ORIGINAL

IS T R U Z IO N I
INSTRUCTIONS
Assembly instructions
O R IG IN A L I and spare parts
rev.0 - 03/10

1
 Important: Read the user and maintenance instructions in this
manual carefully before using or servicing the machine
in any way (Machine Directive 2006/42/EC).

rev.0 – 06/05 2
Operator’s Manual

Contents
Assembly n° 013333333333333333333333333333304

Assembly n° 0205

Assembly n° 0333333333333333333333333333333.06

Assembly n° 0433333333333333333333333333333.07

Assembly n° 0533333333333333333333333333333.08

Assembly n° 0633333333333333333333333333333.11

Assembly n° 0733333333333333333333333333333.13

Assembly n° 0833333333333333333333333333333.14

Assembly n° 0933333333333333333333333333333.15

3
Assembly n° 01
BATRAKE 8

A) Connect the drawbar Pos. 2, to the carriage (7) B-RAKE 12 L=1300

Pos. 1, using the four M16x45 T.E. screws
Pos. 3 and M 16 self-locking nuts Pos. 4,
inserting the eye-bolt Pos. 5 in between the
two parts.

BATRAKE 10 4
5
B) Connect the drawbar Pos. 2/A to the L. 500 (6) B-RAKE 10 L=500
3
extension Pos. 6 and carriage Pos. 1, using
the eight M16x45 screws Pos. 3 and M 16 1
self-locking nuts Pos. 4.
2 4

BATRAKE 12 3
2A
C) Connect the drawbar Pos. 2/A to the L.1300
extension Pos. 7 and carriage Pos. 1, using
the eight M16x45 screws Pos. 3 and M 16
self-locking nuts Pos. 4.
Operator’s Manual

Assembly n° 02

A) Using a fork-lift truck, raise

the machine already fitted
with drawbar above the
ground (SEE ASSEMBLY
N°01). The front part of the
drivebar must still rest on
the ground in the interest 8
of stability.
B) Install the two wheels Pos.
8 and fasten on the nuts
Pos. 9. 13 14 9
C) Install the foot Pos. 10, 10
fastening it on with the Ø 12
15 pin Pos. 13. Fasten the
pin with the safety pin Pos.
14.
D) Install the drivebar 9
coupling Pos. 11 and
fasten it on with the two
M16x130 T.E. screws Pos. 11
12 and M 16 self-locking
nuts Pos. 9.

5 rev.0 – 03/2010
Assembly n° 03
Lubricate before
inserting
A) Insert the inner left-hand frame arm Pos.
15/A, in the left-hand frame arm Pos. 15 and
15/A
fasten it with the Ø 25 L.135 pin Pos. 21 and 22
latched plug Pos. 22. 21
B) Install the left-hand frame arm Pos. 15 (with
the inner part Pos. 15/A already installed),
fastening it onto the carriage with the Ø 40 L. 15
222 pin Pos. 16. Fasten the pin with the Ø
6x60 elastic pin Pos. 17. 18
C) Insert the Ø 19 L. 94 pin Pos. 18 in the 19
articulated support of the stem of the
hydraulic cylinder Pos. 20.
Fasten the pin with Ø 6x36 elastic pins Pos.
19.
17

