0% found this document useful (0 votes)
120 views24 pages

Item 2 (HN 642415 - MTC 2224299) 1

The document is a certification pack for Bon Accord Engineering Supplies, detailing the specifications and inspection results for 182 heavy hex nuts (1"8UNC) produced by Sidenor in Spain. It includes various reports such as material certification, heat treatment, mechanical properties, and non-destructive testing results, confirming compliance with relevant standards. The certification certifies that the goods were manufactured and tested according to the contract and specifications.

Uploaded by

Simon Garrick
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
120 views24 pages

Item 2 (HN 642415 - MTC 2224299) 1

The document is a certification pack for Bon Accord Engineering Supplies, detailing the specifications and inspection results for 182 heavy hex nuts (1"8UNC) produced by Sidenor in Spain. It includes various reports such as material certification, heat treatment, mechanical properties, and non-destructive testing results, confirming compliance with relevant standards. The certification certifies that the goods were manufactured and tested according to the contract and specifications.

Uploaded by

Simon Garrick
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

DOCUMENTATION PACK CERT: WO1169-2 ISS:1

SUMMARY
Customer: *BON ACCORD ENGINEERING SUPPLIES (CASPIAN) LTD
PO: 14000946, Line Item: 2
Description: HEAVY HEX NUT 1"8UNC

CONTENTS
3.1 Certificate 1
Material Cert 2224299 5
Heat Treatment Report 90074 7
UT Report 23652-23182- 12
Test Report 0623/0066 13
Test Report 0423/7909 15
MPI Report 23292- 17
Dimensional Report D1169-2 18

CERTIFICATION ENGINEERS
CHECKED BY: COMPILED BY:

Shelley Knott, API Certification Engineer Ian Tipper, Certification Engineer


23/06/2023 Iant@mellishengineering.co.uk
23/06/2023

Mellish, Saville House, Middlemore Lane West, Aldridge, West Midlands, WS9 8BG
Email: sales@mellishengineering.co.uk, Phone: +44 (0)1922 457799
INSPECTION CERTIFICATE
BS EN 10204 3.1 CERT: WO1169-2 ISS:1

CUSTOMER DETAILS
*BON ACCORD ENGINEERING SUPPLIES (CASPIAN) LTD, Azure Business Center, 15 Nobel Ave, Baku, Azerb
PO: 14000946, Line Item: 2

PRODUCT DETAILS
Part No: MT0004642
Size: 1"8UNC
Quantity: 182
Description: HEAVY HEX NUT
Drawing: ASME B18.2.2 Table 1.1.1-11 Issue: 2022
BSL Level: API 20E BSL-3
Grade: 2H Xylan 1424 Blue 2 Coats
Customer Specification: ASTM A194/A194M - 22a
MPS: MPS 1789 Rev 2
Product Markings: API Monogram 20E-0105 06-23 MES 2H 20E3 WO1169-2
Thread Manufacturing Process: Cut

MATERIAL
MES Ref: 143743 • Cast No: 642415 • Material Cert: 2224299 • Origin: Sidenor / Spain • Melt Practice: EAF,
VD & Ingot Cast • Reduction Ratio: 97.59:1 • Raw Material Size: 2"mm • No weld repair statement: On cert
2224299
Notes: Boron on 0423/7909

Element C% Si% Mn% S% P% B%


Min 0.40
Max 0.40 1.00 0.015 0.015 0.0005
Actual 0.412 0.339 0.871 0.004 0.010 0.0003

HEAT TREATMENT
Certificate: 90074
Tempering Temperature: 640°C
Heat treatment method: Batch

Form 30 ISS 3 Page 1


Mellish, Saville House, Middlemore Lane West, Aldridge, West Midlands, WS9 8BG
Email: sales@mellishengineering.co.uk, Phone: +44 (0)1922 457799

WO1169-2 Doc Pack Page: 1


INSPECTION CERTIFICATE
BS EN 10204 3.1 CERT: WO1169-2 ISS:1

MECHANICAL & METALLURGICAL PROPERTIES


Report(s): Proof Load, Hardness, 24 Hour Hardness, Micro, Grain Size & Decarb on report 0623/0066 • Product
Check Analysis & Inclusion Count on report 0423/7909

Property Hardness 24Hr Hardness Proof Load


Min 79HRB
Max 35HRC
Actual 30.2HRC 28.2HRC Satisfactory

HARDNESS
Spec: X-008065 Rev 9 - 100% Hardness Tested
Required Hardness: 24 - 34HRC
Result Range: 24-33HRC (9HRC)
Result Average: 27.6HRC
Part: 1 2 3 4 5 6 7 8 9 10 11
Result: 27 26 24 26 25 27 28 27 28 29 24

Part: 12 13 14 15 16 17 18 19 20 21 22
Result: 28 28 29 28 28 28 27 28 26 28 29

Part: 23 24 25 26 27 28 29 30 31 32 33
Result: 28 28 29 28 29 29 27 28 28 25 26

Part: 34 35 36 37 38 39 40 41 42 43 44
Result: 29 27 24 27 28 27 27 24 27 26 28

Part: 45 46 47 48 49 50 51 52 53 54 55
Result: 26 29 27 28 27 27 27 29 27 28 25

Part: 56 57 58 59 60 61 62 63 64 65 66
Result: 28 26 29 28 30 28 29 27 28 28 29

Part: 67 68 69 70 71 72 73 74 75 76 77
Result: 28 28 27 30 29 28 28 29 29 29 27

Form 30 ISS 3 Page 2


Mellish, Saville House, Middlemore Lane West, Aldridge, West Midlands, WS9 8BG
Email: sales@mellishengineering.co.uk, Phone: +44 (0)1922 457799

