LJ300T-18A

PREFACE

You have purchased our scooter,con- We cannot be held liable for any conseque- Safety symbols and notes
gratulations and thank you for putting ntial damage caused by accessories not a-
your trust in us. pproved by the factory.
Please observe the following:
The scope of delivery and version of the sc- WARNING
This model is a sturdy scooter in modern d- ooter is solely determined by the purchase Precautionary measures against the risk of
esign. agreement concluded with the dealer. accidents, injury and /or death.
Its sound construction, the meticulous sele- This operating manual includes important in
ction of materials, the advanced manufact- structions for handling your light scooter. R- FIRE HAZARD
uring techniques and conscientious work of ead it carefully, because professional hand- The vehicle is equipped with a catalyst,this
dedicated employees provides the scooter ling combined with regular care and mainte- results in extremely high temperatures on t-
with all the characteristics such as econom- ,
nance helps to maintain the scooter s value he exhaust system(risk of burning)
ical operation, quality, reliability and its last- and is one of the requirements for warranty
ing value. claims.
CAUTION
Important instructions and precautionary ru-
We wish you at all times a safe journey. les to avoid damage to the vehicle.Nonobs-
ervance can lead to the warranty becoming
Yours void.

NOTE
Special instructions for better handling duri-
ng operation, inspection adjustments and s-
ervice activities.
 CONTENTS

OVERVIEW AND OPERATION RIDING INSTRUCTIONS

Identification number, engine number.........................................3 Ride safely..................................................................................18
View of vehicle..........................................................................4-5 Ride economically and environmentally.....................................19
Instrument, handlebar instrument...........................................6-10 Running-in instructions...............................................................20
Ignition lock and fork-column lock.........................................11-12 Starting.......................................................................................21
Storage box, luggage hooks.......................................................13 Brakes...................................................................................22-23
Fuel, fuel tank.............................................................................14 Stopping the engine...................................................................23
Tank cap.....................................................................................15
SERVICE INSTRUCTIONS
Side stand, parking stand...........................................................16
Servicing the scooter / cleaning agents.................................24-25
Winter operation and corrosion protection..................................25
SAFETY TEST
Repairing paint damage / servicing the tyres.............................26
Checklist.....................................................................................17 Lay-up commission....................................................................26
Load and lights...........................................................................18 Technical modifications, accessories and spare parts...............27

0
 CONTENTS

NOTES ON MAINTENANCE TECHNICAL DATA

Engine oil, Transmission oil...................................................28-29 Engine.........................................................................................58
Regulating valve,Drive belt,roller,Precautions for engine maintenance....30 Power transmission....................................................................59
Checking steering bearing, telescopic fork.................................31 Chassis.......................................................................................59
Tyres...........................................................................................32 Lubricants and operating fluids...................................................60
Front wheel brake..................................................................33-34 Electrical equipment...................................................................60
Rear wheel brake...................................................................35-36 Dimensions and weights.............................................................61
Adjusting the play of the twist grip throttle control.......................37 WARRANTY AND SERVICE DATA
Cleaning the air filter..............................................................38-40 Warranty conditions....................................................................62
Cleaning the spark plug..............................................................41 List of wear items..................................................................63-64
Fuse............................................................................................42 Inspection plan......................................................................65-67
Battery...................................................................................43-44 Proof of maintenance............................................................68-69
Changing the light bulbs........................................................45-54 Circuit diagram............................................................................70
Adjusting the headlight...............................................................55
Fault diagnosis tester.............................................................56-57

2
 SUMMARY AND OPERATION

Identification number Chassis number Engine number

1
2
3

The VIN locates in the rear part of luggage The engine number (3) is located on the R-
NOTE box (2). ear side of the left crankcase.
The description for right-hand side is view-
ed from the driver. Key
The identification number (1) is located on With the scooter you get two separate inde-
the frame below the right side cover. finite keys for:
This scooter is only equipped with one rem-
ote key.
- Ignition lock, Fuel tank cap and sto-
rage box.
Keep the spare key at a safety place.

3
 OVERVIEW AND OPERATION

Right-hand side view

1 Storage box with tool kit
2 Battery box and fuse
3 Ignition and fork-column lock
4 Brake fluid container for front 4
wheel brake
5 Handbrake lever for front brake
5
6 Spark plug
1 2

4
 OVERVIEW AND OPERATION

Left-hand side view

7 Handbrake lever for rear brake
8 Instrument
9 Tank cap
7
10 Air filter
11 Engine oil filter cap
12 Parking stand 8
13 Side stand

10

13 12 11

5
 OVERVIEW AND OPERATION

LCD Combination Instrument

2. ABS warning indicator 6.EFI warning indicator
When the vehicle is powered on and parked, When the vehicle is in the power state, if the
this indicator will be on. When the speed e- engine does not start,the indicator light is on.
xceeds 5KM/H, this indicator should go off. Then, when the engine starts, the indicator
1 If the indicator is on when the vehicle is ru- light is off. The above situation shows the c-
2 nning, it means the ABS anti-lock system is ondition of the EFI system is working corre-
malfunctioning, please contact the after-sal- ctly. If the engine starts, the warning indica-
es service to deal with it. tor remains on all the time. Please contact
3. Left turn indicator the after-sales or authorized dealer if this li-
Blinks at the normal frequency when the left ght goes on all the time.
3 4 5 6 7 8
turn signal indicator is turned on. 7. High beam indicator
4. Position indicator When the high beam is on, this light will be
Turn on the scooter every time, the scooter The indicator comes on at the same time w- on at the same time
will initialize automatically:self-inspection a- hen the position indicator light is turned on. 8. Right turn indicator
nd all signal lights on, the pointer swings a- 5. Water temperature symbol Blinks at the normal frequency when the rig-
nd turn to zero. If the pointer didn't move, p- When the indicator light flashes, the engine ht turn signal indicator is turned on.
lease go to dealer to check. water temperature is high, there are abnor-
malities, at this time should stop to cool do-
1. Oil pressure warning indicator wn and check.
When this indicator light is on, it means the
oil pressure is abnormal, then stop the eng-
ine and check it.

6
 OVERVIEW AND OPERATION

Multi-function Meter
4. Tire pressure alarm indicator 11. Total mileage (single mileage) display
4 5 6 7 8
When the front tire pressure is lower than Shows the total mileage of the vehicle, or t-
200Kpa or higher than 290Kpa, or the rear he mileage of the vehicle at one time. The
1 tire pressure is lower than 200Kpa or higher total mileage and single mileage display can
2 9 than 340Kpa, this indicator will light up, ple- be adjusted by the SET and SEL buttons, s-
3 ase stop and check. ee page 7, SET and SEL button descriptio-
10 5. Rear tire pressure display ns for details.
Shows the rear tire pressure value in real-t- 12. Vehicle speed display
ime. Shows the real-time speed of the vehicle
6 Front tire pressure display
11 12
Shows the front tire pressure value in real-t-
ime.
1. Engine coolant temperature indicator 7. Signal display (if applicable)
Shows the engine water temperature value 8. Atmospheric temperature display
in real-time. Shows the current temperature.
2. Time display 9. Engine speed display
Shows the current time. It can be adjusted 10. Fuel gauge display
by SET and SEL buttons, see page 7, SET Shows the fuel level in the tank. Eight cells
and SEL button function description for de- indicate full fuel. The low fuel goes on when
tails. there is only one bar that remains and blinks,
3. Handlebar heating display go refuel the fuel tank immediately.
When the handlebar heating is on, the sym-
bol "OFF" turns to "ON" and the color turns
to orange.

