100% found this document useful (2 votes)
771 views237 pages

CMM 23 20 06 97896 20030411 010

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (2 votes)
771 views237 pages

CMM 23 20 06 97896 20030411 010

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Honeywell

COMPONENT MAINTENANCE MANUAL


PART NUMBER 964-0400/0401

TO: HOLDERS OF AIRBORNE DATA LOADER (ADL) AND PORTABLE DATA LOADER (PDL) COM-
PONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST, PART NO. 964-0400/
0401-XXX, DOCUMENT NO. 012-0542-001, ATA 23-20-06, REV. 9, DATED SEP 28/01.

REVISION 10 DATED APR 11/03


HIGHLIGHTS
Pages have been revised and reprinted. Please replace existing pages with the attached Revision 10
pages, dated Apr 11/03.

The manual was extensively revised to reflect the latest manufacturing configurations and
up-to-date information. A bar in the left-hand column indicates where changes were made.

012-0542-001 Page 1/2


23-20-06 ~~~~~~~Apr
11/03
Honeywell

COMPONENT MAINTENANCE MANUAL


WITH
ILLUSTRATED PARTS LIST

AIRBORNE DATA LOADER (ADL)


PART NUMBERS
964-0401-002 964-0401-017 964-0401-056
964-0401-003 964-0401-025 964-0401-057
964-0401-004 964-0401-026 964-0401-066
964-0401-005 964-0401-027 964-0401-067
964-0401-006 964-0401-035 964-0401-076
964-0401-007 964-0401-036 964-0401-077
964-0401-015 964-0401-037 964-0401-086
964-0401-016 964-0401-047 964-0401-087

PORTABLE DATA LOADER (PDL)


PART NUMBERS
964-0400-002 964-0400-011 964-0400-030
964-0400-003 964-0400-012 964-0400-031
964-0400-004 964-0400-013 964-0400-034
964-0400-005 964-0400-014 964-0400-035
964-0400-006 964-0400-015 964-0400-040
964-0400-007 964-0400-020 964-0400-041
964-0400-008 964-0400-021 964-0400-044
964-0400-009 964-0400-024 964-0400-045
964-0400-010 964-0400-025

DOCUMENT NO. 012-0542-001


Honeywell CAGE Code: 97896

012-0542-001 O f Page T-1


2 3-20V06Nov 30/88
Rev. 10: Apr 11/03
Honeywell
CAGE CODE: 97896

NOTE

IF ANY UNUSUAL OR SPECIAL SERVICE PROBLEMS ARISE,


CONTACT HONEYWELL CUSTOMER SUPPORT DEPARTMENT.

PROPRIETARY NOTICE
This document contains proprietary information,
and such information may not be disclosed to
others for any purpose, nor used for manufactur-
ing purposes without written permission from
Honeywell International, Inc.

PN-1
23-20-06 ~~~~~~~Apr
11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
RECORD OF REVISIONS
REV. INSERTION BY REV. INSERTION BY REV. INSERTION BY
NO. DATE NO. DATE NO. DATE
1
2 Mar 19/91 SDC
3 Sep 30/91 SDC
4
5 Feb 28/95 ASA
6
7 Jan 30/98 ASI
8
9 Sep 28/01 HON
10 Apr 11/03

Retain this record in the front of the manual or chapter. Upon receipt of revisions, insert revised pages in the
manual, and enter revision number, date inserted, and initials.

012-0542-001 23-20 6Page RR-1/RR-2


232006Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
RECORD OF TEMPORARY REVISIONS

TEMPORARY ISSUE INSERTION INCORPORATION


REV. NO. DATE DATE IBY DATE
23-01 Nov 20/9 Feb 28/92
23-02 Feb 09/96 Jan 30/98
23-03 Mar 12/96 Jan 30/98
23-04 Mar 19/96 Jan 30/98
23-05 May 24/96 Jan 30/98
23-06 Nov 08/96 Jan 30/98
23-07 Feb 12/97 Jan 30/98
23-08 Oct 07/98 Mar 10/99
23-09 Oct 20/98 Mar 10/99
23-10 Feb 10/99 Mar 10/99
23-11 Sep 16/99 Sep 28/01
23-12 Aug 10/00 Sep 28/01
23-13 Aug 24/00 Sep 28/01
23-14 Mar 27/02 Apr 11/03
23-15 Aug 29/02 Apr 11/03
23-16 Dec 5/02 Apr 11/03

INCORPORATION DATE is the date of the CMM revision in which TR information was incorporated.

012-0542-001 2
23
2
-2006
Page TR-1/TR-2
Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
SERVICE BULLETIN LIST

SERVICE BULLETIN DATE DESCRIPTION


NUMBER INCORPORATED
964-0400/0401-004-23-01 Mar 30/89 Replaces the Al and A2 assemblies. Factory Incorp.:
(012-0542-101) SN 226-230; 245 and on.
Mod 1.

964-0400/0401-004-23-2 Mar 30/89 Inspects for and reverses 2 wires, if crossed, in pow-
(012-0542-102) er supply cable connector, P1.
Mod 2.

964-0400/0401-004-23-03 Mar 19/91 Install jumper wire connecting logic ground to chassis
(012-0542-103) ground. Corrects a manufacturing error, and pre-
vents possible intermittent operation.
Factorylncorp.: SN 215 and on ADL
SN 263 and on PDL
Mod 3.

964-0400/0401-004-23-04 Mar 19/91 Provides fixes to prevent shipping damage, miscon-


(012-0542-104) nection of disk drive interconnection, and revise the
software to fully support ARINC 603 backward com-
patibility.
Change PN 964-0401-004 to -005 ADL
Change PN 964-0400-004 to -006 PDL
Factory Incorp.: SN 275 and on ADL
SN 233 and on PDL

No Bulletin Airborne and Portable Data Loaders have exhibited


data transfer failures while uploading data to 747-400
Collins aircraft computers. The failure has been iso-
lated to newer Data Loaders that have a new 429
transceiver, PN 321-2424-001. The failure is charac-
terized by ±1 microsecond shifts in the half cell bit
timing. This is due to the increased cur- rent load and
the resulting spike, which is ropagated to the trans-
mission lines when the main status register is ac-
cessed during data transmission. This will be a soft-
ware change.
SN 485 thru 530 for 964-0400-005/006
SN 760 thru 930 for 964-0401 -OX5
Mod 4.

964-0400-0401-23-05 Sep 30/91 Failure analysis shows that the Harris HS3182
(012-0542-105) ARINC 429 driver integrated circuit internal output
fuses are being blown as a result of high energy tran-
sient surges. This failure causes the ADL and PDL to
be unable to communicate over the ARINC bus, leav-
ing the unit inoperative. Transient suppressors are
employed to protect the outputs.
Factory Incorp.: ADL SN 925 and on
PDL SN 531 and on
Mod 1.

DATE INCORPORATED is the date of the CMM revision in which SB information was incorporated.

012-0542-001 23-20-06 Page SB-1


23-20-06 ~ ~~~~~~Sep
28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

SERVICE BULLETIN DATE


NUMBER INCORPORATED DESCRIPTION
964-040X-0XX-23-6 Sep 30/91 Change the paint on the ADL from its existing shade
(012-0542-106) of gray to dark gray per BAC 703, with a light gray
handle per BAC 705 as requested by Boeing. Units
are functional, but do not match the cockpit color
scheme of their customers.
Factory Incorp.: ADL SN 898 and on.
Mod 2.

964-0400-OOX-23-07 Sep 30/91 User inconvenience and several mechanical


(012-0542-107) probems inherent to the original design resulted from
the PDL data cable being stored in the lid of the PDL.
Incorporation of this modification will provide better
cable storage and decrease damage to the diskettes,
front panel, and the cable strain reliefs.
Factory Incorp.: PDL SN 550 and on
Mod 3.

964-0400/0401-OXX-23-08 Sep 30/91 Mod installs firmware which flashes the RDY light
(012-0542-108) during control mode standby. This allows the Data
Loader to still appear active after the data has been
uploaded, and the aircraft computer is verifying the
data sent from the ADL or PDL. The EPROM firm-
ware also corrects a 429 half cell bit shift problem
that causes errors when loading the Rockwell Collins
computers on 747-400 aircraft. C41 through C44 are
removed to improve the rise time on the output of the
ARINC 429 transmit drivers.
PN 965-0401-005 Mod 1 changes to -006
PN 965-0401-015 Mods 1/2 changes to -016
PN 965-0401-025 Mod 1 changes to -026
PN 965-0401-035 Mod 1 changes to -036
PN 965-0400-005 Mod 1 changes to -010
PN 965-0400-006 Mod 1 changes to -011

964-040X-OXX-23-9 Feb 28/95 Some disk drives, Part No. 300-0938-001 (but not
(012-0542-109) 300-0938-002), 300-0943-001, and 700-1527-OOX,
have experienced higher than expected returns due
to head assembly seizure. The 600-5948-001 disk
drive provides improved reliability.
Mod 5.

964-0400/0401-OXX-23-10 Feb 28/95 Airborne and Portable Data Loaders may experience
(012-0542-110) intermittent data transfer failures at low speed
(12.5kbps or "L" in CONFIG.LDR bus definition). It
has been found that the RAM chip select trace on the
429 Controller CCA runs parallel and underneath the
Receiver 1 trace in the printed wiring board. Addition
of a decoupling capacitor provides noise isolation
and eliminates these failures.
Mod 6.

012-0542-001 23-20-06 Page SB-2


Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

SERVICE BULLETIN DATE RIPTION


NUMBER INCORPORATED DESC
964-0400/0401-OXX-23-11 Feb 28/95 New firmware is installed that corrects an intermittent
(012-0542-111) midload problem with Honeywell FMC on the
A300/A310/F100 aircraft. The new firmware also de-
creases data load times, decreases disk format time,
improves LRU/Data Loader resynchronization, and
corrects the RS-232 initialization process. With the
software upgrade, the PN 704-2221-001 adapter ca-
ble, used when loading A300/A310/F100 aircraft, is
no longer required (adapter cable PN 704-1823-001,
may be used instead). Also incorporates Mod 6, if not
already installed.
Converts ADL to PN 964-0401-047.
Converts PDL to PN 964-0400-020/021/025.

964-0400/0401-OXX-23-12 Mar 10/99 Converts ADL PN 964-0401-OX6 to -OX7.


(012-0542-112)

964-0400/0401-OXX-23-13 Mar 10/99 Mod to use new spring loaded positive latch handle.
(012-0542-113)

964-0400/0401-OXX-23-14 Sep 28/01 Due to an increase in onboard ARINC 615 loadable


(012-0542-114) systems on Airbus A320 and A340 aircraft, Airbus
has decided to use the Data Loader's optional-
ly-available transmitters and receivers to accommo-
date the increased number of systems on the ARINC
429 bus. This modification creates either an ADL or a
PDL with 4 transmitters and 8 receivers, as opposed
to only 2 transmitters and 4 receivers in current mod-
els. This modification also provides other customers
with the ability to upgrade their ADL or PDL to have
4-transmitter and 8-receiver capability with the cur-
rent software configurations now available.
964-0400/0401-OXX-23-15 Sep 28/01 Replace U7 EPLD.
(012-0542-115)
964-0400/0401-OXX-23-16 Apr 11/03 Creates a new ADUPDL with software version 2.5
(012-0542-116) that corrects an incompatibility with the Aerospatiale
ATSU, the ACSSD TCAS 2000, and the Rockwell
Collins SatCom.

012-0542-001 Page SB-3/SB-4


232006Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
LIST OF EFFECTIVE PAGES
PAGE DATE PAGE DATE PAGE DATE
T-1 Apr 11/03 112 Feb 28/95 163 Feb 28/95
TN-I Apr 11/03 113 Feb 28/95 164 Blank
114 Feb 28/95 165 Feb 28/95
RR-1 Apr11/03 115 Feb 28/95 166 Blank
RR-2 Blank 116 Feb 28/95 167 Feb 28/95
117 Feb 28/95 168 Blank
TR-1 Apr 11/03 118 Feb 28/95 169 Feb 28/95
TR-2 Blank 119 Feb 28/95 170 Blank
120 Feb 28/95 171 Feb 28/95
SB-I Sep 28/01 121 Apr 11/03 172 Blank
SB-2 Sep 28/01 122 Blank 173 Feb 28/95
SB-3 Apr 11/03 123 Feb 28/95 174 Blank
SB-4 Blank 124 Blank 175 Feb 28/95
125 Apr 11/03 176 Blank
LEP-1 Apr 11/03 126 Blank 177 Feb 28/95
LEP-2 Apr 11/03 127 Feb 28/95 178 Blank
128 Blank 179 Feb 28/95
TC-1 Sep 28/01 129 Feb 28/95 180 Blank
TC-2 Sep 28/01 130 Blank 181 Feb 28/95
TC-3 Sep 28/01 131 Feb 28/95 182 Blank
TC-4 Apr 11/03 132 Blank 183 Feb 28/95
TC-5 Apr 11/03 133 Feb 28/95 184 Blank
TC-6 Blank 134 Blank 185 Feb 28/95
135 Feb 28/95 186 Blank
Intro-1 Sep 28/01 136 Blank 187 Feb 28/95
Intro-2 Sep 28/01 137 Feb 28/95 188 Blank
138 Blank 189 Feb 28/95
1 Dec 12/95 139 Feb 28/95 190 Blank
2 Feb 28/95 140 Blank 191 Feb 28/95
3 Feb 28/95 141 Feb 28/95 192 Blank
4 Dec 12/95 142 Blank 193 Feb 28/95
5 Feb 28/95 143 Feb 28/95 194 Feb 28/95
6 Feb 28/95 144 Blank 195 Feb 28/95
7 Feb 28/95 145 Feb 28/95 196 Feb 28/95
8 Feb 28/95 146 Blank 197 Feb 28/95
9 Feb 28/95 147 Feb 28/95 198 Feb 28/95
10 Feb 28/95 148 Blank 198.1 Feb 28/95
11 Feb 28/95 149 Feb 28/95 198.2 Feb 28/95
12 Feb 28/95 150 Blank 198.3 Feb 28/95
13 Feb 28/95 151 Feb 28/95 198.4 Feb 28/95
14 Jan 30/98 152 Blank 198.5 Feb 28/95
153 Feb 28/95 198.6 Blank
101 Apr 11/03 154 Blank
102 Apr 11/03 155 Feb 28/95 301 Sep 28/01
103 Mar 10/99 156 Blank 302 Sep 28/01
104 Mar 10/99 157 Feb 28/95 303 Sep 28/01
105 Mar 10/99 158 Blank 304 Sep 28/01
106 Mar 10/99 158.1 Apr 11/03 305 Sep 28/01
107 Mar 10/99 158.2 Blank 306 Blank
108 Feb 28/95 159 Feb 28/95
109 Feb 28/95 160 Blank 401 Sep 28/01
110 Feb 28/95 161 Feb 28/95 402 Sep 28/01
111 Feb 28/95 162 Blank 403 Sep 28/01

012-0542-001 23-20-06Page LEP-1


23-20-06 ~~~~~~~Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
PAGE DATE PAGE DATE PAGE DATE
404 Blank 1012 Apr 11/03 1059 Blank
1013 Apr11/03 1060 Sep 28/01
501 Sep 28/01 1014 Apr11/03 1061 Blank
502 Blank 1015 Apr 11/03 1062 Sep 28/01
1016 Apr11/03 1063 Blank
601 Apr11/03 1017 Apr11/03 1064 Sep 28/01
602 Apr11/03 1018 Apr11/03 1065 Blank
603 Apr11/03 1019 Apr11/03 1066 Sep 28/01
604 Apr 11/03 1020 Apr 11/03 1067 Sep 28/01
605 Apr 11/03 1021 Apr 11/03 1068 Sep 28/01
606 Apr11/03 1022 Apr11/03 1069 Blank
607 Apr 11/03 1023 Apr 11/03 1070 Sep 28/01
608 Apr 11/03 1024 Apr11/03 1071 Sep 28/01
1025 Apr11/03 1072 Sep 28/01
701 Apr11/03 1026 Apr11/03 1073 Blank
702 Sep 28/01 1027 Apr 11/03 1074 Sep 28/01
703 Sep 28/01 1028 Apr 11/03 1075 Sep 28/01
704 Sep 28/01 1028.1 Apr 11/03 1076 Sep 28/01
705 Sep 28/01 1028.2 Apr 11/03 1077 Sep 28/01
706 Sep 28/01 1029 Blank 1078 Sep 28/01
707 Sep 28/01 1030 Sep 28/01 1079 Blank
708 Apr11/03 1031 Blank 1080 Apr11/03
709 Sep 28/01 1032 Sep 28/01 1081 Apr11/03
710 Sep 28/01 1033 Blank 1082 Apr11/03
711 Sep 28/01 1034 Apr11/03 1083 Apr11/03
712 Sep 28/01 1034.1 Blank 1084 Apr11/03
713 Sep 28/01 1035 Apr11/03 1085 Apr11/03
714 Sep 28/01 1036 Apr11/03 1086 Apr11/03
715 Sep 28/01 1037 Apr11/03 1086.1 Apr11/03
716 Sep 28/01 1038 Apr11/03 1086.2 Apr11/03
717 Sep28/01 1039 Apr11/03 1087 Apr11/03
718 Sep 28/01 1040 Apr 11/03 1088 Sep 28/01
719 Sep 28/01 1041 Apr11/03 1089 Sep 28/01
720 Sep 28/01 1042 Apr 11/03 1090 Sep 28/01
1042.1 Apr11/03 1091 Sep 28/01
801 Sep 28/01 1042.2 Apr 11/03 1092 Sep 28/01
802 Blank 1042.3 Apr 11/03 1093 Sep 28/01
1042.4 Blank 1094 Sep 28/01
901 Sep 28/01 1043 Blank 1095 Sep 28/01
902 Apr 11/03 1044 Sep 28/01 1096 Sep 28/01
903 Sep 28/01 1045 Blank 1097 Blank
904 Blank 1046 Sep 28/01 1098 Sep 28/01
905 Sep 28/01 1047 Blank 1098.1 Sep 28/01
906 Blank 1048 Sep 28/01 1098.2 Sep 28/01
1049 Apr 11/03 1098.3 Sep 28/01
1001 Sep 28/01 1050 Apr 11/03 1098.4 Blank
1002 Sep 28/01 1051 Apr 11/03 1098.5 Blank
1003 Apr 11/03 1052 Apr 11/03 1098.6 Sep28/01
1004 Apr 11/03 1053 Apr11/03 1098.7 Sep 28/01
1005 Apr 11/03 1054 Apr 11/03 1098.8 Blank
1006 Apr11/03 1055 Apr11/03
1007 Apr11/03 1056 Apr11/03
1008 Sep28/01 1057 Apr11/03
1009 Apr 11/03 1058 Apr 11/03
1010 Apr 11/03 1058.1 Apr 11/03
1011 Apr 11/03 1058.2 Blank

