End Term Project Mayank Rawat
End Term Project Mayank Rawat
SERRATIONS
by
Mayank Rawat
JUNE 2025
Acknowledgements
I thank Prof. Arjun Sharma for help with simulations and writing the report. I am also
very thankful to my committee members, Prof. Hari Vemuri, Prof. Sawan Sinha, Prof.
Anupam Dewan and Prof. Bahni Ray for their encouragement and valuable suggestions.
I also thank my family members for their support during my studies.
i
Abstract
A study on the improvement of the NACA0012 wing performance in the low Reynolds
number (Re) region at 20,000 and 43200 using a leading-edge protuberance (LEP) was
conducted. In this study, we focused on the effects of varying Re and angle of attack on
the effectivity of the LEP. Numerical simulations were performed to measure the wing
performance and to visualize the flow structures around the airfoil. At lower Re (20000),
the LEP appears to be effective at both 4° and 14° angles of attack. However, at higher
Re (43200), the LEP seems to be significantly more effective at 14° than at 4° angle of
attack. Separation control is caused by the streamwise vortices generated by LEP which
provides the momentum from the freestream flow into the separation region near the
valley section, and the mechanism is the same at all Reynolds numbers and angles of
attack in this study. The numerical analysis also showed that the protuberances located
on the leading edge of the airfoils act as vortex generators. The strength of the vortices
increase with angle of attack and flow is energized and pulled over the leading-edge
peaks, which explains the stall delay characteristics of the modified airfoil. Infinite-
span airfoil simulations provide basic insights but fail to capture the full complexity of
aerodynamic behavior of a realistic wing. Finite wing analysis is essential, as it accounts
for three-dimensional effects such as spanwise flow and wingtip vortices. In this study,
we have also performed a comparative analysis between a finite-span and an infinite-span
modified airfoil with leading-edge protuberances (LEP). Finally, we modified the airfoil
by introducing protuberances at both the leading and trailing edges. A comparative
study was then conducted between the airfoil with protuberances only at the leading
edge and the airfoil with protuberances at both the leading and trailing edges.
ii
iii
Contents
Acknowledgements i
Abstract ii
1 Introduction 1
2 Literature Review 6
3 Methodology 8
3.1 Governing equations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Mesh for infinite-span airfoil . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3 Mesh for finite-span airfoil . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4 Lifting-line theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.4.1 Solutions using lifting-line theory . . . . . . . . . . . . . . . . . . 13
iv
List of Figures
3.1 In the upper figure, side view of the computational domain is shown for
the case with airfoil of infinite span. A zoomed three-dimensional view of
the mesh around the airfoil (boxed region in the upper figure) is shown in
the lower figure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 A three-dimensional view of the mesh around the finite-span airfoil is shown. 12
4.1 Velocity and pressure contours are shown for the airfoil with leading-edge
protuberances at Re = 20000 and α = 4o at mid span (22 mm) . . . . . . 17
v
LIST OF FIGURES vi
4.2 Velocity and pressure contours are shown for the airfoil with leading-edge
protuberances at Re = 20000 and α = 14o at mid span (22 mm) . . . . . 18
4.3 Velocity and pressure contours are shown for the airfoil with leading-edge
protuberances at Re = 43200 and α = 4o at mid span (22 mm) . . . . . . 18
4.4 Velocity and pressure contours are shown for the airfoil with leading-edge
protuberances at Re = 43200 and α = 14o at mid span (22 mm) . . . . . 19
4.5 Vorticity contour for airfoil at 5mm, 25mm, 55mm and 100mm from the
leading edge at Re=43200 and α = 14o . . . . . . . . . . . . . . . . . . . 21
4.6 Vorticity contour for airfoil at 5mm, 25mm, 55mm and 100mm from the
leading edge at Re=43200 and α = 4o . . . . . . . . . . . . . . . . . . . . 22
4.7 Pressure variation on the suction surface of airfoil at Re = 43200, α = 4o
and α = 14o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.8 Recirculation zone (isosurface ux=0) for a finite span airfoil having leading
edge protuberances, Re = 43200 and α = 14o . . . . . . . . . . . . . . . . 23