7
 OVERVIEW AND OPERATION

Key Function Description

Clock setting
Long press SET key to enter, at this time
s-hort press SET key cursor shift, short pr-
ess SEL key to adjust the blinking bit value,
af-ter adjustment, press SET key to save
and exit.
Tire pressure matching
Within the 20S after power on, long-press
1 2 the left and right keys to enter the tire pres-
sure matching selection state, then the m-
otorcycle icon flashes, this interface long-
press the left and right keys 2S to exit tire
pressure matching.
1. SET key
In the tire pressure matching selection sta-
Shortpress SET key, for the total subtotal s-
te, short press the left or right keys corres-
witch.
ponding (left or right) tire pressure value f-
Longpress SET key, for the enter clock date
lashes. During single tire matching, press
setting.
and hold the left and right buttons at the s-
2. SEL key
ame time for 1S to stop the current tire pr-
Short press SEL key, for metric, and English
essure matching and return to the tire pre-
system switch.
ssure matching selection status, then you
Long press SEL key, for subtotal down, su-
can select the front and rear wheels again.
btotal clear.
When the individual tire pressure matching
is finished, it will also return to the tire pre-
ssure matching selection status.

8
 OVERVIEW AND OPERATION

Handlebar instrument, left Handlebar instrument, right

2
9
3
4 11
5 8 12
1 6
7 13 10

1 Fixed grip 7 Push-button:horn 9 Handbrake lever for front brake

2 Handbrake lever for rear brake 8 Handlebar heating key 10 Throttle
3 PASS Passing light switch (1) After the vehicle starts, press the key, t- 11 Engine off switch
4 High beam indicator he handlebar will be in the heating state. H-
When the switch on" " position,
high beam eating contains three grades, in the working
it has electric power, the engine c-
low beam state, each time you press the button, the f-
5 hazard warning lamp switch aster the heating speed.The indicator colors an be start.
6 Direction-indicator switch in turn: green, yellow, red. When the switch on" " position,
Switch to left (2) When the battery voltage is too low or t- it is not power, the engine can not
Left indicator on oo high, the controller enters the protection be start.
Switch to right state and cuts off the output. The indicator
Right indicator on light flashes a few times into the standby s-
Push button for switch off tate.

9
 OVERVIEW AND OPERATION

Handlebar instrument, right

11

12

13 10

12 When the lock is in the "ON" position, p-

ress the button to open the seat cushion.
13 Starter button

10
 OVERVIEW AND OPERATION

Ignition and fork-column lock

B E
D F
A
G
C

The location
of antenna

Keyless ignition switch E. Press this button on remote key, the vehi- Note:
When the remote key is within 1.5 meters cle seeking function activates, then all turn l- 1. This model has an emergency braking a-
to vehicle, the PKE function activates.Pr- ights flash. nd turn signal flashing alarm function. Once
ess down the keyless ignition switch, the F. Press this button on remote key,turn ligh- the speed exceeds 50km/h and the decele-
green Indicate light on switch will be on, ts flash one time, PKE function activates; pr- ration speed reaches the set value within a
turn the switch to control the vehicle. ess this button again,PKE function close an- short period of time, the turn signal flashing
A. Turn off the engine and electric circuit. d switch to energy saving mode, then can't t- alarm will alert the vehicle behind.
B. Turn on the electric circuit, engine is rea- urn on the vehicle even the remote key is wi- 2. This model has an anti-theft alarm functi-
dy to start. thin 1.5 meters to vehicle. on. When the vehicle is powered down for
C. Press down the switch, follow the direction G. Press this button on the remote key, rem- 10 seconds, it will automatically enter the s-
et-up function. At this time, if the key is 1.5m
of arrow and turn to the position, lock the ha- ote unlock the vehicle. The green indicate li-
away from the vehicle and the vehicle is su-
ndle bar. ght will on, turn the ignition switch to control
bjected to vibration caused by an external f-
D. Turn to this position, press the "SEAT" b- the vehicle without press down.
orce, the vehicle horn will sound 8 times co-
utton to open the luggage box; press the "F-
ntinuously and the turn signal flashes 10 ti-
UEL" button to open the fuel tank cap.
mes for alarm prompting.
11
 OVERVIEW AND OPERATION

Ignition and fork-column lock

Remark: red wire to positive pole and gr-
een wire to negative pole, not in opposite
way.
Caution:The wiring is only used when the
battery is dead. When opening the seat,
do not try to use the wiring to start the v-
ehicle, and do not connect the positive a-
nd negative terminals wrong, otherwise,
it will blow the fuse, or even burn the veh-
Picture(1) Picture(2) icle.

Remark: 2. If keep the vehicle in storage for long tim-

1. When the remote key is out of battery, e,the battery could be out of power and can't
put the key close to the position shown I- open the luggage box, please do as the foll-
n the picture to unlock the vehicle. Chan- owing instruction to connect external battery
ge the battery of remote key in time. to open the luggage box. Follow the directi-
on of arrow in picture 1 to open the battery c-
over, connect external battery to the 2 wires
as picture 2. Please pay attention that the r-
ed wire connects to positive pole of battery
and green wire to negative pole of battery.
Then open the luggage box as instruction.
(detail in page 8)

12
 OVERVIEW AND OPERATION

Storage box Storage/power outlet

3
1

- Do not store valuables in the box. Unlock - Storage is for small stuff.
- Turn ignition switch to "SEAT FUEL" (1), - When the vehicle turn on, the 12V power
- Make sure that the seat has been locked press button "SEAT"(2), open the luggage (4) outlet works, it can connect to low vol-
completely after it was pressed down. box (3). tage equipment, such like mobile phone,
GPS, etc.
- Take out valuables before washing to av- Lock
oid wetting these objects. - Press down the seat (3) until the lock is
engaged. CAUTION
- Do not place thermal sensitive objects in Maximum load capacity: 1.5 kg
,
the box because of engine s heat and hi- Never leave the key in the storage box. Do not transport bulky loads.
gh temperature.

WARNING
After the seat is closed check if it was
locked firmly! -Risk of accidents!

Maximun load capacity: 10 kg

13
 OVERVIEW AND OPERATION

Fuel, fuel tank Fuel stock, tanking

WARNING
Fuel is highly inflammable and can expl-
ode. Do not smoke or bring a naked fla-
me near the fuel tank.

Fuel expands under the influence of heat

and the sun. Therefore,never fill the tank
to the brim. Never fill the tank while the
engine is running.

Never bring a glowing cigarette or naked 1

flame near an open tank, because fuel
vapour could suddenly ignite.

NOTE
The fuel indicating (1) is active when the ig-
nition is turned on.

The scale with the tank symbol remem-

bers for a tank stop.
E = Empty
F = Full
,
Don t run down the fuel tank until it is empty.

Filling up with fuel

- Use only premium lead-free fuel (min.95
octane)

14
 OVERVIEW AND OPERATION

Tank cap

1 4 A

3
2

Unlock: LOCK:
NOTE - Main stand - Align A to B, press the tank cap and turn it
The fuel tank cap is next to battery box. - Turn the ignition switch to "SEAT FUEL" clockwised, Until a green point appear on
(1), press "FUEL" (2), open the fuel tank the cover.
cap (3).
- Turn the tank cap (4) counter-clockwised
and open the tank cap.

NOTE
Fuel
Euro 5 version:
Other version: Unleaded fuel min. 95 Octane

15
 OVERVIEW AND OPERATION

Side stand and parking stand

1
2

Propping up the scooter on the side Side stand Parking stand

stand. - Switch off the engine.
NOTE
- Put your left hand on the left-hand handle-
WARNING The scooter is equipped with a side stand
Always make sure that the stand is resti- switch. If the side stand is folded up the en- bar grip.
ng on firm ground. On sloping roads, al- gine is shut off and will not start. - Hold with your right hand the holder grip(3).
ways park the scooter facing uphill. - Push the parking stand (2) down until the
It is essential that the side stand is fold- - Switch off the engine. two skids are on the ground.
ed up before starting off ! -Risk of accid- - Put your left hand on the left-hand handle- - Put you full body weight on the operating
ents bar grip.
- Hold with your right hand the holder grip mandrel of the main standard.
(3). - Pull the scooter towards the rear and sim-
- Fold out the arm fo the side stand(1)as far ultaneously upwards onto parking stand.
forward as it will go and stop by foot. - Check that the scooter is standing firmly.
- Slowly tilt the scooter to the left until its w-
eight is supported.

