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CFM56-5B Component Location Guide

The document provides a detailed list of components and their locations for the CFM56-5A and -5B engines, including various sensors, valves, and structural parts. It includes multiple sections, each detailing different components and their descriptions, developed by N.K. Aggarwal in February 2019. Additionally, it covers system overviews, maintenance tips, and operational details related to the engine.

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suhas badhe
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100% found this document useful (1 vote)
866 views146 pages

CFM56-5B Component Location Guide

The document provides a detailed list of components and their locations for the CFM56-5A and -5B engines, including various sensors, valves, and structural parts. It includes multiple sections, each detailing different components and their descriptions, developed by N.K. Aggarwal in February 2019. Additionally, it covers system overviews, maintenance tips, and operational details related to the engine.

Uploaded by

suhas badhe
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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CFM56-5A, -5B – COMPONENT LOCATION

ITEM DESCRIPTION

1. T12 TEMPERATURE SENSOR

2. BALANCING SCREWS

3. FAN BLADES

4. ACOUSTICAL PANELS

5. SPINNER FRONT CONE

6. SPINNER REAR CONE

Feb 2019 Developed by: N.K. Aggarwal CFM - 3


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION

1. Ps12 PRESSURE TAPPING

2. ECU COOLING INLET HOSE

3. ECU AIR OUTLET

4. ELECTRONIC CONTROL UNIT (ECU)

5. ENGINE IDENTIFICATION PLUG

6. EXCITER BOXES

Feb 2019 Developed by: N.K. Aggarwal CFM - 4


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION

1. HANDLING TRUNNION
No. 1 BEARING VIBRATION SENSOR
2.
CONNECTION
3. STARTER AIR VALVE

4. AIR DUCT

5. ENGINE DATA PLATE

Feb 2019 Developed by: N.K. Aggarwal CFM - 5


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION

1. FORWARD SUMP DRAIN TUBE

2. N1 SPEED SENSOR

3. STARTER OVERFLOW PORT

4. STARTER DRAIN PORT

5. STARTER OIL FILLING PORT

6. STARTER

Feb 2019 Developed by: N.K. Aggarwal CFM - 6


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
LPT(A)CC VALVE (LOW PRESSURE TURBINE
1.
(ACTIVE) CLEARANCE CONTROL)
2. T25 ELECTRICAL HARNESS

3. FAN DUCT PANELS

4. BORESCOPE PORT(S)

5. OUTLET GUIDE VANES (OGV’S)

6. 6 O’CLOCK TUBE BUNDLE

Feb 2019 Developed by: N.K. Aggarwal CFM - 7


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. LPT CASE

2. LPT CASE COOLING MANIFOLD (ONE OF TWO)

3. COMBUSTION CASE

4. COMPRESSOR FRONT CASE


HPTCC VALVE (HIGH PRESSURE TURBINE
5.
CLEARANCE CONTROL)
6. LPT NOZZLES RH COOLING AIR TUBES

7. LPTCC AIR MANIFOLD

8. HPTCC AIR MANIFOLD

9. TURBINE REAR FRAME (TRF)


Same table applies to the
picture on the next page

Feb 2019 Developed by: N.K. Aggarwal CFM - 8


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. LPT CASE

2. LPT CASE COOLING MANIFOLD (ONE OF TWO)

3. COMBUSTION CASE

4. COMPRESSOR FRONT CASE


HPTCC VALVE (HIGH PRESSURE TURBINE
5.
CLEARANCE CONTROL)
6. LPT NOZZLES RH COOLING AIR TUBES

7. LPTCC AIR MANIFOLD

8. HPTCC AIR MANIFOLD

9. TURBINE REAR FRAME (TRF)

Feb 2019 Developed by: N.K. Aggarwal CFM - 9


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. VBV FUEL GEAR MOTOR DRAIN LINE

2. VSV ACTUATION RING

3. VSV ACTUATOR

4. VSV FEEDBACK SENSOR

5. VSV BELL CRANK ASSEMBLY

Feb 2019 Developed by: N.K. Aggarwal CFM - 10


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. DOUBLE-PLUG BORESCOPE PORTS

