S.No.

Department Category Press Problem

1 Mechanical Work at site P-6 Puller Chain broken
Billet Conveyor
2 Mechanical Work at site P-6 & P-11
stoppages
Billet Conveyor
3 Electrical Work at site P-6 & P-11
stoppages
Billet Conveyor
4 Electrical Work at site P-6 & P-11
stoppages

Dummy Disc
5 Mechanical Work at site P-7 & P-10
looseness

HLS Furnace
6 Mechanical Work at site P-6 & P-11 Temperature /Gas
not coming
HLS Furnace
7 Mechanical Work at site P-6 & P-11 Temperature /Gas
not coming
HLS Furnace cylinder
8 Mechanical Work at site P-6 & P-11
damage
HLS Furnace cylinder
9 Mechanical Work at site P-6 & P-11
damage

Hydraulic Hose/Pipe
10 Mechanical Work at site In all Press
damage

Hydraulic Hose/Pipe
11 Mechanical Work at site In all Press
damage
Hydraulic Hose/Pipe
12 Mechanical Work at site In all Press
damage

13 Mechanical Work at site In all Press Stem Bolt broken

Aluminium
14 Mechanical Work at site In all Press accumulation on
Dummy

Rough Cutter/Puller
15 Mechanical Work at site P-6 & P-11
Cylinder seal damage

16 Mechanical Work at site P-6 & P-11 Puller Chain Broken

17 Mechanical Work at site P-6 & P-11 Puller Chain Broken

18 Mechanical Work at site P-7 Adaptor Bolt Broken

 Aluminium
19 Mechanical Work at site In all Press accumulation on
Dummy

Stem & it’s Bolt

20 Mechanical Work at site P-7
Broken

HLS Furnace log

21 Mechanical Work at site P-7, P-8,P-9 & P-10
shifting

Press pressure not

22 Mechanical Work at site In all Press
maintaining

Container , Main ram

23 Mechanical Work at site In all Press Side Cylinder seal
damage

Puller bearing
24 Mechanical Work at site In all Press
damage

Billet stopper not

25 Mechanical Work at site P-7 & P-8
working

HLS blower dsmage in

26 Mechanical Work at site P-9, P-7,P-8 & P-10
P-10

Lack of hydraulic
27 Mechanical Training In All press circuit trouble
shooting knowleadge

lack of knowleadge in
28 Mechanical Training In All press Hydraulic Seal
measurement

Lack of knowleadge in
Hydraulic pump
29 Mechanical Training In All press
operation and trouble
shooting
 Action Plan
In Every PM All chain link to be check visualy ,if required replace the same
Billet Tray all 8 no. of mounting bolt will replace in every PM

VFD to be installed for billet conveyor drive Motor to smoothen speed of

conveyor during starting and ending process
One to one replacement drive motor to be kept as spare to avoid high
breakdown hrs. during other size motor provision

During Die change operation need to inform Maintenance for thorough

checking of Disc status for looseness and tighteen accordingly

During PM Combustion Air and gas flow to be adjust zone wise which need not
to be change during running , only mechanical person as per authorization of
Mr. Suraj

Need to be modified gas line from 2 inch to 3 inch and regulator capacity to be
increase as samae as Press-11

Need to be ready spare of cylinder against Press-6 & 11 HLS cylinder for
replacement during PM
Maintain common cylinder for all 9 no. of cylinder after trail of Festo Cylinder
indented in Jun'25

Hydraulic pipe clamp to be implement to reduce hydraulic jerk on that after

audited through mechanical team

Need to purchase rubber hose from authorized good company Like M/S Parker,
M/S Gates
Marking of oil hose pipe with replacement date to be taged for any abnormality
observed in existing and old hoses
We need to replace all bolt with 3 month frequency to avoid sudden failure due
to stress generation during operation

Need to be provide auto lubricant spray on dummy to avoid frequent

aluminium accumulation at dummy

Modification of cylinder capacity , handling fixure and adjustment of

operational paramter accordingly for Puller & rough cutter

Chain replacement to be done for both pulley (100 mtr.) in P-6

Chain cleaning and full inspection after removal of whole chain from system to
be planned in 3 month frequency with additional manpower {(New chain life
spain is 1 year)New chain indent done Jun'25 and one new gearbox also
indented in June'25}
China made dummy block changed in press-7
Need to be provide auto lubricant spray on dummy to avoid frequent
aluminium accumulation at dummy

Container and stem bore alignment to be done in next Jul'25 PM for accuracy in
alignment

HLS furnace need to be inspect for track correction and replacement ,same will
take 24 hrs. time in each press like 7,8, 9 & 10

*Extrusion pressure , Main ram pressure , Side cylinder pressure with pannel
and maintain as per standard (210 Bar) in each month PM schedule
*Oil contamination also need to be maintain monthly basis
*Pump pressure need to be check in monthly PM schedule

Spare cylinder to be maintain to replace as per requirement

Need to be inspect all bearing in PM and verified by responsible engineer for

cross verification

Billet stopper design to be modified for avoid rubbing issue after operation (In
Aug'25 Press-8 to be done and In Aug'25 Press-9 to be done)
New spare shaft ,impeller and bearing housing set to be ready for one time
replacement to avoid reoccurrence ,with this thing one spare assembley to be
ready for any surprise issue

External training required in which trainer should be related with extrusion field

External training required from M/S SKF team on this topic

External Training through Rexoroth

 Reponsibility Indent Nos Target Date Remarks
Mr. Mahipal Every PM Check
Mr. Mahipal
Every PM Check
Mr. Kiran naidu
Aug Last Month
Mr. Devendra IH25Y-00578 (28-06-2025)

Mr. Hanumanth / Mr. Suraj / Mr.

Mahipal
Daily Check

Mr. Mahipal

Mr. Suraj

Mr. Mahipal

Mr. Suraj
Festo 2 nos cylinder
and Airtac 4 nos
Mr. Mahipal cylinder Spare
available

Mr. Devender

Mr. Vikash Dixit

Every PM All bolt check
Mr. Mahipal

Mr. Suraj

As per party Hydraulic

Cylinder received on
Mr. Suraj IH25Y-00514 (17-06-2025) Aug'25 Wednesday

Mr. Suraj IH25Y-00471 (09-06-2025) Aug'25

Every 3 Month Chain
Remove and cleaning
Mr. Suraj and chain condition
check

Mr. Suraj IH25Y-00579 (28-06-2025) June'25

Mr. Suraj

Every PM Container all

bolt chaeck and
alignment check

Mr. Suraj
Every PM All pressure to be check a

Mr. Suraj

Mr. Madu kiran

Every PM All bearing

condition check, if
Mr. Madu kiran bearing damage found
then replace

Mr. Suraj
Blower Impeller Shaft
Mr. Suraj Aug'25 Ready

Mr. Suraj K and Mr. Vikash Dixit

Mr. Suraj K and Mr. Vikash Dixit

Mr. Suraj K and Mr. Vikash Dixit

bolt check
pressure to be check as per required ( all pump, Extrusion and sealing)
 Electrical Maintenance Mechanical Maintenance Production
Section Breakdown Breakdown
Frequency Frequency Frequency Breakdown Hrs.
Hrs. Hrs.
Press-06 18 18:50:00 25 34:25:00
Press-07 4 2:20:00 35 31:05:00 3 10:10:00
Press-08 10 13:10:00 11 6:25:00 1 24:00:00
Press-10 7 6:45:00 18 16:25:00
Press-11 15 8:40:00 20 9:40:00 1 3:40:00
Grand Total 54 49:45:00 109 98:00:00 5 37:50:00
 Total
Total Breakdown Hrs.
Frequency

43 53:15:00
42 43:35:00
22 43:35:00
25 23:10:00
36 22:00:00
168 185:35:00
 Press-06 Press-07 Press-08
Machine Name Breakdown
Frequency Breakdown Hrs Frequency Breakdown Hrs Frequency
Hrs
HLS 14 27:05:00 4 2:00:00 10 13:05:00
Puller 18 15:05:00 8 6:35:00 1 0:20:00
Dummy 2 0:45:00 16 17:00:00
Press hydraulic 4 7:00:00 8 6:35:00 2 1:45:00
Billet Conveyor 3 0:50:00 1 0:35:00 2 0:30:00
Die Slide 2 1:00:00
Container 3 10:15:00 3 25:45:00
Rough Cutter 2 2:30:00 2 0:35:00 1 0:10:00
Finish Cutter 1 1:00:00
Grand Total 43 53:15:00 42 43:35:00 22 43:35:00

Electrical Maintenance Mechanical Maintenance Production

Machine Name Breakdown
Frequency Breakdown Hrs. Frequency Breakdown Hrs. Frequency
Hrs.
HLS 22 21:45:00 35 41:00:00
Puller 18 18:15:00 12 9:30:00 2 1:10:00
Dummy 29 21:35:00
Press hydraulic 1 0:30:00 14 15:35:00
Billet Conveyor 2 1:00:00 8 3:15:00
Die Slide 6 3:20:00 4 1:45:00
Container 3 4:15:00 2 1:15:00 3 36:40:00
Rough Cutter 2 0:40:00 4 3:05:00
Finish Cutter 1 1:00:00
Grand Total 54 49:45:00 109 98:00:00 5 37:50:00
 Press-10 Press-11 Total
Total
Breakdown Frequency Breakdown
Frequency Breakdown Hrs Frequency Hrs
Hrs
14 13:50:00 15 6:45:00 57 62:45:00
3 6:00:00 2 0:55:00 32 28:55:00
5 1:35:00 6 2:15:00 29 21:35:00
1 0:45:00 15 16:05:00
1 0:30:00 3 1:50:00 10 4:15:00
8 4:05:00 10 5:05:00
2 6:10:00 8 42:10:00
1 0:30:00 6 3:45:00
1 1:00:00
25 23:10:00 36 22:00:00 168 185:35:00

Total Total Breakdown

Frequency Hrs.