4.9 Velocity and Pressure contour for airfoil with leading-edge and trailing-
edge protuberances at Re = 20000, α = 4o and α = 14o . . . . . . . . . . 24
4.10 Velocity and Pressure contour for airfoil with leading-edge and trailing-
edge protuberances at Re = 43200, α = 4o and α = 14o . . . . . . . . . . 25
List of Tables
4.1 Lift and drag coefficients obtained for simulation cases A to D and their
comparison with experimental data. . . . . . . . . . . . . . . . . . . . . . 17
4.2 Lift and drag coefficients for a finite span airfoil with leading edge protu-
berances at varying angles of attack and Reynolds numbers. . . . . . . . 20
4.3 Lift and drag coefficients for an infinite span airfoil with leading and trail-
ing edge protuberances at varying angles of attack and Reynolds numbers. 24
vii
Chapter 1
Introduction
Boundary layer separation is a complex flow phenomenon that has significant implica-
tions towards forces and moments acting on a wing. In general for the dynamics of a
rigid two-dimensional wing, there are two forces and one moment component that need
to be considered. For a three-dimensional wing, all three force and moment components
have to considered. Small aerial vehicles typically operate in the low Reynolds number
range of 1.5×104 to 5×105 . Unmanned aerial vehicles (UAVs) typically have wing spans
. 6m and mass . 25kg. Micro aerial vehicles (MAVs) have now become possible with
dimensions as small as 15cm and mass 80g. MAVs are categorized as having span . 1m
and mass . 1kg (Mueller and DeLaurier, 2003).
The problem of boundary layer separation is very severe at low Reynolds numbers.
Laminar boundary layers develop over a substantial portion of the wing surface which
are amenable to separation in the presence of adverse pressure gradients. The value of
maximum lift coefficient and stall angle also undergo reduction at low values of Reynolds
numbers. The ratio of lift-to-drag coefficients, CL /CD , which is a key indicator of aerody-
namic efficiency for a wing, also reduces significantly. In general for a three-dimensional
finite-span wing, there is a component of drag in addition to the sectional drag (due to
pressure and shear forces) which is called the lift-induced drag. The net drag coefficient
for a finite-span wing at subsonic speed is written as (Anderson, 2010),
1
Chapter 1. Introduction 2
CL2
CD = CD,0 + (1.1)
πeR
Figure 1.1: A schematic of the flow configuration is shown. U0 is the flow speed in the
free-stream and α is the angle of attack.
Figure 1.2: The baseline geometry of the NACA0012 airfoil is shown without leading
edge protuberances.
Figure 1.3: The modified geometry of the NACA0012 airfoil is shown (three-dimensional
and side views) with sinusoidal leading edge protuberances based on the work by Yasuda
et al. (2019). The size of computational domain in the spanwise direction is 0.8L.
Chapter 1. Introduction 5
Figure 1.4: The modified geometry of the NACA0012 airfoil is shown (three-dimensional
and side views) with sinusoidal leading and trailing edge protuberances. The size of
computational domain in the spanwise direction is 0.8L.
Figure 1.5: The rounded tip in case of finite-span wing is shown in the upper figure. In
the planform view (lower figure), size of the wing in the spanwise direction is 4L.
Chapter 2
Literature Review
6
Chapter 2. Literature Review 7
exhibit this sudden drop in lift. The influence of the Reynolds number on the effective-
ness of leading-edge protuberances has been investigated. The findings indicate that at
lower Reynolds numbers, the protuberances are effective at both higher and lower angles
of attack, whereas this effect is diminished at lower angles of attack for higher Reynolds
numbers.
Chapter 3
Methodology
8
Chapter 3. Methodology 9
∂ui
=0
∂xi
∂ui 1 ∂p ∂ 2 ui ∂ 0 0
uj =− +ν − uu
∂xj ρ ∂xi ∂xj ∂xj ∂xj i j
The Shear Stress Transport k − ω turbulence model of Menter (1994) is used in this
study for the unclosed term u0i u0j . The Shear Stress Transport k − ω model is a two-
equation model for turbulence kinetic energy (k) and specific dissipation rate (ω). The
equations for k and ω are obtained as follows after combining the standard k − ω model
with a transformed k − model using a multiplier function F1 . The combination of two
models is designed to utilize k −ω model in the near-wall region and maintain free-stream
independence of the k − model in the outer region away from the wall.
