P100 and P200 Grease Pump Catalog
P100 and P200 Grease Pump Catalog
com
MESOLUBE
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Instructions
D100
This series of pumps are available in reservoir and cartridge pump versions, which can be used
in single-line lubrication systems and progressive lubrication systems.
Precautions
In this manual, the use of the following markings provides safety precautions to prevent acci-
dents that may cause injury to the human body. Before operating the pump, be sure to read
these safety precautions carefully to fully understand the contents.
Indicate reference information or points that can help you deal with the pump.
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Precautions
Safety Precautions
1. Before handling the pump, please read this manual carefully
and understand its contents.
2. Keep this manual in a designated place for easy access at
any time.
3. Only technicians with relevant installation knowledge can
Label type
MESOLUBE Notice
○ It is necessary to confirm the (+) (-) pole when
Serial number label connecting the power supply of the oil pump.
○ Use the special grease designated by our compa-
Series model:P100 ny, otherwise the pump parts may be damaged.
Ordercode:P100-071211
MESOLUBE www.mesolube.com
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Introduction
The P100 series pump is highly efficient and easy to operate. It is used in small and medi-
um-sized machinery and can form a single-line centralized lubrication system and a progres-
sive lubrication system.
Series Features
1. Two versions with reservoir or cartridge 7. Six optional mounting bores offer variety of
2. Up to 2 lubricant outlets installation possibilities
3. With liquid level monitoring function 8. Manual lubrication button to facilitate system
4. Woltage 12/24VDC, 110/220VAC startup or exhaust
5. Max operating pressure 8MPa 9. Venting screw for simple venting during
6. Controlled by external PLC or with system start-up or after cartridge exchange
controller 10. Indoor use
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Product Introduction
The P100 series pump system can lubricate up to 100 lubrication points, and the main line can
be up to 15 meters long.
It has a pressure relief valve to make it suitable for use in the lubrication system of a single-line
pressurized distributor.
Two versions of P100 seriesreservoir and cartridge version.
Advantages Advantages
1. Flexible and easy to inject 1. Avoid using wrong or contaminated lubricants
2. With different capacity 2. Reduce grease pollution to the environment
3. Extend maintenance time 3. It can simplify inventory management
4. Exhaust only when the system is started 4. Replace the oil package safely and cleanly
Venting screw
Grease outlet
Grease outlet
Mounting plate
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Technical data
Specifications
Venting screw
M10x1
Bottom outlet
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Lubricant inlet
Venting screw
M10 x1
Power input
Bottom outlet
6- 9
Φ6 or Φ8
25
50
75
163
137
175 143
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118 139
Cartiger cover
Outlet Φ6 or Φ8
258
153
Outlet Φ6 or Φ8
Power input
176
104
9
6-
25
25
50
75
Mounting plate
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Order code
P100 -
Pump type
P100 series electric grease pump
Operating voltage
12 = 12VDC
24 = 24VDC
Pressure-relief valve
1 = with pressure-relief valve
0 = without pressure-relief valve
Operating controller
1 = with controller
0 = external controller
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Details
Reservoir Series
Liquid level switch
Transparent reservoir
Mounting plate
Lubricant inlet
Power Input
Outlet connection 1-Φ6 or Φ8
Mounting plate
Venting screw
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+ +
Main circuit
Main circuit
_ _
NPN.NC
DC NPN.NO
DC
Black Black
Blue Blue
+ +
Main circuit
Main circuit
_ _
PNP.NC
DC PNP.NO
DC
Black Black
Blue Blue
NC type(two-wire) NO type(two-wire)
+ +
Main circuit NO
Main circuit NC
_ _
DC DC
Blue Blue
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Lubrication system
Single-line System Features
♦ P100 series can be used in single-line centralized lubrication system. The reciprocating linear
movement of the pump driven by the motor delivers the grease to the outlet of the pump, and
reaches the lubrication point through the pressurized distributor. When the preset pressure is
reached, the motor stops working, and the pressure relief valve also starts to work, releasing the
pressure of the system, and one cycle is completed.