WO1169-2 Doc Pack Page: 2


INSPECTION CERTIFICATE
BS EN 10204 3.1 CERT: WO1169-2 ISS:1

HARDNESS
Part: 78 79 80 81 82 83 84 85 86 87 88
Result: 26 29 27 29 25 30 27 26 27 29 27

Part: 89 90 91 92 93 94 95 96 97 98 99
Result: 26 31 30 27 30 27 29 27 30 26 28

Part: 100 101 102 103 104 105 106 107 108 109 110
Result: 30 29 27 28 27 30 26 29 25 28 28

Part: 111 112 113 114 115 116 117 118 119 120 121
Result: 32 26 28 27 29 28 28 29 29 26 28

Part: 122 123 124 125 126 127 128 129 130 131 132
Result: 28 27 28 26 29 29 28 27 28 29 24

Part: 133 134 135 136 137 138 139 140 141 142 143
Result: 28 31 28 29 29 30 30 28 27 33 25

Part: 144 145 146 147 148 149 150 151 152 153 154
Result: 27 25 29 27 27 29 26 28 29 26 28

Part: 155 156 157 158 159 160 161 162 163 164 165
Result: 28 28 29 25 27 26 28 29 24 28 26

Part: 166 167 168 169 170 171 172 173 174 175 176
Result: 24 27 29 27 29 28 28 27 28 25 27

Part: 177 178 179 180 181 182 183 184 185 186 187
Result: 26 28 27 27 28 25 28 27 28 26 28

Form 30 ISS 3 Page 3


Mellish, Saville House, Middlemore Lane West, Aldridge, West Midlands, WS9 8BG
Email: sales@mellishengineering.co.uk, Phone: +44 (0)1922 457799

WO1169-2 Doc Pack Page: 3


INSPECTION CERTIFICATE
BS EN 10204 3.1 CERT: WO1169-2 ISS:1

NON-DESTRUCTIVE TESTING
UT Report: 23652-23182. MPI Report: 23292.

FINISH
Xylan 1424 Blue - 2 Coats

OTHER
PMI tested at goods in & material release • Dimensional Report: D1169-2, Visual & Dimensional Inspection
Result: Pass

NOTES
Our certification number is our batch number. No weld repair performed on products. Due to GDPR we no longer
include NDT operator qualifications in our document packs; PNC qualifications can be verified at
https://www.bindt.org/pcn

CERTIFICATE OF CONFORMITY
This is to certify that the goods detailed above have been manufactured, sampled, tested & inspected in
accordance with the conditions and requirements of the contract & purchase order and, unless otherwise stated
above, conform in all respects to the relevant specification(s) and/or drawing(s).

Ian Tipper, Certification Engineer


23/06/2023

Form 30 ISS 3 Page 4


Mellish, Saville House, Middlemore Lane West, Aldridge, West Midlands, WS9 8BG
Email: sales@mellishengineering.co.uk, Phone: +44 (0)1922 457799

WO1169-2 Doc Pack Page: 4


MILL TEST CERTIFICATE
ISO 9001; IATF 16949; ISO 14001; ISO 45001; ISO 50001; ISO 27001 Y TISAX
Basauri Plant
SIDENOR ACEROS ESPECIALES S.L.U. REF: 7534
Bo. Ugarte S/n. 48970 Basauri (Vizcaya)

www.sidenor.com
ST 27198 Product Made in Spain

CUSTOMER:TM STEELS LIMITED WORKS REFERENCE:2224299


REFERENCE:14235 SALES ORDER:347626-5 HEAT NUMBER:642415
PRODUCT NR: MASTER REFERENCE:286910 ROLLED:30.04.2022

REQUIRED PRODUCT
A320L7/A193B7 ROUND BARS TURNED QUENCHED+TEMPERED 2" ISO h12 6.000+0/+300mm NORMAL
EXPEDITION DELIVERY:0080774141 WEIGHT (KG):4.306 BUNDLES:4 UNITS:45

MADE ACCORDING TO
API SPEC 6A ED21&ERR1/2/3+ADD1&2 06.2021; ASTM A193-A193M -20 15.05.2020
ASTM A320-A320M -21A 01.03.2021; EN 10204 - OCT. 2004 3.1; TM STEEL TMS L7/B7 0 16.07.2020

CHEMICAL ANALYSIS OF HEAT U:% HEAT NUMBER:642415


C Mn Si P S Cr Ni Mo V Cu B
Min. 0,390 0,750 0,150 0,800 0,150
Max. 0,430 1,000 0,350 0,025 0,025 1,100 0,250 0,250 0,050 0,350 0,0005
Cer. 0,412 0,871 0,339 0,010 0,004 1,021 0,219 0,206 0,005 0,219 0,0003

INCLUSIONS (MICROINCLUSIONS)
Microinclusions std.(ASTM E45 18A 01.06.2018); Type/method(A); Microinclusions:.; A(t):1; A(h):0,8; B(t):1,4
B(h):0,9; C(t):0; C(h):0; D(t):0,9; D(h):0,5

MECHANICAL PROPERTIES AS SUPPLIED (CONDITIONS)


