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P100 and P200 Grease Pump Catalog

mesolube electric grease pupmp for P 100and P 200

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xiaotu he
Copyright
© © All Rights Reserved
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0% found this document useful (0 votes)
17 views42 pages

P100 and P200 Grease Pump Catalog

mesolube electric grease pupmp for P 100and P 200

Uploaded by

xiaotu he
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 42

www.mesolube.

com

P100 Compact Electric Pump


Grease 8MPa +0~50 Small medium equipment

MESOLUBE

1/64
www.mesolube.com

Instructions
D100

This series of pumps are available in reservoir and cartridge pump versions, which can be used
in single-line lubrication systems and progressive lubrication systems.

Precautions
In this manual, the use of the following markings provides safety precautions to prevent acci-
dents that may cause injury to the human body. Before operating the pump, be sure to read
these safety precautions carefully to fully understand the contents.

Indicates a potentially hazardous situation that, if ignored, could


result in death or serious injury.

Indicates information that should be paid special attention to when


operating the pump. If ignored, the pump or the machine may be
damaged.

Indicates a potentially dangerous situation that, if ignored, may cause minor or


moderate injury.

Indicate reference information or points that can help you deal with the pump.

Indicates a reference clause.

About the manual


All illustrations and specifications in this manual are subject to change without notice.
When reselling, renting or lending the pump to a third party, be sure to include the relevant
manual of the pump and any other documents accompanying the pump.

2/64
www.mesolube.com

Precautions
Safety Precautions
1. Before handling the pump, please read this manual carefully
and understand its contents.
2. Keep this manual in a designated place for easy access at
any time.
3. Only technicians with relevant installation knowledge can
Label type

The label is attached to the pump. If any label is damaged or


becomes illegible, please contact us immediately. Strictly follow
the instructions on the label on the pump.

Trademark label Warning label

MESOLUBE Notice
○ It is necessary to confirm the (+) (-) pole when
Serial number label connecting the power supply of the oil pump.
○ Use the special grease designated by our compa-
Series model:P100 ny, otherwise the pump parts may be damaged.
Ordercode:P100-071211

Electricity warning sign Direction label

Specification label Terminal wiring label


PE
Technical Data
1 2
Model P100 Voltage □12VDC □24VDC 3
Outlets 1 or 2 □110VAC □220VAC
Lubricant NLGI 000~1 Pressure Max 8MPa
Protec�on IP54 Outlet thread M10x1
Reservoir 0.3L Opera�ng temperature 0~ +50 °C
Metering quan�ty 15mL/min

MESOLUBE www.mesolube.com

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Introduction
The P100 series pump is highly efficient and easy to operate. It is used in small and medi-
um-sized machinery and can form a single-line centralized lubrication system and a progres-
sive lubrication system.

Series Features

1. Two versions with reservoir or cartridge 7. Six optional mounting bores offer variety of
2. Up to 2 lubricant outlets installation possibilities
3. With liquid level monitoring function 8. Manual lubrication button to facilitate system
4. Woltage 12/24VDC, 110/220VAC startup or exhaust
5. Max operating pressure 8MPa 9. Venting screw for simple venting during
6. Controlled by external PLC or with system start-up or after cartridge exchange
controller 10. Indoor use

Series Advantages Applications


1. Cost-effective, stable & reliable, simple operation Automation
2. Effective lubrication, extending equipment life Machine tools
3. Accurate and stable system performance Material handling
4. It can be expanded to more lubrication points Plastic-injection-molding machinery
and processes

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Product Introduction
The P100 series pump system can lubricate up to 100 lubrication points, and the main line can
be up to 15 meters long.
It has a pressure relief valve to make it suitable for use in the lubrication system of a single-line
pressurized distributor.
Two versions of P100 seriesreservoir and cartridge version.

