Unit 2 BCEM
Unit 2 BCEM
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UNIT – II
Building Construction
Ingredients of Cement Concrete, Grades of Concrete, proportions for Nominal mix
concrete, Workability & Compressive Strength of Concrete, Curing of Concrete.
Necessity of foundations, Definitions of Safe bearing capacity, Ultimate bearing
capacity and factor of safety,
Difference between Load Bearing & Framed Construction.
Cement concrete
Introduction
The Most Consumed Material After Water is a fundamental material in civil engineering,
consists of a blend of cement, fine aggregate (sand), coarse aggregate (stones), and water.
Cement hydrates with water and when placed in suitable moulds and cured properly, it binds
aggregates and solidifies into a durable structure like to rock/stone.
the key steps in the concrete-making process:
1. Proportioning of Ingredients:
a. Raw materials (cement, aggregates, water, and additives) are carefully
measured and mixed in specific ratios.
b. Proper proportioning ensures the desired concrete properties.
2. Mixing of Ingredients:
a. In a concrete mixer or batching plant, the ingredients are thoroughly
combined.
b. Agitation ensures uniform distribution of cement, aggregates, and water.
c. The mixture becomes a plastic, workable material.
3. Hydration of Concrete:
a. After mixing, cement particles react with water in a chemical process called
hydration.
b. Hydration forms a solid matrix, binding aggregates together.
c. Heat is generated during this process.
4. Placement Process:
a. The fresh concrete is placed into formwork (molds) at the construction site.
b. It can be poured, pumped, or conveyed to the desired location.
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Let’s explore the reasons behind its popularity and its essential properties:
1. Versatility and Mouldability:
a. Cement concrete can be easily moulded into various shapes and sizes for durable
structures.
b. Its adaptability allows for creative designs and efficient construction.
2. Controlled Properties:
a. Special processing techniques enable precise control over concrete properties.
b. Engineers can tailor its strength, durability, and other characteristics to meet
specific project requirements.
3. Mechanization and Efficiency:
a. Mechanized preparation methods enhance productivity and consistency.
b. Concrete production can be streamlined, reducing manual labor.
4. Plasticity and Workability:
a. Concrete exhibits adequate plasticity, making it easy to work with during
construction.
5. Key Properties of Hardened Cement Concrete:
a. Compressive Strength:
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Cement:
Ordinary Portland cement (OPC) and
Blended / Portland Pozzolana Cement
(PPC) are used in the construction industry
for the cement concrete work, which should
comply, with all the requirements studied in
chapter 2 unit I.
Aggregates:
These are the inert or chemically inactive material, which forms the bulk of cement concrete,
they bind with cement to form cement concrete. The Aggregates are classified into:
(a) Fine Aggregates (b) Coarse Aggregates
The material that passes through BIS sieve no. 480, are known as fine Aggregates. Or, the
aggregates whose sizes are less than 4.7625 mm are known as Fine Aggregates. Usually,
the natural river sand is used as the fine Aggregate.
The material that retains into BIS sieve no. 480 is known as coarse Aggregate. Or, the
aggregates whose sizes are greater than 4.7625mm are known as Coarse Aggregates The
nature of work usually decide the maximum size of Aggregates for thin slabs and walls, it is
limited to 1/3rd the thickness of the concrete section.
The Aggregates to be used for the cement concrete should be hard, durable clean and free
from organic and vegetable matters, fine dust etc. Presence of debris prevents adhesion of
Aggregate and reduces the strength of the concrete.
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But there are properties or characteristics of aggregate which influence the properties of
resulting concrete mix. These are as follow. (Not with in scope of subject)
1. Composition
2. Size & Shape
3. Surface Texture
4. Specific Gravity
5. Bulk Density
6. Voids
7. Porosity & Absorption
8. Bulking of Sand
9. Fineness Modulus of Aggregate
10. Surface Index of Aggregate
11. Deleterious Material
12. Crushing Value of Aggregate
13. Impact Value of Aggregate
14. Abrasion Value of Aggregate
Aggregates should be chemically inert, aggregates consisting of materials that can react with
alkalies in cement and cause excessive expansion, cracking and deterioration of concrete mix
should never be used.