Heat treatment:Quenching - Tempering
Temperature of:(1):Austenitizing 880ºC; Time:(1):65Minutes; Cooling:(1):Oil
Temperature media at the start:(1):24ºC; Temperature media at the finish:(1):44ºC
Temperature of:(2):Tempering 650ºC; Time:(2):126Minutes; Cooling:(2):Air
Furnaces survey and calibration:according to API 6A appendix "M"
MECHANICAL PROPERTIES AS SUPPLIED (TEST)
Specimen Test location:At 1/2 radius Sample
Tensile std.(ASTM A370 20 01.08.2020); Tensile dir.:Longitudinal
Ts(>=125.000PSI):138.000PSI; Ys(Rp(0,2%) >=105.000PSI):Rp(0,2%) 118.500PSI; El.(4d >=16%):4d 19,4%
Z(>=50%):56,5%
Notch Impact Standard(1)(ASTM E23 -18 01.06.2018)
Notch Impact Standard(2)(ASTM E8-E8M -21 01.02.2021)
Notch Impact dir.:Longitudinal; N. Impact sample type(KV8):KV8; Striker radius:8 mm
Notch Impact Temp.(-60ºC):-60ºC; K(1):69J; K(2):72J; K(3):73J; K(avg)(J):71,33J; K(single)(J):69J
Lateral expansion:0-63-0,62-0,62 mm; Shear value:31-31-31 %; Surface hardness(285/321HB):285285/299HB
Hardness at(Sub suface of the bar (10 mm) 255/321HB):Sub suface of the bar (10 mm) 286/295HB
Notch Impact dir.:Longitudinal; N. Impact sample type(KV8):KV8; Striker radius:8 mm
Notch Impact Temp.(-101ºC):-101ºC; K(1):27J; K(2):28J; K(3):29J; K(avg)(>=27J):28J; K(single)(>=20J):27J
Lateral expansion:0,46-0,46-0,45 mm; Shear value:30-30-30 %
Tensile dir.:Longitudinal
Ts:135.000PSI; Ys:Rp(0,2%) 115.000PSI; El.:4d 20,1%; Z:58,2%
Notch Impact dir.:Longitudinal; N. Impact sample type:KV8; Striker radius:8 mm; Notch Impact Temp.:-60ºC
K(1):75J; K(2):73J; K(3):77J; K(avg):75J; K(single):73J; Lateral expansion:0,65-0,65-0,64 mm
Shear value:32-32-32 %
Notch Impact dir.:Longitudinal; N. Impact sample type:KV8; Striker radius:8 mm; Notch Impact Temp.:-101ºC
K(1):30J; K(2):32J; K(3):29J; K(avg):30,33J; K(single):29J; Lateral expansion:0,47-0,47-0,47 mm
Shear value:31-31-31 %

TECHNOLOGY & QUALITY CERTIFIES THAT THE PRODUCT FULL FILLS THE ORDER´S SPECIFICATION
APPROVED BY:Tamar Agustin Martinez SIGN:
DATE:10.10.2022 Page 1 of 2
REF.:1003234240000 Analyst of Quality certificates
WO1169-2 Doc Pack Page: 5
MILL TEST CERTIFICATE
ISO 9001; IATF 16949; ISO 14001; ISO 45001; ISO 50001; ISO 27001 Y TISAX
Basauri Plant
SIDENOR ACEROS ESPECIALES S.L.U.
Bo. Ugarte S/n. 48970 Basauri (Vizcaya)

www.sidenor.com Product Made in Spain

CUSTOMER:TM STEELS LIMITED WORKS REFERENCE:2224299


REFERENCE:14235 SALES ORDER:347626-5 HEAT NUMBER:642415
PRODUCT NR: MASTER REFERENCE:286910 ROLLED:30.04.2022

ADDITIONAL TESTS (SUPPLY CONDITIONS)


Grain size std.(ASTM E112 13 01.10.2013); Grain size:Austenitic 7

NON DESTRUCTIVE TESTS


U.T. standard(1)(API SPEC 6A ED21&ERR1/2/3+ADD1&2 06.2021); U.T. type/method(1)(PSL3)
U.T. standard(2)(ASTM A388-A388M -19 01.09.2019); U.T. type/method(2)(FBH)
ULTRASONIC INSPECTION 100% : O.K. (1); ULTRASONIC INSPECTION 100% : O.K. (2); CRACKS CONTROL 100%:OK

ADDITIONAL INFORMATION
Reduction ratio:97,59; Initial Product Format:Ingot; .; .; .

Material melted and manufactured 100% in Spain through the Electric Arc Furnace (EAF) and Vacuum Degassing
route (VOD).
Steel not exposed to Mercury, or to any other metal alloy that is liquid, at ambient temperatures during
processing or while in Sidenor's possession.
Material dimensionally controlled, visually inspected, and free from radioactivity (<0,1Bq/g concerning a
Co-60).
Steel products were not repaired by welding.
100% anti mix test performed.

TECHNOLOGY & QUALITY CERTIFIES THAT THE PRODUCT FULL FILLS THE ORDER´S SPECIFICATION
APPROVED BY:Tamar Agustin Martinez SIGN:
DATE:10.10.2022 Page 2 of 2
REF.:1003234240000 Analyst of Quality certificates
WO1169-2 Doc Pack Page: 6
BETA HEAT TREATMENTS LTD
SUMMERTON ROAD, OLDBURY, WARLEY, WEST MIDLANDS, B69 2EL

Tel:0121 511 1190 Fax:0121 270 9605


http://www.claytonholdings.com rw@claytonholdings.com

Customer Name CERTIFICATE OF CONFORMITY


Cash Mellish Engineering Services Ltd
Saville House
Middlemore Lane West Approval: C of C
Aldridge
West Midlands Certificate No: 90074
WS9 8BG
Date of Test: 19/05/2023
Order No: 14360

Part No. Drg Description Job No. Qty Weight Material Batch ID / Serial
Iss. of Process Spec No.