012-0542-001 23-20-06
~~~~~~~ ~~~~~April1/03
Page LEP-2
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
TABLE OF CONTENTS
* TITLE PAGE
DESCRIPTION AND OPERATION ......................................... 1
1. General.................................................................. 1
2. Functional Description ......................................... 1
A. Automatic Mode .......................................... 1
(1) Automatic Mode Upload Transfers ........................................ 2
(2) Automatic Mode Download Transfers ...................................... 2
B. Control Mode .......................................... 4
(1) Control Upload Transfers ......................................... 5
(2) Control Download Transfers ......................................... 5
3. Major Components .......................................... 5
4. Theory of Operation ......................................... 6
A. Interconnect CCA (Al) .............. ........................... 6
B. Power Supply CCA (A2), PN 722-3527-XXX . .................................. 6
C. Power Supply CCA (A2), PN 722-3726-XXX ................................... 8
D. 429 Controller CCA (A3 . .......................................... 9
E. PDL Power Supply CCA (A5), PN 722-3727-XXX ............ .................. 13
F. PDL Power Supply (A5), PN LRS49-28 ...................................... 14
5. PDL Special Adapter Cable .......................................... 14
TESTING AND TROUBLESHOOTING . . .................................... 101
1. General ......................................... 101
2. Test Equipment .................... ..................... 101
3. Test Conditions .................... ...................... 101
4. Power Requirements .................... ..................... 101
5. Tester Configuration ............................... 101
6. Test Setup .................... ..................... 101
7. Test Initialization ................................. 103
8. Test Procedure ................................. 103
A. Automatic Test ......................................... 103
B. End of Automatic Test ................ ......................... 106
9. Manual Test .................... ...................... 107
10.28VDC Test .......................................... 107
11. Testing Additional Units ......................................... 107
12. Troubleshooting Procedure .......................................... 107
DISASSEMBLY ............................................. 301
1. General ................................................ 301
2. General Techniques ................... ...................... 301
3. Portable Data Loader Pre SB 7 301
4. Portable Data Loader Post SB 7 ........................................ 302
5. Airborne Data Loader ................... ..................... 303
6. Chassis Disassembly .......................................... 304

012-0542-001 Page TC-1


23-20-06 ~~~~~~~Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
TITLE PAGE
5. Power Supply CCA, A5 ................................................ 705
6. Power Supply CCA, A2 ................................................ 706
7. Internal Cable Assembly ................................................ 706
8. Extension Cable Assembly ................................................ 707
9. Adapter Cable Assembly ................................................ 708
10.429 Controller CCA, A3 ................................................ 708
11.429 Controller CCA, A3 ................................................ 709
12. Power Supply CCA, A2 ................................................ 710
13. Interconnect CCA, Al...................................................... 710
14. Chassis Assembly ................................................ 713
15. Airborne Data Loader ................................................ 713
16. Portable Data Loader Pre SB 7 .............................................. 717
17. Portable Data Loader Post SB 7 ............................................. 719
18. Storage After Assembly ................................................ 719
A.Temporary Storage ................................................. 720
B. Extended Storage ................................................. 720
FITS AND CLEARANCES ................................................ 801
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT .................. 901
ILLUSTRATED PARTS LIST .......................... 1001
1. Introduction............................................................. 1001
2. Definitions.............................................................. 1001
3. Equipment Designator Index ............................................... 1002
4. Numerical Index ................................................ 1002
5. Manufacturers' Codes, Names, and Addresses ...... 1002
MANUFACTURERS CODE, NAME AND ADDRESS INDEX . ............. 1003
EQUIPMENT DESIGNATOR INDEX ........................ 1008
NUMERICAL INDEX ................................................ 1018

012-0542-001 Page TC-3


23-20-06 ~~~~~~~Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
LIST OF ILLUSTRATIONS
FIGURE DESCRIPTION PAGE
1 Airborne Data Loader (ADL) Configurationsl
2 Portable Data Loader (PDL) Configurations. 2
3 Airborne Data Loader/Portable Data Loader. 3
4 Leading Particulars. 4
5 Block Diagram, Data Loader. 5
6 Pin Assignments, ADL and PDL Connectors. 7
7 Interface Control Signals .11
101 Test Setup .102
102 LED Colors .103
103 Acceptance Test Complete Screen .107
104 Fault Logic Diagrams .108
105 Wiring Diagram, Data Loader .121
106 Schematic, Interconnect (Al) ....................................... 127
107 Schematic, Power Supply (A2) ..................................... 133
108 Schematic, 429 Controller (A3), 722-3528 ............................. 139
109 Schematic, 429 Controller (A3), 722-3704 ............................. 149
110 Schematic, Adapter Cable, 704-1823-001 ............................. 159
111 Schematic, Extension Cable, 704-1824 ............................... 163
112 Schematic, Internal Cable, 704-1825 ................................. 171
113 Schematic, A3U7 ................. ............................... 177
114 Schematic, A3U8 ................. ............................... 183
115 Schematic, Power Supply (A5), PN 722-3727 .......................... 189
116 Integrated Circuit Diagrams ...................................... 193
401 Cleaning Materials ................ ...................... 401
601 Repair Materials ...................................... 601
602 Wire Chart, 429 Controller CCA, 722-3528 ............ ................ 604
603 Wire Chart, 429 Controller CCA, 722-3704 ............ ................ 604
604 Wire Chart, Power Supply CCA, 722-3726 ............ ................ 604
605 Adapter Cable Dimensions ...................................... 605
606 Extension Cable Dimensions ...................................... 605
607 Internal Cable Dimensions, PN 704-1825-001,-003 ....... .............. 606
608 Internal Cable Dimensions, PN 704-1825-002 .......................... 606
609 Foam Tape Installation ....................................... 607
610 Foam Vinyl Tape Installation ...................................... 608
701 Assembly Materials ................... ................... 701
702 Filter Assembly Details ...................................... 703
703 Connector Mounting Dimensions, Al, 722-4079 ......... ............... 704
704 Ferrite Bead Wiring ................... ................... 706
705 Installation of Splices . ...................................... 707
706 Installation of Core ...................................... 709

012-0542-001 Page TC-4


23-20-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
FIGURE DESCRIPTION PAGE
707 Installation of Ferrite Beads ................................... 711
708 Wafer Assembly Details7II
709 AC Power Cable Assembly Details .712
710 Connector Mounting Dimensions, Al, 722-3539 .714
711 Lug and Diode Installation .717
712 Cushion and Cordage Installation .718
801 Fits and Clearances .801
901 Special Tools, Fixtures, and Equipment .901
902 Cable Assembly, PN 704-2221 .903
903 Cable Assembly Schematic, PN 704-2221 .905
IPL 1 Portable Data Loader .1030
IPL 2 Airborne Data Loader .1044
IPL 3 CCA, Interconnect, Al .1060
IPL 4 CCA, Power Supply, A2 .1070
IPL 5 CCA, 429 Controller, A3.......................................... 1074
IPL 6 CCA, 429 Controller, A3.......................................... 1080
IPL 7 Adapter Cable .1088
IPL 8 Extension Cable .1090
IPL 9 Internal Cable .1092
IPL 10 CCA, Power Supply, A2 .1094
IPL 11 CCA, Power Supply, A5 .1098
IPL 12 Rear Panel Assembly .1098.2
IPL 13 CCA, Interconnect, Al. 1098.6

012-0542-001 23-20-06 Page TC-5/TC-6


Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
INTRODUCTION
This manual was prepared by Honeywell, according to ATA Specification No. 100.
The front matter consists of a title page that displays the equipment name and part number, and the
ATA and document numbers assigned to the manual, a Record of Revisions page for recording revi-
sion incorporation, a Record of Temporary Revisions page for recording temporary revision (yellow
page) insertion prior to formal revision, a Service Bulletin List that includes a brief description of the
reason for the bulletin, and the date that Service Bulletin information was incorporated into the man-
ual, a Table of Contents, and a List of Illustrations.

DESCRIPTION AND OPERATION section contains an equipment illustration, table of leading partic-
ulars, a general description, and a theory of operation for the electronic assemblies to assist in under-
standing the circuitry for fault isolation purposes.

TESTING AND TROUBLESHOOTING section contains a functional test to enable maintenance per-
sonnel to assess the operational condition of the equipment, calibration procedures for electronic or
mechanical adjustment as necessary, troubleshooting guide to assist in fault isolation, and complete
electrical wiring and schematic diagrams.

DISASSEMBLY section contains procedures for disassembling the equipment to the part replace-
ment level. Complete overhaul procedures are not provided. Specific procedures are intended to be
a supplement to, and are correlated to, the Illustrated Parts List.

CLEANING section contains general cleaning procedures, which should be observed during repair
and part replacement where applicable.

CHECK section contains general areas to visually observe during disassembly and assembly to en-
sure that equipment operational standards are met.

REPAIR section contains specific instructions for repairing areas of the equipment not specifically
covered in the ASSEMBLY section.

ASSEMBLY section contains all specific instructions necessary for part replacement and to supple-
ment the IPL. Special instructions for use of adhesives, wires, heat sink compounds, etc., not covered
in the IPL, are included. Special assembly sequence requirements, as applicable, are provided.

FITS AND CLEARANCES section contains a list of dimensional values, torques, etc., if required dur-
ing assembly. These parameters are also specified in the ASSEMBLY section where applicable.

SPECIAL TOOLS, FIXTURES, AND EQUIPMENT section contains a list of all equipment required to
perform procedures specified in the other manual sections.

ILLUSTRATED PARTS LIST (IPL) section contains illustrations and parts lists for all equipment as-
semblies, subassemblies, and components. The illustrations and parts lists are item-number keyed
for location of parts, and list quantities, part numbers, and part descriptions. An introduction to the IPL
relates how it is used, definitions used, equipment designators, and alphanumerical indices for parts.

REFERENCES ARINC 615 Data Loader Users Manual (PN 964-0401-005, 964-0400-005 and on),
Document No. 012-0559-000.

012-0542-001 23-20-06 Page INTRO-1


23-20-06 ~~~~~~~Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
ABBREVIATIONS AND ACRONYMS
ACK Acknowledge
ADL Airborne Data Loader
ALE Address Latch Enable
ANSI American National Standards Institute
ARINC Aeronautical Radio, Inc.
ATA Air Transport Association of America
CPU Central Processor Unit
CR Carriage Return
CS Chip Select
CTS Clear To Send
DMA Direct Memory Access
DOS Disk Operating System
EMI Electromagnetic Interference
EPLD Electrically Programmable Logic Device
EPROM Erasable Programmable Read Only Memory
FDC Floppy Disk Controller
GND Ground
HDR Header
I/O Input/Output
IBM International Business Machines
IPL Illustrated Parts List
KBPS Kilobits Per Second
LED Light Emitting Diode
mA Milliamperes
ms Milliseconds
MS-DOS Microsoft Disk Operating System
NMI Nonmaskable Interrupt
PC Personal Computer
PCS Peripheral Chip Select
PDL Portable Data Loader
POL Poll
RAM Random Access Memory
ROM Read Only Memory
RTS Ready To Send
RX Receive
RXD Receive Data
TC Terminal Count
TX Transmit
TXD Transmit Data
UART Universal Asynchronous Receiver/Transmitter
VAC Volts Alternating Current
VDC Volts Direct Current

012-0542-001 23-20-06 Page INTRO-2


Sep 28/01
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
DESCRIPTION AND OPERATION
1. General
The ARINC615 Data Loader system, manufactured by AlliedSignal Commercial Avionics Systems,
uses a 3.5-inch floppydisk drive system that provides a meansto transfer data and program files
between diskettesand aircraft computer systemsthrough 1 or more ARlNC 429 data buses.It also
provides data recordingand communication capabilities through an RS-232C serial bus.

Data loaders coveredby this manual are listed in Figures 1 and 2, along with general differences
between them.
~

PART NUMBER XMITTERIRECEIVER


INPUT POWER PANEL COLOR
HANDLE
COLOR
SOFTWARE

964 - 0401 - 002 214 47 - 440HZ BROWN BEIGE 2 .o


964-0401-003 418 380 - 440HZ BROWN BEIGE 2.1
964-0401-004 214 380 - 440HZ BROWN BEIGE 2 .o
964-0401 -005 214 380 - 440HZ BROWN BEIGE 2.1
964-0401 -015 214 380 - 440HZ DARKGRAY LIGHT GRAY 2.1
- -
964 0401 025 214 380 - 440HZ BLACK ANODIZEDAL 2.1
- -
964 0401 035 214 380 - 440HZ DARKGRAY LIGHT GRAY 2.1
964-0401 -006 214 380 - 440HZ BROWN BEIGE 2.3
I -
964 - 0401 007 2/4 380 - 440HZ BROWN BEIGE 2.4
964 -0401 -01 6 214 380 - 440HZ DARKGRAY LIGHT GRAY 2.3
I 964-0401-017 214 380 - 440HZ DARKGRAY LIGHT GRAY 2.4
-
964 - 0401 026 214 380 - 440HZ BLACK ANODIZEDAL 2.3
I 964-0401-027 214 380 - 440HZ DARKGRAY ANODIZED AL 2.4
-
964 - 0401 036 214 380 - 440HZ DARKGRAY LIGHT GRAY 2.3
I 964-0401-037 214 380 - 440HZ DARKGRAY LIGHT GRAY 2.4
964-0401 -047 214 380 - 440HZ ANY NA 2.4

NA = N o t applicable.

Airborne Data Loader (ADL) Configurations


Figure 1
The Airborne Data Loader (ADL) is mounted in the aircraft and is an integral part of the aircraft
computer system. The Portable Data Loader (PDL) is carried onto an aircraft and is connected
to the ARlNC 429 data bus through a cable. See Fig. 3 for an overall view of the PDL and the
ADL, Fig. 4 for leading particulars, Fig.5 for block diagram, and Fig. 6 for ADL rear connector pin
assignments.
2. FunctionalDescriotion
and programs to the aircraft computer ordownloads files and pro-
The Data Loader uploads files
grams fromthe aircraft computer in either the Automatic Modeor the Control Mode.
A. AutomaticMode
In the Automatic Mode,
the Data Loaderuploads or downloads filesand programs without any
outthey havebeen defined in the
specific command intervention. File transfers are carriedas
Data Loader’s configuration file.
NOTE: The Data Loader configures itself according to the contents of the operator’s cont7guration
it exists, upon completion of
its self-test and insertion of a diskette into the Disk Drive. Otherwise,
the Data Loader confjgures itself using default attributes.

23-20-06
Page 1
I Dec 1-a95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

PART NUMBER XMITTERIRECEIVER INPUT POWER A5 POWER ADL USED

964-0400-002 214 47 - 440HZ - 002


964-0400-003 418 380 - 440HZ - 003
I 964-0400-004 214
I15VAC
380 - 440HZ "- - 004
I 964-0400-005 214
11W A C
47 - 440HZ YES -005 ,-015
115123OVAC - 025, - 035
964-0400-006 2I 4 380 - 440HZ -" -005,-015
I 964 - 0400- 007 418
115VAC
47 - 440HZ YES
-025, -035
- 003
115123OVAC
964-0400-008 47 - 440HZ YES NONE
115/23OVAC
"- 380 - 440HZ -"
I 964-0400-009
964-0400-010
115VAC
47 - 440HZ YES
NONE

-006, -016
115123OVAC -026, -036
964-0400-011 380 - 440HZ -" -006 ,-016
115VAC -026 ,-036
964-0400-012 47 - 440HZ YES NONE
115123OVAC
964 - 0400- 013 380 - 440HZ -" NONE

- 01 4
964 -0400
115VAC
47 - 440HZ YES -006, -016
"
6, .
-026 ,-036
. I

115123OVAC
964-0400-015 380 - 440HZ "- -006, -016
115VAC -026, -036
964 - 0400 - 020 47 - 440HZ YES - 047
115/23OVAC
964 - 0400- 021 380 - 440HZ "- - 047
115VAC
964-0400-024 47 - 440HZ YES - 047
1151230VAC
964-0400-025 380 - 440HZ - 047
11W A C

Portable Data Loader (PDL) Configurations


Figure 2

(1) Automatic Mode Upload Transfers


After a disketteis inserted, the Data Loader repeatedly sends RequestTo Send (RTS) words
to the aircraft computer. Once the aircraft computer senses the RTS word, it must send
a Clear To Send (CTS) word to the Data Loader to begin uploading the firstblock of the
file. At the completionof all automatic file transfers, the Data Loader
turns on the transfer
complete (COMP) indicator on the Data Loader front panel.
(2) Automatic Mode Download Transfers
If the Data Loader has not been configured to automatically upload files,
it repeatedly sends
Poll (POL) words to the aircraft computer. Once the aircraft computerthe POL word,
senses :
it must send an RTS word to the Data Loaderto signify that itis ready to begin downloading
the first block of the file.
.,
-
23-20-06
Page 2
Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL

NOTE : ,
SEE IPL FIG. 1 SHEET 2,
FOR PDL PHYSICAL APPEARANCE
WHEN SB 7 HAS BEEN INSTALLED.

Airborne Data Loader/Portable Data Loader


Figure 3

23-20-06
Page 3
Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

PHYSICALCHARACTERISTICS

ADL PDL
Length: 8.170 inches maximum 13.300 inches maximum
Width: 5.750 inches maximum 10.050 inches maximum
Height : 3.750 inches maximum 12.150 inches maximum
Weight: 6.6 poundsmaximum 20.0 pounds maximum
F i n i s h: Chassis :
Black (-002,-003,-004,-005, Texturized medium blue
-006, -007,-025,-026,-027)
Gray (-015,-016,-017)
DarkGray (-035,-036,-037)
Any Color(-047)
FrontPanel: Handle :
Brown (-002,-003,-004, Beige(-002thru -007)
-005,-006,-007)
Dark Gray (-015, -016, -017) L i g h t Gray (-015 ,-016, -017)
Black(-025,-026,-027) Anodized Aluminum (-025,-026,-027)
DarkGray (-035,-036,-037) L i g h t Gray (-035,-036,-037)
Any Color(-047) No Handle
Cooling:Convective, no forced a i r r e q u i r e d (ADL
and
PDL)
ELECTRICALCHARACTERISTICS(ADLANDPDL)

Power Requirements: 115VAC,


400H2, s i n g l e phase
Power Dissipation: 7 watts nominal
Magnetic Recording Medium: 3.5-inch double-sided high-density diskette:
1MB unformatted, 720KB formatted capacity o r
2MB unformatted, 1.44MB formatted capacity
ADL External Connector: MS27508E18A53PJ mates w i t h MS27473T18A53S
PDL Front PanelConnector: MS27508E18A53P, mates w i t h MS27473Ti8A53S

Leading Particulars
Figure 4

If the Data Loader has been configured to automatically upload files, it repeatedly sends
RTS words to the aircraft computer. Once the aircraft computer senses the RTS word,
it may send a Header (HDR) word encoded with the Automatic Mode command to the
Data Loaderto begin uploading the first block of the file. Upon receipt of the HDR word,
the Data Loader sends a headerword to the aircraft computer acknowledging receiptof
the command. The Data Loader then sends a POL word tothe aircraftcomputer and the
download takes place as describedin the preceding paragraph.
B . Control Mode
In the Control Mode, the Data Loader responds to commands fromthe aircraft computer that
instruct the Data Loader to perform several file and data related operations. The Data Loader {a,-)

23-20-06
Page 4
Dec 12/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

ARINC 429
RCVRS

STATUS
ARINC 428 LIGHTS
xms
RS-232 RCVR
RS-232 XMTR

OPTlONAL
REMOTE
STATUS

INPUT POWER POWER SUPPLY


(1 1WAC)

Block Diagram, Data Loader


Figure 5

initializes to Automatic Mode (either upload or download) following insertionof a diskette. The
Data Loader entersthe Control Mode if the ControlMode command is issued during automatic
operations in response to an RTS or POL word. Also, the Control Mode may becommanded
at the termination of a file transfer.
Commands must be setto the Data Loader at leastonce every 30 seconds. If a command is
not received in this timeperiod, the Data Loader turns on the transfer (XFER)
fail indicator and
terminates communication with the aircraft computer.
(1) ControlUploadTransfers
This transfer is basically the same as that of the Automatic Mode, except that it is explicitly
initialized by the aircraft computer. First, the aircraft computer places the Data Loader in
Control Mode. Next, it explicitly commands the Data Loader to read a block of data by
issuing a Read Block command. Then, the aircraft computer must issue a POL word to
initiate the block upload. This sequenceis repeated as desired for allblocks of the file.
(2) ControlDownload Transfers
Download transfers differ from those of Automatic Mode in that the aircraft computer is
responsible for opening and closing the file on the Data Loader’s diskette. Once the file
has been opened, the aircraft computer must first issue a Write Blockcommand to initiate
the block download operation. Then, the Data Loader must send a POL word toinitiate the
block download.
3. Major Components
Major components of the PDL are the Cover Assembly, Panel Assembly, A5 Power Supply, and
ADL. Major components of the ADL are the Interconnect (Al), Power Supply (M),429 Controller
(A3), and Drive Assembly (A4).

23-20-06
Page 5
Feb 28/95
AlliedSignal Commercial AvionicsSystems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
4. Theory of Operation

I A. Interconnect
CCA (Al)(See Figs. 105,106)
This board translates Airborne Data Loader rear connector pins into4 rows of 15-pin connec-

I tions and a set of 6 connections, E l through E6, for AC power, +28VDC, and ground. It also
provides for interconnection of thePower Supply CCA (A2),the 429 Controller CCA (A3), and
the Disk Drive (A4).
I B . Power SupplyCCA (M),
PN722-3527-XXX (See Fig. 107, Sheet 2)
This board regulates voltages and
monitors power.
(1) InputFilter
The 11WAC, 400Hz input is appliedto the input EM1 filter, which prevents switching noise
generated by U1 from getting backinto the 115VAC line.
(2) PowerConverter
U1 provides +5VDC, +12VDC, and -1 2VDC. C1,an input filter capacitor, provides'holdup'
voltage for 20 milliseconds in the event ofmomentary power loss.
(3) +SVDCSupply
The +5VDC output of U1 is filtered by C2, C8, and C9. R3 provides a load when the Power
Supply board is unloaded. FL4 is an EM1 filter.
(4) +12VDCSupply
The +12VDC output of U1 is filtered by C3, C10, C15, and L5. R4 provides a load when
the Power Supply board is unloaded. FL3is an EM1 filter.
(5) -12vDc Supply
The -12VDC output of U1 is filtered by C4, C1 1, and C13. VR4 provides overvoltage pro-
tection. FL2 is an EM1filter.
(6) -5VDC Supply
U3 is a linear regulator that providesa -5VDC output from the -1 2VDCinput. The input to
U3 is filtered by C6 and the outputis filtered by C17.
(7) PowerMonitor
U2 monitors 3 separate voltage levels. Each voltage to be monitored is scaled to 2.5V and
applied to U2, which compares the voltage with its own 2.5V reference. The allowable error
is set by applying a fixed voltage (2.5VDC)to the lower thresholdinput of U2. This voltage,
determined by R7 and R8, sets the fault window at *lo%. If any of the inputs fall short
of this level,then the /UNDERVOLTAGE (/UV) FAULToutput of U2 goes low and appliesa
reset signal to the CPU reset circuit.
U4 outputs an AC FAIL signal to the 429 controllerboard in the eventof a momentary power
loss. When the voltage acrossC1 drops to approximately 120V, VR2stops conducting. The
infrared LED internal to U4 stops emitting, theinternal transistor stops conducting, and the
voltage at U4-5 is pulled up to +5VDC through R13. This voltage is output as AC FAIL to
the 429 controller board. D l limits the currentthrough U4 to 2 mA.
(8) CPUReset
At power on, C12 chargesin 8-10 milliseconds to trip U5-4 high. If an undervoltage con-
dition occurs,the /UV FAULT pin of U2 goes low. This causes U5-4to golow, which is the
/RESET signal to the 429 controller board.

23-20-06
Page 6
Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

PIN DESCRIPTION

1 TRANSMITDATA OUT #1(HIGH)


2 TRANSMITDATA OUT # 1 (LOW)
3 TRANSMITDATA OUT #2(HIGH)
4 TRANSMITDATA OUT # 2 (LOW)
5 OUTPUTBUS SHIELDS
6,7 SPARE
8 RECEIVEDATA I N #I (HIGH)
9 RECEIVEDATA I N # 1 (LOW)
10 RECEIVEDATA I N # 2 (HIGH)
11 RECEIVEDATA I N # 2 (LOW)
12 RECEIVEDATA I N # 3 (HIGH)
13 RECEIVEDATA I N # 3 (LOW)
14 RECEIVEDATA I N # 4 (HIGH)
15 RECEIVEDATA I N # 4 (LOW)
16 INPUT BUS SHIELDS
17 SPAR E
18 LINK-A
19 LINK-B
20 115VAC INPUT (HOT)
21 CHASSIS GROUND
22 115VACINPUT(COLD)
23 SPARE
24 TRANSMITDATA OUT # 3 (HIGH)
25 TRANSMITDATA OUT # 3 (LOW)
26 TRANSMITDATA OUT #4(HIGH)
27 TRANSMITDATA OUT #4 (LOW)
28 SPARE
29 RECEIVEDATA I N #5 (HIGH)
30 RECEIVEDATA I N #5 (LOW)
31 RECEIVEDATA I N # 6 (HIGH)
32 RECEIVEDATA I N # 6 (LOW)
33 RECEIVE DATA I N #7 (HIGH)
34 RECEIVEDATA I N # 7 (LOW)
35 RECEIVEDATA I N # 8 (HIGH)
36 RECEIVEDATA I N # 8 (LOW)
37 +28VDC I N
38 +28VDC RETURN
39 SPARE
40 TXD (RS-232 TRANSMITDATA)
41 RXD (RS-232 RECEIVEDATA)
42 RTS (RS-232 REQUEST TO SEND)
43 CTS (RS-232 CLEAR TO SEND)
44 BO (RS-232 BAUD SELECT B I T 0)
45 B1(RS-232 BAUD SELECT B I T 1)
46 82 (RS-232 BAUD SELECT B I T 2)

Pin Assignments, ADLand PDL Connectors


Figure 6 (Sheet 1)

23-20-06
Page 7
I Feb 28/95
AIliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

N PIN

47* SELECTARINC 429/RS-232


48,49 LOGIC COMMON (GROUND)
50 FUNCTION
DISCRETE #1
51 FUNCTION
DISCRETE #2
52 FUNCTION
DISCRETE #3
53 FUNCTION
DISCRETE #4

*For a i r c r a f t use, J1-47 (mode select) i s l e f t open. This selects


ARINC 429 communications mode. Optional RS-232commumications i s
selected by connectingJ1-47 t o l o g i c ground ( J l - 4 8 or 49).
~~

Pin Assignments,ADL and PDL Connectors


Figure 6 (Sheet 2)

1 C PowerSupplyCCA (W),PN 722-3726-XXX (See Fig. 107, Sheet 3)


This board regulates and monitors system power.
(1) Input Power
This power supply can operate from1 15VAC or +28VDC.
(a) 28VDC
{ .j I__.
C7, C5 and C6 along with L2 act as an EM1filter. R3 is a load resistor and D5prevents
voltage leaking back outJ1 when using 115VAC input.
( b ) 115VAC
VR1 shunts high voltage noise and spikes. C2,C3, C4 with L1 provide EM1 protection.
T1 is an 400Hz isolation transformer. D l through D4 rectifies input AC to 28VDC. C1
provides filtering and ’holdup’ voltage for 20 milliseconds in the event of momentary
power loss. FL1 is another EM1 filter.
(2) Power Converter
U1 provides +5, + I 2 and -12VDC. U4 is an optocoupler that provides -5VDC from the
-1 2VDCoutput of U1. FL2 is an EM1 filter. Additional filtering is provided by C8, C9, C11,
c12, c13, c14.
(3) VoltageComparators
(a ) U6 Comparator
U6 is an input voltage comparator. VR3 provides operating bias for U6. The 28VDC
output of FLI is applied to inputs of U6 via voltage divider comprised of R4, R5,
R6. VR2 provides a +2.5VDC reference voltage that is applied to U6-4 (-input), U6-6
(-input), and U6-9 (+input).
The voltage developed across R4 is appliedto U6-8 (-input).This voltage is +3.6VDC
when the input voltage is +28V With +2.5V reference on pin 9, the output at U6-14
is low. This turns on opto-isolator U5 and pin 5 is pulled to ground. This signal, fed ’ ,
through FL3 as PWR FAIL, goes to the CPU’snonmaskable interrupt (NMI) input. ‘,i
~”

23-20-06
Page8
Feb 28/95
AlliedSignal Commercial AvionicsSystems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
If the input voltage dropsbelow 20.22VDC1the voltage atU6-8 drops below the
+2.5V
reference voltage. U6-14 goes high, U5 turns off, and PWRFAIL to the CPU’s NMI
informs the CPU that powerloss is eminent.
The voltage developed across R4 and R5 is applied to U6-5 (+input). This voltage
is +3.84VDC when the input voltage is at +28VDC. With the 2.5V reference onpin 4,
the output at U6-2 ishigh into U6-7 (+input). Thisforces U6-1 high. Thislogic high is
applied to U1-1 and enables the power converter.
If the input voltage drops below 18.22VDC, U6-2 goes low into U6-7. U6-1 goes low