Transparent Plastic Reservoir Pre-filled Cartridge


Capacity: 0.3L, 0.5L, 1L, 1.2L, 1.7L, etc., With liquid level switch, it can be filled with
including standard filters. various grease NLGI000~2

Advantages Advantages
1. Flexible and easy to inject 1. Avoid using wrong or contaminated lubricants
2. With different capacity 2. Reduce grease pollution to the environment
3. Extend maintenance time 3. It can simplify inventory management
4. Exhaust only when the system is started 4. Replace the oil package safely and cleanly

0.7L reservoir type

0.7L cartridge type


0.3L reservoir type

Venting screw
Grease outlet

Grease outlet
Mounting plate

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Technical data
Specifications

Model P100 series


Operating pressure Max 8MPa
Operating temperature 0~+50 °C
Metering quantity 15mL/min
Operating voltage 12VDC, 24VDC
Protection class IP54
Number of outlet 1or2 (front and/or bottom)
Lubricants NLGI 000~2 (Working stable lithium soap grease)
Cartridges 0.3L, 0.4L, 0.7L
Reservoirs 0.5L, 0.7L, 1.0L, 1.2L, 1.5L
Mounting position Upright

Dimensions (Reservoir series 0.3L, 0.5L)

lubricant Inlet Power input

Venting screw

M10x1
Bottom outlet

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Dimensions (Reservoir series 0.7L, 1.0L, 1.2L, 1.5L)

Lubricant inlet

Venting screw

M10 x1
Power input
Bottom outlet

Base Dimension (Reservoir and cartridge version)


130
104

6- 9
Φ6 or Φ8
25
50
75

163
137

175 143

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Dimensions (Cartridge series)

118 139

Cartiger cover

Outlet Φ6 or Φ8

258

153

Outlet Φ6 or Φ8
Power input
176

104
9
6-
25

25
50
75

Mounting plate

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Order code

P100 -
Pump type
P100 series electric grease pump

Reservoir or cartridge size


05 = 0.5L reservoir version
07 = 0.7L reservoir version
10 = 1.0L reservoir version
12 = 1.2L reservoir version
15 = 1.5L reservoir version
07C = 0.7L cartridge version
00C = without cartridge version

Operating voltage
12 = 12VDC
24 = 24VDC

Pressure-relief valve
1 = with pressure-relief valve
0 = without pressure-relief valve

Operating controller
1 = with controller
0 = external controller

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Details
Reservoir Series
Liquid level switch

Transparent reservoir

Mounting plate
Lubricant inlet

6-Φ9 mounting bores


Venting screw

Power Input
Outlet connection 1-Φ6 or Φ8

Outlet connection 2-Φ6 or Φ8

Cartridge Series Cartridge cover

Mounting plate
Venting screw

6-Φ9 mounting bores

Outlet connection 1-Φ6 or Φ8 Power Input

Outlet connection 2-Φ6 or Φ8

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Liquid level switch (selection instructions)


NPN.NC type(three-wire) NPN.NO type(three-wire)

Brown 10-30V Brown 10-30V

+ +
Main circuit

Main circuit
_ _
NPN.NC
DC NPN.NO
DC
Black Black

Blue Blue

PNP.NC type(three-wire) PNP.NO type(three-wire)

Brown 10-30v Brown 10-30v

+ +
Main circuit

Main circuit

_ _
PNP.NC
DC PNP.NO
DC
Black Black

Blue Blue

NC type(two-wire) NO type(two-wire)

Brown 10-30v Brown 10-30v

+ +
Main circuit NO
Main circuit NC

_ _
DC DC

Blue Blue

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Lubrication system
Single-line System Features

♦ P100 series can be used in single-line centralized lubrication system. The reciprocating linear
movement of the pump driven by the motor delivers the grease to the outlet of the pump, and
reaches the lubrication point through the pressurized distributor. When the preset pressure is
reached, the motor stops working, and the pressure relief valve also starts to work, releasing the
pressure of the system, and one cycle is completed.
♦ The pump can be controlled by an external control system (or with its own controller). The
control system mainly sets the lubrication frequency, lubrication time and interval time.
♦ System pressure is monitored by a pressure switch, which is usually installed in the tube
before the last distributor. Pressure switch sends a signal to control unit, which stops the pump.
♦ The lubrication system composed of P100 pump and pressurized distributor works within the
specified temperature range, the max pressure is 8MPa, the mini lubrication interval is 5 mins,
max main line length is 15 meters, and it is suitable for up to 100 lubrication indoors small and
medium equipment.

P100 Single-line System Layout

P100 pump

External controller

Pressurized distributor

Pressurized distributor

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Progressive System Features

♦ The max length of the lubrication pipeline of the progressive system can reach 14 meters
♦ When the system fails and the distributor is blocked, the system will alarm.
♦ The lubricant can be distributed to each lubrication point in a predetermined proportion
♦ With visual monitoring or electrical monitoring function
♦ If the system is blocked, it can be seen from the safety valve that there is grease overflow.