57 62:45:00
32 28:55:00
29 21:35:00
15 16:05:00
10 4:15:00
10 5:05:00
8 42:10:00
6 3:45:00
1 1:00:00
168 185:35:00
 Electrical Maintenance Mechanical Maintenance
Section/Machine/ Breakdown Details Breakdown
Frequency Hrs Frequency

Press-06 18 18:50:00 25
Billet Conveyor 3
Billet Conveyor Chain broken 1

BILLET CONVEYOR CHAIN SLIP 1

BILLET CONVEYOR NOT WORKING 1

Dummy 2

Dummy Disc loose 2

HLS 6 7:45:00 8

HLS 1 NO ZONE NOT WORKING 1

HLS BILLET PUSHER SHEAR & DOOR NOT WORKING 1 4:00:00

HLS BILLET TEMPERATURE NOT REACHING PROPER 1

HLS BLOWER MOTOR PROBLEM 1

HLS BLOWER NOT WORKING & ROUGH CUTTER NOT

1
WORKING
HLS LOG FORWORD NOT WORKING 1 0:30:00
HLS NOT WORKING 1 0:45:00
HLS PUMP TRIP LIMIT SWITCH NOT WORKING 1 1:10:00
HLS shear hudraulic cylinder oil leakage 1
HLS ZONE 1 THERMOCOUPLE CYLINDER NOT WORKING 1 1:00:00 1
HOT LOG MOTOR PROBLEM 1
HOT LOG TEMPRETURE NOT WORKING 1
ZONE NO 1 THERMOCOUPLE NOT WORKING 1 0:20:00
Press hydraulic 4
Hydraulic hose pipe oil leakage 2

Main pump pipe oil leakage 1

STEMP BOLTS BROKEN 1

Puller 12 11:05:00 6
1 NO PULLER CLAMP NOT WORKING & HLS SHEAR NOT
1 0:30:00
WORKING
1 NO PULLER NOT WORKING FORWARD & BACKWARD
1 1:30:00
PROBLEM

Oil leakage in cylinder 1

Puller achain broken 5

PULLER CHAIN BEARING BROKEN 2 1:05:00

puller chain broken 1 0:25:00

PULLER FINGER ARM NOT WORKING 1 0:40:00
PULLER GEAR BOX MOTOR NOT WORKING 1 4:00:00
Puller no.1 encoder problem 1 0:25:00
PULLER NOT WORKING 3 2:00:00
PULLER RESET PROBLEM 1 0:30:00
Rough Cutter 2
Rough cutter arm cylinder bend 1
ROUGH CUTTER OIL LAEKAGE 1
Press-07 4 2:20:00 35
Billet Conveyor 1
Billet Conveyor Chain broken 1
Container 2
CONTAINER CONNECTING ROD BROKEN 2
STEAM STUCK IN THE CONTAINER
Dummy 16
Dummy adapter broken 10
Dummy catching Material 5

Dummy Disc loose 1

HLS 1 1:00:00 3
HLS MAIN PANAL POWER SUPPLY OFF 1 1:00:00
log shifting 3
Press hydraulic 1 0:30:00 7
Extrusion pressure not maintaining 1
extrusion pressure not working 1 0:30:00
LOADER UP NOT WORKING 1
main ram pump high sound 1

SPEED VARIATION 4

Puller 2 0:50:00 4
PULLER ARM UPWARD & DOWNWARD NOT WORKING 1

PULLER BEARING BROKEN 1

PULLER CHAIN BEARING BROKEN 1
PULLER NO 1 ARM UP & DOWN PROBLEM
PULLER NO 1 NOT WORKING 1
puller no.2 backword not working 1 0:20:00
PULLER NOT WORKING 1 0:30:00
Rough Cutter 2
ROUGH CUTTER NOT WORKING 1
ROUGH CUTTER ROD BROKEN 1
Press-08 10 13:10:00 11
Billet Conveyor 1 0:20:00 1
BILLET CONVEYOR PROBLEM 1 0:20:00
BILLET CONVEYOR TRAY OPEN 1
Container 2 1:45:00
CONTAINER COIL SHORT CIRCUIT 1 0:40:00
CONTAINER TEMPERATURE PROBLEM 1 1:05:00
DUMMY ADOPTER BROKEN ,STEM STUCK IN
CONTAINER,BACK FLASH-CONTAINER CHANGED
Die Slide 2
DIE SLIDE NOT WORKING (DIE NOT GOING INSIDE) 1
DIE SLIDER PROBLEM 1
Finish Cutter 1
FINISH CUTTER CHECK NUT NOT OPENING 1
HLS 5 10:35:00 5

BILLET PUSHER PROBLEM 1

BILLET STOPPER PROBLEM 1

HLS BILLET STOPPER NOT WORKING 1 0:30:00
HLS STOPPER NOT WORKING 1
HLS TEMPERATURE HIGH NOT DECREASING 1
HLS TEMPERATURE IS HIGH 1 0:35:00
HLS TEMPRETURE HIGH 1 7:20:00
hot log out not work 1 0:20:00
HOT LOG ROLLER GEAR BOX KEY DAMAGED 1
THERMO COUPLE TEMPERATURE LOW 1 1:50:00
Press hydraulic 2
Extrusion pressure not maintaining 2
Puller 1 0:20:00
PULLER NOT WORKING 1 0:20:00
Rough Cutter 1 0:10:00
ROUGH CUTTER NOT WORKING 1 0:10:00
Press-10 7 6:45:00 18
Billet Conveyor 1
Billet Conveyor Chain broken 1
Dummy 5
Dummy Bolt loose 1
Dummy catching Material 2
DUMMY CHANGE 2
HLS 4 0:55:00 10
BILLET LOADER LIMIT SWITCH PROBLEM 1 0:10:00
BILLET LOADER PUSHER NOT WORKING 2

HLS AIR BLOWER BEARING BROKEN 1

HLS Log conveyor chain damage 2

HLS log pusher broken 1
HLS log pusher sensor not working 3 0:45:00
HOT LOG BLOWER MOUNTING BOULT BROKEN 1
log shifting 3
Press hydraulic 1
Hydraulic hose pipe oil leaakage 1
Puller 2 5:20:00 1
PULLER BACKWARD & FORWARD NOT WORKING 1 4:20:00
PULLER NO 1 BACKWARD NOT WORKING 1 1:00:00 1
Rough Cutter 1 0:30:00
Backward and farward function sensor issue 1 0:30:00
Press-11 15 8:40:00 20
Billet Conveyor 1 0:40:00 2
Billet Conveyor alignment issue 1
Billet Conveyor Chain broken 1
BILLET CONVEYOR NOT WORKING 1 0:40:00
Container 1 2:30:00
Container tempreture low 1 2:30:00
PRESS STOP DUE TO CONTAINER COIL DAMAGE
Die Slide 6 3:20:00 2
DIE SCLIDER NOT WORKING 1 0:50:00 1
DIE SLIDE MOVEMENT NOT WORK 2 1:10:00
DIE SLIDE NOT WORKING 3 1:20:00 1
Dummy 6
Dummy catching Material 4
DUMMY CHANGE 1
Dummy Disc loose 1
HLS 6 1:30:00 9
BILLET TEMPERATURE PROPER NOT REACH 3
HLS BILLET NOT COMING 1 0:15:00
HLS BILLET PUSHER BOLT LOOSE 1
HLS billet pusher not working 1
HLS BILLET TEMPERATURE NOT REACHING PROPERLY 1
HLS DOOR SIGNAL NOT WORKING 1 0:15:00
HLS log pusher sensor not working 3 0:50:00
HLS shear hudraulic cylinder oil leakage 1
LOG PUSHER CHUCK NUT LOOSE 1
log shifting 1 0:10:00 1
Puller 1 0:40:00 1
PULLER NO.2 SENSOR NOT WORKING 1 0:40:00
PULLER NOT WORKING 1
Grand Total 54 49:45:00 109
echanical Maintenance Production Total
Total
Breakdown Breakdown Frequency Breakdown Department
Hrs Frequency Hrs Hrs
34:25:00 43 53:15:00
0:50:00 3 0:50:00
0:20:00 1 0:20:00

0:20:00 1 0:20:00

0:10:00 1 0:10:00
0:45:00 2 0:45:00

0:45:00 2 0:45:00

19:20:00 14 27:05:00

1:20:00 1 1:20:00

1 4:00:00

0:40:00 1 0:40:00

1:00:00 1 1:00:00

10:30:00 1 10:30:00
1 0:30:00
1 0:45:00
1 1:10:00
0:20:00 1 0:20:00
1:00:00 2 2:00:00
0:20:00 1 0:20:00
4:10:00 1 4:10:00
1 0:20:00
7:00:00 4 7:00:00
 1:50:00 2 1:50:00

1:05:00 1 1:05:00

4:05:00 1 4:05:00

4:00:00 18 15:05:00
1 0:30:00

1 1:30:00

1:00:00 1 1:00:00

3:00:00 5 3:00:00

2 1:05:00

1 0:25:00
1 0:40:00
1 4:00:00
1 0:25:00
3 2:00:00
1 0:30:00
2:30:00 2 2:30:00
1:55:00 1 1:55:00
0:35:00 1 0:35:00
31:05:00 3 10:10:00 42 43:35:00
0:35:00 1 0:35:00
0:35:00 1 0:35:00
1:15:00 1 9:00:00 3 10:15:00
1:15:00 2 1:15:00
1 9:00:00 1 9:00:00
17:00:00 16 17:00:00
15:15:00 10 15:15:00
1:25:00 5 1:25:00

0:20:00 1 0:20:00
1:00:00 4 2:00:00
1 1:00:00
1:00:00 3 1:00:00
6:05:00 8 6:35:00
4:30:00 1 4:30:00
1 0:30:00
0:15:00 1 0:15:00
0:15:00 1 0:15:00

1:05:00 4 1:05:00

4:35:00 2 1:10:00 8 6:35:00

0:50:00 1 0:50:00

2:00:00 1 2:00:00
0:40:00 1 0:40:00
2 1:10:00 2 1:10:00
1:05:00 1 1:05:00
1 0:20:00
1 0:30:00
0:35:00 2 0:35:00
0:20:00 1 0:20:00
0:15:00 1 0:15:00
6:25:00 1 24:00:00 22 43:35:00
0:10:00 2 0:30:00
1 0:20:00
0:10:00 1 0:10:00
1 24:00:00 3 25:45:00
1 0:40:00
1 1:05:00
1 24:00:00 1 24:00:00
1:00:00 2 1:00:00
0:30:00 1 0:30:00
0:30:00 1 0:30:00
 1:00:00 1 1:00:00
1:00:00 1 1:00:00
2:30:00 10 13:05:00

0:30:00 1 0:30:00

0:15:00 1 0:15:00
1 0:30:00
0:30:00 1 0:30:00
0:35:00 1 0:35:00
1 0:35:00
1 7:20:00
1 0:20:00
0:40:00 1 0:40:00
1 1:50:00
1:45:00 2 1:45:00
1:45:00 2 1:45:00
1 0:20:00
1 0:20:00
1 0:10:00
1 0:10:00
16:25:00 25 23:10:00
0:30:00 1 0:30:00
0:30:00 1 0:30:00
1:35:00 5 1:35:00
0:15:00 1 0:15:00
0:35:00 2 0:35:00
0:45:00 2 0:45:00
12:55:00 14 13:50:00
1 0:10:00
1:15:00 2 1:15:00