♦ The pump can be controlled by an external control system (or with its own controller). The
control system mainly sets the lubrication frequency, lubrication time and interval time.
♦ System pressure is monitored by a pressure switch, which is usually installed in the tube
before the last distributor. Pressure switch sends a signal to control unit, which stops the pump.
♦ The lubrication system composed of P100 pump and pressurized distributor works within the
specified temperature range, the max pressure is 8MPa, the mini lubrication interval is 5 mins,
max main line length is 15 meters, and it is suitable for up to 100 lubrication indoors small and
medium equipment.
P100 pump
External controller
Pressurized distributor
Pressurized distributor
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♦ The max length of the lubrication pipeline of the progressive system can reach 14 meters
♦ When the system fails and the distributor is blocked, the system will alarm.
♦ The lubricant can be distributed to each lubrication point in a predetermined proportion
♦ With visual monitoring or electrical monitoring function
♦ If the system is blocked, it can be seen from the safety valve that there is grease overflow.
Level switch
External controller
P100 pump
Blockage sensing
Progressive distributor
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Mounting requirements
Operating environment
Please ensure that the ambient temperature: +0~+50, humidity: 35~85%RH
Mounting details
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It is necessary to connect the pump and the lubrication tubing without pressure.
♦ Ensure the used tubing, hoses, stop valves, directional control valves, accesso-
ries, etc. need to meet the max. working pressure, temperature range and grease
level of the pump.
♦ Before assembling, must carefully check all the components required by the line,
such as tubing, hoses, shut-off valves, directional control valves, accessories, etc.
♦ The seals in the tubing system must not protrude inward to avoid disrupting the
flow of lubricant.
♦ Make sure there are no air pockets after the lubrication line is mounted.
♦ In the direction of grease flow, avoid connecting small diameter tubes to large
diameter tubes.
♦ There must be a smooth transition in the connection transition of tubing with
different diameters, and the connection should avoid sudden changes in direction.
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Refilling
Filling cartridge
Please make sure that under this condition: +0~+50℃, humidity: 35~85%RH
Precautions
The standard LHL package is recommended. If the cartridge is removed before the
grease is used up, air will enter and cause failure, so please make sure that the
grease in the cartridge is completely used up before replacing.
♦ Don't turn on the power with the empty cartridge taken out, otherwise the pump will suck in
air or foreign matter and cause its malfunction.
♦ When replacing the cartridge, do not wipe around the inlet of the pump with a dirty cloth,
as this will cause the pump to suck in foreign matter and cause its failure.
♦ Only standard LHL cartridge is supported. Using other grease may cause system failure
and damage important parts of the equipment.
♦ Do not inject grease into an empty cartridge and reuse it, as this may cause the cartridge
to rupture or cause the pump to malfunction due to the entry of air or foreign objects.
Replacement procedure
If the grease level switch works, or the cartridge will shrink when the amount of LHL is used up,
please replace cartridge according to the following steps.
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(1) Rotate the transparent cover counter- (2) Turn the empty cartridge counterclock-
clockwise to remove it from the pump. wise and remove it
(3) When mounting a new cartridge, (4) Mount the thick sister of the cartridge
tighten the threads on the cartridge and and turn the cover clockwise to tighten
adapter clockwise
Stop when the cartridge is tightened, When mounting cartridge, avoid the
otherwise the thread will be damaged. entry of air or foreign objects
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Troubleshoot
Precautions
Only original MESOLUBE spare parts can be used. It is prohibited to modify the product with-
out authorization and use non-original spare parts and accessories.
The lubrication system is under pressure during operation. Therefore, before starting assembly,
maintenance or repair work or any system modification or system repair, the lubrication system
must be decompressed.
Troubleshooting
♦ Cartridge/reservoir empty
♦ There is not enough grease
♦ If motor resistance is high,
inside the pump
replace the pump
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Warranty
Warranty period
The warranty period of this product is one year from the date the product is delivered to the
customer's designated address.
