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BOSCH GSS Professional

This document provides the original instructions for Bosch's GSS 140-1 A, GSS 160-1 A, and GSS 160-1 A Multi orbital sanders, including safety warnings, intended use, product features, technical data, and noise/vibration information. It emphasizes the importance of following safety guidelines to prevent electric shock, fire, and serious injury while operating the tools. Additionally, it includes specifications on sanding plate dimensions and maintenance recommendations.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
9 views11 pages

BOSCH GSS Professional

This document provides the original instructions for Bosch's GSS 140-1 A, GSS 160-1 A, and GSS 160-1 A Multi orbital sanders, including safety warnings, intended use, product features, technical data, and noise/vibration information. It emphasizes the importance of following safety guidelines to prevent electric shock, fire, and serious injury while operating the tools. Additionally, it includes specifications on sanding plate dimensions and maintenance recommendations.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 11

OBJ_DOKU-41186-001.

fm Page 1 Wednesday, July 22, 2015 3:00 PM

Robert Bosch GmbH


Power Tools Division
70764 Leinfelden-Echterdingen
GERMANY
GSS Professional
www.bosch-pt.com
140-1 A | 160-1 A | 160-1 A Multi
1 609 92A 0VX (2015.07) O / 166 EURO

de Originalbetriebsanleitung pl Instrukcja oryginalna sr Originalno uputstvo za rad


en Original instructions cs Původní návod k používání sl Izvirna navodila
fr Notice originale sk Pôvodný návod na použitie hr Originalne upute za rad
es Manual original hu Eredeti használati utasítás et Algupärane kasutusjuhend
pt Manual original ru Оригинальное руководство по lv Instrukcijas oriģinālvalodā
it Istruzioni originali эксплуатации lt Originali instrukcija
nl Oorspronkelijke gebruiksaanwijzing uk Оригінальна інструкція з ko 사용 설명서 원본
da Original brugsanvisning експлуатації ar ςТЎϩХʉ ЌТϾϦφЍʉ ʌμВТЎϺυ
sv Bruksanvisning i original kk Пайдалану нұсқаулығының fa ΖЎϩʉ ˒μВЖЙʉʓ ИͳϞφЁʑ
no Original driftsinstruks түпнұсқасы
fi Alkuperäiset ohjeet ro Instrucţiuni originale
el Πρωτότυπο οδηγιών χρήσης bg Оригинална инструкция
tr Orijinal işletme talimatı mk Оригинално упатство за работа
OBJ_BUCH-2247-001.book Page 3 Wednesday, July 22, 2015 3:01 PM