16
 SAFETY TEST

Checklist
Before each ride,carry out a safety check Before starting your ride, check the followi-
using the checklist. ng:
Take the safety check seriously. Carry out WARNING
maintenance activities before you start your - Steering (smooth and free play) While the engine is running or the igniti-
ride or ask a specialized dealer to do so. - Engine oil quantity on is on , do not touch the ignition syst-
This will provide you with the certainty that em.
- Fuel quantity
your motorcycle corresponds to traffic regu-
lations. A technically faultless motorcycle is - Front brake
a basic requirement for the safety of both - Rear brake
yourself and other road users. FIRE HAZARD
- Tyres (profile and pressure) The exhaust system becomes very hot.
- Telescopic fork While riding,idling or parking,make sure
that to inflammable materials (e . g . hay,
- Load / lights
leaves, grass, coverings or luggage,etc.)
- Total weight can come into contact with it!
- Lights
- Brake fluid (lever)
- Brake (operation)
In case of problems or difficulties, contact a
dealer, who will do everything possible to
assist you.

17
 SAFETY TEST

Load / lights Ride safely

Correctly loaded
WARNING CAUTION
- Make sure that the left-right weight distrib-
For the sake of your safety, use only ori- Riding safety is largely also determined
ution is balanced.
ginal accessories or products released
- Check that fastenings are correct and tight. by the manner of riding.
by us.
- Do not transport bulky loads.
We cannot judge for each third-part product Therefore:
- Do not cover the lights.
whether it can be safely used in combinatio- - Put on a tested / approved safety helmet
n with your scooter. and correct close the buckle.
Nor can a official approval give such a gua- - Wear suitable protective clothes.
rantee in all cases, since the test scope is WARNING
not always sufficient. The total allowable weight may not be e- - Rest your feet on the footrests.
xceeded. - Do not ride if your riding ability has been
Check the tyre pressure. compromised.

NOTE Checking the lights Your reactions can be adversely affected

Our accessories and approved products as not only by alcohol, but also by drugs and
well as qualified advice are available from WARNING medicines.
all specialized dealers. Before any ride, check the operation of
all lighting components. - Strictly observe all traffic regulations.
- Always adapt your riding speed to the tra-
- Check that the headlamps and lenses are ffic and road conditions.
clean.
On smooth,slippery roads take into account
that your riding stability and braking power
are limited by the grip of the tyres on the ro-
ad top.

18
 RIDING INSTRUCTIONS

Ride economically and be aware of the environment

Fuel consumption , environmental pollution Turn the engine off when waiting in tr- Fuel consumption is also affected by condi-
and wear of engine, brakes and tyres depe- affic. tions that are out of your control, for instan-
nd on various factors. Different riding conditions affect fuel consu- ce, poor road condition, hills,riding in winter.
Your personal riding style is highly determi- mption. The following conditions are unfav-
nant for economical fuel consumption and ourable for fuel consumption: Observe the following aspects for economi-
exhaust gas and noise generation. - High traffic density, especially in big cities cal fuel consumption:
While idling, the engine takes a long time to with many stops for traffic lights. - The planned inspection intervals must be
warm up to operational temperature. In the - Frequent short rides with repeated starts closely observed.
warm-up phase,however,the wear level and and warm-ups of the engine. - Regular service by a specialized.
pollutant emissions are very high. It is ther- - Riding in a column of motorcycles at low dealer will guarantee not only continued
efore best to start riding immediately after speed, meaning riding with relatively high operability, but also economical fuel cons-
start-up. revs. umption, low environmental pollution and
a long lifespan.
Avoid rapid acceleration Plan rides ahead of time in order to avoid -Check the tyre pressure every two weeks.
Open the throttle not further than needed,in heavy traffic.
order to reduce fuel consumption as well as Low tyre pressure increases rolling resista-
pollution and wear levels. nce. This increases fuel consumption and
Do not use excessive revs; change up as s- tyre wear and adversely affects riding beh-
oon as possible and do not change down u- aviour.
ntil it is necessary to do so. - Continually check fuel consumption.
- Frequently check the engine-oil level.
Ride as evenly as possible and look ahe-
ad as far as possible.
Unnecessary acceleration and hard braking
cause high fuel consumption and increased
pollution levels.

19
 RIDING INSTRUCTIONS

Running-in Running-in new tyres

Running-in instructions for engine and - During the first 500 km:
transmission. Less than 1/2 throttle. CAUTION
New tyres have a smooth surface. They
CAUTION - Up to 1.000 km: must therefore be roughened by careful-
Excessive revs while running-in the eng- Less than 3/4 throttle. ly running them in at various slanted po-
ine increases the wear of the engine. sitions.
Engine faults during the running-in peri- Only then will the surface obtain its full
od must be immediately reported to a s- grip!
pecialized dealer. CAUTION
The first inspection must be carried out
immediately after the first 1.000 km.

NOTE You can save yourself delays by making an

During the running-in period, ride in freque- appointment with a specialized dealer in ad-
ntly changing load and rpm ranges. Select vance. Running-in new brake linings
winding and slightly hilly routes. Avoid con-
stantly low rpm counts and full throttle und-
er load. WARNING
New brake linings must be run-in and w-
ill not have their full friction power until
after 500 km.
The slightly reduced braking effect can
be compensated for by an increase in
the pressure on the brake lever.
During this period, avoid unnecessary
hard braking actions.

20
 RIDING INSTRUCTIONS

Starting with the electric starter

2
5

3 4

Before starting
WARNING CAUTION
- Propping up the scooter with the parking ,
Propping up the scooter with the parking If the engine won t start immediately, re-
stand.
stand. Operate the rear handbrake lever lease the start button,wait a few seconds
- Turn the ignition lock (1) with the ignition
to avoid a moving of the scooter. and push it again. Each time,push the st-
key to its operating position" ".
Avoid high engine rpm,s while the vehic- art button for just a few seconds in order
- Do not open the throttle (4).
le is standing still , otherwise the clutch to save the battery. Never push the start
- Pull and hold the handbrake lever (2)or(5).
will engage. button for more than 10 seconds.
- Operate the start button (3).
- If the engine can not be started after the
NOTE starter motor is running for 3-5 seconds, WARNING
Every scooter is equipped with side stand open the throttle(4)1/8-1/4 turns and start Never allow the engine to run in an encl-
switch. When the side stand is fold up, can again. osed space. Exhaust gases are highly t-
start the engine. When the side stand is re- oxic and can kill.
- Push the scooter off its parking stand.
leased, can't start the engine.
When the key turn to" "position, please - Mount the scooter.
wait 2-3 seconds. When the fuel pump star - Release the brake before riding.
to work fuel in tube reach standard pressure,
then turn on engine.
21
 RIDING INSTRUCTIONS

Braking
Wet brakes Oil and grease
WARNING
Washing the scooter or riding through water
WARNING Operate the brakes to grind off the salt
or rain can delay the braking effect due to
deposited on the brake discs.
wet or ( in winter ) ice-covered brake discs The brake discs and linings must be free
and linings. of oil and grease!
Dirty brakes
If the scooter is not used for a while , a When riding on dirty streets, the braking ef-
WARNING rust film may form on the brakes and th- fect can be delayed due to dirty brake discs
The brakes must first be operated until us increase the braking effect. A thick r- and linings.
they are dry. ust film can cause the brakes to lock up.
Salt film on the brakes When setting out on a ride after a long l-
When riding on salted streets without braki- ay-up period, carefully operate the brak-
WARNING
Operate the brakes until they are clean.
ng for a while, the full braking effect may be es several times until they work normal-
Lining wear is increased by dirty brakes!
delayed. ly.

NOTE
Make sure you practice braking for emerge-
ncy situations, but do so where you will not
pose a risk to yourself or others(e.g.a dese-
rted parking area).