2. SINGLE PLUG BORESCOPE PORTS

3. BURNER STAGING VALVE (BSV)

4. FUEL LINE TO UNSTAGED MANIFOLD

5. FUEL LINE TO STAGED MANIFOLD

Feb 2019 Developed by: N.K. Aggarwal CFM - 11


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. HPTCC AIR MANIFOLD

2. T-CASE SENSOR

3. LPTCC AIR MANIFOLD

4. RH IGNITER PLUG

5. T5 SENSOR

6. LPT CASE COOLING TUBES

Feb 2019 Developed by: N.K. Aggarwal CFM - 12


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. FLAME ARRESTOR

2. REAR SUMP OIL DRAIN PORT

3. REAR SUMP OIL SCAVENGE TUBE

4. OUTER CASE DRAIN HOLE

5. REAR SUMP OIL SUPPLY TUBE

6. TRF REAR FLANGE

7. STUDS

Feb 2019 Developed by: N.K. Aggarwal CFM - 13


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. 5TH STAGE CUSTOMER BLEED PORT

2. TRF VIBRATION SENSOR

3. LPT NOZZLES LH COOLING AIR TUBES

4. TRANSIENT BLEED VALVE (TBV)

5. 9TH STAGE CUSTOMER BLEED PORT

6. VSV BELL CRANK ASSEMBLY

Feb 2019 Developed by: N.K. Aggarwal CFM - 14


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. EGT (T49.5) TEMPERATURE SENSOR

2. EGT HARNESS MAIN JUNCTION BOX

3. HPT BORESCOPE PORT

4. IGNITER PLUG
FUEL MANIFOLD (ONE STAGED, ONE
5.
UNSTAGED)
6. Ps3 PRESSURE TAPPING

7. FUEL NOZZLE

Feb 2019 Developed by: N.K. Aggarwal CFM - 15


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. VBV MASTER BLEED VALVE

2. VBV FEEDBACK ROD

3. VBV STOP MECHANISM


VARIABLE BLEED VALVE (VBV) POSITION
4.
SENSOR
5. VBV FUEL GEAR MOTOR

6. SLIDE

7. FLEXIBLE SHAFT

Feb 2019 Developed by: N.K. Aggarwal CFM - 16


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. FUEL RETURN VALVE (FRV)

2. FORWARD SUMP OIL SUPPLY LINE

3. SIGHT GAUGE

4. OIL TANK

5. ANTI-SIPHON DEVICE

6. OIL TEMPERATURE SENSOR

7. GRAVITY FILLER CAP

8. OIL SUPPLY HOSE

9. OIL RETURN HOSE

10. IDG OIL COOLER

Feb 2019 Developed by: N.K. Aggarwal CFM - 17


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. FUEL RETURN VALVE (FRV)

2. FORWARD SUMP OIL SUPPLY LINE

3. SIGHT GAUGE

4. OIL TANK

5. ANTI-SIPHON DEVICE

6. OIL TEMPERATURE SENSOR

7. GRAVITY FILLER CAP

8. OIL SUPPLY HOSE

9. OIL RETURN HOSE

10. POP OUT INDICATOR

11. IDG OIL COOLER

Feb 2019 Developed by: N.K. Aggarwal CFM - 18


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. MAIN OIL/FUEL HEAT EXCHANGER

2. SERVO-FUEL HEATER

3. FUEL NOZZLE FILTER

4. FUEL FLOW TRANSMITTER

5. HYDRO-MECHANICAL UNIT (HMU)

6. FUEL FILTER COVER

7. FUEL PUMP

Feb 2019 Developed by: N.K. Aggarwal CFM - 19


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. OIL FILTER DIFFERENTIAL PRESSURE SWITCH

2. OIL TEMPERATURE SENSOR

3. MAIN SUPPLY FILTER

4. BACK UP FILTER

5. SCAVENGE SCREENS

6. LUBE UNIT

7. MASTER CHIP DETECTOR (MCD)

Feb 2019 Developed by: N.K. Aggarwal CFM - 20


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. TRANSFER GEARBOX (TGB)

