Item 2 (HN 642415 - MTC 2224299) 1
Item 2 (HN 642415 - MTC 2224299) 1
SUMMARY
Customer: *BON ACCORD ENGINEERING SUPPLIES (CASPIAN) LTD
PO: 14000946, Line Item: 2
Description: HEAVY HEX NUT 1"8UNC
CONTENTS
3.1 Certificate 1
Material Cert 2224299 5
Heat Treatment Report 90074 7
UT Report 23652-23182- 12
Test Report 0623/0066 13
Test Report 0423/7909 15
MPI Report 23292- 17
Dimensional Report D1169-2 18
CERTIFICATION ENGINEERS
CHECKED BY: COMPILED BY:
Mellish, Saville House, Middlemore Lane West, Aldridge, West Midlands, WS9 8BG
Email: sales@mellishengineering.co.uk, Phone: +44 (0)1922 457799
INSPECTION CERTIFICATE
BS EN 10204 3.1 CERT: WO1169-2 ISS:1
CUSTOMER DETAILS
*BON ACCORD ENGINEERING SUPPLIES (CASPIAN) LTD, Azure Business Center, 15 Nobel Ave, Baku, Azerb
PO: 14000946, Line Item: 2
PRODUCT DETAILS
Part No: MT0004642
Size: 1"8UNC
Quantity: 182
Description: HEAVY HEX NUT
Drawing: ASME B18.2.2 Table 1.1.1-11 Issue: 2022
BSL Level: API 20E BSL-3
Grade: 2H Xylan 1424 Blue 2 Coats
Customer Specification: ASTM A194/A194M - 22a
MPS: MPS 1789 Rev 2
Product Markings: API Monogram 20E-0105 06-23 MES 2H 20E3 WO1169-2
Thread Manufacturing Process: Cut
MATERIAL
MES Ref: 143743 • Cast No: 642415 • Material Cert: 2224299 • Origin: Sidenor / Spain • Melt Practice: EAF,
VD & Ingot Cast • Reduction Ratio: 97.59:1 • Raw Material Size: 2"mm • No weld repair statement: On cert
2224299
Notes: Boron on 0423/7909
HEAT TREATMENT
Certificate: 90074
Tempering Temperature: 640°C
Heat treatment method: Batch
HARDNESS
Spec: X-008065 Rev 9 - 100% Hardness Tested
Required Hardness: 24 - 34HRC
Result Range: 24-33HRC (9HRC)
Result Average: 27.6HRC
Part: 1 2 3 4 5 6 7 8 9 10 11
Result: 27 26 24 26 25 27 28 27 28 29 24
Part: 12 13 14 15 16 17 18 19 20 21 22
Result: 28 28 29 28 28 28 27 28 26 28 29
Part: 23 24 25 26 27 28 29 30 31 32 33
Result: 28 28 29 28 29 29 27 28 28 25 26
Part: 34 35 36 37 38 39 40 41 42 43 44
Result: 29 27 24 27 28 27 27 24 27 26 28
Part: 45 46 47 48 49 50 51 52 53 54 55
Result: 26 29 27 28 27 27 27 29 27 28 25
Part: 56 57 58 59 60 61 62 63 64 65 66
Result: 28 26 29 28 30 28 29 27 28 28 29
Part: 67 68 69 70 71 72 73 74 75 76 77
Result: 28 28 27 30 29 28 28 29 29 29 27
HARDNESS
Part: 78 79 80 81 82 83 84 85 86 87 88
Result: 26 29 27 29 25 30 27 26 27 29 27
Part: 89 90 91 92 93 94 95 96 97 98 99
Result: 26 31 30 27 30 27 29 27 30 26 28
Part: 100 101 102 103 104 105 106 107 108 109 110
Result: 30 29 27 28 27 30 26 29 25 28 28
Part: 111 112 113 114 115 116 117 118 119 120 121
Result: 32 26 28 27 29 28 28 29 29 26 28
Part: 122 123 124 125 126 127 128 129 130 131 132
Result: 28 27 28 26 29 29 28 27 28 29 24
Part: 133 134 135 136 137 138 139 140 141 142 143
Result: 28 31 28 29 29 30 30 28 27 33 25
Part: 144 145 146 147 148 149 150 151 152 153 154
Result: 27 25 29 27 27 29 26 28 29 26 28
Part: 155 156 157 158 159 160 161 162 163 164 165
Result: 28 28 29 25 27 26 28 29 24 28 26
Part: 166 167 168 169 170 171 172 173 174 175 176
Result: 24 27 29 27 29 28 28 27 28 25 27
Part: 177 178 179 180 181 182 183 184 185 186 187
Result: 26 28 27 27 28 25 28 27 28 26 28
NON-DESTRUCTIVE TESTING
UT Report: 23652-23182. MPI Report: 23292.