4:20:00 1 4:20:00

1:30:00 2 1:30:00
0:20:00 1 0:20:00
3 0:45:00
4:50:00 1 4:50:00
0:40:00 3 0:40:00
0:45:00 1 0:45:00
0:45:00 1 0:45:00
0:40:00 3 6:00:00
1 4:20:00
0:40:00 2 1:40:00
1 0:30:00
 1 0:30:00
9:40:00 1 3:40:00 36 22:00:00
1:10:00 3 1:50:00
0:30:00 1 0:30:00
0:40:00 1 0:40:00
1 0:40:00
1 3:40:00 2 6:10:00
1 2:30:00
1 3:40:00 1 3:40:00
0:45:00 8 4:05:00
0:30:00 2 1:20:00
2 1:10:00
0:15:00 4 1:35:00
2:15:00 6 2:15:00
1:30:00 4 1:30:00
0:25:00 1 0:25:00
0:20:00 1 0:20:00
5:15:00 15 6:45:00
2:30:00 3 2:30:00
1 0:15:00
0:20:00 1 0:20:00
0:30:00 1 0:30:00
0:20:00 1 0:20:00
1 0:15:00
3 0:50:00
1:10:00 1 1:10:00
0:15:00 1 0:15:00
0:10:00 2 0:20:00
0:15:00 2 0:55:00
1 0:40:00
0:15:00 1 0:15:00
98:00:00 5 37:50:00 168 185:35:00
 Root cause Problem

Mechanical Puller Chain broken

Billet Conveyor
Mechanical
stoppages
Billet Conveyor
Mechanical
stoppages
Billet Conveyor
Electrical
stoppages

Dummy Disc
Mechanical
looseness

HLS Furnace
Mechanical Temperature /Gas
not coming
HLS Furnace
Mechanical Temperature /Gas
not coming
HLS Furnace cylinder
Mechanical
damage
HLS Furnace cylinder
Mechanical
damage
 Hydraulic Hose/Pipe
Mechanical
damage
Hydraulic Hose/Pipe
Mechanical
damage
Hydraulic Hose/Pipe
Mechanical
damage

Mechanical Stem Bolt broken

Aluminium
Mechanical accumulation on
Dummy

Rough Cutter/Puller
Mechanical
Cylinder seal damage

Mechanical Puller Chain Broken

Mechanical Puller Chain Broken

Mechanical Adaptor Bolt Broken

 Aluminium
Mechanical accumulation on
Dummy
Stem & it’s Bolt
Mechanical
Broken

HLS Furnace log

Mechanical
shifting

Press pressure not

Mechanical
maintaining

Puller cylinder sel

Mechanical
damage
Puller bearing
Mechanical
damage
 Billet stopper not
Mechanical
working

HLS blower dsmage

Mechanical
in P-10
 Action Plan Reponsibility

In Every PM All chain link to be check visualy ,if required replace the same Mr. Mahipal
Mr. Mahipal
Billet Tray all 8 no. of mounting bolt will replace in every PM
VFD to be installed for billet conveyor drive Motor to smoothen speed of Mr. Kiran naidu
conveyor during starting and ending process
One to one replacement drive motor to be kept as spare to avoid high Mr. Kiran naidu
breakdown hrs. during other size motor provision during issue

Mr.
Hanumanth /
Mr. Suraj / Mr.
During Die change operation need to inform Maintenance for thorough Mahipal
checking of Disc status for looseness and tighteen accordingly

During PM Combustion Air and gas flow to be adjust zone wise which need not
to be change during running , only mechanical person as per authorization of Mr. Mahipal
Mr. Suraj

Need to be modified gas line from 2 inch to 3 inch and regulator capacity to be Mr. Suraj
increase as samae as Press-11
Need to be ready spare of cylinder against Press-6 & 11 HLS cylinder for Mr. Mahipal
replacement during PM
Maintain common cylinder for all 9 no. of cylinder after trail of Festo Cylinder Mr. Suraj
indented for Jun'25
Hydraulic Hose clamp to be implement in to reduce hydraulic jerk on pipe Mr. Mahipal

Need to purchase rubber hose from authorized good company Like M/S Parker,
Mr. Devender
M/S Gates
Marking of oil hose pipe with replacement date to be taged for any
abnormality observed in existing and old hoses Mr. Vikash Dixit
We need to replace all bolt with 3 month frequency to avoid sudden failure
Mr. Mahipal
due to stress generation during operation

Need to be provide auto lubricant spray on dummy to avoid frequent

Mr. Suraj
aluminium accumulation at dummy

Modification of cylinder capacity , handling fixure and adjustment of Mr. Suraj

operational paramter accordingly for Puller & rough cutter
Chain replacement to be done for both pulley (100 mtr.) Mr. Suraj

Chain cleaning and full inspection after removal of whole chain from system to
be planned in 3 month frequency with additional manpower ((New chain life Mr. Suraj
spain is 1 year)New chain indent done Jun'25 and one new gearbox also
indented in June'25)

China made dummy block changed in press-7

Mr. Suraj
Need to be provide auto lubricant spray on dummy to avoid frequent
aluminium accumulation at dummy Mr. Suraj
Container and stem bore alignment to be done in next Jul'25 PM for accuracy
in alignment

HLS furnace need to be inspect for track correction and replacement ,same will
take 24 hrs. time in each press like 7,8, & 10 Mr. Suraj

*Extrusion pressure , Main ram pressure , Side cylinder pressure with pannel
and maintainer as per standard (210 Bar) in each month PM schedule
*Oil contamination also need to be maintain monthly basis
*Pump pressure need to be check in monthly PM schedule Mr. Suraj

Spare cylinder to be maintain to replace as per requirement Mr. Madu kiran

Need to be inspect all bearing in PM and verified by responsible engineer for
cross verification Mr. Madu kiran
Billet stopper design to be modified for avoid rubbing issue after operation (In
Aug'25 Press-8 to be done and In Aug'25 Press-9 to be done) Mr. Suraj

New spare shaft ,impeller and bearing housing set to be ready for one time
replacement to avoid reoccurrence ,with this thing one spare assembley to be
ready for any surprise issue Mr. Suraj
Target Date
Jul'25
Aug'25

Completed and no adapter broken problem

June'25 observed in June'25
Aug'25
 Status Posting Date Location Submitter Department Section

