XP--610

XP

EXTREMA MACHINERY COMPANY, INC.

P.O. BOX 1450, ALBANY, LOUISIANA 70711
398--7362
(877) 398 567--2966
FAX (225) 567
LEGEND OF THE MACHINE

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GENERAL SAFETY RULES

There is a certain amount of hazard involved with the use of woodworking machinery. Using
the machine with the respect and caution demanded as far as safety precautions are
concerned will considerably lessen the possibility of personal injury. However, if normal safety
precautions are overlooked or ignored, severe personal injury to the operator can occur.

1. Read the operation manual before operating this machine.

2. If you are not thoroughly familiar with the machine operation, obtain advice from a
supervisor or other qualified person.
3. The machine should be disconnected from the power source before performing
maintenance or adjustments to the internal mechanisms, or when making repairs.
4. After maintenance job is finished, check to see if there are any tools or objects left on the
machine. Close all safety guards.
5. Before leaving the machine, make sure the work area is clean.
6. Check timber for loose knots, nails, or other items, which may cause a hazard or affect the
machine’s performance.
7. Learn the machine’s applications and limitations, as well as the specific potential hazards
peculiar to it. Keep the machine in top condition for best and safest performance.
8. Keep all guards in place and in working order.
9. Do not force the machine. It will do the job better and be safer working at the rate for which
it was designed.
10. All children and visitors should be kept a safe distance from the working area.
11. The operator should keep proper footing and balance at all times.
12. Do not operate the machine while under the influence of drugs, alcohol, or any other
medication.
13. Avoid awkward operations and hand positions where a sudden slip could cause your hand
to move into the cutterhead.
14. Never leave the machine until it comes to a complete stop, and never leave the machine
running unattended.
15. The employer is responsible for selecting competent and qualified employees.
16. The employer must make sure that employees study and utilize this safety information.
17. Supervisors must alert personnel of any unsafe practices they observe.
18. All employees should be aware of first aid facilities and be encouraged to use them,
regardless of the severity of the injury.
19. Fire prevention must be practiced and fire protection must be available to prevent loss of
life, personal injury, and property damage.
20. Safety shoes should be worn to provide protection against rolling objects, falling objects,
and sharp edges in the workplace.
21. Eye protection should be worn and such devices should be carefully selected, fitted and
used. Compulsory wearing of glasses with impact resistant lenses and side shields is a
good safety policy. All eye protection should conform to ANSI 87 standards.
22. Wear hearing protection when operating the machine.
23. Do not wear rings, necklaces or jewelry around moving machinery.
24. Do not wear loose fitting clothes. Clothing should be comfortable, but long sleeves,
neckties, etc. should not be worn.
25. Do not wear gloves or other hand covering articles around moving machinery.
26. Cover long hair with a hair net or cap.
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27. Protective guards and shields must be in place at all times unless they must be removed
for specific service or maintenance. They should be immediately replaced when service or
maintenance is completed.
28. Make sure that operator clearly knows how to stop the machine before starting work.
29. Never clean or remove chips while the machine is running.
30. Maintain the machine in good operating condition. Report unusual conditions or machine
malfunctions immediately.
31. Do not alter or remove guards and warning labels.
32. Keep the immediate area clean. Do not allow the floor to become slippery, or covered with
dust or obstacles. Dust that accumulates in the work area is a hazard that can cause you
to fall or slip against the machine or its controls.
33. Employees should be required to report to their supervisors any hazardous condition of the
machine or in the immediate area.

NOTE: This machine is built and manufactured to satisfy the highest standards for maximum
performance, long tool life, and your safety. Follow these instructions carefully.

SHIPPING & RECEIVING INSTRUCTIONS

This machine has been carefully inspected and tested before packing. It was delivered in
good condition and was shipped on one wooden pallet.

When receiving this machine, inspect the wooden pallet and check to see if there is any
damage. Then check the machine model and all items as according to the packing list.