FINISH
Xylan 1424 Blue - 2 Coats
OTHER
PMI tested at goods in & material release • Dimensional Report: D1169-2, Visual & Dimensional Inspection
Result: Pass
NOTES
Our certification number is our batch number. No weld repair performed on products. Due to GDPR we no longer
include NDT operator qualifications in our document packs; PNC qualifications can be verified at
https://www.bindt.org/pcn
CERTIFICATE OF CONFORMITY
This is to certify that the goods detailed above have been manufactured, sampled, tested & inspected in
accordance with the conditions and requirements of the contract & purchase order and, unless otherwise stated
above, conform in all respects to the relevant specification(s) and/or drawing(s).
www.sidenor.com
ST 27198 Product Made in Spain
REQUIRED PRODUCT
A320L7/A193B7 ROUND BARS TURNED QUENCHED+TEMPERED 2" ISO h12 6.000+0/+300mm NORMAL
EXPEDITION DELIVERY:0080774141 WEIGHT (KG):4.306 BUNDLES:4 UNITS:45
MADE ACCORDING TO
API SPEC 6A ED21&ERR1/2/3+ADD1&2 06.2021; ASTM A193-A193M -20 15.05.2020
ASTM A320-A320M -21A 01.03.2021; EN 10204 - OCT. 2004 3.1; TM STEEL TMS L7/B7 0 16.07.2020
INCLUSIONS (MICROINCLUSIONS)
Microinclusions std.(ASTM E45 18A 01.06.2018); Type/method(A); Microinclusions:.; A(t):1; A(h):0,8; B(t):1,4
B(h):0,9; C(t):0; C(h):0; D(t):0,9; D(h):0,5
TECHNOLOGY & QUALITY CERTIFIES THAT THE PRODUCT FULL FILLS THE ORDER´S SPECIFICATION
APPROVED BY:Tamar Agustin Martinez SIGN:
DATE:10.10.2022 Page 1 of 2
REF.:1003234240000 Analyst of Quality certificates
WO1169-2 Doc Pack Page: 5
MILL TEST CERTIFICATE
ISO 9001; IATF 16949; ISO 14001; ISO 45001; ISO 50001; ISO 27001 Y TISAX
Basauri Plant
SIDENOR ACEROS ESPECIALES S.L.U.
Bo. Ugarte S/n. 48970 Basauri (Vizcaya)
ADDITIONAL INFORMATION
Reduction ratio:97,59; Initial Product Format:Ingot; .; .; .
Material melted and manufactured 100% in Spain through the Electric Arc Furnace (EAF) and Vacuum Degassing
route (VOD).
Steel not exposed to Mercury, or to any other metal alloy that is liquid, at ambient temperatures during
processing or while in Sidenor's possession.
Material dimensionally controlled, visually inspected, and free from radioactivity (<0,1Bq/g concerning a
Co-60).
Steel products were not repaired by welding.
100% anti mix test performed.