16
20
Operator’s Manual

Assembly n° 04 Lubricate the head of the bolt and

the rim of the washer before
closing and opening the machine

A) Insert the two Ø 32 L.27 27

perforated rubbers Pos. 23, 26
in place for the shock 24
absorber Pos. 26, inserting 5
the washer Pos. 25 23
between the two rubbers. 24 29 25
Insert the M 12x90 TTQST
screw Pos. 27 with the Ø 26 23
32 33
40x5 washer Pos. 24, in the
perforated rubbers Pos. 23 25
and fasten on the M 12 31 30
self-locking nut Pos. 28 and 28
Lubricate the
the Ø 36x3 washer Pos. 25, pin
in such a way that the 34
Ø40x5 washer Pos. 24 is at 36
least 5-6 mm down in place
Fig. 1 35
Lubricate the flat 37
Pos. 26. surface
B) Fasten the base of the
shock absorber attached to
the frame, following the
instructions in step (A), with
the four M6x16 screws Pos.
29.
C) Fasten the spring on the
frame with the spring
coupling Pos. 35. Insert the spring Pos. 34 in the hook Pos. 30. Insert the locking hook Pos. 30 in the pin welded onto the frame Pos.
31 and fasten on the M16 self-locking nut Pos. 33 and the Ø 30x3 washer Pos. 32.
D) Insert the screw fastener Pos. 36 in the frame arm and fasten on the M16 counter-nut Pos. 37. Tighten on the screw at Pos. 36 as
firmly as you like: very tight = a firmer frame, less tight = a more flexible arm-bearing frame.
E) Fasten the screw pos. 36 to decrease the play between the tubes.

7 rev.0 – 03/2010
Assembly n° 05
Batrake 8-10-12 (double and single arm)

A) Install the LH and RH raking wheel frame, Pos. 46 (double arm model), Pos. 46/A (single arm model). Fasten the frame with the Ø 30
L. 148 pin Pos. 42. Fasten the pin with the Ø 6x50 elastic pins Pos. 44. Install the M8x1 greaser in the pin Pos. 45. Install the two Ø
30x17.4 L.82 spacers Pos. 41 and fasten them on with the M14x120 T.E. screws Pos. 39, Ø15 washers Pos. 38 and M14 self-
locking nuts Pos. 40.
B) Install the stabilizer Pos. 47 and fasten it on with the Ø6x50 elastic pin Pos. 44. Fasten the other side with Ø25 L.96 pin Pos. 43.
Fasten the pin with Ø6x50 elastic pins Pos. 44.

Batrake 10-12 double arm, Batrake 8-10 single arm

A) Install the 70x70 L. 700 square-shaped frame joint Pos. 49. Fasten on with T.E. M16x100 Pos. 51, Ø16 washers Pos. 50 and M16
self-locking nuts Pos. 52.
B) Install the 80x80 square-shaped front frame Pos. 48. Fasten on with M16x100 T.E. screws Pos. 51, Ø16 washers Pos. 50 and M16
self-locking nuts Pos. 52.

Batrake 12 single arm

A) Install the 70x70 L. 700 square-shaped frame joint Pos. 49. Fasten on with M16x100 T.E. screws Pos. 51, Ø16 washers Pos. 50 and
M16 self-locking nuts Pos. 52.
B) Install the 80x80 square-shaped front frame Pos. 48. Fasten on with M16x100 T.E. screws Pos. 51, Ø16 washers Pos. 50 and M16
self-locking nuts Pos. 52.
C) Install the 70x70 L. 700 square-shaped frame joint Pos. 49. Fasten on with M16x100 T.E. screws Pos. 51, Ø16 washers Pos. 50 and
M16 self-locking nuts Pos. 52.
D) Install the 80x80 square-shaped frame Pos. 53. Fasten on with M16x100 T.E. screws Pos. 51, Ø16 washers Pos. 50 and M16 self-
locking nuts Pos. 52.
Operator’s Manual

Assembly n° 05
Batrake 8-10-12 double and single arm Batrake 10 double arm

45
44 39
42
38

41
46
49
44 38
Lubricate the 52
inner part before 43 50
assembling the 40
44 46/A 48
frame 51
47 50

Batrake 12 double arm

49
52

50

48 50 51

9 rev.0 – 03/2010
Assembly n° 05
Batrake 8 single arm Batrake 10 single arm

49

50
49 52

52 50
48
48 50 51

50 51

Batrake 12 single arm

49
52
52 50
50
50
48 51

50 51

49
53
Operator’s Manual

Assembly n° 06
56 55
Batrake with double arm
A) Insert the double arm Pos. 54 in the arm 57
bushing and fasten on with the Ø15 pin
Pos. 55 and spring safety pin Pos. 56.
B) Install the M6x1 greaser Pos. 57.
54