2. AGB DRAIN PORT

3. N2 SPEED SENSOR

4. ACCESSORY GEARBOX

5. FUEL PUMP INSPECTION PLUG

6. FUEL FILTER DRAIN

7. TGB SUMP SCAVENGE LINE

8. REAR SUMP SCAVENGE LINE

Feb 2019 Developed by: N.K. Aggarwal CFM - 21


CFM56-5A, -5B – COMPONENT LOCATION
ITEM DESCRIPTION
1. IDG PAD

2. HAND CRANKING PAD

3. CONTROL ALTERNATOR

4. HYDRAULIC PUMP PAD

Feb 2019 Developed by: N.K. Aggarwal CFM - 22


SYSTEM OVERVIEW

Feb 2019 Developed by: N.K. Aggarwal CFM - 25


SYSTEM OVERVIEW – THRUST
REVERSER SYSTEM

Feb 2019 Developed by: N.K. Aggarwal CFM - 26


ENGINE OIL SERVICING

Feb 2019 Developed by: N.K. Aggarwal CFM - 27


MASTER CHIP DETECTOR CHECK

Feb 2019 Developed by: N.K. Aggarwal CFM - 28


ENGINE COWL DOORS OPENING / CLOSING

Feb 2019 Developed by: N.K. Aggarwal CFM - 29


MEL DEACTIVATION / FUEL FILTER
CLOGGING

Feb 2019 Developed by: N.K. Aggarwal CFM - 30


MEL DEACTIVATION – T/R DEACTIVATION
AND LOCKOUT

Feb 2019 Developed by: N.K. Aggarwal CFM - 31


MEL DEACTIVATION – OIL FILTER CLOGGING

Feb 2019 Developed by: N.K. Aggarwal CFM - 32


MEL DEACTIVATION – START VALVE
MANUAL OPERATION

Feb 2019 Developed by: N.K. Aggarwal CFM - 33


MAINTENANCE TIPS

Feb 2019 Developed by: N.K. Aggarwal CFM - 34


ENGINE DRAINS

Feb 2019 Developed by: N.K. Aggarwal CFM - 35


INLET COWL

Feb 2019 Developed by: N.K. Aggarwal CFM - 36


AIR INTAKE FUNCTIONS

Feb 2019 Developed by: N.K. Aggarwal CFM - 37


FAN COWL DOORS

Feb 2019 Developed by: N.K. Aggarwal CFM - 38


THRUST REVERSER COWL DOORS

Feb 2019 Developed by: N.K. Aggarwal CFM - 39


FIREWALLS AND ACOUSTIC PANELS

Feb 2019 Developed by: N.K. Aggarwal CFM - 40


CENTER BODY

Feb 2019 Developed by: N.K. Aggarwal CFM - 41


FORWARD MOUNT

Feb 2019 Developed by: N.K. Aggarwal CFM - 42


AFT MOUNT

Feb 2019 Developed by: N.K. Aggarwal CFM - 43


FLUID DISCONNECT PANEL

Feb 2019 Developed by: N.K. Aggarwal CFM - 44


FAN ELECTRICAL CONNECTOR PANEL

Feb 2019 Developed by: N.K. Aggarwal CFM - 45


CORE ELECTRICAL JUNCTION BOX

Feb 2019 Developed by: N.K. Aggarwal CFM - 46


ENGINE CHARACTERISTICS / ENGINE
CONTROL

Feb 2019 Developed by: N.K. Aggarwal CFM - 48


ENGINE GENERAL PARAMETERS

Feb 2019 Developed by: N.K. Aggarwal CFM - 49


ENGINE BEARINGS – No. 4 AND
NO. 5 BEARING

Feb 2019 Developed by: N.K. Aggarwal CFM - 50


ENGINE SEALS / CENTER - VENT TUBE

Feb 2019 Developed by: N.K. Aggarwal CFM - 51


FUELS

Feb 2019 Developed by: N.K. Aggarwal CFM - 52


COMPRESSOR / HPC STATOR ASSEMBLY

Feb 2019 Developed by: N.K. Aggarwal CFM - 53


COMPRESSOR OPERATION

Feb 2019 Developed by: N.K. Aggarwal CFM - 54


COMBUSTION CHAMBER

Feb 2019 Developed by: N.K. Aggarwal CFM - 55


COMBUSTION CHAMBER OPERATION

Feb 2019 Developed by: N.K. Aggarwal CFM - 56


TURBINE SECTION / TURBINE FRAME
ASSEMBLY

Feb 2019 Developed by: N.K. Aggarwal CFM - 57


TURBINE OPERATION

Feb 2019 Developed by: N.K. Aggarwal CFM - 58


AERODYNAMIC STATIONS

Feb 2019 Developed by: N.K. Aggarwal CFM - 59


BORESCOPE PORTS

Feb 2019 Developed by: N.K. Aggarwal CFM - 60


FUEL RETURN VALVE