P100 Progressive System Layout

Level switch
External controller
P100 pump
Blockage sensing

Progressive distributor

Progressive distributor Progressive distributor

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Mounting requirements
Operating environment
Please ensure that the ambient temperature: +0~+50, humidity: 35~85%RH

Mounting details

♦ Don’t drop the product to cause injury or property damage.


♦ When mounting tubing and related moving parts, please keep a
safe distance and follow local regulations to prevent accidents.

♦ Be sure to fix the pump on a vertical and flat surface.


♦ Use 6 M8 bolts through Φ9 holes to mount and fix the pump.
♦ It is recommended to apply anti-vibration glue when the pump is subjected to
vibration.
♦ Mount the pump in a location away from water, oil, chips and dust.
♦ Vibration: 9G (88m/s2) or less.
♦ On the electrical connection of the pump unit, make sure to take appropriate
measures to prevent interference between signals due to inductance, capacitance
or electromagnetic coupling. Please use anti-interference cables where electrical
interference fields will distort signal transmission.

○ Be careful not to drop the main unit.


○ Do not pick up the pump by grabbing the cover, because the main unit may
detach from the cover and fall.
○ Do not step on the pump, otherwise it will cause damage.
○ Do not damage the tubing due to assembly work.
○ Do not damage the pump unit due to assembly work.
○ The mouting position of the P100 series is vertical.
○ Do not use protruding parts (such as buttons or pressure gauges) as handles.
○ Do not mouting the product on the movable part of the equipment.
○ Make sure to leave the necessary space around the pump for operation and
maintenance.

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Minimum mounting space


To ensure that there is enough space for maintenance work, please ensure the smallest mount-
ing space.

A:250 B:200 C:300

Lubrication line connection

It is necessary to connect the pump and the lubrication tubing without pressure.

♦ Ensure the used tubing, hoses, stop valves, directional control valves, accesso-
ries, etc. need to meet the max. working pressure, temperature range and grease
level of the pump.
♦ Before assembling, must carefully check all the components required by the line,
such as tubing, hoses, shut-off valves, directional control valves, accessories, etc.
♦ The seals in the tubing system must not protrude inward to avoid disrupting the
flow of lubricant.
♦ Make sure there are no air pockets after the lubrication line is mounted.
♦ In the direction of grease flow, avoid connecting small diameter tubes to large
diameter tubes.
♦ There must be a smooth transition in the connection transition of tubing with
different diameters, and the connection should avoid sudden changes in direction.

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Refilling
Filling cartridge

Please make sure that under this condition: +0~+50℃, humidity: 35~85%RH

Molde Orde code filling method

P100 series P100-07C1211 Disposable oil package

Precautions

The standard LHL package is recommended. If the cartridge is removed before the
grease is used up, air will enter and cause failure, so please make sure that the
grease in the cartridge is completely used up before replacing.

♦ Don't turn on the power with the empty cartridge taken out, otherwise the pump will suck in
air or foreign matter and cause its malfunction.
♦ When replacing the cartridge, do not wipe around the inlet of the pump with a dirty cloth,
as this will cause the pump to suck in foreign matter and cause its failure.
♦ Only standard LHL cartridge is supported. Using other grease may cause system failure
and damage important parts of the equipment.
♦ Do not inject grease into an empty cartridge and reuse it, as this may cause the cartridge
to rupture or cause the pump to malfunction due to the entry of air or foreign objects.

Replacement procedure
If the grease level switch works, or the cartridge will shrink when the amount of LHL is used up,
please replace cartridge according to the following steps.

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(1) Rotate the transparent cover counter- (2) Turn the empty cartridge counterclock-
clockwise to remove it from the pump. wise and remove it

(3) When mounting a new cartridge, (4) Mount the thick sister of the cartridge
tighten the threads on the cartridge and and turn the cover clockwise to tighten
adapter clockwise

Stop when the cartridge is tightened, When mounting cartridge, avoid the
otherwise the thread will be damaged. entry of air or foreign objects

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Troubleshoot
Precautions
Only original MESOLUBE spare parts can be used. It is prohibited to modify the product with-
out authorization and use non-original spare parts and accessories.
The lubrication system is under pressure during operation. Therefore, before starting assembly,
maintenance or repair work or any system modification or system repair, the lubrication system
must be decompressed.