TECHNOLOGY & QUALITY CERTIFIES THAT THE PRODUCT FULL FILLS THE ORDER´S SPECIFICATION
APPROVED BY:Tamar Agustin Martinez SIGN:
DATE:10.10.2022 Page 2 of 2
REF.:1003234240000 Analyst of Quality certificates
WO1169-2 Doc Pack Page: 6
BETA HEAT TREATMENTS LTD
SUMMERTON ROAD, OLDBURY, WARLEY, WEST MIDLANDS, B69 2EL
Part No. Drg Description Job No. Qty Weight Material Batch ID / Serial
Iss. of Process Spec No.
Signed
Inspected on behalf of the Niko Moore
Quality Department
Date
19.05.23
Page 1 of 1
FOOTER 2
Order No 14360
Date 11/05/2023
Material B7/L7 TO B7M/L7M
Beta Job Ref No 90781
Quantity 288
Specification HARDEN & TEMPER IN ACCORDANCE WITH ASTM A194 GR 2H>M36 & API 20E 3 24-34 HRC
Furnace No: 1
Job numbers: 90781
Furnace No: 8
Job numbers: 90781
EXAMINATION REPORT
10740
Method of Test Ultrasonic Inspection – Longitudinal Wave and Shear Wave 360° 100% Coverage
Specification ASTM A388-19
Acceptance Criteria API 6a 21ST Edition PSL 3 and PSL 4 Including Stems Requirement
Procedure and Technique UT-PR-ASTMA388-01 Revision: 02
CUSTOMER DETAILS
Customer: Mellish Engineering Services Date Tested: 30/05/2023
EQUIPMENT USED
Equipment Sonatest D10+
Serial Number I008279 Calibration Specification: BS EN ISO 22232-1:2020 & ASTM E317-16
Calibration Block Fluoro-Tech Block No 1 Calibration Date: ≤ 12 Months
Couplant Sonagel W Batch: 23/01/02
Mode Presentation/ A-Scan Presentation
Recording Manual Recoding
Probe Ø, Frequency, ID 0° 5MHz 10mm Twin ID 50223 & 45° 4MHz 10mm Single ID 90371
Wavelength λ 1.192mm & 0.81mm
Sizing Method Max Amplitude or 6dB Drop Technique
Sensitivity Calibration 1.6mm FBH DAC & 1.6mm SDH
Reference Block CS-1.6-R65 & CS-1.6-B50
Material Attenuation Loss 6dB - 6dB Natural Loss 0.00mm/s Transmission Correction +2dB
Scanning Speed and Speed – 100mm/s Maximum
Coverage Coverage - 360° of 100% of the material with 15% overlap.
Pre Test Calibration Amplifier Linearity 0° - Resolution V1 85, Timebase Linearity DAC Curve created (80% 45° - Resolution A7
Passed 91, 100mm Passed Passed FSH -6 dB & -12 dB) Set 2mm-3mm Passed
RESULTS AND COMMENTS
PASS Quantity 190 FAILED Quantity 0
Test Technician: Report Approved By: (Third Party Approval) Approved By:
Jack Holder Ian Evans
Approval: PCN Level 2 341483 Approval: PCN Level 2 and 3 Number 329424
All results are subject to uncertainty of measurement budgets, details available on request. The outcome of the above result falls within the bounds of the laboratories flexible
scope of accreditation. The laboratory has procedures in place to satisfy the requirements within UKAS Document GEN 4 Edition 1 to ensure the test and the result meets the
acceptable requirements within the standard at the revision status on this report. This certificate shall not be reproduced. Any act of tampering, modification, alteration,
counterfeiting and/or any actions which modifies the contents of this certificate may constitute a violation of applicable UK civil and criminal law.
Fluoro-Tech Limited | Unit 3 Webnor Industrial Estate | Wolverhampton | WV2 2LD | Tel: 01902 219899 | Email: sales@fluoro-tech.co.uk
Company ID: 09882097 | VAT: 232294718 Page 2 of 7
WO1169-2 Doc Pack Page: 12
RMR MATERIALS TESTING LTD
MECHANICALTESTG - PROOFLOADTESTING - CHEMICALANALYSIS
WELDER& WELDPROCEDUREQUALIFICATIONS
Test Certificate No. 0623 / 0066 O/No. 22529 Date Received 08.06.2023
Page 1 of 2 Tested/Reported 13.06.2023
Item
Test Represents: 1.00” Heavy hex nuts.
