PARTS MANUAL

NDR030AE, NR035AE, NR040AE, NR045AE

(C815)
NS040AF, NS050AF (C816)

Yale Materials Handling Corporation

1400 Sullivan Drive P/N 524143974
Caller No. 12011 © Yale Corp.
Greenville, NC 27834-2011 10/2007
 MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page ix for further information.
 SECTIONS

1 GENERAL TRUCK

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 CASTER, LOAD WHEEL AND BRAKE SYSTEM

6 HYDRAULIC SYSTEM

7 LIFTING MECHANISM

8 OPTIONS

9 FIELD CONVERSION KITS

10 NUMERICAL INDEX

11 USER SUPPORT INFORMATION

This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
 GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................... vi
ALPHABETICAL INDEX............................................................................................................................................ i
AMBER STROBE LIGHT ................................................................................................................................... 8-23

B
BACK UP ALARM .............................................................................................................................................. 8-22
BATTERY CONNECTOR ................................................................................................................................... 2-38
BATTERY TRAY ................................................................................................................................................. 8-18
BRAKE ASSEMBLY ............................................................................................................................................. 5-8
BRAKE PEDAL AND OPERATOR SENSING SWITCH ....................................................................................... 5-6

C
CARRIAGE
STRADDLE
NS040-050AF.............................................................................................................................................. 7-37
CASTER ASSEMBLY ......................................................................................................................................... 5-12
CHAINS, PINS, AND ANCHORS
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-58
CHAINS, PINS, SHEAVES, AND ANCHORS
THREE STAGE FULL FREE-LIFT
NR035-045AE AND NDR030AE ................................................................................................................. 7-16
CONTACTOR PANEL ASSEMBLY
"E" CONSTRUCTION ....................................................................................................................................... 2-6
"EE" CONSTRUCTION..................................................................................................................................... 2-8

D
DECAL AND PLATE LOCATION ........................................................................................................................ 1-12
DIAGNOSTIC HANDSET ................................................................................................................................... 8-25
DOUBLE REACH HYDRAULICS
NDR 030 AE ................................................................................................................................................... 6-18
DRIVE BRAKE ASSEMBLY ................................................................................................................................. 5-2
DRIVE MOTOR ASSEMBLY
S/N C815N-02259Z⇒ (C815), S/N C816N-01524Z⇒ (C816)........................................................................ 2-36
⇒S/N C815N-02259Z (C815), ⇒S/N C816N-01524Z (C816)........................................................................ 2-34
DRIVE UNIT ARRANGEMENT ............................................................................................................................ 3-6
DRIVE UNIT ASSEMBLY
⇒S/N C815N-02259Z (C815), ⇒S/N C816N-01524Z (C816)........................................................................ 3-10
S/N C815N02259Z⇔S/N C815N04201B, S/N C816N01524Z⇔S/N C816N01538B..................................... 3-12
S/N C815N04202B⇒ D/B 10/2006, S/N C816N01539B⇒ D/B 10/2006........................................................ 3-14
DRIVE UNIT COMPARTMENT FAN ASSEMBLY............................................................................................... 8-16

E
ELECTRICAL ARRANGEMENT .......................................................................................................................... 2-2
ELECTRICAL COMPONENTS........................................................................................................................... 2-40

i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F
FORK CARRIAGE ASSEMBLY .......................................................................................................................... 7-66
THREE STAGE FULL FREE-LIFT
NS040-050AF.............................................................................................................................................. 7-30
FORKS
HOOK TYPE
D/B 10/2001⇒............................................................................................................................................. 1-16
⇒D/B 10/2001............................................................................................................................................. 1-18
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE-LIFT
NR035-045AE AND NDR030AE ................................................................................................................. 7-26

G
GEAR PUMP ...................................................................................................................................................... 4-16
GENERAL TRUCK
NR 035-045 AE AND NDR 030 AE................................................................................................................... 1-2
NS 040/050 AF ................................................................................................................................................. 1-4

H
HOOD AND COVERS .......................................................................................................................................... 1-8
HOOK TYPE CARRIAGE OPTION
NR 035-045 AE AND NDR 030 AE................................................................................................................... 8-6
HOSE AND WIRE TAKE-UP
TWO AND THREE STAGE FULL FREE-LIFT
NR035-045AE AND NDR030AE ................................................................................................................. 7-48
HOSE ARRANGEMENT
5.5 IN. MAST .................................................................................................................................................. 7-20
6.9 IN. MAST .................................................................................................................................................. 7-18
HOSE TAKE-UP GROUP
STRADDLE
NS040-050AF.............................................................................................................................................. 7-68
HOW TO FIND THE DESIRED PART NUMBER................................................................................................... viii
HOW TO USE THE ILLUSTRATED PARTS MANUAL .......................................................................................... viii
HYDRAULIC CONTROL VALVE
S/N C815N-02527Z⇒, S/N C816N-01524Z⇒.................................................................................................. 6-8
⇒S/N C815N-02527Z, ⇒S/N C816N-01524Z.................................................................................................. 6-6
HYDRAULIC MOTOR......................................................................................................................................... 6-14
HYDRAULIC PUMP AND MOTOR..................................................................................................................... 6-10
HYDRAULIC PUMP ASSEMBLY........................................................................................................................ 6-12
HYDRAULIC SYSTEM ......................................................................................................................................... 6-2
HYDRAULIC TANK ASSEMBLY......................................................................................................................... 6-16

I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS.................................... xi
IDENTIFICATION OF MAST SERIAL NUMBER ...................................................................................................... x
IDENTIFICATION OF TRUCK SERIAL NUMBER................................................................................................... ix
INNER CARRIAGE
NR035-045AE AND NDR030AE..................................................................................................................... 7-34
INTEGRAL SIDE-SHIFT ASSEMBLY
NR035-045AE AND NDR030AE..................................................................................................................... 7-54

ii
 GENERAL INFORMATION

DESCRIPTION PAGE NO.

I (continued)

INTEGRAL TILT ASSEMBLY

NR035-045AE AND NDR030AE..................................................................................................................... 7-51

L
LIFT AND FREE LIFT CYLINDER CONNECTING GROUP
THREE STAGE FULL FREE-LIFT .................................................................................................................. 7-24
LIFT AND FREE LIFT CYLINDER INSTALLATION
THREE STAGE FULL FREE-LIFT .................................................................................................................. 7-22
LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE-LIFT
NR035-045AE AND NDR030AE ................................................................................................................... 7-8
TWO STAGE FULL FREE-LIFT
NR035-045AE ............................................................................................................................................. 7-10
LIFT CYLINDER CONNECTING GROUP.......................................................................................................... 7-62
LIFT CYLINDER INSTALLATION ....................................................................................................................... 7-60
LIFT LIMIT SWITCH........................................................................................................................................... 7-64
THREE STAGE FULL FREE-LIFT .................................................................................................................. 7-28
LIFT PUMP CONTACTOR.................................................................................................................................. 2-32
LIGHT AND FAN ASSEMBLY............................................................................................................................. 8-14
LOAD BACKREST ............................................................................................................................................. 1-14

M
MAIN LIFT CYLINDER
THREE STAGE
NS040-050AE ............................................................................................................................................... 7-4
TWO STAGE
NS040-050AE ............................................................................................................................................... 7-6
MAST MOUNTED HEADLIGHTS ...................................................................................................................... 8-19
MASTER CYLINDER ......................................................................................................................................... 5-10
MASTER DRIVE UNIT
D/B 10/2006⇒ .................................................................................................................................................. 3-2
MASTER PART SHEET CROSS-REFERENCE .................................................................................................... xii
MULTI-FUNCTION CONTROL HANDLE
C815
⇒S/N C815N03290A .................................................................................................................................. 2-11
S/N C815N03291A⇔S/N C815N03931A ................................................................................................... 2-14
S/N C815N03932A⇔S/N C815N04124B ................................................................................................... 2-16
S/N C815N04125B⇒ .................................................................................................................................. 2-18
C816
⇒S/N C816N-01529A ................................................................................................................................. 2-20
S/N C816N01530A⇔S/N C816N01534A ................................................................................................... 2-22
S/N C816N01535A⇔S/N C816N01536B ................................................................................................... 2-24
S/N C816N01537B⇒ .................................................................................................................................. 2-26

iii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

O
OPERATOR GUARD ............................................................................................................................................ 1-6

P
POWER STEER ARRANGEMENT
S/N C815N-02259Z⇒, S/N C816N-01524Z⇒.................................................................................................. 4-4
⇒S/N C815N-02259Z, ⇒S/N C816N-01524Z.................................................................................................. 4-2
POWER STEER CONTACTOR
⇒S/N C815N04124B, ⇒S/N C816N01536B.................................................................................................. 2-28

R
REACH ASSEMBLY
24 IN. REACH................................................................................................................................................. 7-32
42 IN. REACH................................................................................................................................................. 7-33
REACH CYLINDER
24 IN. REACH
NR035-045AE ............................................................................................................................................. 7-45
42 IN. REACH
NDR030AE
⇒S/N C815N04261B............................................................................................................................... 7-46
S/N C815N04262B⇒............................................................................................................................... 7-47
REAR WORKING LIGHT ................................................................................................................................... 8-21

S
SCISSOR ASSEMBLY
24 IN. REACH
NR035-045AE ............................................................................................................................................. 7-40
42 IN. REACH
NDR030AE.................................................................................................................................................. 7-42
SIDE-SHIFT ASSEMBLY
HANG-ON TYPE
⇒S/N C816N01531A .................................................................................................................................... 8-8
S/N C816N01532A⇒...................................................................................................................................... 8-10
SIDE-SHIFT CYLINDER
HANG-ON TYPE............................................................................................................................................. 8-13
SIDE-SHIFT CYLINDER ASSEMBLY
NS 040/050 AF ................................................................................................................................................. 8-4
SIDE-SHIFT HYDRAULIC HOOKUP
SHEET 1 OF 2 .................................................................................................................................................. 8-2
SHEET 2 OF 2 .................................................................................................................................................. 8-3
SIDE-SHIFT HYDRAULICS
HANG-ON TYPE............................................................................................................................................. 8-12
SINGLE LOAD WHEEL...................................................................................................................................... 5-16
SINGLE REACH HYDRAULICS
NR 035-045 AE............................................................................................................................................... 6-20
SLAVE CYLINDER ............................................................................................................................................... 5-9
STEER CONTROL ............................................................................................................................................... 9-2
STEER CONTROL UNIT
S/N C815N-02259Z⇒, S/N C816N-01524Z⇒.................................................................................................. 4-8
⇒S/N C815N-02259Z, ⇒S/N C816N-01524Z.................................................................................................. 4-6

iv
 GENERAL INFORMATION

DESCRIPTION PAGE NO.

S (continued)

STEER MOTOR
HYDRAULIC
S/N C815N-2259Z⇒, S/N C816N-1524Z⇒ ................................................................................................ 4-12
⇒S/N C815N-2259Z, ⇒S/N C816N-1524Z ................................................................................................ 4-10
STEER MOTOR ASSEMBLY
"E" CONSTRUCTION ..................................................................................................................................... 4-18
"EE" CONSTRUCTION................................................................................................................................... 4-20
STEER PUMP AND MOTOR ............................................................................................................................. 4-14

T
TANDEM LOAD WHEEL .................................................................................................................................... 5-14
TRACTION CONTACTOR .................................................................................................................................. 2-30

U
UPRIGHTS
THREE STAGE FULL FREE-LIFT
NR035-045AE AND NDR030AE ................................................................................................................. 7-12
TWO STAGE LIMITED AND STRADDLE
NR035-045AE, NS040-050AF .................................................................................................................... 7-14

W
WIRE HARNESS
HYDRAULIC CONTROL................................................................................................................................. 2-42

v
GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION

Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPA US Environmental Protection Agency
UL Type GS Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type LP Gas-Powered Safety Rating
Memory
UL Type LPS LP Gas-Powered Safety Rating
FRE Freezer Environment
U/S Undersize
in. inches
UL Underwriters Laboratory
LPG Liquefied Petroleum Gas
V Volts
MAP Manifold Absolute Pressure
mm millimeters

vi
 GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

vii
GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 10-1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another
item affected.
figure. A figure reference is denoted by a pointing
hand followed by a parts page number in the Contact your local dealer for Yale lift trucks for
DESCRIPTION column (☞7A56) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

viii
 GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

ix
GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBER

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code

letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the

right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,

a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped

on the cylinder shell.

Always refer to the group, serial, or part number

when ordering service parts.

Modification of masts and carriages by SPED

(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.

x
 GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

xi
GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (☞ 6E67)..................................................................................... 1
32 504224261 Pin ............................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.

1D14 ..................................... 1-2 11B98 ................................. 5-14 G10582............................... 3-12

1D15 ..................................... 1-4 12A220 ............................... 2-34 G10592............................... 8-22
2B39 ..................................... 5-9 12B146 ............................... 4-20 G10593............................... 7-37
2B40 ................................... 5-10 12B156 ............................... 4-18 G10594............................... 7-68
2G19..................................... 5-8 15A109 ............................... 5-12 G10633............................... 2-11
2Z49 ..................................... 5-2 G10175............................... 7-60 G10634............................... 2-20
3A273 ................................. 7-14 G10176............................... 7-62 G10661................................. 4-8
3C265 ................................. 7-12 G10177............................... 7-16 G10669................................. 4-4
3D215 ................................. 7-66 G10178............................... 7-22 G10700................................. 6-8
3D216 ................................. 7-30 G10179............................... 7-24 G10709............................... 1-18
3D219 ................................... 8-6 G10180............................... 7-40 G10727............................... 2-42
4J7...................................... 8-16 G10182............................... 7-42 G10790............................... 8-23
5B479 ................................... 2-6 G10183............................... 7-48 G10818............................... 7-18
5B480 ................................... 2-8 G10202............................... 8-14 G10879................................. 8-8
5C284 ................................. 2-28 G10240............................... 7-51 G10881............................... 8-13
5C286 ................................. 2-30 G10253............................... 7-54 G10883............................... 8-12
5C288 ................................. 2-32 G10255................................. 5-6 G10895............................... 8-25
5K29 ................................... 2-38 G10256............................... 1-12 G10930............................... 2-14
5Z218 ................................. 8-19 G10257................................. 1-8 G10931............................... 2-22
6A114 ................................... 7-8 G10260............................... 6-14 G11009............................... 8-10
6A114 ................................. 7-10 G10262................................. 4-2 G11027................................. 1-6
6B29 ................................... 7-26 G10263................................. 2-2 G11064............................... 2-16
6F32 ................................... 7-46 G10264................................. 6-2 G11065............................... 2-24
6G48..................................... 8-4 G10264............................... 7-34 G11069............................... 2-18
6J291.................................. 6-12 G10267................................. 6-6 G11070............................... 2-26
6J297.................................. 4-16 G10268............................... 6-20 G11074............................... 8-18
6K49 ................................... 6-16 G10269............................... 7-28 G11075............................... 7-20
6L6CY................................... 8-2 G10270............................... 1-14 G11078............................... 7-45
6L6CY................................... 8-3 G10272............................... 7-58 G11079............................... 7-47
6T125 ................................. 6-10 G10273............................... 7-64 G11084............................... 3-14
6T126 ................................. 4-14 G10274............................... 8-21 G11196................................. 7-6
7D43 ................................... 2-40 G10340............................... 2-36 G11197................................. 7-4
8F3CE ................................ 3-10 G10531............................... 4-12 G11232............................... 7-32
8F3CF................................... 3-6 G10538............................... 1-16 G11233............................... 7-33
9B2BE ................................ 4-10 G10561................................. 4-6 G11585................................. 3-2
11B84 ................................. 5-16 G10580............................... 6-18

xii
 SECTION 1

1 GENERAL TRUCK

1 GENERAL TRUCK
 CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

DECAL AND PLATE LOCATION ........................................................................................................................ 1-12

FORKS
HOOK TYPE
D/B 10/2001⇒............................................................................................................................................. 1-16
⇒D/B 10/2001............................................................................................................................................. 1-18
GENERAL TRUCK
NR 035-045 AE AND NDR 030 AE................................................................................................................... 1-2
NS 040/050 AF ................................................................................................................................................. 1-4
HOOD AND COVERS .......................................................................................................................................... 1-8
LOAD BACKREST ............................................................................................................................................. 1-14
OPERATOR GUARD ............................................................................................................................................ 1-6

1-1
1D14 05-01

GENERAL TRUCK
(NR 035-045 AE AND NDR 030 AE)

GENERAL TRUCKNR 035-045 AE AND NDR 030 AE

1-2
 1D14 05-01

GENERAL TRUCK
(NR 035-045 AE AND NDR 030 AE)

ITEM PART NO. DESCRIPTION QTY

1 524143078 Load Backrest (48 in.) (Hook Type)........................................................................... 1

2 .. . . . Tandem Load Wheel (☞ 11B98) ............................................................................. 2
2 519865601 Single Load Wheel Assembly (☞ 11B84) ................................................................ 2
3 .. . . . Reach Carriage (24 in.) (☞ G10180) ...................................................................... 1
3 .. . . . Reach Carriage (48 in.) (☞ G10182) ...................................................................... 1
4 .. . . . Mast Assembly (Two Stage) (☞ 3A273) .................................................................. 1
4 .. . . . Mast Assembly (Three Stage) (☞ 3C265) ............................................................... 1
5 524144311 Overhead Guard (12.5 in. Battery Box) (☞ G11027) .............................................. 1
5 524144312 Overhead Guard (14.6 in. Battery Box) (☞ G11027) .............................................. 1
5 524144313 Overhead Guard (16.6 in. Battery Box) (☞ G11027) .............................................. 1
a 014715700 Capscrew................................................................................................................... 6
a 061278300 Washer ...................................................................................................................... 6
a 014970700 Nut ............................................................................................................................. 1
a 580014988 Screw......................................................................................................................... 1
6 506846502 Post (LH) (95 in. and 102 in.and Up OAH) ................................................................ 1
6 506846503 Post (LH) (101 in. OAH) ............................................................................................ 1
a 520426828 Screw......................................................................................................................... 1
a 502012902 Washer ...................................................................................................................... 1
a 015026700 Lockwasher ............................................................................................................... 1
a 580002301 Nut ............................................................................................................................. 1
7 506785500 Cushion (Rear Leg) ................................................................................................... 1
8 524135516 Post (RH) (95 in. and 102 in. and Up OAH) .............................................................. 1
8 524135517 Post (RH) (101in. OAH)............................................................................................. 1
a 015026600 Lockwasher ............................................................................................................... 1
a 520426827 Capscrew................................................................................................................... 1
a 501831905 Nut ............................................................................................................................. 1
9 580020428 Wire Guard (95 in. and 102 in. and Up OAH) ........................................................... 1
9 580020419 Wire Guard (101 in. OAH) ......................................................................................... 1
a 580016793 Bracket ...................................................................................................................... 1
a 016103500 Washer ...................................................................................................................... 6
a 015026000 Lockwasher ............................................................................................................... 6
a 014936500 Nut ............................................................................................................................. 6
a 062151300 Capscrew................................................................................................................... 3
a 580001859 Nut ............................................................................................................................. 3
a 016133700 Washer ...................................................................................................................... 3
a 505566503 Stud ........................................................................................................................... 3
10 .. . . . Control Handle (☞ G10633) .................................................................................... 1
11 .. . . . Power Steer Arrangement (☞ G10262) ................................................................... 1
12 504575246 Caster Assembly (Articulated) (☞ 15A109) ............................................................. 1
13 517185603 Drive Unit (☞ 8F3CE) .............................................................................................. 1
a 580032457 Bracket ...................................................................................................................... 2

FOOTNOTES:
a Not Illustrated

1-3
1D15 05-01

GENERAL TRUCK
(NS 040/050 AF)

GENERAL TRUCKNS 040/050 AF

1-4
 1D15 05-01

GENERAL TRUCK
(NS 040/050 AF)

ITEM PART NO. DESCRIPTION QTY

1 524143078 Load Backrest (48 in.) (Hook Type)........................................................................... 1

2 .. . . . Tandem Load Wheel (☞ 11B98) ............................................................................. 2
3 .. . . . Two Stage Mast and Carriage (☞ 3A273) ............................................................... 1
3 .. . . . Three Stage Mast and Carriage (☞ 3C265) ............................................................ 1
4 524144311 Overhead Guard (12.5 in. Battery Box) (☞ G11027) .............................................. 1
4 524144312 Overhead Guard (14.6 in. Battery Box) (☞ G11027) .............................................. 1
4 524144313 Overhead Guard (16.6 in. Battery Box) (☞ G11027) .............................................. 1
a 014715700 Capscrew................................................................................................................... 6
a 061278300 Washer ...................................................................................................................... 6
a 580014988 Screw......................................................................................................................... 1
a 014970700 Nut ............................................................................................................................. 1
5 506846502 Post (LH) (95 in. and 102 in. and Up OAH)............................................................... 1
5 506846503 Post (LH) (101 in. OAH) ............................................................................................ 1
a 520426828 Screw......................................................................................................................... 1
a 502012902 Washer ...................................................................................................................... 1
a 015026700 Lockwasher ............................................................................................................... 1
a 580002301 Nut ............................................................................................................................. 1
6 506785500 Cushion ..................................................................................................................... 1
7 524135516 Post (RH) (95 in. and 102 in. and Up OAH) .............................................................. 1
7 524135517 Post (RH) (101 in. OAH)............................................................................................ 1
a 520426827 Capscrew................................................................................................................... 1
a 015026600 Lockwasher ............................................................................................................... 1
a 501831905 Nut ............................................................................................................................. 1
8 580020428 Wire Guard (95 in. and 102 in. and Up OAH) ........................................................... 1
8 580020419 Wire Guard (101 in. OAH) ......................................................................................... 1
a 062151300 Capscrew................................................................................................................... 3
a 016103500 Washer ...................................................................................................................... 6
a 015026000 Lockwasher ............................................................................................................... 6
a 014936500 Nut ............................................................................................................................. 6
a 580001859 Nut ............................................................................................................................. 3
a 016133700 Washer ...................................................................................................................... 3
a 505566503 Stud ........................................................................................................................... 3
a 580016793 Bracket ...................................................................................................................... 1
9 .. . . . Control Handle (☞ G10263) .................................................................................... 1
10 .. . . . Power Steer Arrangement (☞ G10262) ................................................................... 1
11 504575246 Caster Assembly (Articulated) (☞ 15A109) ............................................................. 1
12 517185603 Drive Unit (☞ 8F3CE) .............................................................................................. 1
a 580032457 Bracket ...................................................................................................................... 2

FOOTNOTES:
a Not Illustrated

1-5
G11027 09-03

OPERATOR GUARD

OPERATOR GUARD

1-6
 G11027 09-03

OPERATOR GUARD

ITEM PART NO. DESCRIPTION QTY

1 b 506846502 Post (LH) ................................................................................................................... 1

1 a 506846503 Post (LH) ................................................................................................................... 1
2 524144311 Overhead Guard (12.5 in. Battery Box)..................................................................... 1
2 524144312 Overhead Guard (14.6 in. Battery Box)..................................................................... 1
2 524144313 Overhead Guard (16.6 in. Battery Box)..................................................................... 1
3 014715700 Capscrew................................................................................................................... 6
4 061278300 Washer ...................................................................................................................... 6
5 520426828 Screw......................................................................................................................... 1
6 502012902 Washer ...................................................................................................................... 1
7 062151300 Capscrew................................................................................................................... 3
8 016103500 Washer ...................................................................................................................... 3
9 015026000 Lockwasher ............................................................................................................... 3
10 b 580020428 Wire Guard ................................................................................................................ 1
10 a 580020419 Wire Guard ................................................................................................................ 1
11 580032457 Bracket (Two Stage Mast).......................................................................................... 1
11 580016793 Bracket (Three Stage Mast) ...................................................................................... 1
12 016337000 Washer ...................................................................................................................... 3
13 580001859 Nut ............................................................................................................................. 3
14 505566503 Stud ........................................................................................................................... 3
15 580014988 Screw......................................................................................................................... 1
16 014970700 Nut ............................................................................................................................. 1
17 062151200 Capscrew................................................................................................................... 3
18 015026000 Lockwasher ............................................................................................................... 3
19 524199151 Drip Tray .................................................................................................................... 1
20 580002301 Nut ............................................................................................................................. 1
21 015026700 Lockwasher ............................................................................................................... 1
22 b 524135516 Post (RH) ................................................................................................................... 1
22 a 524135517 Post (RH) ................................................................................................................... 1
23 506785500 Cushion ..................................................................................................................... 1
24 520426827 Capscrew................................................................................................................... 1
25 015026600 Lockwasher ............................................................................................................... 1
26 501831905 Nut ............................................................................................................................. 1

FOOTNOTES:
a 101 in. OAH
b 95 in. and 102 in. and Up OAH

1-7
G10257 05-01

HOOD AND COVERS

HOOD AND COVERS

1-8
 G10257 05-01

HOOD AND COVERS

ITEM PART NO. DESCRIPTION QTY

1 505000201 Hinge (Standard) ....................................................................................................... 1

1 505003201 Hinge (Freezer).......................................................................................................... 1
2 524144095 Frame ........................................................................................................................ 1
3 133910101 Capscrew................................................................................................................... 1
4 580001214 Washer ...................................................................................................................... 1
5 504236222 Nut ............................................................................................................................. 1
6 505016200 Spring ........................................................................................................................ 1
7 504953200 Plate .......................................................................................................................... 1
8 502097910 Nut ............................................................................................................................. 1
9 062143700 Capscrew (0.5, 1 in.) (Front to Back) ........................................................................ 2
9 062307300 Capscrew (1.5, 2 in.) (Front to Back) ........................................................................ 2
9 057699500 Capscrew (2.5, 3 in.) (Front to Back) ........................................................................ 2
10 505847502 Spacer (5, 1.5, 2.5 in.) (Front to Back) ...................................................................... 1
11 505846502 Tube (Except 0.5 Spacer) (Front to Back) ................................................................. 1
12 015026200 Lockwasher (All Spacers Front to Back) (0.5 in. Side to Side).................................. 2
13 014936600 Nut (All Spacers Front to Back) (Except 0.5 in. Side to Side) ................................... 2
14 059716300 Capscrew (except 3 in.) (Side to Side)...................................................................... 4
14 062306700 Capscrew (2.5, 3 in.) (Side to Side) .......................................................................... 4
15 505847501 Spacer (Side to Side) ................................................................................................ 2
16 505846501 Tube (1.5-3 in. Spacer) (Side to Side)....................................................................... 1
17 519922601 Plate (12 in. Battery Box) .......................................................................................... 2
17 519922602 Plate (14 in. Battery Box) .......................................................................................... 2
17 519922603 Plate (16 in. Battery Box) .......................................................................................... 2
18 a 519977601 Cover (LH) (12 in. Battery Box) ................................................................................. 2
18 a 519977602 Cover (LH) (14 in. Battery Box) ................................................................................. 2
18 a 519977603 Plate (LH) (16 in. Battery Box) .................................................................................. 2
19 a 519977601 Cover (RH) (12 in. Battery Box) ................................................................................ 2
19 a 519977602 Cover (RH) (14 in. Battery Box) ................................................................................ 2
19 a 519977603 Plate (RH) (16 in. Battery Box).................................................................................. 2
20 a 027278300 Padlock ...................................................................................................................... 2
21 504035207 Roller Assembly (12 in. Battery Box) ........................................................................ 5
21 504575270 Roller Assembly (14 in. Battery Box) ........................................................................ 5
21 504109201 Roller Assembly (16 in. Battery Box) ........................................................................ 6
22 524143634 Cover (12 in. Battery Box) ......................................................................................... 1
22 524143635 Cover (14 in. Battery Box) ......................................................................................... 1
22 524143636 Cover (16 in. Battery Box) ......................................................................................... 1
22 b 507011500 Pad ............................................................................................................................ 1
22 580026623 Capscrew................................................................................................................... 4
22 015025600 Lockwasher ............................................................................................................... 4
22 504806769 Clip ............................................................................................................................ 2
23 504662700 Cover ......................................................................................................................... 1
24 530018801 Capscrew................................................................................................................... 4
25 580001211 Washer ...................................................................................................................... 4
26 505084201 U-Nut ......................................................................................................................... 4
27 580010282 Pad ............................................................................................................................ 1
27 519983600 Pad ............................................................................................................................ 1
28 524135200 Cover ......................................................................................................................... 1
29 506747500 Cushion ..................................................................................................................... 1
30 505059200 Clipnut ....................................................................................................................... 2
31 530018801 Capscrew................................................................................................................... 2

1-9
G10257 05-01

HOOD AND COVERS

ITEM PART NO. DESCRIPTION QTY

32 580001211 Washer ...................................................................................................................... 2

33 505084201 U-Nut ......................................................................................................................... 2
33 580011639 Dielectric Grease....................................................................................................... AR
33 585060000 Lubricant (Anti-Corrosive) (Freezer Option) .............................................................. AR
34 062143700 Capscrew................................................................................................................... 1
35 504232275 Static Strap ................................................................................................................ 1
36 016103700 Washer ...................................................................................................................... 2
37 015026200 Lockwasher ............................................................................................................... 1
38 014936600 Nut ............................................................................................................................. 1
b 580022390 Plate .......................................................................................................................... 1
b 505190200 Plate .......................................................................................................................... 1
b 505189200 Spring Clip ................................................................................................................. 1
b 504450760 Screw......................................................................................................................... 2

FOOTNOTES:
a "EE" Construction
b Not Illustrated

1-10
NOTES

1-11
G10256 05-01

DECAL AND PLATE LOCATION

D ECAL AND PL ATE LOCATION

1-12
 G10256 05-01

DECAL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY

1 503544200 Label (Yale)................................................................................................................ 1

2 504231234 Label (Freezer) .......................................................................................................... 1
2 580027534 Label (Cooler)............................................................................................................ 1
2 580064575 Label (Arctic) ............................................................................................................. 1
3 506838502 Stripe ......................................................................................................................... 1
4 580024040 Label (Operator Warning).......................................................................................... 1
5 580074576 Label (Overhead Guard)............................................................................................ 1
6 519996803 Cover ......................................................................................................................... 1
6 519815802 Operator Manual........................................................................................................ 1
6 519996802 Base .......................................................................................................................... 1
6 501904907 Rivet .......................................................................................................................... 4
6 580026624 Label (Operator Warning).......................................................................................... 1
6 506839500 Mounting Strip ........................................................................................................... 2
7 .. . . . Nameplate (Contact your Dealer).............................................................................. 1
7 580008064 Cover ......................................................................................................................... 1
7 501904907 Rivet .......................................................................................................................... 4
8 502135201 Label (UL Type E)...................................................................................................... 1
8 502135202 Label (UL Type EE) ................................................................................................... 1
8 501904907 Rivet .......................................................................................................................... 4
9 524162256 Label (Patents and Trademarks) ............................................................................... 1
10 504575273 Label (Articulation Warning) ...................................................................................... 1
11 504575235 Label (UL Type EE) ................................................................................................... 2
12 502157204 Label (Yale) (Mast) .................................................................................................... 2
13 500962500 Label (Fork Warning)................................................................................................. 2
14 519440800 Label (Pinch Warning) (Used on NR/NDR Truck Only) ............................................. 2
15 580034976 Label (Battery Notice)................................................................................................ 1
16 524144675 Label (Hydraulic Function)......................................................................................... 1
17 580034975 Label (Non-Powered Lowering) ................................................................................. 1

1-13
G10270 05-01

LOAD BACKREST

LOAD BACKREST

ITEM PART NO. DESCRIPTION QTY

1 524143078 Load Backrest (48 in.) ............................................................................................... 1

1 504263710 Load Backrest (34 in.) ............................................................................................... 1
1 523277001 Load Backrest Extension (34 in.) (Without Side-Shift) .............................................. 1
2 909882405 Locknut ...................................................................................................................... 4
3 016110000 Washer (48 in. Extention).......................................................................................... 4
3 061278200 Washer (34 in. Extention).......................................................................................... 4
4 015026600 Lockwasher (48 in. Extention) ................................................................................... 4
4 504233271 Washer (34 in. Extention).......................................................................................... 8
5 055485600 Capscrew (48 in. Extention) ...................................................................................... 4
5 505960578 Capscrew (34 in. Extention) ...................................................................................... 4

1-14
NOTES

1-15
G10538 12-01

FORKS
(HOOK TYPE)
(D/B 10/2001⇒)

FORKSHOOK TYPED/B 10/2001⇒

1-16
 G10538 12-01

FORKS
(HOOK TYPE)
(D/B 10/2001⇒)

ITEM PART NO. DESCRIPTION QTY

1 504110201 Fork (36 in.) ............................................................................................................... 2

1 504110202 Fork (42 in.) ............................................................................................................... 2
1 504110203 Fork (48 in.) ............................................................................................................... 2
2 580034999 Knob .......................................................................................................................... 2
3 580035000 Pin ............................................................................................................................. 2
4 580026749 Spring ........................................................................................................................ 2
5 580035001 Retainer Pin............................................................................................................... 2

1-17
G10709 08-02

FORKS
(HOOK TYPE)
(⇒D/B 10/2001)

FORKSHOOK TYPE⇒D/B 10/2001

ITEM PART NO. DESCRIPTION QTY

1 504110201 Fork (36 in.) ............................................................................................................... 2

1 504110202 Fork (42 in.) ............................................................................................................... 2
1 504110203 Fork (48 in.) ............................................................................................................... 2
2 505850500 Lever .................................................................................................................... 1
3 030844200 Pin ........................................................................................................................ 1
4 505852500 Washer ................................................................................................................. 1
5 505853500 Spring................................................................................................................... 1
6 505854501 Pin ........................................................................................................................ 1

1-18
 SECTION 2

2 ELECTRICAL SYSTEM

2 ELECTRICAL SYSTEM
 CONTENTS

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

BATTERY CONNECTOR ................................................................................................................................... 2-38

CONTACTOR PANEL ASSEMBLY
"E" CONSTRUCTION ....................................................................................................................................... 2-6
"EE" CONSTRUCTION..................................................................................................................................... 2-8
DRIVE MOTOR ASSEMBLY
S/N C815N-02259Z⇒ (C815), S/N C816N-01524Z⇒ (C816)........................................................................ 2-36
⇒S/N C815N-02259Z (C815), ⇒S/N C816N-01524Z (C816)........................................................................ 2-34
ELECTRICAL ARRANGEMENT .......................................................................................................................... 2-2
ELECTRICAL COMPONENTS........................................................................................................................... 2-40
LIFT PUMP CONTACTOR.................................................................................................................................. 2-32
MULTI-FUNCTION CONTROL HANDLE
C815
⇒S/N C815N03290A .................................................................................................................................. 2-11
S/N C815N03291A⇔S/N C815N03931A ................................................................................................... 2-14
S/N C815N03932A⇔S/N C815N04124B ................................................................................................... 2-16
S/N C815N04125B⇒ .................................................................................................................................. 2-18
C816
⇒S/N C816N-01529A ................................................................................................................................. 2-20
S/N C816N01530A⇔S/N C816N01534A ................................................................................................... 2-22
S/N C816N01535A⇔S/N C816N01536B ................................................................................................... 2-24
S/N C816N01537B⇒ .................................................................................................................................. 2-26
POWER STEER CONTACTOR
⇒S/N C815N04124B, ⇒S/N C816N01536B.................................................................................................. 2-28
TRACTION CONTACTOR .................................................................................................................................. 2-30
WIRE HARNESS
HYDRAULIC CONTROL................................................................................................................................. 2-42