D ∗ ∂ ∂k
ρk = P − β ρωk + (µ + σk µt )
Dt ∂xj ∂xj
D γ 2 ∂ ∂ω
ρω = P − βρω + (µ + σω µt )
Dt νt ∂xj ∂xj
ρσω2 ∂k ∂ω
+ 2(1 − F1 )
ω ∂xj ∂xj
The first, second and third terms on the right side of the above equations are the
production, dissipation and transport terms for k and ω where P = τij ∂vi /∂xj . The
fourth term on the right side of equation for ω is the cross diffusion term. The constants
from the standard k − ω model and transformed k − model are linearly blended using
the weight function F1 defined below. The eddy viscosity is obtained using the following
relation using k and ω.
Chapter 3. Methodology 10
a1 k
νt = , a1 = 0.31
max(a1 ω; ΩF2 )
√ !
2 k 500ν
F2 = tanh(arg22 ) , arg2 = max ;
0.09ωy y 2 ω
F1 = tanh(arg14 ) ,
" √ ! #
k 500ν 4ρσω2 k
arg1 = min max ; ; 2
0.09ωy y 2 ω y CDkω
p
where Ω = 2Wij Wij is the absolute value of vorticity in terms of rotation rate
tensor Wij and the function F2 is defined such that its value is 1 for boundary layer
flows and 0 for free shear layers. CDkω is the positive part of cross diffusion term in the
equation for ω.
The equations were solved using the the SIMPLE algorithm implemented in the finite
volume solver ANSYS Fluent. A second order upwind discretization is applied for the
mean flow equations. The gradients at the cell centers are computed using the least
squares cell-based method, and to prevent numerical oscillations, a multi-dimensional
gradient limiter is applied. The turbulence quantities, namely the turbulent kinetic
energy and the specific dissipation rate are also discretized using a second order upwind
scheme.
Figure 3.1: In the upper figure, side view of the computational domain is shown for the
case with airfoil of infinite span. A zoomed three-dimensional view of the mesh around
the airfoil (boxed region in the upper figure) is shown in the lower figure.
inlet, speeds of the incoming flow are specified as 5.42m/s and 11.71m/s for Reynolds
number values of 2 × 104 and 43200 respectively. For the incoming flow, the turbulence
intensity is 0.5% with turbulent viscosity ratio of 1. The boundary conditions included
a velocity inlet, a pressure outlet, symmetry on the side-span boundaries and no-slip
on the top and bottom boundaries, and a no-slip wall on the airfoil surface. For the
case with both leading- and trailing- edge protuberances, the mesh specifications and
boundary conditions are the same as described above.
Figure 3.2: A three-dimensional view of the mesh around the finite-span airfoil is shown.
airfoil span is smoothed by applying the revolve command in SolidWorks. At this end,
the airfoil geometry is rotated by 180 degrees to create a smooth transition. On the
side walls symmetry boundary condition is used and velocity-inlet and pressure-outlet
conditions are specified at the front and back face of the domain.
b/2
Γ0 (ζ)
Z
Γ(z) 1
α(z) = αL=0 (z) + + dζ (3.1)
πU0 c(z) 4πU0 −b/2 z−ζ
Z b/2
2
CL = Γ(ζ)dζ (3.2)
U0 S −b/2
b/2 b/2
Γ0 (ζ)
Z Z
2 1
CD,induced = Γ(ζ)αi (ζ)dζ where αi (z) = dζ
U0 S −b/2 4πU0 −b/2 z−ζ
p
For an elliptical distribution of circulation along the span, Γ(z) = Γ0 1 − 4z 2 /b2 ,
the induced angle αi (z) is a constant αi = CL /πR and the induced drag is CD,induced =
CL2 /πR. For obtaining an elliptical lift distribution at each section [= ρ0 U0 Γ(z)], the
chord must also be an elliptical function of z (when there is no aerodynamic twist and
no geometric twist). The span efficiency factor e is a measure of deviation from the
elliptical lift distribution which gives the minimum induced drag.