APPROVED 01-06-2025 09:38:34 Unit 2 Extrusion Production Press-07

APPROVED 01-06-2025 09:33:40 Unit 2 Extrusion Production Press-07
APPROVED 01-06-2025 09:28:14 Unit 2 Extrusion Production Press-06
APPROVED 31-05-2025 10:21:05 Unit 2 Extrusion Production Press-11
APPROVED 31-05-2025 10:04:21 Unit 2 Extrusion Production Press-07
APPROVED 30-05-2025 10:25:57 Unit 2 Extrusion Production Press-11
APPROVED 30-05-2025 10:25:03 Unit 2 Extrusion Production Press-11
APPROVED 30-05-2025 10:20:00 Unit 2 Extrusion Production Press-10
APPROVED 30-05-2025 10:19:01 Unit 2 Extrusion Production Press-10
APPROVED 30-05-2025 10:04:39 Unit 2 Extrusion Production Press-07
APPROVED 30-05-2025 09:55:49 Unit 2 Extrusion Production Press-06
APPROVED 30-05-2025 09:55:49 Unit 2 Extrusion Production Press-06
APPROVED 30-05-2025 09:53:36 Unit 2 Extrusion Production Press-06
APPROVED 30-05-2025 09:52:19 Unit 2 Extrusion Production Press-06
APPROVED 30-05-2025 09:52:19 Unit 2 Extrusion Production Press-06
APPROVED 30-05-2025 09:50:58 Unit 2 Extrusion Production Press-06
APPROVED 29-05-2025 10:17:50 Unit 2 Extrusion Production Press-11
APPROVED 29-05-2025 10:17:04 Unit 2 Extrusion Production Press-11
APPROVED 29-05-2025 10:11:51 Unit 2 Extrusion Production Press-08
APPROVED 29-05-2025 10:05:19 Unit 2 Extrusion Production Press-07
APPROVED 29-05-2025 10:04:10 Unit 2 Extrusion Production Press-07
APPROVED 29-05-2025 09:59:00 Unit 2 Extrusion Production Press-06
APPROVED 29-05-2025 09:58:01 Unit 2 Extrusion Production Press-06
APPROVED 28-05-2025 12:00:07 Unit 2 Extrusion Production Press-11
APPROVED 28-05-2025 12:00:07 Unit 2 Extrusion Production Press-11
APPROVED 28-05-2025 12:00:07 Unit 2 Extrusion Production Press-11
APPROVED 28-05-2025 11:48:55 Unit 2 Extrusion Production Press-10
APPROVED 28-05-2025 11:47:50 Unit 2 Extrusion Production Press-10
APPROVED 28-05-2025 11:42:58 Unit 2 Extrusion Production Press-08
APPROVED 28-05-2025 11:41:23 Unit 2 Extrusion Production Press-08
APPROVED 28-05-2025 11:39:31 Unit 2 Extrusion Production Press-08
APPROVED 28-05-2025 11:37:38 Unit 2 Extrusion Production Press-08
APPROVED 28-05-2025 11:35:34 Unit 2 Extrusion Production Press-08
APPROVED 28-05-2025 11:30:34 Unit 2 Extrusion Production Press-08
APPROVED 28-05-2025 10:42:49 Unit 2 Extrusion Production Press-07
APPROVED 28-05-2025 10:41:13 Unit 2 Extrusion Production Press-07
REJECTED 28-05-2025 10:40:34 Unit 2 Extrusion Production Press-07
APPROVED 27-05-2025 11:46:37 Unit 2 Extrusion Production Press-11
APPROVED 27-05-2025 11:25:14 Unit 2 Extrusion Production Press-10
APPROVED 27-05-2025 11:20:40 Unit 2 Extrusion Production Press-08
APPROVED 27-05-2025 11:19:43 Unit 2 Extrusion Production Press-08
APPROVED 27-05-2025 11:17:43 Unit 2 Extrusion Production Press-08
APPROVED 27-05-2025 11:08:33 Unit 2 Extrusion Production Press-07
APPROVED 27-05-2025 11:07:19 Unit 2 Extrusion Production Press-06
APPROVED 26-05-2025 09:05:45 Unit 2 Extrusion Production Press-07
APPROVED 26-05-2025 08:58:30 Unit 2 Extrusion Production Press-07
APPROVED 26-05-2025 08:46:27 Unit 2 Extrusion Production Press-07
APPROVED 26-05-2025 08:41:43 Unit 2 Extrusion Production Press-06
APPROVED 25-05-2025 10:04:19 Unit 2 Extrusion Production Press-10
APPROVED 25-05-2025 10:03:18 Unit 2 Extrusion Production Press-10
APPROVED 25-05-2025 09:56:21 Unit 2 Extrusion Production Press-08
APPROVED 24-05-2025 10:27:21 Unit 2 Extrusion Production Press-11
APPROVED 24-05-2025 10:17:43 Unit 2 Extrusion Production Press-07
APPROVED 24-05-2025 10:11:28 Unit 2 Extrusion Production Press-07
APPROVED 24-05-2025 10:07:32 Unit 2 Extrusion Production Press-06
APPROVED 24-05-2025 10:04:20 Unit 2 Extrusion Production Press-06
APPROVED 23-05-2025 10:35:48 Unit 2 Extrusion Production Press-08
APPROVED 23-05-2025 10:26:00 Unit 2 Extrusion Production Press-08
APPROVED 23-05-2025 10:11:47 Unit 2 Extrusion Production Press-06
APPROVED 23-05-2025 10:10:11 Unit 2 Extrusion Production Press-06
APPROVED 23-05-2025 10:07:34 Unit 2 Extrusion Production Press-06
APPROVED 22-05-2025 11:15:12 Unit 2 Extrusion Production Press-10
APPROVED 22-05-2025 11:11:26 Unit 2 Extrusion Production Press-08
APPROVED 22-05-2025 11:10:24 Unit 2 Extrusion Production Press-08
APPROVED 22-05-2025 10:31:14 Unit 2 Extrusion Production Press-06
APPROVED 22-05-2025 10:29:51 Unit 2 Extrusion Production Press-06
APPROVED 21-05-2025 10:29:19 Unit 2 Extrusion Production Press-11
APPROVED 21-05-2025 10:26:48 Unit 2 Extrusion Production Press-11
APPROVED 21-05-2025 10:24:43 Unit 2 Extrusion Production Press-10
APPROVED 21-05-2025 10:21:19 Unit 2 Extrusion Production Press-08
APPROVED 21-05-2025 10:09:52 Unit 2 Extrusion Production Press-06
APPROVED 21-05-2025 10:08:05 Unit 2 Extrusion Production Press-06
APPROVED 20-05-2025 10:23:32 Unit 2 Extrusion Production Press-11
APPROVED 20-05-2025 10:21:24 Unit 2 Extrusion Production Press-11
APPROVED 20-05-2025 10:15:05 Unit 2 Extrusion Production Press-07
APPROVED 20-05-2025 10:13:55 Unit 2 Extrusion Production Press-07
APPROVED 20-05-2025 10:03:35 Unit 2 Extrusion Production Press-06
APPROVED 20-05-2025 10:02:26 Unit 2 Extrusion Production Press-06
REJECTED 20-05-2025 10:01:07 Unit 2 Extrusion Production Press-06
APPROVED 20-05-2025 09:59:50 Unit 2 Extrusion Production Press-06
APPROVED 19-05-2025 10:00:28 Unit 2 Extrusion Production Press-11
APPROVED 19-05-2025 09:48:55 Unit 2 Extrusion Production Press-06
APPROVED 18-05-2025 11:53:33 Unit 2 Extrusion Production Press-11
APPROVED 18-05-2025 11:52:53 Unit 2 Extrusion Production Press-11
APPROVED 18-05-2025 11:48:12 Unit 2 Extrusion Production Press-08
APPROVED 18-05-2025 11:45:47 Unit 2 Extrusion Production Press-08
APPROVED 18-05-2025 11:21:17 Unit 2 Extrusion Production Press-08
APPROVED 18-05-2025 11:12:21 Unit 2 Extrusion Production Press-07
APPROVED 18-05-2025 11:12:21 Unit 2 Extrusion Production Press-07
APPROVED 18-05-2025 11:04:29 Unit 2 Extrusion Production Press-06
APPROVED 17-05-2025 10:07:24 Unit 2 Extrusion Production Press-07
APPROVED 17-05-2025 10:02:07 Unit 2 Extrusion Production Press-07
APPROVED 17-05-2025 10:01:07 Unit 2 Extrusion Production Press-07
APPROVED 17-05-2025 09:58:56 Unit 2 Extrusion Production Press-06
APPROVED 16-05-2025 09:44:05 Unit 2 Extrusion Production Press-07
APPROVED 15-05-2025 11:33:01 Unit 2 Extrusion Production Press-11
APPROVED 15-05-2025 11:32:03 Unit 2 Extrusion Production Press-11
APPROVED 15-05-2025 11:25:38 Unit 2 Extrusion Production Press-11
APPROVED 15-05-2025 11:24:47 Unit 2 Extrusion Production Press-11
APPROVED 15-05-2025 11:19:12 Unit 2 Extrusion Production Press-10
APPROVED 15-05-2025 11:10:57 Unit 2 Extrusion Production Press-07
APPROVED 15-05-2025 11:09:59 Unit 2 Extrusion Production Press-07
APPROVED 15-05-2025 11:08:02 Unit 2 Extrusion Production Press-07
APPROVED 15-05-2025 10:33:27 Unit 2 Extrusion Production Press-06
APPROVED 14-05-2025 10:27:14 Unit 2 Extrusion Production Press-11
APPROVED 14-05-2025 10:17:48 Unit 2 Extrusion Production Press-07
APPROVED 14-05-2025 10:14:31 Unit 2 Extrusion Production Press-06
APPROVED 14-05-2025 10:13:29 Unit 2 Extrusion Production Press-06
APPROVED 13-05-2025 09:59:59 Unit 2 Extrusion Production Press-10
APPROVED 13-05-2025 09:53:01 Unit 2 Extrusion Production Press-07
APPROVED 13-05-2025 09:51:53 Unit 2 Extrusion Production Press-06
APPROVED 11-05-2025 10:41:41 Unit 2 Extrusion Production Press-10
APPROVED 11-05-2025 10:38:09 Unit 2 Extrusion Production Press-07
APPROVED 11-05-2025 10:37:02 Unit 2 Extrusion Production Press-08
APPROVED 11-05-2025 10:33:42 Unit 2 Extrusion Production Press-07
APPROVED 11-05-2025 10:31:50 Unit 2 Extrusion Production Press-07
APPROVED 11-05-2025 10:30:01 Unit 2 Extrusion Production Press-06
APPROVED 11-05-2025 10:28:16 Unit 2 Extrusion Production Press-06
APPROVED 10-05-2025 10:05:06 Unit 2 Extrusion Production Press-11
APPROVED 10-05-2025 10:03:30 Unit 2 Extrusion Production Press-10
APPROVED 10-05-2025 09:55:30 Unit 2 Extrusion Production Press-08
APPROVED 10-05-2025 09:54:29 Unit 2 Extrusion Production Press-08
APPROVED 09-05-2025 11:15:59 Unit 2 Extrusion Production Press-11
APPROVED 09-05-2025 11:15:05 Unit 2 Extrusion Production Press-11
APPROVED 09-05-2025 11:11:33 Unit 2 Extrusion Production Press-10
APPROVED 09-05-2025 11:10:31 Unit 2 Extrusion Production Press-10
APPROVED 09-05-2025 11:10:31 Unit 2 Extrusion Production Press-10
APPROVED 09-05-2025 10:29:39 Unit 2 Extrusion Production Press-06
APPROVED 08-05-2025 10:36:54 Unit 2 Extrusion Production Press-11