2-1
G10263 05-01

ELECTRICAL ARRANGEMENT

ELECTRICAL ARRANGEMENT

2-2
 G10263 05-01

ELECTRICAL ARRANGEMENT

ITEM PART NO. DESCRIPTION QTY

1 730060001 Traction Motor............................................................................................................ 1

2 580024697 Hydraulic Motor (24 Volt) ........................................................................................... 1
2 580024698 Hydraulic Motor (36 Volt) ........................................................................................... 1
3 060023800 Clamp ........................................................................................................................ 1
4 016103500 Washer ...................................................................................................................... 4
5 062151300 Capscrew................................................................................................................... 4
6 015026000 Lockwasher ............................................................................................................... 9
7 014936500 Nut ............................................................................................................................. 7
8 580034152 Main Interface Board (MIB) (GK with Separate Lift/Lower) ....................................... 1
8 .. . . . Main Interface Board (MIB) (GK with Weight Sensing) ............................................. 1
8 580035163 Main Interface Board (MIB) (ZCF Factor Transmission) ............................................ 1
9 016103500 Washer ...................................................................................................................... 6
10 505054700 Contactor Panel (☞ 5B479) ..................................................................................... 1
10 a 580000872 Contactor Panel (☞ 5B480) ..................................................................................... 1
11 504230211 Insulator..................................................................................................................... 1
12 502398906 Washer ...................................................................................................................... 3
13 059711500 Capscrew................................................................................................................... 1
14 10944210G Stud ........................................................................................................................... 1
15 014994200 Nut ............................................................................................................................. 1
16 061278000 Washer ...................................................................................................................... 1
17 015026400 Lockwasher ............................................................................................................... 1
18 014994200 Nut ............................................................................................................................. 1
19 580019089 Bracket ...................................................................................................................... 1
20 580000239 Nut ............................................................................................................................. 1
21 580018725 Horn........................................................................................................................... 1
21 258458900 Spring Clip ................................................................................................................. 1
22 014867400 Screw......................................................................................................................... 2
23 504232275 Static Strap ................................................................................................................ 1
24 015026200 Lockwasher ............................................................................................................... 4
25 062143700 Capscrew................................................................................................................... 1
26 023604600 Washer ...................................................................................................................... 5
27 014936600 Nut ............................................................................................................................. 1
28 502137903 Lockwasher ............................................................................................................... 2
29 504449782 Screw......................................................................................................................... 2
30 514268301 Battery Connector (Gray) .......................................................................................... 1
30 012474300 Terminal..................................................................................................................... 1
30 501755906 Terminal..................................................................................................................... 1
31 062151600 Capscrew................................................................................................................... 1
32 dj 580046663 Controller (24 Volt)..................................................................................................... 1
32 dj 580046664 Controller (36 Volt)..................................................................................................... 1
32 ci 580066540 Controller (24V) ......................................................................................................... 1
32 ci 580066541 Controller (36 Volt)..................................................................................................... 1
33 580000873 Bracket ...................................................................................................................... 1
34 505084201 U-Nut ......................................................................................................................... 1
35 059716300 Capscrew................................................................................................................... 4
36 580001267 Stop Switch ............................................................................................................... 1
37 580030117 Panel Assembly ......................................................................................................... 1
37 524135207 Plate ..................................................................................................................... 1
38 504449782 Screw......................................................................................................................... 2
39 524143610 Steer Pump and Motor Assembly (24 Volt) ............................................................... 1

2-3
G10263 05-01

ELECTRICAL ARRANGEMENT

ITEM PART NO. DESCRIPTION QTY

39 a 524143611 Steer Pump and Motor Assembly (24 Volt) ............................................................... 1

39 524143612 Steer Pump and Motor Assembly (36 Volt) ............................................................... 1
39 a 524143613 Steer Pump and Motor Assembly (36 Volt) ............................................................... 1
40 025803400 Cable Sock (Rubber) ................................................................................................. 2
41 e 524144576 Control Handle (C815) (☞ G10633) ........................................................................ 1
41 f 524182647 Control Handle (C815) (☞ G10930) ........................................................................ 1
41 g 524204809 Control Handle (C815) (☞ G11064) ........................................................................ 1
41 k 524144574 Control Handle (C816) (☞ G10634) ........................................................................ 1
41 l 524182645 Control Handle (C816) (☞ G10931) ........................................................................ 1
41 m 524204807 Control Handle (C816) (☞ G11065) ........................................................................ 1
42 580014878 Capscrew................................................................................................................... 4
43 055486800 Capscrew................................................................................................................... 2
44 014936900 Nut ............................................................................................................................. 2
45 014936000 Nut ............................................................................................................................. 2
46 524143891 Bracket ...................................................................................................................... 1
b 524144578 Wire Harness (Main) ................................................................................................. 1
b 524155606 Power Cable (F1) (PMC-S1 to Traction Motor F1)..................................................... 1
b 524155607 Power Cable (F2) (PMC-S2 to Traction Motor F2)..................................................... 1
b 580039942 Power Cable (A1) (PMC B+ to Traction Motor A1) .................................................... 1
b 580039943 Power Cable (A2) (PMC M- to Traction Motor A2)..................................................... 1
b 520059612 Power Cable (PS1) (PS Motor Negative to Negative Stud) ....................................... 1
b 524135283 Power Cable (POS) (Battery Disconnect to Power Fuse).......................................... 1
b 524135284 Power Cable (PS2) (PS Motor Positive to PS Contact) ............................................. 1
b 524135285 Power Cable (PM2) (Lift Motor-S2 to Lift Contactor) ................................................. 1
b 524135286 Power Cable (A1-1) (Traction Contactor to PMC-B+) ................................................ 1
b 524135291 Power Cable (B-) (Negative Standoff to PMC- B-)..................................................... 1
b 580033242 Grounding Wire ......................................................................................................... 1
bhn 580057600 Current Limiter Assembly .......................................................................................... 1

FOOTNOTES:
a "EE" Construction
b Not Illustrated
c ⇒ S/N C815N02258Z
d S/N C815N02259Z ⇒
e ⇒ S/N C815N03290A
f S/N C815N03291A⇔S/N C815N03931A
g S/N C815N03932A ⇒
h S/N C815N04842B ⇒
i ⇒ S/N C816N01523Z
j S/N C816N01524Z ⇒
k ⇒ S/N C816N-01529A
l S/N C816N01530A⇔S/N C816N01534A
m S/N C816N01535A ⇒
n S/N C816N01542B ⇒

2-4
NOTES

2-5
5B479 05-01

CONTACTOR PANEL ASSEMBLY

("E" CONSTRUCTION)

CONTACTOR PANEL ASSEMBLY"E" CONSTRUCTION

2-6
 5B479 05-01

CONTACTOR PANEL ASSEMBLY

("E" CONSTRUCTION)

ITEM PART NO. DESCRIPTION QTY

505054700 Contactor Panel......................................................................................................... 1

1 580002140 Contactor (Lift Pump) (☞ 5C288) ....................................................................... 1
1 580002148 Contactor (Lift Pump) (☞ 5C288) ....................................................................... 1
2 580002138 Contactor (Traction) (☞ 5C286) ......................................................................... 1
2 580002149 Contactor (Traction) (☞ 5C286) ......................................................................... 1
3 580002139 Link....................................................................................................................... 1
4 580002141 Link....................................................................................................................... 1
5 520357818 Nut........................................................................................................................ 10
6 519433612 Lockwasher .......................................................................................................... 5
7 519433613 Fuse Holder (2-Way) ............................................................................................ 2
8 520357817 Washer ................................................................................................................. 5
9 520357815 Spacer.................................................................................................................. 5
10 520357814 Terminal Post........................................................................................................ 5
11 580001985 Screw ................................................................................................................... 5
12 520357824 Washer ................................................................................................................. 10
13 449007004 Screw ................................................................................................................... 10
14 520357805 Washer ................................................................................................................. 4
15 520357806 Screw ................................................................................................................... 4
16 580002143 Wire Harness ....................................................................................................... 1
17 580002142 Plate ..................................................................................................................... 1
18 519802817 Link....................................................................................................................... 1
19 520357810 Screw ................................................................................................................... 2
20 520357835 Lockwasher .......................................................................................................... 2
21 580002147 Bus Bar ................................................................................................................ 1
22 ac 504058760 Contactor (☞ 5C284) ......................................................................................... 1
22 bd 580047120 Contactor.............................................................................................................. 1
23 580001981 Relay .................................................................................................................... 1
24 520075814 Washer ................................................................................................................. 1
25 520357804 Screw ................................................................................................................... 1
26 520357857 Washer ................................................................................................................. 2
27 519433632 Washer ................................................................................................................. 4
28 520357890 Screw ................................................................................................................... 4
29 580012767 Transient Supressor Assembly............................................................................. 1
30 512720800 Fuse (10 Amp) ..................................................................................................... 3
31 502470902 Fuse (1 Amp) ....................................................................................................... 1
32 580002144 Diode.................................................................................................................... 1
33 520031801 Fuse (400 Amp) (24 Volt) ..................................................................................... 1
33 504226299 Fuse (325 Amp) (36 Volt) ..................................................................................... 1
34 ac 504804704 Fuse (100 Amp) ................................................................................................... 1
34 bd 580045846 Fuse (125 Amp) ................................................................................................... 1

FOOTNOTES:
a ⇒ S/N C815N04124B
b S/N C815N04125B ⇒
c ⇒ S/N C816N01536B
d S/N C816N01537B ⇒

2-7
5B480 05-01

CONTACTOR PANEL ASSEMBLY

("EE" CONSTRUCTION)

CONTACTOR PANEL ASSEMBLY"EE" CONSTRUCTION

2-8
 5B480 05-01

CONTACTOR PANEL ASSEMBLY

("EE" CONSTRUCTION)

ITEM PART NO. DESCRIPTION QTY

580000872 Contactor Panel......................................................................................................... 1

1 580002140 Contactor (Lift Pump) (☞ 5C288) ....................................................................... 1
1 580002148 Contactor (Lift Pump) (☞ 5C288) ....................................................................... 1
2 580002138 Contactor (Traction) (☞ 5C286) ......................................................................... 1
2 580002149 Contactor (Traction) (☞ 5C286) ......................................................................... 1
3 580002139 Link....................................................................................................................... 1
4 580002141 Link....................................................................................................................... 1
5 504226299 Fuse (325 Amp) (24 Volt) ..................................................................................... 1
6 520357818 Nut........................................................................................................................ 10
7 519433612 Lockwasher .......................................................................................................... 5
8 519433613 Fuse Holder (2-Way) ............................................................................................ 2
9 520357817 Washer ................................................................................................................. 5
10 520357815 Spacer.................................................................................................................. 5
11 520357814 Terminal Post........................................................................................................ 5
12 520357833 Bolt ....................................................................................................................... 5
13 520357824 Washer ................................................................................................................. 10
14 449007004 Screw ................................................................................................................... 10
15 520357805 Washer ................................................................................................................. 4
16 520357806 Screw ................................................................................................................... 4
17 580002143 Wire Harness ....................................................................................................... 1
18 580002142 Plate ..................................................................................................................... 1
19 519802817 Link....................................................................................................................... 1
20 520357810 Screw ................................................................................................................... 6
21 520357835 Lockwasher .......................................................................................................... 6
22 ac 504804704 Fuse (100 Amp) ................................................................................................... 1
22 bd 580045846 Fuse (125 Amp) ................................................................................................... 1
23 580002137 Bus Bar ................................................................................................................ 1
24 ac 520370800 Contactor (☞ 5C284) ......................................................................................... 1
24 bd 524204379 Contactor.............................................................................................................. 1
25 520031801 Fuse (400 Amp) ................................................................................................... 1
26 580001981 Relay .................................................................................................................... 2
27 520075814 Washer ................................................................................................................. 2
28 520357804 Screw ................................................................................................................... 2
29 520357825 Insulator ............................................................................................................... 1
30 519433632 Washer ................................................................................................................. 4
31 520357890 Screw ................................................................................................................... 4
32 580012767 Transient Supressor Assembly............................................................................. 1
33 512720800 Fuse (10 Amp) ..................................................................................................... 3
34 502470902 Fuse (1 Amp) ....................................................................................................... 1
35 580002144 Diode.................................................................................................................... 1
36 520357826 Insulator ............................................................................................................... 1
37 520357819 Fuse Box .............................................................................................................. 1
38 520357822 Nut........................................................................................................................ 5

2-9
5B480 05-01

CONTACTOR PANEL ASSEMBLY

("EE" CONSTRUCTION)

ITEM PART NO. DESCRIPTION QTY

39 520357821 Terminal Insulator................................................................................................. 5

40 520357820 Spacer.................................................................................................................. 5

FOOTNOTES:
a ⇒ S/N C815N04124B
b S/N C815N04125B ⇒
c ⇒ S/N C816N01536B
d S/N C816N01537B ⇒

2-10
 G10633 06-02

MULTI-FUNCTION CONTROL HANDLE

(C815)
(⇒S/N C815N03290A)

MULTI-F UNCTION CONTROL HANDLEC815⇒S/N C815N03290A

ITEM PART NO. DESCRIPTION QTY

524144576 Control Handle........................................................................................................... 1

1 580041410 Housing (Top)....................................................................................................... 1
580035434 Switch (Horn) ....................................................................................................... 1
580035435 Quad Power Cable ............................................................................................... 1
524168270 Quad Button ......................................................................................................... 1
580035434 Switch (Horn) ....................................................................................................... 2
580035436 Button................................................................................................................... 3
2 524144854 Bracket ...................................................................................................................... 1
3 062151300 Capscrew................................................................................................................... 4
4 016337000 Washer ...................................................................................................................... 4
5 015026000 Lockwasher ............................................................................................................... 4
6 014936500 Nut ............................................................................................................................. 4
7 062306700 Capscrew................................................................................................................... 4
8 023604600 Washer ...................................................................................................................... 4

2-11
G10633 06-02

MULTI-FUNCTION CONTROL HANDLE

(C815)
(⇒S/N C815N03290A)

ITEM PART NO. DESCRIPTION QTY

9 015026200 Lockwasher ............................................................................................................... 4

10 014936600 Nut ............................................................................................................................. 4
580029130 Detent Kit................................................................................................................... 1
a 580033846 Set Screw............................................................................................................. 2
a 580033848 Plunger................................................................................................................. 1
a 580033849 Cam...................................................................................................................... 1

FOOTNOTES:
a Included in Detent Kit

2-12
NOTES

2-13
G10930 03-03

MULTI-FUNCTION CONTROL HANDLE

(C815)
(S/N C815N03291A⇔S/N C815N03931A)

MULTI-FUNCT ION CONTROL HANDLEC815S/N C815N03291A⇔S/N C815N03931A

2-14
 G10930 03-03

MULTI-FUNCTION CONTROL HANDLE

(C815)
(S/N C815N03291A⇔S/N C815N03931A)

ITEM PART NO. DESCRIPTION QTY

524182647 Control Handle........................................................................................................... 1

1 580035434 Switch (Horn) ....................................................................................................... 2
2 580035434 Switch (Horn) ....................................................................................................... 1
3 524168270 Quad Button ......................................................................................................... 1
4 580035436 Button................................................................................................................... 3
5 580041410 Housing (Top)....................................................................................................... 1
6 580041412 Circuit Board ........................................................................................................ 1
7 580041413 Housing (Bottom) ................................................................................................. 1

524197270 Handle Repair Kit (Includes Items 3, 5-7).................................................................. 1

2-15
G11064 03-03

MULTI-FUNCTION CONTROL HANDLE

(C815)
(S/N C815N03932A⇔S/N C815N04124B)

MULTI-FUNCT ION CONTROL HANDLEC815S/N C815N03932A⇔S/N C815N04124B

2-16
 G11064 03-03

MULTI-FUNCTION CONTROL HANDLE

(C815)
(S/N C815N03932A⇔S/N C815N04124B)

ITEM PART NO. DESCRIPTION QTY

524204809 Control Handle........................................................................................................... 1

1 580035434 Switch (Horn) ....................................................................................................... 2
2 580035434 Switch (Horn) ....................................................................................................... 1
3 524168270 Quad Button ......................................................................................................... 1
4 580035436 Button................................................................................................................... 3
5 580041410 Housing (Top)....................................................................................................... 1
6 580041412 Circuit Board ........................................................................................................ 1
7 580041413 Housing (Bottom) ................................................................................................. 1
8 580070850 Boot...................................................................................................................... 1
9 580029130 Detent Kit ............................................................................................................. 1
a 580056807 Screws and Clamp ............................................................................................... 1

FOOTNOTES:
a Not Illustrated

2-17
G11069 03-03

MULTI-FUNCTION CONTROL HANDLE

(C815)
(S/N C815N04125B⇒)

MULTI-FUNCT ION CONTROL HANDLEC815S/N C815N04125B⇒

2-18
 G11069 03-03

MULTI-FUNCTION CONTROL HANDLE

(C815)
(S/N C815N04125B⇒)

KEY:
A: C815
B: C816

QTY
ITEM PART NO. DESCRIPTION A B
1 014936500 Nut ..................................................................................................................... 4 4
2 016103500 Washer .............................................................................................................. 4 4
3 015026000 Lockwasher ....................................................................................................... 4 4
4 015026400 Lockwasher ....................................................................................................... 2 2
5 580014878 Capscrew........................................................................................................... 4 4
6 502398906 Washer .............................................................................................................. 2 2
7 055486800 Capscrew........................................................................................................... 2 2
8 014936900 Nut ..................................................................................................................... 2 2
9 524204809 Control Handle (Freezer) ................................................................................... 1 ..
9 524204807 Control Handle (Freezer) ................................................................................... .. 1
10 524143891 Bracket .............................................................................................................. 1 1
11 524207775 Cover ................................................................................................................. 1 1
a 580056807 Screws and Clamp ............................................................................................ 1 1

FOOTNOTES:
a Not Illustrated

2-19
G10634 06-02

MULTI-FUNCTION CONTROL HANDLE

(C816)
(⇒S/N C816N-01529A)

MULTI-FUNCT ION CONTROL HANDLEC816⇒S/N C816N-01529A

ITEM PART NO. DESCRIPTION QTY

524144574 Control Handle........................................................................................................... 1

1 580041410 Housing (Top)....................................................................................................... 1
580035434 Switch (Horn) ....................................................................................................... 1
580035435 Quad Power Cable ............................................................................................... 1
524168270 Quad Button ......................................................................................................... 1
580035436 Button................................................................................................................... 3
580035434 Switch (Horn) ....................................................................................................... 2
2 524144854 Bracket ...................................................................................................................... 1
3 062151300 Capscrew................................................................................................................... 4
4 016337000 Washer ...................................................................................................................... 4
5 015026000 Lockwasher ............................................................................................................... 4
6 014936500 Nut ............................................................................................................................. 4
7 062306700 Capscrew................................................................................................................... 4
8 023604600 Washer ...................................................................................................................... 4

2-20
 G10634 06-02

MULTI-FUNCTION CONTROL HANDLE

(C816)
(⇒S/N C816N-01529A)

ITEM PART NO. DESCRIPTION QTY

9 015026200 Lockwasher ............................................................................................................... 4

10 014936600 Nut ............................................................................................................................. 4
a 580033846 Set Screw............................................................................................................. 2
a 580033848 Plunger................................................................................................................. 1
a 580033849 Cam...................................................................................................................... 1
580029130 Detent Kit ............................................................................................................. 1

FOOTNOTES:
a Included in Handle Service Kit

2-21
G10931 03-03

MULTI-FUNCTION CONTROL HANDLE

(C816)
(S/N C816N01530A⇔S/N C816N01534A)

MULTI-FUNCT ION CONTROL HANDLEC816S/N C816N01530A⇔S/N C816N01534A

2-22
 G10931 03-03

MULTI-FUNCTION CONTROL HANDLE

(C816)
(S/N C816N01530A⇔S/N C816N01534A)

ITEM PART NO. DESCRIPTION QTY

524182645 Control Handle........................................................................................................... 1

1 580035434 Switch (Horn) ....................................................................................................... 1
2 580035436 Button................................................................................................................... 1
3 524168270 Quad Button ......................................................................................................... 1
4 580041410 Housing (Top)....................................................................................................... 1
5 580041412 Circuit Board ........................................................................................................ 1
6 580041413 Housing (Bottom) ................................................................................................. 1

524197270 Handle Repair Kit (Includes Items 3-6)...................................................................... 1

2-23
G11065 03-03

MULTI-FUNCTION CONTROL HANDLE

(C816)
(S/N C816N01535A⇔S/N C816N01536B)

MULTI-FUNCT ION CONTROL HANDLEC816S/N C816N01535A⇔S/N C816N01536B

2-24
 G11065 03-03

MULTI-FUNCTION CONTROL HANDLE

(C816)
(S/N C816N01535A⇔S/N C816N01536B)

ITEM PART NO. DESCRIPTION QTY

524204807 Control Handle........................................................................................................... 1

1 580035434 Switch (Horn) ....................................................................................................... 1
2 580035436 Button................................................................................................................... 1
3 524168270 Quad Button ......................................................................................................... 1
4 580041410 Housing (Top)....................................................................................................... 1
5 580041412 Circuit Board ........................................................................................................ 1
6 580041413 Housing (Bottom) ................................................................................................. 1
7 580070850 Boot...................................................................................................................... 1
8 580029130 Detent Kit ............................................................................................................. 1
a 580056807 Screws and Clamp ............................................................................................... 1

FOOTNOTES:
a Not Illustrated

2-25
G11070 03-03

MULTI-FUNCTION CONTROL HANDLE

(C816)
(S/N C816N01537B⇒)

MULTI-FUNCT ION CONTROL HANDLEC816S/N C816N01537B⇒

2-26
 G11070 03-03

MULTI-FUNCTION CONTROL HANDLE

(C816)
(S/N C816N01537B⇒)

ITEM PART NO. DESCRIPTION QTY

1 524204807 Control Handle........................................................................................................... 1

2 062151300 Capscrew................................................................................................................... 4
3 014936500 Nut ............................................................................................................................. 4
4 016133700 Washer ...................................................................................................................... 4
5 015026000 Lockwasher ............................................................................................................... 4
6 055486800 Capscrew................................................................................................................... 2
7 015026400 Lockwasher ............................................................................................................... 2
8 014936900 Nut ............................................................................................................................. 2
9 524143891 Bracket ...................................................................................................................... 1
10 b 524207775 Cover ......................................................................................................................... 1
a 580056807 Screws and Clamp .................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b Used only on Reach

2-27
5C284 05-01

POWER STEER CONTACTOR

(⇒S/N C815N04124B, ⇒S/N C816N01536B)

POWER STEER CONTACTOR⇒S/N C815N04124B, ⇒S/N C816N01536B

2-28
 5C284 05-01

POWER STEER CONTACTOR

(⇒S/N C815N04124B, ⇒S/N C816N01536B)

ITEM PART NO. DESCRIPTION QTY

a 504058760 Contactor ................................................................................................................... 1

b 520370800 Contactor ................................................................................................................... 1
1 b 520370805 Shroud ....................................................................................................................... 1
2 b 520372806 Screw......................................................................................................................... 2
3 b 520385802 Shield ........................................................................................................................ 2
4 b 520370804 Insulator..................................................................................................................... 2
5 296320455 Contact (Fixed) .......................................................................................................... 2
6 519739830 Screw......................................................................................................................... 2
7 519739845 Cover (Top) ................................................................................................................ 1
8 b 518803663 Spring ........................................................................................................................ 1
8 a 504059719 Spring ........................................................................................................................ 1
9 296320456 Contact (Moving) ....................................................................................................... 1
10 b 520370803 Coil and Frame .......................................................................................................... 1
10 a 518803660 Coil and Frame .......................................................................................................... 1
11 519739834 Insulator..................................................................................................................... 1

296321148 Contactor Kit (Includes Items 5, 9) ............................................................................ 1

FOOTNOTES:
a Used on "E" Construction
b Used on "EE" Construction

2-29
5C286 05-01

TRACTION CONTACTOR

TRACTION CONTACTOR

2-30
 5C286 05-01

TRACTION CONTACTOR

ITEM PART NO. DESCRIPTION QTY

b 580002138 Contactor ................................................................................................................... 2

a 580002149 Contactor ................................................................................................................... 2
1 519739868 Contact (Fixed) .......................................................................................................... 2
2 519739869 Contact (Moving) ....................................................................................................... 1
3 519739805 Cover ......................................................................................................................... 1
4 296321162 Screw......................................................................................................................... 2
5 519739866 Spring ........................................................................................................................ 1
6 a 519739849 Coil and Frame .......................................................................................................... 1
6 b 580002146 Coil and Frame .......................................................................................................... 1
7 b 520370804 Insulator..................................................................................................................... 2
8 b 520357874 Shroud ....................................................................................................................... 1
9 b 520372806 Screw......................................................................................................................... 2
10 b 520385804 Shield ........................................................................................................................ 2
11 580001246 End Cap .................................................................................................................... 1

580002280 Contactor Kit (Includes Items 1-2, 5) ......................................................................... 1

FOOTNOTES:
a Used for "E" Construction
b Used for "EE" Construction

2-31
5C288 05-01

LIFT PUMP CONTACTOR

LIFT PUMP C ONTACTOR

2-32
 5C288 05-01

LIFT PUMP CONTACTOR

ITEM PART NO. DESCRIPTION QTY

b 580002140 Contactor ................................................................................................................... 1

a 580002148 Contactor ................................................................................................................... 1
1 519739877 Contactor (Fixed)....................................................................................................... 2
2 296321382 Contactor (Moving) .................................................................................................... 1
3 a 580002150 Cover ......................................................................................................................... 1
3 b 519739814 Cover ......................................................................................................................... 1
4 519739813 Screw......................................................................................................................... 2
5 a 580002151 Spring ........................................................................................................................ 1
5 b 520353801 Spring ........................................................................................................................ 1
6 a 520376802 Coil and Frame Assembly.......................................................................................... 1
6 b 520353802 Coil and Frame .......................................................................................................... 1
7 b 520371805 Shroud ....................................................................................................................... 1
8 b 520371804 Insulator..................................................................................................................... 2
9 b 520372806 Screw......................................................................................................................... 2
10 519739816 Base .......................................................................................................................... 1
11 b 580002145 Shield ........................................................................................................................ 2
12 519739878 End Cap .................................................................................................................... 1
13 .. . . . Plunger ...................................................................................................................... 1

519739821 Contactor Kit (Includes Items 1-2) ............................................................................. 1

FOOTNOTES:
a Used for "E" Construction
b Used for "EE" Construction

2-33
12A220 05-01

DRIVE MOTOR ASSEMBLY

(⇒S/N C815N-02259Z (C815), ⇒S/N C816N-01524Z (C816))

DRIVE MOTOR ASSEMBLY⇒S/N C815N-02259Z (C815), ⇒S/N C816N-01524Z (C816)

2-34
 12A220 05-01

DRIVE MOTOR ASSEMBLY

(⇒S/N C815N-02259Z (C815), ⇒S/N C816N-01524Z (C816))

ITEM PART NO. DESCRIPTION QTY

730060001 Traction Motor............................................................................................................ 1

1 730072501 Pole Piece ............................................................................................................ 4
2 730090601 Armature .............................................................................................................. 1
3 730072701 Pinion End Head .................................................................................................. 1
4 519191801 Bearing................................................................................................................. 1
5 502809902 Retaining Ring...................................................................................................... 1
6 730057504 Terminal Assembly ............................................................................................... 2
7 519191801 Bearing................................................................................................................. 1
8 059716400 Capscrew ............................................................................................................. 6
9 015026200 Lockwasher .......................................................................................................... 6
10 518995022 Field Coil Kit ......................................................................................................... 1
10 518995016 Field Coil Kit ......................................................................................................... 1
10 730081501 Field Coil Assembly.............................................................................................. 1
10 730081502 Field Coil Assembly.............................................................................................. 1
10 730081503 Field Coil Assembly.............................................................................................. 1
10 730081504 Field Coil Assembly.............................................................................................. 1
11 723562101 Insulator ............................................................................................................... 4
12 506395544 Capscrew ............................................................................................................. 8
13 730067701 Field Ring ............................................................................................................. 1
14 503152200 Insulator ............................................................................................................... 4
15 502423915 Washer ................................................................................................................. 4
16 015040200 Lockwasher .......................................................................................................... 4
17 720064902 Nut........................................................................................................................ 4
18 730045202 Brush Spring ........................................................................................................ 8
19 730250500 Holder and Ring Assembly................................................................................... 1
19 .. . . . Ring ................................................................................................................. 3
19 .. . . . Holder Assembly.............................................................................................. 4
19 .. . . . Rivet................................................................................................................. 8
20 135650144 Brush.................................................................................................................... 8
20 520399822 Brush Kit............................................................................................................... 1
21 730073701 Commutator End Head ........................................................................................ 1
22 580002123 Lockwasher .......................................................................................................... 4
23 580001957 Capscrew ............................................................................................................. 4
24 730071502 Fan ....................................................................................................................... 1
25 030057500 Key ....................................................................................................................... 1
26 730068201 Screw ................................................................................................................... 1
ab 730069704 Cover.................................................................................................................... 1
ab 730068701 Cover (Pump End)................................................................................................ 1
ab 502635903 Screw ................................................................................................................... 2
ab 721368101 Nut........................................................................................................................ 2

FOOTNOTES:
a "EE" Construction
b Not Illustrated

2-35
G10340 08-01

DRIVE MOTOR ASSEMBLY

(S/N C815N-02259Z⇒ (C815), S/N C816N-01524Z⇒ (C816))

DRIVE MOTOR ASSEMBLYS/N C815N-02259Z⇒ (C815), S/N C816N-01524Z⇒ (C816)

2-36
 G10340 08-01

DRIVE MOTOR ASSEMBLY

(S/N C815N-02259Z⇒ (C815), S/N C816N-01524Z⇒ (C816))

ITEM PART NO. DESCRIPTION QTY

730020900 Traction Motor............................................................................................................ 1

1 580030161 Armature .............................................................................................................. 1
2 580028386 Frame ................................................................................................................... 1
3 580048857 Flange .................................................................................................................. 1
4 580028373 Screw ................................................................................................................... 6
4 580028374 Spring Washer ..................................................................................................... 6
5 b 580030162 Bearing End Shield .............................................................................................. 1
5 c 580061744 Commutator Ring ................................................................................................. 1
6 580027013 Brush Holder ........................................................................................................ 1
7 580027014 Screw ................................................................................................................... 8
8 580027015 Screw ................................................................................................................... 2
8 580027016 Washer ................................................................................................................. 2
8 580027017 Lockwasher .......................................................................................................... 2
9 580028377 Brush.................................................................................................................... 2
10 580030163 Ball Bearing.......................................................................................................... 1
11 580028376 Flange .................................................................................................................. 4
12 580028378 Spring Washer ..................................................................................................... 4
13 580028379 Spring Washer ..................................................................................................... 2
14 580028380 Nut........................................................................................................................ 2
15 580027054 Lock Ring ............................................................................................................. 1
16 580028381 Lock Ring ............................................................................................................. 1
17 580027028 Screw ................................................................................................................... 4
18 580027030 Brush.................................................................................................................... 8
19 a 580049868 Cover Band (Drive End) (EE) ............................................................................... 1
19 a 580024269 Cover Band (Comm End) (EE)............................................................................. 1
a 580033242 Grounding Wire .................................................................................................... 1
a 516905800 Clamp................................................................................................................... 2
a 580023373 Nut........................................................................................................................ 2
a 580027011 Spring Washer ..................................................................................................... 4
a 519766808 Lockwasher ............................................................................................................... 6
a 580022747 Capscrew................................................................................................................... 6

FOOTNOTES:
a Not Illustrated
b ⇒ D/B 03/2005
c D/B 03/2005 ⇒

2-37
5K29 05-01

BATTERY CONNECTOR

BATTERY CONNECTOR

ITEM PART NO. DESCRIPTION QTY

a 506700515 Battery Connector Assembly (24 Volt) (Red)............................................................. 1

b 506700516 Battery Connector Assembly (24 Volt) (Red)............................................................. 1
c 506700517 Battery Connector Assembly (24 Volt) (Red)............................................................. 1
a 506700518 Battery Connector Assembly (36 Volt) (Gray)............................................................ 1
b 506700519 Battery Connector Assembly (36 Volt) (Gray)............................................................ 1
c 506700520 Battery Connector Assembly (36 Volt) (Gray)............................................................ 1
1 514268317 Battery Connector (Red) (24 Volt) ............................................................................. 1
1 514268301 Battery Connector (Gray) (36 Volt) ............................................................................ 1
2 502164907 Cable ......................................................................................................................... AR
3 012474300 Terminal ..................................................................................................................... 2
4 062151600 Capscrew................................................................................................................... 2
5 016103500 Washer ...................................................................................................................... 2
6 015026000 Lockwasher ............................................................................................................... 2
7 051910600 Nut ............................................................................................................................. 2

FOOTNOTES:
a 12.5 in. Battery Compartment
b 14.6 in. Battery Compartment
c 16.6 in. Battery Compartment

2-38
NOTES

2-39
7D43 05-01

ELECTRICAL COMPONENTS

ELECTRICAL COMPONENTS

2-40
 7D43 05-01

ELECTRICAL COMPONENTS

ITEM PART NO. DESCRIPTION QTY

1 507290501 Dash Display (Standard) ........................................................................................... 1

1 507290502 Dash Display (Freezer) .............................................................................................. 1
2 a 524138934 Label (Function with Side-Shift)................................................................................. 1
2 a 524138935 Label (Function without Side-Shift)............................................................................ 1
3 504225252 Plug ........................................................................................................................... 2
4 504648700 Instrument Panel ....................................................................................................... 1
5 014863500 Screw......................................................................................................................... 5
6 580002134 Washer ...................................................................................................................... 5
7 014936200 Nut ............................................................................................................................. 5
8 504729700 Bracket ...................................................................................................................... 1
9 203142800 Capscrew................................................................................................................... 2
10 580002123 Lockwasher ............................................................................................................... 2
11 014936500 Nut ............................................................................................................................. 2
12 580001267 Stop Switch ............................................................................................................... 1
12 580002208 Knob..................................................................................................................... 1
13 504240838 Ignition Switch ........................................................................................................... 1
14 504240712 Key Set................................................................................................................. 2
15 524135209 Label.......................................................................................................................... 1
16 580030118 Plate .......................................................................................................................... 1
17 580002205 Screw......................................................................................................................... 2
18 .. . . . Main Interface Board (MIB) (☞ G10263) ................................................................. 1
19 504449782 Screw......................................................................................................................... 2
20 502137903 Lockwasher ............................................................................................................... 2