22
 RIDING INSTRUCTIONS

Braking Stopping the engine

1 2
3

Braking On tight curves, sandy / dirty streets, wet a- - Turn the ignition lock (3) with the ignition
The front brake and rear brake are operate- sphalt and icy roads,use the front brake ca- key to the position" ".
d independently from each other. refully: if the front wheel locks , the bike will - Pull out the ignition key.
The front brake is operated via the right-ha-
slide sideways. - Take away the remote control key.
nd brake lever(1)on the handlebars,and the Brake with care.Locked wheels do not have
rear brake is operated via the left-hand bra-
much braking effect and can lead to skiddi-
ke lever(2). ng / crashing. In principle,do not brake on a
curve, but before the curve.
When stopping or slowing down,release the Braking on a curve increases the danger of
throttle gas and operate both brakes at the sliding.
same time.

23
 SERVICE INSTRUCTIONS

Servicing the scooter / cleaning agents

NOTE
Regular, expert service will help maintain t-
he value of your scooter and is a condition
for guarantee claims for corrosion and oth-
er such damage.

CAUTION
Rubber and plastic parts will be damaged
by caustic or penetrating cleaning agents
or solvents.

CLEANING
WARNING
Always carry out a brake test after clea- - To wash the motorcycle,use a soft sponge
ning and before starting a ride and clean water.
- Afterwards,dry off with a polishing cloth or
CAUTION chamois.
Do not use steam or high-pressure jet de- - Do not wipe off dust or dirt with a drycloth,
vices! to avoid scratching the paint or covering.
Such devices can damage seals, the hyd-
raulic braking system and the electrical
system.

24
 SERVICE INSTRUCTIONS

Servicing the scooter / cleaning agents Operation in winter and

anti-corrosion protection
CAUTION
Never use paint-polishing agents on pla-
stic parts. NOTE
Protect the environment by using only envi-
- After a longish ride,thoroughly clean the ch- ronmentally friendly preservation agents, a-
assis and the aluminium parts and preserve nd use them frugally.
them with a commercially available anti-co-
rrosion agent. Use of the motorcycle in the winter can ca-
use considerable damage due to the prese-
nce of salt on the roads.

CAUTION
PRESERVATION AGENTS Do not use hot water, which would incre-
When necessary, the scooter must be pres- ase the effect of the salt.
erved with commercially available preserving
and cleaning agents. - At the end of each ride, wash the motorcy-
cle with cold water.
- By way of precaution (especially in winter), - Thoroughly dry the motorcycle.
regularly treat parts liable to corrosion with - Treat parts liable to corrosion with waxbor-
preservation agents. ne anti-corrosion agents.

25
 SERVICE INSTRUCTIONS

Repairing paint damage Servicing tyres Lay-up / commission

If the scooter is not used for a longer period, Lay-up

it is recommended to support the scooter so - Clean the scooter.
that its weight is not on the tyres. - Remove the battery.
You can prevent the tyres from becoming dr- Observe the maintenance instructions.
y and brittle by spraying them with a silicone- - Spray suitable lubricants onto the brake-
rubber treatment. First thoroughly clean the lever and clutch-lever joints and the side-
tyres. standard and main-standard bearings.
Do not store the scooter or the tyres in hot s- - Rub bright / chromium-plated parts with ac-
paces (such as a boiler room) for longer per- id-free grease(Vaseline).
iods. - Store the scooter in a dry room and jack it
up so that its weight is not on the wheels.

WARNING NOTE
Minor paint damage should be immediately A minimum tyre-profile depth of 2.0 mm Combine lay-up / commission activities with
repaired. must be maintained at all times. an inspection by a dealer.

Commission
- Remove the preservation agents from the
outside.
- Clean the motorcycle.
- Install the charged battery.
- Preserve the battery terminals with termi-
nal grease.
- Check / adjust the tyre pressure.
- Check the brakes.
- Carry out activities according to the inspe-
ction plan.
- Carry out the safety checks.

26
 SERVICE INSTRUCTIONS

Technical changes, accessories and spare parts

For approved accessories and original spa-
WARNING CAUTION re parts, see a specialised dealer.
Technical changes to the scooter can le- We recommend using only approved ac- He will also ensure that they are professio-
ad to cancellation of the EC operating li- cessories and original spare parts for our nally installed.
cense. scooter.

Should you want to make technical change- This is in your own interests : the safety,
s, observe our guidelines. This will serve to suitability and reliability of these access-
prevent the scooter from being dam-aged ories and parts will have been tested spe-
and the traffic and operational safety being cifically for the scooter.
retained. A specialised dealer can carry out
these activities with meticulous care. Although we keep track of the market, we
cannot evaluate nor be held liable for the
Always consult a dealer before buying acc- quality of non-approved accessories and
essories or making any technical changes. parts, even if they have a certificate of ac-
ceptance from an officially recognised te-
chnical testing / supervision agency, or a
license issued by the authorities.

27
 NOTES ON MAINTENANCE

Engine oil

1 2

Checking the oil level - Stop the warmed-up engine, wait for app- - The oil level must be between the minimu-
rox. 5 minutes and hold the scooter up-rig- m and maximum marks.
CAUTION ht. - Tighten the oil filler cap by hand.
Checking the oil while the engine is cold - Propping up the scooter on the parking st-
will lead to a wrong measurement and t- and. If required, replenish the engine oil SF 5W/
herefore the wrong oil quantity. In order - Stop the engine and remove the oil filler c- 40 via the oil level up to the MAX level mark.
to avoid engine damage, never exceed t- ap (1) on the lower right of the crank-case.
he maximum oil level nor let it drop belo- - Clean the oil filler cap at the MIN-MAX ae-
w the minimum level. ra with a clean rag. - When change new engine oil, open the oil
hole screw (2), till all engine oil is flow out,
CAUTION then tighten the screw (2) and add new oil
NOTE
For checking the oil level only insert the via the oil level up to the MAX. level mark.
Make sure that the scooter during oil-level ,
oil filler cap and don t screw in! - Tighten the oil filler cap (1).
checks stands level in all respects.Even the
slightest inclination towards the side will pr- Otherwise there will be a wrong measur-
oduce measurement errors. ement in order to avoid engine damage.

28
 NOTES ON MAINTENANCE

Engine oil

-20°-10° 0° 10° 20° 30° 40°C

SAE 10W/40 10W/50

SAE 15W/40 15W/50 1 2

SAE 20W/50

Recommended grade: Checking the transmission oil level

CAUTION Per API:SJ or higher or also with additional - Stop the warmed-up engine, wait for appr-
Do not use additives . Since the oil also
release status: ACEA A3/96 (CCMC G5) ox. 5 minutes.
serves to lubricate the clutch, do not use
car engine oils supplemented with frictio- - Propping up the scooter on the parking st-
n modifiers (such energy-conserving oils Recommended viscosity: and.
can lead to the clutch slipping). Use a su- - remove the oil filler cap (1)and check if the
itable, light engine oil for scooters , such Viscosity depends on the outside temperat- oil level is below the oil-filler opening.
as Motorex SAE 5W/40 mineral oil API ure. For short while, the temperature may - If required, replenish transmission oil Hyp-
(SJ or higher). exceed or fall short of the limits of the SAE oid SAE 85W-90 via the oil-filler opening.
grades. - When change new transmission oil, open
- If required, replenish the engine oil(for clas-
sification and viscosity, see the table) via the the oil hole screw(2),till all transmission oil
oil-filler opening up to the maximum level m- The recommended viscosity grade SAE 5 is flow out, then tighten the screw (2) and
arking. W/40 covers the ambient temperature ran- add new oil via the oil-filler opening.
ge -25℃ to +40℃ and therefore represents - Tighten the oil filler cap(1).
the optimum for out latitudes.
29
 NOTES ON MAINTENANCE