APPROVED 08-05-2025 10:35:32 Unit 2 Extrusion Production Press-11
APPROVED 08-05-2025 10:33:37 Unit 2 Extrusion Production Press-11
APPROVED 08-05-2025 10:32:16 Unit 2 Extrusion Production Press-11
APPROVED 08-05-2025 10:27:19 Unit 2 Extrusion Production Press-10
APPROVED 08-05-2025 10:25:40 Unit 2 Extrusion Production Press-10
APPROVED 08-05-2025 10:16:24 Unit 2 Extrusion Production Press-06
APPROVED 08-05-2025 10:16:24 Unit 2 Extrusion Production Press-06
APPROVED 06-05-2025 10:18:03 Unit 2 Extrusion Production Press-07
APPROVED 06-05-2025 10:06:53 Unit 2 Extrusion Production Press-06
APPROVED 06-05-2025 10:05:12 Unit 2 Extrusion Production Press-06
APPROVED 05-05-2025 10:09:27 Unit 2 Extrusion Production Press-11
APPROVED 05-05-2025 10:08:25 Unit 2 Extrusion Production Press-11
APPROVED 05-05-2025 10:07:38 Unit 2 Extrusion Production Press-11
APPROVED 05-05-2025 10:03:35 Unit 2 Extrusion Production Press-10
APPROVED 04-05-2025 10:15:12 Unit 2 Extrusion Production Press-11
APPROVED 04-05-2025 10:14:17 Unit 2 Extrusion Production Press-11
APPROVED 04-05-2025 10:10:02 Unit 2 Extrusion Production Press-10
APPROVED 04-05-2025 09:57:35 Unit 2 Extrusion Production Press-06
APPROVED 04-05-2025 09:56:39 Unit 2 Extrusion Production Press-06
APPROVED 04-05-2025 09:55:28 Unit 2 Extrusion Production Press-06
APPROVED 03-05-2025 10:39:32 Unit 2 Extrusion Production Press-10
REJECTED 03-05-2025 10:37:29 Unit 2 Extrusion Production Press-11
APPROVED 03-05-2025 10:05:31 Unit 2 Extrusion Production Press-07
APPROVED 03-05-2025 10:04:44 Unit 2 Extrusion Production Press-07
REJECTED 03-05-2025 10:03:43 Unit 2 Extrusion Production Press-07
REJECTED 03-05-2025 10:03:43 Unit 2 Extrusion Production Press-07
REJECTED 03-05-2025 10:03:43 Unit 2 Extrusion Production Press-07
REJECTED 03-05-2025 10:03:43 Unit 2 Extrusion Production Press-07
APPROVED 03-05-2025 09:59:10 Unit 2 Extrusion Production Press-06
APPROVED 02-05-2025 10:24:48 Unit 2 Extrusion Production Press-11
APPROVED 02-05-2025 10:09:45 Unit 2 Extrusion Production Press-07
APPROVED 02-05-2025 10:07:34 Unit 2 Extrusion Production Press-06
APPROVED 01-05-2025 15:36:43 Unit 2 Extrusion Production Press-10
APPROVED 01-05-2025 15:35:16 Unit 2 Extrusion Production Press-10
APPROVED 01-05-2025 15:35:16 Unit 2 Extrusion Production Press-10
APPROVED 01-05-2025 15:34:10 Unit 2 Extrusion Production Press-10
APPROVED 01-05-2025 15:16:48 Unit 2 Extrusion Production Press-07
APPROVED 01-05-2025 15:16:48 Unit 2 Extrusion Production Press-07
APPROVED 01-05-2025 15:15:25 Unit 2 Extrusion Production Press-07
 Breakdown
Breakdown Department Stop Time Start Time
Type
Mechanical Maintenance U 31-05-2025 07:00:00 31-05-2025 09:00:00
Mechanical Maintenance U 31-05-2025 15:05:00 31-05-2025 22:25:00
Mechanical Maintenance U 31-05-2025 14:50:00 31-05-2025 15:30:00
Mechanical Maintenance U 30-05-2025 15:10:00 30-05-2025 15:25:00
Mechanical Maintenance U 31-05-2025 01:45:00 31-05-2025 02:00:00
Mechanical Maintenance U 29-05-2025 15:30:00 29-05-2025 15:55:00
Mechanical Maintenance U 29-05-2025 11:50:00 29-05-2025 12:10:00
Mechanical Maintenance U 29-05-2025 19:40:00 29-05-2025 20:00:00
Mechanical Maintenance U 29-05-2025 13:40:00 29-05-2025 14:25:00
Mechanical Maintenance U 29-05-2025 23:15:00 29-05-2025 23:55:00
Electrical Maintenance U 29-05-2025 21:30:00 29-05-2025 22:00:00
Electrical Maintenance U 29-05-2025 15:35:00 29-05-2025 16:10:00
Mechanical Maintenance U 29-05-2025 22:00:00 29-05-2025 23:00:00
Mechanical Maintenance U 29-05-2025 21:00:00 29-05-2025 21:30:00
Mechanical Maintenance U 29-05-2025 16:10:00 29-05-2025 16:40:00
Mechanical Maintenance U 29-05-2025 13:20:00 29-05-2025 13:40:00
Mechanical Maintenance U 28-05-2025 14:00:00 28-05-2025 14:25:00
Mechanical Maintenance U 28-05-2025 12:30:00 28-05-2025 12:45:00
Electrical Maintenance U 28-05-2025 06:00:00 28-05-2025 13:20:00
Mechanical Maintenance U 28-05-2025 16:00:00 28-05-2025 16:20:00
Mechanical Maintenance U 28-05-2025 08:15:00 28-05-2025 09:00:00
Electrical Maintenance U 28-05-2025 10:45:00 28-05-2025 11:45:00
Mechanical Maintenance U 28-05-2025 07:40:00 28-05-2025 08:40:00
Mechanical Maintenance U 28-05-2025 05:30:00 28-05-2025 06:00:00
Mechanical Maintenance U 27-05-2025 18:10:00 27-05-2025 19:40:00
Mechanical Maintenance U 27-05-2025 13:30:00 27-05-2025 14:00:00
Electrical Maintenance U 27-05-2025 11:40:00 27-05-2025 12:40:00
Mechanical Maintenance U 27-05-2025 13:00:00 27-05-2025 13:40:00
Electrical Maintenance U 28-05-2025 05:25:00 28-05-2025 06:00:00
Electrical Maintenance U 28-05-2025 01:50:00 28-05-2025 03:40:00
Electrical Maintenance U 27-05-2025 18:35:00 27-05-2025 19:40:00
Mechanical Maintenance U 28-05-2025 04:50:00 28-05-2025 05:25:00
Mechanical Maintenance U 27-05-2025 14:00:00 27-05-2025 14:30:00
Mechanical Maintenance U 27-05-2025 13:20:00 27-05-2025 13:50:00
Electrical Maintenance U 28-05-2025 01:45:00 28-05-2025 02:45:00
Mechanical Maintenance U 27-05-2025 16:20:00 27-05-2025 17:00:00
Mechanical Maintenance U 27-05-2025 13:15:00 27-05-2025 14:20:00
Electrical Maintenance U 26-05-2025 16:15:00 26-05-2025 16:30:00
Mechanical Maintenance U 26-05-2025 19:40:00 26-05-2025 20:10:00
Electrical Maintenance U 27-05-2025 00:00:00 27-05-2025 00:20:00
Electrical Maintenance U 26-05-2025 20:00:00 26-05-2025 20:10:00
Mechanical Maintenance U 26-05-2025 19:30:00 26-05-2025 19:45:00
Mechanical Maintenance U 26-05-2025 06:00:00 26-05-2025 09:30:00
Mechanical Maintenance U 26-05-2025 13:45:00 26-05-2025 14:20:00
Mechanical Maintenance U 26-05-2025 05:10:00 26-05-2025 06:00:00
Mechanical Maintenance U 27-05-2025 05:10:00 27-05-2025 06:00:00
Mechanical Maintenance U 27-05-2025 05:10:00 27-05-2025 06:00:00
Mechanical Maintenance U 25-05-2025 22:30:00 25-05-2025 23:00:00
Electrical Maintenance U 24-05-2025 19:30:00 24-05-2025 20:00:00
Mechanical Maintenance U 24-05-2025 06:40:00 24-05-2025 11:00:00
Mechanical Maintenance U 24-05-2025 11:10:00 24-05-2025 12:10:00
Mechanical Maintenance U 23-05-2025 12:20:00 23-05-2025 12:40:00
Mechanical Maintenance U 24-05-2025 02:30:00 24-05-2025 03:00:00
Production U 23-05-2025 06:00:00 23-05-2025 15:00:00
Electrical Maintenance U 23-05-2025 19:35:00 23-05-2025 20:05:00
Mechanical Maintenance U 23-05-2025 06:00:00 23-05-2025 16:30:00
Electrical Maintenance U 22-05-2025 07:10:00 22-05-2025 07:50:00
Production U 22-05-2025 06:00:00 23-05-2025 06:00:00
Electrical Maintenance U 22-05-2025 22:00:00 23-05-2025 02:00:00
Electrical Maintenance U 22-05-2025 20:30:00 22-05-2025 22:00:00
Mechanical Maintenance U 23-05-2025 04:30:00 23-05-2025 05:30:00
Mechanical Maintenance U 21-05-2025 11:30:00 21-05-2025 16:20:00
Electrical Maintenance U 21-05-2025 06:00:00 21-05-2025 06:20:00
Mechanical Maintenance U 21-05-2025 10:45:00 21-05-2025 11:15:00
Electrical Maintenance U 22-05-2025 03:25:00 22-05-2025 04:10:00
Electrical Maintenance U 21-05-2025 08:20:00 21-05-2025 09:00:00
Electrical Maintenance U 20-05-2025 06:20:00 20-05-2025 06:40:00
Production U 20-05-2025 09:50:00 20-05-2025 13:30:00
Mechanical Maintenance U 20-05-2025 19:00:00 20-05-2025 19:10:00
Mechanical Maintenance U 21-05-2025 03:20:00 21-05-2025 04:00:00
Electrical Maintenance U 21-05-2025 00:50:00 21-05-2025 01:10:00
Electrical Maintenance U 20-05-2025 11:20:00 20-05-2025 12:20:00
Electrical Maintenance U 20-05-2025 02:55:00 20-05-2025 03:30:00
Mechanical Maintenance U 19-05-2025 10:45:00 19-05-2025 11:15:00
Electrical Maintenance U 19-05-2025 14:10:00 19-05-2025 14:30:00
Mechanical Maintenance U 19-05-2025 20:15:00 19-05-2025 20:45:00
Mechanical Maintenance U 19-05-2025 22:40:00 19-05-2025 23:40:00
Electrical Maintenance U 20-05-2025 04:20:00 20-05-2025 05:00:00
Mechanical Maintenance U 19-05-2025 16:20:00 19-05-2025 18:15:00
Mechanical Maintenance U 19-05-2025 14:35:00 19-05-2025 15:40:00
Electrical Maintenance U 18-05-2025 21:45:00 18-05-2025 22:00:00
Electrical Maintenance U 18-05-2025 18:00:00 18-05-2025 22:00:00
Electrical Maintenance U 18-05-2025 01:25:00 18-05-2025 01:50:00
Mechanical Maintenance U 17-05-2025 23:35:00 18-05-2025 00:00:00
Electrical Maintenance U 18-05-2025 04:45:00 18-05-2025 05:15:00
Mechanical Maintenance U 18-05-2025 04:15:00 18-05-2025 04:45:00
Mechanical Maintenance U 17-05-2025 07:10:00 17-05-2025 07:20:00
Production U 17-05-2025 15:00:00 17-05-2025 15:40:00
 Production U 17-05-2025 11:25:00 17-05-2025 11:55:00
Electrical Maintenance U 17-05-2025 09:00:00 17-05-2025 09:30:00