FOOTNOTES:
a Used with Reach Mast

2-41
G10727 09-02

WIRE HARNESS
(HYDRAULIC CONTROL)

WIRE HARNESSHYDRAULIC CONTROL

2-42
 G10727 09-02

WIRE HARNESS
(HYDRAULIC CONTROL)

ITEM PART NO. DESCRIPTION QTY

1 580034087 Wire Harness (Hydraulic Control).............................................................................. 1

1 520529603 Connector............................................................................................................. 1
1 520529601 Socket .............................................................................................................. 5
2 504059730 Connector............................................................................................................. 3
3 500383916 Terminal................................................................................................................ 3
4 504059726 Connector............................................................................................................. 4

2-43
NOTES

2-44
 SECTION 3

3 D RIVE UNIT

3 DRIVE UNIT
 CONTENTS

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

DRIVE UNIT ARRANGEMENT ............................................................................................................................ 3-6

DRIVE UNIT ASSEMBLY
⇒S/N C815N-02259Z (C815), ⇒S/N C816N-01524Z (C816)........................................................................ 3-10
S/N C815N02259Z⇔S/N C815N04201B, S/N C816N01524Z⇔S/N C816N01538B..................................... 3-12
S/N C815N04202B⇒ D/B 10/2006, S/N C816N01539B⇒ D/B 10/2006........................................................ 3-14
MASTER DRIVE UNIT
D/B 10/2006⇒ .................................................................................................................................................. 3-2

3-1
G11585 10-06

MASTER DRIVE UNIT

(D/B 10/2006⇒)

MASTER DRIVE UNIT D/B 10/2006⇒

3-2
 G11585 10-06

MASTER DRIVE UNIT

(D/B 10/2006⇒)

ITEM PART NO. DESCRIPTION QTY

a 580074821 Master Dive Unit ........................................................................................................ 1

a 580074822 Master Drive Unit....................................................................................................... 1
1 580052330 Housing ................................................................................................................ 1
2 580052331 Capscrew ............................................................................................................. 8
3 580052332 Cover.................................................................................................................... 1
4 580029592 O-Ring.................................................................................................................. 1
5 580029593 Shim ..................................................................................................................... 1
6 580064507 Bearing................................................................................................................. 1
7 580058226 Snap Ring ............................................................................................................ 1
8 580052335 Pin ........................................................................................................................ 8
9 580029621 Plug ...................................................................................................................... 1
10 580029620 Seal ...................................................................................................................... 2
11 519244811 Plug ...................................................................................................................... 1
12 580064506 Bearing................................................................................................................. 1
13 580029598 Seal ...................................................................................................................... 1
14 580052342 Shaft..................................................................................................................... 1
15 580029600 Wheel Stud........................................................................................................... 5
16 580029601 Protector............................................................................................................... 1
17 580029619 Capscrew ............................................................................................................. 10
18 580052334 Cover.................................................................................................................... 1
19 .. . . . Bevel Gear Set ..................................................................................................... 1
20 580029603 Roller Bearing ...................................................................................................... 2
21 580029604 Shim ..................................................................................................................... 2
22 580029605 Tube ..................................................................................................................... 1
23 580029622 Helical Gear (24 Volt) ........................................................................................... 1
23 580029623 Helical Gear (36 Volt) ........................................................................................... 1
24 580052339 Nut........................................................................................................................ 1
25 580064389 Cap....................................................................................................................... 1
26 580064390 Valve..................................................................................................................... 1
27 580016309 Ball Bearing.......................................................................................................... 2
28 580054897 Cap....................................................................................................................... 1
29 580067879 Pinion Gear (24 Volt) ............................................................................................ 1
29 580071121 Pinion Gear (36 Volt) ............................................................................................ 1
30 580029609 Retaining Ring...................................................................................................... 1
31 580029614 Seal ...................................................................................................................... 1
32 580029630 Stop...................................................................................................................... 1
33 580029631 Capscrew ............................................................................................................. 1
34 580029627 Screw ................................................................................................................... 12
35 580029626 Steering Bearing .................................................................................................. 1
36 580029628 Steering Gear....................................................................................................... 1
37 580029629 Pinion ................................................................................................................... 1
38 580029632 Bolt ....................................................................................................................... 1
39 580052344 Capscrew ............................................................................................................. 2
40 580029596 Ring...................................................................................................................... 1
580064395 Housing Assembly Kit................................................................................................ 1
580079389 Drive Gear Kit ............................................................................................................ 1

3-3
G11585 10-06

MASTER DRIVE UNIT

(D/B 10/2006⇒)

ITEM PART NO. DESCRIPTION QTY

580064397 Steering Bearing Kit .................................................................................................. 1

580052343 Steering Gear Set...................................................................................................... 1

FOOTNOTES:
a D/B 10/2006 ⇒

3-4
NOTES

3-5
8F3CF 05-01

DRIVE UNIT ARRANGEMENT

DRIVE UNIT ARRANGEMENT

3-6
 8F3CF 05-01

DRIVE UNIT ARRANGEMENT

ITEM PART NO. DESCRIPTION QTY

1 e 055485000 Capscrew................................................................................................................... 4
1 f 059694600 Capscrew................................................................................................................... 4
2 015026600 Lockwasher ............................................................................................................... 4
3 504575246 Caster Assembly (Articulated) ................................................................................... 1
4 504575243 Spacer ....................................................................................................................... 1
5 504575244 Spacer ....................................................................................................................... 1
6 504575242 Bushing ..................................................................................................................... 2
7 015627900 Lube Fitting................................................................................................................ 1
8 504575245 Shaft .......................................................................................................................... 1
9 203762500 Capscrew................................................................................................................... 1
10 015026400 Lockwasher ............................................................................................................... 3
11 014936900 Nut ............................................................................................................................. 3
12 449001049 Capscrew................................................................................................................... 6
13 449022017 Lockwasher ............................................................................................................... 6
14 580024207 Articulating Axle......................................................................................................... 1
15 500555910 Capscrew................................................................................................................... 2
16 014971300 Nut ............................................................................................................................. 2
17 507121500 Stop (Articulating)...................................................................................................... 2
18 055485100 Capscrew................................................................................................................... 4
19 015026600 Lockwasher ............................................................................................................... 4
20 501753912 Screw......................................................................................................................... 1
21 014970800 Nut ............................................................................................................................. 1
22 504366200 Chain Anchor............................................................................................................. 1
22 504574226 Pin ........................................................................................................................ 1
23 504347200 Adjuster ..................................................................................................................... 1
24 500905200 Link ............................................................................................................................ 1
25 520097600 Chain ......................................................................................................................... 1
26 730020900 Traction Motor............................................................................................................ 1
27 449001014 Capscrew................................................................................................................... 3
28 449022016 Lockwasher ............................................................................................................... 3
29 050974300 O-Ring ....................................................................................................................... 1
30 520352824 Pinion Gear (Supplied with Drive Unit) ...................................................................... 1
31 955400910 Lockwasher ............................................................................................................... 1
32 937501911 Nut ............................................................................................................................. 1
33 312080007 Key............................................................................................................................. 1
34 900126308 Nut ............................................................................................................................. 5
35 504644500 Wheel Assembly (Rubber)......................................................................................... 1
35 524139475 Wheel Assembly (Poly).............................................................................................. 1
35 504548501 Wheel ................................................................................................................... 1
35 500532907 Tire (Rubber)........................................................................................................ 1
35 501789904 Tire (Poly)............................................................................................................. 1
36 ac 580024688 Drive Unit (24 Volt) (☞ G10582) .............................................................................. 1
36 bd 580050292 Drive Unit (24 Volt) (☞ G11084) .............................................................................. 1
36 f 580051445 Drive Unit (24 Volt) (☞ G11084) .............................................................................. 1
36 ac 580033583 Drive Unit (36 Volt) (☞ G10582) .............................................................................. 1
36 bd 580050174 Drive Unit (36 Volt) (☞ G11084) .............................................................................. 1

3-7
8F3CF 05-01

DRIVE UNIT ARRANGEMENT

ITEM PART NO. DESCRIPTION QTY

36 f 580051446 Drive Unit (36 Volt) (☞ G11084) .............................................................................. 1

37 f 580051450 Shim .......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N C815N04201B
b S/N C815N04202B ⇒ D/B 05/2004
c ⇒ S/N C816N01528B
d S/N C816N01539B ⇒ D/B 05/2004
e ⇒ D/B 05/2004
f D/B 05/2004 ⇒

3-8
NOTES

3-9
8F3CE 05-01

DRIVE UNIT ASSEMBLY

(⇒S/N C815N-02259Z (C815), ⇒S/N C816N-01524Z (C816))

DRIVE UNIT ASSEMBLY⇒S/N C815N-02259Z (C815), ⇒S/N C816N-01524Z (C816)

3-10
 8F3CE 05-01

DRIVE UNIT ASSEMBLY

(⇒S/N C815N-02259Z (C815), ⇒S/N C816N-01524Z (C816))

ITEM PART NO. DESCRIPTION QTY

517185603 Drive Unit................................................................................................................... 1

1 932201909 Screw......................................................................................................................... 2
2 519766801 Ring (Centering) ........................................................................................................ 1
3 932201914 Capscrew................................................................................................................... 2
4 519766805 Washer ...................................................................................................................... 2
5 449015014 Nut ............................................................................................................................. 2
6 580022747 Capscrew................................................................................................................... 5
7 932201909 Screw......................................................................................................................... 2
8 932202909 Capscrew................................................................................................................... 6
9 519766845 Pin ............................................................................................................................. 2
10 519766809 Housing ..................................................................................................................... 1
11 519244834 Breather ............................................................................................................... 1
12 519244811 Plug ...................................................................................................................... 1
13 519244813 Seal Ring.............................................................................................................. 1
14 504239274 Lube Fitting .......................................................................................................... 2
15 520352824 Pinion Gear ............................................................................................................... 1
16 519766815 Nut ............................................................................................................................. 1
17 520352823 Gear .......................................................................................................................... 1
18 519766814 Bearing ...................................................................................................................... 2
19 519766817 Shim (0.004 in.) ......................................................................................................... AR
19 519766818 Shim (0.006 in.) ......................................................................................................... AR
19 519766819 Shim (0.012 in.) ......................................................................................................... AR
19 519766820 Shim (0.020 in.) ......................................................................................................... AR
20 519766824 Spacer ....................................................................................................................... 1
21 520352820 Plug ........................................................................................................................... 1
22 519244813 Seal Ring ................................................................................................................... 1
23 520352822 Capscrew................................................................................................................... 2
24 449001170 Capscrew................................................................................................................... 9
25 519766835 Cover ......................................................................................................................... 1
26 520352813 Drive Axle .................................................................................................................. 1
27 519766841 Wheel Stud ................................................................................................................ 5
28 520352811 Sealing Ring .............................................................................................................. 1
29 520352815 Bearing ...................................................................................................................... 2
30 519766825 Shim (0.004 in.) ......................................................................................................... AR
30 519766826 Shim (0.006 in.) ......................................................................................................... AR
30 519766827 Shim (0.012 in.) ......................................................................................................... AR
30 519766828 Shim (0.020 in.) ......................................................................................................... AR
31 520352802 Seal Ring ................................................................................................................... 1
32 520352803 Shield ........................................................................................................................ 1
33 520352817 Disc ........................................................................................................................... 1
34 520352816 Capscrew................................................................................................................... 1
35 520352804 Gear Set .................................................................................................................... 1
36 520352801 Housing ..................................................................................................................... 1

3-11
G10582 02-02

DRIVE UNIT ASSEMBLY

(S/N C815N02259Z⇔S/N C815N04201B, S/N C816N01524Z⇔S/N C816N01538B)

DRIVE UNIT ASSEMBLYS/N C815N02259Z⇔S/N C815N04201B, S/N C816N01524Z⇔S/N C816N01538B

3-12
 G10582 02-02

DRIVE UNIT ASSEMBLY

(S/N C815N02259Z⇔S/N C815N04201B, S/N C816N01524Z⇔S/N C816N01538B)

ITEM PART NO. DESCRIPTION QTY

580024688 Drive Unit (24 Volt) .................................................................................................... 1

580033583 Drive Unit (36 Volt) .................................................................................................... 1
1 580029627 Screw ................................................................................................................... 12
2 580029626 Steering Bearing .................................................................................................. 1
3 580029628 Steering Gear....................................................................................................... 1
4 580029629 Pinion ................................................................................................................... 1
5 580029632 Bolt ....................................................................................................................... 2
6 .. . . . Helical Gear ......................................................................................................... 1
7 .. . . . Roller Bearing ...................................................................................................... 2
8 .. . . . Ring...................................................................................................................... 2
9 .. . . . Tube ..................................................................................................................... 1
10 .. . . . Bevel Gear ........................................................................................................... 1
11 580029617 Gasket.................................................................................................................. 1
12 580029618 Cover.................................................................................................................... 1
13 .. . . . Capscrew ............................................................................................................. 10
14 .. . . . Capscrew ............................................................................................................. 8
15 .. . . . Bearing Cover ...................................................................................................... 1
16 580029592 O-Ring.................................................................................................................. 1
17 .. . . . Shim ..................................................................................................................... 1
18 .. . . . Roller Bearing ...................................................................................................... 1
19 .. . . . Retaining Ring...................................................................................................... 1
20 580029620 Seal ...................................................................................................................... 2
21 580029621 Plug ...................................................................................................................... 1
22 .. . . . Ring...................................................................................................................... 1
23 .. . . . Roller Bearing ...................................................................................................... 1
24 .. . . . Seal ..................................................................................................................... 1
25 .. . . . Axle Shaft............................................................................................................. 1
26 580029600 Wheel Stud........................................................................................................... 5
27 .. . . . Protector............................................................................................................... 1
28 .. . . . Housing ................................................................................................................ 1
29 580016309 Ball Bearing.......................................................................................................... 2
30 580016310 Seal ...................................................................................................................... 1
31 580029624 Pinion ................................................................................................................... 1
32 580029609 Retaining Ring...................................................................................................... 1
33 580029614 Seal ...................................................................................................................... 1
34 580029630 Stop...................................................................................................................... 1
35 580029631 Capscrew ............................................................................................................. 1
a 519244811 Plug ...................................................................................................................... 1
a 449022017 Lockwasher .......................................................................................................... 6
a 449001049 Capscrew ............................................................................................................. 6
a 580033602 Proximity Switch ................................................................................................... 1

FOOTNOTES:
a Not Illustrated

3-13
G11084 02-02

DRIVE UNIT ASSEMBLY

(S/N C815N04202B⇒ D/B 10/2006, S/N C816N01539B⇒ D/B 10/2006)

DRIVE UNIT ASSEMBLYS/N C815N04202B⇒ D/B 10/2006, S/N C816N 01539B⇒ D/B 10/2006

3-14
 G11084 02-02

DRIVE UNIT ASSEMBLY

(S/N C815N04202B⇒ D/B 10/2006, S/N C816N01539B⇒ D/B 10/2006)

ITEM PART NO. DESCRIPTION QTY

gh 580050292 Drive Unit (24 Volt) .................................................................................................... 1

gh 580050174 Drive Unit (36 Volt) .................................................................................................... 1
i 580051445 Drive Unit (24 Volt) .................................................................................................... 1
i 580051446 Drive Unit (36 Volt) .................................................................................................... 1
1 d 580052330 Housing ................................................................................................................ 1
2 d 580052331 Capscrew ............................................................................................................. 8
3 d 580052332 Cover.................................................................................................................... 1
4 d 580029592 O-Ring.................................................................................................................. 1
5 c 580029593 Shim ..................................................................................................................... 1
6 c 580064507 Bearing................................................................................................................. 1
7 c 580058226 Snap Ring ............................................................................................................ 1
8 d 580052335 Pin ........................................................................................................................ 8
9 d 580029621 Plug ...................................................................................................................... 1
10 d 580029620 Seal ...................................................................................................................... 2
11 d 519244811 Plug ...................................................................................................................... 1
12 c 580064506 Bearing................................................................................................................. 1
13 c 580029598 Seal ...................................................................................................................... 1
14 c 580052342 Shaft..................................................................................................................... 1
15 c 580029600 Wheel Stud........................................................................................................... 5
16 d 580029601 Protector............................................................................................................... 1
17 d 580029619 Capscrew ............................................................................................................. 10
18 d 580052334 Cover.................................................................................................................... 1
19 c 580029602 Bevel Gear Set ..................................................................................................... 1
20 c 580029603 Roller Bearing ...................................................................................................... 2
21 c 580029604 Shim ..................................................................................................................... 2
22 c 580029605 Tube ..................................................................................................................... 1
23 b 580029622 Helical Gear 24 Volt ............................................................................................. 1
23 b 580029623 Helical Gear 36 Volt ............................................................................................. 1
24 b 580052339 Nut........................................................................................................................ 1
25 d 580064389 Cap....................................................................................................................... 1
26 d 580064390 Valve..................................................................................................................... 1
27 b 580016309 Ball Bearing.......................................................................................................... 2
28 b 580054897 Cap....................................................................................................................... 1
29 b 580067879 Pinion Gear 24 Volt .............................................................................................. 1
29 b 580071121 Pinion Gear 36 Volt .............................................................................................. 1
30 d 580029609 Retaining Ring...................................................................................................... 1
31 d 580029614 Seal ...................................................................................................................... 1
32 580029630 Stop...................................................................................................................... 1
33 580029631 Capscrew ............................................................................................................. 1
34 e 580029627 Screw ................................................................................................................... 12
35 e 580029626 Steering Bearing .................................................................................................. 1
36 f 580029628 Steering Gear....................................................................................................... 1
37 f 580029629 Pinion ................................................................................................................... 1
38 580029632 Bolt ....................................................................................................................... 2
39 580052344 Capscrew ............................................................................................................. 2
40 c 580029596 Ring...................................................................................................................... 1
41 a 580052338 Helical Drive Gear Kit (24 Volt)............................................................................. 1
41 a 580052358 Helical Drive Gear Kit (36 Volt)............................................................................. 1
42 a 580072972 Bevel Gear Drive .................................................................................................. 1
43 a 580064395 Housing Assembly Kit .......................................................................................... 1

3-15
G11084 02-02

DRIVE UNIT ASSEMBLY

(S/N C815N04202B⇒ D/B 10/2006, S/N C816N01539B⇒ D/B 10/2006)

ITEM PART NO. DESCRIPTION QTY

44 a 580064397 Steering Bearing Kit ............................................................................................. 1

45 580052343 Steering Gear Set ................................................................................................ 1

FOOTNOTES:
a Not Illustrated
b Part of 41
c Part of 42
d Part of 43
e Part of 44
f Part of 45
g S/N C470N02425B ⇒ D/B 05/2004
h S/N C815N04202B ⇒ D/B 05/2004 (, S/N C816N01539B⇒D/B 05/2004)
i D/B 05/2004⇔D/B 10/2006

3-16
 SECTION 4

4 STEERING SYSTEM

4 STEERING SYSTEM
 CONTENTS

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

GEAR PUMP ...................................................................................................................................................... 4-16

POWER STEER ARRANGEMENT
S/N C815N-02259Z⇒, S/N C816N-01524Z⇒.................................................................................................. 4-4
⇒S/N C815N-02259Z, ⇒S/N C816N-01524Z.................................................................................................. 4-2
STEER CONTROL UNIT
S/N C815N-02259Z⇒, S/N C816N-01524Z⇒.................................................................................................. 4-8
⇒S/N C815N-02259Z, ⇒S/N C816N-01524Z.................................................................................................. 4-6
STEER MOTOR
HYDRAULIC
S/N C815N-2259Z⇒, S/N C816N-1524Z⇒ ................................................................................................ 4-12
⇒S/N C815N-2259Z, ⇒S/N C816N-1524Z ................................................................................................ 4-10
STEER MOTOR ASSEMBLY
"E" CONSTRUCTION ..................................................................................................................................... 4-18
"EE" CONSTRUCTION................................................................................................................................... 4-20
STEER PUMP AND MOTOR ............................................................................................................................. 4-14

4-1
G10262 05-01

POWER STEER ARRANGEMENT

(⇒S/N C815N-02259Z, ⇒S/N C816N-01524Z)

POWER STEER ARRANGEMENT⇒S/N C815N-02259Z, ⇒S/N C816N-01524Z

4-2
 G10262 05-01

POWER STEER ARRANGEMENT

(⇒S/N C815N-02259Z, ⇒S/N C816N-01524Z)

ITEM PART NO. DESCRIPTION QTY

505042200 Steer Handle Assembly ............................................................................................. 1

1 502789905 Shoulder Screw .................................................................................................... 1
2 015026000 Lockwasher .......................................................................................................... 1
3 014936500 Nut........................................................................................................................ 1
4 500227903 Snap Ring ............................................................................................................ 1
5 064175600 Back-Up Washer .................................................................................................. 1
6 640083905 Thrust Washer...................................................................................................... 2
7 505040200 Knob..................................................................................................................... 1
8 505039200 Handle.................................................................................................................. 1
9 500046918 Bushing ................................................................................................................ 1
10 504575247 Chain ......................................................................................................................... 1
11 014711900 Capscrew (2.0 in.) ..................................................................................................... 1
12 061278200 Washer ...................................................................................................................... 2
12 505053200 Bracket Assembly ...................................................................................................... 1
13 500227903 Snap Ring ............................................................................................................ 2
14 505050200 Sprocket ............................................................................................................... 1
15 023796300 Key (Woodruff) ..................................................................................................... 1
16 064175600 Back-Up Washer .................................................................................................. 1
17 640087902 Bearing................................................................................................................. 2
18 505038200 Shaft..................................................................................................................... 1
19 505044200 Bracket ................................................................................................................. 1
20 059719100 Capscrew................................................................................................................... 2
21 030605400 Roll Pin ...................................................................................................................... 1
22 505071200 Sprocket .................................................................................................................... 1
23 504805724 Steering Column........................................................................................................ 1
24 057048200 Bolt ............................................................................................................................ 2
25 056363100 Fitting......................................................................................................................... 1
26 502505903 Fitting......................................................................................................................... 1
27 052643200 Fitting......................................................................................................................... 1
28 055485700 Fitting......................................................................................................................... 1
29 580018195 Steering Pump (☞ G10561, G10661) ..................................................................... 1
30 524143339 Bracket ...................................................................................................................... 1
31 449001023 Capscrew................................................................................................................... 3
32 449022013 Lockwasher ............................................................................................................... 3
33 015026400 Lockwasher ............................................................................................................... 6
34 501744926 Hose Assembly.......................................................................................................... 2
35 501768915 Hose Assembly.......................................................................................................... 1
36 580034468 Capscrew................................................................................................................... 2
37 580025498 Lockwasher ............................................................................................................... 2
38 720002901 Nut ............................................................................................................................. 1
39 061278400 Washer ...................................................................................................................... 1
40 504575240 Sprocket .................................................................................................................... 1
41 059634500 Fitting......................................................................................................................... 2
41 052645400 O-Ring.................................................................................................................. 1
42 580027767 Hydraulic Motor (☞ 9B2BE) .................................................................................... 1
43 030252011 Fitting......................................................................................................................... 1

NOTE:
Automotive steer shown. For reverse steering, reverse hoses No. 35 and 36.

4-3
G10669 07-02

POWER STEER ARRANGEMENT

(S/N C815N-02259Z⇒, S/N C816N-01524Z⇒)

POWER STEER ARRANGEMENTS/N C815N-02259Z⇒, S/N C816N-01524Z⇒

4-4
 G10669 07-02

POWER STEER ARRANGEMENT

(S/N C815N-02259Z⇒, S/N C816N-01524Z⇒)

ITEM PART NO. DESCRIPTION QTY

505042200 Steer Handle Assembly ............................................................................................. 1

1 502789905 Shoulder Screw .................................................................................................... 1
2 015026000 Lockwasher .......................................................................................................... 1
3 014936500 Nut........................................................................................................................ 1
4 500227903 Snap Ring ............................................................................................................ 1
5 064175600 Back-Up Washer .................................................................................................. 1
6 640083905 Thrust Washer...................................................................................................... 2
7 505040200 Knob..................................................................................................................... 1
8 505039200 Handle.................................................................................................................. 1
9 500046918 Bushing ................................................................................................................ 1
10 203079700 Capscrew................................................................................................................... 2
11 449001016 Bolt ............................................................................................................................ 2
12 502398906 Washer ...................................................................................................................... 2
13 449022013 Lockwasher ............................................................................................................... 2
14 524164008 Mounting Bracket....................................................................................................... 1
14 524145023 Nut Plate.................................................................................................................... 1
15 052643200 Fitting......................................................................................................................... 2
16 056363100 Fitting......................................................................................................................... 1
17 580034088 Steering Pump........................................................................................................... 1
18 030252011 Fitting......................................................................................................................... 1
19 502505903 Fitting......................................................................................................................... 1
20 449001013 Capscrew................................................................................................................... 1
21 449022016 Lockwasher ............................................................................................................... 1
22 520015800 Washer ...................................................................................................................... 1
23 580029629 Pinion ........................................................................................................................ 1
24 580027216 Steering Motor (☞ 9B2BE) ...................................................................................... 1
25 580025498 Lockwasher ............................................................................................................... 2
26 580034468 Capscrew................................................................................................................... 2
27 059634500 Fitting......................................................................................................................... 2

4-5
G10561 05-01

STEER CONTROL UNIT

(⇒S/N C815N-02259Z, ⇒S/N C816N-01524Z)

STEER CONTROL UNIT⇒S/N C815N-02259Z , ⇒S/N C816N-01524Z

4-6
 G10561 05-01

STEER CONTROL UNIT

(⇒S/N C815N-02259Z, ⇒S/N C816N-01524Z)

ITEM PART NO. DESCRIPTION QTY

580018195 Steering Pump........................................................................................................... 1

1 .. . . . Dust Seal.............................................................................................................. 1
2 .. . . . Pressure Seal....................................................................................................... 1
3 .. . . . O-Ring.................................................................................................................. 2
4 .. . . . O-Ring.................................................................................................................. 1
5 .. . . . Thrust Race.......................................................................................................... 2
6 .. . . . Thrust Bearing ..................................................................................................... 1

580027559 Seal Kit (Includes Items 1-4) ................................................................................ 1

580027558 Bearing Kit (Includes Items 5-6)........................................................................... 1

4-7
G10661 06-02

STEER CONTROL UNIT

(S/N C815N-02259Z⇒, S/N C816N-01524Z⇒)

STEER CONTROL UNITS/N C815N-02259Z⇒ , S/N C 816N-01524Z⇒

4-8
 G10661 06-02

STEER CONTROL UNIT

(S/N C815N-02259Z⇒, S/N C816N-01524Z⇒)

ITEM PART NO. DESCRIPTION QTY

524164061 Steer Control Assembly............................................................................................. 1

1 580034088 Steering Pump ..................................................................................................... 1
2 .. . . . Dust Seal ......................................................................................................... 1
3 .. . . . O-Ring Seal ..................................................................................................... 3
4 .. . . . Seal.................................................................................................................. 1
5 .. . . . O-Ring Seal ..................................................................................................... 2
6 .. . . . O-Ring ............................................................................................................. 1
7 .. . . . Seal.................................................................................................................. 1

b 580036062 Seal Kit (Includes Items 2-7) ................................................................................ 1

a 580064004 Seal Kit (Includes Item ) ....................................................................................... 1

FOOTNOTES:
a Used after April 13, 2004
b Used prior to April 13, 2004

4-9
9B2BE 05-01

STEER MOTOR
(HYDRAULIC)
(⇒S/N C815N-2259Z, ⇒S/N C816N-1524Z)

STEER MOTORHYDRAULIC⇒ S/N C815N-2259Z, ⇒S/N C816N-1524Z

4-10
 9B2BE 05-01

STEER MOTOR
(HYDRAULIC)
(⇒S/N C815N-2259Z, ⇒S/N C816N-1524Z)

ITEM PART NO. DESCRIPTION QTY

580027767 Hydraulic Motor ......................................................................................................... 1

1 520345800 Screw ................................................................................................................... 4
2 520345801 Mounting Flange .................................................................................................. 1
3 520345802 Seal ...................................................................................................................... 1
4 520345803 Washer ................................................................................................................. 1
5 520345804 Seal ...................................................................................................................... 1
6 520345805 Seal ...................................................................................................................... 1
7 520345806 Bearing................................................................................................................. 1
8 520345807 Needle Bearing .................................................................................................... 1
9 524151035 Woodruff Key (for Tapered Shaft)......................................................................... 1
10 524151036 Housing ................................................................................................................ 1
11 520345810 Drive..................................................................................................................... 1
12 520345811 Seal ...................................................................................................................... 3
13 520345812 Plate ..................................................................................................................... 1
14 520345813 Gerotor Set........................................................................................................... 1
15 520345814 End Cap ............................................................................................................... 1
16 520345815 Screw ................................................................................................................... 7
17 315976062 Fitting ................................................................................................................... 1

4-11
G10531 08-02

STEER MOTOR
(HYDRAULIC)
(S/N C815N-2259Z⇒, S/N C816N-1524Z⇒)

STEER MOTORHYDRAULICS/N C815N-2259Z⇒ , S/N C816N-1524Z⇒

4-12
 G10531 08-02

STEER MOTOR
(HYDRAULIC)
(S/N C815N-2259Z⇒, S/N C816N-1524Z⇒)

ITEM PART NO. DESCRIPTION QTY

580027216 Steering Motor ........................................................................................................... 1

1 520345800 Screw ................................................................................................................... 4
2 524154231 Flange .................................................................................................................. 1
3 520345802 Seal ...................................................................................................................... 1
4 524154232 Washer ................................................................................................................. 1
5 520345804 Seal ...................................................................................................................... 1
6 524154233 Seal ...................................................................................................................... 1
7 520345806 Bearing................................................................................................................. 1
8 520345807 Needle Bearing .................................................................................................... 1
9 524154234 Shaft..................................................................................................................... 1
10 520345810 Drive..................................................................................................................... 1
11 524154235 Housing ................................................................................................................ 1
12 520345811 Seal ...................................................................................................................... 3
13 520345812 Plate ..................................................................................................................... 1
14 524154236 Geroler Subassembly........................................................................................... 1
15 524154237 End Cap ............................................................................................................... 1
16 524154238 Capscrew ............................................................................................................. 7
a 524154239 Nameplate............................................................................................................ 1
a 524154240 Rivet ..................................................................................................................... 2
a 524154241 Poppet .................................................................................................................. 2
a 524156806 Key ....................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

4-13
6T126 05-01

STEER PUMP AND MOTOR

STEER PUMP AND MOTOR

ITEM PART NO. DESCRIPTION QTY

1 057780800 Fitting......................................................................................................................... 1
056363300 O-Ring.................................................................................................................. 1
2 061353000 Fitting......................................................................................................................... 1
052645500 O-Ring.................................................................................................................. 1
3 052642300 Fitting......................................................................................................................... 1
052645300 O-Ring.................................................................................................................. 1
4 058721200 Fitting......................................................................................................................... 1
056363300 O-Ring.................................................................................................................. 1
5 580000880 Gear Pump Assembly (☞ 6J297) ............................................................................ 1
6 059079500 Capscrew................................................................................................................... 2
7 015026400 Lockwasher ............................................................................................................... 2
8 504575231 Steer Motor (24 Volt) ("E" Construction) (☞ 12B156) .............................................. 1
8 504575233 Steer Motor (36 Volt) ("E" Construction) (☞ 12B156) .............................................. 1
8 504575232 Steer Motor (24 Volt) ("EE" Construction) (☞ 12B146) ........................................... 1
8 504575234 Steer Motor (36 Volt) ("EE" Construction) (☞ 12B146) ........................................... 1

4-14
NOTES

4-15
6J297 05-01

GEAR PUMP

GEAR PUMP

4-16
 6J297 05-01

GEAR PUMP

ITEM PART NO. DESCRIPTION QTY

580000880 Gear Pump Assembly................................................................................................ 1

1 580002333 Bolt ............................................................................................................................ 4
2 520329801 Retaining Ring ........................................................................................................... 1
3 580033465 Seal ........................................................................................................................... 1
4 .. . . . Flange ....................................................................................................................... 1
5 580033467 Back-Up Ring ............................................................................................................ 2
6 580033466 Seal ........................................................................................................................... 2
7 .. . . . Bushing ..................................................................................................................... 2
8 520329822 O-Ring ....................................................................................................................... 2
9 .. . . . Dowel Pin .................................................................................................................. 4
10 .. . . . Pump Body ................................................................................................................ 1
11 .. . . . Idler Gear .................................................................................................................. 1
12 .. . . . Drive Gear ................................................................................................................. 1
13 .. . . . Plug ........................................................................................................................... 1
14 580002339 Screw......................................................................................................................... 1
15 .. . . . End Cover.................................................................................................................. 1
16 580002335 Plug ........................................................................................................................... 2
17 580002336 Plug ........................................................................................................................... 1
18 .. . . . Spring ........................................................................................................................ 1
19 .. . . . Spring Cap ................................................................................................................ 2
20 580002337 Poppet ....................................................................................................................... 1
21 .. . . . Spring ........................................................................................................................ 1
22 580002338 Spacer ....................................................................................................................... 1
23 .. . . . Plug ........................................................................................................................... 2
24 580011499 Sleeve........................................................................................................................ 2
ab 580008989 O-Ring ....................................................................................................................... 2

518800661 Flange Kit (Includes Items 2-4, 9).............................................................................. 1

580002332 Load Sense Kit (Includes Items 13, 18-19, 21, 23) ................................................... 1
518793602 Seal Kit (Includes Items 2-3, 5-6, 8) .......................................................................... 1

FOOTNOTES:
a Included in Seal Kit 518793602
b Not Illustrated

4-17
12B156 05-01

STEER MOTOR ASSEMBLY

("E" CONSTRUCTION)

STEER MOTOR ASSEMBLY"E" CONSTRUCTION

ITEM PART NO. DESCRIPTION QTY

504575231 Steer Motor (24 Volt) ................................................................................................. 1