into U1-1, and shuts downthe power converter.
( b ) U7 Comparator
U7 is a /RESET voltage comparator.VR4 sets a 2.5VDC referenceto U7-2 (-input) and
U7-5 (+input). Voltage divider R16 and R17 (in parallel) and R18 put 2.65V on U7-3
(+input). This forces U7-1 output high into U1-6 (-input).
R20, R21 C3 form a RC network that provides a 100-millisecond delayto prevent U7-7
from going low to apply +5VDC to the CPU’s /RESET input (allows CPU to operate).
This delay allows theP/S voltages to settle.
When C3 is fully charged and U7-1 output is high into U7-6 (+4.5V), (+4.5V), U7-7
output is a ground. When that voltage is greater than -3.3VDCI VR5 conducts and
turns on Q1 , and allowsthe +5VDC out to the CPU’s /RESET pin.
If the +5V supply dropsbelow 4.NDC1 U7-3 drops below 2.5V and U7-1 output goes
low. This forces U7-6 lowand U7-7 output high. This foward biases VR5 (acts as a
regulator diode) and shutsoff Q1 , removing +5VDC. The CPU ’feels’ a logic low, via
R28, on its /RESET input and shuts down. C10 providesa 200 millisecond delay.
D . 429 Controller CCA (A3)(See Figs. 108, 109)
This boardcan transfer data betweenafloppy disk anda 429 bus (up to 8 receive and4 transmit
channels) or betweena floppy disk and an RS-232C channel.
(1) Power On Initialize
At power on,the /RST signal is heldlow for approximately100 milliseconds to ensure that
power is stable beforeattempting to execute the program. During initialization,a self-test
is performedon the variouscomponents of the system (the LEDs flash ata 0.5-second rate
during this time). If there is a failure, the UNIT FAIL LEDgoes on at the end of the test.
(2) Oscillator
Y1 provides the 16MHz clock for the CPU (Ul) and the floppy disk controller(U5).
(3) CPU
( a ) In addition to its regular functions, the CPU generates peripheral RAM and ROM chip
selects (CS), provides direct memory access (DMA) control for transfer of data be-
tween the floppy disk controller (FDC) and RAM, and l timer output forcontrol of the
terminal count (TC) to the FDC.

23-20-06
Page 9
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
( b ) All communication between the CPU and other components occurs on a 16-bit address
and 8-bit multiplexed data bus. The address and data signalsare used for controlof
the various components of the system. The CPU controls the use of the bus and
determines whether it will besending or receiving data. Instructions that are usedby
the CPU are contained in program memory.
( c ) The CPU cycles through sequences of bus instructions and performs tasks depend-
ing on the function required (e.g., memory read or write, I/O read or write, interrupt
acknowledge, or internal execution). Each bus cycle requires a minimum of 4 clock
cycles to execute.
(d ) Interrupts
A nonmaskable interrupt (NMI) is generated on a positive transition of the AC FAIL
signal from the Power Supply. This interrupt informs the CPU that a loss of power has
been detected. Interrupts are also generated when a peripheral device (memory or
l/O) requires servicingby the CPU. All interrupts are active high.
(4) Internal Bus Buffer
Address and data bits ADO - AD7 are demultiplexed by U2 and U3. Addresses from the
CPU are latchedinto U3 synchronously with
ALE (on the falling edge) to provide addresses
for all circuits.
These addresses remain latched throughout the instruction cycle untilthe nextcycle begins
with ALE going high. Theoutputs of U3 areenabled as long as AFLOAT is low.
The direction of data through U2 is determined by DT/R. Data from theCPU is transmitted
to the data bus (DB) during write operations when DT/R is high and from the data bus to 1 ,i
the CPUduring read operations when DT/R is low. U2 is enabled when /DEN is active low.
(5) Interface (See Fig. 113)
U7A generates a/DACK signal, which is connected to FDC U5 whenever the DMA controller
(located within the CPU) executes a direct memory access (DMA). Address 05H is used
to decode /DACK. At the end of DMA transfers, U7A outputs a TC pulse to U5. TC is
generated by counting /DACK pulses (usinga timer within the CPU) until N-1 DMAtransfers
have occurred. A /TOUT0 pulse isgenerated after N-1 DMA transfers have occurred and
is subsequently latched within U7A. Whenthe next /DACK pulse occurs, /TOUT0is gated
to U5 as the TC pulse. /TOUT0 is cleared by a read access to the main status register of
U5 (A0 = 0). A /FDCCS signal is generated by theCPU to enable U5 in both theDMA and
non-DMA modes of operation. Various the lower address
control signals are generated by
lines, A 2 , A1 , and AO, in conjunction with /IOCS, /RD, and /WR as shownin Fig. 7.
A WCHDG signal from UART U11 is latched into U7A only if the watchdog timer in U11
times out. If this happens, UNIT FAIL light goes on. The power must be cycled off/on in
order to reset this condition. /RST clears the latch at power on.
U7A divides the 8MHz clock from the CPU by 2 to provide a 4MHZ clock for the 429 bus con-
troller. The /429RD, /429ACS,and /429BCS signals are derived directly from /RD, /CS429A,
and /CS429B, respectively.
The ARDY signal insertsWAIT statesto the CPU during a 429 bus controller read or write
cycle. A read cycle requires 6 WAIT states and a write cycle requires3 WAIT states. The
WAIT state counter also generates the/429WR signal. /INTAO prevents the generation of
WAIT states duringan interrupt acknowledge cycle. :'
(!
3,
L.

23-20-06
Page 10
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

A2 A1 A0 /IOCS /RD W
/ R CONTROL SIGNAL
FUNCTION

0 0 0 0 1 Enables wrapped-around value onto data bus.


0 0 1 0 1 External input latch enable ( / P I l ) .
0 0 0 1 0 I n t e r n a l c o n t r o l l a t c h enable(decode).
0 0 1 1 0 External output latch enable (/Pol).
0 1 0 1 0 I n t e r n a l l a t c h enable(speed).
0 1 1 1 0 External LED l a t c h enable ( P 0 3 ) .
1 0 0 1 0 FDC operations register enable (/LDOR).
1 0 1 1 0 FDC c o n t r o l r e g i s t e r readenable ( / L D C R ) .
1 0 1 0 1 FDC c o n t r o l r e g i s t e r w r i t e enable (/LDCR).

Interface Control Signals


Figure 7

Floppy Disk Controller


U5 interfacesdata between the CPU and Disk Drive and generates most signals necessary
to control the Disk Drive (therest are provided by the input port and output port).
UART
U11 is a universal asynchronous receiverand transmitter (UART) operating in a full duplex
mode at a selectable rate between 110 and 19,200 baud and is programmed for 7 data
bits, 2 stop bits, and even parity checking. The UART is used to create data streams to
and from external RS-232 equipment.
Data transmission from the Data Loader begins withthe transfer of parallel data from the
CPU to the UART (U11). The UARTconverts the paralleldata to serial data and outputs the
data through driver U23. When the UART buffer is empty, the UART outputs an interrupt
(INT3) signal, which interrupts
the CPU. The CPUcan then write another characterinto the
UART.
When the CPU writes to the UART, /CS and /WR are active low. During a read operation,
/CS and /RD are active lowand the selected channel transfers data
to the CPU.
Data transmission to the Data Loader begins withthe sending of data to the serial input
port. The data input to the UART is stored in a data register and the UART outputs an
interrupt (INT3) signal, which interrupts the CPU. Inspection of the status register informs
the CPU thatdata has been received. Data is retrieved fromthe UART in parallel format by
the CPU. Transmit data W D ) and receive data (RXD) rates are selectable.
Input Port
U16 latches data when requestedby the CPU. The CPUuses BO, B1, and B2to determine
the baud rate for the UART and 429/232SEL to select either 429 mode or RS-232 mode.
U16 also monitors disk drive signals and /FIST.
Output Port
U12 latchesdata from the CPUfor the Disk Drive andthe floppy disk controller (U5). It also
latches 4 discrete signals.
Discrete Driver
U13 provides drive for the discrete output signals.

23-20-06
Page 11
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
(1 1) RAM Backup Circuit
At power on, C10 is charged through Dl. If power is interrupted, C10 provides 200 mil-
liseconds (ms) of backup powerfor U10.
A power interruption of 20 ms or more causes theAC FAIL line to trip, generating a non-
maskable interrupt (NMI). The NMI causes the CPU to jump to an interrupt routine, which
monitors the /RST line at input port U16 for 200 ms. If /RST is still valid after 200 ms,
the CPU continues from where it left off; if /RST is low, the entire system is reset. The
CPU, upon startup, does either a warm restart or a cold restart. A warm restart continues
sending a file from where it leftoff when power was interrupted;a cold restart resendsthe
file from the beginning. The type of restart is determined by the checksum, which was
previously stored in RAM U10. Since RAM power is backedup for 200 ms, the data (and
the checksum) should be valid if power is restored within the time, and the CPU does a
warm restart. Ifthe checksum is not valid, the CPU doesa cold restart.
(12) Memory
and 32K bytes ofRAM.
All memory is 8-bitwords. There are64K bytes of program memory
The program memory contains the main program; RAM is used as a scratchpad and for
temporary storage of diskdrive data.
( a ) BusRead
Data is read from memoryor an I/O device whenthe CPU places a 16-bit address on
the address bus, /DEN from the CPU enables U2, DT/R is low, /RD is active, and a
chip select; i.e., lower memory chip select (/LCS), upper memorychip select (/UCS),
or peripheral chip select (/PCSO - 6) enables the selected memoryor I/O device. These
conditions cause the selected memory ofI/O device to return an 8-bit data word to the (. I
CPU.
(b) Bus Write
Conditions for bus write are /WR is active instead
the same as forbus read, except that
of /RD. Note that program memory is read only.
(1 3) Interrupt Controller(See Fig. 114)
Interrupt controller U8/U9 monitors interrupts fromthe 429 bus controllers and informs the
CPU whena valid 429 wordis present. Each output of U8(IRRO through IRR7) corresponds
to an IRO through IR7 input. The inputs are inverted and independently latched. The in-
terrupt controller detects an interrupt when any of theIRRX lines go high, then signals the
CPU that an interrupt has occurred. When the CPU finishes its current task, it sends 2
interrupt acknowledge (/INTAO) pulses to U8 and U9. The latchesin U8 are simultaneously
cleared on the rising edge of the first acknowledge pulse. A low on the /RST line ensures
that the latches remain clearedand that interrupts are disabled when the system is in the
reset mode.
(1 4) LED Output Latch
Data from the CPU that determines which LED is on or off is latched into U14. U14 is
enabled when LEDEN is low and data is latched on the low-to-high transition of /P03.
(15 ) 429 Bus Controller
U6 translates serial ARlNC 429data toparallel CPU data for4 receive channels, generates
interrupts for the interrupt controller, and translates parallel data form the CPU to serial
ARlNC 429 data.

23-20-06
Page 12
Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
Each receiverinput generates an interrupt; e.g., a valid input on channel 0 (AINOH, AINOL)
generates interrupt /LHITO. Received data is read by theCPU when /429ACS and /429RD
are active low.
U6 has 1 transmitter channel. Data input from the CPU is converted to serial data and
applied to transmit controllerU7B.
Address lines 0-3 select any channel (receiver or transmitter) of U6. The CPU programs
U6 (i.e., initializes) through the data lines (DO-D7) by selecting low-speed operation(12-
15.4 KBPS) or high-speed operation (100 KBPS) for receiversand transmitter, 24- or32-bit
words, label recognition, and interrupts.
(1 6) Transmit Controller (See Fig. 113)
U7B multiplexes TXHA and TXLA into TX1 H and TX1L or TX2H and TX2L via latched bits
DE0 and TST These bits are embedded in U7B and are setor reset by writing to the internal
decode latch. When TST = 0, the test mode is disabled; whenTSP = 1, the test mode is
enabled.
Enabling thetest mode enables the wraparoundtest for the 429 Bus Controller. This test
is executed as follows:
With the TST bit disabled, DE0 is set, then a second write to the internal decode latch
sets the TST bit and clears DEO. A word is transmitted via the 429 bus controller. The
wraparound circuitstarts counting and stops counting 3 bits after the first high is received.
Only the high and the 3 bits following it can be read from the 4-bit port. The 429 data
bits are used as theclock for this function. This test is used
to test the 429 bus controller
transmitter functionality.
Also, U7B outputs 11 and T2 as enables for analog switch U17.
(17) Analog Switch
U17 switches different capacitance values dependingon whether the ARlNC 429 transmit
rate is low-speed (12-1 5.4 KBPS) or high-speed (100 KBPS).
(1 8) 429 Bus Driver
The 429 bus driver U19 translates digitalsignals into ARlNC 429 bus signals. The transmit
rate depends upon the capacitance atthe CA and CB inputs.
I E . PDL Power Supply CCA(A5), PN 7224727-XXX (See Fig. 115)
(1) This power supply converts 11 5 or22OVAC to +28VDC for Data Loader operation. AC
voltage frequency range is 47to 400Hz. This allows the Data Loaderto be usedin a wide
range of operational environments; from on-aircraft
to in-shop. This power supply can
also
operate using +28VDC.
(2) Input voltage is applied to FL1 and across load resistors R1, R2 to connector J2. This
, switch S1 , when closed, and applies input power
voltage iscoupled to P2, across fuse F1
across DS1 (lamp light)to switch S2.
(3) Switch S2 selects either 220 or 11 5VAC operation. When set to position a (see Fig. 105,
sheet 2) 22OVAC input is selected. Input voltage is sent to J2 pins 1, 2, 3, 4 into the dual
input winding of T1. In this input configuration, T1 has an input voltage ratio of 8:l. The
output 28VAC is rectified by D2 through D5 and applied to the Data Loaders +28VDCinput.
(4) With S1 in position b, 115VAC input is selected. Input voltage is sent to J2 pins 1 and 3
into T1. T1 has an input voltage ratio of 4:l in this configuration. T1 output is rectified

23-20-06
Page 13
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
by diodes D2 through D5 and applied to the Data Loader's +28VDC input. VR2and VR3
provide overvoltage and noise protection.
(5) The +28VDC may be applied to J3 pin 7. R3 is a current limiting resistor and D l isolates
the DCinput from D2 through D5 output.
F . PDL Power Supply (AS), PN LRS49-28 (See Fig. 105, Sheet 3)
input.
This Power Supply provides a +28VDC output from the 11 5VAC
5. PDL Saecial AdaPter Cable
The PDLrequires a special adapter cable when connected
to the Honeywell/Sperry Flight Manage-
ment Computer(FMC) on A300-600, A31 0-200, A310-300, and Fokker F1OO aircraft.
PDL's come standard with 2 cables: PN 704-1 824-001, extension cable,which goesbetween the
PDL and an ARlNC 615 aircraft connection, and a PN 704-1 823-001 short adapter cable. The
short adapter cable attachesto the end of the extension cable when
the aircraft hasan ARlNC 603
connector.
When the PDL was being tested, the HoneywelVSperry FMC was diagnosed as having a timing
problem causedby thePDL not asserting adiscrete output whenthe FMC wanted to see it. Since
the FMC and ARlNC 615 Data Loaders had incompatible timing, it was recommended that the
discrete be groundedin the hardware.
To fix the problem, a special adapter cable, PN 704-2221 -001 (see Fig. 902 in SPECIAL TOOLS,
FIXTURES, AND EQUIPMENT section for cable), was designed. It is purchased separately from
the PDL, and is used in place of PN 704-1823-001 cable.
, l 1
The difference between the 2 cables is thaton PN 704-1 823-001 the Function Discrete 1, J1-5, goes a, 9
I to Function Discrete 1, P i -50. On PN 704-2221 -001, P2-5 goes to PI -48 logic common (ground).
1 NOTE: PN 7042221-001 is nor requiredwhen using PN 964040~02Xversions of the PDL.

I'
L
t
3

23-20-06
Page 14
Jan 30/98
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
TESTING AND TROUBLESHOOTING
1. General
This section provides the functional test, troubleshooting procedures, and schematics necessary
to test and troubleshoot the unit. No calibration is required.
2. Test Eguipment
Test equipment is listed in Fig. 901 and illustrated in Fig. 101.
NOTE: Equipment substitution is permissible as long as substituted equipment has equal or bet-
ter performance characteristics.
3. Test Conditions
Unless otherwise-specified, all tests shall be performed under these laboratory conditions:
Temperature: 25 ± 50C (77± 90F)
Relative Humidity: 90% or less
Barometric Pressure: 30 ± 2 in Hg
Altitude: Normal Ground
Vibration: None
4. Power Requirements
A power source of 115 ± 1OVAC, 400 ± 1OHz, 1A maximum is required for the unit; a power source
of 115VAC, 50/60Hz is required for test equipment; a power source of 28 ± 1VDC is required for
the 28VDC test.
5. Tester Configuration
Install Interface board, Part No. 722-3653-001, in IBM-compatible PC per installation instructions
in ADUPDL Tester Manual, Part No. 951-6516-001. The resulting configuration is hereinafter re-
ferred to as ADL Tester.
6. Test SetuD
A. Remove shipping disk if installed.
NOTE: If power is applied to the disk drive with the shipping disk installed, no damage will result
CAUTION: FOR AN ADL THAT IS EQUIPPED WITH AN EJECT BUTTON LOCATED IN THE
LOWER CENTER OF THE FACE (SEE ILLUSTRATION), DAMAGE MAY RESULT
TO THE DISK DRIVE IF IT IS TRANSPORTED WITHOUT A SHIPPING DISK (YEL-
LOW PLASTIC IN THE SHAPE OF A DISKETTE, ITEM 17, FIG 901). FOR AN ADL
THAT IS EQUIPPED WITH AN EJECT BUTTON LOCATED IN THE LOWER RIGHT
QUADRANT OF THE FACE (SEE ILLUSTRATION), USE OF THE SHIPPING DISK
IS OPTIONAL.

°| (Eject) l(.. .. . it

Honeywell recommends that all ADLs and PDLs, with the EJECT button located in the center,
have the shipping disk installed when they are being transported.
NOTE: Disk drives, with the EJECT button located in the center, returned to Honeywell have
sometimes shown flattened or chipped heads. This is caused by the heads hitting each
other during shipping.

012-0542-001 Page 101


23A20J06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

115VAC, 400HZ
115VAC POWER SUPPLY
60HZ PRINTER 115VAC
H C GND (OPTIONAL) 60HZ

ADL TEST CABLE, 704-1828001

115VAC
60HIZ
AIRBORNE DATA LOADER TEATER PRRT
-E OR PORT
PORTABLE DATA LOADER IBM-COMPATIBLE PC

Test Setup
Figure 101
B. Connect ADL or PDL, ADL Tester, printer (optional), and 115VAC, 400Hz power supply as
shown in Fig. 101. Adjust power supply for 115 ± 4VAC.
NOTE: The dash (-) number of the Acceptance Tester Software (ATS) part number rolls to
the next higher dash number whenever the ATS is changed. The current ATS part
number is 998-0415-008 or higher dash number. Subsequent receipt of an A TS disk
with a higher dash number (e.g., -009, etc.) indicates ATS change.
C. The ATS is provided on one diskette. The files on the disk can be copied to a directory on the
hard disk. A separate directory should be created for these files.
EXAMPLE: To name the directory "TESTER" in the root directory, type: md tester and press
ENTER. Insert the ATS program disk into a disk drive. Drive B is used for this
example. Type: copy b:*.* tester\*.* and press ENTER. If a drive other than B is
used, just substitute that drive letter for B. This installs all the files necessary to
run the acceptance test.
NOTE: The TesterAdapter Cable, Part No. 704-2389-001, connects to the ADL Test Cable,
Part No. 704-1828-00 1,to allow testing of the PDL through the Extension Cable, Part
No. 704-1824-0OX.
If the ATS is copied to a hard disk, all of the files listed here must reside in the same directo-
ry/subdirectory. Note that all other files on the ATS disk may be ignored.
TESTER.EXE
DL\_CTS.EXE
CONFIG.LDR
CONFIGO.LDR
CONFIG1.LDR
CONFIG2.LDR
TESTDAT.ORG
CHKDSK.CMD
DEL.CMD
FORMAT.CMD
TESTADL.BAT
D. By default, the logical device assignment for the ADL Tester's 3.5-inch disk drive is 'B:'. There
must be a CONFIG.SYS file in the root directory of the ADL Tester, and the statements
'device=ANSI.SYS' and 'files=20' must appear somewhere in this file.
012-0542-001 Page 102
23-20-06 Apr 11/03
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

I9 igl

I& DISK DRIVE

DOOR

LED Colors
Figure 102

7. Test Initialization
A. Set 400Hz power supply POWER switch that suppliespower to the ADUPDL to OFF. Set ADL
Tester POWER switch to ON.
8. If testing a PDL, ensure that PDL POWER switch in the PDL case is set to OFF. The POWER
indicator and the 7 LEDs on the Data Loader front panel (under the disk drive door) shallbe
OFF. Setpower supply POWER switch to ON, then setPDL POWER switch to ON. The POWER
indicator shall go onand the 7 LEDs shall flash. Set PDL POWER switchto OFF.
NOTE: At various points throughout the test procedure,7 the LEDs on the front panelof the Data Loader
wiil flash fora short time. Verify that their colors correspond to those shown Fig.in702.
C. Be sure thatthe printer is supplied withpaper, then turn it on.
D. If using the supplied program disk, insert it into drive A, type: A: at the prompt, and press
ENTER. If using a hard disk, change directories to the directory that containsthe ATS (refer
to EXAMPLE of paragraph 6C).For example, if the software is inthe TESTER subdirectory on
hard disk C,type: cd\TESTER at the C prompt and press ENTER.
8. Test Procedure
A . Automatic Test
Testing is krlly automatic and operator actions are prompted under software control. Just follow
the instructions on thescreen, and theATS will execute to completion. Review Steps A(16) or
(17) depending upon what happens during automatic testing.
Type: TESTER and press ENTER

23-20-06
Page103
I Mar 10199
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
The following steps coincide with the steps that appear on the Tester PC. If any test fails, the
remaining steps are not performed.
STEP 1
Instruction: Do you want to run confidence teston the PC Interface card?

Action: Answer Y for yes, or N for no.


NOTE: During this step,it does not matter if the Data Loader PC, or ON.
is connected to the
STEP 2
to the PC per Fig. 101.
Instruction: If not already done, connect the Data Loader

Action: Make the connection.


NOTE: The Data Loader may be ON or OFF during this step, although power shallbe OFF when
making cable connections.
STEP 3
Instruction: Input the Data Loader's serial number.

Action: Type number and press ENTER.


STEP 4
Instruction: Input the Data Loader end item number.

Action: Type the complete number and press


ENTER.
so enter the completepart number.
NOTE: ADLs and PDLs can have the same dash number,
STEP 5
Instruction: Input the number of receiver channelsfor the Data Loaderbeing tested.

Action: Type 4 or 8 and press ENTER.


NOTE: Most Data Loaders have only4 receiver channels and2 transmitter channels.
STEP 6
Instruction: Insert formatted3-1/2 inch 1.44MB disk into Tester PC.

Action: Insert disk in the PC.


NOTE: The disk must be 3-112 inch high density(1.44MB) and already formatted for DOS. The disk
is inserted in thePC's 3-712 inch drive, notin theData Loader.
STEP 7
Instruction: Enter drive letterfor 3-1 /2inch drive.

Action: Type the drive letter correspondingto the disk drive on the PC into which the disk
was inserted, and press ENTER.
NOTE: This is normally drive A or B (colon not needed). The PC puts some files on the disk. It
does not matter if other files are on the disk, as longisasenough
there free space for newly
added files. Do not transfer the disk to the Data Loader yet.

23-20-06
Page104
I Ma? 10/99
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO.964-0400/0401
(8) STEP 8
instruction: Turn ON power to Data Loader and watch status lights.

Action: Turn ON power and observe how status lightsblink or remain ON.
NOTE: If the Data Loaderwas already turned ON, cycle the power (turn OFE wait a few seconds,
and turn ON). It is important that the Data Loader
be freshly powered,to clear any old status
information. When turnedON, the status lights shouldall blink in unison. The blinking lasts
about 5 seconds.
(9) STEP 9
instruction: Press F1 or F2 depending onhow the status lights behaved.

Action: Press F1 if the lights blinked in unison. Press F2 if somelights did not go on, or if
some lights remained on.
NOTE: After flashing, the lights will be OFE If any light remainson, there is a problem. If you press
FI, the Status Light Test will indicate PASSED. If you pressF2, the test will indicate FAILED.
(10)STEP 10
Instruction: If a disk is present in the Data Loader,remove it now.

Action: Make sure no disk is in the Data Loader.


NOTE: The status lights will be OFF after ensuring thatno disk is present.
(11)STEP 11
instruction: Insert the 1.44MB disk into the Data Loader.

Action: Transfer the disk from the


Tester PC’s drive to the Data Loader.
NOTE: When the disk is inserted, the drive busy light momentarily goes on. The
it goes OFC and
the RDY light goesON steady.
NOTE: When a key is pressed, the Data Loader begins operating. The RDY light always remains
ON. The PROGlight and drive busy ON go and OFF:
(12)STEP 12
instruction: Cycle powerto the Data Loader.

Action: Turn the Data Loader’s powerOFF, wait a few seconds, and
turn the power ON.
OFC the PROG and RDY ligbts
NOTE: Leave the diskin the Data Loader: Before turning the power
will be ON. After restoring power, the status will blink for a few seconds, thebusy
lights drive
the RDY light will be the onlylight ON.
light will flash, and then
NOTE: When you press a key, the Data Loader RDY light will always remain
will begin operating. The
ON. The PROGlight and drive
busy light will go ON andOFF:
NOTE: If the XFER light goesON before turning power OFE ignore if. At this point
in the test,it does
not indicate a failure. The XFER light goeson approximately 30 seconds after display of the
instruction to cycle power. XFER light turnsOFF: If it turns on at a
When power is cycled, the
later step,it is an indication of failure.

23-20-06
Page 105
I Mar 10/99
AlliedSignal CommercialAvionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
STEP 13
Instruction: Remove first disk and insert 720KBdisk.

Action: Remove the 1.44MB disk fromthe Data Loader. Insertthe 720KB disk into the Data
Loader.
NOTE: Before removing the disk, the only light will
on be theCOMP light. After the disk is removed,
no lights will be on.
NOTE: The inserted disk must be a 3-1f2 inch double-densify(720KB) disk, and already formatted
- not thePC. It does not matter if the disk
for DOS. The disk is inserted into the Data Loader
contains files.
NOTE: When the 720K8 disk is insetted, the drive busy light momentarily goes on. Then it goes
OFF and theRDY light goesON steady fordual voltage drives. For single voltage drives, the
RDY will notgo ON until after power cycled
is in step A(14) below.
STEP 14
Instruction: Cycle powerto the Data Loader.

Action: Turn the Data Loader's powerOFF, wait a few seconds, and turn the power ON.
NOTE: Leave the disk in the Data Loader. Before turning the powerOFE the RDY light will be the
only light ON,After restoring power, the status lights will blink for a few seconds, the drive
busy light will flash, and thenRDY
the light will be the onlylight on.
NOTE: When you press a key, the Data Loaderwill begin operating. The RDY and disk busy lights
will go ON and OFE and the status lightswill flash in unison.All of this will happen several
are tested.
times as different baud rates
STEP 15
Instruction: Acceptance tests completed. Record screen data.

Action: Print the screenif hard copy results arerequired.


NOTE: This is the end of the test. Remove the 720KB disk. Turn OFF Data Loader power and
disconnect it from thePC. Whenyou press a key to continue, you
will get theDOS prompt.

When the Tester screen displays the information in Fig. 103, simultaneously press SHIFT
and PRINT SCREEN for aprintout:
NOTE: For error messages, refer to ?he MS-DOS User's Manual (specifically, the CHKDSK com-
mand) for thePC being used.

I NOTE: After printing, ignore the preprinted test document number and revision level on the report,
or crossit out and manually write in the documentCMM
specific operator needs.
or and revision number required by

In the event of a hang-up, remove any disksinstalled in the disk drives and simultaneously
press CTRL, ALT, and DELETE to reinitialize the Test System. Startthe test over beginning
with paragraph7D.
B . End of Automatic Test
If the ADL or PDL passed all ofthe tests, the printouts will indicate a successful completion of
the automatic test sequence.

23-20-06
-
Page 106
I Mar 10/99
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
~~~