(Mel) API B7/L7 1 (Mel) API B7/L7 0000090781 288 70 B7/L7 to


Harden and Temper Harden and B7M/L7M
28 - 32 HRC Temper 28 - 32
(Mel) API B7/L7 HRC
Harden and Temper
28 - 32 HRC
1"/0.75" NUTS&BLANKS

TEST NAME Lower Limit Upper Limit


Rockwell HRC 28.0000 32.0000
28| __| __| __| __|

Signed
Inspected on behalf of the Niko Moore
Quality Department
Date
19.05.23

Page 1 of 1
FOOTER 2

WO1169-2 Doc Pack Page: 7


Summerton Road, Oldbury,
West Midlands, B69 2EL
Tel: 0121 511 1190
Fax: 0121 511 1192
Certificate of Conformance Report Email: LorraineV@claytonholdings.com
Web: www.claytonholdings.com

Customer Mellish Engineering Services Ltd

Order No 14360
Date 11/05/2023
Material B7/L7 TO B7M/L7M
Beta Job Ref No 90781
Quantity 288
Specification HARDEN & TEMPER IN ACCORDANCE WITH ASTM A194 GR 2H>M36 & API 20E 3 24-34 HRC

Cast No: N/A


N/A
Part No:
Description
DESCRIPTION MES REF
190 OFF 1’’ HEAVY HEX NUT WO1169-2 143743
65 OFF 0.75’’ HEAVY HEX NUT WO1169-4 143743
33 OFF 1’’ HEAVY HEX NUT WO1169-6 143743

PLUS TEST PIECES

Hardness Result 28 HRC


Decarb Result N/A
Quench OIL TRANSFER TIME 15-20 SECONDS
Furnace Time Temperature
HARDEN 60 mins 850 OC
TEMPER 120 mins 640OC

Approved on behalf of Signed


STEVE BAUGH
Quality Department by
Dated 17/05/2023

CHL-F07-04-10 Issue 01 March 14

WO1169-2 Doc Pack Page: 8


MELLISH PO: 14360
LOAD NO: 90781
HARDEN & TEMPER IN ACCORDANCE TO WITH ASTM A194 GR
2H >M36 & API 20E E3 (24-34 HRC)
FURNACE 1 & 8
BASKETS IN LOAD 1
11/05/2023
Photo 1
Thermocouple

WO1169-2 Doc Pack Page: 9


VR Report Page 1 : Load Time 16/05/2023 12:14:31 - 16/05/2023 16:14:06

Chart Template: All Connected

Furnace No: 1
Job numbers: 90781

WO1169-2 Doc Pack Page: 10


VR Report Page 1 : Load Time 17/05/2023 00:49:45 - 17/05/2023 04:45:49

Chart Template: All Connected

Furnace No: 8
Job numbers: 90781

WO1169-2 Doc Pack Page: 11


An AS9100D, ISO9001:2015 &
ISO17025:2017 Certified Business
Verify your report by emailing –
Quality@fluoro-tech.co.uk

EXAMINATION REPORT
10740
Method of Test Ultrasonic Inspection – Longitudinal Wave and Shear Wave 360° 100% Coverage
Specification ASTM A388-19
Acceptance Criteria API 6a 21ST Edition PSL 3 and PSL 4 Including Stems Requirement
Procedure and Technique UT-PR-ASTMA388-01 Revision: 02

CUSTOMER DETAILS
Customer: Mellish Engineering Services Date Tested: 30/05/2023

Address: Saville House, Middlemore Lane West, Customer Order: 23182


Aldridge, Walsall,WS9 8BG

Tel: 01922 457799 Tested 190 Representing 190


Quantity: Quantity:
Contact: Lee Cartwright Fluoro-Tech Job 23652-23182.2
Number:
Email: lee@mellishengineering.co.uk Test Report Number: 23652-23182.2

Customer Code: ME001 Issue No: 001

COMPONENTS UNDER EXAMINATION


Product Description 1" HEX DRILLED NUT BLANKS Representing Part 1.00” HEAVY HEX NUTS
Part Number Not Advised
Drawing Number Not Advised
Material Specification API 20E3
Internal Cast Number Not Advised Cast Number 642415
Batch Number WO1169-2
Manufacturing Stage PART MACHINED Surface Condition Smooth
Limitations Zero Limitations
Job Number 143743

EQUIPMENT USED
Equipment Sonatest D10+
Serial Number I008279 Calibration Specification: BS EN ISO 22232-1:2020 & ASTM E317-16
Calibration Block Fluoro-Tech Block No 1 Calibration Date: ≤ 12 Months
Couplant Sonagel W Batch: 23/01/02
Mode Presentation/ A-Scan Presentation
Recording Manual Recoding
Probe Ø, Frequency, ID 0° 5MHz 10mm Twin ID 50223 & 45° 4MHz 10mm Single ID 90371
Wavelength λ 1.192mm & 0.81mm
Sizing Method Max Amplitude or 6dB Drop Technique
Sensitivity Calibration 1.6mm FBH DAC & 1.6mm SDH
Reference Block CS-1.6-R65 & CS-1.6-B50
Material Attenuation Loss 6dB - 6dB Natural Loss 0.00mm/s Transmission Correction +2dB
Scanning Speed and Speed – 100mm/s Maximum
Coverage Coverage - 360° of 100% of the material with 15% overlap.
Pre Test Calibration Amplifier Linearity 0° - Resolution V1 85, Timebase Linearity DAC Curve created (80% 45° - Resolution A7
Passed 91, 100mm Passed Passed FSH -6 dB & -12 dB) Set 2mm-3mm Passed
RESULTS AND COMMENTS
PASS Quantity 190 FAILED Quantity 0

