436B BACKHOE LOADER

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 
 
 
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 
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
 

 

 

 

 
 
 
 
 
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 
 
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 
 



Product: BACKHOE LOADER

Model: 436B BACKHOE LOADER 7FL
Configuration: 436B BACKHOE LOADER 7FL00001-UP (MACHINE) POWERED BY 3054 ENGINE

Disassembly and Assembly

Air Conditioning and Heating R-12 All Caterpillar Machines
Media Number -SENR3334-02 Publication Date -01/08/2002 Date Updated -23/08/2002

i01790828

General Information
SMCS -

Personal injury can result from contact with refrigerant.

This system is under pressure at all times, even if the engine is

not running. Heat should never be applied to a charged system.

Contact with refrigerant can cause frost bite. Keep face and
hands away to help prevent injury.

Protective goggles must always be worn when refrigerant lines

are opened, even if the gauges indicate the system is empty of
refrigerant.

Always use caution when a fitting is removed. Slowly loosen the

fitting. If the system is still under pressure, evacuate the system
recovering the refrigerant before removing the fitting.

Personal injury or death can result from inhaling refrigerant

through a lit cigarette.

Inhaling air conditioner refrigerant gas through a lit cigarette or

other smoking method or inhaling fumes released from a flame
contacting air conditioner refrigerant gas, can cause bodily
harm or death.

Do not smoke when servicing air conditioners or wherever

refrigerant gas may be present.

Before any checks of the air conditioning and heating system

are made, move the machine to a smooth horizontal surface.
 Lower all implements to the ground. Make sure the transmission
is in neutral or park and that the parking brake is engaged. Keep
all other personnel away from the machine or where they can be
seen.

 





 


 

 




 





 


 



 

 


 



 


Copyright 1993 - 2024 Caterpillar Inc. Mon Dec 23 23:01:23 UTC+0530 2024
All Rights Reserved.
Private Network For SIS Licensees.
 



Product: BACKHOE LOADER

Model: 436B BACKHOE LOADER 7FL
Configuration: 436B BACKHOE LOADER 7FL00001-UP (MACHINE) POWERED BY 3054 ENGINE

Disassembly and Assembly

Air Conditioning and Heating R-12 All Caterpillar Machines
Media Number -SENR3334-02 Publication Date -01/08/2002 Date Updated -23/08/2002

i01790844

In-Line Refrigerant Dryer - Remove and Install

SMCS -
 













 

 

 
  

 


 

 

Note: Do not add oil to the in-line dryer.

Copyright 1993 - 2024 Caterpillar Inc. Mon Dec 23 23:02:30 UTC+0530 2024
All Rights Reserved.
Private Network For SIS Licensees.
 



Product: BACKHOE LOADER

Model: 436B BACKHOE LOADER 7FL
Configuration: 436B BACKHOE LOADER 7FL00001-UP (MACHINE) POWERED BY 3054 ENGINE

Disassembly and Assembly

Air Conditioning and Heating R-12 All Caterpillar Machines
Media Number -SENR3334-02 Publication Date -01/08/2002 Date Updated -23/08/2002

i01790494

Machine Preparation for Disassembly and Assembly

SMCS -

Personal injury can result from contact with refrigerant.

This system is under pressure at all times, even if the engine is

not running. Heat should never be applied to a charged system.

Contact with refrigerant can cause frost bite. Keep face and
hands away to help prevent injury.

Protective goggles must always be worn when refrigerant lines

are opened, even if the gauges indicate the system is empty of
refrigerant.

Always use caution when a fitting is removed. Slowly loosen the

fitting. If the system is still under pressure, evacuate the system
recovering the refrigerant before removing the fitting.

Personal injury or death can result from inhaling refrigerant

through a lit cigarette.

Inhaling air conditioner refrigerant gas through a lit cigarette or

other smoking method or inhaling fumes released from a flame
contacting air conditioner refrigerant gas, can cause bodily
harm or death.

Do not smoke when servicing air conditioners or wherever

refrigerant gas may be present.

Before any checks of the air conditioning and heating system

are made, move the machine to a smooth horizontal surface.
 Lower all implements to the ground. Make sure the transmission
is in neutral or park and that the parking brake is engaged. Keep
all other personnel away from the machine or where they can be
seen.









 


 




 


 


 

 








 







 


Refer to the Service Manual, SENR3334, "In-Line-Refrigerant Dryer - Remove and Install " before any oil
is added.

 


 


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All Rights Reserved.
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 



Product: BACKHOE LOADER

Model: 436B BACKHOE LOADER 7FL
Configuration: 436B BACKHOE LOADER 7FL00001-UP (MACHINE) POWERED BY 3054 ENGINE

Disassembly and Assembly

Air Conditioning and Heating R-12 All Caterpillar Machines
Media Number -SENR3334-02 Publication Date -01/08/2002 Date Updated -23/08/2002

i01790843

Receiver-Dryer - Remove and Install

SMCS -
 









NOTICE

If the receiver-dryer does not have air conditioner quick

disconnects, the system must be completely recovered,
evacuated, and recharged after the receiver-dryer has been
replaced.
This is the sample of the manual click on
the download link for complete manual
DOWNLOAD LINK
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download this pdf and then click







 

 

 

 


 

Note: 

 

 


 

 

Copyright 1993 - 2024 Caterpillar Inc. Mon Dec 23 23:02:19 UTC+0530 2024
All Rights Reserved.
Private Network For SIS Licensees.
 