I
ARINC 615 DATA
LOADERATP
Copyright 1989 AlliedSignal, Inc.
S/W V2.3, Part Number 998-0415-008

I Status
Light
Test - PASSED 10-8-1997
Self-Test Test - PASSED DATE
ARINC-429 Comm. Tests - PASSED
RS-232 Interface Test - PASSED
I ALL
ADLACCEPTANCE
TESTS - PASSED
TESTCOMPLETESTATUS
1234
SERIAL NUMBER

I
964-0400-047
END ITEM NUMBER
TEST I N PROGRESS * 964-0400-701 REV D
PROCEDURE NUMBER AND REV

Acceptance t e s t s completed. Record screendata


and press anykey t o continue...
*
I
Disregard the PROCEDURE NUMBER AND REV, o r w r i t e i n t h e
d i s i r e d document o r CMM numberand revision, as required
by specific operator needs.

Acceptance Test Complete Screen


Figure 103

9. Manual Test
Measure the resistance betweenJ1-21and J1-48.Once the reading has stabilized, the resistance
shall be 4 ohm.
10. 28VDC Test
Set power supply POWER switch to OFF, disconnect the Data Loader from the ADL Tester, and
L
connect the 28VDC Power Cable15,Fig. 901)to the 28VDC Power Supply(1 9,.
POLARITY With the 28VDC Powerupply OFF, connect the 28VDC Power Cable
Fig. 901).VERIFY
to the Data Loader.
Turn ON power. The Data Loadershall respondnormally by indicating self-test (lights flash). If the
Data Loaderdoes not respond,the test failed.
11. Testing Additional Units
If additional testingis to be done, leave ADL Tester POWERswitch setto ON and leavethe program
intact. Installthe new ADL or PDLand start test with paragraph8A.
12. Troubleshooting Procedure
Fig. 104 contains faultlogic diagrams, which are designed to provide guidancein the troubleshoot-
ing effort. Before employing the fault logic diagram, establish that the following conditions ex-
ist:
A. The Data Loader does not operate properly.
B . It has been removed fromthe aircraft and has been placed on a test bench.
C. Connect the Data Loader to the test set-up as shown in Fig. 101. Use the procedure givenin
paragraph 6.

23-20-06
Page 107
I Mar 10/99
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

0START

RUN ATP
FROM HOST

TURN POWER OFF

IYES 1
.0
ILLUMINATE 2 SUSPEC
TEST PASS TIMES ONLY

YES

TIONAL

Fault Logic Diagrams


Figure 104 (Sheet 1)

23-20-06
Page 108
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

ENERGIZE UNIT

OBSERVESTATUS
LEDs FLASH

-
X?> ANY LED

I
LIT

TURN UNIT OFF


c AND
INSURE U 4 ON
CCA 722-3704.XXX.
-
PROPERLY
~ INSTALLED
t

OBSERVED

1
RS232 MODE
RDY LED LIT
QDRIVE

CHNG
LED LIT CONTINUITY CHECK
ON W6

LED
tED
XFER
BEEN UT

y
REPLACE

Fault Logic Diagrams


Figure 104 (Sheet 2)

23-20-06
Page 109
Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

U20 PIN 4
& U20 PIN 13
1
CONNECT
SCOPE PROBES
TO
U20 PIN 6
L U20 PIN 1 1

PRESENT

YES
I
7'
CONNECT^
SCOPE PROBES

U19 PIN 6

PRESEHT

YES
U19 PIN 4
& U19 PIN 13

I c

NO NO
"

FI 6 n1
REPUCE

I
1-0
CONNECT
SCOPE PROBES
U6 PIN 14
& U6 PIN 15
RESTART ATP
REPUCE

ARINC COMHO
DURING UPLOAD

I 1
OBSERVED

Fault Logic Diagrams


Figure 104 (Sheet 3)

23-20-06
Page 110
Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO.964-0400/0401

9
SCOPE PROBE

U3 PIN 1 1

REPLACE
CHECK CONTINUITY u4

REPLACE

I SCOPE PROBE
ON PUCE
U1 PIN 59 I PLACE
SCOPEPROBE
ON
U4 PIN 2 5
6 U4 PIN 2 3

REPUCE
PRESENT

p&q SCOPE PROBE

9
u10 L u4
ON U1 PIN 56 ON CCA
L OBSERVE 623-3143-001

REPUCE
PRESENT

YES

1
SCOPE PROBE SCOPE PROBE

U3 PIN 1 U5 PIN 26

Fault Logic Diagrams


Figure 104 (Sheet4)

Page111
Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

CONNECT
SCOPE PROBES

U7B PINS 4 8 h 4 9

-I-
REPLACE
P
U7B
f

$?
I REPLACE

REPLACE

4 TURN OFF UNIT

6
I - & / FLASHING @
DRIVE

Fault Logic Diagrams


Figure 104 (Sheet 5)

23-20-06
Page112
Feb 28/95
AlliedSignal Commercial AvionicsSystems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

Q
INPUT POWER

I THEN DISCONNECT

I
CCA 7 2 2 - 3 7 2 6 - 0 0 1
FROM DATA LOADER

OHMMETER
BETWEEN
J2-14 (COMMON]

CONNECT
OHMMETER
BETWEEN
J2-14 [COMMON)

;;;p
REPLACE

OHMMETER
BETWEEN
J2-14 (COMMON)
h J2-2

6
Fault Logic Diagrams
Figure 104 (Sheet6)

23-20-06
Page 113
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

Q
CONNECT

SHORTED
DISCONNECT

REPLACE
J2-14 (COMMON)
I 6 J2.4 I

1
REPLACE
DEFECTIVE SHORTED

RECONNECT
RECONNECT INPUT POWER

VOLTAGE
,MEASLIRE
DIODES
ACROSS C1

A
TEMPORARILY
REFERENCE
ALL LIFT D1-D4 ANODES
DESIGNATIONS
APPLY TO CCA RECONNECT
722.3726-001 POWER INPUT

SCOPEPROBE

TI-3 & TI-4 VR3 ANODE U6-4 [VR3 ANODE & FL1-2 1
1
w 2.0v REPLACE
PRESENT

YES YES
I -

CONNECT
VOLTMETER REPUCE
BETWEEN PRESENT
VR3 ANODE & U6-3

6
Fault Logic Diagrams
Figure 104 (Sheet7)

23-20-06
Page114
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

Q
DISCONNECT

9 +
CONNECT
VOLTMETER
WITH OHMMETER
CHECK
RESISTANCE OF
R1 & RZ

BETWEEN
~3 ANODE & R4,R5
JUNCTION
DEFECTIVE
RESISTORS
YES
VERIFY R4,R5

REPLACE
IF NECESSARY

VOLTMETER
BETWEEN
VR3 ANODE & U6-1
VERIFY
C2-C4
ARENOTSHORTED

VALUES
REPUCE
REPLACE
DEFECTM
CAPACITORS

6 RECONNECT
PROBECONNECT
BETWEEN
T1-3 L T1-4

REPLACE
n
c d

Fault Logic Diagrams


Figure 104 (Sheet8)