Surface Texture
The development of hard bond strength between aggregate particles and cement paste
depends upon the surface texture, surface roughness and surface porosity of the aggregate
particles.
Smooth round shaped aggregates are desirable for better workability with fresh concrete with
same water cement ratio but due to smooth texture they donot bind well with the cement paste
on the other hand if the surface is rough but porous, maximum bond strength develops.
Fineness Modulus
Fineness modulus is an empirical factor obtained by adding the cumulative percentages of
aggregate retained on each of the standard sieves ranging from 80 mm to 150 microns and
dividing this sum by 100.
Fineness modulus is generally used to get an idea of how coarse or fine the aggregate is.
More fineness modulus value indicates that the aggregate is coarser and small value of
fineness modulus indicates that the aggregate is finer.
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Deleterious Materials
Aggregates should not contain any harmful material in such a quantity so as to affect the
strength and durability of the concrete. Such harmful materials are called deleterious
materials. Deleterious materials may cause one of the following effects
To interfere hydration of cement
To prevent development of proper bond
To reduce strength and durability
To modify setting times
Deleterious materials generally found in aggregates, may be grouped as under
Organic impurities
Clay, silt & dust
Salt contamination
Water:
Water plays a crucial role in the formation and curing of concrete. The primary purposes of
water in concrete are as follows:
1. Hydration of Cement: Water is essential for the chemical reaction known as
hydration, which occurs between water and cement in the concrete mixture. This
reaction forms a paste that binds the aggregates together. The hydration process is
what gives concrete its strength and durability.
2. Workability: Water lubricates the Aggregates and it facilitates the passage of cement
through voids of Aggregate. Water is added to concrete to achieve the desired
workability. The workability of concrete refers to its ability to be mixed, placed, and
compacted easily without segregation or bleeding. The amount of water in the mix
affects the concrete's consistency, making it easier to pour and work with.
The water which is used for making concrete should be clean and free from impurities such
as oil alkali, acids etc. In general water which is fit for drinking should be used for making
concrete.
3. Curing
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Grades of concrete:
Grade of concrete is defined as the characteristic strength the concrete must possess after 28
days in proper quality control. The concrete is designated in 7 grades M-10, M-15, M-20, M-
25, M-30, M-35, M-40. Where M stands for mix and the number gives the characteristics
strength of that mix after 28 days expressed in N/mm2. For example, for a grade of concrete
with 20 MPa strength, it will be denoted by M20, where M stands for Mix.
These grade of concrete is converted into various mix proportions. For example, for M20
concrete, mix proportion will be 1 :1.5 : 3 for cement : sand : coarse aggregates.
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There are two types of concrete mixes, nominal mix and design mix.
Nominal mix concrete are those which are generally used for small scale construction and
small residential buildings where concrete consumption is not high. Nominal mix takes care of
factor of safety against various quality control problems generally occurring during concrete
construction.
Design mix concrete are those for which mix proportions are obtained from various lab tests.
Use of design mix concrete requires good quality control during material selection, mixing,
transportation and placement of concrete. This concrete offers mix proportions based on
locally available material and offers economy in construction if large scale concrete
construction is carried out. Thus, large concrete construction projects uses design mix
concrete.
PROPORTIONS FOR NOMINAL MIX CONCRETE
(15cm x 15cm x 15cm Cube after 28 days of curing) (With 33-grade cement)
Grade Mix Min. Compressive Strength
M-10 1: 3: 6 10 N/mm2
M-15 1: 2: 4 15 N/mm2
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WORKABILITY:
As the name suggests it’s the ability to work with fresh concrete, in fact workability is the
composite property of fresh concrete.
1. If more water is added to attain required degree of workability it results into concrete of
low strength.
2. If concrete mixture is too wet, the coarse aggregate settle at the bottom of concrete mass
resulting concrete becomes of non-uniform composition. On the other hand, if the
concrete mixture is too dry, it will be difficult to handle & place it in position.