If there is any damage on the machine or any missing parts, report it to your local distributor or
the machine manufacturer immediately.

UNPACKING & CHECKING CONTENTS

The machine has been well packed at the manufacturer’s factory and shipped in good
condition. The machine is shipped in one wooden pallet.

Upon receiving the machine, carefully unpack it and check all items as according to the
packing list.

If you find any part is missed or damaged, contact your local distributor or the manufacturer of
the machine immediately. Do not attempt to operate the machine until the missing parts are
obtained and are installed correctly.

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CLEANING THE MACHINE

The machine is coated with rust preventative oil before shipment. When the machine has
been moved to the proper work site, wipe the oil from the machine using a soft cloth soaked in
kerosene. Do not use gasoline, lacquer thinner, or any other volatile solvent, as these may
damage the paint surface of the machine.

LIFTING THE MACHINE

The machine should be lifted or moved by a forklift. Make sure the loading capacity of the
forklift is sufficient to raise the machine. Pay special attention to the machine balance while
lifting the machine to prevent the machine from falling. The forks of the forklift must protrude
over the machine bottom for uniform distribution of the entire machine weight.

INSTALLING THE MACHINE

The machine does not need to be bolted into the concrete floor, but should be placed on a
solid and level concrete floor. Leave proper space around the machine for conveniently
handling the work pieces. Make leveling adjustments after the machine has been placed in the
desired location of the work site.

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ELECTRICAL SAFETY RULES

1. Do not alter or bypass any protective interlock.

2. Before starting the machine, read and observe all warning labels and markings such as
nameplates and identification plates.
3. Only personnel who are properly trained and have adequate knowledge and skill should
undertake all electrical/electronic troubleshooting and repair.
4. Use extra precautions in damp areas to prevent yourself from accidental grounding.
5. Make sure your body and your tools are clear of electrical grounding.
6. The control panel doors should be opened only when it is necessary to check the electrical
equipment or electrical wiring.
7. Before applying power to any equipment, establish without a doubt that all persons are
clear.
8. Be alert and be sure you can work with no outside distractions.
9. Avoid wearing metal frame glasses or wearing a metallic necklace or chain, and never work
on electrical equipment while wearing rings, watches, or bracelets.
10. When replacing conductors, make sure they conform to the manufacturer’s specifications,
including proper color-coding.
11. Do not alter the electrical circuits. If machine damage is caused by an unauthorized
alteration, the user is responsible, not the manufacturer.
12. Always assume the electrical power is ON and treat circuit as live. This caution develops a
habit that may prevent an accident.
13. Give capacitors time to discharge. Otherwise, it should be done manually with care.
14. Use proper test equipment to make certain you have an open circuit. Test equipment must
be checked and calibrated at regular intervals.
15. Open the control panel doors only when it is necessary to check the electrical equipment or
wiring. After closing the door, make sure the disconnecting means are operating with the
disconnecting handle mechanism in its proper position.
16. All covers on junction boxes must be closed before leaving any job.

VOLTAGE WARNING
Before connecting the machine to a power source be sure the voltage supplied is the same as
that specified on the name plate of the machine. A power source with voltage greater than that
specified for the machine can result in serious injury to the user as well as damage to the
machine. If in doubt, do not plug in the machine. Using a power source with voltage less than
the name plate rating is harmful to the motor.

GROUNDING INSTRUCTIONS
This machine must be grounded while in use to protect the operator from electric shock. The
machine is equipped with three-conductor cord and three-prong grounding type plug to fit the
proper grounding type receptacle. The green conductor in the cord is the grounding wire.
Never connect the green wire to a live terminal.