To solve the lifting line equation 3.1, the variable along the span ζ is transformed using
the equation 3.3 and the circulation function is expanded in terms of sine series.
b b
ζ = − cos θ and dζ = sin θdθ (3.3)
2 2
N
X
Γ(θ) = 2bU0 An sin(nθ) and Γ0 (ζ)dζ = Γ0 (θ)dθ
n=1
N
X
= 2bU0 nAn cos(nθ)dθ
n=1
Z π
cos nθ sin nθ0
dθ = π
0 cos θ − cos θ0 sin θ0
the following system of linear equations are obtained for the coefficients An in terms
of µ(θ0 ) = πc(θ0 )/2b. In the equation 3.4, α(θ0 ) is the local angle of attack and αL=0 (θ0 )
is the local zero-lift angle of attack; the difference between the two gives the local effective
angle of attack.
N
X nµ(θ0 )
µ(θ0 ) [α(θ0 ) − αL=0 (θ0 )] = An sin(nθ) 1 + (3.4)
n=1
sin θ
The lift coefficient for wing is calculated in terms of the wing aspect ratio R = b2 /S
as,
b/2 Z π
2b2 X
Z
2
CL = Γ(y)dy = An sin nθ sin θdθ
U0 S −b/2 S 0
= πRA1
Z b/2
2
CD,i = Γ(y)αi (y)dy
U0 S −b/2
The induced angle of attack αi (z) is obtained after substituting the series expansion
for the circulation function and is given by,
Chapter 3. Methodology 15
Z b/2 0
1 Γ (ζ)
αi (z) = dζ
4πU0 −b/2 z − ζ
X sin nθ0
αi (θ0 ) = nAn
sin θ0
Thus, the induced drag coefficient is obtained in terms of the span efficiency factor e
as,
" N 2 #
X An
CD,i = πRA21 1+ n
n=2
A1
CL2
=
πeR
Chapter 4
16
Chapter 4. Results and Discussion 17
Table 4.1: Lift and drag coefficients obtained for simulation cases A to D and their
comparison with experimental data.
Figure 4.1: Velocity and pressure contours are shown for the airfoil with leading-edge
protuberances at Re = 20000 and α = 4o at mid span (22 mm)
and 43200.
Chapter 4. Results and Discussion 18
Figure 4.2: Velocity and pressure contours are shown for the airfoil with leading-edge
protuberances at Re = 20000 and α = 14o at mid span (22 mm)
Figure 4.3: Velocity and pressure contours are shown for the airfoil with leading-edge
protuberances at Re = 43200 and α = 4o at mid span (22 mm)
Figure 4.4: Velocity and pressure contours are shown for the airfoil with leading-edge
protuberances at Re = 43200 and α = 14o at mid span (22 mm)
Different researchers have given different theories for explaining the working mech-
anism of vortices, out all the given theories the most accepted one is the theory of
streamwise vortices. We have tried to understand this physicality by using the contours
of the vorticity magnitude. Through diagrams, we can clearly see that counterrotating
vortices are being generated because of the presence of protuberances, and these vor-
tices are moving in the streamwise direction. And once the flow passes, the airfoil is
divided into two high vorticity regions. These counterrotating vortices grow in size, and
their magnitude decreases as they move along the streamwise direction. We have taken
different planes at different locations along the stream-wise direction. We have drawn
contours of the x-vorticity in this plane, which describe the curl of the velocity as a
measure of fluid rotation in the x direction. From the contours, we can observe that the
counter-rotating vortex pair generated behind the protuberances is almost symmetric.
Further downstream, the size of the vortices increases, which represents a decrease in
intensity.
Many studies have shown that at lower angles of attack, the flow remains almost
attached to the suction surface of airfoils. Generally, in the case of a baseline airfoil, it is
seen that at lower angles of attack, a laminar separation bubble starts forming at some
distance from the leading edge, but after some distance on the airfoil, it disappears. And
Chapter 4. Results and Discussion 20
Simulation CD CL
Re = 20000, α = 4o 0.065 0.297
Re = 43200, α = 4o 0.057 0.311
Re = 20000, α = 14o 0.261 0.451
Re = 43200, α = 14o 0.258 0.471
Table 4.2: Lift and drag coefficients for a finite span airfoil with leading edge protuber-
ances at varying angles of attack and Reynolds numbers.
then again, flow separation is seen near the trailing edge of the airfoil. With the further
increase in the angle of attack, it is observed that the initial point of flow separation
starts moving towards the leading edge, and the intensity of flow separation also starts
increasing.