504575233 Steer Motor (36 Volt) ................................................................................................. 1
1 520344800 Cover Assembly......................................................................................................... 1
2 520344801 Terminal Stud Kit .................................................................................................. 2
3 520344802 Brush Ring Assembly........................................................................................... 1
4 518264804 Brush Spring .................................................................................................... 4
5 520344803 Brush ............................................................................................................... 4
6 520344816 Brush Ring ....................................................................................................... 1
7 520344805 Armature Assembly (24 Volt)..................................................................................... 1
7 520344812 Armature.................................................................................................................... 1
8 520344807 Retaining Ring...................................................................................................... 1
9 520344806 Bearing................................................................................................................. 1
10 022061000 Ball Bearing.......................................................................................................... 1
11 518264807 Washer ...................................................................................................................... 1
12 520344810 Cover ......................................................................................................................... 1
13 520344811 Screw......................................................................................................................... 1
14 520344809 Stator Assembly ........................................................................................................ 1
15 520344813 Bolt ............................................................................................................................ 2
16 520344808 Cover ......................................................................................................................... 1
17 520344814 Fan ............................................................................................................................ 1

4-18
NOTES

4-19
12B146 05-01

STEER MOTOR ASSEMBLY

("EE" CONSTRUCTION)

STEER MOTOR ASSEMBLY"EE" CONSTRUCTION

4-20
 12B146 05-01

STEER MOTOR ASSEMBLY

("EE" CONSTRUCTION)

ITEM PART NO. DESCRIPTION QTY

504575232 Steer Motor (24 Volt) ................................................................................................. 1

504575234 Steer Motor (36 Volt) ................................................................................................. 1
1 520344821 Cover Assembly......................................................................................................... 1
2 520344801 Terminal Stud Kit .................................................................................................. 2
3 520344802 Brush Ring Assembly........................................................................................... 1
4 518264804 Brush Spring .................................................................................................... 4
5 520344803 Brush ............................................................................................................... 4
6 520344816 Brush Ring ....................................................................................................... 1
7 520344824 Armature (24 Volt) ..................................................................................................... 1
7 520344825 Armature (36 Volt) ..................................................................................................... 1
8 520344806 Bearing................................................................................................................. 1
9 022061000 Ball Bearing.......................................................................................................... 1
10 518264807 Washer ...................................................................................................................... 1
11 520344817 Cover ......................................................................................................................... 1
12 520344818 Cover ......................................................................................................................... 1
13 520344823 Stator ......................................................................................................................... 1
14 518264815 Bolt ............................................................................................................................ 2
15 520344808 Cover ......................................................................................................................... 1
16 520344819 Fan ............................................................................................................................ 1
17 520344820 Cover ......................................................................................................................... 1

4-21
NOTES

4-22
 SECTION 5

5 CASTER, LOAD WHEEL AND BRAKE SYSTEM

5 CASTER, LOAD WHEEL AND BRAKE SYSTEM

 CONTENTS

SECTION 5
CASTER, LOAD WHEEL AND BRAKE SYSTEM

DESCRIPTION PAGE

BRAKE ASSEMBLY ............................................................................................................................................. 5-8

BRAKE PEDAL AND OPERATOR SENSING SWITCH ....................................................................................... 5-6
CASTER ASSEMBLY ......................................................................................................................................... 5-12
DRIVE BRAKE ASSEMBLY ................................................................................................................................. 5-2
MASTER CYLINDER ......................................................................................................................................... 5-10
SINGLE LOAD WHEEL...................................................................................................................................... 5-16
SLAVE CYLINDER ............................................................................................................................................... 5-9
TANDEM LOAD WHEEL .................................................................................................................................... 5-14

5-1
2Z49 05-01

DRIVE BRAKE ASSEMBLY

DRIVE BRAKE ASSEMBLY

5-2
 2Z49 05-01

DRIVE BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

506734502 Drive Brake Assembly ............................................................................................... 1

1 506706501 Hose .......................................................................................................................... 1
2 312850034 Strap Clamp Not Illustrated ....................................................................................... 2
3 252370600 Reservoir ................................................................................................................... 1
3 014936500 Nut ............................................................................................................................. 1
3 015026000 Lockwasher ............................................................................................................... 1
3 014863800 Screw......................................................................................................................... 1
3 580001941 Nut ............................................................................................................................. 1
4 252370700 Clamp ........................................................................................................................ 1
5 502097902 Nut ............................................................................................................................. 1
6 061278300 Washer ...................................................................................................................... 1
7 519045600 Brake Drum ............................................................................................................... 1
8 580032581 Spacer ....................................................................................................................... 1
8 504928200 Spacer (36 Volt)......................................................................................................... 1
9 519928601 Brake Assembly (☞ 2G19) ...................................................................................... 1
10 507349500 Spacer ....................................................................................................................... 1
11 065576500 Capscrew................................................................................................................... 4
12 520045088 Washer ...................................................................................................................... 2
13 055013500 Clamp ........................................................................................................................ 2
14 015026400 Lockwasher ............................................................................................................... 1
15 203078700 Capscrew................................................................................................................... 1
16 506705501 Hose .......................................................................................................................... 1
17 506704500 Slave Cylinder (☞ 2B39) ......................................................................................... 1
18 203142600 Capscrew................................................................................................................... 2
19 015026000 Lockwasher ............................................................................................................... 3
20 014972600 Nut ............................................................................................................................. 1
21 015003200 Nut ............................................................................................................................. 1
22 504945200 Push Rod................................................................................................................... 1
23 506748500 Actuation Rod ............................................................................................................ 1
24 502536905 Bearing ...................................................................................................................... 1
25 504575221 Screw......................................................................................................................... 1
26 014971400 Nut ............................................................................................................................. 1
27 023022800 Pin ............................................................................................................................. 1
28 061278000 Washer ...................................................................................................................... 1
29 014970800 Nut ............................................................................................................................. 1
30 504942200 Bushing ..................................................................................................................... 2
31 506611500 Control Bar ................................................................................................................ 1
32 504944200 Spring ........................................................................................................................ 1
33 500416909 Screw......................................................................................................................... 2
34 500030902 Lockwasher ............................................................................................................... 2
35 524148631 Switch Assembly ....................................................................................................... 1
36 751199100 Insulator..................................................................................................................... 1
37 751191100 Nut Plate Assembly ................................................................................................... 1
38 505188200 Bolt ............................................................................................................................ 1
39 506833500 Guide ......................................................................................................................... 1
40 500625902 Bushing ................................................................................................................ 2
41 580033410 Bracket ...................................................................................................................... 1
42 505166200 Tube........................................................................................................................... 1
43 505263200 Spacer ....................................................................................................................... 1

5-3
2Z49 05-01

DRIVE BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

44 015026200 Lockwasher ............................................................................................................... 2

45 580064780 Clamp ........................................................................................................................ 1

5-4
NOTES

5-5
G10255 05-01

BRAKE PEDAL AND OPERATOR SENSING SWITCH

BRAKE PEDAL AND OPERATOR SENSING SWITCH

5-6
 G10255 05-01

BRAKE PEDAL AND OPERATOR SENSING SWITCH

KEY:
A: Before 6/02
B: After 6/02

QTY
ITEM PART NO. DESCRIPTION A B
1 506924500 Pad .................................................................................................................... 1 1
2 015414700 Cotter Pin .......................................................................................................... 2 2
3 502398901 Washer .............................................................................................................. 1 1
4 580011543 Bushing ............................................................................................................. 1 1
5 580011551 Bolt .................................................................................................................... 1 1
5 449021001 Washer .............................................................................................................. 1 1
5 449015135 Nut ..................................................................................................................... 1 1
6 507067500 Brake Pedal ....................................................................................................... 1 1
7 520082842 Rod End Pin ...................................................................................................... 1 1
8 506705501 Hose .................................................................................................................. 1 1
9 506706501 Hose .................................................................................................................. 1 1
10 506703502 Master Cylinder (☞ 2B40) ............................................................................... 1 1
11 507160501 Pad .................................................................................................................... 1 1
12 504804749 Switch Assembly ............................................................................................... 1 1
13 507159501 Floor Plate ......................................................................................................... 1 1
14 057699500 Capscrew........................................................................................................... 2 ..
015026200 Lockwasher ................................................................................................... 2 ..
14 449001072 Capscrew........................................................................................................... .. 2
449022016 Lockwasher ................................................................................................... .. 2
15 014936600 Nut ..................................................................................................................... 2 ..
16 580064780 Clamp ................................................................................................................ 1 1

5-7
2G19 05-01

BRAKE ASSEMBLY

BRAKE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

519928601 Brake Assembly......................................................................................................... 1

1 519412819 Clip ............................................................................................................................ 1
2 519412818 Lever.......................................................................................................................... 1
3 519412822 Backing Plate............................................................................................................. 1
4 519412817 Camshaft ................................................................................................................... 1
5 519412823 Shoe and Lining ........................................................................................................ 2
6 519412821 Spring ........................................................................................................................ 2

5-8
 2B39 05-01

SLAVE CYLINDER

SLAVE CYLINDER

ITEM PART NO. DESCRIPTION QTY

506704500 Slave Cylinder ........................................................................................................... 1
1 a 520337805 Boot ........................................................................................................................... 1
2 520338805 Cup....................................................................................................................... 1
3 520338803 Piston ................................................................................................................... 1
4 014788600 Bleeder Screw ........................................................................................................... 1
5 520338801 Casting ...................................................................................................................... 1

520337819 Repair Kit (Includes Items 1-3) .................................................................................. 1

FOOTNOTES:
a Service w/master cyl repair kit 2303804 or slave cyl repair kit 2304598

5-9
2B40 05-01

MASTER CYLINDER

MASTER CYLINDER

5-10
 2B40 05-01

MASTER CYLINDER

ITEM PART NO. DESCRIPTION QTY

506703502 Master Cylinder ......................................................................................................... 1

1 a 520337805 Boot ........................................................................................................................... 1
2 .. . . . Retaining Ring ........................................................................................................... 1
3 520337807 Cup ............................................................................................................................ 1
4 .. . . . Piston ........................................................................................................................ 1
5 520337808 Retainer ..................................................................................................................... 1
6 520337809 Spring ........................................................................................................................ 1
7 520337817 Valve Retainer ........................................................................................................... 1
8 520337816 Spring ........................................................................................................................ 1
9 520337810 Valve Stem ................................................................................................................ 1
10 520337815 Seal ........................................................................................................................... 1
11 520337801 Cylinder ..................................................................................................................... 1
12 520337803 Connector .................................................................................................................. 1
13 015492800 Gasket ....................................................................................................................... 1
14 510135801 Fitting......................................................................................................................... 1
15 015486100 Gasket ....................................................................................................................... 1
16 520337813 Bolt ............................................................................................................................ 1

520337818 Repair Kit (Includes Items 1-2, 4) .............................................................................. 1

FOOTNOTES:
a Service w/master cyl repair kit 2303804 or slave cyl repair kit 2304598

5-11
15A109 05-01

CASTER ASSEMBLY

CASTER ASSEMBLY

5-12
 15A109 05-01

CASTER ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

504575246 Caster Assembly (Articulated) ................................................................................... 1

1 504575248 Caster Assembly (Swivel) .................................................................................... 1
2 504575256 Swivel Plate ..................................................................................................... 1
3 504575249 Bearing (Thrust)............................................................................................... 1
4 580014934 O-Ring ............................................................................................................. 1
5 909932405 Bearing ............................................................................................................ 1
6 504575253 Ring (Dust Seal) .............................................................................................. 1
7 015421600 Cotter Pin ......................................................................................................... 1
8 504805714 Nut ................................................................................................................... 1
9 504574232 Lube Fitting ...................................................................................................... 2
10 504575262 Nut........................................................................................................................ 1
11 449022041 Lockwasher .......................................................................................................... 1
12 504575261 Bolt ....................................................................................................................... 1
13 504575255 Fork ...................................................................................................................... 1
14 015420100 Cotter Pin ............................................................................................................. 2
15 504805715 Nut........................................................................................................................ 2
16 504061794 Washer ................................................................................................................. 2
17 504575257 Axle Shaft............................................................................................................. 1
18 504575263 Wheel Assembly .................................................................................................. 2
19 504574232 Lube Fitting ...................................................................................................... 1
20 504575266 Washer............................................................................................................. 2
21 950517900 Bearing Set ...................................................................................................... 2
22 504575264 Wheel............................................................................................................... 2

5-13
11B98 05-01

TANDEM LOAD WHEEL

TANDEM LOAD WHEEL

5-14
 11B98 05-01

TANDEM LOAD WHEEL

ITEM PART NO. DESCRIPTION QTY

1 505035200 Capscrew (5 x 4 in. Load Wheel) .............................................................................. 4

1 504449776 Capscrew (5 x 3 in. Load Wheel) .............................................................................. 4
2 016110300 Washer ...................................................................................................................... 8
3 504450702 Bracket ...................................................................................................................... 4
4 ce 505034200 Sleeve (5x4 in. Load Wheel) ..................................................................................... 4
4 bdf 504952201 Sleeve (5x4 in. Load Wheel) ..................................................................................... 4
4 ce 504449752 Sleeve (5x3 in. Load Wheel) ..................................................................................... 4
4 bdf 504952202 Sleeve (5x3 in. Load Wheel) ..................................................................................... 4
5 ce 015120400 Bearing ...................................................................................................................... 8
5 df 015120200 Bearing ...................................................................................................................... 8
6 506626501 Load Wheel (5x4 in.) ................................................................................................. 4
6 a 524196822 Load Wheel (5x4 in. With High Load Compound)..................................................... 4
6 a 524196821 Load Wheel (5x4 Duro 92) ........................................................................................ 4
6 ce 506788502 Load Wheel (5x3 in.) ................................................................................................. 4
6 df 524196825 Load Wheel (5x3in.) .................................................................................................. 4
7 504449732 Nut ............................................................................................................................. 4

FOOTNOTES:
a C815 Only
b EE Construction
c ⇒ S/N C815N-03884A
d S/N C815N-03885A ⇒
e ⇒ S/N C816N-01532A
f S/N C816N-01533A ⇒

5-15
11B84 05-01

SINGLE LOAD WHEEL

SINGLE LOAD WH EEL

5-16
 11B84 05-01

SINGLE LOAD WHEEL

ITEM PART NO. DESCRIPTION QTY

1 519865601 Single Load Wheel Assembly.................................................................................... 2

2 501788915 Tire ....................................................................................................................... 1
506738501 Wheel Hub ........................................................................................................... 1
3 504805713 Pin ............................................................................................................................. 4
4 506743501 Pin ............................................................................................................................. 2
5 504575220 Spacer ....................................................................................................................... 4
6 950401910 Ball Bearing ............................................................................................................... 4

5-17
NOTES

5-18
 SECTION 6

6 HYDRAULIC SYSTEM

6 HYDRAULIC SYSTEM
 CONTENTS

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

DOUBLE REACH HYDRAULICS

NDR 030 AE ................................................................................................................................................... 6-18
HYDRAULIC CONTROL VALVE
S/N C815N-02527Z⇒, S/N C816N-01524Z⇒.................................................................................................. 6-8
⇒S/N C815N-02527Z, ⇒S/N C816N-01524Z.................................................................................................. 6-6
HYDRAULIC MOTOR......................................................................................................................................... 6-14
HYDRAULIC PUMP AND MOTOR..................................................................................................................... 6-10
HYDRAULIC PUMP ASSEMBLY........................................................................................................................ 6-12
HYDRAULIC SYSTEM ......................................................................................................................................... 6-2
HYDRAULIC TANK ASSEMBLY......................................................................................................................... 6-16
SINGLE REACH HYDRAULICS
NR 035-045 AE............................................................................................................................................... 6-20

6-1
G10264 05-01

HYDRAULIC SYSTEM

HYDRAULIC SYSTEM

6-2
 G10264 05-01

HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 505062200 Isolator....................................................................................................................... 8
2 502398907 Washer ...................................................................................................................... 1
3 015026400 Lockwasher ............................................................................................................... 2
4 504228208 Bracket ...................................................................................................................... 1
5 504228261 Channel (Rubber) ...................................................................................................... 2
6 505075200 Plate .......................................................................................................................... 2
7 504748701 Pump and Motor (24 Volt).......................................................................................... 1
7 504748703 Pump and Motor (36 Volt).......................................................................................... 1
7 a 504748702 Pump and Motor (24 Volt).......................................................................................... 1
7 a 504748704 Pump and Motor (36 Volt).......................................................................................... 1
8 580019797 Hydraulic Control Valve (☞ G10267) ....................................................................... 1
8 580033658 Hydraulic Control Valve (☞ G10700) ....................................................................... 1
9 519864601 Hydraulic Tank (12.5 in. Battery Compartment) ........................................................ 1
9 519864602 Hydraulic Tank (14.6 in. Battery Compartment) ........................................................ 1
9 519864603 Hydraulic Tank (16.6 in. Battery Compartment) ........................................................ 1
10 580027641 Hose .......................................................................................................................... 1
11 506824500 Tube........................................................................................................................... 1
12 501918902 Fitting......................................................................................................................... 1
13 019899200 Fitting......................................................................................................................... 4
14 502623918 Hose Assembly.......................................................................................................... 1
15 900011289 Hose .......................................................................................................................... 1
16 515589314 Hose Assembly.......................................................................................................... 1
17 580020236 Hose Assembly (12.5 in. Battery Compartment)....................................................... 1
17 580020235 Hose Assembly (14.6 in. Battery Compartment)....................................................... 1
17 502670903 Hose Assembly (16.6 in. Battery Compartment)....................................................... 1
18 580030115 Hose Assembly (12.5 in. Battery Compartment)....................................................... 1
18 580020745 Hose Assembly (14.6 in. Battery Compartment)....................................................... 1
18 580020744 Hose Assembly (16.6 in. Battery Compartment)....................................................... 1
19 580036873 Hose Assembly (12.5 in. Battery Compartment)....................................................... 1
19 580020744 Hose Assembly (14.6 in. Battery Compartment)....................................................... 1
19 580020743 Hose Assembly (16.6 in. Battery Compartment)....................................................... 1
20 515589326 Hose .......................................................................................................................... 1
21 501710951 Hose .......................................................................................................................... 1
22 580002461 Hose .......................................................................................................................... 1
23 520082874 Hose .......................................................................................................................... 1
23 b 507008500 Bracket ...................................................................................................................... 1
23 b 015026000 Lockwasher .......................................................................................................... 2
23 b 062151500 Capscrew ............................................................................................................. 2
24 580027642 Hose .......................................................................................................................... 1
25 507166500 Tube........................................................................................................................... 1
26 500902102 Breather..................................................................................................................... 1
27 520082841 Clamp (Double) ......................................................................................................... 8
28 016103500 Washer ...................................................................................................................... 6
29 014936500 Nut ............................................................................................................................. 4
30 015026200 Lockwasher ............................................................................................................... 8
31 014936600 Nut ............................................................................................................................. 4
32 016104000 Washer ...................................................................................................................... 2
33 014936900 Nut ............................................................................................................................. 2
34 506463500 Hose .......................................................................................................................... 1
35 524144078 Tube........................................................................................................................... 1

6-3
G10264 05-01

HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

36 520008600 Oil Filter Assembly..................................................................................................... 1

36 506827500 Filter Head............................................................................................................ 1
36 506829500 Filter Element ....................................................................................................... 1
36 501704905 Fitting ................................................................................................................... 1
36 501704904 Fitting ................................................................................................................... 1
36 062151500 Capscrew ............................................................................................................. 2
36 015026000 Lockwasher .......................................................................................................... 2
37 312850042 Strap Clamp............................................................................................................... 2
38 203142600 Capscrew................................................................................................................... 2
b 203149300 Capscrew................................................................................................................... 2
b 507008500 Bracket ...................................................................................................................... 1
b 501744913 Hose Assembly.......................................................................................................... 1
b 502056903 Clamp ........................................................................................................................ 4
b 501710932 Hose Assembly.......................................................................................................... 1
b 502056904 Clamp (Hose) ............................................................................................................ 4
b 520082840 Hose .......................................................................................................................... 1
b 505066200 Spacer Block ............................................................................................................. 1
b 505074200 Elbow Hose ............................................................................................................... 1

FOOTNOTES:
a "EE" Construction
b Not Illustrated

6-4
NOTES

6-5
G10267 05-01

HYDRAULIC CONTROL VALVE

(⇒S/N C815N-02527Z, ⇒S/N C816N-01524Z)

HYDRAULIC CONTROL VALVE⇒ S/N C815N-02527Z, ⇒ S/N C816N-01524Z

6-6
 G10267 05-01

HYDRAULIC CONTROL VALVE

(⇒S/N C815N-02527Z, ⇒S/N C816N-01524Z)

ITEM PART NO. DESCRIPTION QTY

580019797 Hydraulic Control Valve (Without Fittings) ................................................................. 1

1 580025670 Relief Valve (Auxiliary)............................................................................................... 1
1 052645300 O-Ring.................................................................................................................. 1
2 580025669 Relief Valve (Lift and Lower)...................................................................................... 1
2 052645400 O-Ring.................................................................................................................. 1
3 580025680 Proportional Valve (Lift and Lower) ........................................................................... 1
3 052645700 O-Ring.................................................................................................................. 1
3 b 580024684 Lift/Lower Proportional Coil ....................................................................................... 1
4 580025671 Proportion Control (Auxiliary) .................................................................................... 1
4 052645300 O-Ring.................................................................................................................. 1
4 b 580025672 Coil ............................................................................................................................ 1
5 580034721 Directional Control Valve (Auxiliary) .......................................................................... 1
5 052645300 O-Ring.................................................................................................................. 1
5 b 524148337 Coil (24 Volt) .............................................................................................................. 2
6 580026327 Cap ............................................................................................................................ 1
7 580025681 Check Valve............................................................................................................... 1
7 052645500 O-Ring.................................................................................................................. 1
7 b 519753801 Coil ............................................................................................................................ 1
8 580025668 Check Valve............................................................................................................... 1
8 052645500 O-Ring.................................................................................................................. 1
a 524150850 Flow Valve ................................................................................................................. 1
052645300 O-Ring.................................................................................................................. 1

FOOTNOTES:
a Not Illustrated
b Not Included with Valve

6-7
G10700 07-02

HYDRAULIC CONTROL VALVE

(S/N C815N-02527Z⇒, S/N C816N-01524Z⇒)

HYDRAULIC CONTROL VALVES/N C815N-02527Z⇒, S/N C816N-01524Z⇒

6-8
 G10700 07-02

HYDRAULIC CONTROL VALVE

(S/N C815N-02527Z⇒, S/N C816N-01524Z⇒)

ITEM PART NO. DESCRIPTION QTY

580033658 Hydraulic Control Valve ............................................................................................. 1

1 580060454 Lower Proportional Valve........................................................................................... 1
1 052645500 O-Ring.................................................................................................................. 1
1 580024684 Lift/Lower Proportional Coil .................................................................................. 1
2 524148335 Lift Proportional Valve................................................................................................ 1
2 052645500 O-Ring.................................................................................................................. 1
2 580024684 Lift/Lower Proportional Coil .................................................................................. 1
3 580024690 Solenoid Valve........................................................................................................... 1
3 052645400 O-Ring.................................................................................................................. 1
3 519753801 Coil ....................................................................................................................... 1
3 580068387 High Temp Seal Kit............................................................................................... 1
4 524148332 Relief Valve................................................................................................................ 1
4 052645400 O-Ring.................................................................................................................. 1
5 580035176 Relief Valve................................................................................................................ 1
5 052645300 O-Ring.................................................................................................................. 1
6 580025671 Proportion Control (Auxiliary) .................................................................................... 1
6 052645300 O-Ring.................................................................................................................. 1
6 580025672 Coil ....................................................................................................................... 1
7 500002901 Fitting......................................................................................................................... 1
8 580034721 Directional Control Valve (Auxiliary) .......................................................................... 1
8 052645300 O-Ring.................................................................................................................. 1
8 524148337 Coil (24 Volt)......................................................................................................... 2
9 055485700 Fitting......................................................................................................................... 2
10 580035173 Check Valve............................................................................................................... 1
10 052645400 O-Ring.................................................................................................................. 1
11 501704905 Fitting......................................................................................................................... 1
12 580035174 Needle Valve ............................................................................................................. 1
12 052645300 O-Ring.................................................................................................................. 1
13 058414900 Fitting......................................................................................................................... 1
14 203149300 Capscrew................................................................................................................... 2
15 015026400 Lockwasher ............................................................................................................... 2
16 016104000 Washer ...................................................................................................................... 2
17 520038861 Capscrew................................................................................................................... 1
18 449021002 Washer ...................................................................................................................... 1
19 449015112 Nut ............................................................................................................................. 1
20 501746202 Relay (24 Volt) ........................................................................................................... 1
21 580034154 Relay Bracket ............................................................................................................ 1
22 580034087 Wire Harness (Hydraulic Control).............................................................................. 1
23 058355900 Fitting......................................................................................................................... 1
23 052645500 O-Ring.................................................................................................................. 1

6-9
6T125 05-01

HYDRAULIC PUMP AND MOTOR

HYDRAULIC PUMP AND MOTOR

6-10
 6T125 05-01

HYDRAULIC PUMP AND MOTOR

ITEM PART NO. DESCRIPTION QTY

1 505973510 Fitting......................................................................................................................... 1
1 052645500 O-Ring.................................................................................................................. 1
2 122392115 Fitting (24 Volt) .......................................................................................................... 1
2 052645400 O-Ring.................................................................................................................. 1
2 058414900 Fitting (36 Volt) .......................................................................................................... 1
2 052645500 O-Ring.................................................................................................................. 1
3 580017369 Hydraulic Pump (☞ 6J291) ...................................................................................... 1
3 580017371 Hydraulic Pump (☞ 6J291) ...................................................................................... 1
4 059079500 Capscrew................................................................................................................... 3
5 015026400 Lockwasher ............................................................................................................... 7
6 580024697 Hydraulic Motor (24 Volt) (☞ G10260) ..................................................................... 1
6 580024698 Hydraulic Motor (36 Volt) (☞ G10260) ..................................................................... 1
7 ac 580028801 Bracket ...................................................................................................................... 1
7 bde 524220274 Bracket ...................................................................................................................... 1
8 505062200 Isolator....................................................................................................................... 4
9 203079700 Capscrew................................................................................................................... 4
10 502398907 Washer ...................................................................................................................... 4
11 014939700 Nut ............................................................................................................................. 1
12 bde 502398907 Washer ...................................................................................................................... 3

FOOTNOTES:
a ⇒ S/N C815N04480B
b S/N C815N04481B ⇒
c ⇒ D/B 06/2004 (C816)
d D/B 06/2004 ⇒ (C816)
e D/B 06/2004 ⇒ (C816)

6-11
6J291 05-01

HYDRAULIC PUMP ASSEMBLY

HYD RAULIC PUMP ASSEMBLY

6-12
 6J291 05-01

HYDRAULIC PUMP ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580017369 Hydraulic Pump (24 Volt)........................................................................................... 1

580017371 Hydraulic Pump (36 Volt)........................................................................................... 1
1 520329801 Retaining Ring ........................................................................................................... 1
2 580033465 Seal ........................................................................................................................... 1
3 520329802 Flange ....................................................................................................................... 1
4 580033467 Back-Up Ring ............................................................................................................ 4
5 580033466 Seal ........................................................................................................................... 4
6 .. . . . Bushing ..................................................................................................................... 2
7 520329822 O-Ring ....................................................................................................................... 2
8 .. . . . Pump Body ................................................................................................................ 1
9 .. . . . Idler Gear .................................................................................................................. 1
10 .. . . . Drive Gear ................................................................................................................. 1
11 518800693 Cover ......................................................................................................................... 1
12 520329812 Bolt (24 Volt) .............................................................................................................. 4
12 520329813 Bolt (36 Volt) .............................................................................................................. 4
ab 580008989 O-Ring ....................................................................................................................... 2

518793602 Seal Kit (Includes Items 2, 4-5, 7) ............................................................................. 1

FOOTNOTES:
a Included in Kit 518793602
b Not Illustrated

6-13
G10260 05-01

HYDRAULIC MOTOR

HYDRAULIC MOTOR

6-14
 G10260 05-01

HYDRAULIC MOTOR

ITEM PART NO. DESCRIPTION QTY

580024697 Hydraulic Motor (24 Volt) ........................................................................................... 1

580024698 Hydraulic Motor (36 Volt) ........................................................................................... 1
1 580027061 Armature (with Fan) (24 Volt) ............................................................................... 1
1 580027034 Armature (36 Volt) ................................................................................................ 1
2 580027062 Frame (24 Volt)..................................................................................................... 1
2 580027060 Frame (36 Volt)..................................................................................................... 1
3 580027014 Screw ................................................................................................................... 8
4 580014929 Ball Bearing.......................................................................................................... 1
5 580027027 Washer (Wave Spring) ......................................................................................... 1
6 580027012 Bearing................................................................................................................. 1
7 580027031 Cover Band .......................................................................................................... 1
8 580027007 Bearing................................................................................................................. 1
9 580027008 Ball Bearing.......................................................................................................... 1
10 580027028 Screw ................................................................................................................... 4
11 580027018 Brush Connection................................................................................................. 1
12 580027021 Washer (Tooth Spring) ......................................................................................... 1
13 580023365 Nut........................................................................................................................ 1
14 580027022 Spring Washer ..................................................................................................... 1
15 519609804 Nut........................................................................................................................ 1
16 580027025 Spring Disc........................................................................................................... 1
17 580027020 Bushing ................................................................................................................ 2
18 580027013 Brush Holder ........................................................................................................ 1
19 580027017 Lockwasher .......................................................................................................... 4
20 580027016 Washer ................................................................................................................. 4
21 580027015 Screw ................................................................................................................... 4
22 580027030 Brush.................................................................................................................... 8
23 580027009 Lockring................................................................................................................ 1
24 580027010 Screw ................................................................................................................... 6
a 580049868 Cover Band (Drive End) ....................................................................................... 1
a 580024269 Cover Band (Comm End) ..................................................................................... 1
a 580036429 Plate ..................................................................................................................... 1
25 a 580026733 Cover Band (Drive End) ............................................................................................ 1
26 a 580026411 Cover (Comm End).................................................................................................... 1
27 a 721368101 Nut ............................................................................................................................. 2
28 a 502635903 Screw......................................................................................................................... 2

580027416 Enclosed Band Kit ("EE") (Includes Items 25-28)...................................................... 1

FOOTNOTES:
a Not Illustrated

6-15
6K49 05-01

HYDRAULIC TANK ASSEMBLY

HYDRAULIC TANK ASSEMBLY

6-16
 6K49 05-01

HYDRAULIC TANK ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 506740500 Dipstick ...................................................................................................................... 1

2 507169500 Cap ............................................................................................................................ 1
3 507168500 Strainer ...................................................................................................................... 1
4 507164500 Cover ......................................................................................................................... 1
5 580001859 Nut ............................................................................................................................. 3
6 015026000 Lockwasher ............................................................................................................... 3
7 016133700 Washer ...................................................................................................................... 6
8 524135175 Gasket ....................................................................................................................... 1
9 014970700 Nut ............................................................................................................................. 6
10 580001409 Seal ........................................................................................................................... 3
11 016103500 Washer ...................................................................................................................... 3
12 502635903 Screw......................................................................................................................... 3
13 519823600 Tank (12.5 in. Battery Compartment) ........................................................................ 1
13 519824600 Tank (14.6 in. Battery Compartment) ........................................................................ 1
13 519825600 Tank (16.6 in. Battery Compartment) ........................................................................ 1
14 015027700 Lockwasher ............................................................................................................... 2
15 502632901 Screw......................................................................................................................... 2

6-17
G10580 05-01

DOUBLE REACH HYDRAULICS

(NDR 030 AE)

DOUBLE REACH HYDRAULICSNDR 030 AE

6-18
 G10580 05-01

DOUBLE REACH HYDRAULICS

(NDR 030 AE)

ITEM PART NO. DESCRIPTION QTY

1 500111904 Fitting (O-Ring) .......................................................................................................... 2

2 580017226 Cover ......................................................................................................................... 1
3 449022016 Lockwasher ............................................................................................................... 8
4 449001013 Capscrew................................................................................................................... 2
5 a 580020023 Sheave ...................................................................................................................... 1
5 b 580046973 Sheave ...................................................................................................................... 1
6 a 720217902 Snap Ring.................................................................................................................. 1
6 b 720217902 Snap Ring.................................................................................................................. 3
7 580021264 Hose Assembly.......................................................................................................... 2
8 580019006 Valve assembly (With Side-Shift)............................................................................... 1
8 580021041 Valve Assembly (Without Side-Shift) ......................................................................... 1
8 524148333 Valve (Counterbalance)........................................................................................ 1
8 507303503 Cartridge Valve..................................................................................................... 3
8 580038835 Solenoid Coil (Qty. 2 for Valve Assembly 580021041)......................................... 3
8 524148342 Cavity Plug (Used on Valve Assembly 580021041 only) ..................................... 1
8 580024691 Plug ...................................................................................................................... 2
8 580066417 O-Ring ............................................................................................................. 2
8 .. . . . Plug ...................................................................................................................... 18
9 580021265 Hose Assembly.......................................................................................................... 2
10 580021216 Wire Assembly........................................................................................................... 1
11 502818901 Hose .......................................................................................................................... 1
12 580022065 Hose Assembly.......................................................................................................... 1
13 502818901 Hose .......................................................................................................................... 2
14 501921903 Clamp ........................................................................................................................ 6
15 449001170 Capscrew................................................................................................................... 8
16 502566904 Washer ...................................................................................................................... 4
17 519244838 Lockwasher ............................................................................................................... 4
18 449022018 Lockwasher ............................................................................................................... 4
19 580022319 Pin ............................................................................................................................. 2
20 580026860 Plate .......................................................................................................................... 2
20 449021003 Washer ...................................................................................................................... 2
20 449022018 Lockwasher ............................................................................................................... 2
21 500002903 Fitting (O-Ring) .......................................................................................................... 2
22 940600907 Washer ...................................................................................................................... 4
23 312850048 Wire Tie ..................................................................................................................... 1
24 580025653 Bracket ...................................................................................................................... 1
25 502701509 Cap ............................................................................................................................ 2
26 940600907 Washer ...................................................................................................................... 2
27 203191200 Fitting......................................................................................................................... 4
28 062699900 Fitting......................................................................................................................... 2
29 b 580046974 Rod ............................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N C815N04040B
b S/N C815N04041B ⇒

6-19
G10268 05-01

SINGLE REACH HYDRAULICS

(NR 035-045 AE)

SINGLE REACH HYDRAULICSNR 035-045 AE

6-20
 G10268 05-01

SINGLE REACH HYDRAULICS

(NR 035-045 AE)

ITEM PART NO. DESCRIPTION QTY

1 500111904 Fitting (O-Ring) .......................................................................................................... 2