23-20-06
Page 115
I Feb 28/95
AlliedSignal Commercial AvionicsSystems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

CONNECT
VOLTMETER
BETWEEN
U3.8 & U2.6

PRESENT REPLACE

YES

CONNECT
VOLTMETER
BETWEEN
U3-8& U3-5

PRESENT

9l YES

CONNECT
VOLTMETER
BETWEEN
U3.8 & U3-7

Fault Logic Diagrams


Figure 104 (Sheet 9)

23-20-06
Page 116
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

Q
CONNECT
VOLTMETER
BETWEEN

VOLTMETER
BETWEEN
VR3 ANODE & U 6 - 2

1
PRESENT

4"
REPLACE

VERIFY C19 CONNECT


VOLTMETER
> 3.8VDC
BETWEEN
REPLACE U6 U1.7 L U1-8

I I CONNECT
VOLTMETER
PRESENT

w
BETWEEN
VR3 ANODE & U 6 - 1

I-* YES
VOLTMETER
BETWEEN
U1-6 k Ul-8

r 4-

PRESENT

VOLTMETER
PRESENT

CHECK
ALL VOLTAGES
BETWEEN
AT J2
U4-3 k U 4 - 1

+YES PRESENT I

2 REPLACE
REPLACE WIRES

Fault Logic Diagrams


IF NECESSARY

Figure 104 (Sheet 10)

23-20-06
Page 117
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

Q
DISCONNECT
INPUT POWER
9
DISCONNECT
INPUT RECONNECT

I
ALL REFERENCE
DESIGNATIONS
APPLY TO CCA
722-3726-001
1 RESISTANCE
BETWEEN
J1-4 & J1-6
1
VERIFY C 5 4 7
> 2000
REPLACE
IF NECESSARY

MEASURE
RESISTANCE

REPLACE

1-

SHORTED

P
MEASURE
VOLTAGE
ACROSS
> 27VDC
8
ETURN

Fault Logic Diagrams


Figure 104 (Sheet 11)

23-20-06
Page 118
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

ALL REFERENCE
DESIGNATIONS
APPLY TO CCA
W 722.3727-001

r-l DISCONNECT
P4 FROM J4

+
WITH OHMMETER
CHECKFRONTPANEL
FUSE CONTINUITY

REPLACE
FUSE

CONNECT
SCOPEPROBES TEMPORARILY LIFT
BETWEEN ANODES ON DIODES
1 1 - E l L T1-E3 Dl44

c I
VERIFY CONTINUITY OF
I
CABLE 7 0 4 - 1 8 2 5 SELECT AC VOLTAGE
VIA
REPAIR/REPLACE FRONT PANEL SWITCH
IF NECESSARY

CONNECT
VERIFY CONTINUITY OF
SCOPEPROBES APPLY SELECTED CABLE 7 0 4 - 1 8 2 5
BETWEEN INPUT AC VOLTAGE
TlmE4 L T I - E 5 REPAIR/REPLACE
IF NECESSARY
I 4

F@& 4
NO
VERIFY CONTINUITY OF CONNE~T
YES 22OVAC
115VAC BETWEEN MEASURED
REPAWREPLACE ? T1-E5 & T I - E l
IF NECESSARY ?
YES SCOPE
PROBES

Fault Logic Diagrams


Figure 104 (Sheet 12)

23-20-06
Page -119
Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

CONNECT
SCOPE PROBES
BETWEEN
Tl.E9 6 Tl-E6

REPLACE

YES

i- 1
DISCONNECT RECONNECT
INPUT POWER D1.D4 ANODES

USING OHMMETER
VERIFY D1-D4 NOT RECONNECT
SHORTEDOROPEN INPUTPOWER

Q+-"SHORTED NO
BETWEEN
REPLACE
J4.1 & J4.3

I I

VERIFY D5 NOT
SHORTED OR OPEN

MEASURE

REPLACE YES
R3
i

Fault Logic Diagrams


Figure 104 (Sheet 13)

23-20-06
Page 120
Feb 28/95
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

REVISION REVISION DESCRIPTION SERIAL NUMBER


NUMBER EFFECTIVITY
1 Sheet 2: Added A5 Power Supply, which is used on new
PDL's 964-0400-005/007/008.

Sheet 3: Added coverage for -006/009 and Detail B for


coverage of -005/007/008 ADLs and PDLs.
2 Sheet 3: Added PN 964-0400-005/008/010/020 to existing
wiring diagram; moved diagram to sheet 3.
Added wiring diagrams for 964-0400-006/009/
011/021, 964-0400-012/014/024, and 964-0400-
013/015/025. FILTER ASSEMBLY was AC POWER
CABLE (W5). Added AC POWER CABLE (W5) to
DETAIL A. Corrected DETAIL B, and added new
PDL dash numbers.
3 Sheet 3: In Detail B changed to 964-0400-005/006/010 and
on, and 964-0401-005 and on.
4 Sheet 3: Added Detail for 747-0410-005.
5 Sheet 3: Added Detail for 747-0410-006. Added new PDL
dash numbers.

Wiring Diagram, Data Loader


Figure 105 (Sheet 1)

23-20-06 Page 121/122


AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO.964-0400/0401

NOTES IUNL€SS
S P E COI FT IHEEDR) :W I S E " " " - r -
UTI
"
I :,-A
" "
-1 ~

1 . A SLASH (/I IDNEVNEORTTEESD LOGIC. I

JI
I r"""
2
3 -
32 1
4 13
5 11
6 2
7 17
8
25
9 3
10 4
I1 19
I2 5
13 e
14 6
5 1
16 7
I7 24
18 0
19 4
20 12
22 14
21 15
23 6
24 20
25 21
26 22 .. .. .
27 18 24 WRITE GATE
28 25 25 RETURN
2a 26 TRACK 0 0
29
30 - 27 RETURN
31 28 WRITE PROTECT
29 RENRN
32
3.3
34
35
36
37
3a 1
39
40 FLEXIBLE 1
4,
42
BACKPLANE I
43 (WS)
44
45
46
7
18
19 4 2 9 C O N T R O L.LER (A31
FUNCTION DISCRETE f I 50
FUNCTiON OIYRETE ;i
FUNCTION DISCRETE i i ?
51
52 1
-
53 L """"_ 1 PZ

I N T E R C O N N E C T (A11 3
c

Wiring DiaQram,Data Loader


Figure 105 (Sheet 2)
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

- - - - -- -- - - -- - - -- - -- - - -- -- - - - - -- - - --- - - - - - -P2- PART2PA


OFOFP2
I~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~lS
FLEASEMBLY……I
E4 964-0401 -003/004 El 3 lVACIN I I I I'S
SEE DETAIL A E3 * 5 5ilVAC (C
FOR -002 E2 CpN CHASSIS
GROUND Pi Fl S
SEE DETAIL BFOR …2--4-I42 NC-

OTHER -OXX /
/ 9
S
9
NC
NC POWERI
I7 4-ja-- I
Ei> L3.-
12 12 IRST (A2) 4O45080O2/3(4W5IS 5 64400/D/11/0211031/041/0511061
8 a ,svvAU.D E i
4 4 _SVD3C
2 12 -12VDC OS1
10 10 .12VDC
iNTrERCONNECT (Al) 11 OWRSPL Pi.zo
114 4 1 -SRET. .12VP5VRET I
- -VCPARTOF In ~~~~~~~~~~~~~~~~~~~~~ I II I I I
~ ~~
- ~ ~ ~ ~ I ~~~~~~~~~svC747-04104004
ISO L I

964-0400/0401-002
rn~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~D 6-0O-1305513/450S

DETAIL A I ,~~~~~~~~~~~~~~~~~g~~~vc
RETURN~~~~~~~~~~
38387 7 ETR

r…-I OWR ALE(W) iil POWERSUPPLY ~~~~~~~~~~C

DETAIL A
E2 1GRN
ASEMBLYIA Y I _-r__
I - ~
- ~ ~ ~ ~ ~:1, ~ __ _ _
3ILTER
~7 WESUPL
.28VDC RETURN 38 38 -28 RETURN ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ I ~lT SI

I G-1'042403444D436
lO~~~~~~96-
- - - -- - - -- - - - - - - El- - - - - - - - - - - - - - - - - -1- aI P -O-VR 250L _ _ _ _

E4IPiI I ART. 2

12~~~~~~~~~~~~~~~~~~~~~~H I2IIIDSIrp

r3 I 5~~~~ET
B P1ISVAC. IISACIPITIR P

_E5
E2 I I
4I DO
4~~~94-4000/0/10A
rBRN
S GROUND
25V RETURN
6 6
~~~~~~~~ HASI ROND2

8
-21CASSI

3
FUSE2VDCRETRN EUN
GRUD2

2VCREUN 3
J
IIPJIC
-2

Ba
ESSSGON
I8.8RTR

Figure
105(Sheet
3)~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~410MS (9OF

012-0542-001 Page 125/1 26~~~~~~~~~~~96-00-05/0600


NDONIISACI
L~~~~~~~~~~~LU-UO
April/03~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~H VA
P
AlliedSignal Commercial AvionicsSystems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

REVISION REVISION DESCRIPTION SERIAL NO.


CODE EFFECTIVITY

1 Added VR1 through V R 4 per SI3 5.

I 2 Added 722-2539 to E4 detail; added E5, E6, and


722-4079 detail.

Schematic, Interconnect (Al)


Figure 106 (Sheet 1)

23-20-06
Page 1271 128
I Feb 28/95
AlliedSignal Commercial Avionics Systems
COMPONENT MAINTENANCE MANUAL
PART NO. 964-0400/0401

NOTES (UMLESS OTHERWISE S P E C I F I E D ) :


r--1 E3
1. G R O U N DC O N N f C T I D N IS M A D E OFF BOARD.

2 . A I D E N O T E SI N V E R T E DL O G I C .

3. C A P A C I T O R NETWORK IS I N S T A L L E D ON -002.

NOTE 1
""_

@I \
4
7
I 7224079-xxx ,I

* 510r
5Z G
+ I 2 lzET
-i2 UDZ

PART OF W 1
f%WC
+SVDt
-1ZVi-5REf.4 lNi5VLET
- IZW!-SZET, + IZVjSV RET
PART OF W 2

PART OF W 1
t Em:
- l2VDC
- %,DL
PART OF W 2

PART OF W 1
/5v 'L'LtiW

Schematic, Interconnect (AI)


Figure 106 (Sheet2)

23-20-06
Page 129: 130
I Cnh 90Io=
AlliedSignal Commercial AvionicsSystems

COMPONENT MAINTENANCEMANUAL
PART NO. 964-0400/04@1

PART OF W 1

PART OF W 2

PART OF W 1
r4

'A U
Schematic, Interconnect (Ai)
Figure 106 (Sheet 3)

23-20-06
Paoe 131 I 132
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO.964-0400/0401

REVISION REVISION DESCRIPTION SERIAL NO.


CODE EFFECTIVITY

Adds sheet 3, schematic for Power Supply, PN 226 - 230,


722-3726-001. 245 and on.
Incorporated
i n SN 201 -
225 and 231 -
244 by SB 1.

Schematic, Power Supply (A2)


Figure 107 (Sheet 1)

23-20-06
Page 1331 134
I Feb 28/95
AlliedSignal Commercial Avionics Systems r""""""""-""""""-
I
COMPONENT MAINTENANCE MANUAL I : -1iv

PART NO. 964-040010401 I C13 CII


1206 1 . 0 4
C4
la&
VR3
1% CS
I
I

h2VUC

I I>VUC
I

N O T E S[ U N L E S SO T H E R W I S ES P E C I F I E D ) : P O W E R MONITOR
1. A L L RESISTOR V A L U E SA R EI N OHMS; 1%. +12Y. -1ZV. t5V RETURNS
ALR L ESISTORS
ARE
l/lOW. 1%.
b 5 V . tI21. -12v. t5i' RETLUNS
2. A L LC A P A C I T O RV A L U E SA R EI NM I C R O F A R A D S ;
A L LC A P A C I T O R SA R E5 0 V .

3. A I D E N O T EI SN V E R T ELDO G I C .

1
t5voc

I
RE:; DES. +::
POWER &NU G R O U N DC H A R T

GR:UND D E V I TC YE P E

MM54C914JMIL
I
~

1
1 I
+smc

1C FAIL

r
s"
I
I
SPAQES: I
I
I
I
El
E2 I
I 6 V VALID
I
t
I
I
I
"' -

E3

E4 PIN

Schematic, Power Suppl (A2)


Figure 107 (Sheet 2{

23-20-06
Page 1351 136
Foh 9RlOc.
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-040010401

NOTES: U N E S S OTHERWISESPECIFIED.

1. A C CAPACIT3R
VALUES ARE I N MICROFARADS
AN3 ARE SOY

2. ill E S I S T W VALUES ARE IN OHMS..OSW.l%.


3. CA5T R E E R E W E OCSIONATORS USED. C23.05.FL4.6Z.L2.
RZ9.RVRS.TI.

11
11 WmF

L~ 2

FIG,JRE I
YTWITE lU UI

Schematic, Power Supply (A2)


Figure 107 (Sheet 3)

23-20-06
Paae 1371 138
I
AlliedSignal CommercialAvionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
~- ~ ~~
~ ~~

REVISION REVISION DESCRIPTION SERIAL NO.


CODE EFFECTIVITY

Schematic, 429 Controller (A3), 722-3528


Figure 108 (Sheet 1)

23-20-06
Page 1391140
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
NOTES

1.
(UNLESS OTHERWISE S P E C I F I E D ) :

ALL R E S I S T O RV A L U E SA R EI NO H M S :
ALL RESISTORS A R E 1 I n w . 5%.
t5Y -
PI

10
1
-F
I
I
"""_"
I
""""""-
7 1
ITOLE
/>lrCx
0

2 . ALL C A P A C I T O RV A L U E SA R EI N MICROFARADS: C2 L C
hLL C A P A C I T O R SA R E5 0 V .
2.2"
35v =
I CG
HARR
OTU N
ANDP
DO W E R
1

i
!
REF. DES. VCC TG
DYR
EP V
O
E IUCNED
" ". .I

i L1 9.43 26.60 BOCl8B


L, 2
" 20
~~ 10 74HCT245
u3 20 10 74HCT373
lid 32 16 27C512
E5 44 34 WD37C65
V6 6 30 429 V L S I
U? 18.52 1.35 wlam
ua 1 4 . 115. 2 8 EPEOD
K9 28 14 E2C59
r10 14 TC55256
u11 21 7 62510

I
E12 20 10 74Hi374
L'13 11 4.5.12.13 75440
b14 20 10 74ACT374
e15 6 30 429 V L S I
$16 20 10 74nc374
u17 12 5 DG2 1 1
U18 1. -2 5 DG2 1 1
c19 16 2.n HS1-3182
v202.8
u 2135
16
16 MAX232
Hs1-3182 I

+ILVOC

INTERFACE

-1ZVDL

-A O C
SHT 4
D c
SHT 4

23-20-06
Page 1311'142
I Foh
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

L'l
i"'
II

I
I
I
I
I
-
I

FLOPPY DISK CONTROLLER


1'
I
I
i
I

I P I 0 INTERNAL BUS BUFFER


I
r.
I
T
++
+
""~"""""""""
\ \

74HCT245
I

1 -
1232 CS
RE Si7
I R3
I W I
8MdZ

L
""""""""
22

'

"
A0

l9 / W R
CLK
IRTE

IC15

-
w

8
I
/SELECT0
ISLLfLi
/MTR.011-C40
IMTR-MI-DL1
llNU5E
I STEP
I
I
I
+
I
I DlRTN

I
I
I
I
I
I
I
I
I
I /WRlT.ATE
I lWRfPR1
I I I TKKOD
I I I INDEX
I I IRDDATA
I 1
I I
I 1 I I I1 IDSKCHG
1 I
23 /READY
1
I 75 MEDIA0
I
I
I
I

Schematic, 429 Controller (A3), 722-3528


Figure 108 (Sheet 3)

23-20-06
Page 1431 144
Foh 3 R l W
AlliedSignal Commercial Avionics Systems - SHT 2
A L L D
SHT 2
E

COMPONENl MAINTENANCE MANUAL


?ART NO.9640400/0401 INTERRUPT CONTROLLER I
I
I
WRT OF
f
1 1
" SHT 3
"i( ~

I
c
I
I
I
I
I
I
I
I
I
I
!I

22
I
I

Schematic, 429 Controller (A3), 722-3528


Figure 108 (Sheet 4)

23-20-06
Page 1451 146
I F+) wmc.
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
f-
__"_"""__""""" 1 i I
I 4 2 9 BUS CONTROLLER
T7
I
tr

i
I

I I l l r

3: U29PI2

r--- -------

. ~ . .
1 1 LED OUTPUT LATCI
-
Ii""" "F

Schematic, 429 Controller (A3), 722-3528


Figure 108 (Sheet 5)

23-20-06
Page 1471 148
TAL. n"mr
a
AlliedSignal Commercial AvionicsSystems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

REVISION REVISION DESCRIPTION SERIAL NO.


CODE EFFECTIVITY

1 Sheet 2: Added -005, -007, -009 t o Note 3.


Added U21,
U22,U24,U25 t o chart.

Sheet 5: Added Note 3 t w i c e on r i g h t s i d e of U6.

1 2 Sheet 2: Added Note 4 .

I Sheet 5: Changed Note 3 t o Note 4 on r i g h t s i d e of U6.

Schematic, 429 Controller (A3), 722-3704


Figure 109 (Sheet 1)

23-20-06
Page 149/ 150
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NU. 964-0400/0401 7
ITOUT 6
/PC:K
G? """""i"""""""
NOTES (UNLESS OTHERWISE SPECIFIED): t 5 V
ID
d
1 I !
f. ALL RESISTOR VALUES ARE IN OHMS:
ALL RESISTORS ARE ImW, 5%.
I
2. ALL CAPACITORVALUES ARE IN MICROFARADS:
ALL CAPACITORS ARE 5OV.
3. INSTALLED ON 403, 405,407.409.
I @ 4.INSTALLED
ON 402 THROUGH -005,410.
REF. DES. vcc GROUND D N I C E TYPE

u1 SA3 26.60 80C188 CPU


uz 20 10 74HcT373 P I 0 INTERNAL BUS BUFFER
w 32 16 270512
us 44 34 WD37C85
U6 6 30 429 VLSl
u7 18,52 1.35 EP1800
UB 1,28 14.15 EP600
us 28 14 82C59
u10 14 TC55256
Ull 21 7 82510
ui2
UI3
UI4
20
I1
20
10
4A12.13
10
74HC374
75MO
74ACT374
-F
1
U15
U16
u17
UlS
6
20
12
16
30
10
5
2,8
429 VLSl
74HC374
DG2i1
HS13182
!,,,
u20-22
u23
16
16
2.8
14,M
HS1-3182
EP60O
-" U7A EPIBOO
- "_ "_
U25 20 10
m
hic"lld
I LDCK
A13
A14
A15 I
T

ALE
-5vni
/PC50 1
/PC51
/PC52 I
/PC53 L
I K5Y

- 21 AROY

I
41 llOOR -.

I 1 L3
30
b
lLOCR
LEDEN
61 lPT4

1 :
I

-IZ\'DL

INTERFACE

Schematic, 429 Controller (A3), 722-3704


Figure 109 (Sheet 2)
-
; B C
.

SHT 4
,
Q E
SHT 4
I

23-20-06
Page 151i 152
I Foh 3 R i O 6
AlliedSignal Commercial Avionics Systems """""""""""r 1
COMPONENT MAINTENANCE MANUAL
PART NO.964-0400/0401

1xn

RXO

RT5

CT5

UC

'SELECT@
'SELECi I
'MTR-W-MI
'MTR-OII-DCI
IINU5E
/STEP
/DIRTN
IHDSL
f WRTDAlA

" N C
- NC
I "NC
I "NC
I
I
I
I IWRTGATE
I 'WRTPRT
I /TRKrnrn
I I tNDEX
I IRDDATA
I
I IDSKCHL
I
I I READY
I YEDIAO
I ICHGRST
I
I VlIDIAl
1-
NC
SHT 4

Schematic, 429 Controller (A3), 722-3704


Figure 109 (Sheet 3)

23-20-06
Page 1531 154
I Fob 3R145
AlliedSignal Commercial Avionics Systems - SHT 2
A B C D
SHT 2

I
COMPONENT MAINTENANCE MANUAL I N T E R R U P TC O N T R O L L E R I
PART NO. 964-0400/0401 "+5v !
PhRT EF
S1A !I/ i
I l l I
-J

"K
I
I
SHT 3

20

2u
I?
9
21
/\V R

llNlC5 I

'
I i"""""""""-

1"
=.i M SHT 5

I I
i
1 - -
,'
/
iI 1 1 ,
I

Schematic, 429 Controller (A3), 722-3704


Figure 109 (Sheet 4)

23-20-06
Pape I 55,' 156
I
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401 Ji E
7.

r"""""""""""""-.
I
I
, 4 2 9 BUS COMTROLLER IL]~,,, !
I
I
I

@i I

SHT 4

"

Schematic, 429 Controller (A3), 722-3704


Figure 109 (Sheet 5)

23-20-06
Page 157,' 158
I Foh 7 R i 3 c .
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

TX[O:1]
C[I:7]

RD 00f 68 6 lO~pF 10F WRl Ol~uF |u|

7 1- 150/

> CL A 13E lEp 9 66 M r

~~~~31
U100 j57 6 4 10 `O1F-'.
0F1 26H 32 2

t uI2H 241 X cs 50V3 2 L~ [N3L~~~~~~~~~~so


27A2 0

5154A 4? Iz X0 1 L ARIN~~~~~~~~~~~~~d25XCVR
l l l lA IC<2XCV

Are
the
ceos
cicht_
the_ _ _ __ _ __ _ _ __ _ __ _ _ __ - __ _ L H ( C_:3 )H
Oecounl ing ceo on UlA?___ __ __ __ __ __ __ __ __ __ ___ 0D0(C:3 )_

A(CO:3)

ADAPTER 68/44 PLCC, 722-4381

t Schematic, 429 Controiler (A3), 722-3704


Figure 105 (Sheet 4)

012-0542-001 Page 158.1/158.2


23-20-06 Apr l1/03
AlliedSignal Commercial AvionicsSystems

COMPONENT MAINTENANCEMANUAL
PART NO. 964-0400/0401

REVISION REVISION DESCRIPTION SERIAL NO.