Comments Passed – No Recordable Defects at the time of Examination

Test Technician: Report Approved By: (Third Party Approval) Approved By:
Jack Holder Ian Evans

Approval: PCN Level 2 341483 Approval: PCN Level 2 and 3 Number 329424

All results are subject to uncertainty of measurement budgets, details available on request. The outcome of the above result falls within the bounds of the laboratories flexible
scope of accreditation. The laboratory has procedures in place to satisfy the requirements within UKAS Document GEN 4 Edition 1 to ensure the test and the result meets the
acceptable requirements within the standard at the revision status on this report. This certificate shall not be reproduced. Any act of tampering, modification, alteration,
counterfeiting and/or any actions which modifies the contents of this certificate may constitute a violation of applicable UK civil and criminal law.
Fluoro-Tech Limited | Unit 3 Webnor Industrial Estate | Wolverhampton | WV2 2LD | Tel: 01902 219899 | Email: sales@fluoro-tech.co.uk
Company ID: 09882097 | VAT: 232294718 Page 2 of 7
WO1169-2 Doc Pack Page: 12
RMR MATERIALS TESTING LTD
MECHANICALTESTG - PROOFLOADTESTING - CHEMICALANALYSIS
WELDER& WELDPROCEDUREQUALIFICATIONS

Tel : 01384 234515 - rmrmaterialstesting@gmail.com


1409
Mellish Engineering Services Limited
Saville House Unit 1a
Middlemore Lane Holloway Street West
Walsall Gornal
Dudley
WS9 8BG 1409
West Midlands
TEST CERTIFICATE DY3 2DZ

Test Certificate No. 0623 / 0066 O/No. 22529 Date Received 08.06.2023
Page 1 of 2 Tested/Reported 13.06.2023

Item
Test Represents: 1.00” Heavy hex nuts.
MES REF: 143743 Cast: 642415

Specification for Test


ASTM A194 – 2022a Grade 2H / API 20E BSL-3

Proof Load Test ASTM A962: 2022


1.00” Heavy hex nut subjected to a proof load of 106000 lbsf (472 kNf) Test Result – Satisfactory.
Test nut rotated freely on mandrel following test.

Hardness Test ASTM E18: 2022


Rockwell C 150kgs 30.2 HRC Spec: (<1.1/2”) 24– 35 HRC

After24Hr Heat Treatment @ 540°C (in accordance with A194-Gr2H Clause 8.15)
Rockwell C 150kgs 28.2 HRC Spec: (<1.1/2”) 89 HRB min

Grain Size Determination ASTM E112-21 (Method A3.2.1.5)


Following heat treatment preparation the item was prepared for microscopic examination using standard
techniques. The microstructure was revealed by etching 2% nital acid at room temperature. The
microstructure was then observed at a magnification of X100 and compared to ASTM E112, gave the
following estimated average grain size of 8.0 – 8.5 Customer specified requirements 5 or finer.

Decarburization Test ASTM A962: 2022 / ASTM F2328: 2017 (2022) Class 3
A longitudinal section was removed from the sample from the threads, mounted and prepared for
microscopic examination using standard laboratory techniques. The prepared sample was then etched in a
solution of 3%nital and examined at x100 magnification. Tested sample displayed no decarburization or
carburization.

Microscopic Examination (x100/x400) ASTM E1268-01 (2016)


A longitudinal section was taken from the sample, mounted and prepared for microscopic examination
using standard laboratory techniques. Prepared samples were then examined at x 100 and x 400 mag.
Etching with a 2% Nital solution at +20ºC – immersed and agitated for 3 – 5 secs revealed evenly tempered
martensite structures. No other structures or banding present when compared to E1268-01 (2007) Fig
A1.20

The contents of this report are governed by the terms and conditions overleaf
Test results pertain only to the item submitted for testing
WO1169-2 Doc Pack Page: 13
RMR MATERIALS TESTING LTD
MECHANICALTESTG - PROOFLOADTESTING - CHEMICALANALYSIS
WELDER& WELDPROCEDUREQUALIFICATIONS

Tel : 01384 234515 - rmrmaterialstesting@gmail.com

1409
Test Certificate No. 0623 / 0066
Page 2 of 2

TEST RESULTS ACCEPTABLE TO SPECIFICATION REQUIREMENTS ^


For and on behalf of RMR Materials Testing Co. Ltd

Martin C Richards
(Quality Assurance Director)
^Statement as per decision rule 1 agreed with client

The contents of this report are governed by the terms and conditions overleaf
Test results pertain only to the item submitted for testing

WO1169-2 Doc Pack Page: 14


RMR MATERIALS TESTING LTD
MECHANICALTESTG - PROOFLOADTESTING - CHEMICALANALYSIS
WELDER& WELDPROCEDUREQUALIFICATIONS

Tel : 01384 234515 - rmrmaterialstesting@gmail.com

1409
Mellish Engineering Services Limited
Saville House Unit 1a
Holloway Street West
Middlemore Lane
Gornal
Walsall Dudley
WS9 8BG 1409
West Midlands
DY3 2DZ

TEST CERTIFICATE
Test Certificate No. 0423 / 7909 O/No. 22530 Date Received 18.04.2023
Page 1 of 2 Tested/Reported 24.04.2023

Item
Test Represents: 1.00” Heavy hex nuts
MES REF: 143743 Cast: 642415

Specification for Test


ASTM A194 – 22a Grade 2H / API 20E3 (Customer supplied proof load requirements)

Macro Examination ASTM E381: 2022 / A962: 2022 (D1)


Test item was sectioned and ground. The sample was degreased and etched in 50% hydrochloric acid at
80°C until the macrostructure was revealed. The following results were attained Sub-surface condition
= S-1, Random condition = R-1 Central segregation = C-1. There were no laps, seams, bursts, piping,
cracking, or other related defects detected.