3|

3 4 3

6 6 6

GSS 140-1 A GSS 160-1 A


4

6
7

GSS 160-1 A Multi

GSS 140-1 A
GSS 160-1 A
GSS 160-1 A Multi

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4|

A
8 8 8

6 6 6
3 4 5

GSS 160-1 A Multi

B C
6

10

12 11

GSS 140-1 A, GSS 160-1 A Multi

D E
12

11 10 9 6 9

GSS 140-1 A, GSS 160-1 A Multi GSS 140-1A, GSS 160-1 A Multi

1 609 92A 0VX | (22.7.15) Bosch Power Tools


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5|

F G
2

14
13

GSS 140-1 A, GSS 160-1 A Multi

H I
2

15

J K
15

16

14

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English | 11

 Prevent unintentional starting. Ensure the switch is in


English the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or en-
Safety Notes ergising power tools that have the switch on invites acci-
dents.
General Power Tool Safety Warnings
 Remove any adjusting key or wrench before turning
WARNING Read all safety warnings and all instruc- the power tool on. A wrench or a key left attached to a ro-
tions. Failure to follow the warnings and tating part of the power tool may result in personal injury.
instructions may result in electric shock, fire and/or serious
injury.  Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
Save all warnings and instructions for future reference. unexpected situations.
The term “power tool” in the warnings refers to your mains-  Dress properly. Do not wear loose clothing or jewel-
operated (corded) power tool or battery-operated (cordless) lery. Keep your hair, clothing and gloves away from
power tool. moving parts. Loose clothes, jewellery or long hair can be
Work area safety caught in moving parts.
 Keep work area clean and well lit. Cluttered or dark areas  If devices are provided for the connection of dust ex-
invite accidents. traction and collection facilities, ensure these are con-
 Do not operate power tools in explosive atmospheres, nected and properly used. Use of dust collection can re-
such as in the presence of flammable liquids, gases or duce dust-related hazards.
dust. Power tools create sparks which may ignite the dust Power tool use and care
or fumes.  Do not force the power tool. Use the correct power tool
 Keep children and bystanders away while operating a for your application. The correct power tool will do the
power tool. Distractions can cause you to lose control. job better and safer at the rate for which it was designed.
Electrical safety  Do not use the power tool if the switch does not turn it
 Power tool plugs must match the outlet. Never modify on and off. Any power tool that cannot be controlled with
the plug in any way. Do not use any adapter plugs with the switch is dangerous and must be repaired.
earthed (grounded) power tools. Unmodified plugs and  Disconnect the plug from the power source and/or the
matching outlets will reduce risk of electric shock. battery pack from the power tool before making any
 Avoid body contact with earthed or grounded surfaces, adjustments, changing accessories, or storing power
such as pipes, radiators, ranges and refrigerators. tools. Such preventive safety measures reduce the risk of
There is an increased risk of electric shock if your body is starting the power tool accidentally.
earthed or grounded.  Store idle power tools out of the reach of children and
 Do not expose power tools to rain or wet conditions. do not allow persons unfamiliar with the power tool or
Water entering a power tool will increase the risk of electric these instructions to operate the power tool. Power
shock. tools are dangerous in the hands of untrained users.
 Do not abuse the cord. Never use the cord for carrying,  Maintain power tools. Check for misalignment or bind-
pulling or unplugging the power tool. Keep cord away ing of moving parts, breakage of parts and any other
from heat, oil, sharp edges and moving parts. Damaged condition that may affect the power tool’s operation. If
or entangled cords increase the risk of electric shock. damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power
 When operating a power tool outdoors, use an exten-
tools.
sion cord suitable for outdoor use. Use of a cord suitable
for outdoor use reduces the risk of electric shock.  Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind
 If operating a power tool in a damp location is unavoid-
and are easier to control.
able, use a residual current device (RCD) protected
supply. Use of an RCD reduces the risk of electric shock.  Use the power tool, accessories and tool bits etc. in ac-
cordance with these instructions, taking into account
Personal safety the working conditions and the work to be performed.
 Stay alert, watch what you are doing and use common Use of the power tool for operations different from those
sense when operating a power tool. Do not use a power intended could result in a hazardous situation.
tool while you are tired or under the influence of drugs,
Service
alcohol or medication. A moment of inattention while op-
erating power tools may result in serious personal injury.  Have your power tool serviced by a qualified repair per-
son using only identical replacement parts. This will en-
 Use personal protective equipment. Always wear eye
sure that the safety of the power tool is maintained.
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal injuries.

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12 | English

Safety Warnings for Sander Intended Use


 Use the machine only for dry sanding. Penetration of wa- The machine is intended for dry sanding of wood, plastic, filler
ter into the machine increases the risk of an electric shock. and coated surfaces.
 Caution, fire hazard! Avoid overheating the object be-
ing sanded as well as the sander. Always empty the
Product Features
dust collector before taking breaks. In unfavourable The numbering of the product features refers to the illustra-
conditions, e. g., when sparks emit from sanding metals, tion of the machine on the graphics page.
sanding debris in the dust bag, micro filter or paper sack 1 On/Off switch
(or in the filter sack or filter of the vacuum cleaner) can 2 Dust box, complete (Microfilter System)
self-ignite. Particularly when mixed with remainders of var- 3 Square base plate (GSS 140-1 A/
nish, polyurethane or other chemical materials and when GSS 160-1 A Multi)
the sanding debris is hot after long periods of working.
4 Rectangular base plate (GSS 160-1 A/
 Secure the workpiece. A workpiece clamped with clamp- GSS 160-1 A Multi)
ing devices or in a vice is held more secure than by hand.
5 Triangular base plate (GSS 160-1 A Multi)
 Products sold in GB only: Your product is fitted with a
6 Sanding plate
BS 1363/A approved electric plug with internal fuse
(ASTA approved to BS 1362). 7 Handle (insulated gripping surface)
If the plug is not suitable for your socket outlets, it should 8 Screws for base plate (4x)
be cut off and an appropriate plug fitted in its place by an 9 Sanding sheet*
authorised customer service agent. The replacement plug 10 Rear clamping bracket
should have the same fuse rating as the original plug. 11 Sanding-sheet clamps (2x)
The severed plug must be disposed of to avoid a possible
12 Front clamping bracket
shock hazard and should never be inserted into a mains
socket elsewhere. 13 Perforating tool*
Products sold in AUS and NZ only: Use a residual current 14 Extraction outlet
device (RCD) with a rated residual current of 30 mA or less. 15 Filter element (Microfilter System)
16 Vacuum hose*
Product Description and Specifica- *Accessories shown or described are not part of the standard de-
livery scope of the product. A complete overview of accessories
tions can be found in our accessories program.
Read all safety warnings and all instruc-
tions. Failure to follow the warnings and in-
structions may result in electric shock, fire
and/or serious injury.
While reading the operating instructions, unfold the graphics
page for the machine and leave it open.