Regulating valve
Precautions for engine maintenance
1. When starting the engine, the throttle should be g-
ently operated to start the engine for 30-60s, and the-
n the cooler should be moderately opened to start the
engine. Do not accelerate immediately after starting,
and accelerate after 1-3min of running.
2. When starting by pedal, the starting time should n-
ot exceed 5s ( excluding auxiliary time ). The starting
lever should be able to bounce back flexibly after pre-
ssing.
3. During electrical start-up, the starting time should
not exceed 5s, and the starting time should be 10 se-
conds apart. If the starting time cannot be started for
5 consecutive times,then need check for no fault. It is
strictly prohibited to press the starting button after sta-
rting.
Correct assembly: from the inside out, all the rollers are placed in the 4. After the engine starts normally, Idle running for 3
position shown in the picture. The exposed iron surface is on the right
side and the plastic wrap surface is on the left side. -5 seconds. Let the engine lubricate before driving, At
- When checking the valve clearance, the v- Drive belt、roller the same time, attention should be paid to avoid high
speed and heavy load operation before the engine is
alve gear phase marker must be aligned a- - It is recommended that 6000 km first check whether preheated.
ccording to the above instructions. the transmission belt ball slider is damaged. 5. The new machine is mounted on the motorcycle
- Belt detection: after the first 1,000 kilometers of driving, It cannot op-
- Use the thickness gauge to check whether erate at high speed for long periods of time, nor can it
- Standard Value: 21.3±0.2mm;
the clearance between the valve and the a- rotate beyond its maximum speed of 80. Do not ope-
- Limit use width: 19.5mm; rate the throttle valve in full open condition, after 500
djusting gasket conforms to the specified - Limit use crack: Tear to core wire position; kilometers, a repair should be carried out to compen-
value. If the inlet and exhaust valve clear- - More than 10,000 km can be replaced belt; sate for the slight wear and tear in the run-in period,
ance is different from the specified value b- - Driving wheel detection: so as to ensure the good performance of the engine.
6. Clean the oil /gas separator and check and clean
elow, loosen the locknut as shown in the fi- - Ball standard diameter:￠21±0.1mm。 the air filter every 2000 km, the main purpose is to r-
- Minimum allowable ball diameter: ￠20mm(No met- emove the oil stored in the oil and gas separator, ch-
gure and adjust the valve clearance. al lining is allowed to leak out of theedge and the pr- eck the sealing condition of each binding surface of t-
Inlet valve(not started and state of cooling): essing end). he air filter, and remove the sand and dust on the air
filter chamber and filter element. When assembling,
0.10mm - Nylon slider opening ≥ 4.7mm need to change.
pay attention to the sealing of each joint face, and re-
Exhaust valve (not started and state of co- - It is recommended that 12,000 to 15,000 km place or repair the parts that have lost the sealing fu-
of ball be replaced. nction to ensure the air filtration effect, prolong the s-
oling): 0.15mm - Ball replacement assembly requirements (must be ervice life of the engine piston block, effectively avoid
assembled according to this requirement). burning oil or power shortage.
30
 NOTES ON MAINTENANCE

Checking the steering bearings Checking the telescopic fork ABS maintain instruction
(for ABS version only)
- Pull the hand brake to block the front whe-
el brake. Turn on the bike every time, the ABS instr-
1 uction light on the speedometer is on, this
- Now pump the fork girders (2) several tim-
es up and down using the handlebar. is normal. When the speed reach 5Km/H,
the ABS instruction light will be off, ABS
- The suspension should respond perfectly. works properly. If the ABS system is wrong,
the ABS instruction light will be on during
- Check the fork girders for oil leaks. ride. Then check the ABS, like if the ABS
2
plug-in to wire harness is loose, is the gap
between ABS wheel speed sensors and
gear rings 0.5mm and 1.5mm, if the surface
NOTE
of wheel speed sensors adsorb small metal
If damage to the telescopic fork or the spri-
NOTE ng strut is found have the motorbike exami- pieces. After fixation of ABS faults, the inst-
The telescopic fork should not jam up when ned by a professional dealer. ruction light on speedometer will be off wh-
turned and it should swing back lightly to b- en speed is 5Km/H and up. If the problem
oth end positions. still exists, contact your dealers for service.

- Pull the hand brake to block the front whe-

el brake.

- Hold the handlebar with both hands and t-

ry to move the handle bar(1)back and forth.

If the fork column bearing shows noticeable

play, it must be adjusted by a specialised d-
ealer.

31
 NOTES ON MAINTENANCE

Tyre profile

2
1

Checking the tyre profiles Checking the tyre pressure Tyre size
The standard scooter is provided with the
WARNING WARNING following tyre sizes:
Observe the minimum profile depth pre- Adjust the tyre pressure according to t-
scribed by law. he total weight load. Never exceed the r-
Front 110/70-13 M/C 48S or 55L or 48P
Never ride without valve caps(1) . Firmly ated total weight or the bearing capacity
Rear 130/70-13 M/C 57S or 63S or 63P
tightened valve caps prevent the tyre fr- of the tyres.
om suddenly losing pressure. Incorrect tyre pressure will have a consi-
All Tyres are tubeless.
derable effect on the riding properties of
- Measure the profile depth at the centre (2) the scooter and the lifespan of the tyres.
WARNING
of the tyre,s tread.
- While the tyres are cold: Use only tyres approved by the manufa-
Recommended minimum profile depth:
- Twist off the valve caps. cturer. The use of non-approved tyre br-
2.0 mm
- Check / adjust the tyre pressure. ands, types or sizes leads to the operati-
Observe the wear marks(3).
- Twist on the valve caps. ng permit of the vehicle becoming null a-
Tyre pressure nd void.Use only pairs of tyres produced
2
Front: 2.00Kg/cm
2
Rear: 2.25Kg/cm by the same manufacturer.

32
 NOTES ON MAINTENANCE

Front wheel brake Front brake-fluid tank

1
2

L HM

Checking the brake-fluid level - Turn the handlebars until the brake-fluid t-
WARNING
ank (2) is level.
Sudden changes in play or a spongy feel WARNING
- The brake fluid level(3)should be between
of the brake lever (1) can be caused by Every two years, the brake fluid must be
the minimun (MIN) and the maximum mar-
faults in the hydraulic system. changed by a dealer. The level must not
king (MAX).
Do not ride on when in doubt about the drop below the MIN mark.Use only brake
- If air bubbles can be seen,check the brake
operability of the brake system. Immedi- fluid of the DOT 4 classification.
linings for wear; if necessary, replenish the
ately consult a dealer.
brake fluid by a dealer.

CAUTION
Do not spill any brake fluid on painted or
plastic surfaces as it will demage the su-
rface severely.

33
 NOTES ON MAINTENANCE

Front wheel brake

Checking the brake linings - Check the thickness of the brake lining. Checking the disc brake

CAUTION Minimum thickness: A = 2.0 mm - Visually inspect the disc (2).

The minimum lining thickness must be
maintained - If the lining thickness is below the minimu- - Check the thickness of the disc.
m, have the brake lining (1) replaced by
NOTE a dealer. Minimum thickness: B = 4.0 mm
For your own safety, we recommend having
activities to the brake system carried out by - If the disc thickness is below the minimum,
a dealer. have the disc (2) replaced by a dealer.

34
 NOTES ON MAINTENANCE

Rrar wheel brake(For disk brake)

A 2

L HM

Checking the brake-fluid level - Turn the handlebars until the brake-fluid t-
WARNING
ank (2) is level.
Sudden changes in play or a spongy feel WARNING
- The brake fluid level(3)should be between
of the brake lever (1) can be caused by Every two years, the brake fluid must be
the minimun (MIN) and the maximum mar-
faults in the hydraulic system. changed by a dealer. The level must not
king (MAX).
Do not ride on when in doubt about the drop below the MIN mark.Use only brake
- If air bubbles can be seen,check the brake
operability of the brake system. Immedi- fluid of the DOT 4 classification.
linings for wear; if necessary, replenish the
ately consult a dealer.
brake fluid by a dealer.

CAUTION
Do not spill any brake fluid on painted or
plastic surfaces as it will demage the su-
rface severely.

35
 NOTES ON MAINTENANCE

Rear wheel brake(For disk brake)

2 B

Checking the brake linings - Check the thickness of the brake lining. Checking the disc brake

CAUTION Minimum thickness: A = 2.0 mm - Visually inspect the disc (2).

The minimum lining thickness must be
maintained - If the lining thickness is below the minimu- - Check the thickness of the disc.
m, have the brake lining (1) replaced by
NOTE a dealer. Minimum thickness: B = 4.5 mm
For your own safety, we recommend having
activities to the brake system carried out by - If the disc thickness is below the minimum,
a dealer. have the disc (2) replaced by a dealer.