Determination of Inclusion content ASTM E45 : 2018 Method A (D1)


Test Conditions
Magnification X100 Sample Orientation Longitudinal
Field Size 0.5mm sq. Total Area Examined 160mm²
Number of Fields Examined 320

A – Sulphide Type B – Alumina Type C – Silicate Type D – Globular Oxide Type


Thin Heavy Thin Heavy Thin Heavy Thin Heavy
0.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Spec. Max 2.0 1.5 2.0 1.5 2.0 1.5 2.0 1.5

Chemical Analysis [%] (Documented in-house method- Spectrographic) (D2)


C Si Mn P S B
.42 .34 .85 .009 <.003 <.0003
Spec
Min .37 - - - -
Max - .45 1.03 .015# .015# .0005#
*Values include product variation allowance # As per API 20E3

The contents of this report are governed by the terms and conditions overleaf
Test results pertain only to the item submitted for testing

WO1169-2 Doc Pack Page: 15


RMR MATERIALS TESTING LTD
MECHANICALTESTG - PROOFLOADTESTING - CHEMICALANALYSIS
WELDER& WELDPROCEDUREQUALIFICATIONS

Tel : 01384 234515 - rmrmaterialstesting@gmail.com

1409

Test Certificate No. 0423 / 7909


Page 2 of 2

TEST RESULTS ACCEPTABLE TO SPECIFCATION REQUIREMENTS ^


For and on behalf of RMR Materials Testing Co. Ltd

Martin C Richards
(Quality Assurance Director)
^Statement as per decision rule 1 & 2 agreed with client.

The contents of this report are governed by the terms and conditions overleaf
Test results pertain only to the item submitted for testing

WO1169-2 Doc Pack Page: 16


MAGNETIC PARTICLE INSPECTION REPORT
Customer MELLISH ENGINEERING SERVICES LIMITED, PTS WUK141278
MIDDLEMORE LANE WEST, ALDRIDGE, WS9 8BG PTS (TQM) LTD, STAFFORD, ST16 3EA
Customer PAUL DARBY Date of Receipt 06.06.2023
SEE BELOW Date of Test 06.06.2023
23292 Report Issue Date 06.06.2023
SEE BELOW
N/A SEE BELOW

MPI Procedure Number PTS-MPI-FAST-001 REV 8 SEE BELOW


MPI Technique Sheet Number N/A Test Surface Temperature 15.9°C
QP022 Rev 0 (NON-BINARY DECISION RULE)
MPI Technique/Equipment..... BENCH/COIL Surface Conditio AS MACHINED
4265 Tangential Field Strength 2kA/m (MINIMUM)
CARMELEC POLLUX PHOTOMETER / Equipment Serial Number 505376/02 & 505378/02
RADIOMETER
POC02338
Lighting Levels...................... 1000µW/cm2 MIN (UV) / 20LUX MAX (WHITE) 220205
Verification of Magnetisation / CASTROL STRIP - ACCEPT

COMMENTS:
SPECIFICATION: API 20E BSL-2 (LINES 2-3, 7-9) / API 20E BSL-3 (LINES 4-6) / ASTM A962-22 S55
ACCEPTANCE STANDARD: API 20E BSL-2 (LINES 2-4, 7-9) / API 20E BSL-3 (LINES 5-6) / ASTM A962-22 S55

RESULTS
100% MAGNETIC PARTICLE EXAMINATION CARRIED OUT ON THE FOLLOWING ITEMS LISTED BELOW:

PO LINE QTY DESCRIPTION GRADE BATCH ID MES REF WO Nr CAST RESULTS

2 4 OFF 7M WO1211-2 142124 WO1211-2 636139 ACCEPT

3 1 OFF 7M QB122 142124 QB122 636139 ACCEPT

4 64 OFF 2H WO1169-4 143743 WO1169-4 642415 ACCEPT

5 187 OFF 2H WO1169-2 143743 WO1169-2 642415 ACCEPT

6 156 OFF M30 HEX NUTS 7 WO1137-70 143724 WO1137-70 642389 ACCEPT

M14 x 100mm SOCKET HEAD


7 4 OFF L7 WO1044-60 143589 WO1044-60 220944 ACCEPT
CAP SCREWS

M10 x 40mm SOCKET HEAD


8 3 OFF L7 WO1044-80 142609 WO1044-80 637490 ACCEPT
CAP SCREWS

M10 x 85mm SOCKET HEAD


9 4 OFF L7 WO1044-90 142609 WO1044-90 637490 ACCEPT
CAP SCREWS
ALL ITEMS INSPECTED DEEMED ACCEPTABLE TO REQUIREMENTS AT TIME OF INSPECTION.