11 rev.0 – 03/2010
Assembly n° 06.01
Batrake with single arm 56 55 58
59 54
A.01) Insert the spring clip Pos. 59 in the arm slot. 57
B.01) Insert the adjustment handle Pos. 58 in the Ø17 hole
and screw it into the spring clip Pos. 59.
C.01) Fasten on the handle Pos. 58 with M16 nut and
counter-nut Pos. 60.
D.01) Fasten the M6x16 screw Pos. 62 and Ø35 washer
Pos. 61 in the spring clip Pos. 59.
E.01) Insert the torsion spring Pos. 63 in the arm Pos. 54.
F.01) Insert the arm Pos. 54 with pre-assembled spring in
the arm bushing. 60
G.01) Place the end of the spring Pos. 63 on the clip Pos. 61 62 63
59.
H.01) Fasten on the arm with the Ø15 pin Pos. 55 and
safety pin Pos. 56.
I.01) Install the M6x1 greaser Pos. 57.

Adjustments: lift the pin Pos. 59,

screwing down the crank Pos. 58, to
decrease the weight of the raking
wheels on the ground.
Operator’s Manual

Assembly n° 07
Batrake 8-10-12

A) Install the LH raking wheels Pos. 64 and

fasten them onto the hub with M10x25 65
T.E. screws Pos. 66, M10 toothed
washers Pos. 67 and M10 medium
hexagonal nuts Pos. 68. 64
B) Install the RH raking wheels Pos. 65
following the instructions in step A

66

67
68

13 rev.0 – 03/2010
Assembly n° 08

Batrake 8-10-12
A) Connect the two Ø1/4 L. 240 hydraulic 72 71
pipes Pos. 74 to the two hydraulic cylinders 70
Pos. 69.

Batrake 8 69
B) Connect the Ø1/4 L. 3.300 hydraulic pipe
Pos. 73 to the two hydraulic pipes Pos. 74.
74
Batrake 10
C) Connect the Ø1/4 L. 3.800 hydraulic pipe
Pos. 76, to the two hydraulic pipes Pos. 74.
77 A
74
Batrake 12 76
D) Connect the Ø1/4 L. 4.610 rubber hydraulic 73
pipe Pos. 77, to the two hydraulic pipes
Pos. 74.
75
Batrake 8-10-12
E) Install the hydraulic pipe support Pos. 75

Important! Tighten the hydraulic pipes

with care to avoid oil leaks.

Adjusting the hydraulic cylinder spring (part A)

Screw on the spring retainer Pos. 71 to decrease the weight of the LH and RH raking wheel frame on the ground.
To adjust correctly, screw on the spring retainer Pos. 71 by 2 mm at a time.
Operator’s Manual

Assembly n° 09
Batrake 8-10-12 Kicker Wheel (OPTIONAL)
A) Fasten the kicker wheel support coupling Pos. 2
onto the main frame Pos. 1. Use M16x45 T.E.
screws Pos. 3 and M16 self-locking nuts Pos. 4.
B) Install the kicker wheel arm Pos. 12 on the kicker
wheel support coupling Pos. 2, inserting the arm
coupling pin Pos. 14. Fasten on the pin with the two
Ø8x40 elastic pins Pos. 15. 22 2
C) Fasten the back of the hydraulic cylinder (bulkhead) 3 4 1
Pos. 7, onto the kicker wheel support coupling Pos. 14
21 9
2. Fasten on with M14x100 T.E. screw Pos.16, 15
23
interposing the two 28x14.5x14 spacers Pos. 17. 20
Lock in place with the M14 self-locking nut Pos. 11. 7
17
D) Fasten the front part of the hydraulic cylinder (stem) 20 11 16
Pos. 7, onto the front of the kicker wheel arm Pos. 24
19
6
12. Fasten on with M14x60 T.E. screw Pos. 10 and
5
M14 self-locking nut Pos. 11. 19
E) Fasten one end of the return spring Pos. 22 on the 10
19
kicker wheel support coupling Pos. 2. Fasten the 8
20 12
other end onto the kicker wheel Pos. 12, inserting 18
the galvanized clamping ring Pos. 21 and two M10
nuts Pos. 20 with counter-nut function.
13
Adjust the weight of the kicker wheel on the ground
by turning the nuts Pos. 20 either way.
F) When transporting the device on the road, fasten
the kicker wheel arm Pos. 12 onto the kicker wheel
support coupling Pos. 2 using the pin Pos. 18. Fasten the latter pin in place with the safety pin.
G) Fasten the wheel Pos. 13 onto the Kicker Wheel arm Pos. 12, with the M10x25 T.E. screws Pos.
24 and M10 hex nuts Pos. 20.
H) Tighten or loosen the throttle screw Pos. 8 to adjust the speed at which the raking wheel is raised.