2 580017226 Cover ......................................................................................................................... 1
3 449022016 Lockwasher ............................................................................................................... 8
4 449001013 Capscrew................................................................................................................... 2
5 a 580020023 Sheave ...................................................................................................................... 1
5 b 580046973 Sheave ...................................................................................................................... 1
6 a 720217902 Snap Ring.................................................................................................................. 1
6 b 720217902 Snap Ring.................................................................................................................. 3
7 580020164 Hose Assembly.......................................................................................................... 2
8 580019006 Valve assembly (With Side-Shift)............................................................................... 1
8 580021041 Valve Assembly (Without Side-Shift) ......................................................................... 1
8 524148333 Valve (Counterbalance)........................................................................................ 1
8 507303503 Cartridge Valve..................................................................................................... 3
8 580038835 Solenoid Coil (Qty. 2 for Valve Assembly 580021041)......................................... 3
8 524148342 Cavity Plug (Used on Valve Assembly 580021041 only) ..................................... 1
8 580024691 Plug ...................................................................................................................... 2
8 580066417 O-Ring ............................................................................................................. 2
8 .. . . . Plug ...................................................................................................................... 18
9 580020166 Hose Assembly.......................................................................................................... 2
10 580020168 Cable Assemby ......................................................................................................... 1
11 580022065 Hose Assembly.......................................................................................................... 1
12 502818901 Hose .......................................................................................................................... 1
13 580022065 Hose Assembly.......................................................................................................... 2
14 501921903 Clamp ........................................................................................................................ 6
15 449001114 Capscrew................................................................................................................... 8
16 502566904 Washer ...................................................................................................................... 4
17 519244838 Lockwasher ............................................................................................................... 4
18 449001023 Capscrew................................................................................................................... 4
19 580022319 Pin ............................................................................................................................. 2
20 580026860 Plate .......................................................................................................................... 2
20 449021003 Washer ...................................................................................................................... 2
21 500002903 Fitting (O-Ring) .......................................................................................................... 2
22 503251200 Shim .......................................................................................................................... AR
23 503250200 Stop (Poly) ................................................................................................................. 2
24 580008824 Capscrew................................................................................................................... 4
25 940600907 Washer ...................................................................................................................... 4
26 312850048 Wire Tie ..................................................................................................................... 1
27 580025653 Bracket ...................................................................................................................... 1
28 502701509 Cap ............................................................................................................................ 2
29 940600907 Washer ...................................................................................................................... 2
30 052643200 Fitting......................................................................................................................... 4
31 062699900 Fitting......................................................................................................................... 2
32 b 580046974 Rod ............................................................................................................................ 1
33 503251201 Shim .......................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N C815N04040B
b S/N C815N04041B ⇒

6-21
NOTES

6-22
 SECTION 7

7 LIF TING MECHANISM

7 LIFTING MECHANISM
 CONTENTS

SECTION 7
LIFTING MECHANISM

DESCRIPTION PAGE

CARRIAGE
STRADDLE
NS040-050AF.............................................................................................................................................. 7-37
CHAINS, PINS, AND ANCHORS
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-58
CHAINS, PINS, SHEAVES, AND ANCHORS
THREE STAGE FULL FREE-LIFT
NR035-045AE AND NDR030AE ................................................................................................................. 7-16
FORK CARRIAGE ASSEMBLY .......................................................................................................................... 7-66
THREE STAGE FULL FREE-LIFT
NS040-050AF.............................................................................................................................................. 7-30
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE-LIFT
NR035-045AE AND NDR030AE ................................................................................................................. 7-26
HOSE AND WIRE TAKE-UP
TWO AND THREE STAGE FULL FREE-LIFT
NR035-045AE AND NDR030AE ................................................................................................................. 7-48
HOSE ARRANGEMENT
5.5 IN. MAST .................................................................................................................................................. 7-20
6.9 IN. MAST .................................................................................................................................................. 7-18
HOSE TAKE-UP GROUP
STRADDLE
NS040-050AF.............................................................................................................................................. 7-68
INNER CARRIAGE
NR035-045AE AND NDR030AE..................................................................................................................... 7-34
INTEGRAL SIDE-SHIFT ASSEMBLY
NR035-045AE AND NDR030AE..................................................................................................................... 7-54
INTEGRAL TILT ASSEMBLY
NR035-045AE AND NDR030AE..................................................................................................................... 7-51
LIFT AND FREE LIFT CYLINDER CONNECTING GROUP
THREE STAGE FULL FREE-LIFT .................................................................................................................. 7-24
LIFT AND FREE LIFT CYLINDER INSTALLATION
THREE STAGE FULL FREE-LIFT .................................................................................................................. 7-22
LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE-LIFT
NR035-045AE AND NDR030AE ................................................................................................................... 7-8
TWO STAGE FULL FREE-LIFT
NR035-045AE ............................................................................................................................................. 7-10
LIFT CYLINDER CONNECTING GROUP.......................................................................................................... 7-62
LIFT CYLINDER INSTALLATION ....................................................................................................................... 7-60
LIFT LIMIT SWITCH........................................................................................................................................... 7-64
THREE STAGE FULL FREE-LIFT .................................................................................................................. 7-28
MAIN LIFT CYLINDER
THREE STAGE
NS040-050AE ............................................................................................................................................... 7-4
TWO STAGE
NS040-050AE ............................................................................................................................................... 7-6

7-1
CONTENTS

DESCRIPTION PAGE

REACH ASSEMBLY
24 IN. REACH................................................................................................................................................. 7-32
42 IN. REACH................................................................................................................................................. 7-33
REACH CYLINDER
24 IN. REACH
NR035-045AE ............................................................................................................................................. 7-45
42 IN. REACH
NDR030AE
⇒S/N C815N04261B............................................................................................................................... 7-46
S/N C815N04262B⇒............................................................................................................................... 7-47
SCISSOR ASSEMBLY
24 IN. REACH
NR035-045AE ............................................................................................................................................. 7-40
42 IN. REACH
NDR030AE.................................................................................................................................................. 7-42
UPRIGHTS
THREE STAGE FULL FREE-LIFT
NR035-045AE AND NDR030AE ................................................................................................................. 7-12
TWO STAGE LIMITED AND STRADDLE
NR035-045AE, NS040-050AF .................................................................................................................... 7-14

7-2
NOTES

7-3
G11197 05-01

MAIN LIFT CYLINDER

(THREE STAGE) (NS040-050AE)

MAIN LIFT CYLINDERTHREE STAGENS040-050AE

7-4
 G11197 05-01

MAIN LIFT CYLINDER

(THREE STAGE) (NS040-050AE)

ITEM PART NO. DESCRIPTION QTY

580026240 Main Lift Cylinder (95/217 in.).................................................................................... 1

580026241 Main Lift Cylinder (107/249 in.).................................................................................. 1
580026242 Main Lift Cylinder (119/279 in.).................................................................................. 1
1 504450753 Wiper Ring ........................................................................................................... 1
2 502787902 Rod Seal .............................................................................................................. 1
3 506045500 Gland.................................................................................................................... 1
4 015492900 O-Ring.................................................................................................................. 1
5 505707505 Spacer (95/217 in.)............................................................................................... 1
5 505707506 Spacer (107/249 in.)............................................................................................. 1
5 505707509 Spacer (119/279 in.)............................................................................................. 1
6 507445501 Rod (95/217 in.) ................................................................................................... 1
6 507445512 Rod (107/249 in.) ................................................................................................. 1
6 518924635 Rod (119/279 in.) ................................................................................................. 1
7 504235239 Check Valve ......................................................................................................... 1
8 504232230 O-Ring.................................................................................................................. 1
9 504148200 Washer ................................................................................................................. 1
10 501850904 Snap Ring ............................................................................................................ 1
11 504161200 Back-Up Ring ....................................................................................................... 1
12 504160200 Seal ...................................................................................................................... 1
13 504024202 Wear Ring.................................................................................................................. 1
14 502895201 Piston Ring........................................................................................................... 1
15 520672611 Tube (95/217 in.) .................................................................................................. 1
15 520672617 Tube (107/249 in.) ................................................................................................ 1
15 520672626 Tube (119/279 in.) ................................................................................................ 1
17 502978502 Velocity Fuse ........................................................................................................ 1
17 052645400 O-Ring ............................................................................................................. 1

504234269 Packing Lubricant (Includes Item ) ....................................................................... AR

7-5
G11196 05-01

MAIN LIFT CYLINDER

(TWO STAGE) (NS040-050AE)

MAIN LIFT CYLINDERTWO STAGENS040-050AE

7-6
 G11196 05-01

MAIN LIFT CYLINDER

(TWO STAGE) (NS040-050AE)

ITEM PART NO. DESCRIPTION QTY

a 580026237 Main Lift Cylinder (95/150 in.).................................................................................... 1

a 580066637 Main Lift Cylinder (101/160 in)................................................................................... 1
a 580026238 Main Lift Cylinder (107/172 in.).................................................................................. 1
1 504450753 Wiper Ring ........................................................................................................... 1
2 502787902 Rod Seal .............................................................................................................. 1
3 506045500 Gland.................................................................................................................... 1
4 015492900 O-Ring.................................................................................................................. 1
5 a 505707524 Spacer (101/160, 107/172 in.).............................................................................. 1
6 a 507445501 Rod (95/150 in.) ................................................................................................... 1
6 a 507445506 Rod (101/160 in.) ................................................................................................. 1
6 a 507445512 Rod (107/172 in.) ................................................................................................. 1
8 504235239 Check Valve ......................................................................................................... 1
9 504232230 O-Ring ....................................................................................................................... 1
10 501850904 Snap Ring ............................................................................................................ 1
10 504148200 Washer ...................................................................................................................... 1
11 504161200 Back-Up Ring ....................................................................................................... 1
12 504160200 Seal ...................................................................................................................... 1
13 504024202 Wear Ring ............................................................................................................ 1
14 502895201 Piston Ring........................................................................................................... 1
16 a 520672611 Tube (95/150 in.) .................................................................................................. 1
16 a 520672617 Tube (101/160 in.) ................................................................................................ 1
16 a 520672623 Tube (107/172 in.) ................................................................................................ 1
17 502978502 Velocity Fuse ........................................................................................................ 1
18 052645400 O-Ring ....................................................................................................................... 1

504234269 Packing Lubricant (Includes Items 1-2, 4, 11-13)................................................. 1

FOOTNOTES:
a Refer to Table

7-7
6A114 05-01

LIFT CYLINDER ASSEMBLY

(THREE STAGE FULL FREE-LIFT) (NR035-045AE AND NDR030AE)

LIFT CYLINDER ASSEMBLYTHREE STAGE FULL FREE-LIFTNR035-045AE AND NDR030AE

OALH
DESCRIPTION 95.0 in. 107.0 in. 110.0 in.
ITEM Mast B567 B567 B567
Group Number 5321 6083 6312
Cylinder
8605836 8605862 8605865
Group Number
Lift Cylinder 580022355 580022350 580022351
5 Tube 520672611 520672623 520672626
6 Spacer 505657504 505707525 505707525
17 Rod 518895641 518905623 518905626

OALH
DESCRIPTION 119.0 in. 125.0 in. 131.0 in.
ITEM Mast B567 B567 B567
Group Number 6845 7226 7607
Cylinder
8605874 8605880 8605886
Group Number
Lift Cylinder 580022352 580022353 580022354
5 Tube 520672635 520672641 520672647
6 Spacer 505707526 505707513 505707527
17 Rod 518924635 518924641 518924647

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 504163200 Wiper Ring ........................................................................................................... 1
1 504450753 Wiper Ring ........................................................................................................... 1
2 504160200 Seal ...................................................................................................................... 1
2 502787902 Rod Seal .............................................................................................................. 1
3 505587500 Gland.................................................................................................................... 1
3 506045500 Gland.................................................................................................................... 1

7-8
 6A114 05-01

LIFT CYLINDER ASSEMBLY

(THREE STAGE FULL FREE-LIFT) (NR035-045AE AND NDR030AE)

ITEM PART NO. DESCRIPTION QTY

4 015492900 O-Ring.................................................................................................................. 1
5 a .. . . . Tube ..................................................................................................................... 1
6 a .. . . . Spacer.................................................................................................................. 1
7 502978502 Velocity Fuse ........................................................................................................ 1
7 052645400 O-Ring ............................................................................................................. 1
8 064570300 Snap Ring ............................................................................................................ 1
9 504024202 Wear Ring ............................................................................................................ 1
10 504162200 Piston ................................................................................................................... 1
11 504161200 Back-Up Ring ....................................................................................................... 1
12 501850904 Snap Ring ............................................................................................................ 1
13 504150200 Shim (0.007 in.).................................................................................................... AR
13 504149200 Shim (0.020 in.).................................................................................................... AR
13 504151200 Shim (0.005 in.).................................................................................................... AR
14 504148200 Washer ................................................................................................................. 1
15 504235239 Check Valve ......................................................................................................... 1
16 504232230 O-Ring.................................................................................................................. 1
17 a .. . . . Rod....................................................................................................................... 1

522375005 Seal Kit (Includes Item 1) .......................................................................................... 1

505136037 Seal Kit (Includes Items 1-4, 9-10, 16) ...................................................................... 1
505136044 Seal Kit (Includes Items 1-4, 9, 11, 16) ..................................................................... 1

FOOTNOTES:
a Refer to Table

7-9
6A114 05-01

LIFT CYLINDER ASSEMBLY

(TWO STAGE FULL FREE-LIFT) (NR035-045AE)

LIFT CYLINDER ASSEMBLYTWO STAGE FUL L FR EE-LIFTNR035-045AE

OALH
DESCRIPTION 95.0 in. 101.0 in. 107.0 in.
ITEM Mast B566 B566 B566
Group Number 3670 3924 4229
Cylinder
8606501 8606506 8606512
Group Number
Lift Cylinder 580026767 580026768 580026769
5 Tube 520672611 520672617 520672623
6 Spacer 504258228 504258229 504258229
17 Rod 507445501 507445506 507445512

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 504163200 Wiper Ring ........................................................................................................... 1
1 504450753 Wiper Ring ........................................................................................................... 1
2 504160200 Seal ...................................................................................................................... 2
2 502787901 Rod Seal .............................................................................................................. 1
3 505587500 Gland.................................................................................................................... 1
3 505586500 Gland.................................................................................................................... 1
4 015492900 O-Ring.................................................................................................................. 1
5 a .. . . . Tube ..................................................................................................................... 1
6 a .. . . . Spacer.................................................................................................................. 1
7 502978502 Velocity Fuse ........................................................................................................ 1
7 052645400 O-Ring ............................................................................................................. 1
8 064570300 Snap Ring ............................................................................................................ 1
9 504024202 Wear Ring ............................................................................................................ 1
10 504162200 Piston ................................................................................................................... 1
11 504161200 Back-Up Ring ....................................................................................................... 1
12 501850904 Snap Ring ............................................................................................................ 1
13 504150200 Shim (0.007 in.).................................................................................................... AR
13 504149200 Shim (0.020 in.).................................................................................................... AR
13 504151200 Shim (0.005 in.).................................................................................................... AR

7-10
 6A114 05-01

LIFT CYLINDER ASSEMBLY

(TWO STAGE FULL FREE-LIFT) (NR035-045AE)

ITEM PART NO. DESCRIPTION QTY

14 504148200 Washer ................................................................................................................. 1

15 504235239 Check Valve ......................................................................................................... 1
16 504232230 O-Ring.................................................................................................................. 1
17 a .. . . . Rod....................................................................................................................... 1
18 504234269 Packing Lubricant................................................................................................. AR

522375005 Seal Kit (Includes Items 1-2, 4, 9, 11, 16) ................................................................. 1

505136037 Seal Kit (Includes Items 1-4, 11, 16) ......................................................................... 1
505136044 Seal Kit (Includes Items 1-4, 9, 11, 16) ..................................................................... 1

FOOTNOTES:
a Refer to Table

7-11
3C265 05-01

UPRIGHTS
(THREE STAGE FULL FREE-LIFT) (NR035-045AE AND NDR030AE)

UPRIGHTSTHREE STAGE FULL FREE-LIFTNR035-045AE AND NDR030AE

7-12
 3C265 05-01

UPRIGHTS
(THREE STAGE FULL FREE-LIFT) (NR035-045AE AND NDR030AE)

OALH
DESCRIPTION 95.0 in. 107.0 in. 110.0 in.
ITEM
Mast B567 B567 B567
Group Number 5321 6083 6312
Mast Assembly 580017349 580027040 580027041
1 Inner Mast 580017446 580017456 580017459
2 Intermediate Mast 580017405 580017415 580017418
3 Outer Mast 580031025 580031465 580031466

OALH
DESCRIPTION 119.0 in. 125.0 in. 131.0 in.
ITEM
Mast B567 B567 B567
Group Number 6845 7226 7607
Mast Assembly 580027042 580027044 580027045
1 Inner Mast 580017466 580017471 580017476
2 Intermediate Mast 580017425 580017430 580017435
3 Outer Mast 580031467 580031468 580031469

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1

1 a .. . . . Inner Mast ............................................................................................................ 1
2 a .. . . . Intermediate Mast ................................................................................................ 1
3 a .. . . . Outer Mast ........................................................................................................... 1
4 932119907 Screw ................................................................................................................... 8
5 507033500 Load Roller........................................................................................................... 8
5 504117200 Load Roller........................................................................................................... 8
6 449029009 Snap Ring ............................................................................................................ 8
7 504562100 Wear Plug ............................................................................................................ 8
8 504353200 Cushion ................................................................................................................ 8
9 031129200 Pin ........................................................................................................................ 2
10 500303502 Shim (LH) (Intermediate Mast)............................................................................. 1
11 500302502 Wear Strip (LH) (Intermediate Mast) .................................................................... 1
12 502566904 Washer ................................................................................................................. 4
13 449001410 Screw ................................................................................................................... 4
14 500303501 Shim (RH) (Intermediate Mast) ............................................................................ 1
15 500302501 Wear Strip (RH) (Intermediate Mast) ................................................................... 1
16 502314100 Shim (Inner Mast)................................................................................................. 2
17 502313100 Wear Plate (Inner Mast) ....................................................................................... 2
18 449002197 Screw ................................................................................................................... 5

FOOTNOTES:
a Refer to Table

7-13
3A273 04-02

UPRIGHTS
(TWO STAGE LIMITED AND STRADDLE) (NR035-045AE, NS040-050AF)

UPRIGHTSTWO STAGE LIMITED AND STRADDLENR035-045AE, NS040-050AF

7-14
 3A273 04-02

UPRIGHTS
(TWO STAGE LIMITED AND STRADDLE) (NR035-045AE, NS040-050AF)

SS030BE 6-7/8 IN. MAST

OALH
DESCRIPTION 95.0 in. 101.0 in. 107.0 in.
ITEM Mast B566 B566 B566
Group Number 3670 3924 4229
Cylinder
8602911 8602917 8602923
Group Number
Mast Assembly a 580017349 a 580026483 580027040

ITEM PART NO. DESCRIPTION QTY

b .. . . . Mast Assembly .......................................................................................................... 1

1 b .. . . . Outer Mast ........................................................................................................... 1
2 b .. . . . Inner Mast ............................................................................................................ 1
3 932119907 Screw ................................................................................................................... 4
4 937501908 Nut........................................................................................................................ 2
5 507033500 Load Roller........................................................................................................... 4
6 449029009 Snap Ring (Straddle)............................................................................................ 2
6 500227907 Snap Ring (External)............................................................................................ 3
7 504562100 Wear Plug ............................................................................................................ 8
8 031129200 Pin ........................................................................................................................ 2
9 449001418 Capscrew ............................................................................................................. 4
10 502566904 Washer ................................................................................................................. 2
11 500302502 Wear Strip (LH) .................................................................................................... 1
12 500303502 Shim (LH) ............................................................................................................. 1
13 500303501 Shim (RH) ............................................................................................................ 1
14 500302501 Wear Strip (RH).................................................................................................... 1
15 580022947 Cushion ................................................................................................................ 6
16 503067200 Plate ..................................................................................................................... 2
17 502566903 Washer (Hardened).............................................................................................. 4
18 014716400 Capscrew ............................................................................................................. 4
449001170 Capscrew ............................................................................................................. 8
b .. . . . Lift Cylinder .......................................................................................................... 1

FOOTNOTES:
a Also used on Straddle
b Refer to Table

7-15
G10177 05-01

CHAINS, PINS, SHEAVES, AND ANCHORS

(THREE STAGE FULL FREE-LIFT) (NR035-045AE AND NDR030AE)

CHAINS, PINS, SHEAVES, AND ANCHORSTHREE STAGE FULL FREE-LIF TNR035-045AE AND NDR030AE

7-16
 G10177 05-01

CHAINS, PINS, SHEAVES, AND ANCHORS

(THREE STAGE FULL FREE-LIFT) (NR035-045AE AND NDR030AE)

OALH
DESCRIPTION 95.0 in. 107.0 in. 110.0 in. 119.0 in.
ITEM
Mast B567 B567 B567 B567
Group Number 5321 6083 6312 6845
3 Chain 504075721 504064775 504064716 504075738
4 Chain 902977430 902977436 902977438 902977444

OALH
DESCRIPTION 125.0 in. 131.0 in. 133.0 in.
ITEM
Mast B567 B567 C570
Group Number 7226 7607 7760
3 Chain 900002264 504064789 902977411
4 Chain 902977493 902977469 902977499

ITEM PART NO. DESCRIPTION QTY

1 519686300 Pin ............................................................................................................................. 4

2 015416200 Cotter Pin .................................................................................................................. 6
3 a .. . . . Chain ......................................................................................................................... 2
4 a .. . . . Chain ......................................................................................................................... 2
5 449015011 Nut ............................................................................................................................. 4
6 505590500 Chain Anchor............................................................................................................. 2
7 449029011 Retaining Ring ........................................................................................................... 2
8 524169341 Chain Sheave Assembly............................................................................................ 2
9 580016695 Wire Sheave .............................................................................................................. 1

FOOTNOTES:
a Refer to Table

7-17
G10818 10-02

HOSE ARRANGEMENT
(6.9 IN. MAST)

HOSE ARRANGEMENT6.9 IN. MAST

7-18
 G10818 10-02

HOSE ARRANGEMENT
(6.9 IN. MAST)

ITEM PART NO. DESCRIPTION QTY

1 059634600 Fitting......................................................................................................................... 2
1 580026771 Manifold ..................................................................................................................... 1
2 054291200 Fitting......................................................................................................................... 1
3 505067200 Bracket ...................................................................................................................... 1
4 449001028 Capscrew................................................................................................................... 2
5 449015014 Nut ............................................................................................................................. 2
5 449022016 Lockwasher ............................................................................................................... 13
6 520334800 Hose .......................................................................................................................... 1
7 501700938 Hose .......................................................................................................................... 2
8 502652956 Hose .......................................................................................................................... 1
9 502825946 Hose .......................................................................................................................... 1
10 019899100 Fitting......................................................................................................................... 4
11 514343814 Hose .......................................................................................................................... 2
12 503151200 Retainer ..................................................................................................................... 2
13 449022013 Lockwasher ............................................................................................................... 4
14 449001023 Capscrew................................................................................................................... 4
15 520120601 Tube Assembly .......................................................................................................... 1
16 580036257 Cable Assembly......................................................................................................... 2
17 032982300 Fitting......................................................................................................................... 1
18 504489500 Hose Sheave ............................................................................................................. 1
18 449029001 Snap Ring.................................................................................................................. 1
18 016111200 Washer ...................................................................................................................... 1

7-19
G11075 03-04

HOSE ARRANGEMENT
(5.5 IN. MAST)

HOSE ARRANGEMENT5.5 IN. MAST

7-20
 G11075 03-04

HOSE ARRANGEMENT
(5.5 IN. MAST)

OALH
DESCRIPTION 95.0 in. 107.0 in. 110.0 in.
ITEM
Mast B567 B567 B567
Group Number 5321 6083 6312
4 Hose Assembly 580020288 580020298 580020305
10 Hose Assembly 580020344 580020354 580020357
11 Cable Assembly 580020503 580020513 580020516

OALH
DESCRIPTION 119.0 in. 125.0 in. 131.0 in.
ITEM
Mast B567 B567 B567
Group Number 6845 7226 7607
4 Hose Assembly 580020314 580020321 580020327
10 Hose Assembly 580020364 580020369 580020374
11 Cable Assembly 580020523 580020528 580020533

ITEM PART NO. DESCRIPTION QTY

1 580026771 Manifold ..................................................................................................................... 1

2 059634600 Fitting......................................................................................................................... 2
3 524144521 Tube Assembly .......................................................................................................... 1
4 a .. . . . Hose Assembly.......................................................................................................... 1
5 .. . . . Fitting......................................................................................................................... 1
6 580020610 Hose .......................................................................................................................... 1
7 052642500 Fitting......................................................................................................................... 1
8 054291200 Fitting......................................................................................................................... 1
9 580020566 Tube Assembly .......................................................................................................... 1
10 a .. . . . Hose Assembly.......................................................................................................... 2
11 a .. . . . Cable Assembly......................................................................................................... 1
520009800 Grip............................................................................................................................ 1
505314200 Spring ........................................................................................................................ 1

FOOTNOTES:
a Refer to Table

7-21
G10178 05-01

LIFT AND FREE LIFT CYLINDER INSTALLATION

(THREE STAGE FULL FREE-LIFT)

LIFT AND FREE LIF T CYLINDER INSTALLATIONT HREE STAGE FULL FREE-LIFT

7-22
 G10178 05-01

LIFT AND FREE LIFT CYLINDER INSTALLATION

(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

1 500227905 Snap Ring.................................................................................................................. 1

2 520005802 Washer ...................................................................................................................... 2
3 504049202 Bushing ..................................................................................................................... 2
4 503837200 Shim .......................................................................................................................... 2
5 449001023 Capscrew................................................................................................................... 4
6 449022005 Lockwasher ............................................................................................................... 4
7 503151200 Retainer ..................................................................................................................... 2
8 504353200 Cushion ..................................................................................................................... 2
9 .. . . . Lift Cylinder (☞ 6A114) ........................................................................................... 2
10 505610502 Plate (LH) .................................................................................................................. 1
11 505610501 Plate (RH).................................................................................................................. 1
12 015003300 Nut ............................................................................................................................. 2
13 505582500 Clamp ........................................................................................................................ 1
14 .. . . . Free-Lift Cylinder Assembly (☞ 6B29) ..................................................................... 1

7-23
G10179 05-01

LIFT AND FREE LIFT CYLINDER CONNECTING GROUP

(THREE STAGE FULL FREE-LIFT)

LIFT AND FREE LIF T CYLINDER CONNECTING GROUPTHREE STAGE FUL L F REE-L IFT

7-24
 G10179 05-01

LIFT AND FREE LIFT CYLINDER CONNECTING GROUP

(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

1 580026771 Manifold ..................................................................................................................... 1

2 054291200 Fitting......................................................................................................................... 1
3 052642500 Fitting......................................................................................................................... 1
4 580020610 Hose .......................................................................................................................... 1
5 505067200 Bracket ...................................................................................................................... 1
6 449001028 Capscrew................................................................................................................... 2
7 449022016 Lockwasher ............................................................................................................... 10
8 449015014 Nut ............................................................................................................................. 2
9 059634600 Fitting......................................................................................................................... 1
10 580020566 Tube Assembly .......................................................................................................... 1
11 580016685 Bracket (LH) .............................................................................................................. 1
11 580016684 Bracket (RH) .............................................................................................................. 1
12 449001170 Capscrew................................................................................................................... 4
13 449022018 Lockwasher ............................................................................................................... 4
14 449021003 Washer ...................................................................................................................... 4
15 449001134 Capscrew................................................................................................................... 2
16 449022016 Lockwasher ............................................................................................................... 2
17 502980502 Velocity Fuse ............................................................................................................. 1

7-25
6B29 05-01

FREE LIFT CYLINDER ASSEMBLY

(THREE STAGE FULL FREE-LIFT) (NR035-045AE AND NDR030AE)

FREE LIFT CYLINDER ASSEMBLYTHREE STAGE FULL FREE-LIFTNR035-045AE AND NDR030AE

OALH
DESCRIPTION 95.0 in. 107.0 in. 110.0 in.
ITEM Mast B567 B567 B567
Group Number 5321 6083 6312
Cylinder
8605913 8605925 8605928
Group Number
Lift Cylinder 580027348 580027349 580022342
1 Tube 520668613 520668625 520668628
2 Rod 519714662 519714673 519714676

OALH
DESCRIPTION 119.0 in. 125.0 in. 131.0 in.
ITEM Mast B567 B567 B567
Group Number 6845 7226 7607
Cylinder
8605937 8605943 8605949
Group Number
Lift Cylinder 580027536 580022343 580022348
1 Tube 520668637 520668643 520668649
2 Rod 519714685 519714691 519714697

7-26
 6B29 05-01

FREE LIFT CYLINDER ASSEMBLY

(THREE STAGE FULL FREE-LIFT) (NR035-045AE AND NDR030AE)

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 1
1 a .. . . . Tube ..................................................................................................................... 1
2 a .. . . . Rod....................................................................................................................... 1
3 501850904 Snap Ring ............................................................................................................ 1
4 518938600 Gland.................................................................................................................... 1
5 504450757 Wear Ring ............................................................................................................ 1
6 504235239 Check Valve ......................................................................................................... 1
7 580011167 O-Ring.................................................................................................................. 1
8 504148200 Washer ................................................................................................................. 1
9 501850904 Snap Ring ............................................................................................................ 1
10 518938600 Gland.................................................................................................................... 1
11 504450758 Wiper Ring ........................................................................................................... 1
12 502787903 Seal ...................................................................................................................... 1
13 502011929 Back-Up Ring ....................................................................................................... 1
14 015493500 O-Ring.................................................................................................................. 1
15 501753904 Screw ................................................................................................................... 1
16 502687901 Seal ...................................................................................................................... 1

505136047 Seal Kit (Includes Items 3-5, 7, 11-14, 16)........................................................... 1

FOOTNOTES:
a Refer to Table

7-27
G10269 05-01

LIFT LIMIT SWITCH

(THREE STAGE FULL FREE-LIFT)

LIFT LIMIT SWITCHTHREE STAGE FULL FREE-LIFT

7-28
 G10269 05-01

LIFT LIMIT SWITCH

(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

1 524144521 Tube Assembly .......................................................................................................... 1

2 312850044 Strap Clamp............................................................................................................... 2
3 014864000 Screw......................................................................................................................... 2
3 502634901 Screw......................................................................................................................... 2
4 015025600 Lockwasher ............................................................................................................... 2
4 016103300 Washer ...................................................................................................................... 2
5 014716400 Capscrew................................................................................................................... 4
6 061278300 Washer ...................................................................................................................... 4
7 503068200 Shim .......................................................................................................................... 4
8 503067200 Plate .......................................................................................................................... 2
9 580021052 Bracket ...................................................................................................................... 1
10 580023232 Proximity Sensor ....................................................................................................... 1

7-29
3D216 05-01

FORK CARRIAGE ASSEMBLY

(THREE STAGE FULL FREE-LIFT) (NS040-050AF)

FORK CARRIAGE ASSEMBLYTHREE STAGE FULL FREE-LIFTNS040-050AF

7-30
 3D216 05-01

FORK CARRIAGE ASSEMBLY

(THREE STAGE FULL FREE-LIFT) (NS040-050AF)

ITEM PART NO. DESCRIPTION QTY

1 519432650 Carriage..................................................................................................................... 1
2 932119907 Screw......................................................................................................................... 4
3 503927500 Stud ........................................................................................................................... 2
4 065069700 Thrust Roller (2.9 in.) (74,25/73,75 mm) ................................................................... 1
4 065069800 Thrust Roller (3.0 in.) (76,25/75,75 mm) ................................................................... 1
4 065069900 Thrust Roller (3.1 in.) (78,25/77,75 mm) ................................................................... 1
4 500722301 Thrust Roller (3.124 in.) (79,35/78,88 mm) ............................................................... AR
4 500722302 Thrust Roller (3.17 in.) (80,50/80,00 mm) ................................................................. AR
4 500722303 Thrust Roller (2.9 in.) (73,00/72,00 mm) ................................................................... 2
5 064424900 Washer ...................................................................................................................... 2
6 312233090 Snap Ring.................................................................................................................. 2
7 449076005 Lube Fitting................................................................................................................ 4
8 507033500 Load Roller ................................................................................................................ 4
9 449029009 Snap Ring.................................................................................................................. 4
10 504562100 Wear Plug.................................................................................................................. 4
11 909086101 Shim (0.047 in.) ......................................................................................................... 2
11 909086102 Shim (0.030 in.) ......................................................................................................... AR
11 909086103 Shim (0.015 in.) ......................................................................................................... 2
11 909086104 Shim (0.125 in.) ......................................................................................................... AR
11 909086105 Shim (0.311 in.) ......................................................................................................... 2
11 909086106 Shim (0.020 in.) ......................................................................................................... 2
12 907806300 Side Roller Assembly ................................................................................................ 2
13 449022017 Lockwasher ............................................................................................................... 4
14 449001296 Capscrew................................................................................................................... 4
15 580027189 Chain Anchor............................................................................................................. 2
16 502501903 Snap Ring.................................................................................................................. 2
17 449025008 Cotter Pin .................................................................................................................. 2

7-31
G11232 07-05

REACH ASSEMBLY
(24 IN. REACH)

REACH ASSEMBLY24 IN. REACH

ITEM PART NO. DESCRIPTION QTY

580017832 Single Reach Carriage .............................................................................................. 1

580017833 Single Reach Carriage With Integral Sideshift .......................................................... 1
1 .. . . . Inner Carriage (☞ G10264) ..................................................................................... 1
2 .. . . . Reach Cylinder (☞ G11078) ................................................................................... 1
3 .. . . . Integral Tilt Assembly (☞ G10240) .......................................................................... 1
3 .. . . . Integral Side-Shift Assembly (☞ G10253) ............................................................... 1
4 .. . . . Scissor Assembly (☞ G10180) ................................................................................ 1

7-32
 G11233 07-05

REACH ASSEMBLY
(42 IN. REACH)

REACH ASSEMBLY42 IN. REACH

ITEM PART NO. DESCRIPTION QTY

580017834 Double Reach Assembly ........................................................................................... 1

580017835 Double Reach Assembly with Integral Side-Shift ...................................................... 1
1 .. . . . Inner Carriage (☞ G10264) ..................................................................................... 1
2 a .. . . . Reach Cylinder (☞ 6F32) ........................................................................................ 1
2 b .. . . . Reach Cylinder (☞ G11079) ................................................................................... 1
3 .. . . . Integral Tilt Assembly (☞ G10240) .......................................................................... 1
3 .. . . . Integral Side-Shift Assembly (☞ G10253) ............................................................... 1
4 .. . . . Scissor Assembly (☞ G10182) ................................................................................ 1