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SPECIAL PRECAUTIONS

1. Planing Operations: Do not perform planing operations on material shorter than 10”, 8-3/4”.
The distance between the centers of front and rear rollers, wider than width of planer
knives, or thinner than 1/8”.
2. Maintain the proper relationships of infeed and outfeed table surfaces and cutterhead knife
path.
3. Support the work piece adequately at all times during operation. Maintain control of the
work at all times. Use rollers or outfeed table with long, heavy stock.
4. Do not back the work toward the infeed table.
5. Do not attempt to perform an abnormal or little-used operation without study and the use of
adequate hold-down/push blocks, jigs, fixtures, stops, etc.
6. Disconnect the machine from the power supply while the motor is being mounted,
connected, or reconnected.

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REPLACE OR INSTALL KNIVES

Unplug the planer from the power source to prevent any mishap.
1. Removal:
When the machine stops running completely, open the cover of chip-discharge (Fig.
1) and loosen the set bolts on the gib with wrench (Fig. 2). Take note the inner two
springs will jump out when taking off the knives and gib.

2. Cutter Knives Installation & Height Adjustment:

A. Align and fix both ends of the knife height adjustment gauges. Then adjust and
fix the adjusting bolts to the same height of 1.8mm (Fig. 3).
B. Put in the springs.
C. Put in the gib and set the knife. Adjust the knife until contact is made with the
knife height adjustment gauge. Then tighten the set bolts in order. Tightening all
set bolts fully in order may cause the knife to move. Tighten set bolts gradually
and evenly before applying the final tightening torque.
D. Turn the cutter drum and install the four knives one by one tightly. When
tightening the knife, take note that the knife aligns with the cutter drum and the
four knives are of the same height on the drum. After adjusting knife height on
the four knives and locking tightly, replace cover or chip-discharge at original
position.

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INFEED & OUTFEED ROLLERS ADJUSTMENT

1. Pressure Adjustment:
The infeed/outfeed rollers pressure are factory adjusted. However, if slippage
occurs in feeding materials, perform the following adjustment procedure. Pressure
can be made stronger by turning the pressure adjust bolt to left, and weaker by
turning it to the right. For a fine finish with smooth, clean cutting at the start and
finish, a weaker pressure is preferable. A stronger feed pressure may be required
when cutting heavier stock (Fig. 4).

2. Height Adjustment:
The infeed/outfeed rollers height are factory adjusted. However, should the rollers
not be parallel in the height, perform the following adjustment procedure.
Disconnect plug from power source. Place a piece of wood to be cut on the table,
sliding it on the rollers. Turn the height adjust bolt (infeed/outfeed rollers) left or right
until the rollers are in flush contact with the wood for parallel adjustment. One turn
of the height adjust bolt corresponds to 1/16” lowering or raising of the roller. Thus,
the four bolts should be turned to left to make the roller lower than the cutter drum,
approximately 1mm (Fig. 5).

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WOOD-PRESSING BOARD

1. Front Wood-Pressing Board:

When the material needs to do thicker planing, front wood-pressing board will go up,
due to (B) action. (A) will turn and (C) will go up. The max going up height is 11mm.
So it can work for different thickness of materials to reach the wood-pressing
function (Fig. 6).

2. Rear Wood-Pressing Board:

To prevent the material from projecting upward during planing and making the
planing process go smoothly, rear wood-pressing board is seldom regulated. But if
the rear wood-pressing board needs to be regulated, do so by regulating the
adjusting bolt (Fig. 7) until the satisfactory height or rear wood-pressing is reached.

3. Stop Claw:
The stop claw can prevent material from going back. The material is only allowed to
go forward in single direction. If the material tries to go back, the stop claw will stop
the material from doing so (Fig. 8).

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TABLE ROLLERS & TABLE ADJUSTMENT

1. Table Rollers Adjustment:

The planer is factory adjusted. If you notice the adjustment is off, do the following.
Disconnect plug from power source. Turn the table rollers lifting adjusting handle
(Fig. 9 & Fig. 10) and see the division to make the rollers 1-1.2mm higher than the
table. Regulate the rollers higher to suit the curved wood. If the roller protrudes too
much, notching may result in the surface planed on the opposite end. Tighten the
lock nut when the adjustment has been made.