MES REF: 143743 Cast: 642415
After24Hr Heat Treatment @ 540°C (in accordance with A194-Gr2H Clause 8.15)
Rockwell C 150kgs 28.2 HRC Spec: (<1.1/2”) 89 HRB min
Decarburization Test ASTM A962: 2022 / ASTM F2328: 2017 (2022) Class 3
A longitudinal section was removed from the sample from the threads, mounted and prepared for
microscopic examination using standard laboratory techniques. The prepared sample was then etched in a
solution of 3%nital and examined at x100 magnification. Tested sample displayed no decarburization or
carburization.
The contents of this report are governed by the terms and conditions overleaf
Test results pertain only to the item submitted for testing
WO1169-2 Doc Pack Page: 13
RMR MATERIALS TESTING LTD
MECHANICALTESTG - PROOFLOADTESTING - CHEMICALANALYSIS
WELDER& WELDPROCEDUREQUALIFICATIONS
1409
Test Certificate No. 0623 / 0066
Page 2 of 2
Martin C Richards
(Quality Assurance Director)
^Statement as per decision rule 1 agreed with client
The contents of this report are governed by the terms and conditions overleaf
Test results pertain only to the item submitted for testing
1409
Mellish Engineering Services Limited
Saville House Unit 1a
Holloway Street West
Middlemore Lane
Gornal
Walsall Dudley
WS9 8BG 1409
West Midlands
DY3 2DZ
TEST CERTIFICATE
Test Certificate No. 0423 / 7909 O/No. 22530 Date Received 18.04.2023
Page 1 of 2 Tested/Reported 24.04.2023
Item
Test Represents: 1.00” Heavy hex nuts
MES REF: 143743 Cast: 642415
The contents of this report are governed by the terms and conditions overleaf
Test results pertain only to the item submitted for testing
1409
Martin C Richards
(Quality Assurance Director)
^Statement as per decision rule 1 & 2 agreed with client.
The contents of this report are governed by the terms and conditions overleaf
Test results pertain only to the item submitted for testing
COMMENTS:
SPECIFICATION: API 20E BSL-2 (LINES 2-3, 7-9) / API 20E BSL-3 (LINES 4-6) / ASTM A962-22 S55
ACCEPTANCE STANDARD: API 20E BSL-2 (LINES 2-4, 7-9) / API 20E BSL-3 (LINES 5-6) / ASTM A962-22 S55
RESULTS
100% MAGNETIC PARTICLE EXAMINATION CARRIED OUT ON THE FOLLOWING ITEMS LISTED BELOW:
6 156 OFF M30 HEX NUTS 7 WO1137-70 143724 WO1137-70 642389 ACCEPT
The reported expanded uncertainty is based on a standard uncertainty multiplied by a coverage factor k = 2, providing a coverage probability of
approximately 95 %. The uncertainty evaluation has been carried out in accordance with UKASWO1169-2
requirements.Doc Pack Page: 17
Inspection report Lorna Hulse
D1169-2
Customer Name BON003
Customer PO 14000946
DWG. NO / Spec ASME B18.2.2 Table 1.1.1-11
Description 1" 8UNC heavy hex nut
Measurement device KEYENCE IM Series(IM Series)
Customer part No/
Revision
Markings
Material Ref No /
REF 143743/ Cast 642415
Cast
Gauges Used F112
Qty Checked 182
100% Visual
Dimensional & Visual Inspection - Approved
Remarks
[Statistics values]
Item Name [1]Across Corners [2]Across Flats [3]Thickness
Page 1 of 6
Page 2 of 6
Page 3 of 6
Page 4 of 6
Page 5 of 6
Page 6 of 6