15 rev.0 – 03/2010
Operator’s Manual

Table 1 – PULL BAR Part No. 19010533

8
9

4
8
10

1-A
1
3 5 4-A

7
2

17 rev.0 – 03/2010
8
Table 1 – PULL BAR Part No. 19010533

POS. PART NO. DESCRIPTION MODEL

01 18032090 PULL BAR BATRAKE 8
1/A 18032092 PULL BAR BATRAKE 10-12
02 18032015 PULL LINKAGE ATTACHMENT
03 18032173 JACK
04 18032174 PULL BAR EXTENSION L.1300 BATRAKE 12
4/A 18032175 PULL BAR EXTENSION L.500 BATRAKE 10
05 12120104 PIN
06 3040202 SPLIT PIN
07 3011295 SCREW TE M6X130
08 3020204 SELF LOCKING NUT M 16
09 3011645 SCREW TE M 16X45
10 18032170 ROPE PASSES
Operator’s Manual

Table 2 – HUB

2
5

3 4

19 rev.0 – 03/2010
Table 2 – HUB

POS. PART NO. DESCRIPTION MODEL

01 3040114 SPLIT PIN
02 12860001 DUST COVER 25X54X2
03 12240119 BEARING 30205
04 12150103 HUB
05 3090101 GREASE ZERK
06 12240118 BEARING 30204
07 3020210 NUT M18X1.5
08 12360001 DUST COVER CAP
Operator’s Manual

Table 3 – RAKE WHEEL

4 5

21 rev.0 – 03/2010
Tabella 3 – RAKE WHEEL / stella andanatrice cod.

POS. PART NO. DESCRIPTION MODEL

01 3010105 SCREW TTQST M10X25
02 18030416 PLATE
03 18030415 VICON TOOTH 6.9
04 18031113 EXTERNAL RING
05 12160101 CENTRAL FLANGE
06 3020224 HEX NUT M10
Operator’s Manual

Table 4 – MAIN BODY Part No. 19010534

17
13 33
15 30
32
31
13 16 19 29
14 30 28
31 3 33 32
18 25
6 20 4 2 30
21 39 27 26 31
10
12 22 30
34 36 29
37 35 28
11
24
9 5 6 31 27 26
7 25
38 34
8 20
24 3
21 19
23 18
17
2
4 6 13
3
6
22
1 6 16 15
5
11 12 15
13
7
9 14
13
14

8 10

23 rev.0 – 03/2010
Table 4 – MAIN BODY Part No. 19010534

POS. PART NO. DESCRIPTION MODEL

01 18032176 CART
02 12060803 PIN
03 3090101 GREASE ZERK
04 3080104 SPRING PIN 6X60
05 18032177 PIN
06 3080113 SPRING PIN 6X50
07 12310707 TIE ROD
08 12170108 TIRE
09 18032151 HYDRAULIC CYLINDER
10 11010633 SPRING
11 18032178 PIN
12 3080109 SPRING PIN 6X30
13 3030161 WASHER 14
14 3020203 SELF LOCKING NUT M14
15 18032150 SPACER
16 18032179 FRAME HOLDER
17 3011311 SCREW T.E. M14X120
18 18032180 PIN
19 12310312 PIN
20 18032181 SCREW M16X50
21 3020312 HEX NUT M16
22 3030186 WASHER 25
23 18032182 FRAME HOLDER
24 11010535 SPRING
25 18032154 HOOK
26 3020204 SELF LOCKING NUT M16
27 3030175 WASHER 16
28 18032159 RUBBER SPRING HOUSING
Operator’s Manual