3. Workability of concrete is mainly affected by:
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The following figure explains the relation between workability and compressive strength of
concrete:
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The standard
slump
cone as shown in figure is placed on the tray; about 1/4th portion of the slump cone is filled
up with the fresh concrete and then rammed with a rod with bullet nose of 16mm dia and
length 60 cm. The strokes to be given for ramming vary from 20 to 30. The remaining portion
of cone is filled in with similar layers so that the cone completely full of concrete the cone is
then gradually raised vertically & removed the concrete and allowed to subside and then height
of concrete is measured the slump of concrete is obtained by deducting height of concrete
after subsidence from 30 cm.
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free water rises to the surface. As water is bled from the cement paste, this process continues
until the paste has hardened to a degree that can complete the sedimentation process with
ease.
Water-to-cement ratio is one of the most significant factors that affect the quality of bleed
water. It is possible to experience extreme bleeding when there is an increase in the ratio.
Cement type and fine aggregates both play an important role in determining how much bleed
will occur when using a particular cement type. There will be more bleeding in your mix if you
have fewer fines in your mix.
Curing of Concrete:
Concrete sets and hardens as a result of a chemical reaction between cementitious materials
and water. This process is called hydration. The desirable properties of hardened concrete
depend upon the extent of hydration of cement. Curing is the process of maintaining
satisfactory temperature and moisture conditions in concrete by controlling moisture
movement, from and into the concrete to support the hydration process.
Curing of cement concrete is required for the following reasons:
Due to evaporation (sun, wind and ambient conditions) the relative humidity in the
hydrating concrete is reduced, but it should not be less than 80%. Loss of water may
produce drying shrinkage cracks. Hence it is absolutely necessary to make up this
loss of water. Point to understand here is that only cement paste under goes shrinkage,
aggregates do not shrink.
During hydration, heat is evolved and temperatures in mass concrete may reach 60
°C. Proper curing helps to maintain the temperature during hydration.
Curing helps the concrete to harden and bond with internal materials and
reinforcement which results in impermeable, crack-free, and durable concrete.
The curing duration of concrete depends on
1. The reason for curing, i.e. to prevent plastic shrinkage, temperature control, strength,
and durability of concrete.
2. The size of a concrete structural member
3. The type of concrete grade and rate of hardening of concrete
4. The temperature and moisture conditions of surroundings
5. The exposure conditions of the concrete surface during and after curing
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The strength and durability of concrete can be assured only if it is satisfactorily cured for
sufficient period before it can be put to service. The hydration process is a very long process
and may continue for a few years. Obviously, it not practically possible to continue the curing
process for such long periods. The curing period depends upon the type of cement used.
The Indian Standard IS 456 – 2000 recommends that curing duration of concrete must be at
least seven days in case of ordinary Portland Cement, at least ten days for concrete with
mineral admixtures or blended cements are used. It also recommends that the curing duration
should not be less than ten days for concrete exposed to dry and hot weather conditions and
14 days for concrete with mineral admixtures or blended cement in hot and dry weather.
The cementing property of cement depends upon the satisfactory hydration reaction between
cement and water. This reaction takes place well in the continued presence of water.
In short for OPC curing is vital for 3 days, essential for 7 days and desirable for 14 days.
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(i) Curing by ponding: For this method small ponds of clay, mortar, sand etc are
built round the edges of slabs and the area is filled with water. The fresh concrete
is kept continuously wet by ponding. This method is regarded as the best method
of curing.
(ii) Curing by intermittent sprinkling of water: By covering the surface with moist
sand, earth, hay, gunny bag etc. and sprinkling water at intervals to keep the
covering wet.
(iii) Curing for vertical members: Columns, walls or other such vertical surfaces
are usually cured by wrapping gunny bags or canvas over the surface and
keeping the wrapped material continuously wet by spraying water three to four
times a day.
(iv) Curing by waterproof cover: A water proof sheet is put over the concrete to
prevent evaporation of water from the surface. Sometimes a sealing
compound is sprayed on the surface of concrete, which form a very thin
waterproof coat. This method is called membrane curing.