CODE EFFECTIVITY

1 Deleted two diodes


connected between P1-48 and P1-21.
Cableneverproduced w i t hd i o d e s .I n c o r p . TR 23-01.

l 2 Correctedcablepart numbers.

Schematic, Adapter Cable, 704-1 823-001


Figure 110 (Sheet 1)

23-20-06
Page 1591160
Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

P1
I
TRANSMITDATA OUT #1 (H) 1
TRANSMITDATA OUT #1 ( L ) 2
TRANSMIT DATA OUT #2 (H) 3
TRANSMITDATA OUT # 2 ( L ) 4
OUTPUTBUS SHIELDS 5 1
SPARE 6
SPARE 7
RECEIVE DATA I N #1(H) 8
RECEIVE DATA I N #1 ( L ) 9
RECEIVE DATA I N# 2( H ) 10
RECEIVE DATA I N # 2( L ) 11
RECEIVE DATA I N # 3 (H) 12
RECEIVE DATA I N #3 ( L ) 13
RECEIVE DATA I N# 4( H ) 14
RECEIVE DATA I N # 4 ( L ) 15
INPUT BUS SHIELDS 16
SPARE 17
LINK-A 18
LINK-B 19
1 1 5 VAC INPUT (H) 20
1 1 5 VAC INPUT ( C ) 22
CHASSIS GROUND 21
SPARE 23
TRANSMITDATA OUT #3(H) 24
TRANSMIT DATA OUT #3 ( L ) 25
TRANSMITDATA OUT #4(H) 26 NOTES (UNLESS OTHERWISE SPECIFIED):
TRANSMITDATA OUT # 4 ( L ) 27
SPARE 28 1. ALL WIRES ARE22 AWG.
I RECEIVE DATA I N #5 (H)
RECEIVE DATA I N #5 ( L )
RECEIVE DATA I N #6 (H)
29
30
31
@ 2. CABLE, PART NO. 22-TE-l934(2)STJ9-0/90,
IS USED FOR THE PAIR CONNECTED TO J1-20
AND 22.
I RECEIVE DATA I N #6 ( L )
RECEIVE DATA I N # 7 (H)
32
33 @ 3. CABLE, PARTNO. 24-TE-1936(2)STJ94/99,
IS USEDFORALL OTHER PAIRS.
RECEIVE DATA I N # 7 (L) 34
RECEIVE DATA I N #8(H) 35
RECEIVE DATA I N #8 ( L ) 36
RESERVED+28VDC IN 37
RESERVED+28VDCRETURN 38
SPARE 39
TXD (RS232 TRANSMIT DATA) 40
RXD (RS232 RECEIVE DATA) 41
RTS(RS232 REQUEST TO SEND) 42
CTS (RS232 CLEAR TO SEND) 43
BO(RS232 BAUDSELECT B I T 0) 44
81 (RS232 BAUDSELECT B I T 1 ) 45
B2(RS232 BAUDSELECT B I T 2 ) 46
SELECT ARINC 429188232 47
LOGIC COMMON (GND) 48
LOGIC COMMON (GND) 49
FUNCTIONDISCRETE #1 50 FUNCTIONDISCRETE #1
FUNCTIONDISCRETE # 2 51 FUNCTIONDISCRETE #2
FUNCTIONDISCRETE #3 52 FUNCTIONDISCRETE #3
FUNCTIONDISCRETE # 4 53 FUNCTIONDISCRETE #4
L

Schematic, Adapter Cable, 704-1 823-001


Figure 110 (Sheet 2)

Page 161/ I 62
I Feb 28/95
AlliedSignal CommercialAvionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO.964-0400/0401

ON REVISION REVISION NO.


CODE EFFECTIVITY

I ’ Sheet 2: Correctedcable p a r t numbers.

I Added sheets 3 and 4 .

Schematic, Extension Cable, 704-1 824


Figure 11 1 (Sheet 1)

23-20-06
Page 163/ 164
I Feb 28/95
AlliedSignal Commercial Avionics Systems
COMPONENT MAlNTENANCE MANUAL
PART NO. 964-0400/0401

P1 J1
TRANSMIT 3 1 4 CUT I : ( H ) NWL5 iUtILC55OI!.EW'ISF SPECIFIED1
i R A N S M I 1 UL14 mu1 P I ! L )
I. ALL BIW5 LRE 22 AWG
TRANSMIT 111.11. ?UT I 2 ( H )
TRANSMIT 2 L l A U :' T Ei (L)
OUTPUT BUS StlIELOS
NC
Nr 3. C A R E . P$?T NO. 24-TE-l936(2)-STJ9-@/9.
RECEIVE DATh I N E! I H ) IS LjEO =OR .ALL OTHER PAIRS.
RECEIVE DATA I X :I (L)
RECEIVE OAT: I h iy2 ( 8 )
R E I $ ' € DATA I N X2 ( L ) RECEIVE DATA I N t2 ( L )
F X I Y E DATA I N f13 (H) RECEIVEDkTh I N 83 ( 3 )
P C E I Y E X T A I N 13 ( L ) RECEIVE DATA I N 13 (L)
?ZEI\'E D A i AI N 14 (H) RECEIVE DATA I N EU ( H I
RECEIVEDATA I N 11l ( L ) RECEIVE 3 - 1 I N S4 :L)
I W i T 9US SiiIELDS INPUT BUS 54iEL:S
NC NC
I INK-A LINK A
~~

LINK-E LINK-B
115VACINPUT (H) I I S V A C YNPUT ( H i
:15VAC INPdT (CI !I5VAC INPU? (C1
CHASSIS GROUNU CHASSISGROUW

RECEIVE 9E:A I N 67 ( L )
RECEIVE:Ai4IN 23 ( H )
RECElVE22-A 1% #6 ( L )
RESERVED t25YDC I N
RESERVE? 126uDC G E T N N
NC
TXD (RS-232 X A S W I I DATA)
HXD (H?-23i i T ? i l ' E 3 A T h )

Schematic, Extension Cable, 704-1824-001


Figure 11 1 (Sheet 2)

23-20-06
Page 1551 166
I Fotr 9RlQC.
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 9640400/0401

f'1 !I !I J1

li
I;

Schematic, Extension Cable,704-1824-003


Figure 11 1 (Sheet 3)

23-20-06
Page 1671 168
I Foh 72/06
AlliedSignal CommercialAvionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

I -

"
.JI
-
I IHANSMIT GAlA 0111 H ; :I:>
2 TRANSMII GATA OUT I1 < L i
PANEL TRANSMIT
DATA
OUT
112 !4> 3 3 TRANSMITDATA
OUT *2 < t >
TRANSMIT
DATA WT C i ( L > ! L U TRANSMIT OAlA OUT X: 1 L I
OUTPUT BUS 5HIEL08 ~ 5 5 DUTPUT BUS SHIELDS
6 NC
7 NC
Y RECEIVE DAlA I N 61 <F)
9 RECEIVE DAlA I N fll ! L i
10 RECEIVE DATA I N #2 ( H i
11 RECEIVE DATA I N #2 < L )
12 RECEIVE DATA I N 63 <F>

'
13 RECEIVE CAlA I N 113 : L i
14 RECEIVE DATA I N 1* IV!
15 RECEIVE DATA IN nu ( c :

L
16 N
IPUT BUS SHICL n5
17 NC

! - . -. 1Y LIM-A
19 L l M - E
20 115VAC INRJT I H I
37 iI5VAC 1 W T ( C )

2 1 CHASSIS GROUND
23 NC
2s IHANSMIT OATA W i 63 (->
2 5 TRINSNII D A T A OUT 0 3 { L i
76 TRANSMIT DATA
OUT Ou !E;
21 TRANSnIT DATA OUl 1U il)
28 NC
29 RECEIVE CATA I N $9 ( H i
30 RECEIVE DATA I N 1i ( L !
31 RECEIVE OATI I & #E lhi
3 2 RECEIVE 0416 I N 16 ( L l
3 3 RECEIVE DATA I N U? ( H i
311 PSCEIVE OATA IN n7 (8.1
35 RECEIVE GATA I N #E (91
RECEIVE DATA I N ti0 I C 1 % 36 RECEIVE DAlA I N U e ( L I
37 i2EVDC IN
38 i 2 0 RETURN

7x0 (RS-232 TRANSMIT DAT:?


RXO IRS-232 RiCi IVI:11Ai*.:
l t l S (115 252 REOUFFl TO SENE>
CTS (R5--137 CI EAR 1 u StNG)
UU 1RS 232 BAUD SELECT B I T 0:
a i (IIS-X? RAUO SELECT DIT 1 )
E? (RS-232 UAUU SELECT 8 1 1 ;I>
SELECTARINC U29AS-232
LOGIC COPMON ! S M i
L G G i C COVMON IGMi
'UNCTION OISCRETE I 1
F'JNCIIDN DISCRETE ( 2
FUNCTIONDISCRETE # 2
FUNCTIOK C!SCRETE %

Schematic. Extension Cable, 704-1824-004


Figure 111 (Sheet 4)

23-20-06
. Page 1691 170
TIL n*rrrr
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

REVISION REVISIONDESCRIPTION SERIAL NO.


CODE EFFECTIVITY

1 Added -003 and N o 4t e.

I * C o r r e c t e dc a b l e p a r t numbers.

Schematic, Internal Cable, 704-1


825
Figure 112 (Sheet 1)

23-20-06
Page 171/ 172
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO, 964-0400/0401r""""""""""""""-
I P A R T OF P A N E L ASSEMBLY I NOTES (UNLESS OTHERWlSE SPECIFIED):
I
1. ALL WIRESARE 22 AWG.

@ 2. CABLE, PART NO.22-TE-l9s4(2)STJ94/90,


IS USED FOR THE PAIR CONNECTED TO J1-20
AND 22.
TL?w5M'T DATA
W&N5M'T
I (H)
@ PART NO. 24-TE-l936(2)STJ94/9.
3. CABLE,

'
I L' IS USED FOR U OTHERFAIRS.
XAU5hllY DAYA CUT * 2 (H)
wTA
B-& LH'ELD5
5PAU€
OUT L,
@ 4. IN 401, WlRES W I N G TO DSl, F1.AND S t
ARE 8 INCHESLONG. [N -003, WIRES ARE
13 INCHES LONG.
-A RE

I "4I

Schematic, Internal Cable, 704-1825-001, -003


Figure 11 2 (Sheet 2)

23-20-06
Page 1731174
I Feh 3W95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO.964-040010401

L
Schematic, Internal Cable. 704-1825-002
Figure 1 1 2 (Sheet 3)

23-20-06
Fage :E1176
I Fnh 9 X Q <
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

REVISION REVISION DESCRIPTION SERIAL NO.


CODE EFFECTIVITY

Schematic, A3U7
Figure 113 (Sheet 1)

23-20-06
Page 177/ 178
I Feb 28/95
AllicdSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-040010401
IIP

T L " "_ A

Schematic, A3U7
Figure 11 3 (Sheet 2)

23-20-06
Page 179/ 180
I Feh 3 X 4 5
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO.964-o400/0401

r
I

w 1 9

Schematic, A3U7
Figure 113 (Sheet 3)

23-20-06
Paae 1811182
" Feb 28/95
AlliedSignal Commercial Avionics Systems
COMPONENT MAINTENANCE MANUAL
PART NO. 964-0400/0401

REVISION REVISION DESCRIPTION SERIAL NO.


CODE EFFECTIVITY

Schematic, A3U8
Figure 114 (Sheet 1)

23-20-06
Page i831184
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

IRO@3 D
INP v-
NOT CLUB

I/
; ,IRRO@26

1"- " """ J

I I J
RORF
NOT CLKB ,IRR1@25
IR1@5 D
I W I
, L, c
I
L".. " A"""

*T CLKB
I-
IR2@6 0
INP v v

IR3@7
I

NOT
IR4&3 r>
IMP I
,

L
I

Schematic, A3U8
Figure 11 4 (Sheet 2)

23-20-06
Page 1 e5: 186
I Foh 9 R I O G
AlliedSignal Commerciat AvionicsSystems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-040010401

@f Q
i l
1R5@9

IRGFIO
... .. .
,;;
.;., ';;.,.~:.:> -,;;:.:
.: ..,. . .

e
1 CLKB
IR7@13 D

. .. .. . ..
INP I/- v
. .. .. . . ,.. " .
' '
p l

INTAO@27

. ..
- ,.
:.,. -._...
. .

Schematic, A3U8
Figure 114 (Sheet 3)

23-20-06
Page 1871 188
r-c nninc
AlliedSignal CommercialAvionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

REVISION SERIAL DESCRIPTIONREVISION NO.


CODE EFFECTIVITY

Schematic, Power Supply (A5), PN 722-3727


Figure 115 (Sheet 1)

Page 189/ 190


I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAtNTENANCE MANUAL


PART NO. 964-0400/0401

" FL 1

I C LlNE
VOLTAGE

:rlASSIS
GNG

PA81T
OF 52 TI
&
3 .. €1- B L K ~ - - - -
lt46072A
VR2

2 ,
4
iNSO72A
VR3

&
L""J
J3 AMECON

ALTERNATE

NOItS: U k t b S O l i t r l d l S t SPtClkltU
I. A L L RESIST4NCE V X U E S ARE G I V E N I N OHHS
2 ALL CAP:CITCNCE 'VALUES ARt GIVEN I N MICROF>.RADS
3 ALL OIOGES 1 9 E :1*5551.
4 C C N N E C T I 3 N TO ChASSIS THROUGH PCB MOUNTING^

AVEL-LINOBERG
40/30@7

Schematic, Power Supply (A5), PN 722-3727


Figure 1i5 (Sheet 2)

23-28-06
Page 191 / 192
I Enh '3R14ri
AlliedSignal CommercialAvionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

A2U1
HS9503

Schematic Diagram

Connection Diagram
f u U
K l m * c
c- 2 19 c19
a s 18 QIIl
17 Qmvl
c* 1 16 rn

Hsm-l5

15 VS
OIDl 5 14 pwsC*24
15 5D(p*t5
*5V 6 12 SMSE e
l
- 7 I1 mc
m
10 OQS
*lSV 8 Y -1%

n n
Top vkw

Integrated Circuit Diagrams


Figure 116(Sheet 1)

23-20-06
Page193
I Feb 28/95
AlliedSignal Commercial AvionicsSystems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

A2U2
SG2548J

LOmRlnlmnoLLl@ I

BLOCK DIAGRAM

A2U3 A2U4
MC79L05ACP HCT5211

integrated Circuit Diagrams


Figure 116 (Sheet 2)

23-20-06
Page 194
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

A2U5
MM54C914JMIL

Connection Diagram

A 3 U1
N80C188

Integrated Circuit Diagrams


Figure 116 (Sheet3)

23-20-06
Page 195
I Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
A3U1 (CONT’ Dl
N80C188
TOP BOlTOM

A3U2
74HCT245D

Connection Diagram
Truth Table FMAlllE

DtR A1 A2 A
Top View

Integrated Circuit Diagrams


Figure 1 16 (Sheet 4)

23-20-06
Page196
Feb 28/95
I
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

A3U2 (CONT' D> A3 U3


74HCT245D CD74HCT373M

Logic Diagram logic diagram (positive logic)

A7
A6
17

86
I

I-
n 1

117) 1161 7Q
7D

integrated Circuit Diagrams


Figure 116 (Sheet 5)

23-20-06
Page197
Feb 28/95
AlliedSignal Commercial Avionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
A3u4 A3U 5
27C512 WD37C65JM00

V a -

.OBIT
DATA++
BUS
I

+
CONTROL
c
UASTER
f
DATA OPERATION
- REGmER

+
STATUS REG.

+
RffiISTER REGISTER

J f
8 BIT N
IT
ERNL DATA BUS
A

I I A'

BLOCK DIAGRAM
Integrated Circuit Diagrams
Figure 116 (Sheet 6)

23-20-06
Page -1 98
I Feb 28/95
AlliedSignal Commercial AvionicsSystems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401
A3 (Ub, 15)
429v LS I

0 R 1 6 5 4 3. 2 1 68
67 66 55 6 4 6 3 62 61

60 NC
59 !4c

I 1

A0 DEW)-.

RX STATUS RX STATUS

D7 4-1 ITX I
CONTROL 1 I
CONTROL
CONTROL
I

H L A B A B A B h B

Integrated Circuit Diagrams


Figure 11 6 (Sheet7)

23-20-06
Page 198.1
I Feb 28/95
AlliedSignal Commercial AvionicsSystems

COMPONENT MAINTENANCE MANUAL


PART NO.964-0400/0401

A3U9 A3U10
IS82C59A MSM5256FP15L

Functional Diagram PIN CONFIGURATION (TOP VIEW)


v-

5
z
Ln
N
Ln
0)

-0

a Y I

=-I
m

BLOCK DIAGRAM ”

ADDRESS

Integrated Circuit Diagrams


Figure 11 6 (Sheet 8)

23-20-06
Page 198.2
Feb 28/95
AlliedSignal Commercial AvionicsSystems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400//0401

A3U11
N82510

I
I I

Btock Diagram

Connection Diagram Truth Table


vCc w KI ID 70 w w . ~ )50 am

Control

1 J I L
X X

lJ

Integrated Circuit Diagrams


Figure 116 (Sheet 9)

23-20-06
Page 198.3
I Feb 28/95
AlliedSignal CommercialAvionics Systems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

A3U14
74ACT374SC

DO

02

04
05
L -r L L H
07 L L X 00 GO
m H X X z z
H = High level (steady state)
FuNcTloNALDLLIGRAyl L = LOW e
lv el(steady state)
X = Don't care
= Transition from l o w to hioh level

A3(U17,18)
DG211CSE

W LOGIC SWITCH

I
SWITCH OPEN FOR LOGIC "1" INPUT (POSITIVE LOGIC1

Integrated Circuit Diagrams


Figure 116 (Sheet 10)

23-20-06
-
Page 198.4
Feb 28/95
AlliedSignal Commercial AvionicsSystems

COMPONENT MAINTENANCE MANUAL


PART NO. 964-0400/0401

A3 (U19-22)
H S I -31 82-8

- "REF
STROBE
VI
NC
SYNC CLOCK
DATA (A) DATA ( 8 )
CA C%
AOUT BOUT
-V I NC
GND I +v

Integrated Circuit Diagrams


Figure 11 6 (Sheet11)

23-20-06
~-
Page 198.5/198.6
I Feb 28/95
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
DISASSEMBLY
1. General
Disassemble the unit only to the extent necessary for repair or replacement of parts. Note that
disassembly instructions are in the general or recommended sequence necessary to provide ac-
cess to the next lower assembly or item.
NOTE: Refer to TESTING AND TROUBLESHOOTING section to establish condition of unit or
most probable cause of its malfunction.
CAUTIONi: TO PREVENT DAMAGE TO UNIT, TURN OFF EXTERNAL POWER TO UNIT, AND RE-
MOVE IT FROM INSTALLATION RACK BEFORE DISASSEMBLING IT.
CAUTION: ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) DEVICES ARE SUBJECT TO
DAMAGE BY EXCESSIVE LEVELS OF VOLTAGE. REFER TO DOD-HDBK-263 FOR
PROPER HANDLING.
2. General Techniques
A. Label assemblies, subassemblies, parts, and electrical leads to be removed. Note placement
angle and polarity before removal.
CAUTION: USE MINIMUM HEAT AND A HEAT SINK WHEN DESOLDERING PARTS TO
PREVENT DAMAGE TO PARTS AND PRINTED WIRING BOARD.
WARNING: CUTTING AND SCRAPING CONFORMAL COATING MAY CAUSE AIR-
BORNE PARTICLES TO ENTER THE EYES. WEAR GOGGLES TO PRO-
TECT EYES.
B. Remove conformal coating from rework areas with a chisel-tip soldering iron, or by carefully
cutting and scraping in conjunction with either of these procedures:
(1) Oven-heat the assembly to 1600 F to soften the coating.
(2) Remove conformal coating in conjunction with part removal by a vacuum-solder remov-
al device, provided that surrounding encapsulant does not exhibit any evidence of
scorching or burning.
C. Remove parts with clinched leads by clipping the leads as close as possible to the board
surface on the component side, then desoldering and removing the lead remnants from the
circuit side.
D. Screws that were installed with adhesive can be loosened by applying heat from soldering
iron to screw head.
3. Portable Data Loader Pre SB 7 (IPL Fig. 1. Sheet 1)
A. Identification label (5) may be removed with a thin-bladed tool, or new label may be installed
over old label.
B. Unwrap cables (10, 15) from Cover Assembly (20).
C. Lift clip (172) on Panel Assembly and slide strap (35) from under clip. If clip is damaged, drill
out rivets (173) and replace.
D. To disassemble Cover Assembly:
(1) To remove plate (25) or hooks (40), drill out rivets (30, 45). Do not enlarge 0.100-inch
diameter holes by more than 0.003 inch of original diameter.
(2) Remove strap (35) from plate (25).
E. Remove operating instructions label (55) from disk storage cavity.