Mechanical Maintenance U 17-05-2025 05:45:00 17-05-2025 06:00:00
Mechanical Maintenance U 16-05-2025 21:25:00 16-05-2025 22:00:00
Mechanical Maintenance U 16-05-2025 07:25:00 16-05-2025 07:35:00
Mechanical Maintenance U 16-05-2025 14:50:00 16-05-2025 19:00:00
Mechanical Maintenance U 15-05-2025 08:15:00 15-05-2025 08:45:00
Electrical Maintenance U 15-05-2025 03:25:00 15-05-2025 04:05:00
Electrical Maintenance U 14-05-2025 08:30:00 14-05-2025 08:55:00
Mechanical Maintenance U 15-05-2025 02:45:00 15-05-2025 03:25:00
Mechanical Maintenance U 14-05-2025 09:50:00 14-05-2025 11:00:00
Mechanical Maintenance U 14-05-2025 18:55:00 14-05-2025 19:30:00
Electrical Maintenance U 14-05-2025 11:45:00 14-05-2025 12:15:00
Mechanical Maintenance U 14-05-2025 12:35:00 14-05-2025 13:25:00
Mechanical Maintenance U 14-05-2025 12:15:00 14-05-2025 12:35:00
Mechanical Maintenance U 14-05-2025 21:40:00 14-05-2025 22:00:00
Mechanical Maintenance U 13-05-2025 20:45:00 13-05-2025 21:05:00
Mechanical Maintenance U 13-05-2025 08:25:00 13-05-2025 08:35:00
Electrical Maintenance U 13-05-2025 06:00:00 13-05-2025 06:20:00
Mechanical Maintenance U 13-05-2025 11:30:00 13-05-2025 12:50:00
Mechanical Maintenance U 13-05-2025 01:15:00 13-05-2025 01:30:00
Mechanical Maintenance U 12-05-2025 15:20:00 12-05-2025 15:40:00
Mechanical Maintenance U 13-05-2025 05:30:00 13-05-2025 06:00:00
Mechanical Maintenance U 10-05-2025 08:15:00 10-05-2025 08:30:00
Mechanical Maintenance U 10-05-2025 12:00:00 10-05-2025 12:15:00
Mechanical Maintenance U 10-05-2025 09:00:00 10-05-2025 10:00:00
Electrical Maintenance U 10-05-2025 08:40:00 10-05-2025 09:10:00
Mechanical Maintenance U 10-05-2025 08:30:00 10-05-2025 08:40:00
Mechanical Maintenance U 10-05-2025 21:50:00 10-05-2025 22:00:00
Electrical Maintenance U 10-05-2025 09:35:00 10-05-2025 10:00:00
Mechanical Maintenance U 10-05-2025 01:00:00 10-05-2025 01:20:00
Mechanical Maintenance U 09-05-2025 11:20:00 09-05-2025 11:40:00
Electrical Maintenance U 10-05-2025 02:20:00 10-05-2025 02:40:00
Mechanical Maintenance U 10-05-2025 01:35:00 10-05-2025 02:20:00
Mechanical Maintenance U 08-05-2025 23:40:00 09-05-2025 00:10:00
Electrical Maintenance U 08-05-2025 06:00:00 08-05-2025 06:50:00
Electrical Maintenance U 09-05-2025 05:50:00 09-05-2025 06:00:00
Mechanical Maintenance U 09-05-2025 05:20:00 09-05-2025 05:50:00
Mechanical Maintenance U 08-05-2025 22:40:00 08-05-2025 23:25:00
Mechanical Maintenance U 08-05-2025 07:50:00 08-05-2025 08:10:00
Electrical Maintenance U 07-05-2025 21:50:00 07-05-2025 22:00:00
Electrical Maintenance U 08-05-2025 03:00:00 08-05-2025 03:40:00
Electrical Maintenance U 08-05-2025 04:50:00 08-05-2025 05:25:00
Electrical Maintenance U 08-05-2025 05:25:00 08-05-2025 06:00:00
Mechanical Maintenance U 07-05-2025 14:00:00 07-05-2025 15:10:00
 Electrical Maintenance U 08-05-2025 00:05:00 08-05-2025 00:20:00
Mechanical Maintenance U 08-05-2025 02:45:00 08-05-2025 03:35:00
Mechanical Maintenance U 08-05-2025 01:20:00 08-05-2025 02:20:00
Mechanical Maintenance U 06-05-2025 05:25:00 06-05-2025 05:40:00
Electrical Maintenance U 05-05-2025 22:00:00 05-05-2025 22:30:00
Electrical Maintenance U 05-05-2025 20:50:00 05-05-2025 22:00:00
Mechanical Maintenance U 05-05-2025 05:30:00 05-05-2025 06:00:00
Mechanical Maintenance U 04-05-2025 15:00:00 04-05-2025 15:10:00
Electrical Maintenance U 04-05-2025 15:10:00 04-05-2025 15:20:00
Mechanical Maintenance U 04-05-2025 22:00:00 04-05-2025 22:10:00
Mechanical Maintenance U 04-05-2025 03:25:00 04-05-2025 03:45:00
Electrical Maintenance U 03-05-2025 17:50:00 03-05-2025 20:20:00
Electrical Maintenance U 03-05-2025 14:40:00 03-05-2025 15:00:00
Mechanical Maintenance U 03-05-2025 23:50:00 04-05-2025 00:15:00
Mechanical Maintenance U 03-05-2025 18:10:00 03-05-2025 18:30:00
Electrical Maintenance U 03-05-2025 08:15:00 03-05-2025 08:40:00
Electrical Maintenance U 02-05-2025 22:00:00 03-05-2025 02:20:00
Mechanical Maintenance U 02-05-2025 16:05:00 02-05-2025 16:20:00
Mechanical Maintenance U 03-05-2025 04:50:00 03-05-2025 05:10:00
Mechanical Maintenance U 02-05-2025 16:15:00 02-05-2025 20:45:00
Mechanical Maintenance U 02-05-2025 11:15:00 02-05-2025 11:30:00
Mechanical Maintenance U 02-05-2025 09:45:00 02-05-2025 10:00:00
Mechanical Maintenance U 02-05-2025 07:15:00 02-05-2025 07:30:00
Mechanical Maintenance U 02-05-2025 12:40:00 02-05-2025 13:00:00
Mechanical Maintenance U 02-05-2025 06:25:00 02-05-2025 10:30:00
Electrical Maintenance U 01-05-2025 21:45:00 01-05-2025 22:00:00
Mechanical Maintenance U 01-05-2025 11:05:00 01-05-2025 11:30:00
Mechanical Maintenance U 02-05-2025 04:30:00 02-05-2025 04:50:00
Electrical Maintenance U 01-05-2025 05:00:00 01-05-2025 05:10:00
Mechanical Maintenance U 01-05-2025 05:40:00 01-05-2025 06:00:00
Mechanical Maintenance U 01-05-2025 00:50:00 01-05-2025 01:00:00
Mechanical Maintenance U 01-05-2025 01:00:00 01-05-2025 01:20:00
Mechanical Maintenance U 01-05-2025 05:00:00 01-05-2025 05:25:00
Mechanical Maintenance U 01-05-2025 01:15:00 01-05-2025 01:25:00
Mechanical Maintenance U 01-05-2025 01:25:00 01-05-2025 01:40:00
Unplanned
Machine Name Other Machine
BD (Hrs)
2:00:00 Puller NA
7:20:00 Dummy NA
0:40:00 HLS NA
0:15:00 HLS NA
0:15:00 Rough Cutter NA
0:25:00 Dummy NA
0:20:00 HLS NA
0:20:00 HLS NA
0:45:00 Press hydraulic NA
0:40:00 Puller NA
0:30:00 Puller NA
0:35:00 Puller NA
1:00:00 Puller NA
0:30:00 Puller NA
0:30:00 Puller NA
0:20:00 HLS NA
0:25:00 Dummy NA
0:15:00 Die Slide DIE SLIDE NOT WORKING
7:20:00 HLS NA
0:20:00 Rough Cutter NA
0:45:00 Container NA
1:00:00 HLS NA
1:00:00 HLS NA
0:30:00 HLS NA
1:30:00 HLS NA
0:30:00 HLS NA
1:00:00 Puller NA
0:40:00 Puller NA
0:35:00 HLS NA
1:50:00 HLS NA
1:05:00 Container NA
0:35:00 HLS NA
0:30:00 Die Slide DIE SLIDER PROBLEM
0:30:00 Die Slide DIE SLIDE NOT WORKING (DIE NOT GOING INSIDE)
1:00:00 HLS NA
0:40:00 Dummy NA
1:05:00 Puller NA
0:15:00 HLS NA
0:30:00 Billet Conveyor NA
0:20:00 Puller NA
0:10:00 Rough Cutter NA
0:15:00 HLS NA
3:30:00 Dummy NA
 0:35:00 Rough Cutter NA
0:50:00 Dummy NA
0:50:00 Dummy NA
0:50:00 Dummy NA
0:30:00 Puller NA
0:30:00 Rough Cutter NA
4:20:00 HLS NA
1:00:00 Finish Cutter NA
0:20:00 HLS NA
0:30:00 Dummy NA
9:00:00 Container NA
0:30:00 Puller NA
10:30:00 HLS NA
0:40:00 Container NA
24:00:00 Container NA
4:00:00 Puller NA
1:30:00 Puller NA
1:00:00 HLS NA
4:50:00 HLS NA
0:20:00 Billet Conveyor NA
0:30:00 HLS NA
0:45:00 HLS NA
0:40:00 Puller NA
0:20:00 Die Slide DIE SLIDE NOT WORKING
3:40:00 Container NA
0:10:00 Dummy NA
0:40:00 HLS NA
0:20:00 HLS NA
1:00:00 Puller NA
0:35:00 Die Slide Die slide not working
0:30:00 HLS NA
0:20:00 Puller NA
0:30:00 Container NA
1:00:00 Puller NA
0:40:00 Puller NA
1:55:00 Rough Cutter NA
1:05:00 Press hydraulic NA
0:15:00 HLS NA
4:00:00 HLS NA
0:25:00 HLS NA
0:25:00 Dummy NA
0:30:00 HLS NA
0:30:00 HLS NA
0:10:00 Billet Conveyor NA
0:40:00 Puller NA
0:30:00 Puller NA
0:30:00 Puller NA
0:15:00 Press hydraulic NA
0:35:00 Billet Conveyor NA
0:10:00 Dummy NA
4:10:00 HLS NA
0:30:00 Dummy NA
0:40:00 Billet Conveyor NA
0:25:00 Die Slide DIE SLIDE NOT WORKING
0:40:00 Billet Conveyor NA
1:10:00 HLS NA
0:35:00 Dummy NA
0:30:00 Puller NA
0:50:00 Puller NA
0:20:00 Dummy NA
0:20:00 Billet Conveyor NA
0:20:00 Dummy NA
0:10:00 Dummy NA
0:20:00 Puller NA
1:20:00 HLS NA
0:15:00 Dummy NA
0:20:00 Dummy NA
0:30:00 Puller NA
0:15:00 Dummy NA
0:15:00 Press hydraulic NA
1:00:00 Press hydraulic NA
0:30:00 Press hydraulic NA
0:10:00 Dummy NA
0:10:00 Billet Conveyor NA
0:25:00 Puller NA
0:20:00 Dummy NA
0:20:00 HLS NA
0:20:00 HLS NA
0:45:00 Press hydraulic NA
0:30:00 Die Slide DIE SCLIDER NOT WORKING
0:50:00 Die Slide DIE SCLIDER NOT WORKING
0:10:00 HLS NA
0:30:00 HLS NA
0:45:00 HLS NA
0:20:00 Billet Conveyor NA
0:10:00 HLS NA
0:40:00 Puller NA
0:35:00 Die Slide DIE SLIDE MOVEMENT NOT WORK
0:35:00 Die Slide DIE SLIDE MOVEMENT NOT WORK
1:10:00 HLS NA
0:15:00 HLS NA
0:50:00 Press hydraulic NA
1:00:00 Press hydraulic NA
0:15:00 Dummy NA
0:30:00 HLS NA
1:10:00 HLS NA
0:30:00 Billet Conveyor NA
0:10:00 HLS NA
0:10:00 HLS NA
0:10:00 HLS NA
0:20:00 Dummy NA
2:30:00 Container NA
0:20:00 HLS NA
0:25:00 Dummy NA
0:20:00 HLS NA
0:25:00 Puller NA
4:20:00 Puller NA
0:15:00 Puller NA
0:20:00 Dummy NA
4:30:00 Press hydraulic NA
0:15:00 Press hydraulic NA
0:15:00 Press hydraulic NA
0:15:00 Press hydraulic NA
0:20:00 Press hydraulic NA
4:05:00 Press hydraulic NA
0:15:00 HLS NA
0:25:00 HLS NA
0:20:00 Dummy NA
0:10:00 HLS NA
0:20:00 HLS NA
0:10:00 HLS NA
0:20:00 Dummy NA
0:25:00 HLS NA
0:10:00 HLS NA
0:15:00 Dummy NA
 BreakDown Detail