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Aggregates: Quality of aggregates, its size, shape, texture, strength etc determines the
strength of concrete. The presence of salts (chlorides and sulphates), silt and clay also
reduces the strength of concrete.
Water: frequently the quality of the water is covered by a clause stating “the water should be
fit for drinking”. This criterion though is not absolute and reference should be made to
respective codes for testing of water construction purpose.
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If the proportion of fines is increased in relation to the coarse aggregate, the overall
aggregate surface area will increase.
If the surface area of the aggregate has increased, the water demand will also
increase.
Assuming the water demand has increased, the water cement ratio will increase.
Since the water cement ratio has increased, the compressive strength will decrease.
If the volume remains the same and the proportion of cement in relation to that of sand
is increased the surface area of the solid will increase.
If the surface area of the solids has increased, the water demand will stay the same
for the constant workability.
Assuming an increase in cement content for no increase in water demand, the water
cement ratio will decrease.
If the water cement ratio reduces, the strength of the concrete will increase.
The influence of cement content on workability and strength is an important one to remember
and can be summarized as follows:
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1. For a given workability an increase in the proportion of cement in a mix has little effect
on the water demand and results in a reduction in the water/cement ratio.
AGE OF CONCRETE
The degree of hydration is synonymous
with the age of concrete provided the
concrete has not been allowed to dry out or
the temperature is too low. In theory,
provided the concrete is not allowed to dry
out, then it wil always be increasing albeit
at an ever reducing rate. For convenience
and for most practical applications, it is
generally accepted that the majority of the
strength has been achieved by 28 days.
COMPACTION OF CONCRETE
Any entrapped air resulting from inadequate compaction of the plastic concrete will lead to a
reduction in strength. If there was 10% trapped air in the concrete, the strength will fall down
in the range of 30 to 40%.
TEMPERATURE
The rate of hydration reaction is temperature
dependent. If the temperature increases the
reaction also increases. This means that the
concrete kept at higher temperature will gain
strength more quickly than a similar concrete
kept at a lower temperature. However, the
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final strength of the concrete kept at the higher temperature will be lower. This is because the
physical form of the hardened cement paste is less well structured and more porous when
hydration proceeds at faster rate. This is an important point to remember because temperature
has a similar but more pronounced detrimental effect on permeability of the concrete.
RELATIVE HUMIDITY
If the concrete is allowed to dry out, the hydration reaction will stop. The hydration reaction
cannot proceed without moisture. The three curves shows the strength development of similar
concretes exposed to different conditions.
CURING
It should be clear from what has been said above that the detrimental effects of storage of
concrete in a dry environment can be reduced if the concrete is adequately cured to prevent
excessive moisture loss.
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Apparatus:
Cube mould of 15cm side, vibrating machine, water measuring jar, compression testing
machine etc.
Materials:
Standard sand, cement, coarse aggregate etc.
Theory:
The test is carried out to study the quality of cement from compression strength point of view
the test consist of determining compression strength of 7and 28 days. Compression strength
of cement is the property that most decides the qualities of strength of concrete
Procedure:
1. Take about 1kg of cement and mix with 2kg of sand with 4kg of as coarse sand aggregate
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3. Water is mix up (p/4+3.5) % by weight of dry material (i.e. sand +sand) and mix it to obtain
uniform grey color
4. The mould surface should coated from inside and joint is sealed with grease so that no
water shall escape during compaction
7. Test the cube specimen on compressing testing machine for different curing.
OBSERVATION TABLE:
The following information is normally included in the report of each compressive test
specimen:
Precautions:
(1) The cube mould were made water tight by coating the edge by grease
Result: The compressive strength of concrete after 28 days of curing is ……...…...
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Observations:
AREA OF
SPECIMEN =
Compressive Strength
Average strength of
concrete:
Calculations:
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Learning Outcomes:
Discover/ Verify/ Validate / Experiment to understand more about the compressive strength of
concrete:
1. Trace how proper curing increases compressive strength of concrete.
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Write a note how workmanship in concreting as an important factor in performance of
concrete.
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Arrange the factors affecting strength of concrete according to their effect with remarks.
