MAXIMA

MAXIMA.
FOR MAXIMUM
PERFORMANCE
& EFFICIENCY.
WE BUILD A BETTER COMPRESSOR UNCONVENTIONALLY RELIABLE,
DURABLE & GREEN
Enea Mattei believed there was a better and more Today, Mattei continues to leverage advancements in
energy efficient way to generate compressed air. So, technology and materials to offer the best value in premium
he focused his engineering on the inherent advantages quality air compressors found anywhere on the planet.
Imagine “bearingless” Airends that last up to 100,000
of rotary vane technology and engineered in:
hours without needing an overhaul, unrivaled super quiet
a) superior reliability,
operation, and the most energy stingy designs in the industry.
b) maximum mechanical & electrical efficiency
It’s a fact, Mattei is in a class of its own. Want to protect
c) the most compressed air generated while
productivity, increase profitability, and lessen your carbon
consuming the least amount of electricity. footprint? Get your last air compressor first. Get a Mattei.

In effect, Mattei redefined the process of compressing

air when he invented his first rotary vane air
compressor over 50 years ago.

2% THE REAL COSTS OF

COMPRESSED AIR
4% Example: typical operating cost breakout
of a 60 HP compressor. Assumes 5 year
depreciation, 4,000 hours/year operation,

11%
working pressure 100 psig.

Energy
83% Compressor

Ordinary maintenance

Extraordinary maintenance

ENERGY COSTS

Compressed air is widely used throughout industry because As a result, it is all too common to see oversized or
it is safe, enhances productivity, and is easy to use. misapplied compressed air systems that cost their owners
Compressed air generation is said to represent about 10% an exorbitant amount of money as a result of wasted
of all industrial electricity consumed. Air audits routinely energy. Properly applied and designed air systems reduce
determine that the average demands on an air system energy costs to provide a quick return on investment to
approach 70% of their nominal rated capacity. their owners.
MATTEI: EXPERIENCE
THE REVOLUTION
ISO 9001 Certified since 1994, MATTEI is fast approaching Experience low rotational speeds, sophisticated
our first century of unrivaled leadership in the design and lubrication and cooling systems, exceptional
manufacture of advanced rotary vane compression technology. reliability, unsurpassed efficiency, outstanding
Committed to continuous research and development, only performance, and environmental leadership.
Mattei customers realize the benefits and rewards of our Experience technology. Experience the revolution.
exclusive revolutionary designs. Experience Mattei.

Air 8 1. Pleated oversized Air Filter

Oil 2. Automatic intake Valve
10
3. Oil chamber
7
4. Compression chamber
6
5. Oil filter
1 4 6. Rotor
9 7. Blades
8. Coalescing separator
5
9. Air/oil cooler (radiator)
2 3 10. Condensate Separator
& Drain (optional)

INTEGRATED
OILY CONDENSATE
PERFORMANCE SEPARATOR KIT
OPTIONS SAVE Integrate a compact & efficient oil/water
REFRIGERATED AIR DRYER
MONEY, TIME Make yours a Maxima “Plus” to keep your air
separator kit that works on the principle of
coalescing filtration. This system reduces oil
& SPACE system dry. Add an integrated refrigerant
dryer to simplify your air system and save on:
contamination and guarantees a better quality
of condensate.
• installation costs
• space requirements

HEAT-RECOVERY KIT
The heat recovery system is integrated directly into
the compressor cooling system. Before reaching
the oil cooler, hot oil passes through an oil-water
heat exchanger controlled by a thermostatic valve
to provide water pre-heating to save energy in
industrial or sanitary process applications.

MOISTURE SEPARATOR & DRAIN KITS

The condensate separator uses cyclonic action and gravity to drop
liquid condensate out of the airstream. Available with Timer operated
or Zero Air Loss automatic drain valves to eject the condensate.
• maximizes efficiency & reliability of dryers & filters
• protects downstream processes & equipment
 MAX
SIMPLY SUPERIOR

One of the primary aims of competing in the global

THE BEST EF
economy is to minimize production costs. Industry
leaders expect maximum value and profitable returns
when investing in new machinery that will improve
SINGLE-STAGE
their manufacturing processes and lower their costs. As
compressed air production tends to be the single largest
consumer of electricity in a given manufacturing plant,
to save energy and reduce maintenance costs offers real
opportunities to improve profitability and thus, enhance
the competitive advantage for the company.

Designed to save energy and protect the environment,

the MAXIMA rotary vane air compressor range has been
engineered by Mattei to meet the requirements of
manufacturers that use large volumes of compressed air
in a consistent way for a long time. Maxima is best
suited for high air demand applications where the
production of compressed air is virtually constant
throughout the day.

• Lowest Energy Costs

• Easy Maintenance

• Airend designed for more than

100,000 hours of use

• Maestro Electronic Control

• Low Rotational Speed: only 1,200 r.p.m.

