Support
alternate display pages 7 email 6
API menu option 19 hotline 6
services 6
B
backlight 7, 8 D
backplane terminal diagram 10 DANGER 1 menu option 17
basic operation 7 DANGER 2 menu option 17
V
velocity sensors
ICP 11
special considerations 3
wiring 13
version, firmware 8
W
wiring
ICP accelerometer 11
ICP velocity sensor 11
non-contact sensors 14
non-ICP accelerometer 12
velocity sensors 13
worksheet, monitor settings 37