Warranty scope
(1) If the product fails to operate within the warranty period, we will replace it free of charge, but
it does not apply to the following situations:
Failure caused by improper conditions, environmental pollution, or uses not described in the
instruction manual, quick manual, or separately agreed specifications.
Failure caused by customer equipment, software or any other products not manufactured by
our company.
Failure caused by modification or repair not performed by us.
If the consumable parts specified in the manual or quick manual are properly maintained or
replaced, the failure should be avoided.
Failure caused by technically unpredictable problems when delivering this product.
Failures caused by disasters such as fires or floods, or any other external causes that are not
attributable to us, such as unstable voltage.
(2) This warranty covers the limited scope of the matters mentioned in section (1) above, and
does not include secondary damages (equipment damage, loss of opportunity or loss of income)
caused by our products to customers, nor any other types Damage.
Applications
Our products are designed and manufactured as general-purpose products for general industri-
al use. Not suitable for the applications described below.
① Equipment that has a potentially significant impact on human life and property, such as
nuclear generators, airplanes, railway equipment, marine vessels, and medical equipment.
② Public facilities such as electricity, gas and clean water supply.
③ Use outdoors or under similar environmental conditions.
However, if the customer consults us in advance, confirms the product specifications, agrees to
the technical requirements, and takes the required safety measures, this warranty can be used.
In this case, the warranty coverage is the same as above.
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MESOLUBE
MESOLUBE
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Instructions
P200
P200 series are equipped with lubrication metering devices to accurately lubricate equipment at
multiple points. This product is small in size, light in weight, wide range of applications.
Precautions
In this manual, the use of the following markings provides safety precautions to prevent acci-
dents that may cause injury to the human body. Before operating the pump, be sure to read
these safety precautions carefully to fully understand the contents.
Indicate reference information or points that can help you deal with the pump.
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Precautions
Safety Precautions
1. Before handling the pump, please read this manual carefully
and understand its contents.
2. Keep this manual in a designated place for easy access at
any time.
3. Only technicians with relevant installation knowledge can
Label type
MESOLUBE Notice
○ It is necessary to confirm the (+) (-) pole when
Serial number label connecting the power supply of the oil pump.
○ Use the special grease designated by our compa-
Series model:P200 ny, otherwise the pump parts may be damaged.
Ordercode:P200-071230
Technical Data 1 2 3 4 5 6
11
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Technical data
Specifications
Item Specifications
Certification CE
1. When the voltage of the pump power supply is unstable, it is recommended to install a
voltage stabilizer to prevent the unstable voltage from damaging the pump.
2. This may fluctuate due to factors such as tube material and length ambient temperature.
3. This signal is only output when the pump is energized.
4. The specifications of the external pressure switch can be customized.
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Order Code
P200 -
Pump type
P200 series electric grease pump
Capacity size
03C = 0.3L with cartridge
05C = 0.5L with cartridge
07C = 0.7L with cartridge
03 = 0.3L without cartridge
05 = 0.5L without cartridge
07 = 0.7L without cartridge
Operating voltage
24 = 24VDC
Operating pressure
3 = 3MPa
5 = 5MPa
Pressure-relief
1 = with pressure-relief
0 = without pressure-relief
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Dimensions
3x Φ7 mounting holes
242
100
112
18.5
101
3- 7 100
113 119.94
177.5
196
RC1/8 thread
Power supply
62
42
Venting screw
33
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Level switch
The level switch is in the cartridge adapter. When the level switch is working, the
pump will stop working before the cartridge runs out of grease to prevent air from
entering. For this product, when the level switch is working, the work light flashes.
The level switch only outputs a signal when the pump power is on.
Since the pump stops when the liquid level switch is working, the pressure switch
may not work, so it will output a normal pressure value.
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Mounting requirements
Operating environment
Mounting details
♦ Be sure to fix the pump on a vertical and flat surface so that it can fully bear the
weight of the pump.
♦ Mount and fix the pump with three M6 bolts through the 7mm hole.
♦ It is recommended to apply anti-vibration glue when the pump is subjected to
vibration.
♦ Install the pump in a location isolated from water, oil, chips and dust.