Technical Data
Orbital sander GSS 140-1 A GSS 160-1 A GSS 160-1 A Multi
Article number 3 601 BA2 1.. 3 601 BA2 2.. 3 601 BA2 2..
Rated power input W 180 180 180
No-load speed min-1 12000 12000 12000
No-load orbital stroke rate min-1 24000 24000 24000
Orbit diameter mm 1.6 1.6 1.6
Sanding sheet dimensions
– square
— Adhesion via Velcro backing mm 115 x 107 – 115 x 107
— Attachment via clamping mm 115 x 140 – 115 x 140
– rectangular
— Adhesion via Velcro backing mm – 133 x 80 133 x 80
– triangular
— Adhesion via Velcro backing mm – – 150 x 100
The values given are valid for a nominal voltage [U] of 230 V. For different voltages and models for specific countries, these values can vary.

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English | 13

Orbital sander GSS 140-1 A GSS 160-1 A GSS 160-1 A Multi


Sanding plate dimensions
– square mm 110 x 100 – 110 x 100
– rectangular mm – 128 x 78 128 x 78
– triangular (sanding sheet length from
corner to corner) mm – – 150 x 100
Weight according to EPTA-Procedure
01:2014 kg 1.2 1.2 1.2
Protection class /II /II /II
The values given are valid for a nominal voltage [U] of 230 V. For different voltages and models for specific countries, these values can vary.

Noise/Vibration Information Henk Becker Helmut Heinzelmann


Sound emission values determined according to Executive Vice President Head of Product Certification
EN 60745-2-4. Engineering PT/ETM9
Typically the A-weighted sound pressure level of the product
is 76 dB(A). Uncertainty K=3 dB.
The noise level when working can exceed 80 dB(A).
Wear hearing protection!
Robert Bosch GmbH, Power Tools Division
Vibration total values ah (triax vector sum) and uncertainty K 70764 Leinfelden-Echterdingen, GERMANY
determined according to EN 60745-2-4: Leinfelden, 22.07.2015
ah =5.0 m/s2, K=1.5 m/s2.
The vibration level given in this information sheet has been Assembly
measured in accordance with a standardised test given in
 Before any work on the machine itself, pull the mains
EN 60745 and may be used to compare one tool with anoth-
plug.
er. It may be used for a preliminary assessment of exposure.
The declared vibration emission level represents the main ap- Fitting the base plate (GSS 160-1 A Multi)
plications of the tool. However if the tool is used for different
(see figure A)
applications, with different accessories or insertion tools or is
poorly maintained, the vibration emission may differ. This Unscrew the four screws 8 completely. Put a suitable base
may significantly increase the exposure level over the total plate on and retighten the screws.
working period.
An estimation of the level of exposure to vibration should also
Replacing the Sanding Plate (see figure A)
take into account the times when the tool is switched off or The sanding plate 6 can be replaced, if required.
when it is running but not actually doing the job. This may sig- Unscrew the four screws completely 8 and remove the sand-
nificantly reduce the exposure level over the total working ing sheet 6. Put the new sanding sheet 6 on and retighten the
period. screws.
Identify additional safety measures to protect the operator
from the effects of vibration such as: maintain the tool and the Replacing the Sanding Sheet
accessories, keep the hands warm, organisation of work pat- When attaching a new sanding sheet, remove any dust or de-
terns. bris from the sanding plate 6 (e. g. with a brush).
Declaration of Conformity To ensure optimum dust extraction, pay attention that the
punched holes in the sanding sheet match with the holes in
We declare under our sole responsibility that the product de- the sanding plate.
scribed under “Technical Data” is in conformity with all rele-
vant provisions of the directives 2011/65/EU, until Sanding Sheets with Velcro Backing (see figure B)
19 April 2016: 2004/108/EC, from 20 April 2016 on: Sanding plates 6 fitted with Velcro backing can be used to fas-
2014/30/EU, 2006/42/EC including their amendments and ten sanding sheets with Velcro adhesion quickly and easily.
complies with the following standards: EN 60745-1, Before attaching the sanding sheet 9, free the Velcro backing
EN 60745-2-4. of the sanding plate 6 from any debris by tapping against it in
Technical file (2006/42/EC) at: order to enable optimum adhesion.
Robert Bosch GmbH, PT/ETM9, Position the sanding sheet 9 flush alongside one edge of the
70764 Leinfelden-Echterdingen, GERMANY sanding plate 6, then lay the sanding sheet onto the sanding
plate and press firmly.
To remove the sanding sheet 9, grasp it at one of the tips and
pull it off from the sanding plate 6.