In case of a baseline airfoil, there is a uniform pressure distribution on the suction
surface, but due to protuberances, the pressure distribution on the suction surface be-
comes nonuniform, which results in the generation of different intensities of separation
in the spanwise direction of the airfoil.
Mostly, the flow separation occurs at the trough of the leading edge and extends
to the trailing edge of the airfoil. Many studies have also shown that sometimes the
vortices induced by protuberances negatively affect the uniform pressure distribution on
the airfoil surface, resulting in early flow separation and hence decreasing aerodynamic
performance of the wavy airfoil in the pre-stall region.
A greater flow separation is seen when the angle of attack is larger. In a low-pressure
area, the flow remains almost attached near the leading edge, but this low-pressure area
extends up to a smaller distance from the leading edge. Because of this, the separation
point is much closer to the leading edge, and flow separation occurs earlier.
Chapter 4. Results and Discussion 21
Figure 4.5: Vorticity contour for airfoil at 5mm, 25mm, 55mm and 100mm from the
leading edge at Re=43200 and α = 14o
Figure 4.6: Vorticity contour for airfoil at 5mm, 25mm, 55mm and 100mm from the
leading edge at Re=43200 and α = 4o
that this configuration did not yield a significant improvement over the case with pro-
tuberances only at the leading edge. On the contrary, adding protuberances to both
edges led to a noticeable increase in drag and a reduction in lift. This is likely due to in-
creased flow disturbances and enhanced separation effects near the trailing edge, which
can negatively impact pressure recovery and overall lift generation. The trailing-edge
protuberances may interfere with the naturally smooth flow deceleration in that region,
thereby reducing aerodynamic efficiency. Based on these observations, it is more benefi-
cial to limit the placement of protuberances to the leading edge, where they effectively
delay flow separation and improve stall performance without compromising lift-to-drag
ratio.
Chapter 4. Results and Discussion 23
Figure 4.8: Recirculation zone (isosurface ux=0) for a finite span airfoil having leading
edge protuberances, Re = 43200 and α = 14o
Chapter 4. Results and Discussion 24
Simulation CD CL
Re = 20000, α = 4o 0.059 0.338
Re = 43200, α = 4o 0.039 0.354
Re = 20000, α = 14o 0.214 0.579
Re = 43200, α = 14o 0.215 0.595
Table 4.3: Lift and drag coefficients for an infinite span airfoil with leading and trailing
edge protuberances at varying angles of attack and Reynolds numbers.
Figure 4.9: Velocity and Pressure contour for airfoil with leading-edge and trailing-edge
protuberances at Re = 20000, α = 4o and α = 14o
Chapter 4. Results and Discussion 25
Figure 4.10: Velocity and Pressure contour for airfoil with leading-edge and trailing-edge
protuberances at Re = 43200, α = 4o and α = 14o
Chapter 5
This study demonstrates that leading-edge protuberances (LEPs) are effective passive
flow control devices for the NACA0012 airfoil, especially at low Reynolds numbers. At
lower Re, LEPs enhance performance at both low and high angles of attack, while at
higher Re, their effectiveness becomes more pronounced at higher angles only. The
separation control is attributed to streamwise vortices generated by the LEPs, which re-
energize the boundary layer. RANS simulations further confirm that finite-span wings
experience higher drag and lower lift due to 3D effects like tip vortices, underscoring
the need for finite-span analysis in LEP studies. Additionally, adding protuberances to
both the leading and trailing edges degraded aerodynamic performance by increasing
drag and reducing lift. Therefore, incorporating protuberances only at the leading edge
is recommended for optimal aerodynamic efficiency.
26
References
Johari, H., Henoch, C., Custodio, D., and Levshin, A. (2007). Effects of leading-edge
protuberances on airfoil performance. AIAA Journal, 45:2634–2642.
Yasuda, T., Fukui, K., Matsuo, K., Minagawa, H., and Kurimoto, R. (2019). Effect
of the reynolds number on the performance of a naca0012 wing with leading edge
protuberance at low reynolds numbers. Flow, Turbulence and Combustion, 102:435–
455.
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