012-0542-001 Page 301


23-20-06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
F. Remove screws (67) and Panel Assembly (65).
G. To disassemble Panel Assembly:
(1) Remove nuts (80), screws (85), connector cover (70), and Internal Cable (75).
(2) Turn fasteners (185, IPL Fig. 2) 1/4 turn counterclockwise and remove Airborne Data
Loader (63 or 90).
(3) Remove nuts (100), flat washers (105), screws (110), and guard assembly (95).
(4) Remove roll pin (120), spring (125), hinge (115), and roll pin (130) from guard (135).
(5) Remove facenut (142), washers (143), and toggle switch (140).
(6) Remove amber indicator (145 or 145A). Indicator is snapfit.
(7) Remove fuse (150 or 150A) and fuse holder (155). Hardware supplied with fuseholder.
(8) To remove springs (165) from panel (160), drill out rivets (170). Do not enlarge
0.097-inch diameter holes by more than 0.004 inch of original diameter.
(9) To disassemble -005, -007, or -008:
(a) Remove screws (180), nuts (185), washers (190), and slide switch (175).
(b) If damaged, replace labels (195), bases (200), straps (205), connector (210), and
terminals (215).
(c) Remove screws (225) and Power Supply CCA (220) from panel (160B).
4. Portable Data Loader Post SB 7 (IPL Fig. 1. Sheet 2)
A. Identification label (5) may be removed with a thin-bladed tool, or new label may be installed
over old label.
B. Cables (10,15) are stored in the bottom cover and should be set aside as necessary.
C. Lift clip (375) on Panel Assembly and slide strap (35) from under clip. If clip is damaged, drill
out rivets (380) and replace.
D. To disassemble Cover Assembly (20):
(1) To remove plate (25), drill out rivets (30). Do not enlarge 0.100-inch diameter holes by
more than 0.003 inch of original diameter.
(2) Remove strap (35) from plate (25).
E. Replace operating instructions label (55A or 558) located in top cover if damaged.
F. Remove screws (235) and Panel Assembly (230).
G. To disassemble Panel Assembly:
(1) Remove nuts (250), screws (245), and Internal Cable (240).
(2) Turn fasteners (185, IPL Fig. 2) 1/4 turn counterclockwise, and remove Airborne Data
Loader (63 or 90).
(3) Remove facenut (280), washers (285), toggle switch (275), and guard (290).
(4) Remove amber indicator (295 or 295A). Indicator is snapfit.
(5) Remove fuse (300 or 300A); fuse holder (305). Hardware is supplied with fuseholder.
(6) To remove fasteners (385) from panel (370), drill out rivets (380). Do not enlarge 0.097
inch diameter holes by more than 0.004 inch of original diameter.

012-0542-001 Page 302


23-20-06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
(7) To disassemble -005, -008, or-010.
(a) Remove 2 screws (330), washers (335), guard (335), 2 screws (345), nuts (355),
washers (350), and slide switch (340).
(b) If damaged, replace labels (320), bases (270), straps (255), connector (310), and
terminal (315).
(c) Remove 8 screws (365) and Power Supply CCA (360) from panel (370A).
5. Airborne Data Loader (IPL Fig. 2)
A. Identification and certification notice labels (5 or 7) may be removed with a thin-bladed tool,
or new label may be installed over old label.
B. Remove screws (15) and Rear Panel Assembly (10, 1A, 10B, 1C).
C. Disengage flexible backplane (50) from 429 Controller CCA, A3 (70) and from Drive
Assembly, A4 (80 or 80A).
D. Disengage flexible cable from connector on Drive Assembly.
E. Remove screws (60) and mounting block (55).
F. Loosen card retainers (65, IPL Fig. 4; 75, IPL Fig. 5; or 90, IPL Fig. 6), and remove Power
Supply CCA, A2 (65) and 429 Controller CCA (70).
G. Remove strap (75) and disengage flexible cables and AC Power Cable from Power Supply
CCA and 429 Controller CCA.
H. Remove screws (25), washers (30), screw (40) that attaches terminal to rear panel (45 or
45A), nuts (35), screws (40), and Interconnect CCA (20). If bidirectional diodes (17) or
terminal (18), located on Interconnect CCA, are damaged, replace.
I. Remove screws (85) and Drive Assembly (80).
J. To disassemble Drive Assembly:
(1) Remove screws (95 or 95A) and Isolator Assemblies (90).
(2) Remove screws (155 or 155A, 160 or 160A), stiffener plate (150), and spacers (165,
170) from disk drive (175, 175A or 175B).
K. To disassemble Isolator Assembly:
(1) Remove rubber mounts (100) from outer bracket (105) and inner bracket (125).
(2) Remove screws (110), outer bracket, nylon washer (115), and spring mount (120) from
spring (145).
(3) Remove screws (130), inner bracket (125), nylon washer (135), spring mount (140).
L. To disassemble Enclosure Assembly (180):
(1) Remove fasteners (185).
(2) Remove hinge pins (195) and Door Assembly (190 or 260).
(3) Remove LED window (250) from chassis (255). Window may be removed with a
thin-bladed tool.
M. To disassemble Door Assembly (435):
Remove pins (445) and springs (450).

012-0542-001 9'29 nl Page 303


23-20-06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
N. To dissemble Door Assembly (190):
(1) Code label (200) may be removed with a thin-bladed tool, or new label may be installed
over old label.
(2) Remove pivot pins (210), spring (215), and Handle Assembly (205).
0. To disassemble Handle Assembly:
(1) Remove screw (225) and right catch (220).
(2) Remove screw (235) and left catch (230).
6. Chassis Disassembly (IPL Fig. 2. Sheet 3)
A. Door Removal
(1) Remove hinge pins (355) and door (350).
NOTE: It is recommended that Pin Extraction Tool (20, Fig. 901) be used to remove
hinge pin on left side (facing front of unit). The tool is designed to prevent
damage to the door hinge while extracting the pin. After pin is extracted, gently
angle door off left-hand side, and slide to the right off of remaining pin.
(2) Remove foam from handle by pushing handle forward and removing foam.
B. Front Panel Removal
(1) Remove screws (365, 370) and front panel (360).
(2) Remove LED window (380). Window may be removed with a thin-bladed tool.
C. Rear Panel Assembly and CCA Removal
(1) Remove screws (15B) and Rear Panel Assembly (1OD).
(2) Disengage flexible power/data cable from Drive Assembly, A4 (80A, 80C) connector.
(3) Loosen card retainers (75, IPL Fig. 5; or 90, IPL Fig. 6 and 205, IPL Fig. 10), and re-
move Power Supply CCA, A2 (65) and 429 Controller CCA, A3 (70).
(4) Remove strap (75) and disengage flexible cables and AC Power Cable from Power
Supply CCA and 429 Controller CCA.
7. Interconnect CCA. Al (IPL Fig. 3)
Replace parts (5 through 110 and 120 through 140) on printed wiring board (115) as necessary
to repair faults. Remove parts per paragraph 2.
NOTE: It is recommended that extraction tool (11, Fig. 901) be used to remove contacts. The
tools are designed to prevent damage to contacts and connector.
8. Power Supply CCA. A2 (IPL Fig. 4)
Replace parts (5 through 205) on printed wiring board (210) as necessary to repair faults. Re-
move parts per paragraph 2.
9. 429 Controller CCA. A3 (IPL Fig. 5)
Replace parts (5 through 240) on printed wiring board (245) as necessary to repair faults. Re-
move parts per paragraph 2.

012-0542-001 Page 304


23-20-06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
10. 429 Controller CCA. A3 (IPL Fig. 6)
Replace parts (5 through 245 and 255 through 265) on printed wiring board (250) as necessary
to repair faults. Remove parts per paragraph 2.
11. Adapter Cable (IPL Fig. 7)
Replace parts (5,10, 20), wires, and cables as necessary to repair faults.
NOTE: It is recommended that extraction tools (11, 13, Fig. 901) be used to remove contacts.
The tools are designed to prevent damage to contacts and connector.
12. Extension Cable (IPL Fig. 8)
Replace parts (5, 15, 20), wires, and cables as necessary to repair faults.
NOTE: It is recommended that insertion/extraction tool (14, Fig. 901) be used to remove contacts.
The tools are designed to prevent damage to contacts and connector.
13. Internal Cable (IPL Fig. 9)
Replace parts (5 through 35), wires, and cables as necessary to repair faults.
NOTE: It is recommended that extraction tool (11, Fig. 901) be used to remove contacts. The
tools are designed to prevent damage to contacts and connector.
14. Power SuDlDV CCA. A2 (IPL Fig. 10)
Replace parts (5 through 230) on printed wiring board (235) as necessary to repair faults. Re-
move parts per paragraph 2.
15. Power SUDoIy CCA. A5 (IPL Fig. 11)
Replace parts (5 through 110) on printed wiring board (115) as necessary to repair faults. Re-
move parts per paragraph 2.
16. Rear Panel Assembly (IPL Fig. 12)
Replace parts (5 through 45) on rear panel (50) as necessary to repair faults. Remove parts per
paragraph 2.
17. Interconnect CCA. Al (IPL Fig. 13)
Replace parts (5 through 75) on printed wiring board (80) as necessary to repair faults. Remove
parts per paragraph 2.
NOTE: It is recommended that extraction tool (11, Fig. 901) be used to remove contacts. The
tools are designed to prevent damage to contacts and connector.

012-0542-001 23-20-06 Page 305/306


23-20-06 ~~~~~~~Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
CLEANING
1. General
Materials for cleaning the assemblies, subassemblies, and parts of the unit are listed in Fig. 401.
NOTE: Equivalent substitutes may be used for all cleaning materials.
MATERIALS SPECIFICATION/SOURCE
Alcohol, Isopropyl (TT-1-735 GR A) Materials are obtainable from any commercial source.
Brush, Soft-Bristle, Nonmetallic
Cloth, Cotton, Lint-free
Detergent, Low-Suds
Water, Soft
Cleaning Materials
Figure 401
WARNING: OBSERVE ALL FIRE PRECAUTIONS WHEN USING FLAMMABLE MATERIALS FOR
CLEANING PURPOSES. USE THESE MATERIALS OUTSIDE, OR IN A VENTILATED
BOOTH EQUIPPED WITH EXPLOSION-PROOF ELECTRICAL EQUIPMENT AND AN
EXHAUST FAN WITH SPARK-PROOF BLADES.
WARNING: CLEANING SOLVENTS ARE FLAMMABLE AND TOXIC TO EYES, SKIN, AND RESPI-
RATORY TRACT. DO NOT BREATHE VAPORS. USE IN A WELL-VENTILATED AREA
FREE FROM SPARKS, FLAME, AND HOT SURFACES, OR UNDER A VENTILATED
HOOD. WEAR SPLASH GOGGLES, SOLVENT-RESISTANT GLOVES, AND OTHER
PROTECTIVE GEAR. IN CASE OF EYE CONTACT, FLUSH WITH WATER; SEEK
MEDICAL ATTENTION. IN CASE OF SKIN CONTACT, WASH WITH SOAP AND WA-
TER. CHANGE CLOTHING THAT HAS BECOME SATURATED WITH SOLVENT.
WARNING: COMPRESSED AIR USED FOR CLEANING AND DRYING MAY CAUSE AIRBORNE
PARTICLES TO ENTER THE EYES. REGULATE PRESSURE TO 28 POUNDS PER
SQUARE INCH OR LESS. WEAR GOGGLES OR FACE SHIELDS TO PROTECT
EYES. WARN PERSONS IN THE IMMEDIATE VICINITY.
2. Cleaning Procedures
CAUTION: ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) DEVICES ARE SUBJECT TO
DAMAGE BY EXCESSIVE LEVELS OF VOLTAGE. REFER TO DOD-HDBK-263
FOR PROPER HANDLING PROCEDURES.
CAUTION: SMALL COILS, LEADS, AND OTHER DELICATE PARTS CAN BE DAMAGED BY
AN AIR BLAST. KEEP AIR NOZZLE AWAY FROM THESE PARTS.
A. Circuit Card Assemblies (CCA)
(1) Dust and foreign matter may be removed with compressed air, provided that board cir-
cuits are grounded and ionized air is directed at the board.
NOTE: If wires and cables are disturbed, restore to their proper positions after cleaning.
(2) Clean all new solder joints with isopropyl alcohol (Ref. Fig. 401).
B. Connectors
(1) Wipe dust and dirt from bodies, shells, and cable clamps with an alcohol-moistened
cloth. Dry with a clean, dry, lint-free cloth.
(2) Remove dust from inserts with a small, soft-bristle brush and compressed air.
CAUTION: DO NOT PERMIT SOLVENT TO RUN INTO SLEEVES OR CONDUIT COVERING
ANY WIRES OR CABLES, AS SWELLING AND SOFTENING WILL RESULT.
012-0542-001 23-20-06 Page 401
23-20-06 ~~~~~~~Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
(3) Wash dirt and any traces of lubricant from inserts, insulation, and contacts with a small,
soft-bristle brush moistened with isopropyl alcohol (Ref. Fig. 401).
(4) Dry insert with compressed air.
C. Machined Metal Parts or Assemblies
(1) Remove bulk of surface grease and dirt with clean rags. Blow dust from surfaces, holes,
and recesses with compressed air.
(2) Immerse machined metal parts in solvent and scrub until clean, working over all surfac-
es and into all holes and recesses with a suitable nonmetallic brush.
NOTE: Flat brushes with soft, fiber bristles are recommended for surfaces; round
brushes, like those used for washing bottles and test tubes, are recommended
for holes and recesses.
(3) Remove parts from solvent and permit solvent to drain.
(4) Immerse parts in clean solvent and drain. Blow solvent from holes and recesses with
compressed air.
(5) Dry in dust-free, dry area, or suitable enclosure. Radiant heat used in a ventilated en-
closure is recommended for drying.
D. Miscellaneous Metal Parts
Clean metal parts, such as mounting plates, mounting clamps, brackets, heat sinks, and at-
taching hardware in a suitable cleaning machine, or wash them in isopropyl alcohol (Ref. Fig.
401) to remove all accumulated dirt and dust. Dry with a clean, dry, lint-free cloth and com-
pressed air. Lubricate as required.
NOTE: An ultrasonic cleaner may be used to clean small metal parts. Follow the manufac-
turer's instructions.
E. Nonmetallic Parts
Nonmetallic parts, excluding electrostatic discharge sensitive parts.
(1) Clean all surfaces with a soft-bristle brush and compressed air.
CAUTION: DO NOT SATURATE MYLAR, NYLON, EPOXY, FIBERGLASS, OR TEFLON
PARTS WITH SOLVENT, AS SWELLING AND SOFTENING MAY RESULT.
THESE PARTS MAY BE CLEANED WITH A SOLUTION OF 2 OUNCES OF POW-
DER DETERGENT TO 1 GALLON OF WATER AND SUITABLE BRUSHES.
(2) Wipe clean with a solvent-moistened, lint-free cloth.
(3) Dry with a clean, dry, lint-free cloth and compressed air.
F. Cleaning ADL/PDL Heads
(1) A commercial disk drive cleaning kit may be used to clean the heads. All 3.5 inch disk
drives have 2 heads (1 on each side of the diskette), so any kit will work. Power must
be applied to the ADL or PDL.
(2) Directions supplied with the cleaning kit must be followed in preparing the cleaning disk.
(3) Insert the cleaning disk in the ADL or PDL. The disk drive access LED goes on for ap-
proximately 1 second, then nothing appears to happen for several seconds (no more

012-0542-001 23-20-06 Page 402


23-20-06 ~~~~~~~Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
than 10). Finally, either the CHNG or the R/W LED on the ADL goes on. Ignore the LED
and eject the disk.
(4) Cleaning kits normally require that the cleaning disk be in contact with the heads for 10
or 30 seconds. Each insertion of the cleaning disk causes approximately 1 second of
head/disk contact. Therefore, many insertions are required. Repeat the previous para-
graph to meet the kit cleaning directions.
(5) If the cleaning kit uses a liquid on the cleaning disk, the cleaning disk may be reused
on subsequent cleaning sessions. If the kit does not use a liquid (i.e., dry method), the
cleaning disk should be discarded after cleaning the ADL. The dry method expects the
heads to be positioned over a different track during each cleaning session. The proce-
dure above always puts the heads on the same track.

012-0542-001 23-20-06 Page 403/404


23-20-06 ~ ~~~~~~Sep
28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
CHECK
1. General
Check includes a thorough visual examination of the unit for damage, deterioration, excessive
wear, and other obvious defects. Do not retain a part for assembly if it is found to be worn in ex-
cess of the allowable service limits. If any doubt exists regarding the serviceability of a part, re-
place it. Fits, clearances, and dimensions are given in the FITS AND CLEARANCES section.
CAUTION: ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) DEVICES ARE SUBJECT TO
DAMAGE BY EXCESSIVE LEVELS OF VOLTAGE. REFER TO DOD-HDBK-263
FOR PROPER HANDLING.
2. SDecific Checks
A. Visually check all parts for breaks, cracks, corrosion, foreign matter, nicks, scratches, and
obvious wear. Use adequate light and moderate magnification.
B. Check springs for distortion, fatigue, permanent set, position, and proper tension.
C. Check decals, identification plates, and labels for legibility.
D. Check cables and wires for broken strands, poor connections, and short circuits.
E. Check flexible cables for exposed or cracked conductors.
F. Check insulation/sleeving for broken, burned, and worn areas.
G. Check connectors for bent, corroded, or loose pins, and conductive material between pins.
H. Check printed wiring boards for deterioration, overheating, physical damage, short circuits,
and small cracks (opens) in circuit traces.