♦ Vibration: 9G (88m/s2) or less.
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B
B
Connect tube to the pump outlet (Rc1/8), use 5 MPa or higher tube, fix the con-
nector, and then tighten it with a wrench 2.5 to 3 turns.
Tightening torque: 10N.m. After connecting, make sure that there is no leakage at
the connector of cartridge. For P200, make sure to exhaust air from the tube and
pump after connection.
If the main tube is short, the pressure may reach 8 Mpa or higher, but there is no
problem during use.
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When removing the cover. ① Remove the hexagon socket head screw at the bottom of the
main body. ②Push the cover down in the direction shown below.
Cover
Open direction
②
①
Hexagon socket head screw
When mounting the cover. ① Part of the cover is hung on the main body. ②Press down in the
direction shown in the figure below, and fix the hexagon socket head screw with bolts.
②
①
When the pump is operating, please do not remove the cover and motor
cover. It may cause personal injury and damage to the circuit base.
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Lubrication system
Single-line System Features
♦ P200 series can be used in single-line centralized lubrication system. The reciprocating linear
movement of the pump driven by the motor delivers the grease to the outlet of the pump, and
reaches the lubrication point through the pressurized distributor. When the preset pressure is
reached, the motor stops working, and the pressure relief valve also starts to work, releasing the
pressure of the system, and one cycle is completed.
♦ The pump can be controlled by an external control system (or with its own controller). The
control system mainly sets the lubrication frequency, lubrication time and interval time.
♦ System pressure is monitored by a pressure switch, which is usually installed in the tube
before the last distributor. Pressure switch sends a signal to control unit, which stops the pump.
♦ The lubrication system composed of P100 pump and pressurized distributor works within the
specified temperature range, the max pressure is 8MPa, the mini lubrication interval is 5 mins,
max main line length is 15 meters, and it is suitable for up to 100 lubrication indoors small and
medium equipment.
P200 pump
External controller
Pressurized distributor
Pressurized distributor
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Refilling
Filling method
Please make sure that under this condition: +0~+50℃, humidity: 35~85%RH
Precautions
If the oil bag is removed when the grease is not used up, air will enter the oil bag and
cause malfunction, so before replacing the oil bag, make sure that the oil bag is
completely used up.
♦ Make sure that the grease is completely consumed before changing the cartridge.
♦ Do not turn on the power without cartridge, otherwise the pump will suck in air or foreign
matter and cause its failure.
♦ When replacing the cartridge, do not wipe around the inlet of the pump with a dirty cloth.
This will cause the pump to suck in foreign matter and cause its failure.
♦ Only standard LHL oil bag is supported. Using other grease may cause system failure and
damage important parts of the equipment.
○ Do not inject grease into an empty cartridge and reuse it, as this may cause the cartridge
to rupture or cause the pump to malfunction due to the entry of air or foreign objects.
Replacement steps
If the grease level switch works, or the cartridge shrinks when the grease runs out, follow the
steps below to replace cartridge.
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(1) Rotate the transparent cover coun- (2) Turn the empty cartridge counter-
terclockwise to remove it from the pump clockwise and remove it
(3) When mounting a new cartridge, (4) After mounting the cartridge, put the
tighten the threads on cartridge and the cover back and turn it clockwise to tighten
adapter clockwise
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Warranty
Warranty period
The warranty period of this product is one year from the date the product is delivered to the
customer's designated address.
Warranty scope
(1) If the product fails to operate within the warranty period, we will replace it free of charge, but
it does not apply to the following situations:
Failure caused by improper conditions, environmental pollution, or uses not described in the
instruction manual, quick manual, or separately agreed specifications.
Failure caused by customer equipment, software or any other products not manufactured by
our company.
Failure caused by modification or repair not performed by us.
If the consumable parts specified in the manual or quick manual are properly maintained or
replaced, the failure should be avoided.
Failure caused by technically unpredictable problems when delivering this product.
Failures caused by disasters such as fires or floods, or any other external causes that are not
attributable to us, such as unstable voltage.