INSPECTION AUTHORITY P.T.S. (TQM) P.T.S.(TQM)


Name Name Name E. ROE
Date Quals Quals PCN LEVEL II
Signature Signature Signature

Report No Rev No Reason for Revision Revised By Date

The reported expanded uncertainty is based on a standard uncertainty multiplied by a coverage factor k = 2, providing a coverage probability of
approximately 95 %. The uncertainty evaluation has been carried out in accordance with UKASWO1169-2
requirements.Doc Pack Page: 17
Inspection report Lorna Hulse

D1169-2
Customer Name BON003
Customer PO 14000946
DWG. NO / Spec ASME B18.2.2 Table 1.1.1-11
Description 1" 8UNC heavy hex nut
Measurement device KEYENCE IM Series(IM Series)
Customer part No/
Revision
Markings
Material Ref No /
REF 143743/ Cast 642415
Cast
Gauges Used F112
Qty Checked 182
100% Visual
Dimensional & Visual Inspection - Approved

Remarks

[Measurement item information]


No. mes. item design val. units upper limit lower Limit
1 Across Corners 0.000 inch 1.876 1.796
2 Across Flats 0.000 inch 1.625 1.575
3 Thickness 0.000 inch 1.012 0.956

[Statistics values]
Item Name [1]Across Corners [2]Across Flats [3]Thickness

OK count 182 182 182


NG count 0 0 0
Upper limit standard value 1.876 1.625 1.012
Lower limit standard value 1.796 1.575 0.956
Maximum value 1.876 1.625 0.992
Minimum value 1.864 1.615 0.958
Average 1.868 1.618 0.986
Range (Max - Min) 0.012 0.010 0.034
1 (0001) 1.872 1.623 0.959
2 (0003) 1.874 1.621 0.992
3 (0005) 1.872 1.620 0.982
4 (0007) 1.868 1.618 0.986
5 (0008) 1.869 1.617 0.987

Page 1 of 6

WO1169-2 Doc Pack Page: 18


Item Name [1]Across Corners [2]Across Flats [3]Thickness

6 (0010) 1.867 1.617 0.988


7 (0011) 1.866 1.618 0.986
8 (0016) 1.875 1.625 0.978
9 (0017) 1.872 1.620 0.980
10 (0020) 1.864 1.615 0.990
11 (0021) 1.869 1.619 0.983
12 (0022) 1.869 1.618 0.989
13 (0023) 1.869 1.619 0.983
14 (0024) 1.868 1.618 0.989
15 (0025) 1.869 1.619 0.983
16 (0026) 1.868 1.618 0.989
17 (0027) 1.869 1.619 0.983
18 (0028) 1.868 1.618 0.989
19 (0029) 1.866 1.616 0.988
20 (0030) 1.869 1.618 0.988
21 (0031) 1.866 1.616 0.984
22 (0032) 1.867 1.617 0.985
23 (0033) 1.866 1.616 0.984
24 (0034) 1.867 1.617 0.985
25 (0035) 1.866 1.616 0.984
26 (0036) 1.867 1.617 0.986
27 (0037) 1.865 1.616 0.984
28 (0038) 1.866 1.617 0.986
29 (0001) 1.868 1.618 0.991
30 (0002) 1.869 1.620 0.985
31 (0003) 1.868 1.618 0.991
32 (0004) 1.869 1.620 0.985
33 (0005) 1.868 1.618 0.991
34 (0006) 1.869 1.619 0.985
35 (0007) 1.868 1.618 0.991
36 (0008) 1.868 1.618 0.978
37 (0009) 1.868 1.618 0.989
38 (0010) 1.871 1.617 0.974
39 (0011) 1.869 1.620 0.989
40 (0012) 1.871 1.617 0.974
41 (0013) 1.872 1.620 0.984
42 (0014) 1.876 1.621 0.979
43 (0015) 1.872 1.620 0.983
44 (0016) 1.874 1.624 0.980
45 (0017) 1.875 1.622 0.958
46 (0018) 1.874 1.620 0.987
47 (0019) 1.869 1.620 0.984
48 (0020) 1.867 1.617 0.987

Page 2 of 6

WO1169-2 Doc Pack Page: 19


Item Name [1]Across Corners [2]Across Flats [3]Thickness

49 (0021) 1.869 1.620 0.984


50 (0022) 1.867 1.617 0.986
51 (0023) 1.870 1.620 0.984
52 (0024) 1.867 1.617 0.986
53 (0025) 1.870 1.620 0.984
54 (0026) 1.867 1.617 0.987
55 (0027) 1.869 1.619 0.987
56 (0028) 1.867 1.617 0.987
57 (0029) 1.867 1.617 0.986
58 (0030) 1.869 1.618 0.989
59 (0031) 1.867 1.617 0.986
60 (0032) 1.869 1.618 0.989
61 (0033) 1.868 1.618 0.987
62 (0034) 1.867 1.617 0.986
63 (0035) 1.869 1.619 0.989
64 (0036) 1.864 1.616 0.987
65 (0037) 1.869 1.618 0.989
66 (0038) 1.864 1.616 0.987
67 (0039) 1.869 1.618 0.989
68 (0040) 1.864 1.616 0.987
69 (0041) 1.869 1.618 0.989
70 (0042) 1.864 1.616 0.987
71 (0043) 1.869 1.618 0.987
72 (0044) 1.864 1.616 0.987
73 (0045) 1.869 1.618 0.987
74 (0046) 1.864 1.616 0.987
75 (0047) 1.869 1.618 0.987
76 (0048) 1.864 1.616 0.987
77 (0049) 1.869 1.618 0.988
78 (0050) 1.864 1.616 0.987
79 (0051) 1.869 1.618 0.988
80 (0052) 1.864 1.616 0.987
81 (0053) 1.869 1.618 0.988
82 (0054) 1.864 1.616 0.987
83 (0055) 1.870 1.619 0.985
84 (0056) 1.864 1.616 0.987
85 (0057) 1.868 1.617 0.986
86 (0059) 1.869 1.619 0.986
87 (0060) 1.866 1.616 0.988
88 (0061) 1.869 1.619 0.986
89 (0062) 1.866 1.616 0.988
90 (0063) 1.869 1.619 0.985
91 (0064) 1.866 1.616 0.987

