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Cooling System Skyactiv 2.5T

The document outlines improvements made to the cooling system of the SKYACTIV-G 2.5T engine, including enhanced cooling efficiency through various design changes such as flaps and improved coolant passage shapes. It details the integration of the cooling fan motor with the fan control module for simplified wiring. Additionally, it provides structural views and hose routing diagrams for the cooling system components.

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0% found this document useful (0 votes)
14 views5 pages

Cooling System Skyactiv 2.5T

The document outlines improvements made to the cooling system of the SKYACTIV-G 2.5T engine, including enhanced cooling efficiency through various design changes such as flaps and improved coolant passage shapes. It details the integration of the cooling fan motor with the fan control module for simplified wiring. Additionally, it provides structural views and hose routing diagrams for the cooling system components.

Uploaded by

star200t
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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COOLING SYSTEM [SKYACTIV-G 2.

5T]
id0112q5002800

Outline
• The following have been adopted to improve cooling efficiency.
― Flaps to increase cooling efficiency from medium to high speed range
― Improved shape of engine coolant passage to reduce engine coolant passage resistance
― Shroud impeller is adopted to water pump impeller to improve pump efficiency
― Water jacket spacer which increases flow speed around cylinder block liner and enhances cooling efficiency
• The cooling fan motor and the fan control module have been integrated to realize wiring harness simplification.
Structure
Structural view

RELAY BOX (RH)

VEHICLE
COOLING FAN RELAY No.2 FRONT

WATER
PUMP

VEHICLE FRONT

COOLING FAN RELAY No.1

CYLINDER
HEAD

WATER
JACKET
SPACER

CYLINDER
BLOCK

THERMOSTAT COVER

COOLING SYSTEM CAP

RADIATOR
COOLANT RESERVE TANK
VEHICLE FRONT

COOLING FAN COMPONENT


THERMOSTAT COVER

RADIATOR

THERMOSTAT

FAN CONTROL MODULE


(INTEGRATED WITH VEHICLE
VEHICLE FRONT COOLING FAN MOTOR) FRONT

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Hose routing diagram


L.H.D.

DETAIL C DETAIL B

EGR PIPE OIL COOLER


WATER THERMOSTAT (ATF)
OUTLET COVER

VEHICLE
FRONT

VEHICLE
FRONT LOWER RADIATOR HOSE

DYNAMIC PRESSURE TURBO

WATER OUTLET COOLING SYSTEM CAP

EGR COOLER

C
TO HEATER CORE UPPER RADIATOR
HOSE

FROM
HEATER
CORE

WATER PUMP FROM


CYLINDER
OIL COOLER HEAD
(ENGINE)

TO CYLINDER
A
BLOCK

COOLANT
RESERVE TANK

RADIATOR

VEHICLE
THROTTLE VEHICLE FRONT
BODY FRONT
: ENGINE COOLANT FLOW

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R.H.D.

DETAIL C DETAIL B

EGR PIPE OIL COOLER


WATER THERMOSTAT (ATF)
OUTLET COVER

VEHICLE
FRONT

VEHICLE
FRONT LOWER RADIATOR HOSE

DYNAMIC PRESSURE TURBO

COOLING SYSTEM CAP

TO HEATER CORE WATER OUTLET EGR COOLER

UPPER RADIATOR
HOSE

FROM
HEATER
CORE

WATER PUMP
FROM
OIL COOLER CYLINDER
(ENGINE) HEAD
DETAIL A
TO CYLINDER
A
BLOCK

COOLANT
RESERVE TANK

RADIATOR

VEHICLE
THROTTLE VEHICLE FRONT
BODY FRONT
: ENGINE COOLANT FLOW

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Flow chart
WATER
INLET
PIPE
THROTTLE
BODY

DYNAMIC
EGR EGR
PRESSURE
COOLER PIPE
TURBO

COOLANT
RESERVE OIL
TANK COOLER OIL
(ENGINE) COOLER
(ATF)
WATER
COOLING OUTLET
SYSTEM
CAP

THERMOSTAT
HEATER CYLINDER
RADIATOR CORE HEAD *1

WATER CYLINDER
PUMP BLOCK
WATER FLOW
DIRECTION

*1:THERMOSTAT OPEN

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• Consists of the following parts:
Radiator (See RADIATOR [SKYACTIV-G 2.5T].)
Cooling system cap (See COOLING SYSTEM CAP [SKYACTIV-G 2.5T].)
Thermostat (See THERMOSTAT [SKYACTIV-G 2.5T].)
Water pump (See WATER PUMP [SKYACTIV-G 2.5T].)
Cooling fan component (See COOLING FAN COMPONENT [SKYACTIV-G 2.5T].)
Cooling fan relay (See COOLING FAN RELAY [SKYACTIV-G 2.5T].)
Fan control module (See FAN CONTROL MODULE [SKYACTIV-G 2.5T].)

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