Troubleshooting

Fault Cause Troubleshoot

♦ Check the power connection


Motor fails to start
♦ Check the correct connection of
when the operating ♦ No working voltage of motor
the power plug/cable
voltage is applied
♦ Check operating voltage on motor

♦ Cartridge/reservoir empty
♦ There is not enough grease
♦ If motor resistance is high,
inside the pump
replace the pump

♦ Remove lubricant from system


No pressure build-up ♦ Unsuitable grease is used and dispose of lubricant in the
or release proper manner

♦ The pressure is too low or


too high, the pressure regu- ♦ Replace the pressure regulator
lating valve is defective

♦ The ambient temperature


♦ Increase ambient temperature
is too low

♦ Air in the main line ♦ Vent main line


♦ Main line leaky/broken ♦ Repair main line

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Warranty
Warranty period

The warranty period of this product is one year from the date the product is delivered to the
customer's designated address.

Warranty scope

(1) If the product fails to operate within the warranty period, we will replace it free of charge, but
it does not apply to the following situations:
Failure caused by improper conditions, environmental pollution, or uses not described in the
instruction manual, quick manual, or separately agreed specifications.
Failure caused by customer equipment, software or any other products not manufactured by
our company.
Failure caused by modification or repair not performed by us.
If the consumable parts specified in the manual or quick manual are properly maintained or
replaced, the failure should be avoided.
Failure caused by technically unpredictable problems when delivering this product.
Failures caused by disasters such as fires or floods, or any other external causes that are not
attributable to us, such as unstable voltage.

(2) This warranty covers the limited scope of the matters mentioned in section (1) above, and
does not include secondary damages (equipment damage, loss of opportunity or loss of income)
caused by our products to customers, nor any other types Damage.

Applications
Our products are designed and manufactured as general-purpose products for general industri-
al use. Not suitable for the applications described below.
① Equipment that has a potentially significant impact on human life and property, such as
nuclear generators, airplanes, railway equipment, marine vessels, and medical equipment.
② Public facilities such as electricity, gas and clean water supply.
③ Use outdoors or under similar environmental conditions.
However, if the customer consults us in advance, confirms the product specifications, agrees to
the technical requirements, and takes the required safety measures, this warranty can be used.
In this case, the warranty coverage is the same as above.

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P200 Cartridge Electric Pump


Grease 8MPa +0~50 Small medium equipment

MESOLUBE

MESOLUBE

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Instructions
P200

P200 series are equipped with lubrication metering devices to accurately lubricate equipment at
multiple points. This product is small in size, light in weight, wide range of applications.

Precautions
In this manual, the use of the following markings provides safety precautions to prevent acci-
dents that may cause injury to the human body. Before operating the pump, be sure to read
these safety precautions carefully to fully understand the contents.

Indicates a potentially hazardous situation that, if ignored, could


result in death or serious injury.

Indicates information that should be paid special attention to when


operating the pump. If ignored, the pump or the machine may be
damaged.

Indicates a potentially dangerous situation that, if ignored, may cause minor or


moderate injury.

Indicate reference information or points that can help you deal with the pump.

Indicates a reference clause.

About the manual


All illustrations and specifications in this manual are subject to change without notice.
When reselling, renting or lending the pump to a third party, be sure to include the relevant
manual of the pump and any other documents accompanying the pump.

21/64
www.mesolube.com

Precautions
Safety Precautions
1. Before handling the pump, please read this manual carefully
and understand its contents.
2. Keep this manual in a designated place for easy access at
any time.
3. Only technicians with relevant installation knowledge can
Label type

The label is attached to the pump. If any label is damaged or


becomes illegible, please contact us immediately. Strictly follow
the instructions on the label on the pump.

Trademark label Warning label

MESOLUBE Notice
○ It is necessary to confirm the (+) (-) pole when
Serial number label connecting the power supply of the oil pump.
○ Use the special grease designated by our compa-
Series model:P200 ny, otherwise the pump parts may be damaged.
Ordercode:P200-071230

Electricity warning sign Direction label

Specification label Terminal wiring label

Technical Data 1 2 3 4 5 6

Mode P200 Voltage □12VDC □24VDC


Outlets 1 Pressure □3MPa □5MPa
Lubricant NLGI 000~1 Reservoir □0.3L □0.4L □0.7L
Level
Protec�on IP54 Opera�ng temperature 0~ +50 °C
switch COM Stop
Outlet thread Rc1/8 Metering quan�ty 7mL/min
+24V -0V 4 5 6
MESOLUBE www.mesolube.com Signal output

11
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Technical data
Specifications

Item Specifications

Voltage 12VDC, 24VDC ± 10%

Total power capacity 1.2A

Motor Rated voltage 24VDC ± 10%

Motor No-load current 0.5A

Motor Rated current 3.0A or lower 1

Pump Metering quantity 7mL/min

Pump Max pressure 3MPa or 5MPa 2

Pump Cartridge Designated

Abnormal output ※1 Contact rating 125VAC, 0.5A 24VDC,1.0A

(Level switch)※4 Contact type N.C.