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2. Table Parallel Adjustment:
The table is factory adjusted. Should the table not be parallel, perform the
adjustment procedures as follows:
A. Disconnect plug form power source.
B. Set the wooden leveler on the table and than turn the table lifting switch and
open the table lifting lock knob, until contact with cutter drum.
C. Take a material to do surface planing at the left side of take and take another
material to do surface planing at the right side of table. Then, measure the
thickness of the two materials with a vernier calipers to see if their thickness are
the same. If not, or if there is tilting, loosen the bolts on the parallel adjusting
flange under the table (Fig. 11).

D. Until the distance between the table and cutter drum is same. After completing
adjustment, tighten the bolts on the adjusting flange by wrench.
E. Set the knives at original position and close the table lifting lock knob.
F. The above adjustment should be make on both sides to secure the balance
adjustment in rollers. Otherwise, the tock may be twisted to the left or right.
G. When the planing thickness of material is changed, the table height should be
adjusted accordingly by loosening the table lifting lock knob and regulating the
hand wheel for micro adjusting table lifting (Fig. 12).

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SCALE DISPLAY MAGNIFYING DEVICE FOR TABLE LIFTING

1. The scale display magnifying device for table lifting can magnify the table height (i.e.
1mm becomes 2mm) (Fig. 13). When table rises, wire (F) will make block (B) move.
The distance which block (B) moves is double the scale which the scale bar (A)
displays. (i.e. When table rises 1mm, the block (B) will move 2mm, but the scale bar
(A) displays 1mm. So, even though the table rises a small scale, the operator can
accurately see how high the table rises from the block moving).
2. Checking the Accuracy of Block:
Use a material to be double-side planed, and then measure its thickness with vernier
calipers to see if the measured scale is the same as the scale which the scale bar
displays. If block is not accurate or spring elasticity is fatique, which causes the
measurement error, regulate the adjusting bolt (E) shown on (Fig. 13) to let it return
to normal.

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INFEED, OUTFEED & TABLE ROLLERS VARIABLE STEPLESS SPEED

The range of variable speed is 6-12 m/min (Fig. 14). When the hand wheel for adjusting
variable speed turns clockwise, the speed is slower. But when it turns counter-clockwise, the
speed is quicker. NOTE: The variable stepless speed can be adjusted only when the machine
is running.

MAINTENANCE

Disconnect plug form power source.

1. After use for a period of time, the planer knives should be taken out for sharpening.
2. Oil the rollers turning parts. The periodic lubrication should be performed with
grease or machine oil to assure the durability and accuracy of the use of the
machine.
3. Always brush off dirt, chips and foreign matter adhering to the roller surfaces. See
that neither water nor oil enters the motor.

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CIRCUIT DIAGRAM

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PARTS LIST

No Description Qty Part No

1 Seat Assembly 1 508YS020
2 Left Side Assembly 1 508S021Y
3 Right Side Assembly 1 508S022Y
4 Table Raising Assembly 1 609S029
5 Cutterhead Assembly 1 609S055E
6 Infeed Roller Assembly 1 609S054
7 Outfeed Roller Assembly 1 609S056
8 Claw Assembly 1 609S077
9 Piston Assembly 1 624S097A
10 Chip Discharge Cover Tube Assembly 1 609135Y
11 Motor Assembly (1 HP) 1 609S042Y
12 Transmission Box Cap 1 508S017
13 Motor Assembly (1/2 HP) 1 609S086Y
14 Motor Assembly 1 508S045Y
15 Table Assembly 1 609S001Y