36
 NOTES ON MAINTENANCE

Adjusting the play of the twist grip throttle control

A 4 3
1 2

Check: Adjustment:
- Check the throttle cable for light move-me- - Push back the protective cap (2).
nt by turning the twist grip(1)from closed to - Slacken the lock nut (3) on the handlebar.
open position.
- Turn the setscrew (4) accordingly.
- Move the handlebar to check whether the
throttle cable moves freely. - Tighten the lock nut (3).
- Check whether the throttle cable is obstru- - Check the play.
cted by other parts. - Push over the protective cap (2).
- Open the twist grip throttle control until re-
sistance can be felt.
- Measure the play. NOTE
Nominal value: A = 1-2 mm If the play cannot be corrected this way, ha-
ve the scooter checked by your dealer.

37
 NOTES ON MAINTENANCE

Cleaning the air filter

3
1
5
4 4

Check and change - Remove r bqdv r (4) and remove the cap (5).
7
- Remove six nuts (6) with washers from the
NOTE storage.
Check or change the spark plug only when 6
- Take off the storage (7) with the seat.
the engine is cold.
6
- Turn ignition switch to "SEAT FUEL" (1),
press button "SEAT"(2), open the luggage
box (3).
6

38
 NOTES ON MAINTENANCE

Cleaning the air filter Replaceing the air filter

3 4 5
4
4
4
4

1 2 2 4 4
4
2 4

Disassembly and cleaning

NOTE NOTE - Use cross screws (4) and take off the air
The scooter is attached with a oil foam air The scooter is attached with a oil foam air
air filter cover (5).
filter. In case of heavy dirtiness the foam filter. In case of heavy dirtiness the foam(3)
has to be replaced. - Remove the foam (6).
has to be replaced.
- Clean the foam with Motorrex air cleaner.
Disassembly and cleaning - Afterward soak and wring out the foam wi-
- Remove the clamp(1)from the carburettor. th air filter oil.
- Remove the screws (2) and take off the air
filter (3).

39
 NOTES ON MAINTENANCE

Cleaning the air filter Checking the spark plug

6 2

- Remove the foam (6). Check and change

- Clean the foam with Motorrex air cleaner. CAUTION
- Afterward soak and wring out the foam wi- Never run the engine without air filter. CAUTION
- Dust deposit is one of the major causes of Check or change the spark plug only wh-
th air filter oil.
reducing output horsepower and increasing en the engine is cold.
Installation fuel consumption.
- Turn ignition switch to "SEAT FUEL" (1),
- Change the air cleaner element more fre-
, press button "SEAT"(2), open the luggage
NOTE quently to prolong the engine s service life
box (3).
- Usually the installation takes place in rev- if the scooter is ride on dusty roads very
- Remove six nuts (4) with washers from the
erse order to disassembly. often.
storage.
- Check for properly installation of the foam
- Take off the srorage (5) with the seat.
housing in the filter case.
- Pull the spark plug connector (6).
- Otherwise the engine runs poorly or lead
- Unscrew the spark plug with the spark wr-
to serious engine damage.
ench from the on-bord toolkit.
- Be careful not to soak the air cleaner wh-
en washing the scooter. Otherwise it will
cause engine hard to start.
40
 NOTES ON MAINTENANCE

Checking the spark plug

3 4

6
4

- Check the electrode gap (0.6-0.7mm) rep- Installation takes place in reverse order to
lace the spark plug if it is severely burnt a- disassembly.
way.
- Use a new spark plug NGK CR8EKB and
tighten up.
- Screw in the spark plug by hand and then
tighten up with the spark wrench.
0.7-0.8mm
Torque 11 Nm.

41
 NOTES ON MAINTENANCE

Checking the fuse

3
1
5
4 4

CAUTION
Never install a fuse with a larger rating,
since this could destroy the entire elect- 6
rical system.

The fuse is located behind the inspection

cover.
- Turn ignition switch to "SEAT FUEL" (1),
press button "SEAT"(2), open the luggage
box (3).
- Remove the two screw (4) and open the
battery cover (5).
- Open the fuse case (6) and remove the
fuse. - Check the fuse for correct contact. Loose Installation takes place in reverse order to
- A faulty or blown fuse must be replaced fuse will blow. disassembly.
by a new one.
42
 NOTES ON MAINTENANCE

Battery
Charging the battery
WARNING FIRST AID After a long lay-up(3-4 months), charge the
Always wear safety glasses. If acid comes into contact with an eye,imme- battery. The charging current (in amperes)
Keep children away from acids and batt- diately flush the eye for several minutes with th
must not exceed 1/10 of the battery capac-
eries. fresh water. Then immediately visit / call a d- ity (Ah).
octor. The battery must not be fast-charged. The
EXPLOSION DANGER Acid on the skin or clothing must immediate- battery may only be charged using a speci-
A battery being charged produces a hi- ly be neutralised using acid converter or so- al charger approved for MF batteries.
ghly explosive gas, which is why fire , ap suds, and the spots must be flushed with
sparks, naked flames and smoking are plenty of water. Maintenance
prohibited. If acid is swallowed, immediately visit / call a Although the battery is maintenance-free.
doctor. Never leave the battery discharged. Keep t-
he battery clean and dry and make sure th-
FIRE HAZARD CAUTION at the connection terminals are firmly seat-
Avoid generating sparks and electrostatic Do not expose batteries to direct sunlig- ed.
discharges when handling cables and elec- ht. Discharged batteries can freeze, so t-
trical devices. hey must be stored in a place where the
Avoid short circuits. temperature remains above 5- ° 15°C.
Professional maintenance,charging and
storage will increase the lifespan of the
DANGER-CAUSTIC ACTION battery and are a condition for the hono-
Battery acid is highly caustic, so always uring of guarantee claims.
wear safety gloves and glasses.
Do not tilt the battery as acid can leak fr-
WARNING
om the ventilation openings.
Take a dead battery to a collection point.
Never dispose of one with household ref-
use.

43
 NOTES ON MAINTENANCE

Removing and installing the battery

3
1
5
4 4

- Turn ignition switch to "SEAT FUEL" (1),

CAUTION press button "SEAT"(2), open the luggage
The battery may only be connected or di-
box (3).
sconnected while the ignition is inactive.
- Remove the two screw (4).
- Open the inspection cover(5).
First disconnect the minus terminal ( 6,
- Disconnect the battery. 6 7
black cable ).
- Remove the battery.
Then disconnect the plus terminal ( 7,
Installation takes place in reverse order to
red cable ).
disassembly.

When installing the battery,first connect

the plus terminal (7, red cable).

The battery is maintenance-free. Do not

try to open it.

44
 NOTES ON MAINTENANCE

Headlights/front left and right turn signals

1 4 4 6 6
5
3 3
6 6
2
1

Changing the bulb - Remove the hexagonal bolts (1) and rem-
ove the windshield (2).
NOTE - Remove the screws (3)(4) and remove the 11
Use only tested,incandescent bulbs with th-
e ‘E’ designation. Use of non-approved bul- headlight shield (5).
bs will void the operating license. Do not to-
uch the bulbs with bare fingers. Hold bulbs
with a clean, dry cloth when installing or re-
7
moving them.

Low beam-high beam Front turn signal light

bulb: 1 LEDs 12V 9W bulb: 3 LEDs 12V 1.44W
2 LEDs 12V 13.5W

Position light
bulb: 9 LEDs 12V 1.8W

45
 NOTES ON MAINTENANCE

Headlights/front left and right turn signals

12 12
9
8 8
12 12
10

12 12

- Remove screws (6)(7)(8), unplug connect- - Remove the bolts (12), open the fuel tank
ors (9) (10), windshield bracket, and front cover, remove the screws (13), open the l-
panel (11). eft and right side storage box covers, rem-
ove the screws (14), unplug the front left
and right turn signal connectors (15), and
remove the left and right front side covers.
13 13

46
 NOTES ON MAINTENANCE

Headlights/front left and right turn signals

14
14 15

- Remove the screws (16) and replace the - The light source of the front left and right
front left and right turn signals as needed. turn signals is LED, and the whole lights n-
eed to be replaced.

