Caterpillar 930m Wheel Loader | Operation & Maintenance Manual | pdf download
Caterpillar 930m Wheel Loader | Operation & Maintenance Manual | pdf download
S/N F5K00001-UP
s03548206
Foreword
California Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause
cancer, birth defects, and other reproductive harm.
www.P65Warnings.ca.gov
Do not ingest this chemical. Wash hands after handling to avoid incidental ingestion.
www.P65Warnings.ca.gov
Some photographs or illustrations in this publication show details or attachments that can be different
from your machine. Guards and covers might have been removed for illustrative purposes.
Continuing improvement and advancement of product design might have caused changes to your
machine which are not included in this publication. Read, study, and keep this manual with the
machine.
Whenever a question arises regarding your machine, or this publication, please consult your Cat
dealer for the latest available information.
Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and
locations of warning signs and labels used on the machine.
Read and understand the basic precautions listed in the safety section before operating or performing
lubrication, maintenance, and repair on this machine.
Operation
The operation section is a reference for the new operator and a refresher for the experienced operator.
This section includes a discussion of gauges, switches, machine controls, attachment controls,
transportation, and towing information.
Photographs and illustrations guide the operator through correct procedures of checking, starting,
operating, and stopping the machine.
Operating techniques outlined in this publication are basic. Skill and techniques develop as the
operator gains knowledge of the machine and its capabilities.
Maintenance
The maintenance section is a guide to equipment care. The Maintenance Interval Schedule (MIS) lists
the items to be maintained at a specific service interval. Items without specific intervals are listed
under the "When Required" service interval. The Maintenance Interval Schedule lists the page
number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the
Maintenance Interval Schedule as an index or "one safe source" for all maintenance procedures.
Maintenance Intervals
Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly,
monthly, etc.) can be used instead of service hour meter intervals if the calendar intervals provide
more convenient servicing schedules and approximate the indicated service hour meter reading.
Perform the recommended service at the interval that occurs first.
Under severe, dusty, or wet operating conditions, more frequent lubrication than is specified in the
maintenance intervals chart might be necessary.
Perform service on items at multiples of the original requirement. For example, at every 500 service
hours or 3 months, also service those items listed under every 250 service hours or monthly and every
10 service hours or daily.
It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or
trading engines or machines to remove, alter, or to render inoperative, any emission-related device or
element of design installed on or in an engine or machine that is in compliance with all applicable
regulations of the intended country to which it has been shipped. Certain elements of the machine and
engine such as the exhaust system, fuel system, electrical system, intake air system, and cooling
system may be emission-related and should not be altered unless approved by Caterpillar.
Machine Capacity
Additional attachments or modifications may exceed machine design capacity which can adversely
affect performance characteristics. Included would be stability and system certifications such as
brakes, steering, and rollover protective structures (ROPS). Contact your Cat dealer for further
information.
Where:
4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were
previously referred to as the Serial Number.
Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN
format.
Components such as engines, transmissions, axles, and work tools will continue to use an 8 character
Serial Number (S/N).
Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:21:53 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine
i04329031
2. The air filter housing is located on the right side of the machine. The air cleaner dust valve
is located below the air filter housing.
Illustration 1 g02484496
3. Check the air cleaner dust valve after every 10 service hours or at the end of each day.
Actuate the valve by squeezing the lips of the valve in order to remove any accumulated
debris.
Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:27:39 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine
i05998689
If your machine is equipped with the heavy-duty alternator, perform the following procedure.
Illustration 1 g02346203
At the same time that the primary filter element is cleaned, check and clean the alternator filter.
Visibly inspect cover and filter to determine if excessive debris buildup has occurred. Remove the
three fasteners holding the cover to the alternator. Remove the filter and clean or replace as
needed. Clean debris buildup from the cover. Insert the filter and install the cover and filter with
the original fasteners. Torque the bolts to 2.5 ± 0.5 N·m (1.8 ± 0.4 lb ft).
Note: If the turbo hose is removed, keep the area clean. Ensure that all hoses and clamps are
properly installed before operating the engine.
Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:27:52 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
This is the sample of the manual if
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Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine
i08139667
Crushing Hazard. Insure that the machine ignition switch is in the OFF
position and that the parking brake is engaged before entering the
articulation area. Failure to do so could result in serious injury or death.
Note: The bearing will require daily greasing for applications where the bearing is immersed in
water or mud.
Illustration 1 g02795039
Note: On certain models, the fittings will be accessible from the left side of the machine.
Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:28:06 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine
i06989057
Grease reservoir (1) is located near the rear fender on the right side of the machine.
3. Fill grease reservoir (1) with grease to the maximum level which is indicated on the grease
reservoir (1).
Note: Avoid fully emptying the reservoir causing air to enter the system. Air may be
pumped into the reservoir. This air can accumulate under the piston. The air can be removed
if the reservoir is refilled to a level slightly above the maximum level mark. Excess air and
excess grease will be released from the pump at the overflow passage.
Reference: For the correct type of grease, refer to Operation and Maintenance Manual,
"Lubricant Viscosities".
Note: If a different brand of grease is used, check for compatibility. If the new grease is not
compatible with the grease in the reservoir, the system must be purged. Refer to System
Operation, RENR 6331 for more information about purging the system.
Illustration 2 g06166657
Grease reservoir (1) is located near the front fender on the right side of the machine.
Illustration 3 g06166791
(1) Reservoir
(2) Filler Tube Assembly
3. Fill grease reservoir (1) with grease to the maximum level which is indicated on the grease
reservoir (1).
Reference: For the correct type of grease, refer to Operation and Maintenance Manual, Lubricant
Viscosities.
Note: If a different Brand of grease is used, check for compatibility. If the new grease is not
compatible with the grease in the reservoir, the system must be purged. Refer to System
Operation, M0079258 for more information about purging the system.
Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:28:18 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine
i08139665
Crushing Hazard. Insure that the machine ignition switch is in the OFF
position and that the parking brake is engaged before entering the
articulation area. Failure to do so could result in serious injury or death.
Note: The bearing will require daily greasing for applications where the bearing is immersed in
water or mud.
Illustration 1 g02795083
Apply lubricant through two remote fittings near the articulation hitch on the right side of the
machine.
Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:28:35 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine
i04662010
Turn the engine start switch key to ON in order to perform the test.
Apply pressure to the left pedal. Move the transmission direction control lever to REVERSE
position.
The backup alarm should immediately sound. The backup alarm will continue to sound until the
transmission direction control lever is moved to the NEUTRAL position or to the FORWARD
position.
The backup alarm is mounted in the back of the machine behind the rear grill.
Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:28:51 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine
i05972698
Battery - Clean
SMCS - 1401-070
Illustration 1 g03743805
The battery is located in the battery compartment on the left side at the rear machine. If your
machine is equipped with the cold-weather package, there is also a battery located on the right
side at the rear machine.
Clean the battery surfaces with a clean cloth. Keep the terminals clean and keep the terminals
coated with petroleum jelly. Install the post covers after you coat the terminal posts with
petroleum jelly.
Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:29:08 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine
i05972723
Illustration 1 g03743829
The battery is located in the battery compartment on the left side at the rear machine. If your
machine is equipped with the cold-weather package, there is also a battery located on the right
side at the rear machine.
Be sure that batteries on both sides are checked.
Tighten the bolts on the hold-downs for the battery in order to prevent the batteries from moving
during machine operation.
Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:29:30 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine
i06041359
1. Turn the engine start switch to the OFF position. Turn all switches to the OFF position.
2. Open the engine access door on the left side of the machine.
Illustration 1 g03785770
3. Turn the battery disconnect switch to the OFF position. Remove the battery disconnect
switch key.
Illustration 2 g03743805
4. The battery is located in the battery compartment on the left side at the rear machine. If your
machine is equipped with the cold-weather package, there is also a battery located on the
right side at the rear machine. Remove the access panel for the battery on the left side and
on the right side (if equipped).
NOTICE
6. At the battery disconnect switch, disconnect the negative battery cable that is connected to
the frame.
7. Perform the necessary repairs. Replace the cable or the battery, as needed.
9. Connect the negative battery cable at the battery. Replace the battery cover.
10. Install the battery disconnect switch key. Turn the battery disconnect switch to the ON
position.
• A battery supplier
• Recycling facility
Copyright 1993 - 2025 Caterpillar Inc. Thu Jul 24 01:29:47 UTC+0530 2025
All Rights Reserved.
Private Network For SIS Licensees.
Product: WHEEL LOADER
Model: 930M WHEEL LOADER F5K
Configuration: 930M Small Wheel Loader F5K00001-UP (MACHINE) POWERED BY C7.1 Engine
i05972753
Belts - Inspect/Replace
SMCS - 1397-040; 1397-510
Serpentine Belt
1. Open the engine access door on the left side of the machine.
2. Ensure that the battery disconnect switch has been turned off.