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To be filled in by Faculty
Signature of Faculty
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Chapter 2
Foundation
Introduction:
The foundation is that part of the structure which transfers the entire load of the structure to
the soil on which it rests. It provides the necessary support to keep the structure stable and
upright. Soil conditions, building weight, and environmental factors are all critical
considerations when designing and constructing foundations.
The ground surface in contact with the lower surface of the foundation is called the base of
the foundation or footing. The ground on which the foundation rests is called the sub grade
or foundation soil.
Every soil has its own bearing capacity (power to sustain load) a foundation should be
designed to safely transmit the load of the structure on to a sufficient area of the soil so that
the stresses (stress= force/area) induced in the soil are within the safe limit. If a soil is
overstressed it may lead to a shear failure resulting in the sliding of the soil along a plane of
rupture and thus result in the collapse of the structure.
Yet another point of importance is the need to bring about uniform settlement, which should
be within the tolerance limits of the super structure. Proper foundation maintenance is also
crucial to ensure its longevity and prevent structural problems.
FUNCTIONS OF FOUNDATION
1. Supports Structure: The basic function of a foundation is that it supports the structure
and provides structural stability.
2. Reduction of Load Intensity: A foundation distributes the load of the structure on to a
sufficiently large area so as to prevent overloading on the soil with in its bearing capacity.
3. Even distribution of load: Foundations distribute the non-uniform load of the super
structure evenly to the sub soil. For example, two columns carrying unequal loads can
have a combined footing which may transmit the load to sub soil evenly with uniform soil
pressure. Due to this, unequal or differential settlements are minimized.
4. Protection against Soil Movement: foundation prevents or minimizes cracks in the super
structure, due to expansion or contraction of the sub soil due to moisture movement in
some soil.
5. Stability: A foundation anchors the substructure and prevents the structure from
overturning, sliding or sinking. It anchors the super structure to the ground, thus
imparting lateral stability to the super structure. The stability of the building, against
sliding and overturning, due to horizontal forces (such as wind, earthquake etc.) is
increased due to foundations.
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6. Provides a Level Surface: A foundation offers a plane levelled and hard surface over
which the super structure can be built.
7. Safety against under Mining: It provides structural safety against under mining or
scouring due to burrowing animal or flooding water.
BEARING CAPACITY OF SOILS:
Ultimate Bearing capacity: UBC is defined as the minimum gross pressure intensity at the
base of the foundation at which the soil fails in shear.
The ultimate bearing capacity of soil is the maximum vertical pressure that can be applied to
the ground surface, at which point a shear failure mechanism develops in the supporting soil.
The safe bearing capacity may be defined as the maximum pressure, which the soil can
carry without risk of shear failure. In any construction, the load acting on unit area of the soil
shall not exceed its safe bearing capacity. It is therefore necessary to provide a foundation of
sufficiently large area so that the intensity of the load transmitted to the soil is less than the
bearing capacity of the soil.
For the safety of structure load allowed on the soil is much less than its ultimate bearing
capacity. By considering different failure conditions, the ultimate bearing capacity is divided
by certain factor of safety and the resultant is called safe bearing capacity of the soil. The safe
bearing capacity can found out by dividing the ultimate bearing capacity of the soil by a factor
of safety. The value of factor of safety varies from 2 to 3 depending upon the nature of the
soil.
Safe bearing capacity = (Ultimate bearing capacity) / (factor of safety)
Table 1 Typical factors of safety for bearing capacity calculation in different Situations
Thorough and
Limited soil
- - - complete soil
exploration
exploration
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Following table gives you the values of safe bearing capacity of different types of soils.
Safe Bearing
S.No Type of Soil
Capacity ( kN/m2)
Cohesive Soils
1. Soft shale, hard or stiff clay in a deep bed, dry state 440
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Chapter 3
Load Bearing & Framed Construction
Difference between Load Bearing & Framed Construction
Walls are thinner hence more Walls are thicker hence less floor
Floor area
floor area is available for use area available for use
Material
Less materials are required More materials are required
requirement
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Span area Large span area are possible Large span area are not possible
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