16

47
 NOTES ON MAINTENANCE

Headlights/front left and right turn signals

17 17

17 17

18 18 19
19
17

- Remove the bolt(17) (18) and unplug the - If the light source of the left and right hea-
headlight connector (19). dlights is LED, the whole headlights need 20 20
- Remove the screw (20) and replace the fr- to be replaced.
ont left and right headlights as needed. 20 20
Installation takes place in reverse order to
disassembly.

20 20
20 20

48
NOTES ON MAINTENANCE

Rear direction indicator/tail/brake lamp/rear registration plate lamp

5
1
5
5
4 4

2
5

Changing the lamp - Turn the switch to the "SEAT FUEL" posit- - Remove the socket head cap screw (5) a-
ion (1) and press "SEAT"(2) Open the seat nd remove the miscellaneous box (6).
NOTE cushion.
Do not touch the bulbs with bare fingers. - Remove the bolt (3). Remove the battery
Hold bulbs with a clean, dry cloth when cover (4)
installing or removing them.
- The rear direction indicator/tail/brake lamp
is LED.
Please change the whole lamp.

Rear direction indicator/tail/brake lamp

bulb: LED 12V 1.44W/6.4W/9.5W
rear registration plate lamp
bulb: LED 12V 0.5W

49
 NOTES ON MAINTENANCE

Rear direction indicator/tail/brake lamp/rear registration plate lamp

7 8

7
7
9
9
7

- Remove the screws (7) and remove the r- - Remove screws (9) (10) (11) (12) and rem-
ear armrest (8). ove the rear side cover assembly.

50
 NOTES ON MAINTENANCE

Rear direction indicator/tail/brake lamp/rear registration plate lamp

11
10 10

- Remove screws (9) (10) (11) (12) and rem-

ove the rear side cover assembly.

51
 NOTES ON MAINTENANCE

Rear direction indicator/tail/brake lamp/rear registration plate lamp

12 12
13 13
12 12
11
13 13

- Remove the bolts (13) and remove the re-

ar fender assembly.

52
 NOTES ON MAINTENANCE

Rear direction indicator/tail/brake lamp/rear registration plate lamp

15 15
16
17 17

18 18
14
16 16 16

- Unplug the rear taillight connector (14), re- - Remove the screws (16) and replace the - Unplug the rear license plate light connec-
move the screws (15),and remove the rear rear taillight. tor, remove the screws (17) and nuts (18),
center cover, rear left,and right side covers. and remove the rear fender aluminum bra-
cket.

53
 NOTES ON MAINTENANCE

Rear direction indicator/tail/brake lamp/rear registration plate lamp

20

19 19
22 22
21

- Remove the nut (19) and replace the rear - Remove the screws (22) and replace the
right and left turn signals. rear license plate light.
- Remove screws (20) and remove the low- - The rear tail light, rear left and right turn s-
er section of the rear mudguard (21). ignal light, and rear license plate light are
LED lights, the entire lightsneed to be rep-
laced.

Installation takes place in reverse order to

disassembly.

54
 NOTES ON MAINTENANCE

Check the headlamps Adjusting the headlamps

NOTE
If you have problems adjusting the head-
lamps, see a specialised dealer.
An incorrect adjustment is punishable by
law. Remember, you are responsible for
G ,
the correct adjustment of the motorbike s
headlamp.
4l
G 1 1

- Start the scooter and run the engine.

WARNING
Do not run the engine in an enclosed sp-
ace (risk of asphyxiation). - Activate the dipped beam.

Position the motorcycle on a level floor 5 m - @cit r s sgd anks (1) for the vertical and hori-
(measured from the headlamp) from a light zontal angle of the illuminated surface area
coloured wall with a rider seated on the mo-
of the road top for the headlamp.
torcycle and the tyres filled at the correct p-
ressure.

- Measure the distance from the floor to the

centre of the headlamp and mark the heig-
ht on the wall with a cross. Draw a second
cross 12 cm beneath the first cross.

55
 NOTES ON MAINTENANCE

Fault diagnosis tester

3
1
5
4 4

1. Turn ignition switch to "SEAT FUEL" (1), press button "SEAT"(2), open the luggage 2. Remove the two screw (4),Open the ins-
box (3). pection cover(5).

8
6 7

3. Fault diagnosis tester connector (6). 4. Fault diagnosis tester (7). 5. Right switch(8) at " "position.

56
 NOTES ON MAINTENANCE

Fault diagnosis tester

10

6. The ignition key(9) at " "position. 7. Side (10) switch at horizontal position.

WARNING
When connect the fault diagnosis tester, right switch(7), ignition key(8) must be at " "
position, side stand (9) at horizontal position.

For the fault code, please check website: www.longjia.com.cn

57
 TECHNICAL DATA

LJ300T-18A
Engine type LJ1P75MN
Construction: One cylinder 4-stroke petrol engine
Pistion displacement: 278cm3
Bore: φ75 mm
Stroke: 63 mm
Compression ratio: 11.0:1
Cooling: Water cooling
Maximum net power output: 19.0 kW at 8250rpm
Maximum net torque: 24.0 Nm at 7000rpm
Fuel consumption: Variant C: 3.7 L/100km Variant C1: 4.0 L/100km
CO2 emissions: Variant C: 85 g/km Variant C1: 91 g/km
Ignition system: Transistorized ignition system with electronic ignition control (ECU)
Spark plug: NGK CR8EKB
Electrode gap: 0.7-0.8 mm
Fuel supply: EFI
Idle speed: 1700±100 r/min
Air-filter: Oil filter air filter
Typ of starter: Electric starter

58
 TECHNICAL DATA

Power transmission
Clutch: Centrifugal type
Transmission: CVT

Chassis
Scooter version: LJ300T-18A
Front suspension: Telescopic fork
Rear suspension: Unit swing, hydraulic shock absorption, adjustable preload
Wheels front: Light metal (Alu) MT 3.00×13
Wheels rear: Light metal (Alu) MT 3.50×13
Tires front: 110/70-13 M/C 48S or 55L or 48P tubeless
Tires rear: 130/70-13 M/C 57S or 63S or 63P tubeless
Tire pressure: Front: 2.00Kg/cm2 Rear: 2.25Kg/cm 2
Brakes, front: Disc brakeφ240 mm,hydraulic
Brakes, rear: Disc brakeφ220 mm, hydraulic

59
 TECHNICAL DATA

Lubricants and operating fluids

Fuel tank capacity: 13.5±0.1 Liter
Fuel: Euro 5 version: E5 Other version: Unleaded fuel min. 95 Octane
Engine oil: SAE 5W 40 mineral oil API(SJ or higher)
Filling quantity: 1.3 liters
Transmission oil: Hypoid-oil SAE 80W-90 GL5
Filling quantity: 0.25 litres
Electrical Equipment
Generator: 12V 361W
Battery: 12V 10Ah MF
Fuse: 20A 15A 10A 1A
Head light: Dipped beam/High beam 1 LEDs 12V 9W / 2 LEDs 12V 13.5W
Position light: 9 LEDs 12V 1.8W
Instrument lights Speedometer: 12V 0.2W
Control lights indicator and high beam: 12V 0.01W
Brake/rear light: 12 LEDs 12V 9.5W / 14 LEDs 12V 6.4W
Front turn signal light: 3 LEDs 12V 1.44W
Rear turn signal light: 3 LEDs 12V 1.44W

60
 TECHNICAL DATA

Dimensions and weights

Overall length: 1940 mm
Width across handlebars: 780 mm without rear view mirror
Maximum height: 1330/1270 mm without rear view mirror
Wheel base: 1390 mm
Seat height: 800mm
Weight in running order: 168 kg
Max. permitted total weight: 328 kg
Top speed: 120km/h