Page 3 of 6

WO1169-2 Doc Pack Page: 20


Item Name [1]Across Corners [2]Across Flats [3]Thickness

92 (0065) 1.868 1.619 0.987


93 (0066) 1.866 1.616 0.988
94 (0067) 1.868 1.619 0.987
95 (0068) 1.866 1.616 0.988
96 (0069) 1.868 1.619 0.987
97 (0070) 1.866 1.616 0.988
98 (0071) 1.865 1.615 0.985
99 (0072) 1.870 1.621 0.985
100 (0073) 1.871 1.621 0.986
101 (0074) 1.874 1.625 0.979
102 (0075) 1.865 1.615 0.984
103 (0076) 1.871 1.621 0.986
104 (0077) 1.874 1.625 0.978
105 (0078) 1.865 1.615 0.984
106 (0079) 1.871 1.621 0.986
107 (0080) 1.874 1.625 0.978
108 (0081) 1.865 1.615 0.984
109 (0082) 1.871 1.621 0.986
110 (0083) 1.874 1.625 0.978
111 (0084) 1.865 1.615 0.984
112 (0085) 1.871 1.621 0.986
113 (0086) 1.874 1.625 0.978
114 (0087) 1.865 1.615 0.984
115 (0088) 1.865 1.615 0.985
116 (0089) 1.866 1.616 0.987
117 (0090) 1.869 1.618 0.986
118 (0091) 1.865 1.615 0.985
119 (0092) 1.866 1.616 0.987
120 (0093) 1.869 1.618 0.986
121 (0094) 1.865 1.615 0.985
122 (0095) 1.866 1.616 0.987
123 (0096) 1.869 1.618 0.986
124 (0097) 1.865 1.615 0.985
125 (0098) 1.866 1.616 0.987
126 (0099) 1.869 1.618 0.986
127 (0100) 1.865 1.615 0.985
128 (0101) 1.866 1.616 0.987
129 (0102) 1.869 1.618 0.986
130 (0103) 1.865 1.615 0.986
131 (0104) 1.866 1.617 0.986
132 (0105) 1.868 1.618 0.986
133 (0107) 1.865 1.615 0.985
134 (0108) 1.869 1.619 0.986

Page 4 of 6

WO1169-2 Doc Pack Page: 21


Item Name [1]Across Corners [2]Across Flats [3]Thickness

135 (0109) 1.866 1.616 0.986


136 (0110) 1.865 1.615 0.985
137 (0111) 1.869 1.619 0.986
138 (0112) 1.869 1.618 0.985
139 (0113) 1.868 1.618 0.987
140 (0114) 1.868 1.618 0.986
141 (0115) 1.869 1.618 0.985
142 (0116) 1.869 1.618 0.987
143 (0117) 1.868 1.618 0.986
144 (0118) 1.869 1.618 0.985
145 (0119) 1.868 1.618 0.987
146 (0120) 1.868 1.618 0.986
147 (0122) 1.869 1.618 0.987
148 (0123) 1.868 1.618 0.986
149 (0124) 1.869 1.618 0.985
150 (0125) 1.868 1.618 0.987
151 (0126) 1.868 1.618 0.986
152 (0127) 1.869 1.618 0.985
153 (0128) 1.868 1.618 0.987
154 (0129) 1.868 1.618 0.986
155 (0131) 1.868 1.618 0.987
156 (0132) 1.868 1.618 0.986
157 (0133) 1.869 1.618 0.985
158 (0134) 1.868 1.618 0.987
159 (0135) 1.868 1.618 0.986
160 (0136) 1.870 1.621 0.987
161 (0137) 1.864 1.615 0.985
162 (0138) 1.873 1.621 0.988
163 (0139) 1.870 1.621 0.987
164 (0140) 1.864 1.615 0.985
165 (0141) 1.874 1.621 0.988
166 (0142) 1.870 1.621 0.987
167 (0143) 1.864 1.615 0.985
168 (0144) 1.873 1.621 0.988
169 (0145) 1.870 1.621 0.987
170 (0146) 1.864 1.615 0.985
171 (0147) 1.873 1.621 0.988
172 (0148) 1.870 1.621 0.987
173 (0149) 1.865 1.615 0.985
174 (0150) 1.874 1.625 0.986
175 (0151) 1.870 1.621 0.987
176 (0152) 1.865 1.615 0.985
177 (0153) 1.874 1.625 0.986

Page 5 of 6

WO1169-2 Doc Pack Page: 22


Item Name [1]Across Corners [2]Across Flats [3]Thickness

178 (0154) 1.870 1.621 0.987


179 (0155) 1.865 1.615 0.985
180 (0156) 1.874 1.625 0.986
181 (0157) 1.870 1.621 0.987
182 (0158) 1.865 1.615 0.985

Page 6 of 6

WO1169-2 Doc Pack Page: 23

You might also like