Table 4 – MAIN BODY

POS. PART NO. DESCRIPTION MODEL

29 3011672 SCREW TE M6X16
30 11010630 DRILLED SCREW
31 3030179 WASHER 12
32 18032158 SPRING WASHER
33 3010130 SCREW TTQST M12X90
34 3020202 SELF LOCKING NUT M12
35 3011242 SCREW TE M8X25
36 3030157 WASHER
37 18032183 CYLINDER PIN
38 18032156 WASHER
39 18032184 FRAME HOLDER

25 rev.0 – 03/2010
Table 5 – LATERAL FRAME Part No. 19010539

6
7

2
11

10 1-1/A

1
4
9 2
4
7
3
8-8/A 9 4
4 3
4 5
9 4
8 3

12-12/A
4 3

7
8-A

6
Operator’s Manual

Table 5 – LATERAL FRAME Part No. 19010539

POS. PART NO. DESCRIPTION MODEL

01 18032198 LATERAL FRAME SX BATRAKE 8-10-12
01/A 18032199 LATERAL FRAME DX BATRAKE 8-10-12
02 12071209 BUSHING
03 301658 SCREW TE M16X100
04 3030175 WASHER 17MM.
05 18032189 JUNCTION
06 9190008 SQUARE RUBBER CAP
07 9190007 ROUND RUBBER CAP
08 18031601 FRAME BATRAKE 12
8/A 18032602 FRAME BATRAKE 12
09 3020204 SELF LOCKING NUT M16
10 3080113 SPRING PIN
11 3090101 GREASE ZERK
12 18032603 LEFT FRAME BATRAKE 10
12/A 18032604 RIGHT FRAME BATRAKE 10

27 rev.0 – 03/2010
Table 6 – HYDRAULIC CYLINDER Part No. 19010535

14
2
3
5
7
8

2
3

6
7
8

9 12

10

11
13
Operator’s Manual

Table 6 – HYDRAULIC CYLINDER Part No. 19010535

POS. PART NO. DESCRIPTION MODEL

01 18032185 CYLINDER LYNER
02 TOROIDAL RING
03 BALMASTER
04 12770216 PISTON
05 TOROIDAL RING
06 12420104 HEAD
07 10010643 BALSELE
08 10010620 SCRAPER
09 18032186 SHAFT
10 18032152 BUSHING
11 18032153 DRILLED HEX NUT M27X2
12 18032187 SUPPORT
13 3080103 SPRING PIN 6X40
14 18032356 SEAL KIT

29 rev.0 – 03/2010
Table 7 – FRAME ARMS CARRIER INDEPENDENT ARM VERSION Part No. 19010536

1 1-A
3

2
3

5
3 4
6 2
5 9

6 5 6 6
7
6 10
7

3 9

5 6

10-A 6
7
3

11
11-A
8
Operator’s Manual

Table 7 – FRAME ARMS CARRIER INDEPENDENT ARM VERSION Part No. 19010536

POS. PART NO. DESCRIPTION MODEL

01 18032188 LEFT FRAME
01A 18032192 RIGHT FRAME
02 12071209 BUSHING
03 9190007 ROUND RUBBER CAP
04 3090101 GREASE ZERK
05 3020204 SELF LOCKING NUT
06 3030175 WASHER M16
07 3011658 SCREW TE M16X100
08 9190008 SQUARE RUBBER CAP
09 18032189 JUNCTION
10 18032190 LEFT FRAME
10/A 18032193 RIGHT FRAME
11 18032191 LEFT FRAME
11/A 18032194 RIGHT FRAME

31 rev.0 – 03/2010
Table 8 – INDEPENDENT ARM, HUB AND RAKE WHEEL Part No. 19010537