Feb 2019 Developed by: N.K. Aggarwal CFM - 62


OPERATION / SHUT-OFF SYSTEM
OPERATION

Feb 2019 Developed by: N.K. Aggarwal CFM - 63


POWER SUPPLY

Feb 2019 Developed by: N.K. Aggarwal CFM - 65


THRUST REVERSER

Feb 2019 Developed by: N.K. Aggarwal CFM - 66


ECU CHANNEL B OUTPUTS

Feb 2019 Developed by: N.K. Aggarwal CFM - 67


SUPPLY MODULE

Feb 2019 Developed by: N.K. Aggarwal CFM - 68


FADEC GROUND POWER PANEL

Feb 2019 Developed by: N.K. Aggarwal CFM - 69


MAINTENANCE PRACTICES

Feb 2019 Developed by: N.K. Aggarwal CFM - 71


GENERAL

Feb 2019 Developed by: N.K. Aggarwal CFM - 72


GENERAL

Feb 2019 Developed by: N.K. Aggarwal CFM - 73


GENERAL

Feb 2019 Developed by: N.K. Aggarwal CFM - 75


COMPRESSOR AIRFLOW CONTROL /
VARIABLE STATOR VANE SYSTEM

Feb 2019 Developed by: N.K. Aggarwal CFM - 76


ACTIVE CLEARANCE CONTROL AND TRANSIENT
BLEED / TRANSIENT BLEED VALVE SYSTEM

Feb 2019 Developed by: N.K. Aggarwal CFM - 77


ELECTRONIC CONTROL UNIT COOLING

Feb 2019 Developed by: N.K. Aggarwal CFM - 78


NACELLE COOLING / CORE COMPONENT

Feb 2019 Developed by: N.K. Aggarwal CFM - 79


PNEUMATIC SOURCES

Feb 2019 Developed by: N.K. Aggarwal CFM - 80


BASIC INFORMATION / PREDICTED N1

Feb 2019 Developed by: N.K. Aggarwal CFM - 82


BASIC INFORMATION / THRUST
LIMIT MODE

Feb 2019 Developed by: N.K. Aggarwal CFM - 83


BASIC INFORMATION / N1 LIMIT

Feb 2019 Developed by: N.K. Aggarwal CFM - 84


BASIC INFORMATION / N1 TARGET

Feb 2019 Developed by: N.K. Aggarwal CFM - 85


BASIC INFORMATION / N1 COMMAND

Feb 2019 Developed by: N.K. Aggarwal CFM - 86


BASIC INFORMATION / ACTUAL N1

Feb 2019 Developed by: N.K. Aggarwal CFM - 87


AUTO THRUST CONTROL MODE / AUTO
THRUST ACTIVE

Feb 2019 Developed by: N.K. Aggarwal CFM - 88


MONITORING

Feb 2019 Developed by: N.K. Aggarwal CFM - 89


ENGINE FIRE PUSHBUTTON COMMAND

Feb 2019 Developed by: N.K. Aggarwal CFM - 90


INTRODUCTION

Feb 2019 Developed by: N.K. Aggarwal CFM - 92


PRIMARY PARAMETERS

Feb 2019 Developed by: N.K. Aggarwal CFM - 93


PRIMARY PARAMETERS / ROTATIONAL
SPEED PARAMETERS DESCRIPTION

Feb 2019 Developed by: N.K. Aggarwal CFM - 94


PRIMARY PARAMETERS / LPT SECTION
PARAMETERS DESCRIPTION

Feb 2019 Developed by: N.K. Aggarwal CFM - 95


PRIMARY PARAMETERS / FUEL FLOW
PARAMETER DESCRIPTION

Feb 2019 Developed by: N.K. Aggarwal CFM - 96


SECONDARY PARAMETERS

Feb 2019 Developed by: N.K. Aggarwal CFM - 97


SECONDARY PARAMETERS

Feb 2019 Developed by: N.K. Aggarwal CFM - 98


SECONDARY PARAMETERS

Feb 2019 Developed by: N.K. Aggarwal CFM - 99


SECONDARY PARAMETERS / OIL
PARAMETERS DESCRIPTION

Feb 2019 Developed by: N.K. Aggarwal CFM - 100


SECONDARY PARAMETERS / OIL
PARAMETERS DESCRIPTION

Feb 2019 Developed by: N.K. Aggarwal CFM - 101


SECONDARY PARAMETERS / VIBRATION
PARAMETERS DESCRIPTION

Feb 2019 Developed by: N.K. Aggarwal CFM - 102


SECONDARY PARAMETERS / FUEL
PARAMETERS DESCRIPTION

Feb 2019 Developed by: N.K. Aggarwal CFM - 103


SECONDARY PARAMETERS / NACELLE
TEMPERATURE INDICATION

Feb 2019 Developed by: N.K. Aggarwal CFM - 104


OPTIONAL PARAMETERS

