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Caterpillar 930m Wheel Loader | Operation & Maintenance Manual | pdf download

This manual provides essential guidance for operators and maintenance personnel to ensure safe, efficient, and reliable machine performance. Designed to improve machine uptime and extend equipment life, it covers daily checks, periodic servicing, and component care. Ideal for field use and workshops, this manual is a valuable resource for maximizing productivity while minimizing downtime and repair costs.
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100% found this document useful (2 votes)
9 views33 pages

Caterpillar 930m Wheel Loader | Operation & Maintenance Manual | pdf download

This manual provides essential guidance for operators and maintenance personnel to ensure safe, efficient, and reliable machine performance. Designed to improve machine uptime and extend equipment life, it covers daily checks, periodic servicing, and component care. Ideal for field use and workshops, this manual is a valuable resource for maximizing productivity while minimizing downtime and repair costs.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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930M WHEEL LOADER

S/N F5K00001-UP

Tip; Use Bookmarks panel to navigate

Printed by Heavy Equipment Manuals Printed in U.S.A


v2.20

Heavy Equipment Manuals


This is the sample of the manual if
you need complete
manual
Click Here to download
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual


926M, 930M, and 938M Small Wheel Loader
Media Number -M0102414-05 Publication Date -01/03/2015 Date Updated -25/08/2020

s03548206

Foreword
California Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause
cancer, birth defects, and other reproductive harm.

WARNING - This product can expose


you to chemicals including ethylene
glycol, which is known to the State of
California to cause birth defects or other
reproductive harm. For more information
go to:

www.P65Warnings.ca.gov

Do not ingest this chemical. Wash hands after handling to avoid incidental ingestion.

WARNING - This product can expose


you to chemicals including lead and lead
compounds, which are known to the State
of California to cause cancer, birth defects,
or other reproductive harm. For more
information go to:

www.P65Warnings.ca.gov

Wash hands after handling components that may contain lead.


Literature Information
This manual should be stored in the operator's compartment in the literature holder or seat back
literature storage area.

This manual contains safety information, operation instructions, transportation information,


lubrication information, and maintenance information.

Some photographs or illustrations in this publication show details or attachments that can be different
from your machine. Guards and covers might have been removed for illustrative purposes.

Continuing improvement and advancement of product design might have caused changes to your
machine which are not included in this publication. Read, study, and keep this manual with the
machine.

Whenever a question arises regarding your machine, or this publication, please consult your Cat
dealer for the latest available information.

Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and
locations of warning signs and labels used on the machine.

Read and understand the basic precautions listed in the safety section before operating or performing
lubrication, maintenance, and repair on this machine.

Operation
The operation section is a reference for the new operator and a refresher for the experienced operator.
This section includes a discussion of gauges, switches, machine controls, attachment controls,
transportation, and towing information.

Photographs and illustrations guide the operator through correct procedures of checking, starting,
operating, and stopping the machine.

Operating techniques outlined in this publication are basic. Skill and techniques develop as the
operator gains knowledge of the machine and its capabilities.

Maintenance
The maintenance section is a guide to equipment care. The Maintenance Interval Schedule (MIS) lists
the items to be maintained at a specific service interval. Items without specific intervals are listed
under the "When Required" service interval. The Maintenance Interval Schedule lists the page
number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the
Maintenance Interval Schedule as an index or "one safe source" for all maintenance procedures.

Maintenance Intervals
Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly,
monthly, etc.) can be used instead of service hour meter intervals if the calendar intervals provide
more convenient servicing schedules and approximate the indicated service hour meter reading.
Perform the recommended service at the interval that occurs first.

Under severe, dusty, or wet operating conditions, more frequent lubrication than is specified in the
maintenance intervals chart might be necessary.

Perform service on items at multiples of the original requirement. For example, at every 500 service
hours or 3 months, also service those items listed under every 250 service hours or monthly and every
10 service hours or daily.

Certified Engine Maintenance


Proper maintenance and repair are essential to keep the engine and machine systems operating
correctly. As the heavy-duty off-road diesel engine owner, you are responsible for the performance of
the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and
Service Manual.

It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or
trading engines or machines to remove, alter, or to render inoperative, any emission-related device or
element of design installed on or in an engine or machine that is in compliance with all applicable
regulations of the intended country to which it has been shipped. Certain elements of the machine and
engine such as the exhaust system, fuel system, electrical system, intake air system, and cooling
system may be emission-related and should not be altered unless approved by Caterpillar.

Machine Capacity
Additional attachments or modifications may exceed machine design capacity which can adversely
affect performance characteristics. Included would be stability and system certifications such as
brakes, steering, and rollover protective structures (ROPS). Contact your Cat dealer for further
information.

Product Identification Number


Effective First Quarter 2001 the Product Identification Number (PIN) has changed from 8 to 17
characters. To provide uniform equipment identification, construction equipment manufacturers are
moving to comply with the latest version of the product identification numbering standard. Non-road
machine PINs are defined by ISO 10261. The new PIN format will apply to all machines and
generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format
will look like the following:
Illustration 1 g03891925

Where:

1. World Manufacturing Code (characters 1-3)

2. Machine Descriptor (characters 4-8)

3. Check Character (character 9)

4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were
previously referred to as the Serial Number.

Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN
format.

Components such as engines, transmissions, axles, and work tools will continue to use an 8 character
Serial Number (S/N).

Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:21:53 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual


926M, 930M, and 938M Small Wheel Loader
Media Number -M0102414-05 Publication Date -01/03/2015 Date Updated -25/08/2020

i04329031

Air Cleaner Dust Valve - Clean/Inspect


SMCS - 1051-571-VL

1. Open the right side engine compartment.

2. The air filter housing is located on the right side of the machine. The air cleaner dust valve
is located below the air filter housing.

Illustration 1 g02484496
3. Check the air cleaner dust valve after every 10 service hours or at the end of each day.
Actuate the valve by squeezing the lips of the valve in order to remove any accumulated
debris.

4. Close the engine compartment.

Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:27:39 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual


926M, 930M, and 938M Small Wheel Loader
Media Number -M0102414-05 Publication Date -01/03/2015 Date Updated -25/08/2020

i05998689

Alternator Air Filter - Clean/Replace


SMCS - 1405-571-FI; 1405-FI

If your machine is equipped with the heavy-duty alternator, perform the following procedure.

Illustration 1 g02346203
At the same time that the primary filter element is cleaned, check and clean the alternator filter.
Visibly inspect cover and filter to determine if excessive debris buildup has occurred. Remove the
three fasteners holding the cover to the alternator. Remove the filter and clean or replace as
needed. Clean debris buildup from the cover. Insert the filter and install the cover and filter with
the original fasteners. Torque the bolts to 2.5 ± 0.5 N·m (1.8 ± 0.4 lb ft).

Note: If the turbo hose is removed, keep the area clean. Ensure that all hoses and clamps are
properly installed before operating the engine.

Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:27:52 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
This is the sample of the manual if
you need complete
manual
Click Here to download
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual


926M, 930M, and 938M Small Wheel Loader
Media Number -M0102414-05 Publication Date -01/03/2015 Date Updated -25/08/2020

i08139667

Articulation Bearings - Lubricate


SMCS - 7057-086-BD; 7065-086-BD; 7066-086-BD

Crushing Hazard. Insure that the machine ignition switch is in the OFF
position and that the parking brake is engaged before entering the
articulation area. Failure to do so could result in serious injury or death.

Note: The bearing will require daily greasing for applications where the bearing is immersed in
water or mud.
Illustration 1 g02795039

Note: On certain models, the fittings will be accessible from the left side of the machine.

Wipe off the fittings before any lubricant is applied.

Apply lubricant through fittings on the articulation hitches.

Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:28:06 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual


926M, 930M, and 938M Small Wheel Loader
Media Number -M0102414-05 Publication Date -01/03/2015 Date Updated -25/08/2020

i06989057

Automatic Lubrication Grease Tank - Fill - Autolube - If


Equipped
SMCS - 7540-544-HR; 7540-544-TNK; 7540-544

The Automatic TWIN Greasing System


Reference: Refer to System Operation, RENR 6331 for more information on the Automatic
TWIN Greasing System.

A pressure hazard is present. Severe personal injury or death can result


from removing hoses or fittings that are under pressure. Relieve the
pressure in the system before you remove hoses or fittings.
Illustration 1 g02494037
(1) Reservoir
(2) Dust Cap
(3) Filler Tube Assembly

Grease reservoir (1) is located near the rear fender on the right side of the machine.

Filling the Reservoir

1. Remove dust cap (2) from grease reservoir (1).

2. Clean the fitting before filling.

3. Fill grease reservoir (1) with grease to the maximum level which is indicated on the grease
reservoir (1).

Note: Avoid fully emptying the reservoir causing air to enter the system. Air may be
pumped into the reservoir. This air can accumulate under the piston. The air can be removed
if the reservoir is refilled to a level slightly above the maximum level mark. Excess air and
excess grease will be released from the pump at the overflow passage.

Reference: For the correct type of grease, refer to Operation and Maintenance Manual,
"Lubricant Viscosities".

Note: If a different brand of grease is used, check for compatibility. If the new grease is not
compatible with the grease in the reservoir, the system must be purged. Refer to System
Operation, RENR 6331 for more information about purging the system.

4. Install dust cap (2).

The Cat Autolube System


Reference: Refer to System Operation, M0079258 for more information on the Cat Autolube
System.

A pressure hazard is present. Severe personal injury or death can result


from removing hoses or fittings that are under pressure. Relieve the
pressure in the system before you remove hoses or fittings.