FOOTNOTES:
a ⇒ S/N C815N04261B
b S/N C815N04262B ⇒

7-33
G10264 05-01

INNER CARRIAGE
(NR035-045AE AND NDR030AE)

INNER CARRIAGENR035-045AE AND NDR030AE

7-34
 G10264 05-01

INNER CARRIAGE
(NR035-045AE AND NDR030AE)

ITEM PART NO. DESCRIPTION QTY

1 580020925 Frame (Rear) (Single Reach) .................................................................................... 1

1 580023224 Frame (Rear) (Double Reach) ................................................................................... 1
2 580016608 Bushing ..................................................................................................................... 2
3 580020926 Valve.......................................................................................................................... 1
4 580027413 Bracket ...................................................................................................................... 1
5 065771000 Spacer ....................................................................................................................... 2
6 065069900 Thrust Roller (3.1 in.)................................................................................................. 2
6 065069800 Thrust Roller (3.0 in.)................................................................................................. 2
6 065069700 Thrust Roller (2.9 in.)................................................................................................. 4
7 064424900 Washer ...................................................................................................................... 2
8 507033500 Load Roller ................................................................................................................ 6
9 449029009 Snap Ring.................................................................................................................. 6
10 312233090 Snap Ring.................................................................................................................. 2
11 015628700 Lube Fitting................................................................................................................ 12
12 907806300 Side Roller Assembly ................................................................................................ 2
13 449022017 Lockwasher ............................................................................................................... 4
14 449001003 Capscrew................................................................................................................... 4
15 504562100 Wear Plug.................................................................................................................. 2
15 937501908 Nut ............................................................................................................................. 2
16 524150971 Hose Assembly.......................................................................................................... 2
17 524149946 Hose Assembly.......................................................................................................... 2
18 500412904 Clamp ........................................................................................................................ 4
19 203191200 Fitting......................................................................................................................... 4
20 061643400 Plug Assembly........................................................................................................... 4
21 449001202 Capscrew................................................................................................................... 2
22 580033283 Bracket ...................................................................................................................... 1
23 449022018 Lockwasher ............................................................................................................... 13
24 019899500 Fitting......................................................................................................................... 2
25 449001343 Capscrew................................................................................................................... 2
26 b 580020023 Sheave ...................................................................................................................... 1
26 c 580046973 Sheave ...................................................................................................................... 1
27 909086104 Shim (0.125 in.) ......................................................................................................... 2
28 909086102 Shim (0.030 in.) ......................................................................................................... 2
29 b 720217902 Snap Ring.................................................................................................................. 1
29 c 720217902 Snap Ring.................................................................................................................. 3
30 449021001 Washer ...................................................................................................................... 4
31 449001076 Capscrew................................................................................................................... 2
32 449022016 Lockwasher ............................................................................................................... 10
33 501921903 Clamp ........................................................................................................................ 4
34 940600907 Washer ...................................................................................................................... 2
35 449001114 Capscrew................................................................................................................... 7
36 449001170 Capscrew................................................................................................................... 7
37 449021003 Washer ...................................................................................................................... 1
38 580023893 Plate .......................................................................................................................... 2
39 505970500 Nut ............................................................................................................................. 1
40 449015014 Nut ............................................................................................................................. 2
41 580027415 Check Valve............................................................................................................... 1
42 580027414 Valve Block........................................................................................................... 1
43 056363100 Fitting ................................................................................................................... 2
44 500423903 Fitting ................................................................................................................... 2

7-35
G10264 05-01

INNER CARRIAGE
(NR035-045AE AND NDR030AE)

ITEM PART NO. DESCRIPTION QTY

45 c 580046974 Rod ............................................................................................................................ 1

46 580033718 Pin ............................................................................................................................. 2
47 015414700 Cotter Pin .................................................................................................................. 2
48 518791613 Capscrew................................................................................................................... 4
49 503250200 Stop ........................................................................................................................... 2
50 503251200 Shim .......................................................................................................................... 2
51 503251201 Shim .......................................................................................................................... 2
52 449001013 Capscrew................................................................................................................... 2
53 019899600 Fitting......................................................................................................................... 1
53 580029177 Bracket ...................................................................................................................... 1
a 312850040 Strap Clamp............................................................................................................... 2

FOOTNOTES:
a Not Illustrated
b ⇒ S/N C815N04040B
c S/N C815N04041B ⇒

7-36
 G10593 04-02

CARRIAGE
(STRADDLE) (NS040-050AF)

CARRIAGESTRADDLENS040-050AF

7-37
G10593 04-02

CARRIAGE
(STRADDLE) (NS040-050AF)

ITEM PART NO. DESCRIPTION QTY

1 580034518 Carriage (Two Stage)................................................................................................. 1

1 580025532 Carriage (Three Stage) ............................................................................................. 1
2 932119907 Screw......................................................................................................................... 2
3 937501908 Nut ............................................................................................................................. 2
4 503927500 Stud ........................................................................................................................... 2
5 065069700 Thrust Roller (2.9 in.)................................................................................................. AR
5 500722303 Thrust Roller (2.9 in.)................................................................................................. AR
5 065069800 Thrust Roller (3.0 in.)................................................................................................. AR
5 065069900 Thrust Roller (3.1 in.)................................................................................................. AR
5 500722301 Thrust Roller (3.124 in.)............................................................................................. AR
5 500722302 Thrust Roller (3.17 in.)............................................................................................... AR
6 064424900 Washer ...................................................................................................................... 2
7 312233090 Snap Ring.................................................................................................................. 2
8 449076005 Lube Fitting................................................................................................................ 4
9 507033500 Load Roller ................................................................................................................ 4
10 449029009 Snap Ring.................................................................................................................. 4
11 504562100 Wear Plug.................................................................................................................. 2
12 909086101 Shim (0.047 in.) ......................................................................................................... AR
12 909086102 Shim (0.030 in.) ......................................................................................................... AR
12 909086103 Shim (0.015 in.) ......................................................................................................... AR
12 909086104 Shim (0.125 in.) ......................................................................................................... AR
12 909086105 Shim (0.311 in.) ......................................................................................................... AR
12 909086106 Shim (0.020 in.) ......................................................................................................... AR
13 907806300 Side Roller Assembly ................................................................................................ 2
14 449022017 Lockwasher ............................................................................................................... 4
15 449001296 Capscrew................................................................................................................... 4
16 449025008 Cotter Pin .................................................................................................................. 2
17 502501903 Snap Ring.................................................................................................................. 2
18 580027189 Chain Anchor............................................................................................................. 2

7-38
NOTES

7-39
G10180 05-01

SCISSOR ASSEMBLY
(24 IN. REACH) (NR035-045AE)

SCISSOR ASSEMBLY24 IN. REACHNR035-045AE

7-40
 G10180 05-01

SCISSOR ASSEMBLY
(24 IN. REACH) (NR035-045AE)

ITEM PART NO. DESCRIPTION QTY

1 057048200 Bolt ............................................................................................................................ 6

1 015026400 Lockwasher .......................................................................................................... 6
1 501702902 Thread Sealer ...................................................................................................... 1
2 580019789 Cap ............................................................................................................................ 2
3 502880207 Washer ...................................................................................................................... 2
4 502880200 Washer ...................................................................................................................... 2
5 580022320 Arm Assembly (RH)................................................................................................... 1
6 580020928 Arm Assembly (LH) ................................................................................................... 1
7 580016607 Bearing ...................................................................................................................... 2
7 502887202 Shim (0.050 in.).................................................................................................... 2
8 503229200 Bearing (Spherical).................................................................................................... 2
9 015628700 Lube Fitting................................................................................................................ 6
10 580026788 Bushing ..................................................................................................................... 2
11 502880201 Washer ...................................................................................................................... 2
12 a 580020023 Sheave ...................................................................................................................... 1
12 b 580046973 Sheave ...................................................................................................................... 1
13 a 720217902 Snap Ring.................................................................................................................. 1
13 b 720217902 Snap Ring.................................................................................................................. 3
14 502882200 Load Bearing ............................................................................................................. 2
14 910218101 Shim (0.020 in.).................................................................................................... 2
15 580040258 Arm Assembly (Center) ............................................................................................. 1
16 580016608 Bushing ..................................................................................................................... 2
17 503229200 Bearing (Spherical).................................................................................................... 2
18 580019784 Pivot Pin .................................................................................................................... 2
19 580023849 Bolt ............................................................................................................................ 4
20 580022515 Pin ............................................................................................................................. 2
21 502889200 Pin ............................................................................................................................. 2
22 059482800 Nut ............................................................................................................................. 4
23 580027564 O-Ring ....................................................................................................................... 4
24 062699900 Fitting......................................................................................................................... 4
25 580020934 Cylinder Assembly (RH) (☞ G11078) ...................................................................... 1
26 580020932 Cylinder Assembly (LH) (☞ G11078) ...................................................................... 1
27 449001028 Capscrew................................................................................................................... 2
28 449022016 Lockwasher ............................................................................................................... 2
29 b 580046974 Rod ............................................................................................................................ 1
30 449001013 Capscrew................................................................................................................... 2
31 580023893 Plate .......................................................................................................................... 2
32 500412904 Clamp ........................................................................................................................ 4
33 580022096 Rod End .................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N C815N04040B
b S/N C815N04041B ⇒

7-41
G10182 05-01

SCISSOR ASSEMBLY
(42 IN. REACH) (NDR030AE)

SCISSOR ASSEMBLY42 IN. REACHNDR030AE

7-42
 G10182 05-01

SCISSOR ASSEMBLY
(42 IN. REACH) (NDR030AE)

ITEM PART NO. DESCRIPTION QTY

1 580018208 Support...................................................................................................................... 1
2 503229200 Bearing (Spherical).................................................................................................... 1
3 580016608 Bushing ..................................................................................................................... 2
4 580026909 Bushing ..................................................................................................................... 2
5 502880201 Washer ...................................................................................................................... 4
6 580021185 Arm (LH) (Rear)......................................................................................................... 1
7 449001114 Capscrew................................................................................................................... 1
8 580026788 Bushing ..................................................................................................................... 1
9 580021183 Arm (RH) (Rear) ........................................................................................................ 1
10 c 580022096 Rod End .................................................................................................................... 2
10 d 580049349 Rod End .................................................................................................................... 2
11 517427601 Reach Cylinder .......................................................................................................... 1
11 449001028 Capscrew................................................................................................................... 2
12 502889200 Pin ............................................................................................................................. 2
13 015628700 Lube Fitting................................................................................................................ 18
14 580018853 Support...................................................................................................................... 1
15 502887201 Shim (0.020 in.) ......................................................................................................... AR
16 580021181 Arm (LH) (Front) ........................................................................................................ 1
17 580021179 Arm (RH) (Front)........................................................................................................ 1
18 580019789 Cap ............................................................................................................................ 4
19 503515200 End Cap (Center) ...................................................................................................... 4
20 015026400 Lockwasher ............................................................................................................... 12
21 057048200 Bolt ............................................................................................................................ 12
22 580016607 Bearing ...................................................................................................................... 2
23 502882200 Load Bearing ............................................................................................................. 2
24 016103700 Washer ...................................................................................................................... 8
25 062143700 Capscrew................................................................................................................... 8
26 c 580032954 Cylinder Assembly (LH) (☞ 6F32) ........................................................................... 1
26 d 580045639 Cylinder Assembly (LH) (☞ G11079) ...................................................................... 1
27 580027564 O-Ring ....................................................................................................................... 4
28 c 580032955 Cylinder Assembly (RH) (☞ 6F32) .......................................................................... 1
28 d 580045640 Cylinder Assembly (RH) (☞ G11079) ...................................................................... 1
29 062699900 Fitting......................................................................................................................... 4
30 a 580020023 Sheave ...................................................................................................................... 2
30 b 580046973 Sheave ...................................................................................................................... 2
31 a 720217902 Snap Ring.................................................................................................................. 2
31 b 720217902 Snap Ring.................................................................................................................. 6
32 910218103 Shim (0.060 in.) ......................................................................................................... 4
33 502880207 Washer ...................................................................................................................... 4
34 580022515 Pin ............................................................................................................................. 2
35 502880203 Washer ...................................................................................................................... 4
36 502880204 Washer ...................................................................................................................... 4
37 580023849 Bolt ............................................................................................................................ 4
38 059482800 Nut ............................................................................................................................. 4
39 501921903 Clamp ........................................................................................................................ 2

7-43
G10182 05-01

SCISSOR ASSEMBLY
(42 IN. REACH) (NDR030AE)

ITEM PART NO. DESCRIPTION QTY

40 940600907 Washer ...................................................................................................................... 1

41 b 580046974 Rod ............................................................................................................................ 2

FOOTNOTES:
a ⇒ S/N C815N04040B
b S/N C815N04041B ⇒
c ⇒ S/N C815N04261B
d S/N C815N04262B ⇒

7-44
 G11078 05-01

REACH CYLINDER
(24 IN. REACH) (NR035-045AE)

REACH CYLINDER24 IN. REAC HNR035-045AE

ITEM PART NO. DESCRIPTION QTY

580020934 Cylinder Assembly (RH) ............................................................................................ 1

580020932 Cylinder Assembly (LH)............................................................................................. 1
1 507443501 Tube (LH) ............................................................................................................. 1
1 507443551 Tube (RH)............................................................................................................. 1
2 502637901 Nut........................................................................................................................ 1
3 502895200 Piston Ring........................................................................................................... 2
4 504020501 Seal Assembly ..................................................................................................... 1
5 524148324 Piston ................................................................................................................... 1
6 524148325 Rod....................................................................................................................... 1
7 502011927 Back-Up Ring ....................................................................................................... 1
8 012825700 O-Ring.................................................................................................................. 2
9 580022500 Seal ...................................................................................................................... 1
10 504142500 Gland.................................................................................................................... 1
11 500381501 Wiper Ring ........................................................................................................... 1

516149005 Packing Kit (Includes Items 4, 7-9, 11) ...................................................................... 1

7-45
6F32 05-01

REACH CYLINDER
(42 IN. REACH) (NDR030AE)
(⇒S/N C815N04261B)

REACH CYL INDER 42 IN. REACHNDR030AE⇒S/N C815N04261B

ITEM PART NO. DESCRIPTION QTY

580032954 Cylinder Assembly (LH)............................................................................................. 1

580032955 Cylinder Assembly (RH) ............................................................................................ 1
1 507443502 Tube (LH) ............................................................................................................. 1
1 507443552 Tube (RH)............................................................................................................. 1
2 502637901 Nut........................................................................................................................ 1
3 502895200 Piston Ring........................................................................................................... 2
4 504020501 Seal Assembly ..................................................................................................... 1
5 524148324 Piston ................................................................................................................... 1
6 524148325 Rod....................................................................................................................... 1
7 500167924 Back-Up Ring ....................................................................................................... 1
8 012825700 O-Ring.................................................................................................................. 2
9 580022500 Seal ...................................................................................................................... 1
10 504142500 Gland.................................................................................................................... 1
11 500381501 Wiper Ring ........................................................................................................... 1

516149005 Packing Kit (Includes Items 4, 7-9, 11) ...................................................................... 1

7-46
 G11079 05-01

REACH CYLINDER
(42 IN. REACH) (NDR030AE)
(S/N C815N04262B⇒)

REACH CYLINDER42 IN. REACHN DR030AES/N C815N04262B⇒

ITEM PART NO. DESCRIPTION QTY

580045639 Cylinder Assembly (LH)............................................................................................. 1

580045640 Cylinder Assembly (RH) ............................................................................................ 1
1 507443502 Tube (LH) ............................................................................................................. 1
1 507443552 Tube (RH)............................................................................................................. 1
2 502637901 Nut........................................................................................................................ 1
3 502895200 Piston Ring........................................................................................................... 2
4 504020501 Seal Assembly ..................................................................................................... 1
5 524148324 Piston ................................................................................................................... 1
6 524199574 Rod....................................................................................................................... 1
7 500167924 Back-Up Ring ....................................................................................................... 1
8 012825700 O-Ring.................................................................................................................. 2
9 580022501 Seal ...................................................................................................................... 1
10 524199575 Gland.................................................................................................................... 1
11 580022507 Wiper.................................................................................................................... 1

524199576 Seal Kit (Includes Item ) ............................................................................................ 1

7-47
G10183 05-01

HOSE AND WIRE TAKE-UP

(TWO AND THREE STAGE FULL FREE-LIFT) (NR035-045AE AND NDR030AE)

HOSE AND WIRE TAKE-UPTWO AND THREE STAGE FULL FREE-LIFTNR035-045AE AND NDR030AE

7-48
 G10183 05-01

HOSE AND WIRE TAKE-UP

(TWO AND THREE STAGE FULL FREE-LIFT) (NR035-045AE AND NDR030AE)

OALH
DESCRIPTION 95.0 in. 107.0 in. 110.0 in.
ITEM
Mast B567 B567 B567
Group Number 5321 6083 6312
21 Cable Assembly 580020503 580020513 580020516
22 Hose Assembly 580020344 580020354 580020357

OALH
DESCRIPTION 119.0 in. 125.0 in. 131.0 in.
ITEM
Mast B567 B567 B567
Group Number 6845 7226 7607
21 Cable Assembly 580020523 580020528 580020533
22 Hose Assembly 580020364 580020369 580020374

ITEM PART NO. DESCRIPTION QTY

580020492 Free-Lift Header Assembly ........................................................................................ 1

1 580037682 Bracket ...................................................................................................................... 1
2 .. . . . Cylinder Assembly (☞ 6B29) ................................................................................... 1
3 580017054 Clamp ........................................................................................................................ 1
4 504234266 Nut ............................................................................................................................. 2
5 015416200 Cotter Pin ............................................................................................................. 8
6 518801644 Chain Anchor............................................................................................................. 2
7 519686300 Pin ........................................................................................................................ 6
8 502566903 Washer (Hardened) ................................................................................................... 2
9 580016811 Cross-Head .......................................................................................................... 1
10 449029011 Retaining Ring...................................................................................................... 1
11 524169342 Chain Sheave Assembly ...................................................................................... 6
12 580006788 Screw ................................................................................................................... 4
13 449022016 Lockwasher .......................................................................................................... 2
14 580032377 Capscrew ............................................................................................................. 2
15 449021001 Washer ................................................................................................................. 2
16 580016813 Guard ................................................................................................................... 2
17 507163500 Hose Sheave........................................................................................................ 2
18 507162500 Wire Sheave......................................................................................................... 1
19 449030008 Retaining Ring ........................................................................................................... 1
20 580016814 Axle ...................................................................................................................... 1
21 a .. . . . Cable Assembly......................................................................................................... 1
22 a .. . . . Hose Assembly.......................................................................................................... 2
23 015916300 Snap Ring.................................................................................................................. 2
24 504064782 Hose Sheave ............................................................................................................. 2
24 580023124 Sheave ...................................................................................................................... 2
25 520045181 Washer ...................................................................................................................... 2
26 500227905 Snap Ring.................................................................................................................. 2
27 640154908 Shoulder Screw ......................................................................................................... 2
28 066002600 Clamp ........................................................................................................................ 1
29 580009888 Clamp ........................................................................................................................ 1
30 580017237 Clamp ........................................................................................................................ 3

7-49
G10183 05-01

HOSE AND WIRE TAKE-UP

(TWO AND THREE STAGE FULL FREE-LIFT) (NR035-045AE AND NDR030AE)

ITEM PART NO. DESCRIPTION QTY

31 505590500 Chain Anchor............................................................................................................. 2

32 449015011 Nut ............................................................................................................................. 4

FOOTNOTES:
a Refer to Table

7-50
 G10240 05-01

INTEGRAL TILT ASSEMBLY

(NR035-045AE AND NDR030AE)

INTEGRAL TILT ASSEMBLYNR035-045AE AND NDR030AE

7-51
G10240 05-01

INTEGRAL TILT ASSEMBLY

(NR035-045AE AND NDR030AE)

ITEM PART NO. DESCRIPTION QTY

580022040 Integral Tilt Assembly (Double Reach) ...................................................................... 1

580016605 Integral Tilt Assembly ................................................................................................ 1
1 580024555 Washer ................................................................................................................. 2
2 580024551 Washer ................................................................................................................. 2
3 580024550 Screw ................................................................................................................... 2
4 580024545 Screw ................................................................................................................... 2
5 580024546 Screw ................................................................................................................... 2
6 580024556 Hook..................................................................................................................... 2
7 580024589 Tilt Frame ............................................................................................................. 1
8 580024561 Shaft..................................................................................................................... 2
9 580024554 Bushing ................................................................................................................ 2
10 580024543 Bushing ................................................................................................................ 2
11 580024571 Cylinder ................................................................................................................ 1

580033681 Seal Kit (Tilt) (Includes Items 13, 15-16, 19-20) .............................................. 1
12 580033680 Housing............................................................................................................ 2
13 580033817 Wear Band ....................................................................................................... 2
14 580033883 Piston and Rod Assembly................................................................................ 2
15 580033816 O-Ring ............................................................................................................. 2
16 580032449 Back-Up Ring................................................................................................... 2
17 580032383 Gland ............................................................................................................... 2
18 580033660 Snap Ring ........................................................................................................ 2
19 580033815 Seal.................................................................................................................. 2
20 580032450 Wiper ............................................................................................................... 2
21 580024589 Tilt Frame ............................................................................................................. 1
22 580024544 Screw ................................................................................................................... 1
23 580024548 Screw ................................................................................................................... 2
24 449001114 Capscrew ............................................................................................................. 2
25 449022018 Lockwasher .......................................................................................................... 2
26 580026860 Plate ..................................................................................................................... 2
27 580022319 Pin ........................................................................................................................ 2

7-52
NOTES

7-53
G10253 05-01

INTEGRAL SIDE-SHIFT ASSEMBLY

(NR035-045AE AND NDR030AE)

INTEGRAL SIDE-SHIFT ASSEMBLYNR035-045AE AND NDR 030AE

7-54
 G10253 05-01

INTEGRAL SIDE-SHIFT ASSEMBLY

(NR035-045AE AND NDR030AE)

ITEM PART NO. DESCRIPTION QTY

580016604 Integral Side-Shift Assembly (With Side-Shift) .......................................................... 1

580022039 Integral Side-Shift Assembly (Double Reach) ........................................................... 1
1 580024567 Pad ....................................................................................................................... 1
2 580024564 Pad ....................................................................................................................... 1
3 580024565 Pad ....................................................................................................................... 1
4 580024555 Washer ................................................................................................................. 2
5 580024551 Washer ................................................................................................................. 2
6 580024550 Screw ................................................................................................................... 2
7 580024550 Screw ................................................................................................................... 2
8 580024561 Shaft..................................................................................................................... 2
9 580024554 Bushing ................................................................................................................ 2
10 580024563 Frame ................................................................................................................... 1
10 580024623 Frame (Double Reach) ......................................................................................... 1
11 580024556 Hook..................................................................................................................... 2
12 580024546 Screw ................................................................................................................... 4
13 580024568 Rod....................................................................................................................... 2
14 580024572 Ring...................................................................................................................... 2
15 580024573 Snap Ring ............................................................................................................ 2
16 580024569 Bushing ................................................................................................................ 2
17 580024552 Seal ...................................................................................................................... 2
18 580024562 Frame ................................................................................................................... 1
19 580024566 Pad ....................................................................................................................... 1
20 580024547 Nut........................................................................................................................ 2
21 580024557 Frame ................................................................................................................... 1
22 580024544 Screw ................................................................................................................... 1
23 580024570 Hook..................................................................................................................... 2
24 580024548 Screw ................................................................................................................... 4
25 580024545 Screw ................................................................................................................... 2
26 580024543 Bushing ................................................................................................................ 2
27 580024571 Cylinder ................................................................................................................ 1

580033681 Seal Kit (Tilt) (Includes Items 29, 31-32, 35-36) ........................................................ 1
28 580033680 Housing............................................................................................................ 1
29 580033817 Wear Band ....................................................................................................... 2
30 580033883 Piston and Rod Assembly................................................................................ 2
31 580033816 O-Ring ............................................................................................................. 2
32 580032449 Back-Up Ring................................................................................................... 2
33 580032383 Gland ............................................................................................................... 2
34 580033660 Snap Ring ........................................................................................................ 2
35 580033815 Seal.................................................................................................................. 2
36 580032450 Wiper ............................................................................................................... 2
37 503251200 Shim ..................................................................................................................... AR
38 503250200 Stop...................................................................................................................... 2
39 580008824 Capscrew ............................................................................................................. 4
40 503251201 Shim ..................................................................................................................... 2
41 580025497 Capscrew (Side-Shift Limiter) .............................................................................. 2
42 580025498 Lockwasher (Side-Shift Limiter) ........................................................................... 2
43 580023311 Stop (Side-Shift Limiter) ....................................................................................... 2
44 449001114 Capscrew ............................................................................................................. 2
45 449022018 Lockwasher .......................................................................................................... 2

7-55
G10253 05-01

INTEGRAL SIDE-SHIFT ASSEMBLY

(NR035-045AE AND NDR030AE)

ITEM PART NO. DESCRIPTION QTY

46 580026860 Plate ..................................................................................................................... 2

47 580022319 Pin ........................................................................................................................ 2

7-56
NOTES

7-57
G10272 05-01

CHAINS, PINS, AND ANCHORS

(TWO STAGE LIMITED FREE-LIFT)

CHAINS, PINS, AND ANCHORST WO STAGE LIMITED FREE-LIFT

7-58
 G10272 05-01

CHAINS, PINS, AND ANCHORS

(TWO STAGE LIMITED FREE-LIFT)

OALH
DESCRIPTION 210.3 in. 240.3 in. 249.3 in. 270.3 in.
ITEM
Mast C570 C570 C570 C570
Group Number 5321 6083 6312 6845
1 Chain 902977430 902977440 902977444 902977473
8 Chain 504075721 902977425 902977401 902977404

OALH
DESCRIPTION 285.3 in. 300.3 in. 318.3 in. 330.3 in.
ITEM
Mast C570 C570 C570 C570
Group Number 7226 7607 8065 8369
1 Chain 902977482 902977490 902977411 902977494
8 Chain 902977409 902977408 902977409 902977426

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Chain ......................................................................................................................... 2
2 524169341 Chain Sheave Assembly............................................................................................ 2
3 449029011 Retaining Ring ........................................................................................................... 2
4 015416200 Cotter Pin .................................................................................................................. 6
5 519686300 Pin ............................................................................................................................. 4
6 505590500 Chain Anchor............................................................................................................. 2
7 449015011 Nut ............................................................................................................................. 4
8 a .. . . . Chain ......................................................................................................................... 2

FOOTNOTES:
a Refer to Table

7-59
G10175 05-01

LIFT CYLINDER INSTALLATION

LIF T CYLINDER INSTALLATION

7-60
 G10175 05-01

LIFT CYLINDER INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 504064758 Base Ring .................................................................................................................. 2

2 449021001 Washer ...................................................................................................................... 2
3 504226242 Washer ...................................................................................................................... 4
4 503837200 Shim .......................................................................................................................... AR
5 449001023 Capscrew................................................................................................................... 4
6 449022005 Lockwasher ............................................................................................................... 4
7 503151200 Retainer ..................................................................................................................... 2
8 504353200 Cushion ..................................................................................................................... 2
9 .. . . . Lift Cylinder (☞ 6A114) ........................................................................................... 2
10 580016685 Bracket (LH) .............................................................................................................. 1
11 580016684 Bracket (RH) .............................................................................................................. 1

7-61
G10176 05-01

LIFT CYLINDER CONNECTING GROUP

LIFT CYLINDER CONNECTING GROUP

7-62
 G10176 05-01

LIFT CYLINDER CONNECTING GROUP

ITEM PART NO. DESCRIPTION QTY

1 505080200 Spacer ....................................................................................................................... 1

2 505067200 Bracket ...................................................................................................................... 1
3 504226242 Washer ...................................................................................................................... 4
4 449015014 Nut ............................................................................................................................. 2
5 052645400 O-Ring ....................................................................................................................... 2
6 580020697 Manifold Block ........................................................................................................... 1
7 052645400 O-Ring ....................................................................................................................... 2
8 504575298 Control Valve (Lowering) ........................................................................................... 1
9 449001050 Capscrew................................................................................................................... 4
10 580031047 Hose Assembly.......................................................................................................... 1
10 054291200 Fitting......................................................................................................................... 1
11 580020235 Hose Assembly.......................................................................................................... 1
11 080437000 Fitting......................................................................................................................... 1
12 505314200 Spring ........................................................................................................................ 1
13 449021001 Washer ...................................................................................................................... 2
14 504064758 Base Ring .................................................................................................................. 2

7-63
G10273 05-01

LIFT LIMIT SWITCH

LIFT LIMIT SWITCH

7-64
 G10273 05-01

LIFT LIMIT SWITCH

ITEM PART NO. DESCRIPTION QTY

1 524148883 Tube Assembly .......................................................................................................... 1

2 312850044 Strap Clamp............................................................................................................... 2
3 014864000 Screw......................................................................................................................... 2
3 502634901 Screw......................................................................................................................... 2
4 015025600 Lockwasher ............................................................................................................... 2
4 016103300 Washer ...................................................................................................................... 2
5 014716400 Capscrew................................................................................................................... 4
6 061278300 Washer ...................................................................................................................... 4
7 503068200 Shim .......................................................................................................................... 4
8 503067200 Plate .......................................................................................................................... 2
9 580021052 Bracket ...................................................................................................................... 1
10 580023232 Proximity Sensor ....................................................................................................... 1

7-65
3D215 05-01

FORK CARRIAGE ASSEMBLY

F ORK CARRIAGE ASSEMBLY

7-66
 3D215 05-01

FORK CARRIAGE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 519432647 Carriage..................................................................................................................... 1
2 932119907 Screw......................................................................................................................... 2
3 503927500 Stud ........................................................................................................................... 2
4 065069700 Thrust Roller (2.9 in.) (74,25/73,75 mm) ................................................................... 2
4 065069800 Thrust Roller (3.0 in.) (76,25/75,75 mm) ................................................................... 2
4 065069900 Thrust Roller (3.1 in.) (78,25/77,75 mm) ................................................................... 2
4 500722301 Thrust Roller (3.124 in.) (79,35/78,88 mm) ............................................................... 2
4 500722302 Thrust Roller (3.17 in.) (80,50/80,00 mm) ................................................................. 2
4 500722303 Thrust Roller (2.9 in.) (73,00/72,00 mm) ................................................................... 2
5 064424900 Washer ...................................................................................................................... 2
6 312233090 Snap Ring.................................................................................................................. 2
7 449076005 Lube Fitting................................................................................................................ 2
8 507033500 Load Roller ................................................................................................................ 4
9 449029009 Snap Ring.................................................................................................................. 4
10 504562100 Wear Plug.................................................................................................................. 2
11 909086101 Shim (0.047 in.) ......................................................................................................... AR
11 909086102 Shim (0.030 in.) ......................................................................................................... AR
11 909086103 Shim (0.015 in.) ......................................................................................................... AR
11 909086104 Shim (0.125 in.) ......................................................................................................... AR
11 909086105 Shim (0.311 in.) ......................................................................................................... AR
11 909086106 Shim (0.020 in.) ......................................................................................................... AR
12 907806300 Side Roller Assembly ................................................................................................ 2
13 449022017 Lockwasher ............................................................................................................... 4
14 449001296 Capscrew................................................................................................................... 4

7-67
G10594 04-02

HOSE TAKE-UP GROUP

(STRADDLE) (NS040-050AF)

HOSE TAKE-UP GROUPSTRADDL ENS040-050AF

7-68
 G10594 04-02

HOSE TAKE-UP GROUP

(STRADDLE) (NS040-050AF)

ITEM PART NO. DESCRIPTION QTY

1 580034563 Header Hose (126 in.) ............................................................................................... 2

1 580034564 Header Hose (138 in.) ............................................................................................... 2
1 580034565 Header Hose (149 in.) ............................................................................................... 2
2 054820000 Plug Assembly........................................................................................................... 2
3 057958700 Fitting......................................................................................................................... 2
052645300 O-Ring.................................................................................................................. 2
4 449015002 Nut ............................................................................................................................. 2
5 449001014 Capscrew................................................................................................................... 2
6 580008371 Clamp ........................................................................................................................ 2
7 449001052 Capscrew................................................................................................................... 2
8 449001170 Capscrew................................................................................................................... 2
9 449022018 Lockwasher ............................................................................................................... 2
10 449022016 Lockwasher ............................................................................................................... 4
11 449021003 Washer ...................................................................................................................... 2
12 449021001 Washer ...................................................................................................................... 4
13 580034575 Bracket ...................................................................................................................... 1
14 502896500 Manifold ..................................................................................................................... 1
15 580034567 Shaft .......................................................................................................................... 1
580032373 Capscrew................................................................................................................... 2
16 580034568 Spacer ....................................................................................................................... 2
17 507163500 Hose Sheave ............................................................................................................. 2

7-69
NOTES

7-70
 SECTION 8

8 OPTIONS

8 OPTIONS
 CONTENTS

SECTION 8
OPTIONS

DESCRIPTION PAGE

AMBER STROBE LIGHT ................................................................................................................................... 8-23

BACK UP ALARM .............................................................................................................................................. 8-22
BATTERY TRAY ................................................................................................................................................. 8-18
DIAGNOSTIC HANDSET ................................................................................................................................... 8-25
DRIVE UNIT COMPARTMENT FAN ASSEMBLY............................................................................................... 8-16
HOOK TYPE CARRIAGE OPTION
NR 035-045 AE AND NDR 030 AE................................................................................................................... 8-6
LIGHT AND FAN ASSEMBLY............................................................................................................................. 8-14
MAST MOUNTED HEADLIGHTS ...................................................................................................................... 8-19
REAR WORKING LIGHT ................................................................................................................................... 8-21
SIDE-SHIFT ASSEMBLY
HANG-ON TYPE
⇒S/N C816N01531A .................................................................................................................................... 8-8
S/N C816N01532A⇒...................................................................................................................................... 8-10
SIDE-SHIFT CYLINDER
HANG-ON TYPE............................................................................................................................................. 8-13
SIDE-SHIFT CYLINDER ASSEMBLY
NS 040/050 AF ................................................................................................................................................. 8-4
SIDE-SHIFT HYDRAULIC HOOKUP
SHEET 1 OF 2 .................................................................................................................................................. 8-2
SHEET 2 OF 2 .................................................................................................................................................. 8-3
SIDE-SHIFT HYDRAULICS
HANG-ON TYPE............................................................................................................................................. 8-12

8-1
6L6CY 05-01

SIDE-SHIFT HYDRAULIC HOOKUP

(SHEET 1 OF 2)

SIDE-SHIFT HYDRAULIC HOOKUPSHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1 062699900 Fitting......................................................................................................................... 2
1 056363300 O-Ring.................................................................................................................. 1
2 061554400 Adapter ...................................................................................................................... 2
3 502829902 Hose .......................................................................................................................... 2

8-2
 6L6CY 05-01

SIDE-SHIFT HYDRAULIC HOOKUP

(SHEET 2 OF 2)

SIDE-SHIFT HYDRAULIC HOOKUPSHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1 062699900 Fitting......................................................................................................................... 2
1 056363300 O-Ring.................................................................................................................. 1
2 502152901 Fitting......................................................................................................................... 2
3 502656921 Hose .......................................................................................................................... 2

8-3
6G48 05-01

SIDE-SHIFT CYLINDER ASSEMBLY

(NS 040/050 AF)

SIDE-SHIFT CYLINDER ASSEMBLYNS 040/050 AF

ITEM PART NO. DESCRIPTION QTY

519666602 Side-Shift Cylinder..................................................................................................... 1
1 504232210 Wiper Ring ........................................................................................................... 2
2 506552501 Gland.................................................................................................................... 2
3 580012259 Seal ...................................................................................................................... 2
4 500167924 Back-Up Ring ....................................................................................................... 2
5 012825700 O-Ring.................................................................................................................. 2
6 513439107 Spacer.................................................................................................................. 2
7 504020504 Seal ...................................................................................................................... 1
8 519664601 Rod....................................................................................................................... 1
9 519665601 Tube ..................................................................................................................... 1

505136053 Seal Kit (Includes Items 1, 3-5, 7) ............................................................................. 1

8-4
NOTES

8-5
3D219 05-01

HOOK TYPE CARRIAGE OPTION

(NR 035-045 AE AND NDR 030 AE)

HOOK TYPE CARRIAGE OPTIONNR 035-045 AE AND NDR 030 AE

8-6
 3D219 05-01

HOOK TYPE CARRIAGE OPTION

(NR 035-045 AE AND NDR 030 AE)

ITEM PART NO. DESCRIPTION QTY

1 504798701 Carriage (33.75 in. Wide) .......................................................................................... 1

1 504798702 Carriage (35.75 in. Wide) .......................................................................................... 1
1 504798703 Carriage (38.50 in. Wide) .......................................................................................... 1
1 504798704 Carriage (42 in. Wide) ............................................................................................... 1

NOTE:
This Carriage option is used on Side-Shift Reach Assemblies when converting from Shaft Type Fork to Hang-on
Type Forks. See Part Sheets 13F15 and 13F16 for related parts.

