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770G and 770GP PIN 1DW770G F656526 678817 Replacement Parts Guide

The document is a replacement parts guide for the 770G and 770GP Motor Grader, detailing part numbers, quantities, and service intervals for various components. It includes maintenance schedules and recommended oil types, emphasizing the importance of regular servicing to ensure optimal performance. Additionally, it provides information on fluid analysis test kits and required parts for specific service intervals.

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Aaron Miller
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© © All Rights Reserved
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0% found this document useful (0 votes)
119 views4 pages

770G and 770GP PIN 1DW770G F656526 678817 Replacement Parts Guide

The document is a replacement parts guide for the 770G and 770GP Motor Grader, detailing part numbers, quantities, and service intervals for various components. It includes maintenance schedules and recommended oil types, emphasizing the importance of regular servicing to ensure optimal performance. Additionally, it provides information on fluid analysis test kits and required parts for specific service intervals.

Uploaded by

Aaron Miller
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

REPLACEMENT PARTS GUIDE

770G and 770GP Motor Grader (PIN: 1DW770G_ _ _F656526—678817)

REAR AXLE BREATHER ENGINE OIL FILTER

AT101565 1 11 DZ118283
Interval (hrs) - 2000. Interval (hrs) - 500.

DIESEL EXHAUST FLUID (DEF) DOSING UNIT PRIMARY FUEL FILTER ELEMENT
FILTER 2
RE539465
DZ114640 12

Interval (hrs) - 500.


Interval (hrs) - 2000.

HYDRAULIC TANK BREATHER PRIMARY AIR FILTER ELEMENT


AT101565 3 13 AT311066
Interval (hrs) - 2000. Interval (hrs) - As Required.

FUEL TANK BREATHER SECONDARY AIR FILTER ELEMENT


H216169 4
14
AT311067
Interval (hrs) - 1000. Interval (hrs) - As Required.

DIESEL EXHAUST FLUID (DEF) TANK FINAL FUEL FILTER ELEMENT


3 13
BREATHER 4
2 14
15 DZ112918
H216169 5 11
12
15
1
5 16
Interval (hrs) - 500.
Interval (hrs) - 4000. 6 8 10
20
19 17
9 18

FAST FILL FUEL BREATHER FILTER (IF


HYDRAULIC OIL FILTER
EQUIPPED)
AT367840 6 16
T225008
Interval (hrs) - 2000. 7
Interval (hrs) - 1000.

DIESEL EXHAUST FLUID (DEF) HEADER CAB FRESH AIR FILTER


SUCTION FILTER AND BAFFLE
7 AT191102
AT502964 17

Interval (hrs) - As Required.


Interval (hrs) - 4000.

TRANSMISSION OIL FILTER CAB RECIRCULATION AIR FILTER

AT335492
8
18 AT307501
Interval (hrs) - 2000. Interval (hrs) - As Required.

AXLE OIL FILTER ENGINE ROCKER ARM COVER GASKET

AT335492
9 19
R526607
Interval (hrs) - 2000. Interval (hrs) - 2000.

AUXILIARY FUEL FILTER ELEMENT (IF DIESEL PARTICULATE FILTER (COMPONENT


EQUIPPED) OF EXHAUST FILTER)
20
AT365869
10
RE563694
Interval (hrs) - 500. Interval (hrs) -As Required.

CLICK PART NUMBER TO BUY


Mar.2022. Release Date. *See operator’s manual for addional details.
PARTS AND CAPACITIES INFORMATION
770G and 770GP Motor Grader (PIN: 1DW770G_ _ _F656526—678817)

Part Description Part Number Qty or capacity Change Interval In Hours

John Deere Plus-50™ II Engine Oil2 TY26674 27.0 L (7.1 gal) 500

John Deere Hy-Gard™Oil 6WD Hub Oil2 TY6354 7.2 L (2.0 gal) 1000
(if equipped) (each)

John Deere Hy-Gard™Oil Transmission, Axle, Circle TY6354 72.1 L (19.0 gal) 2000
Gear Case, and Tandem Oil2

John Deere Hydrau™ Hydraulic Oil2 TY27319 60.5 L (16.0 gal) 4000

John Deere Cool-Gard™ II Pre-Mix TY26575 55.0 L (14.5 gal) 6000

Fluid Analysis Test Kits3


Engine Oil AT346594 1 250
Transmission Oil AT346594 1 500
Axle Oil AT346594 2 500
Tandem Oil AT346594 1 500
Hydraulic Oil AT346594 1 500
6WD Hub Oil (if equipped) AT346594 2 500
Diesel Fuel TY27329 1 500
Engine Coolant TY27787 1 500
2See operator's manual for recommended oil type and oil viscosities based on operating temperatures.
3Based on fluid analysis results, intervals may need to be adjusted for operating conditions. Consult an authorized John Deere dealer.

Plus-50 is a trademark of Deere & Company


Hydrau is a trademark of Deere & Company
Hy-Gard is a trademark of Deere & Company
Cool-Gard is a trademark of Deere & Company

Mar.2022. Release Date.