61
 WARRANTY

Warranty conditions
In case of an occurring fault we will provide high costs, we deny the subsequent fulfi- installation of accessories or spare parts
the customer with the following performanc- llment all-together through the authorzied which have not been approved by us.
es through the authorized dealer (seller) wi- dealer (seller). The customer is then enti- Repairs carried out in workshops not au-
thin the scope of its statutory warranty obli- tled to legal claims. Replaced parts pass thorized by us and the non-compliance
gations: over into the possession of us. with the maintenance intervals in the wo-
2. The installation of spare parts within the rkshop of an authorized dealer will also
scope of warranty does not extend the cause the rejection of warranty claims.
warranty period that has started with the
date of delivery of the motorcycle. 5. When lodging a warranty claim the custo-
1. Within warranty period, we will rectify any mer must present the correctly filled in s-
deficiencies caused by material or manu- 3. The warranty does not cover normal we- ervice book to the seller.
facturing faults through the authorized d- ar and tear caused by normal use as we-
ealer (seller) by repairing or replacing the ll as wear and tear caused by inappropri- 6. The following table gives the customer
affected part according to the statutory w- ate handling and inappropriate use. Oxi- an overview of the average limits of the
arranty regulations. We may deny the re- dation and corrosion are caused by envi- respective wear parts.
quested repair or replacement of the fau- ronmental influences and are also not co-
lty part if this would only be possible with vered under warranty.
disproportionately high costs.In this case
we rectify the deficiency through the aut- 4. Warranty claims lodged by the customer
horized dealer (seller) by applying the ot- will be rejected in case of: Manipulations
her possible type of subsequent fulfillme- to the motorcycle, installation of a differe-
nt. If both types of subsequent fulfillment nt exhaust system, changes to the gear-
are only possible with unproportionately box or secondary transmission ratio and

51
 WARRANTY

List of wear parts

Wear parts Wear limits

Depending on riding style, load and tire pressure the wear limit may already be
Tires, houses, rims reached after only 500 km or even earlier.

Depending on riding style, load and tire pressure the wear limit may already be
Wheels, hubs reached after only 1500 km or even earlier. Check during each maintenance.
Oxidation is a lack of maintenance!
Oils, air filter, leakage inspection on During the first inspection, then with every maintenance interval(every 3000 km/6000 km).
engine Check oil level before every ride.

Spring fork, spring strut Cleaning / inspection during every maintenance.

Lamps, incandescent bulbs, electric Depending on road conditions / unevenness of the road surface the lifetime will be
system reduced, this may already occur after 500 km.

Depending on riding style and load these may already be worn after 1500 km,
Barke linings, brake shoes, brake lines
in cross-country operation even earlier.

Sedal rings, sealants, O-rings Must be replaced during each maintenance interval to ensure proper function.

Radial seals on engine, gearbox, fork and Depending on road conditions and care wear may start after 500 km.
wheels Dirt reduces the lifetime. Do not clean with a high pressure cleaner!
Depending on road conditions and care wear may start after 1500 km.
Wheel bearings, steering bearings Soiling of the wheel hub reduces the lifetime.
Check during each maintenance interval, do not clean with a high pressure cleaner!
Swing arm bearing Depending on load and care after 1500 km, check with every maintenance.
Cables Depending on care starting after 500 km. Check with every maintenance.
Coverings Plastic parts will be damaged by caustic or penetrating cleaning agents or solvents.

63
 WARRANTY

List of wear parts

Wear parts Wear limits

Air cleaner, oil filter With each maintenance interval.
Starter battery, batteries, fuses, starter Depending on ambient temperatures failures can be expected in the 6th month,
brushes when used for short rides even earlier.

Depending on ambient temperatures and care failures can be expected in the 6th month,
Mirror glasses
in winter operation even earlier. Oxidation is a lack of maintenance!

Bowden cables,brake cables,throttle cables Depending on use and care from the 6th month
Self-locking nuts, cotter pins locking plates During each maintenance interval or after unscrewing the nut or unlocking the lock.
bonded screw connections

Variomatic, CVT, rolls, belts Depending on riding style and load these may be worn after 500 km.
Clutch linings / friction discs Depending on riding style and load these may be worn after 500 km.

Pistons, cylinders, crankshaft, conrods, Depending on riding style, load and care these parts may be worn after 200 hours.
engine bearings When riding mainly with full throttle even earlier.
Spark plug With each or every second maintenance interval.

Exhaust system, inspection of mountings Depending on use and care from the 6th month, in winter and short distance operation
even earlier. Oxidation is a lack of maintenance!

53
 INSPECTION PLAN

Please observe the following:

CAUTION WARNING
- During and after the warranty period all in-
For safety reasons, do not carry out any
spections should solely be performed by a In case of non-compliance the warranty repair or adjustment activities to the sc-
specialised dealer approved by us. will become null and void.
The various activities carried out are listed ooter and chassis that exceed a closely
restricted scope. Tinkering with safety-
- Observe the inspection intervals and have on the inspection plan. relevant parts could threaten the safety
During the warranty period the following in-
the specialised dealer confirm them on the of yourself and third parties.
spection intervals must be complied with:
guarantee certificate.
At 1.000 km (1st service) This applied especially to the exhaust s-
- Use only original spare parts. ystem, carburettor, ignition system, fork
Every 3.000 km / or after 6 months
Every 6.000 km / or after 12 months column, brake system and lights.

After the warranty period the inspection int- Before starting work on the electrical sy-
evals specified in this manual must be app- stem, disconnect the minus terminal of
lied as follows: the battery.

Every 3.000 km / 6 months

Every 6.000 km / 12 months

65
 INSPECTION PLAN

Checking and maintenance

The follow chart show the kilometers for maintenance. When reach the kilometer, it must follow the instruction to check
and make maintenance. Turning system, engine, electronic system, side stand and wheels are key important parts. It is
necessary to have a professional technician to handle.
The symbol means: I: checking, clean, adjust C: clean R: change A: adjust L: lubrication T: tight

Maintenance
period Odometer ( KM )( Remark 2 )

Maintenance Everyday
content 300 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 check before
riding

Oil for crankcase R Every 2000km R I

Oil filter and oil net C Every 2000km C

Oil gas separator Every 2000km I, C

Air filter ( Remark 1 ) Every 4000km clean filter,Every 5000km replace the filter element

Fine filter Every 6000km R

Drive belt I R
Driving wheel ball I R
Spark plug I I I I

Valve clearance I I I I

Brake pedal I I I I I I I I I I I I I I I I

Brake oil Every 2 years or 30000km change. The brake fluid must be change after it turns black. I

66
 INSPECTION PLAN

Maintenance
period Odometer ( KM )( Remark 2 )

Maintenance Everyday
content 300 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000 15000 check before
riding

Friction disc I I I

Brake system I、A I、A I、A I、A

Brake I I I
Front headlight beam I I I
adjustment
Clutch I I I I

Stand I I I

Suspension I I I
Screw/bolt/fasteners I I
(Remark 3)
Wheel( Remark 3) I I I I

Turning system I I

Cooling fluid I I I

* When the mileage is over the highest on the table, please perform according to the period set on the table.
* Driving on dusty place, it is recommended to clean it frequently.
* Often drive on bad road condition, make the maintenance and service more frequently.

67
 MAINTENANCE CONFIRMATION

1.000 km/1 months After 3.000 km/6 months After 6.000 km/12 months After 9.000 km/18 months
1st service
dealer stamp: dealer stamp: dealer stamp: dealer stamp:

km...................................... km...................................... km...................................... km......................................

date.................................... date.................................... date.................................... date....................................

After 12.000 km/24 months After 15.000 km/30 months After 18.000 km/36 months After 21.000 km/42 months

dealer stamp: dealer stamp: dealer stamp: dealer stamp:

km...................................... km...................................... km...................................... km......................................

date.................................... date.................................... date.................................... date....................................

68
 MAINTENANCE CONFIRMATION

New brake fluid New brake fluid New brake fluid New brake fluid
Yes no Yes no Yes no Yes no

km...................................... km...................................... km...................................... km......................................

date.................................... date.................................... date.................................... date....................................

Stamp, signature Stamp, signature Stamp, signature Stamp, signature

69
 Circuit diagram

70