Illustration 2 g06166657
Grease reservoir (1) is located near the front fender on the right side of the machine.
Illustration 3 g06166791
(1) Reservoir
(2) Filler Tube Assembly

1. Clean the fitting before filling.

2. Place the autolube system in continuous mode (secondary display)

3. Fill grease reservoir (1) with grease to the maximum level which is indicated on the grease
reservoir (1).

4. Return the autolube system back to automatic mode (secondary display)

Reference: For the correct type of grease, refer to Operation and Maintenance Manual, Lubricant
Viscosities.

Note: If a different Brand of grease is used, check for compatibility. If the new grease is not
compatible with the grease in the reservoir, the system must be purged. Refer to System
Operation, M0079258 for more information about purging the system.

Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:28:18 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual


926M, 930M, and 938M Small Wheel Loader
Media Number -M0102414-05 Publication Date -01/03/2015 Date Updated -25/08/2020

i08139665

Axle Oscillation Bearings - Lubricate


SMCS - 3268-086-BD; 3278-086-BD

Crushing Hazard. Insure that the machine ignition switch is in the OFF
position and that the parking brake is engaged before entering the
articulation area. Failure to do so could result in serious injury or death.

Note: The bearing will require daily greasing for applications where the bearing is immersed in
water or mud.
Illustration 1 g02795083

Wipe off the fittings before you apply any lubricant.

Apply lubricant through two remote fittings near the articulation hitch on the right side of the
machine.

Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:28:35 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual


926M, 930M, and 938M Small Wheel Loader
Media Number -M0102414-05 Publication Date -01/03/2015 Date Updated -25/08/2020

i04662010

Backup Alarm - Test


SMCS - 7406-081

Turn the engine start switch key to ON in order to perform the test.

Apply pressure to the left pedal. Move the transmission direction control lever to REVERSE
position.

The backup alarm should immediately sound. The backup alarm will continue to sound until the
transmission direction control lever is moved to the NEUTRAL position or to the FORWARD
position.

The backup alarm is mounted in the back of the machine behind the rear grill.

Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:28:51 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual


926M, 930M, and 938M Small Wheel Loader
Media Number -M0102414-05 Publication Date -01/03/2015 Date Updated -25/08/2020

i05972698

Battery - Clean
SMCS - 1401-070

Illustration 1 g03743805

The battery is located in the battery compartment on the left side at the rear machine. If your
machine is equipped with the cold-weather package, there is also a battery located on the right
side at the rear machine.

Clean the battery surfaces with a clean cloth. Keep the terminals clean and keep the terminals
coated with petroleum jelly. Install the post covers after you coat the terminal posts with
petroleum jelly.

Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:29:08 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual


926M, 930M, and 938M Small Wheel Loader
Media Number -M0102414-05 Publication Date -01/03/2015 Date Updated -25/08/2020

i05972723

Battery Hold-Down - Tighten


SMCS - 7257-527

Illustration 1 g03743829

The battery is located in the battery compartment on the left side at the rear machine. If your
machine is equipped with the cold-weather package, there is also a battery located on the right
side at the rear machine.
Be sure that batteries on both sides are checked.

Tighten the bolts on the hold-downs for the battery in order to prevent the batteries from moving
during machine operation.

Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:29:30 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual


926M, 930M, and 938M Small Wheel Loader
Media Number -M0102414-05 Publication Date -01/03/2015 Date Updated -25/08/2020

i06041359

Battery or Battery Cable - Inspect/Replace


SMCS - 1401-040; 1401-510; 1402-040; 1402-510

1. Turn the engine start switch to the OFF position. Turn all switches to the OFF position.

2. Open the engine access door on the left side of the machine.

Illustration 1 g03785770
3. Turn the battery disconnect switch to the OFF position. Remove the battery disconnect
switch key.

Illustration 2 g03743805

4. The battery is located in the battery compartment on the left side at the rear machine. If your
machine is equipped with the cold-weather package, there is also a battery located on the
right side at the rear machine. Remove the access panel for the battery on the left side and
on the right side (if equipped).

NOTICE

Do not allow the disconnected battery cable to contact the disconnect


switch.

5. Disconnect the negative battery cable at the battery.

6. At the battery disconnect switch, disconnect the negative battery cable that is connected to
the frame.

7. Perform the necessary repairs. Replace the cable or the battery, as needed.

8. Connect the battery cable at the battery disconnect switch.

9. Connect the negative battery cable at the battery. Replace the battery cover.

10. Install the battery disconnect switch key. Turn the battery disconnect switch to the ON
position.

Recycle the Battery


Always recycle a battery. Never discard a battery.

Always return used batteries to one of the following locations:

• A battery supplier

• An authorized battery collection facility

• Recycling facility

Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:29:47 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine

Operation and Maintenance Manual


926M, 930M, and 938M Small Wheel Loader
Media Number -M0102414-05 Publication Date -01/03/2015 Date Updated -25/08/2020

i05972753

Belts - Inspect/Replace
SMCS - 1397-040; 1397-510

Serpentine Belt
1. Open the engine access door on the left side of the machine.

2. Ensure that the battery disconnect switch has been turned off.

3. Remove the access panel.


This is the sample of the manual if
you need complete
manual
Click Here to download

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