Product: BACKHOE LOADER

Model: 436B BACKHOE LOADER 7FL
Configuration: 436B BACKHOE LOADER 7FL00001-UP (MACHINE) POWERED BY 3054 ENGINE

Disassembly and Assembly

Air Conditioning and Heating R-12 All Caterpillar Machines
Media Number -SENR3334-02 Publication Date -01/08/2002 Date Updated -23/08/2002

i01790836

Refrigerant Accumulator - Remove and Install

SMCS -
















Note: 

Copyright 1993 - 2024 Caterpillar Inc. Mon Dec 23 23:01:55 UTC+0530 2024
All Rights Reserved.
Private Network For SIS Licensees.
 



Product: BACKHOE LOADER

Model: 436B BACKHOE LOADER 7FL
Configuration: 436B BACKHOE LOADER 7FL00001-UP (MACHINE) POWERED BY 3054 ENGINE

Disassembly and Assembly

Air Conditioning and Heating R-12 All Caterpillar Machines
Media Number -SENR3334-02 Publication Date -01/08/2002 Date Updated -23/08/2002

i01790832

Refrigerant Compressor - Remove and Install

SMCS -

Removal

 








  


 

 

 



 


Installation
 


 

 


 


 

 


 


 


Note: 


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

Product: BACKHOE LOADER

Model: 436B BACKHOE LOADER 7FL
Configuration: 436B BACKHOE LOADER 7FL00001-UP (MACHINE) POWERED BY 3054 ENGINE

Disassembly and Assembly

Air Conditioning and Heating R-12 All Caterpillar Machines
Media Number -SENR3334-02 Publication Date -01/08/2002 Date Updated -23/08/2002

i01790839

Refrigerant Expansion Valve - Remove and Install

SMCS -





 

Note: 

 


 

 

Note: 


 

 

 8P-6355

5P-7070



 

 

  


Copyright 1993 - 2024 Caterpillar Inc. Mon Dec 23 23:02:07 UTC+0530 2024
All Rights Reserved.
Private Network For SIS Licensees.
 



Product: BACKHOE LOADER

Model: 436B BACKHOE LOADER 7FL
Configuration: 436B BACKHOE LOADER 7FL00001-UP (MACHINE) POWERED BY 3054 ENGINE

Disassembly and Assembly

Air Conditioning and Heating R-12 All Caterpillar Machines
Media Number -SENR3334-02 Publication Date -01/08/2002 Date Updated -23/08/2002

i01790846

Refrigerant Orifice Tube - Remove and Install

SMCS -






Removing the Orifice Tube






NOTICE

Do not attempt to remove the orifice tube with pliers. Do not

twist or rotate the orifice tube in the tube assembly.
 













 


 208-1375


 


 


 

  









 208-1375



 

 


Orifice Tube Installation

 

 208-1375
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 
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Copyright 1993 - 2024 Caterpillar Inc. Mon Dec 23 23:02:47 UTC+0530 2024
All Rights Reserved.
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 



Product: BACKHOE LOADER

Model: 436B BACKHOE LOADER 7FL
Configuration: 436B BACKHOE LOADER 7FL00001-00599 (MACHINE) POWERED BY 3054 ENGINE

Disassembly and Assembly

Alternator - Bosch K1/N1
Media Number -SENR3685-02 Publication Date -01/09/2013 Date Updated -16/09/2013

i05064230

Alternator - Assemble
SMCS - 1405-016

Assembly Procedure
Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause problems in the future. Inspect all parts. If
any parts are worn or damaged, use new parts for replacement.

Illustration 1 g03230839

(1) Rectifier

(2) Stator

1. Connect and solder the stator leads to the positive (+) diodes of rectifier (1) .
 Illustration 2 g03230840

(1) Rectifier

(2) Stator

(3) Position wave washer

2. Position the insulators on the rectifier terminal studs. Position rectifier (1), and stator (2)
into the rear frame, and install the three screws. Install the terminal insulators, washers, and
nuts. Position wave washer (3) into the bearing bore of the rear frame.

Illustration 3 g03230842

(4) Rear bearing

(5) Slip ring

3. Install slip ring (5) on the rotor. Connect and solder the rotor leads to the slip ring (5). Install
rear bearing (4) .
 Illustration 4 g03230845

(6) Bearing cover

(7) Spacer

(8) Front bearing

4. Install bearing cover (6), front bearing (8), and spacer (7) on the rotor.

Illustration 5 g03230846

(9) Rotor

5. Install rotor (9) and the four screws into the front frame.
 Illustration 6 g03230848

(10) Stator assembly

(11) Rotor assembly

6. Assemble front frame and rotor assembly (11) into rear frame and stator assembly (10).
Make sure that the wave washer is fixed in the rear frame bearing bore. Align the front and
rear frame marks made at disassembly for correct assembly. Install the four screws.

Illustration 7 g03230896

(12) Pulley

(13) Fan

7. Install the key, fan (13), pulley (12), washer, and pulley nut. Tighten the nut to a torque of:

3E-7295 Charging Alternator Gp, and 9X-0341 Charging Alternator Gp ... 70 ± 5 N·m (52
± 4 lb ft)

8C-5535 Charging Alternator Gp, 7T-2876 Charging Alternator Gp, 2Y-4212 Charging
Alternator Gp, and 2Y-8310 Charging Alternator Gp ... 35 ± 10 N·m (26 ± 7 lb ft)

9W-3043 Charging Alternator Gp ... 50 ± 5 N·m (37 ± 4 lb ft)

 Illustration 8 g03230899

(14) Capacitor lead

(15) Regulator

8. Install the capacitor and connect capacitor lead (14) to the back of the alternator.

9. Install regulator (15) .

End By: Install the alternator on the machine. Refer to Disassembly and Assembly, "Alternator -
Install" for the machine that is being serviced.

Copyright 1993 - 2024 Caterpillar Inc. Mon Dec 23 22:30:45 UTC+0530 2024
All Rights Reserved.
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