Pump Contact rating 125VAC, 0.5A 24VDC,1.0A

Stop signal ※3 Contact type N.C.

Protection class IP54

Certification CE

1. When the voltage of the pump power supply is unstable, it is recommended to install a
voltage stabilizer to prevent the unstable voltage from damaging the pump.
2. This may fluctuate due to factors such as tube material and length ambient temperature.
3. This signal is only output when the pump is energized.
4. The specifications of the external pressure switch can be customized.

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Order Code

P200 -
Pump type
P200 series electric grease pump

Capacity size
03C = 0.3L with cartridge
05C = 0.5L with cartridge
07C = 0.7L with cartridge
03 = 0.3L without cartridge
05 = 0.5L without cartridge
07 = 0.7L without cartridge

Operating voltage
24 = 24VDC

Operating pressure
3 = 3MPa
5 = 5MPa

Pressure-relief
1 = with pressure-relief
0 = without pressure-relief

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Dimensions

3x Φ7 mounting holes

242
100
112

18.5

101
3- 7 100
113 119.94
177.5
196

RC1/8 thread

Power supply
62
42

Venting screw
33

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Level switch

The level switch is in the cartridge adapter. When the level switch is working, the
pump will stop working before the cartridge runs out of grease to prevent air from
entering. For this product, when the level switch is working, the work light flashes.
The level switch only outputs a signal when the pump power is on.
Since the pump stops when the liquid level switch is working, the pressure switch
may not work, so it will output a normal pressure value.

Level switch on the cartridge adapter Cartridge adapter

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Mounting requirements
Operating environment

Please ensure that the ambient temperature: +0~+50, humidity: 35~85%RH

Mounting details

♦ Don’t drop the product to cause injury or property damage.


♦ When mounting tubing and related moving parts, please keep a
safe distance and follow local regulations to prevent accidents.

♦ Be sure to fix the pump on a vertical and flat surface so that it can fully bear the
weight of the pump.
♦ Mount and fix the pump with three M6 bolts through the 7mm hole.
♦ It is recommended to apply anti-vibration glue when the pump is subjected to
vibration.
♦ Install the pump in a location isolated from water, oil, chips and dust.
♦ Vibration: 9G (88m/s2) or less.

♦ Be careful not to drop the main unit.


♦ Do not pick up the pump by holding the cartridge cover, because the main unit
may detach from the cover and fall.
♦ Do not put your feet on the main unit, otherwise it will cause damage.
♦ Make sure to leave the necessary space around the pump for operation and
maintenance.

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The weight of the pump and the necessary space (700mL)

B
B

Model Order code Required space(mm) Weight (kg)

P200 P200-072431 A: 250, B: 200 1.6

Lubrication line connection

Connect tube to the pump outlet (Rc1/8), use 5 MPa or higher tube, fix the con-
nector, and then tighten it with a wrench 2.5 to 3 turns.

Tightening torque: 10N.m. After connecting, make sure that there is no leakage at
the connector of cartridge. For P200, make sure to exhaust air from the tube and
pump after connection.

If the main tube is short, the pressure may reach 8 Mpa or higher, but there is no
problem during use.

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Disassembly and wiring

When removing the cover. ① Remove the hexagon socket head screw at the bottom of the
main body. ②Push the cover down in the direction shown below.

Cover
Open direction


Hexagon socket head screw

When mounting the cover. ① Part of the cover is hung on the main body. ②Press down in the
direction shown in the figure below, and fix the hexagon socket head screw with bolts.


Hexagon socket head screw

When the pump is operating, please do not remove the cover and motor
cover. It may cause personal injury and damage to the circuit base.