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14 | English

Sanding Sheets without Velcro Backing – Provide for good ventilation of the working place.
(see figures C – E) – It is recommended to wear a P2 filter-class respirator.
 Unlock both sanding-sheet clamps 11 and swivel them Observe the relevant regulations in your country for the
downwards. materials to be worked.
 Insert the sanding sheet 9 under the rear clamping  Prevent dust accumulation at the workplace. Dust can
bracket 10. Ensure that the sanding sheet 9 is not too easily ignite.
short and that it is correctly clamped. Swivel the sand-
Integrated Dust Extraction with Dust Box
ing-sheet clamp 11 back into the starting position and
(see figure G–J)
lock it there.
Slide the dust box 2 onto the extraction outlet 14.
 Place the sanding paper taut around the sanding plate 6.
Clamp the front part of the sanding sheet under the front The filling level of the dust box 2 can easily be checked
clamping bracket 12. Ensure that the sanding sheet 9 is through the transparent container.
not too short and that it is correctly clamped. Swivel the To empty the dust box 2, pull it off toward the rear with a slight
sanding-sheet clamp 11 back into the starting position twisting motion.
and lock it there. Unscrew the filter element 15 from the dust box 2. Empty the
Sanding sheets without holes, e. g. from rolls or by the metre, dust box.
can be punctured with the perforating tool 13. For this, push To loosen the dust, gently strike or tap the filter element 15
the power tool with the sanding sheet mounted onto the per- against a firm surface. Clean the lamellas of the filter element
forating tool (see figure F). 15 with a soft brush.
To remove the sanding sheet 9, unlock both sanding-sheet Note: To ensure optimum dust extraction, empty the dust box
clamps 11 and pull the sanding sheet out of its holder. 2 in good time and clean the filter element 15 at regular inter-
Selecting the Sanding Sheet vals.
Depending on the material to be worked and the required rate When working vertical surfaces, hold the power tool in such a
of material removal, different sanding sheets are available: manner that the dust box 2 faces downward.
Grain size External Dust Extraction (see figure K)
40 – 240 Attach the vacuum hose 16 (accessory) to the extraction out-
let 14. Connect the vacuum hose 16 to a vacuum cleaner (ac-
For the working of all wooden mate- cessory).
rials The vacuum cleaner must be suitable for the material being
For coarse-sanding, e. g. of rough, worked.
unplaned beams and boards coarse 40, 60 When vacuuming dry dust that is especially detrimental to
For face sanding and planing small health or carcinogenic, use a special vacuum cleaner.
irregularities medium 80, 120 When working vertical surfaces, hold the power tool in such a
For finish and fine sanding of hard manner that the vacuum hose faces downward.
woods fine 180, 240
40 – 240 Operation
For the working of paint/enamel Starting Operation
coats or primers and fillers  Observe correct mains voltage! The voltage of the pow-
For sanding off paint coarse 40, 60 er source must agree with the voltage specified on the
For sanding primer medium 80, 120 nameplate of the machine. Power tools marked with
230 V can also be operated with 220 V.
For final sanding of primers before
coating fine 180, 240 Switching On and Off
To start the machine, tilt the On/Off switch 1 toward the right
Dust/Chip Extraction to the “I” position.
 Dust from materials such as lead-containing coatings, To switch off the machine, tilt the On/Off switch 1 toward the
some wood types, minerals and metal can be harmful to left to the “0” position.
one’s health. Touching or breathing-in the dust can cause To save energy, only switch the power tool on when using it.
allergic reactions and/or lead to respiratory infections of
the user or bystanders. Working Advice
Certain dust, such as oak or beech dust, is considered car-
 Wait until the machine has come to a standstill before
cinogenic, especially in connection with wood-treatment
placing it down.
additives (chromate, wood preservative). Materials con-
taining asbestos may only be worked by specialists.  Before any work on the machine itself, pull the mains
– As far as possible, use a dust extraction system suitable plug.
for the material.