(2) This warranty covers the limited scope of the matters mentioned in section (1) above, and
does not include secondary damages (equipment damage, loss of opportunity or loss of income)
caused by our products to customers, nor any other types Damage.
Applications
Our products are designed and manufactured as general-purpose products for general industri-
al use. Not suitable for the applications described below.
① Equipment that has a potentially significant impact on human life and property, such as
nuclear generators, airplanes, railway equipment, marine vessels, and medical equipment.
② Public facilities such as electricity, gas and clean water supply.
③ Use outdoors or under similar environmental conditions.
However, if the customer consults us in advance, confirms the product specifications, agrees to
the technical requirements, and takes the required safety measures, this warranty can be used.
In this case, the warranty coverage is the same as above.
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MESOLUBE
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Feature
The metering device is reliable and stable, with multiple metering quantities, push-in and
screw-type connections, it can be connected to the lubrication tubing flexibly and conveniently.
Order code
D200 - .........
Lubricant metering device
D200 series lubrication distributor
Number of outlets
2 = 2 outlets
...
20 = 20 outlets
First outlet
S03 = 0.03mL/cycle, screw type unit
S05 = 0.05mL/cycle, screw type unit
S10 = 0.10mL/cycle, screw type unit
S20 = 0.20mL/cycle, screw type unit
S30 = 0.30mL/cycle, screw type unit
S50 = 0.50mL/cycle, screw type unit
P03 = 0.03mL/cycle, push-in type unit
P05 = 0.05mL/cycle, push-in type unit
P10 = 0.10mL/cycle, push-in type unit
P20 = 0.20mL/cycle, push-in type unit
P30 = 0.30mL/cycle, push-in type unit
P50 = 0.50mL/cycle, push-in type unit
Second outlet
S03 = 0.03mL/cycle, screw type unit
...
(As in the previous)
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Specifications
D300-2 2 38 49
D300-3 3 54 65
D300-4 4 70 81
D300-5 5 86 97
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Screw Style
Push-in Style
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S05 0.05mL/cycle 48
S10 0.1mL/cycle 48
S20 0.2mL/cycle 64
S30 0.3mL/cycle 64
S50 0.5mL/cycle 64
Pressure Switch
Metering device
Metering device
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HPH6X Φ6
HPH10X Φ10
Nylon Tube
HPH6X Φ6
HPH10X Φ10
Precautions
To ensure the normal operation and prolong the service life of high-pressure hose, the following principles should
be paid attention to when installing high-pressure hose:
(1) Avoid sharp bending. After installation, the bending radius of the hose shall not be less than 8-10 times of the
outer diameter of the hose. The root of the joint at both ends of the hose shall not be bent. A certain straight section
shall be reserved, and its length shall not be less than 6 times of the outer diameter of the hose. In order to avoid
sharp bending, the method of winding spring or supporting steel strip outside the hose can be adopted to make the
bending gentle.
(2) Distortion is not allowed. In the process of tightening the two ends of the hose, it is easy to have this kind of
fault, which will change the braiding angle of the steel wire braided layer, make the hose bear uneven stress and
reduce the pressure. In order to avoid twisting, chalk a parallel line on the hose before assembly, so as to check
whether the hose is twisted after installation.
(3) There should be a certain amount of relaxation in the length direction, and it should not be in the tension state,
especially when replacing the new hose. Because after the hose is filled with high pressure oil, the total length of
the hose shrinks by 3%- 4%, and the oil cylinder swings in a certain range in the process of lifting and lowering. If
the length of the hose is not enough, it can be lengthened by connecting two hoses through the transition joint.
(4) The contact and friction between the hose and the machine or cab should be avoided as far as possible to
prevent the abrasion of the outer rubber layer and the steel wire braid layer. In the section where there may be
mechanical friction with the outside, the canvas belt or rubber pipe should be wrapped for protection.
(5) For hydraulic traction agricultural tools (or dump trailers), the hose joints between the agricultural tools and
tractors should be installed to prevent the hose from breaking and oil leakage due to the decoupling of agricultural
tools.
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