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Lubrication system
Single-line System Features

♦ P200 series can be used in single-line centralized lubrication system. The reciprocating linear
movement of the pump driven by the motor delivers the grease to the outlet of the pump, and
reaches the lubrication point through the pressurized distributor. When the preset pressure is
reached, the motor stops working, and the pressure relief valve also starts to work, releasing the
pressure of the system, and one cycle is completed.
♦ The pump can be controlled by an external control system (or with its own controller). The
control system mainly sets the lubrication frequency, lubrication time and interval time.
♦ System pressure is monitored by a pressure switch, which is usually installed in the tube
before the last distributor. Pressure switch sends a signal to control unit, which stops the pump.
♦ The lubrication system composed of P100 pump and pressurized distributor works within the
specified temperature range, the max pressure is 8MPa, the mini lubrication interval is 5 mins,
max main line length is 15 meters, and it is suitable for up to 100 lubrication indoors small and
medium equipment.

P200 Single-line System Layout

P200 pump

External controller

Pressurized distributor

Pressurized distributor

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Refilling
Filling method

Please make sure that under this condition: +0~+50℃, humidity: 35~85%RH

Model Order code Filling method

P200 series P200-071231 Designated disposable cartridge

Precautions

If the oil bag is removed when the grease is not used up, air will enter the oil bag and
cause malfunction, so before replacing the oil bag, make sure that the oil bag is
completely used up.

♦ Make sure that the grease is completely consumed before changing the cartridge.
♦ Do not turn on the power without cartridge, otherwise the pump will suck in air or foreign
matter and cause its failure.
♦ When replacing the cartridge, do not wipe around the inlet of the pump with a dirty cloth.
This will cause the pump to suck in foreign matter and cause its failure.
♦ Only standard LHL oil bag is supported. Using other grease may cause system failure and
damage important parts of the equipment.
○ Do not inject grease into an empty cartridge and reuse it, as this may cause the cartridge
to rupture or cause the pump to malfunction due to the entry of air or foreign objects.

Replacement steps
If the grease level switch works, or the cartridge shrinks when the grease runs out, follow the
steps below to replace cartridge.

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(1) Rotate the transparent cover coun- (2) Turn the empty cartridge counter-
terclockwise to remove it from the pump clockwise and remove it

(3) When mounting a new cartridge, (4) After mounting the cartridge, put the
tighten the threads on cartridge and the cover back and turn it clockwise to tighten
adapter clockwise

When cartridge is tightened, stop, When mounting, avoid air or foreign


otherwise the thread will be damaged objects from entering

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Warranty
Warranty period

The warranty period of this product is one year from the date the product is delivered to the
customer's designated address.

Warranty scope

(1) If the product fails to operate within the warranty period, we will replace it free of charge, but
it does not apply to the following situations:
Failure caused by improper conditions, environmental pollution, or uses not described in the
instruction manual, quick manual, or separately agreed specifications.
Failure caused by customer equipment, software or any other products not manufactured by
our company.
Failure caused by modification or repair not performed by us.
If the consumable parts specified in the manual or quick manual are properly maintained or
replaced, the failure should be avoided.
Failure caused by technically unpredictable problems when delivering this product.
Failures caused by disasters such as fires or floods, or any other external causes that are not
attributable to us, such as unstable voltage.

(2) This warranty covers the limited scope of the matters mentioned in section (1) above, and
does not include secondary damages (equipment damage, loss of opportunity or loss of income)
caused by our products to customers, nor any other types Damage.

Applications
Our products are designed and manufactured as general-purpose products for general industri-
al use. Not suitable for the applications described below.
① Equipment that has a potentially significant impact on human life and property, such as
nuclear generators, airplanes, railway equipment, marine vessels, and medical equipment.
② Public facilities such as electricity, gas and clean water supply.
③ Use outdoors or under similar environmental conditions.
However, if the customer consults us in advance, confirms the product specifications, agrees to
the technical requirements, and takes the required safety measures, this warranty can be used.
In this case, the warranty coverage is the same as above.

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D200 Grease Metering Device


Grease 2.5MPa P Pressure-relief NLGI 000~2

MESOLUBE

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Feature

The metering device is reliable and stable, with multiple metering quantities, push-in and
screw-type connections, it can be connected to the lubrication tubing flexibly and conveniently.