PULLER BEARING BROKEN

Dummy adapter broken
HLS BILLET TEMPERATURE NOT REACHING PROPER
LOG PUSHER CHUCK NUT LOOSE
ROUGH CUTTER ROD BROKEN
DUMMY CHANGE
HLS BILLET TEMPERATURE NOT REACHING PROPERLY
HLS Log conveyor chain damage
Hydraulic hose pipe oil leaakage
PULLER CHAIN BEARING BROKEN
PULLER CHAIN BEARING BROKEN
PULLER CHAIN BEARING BROKEN
Puller achain broken
Puller achain broken
Puller achain broken
HOT LOG MOTOR PROBLEM
Dummy catching Material
DIE SLIDE NOT WORKING
HLS TEMPRETURE HIGH
ROUGH CUTTER NOT WORKING
CONTAINER CONNECTING ROD BROKEN
HLS ZONE 1 THERMOCOUPLE CYLINDER NOT WORKING
HLS ZONE 1 THERMOCOUPLE CYLINDER NOT WORKING
BILLET TEMPERATURE PROPER NOT REACH
BILLET TEMPERATURE PROPER NOT REACH
BILLET TEMPERATURE PROPER NOT REACH
PULLER NO 1 BACKWARD NOT WORKING
PULLER NO 1 BACKWARD NOT WORKING
HLS TEMPERATURE IS HIGH
THERMO COUPLE TEMPERATURE LOW
CONTAINER TEMPERATURE PROBLEM
HLS TEMPERATURE HIGH NOT DECREASING
DIE SLIDER PROBLEM
DIE SLIDE NOT WORKING (DIE NOT GOING INSIDE)
HLS MAIN PANAL POWER SUPPLY OFF
Dummy adapter broken
PULLER NO 1 NOT WORKING
HLS log pusher sensor not working
Billet Conveyor Chain broken
PULLER NOT WORKING
ROUGH CUTTER NOT WORKING
BILLET STOPPER PROBLEM
Dummy adapter broken
 ROUGH CUTTER OIL LAEKAGE
Dummy adapter broken
Dummy adapter broken
Dummy adapter broken
Puller achain broken
Backward and farward function sensor issue
HLS AIR BLOWER BEARING BROKEN
FINISH CUTTER CHECK NUT NOT OPENING
HLS BILLET PUSHER BOLT LOOSE
Dummy catching Material
STEAM STUCK IN THE CONTAINER
1 NO PULLER CLAMP NOT WORKING & HLS SHEAR NOT WORKING
HLS BLOWER NOT WORKING & ROUGH CUTTER NOT WORKING
CONTAINER COIL SHORT CIRCUIT
DOPTER BROKEN ,STEM STUCK IN CONTAINER,BACK FLASH-CONTAINER CHANGED
PULLER GEAR BOX MOTOR NOT WORKING
1 NO PULLER NOT WORKING FORWARD & BACKWARD PROBLEM
HLS BLOWER MOTOR PROBLEM
HOT LOG BLOWER MOUNTING BOULT BROKEN
BILLET CONVEYOR PROBLEM
BILLET PUSHER PROBLEM
HLS NOT WORKING
PULLER FINGER ARM NOT WORKING
DIE SLIDE NOT WORKING
PRESS STOP DUE TO CONTAINER COIL DAMAGE
DUMMY CHANGE
HOT LOG ROLLER GEAR BOX KEY DAMAGED
ZONE NO 1 THERMOCOUPLE NOT WORKING
PULLER NOT WORKING
Die slide not working
HLS billet pusher not working
puller no.2 backword not working
container connecting rod broken
Oil leakage in cylinder
puller not working
Rough cutter arm cylinder bend
Main pump pipe oil leakage
HLS BILLET NOT COMING
HLS BILLET PUSHER SHEAR & DOOR NOT WORKING
HLS log pusher sensor not working
Dummy catching Material
HLS BILLET STOPPER NOT WORKING
HLS STOPPER NOT WORKING
BILLET CONVEYOR TRAY OPEN
PULLER NO 1 ARM UP & DOWN PROBLEM
 PULLER NO 1 ARM UP & DOWN PROBLEM
PULLER RESET PROBLEM
LOADER UP NOT WORKING
Billet Conveyor Chain broken
Dummy catching Material
HOT LOG TEMPRETURE NOT WORKING
Dummy adapter broken
BILLET CONVEYOR NOT WORKING
DIE SLIDE NOT WORKING
Billet Conveyor Chain broken
HLS shear hudraulic cylinder oil leakage
DUMMY CHANGE
PULLER NOT WORKING
PULLER ARM UPWARD & DOWNWARD NOT WORKING
Dummy adapter broken
BILLET CONVEYOR CHAIN SLIP
Dummy catching Material
Dummy adapter broken
PULLER NOT WORKING
HLS 1 NO ZONE NOT WORKING
Dummy Bolt loose
Dummy Disc loose
Puller achain broken
Dummy catching Material
main ram pump high sound
Extrusion pressure not maintaining
extrusion pressure not working
Dummy catching Material
billet conveyor not working
puller chain broken
Dummy Disc loose
HLS log pusher broken
hot log out not work
Extrusion pressure not maintaining
DIE SCLIDER NOT WORKING
DIE SCLIDER NOT WORKING
HLS log pusher sensor not working
BILLET LOADER PUSHER NOT WORKING
BILLET LOADER PUSHER NOT WORKING
Billet Conveyor Chain broken
HLS log pusher sensor not working
PULLER NO.2 SENSOR NOT WORKING
DIE SLIDE MOVEMENT NOT WORK
DIE SLIDE MOVEMENT NOT WORK
HLS Log conveyor chain damage
 HLS log pusher sensor not working
Hydraulic hose pipe oil leaakage
Hydraulic hose pipe oil leaakage
Dummy adapter broken
HLS LOG FORWORD NOT WORKING
HLS PUMP TRIP LIMIT SWITCH NOT WORKING
Billet Conveyor alignment issue
log shifting
log shifting
log shifting
Dummy catching Material
Container tempreture low
HLS log pusher sensor not working
Dummy Disc loose
HLS shear hudraulic cylinder oil leakage
Puller no.1 encoder problem
PULLER BACKWARD & FORWARD NOT WORKING
PULLER NOT WORKING
Dummy catching Material
Extrusion pressure not maintaining
SPEED VARIATION
SPEED VARIATION
SPEED VARIATION
SPEED VARIATION
STEMP BOLTS BROKEN
HLS DOOR SIGNAL NOT WORKING
LOG SHIFTING
Dummy Disc loose
BILLET LOADER LIMIT SWITCH PROBLEM
LOG SHIFTING
LOG SHIFTING
Dummy catching Material
log shifting
log shifting
Dummy catching Material
 Other BreakDownDetail

PULLER BEARING BROKEN

NA
HLS BILLET TEMPERATURE NOT REACHING PROPER
LOG PUSHER CHUCK NUT LOOSE
ROUGH CUTTER ROD BROKEN
DUMMY CHANGE
HLS BILLET TEMPERATURE NOT REACHING PROPERLY
NA
NA
PULLER CHAIN BEARING BROKEN
PULLER CHAIN BEARING BROKEN
PULLER CHAIN BEARING BROKEN
NA
NA
NA
HOT LOG MOTOR PROBLEM
NA
DIE SLIDE NOT WORKING
HLS TEMPRETURE HIGH
ROUGH CUTTER NOT WORKING
CONTAINER CONNECTING ROD BROKEN
HLS ZONE 1 THERMOCOUPLE CYLINDER NOT WORKING
HLS ZONE 1 THERMOCOUPLE CYLINDER NOT WORKING
BILLET TEMPERATURE PROPER NOT REACH
BILLET TEMPERATURE PROPER NOT REACH
BILLET TEMPERATURE PROPER NOT REACH
PULLER NO 1 BACKWARD NOT WORKING
PULLER NO 1 BACKWARD NOT WORKING
HLS TEMPERATURE IS HIGH
THERMO COUPLE TEMPERATURE LOW
CONTAINER TEMPERATURE PROBLEM
HLS TEMPERATURE HIGH NOT DECREASING
DIE SLIDER PROBLEM
DIE SLIDE NOT WORKING (DIE NOT GOING INSIDE)
HLS MAIN PANAL POWER SUPPLY OFF
NA
PULLER NO 1 NOT WORKING
NA
NA
PULLER NOT WORKING
ROUGH CUTTER NOT WORKING
BILLET STOPPER PROBLEM
NA
 ROUGH CUTTER OIL LAEKAGE
NA
NA
NA
NA
NA
HLS AIR BLOWER BEARING BROKEN
FINISH CUTTER CHECK NUT NOT OPENING
HLS BILLET PUSHER BOLT LOOSE
NA
STEAM STUCK IN THE CONTAINER
1 NO PULLER CLAMP NOT WORKING & HLS SHEAR NOT WORKING
HLS BLOWER NOT WORKING & ROUGH CUTTER NOT WORKING
CONTAINER COIL SHORT CIRCUIT
DUMMY ADOPTER BROKEN ,STEM STUCK IN CONTAINER,BACK FLASH-CONTAINER CHANGED
PULLER GEAR BOX MOTOR NOT WORKING
1 NO PULLER NOT WORKING FORWARD & BACKWARD PROBLEM
HLS BLOWER MOTOR PROBLEM
HOT LOG BLOWER MOUNTING BOULT BROKEN
BILLET CONVEYOR PROBLEM
BILLET PUSHER PROBLEM
HLS NOT WORKING
PULLER FINGER ARM NOT WORKING
DIE SLIDE NOT WORKING
PRESS STOP DUE TO CONTAINER COIL DAMAGE
DUMMY CHANGE
HOT LOG ROLLER GEAR BOX KEY DAMAGED
ZONE NO 1 THERMOCOUPLE NOT WORKING
PULLER NOT WORKING
Die slide not working
HLS billet pusher not working
puller no.2 backword not working
container connecting rod broken
NA
puller not working
Rough cutter arm cylinder bend
Main pump pipe oil leakage
HLS BILLET NOT COMING
HLS BILLET PUSHER SHEAR & DOOR NOT WORKING
NA
NA
HLS BILLET STOPPER NOT WORKING
HLS STOPPER NOT WORKING
BILLET CONVEYOR TRAY OPEN
PULLER NO 1 ARM UP & DOWN PROBLEM
 PULLER NO 1 ARM UP & DOWN PROBLEM
PULLER RESET PROBLEM
LOADER UP NOT WORKING
NA
NA
HOT LOG TEMPRETURE NOT WORKING
NA
BILLET CONVEYOR NOT WORKING
DIE SLIDE NOT WORKING
NA
NA
DUMMY CHANGE
PULLER NOT WORKING
PULLER ARM UPWARD & DOWNWARD NOT WORKING
NA
BILLET CONVEYOR CHAIN SLIP
NA
NA
PULLER NOT WORKING
HLS 1 NO ZONE NOT WORKING
NA
NA
NA
NA
main ram pump high sound
NA
extrusion pressure not working
NA
billet conveyor not working
puller chain broken
NA
NA
hot log out not work
NA
DIE SCLIDER NOT WORKING
DIE SCLIDER NOT WORKING
NA
BILLET LOADER PUSHER NOT WORKING
BILLET LOADER PUSHER NOT WORKING
NA
NA
PULLER NO.2 SENSOR NOT WORKING
DIE SLIDE MOVEMENT NOT WORK
DIE SLIDE MOVEMENT NOT WORK
NA
 NA
NA
NA
NA
HLS LOG FORWORD NOT WORKING
HLS PUMP TRIP LIMIT SWITCH NOT WORKING
NA
log shifting
log shifting
log shifting
NA
Container tempreture low
NA
NA
NA
Puller no.1 encoder problem
PULLER BACKWARD & FORWARD NOT WORKING
PULLER NOT WORKING
NA
NA
SPEED VARIATION
SPEED VARIATION
SPEED VARIATION
SPEED VARIATION
STEMP BOLTS BROKEN
HLS DOOR SIGNAL NOT WORKING
LOG SHIFTING
NA
BILLET LOADER LIMIT SWITCH PROBLEM
LOG SHIFTING
LOG SHIFTING
NA
log shifting
log shifting
NA
 Shift In-Charge Responsible Person From Maint Remark