UPTIME MAINTENANCE PLANNER

Service Intervals
770G and 770GP Motor Grader (PIN: 1DW770G_ _ _F656526—678817)
772G and 772GP Motor Grader (PIN: 1DW772G_ _ _F656526—678817)
Service Interval
As Required
□ Service exhaust filter □ Inspect accessory belt and belt tensioner spring
□ Clean cooler cores □ Replace engine air intake filter elements
□ Clean and tighten battery terminals □ Drain fuel tank sump
□ Clean battery compartment □ Drain primary fuel filter and water separator
□ Clean or replace cab fresh air and cab recirculation filters □ Drain auxiliary fuel filter and water separator (if equipped)
□ Lubricate circle pinion □ Check rear camera (if equipped)
□ Check tire pressure □ Transmission control unit (TCU) calibration
□ Check blade circle and draft frame wear inserts □ 6WD controller calibration (if equipped)
□ Check blade lift cylinder sockets □ Cross slope sensors calibration (if equipped)
□ Lubricate saddle locking pin holes □ Hydraulic valves calibration (if equipped)
□ Blade sideshift wear insert adjustment □ Replace starting fluid cylinder (if equipped)
Every 10 Hours or Daily
□ Check hydraulic tank oil level □ Check engine oil level
□ Check transmission oil level □ Check engine coolant surge tank level
Every 50 Hours
□ Lubricate frame hinge pivots □ Lubricate front axle lean bar pivot
□ Lubricate lift cylinders □ Lubricate front axle steering pin
□ Lubricate draft frame ball □ Lubricate tie rod ends
□ Lubricate front mounted scarifier or dozer blade (if equipped) □ Lubricate steering cylinders
□ Lubricate Balderson™ style front lift group (if equipped) □ Lubricate midmount scarifier (if equipped)
□ Lubricate front axle oscillation pin □ Lubricate circle sideshift cylinder
□ Lubricate front axle lean pivot casting pins □ Lubricate saddle locking pin
Every 250 Hours
□ Check battery electrolyte level and terminals □ Take engine oil sample
Initial Service—500 Hours1
□ Replace axle oil filter □ Replace transmission oil filter
Every 500 Hours
□ Check axle oil level □ Replace primary fuel filter and water separator
□ Check tandem oil level □ Replace auxiliary fuel filter and water separator (if equipped)
□ Drain and refill engine oil and replace filter □ Take hydraulic oil sample
□ Drain and refill engine oil (quick service) (if equipped) □ Take transmission oil sample
□ Check receiver-dryer moisture indicator □ Take axle oil sample
□ Check circle gear case oil level □ Take tandem oil sample
□ Check 6WD hub oil level (if equipped) □ Take 6WD hub oil sample (if equipped)
□ Lubricate tandem pivots □ Take engine coolant sample
□ Check brake accumulator □ Take diesel fuel sample
□ Replace final fuel filter

Continued on next page KR46761,00016CA -19-11SEP17-1/2

T314824(02JUN21)(ENGLISH) Worldwide Construction


And Forestry Division
Mar.2022. Release Date. PRINTED IN U.S.A.
Service Interval
Every 1000 Hours
□ Drain and refill 6WD hub oil (if equipped) □ Check engine air intake hoses
□ Adjust front wheel bearings—standard axle only □ Check coolant condition
□ Replace fast fill fuel breather filter (if equipped) □ Replace fuel tank breather
Every 2000 Hours
□ Drain and refill axle oil □ Clean engine crankcase ventilation tube
□ Drain and refill transmission oil □ Replace axle oil filter
□ Drain and refill transmission oil (quick service) (if equipped) □ Replace hydraulic oil filter
□ Replace rear axle breather filter and hydraulic tank breather filter □ Replace transmission oil filter
□ Drain and refill circle gear case oil □ Transmission control unit (TCU) calibration
□ Check and adjust engine valve lash □ Replace diesel exhaust fluid (DEF) dosing unit filter
Every 4000 Hours
□ Drain and refill hydraulic tank oil □ Replace diesel exhaust fluid (DEF) breather
□ Drain and refill hydraulic tank oil (quick service) (if equipped) □ Replace diesel exhaust fluid (DEF) header suction filter
□ Drain and refill tandem oil □ Replace diesel exhaust fluid (DEF) baffle
□ Clean transmission pump inlet screen □ Clean diesel exhaust fluid (DEF) tank
Every 6000 Hours
□ Drain, flush, and refill cooling system □ Drain, flush, and refill cooling system (quick service) (if equipped)
Balderson is a trademark of Caterpillar Inc.
KR46761,00016CA -19-11SEP17-2/2

Required Parts
Initial
Every Every Every Every Every Every
Part Service
Description 250 500 1000 2000 4000 6000
Number —500
Hours Hours Hours Hours Hours Hours
Hours1
Transmission Oil Filter AT335492 1 1 1 1
Axle Oil Filter AT335492 1 1 1 1
Engine Oil Filter RE521420 1 1 1 1 1
Primary Fuel Filter Element RE539465 1 1 1 1 1
Final Fuel Filter Element DZ112918 1 1 1 1 1
Auxiliary Fuel Filter Element (if equipped) AT365869 1 1 1 1 1
Fast Fill Fuel Breather Filter (if equipped) T225008 1 1 1 1
Fuel Tank Breather H216169 1 1 1 1
Hydraulic Oil Filter AT367840 1 1 1
Rear Axle Breather AT101565 1 1 1
Hydraulic Tank Breather AT101565 1 1 1
Engine Rocker Arm Cover Gasket R526607 1 1 1
Diesel Exhaust Fluid (DEF) Dosing Unit
DZ114640 1 1 1
Filter
Diesel Exhaust Fluid (DEF) Header
AT484544 1
Suction Filter and Baffle
Diesel Exhaust Fluid (DEF) Tank Breather H216169 1
Diesel Particulate Filter (component of
RE563694 As Required
exhaust filter)
Mar.2022. Release Date.
Cab Fresh Air Filter AT191102 As Required

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