• Optional Heat-Recovery System

HIGHLY STEADY AIR PRESSURE

EFFICIENT
MOTORS Thanks to a modulating
proportional intake valve that
The MAXIMA Series is supplies air at constant pressure,
equipped with direct- these compressors can even
coupled energy work without an air receiver.
saving high efficiency With this regulation air delivery
electric motors. is automatically adapted to the
system demand.
XIMA
FFICIENCY IN
MAXIMA. THE ASTOUNDING
RESULT OF CONTINUOUS R&D AND
ADVANCED TECHNOLOGY
COMPRESSORS The name of this compressor was selected to
evoke the essence of the incredible performance
of this amazing machine. Capable of generating
a volume of compressed air that rivals two-stage
screw compressors, the single stage Maxima rotary
vane compressor lives up to its name by delivering
maximum performance from every kW of input energy.
We applaud Mattei’s brilliant engineers and dedication
to continuous research and development. Those
efforts and programs continue to relentlessly push
the envelope of vane technology. The astounding
result is excellent productivity and energy
efficiency with specific power ratings as low as
16.19 kW/100SCFM We dare anyone to compare
MAXIMA’s energy stingy performance against any
other compressor. Demand Maxima for energy savings
beyond ordinary compressors.

AS LOW AS 16.19 kW/100SCFM

ENERGY SAVING DESIGN

Engineering was tasked with designing vane

compressor geometry that would maximize the SCFM
production while minimizing the input kW energy
for compression. The focus is on providing excellent
quality through discriminating criteria in choosing the
best materials, components and accessories. Last but
not least, the compressor’s rotational speed of 1,200
r.p.m. brings together a solution with high efficiency
that will help you leave a smaller carbon footprint for
many years to come.

MAESTRO CONTROLLER

The Maxima series is equipped with an exclusive state-of-the-art computerized

controller, Maestro.

This system automatically controls, monitors and programs the unit’s operation, and
can be connected to a PC for remote control. If connected to other compressed air
packages equipped with Maestro, the unit can become master of a compressed air
plant, thus saving on the installation of a master system controller. Maestro can be
interfaced via web or cellular technology to provide remote service monitoring.
UNCONVENTIONAL LOAD ADAPTABLE COOLING

RELIABILITY, Maxima’s two-speed electric fan automatically

adapts the cooling air flow volume to remove the

SILENCE &
heat generated by changing plant air demands and
environmental conditions. At normal operating
temperatures Maxima cools the oil, air and system

EFFICIENCY components at the lower fan speed, thus providing

considerable energy savings. When operating
conditions increase the heat load, fan speed
automatically increases to provide additional
BUY YOUR LAST AIR COMPRESSOR FIRST cooling to support the demands of
the environment.
Super slow operating speeds and high efficiencies
are supported by direct-coupling the
electric motor and compressor. The HIGH QUALITY AIR
flexible coupling prevents power loss and LOW OIL CONTENT
features an elastomeric center piece that
guarantees extremely noiseless ≤70dB(A) Efficient air/oil separation
vibration-free operation. You simply reduces your cost of operation
cannot beat a Mattei compressor for long and improves your products
life and low cost of operation. and processes. It just makes
Buy your last air compressor first – sense. Less carryover means
demand a Mattei. you buy less oil to add to
the machine, and have less
going downstream where it
• UNCONVENTIONAL
may upset your products or
RELIABILITY
processes. Mattei’s highly
• AMAZING WEAR RESISTANCE efficient air/oil separation
• SMOOTH, QUIET ≤70dB(A) system features different stages and ensures
VIBRATION-FREE OPERATION exceptionally low 1-3ppm oil carryover to save you
time and money. Mechanical separation removes the
• GREEN, ENERGY STINGY DESIGN
bulk of the oil through reduced velocity and change
of direction. Final air polishing uses premium 10,000
Consequently hour rated filtration that coalesces oil aerosols into
• LOWER ENERGY COSTS droplets, which are recycled back to the oil reservoir.
The design and efficiency of the oil removal system
• LOWER MAINTENANCE COSTS
reduces operating costs and ensures long filtration life.
• LESS NOISE POLLUTION
• LONGER OPERATING LIFE

MAXIMA 110
TWIN COMPRESSION SYSTEM
DOUBLE EFFICIENCY

To achieve maximum performance, our MAXIMA

110 model is equipped with twin compression
units that work in parallel at the same speed as
all MAXIMA compressors - an incredibly low 1,200
revolutions per minute. Air delivery regulation
is simple, reliable and efficient thanks to one
single Servovalve assembly that balances the
inlet flow to both compression modules.
SAVE ENERGY. SAVE MONEY.
Multiple areas to save money exist within a compressed
CO2 emission
air system: recycle waste heat, reduce air leaks, dry and
Energy savings reduction
(TWh/year) (Mtons/year) filter the air stream, keep filters and radiators clean.
Clean air reduces product rejects to save you time and
Reducing air leaks 12.8 5.2
money. It’s simple. Reduce energy costs and reduce the
Overall system design 3.6 1.5 size of your carbon footprint. Improve profitability by
Recovering waste heat 3.2 1.3 managing the following areas for added savings.
• Quality of the cooling system
Speed regulators 3.0 1.2
• Waste heat recovery
All other measures 7.8 3.2 • Reduction of air leaks
• Maintenance quality