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No Description Qty Part No
1 Motor (1/2 HP) 1 M1-228354ERHXS
2 Lifting Micro-Moving Rod (Short) 1 508086A
3 Lifting Micro-Moving Fixed Ring (S) 1 508085
4 Bearing (6004VV) 2 BE-6004VV
5 Lifting Micro-Moving Fixed (L) 1 508084
6 Bearing (UCFL204-20) 1 BE-UCFL204
7 Lifting Motor Worm 1 508092
8 Lifting Motor Plate 1 508094

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No Description Qty Part No
1 Seat 1 609Y020
2 Change Speed Motor Seat Flat Iron 1 609037
3 Change Speed Nut 1 508033
4 Handle Wheel 1 508155
5 Change Speed Slip Bolt 2 508030
6 Seat Door 2 609G128Y

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No Description Qty Part No
1 Left Wall (Thin Short) 1 508021Y
2 Hex Head Bolt 2 AB12100
3 Piston Body Plate 1 508S099
4 Knob (M8x25mm) 1 FK825
5 Side Door 1 609G079
6 Infeed/Outfeed Roller Spring 2 508069

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No Description Qty Part No
1 Right Wall (Thick Short) 1 508022Y
2 Seat 1 508166
3 Loose/Tight Sprocket Plate 1 508087
4 Loose/Tight Sprocket Bearing Washer 1 508088
5 Loose/Tight Sprocket 2 508089
6 Bearing 2 BE-6201VV
7 C Ring 2 CR32
8 Spring (d:4xD1:23xD2:14.8xL:76) 1 SPN078
9 Seat 1 508592
10 Change Direction Sprocket Shaft 1 508090
11 Washer (19x9x3mm) 1 SK1993
12 Change Direction Sprocket Shaft 1 508091
13 Change Direction Sprocket Shaft 1 508090B
14 Bearing 1 BE-6203VV
15 C Ring 1 CS17
16 C Ring 1 CR40
17 Side Door 1 609G079
18 Lock Knob (M10x20mm) 1 FK825
19 Infeed/Outfeed Roller Spring 2 508069
20 Hex Head Bolt 2 AB12100
21 Lifting Micro-Moving Rod Handle 1 TR004

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No Description Qty Part No
1 Lifting Gear Seat (Left) 1 508025E
2 Lifting Gear Seat (Left) 1 508025L
3 Lift Lifting Screw (Right) 1 508W041A
4 Lift Lifting Screw (Long) 1 508W040A
5 Lifting Double Head Worm 1 609029
6 Stop Claw Fixed Ring 2 508076
7 Lifting Gear (Left) 1 508027
8 Lifting Gear (Right) 1 508028
9 Bearing (2907) 2 BE-2907
10 Rubber Sleeve 2 20P020
11 Washer 1 SK3095
12 Bearing (UCFL204-20) 1 BE-UCFL204
13 Lifting Motor Worm Wheel 1 508093
14 Key 1 DK730
15 Oil Feeder (1/8”) 2 GN1-16

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No Description Qty Part No
1 Cutterhead 1 609055E
2 Cutterhead Case (Large) 1 624061
3 Bearing 1 BE-6208VV
4 Cutterhead Case Bearing Fixed Ring (Large) 1 624062
5 Cutterhead Case Cover (Large) 1 624063
6 Cutterhead Pulley 1 508064
7 Cutterhead Pulley Nut 1 508065
8 Oil Feeder (1/8”) 1 GN1-8S
9 Cutterhead Case (Small) 1 508058
10 Bearing 1 BE-6207VV
11 Cutterhead Case Bearing Fixed Ring (Small) 1 508059
12 Cutterhead Case Cover (Small) 1 508060
13 Oil Feeder 1 GN1-16