Devendra Singh Roh66 Kumar

Devendra Singh YashPal
Devendra Singh J66endra Yadav
Devendra Singh RAMCHANDRA PAUL
Devendra Singh YashPal
Devendra Singh RAMCHANDRA PAUL
Devendra Singh Sandip Kumar Gupta
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh YashPal
Chandraj66 Barik J66endra Yadav
Chandraj66 Barik J66endra Yadav
Devendra Singh Amrendra Kumar
Devendra Singh J66endra Yadav
Devendra Singh J66endra Yadav
Devendra Singh Amol Sukhadev Ingole
Devendra Singh RAMCHANDRA PAUL
Devendra Singh Sandip Kumar Gupta
Chandraj66 Barik Sunny Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Chandraj66 Barik Amol Sukhadev Ingole
Devendra Singh Amol Sukhadev Ingole
Devendra Singh Sandip Kumar Gupta
Devendra Singh Sandip Kumar Gupta
Devendra Singh Sandip Kumar Gupta
Chandraj66 Barik Roh66 Kumar
Devendra Singh Roh66 Kumar
Chandraj66 Barik Sunny Kumar
Chandraj66 Barik Sunny Kumar
Chandraj66 Barik Sunny Kumar
Devendra Singh Sunny Kumar
MALENDRA KUMAR Sunny Kumar
Devendra Singh Sunny Kumar
Chandraj66 Barik Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Chandraj66 Barik Sandip Kumar Gupta
Devendra Singh Roh66 Kumar
Chandraj66 Barik Sunny Kumar
Chandraj66 Barik Sunny Kumar
Devendra Singh Sunny Kumar
Devendra Singh Roh66 Kumar
 Devendra Singh Amol Sukhadev Ingole
Roh66 Kumar Roh66 Kumar
Roh66 Kumar Roh66 Kumar
Roh66 Kumar Roh66 Kumar
Amrendra Kumar Amrendra Kumar
Chandraj66 Barik Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Sunny Kumar
Devendra Singh Sandip Kumar Gupta
Devendra Singh Roh66 Kumar
Am66 Kumar Roh66 Kumar
Chandraj66 Barik Amrendra Kumar
Devendra Singh Amrendra Kumar
Chandraj66 Barik Sunny Kumar
Am66 Kumar Roh66 Kumar
Chandraj66 Barik Amol Sukhadev Ingole
Chandraj66 Barik Amrendra Kumar
Devendra Singh Amol Sukhadev Ingole
Devendra Singh Roh66 Kumar
Chandraj66 Barik Sunny Kumar
Devendra Singh Sunny Kumar
Chandraj66 Barik Amol Sukhadev Ingole
Chandraj66 Barik J66endra Yadav
Chandraj66 Barik Sandip Kumar Gupta
Kishan Singh Sandip Kumar Gupta
Devendra Singh Roh66 Kumar
Chandraj66 Barik MALENDRA KUMAR
Chandraj66 Barik Amol Sukhadev Ingole
Chandraj66 Barik Amol Sukhadev Ingole
Chandraj66 Barik Kishan Singh
Devendra Singh Sandip Kumar Gupta
Chandraj66 Barik Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Amol Sukhadev Ingole
Chandraj66 Barik Amol Sukhadev Ingole
Devendra Singh Amrendra Kumar
Devendra Singh Amrendra Kumar
Kishan Singh Kishan Singh
Devendra Singh Amrendra Kumar
Chandraj66 Barik Sandip Kumar Gupta
Devendra Singh Sandip Kumar Gupta
Chandraj66 Barik Sunny Kumar
Devendra Singh Sunny Kumar
Devendra Singh Sunny Kumar
Am66 Kumar Roh66 Kumar
 Am66 Kumar Roh66 Kumar
Amrendra Kumar Amol Sukhadev Ingole
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Amol Sukhadev Ingole
Devendra Singh Roh66 Kumar
Chandraj66 Barik Sandip Kumar Gupta
Chandraj66 Barik Kishan Singh
Devendra Singh Sandip Kumar Gupta
Devendra Singh Kishan Singh
Devendra Singh Roh66 Kumar
Chandraj66 Barik Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Amol Sukhadev Ingole
Devendra Singh Kishan Singh
Devendra Singh Roh66 Kumar
Chandraj66 Barik Amrendra Kumar
Devendra Singh Amrendra Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Sandip Kumar Gupta
Sunny Kumar Roh66 Kumar
Devendra Singh Sunny Kumar
Devendra Singh Sunny Kumar
Chandraj66 Barik Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Amol Sukhadev Ingole
Chandraj66 Barik Amol Sukhadev Ingole
Devendra Singh Sandip Kumar Gupta
Devendra Singh Roh66 Kumar
Chandraj66 Barik MALENDRA KUMAR
Devendra Singh MALENDRA KUMAR
Devendra Singh Sandip Kumar Gupta
Chandraj66 Barik Kishan Singh
Chandraj66 Barik Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Amol Sukhadev Ingole
Chandraj66 Barik Sandip Kumar Gupta
Chandraj66 Barik Sandip Kumar Gupta
Chandraj66 Barik Sandip Kumar Gupta
Devendra Singh Sandip Kumar Gupta
Devendra Singh Roh66 Kumar
Chandraj66 Barik Roh66 Kumar
Devendra Singh Amrendra Kumar
Devendra Singh Amrendra Kumar
Devendra Singh Roh66 Kumar
Chandraj66 Barik Amrendra Kumar
Chandraj66 Barik Amrendra Kumar
Devendra Singh Sandip Kumar Gupta
Devendra Singh Kishan Singh
Chandraj66 Barik Kishan Singh
Devendra Singh Roh66 Kumar
Devendra Singh Kishan Singh
Chandraj66 Barik Sandip Kumar Gupta
Chandraj66 Barik Roh66 Kumar
Devendra Singh Amol Sukhadev Ingole
Devendra Singh Amrendra Kumar
Chandraj66 Barik Amrendra Kumar
Chandraj66 Barik Roh66 Kumar
Devendra Singh Sandip Kumar Gupta
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Amrendra Kumar
Chandraj66 Barik Sandip Kumar Gupta
Devendra Singh Roh66 Kumar
Devendra Singh Amol Sukhadev Ingole
Chandraj66 Barik Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
Devendra Singh Roh66 Kumar
 Action Taken

Bearings damaged. So, replaced

New dummy, adaptor changed & stem alignment done
Gas flow adjustment done
Delay
Clevis open. So, refitted
New dummy changed
Gas flow adjusted
Chain refitted
Pipeline welding done
New Bearings changed

So,chain
So chainlink
refitted
fitted

HLS pump refitted

DUE TO DTC ISSUE LOG MELT IN FURNACE

HLS ZONE-1 THERMOCOUPLE PROBLEM

New adaptor & dummy changed

 New chain link fitted
Reset the rough cutter panel then working ok

Rough cutter arm clamp up/down not working due to relay stuck,so we spare relay change

Container temperature low due to heater cable short circuit and Mccb trip ,so we heater

Puller motor drive trip frequently due to overload alarm coming,so we checked motor winding burn,so spare

replaced a limit switch

current collector repair

current collector repair
sensor adjustment

thermocouple wire cut

Puller home position not coming. monitoring after home posi
sensor adjustment

sensor replaced
Connecting rod broken. So, welding done
cylinder removed and seal replaced and fixed back
reset the system

seal leakage arrested.

Monitoring in the HLS
Material not available in the store
sensor adjustment then working ok

limit switch change then working ok

 Once reset panel then working ok

Chain linkDummy
fitted and welding done
changed

All zones gas setting done

die slide not working due to supply coil power issue

ENCODER DISTURB

Disc retightened
So, Disc tightened
Chain refitted

LIMIT SWITCH BROKEN SO REPLACE A SPARE LIMIT SWITCH

CONTROL CABLE ISSUE

LIMIT SWITCH ADJUSTABLE

ONLY PANEL ON/OFF THEN WORKING OK

SENSOR FAIL SO FITTING A NEW SENSOR THEN WORKING O
 LIMIT SWITCH ADJUSTABLE
New hydraulic hose pipe changed

New adaptor done

SENSOR ADJUSTMENT
MOTOR TRIPPED SO SHEAR LIMIT SWITCH ADJUSTMENT

sensor adjustment

Dummy catching the metal so spare dummy changed

mccb fail so replace new mccb
limit switch adjustment then working ok
Dummy catching the metal so spare dummy changed
oil leakage from tilting cylinder so seal changed
puller-1 control panel wiring disturb after solve then workin

Dummy changed
sequence valve and forward valve cleaned

Stem bolts broken. So, new bolts replaced, stem alignment & dummy

Dummy changed
limit switch adjust