EVALUATE SYSTEM DEMANDS

It is very important to know the exact air needs of the user.
Monitor and measure system demands with data logging
equipment to gather information to help you understand
where your greatest opportunities for savings exist. Armed
with that information, a plan can be developed that focuses on
the best approach to maximize your system performance and
energy saving potential. The measurement and documentation
of your air demands and energy consumption are essential to
identify system changes or investments that may offer you the
most benefits. There is no best compressor in absolute terms,
but the best combination between specific compressed air
needs and your compressed air system can always be found.

Mattei Intelligent Energy Management

For this reason and with respect to the ever-increasing worldwide
environmental awareness that links energy savings and pollution
reduction, Mattei has developed a system to help determine the
nature and patterns of compressed air requirements for an installation
in terms of air delivery, pressure and type of control regulation.

A Mattei Intelligent Energy Management analysis documents a

specific window of time for a customer's current installation. On the
basis of the data recorded an air demand curve and an annual
energy cost is calculated and then used as reference to offer a
solution which will not only satisfy the needs of the customer in
terms of compressed air but also allow for more efficiency and
savings in annual energy costs.

The whole M.I.E.M. process is guaranteed by the use of specific recording instruments
and an exclusive software developed for Mattei. The first step in order to execute
a correct energy analysis is to gather all useful information on the compressed air
plant, like air delivery and pressure, and therefore to record all electrical values for
each compressor. Unlike other systems on the market, the recorded values include
tension, current, and power factor. Once the on site data has been recorded, the
data is elaborated by the M.I.E.M. software. At this point Mattei will formulate
different hypotheses for the substitution of the existing machines and simulate
the operation of these proposals respecting the existing operating conditions. The
results of the simulation with new machines from the Mattei range are elaborated to
produce a report of the performance and economic advantages of the proposal.
 TECHNICAL FEATURES

Model Electric Motor Power Free Air Delivery (*) Max. Working Pressure Sound Pressure Level (**)
HP kW scfm psig dB(A)

MAXIMA 30 40 30 243 115 65

MAXIMA 55 75 55 477 115 67
MAXIMA 75 100 75 611 115 69
MAXIMA 110 150 110 825 115 70
Working pressure: 109 psig
(*) F.A.D. in accordance with ISO 1217:1996, annex "C"
(**) According to PN8NTC2.3; value measured at 1 m distance

PLUS VERSION OPTIONAL

INTEGRATED REFRIGERATED DRYER CONDENSATE SEPARATOR AND DRAIN KIT
Dew Point 38 °F HEAT-RECOVERY KIT
Refrigerant R404A Recoverable heat 80% of shaft power
WATER-OIL SEPARATOR
Max oil content < 5 ppm

DIMENSIONS - WEIGHT
B A

MAXIMA (PLUS) 30 55 75 110

A inches 72 85 85 93
C B inches 38 47 47 55
C inches 66 74 74 78
2,028 3,858 4,299 5,952
Weight lb.
(2,238) (4,233) (4,674)

Mattei Compressors, Inc. reserves the right to change or replace the data contained in this publication, without notice.

COMPANY
WITH QUALITY MANAGEMENT
SYSTEM CERTIFIED BY DNV

= ISO 9001 : 2001 =

www.matteicomp.com ITALY GREAT BRITIAN

ING. ENEA MATTEI SpA MATTEI COMPRESSORS Ltd
U.S.A. Strada Padana Superiore, 307
20090 VIMODRONE (MI)
Tel +44 (0)1789 450577 - Fax +44 (0)1789 450698
e-mail: [email protected]
MATTEI COMPRESSORS Inc Tel + 39 02253051 - Fax +39 0225305243
9635 Liberty Road, Suite E e-mail: [email protected]
RUSSIAN FEDERATION
Randallstown, MD 21133 FRANCE ING. ENEA MATTEI SpA
Phone +1 410.521.7020 MATTEI COMPRESSEURS Sarl Tel +7-495-739 41 90 - Fax +7-495-739 41 90
Tel +33 1 60081212 - Fax +33 1 60085252 e-mail: [email protected]
Fax +1 410.521.7024 e-mail: [email protected]
e-mail: [email protected]
GERMANY SINGAPORE
MATTEI KOMPRESSOREN DEUTSCHLAND GmbH ING. ENEA MATTEI SpA
Tel +49 7151 5002560 - Fax +49 7151 5002565 Tel +65 6741 8187 - Fax +65 6741 6826
Member e-mail: [email protected] e-mail: [email protected]

Maxima30-110_US_1