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English | 15

The removal capacity during sanding is mainly determined by Australia, New Zealand and Pacific Islands
the selection of the sanding sheet. Robert Bosch Australia Pty. Ltd.
Only flawless sanding sheets achieve good sanding capacity Power Tools
and extend the service life of the machine. Locked Bag 66
Pay attention to apply uniform sanding pressure; this increas- Clayton South VIC 3169
es the working life of the sanding sheets. Customer Contact Center
Inside Australia:
Intensifiying the sanding pressure does not lead to an in-
Phone: (01300) 307044
crease of the sanding capacity, but to increased wear of the
Fax: (01300) 307045
machine and the sanding sheet.
Inside New Zealand:
A sanding sheet that has been used for metal should not be Phone: (0800) 543353
used for other materials. Fax: (0800) 428570
Use only original Bosch sanding accessories. Outside AU and NZ:
Phone: +61 3 95415555
Maintenance and Service www.bosch.com.au
Republic of South Africa
Maintenance and Cleaning Customer service
 Before any work on the machine itself, pull the mains Hotline: (011) 6519600
plug. Gauteng – BSC Service Centre
 For safe and proper working, always keep the machine 35 Roper Street, New Centre
and ventilation slots clean. Johannesburg
If the replacement of the supply cord is necessary, this has to Tel.: (011) 4939375
be done by Bosch or an authorized Bosch service agent in or- Fax: (011) 4930126
der to avoid a safety hazard. E-Mail: [email protected]
KZN – BSC Service Centre
After-sales Service and Application Service Unit E, Almar Centre
Our after-sales service responds to your questions concern- 143 Crompton Street
ing maintenance and repair of your product as well as spare Pinetown
parts. Exploded views and information on spare parts can al- Tel.: (031) 7012120
so be found under: Fax: (031) 7012446
www.bosch-pt.com E-Mail: [email protected]
Bosch’s application service team will gladly answer questions
Western Cape – BSC Service Centre
concerning our products and their accessories.
Democracy Way, Prosperity Park
In all correspondence and spare parts orders, please always Milnerton
include the 10-digit article number given on the nameplate of Tel.: (021) 5512577
the product. Fax: (021) 5513223
Great Britain E-Mail: [email protected]
Robert Bosch Ltd. (B.S.C.) Bosch Headquarters
P.O. Box 98 Midrand, Gauteng
Broadwater Park Tel.: (011) 6519600
North Orbital Road Fax: (011) 6519880
Denham E-Mail: [email protected]
Uxbridge
UB 9 5HJ Disposal
At www.bosch-pt.co.uk you can order spare parts or arrange The machine, accessories and packaging should be sorted for
the collection of a product in need of servicing or repair. environmental-friendly recycling.
Tel. Service: (0344) 7360109 Do not dispose of power tools into household waste!
E-Mail: [email protected]
Only for EC countries:
Ireland According to the European Directive
Origo Ltd. 2012/19/EU for Waste Electrical and Elec-
Unit 23 Magna Drive tronic Equipment and its implementation
Magna Business Park into national right, power tools that are no
City West longer usable must be collected separately
Dublin 24 and disposed of in an environmentally cor-
Tel. Service: (01) 4666700 rect manner.
Fax: (01) 4666888
Subject to change without notice.

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164 |

GAS 20 L SFC
Ø 40 mm:
1 600 A00 0JF (3 m)

Ø 35 mm:
GAS 25 L SFC
2 609 390 392 (3 m)

GAS 35 L SFC+
GAS 35 L AFC
GAS 35 M AFC

Ø 22 mm:
2 608 000 571 (3 m)
2 608 000 567 (5 m)
Ø 35 mm:
2 608 000 569 (3 m)
GAS 55 M AFC
2 608 000 565 (5 m)

Ø 22 mm:
2 608 000 572 (3 m)
2 608 000 568 (5 m)
Ø 35 mm:
2 608 000 570 (3 m)
2 608 000 566 (5 m)

1 609 92A 0VX | (22.7.15) Bosch Power Tools


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| 165

2 605 411 241


2 605 411 240

2 608 601 443 2 608 601 446

2 608 601 444 2 608 601 447

2 608 601 445 2 608 601 448

2 608 190 059

Bosch Power Tools 1 609 92A 0VX | (12.4.16)

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