Order code

D200 - .........
Lubricant metering device
D200 series lubrication distributor

Number of outlets
2 = 2 outlets
...
20 = 20 outlets

First outlet
S03 = 0.03mL/cycle, screw type unit
S05 = 0.05mL/cycle, screw type unit
S10 = 0.10mL/cycle, screw type unit
S20 = 0.20mL/cycle, screw type unit
S30 = 0.30mL/cycle, screw type unit
S50 = 0.50mL/cycle, screw type unit
P03 = 0.03mL/cycle, push-in type unit
P05 = 0.05mL/cycle, push-in type unit
P10 = 0.10mL/cycle, push-in type unit
P20 = 0.20mL/cycle, push-in type unit
P30 = 0.30mL/cycle, push-in type unit
P50 = 0.50mL/cycle, push-in type unit

Second outlet
S03 = 0.03mL/cycle, screw type unit
...
(As in the previous)

P50 = 0.50mL/cycle, push-in type unit

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Specifications

Model Outlets Metering quantity Inlet Outlet A(mm) B(mm) Pressure

D300-2 2 38 49

D300-3 3 54 65

D300-4 4 70 81

D300-5 5 86 97

D300-6 6 102 113

D300-7 7 118 129

D300-8 8 134 145

D300-9 9 0.03mL/cycle 150 161

D300-10 10 0.05mL/cycle 166 177 14bar

D300-11 11 0.10mL/cycle M10x1.0 M8x1.0 182 193 to

D300-12 12 0.20mL/cycle Φ6 Φ4 198 209 25bar

D300-13 13 0.30mL/cycle 214 225

D300-14 14 0.50mL/cycle 230 241

D300-15 15 246 257

D300-16 16 262 273

D300-17 17 278 289

D300-18 18 294 305

D300-19 19 310 321

D300-20 20 326 337

D300-22 22 342 353

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Screw Style

Push-in Style

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Metering Uinit Dimensions

Model Metering quantity L(mm) Connection Φ4


Connection Φ4
S03 0.03mL/cycle 48

S05 0.05mL/cycle 48

S10 0.1mL/cycle 48

S20 0.2mL/cycle 64

S30 0.3mL/cycle 64

S50 0.5mL/cycle 64

P03 0.03mL/cycle 53.5

P05 0.05mL/cycle 53.5

P10 0.1mL/cycle 53.5

P20 0.2mL/cycle 69.5 O-ring


O-ring
P30 0.3mL/cycle 69.5

P50 0.5mL/cycle 69.5 Push-in type Screw type

Layout of D200 Metering Device in Lubrication System

Pressure Switch

Metering device

Pump Metering device

Metering device

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High Pressure Hose

Model Tube inner L Lining Wrapper Pressure Temp. Blast

HPH6X Φ6

HPH8X Φ8 X(mm) PA PU 10MPa -20~+100℃ 30MPa

HPH10X Φ10

Nylon Tube

Model Tube inner L Pressure Bending radius Temp. Blast

HPH6X Φ6

HPH8X Φ8 X(mm) 4MPa R20-50mm -20~+100℃ 30MPa

HPH10X Φ10

Precautions
To ensure the normal operation and prolong the service life of high-pressure hose, the following principles should
be paid attention to when installing high-pressure hose:
(1) Avoid sharp bending. After installation, the bending radius of the hose shall not be less than 8-10 times of the
outer diameter of the hose. The root of the joint at both ends of the hose shall not be bent. A certain straight section
shall be reserved, and its length shall not be less than 6 times of the outer diameter of the hose. In order to avoid
sharp bending, the method of winding spring or supporting steel strip outside the hose can be adopted to make the
bending gentle.
(2) Distortion is not allowed. In the process of tightening the two ends of the hose, it is easy to have this kind of
fault, which will change the braiding angle of the steel wire braided layer, make the hose bear uneven stress and
reduce the pressure. In order to avoid twisting, chalk a parallel line on the hose before assembly, so as to check
whether the hose is twisted after installation.
(3) There should be a certain amount of relaxation in the length direction, and it should not be in the tension state,
especially when replacing the new hose. Because after the hose is filled with high pressure oil, the total length of
the hose shrinks by 3%- 4%, and the oil cylinder swings in a certain range in the process of lifting and lowering. If
the length of the hose is not enough, it can be lengthened by connecting two hoses through the transition joint.
(4) The contact and friction between the hose and the machine or cab should be avoided as far as possible to
prevent the abrasion of the outer rubber layer and the steel wire braid layer. In the section where there may be
mechanical friction with the outside, the canvas belt or rubber pipe should be wrapped for protection.
(5) For hydraulic traction agricultural tools (or dump trailers), the hose joints between the agricultural tools and
tractors should be installed to prevent the hose from breaking and oil leakage due to the decoupling of agricultural
tools.

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