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No Description Qty Part No
1 Infeed/Outfeed Rollers Case Cover 1 508066A
2 Infeed/Outfeed Rollers Case Cover 1 508066B
3 Infeed Roller 1 609054A1
4 Collar 24 20P051A
5 Housing 1 508070
6 Bearing (6205VV) 3 BE-6205VV
7 Right Infeed/Outfeed Roller Case Cover 1 508071
8 Infeed/Outfeed Sprocket Washer 1 508072
9 Infeed/Outfeed Roller Sprocket 1 508073
10 Infeed/Outfeed Rollers Case Bearing Fixed Nut 2 508067
11 Left Infeed/Outfeed Roller Case (Right Thread) 1 508068
12 Infeed/Outfeed Rollers Case Cover 1 508066
13 Hex Cap Bolt (3/8”x3/8”) 1 AS3-803
14 Key 1 KD725
15 Circular Rubber 120 20P050

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No Description Qty Part No
1 Outfeed Roller 1 609056
2 Left Infeed/Outfeed Roller Case (Right Thread) 1 508034
3 Infeed/Outfeed rollers Case Cover 1 508066
4 Bearing (6205VV) 2 BE-6205VV
5 Right Infeed/Outfeed Roller Case (Left Thread) 1 508035
6 Right Infeed/Outfeed Roller Case Cover 1 508071
7 Infeed/Outfeed Sprocket Washer 1 508072
8 Infeed/Outfeed Roller Sprocket 1 508073
9 Key 1 KD725
10 Hex Cap Bolt (3/8” x 3/8”) 1 AS3-803

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No Description Qty Part No
1 Claw 12 508074
2 Stop Claw Shaft 2 609077
3 Stop Claw Fixed Ring 4 508076
4 Set Bolt (M8x6mm) 8 AS86

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27
No Description Qty Part No
1 Plate 1 624097A
2 Plate 1 624096EA
3 Plate 1 624096LA
4 Axle 2 624057
5 Screw Bolt 2 AS1240
6 Spring (d:2.4xD:21xL:51) 2 SPN023
7 Stay Bolt Ring 2 624073
8 Plate 2 508098
9 Outfeed Roller Protection Plate 1 609082
10 Hex Cap Bolt (M8x16mm) 4 AC816
11 Hex Head Bolt (M10x25mm) 4 ACB1025
12 Hex Head Bolt (M10x30mm) 4 ACB1030
13 Safe Washer (M10) 6 SF10
14 Screw Bolt (M6x8mm) 2 AS68
15 Hex Cap Bolt (M10x12mm) 2 AC1012
16 Hex Nut (M12) 2 AA12
17 Hex Head Bolt (M10x40mm) 2 ACB1040

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No Description Qty Part No
1 Transmission Tox Cap 1 508017
2 Transmission Box Gear (Large) 1 508016
3 Transmission Box Cap (with Pin) 1 508014
4 Transmission Box Shaft 1 508015
5 Transmission Box Gear Shaft 1 508018
6 Transmission Box Space Ring 3 508019
7 Bearing (6204VV) 4 BE-6204VV
8 Transmission Box Sprocket 1 508048
9 Transmission Box Belt Wheel 1 508049
10 Key 2 KD520
11 C Ring 1 CR47
12 Key 1 KK510

29
No Description Qty Part No
1 Chip-Discharge 1 609135Y
2 Chip-Discharge Cover Tube 1 609122Y
3 Start Handle (Mx30mm) 1 FS830
4 Honeycombed Muffle Plate 1 609124
5 Chip-Discharge Cover Rubber 1 609125
6 Chip-Discharge Cover Rubber Pressing Sheet 1 609126
7 Wall Front Linking Seat 1 609Y080

30
No Description Qty Part No
1 Motor 1 MOTOR
2 Cutterhead Motor Belt Wheel 1 508038B
3 V-Belt 2 RB72
4 Cutterhead Motor Plate 1 508YW045

31
No Description Qty Part No
1 Motor (1 HP) 1 M128354ERHXS
2 Drive Motor Plate 1 508W044
3 Key 1 KD620
4 Pulley 1 K20D
5 V-Belt 1 RE1422V420
6 Change Speed Screw Rod 1 508031

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