Feb 2019 Developed by: N.K. Aggarwal CFM - 105


COMBUSTION AND HPT SECTION
PARAMETERS DESCRIPTION

Feb 2019 Developed by: N.K. Aggarwal CFM - 106


COMPRESSOR SECTION PARAMETERS
DESCRIPTION

Feb 2019 Developed by: N.K. Aggarwal CFM - 107


MAINTENANCE PRACTICE

Feb 2019 Developed by: N.K. Aggarwal CFM - 109


CFDS INTERFACE

Feb 2019 Developed by: N.K. Aggarwal CFM - 110


GENERAL

Feb 2019 Developed by: N.K. Aggarwal CFM - 111


OIL VENT

Feb 2019 Developed by: N.K. Aggarwal CFM - 113


APPROVED OILS

Feb 2019 Developed by: N.K. Aggarwal CFM - 114


INITIAL PRECAUTIONS

Feb 2019 Developed by: N.K. Aggarwal CFM - 116


OPENING OF THE ENGINE FAN
COWL DOORS

Feb 2019 Developed by: N.K. Aggarwal CFM - 117


OPENING OF THE ENGINE THRUST REVERSER
COWL DOORS

Feb 2019 Developed by: N.K. Aggarwal CFM - 118


CLOSING OF THE ENGINE THRUST REVERSER
COWL DOORS

Feb 2019 Developed by: N.K. Aggarwal CFM - 119


CLOSING OF THE ENGINE FAN
COWL DOORS

Feb 2019 Developed by: N.K. Aggarwal CFM - 120


FAN COWL LATCHES

Feb 2019 Developed by: N.K. Aggarwal CFM - 121


FAN COWL HOLD OPEN RODS

Feb 2019 Developed by: N.K. Aggarwal CFM - 122


THRUST REVERSER COWL LATCHES

Feb 2019 Developed by: N.K. Aggarwal CFM - 123


INSTRUCTION PLATE

Feb 2019 Developed by: N.K. Aggarwal CFM - 124


THRUST REVERSER COWL QUICK
DISCONNECT

Feb 2019 Developed by: N.K. Aggarwal CFM - 125


THRUST REVERSER COWL
OPENING ACTUATOR

Feb 2019 Developed by: N.K. Aggarwal CFM - 126


THRUST REVERSER COWL HOLD
OPEN ROD

Feb 2019 Developed by: N.K. Aggarwal CFM - 127


THRUST REVERSER DEACTIVATION LEVER

Feb 2019 Developed by: N.K. Aggarwal CFM - 128


HYDRAULIC CONTROL UNIT (HCU)
CONNECTIONS

Feb 2019 Developed by: N.K. Aggarwal CFM - 129


THRUST REVERSER LOCKOUT
BOLTS STORAGE

Feb 2019 Developed by: N.K. Aggarwal CFM - 130


THRUST REVERSER LOCKOUT FAIRING

Feb 2019 Developed by: N.K. Aggarwal CFM - 131


THRUST REVERSER LOCKOUT BOLTS
INSTALLATION

Feb 2019 Developed by: N.K. Aggarwal CFM - 132


THRUST REVERSER DEACTIVATION LEVER

Feb 2019 Developed by: N.K. Aggarwal CFM - 133


HYDRAULIC LATCH MANUAL UNLOCKING

Feb 2019 Developed by: N.K. Aggarwal CFM - 134


HYDRAULIC ACTUATOR MANUAL
UNLOCKING SQUARE

Feb 2019 Developed by: N.K. Aggarwal CFM - 135


SAFETY SLEEVE INSTALLATION

Feb 2019 Developed by: N.K. Aggarwal CFM - 136


PRECAUTIONS

Feb 2019 Developed by: N.K. Aggarwal CFM - 137


ENGINE INTERFACES

Feb 2019 Developed by: N.K. Aggarwal CFM - 138


HOLD OPEN COWL BRACE INSTALLATION

Feb 2019 Developed by: N.K. Aggarwal CFM - 139


ENGINE REMOVAL AND INSTALLATION
SYSTEMS

Feb 2019 Developed by: N.K. Aggarwal CFM - 140


ENGINE CRADLE AND TROLLEY

Feb 2019 Developed by: N.K. Aggarwal CFM - 141


ENGINE HYDRAULIC POSITIONER

Feb 2019 Developed by: N.K. Aggarwal CFM - 142


ENGINE PRESERVATION

Feb 2019 Developed by: N.K. Aggarwal CFM - 143


PRESERVATION RENEWAL REQUIREMENTS

Feb 2019 Developed by: N.K. Aggarwal CFM - 144


ENGINE DE PRESERVATION

Feb 2019 Developed by: N.K. Aggarwal CFM - 145

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