8-7
G10879 11-02

SIDE-SHIFT ASSEMBLY
(HANG-ON TYPE)
(⇒S/N C816N01531A)

SIDE-SHIFT ASSEMBLYHANG-ON TYPE⇒S/N C816N01531A

8-8
 G10879 11-02

SIDE-SHIFT ASSEMBLY
(HANG-ON TYPE)
(⇒S/N C816N01531A)

ITEM PART NO. DESCRIPTION QTY

506250521 Side-Shift Assembly .................................................................................................. 1

1 580010513 Bearing (Top)........................................................................................................ 1
2 580010522 Support ................................................................................................................ 1
3 518801602 Capscrew ............................................................................................................. 2
4 504230271 Nut........................................................................................................................ 2
5 504061746 Rod (Optional)...................................................................................................... 2
6 504230271 Nut (Optional)....................................................................................................... 4
7 504061795 Shim (0.020 in.).................................................................................................... AR
8 519666602 Side-Shift Cylinder ............................................................................................... 1
9 015628700 Lube Fitting .......................................................................................................... 3
10 504061724 Apron (Top) .......................................................................................................... 1
11 518807670 Apron (Bottom)..................................................................................................... 1
12 518807609 Bearing (Bottom) .................................................................................................. 1
13 931018903 Capscrew ............................................................................................................. 4
14 504061794 Washer ................................................................................................................. 4
15 580010504 Shim ..................................................................................................................... AR
16 500111904 Fitting......................................................................................................................... 2
16 052645200 O-Ring.................................................................................................................. 2
17 502656921 Hose .......................................................................................................................... 2
18 580014184 Fitting......................................................................................................................... 2
18 052645300 O-Ring.................................................................................................................. 2

8-9
G11009 08-03

SIDE-SHIFT ASSEMBLY
(S/N C816N01532A⇒)

SIDE-SHIFT ASSEMBLYS/N C816N01532A⇒

8-10
 G11009 08-03

SIDE-SHIFT ASSEMBLY
(S/N C816N01532A⇒)

ITEM PART NO. DESCRIPTION QTY

580043038 Side-Shift Assembly .................................................................................................. 1

1 .. . . . Bearing (Upper).................................................................................................... 2
2 .. . . . Bearing (Upper) ......................................................................................................... 2
2 580046260 Cylinder (4") ......................................................................................................... 1
2 580046131 Seal Kit ............................................................................................................ 1
2 580046134 Retainer ........................................................................................................... 2
3 .. . . . Bearing (Lower).................................................................................................... 2
3 .. . . . Bearing (Lower) ......................................................................................................... 2
4 .. . . . Nut........................................................................................................................ 4
5 .. . . . Lower Hook .......................................................................................................... 2
6 061278300 Washer ................................................................................................................. 4
7 .. . . . Capscrew ............................................................................................................. 4
8 580046125 Safety Label ......................................................................................................... 2
9 580046126 Fork Stop Kit ........................................................................................................ 1
10 580046128 Reducer................................................................................................................ 2
11 580046129 Roll Pin................................................................................................................. 2
12 500111904 Fitting......................................................................................................................... 2
12 052645200 O-Ring.................................................................................................................. 2
13 502656921 Hose .......................................................................................................................... 2
14 580014184 Fitting......................................................................................................................... 2
14 052645300 O-Ring.................................................................................................................. 2

580046118 Lower Hook Kit (Includes Items 4-7) ......................................................................... 1

580054964 Bearing Kit (Upper) (Includes Items 1-2) ................................................................... 1
580054965 Bearing Kit (Lower) (Includes Item 3) ........................................................................ 1

8-11
G10883 11-02

SIDE-SHIFT HYDRAULICS
(HANG-ON TYPE)

SIDE-SHIFT HYDRAULICSHANG-ON TYPE

KEY:
A: Two Stage
B: Three Stage

QTY
ITEM PART NO. DESCRIPTION A B
1 062699900 Fitting................................................................................................................. 2 2
1 056363300 O-Ring........................................................................................................... 1 1
2 061554400 Adapter .............................................................................................................. 2 ..
2 502152901 Fitting................................................................................................................. .. 2
3 502829902 Hose .................................................................................................................. 2 ..
3 502656921 Hose .................................................................................................................. .. 2

8-12
 G10881 11-02

SIDE-SHIFT CYLINDER
(HANG-ON TYPE)

SIDE-SHIFT CYLINDERHANG-ON TYPE

ITEM PART NO. DESCRIPTION QTY

519666602 Side-Shift Cylinder..................................................................................................... 1
1 504232210 Wiper Ring ........................................................................................................... 2
2 506552501 Gland.................................................................................................................... 2
3 580012259 Seal ...................................................................................................................... 2
4 500167924 Back-Up Ring ....................................................................................................... 2
5 012825700 O-Ring.................................................................................................................. 2
6 513439107 Spacer.................................................................................................................. 2
7 504020504 Seal ...................................................................................................................... 1
8 519664601 Rod....................................................................................................................... 1
9 519665601 Tube ..................................................................................................................... 1

505136053 Seal Kit (Includes Items 1, 3-5, 7) ............................................................................. 1

8-13
G10202 05-01

LIGHT AND FAN ASSEMBLY

LIGHT AND FAN ASSEMBLY

8-14
 G10202 05-01

LIGHT AND FAN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

505181701 Light and Fan............................................................................................................. 1

1 524148300 Lens ..................................................................................................................... 1
2 .. . . . Housing ................................................................................................................ 1
3 518798659 Lens ..................................................................................................................... 2
4 506133502 Bezel .................................................................................................................... 2
5 506133501 Reflector............................................................................................................... 2
6 060050500 Bulb ...................................................................................................................... 2
7 524148318 Socket .................................................................................................................. 2
8 580033141 Nut........................................................................................................................ 4
9 580011697 Switching Circuit Converter.................................................................................. 1
10 580014846 Fan (12 Volt) ......................................................................................................... 1
11 580011720 Fan Switch............................................................................................................ 1
12 580011721 Light Switch.......................................................................................................... 1
13 580014915 Hardware Kit ........................................................................................................ 1
13 580019721 Bracket (Short)................................................................................................. 1
13 580019722 Bracket (Long) ................................................................................................. 2
13 580032494 Lockwasher...................................................................................................... 4
13 580035221 Screw ............................................................................................................... 4
14 580026501 Wire Harness ....................................................................................................... 1
a 312850032 Strap Clamp ......................................................................................................... 3
a 580033143 Fuse (8 Amp) ....................................................................................................... 1

FOOTNOTES:
a Not Illustrated

8-15
4J7 05-01

DRIVE UNIT COMPARTMENT FAN ASSEMBLY

DRIVE UNIT COMPARTMENT FAN ASSEMBLY

8-16
 4J7 05-01

DRIVE UNIT COMPARTMENT FAN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 506795500 Frame ........................................................................................................................ 1

2 518445604 Connector .................................................................................................................. 1
3 312850034 Strap Clamp............................................................................................................... 1
4 504991200 Clip ............................................................................................................................ 1
5 504805719 Screw......................................................................................................................... 4
6 504805720 Nut ............................................................................................................................. 4
7 504805721 Lockwasher ............................................................................................................... 4
8 506130500 Fan (24 Volt) .............................................................................................................. 1
8 506130501 Fan (36 Volt) .............................................................................................................. 1
9 518445602 Socket........................................................................................................................ 1
10 502719904 Terminal..................................................................................................................... 1
11 504992201 Thermostat ................................................................................................................ 1
12 518445602 Socket........................................................................................................................ 1
13 500383922 Terminal..................................................................................................................... 1

8-17
G11074 05-01

BATTERY TRAY

BATTERY TRAY

ITEM PART NO. DESCRIPTION QTY

1 504574224 Battery Tray ............................................................................................................... 1

1 580000483 Battery Tray .......................................................................................................... 1
2 504575270 Roller Assembly ................................................................................................... 6
3 203161000 Capscrew ............................................................................................................. 4
4 014971600 Nut........................................................................................................................ 4

8-18
 5Z218 05-01

MAST MOUNTED HEADLIGHTS

MAST MOUNTED HEADLIGHTS

8-19
5Z218 05-01

MAST MOUNTED HEADLIGHTS

ITEM PART NO. DESCRIPTION QTY

1 150019301 Guard ........................................................................................................................ 2

2 150019402 Headlight Assembly (24 Volt) .................................................................................... 2
2 519432809 Sealed Beam Lamp (24 Volt) ............................................................................... 1
2 150019403 Headlight Assembly (36 Volt) .................................................................................... 2
2 519432801 Bulb ...................................................................................................................... 1
3 752905600 Guard ........................................................................................................................ 2
4 502701506 Connector (Male)....................................................................................................... 2
5 502701502 Contact ...................................................................................................................... 4
6 580025520 Wire Harness............................................................................................................. 1
7 580025688 Bracket ...................................................................................................................... 1
a 504449702 Light Switch ............................................................................................................... 1
a 014863500 Screw......................................................................................................................... 4
a 015025600 Lockwasher ............................................................................................................... 4
a 014936200 Nut ............................................................................................................................. 4
a 312850032 Strap Clamp............................................................................................................... 6
a 502701531 Amp Interface Seal .................................................................................................... 1
a 502701538 Wire Seal ................................................................................................................... 2

FOOTNOTES:
a Not Illustrated

8-20
 G10274 05-01

REAR WORKING LIGHT

REAR WORKING LIGHT

ITEM PART NO. DESCRIPTION QTY

1 753057402 Work Light (24 Volt) ................................................................................................... 1

1 519432809 Sealed Beam Lamp.............................................................................................. 1
1 580049926 Hardware Bag ...................................................................................................... 1
1 753057403 Work Light (36 Volt) ................................................................................................... 1
1 519432801 Bulb ...................................................................................................................... 1
1 580049926 Hardware Bag ...................................................................................................... 1
2 014863500 Screw......................................................................................................................... 4
3 753597400 Bracket ...................................................................................................................... 2
4 015025600 Lockwasher ............................................................................................................... 4
5 014936200 Nut ............................................................................................................................. 4
6 504449702 Light Switch ............................................................................................................... 1
7 580025688 Bracket ...................................................................................................................... 1
8 062151700 Capscrew................................................................................................................... 4
9 580027132 Washer ...................................................................................................................... 4
10 014936500 Nut ............................................................................................................................. 4
a 150019301 Guard ........................................................................................................................ 1
a 516905800 Clamp ........................................................................................................................ 2
a 580026703 Wire Harness............................................................................................................. 1
a 502701531 Amp Interface Seal .................................................................................................... 1
a 502701538 Wire Seal ................................................................................................................... 2
a 312850032 Strap Clamp............................................................................................................... 3
a 502701505 Connector (Male)....................................................................................................... 1
a 502701501 Pin ............................................................................................................................. 2

FOOTNOTES:
a Not Illustrated

8-21
G10592 03-04

BACK UP ALARM

BACK UP ALARM

ITEM PART NO. DESCRIPTION QTY

1 524169018 Audible Alarm ............................................................................................................ 1

2 505566509 Stud ........................................................................................................................... 2
3 016103500 Washer ...................................................................................................................... 2
4 015026000 Lockwasher ............................................................................................................... 2
5 014936500 Nut ............................................................................................................................. 2
6 580033693 Module Accessory Driver .......................................................................................... 1
7 014864000 Screw......................................................................................................................... 2
8 014936200 Nut ............................................................................................................................. 2
9 502634906 Screw......................................................................................................................... 2
10 585073600 Bracket ...................................................................................................................... 1
a 502701538 Wire Seal ................................................................................................................... 1
a 502701505 Connector .................................................................................................................. 1
a 502701531 Amp Interface Seal .................................................................................................... 1
a 752440304 Pin ............................................................................................................................. 2

FOOTNOTES:
a Required for Installation

8-22
 G10790 10-02

AMBER STROBE LIGHT

AMBER STROBE LIGHT

8-23
G10790 10-02

AMBER STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

1 585056801 Strobe Lamp .............................................................................................................. 1

1 580037192 Bulb ...................................................................................................................... 1
1 580058377 Lens ..................................................................................................................... 1
2 585069400 Guard ........................................................................................................................ 1
3 753597400 Bracket ...................................................................................................................... 2
4 062151700 Capscrew................................................................................................................... 4
5 015025600 Lockwasher ............................................................................................................... 6
6 015026000 Lockwasher ............................................................................................................... 4
7 014936500 Nut ............................................................................................................................. 4
8 014863800 Screw......................................................................................................................... 2
9 516905800 Clamp ........................................................................................................................ 6
10 585060100 Wire Harness (Light) ................................................................................................. 1
11 312850032 Strap Clamp............................................................................................................... 3
580050608 Wire Harness (Y Adapter) (Required with Strobe Light and Working Lights)............ 1

8-24
 G10895 12-02

DIAGNOSTIC HANDSET

DIAGNOSTIC HANDSET

ITEM PART NO. DESCRIPTION QTY

1 150035908 Hand Set Programmer............................................................................................... 1

ab 580030287 Upgrade Chip ............................................................................................................ 1

FOOTNOTES:
a Not Illustrated
b Use with 1307 Controller only

8-25
NOTES

8-26
 SECTION 9

9 FIELD CONVERSION KITS

9 FIELD CONVERSION KITS

 CONTENTS

SECTION 9
FIELD CONVERSION KITS

DESCRIPTION PAGE

STEER CONTROL ............................................................................................................................................... 9-2

9-1
FIELD CONVERSION KITS

STEER CONTROL

DESCRIPTION PART NUMBER

Steer Control 524170276

9-2
 SECTION 10

10 NUMERICAL INDEX
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
010944210G 2-3 14 6-3 31 2-35 9 016103500 1-3 9
012474300 2-3 30 014936900 2-4 44 5-3 44 1-5 8
2-38 3 2-19 8 5-7 14 1-7 8
012825700 7-45 8 2-27 8 6-3 30 2-3 4
7-46 8 3-7 11 015026400 2-3 17 2-3 9
7-47 8 6-3 33 2-19 4 2-19 2
8-4 5 014939700 6-11 11 2-27 7 2-38 5
8-13 5 014970700 1-3 5 3-7 10 6-3 28
014711900 4-3 11 1-5 4 4-3 33 6-17 11
014715700 1-3 5 1-7 16 4-14 7 8-22 3
1-5 4 6-17 9 5-3 14 016103700 1-10 36
1-7 3 014970800 3-7 21 6-3 3 7-43 24
014716400 7-15 18 5-3 29 6-9 15 016104000 6-3 32
7-29 5 014971300 3-7 16 6-11 5 6-9 16
7-65 5 014971400 5-3 26 7-41 1 016110000 1-14 3
014788600 5-9 4 014971600 8-18 4 7-43 20 016110300 5-15 2
014863500 2-41 5 014972600 5-3 20 015026600 1-3 8 016111200 7-19 18
8-20 9 014994200 2-3 15 1-5 7 016133700 1-3 9
8-21 2 2-3 18 1-7 25 1-5 8
014863800 5-3 3 015003200 5-3 21 1-14 4 2-27 4
8-24 8 015003300 7-23 12 3-7 2 6-17 7
014864000 7-29 3 015025600 1-9 22 3-7 19 016337000 1-7 12
7-65 3 7-29 4 015026700 1-3 6 2-11 4
8-22 7 7-65 4 1-5 5 2-20 4
014867400 2-3 22 8-20 10 1-7 21 019899100 7-19 10
014936000 2-4 45 8-21 4 015027700 6-17 14 019899200 6-3 13
014936200 2-41 7 8-24 5 015040200 2-35 16 019899500 7-35 24
8-20 11 015026000 1-3 9 015120200 5-15 5 019899600 7-36 53
8-21 5 1-5 8 015120400 5-15 5 022061000 4-18 10
8-22 8 1-7 9 015414700 5-7 2 4-21 9
014936500 1-3 9 1-7 18 7-36 47 023022800 5-3 27
1-5 8 2-3 6 015416200 7-17 2 023604600 2-3 26
2-3 7 2-11 5 7-49 5 2-11 8
2-11 6 2-19 3 7-59 4 2-20 8
2-19 1 2-20 5 015420100 5-13 14 023796300 4-3 15
2-20 6 2-27 5 015421600 5-13 7 025803400 2-4 40
2-27 3 2-38 6 015486100 5-11 15 027278300 1-9 20
2-41 11 4-3 2 015492800 5-11 13 030057500 2-35 25
4-3 3 4-5 2 015492900 7-5 4 030252011 4-3 43
4-5 3 5-3 3 7-7 4 4-5 18
5-3 3 5-3 19 7-8 4 030605400 4-3 21
6-3 29 6-3 23 7-10 4 030844200 1-18 3
8-21 10 6-4 36 015493500 7-27 14 031129200 7-13 9
8-22 5 6-17 6 015627900 3-7 7 7-15 8
8-24 7 8-22 4 015628700 7-35 11 032982300 7-19 17
014936600 1-9 13 8-24 6 7-41 9 050974300 3-7 29
1-10 38 015026200 1-9 12 7-43 13 051910600 2-38 7
2-3 27 1-10 37 8-9 9 052642300 4-14 3
2-12 10 2-3 24 015916300 7-49 23 052642500 7-21 7
2-21 10 2-11 9 016103300 7-29 4 7-25 3
5-7 15 2-20 9 7-65 4 052643200 4-3 27

10-1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
4-5 15 056363100 4-3 25 061643400 7-35 20 065576500 5-3 11
6-21 30 4-5 16 062143700 1-9 9 065771000 7-35 5
052645200 8-9 16 7-35 43 1-10 34 066002600 7-49 28
8-11 12 056363300 4-14 1 2-3 25 080437000 7-63 11
052645300 4-14 3 4-14 4 7-43 25 122392115 6-11 2
6-7 1 8-2 1 062151200 1-7 17 133910101 1-9 3
6-7 4 8-3 1 062151300 1-3 9 135650144 2-35 20
6-7 5 8-12 1 1-5 8 150019301 8-20 1
6-7 9 057048200 4-3 24 1-7 7 8-21 11
6-9 5 7-41 1 2-3 5 150019402 8-20 2
6-9 6 7-43 21 2-11 3 150019403 8-20 2
6-9 8 057699500 1-9 9 2-20 3 150035908 8-25 1
6-9 12 5-7 14 2-27 2 203078700 5-3 15
7-69 3 057780800 4-14 1 062151500 6-3 23 203079700 4-5 10
8-9 18 057958700 7-69 3 6-4 36 6-11 9
8-11 14 058355900 6-9 23 062151600 2-3 31 203142600 5-3 18
052645400 4-3 41 058414900 6-9 13 2-38 4 6-4 38
6-7 2 6-11 2 062151700 8-21 8 203142800 2-41 9
6-9 3 058721200 4-14 4 8-24 4 203149300 6-4 39
6-9 4 059079500 4-14 6 062306700 1-9 14 6-9 14
6-9 10 6-11 4 2-11 7 203161000 8-18 3
6-11 2 059482800 7-41 22 2-20 7 203191200 6-19 27
7-5 17 7-43 38 062307300 1-9 9 7-35 19
7-7 18 059634500 4-3 41 062699900 6-19 28 203762500 3-7 9
7-9 7 4-5 27 6-21 31 252370600 5-3 3
7-10 7 059634600 7-19 1 7-41 24 252370700 5-3 4
7-63 5 7-21 2 7-43 29 258458900 2-3 21
7-63 7 7-25 9 8-2 1 296320455 2-29 5
052645500 4-14 2 059694600 3-7 1 8-3 1 296320456 2-29 9
6-7 7 059711500 2-3 13 8-12 1 296321148 2-29 12
6-7 8 059716300 1-9 14 064175600 4-3 5 296321162 2-31 4
6-9 1 2-3 35 4-3 16 296321382 2-33 2
6-9 2 059716400 2-35 8 4-5 5 312080007 3-7 33
6-9 23 059719100 4-3 20 064424900 7-31 5 312233090 7-31 6
6-11 1 060023800 2-3 3 7-35 7 7-35 10
6-11 2 060050500 8-15 6 7-38 6 7-38 7
052645700 6-7 3 061278000 2-3 16 7-67 5 7-67 6
054291200 7-19 2 5-3 28 064570300 7-9 8 312850032 8-15 15
7-21 8 061278200 1-14 3 7-10 8 8-20 12
7-25 2 4-3 12 065069700 7-31 4 8-21 14
7-63 10 061278300 1-3 5 7-35 6 8-24 11
054820000 7-69 2 1-5 4 7-38 5 312850034 5-3 2
055013500 5-3 13 1-7 4 7-67 4 8-17 3
055485000 3-7 1 5-3 6 065069800 7-31 4 312850040 7-36 55
055485100 3-7 18 7-29 6 7-35 6 312850042 6-4 37
055485600 1-14 5 7-65 6 7-38 5 312850044 7-29 2
055485700 4-3 28 8-11 6 7-67 4 7-65 2
6-9 9 061278400 4-3 39 065069900 7-31 4 312850048 6-19 23
055486800 2-4 43 061353000 4-14 2 7-35 6 6-21 26
2-19 7 061554400 8-2 2 7-38 5 315976062 4-11 17
2-27 6 8-12 2 7-67 4 449001003 7-35 14

10-2
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
449001013 4-5 20 7-25 8 449029009 7-13 6 500625902 5-3 40
6-19 4 7-35 40 7-15 6 500722301 7-31 4
6-21 4 7-63 4 7-31 9 7-38 5
7-36 52 449015112 6-9 19 7-35 9 7-67 4
7-41 30 449015135 5-7 5 7-38 10 500722302 7-31 4
449001014 3-7 27 449021001 5-7 5 7-67 9 7-38 5
7-69 5 7-35 30 449029011 7-17 7 7-67 4
449001016 4-5 11 7-49 15 7-49 10 500722303 7-31 4
449001023 4-3 31 7-61 2 7-59 3 7-38 5
6-21 18 7-63 13 449030008 7-49 19 7-67 4
7-19 14 7-69 12 449076005 7-31 7 500902102 6-3 26
7-23 5 449021002 6-9 18 7-38 8 500905200 3-7 24
7-61 5 449021003 6-19 20 7-67 7 500962500 1-13 13
449001028 7-19 4 6-21 20 500002901 6-9 7 501700938 7-19 7
7-25 6 7-25 14 500002903 6-19 21 501702902 7-41 1
7-41 27 7-35 37 6-21 21 501704904 6-4 36
7-43 11 7-69 11 500030902 5-3 34 501704905 6-4 36
449001049 3-7 12 449022005 7-23 6 500046918 4-3 9 6-9 11
3-13 38 7-61 6 4-5 9 501710932 6-4 43
449001050 7-63 9 449022013 4-3 32 500111904 6-19 1 501710951 6-3 21
449001052 7-69 7 4-5 13 6-21 1 501744913 6-4 41
449001072 5-7 14 7-19 13 8-9 16 501744926 4-3 34
449001076 7-35 31 449022016 3-7 28 8-11 12 501746202 6-9 20
449001114 6-21 15 4-5 21 500167924 7-46 7 501753904 7-27 15
7-35 35 5-7 14 7-47 7 501753912 3-7 20
7-43 7 6-19 3 8-4 4 501755906 2-3 30
7-52 24 6-21 3 8-13 4 501768915 4-3 35
7-55 44 7-19 5 500227903 4-3 4 501788915 5-17 2
449001134 7-25 15 7-25 7 4-3 13 501789904 3-7 35
449001170 3-11 24 7-25 16 4-5 4 501831905 1-3 8
6-19 15 7-35 32 500227905 7-23 1 1-5 7
7-15 19 7-41 28 7-49 26 1-7 26
7-25 12 7-49 13 500227907 7-15 6 501850904 7-5 10
7-35 36 7-69 10 500302501 7-13 15 7-7 10
7-69 8 449022017 3-7 13 7-15 14 7-9 12
449001202 7-35 21 3-13 37 500302502 7-13 11 7-10 12
449001296 7-31 14 7-31 13 7-15 11 7-27 3
7-38 15 7-35 13 500303501 7-13 14 7-27 9
7-67 14 7-38 14 7-15 13 501904907 1-13 6
449001343 7-35 25 7-67 13 500303502 7-13 10 1-13 7
449001410 7-13 13 449022018 6-19 18 7-15 12 1-13 8
449001418 7-15 9 6-19 20 500381501 7-45 11 501918902 6-3 12
449002197 7-13 18 7-25 13 7-46 11 501921903 6-19 14
449007004 2-7 13 7-35 23 500383916 2-43 3 6-21 14
2-9 14 7-52 25 500383922 8-17 13 7-35 33
449015002 7-69 4 7-55 45 500412904 7-35 18 7-43 39
449015011 7-17 5 7-69 9 7-41 32 502011927 7-45 7
7-50 32 449022041 5-13 11 500416909 5-3 33 502011929 7-27 13
7-59 7 449025008 7-31 17 500423903 7-35 44 502012902 1-3 6
449015014 3-11 5 7-38 16 500532907 3-7 35 1-5 5
7-19 5 449029001 7-19 18 500555910 3-7 15 1-7 6

10-3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
502056903 6-4 42 502670903 6-3 17 7-9 7 504061795 8-9 7
502056904 6-4 44 502687901 7-27 16 7-10 7 504064716 7-17 3
502097902 5-3 5 502701501 8-21 16 502980502 7-25 17 504064758 7-61 1
502097910 1-9 8 502701502 8-20 5 503067200 7-15 16 7-63 14
502135201 1-13 8 502701505 8-21 15 7-29 8 504064775 7-17 3
502135202 1-13 8 8-22 11 7-65 8 504064782 7-49 24
502137903 2-3 28 502701506 8-20 4 503068200 7-29 7 504064789 7-17 3
2-41 20 502701509 6-19 25 7-65 7 504075721 7-17 3
502152901 8-3 2 6-21 28 503151200 7-19 12 7-59 8
8-12 2 502701531 8-20 13 7-23 7 504075738 7-17 3
502157204 1-13 12 8-21 13 7-61 7 504109201 1-9 21
502164907 2-38 2 8-22 11 503152200 2-35 14 504110201 1-17 1
502313100 7-13 17 502701538 8-20 14 503229200 7-41 8 1-18 1
502314100 7-13 16 8-21 13 7-41 17 504110202 1-17 1
502398901 5-7 3 8-22 11 7-43 2 1-18 1
502398906 2-3 12 502719904 8-17 10 503250200 6-21 23 504110203 1-17 1
2-19 6 502787901 7-10 2 7-36 49 1-18 1
4-5 12 502787902 7-5 2 7-55 38 504117200 7-13 5
502398907 6-3 2 7-7 2 503251200 6-21 22 504142500 7-45 10
6-11 10 7-8 2 7-36 50 7-46 10
6-11 12 502787903 7-27 12 7-55 37 504148200 7-5 9
502423915 2-35 15 502789905 4-3 1 503251201 6-21 33 7-7 10
502470902 2-7 31 4-5 1 7-36 51 7-9 14
2-9 34 502809902 2-35 5 7-55 40 7-10 14
502501903 7-31 16 502818901 6-19 11 503515200 7-43 19 7-27 8
7-38 17 6-19 13 503544200 1-13 1 504149200 7-9 13
502505903 4-3 26 6-21 12 503837200 7-23 4 7-10 13
4-5 19 502825946 7-19 9 7-61 4 504150200 7-9 13
502536905 5-3 24 502829902 8-2 3 503927500 7-31 3 7-10 13
502566903 7-15 17 8-12 3 7-38 4 504151200 7-9 13
7-49 8 502880200 7-41 4 7-67 3 7-10 13
502566904 6-19 16 502880201 7-41 11 504020501 7-45 4 504160200 7-5 12
6-21 16 7-43 5 7-46 4 7-7 12
7-13 12 502880203 7-43 35 7-47 4 7-8 2
7-15 10 502880204 7-43 36 504020504 8-4 7 7-10 2
502623918 6-3 14 502880207 7-41 3 8-13 7 504161200 7-5 11
502632901 6-17 15 7-43 33 504024202 7-5 13 7-7 11
502634901 7-29 3 502882200 7-41 14 7-7 13 7-9 11
7-65 3 7-43 23 7-9 9 7-10 11
502634906 8-22 9 502887201 7-43 15 7-10 9 504162200 7-9 10
502635903 2-35 29 502887202 7-41 7 504035207 1-9 21 7-10 10
6-15 28 502889200 7-41 21 504049202 7-23 3 504163200 7-8 1
6-17 12 7-43 12 504058760 2-7 22 7-10 1
502637901 7-45 2 502895200 7-45 3 2-29 504225252 2-41 3
7-46 2 7-46 3 504059719 2-29 8 504226242 7-61 3
7-47 2 7-47 3 504059726 2-43 4 7-63 3
502652956 7-19 8 502895201 7-5 14 504059730 2-43 2 504226299 2-7 33
502656921 8-3 3 7-7 14 504061724 8-9 10 2-9 5
8-9 17 502896500 7-69 14 504061746 8-9 5 504228208 6-3 4
8-11 13 502978502 7-5 17 504061794 5-13 16 504228261 6-3 5
8-12 3 7-7 17 8-9 14 504230211 2-3 11

10-4
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
504230271 8-9 4 504562100 7-13 7 504748702 6-3 7 505071200 4-3 22
8-9 6 7-15 7 504748703 6-3 7 505074200 6-4 47
504231234 1-13 2 7-31 10 504748704 6-3 7 505075200 6-3 6
504232210 8-4 1 7-35 15 504798701 8-7 1 505080200 7-63 1
8-13 1 7-38 11 504798702 8-7 1 505084201 1-9 26
504232230 7-5 8 7-67 10 504798703 8-7 1 1-10 33
7-7 9 504574224 8-18 1 504798704 8-7 1 2-3 34
7-9 16 504574226 3-7 22 504804704 2-7 34 505136037 7-9 19
7-11 16 504574232 5-13 9 2-9 22 7-11 20
504232275 1-10 35 5-13 19 504804749 5-7 12 505136044 7-9 20
2-3 23 504575220 5-17 5 504805713 5-17 3 7-11 21
504233271 1-14 4 504575221 5-3 25 504805714 5-13 8 505136047 7-27 17
504234266 7-49 4 504575231 4-14 8 504805715 5-13 15 505136053 8-4 10
504234269 7-5 18 4-18 504805719 8-17 5 8-13 10
7-7 19 504575232 4-14 8 504805720 8-17 6 505166200 5-3 42
7-11 18 4-21 504805721 8-17 7 505181701 8-15
504235239 7-5 7 504575233 4-14 8 504805724 4-3 23 505188200 5-3 38
7-7 8 4-18 504806769 1-9 22 505189200 1-10 40
7-9 15 504575234 4-14 8 504928200 5-3 8 505190200 1-10 39
7-11 15 4-21 504942200 5-3 30 505263200 5-3 43
7-27 6 504575235 1-13 11 504944200 5-3 32 505314200 7-21 12
504236222 1-9 5 504575240 4-3 40 504945200 5-3 22 7-63 12
504239274 3-11 14 504575242 3-7 6 504952201 5-15 4 505566503 1-3 9
504240712 2-41 14 504575243 3-7 4 504952202 5-15 4 1-5 8
504240838 2-41 13 504575244 3-7 5 504953200 1-9 7 1-7 14
504258228 7-10 6 504575245 3-7 8 504991200 8-17 4 505566509 8-22 2
504258229 7-10 6 504575246 1-3 12 504992201 8-17 11 505582500 7-23 13
504263710 1-14 1 1-5 11 505000201 1-9 1 505586500 7-10 3
504347200 3-7 23 3-7 3 505003201 1-9 1 505587500 7-8 3
504353200 7-13 8 5-13 505016200 1-9 6 7-10 3
7-23 8 504575247 4-3 10 505034200 5-15 4 505590500 7-17 6
7-61 8 504575248 5-13 1 505035200 5-15 1 7-49 31
504366200 3-7 22 504575249 5-13 3 505038200 4-3 18 7-59 6
504449702 8-20 8 504575253 5-13 6 505039200 4-3 8 505610501 7-23 11
8-21 6 504575255 5-13 13 4-5 8 505610502 7-23 10
504449732 5-15 7 504575256 5-13 2 505040200 4-3 7 505657504 7-9 6
504449752 5-15 4 504575257 5-13 17 4-5 7 505707505 7-5 5
504449776 5-15 1 504575261 5-13 12 505042200 4-3 505707506 7-5 5
504449782 2-3 29 504575262 5-13 10 4-5 505707509 7-5 5
2-3 38 504575263 5-13 18 505044200 4-3 19 505707513 7-9 6
2-41 19 504575264 5-13 22 505050200 4-3 14 505707524 7-7 5
504450702 5-15 3 504575266 5-13 20 505053200 4-3 12 505707525 7-9 6
504450753 7-5 1 504575270 1-9 21 505054700 2-3 10 505707526 7-9 6
7-7 1 8-18 2 2-7 505707527 7-9 6
7-8 1 504575273 1-13 10 505059200 1-9 30 505846501 1-9 16
7-10 1 504575298 7-63 8 505062200 6-3 1 505846502 1-9 11
504450757 7-27 5 504644500 3-7 35 6-11 8 505847501 1-9 15
504450758 7-27 11 504648700 2-41 4 505066200 6-4 46 505847502 1-9 10
504450760 1-10 41 504662700 1-9 23 505067200 7-19 3 505850500 1-18 2
504489500 7-19 18 504729700 2-41 8 7-25 5 505852500 1-18 4
504548501 3-7 35 504748701 6-3 7 7-63 2 505853500 1-18 5