10 2
1 1-A
9

11 2-A

12
7

7
6 5
8
14 13
8 4-A
4
3
Operator’s Manual

Tabella 8 – INDEPENDENT ARM, HUB AND RAKE WHEEL Part No. 19010537

POS. PART NO. DESCRIPTION MODEL

01 18032195 LEFT ARM
01/A 18032196 RIGHT ARM
02 17010812 VICON RAKE WHEEL SX
02/A 17010803 VICON RAKE WHEEL DX
03 9190009 CAP
04 18032605 ARM SPRING SX
04/A 18032606 ARM SPRING DX
05 18032197 WASHER
06 18032091 PIN
07 3090102 GREASE ZERK M6X1
08 3020313 NUT M16
09 12120107 PIN 15X180
10 3040201 SPLIT PIN
11 18032098 HANDLE
12 3011672 SCREW TE M6X16
13 3011211 SCREW TE M10X25
14 3020328 NUT M10

33 rev.0 – 03/2010
Table 9 – DOUBLE ARM VERSION, HUB AND RAKE WHEEL Part No. 19010540

2 3
1 4 4-A

6
8

7
5 7-A
6

7-A

7
Operator’s Manual

Table 9 – DOUBLE ARM VERSION, HUB AND RAKE WHEEL Part No. 19010540

POS. PART NO. DESCRIPTION MODEL

01 3040201 SPLIT PIN
02 12120107 PIN 15X180
03 3090102 GREASE ZERK
04 18032607 LEFT ARM
04/A 18032608 RIGHT ARM
05 3020328 NUT M10
06 3011211 SCREW TE M10X25
07 17010812 LEFT RAKE WHEEL
07/A 17010803 RIGHT RAKE WHEEL
08 12150103 HUB

35 rev.0 – 03/2010
Table 10 – HYDRAULIC SCHEME Part No. 19010538

8-B
8-A 5
5
5 8 13
5 5
5
5 11
3 11
2
6 5
10
12
7
1 6
4

9
Operator’s Manual

Table 10 – HYDRAULIC SCHEME Part No. 19010538

POS. PART NO. DESCRIPTION MODEL

01 CAP
02 4011804 PUSH PULL
03 3030402 COPPER WASHER
04 4010211 NIPPLE
05 3030406 COPPER WASHER
06 4020403 FLOW VALVE
07 4010212 NIPPLE
08 12760715 HYDRAULIC HOSE L.3300 BATRAKE 8
08/A 12760717 HYDRAULIC HOSE L.3800 BATRAKE 10
08/B 12760718 HYDRAULIC HOSE L.4600 BATRAKE 12
09 12980101 HYDRAULIC HOSE HOLDER
10 4010938 T UNION
11 12760716 HYDRAULIC HOSE
12 3011643 DRILLED SCREW
13 4011702 EXTENSION

37 rev.0 – 03/2010
Table 11 – Kicker Wheel Part No. 19010541

5 7
8 9 23

4 10
6 24
11
3
13
14
3 19 15
16
18
12
16
20
16
17
1 21
22

2
Operator’s Manual

Table 11 – Kicker Wheel Part No. 19010541

POS. PART NO. DESCRIPTION MODEL

01 18032609 KICKER WHEEL ARM
02 17010812 RAKE WHEEL
03 3020203 NUT M10
04 3220201 THREADED RING
05 11010534 SPRING
06 3090101 GREASE ZERK
07 18032610 BRACKET
08 3011645 SCREW TE M16X45
09 3020204 SELF LOCKING NUT M16
10 18032612 ARM PIN
11 3080123 SPRING PIN 8X40
12 12760719 HYDRAULIC HOSE L.700
13 18032613 HYDRAULIC CYLINDER 40-30/100
14 18032611 WASHER 28X14.5X11
15 30112668 SCREW TE M14X100
16 3030403 COPPER WASHER
17 4021503 DRILLED SCREW
18 4011704 EXTENSION
19 3020203 SELF LOCKING NUT
20 3011202 SCREW TE M14X60
21 3040202 SPLIT PIN
22 12120104 PIN 15X198
23 4010907 CROSS UNION 3/8
24 4010207 NIPPLE 3/8

39 rev.0 – 03/2010
Belco Resources Equipment
P.O. Box 8164 Tel: 252-442-0700
Rocky Mount, NC 27804 Fax: 252-442-0787
www.BR-Equipment.com [email protected]