10-5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
505854501 1-18 6 1-7 1 514268317 2-38 1 519244813 3-11 13
505960578 1-14 5 506846503 1-3 6 514343814 7-19 11 3-11 22
505970500 7-35 39 1-5 5 515589314 6-3 16 519244834 3-11 11
505973510 6-11 1 1-7 1 515589326 6-3 20 519244838 6-19 17
506045500 7-5 3 506924500 5-7 1 516149005 7-45 12 6-21 17
7-7 3 507008500 6-3 23 7-46 12 519412817 5-8 4
7-8 3 6-4 40 516905800 2-37 20 519412818 5-8 2
506130500 8-17 8 507011500 1-9 22 8-21 12 519412819 5-8 1
506130501 8-17 8 507033500 7-13 5 8-24 9 519412821 5-8 6
506133501 8-15 5 7-15 5 517185603 1-3 13 519412822 5-8 3
506133502 8-15 4 7-31 8 1-5 12 519412823 5-8 5
506250521 8-9 7-35 8 3-11 519432647 7-67 1
506395544 2-35 12 7-38 9 517427601 7-43 11 519432650 7-31 1
506463500 6-3 34 7-67 8 518264804 4-18 4 519432801 8-20 2
506552501 8-4 2 507067500 5-7 6 4-21 4 8-21 1
8-13 2 507121500 3-7 17 518264807 4-18 11 519432809 8-20 2
506611500 5-3 31 507159501 5-7 13 4-21 10 8-21 1
506626501 5-15 6 507160501 5-7 11 518264815 4-21 14 519433612 2-7 6
506700515 2-38 507162500 7-49 18 518445602 8-17 9 2-9 7
506700516 2-38 507163500 7-49 17 8-17 12 519433613 2-7 7
506700517 2-38 7-69 17 518445604 8-17 2 2-9 8
506700518 2-38 507164500 6-17 4 518791613 7-36 48 519433632 2-7 27
506700519 2-38 507166500 6-3 25 518793602 4-17 27 2-9 30
506700520 2-38 507168500 6-17 3 6-13 14 519440800 1-13 14
506703502 5-7 10 507169500 6-17 2 518798659 8-15 3 519609804 6-15 15
5-11 507290501 2-41 1 518800661 4-17 25 519664601 8-4 8
506704500 5-3 17 507290502 2-41 1 518800693 6-13 11 8-13 8
5-9 507303503 6-19 8 518801602 8-9 3 519665601 8-4 9
506705501 5-3 16 6-21 8 518801644 7-49 6 8-13 9
5-7 8 507349500 5-3 10 518803660 2-29 10 519666602 8-4
506706501 5-3 1 507443501 7-45 1 518803663 2-29 8 8-9 8
5-7 9 507443502 7-46 1 518807609 8-9 12 8-13
506734502 5-3 7-47 1 518807670 8-9 11 519686300 7-17 1
506738501 5-17 2 507443551 7-45 1 518895641 7-9 17 7-49 7
506740500 6-17 1 507443552 7-46 1 518905623 7-9 17 7-59 5
506743501 5-17 4 7-47 1 518905626 7-9 17 519714662 7-27 2
506747500 1-9 29 507445501 7-5 6 518924635 7-5 6 519714673 7-27 2
506748500 5-3 23 7-7 6 7-9 17 519714676 7-27 2
506785500 1-3 7 7-11 17 518924641 7-9 17 519714685 7-27 2
1-5 6 507445506 7-7 6 518924647 7-9 17 519714691 7-27 2
1-7 23 7-11 17 518938600 7-27 4 519714697 7-27 2
506788502 5-15 6 507445512 7-5 6 7-27 10 519739805 2-31 3
506795500 8-17 1 7-7 6 518995016 2-35 10 519739813 2-33 4
506824500 6-3 11 7-11 17 518995022 2-35 10 519739814 2-33 3
506827500 6-4 36 510135801 5-11 14 519045600 5-3 7 519739816 2-33 10
506829500 6-4 36 512720800 2-7 30 519191801 2-35 4 519739821 2-33 14
506833500 5-3 39 2-9 33 2-35 7 519739830 2-29 6
506838502 1-13 3 513439107 8-4 6 519244811 3-3 11 519739834 2-29 11
506839500 1-13 6 8-13 6 3-11 12 519739845 2-29 7
506846502 1-3 6 514268301 2-3 30 3-13 36 519739849 2-31 6
1-5 5 2-38 1 3-15 11 519739866 2-31 5

10-6
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
519739868 2-31 1 520009800 7-21 12 520344807 4-18 8 520352822 3-11 23
519739869 2-31 2 520015800 4-5 22 520344808 4-18 16 520352823 3-11 17
519739877 2-33 1 520031801 2-7 33 4-21 15 520352824 3-7 30
519739878 2-33 12 2-9 25 520344809 4-18 14 3-11 15
519753801 6-7 7 520038861 6-9 17 520344810 4-18 12 520353801 2-33 5
6-9 3 520045088 5-3 12 520344811 4-18 13 520353802 2-33 6
519766801 3-11 2 520045181 7-49 25 520344812 4-18 7 520357804 2-7 25
519766805 3-11 4 520059612 2-4 48 520344813 4-18 15 2-9 28
519766808 2-37 23 520075814 2-7 24 520344814 4-18 17 520357805 2-7 14
519766809 3-11 10 2-9 27 520344816 4-18 6 2-9 15
519766814 3-11 18 520082840 6-4 45 4-21 6 520357806 2-7 15
519766815 3-11 16 520082841 6-3 27 520344817 4-21 11 2-9 16
519766817 3-11 19 520082842 5-7 7 520344818 4-21 12 520357810 2-7 19
519766818 3-11 19 520082874 6-3 23 520344819 4-21 16 2-9 20
519766819 3-11 19 520097600 3-7 25 520344820 4-21 17 520357814 2-7 10
519766820 3-11 19 520120601 7-19 15 520344821 4-21 1 2-9 11
519766824 3-11 20 520329801 4-17 2 520344823 4-21 13 520357815 2-7 9
519766825 3-11 30 6-13 1 520344824 4-21 7 2-9 10
519766826 3-11 30 520329802 6-13 3 520344825 4-21 7 520357817 2-7 8
519766827 3-11 30 520329812 6-13 12 520345800 4-11 1 2-9 9
519766828 3-11 30 520329813 6-13 12 4-13 1 520357818 2-7 5
519766835 3-11 25 520329822 4-17 8 520345801 4-11 2 2-9 6
519766841 3-11 27 6-13 7 520345802 4-11 3 520357819 2-9 37
519766845 3-11 9 520334800 7-19 6 4-13 3 520357820 2-10 40
519802817 2-7 18 520337801 5-11 11 520345803 4-11 4 520357821 2-9 39
2-9 19 520337803 5-11 12 520345804 4-11 5 520357822 2-9 38
519815802 1-13 6 520337805 5-9 1 4-13 5 520357824 2-7 12
519823600 6-17 13 5-11 1 520345805 4-11 6 2-9 13
519824600 6-17 13 520337807 5-11 3 520345806 4-11 7 520357825 2-9 29
519825600 6-17 13 520337808 5-11 5 4-13 7 520357826 2-9 36
519864601 6-3 9 520337809 5-11 6 520345807 4-11 8 520357833 2-9 12
519864602 6-3 9 520337810 5-11 9 4-13 8 520357835 2-7 20
519864603 6-3 9 520337813 5-11 16 520345810 4-11 11 2-9 21
519865601 1-3 2 520337815 5-11 10 4-13 10 520357857 2-7 26
5-17 1 520337816 5-11 8 520345811 4-11 12 520357874 2-31 8
519922601 1-9 17 520337817 5-11 7 4-13 12 520357890 2-7 28
519922602 1-9 17 520337818 5-11 17 520345812 4-11 13 2-9 31
519922603 1-9 17 520337819 5-9 6 4-13 13 520370800 2-9 24
519928601 5-3 9 520338801 5-9 5 520345813 4-11 14 2-29
5-8 520338803 5-9 3 520345814 4-11 15 520370803 2-29 10
519977601 1-9 18 520338805 5-9 2 520345815 4-11 16 520370804 2-29 4
1-9 19 520344800 4-18 1 520352801 3-11 36 2-31 7
519977602 1-9 18 520344801 4-18 2 520352802 3-11 31 520370805 2-29 1
1-9 19 4-21 2 520352803 3-11 32 520371804 2-33 8
519977603 1-9 18 520344802 4-18 3 520352804 3-11 35 520371805 2-33 7
1-9 19 4-21 3 520352811 3-11 28 520372806 2-29 2
519983600 1-9 27 520344803 4-18 5 520352813 3-11 26 2-31 9
519996802 1-13 6 4-21 5 520352815 3-11 29 2-33 9
519996803 1-13 6 520344805 4-18 7 520352816 3-11 34 520376802 2-33 6
520005802 7-23 2 520344806 4-18 9 520352817 3-11 33 520385802 2-29 3
520008600 6-3 36 4-21 8 520352820 3-11 21 520385804 2-31 10

10-7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
520399822 2-35 20 524143078 1-3 1 524148631 5-3 35 2-27 1
520426827 1-3 8 1-5 1 524148883 7-65 1 524204809 2-4 41
1-5 7 1-14 1 524149946 7-35 17 2-17
1-7 24 524143339 4-3 30 524150850 6-7 9 2-19 9
520426828 1-3 6 524143610 2-3 39 524150971 7-35 16 524207775 2-19 11
1-5 5 524143611 2-3 39 524151035 4-11 9 2-27 10
1-7 5 524143612 2-4 39 524151036 4-11 10 524220274 6-11 7
520529601 2-43 1 524143613 2-4 39 524154231 4-13 2 530018801 1-9 24
520529603 2-43 1 524143634 1-9 22 524154232 4-13 4 1-9 31
520668613 7-27 1 524143635 1-9 22 524154233 4-13 6 580000239 2-3 20
520668625 7-27 1 524143636 1-9 22 524154234 4-13 9 580000483 8-18 1
520668628 7-27 1 524143891 2-4 46 524154235 4-13 11 580000872 2-3 10
520668637 7-27 1 2-19 10 524154236 4-13 14 2-9
520668643 7-27 1 2-27 9 524154237 4-13 15 580000873 2-3 33
520668649 7-27 1 524144078 6-3 35 524154238 4-13 16 580000880 4-14 5
520672611 7-5 15 524144095 1-9 2 524154239 4-13 17 4-17
7-7 16 524144311 1-3 5 524154240 4-13 18 580001211 1-9 25
7-9 5 1-5 4 524154241 4-13 19 1-9 32
7-10 5 1-7 2 524155606 2-4 48 580001214 1-9 4
520672617 7-5 15 524144312 1-3 5 524155607 2-4 48 580001246 2-31 11
7-7 16 1-5 4 524156806 4-13 20 580001267 2-3 36
7-10 5 1-7 2 524162256 1-13 9 2-41 12
520672623 7-7 16 524144313 1-3 5 524164008 4-5 14 580001409 6-17 10
7-9 5 1-5 4 524164061 4-9 580001859 1-3 9
7-10 5 1-7 2 524168270 2-11 1 1-5 8
520672626 7-5 15 524144521 7-21 3 2-15 3 1-7 13
7-9 5 7-29 1 2-17 3 6-17 5
520672635 7-9 5 524144574 2-4 41 2-20 1 580001941 5-3 3
520672641 7-9 5 2-20 2-23 3 580001957 2-35 23
520672647 7-9 5 524144576 2-4 41 2-25 3 580001981 2-7 23
522375005 7-9 18 2-11 524169018 8-22 1 2-9 26
7-11 19 524144578 2-4 47 524169341 7-17 8 580001985 2-7 11
523277001 1-14 1 524144675 1-13 16 7-59 2 580002123 2-35 22
524135175 6-17 8 524144854 2-11 2 524169342 7-49 11 2-41 10
524135200 1-9 28 2-20 2 524182645 2-4 41 580002134 2-41 6
524135207 2-3 37 524145023 4-5 14 2-23 580002137 2-9 23
524135209 2-41 15 524148300 8-15 1 524182647 2-4 41 580002138 2-7 2
524135283 2-4 48 524148318 8-15 7 2-15 2-9 2
524135284 2-4 48 524148324 7-45 5 524196821 5-15 6 2-31
524135285 2-4 48 7-46 5 524196822 5-15 6 580002139 2-7 3
524135286 2-4 48 7-47 5 524196825 5-15 6 2-9 3
524135291 2-4 48 524148325 7-45 6 524197270 2-15 8 580002140 2-7 1
524135516 1-3 8 7-46 6 2-23 7 2-9 1
1-5 7 524148332 6-9 4 524199151 1-7 19 2-33
1-7 22 524148333 6-19 8 524199574 7-47 6 580002141 2-7 4
524135517 1-3 8 6-21 8 524199575 7-47 10 2-9 4
1-5 7 524148335 6-9 2 524199576 7-47 12 580002142 2-7 17
1-7 22 524148337 6-7 5 524204379 2-9 24 2-9 18
524138934 2-41 2 6-9 8 524204807 2-4 41 580002143 2-7 16
524138935 2-41 2 524148342 6-19 8 2-19 9 2-9 17
524139475 3-7 35 6-21 8 2-25 580002144 2-7 32

10-8
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2-9 35 8-11 14 580017466 7-13 1 580020419 1-3 9
580002145 2-33 11 580014846 8-15 10 580017471 7-13 1 1-5 8
580002146 2-31 6 580014878 2-4 42 580017476 7-13 1 1-7 10
580002147 2-7 21 2-19 5 580017832 7-32 580020428 1-3 9
580002148 2-7 1 580014915 8-15 13 580017833 7-32 1-5 8
2-9 1 580014929 6-15 4 580017834 7-33 1-7 10
2-33 580014934 5-13 4 580017835 7-33 580020492 7-49
580002149 2-7 2 580014988 1-3 5 580018195 4-3 29 580020503 7-21 11
2-9 2 1-5 4 4-7 7-49 21
2-31 1-7 15 580018208 7-43 1 580020513 7-21 11
580002150 2-33 3 580016309 3-3 27 580018725 2-3 21 7-49 21
580002151 2-33 5 3-13 29 580018853 7-43 14 580020516 7-21 11
580002205 2-41 17 3-15 27 580019006 6-19 8 7-49 21
580002208 2-41 12 580016310 3-13 30 6-21 8 580020523 7-21 11
580002280 2-31 12 580016604 7-55 580019089 2-3 19 7-49 21
580002301 1-3 6 580016605 7-52 580019721 8-15 13 580020528 7-21 11
1-5 5 580016607 7-41 7 580019722 8-15 13 7-49 21
1-7 20 7-43 22 580019784 7-41 18 580020533 7-21 11
580002332 4-17 26 580016608 7-35 2 580019789 7-41 2 7-49 21
580002333 4-17 1 7-41 16 7-43 18 580020566 7-21 9
580002335 4-17 16 7-43 3 580019797 6-3 8 7-25 10
580002336 4-17 17 580016684 7-25 11 6-7 580020610 7-21 6
580002337 4-17 20 7-61 11 580020023 6-19 5 7-25 4
580002338 4-17 22 580016685 7-25 11 6-21 5 580020697 7-63 6
580002339 4-17 14 7-61 10 7-35 26 580020743 6-3 19
580002461 6-3 22 580016695 7-17 9 7-41 12 580020744 6-3 18
580006788 7-49 12 580016793 1-3 9 7-43 30 6-3 19
580008064 1-13 7 1-5 8 580020164 6-21 7 580020745 6-3 18
580008371 7-69 6 1-7 11 580020166 6-21 9 580020925 7-35 1
580008824 6-21 24 580016811 7-49 9 580020168 6-21 10 580020926 7-35 3
7-55 39 580016813 7-49 16 580020235 6-3 17 580020928 7-41 6
580008989 4-17 25 580016814 7-49 20 7-63 11 580020932 7-41 26
6-13 13 580017054 7-49 3 580020236 6-3 17 7-45
580009888 7-49 29 580017226 6-19 2 580020288 7-21 4 580020934 7-41 25
580010282 1-9 27 6-21 2 580020298 7-21 4 7-45
580010504 8-9 15 580017237 7-49 30 580020305 7-21 4 580021041 6-19 8
580010513 8-9 1 580017349 7-13 580020314 7-21 4 6-21 8
580010522 8-9 2 7-15 580020321 7-21 4 580021052 7-29 9
580011167 7-27 7 580017369 6-11 3 580020327 7-21 4 7-65 9
580011499 4-17 24 6-13 580020344 7-21 10 580021179 7-43 17
580011543 5-7 4 580017371 6-11 3 7-49 22 580021181 7-43 16
580011551 5-7 5 6-13 580020354 7-21 10 580021183 7-43 9
580011639 1-10 33 580017405 7-13 2 7-49 22 580021185 7-43 6
580011697 8-15 9 580017415 7-13 2 580020357 7-21 10 580021216 6-19 10
580011720 8-15 11 580017418 7-13 2 7-49 22 580021264 6-19 7
580011721 8-15 12 580017425 7-13 2 580020364 7-21 10 580021265 6-19 9
580012259 8-4 3 580017430 7-13 2 7-49 22 580022039 7-55
8-13 3 580017435 7-13 2 580020369 7-21 10 580022040 7-52
580012767 2-7 29 580017446 7-13 1 7-49 22 580022065 6-19 12
2-9 32 580017456 7-13 1 580020374 7-21 10 6-21 11
580014184 8-9 18 580017459 7-13 1 7-49 22 6-21 13

10-9
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580022096 7-41 33 7-55 24 580025532 7-38 1 580027015 2-37 8
7-43 10 580024550 7-52 3 580025653 6-19 24 6-15 21
580022319 6-19 19 7-55 6 6-21 27 580027016 2-37 8
6-21 19 7-55 7 580025668 6-7 8 6-15 20
7-52 27 580024551 7-52 2 580025669 6-7 2 580027017 2-37 8
7-56 47 7-55 5 580025670 6-7 1 6-15 19
580022320 7-41 5 580024552 7-55 17 580025671 6-7 4 580027018 6-15 11
580022342 7-27 580024554 7-52 9 6-9 6 580027020 6-15 17
580022343 7-27 7-55 9 580025672 6-7 4 580027021 6-15 12
580022348 7-27 580024555 7-52 1 6-9 6 580027022 6-15 14
580022350 7-8 7-55 4 580025680 6-7 3 580027025 6-15 16
580022351 7-8 580024556 7-52 6 580025681 6-7 7 580027027 6-15 5
580022352 7-8 7-55 11 580025688 8-20 7 580027028 2-37 17
580022353 7-8 580024557 7-55 21 8-21 7 6-15 10
580022354 7-8 580024561 7-52 8 580026237 7-7 580027030 2-37 18
580022355 7-8 7-55 8 580026238 7-7 6-15 22
580022390 1-10 38 580024562 7-55 18 580026240 7-5 580027031 6-15 7
580022500 7-45 9 580024563 7-55 10 580026241 7-5 580027034 6-15 1
7-46 9 580024564 7-55 2 580026242 7-5 580027040 7-13
580022501 7-47 9 580024565 7-55 3 580026327 6-7 6 7-15
580022507 7-47 11 580024566 7-55 19 580026411 6-15 26 580027041 7-13
580022515 7-41 20 580024567 7-55 1 580026483 7-15 580027042 7-13
7-43 34 580024568 7-55 13 580026501 8-15 14 580027044 7-13
580022747 2-37 24 580024569 7-55 16 580026623 1-9 22 580027045 7-13
3-11 6 580024570 7-55 23 580026624 1-13 6 580027054 2-37 15
580022947 7-15 15 580024571 7-52 11 580026703 8-21 13 580027060 6-15 2
580023124 7-49 24 7-55 27 580026733 6-15 25 580027061 6-15 1
580023224 7-35 1 580024572 7-55 14 580026749 1-17 4 580027062 6-15 2
580023232 7-29 10 580024573 7-55 15 580026767 7-10 580027132 8-21 9
7-65 10 580024589 7-52 7 580026768 7-10 580027189 7-31 15
580023311 7-55 43 7-52 21 580026769 7-10 7-38 18
580023365 6-15 13 580024623 7-55 10 580026771 7-19 1 580027216 4-5 24
580023373 2-37 21 580024684 6-7 3 7-21 1 4-13
580023849 7-41 19 6-9 1 7-25 1 580027348 7-27
7-43 37 6-9 2 580026788 7-41 10 580027349 7-27
580023893 7-35 38 580024688 3-7 36 7-43 8 580027413 7-35 4
7-41 31 3-13 580026860 6-19 20 580027414 7-35 42
580024040 1-13 4 580024690 6-9 3 6-21 20 580027415 7-35 41
580024207 3-7 14 580024691 6-19 8 7-52 26 580027416 6-15 29
580024269 2-37 19 6-21 8 7-55 46 580027534 1-13 2
6-15 24 580024697 2-3 2 580026909 7-43 4 580027536 7-27
580024543 7-52 10 6-11 6 580027007 6-15 8 580027558 4-7 8
7-55 26 6-15 580027008 6-15 9 580027559 4-7 7
580024544 7-52 22 580024698 2-3 2 580027009 6-15 23 580027564 7-41 23
7-55 22 6-11 6 580027010 6-15 24 7-43 27
580024545 7-52 4 6-15 580027011 2-37 22 580027641 6-3 10
7-55 25 580025497 7-55 41 580027012 6-15 6 580027642 6-3 24
580024546 7-52 5 580025498 4-3 37 580027013 2-37 6 580027767 4-3 42
7-55 12 4-5 25 6-15 18 4-11
580024547 7-55 20 7-55 42 580027014 2-37 7 580028373 2-37 4
580024548 7-52 23 580025520 8-20 6 6-15 3 580028374 2-37 4

10-10
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580028376 2-37 11 3-15 23 580032494 8-15 13 580034468 4-3 36
580028377 2-37 9 580029623 3-3 23 580032581 5-3 8 4-5 26
580028378 2-37 12 3-15 23 580032954 7-43 26 580034518 7-38 1
580028379 2-37 13 580029624 3-13 31 7-46 580034563 7-69 1
580028380 2-37 14 580029626 3-3 35 580032955 7-43 28 580034564 7-69 1
580028381 2-37 16 3-13 2 7-46 580034565 7-69 1
580028386 2-37 2 3-15 35 580033141 8-15 8 580034567 7-69 15
580028801 6-11 7 580029627 3-3 34 580033143 8-15 16 580034568 7-69 16
580029130 2-12 11 3-13 1 580033242 2-4 49 580034575 7-69 13
2-17 9 3-15 34 2-37 19 580034721 6-7 5
2-21 14 580029628 3-3 36 580033283 7-35 22 6-9 8
2-25 8 3-13 3 580033410 5-3 41 580034975 1-13 17
580029177 7-36 53 3-15 36 580033465 4-17 3 580034976 1-13 15
580029592 3-3 4 580029629 3-3 37 6-13 2 580034999 1-17 2
3-13 16 3-13 4 580033466 4-17 6 580035000 1-17 3
3-15 4 3-15 37 6-13 5 580035001 1-17 5
580029593 3-3 5 4-5 23 580033467 4-17 5 580035163 2-3 8
3-15 5 580029630 3-3 32 6-13 4 580035173 6-9 10
580029596 3-3 40 3-13 34 580033583 3-7 36 580035174 6-9 12
3-15 40 3-15 32 3-13 580035176 6-9 5
580029598 3-3 13 580029631 3-3 33 580033602 3-13 39 580035221 8-15 13
3-15 13 3-13 35 580033658 6-3 8 580035434 2-11 1
580029600 3-3 15 3-15 33 6-9 2-11 1
3-13 26 580029632 3-3 38 580033660 7-52 18 2-15 1
3-15 15 3-13 5 7-55 34 2-15 2
580029601 3-3 16 3-15 38 580033680 7-52 12 2-17 1
3-15 16 580030115 6-3 18 7-55 28 2-17 2
580029602 3-15 19 580030117 2-3 37 580033681 7-52 11 2-20 1
580029603 3-3 20 580030118 2-41 16 7-55 27 2-20 1
3-15 20 580030161 2-37 1 580033693 8-22 6 2-23 1
580029604 3-3 21 580030162 2-37 5 580033718 7-36 46 2-25 1
3-15 21 580030163 2-37 10 580033815 7-52 19 580035435 2-11 1
580029605 3-3 22 580030287 8-25 2 7-55 35 2-20 1
3-15 22 580031025 7-13 3 580033816 7-52 15 580035436 2-11 1
580029609 3-3 30 580031047 7-63 10 7-55 31 2-15 4
3-13 32 580031465 7-13 3 580033817 7-52 13 2-17 4
3-15 30 580031466 7-13 3 7-55 29 2-20 1
580029614 3-3 31 580031467 7-13 3 580033846 2-12 11 2-23 2
3-13 33 580031468 7-13 3 2-21 11 2-25 2
3-15 31 580031469 7-13 3 580033848 2-12 11 580036062 4-9 8
580029617 3-13 11 580032373 7-69 15 2-21 12 580036257 7-19 16
580029618 3-13 12 580032377 7-49 14 580033849 2-12 11 580036429 6-15 24
580029619 3-3 17 580032383 7-52 17 2-21 13 580036873 6-3 19
3-15 17 7-55 33 580033883 7-52 14 580037192 8-24 1
580029620 3-3 10 580032449 7-52 16 7-55 30 580037682 7-49 1
3-13 20 7-55 32 580034087 2-43 1 580038835 6-19 8
3-15 10 580032450 7-52 20 6-9 22 6-21 8
580029621 3-3 9 7-55 36 580034088 4-5 17 580039942 2-4 48
3-13 21 580032457 1-3 14 4-9 1 580039943 2-4 48
3-15 9 1-5 13 580034152 2-3 8 580040258 7-41 15
580029622 3-3 23 1-7 11 580034154 6-9 21 580041410 2-11 1

10-11
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2-15 5 580050608 8-24 12 580064507 3-3 6 2-35
2-17 5 580051445 3-7 36 3-15 6 730067701 2-35 13
2-20 1 3-15 580064575 1-13 2 730068201 2-35 26
2-23 4 580051446 3-7 36 580064780 5-4 45 730068701 2-35 28
2-25 4 3-15 5-7 16 730069704 2-35 27
580041412 2-15 6 580051450 3-8 37 580066417 6-19 8 730071502 2-35 24
2-17 6 580052330 3-3 1 6-21 8 730072501 2-35 1
2-23 5 3-15 1 580066540 2-3 32 730072701 2-35 3
2-25 5 580052331 3-3 2 580066541 2-3 32 730073701 2-35 21
580041413 2-15 7 3-15 2 580066637 7-7 730081501 2-35 10
2-17 7 580052332 3-3 3 580067879 3-3 29 730081502 2-35 10
2-23 6 3-15 3 3-15 29 730081503 2-35 10
2-25 6 580052334 3-3 18 580068387 6-9 3 730081504 2-35 10
580043038 8-11 3-15 18 580070850 2-17 8 730090601 2-35 2
580045639 7-43 26 580052335 3-3 8 2-25 7 730250500 2-35 19
7-47 3-15 8 580071121 3-3 29 751191100 5-3 37
580045640 7-43 28 580052338 3-15 41 3-15 29 751199100 5-3 36
7-47 580052339 3-3 24 580072972 3-15 42 752440304 8-22 11
580045846 2-7 34 3-15 24 580074576 1-13 5 752905600 8-20 3
2-9 22 580052342 3-3 14 580074821 3-3 753057402 8-21 1
580046118 8-11 15 3-15 14 580074822 3-3 753057403 8-21 1
580046125 8-11 8 580052343 3-4 44 580079389 3-3 42 753597400 8-21 3
580046126 8-11 9 3-16 45 585056801 8-24 1 8-24 3
580046128 8-11 10 580052344 3-3 39 585060000 1-10 33 900002264 7-17 3
580046129 8-11 11 3-15 39 585060100 8-24 10 900011289 6-3 15
580046131 8-11 2 580052358 3-15 41 585069400 8-24 2 900126308 3-7 34
580046134 8-11 2 580054897 3-3 28 585073600 8-22 10 902977401 7-59 8
580046260 8-11 2 3-15 28 640083905 4-3 6 902977404 7-59 8
580046663 2-3 32 580054964 8-11 16 4-5 6 902977408 7-59 8
580046664 2-3 32 580054965 8-11 17 640087902 4-3 17 902977409 7-59 8
580046973 6-19 5 580056807 2-17 10 640154908 7-49 27 902977411 7-17 3
6-21 5 2-19 12 720002901 4-3 38 7-59 1
7-35 26 2-25 9 720064902 2-35 17 902977425 7-59 8
7-41 12 2-27 11 720217902 6-19 6 902977426 7-59 8
7-43 30 580057600 2-4 50 6-19 6 902977430 7-17 4
580046974 6-19 29 580058226 3-3 7 6-21 6 7-59 1
6-21 32 3-15 7 6-21 6 902977436 7-17 4
7-35 45 580058377 8-24 1 7-35 29 902977438 7-17 4
7-41 29 580060454 6-9 1 7-35 29 902977440 7-59 1
7-44 41 580061744 2-37 5 7-41 13 902977444 7-17 4
580047120 2-7 22 580064004 4-9 9 7-41 13 7-59 1
580048857 2-37 3 580064389 3-3 25 7-43 31 902977469 7-17 4
580049349 7-43 10 3-15 25 7-43 31 902977473 7-59 1
580049868 2-37 19 580064390 3-3 26 721368101 2-35 30 902977482 7-59 1
6-15 24 3-15 26 6-15 27 902977490 7-59 1
580049926 8-21 1 580064395 3-3 41 723562101 2-35 11 902977493 7-17 4
8-21 1 3-15 43 730020900 2-37 902977494 7-59 1
580050174 3-7 36 580064397 3-3 43 3-7 26 902977499 7-17 4
3-15 3-15 44 730045202 2-35 18 907806300 7-31 12
580050292 3-7 36 580064506 3-3 12 730057504 2-35 6 7-35 12
3-15 3-15 12 730060001 2-3 1 7-38 13

10-12
 NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
7-67 12 7-35 27 910218103 7-43 32 7-35 15
909086101 7-31 11 7-38 12 931018903 8-9 13 7-38 3
7-38 12 7-67 11 932119907 7-13 4 937501911 3-7 32
7-67 11 909086105 7-31 11 7-15 3 940600907 6-19 22
909086102 7-31 11 7-38 12 7-31 2 6-19 26
7-35 28 7-67 11 7-38 2 6-21 25
7-38 12 909086106 7-31 11 7-67 2 6-21 29
7-67 11 7-38 12 932201909 3-11 1 7-35 34
909086103 7-31 11 7-67 11 3-11 7 7-43 40
7-38 12 909882405 1-14 2 932201914 3-11 3 950401910 5-17 6
7-67 11 909932405 5-13 5 932202909 3-11 8 950517900 5-13 21
909086104 7-31 11 910218101 7-41 14 937501908 7-15 4 955400910 3-7 31

10-13
NOTES

10-14
 SECTION 11

11 USER SUPPORT INFORMATION

 USER SUPPORT INFORMATION

SECTION 11
USER SUPPORT INFORMATION

DESCRIPTION PAGE

OPERATOR TRAINING...................................................................................................................................... 11-2

SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................... 11-2
SERVICE TRAINING COURSE ......................................................................................................................... 11-2
SERVICE TRAINING MATERIALS..................................................................................................................... 11-2
TECHNICAL SERVICE PUBLICATIONS............................................................................................................ 11-2

11-1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information and programs are intended to help you to achieve
your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS for maintenance. If the operators manual is missing
from any Yale Industrial Truck, it should be replaced.
HOW TO ORDER SERVICE PARTS Replacement copies are available for a nominal fee
from your Yale Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and OPERATOR TRAINING
at the least possible cost, the following is the correct
procedure to use to order replacement parts. The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
WHEN ORDERING PARTS production and safety through correct lift truck
operation, training, and motivation. The Yale program
Contact your authorized Yale Industrial Truck Dealer is based upon real life experience–not theoretical
giving them the following information: concepts. We developed a "complete" program
that is totally self-contained–incorporating the most
1. Your Purchase order number.
modern instructional techniques including elements
2. Complete addresses for sending the invoice and
of self-study, audio-visual support (both video and
parts.
slides), and classroom study.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using SERVICE TRAINING COURSE
the lowest priced method.
4. Correct part number(s) and description(s). Use Operators and Yale dealer service technicians can
your parts manual as a reference. improve their technical ability for maintaining and
5. Model and serial number of the truck. repairing Yale Industrial Trucks, which decreases
repair time and cost, by taking Yale Service Training
TECHNICAL SERVICE PUBLICATIONS courses. Different types of mechanical, electric, and
electronic subjects are available. Courses can be held
Technical literature, with detailed information, is at customer or Dealer locations in addition to regularly
available at a nominal fee to assist users to effectively scheduled courses which are held at Yale Corporate
maintain Yale Industrial Trucks in a safe, useful Headquarters in Greenville, NC.
condition. Part Manuals with complete replacement
parts identification, Service Maintenance Manuals SERVICE TRAINING MATERIALS
which provide service and overhaul procedures and
additional copies of the Operating Manual can be Your own service training can be supported through a
obtained from your Yale Industrial Truck Dealer. complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
SERVICE MAINTENANCE MANUAL- textbooks, audio-visual programs and films. These
PART NO. 524143975 materials will provide your training staff with everything
necessary for training your group.
OPERATING MANUAL-
PART NO. 524143973 For additional information or assistance in obtaining
these user support publications and programs, contact:
To provide instructions for safely operating and
servicing Yale Industrial Trucks, each truck is Yale Materials Handling Corporation
equipped with an operators manual. It describes 1400 Sullivan Drive
various operating techniques and safety warnings Caller No. 12011
to the operator. It contains a guide to safe Greenville, NC 27834-2011
maintenance practices and recommended schedules

11-2
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011 524143974