012-0542-001 9 on nl Page 501/502


23-20-06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
REPAIR
1. General
Repair consists of repairing or replacing damaged or faulty electrical and mechanical parts, and
repairing minor surface damage to the unit. Repair materials are listed in Fig.\thinspace 601. Re-
place all parts that do not meet the requirements of the TESTING AND TROUBLESHOOTING
section and the CHECK section. Clean assemblies and parts according to the CLEANING sec-
tion. Fits, clearances, and dimensions are given in the FITS AND CLEARANCES section. Special
tools are given in the SPECIAL TOOLS, FIXTURES, AND EQUIPMENT section.
NOTE: Equivalent substitutes may be used for all repair materials.
ITEM MANUFACTURER AND SPECIFICATION USE
1. Solder Per ANSI/J-STD-006. Leads and wires.
2. Bus wire QQW343S24S1T, solid, 24 AWG. Jumpers.
3. Wire Insulated, High Temperature: Wafer Assembly;
M16878/4BGE1, 20 AWG, brown; jumpers.
M16878/4BGE5, 20 AWG, green;
M16878/6BDA9, 26 AWG, white.
4. Wire Insulated, High Temperature: AC power cable.
M16878/4BFE9, 22 AWG, white; M16878/4BFE5, 22 AWG, green;
M16878/4BFEO, 22 AWG, black.
5. Wire Insulated, High Temperature: Cable wires.
M22759/11-22-X, 22 AWG; (X = 0 thru 9).
6. Wire Insulated, High Temperature: Filter Assembly.
M16878/4BDEI or M22759/11-26-1, 26 AWG, brown;
M16878/4BDE5 or M22759/11-26-5, 26 AWG, green;
M16878/4BDE6 or M22759/11-26-6, 26 AWG, blue;
M16878/4BDE9 or M22759/11-26-9, 26 AWG, white;
M16878/4BDEO or M22759/11-26-10, 26 AWG, black.
7. Wire Insulated, High Temperature: Cable wires.
M22759/16-20-X, 20 AWG;
M22759/16-22-X, 22 AWG; (X = 0, 2, 3, 5, 9).
8. Shielded QQB575R36T0125, 0.125 inch diameter, round, tinned. Wafer Assembly.
braid
9. Cable 24-TE-1936(2)-STJ9-0/9 manufactured by Thermax/CDT-East Cable assemblies.
| (VI 2814), 1902 Whitestone Expy, Flushing, NY 11357-3099.
10. Cable 22-TE-1934(2)STJ9-0/90, same source as item 9. Cable assemblies.
11. Sleeving M23053/5-2XX-C, heat shrinkable; (XX =01 thru 10). Sleeve wires and
A1L1-L4.
12. Sleeving Expando Grade PT, manufactured by Federal-Mogul Systems Pro- Cable wires.
tection Group, Inc. (V81851), 241 Welsh Pool Rd., Exton, PA
19341-1316, or Western Filament, Inc. (V00768), 630 Hollingsworth
Ave., Grand Junction, CO 81505-1000.
13. EMI gasket 10-04-2561-1215, manufactured by Parker Hannifin Corp. (V18565), Rear panel.
77 Dragon CT, Wobum, MA 01801-1039.
14. Primer 50-01-1086-0000, CHO-BOND 1086, same manufacturer as item 13. Bond EMI gasket to
rear panel/door.
14. Primer 50-01-1086-0000, CHO-BOND 1086, same manufacturer as item 13. Bond EMI gasket to
rear panel/door.
15. Adhesive 50-02-1030-0000, CHO-BOND 1030, same manufacturer as item 13. Bond EMI gasket to
rear panel and door.
Repair Materials
Figure 601 (Sheet 1)

012-0542-001 Page 601


23-20-06 ~ ~~~~~~Apr
11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

ITEM MANUFACTURER AND SPECIFICATION USE


16. Fine grit Commercially available. Prepare metal surfaces
sandpaperor for paint.
crocus cloth.
17. Paint 37038, flat black, polyurethane, Type I per MIL-C-83286. Touchup panel/ door on
ADL -025, -026, -027.
18. Paint BMS10-83, Type 2, white, BAC746, semigloss polyurethane, Touchup handle.
manufactured by Sherwin-Williams Co. (V54636), 101 W Pros-
pect Ave., STE 1020, Cleveland, OH 44115-1075.
19. Paint BAC 8328/C-381, epoxy, flat brown, BMS10-11, Type II, manu- Touchup chassis, front
factured by The Boeing Co. (V81205), 7755 E Marginal Way S, panel, door on ADL -002
Tukwila, WA 98108-4002. thru -007.
20. Paint Flat Gray, polyurethane, Polane-T, Color 36440, Type I, manu- Touchup panel/ door or
facturer same as item 18. handle; -015, -016, -017.
21. Paint Flat Gray, polyurethane, Polane-T, Color 36118, Type I, manu- Touchup panel/ door;
facturer same as item 18 (dark gray). ADL -035, -036, -037.
22. Wire Insulated, high temperature: M16878/4BDA9, 26 AWG, white. 429 Controller.
23. Foam vinyl 4408 1/4", manufactured by Minnesota Mining and Manufactur- Door handle.
tape ing Co. (V52152), Industrial Tape and Specialties Div., 3M Cen-
ter, St. Paul, MN 55144-0002.
24. Foam tape 4962 1/2", manufacturer same as item 23. Door handle.
25. Foam vinyl 4508 1/4", manufacturer same as item 23. Door.
tape
Repair Materials
Figure 601 (Sheet 2)
CAUTION: ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) DEVICES ARE SUBJECT TO
DAMAGE BY EXCESSIVE LEVELS OF VOLTAGE. REFER TO DOD-HDBK-263 FOR
PROPER HANDLING.
2. Circuit Card Assemblies (CCA)
A. Clean CCA per CLEANING section.
B. Replace parts as necessary to repair faults.
NOTE: Label parts, terminals, and leads to ensure correct installation of replacement parts.
Note placement angle and polarity before removal.
C. Remove conformal coating per paragraph 3.
D. Remove parts with clinched leads by clipping the leads as close as possible to the board
surface on the component side, then desoldering and removing the lead remnants from the
circuit side.
E. Sleeve leads and jumpers as required to prevent shorting.Make connections mechanically
secure before soldering.
CAUTION: CLEAN SOLDER JOINTS ONLY WHEN CCA CIRCUITS ARE GROUNDED. RE-
FER TO DOD-HDBK-263.
F. Clean new solder joints with isopropyl alcohol (Ref. Fig. 401).
G. Clean card edge connectors with a pencil eraser. Remove eraser material with a soft-bristle
brush, and clean contacts with isopropyl alcohol (Fig. 401).
H. Apply conformal coating to all repaired areas per paragraph 3.

012-0542-001 Page 602


23-20-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
3. Conformal Coating
WARNING: CUTTING AND SCRAPING CONFORMAL COATING MAY CAUSE AIRBORNE
PARTICLES TO ENTER THE EYES. WEAR GOGGLES TO PROTECT EYES.
A. Removal
Remove conformal coating from rework areas with a chisel-tip soldering iron, or by carefully
cutting and scraping in conjunction with either of these procedures:
(1) Oven-heat the assembly to 1600F to soften the coating.
(2) Remove conformal coating in conjunction with part removal by a vacuum-solder remov-
al device, provided that the surrounding encapsulant does not exhibit any evidence of
scorching or burning.
WARNING: CONFORMAL COATING IS FLAMMABLE AND TOXIC TO EYES, SKIN, AND
RESPIRATORY TRACT. DO NOT BREATHE VAPORS. USE IN WELL-VENTI-
LATED AREA FREE FROM SPARKS, FLAME, OR HOT SURFACES. WEAR
SPLASH GOGGLES, SOLVENT-RESISTANT GLOVES, AND OTHER PRO-
TECTIVE GEAR. IN CASE OF EYE CONTACT, FLUSH WITH WATER AND
SEEK MEDICAL ATTENTION. IN CASE OF SKIN CONTACT, WASH WITH
SOAP AND WATER.
CAUTION: APPLY CONFORMAL COATING ONLY WHEN PWB CIRCUITS ARE
GROUNDED AND IONIZED AIR IS DIRECTED AT PWB. REFER TO
DOD-HDBK-263.
B. Application
Apply conformal coating to all replaced parts, repaired areas, and new solder joints per steps
(1)through (3).
(1) Clean PWB assembly per CLEANING section.
(2) Coating may be applied by brushing, dipping, or spraying.
(3) Cure coating per manufacturer's instructions.
4. Solder
CAUTION: USE MINIMUM HEAT AND A HEAT SINK WHEN DESOLDERING/SOLDERING
COMPONENTS TO PREVENT DAMAGE TO COMPONENTS AND PWB.
A. Remove old solder as necessary. Mechanically secure leads and wires before soldering.
Wrap leads and wires around part leads from a minimum of 1/2 turn to a maximum of 1 turn.
B. Solder per ANSI/J-STD-OOlA and IPC-A-610B.
5. Wire
A. Reconnect/replace wires (2 through 10, 22, Fig. 601) as required. Refer to wiring diagram for
usage and size. Refer to Figs. 602 through 604 for wire charts and to Figs. 605 through 608
for cable dimensions.
NOTE: Label wires to be removed. When necessary to disturb the arrangement of the wires,
ensure that the original arrangement is restored.
B. Sleeve (11, Fig. 601) wires as necessary to prevent shorting.
6. Painted Surfaces
A. Feather chips and scratches with fine-grit sandpaper or crocus cloth (16, Fig. 601).
B. Clean feathered areas with a clean cloth dipped in isopropyl alcohol (Fig. 401). Wipe dry with
a clean lint-free cloth.
C. Finish with paint (17 thru 21, Fig. 601).

012-0542-001 Page 603


2-20~-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
7. EMI Gasket Replacement
A. As best as possible, remove old gasket and adhesive from Door Assembly (190, 191, 192,
193, IPL Fig. 2) and/or Rear Panel Assembly (10, 1OA, 1OB, IPL Fig. 2) with a sharp knife.
B. Attach new EMI gasket (13, Fig. 601) with primer (14, Fig. 601) and adhesive (15, Fig. 601)
per manufacturer's instructions.
8. Foam Tage Replacement
A. Door (350, IPL Fig. 2)
Cut a piece of foam vinyl tape (23, Fig. 601) to a length of 4.25 inches. Apply 2 strips of foam
tape (24, Fig. 601) 0.5 inch in length to ends of foam vinyl tape as shown in Fig. 609. Apply
foam vinyl tape with attached strips of foam tape to door handle as shown in Fig. 609.
B. Door Assembly (435, IPL Fig. 2)
Cut foam vinyl tape (23, Fig. 601) to a length of 4.25 ± 0.02 inches. Apply foam vinyl tape
flush to bottom surface and horizontally centered on door as shown in Fig. 609. Then, make
2 cutouts with a radius of 0.02 inch, using holes as centers.
Make 2 pads 1/4" in diameter from foam vinyl tape (25, Fig. 601) with a 1/4" diameter hole
punch. Attach the pads to the door as shown in Fig. 610.
FROM TO SIZE (AWG) WIRE COLOR
U15-4 U15-5 26 WHITE
U15-4 U15-30 26 WHITE
U1-1 E16 26 WHITE
Wire Chart, 429 Controller CCA, 722-3528
Figure 602
FROM TO SIZE (AWG) WIRE COLOR PN 722-3704-
U9-26 R14-15 26 WHITE 002 thru 005, 009
U15-64 U15-30 26 WHITE 002, 004, 008, 011
U15-65 U15-47 26 WHITE 002, 004, 008, 011
U15-66 U15-4 26 WHITE 002,004,008,011
U15-67 U15-5 26 WHITE 002, 004, 008, 011
U6-6 U6-13 26 WHITE 008, 009, 011
UIO-30 U6-23 26 WHITE 008, 009, 011
U15-6 U15-13 26 WHITE 009
U15-30 U15-23 26 WHITE 009
Wire Chart, 429 Controller CCA, 722-3704
Figure 603

FROM TO SIZE (AWG) WIRE COLOR PN 722-3726-


FL1-1 FI1-3 20 BROWN 002
FL1-2 FI1-5 20 BROWN 002
Wire Chart, Power Supply CCA, 722-3726
Figure 604

012-0542-001 Page 604


23-20-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

Pi~~~~~~~~~~~~~~~~~~~J

12.00k 1.0

Adapter Cable Dimension


Figure 605

P1 Ji

_ a~~~~~~~10.0 _ _ _ _ _ __ _ _ _ _ _ _ _ 1__
12.0
-001

18.00

4.00

_ ~ ~~12.0O
__ __.___._

.10 120.0
6.0

-003,-004

Extension Cable Dimension


Figure 606

012-0542-001 Page 605


23-20-06 ~~~~~~~Apr
11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

8..0 01..
P~~~~~~l~~ l 1.01
1.0

Internal Cable Dimensions, PN 704-1825-001,-003


Figure 607

180 1.0

13.0± 1.-

_.0± 0.5

6.5S1.0

6.0 1.0

_ _ ___ __ _ __ __ __ __ _ _ ___ ___ __ _ _ __ P4 P3 P1

Internal Cable Dimensions, PN 704-1825-002


Figure 608

012-0542-001 Page 606


23-20-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

0.075/0.050

FOAM TAPE (24, FIG. 601)


FOAM VINYL TAPE (23, FIG. 601)

4.25

FOAM TAPE (24, FIG. 601)

FOAM VINYL TAPE (23, FIG. 601)

FOAM TAPE (24, FIG. 601)

600-2926-OOX

0
FOAM VINYL TAPE (23, FIG. 601)

0f 0

4.25 i 0.02

617-6117-OOX L

Foam Tape Installation


Figure 609

012-0542-001 Page 607


23-20-06 ~ ~~~~~~Apr
11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

(FOAM VINYL TAPE (25, FIG. 601)

Foam Vinyl Tape Installation


Figure 610

012-0542-001 Page 608


23-20-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
ASSEMBLY (INCLUDING STORAGE)
1. General
A. Observe all labels that were attached to electrical leads, assemblies, subassemblies, and
parts during disassembly and repair.
B. Assembly materials are listed in Fig. 701. Fits, clearances, and dimensions are given in the
FITS AND CLEARANCES section. Special tools are given in the SPECIAL TOOLS,
FIXTURES, AND EQUIPMENT section.
NOTE: Equivalent substitutes may be used for all assembly materials.

ITEM MANUFACTURER AND SPECIFICATION USE


1. Solder Tin-lead, rosin core, activated wire, SN60WRMAP3 or SN63- Leads and wires.
WRMAP3 per QQ-S-,57
2. Adhesive RTV-3145, Silicone, manufactured by Dow Coming Corp. Pot pins of Al connectors.
(V71984), PO Box 994, Midland, Ml 48641-0994.
3. Adhesive MIL-S-22473, Grade A. Lock pivot pin.
4. Adhesive MIL-S-46163, Type II, Grade N. Lock screws.
5. Adhesive 0151, Epoxy, manufactured by Dexter Hysol Aerospace, Inc. Bond parts to PWB.
Div. of Dexter Corp. The (V33564), PO Box 312, Pittsburg, CA
94565-0031.
6. Cordage MIL-T-43435, No. 4, Type I, Finish B. Secure wires.
7. Kapton tape P-224, 1.0" wide, manufactured by Permacel, A Nitto Denko Secure A3U4.
*I Co. (V99742), PO Box 671, New Brunswick, NJ 08903-0671.
8. Cloth tape P-212 1/2", 0.5 inch wide, same source as item 7. Adapter cable assembly.
9. Resistor RCR07GXXXJS, any value in this series. Pin assemblies.
10. Adhesive Loctite 495, manufactured by Henkel Loctite Corp. (V05972), Bond grommet to bracket.
| 1001 Trout Brook Crossing, Rocky Hill, CT 06067-3582.
11. Wire Insulated, High Temperature: Ferrite bead wire.
M16878-4BDE0, AWG 26, Black
M16878-4BDE1, AWG 26, Blue
M16878-4BDE2, AWG 26, Red
M16878-4BDE3, AWG 26, Orange
M16878-4BDE7, AWG 26, Violet
12. Tubing PTFE, Type I, Class B, ASTM D3295. Sleeve A5CI.
13. Primer 50-01-1086-0000, manufactured by Parker Hannifin Corp., Bond seal to door and to
(18565), 77 Dragon Ct, Wobum, MA 01801-1039. rear panel.
14. Adhesive 50-02-1030-0000, same source as item 13. Bond EMI gasket to door
and rear panel.
15. EMI gasket 10-05-6419-1285, same source as item 13. Seal door.
16. Seal 0.125 inch diameter, clear, heat shrinkable per M23053 Sleeve diode bodies.
5-204C.
17. Sleeving Flexible per AMS3655. Sleeve leads.
Assembly Materials
Figure 701 (Sheet 1)

012-0542-001 Page 701


23-20-06 ~ ~~~~~~Apr
11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

ITEM MANUFACTURER AND SPECIFICATION USE


18. EMI gasket 10-04-2561-1215, same source as item 13. Seal rear panel.
19. Adhesive E-6000, manufactured by Eclectic Products, Inc. (V08AW5), Secure bezel
995 S A St., Springfield, OR 97477-5250.
Assembly Materials
Figure 701 (Sheet 2)
CAUTION: THIS EQUIPMENT CONTAINS SURFACE MOUNTED DEVICES (SMD). SPECIAL
EQUIPMENT AND TRAINING ARE REQUIRED FOR THE REMOVAL AND RE-
PLACEMENT OF THESE DEVICES.
CAUTION: ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) DEVICES ARE SUBJECT TO
DAMAGE BY EXCESSIVE LEVELS OF VOLTAGE. REFER TO DOD-HDBK-263
FOR PROPER HANDLING.
2. General Techniques
CAUTION: USE MINIMUM HEAT AND A HEAT SINK WHEN SOLDERING WIRES TO PRE-
VENT DAMAGE TO PARTS AND PRINTED WIRING BOARD.
A. Remove old solder as necessary. Mechanically secure wires before soldering. Wrap wires
around terminals from a minimum of 1/2 turn to a maximum of 1 full turn.
CAUTION: CLEAN SOLDER JOINTS ONLY WHEN PWB CIRCUITS ARE GROUNDED.
REFER TO DOD-HDBK-263.
B. Clean new solder joints with isopropyl alcohol (Ref. Fig. 401).
C. Solder per MIL-STD-454, Requirement 5.
D. Apply conformal coating to new solder joints per the REPAIR section.
E. Sleeve wires as required to prevent shorting.
3. Interconnect CCA. Al (IPL Fig. 13)
A. Replace parts (5 through 75) as necessary to repair faults. Ref. Fig. 106 for schematic.
B. To assemble Filter Assembly (35):
(1) Wind 7 1/2 turns of wire (6, Fig. 601) in each hole of ferrite core (40), and insert a length
of cordage (6, Fig. 701) in each hole of core as shown in Fig. 702.
(2) Sleeve (11, Fig. 601) assembly with sleeve extending 0.05 to 0.10 inch beyond ends of
core. Heat shrink the sleeve.
(3) Crimp contacts (50) to wires with crimper (6, Fig. 901) and insert into connector (45) as
shown in view A.
(4) Assemble wires and tie with cordage (6, Fig. 701) at intervals of approximately 1 inch.
C. Trim Filter Assembly wires to length per Fig. 702; strip and tin wires. Solder blue and brown
wires (6, Fig. 601) to Jl, and provide strain relief, using cordage (6, Fig. 701) as shown in Fig.
703. Double wrap cordage and finish with a square knot. Free ends of cordage shall be 0.125
to 0.250 inch long and melted to prevent fraying.
D. Solder black, green, and white wires of Filter Assembly to Interconnect CCA: black to El,
green to E2, and white to E3.

012-0542-001 Page 702


23-20-06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

; ~~~3.00 0.25-
7.75 0.50

(1(,GFIG.601)
(6,
FIG.701) Aw n
FIG.601) S/o=z=r
(6,
BLACK /\

(6, FIG. 601)


WHITE 5.0 0.5 T.5.0 0.5

VIEW A-A
716-0215-001

(40, IPL FIG. 13)


(132, IPL FIG. 3)

(6, FIG. 701) A

VIEW B-B

PIN 3, BLK PIN 1,GRN


hr
.2.JL(z1 (-002)

PIN 6, BRN>-PPIN 4, BLU


PIN 5, WHT
REAR VIEW OF P1
(WIRES ATTACHED THIS END)

Filter Assembly Details


Figure 702

012-0542-001 Page 703


23-20-06 ~ ~~~~~~Sep
28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

(35, IPL FIG. 13)

V ] / J1-38 (BROWN) , ,A- (6, FIG. 701)

(30, IPL FIG. 13) - 9H


(30, IPLFIG. 13)

0.312 t .75±0.015 J1-37 (BLUE)

Connector Mounting Dimensions, Al, 722-4029


Figure 703
012-0542-001 Page 704
23-20-06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
E. Secure Filter Assembly to Interconnect CCA with cordage (6, Fig. 701). Double wrap cordage
and finish with a square knot. Free ends of cordage shall be 0.125 to 0.250 inch long and
melted to prevent fraying.
F. Crimp lug terminal (55) with crimper (6, Fig. 901) to a green 20 AWG wire (7, Fig. 601). Trim
wire to 1.5 ± 0.5 inches, strip and tin, and solder to Al E6.
G. Crimp contacts (75) with crimper (6, Fig. 901), then solder crimped barrels of contacts to
leads of flexible cable (65). Insert contacts into connector (70). Ensure that contacts are
oriented as shown in view A. Do not allow solder to flow into contact receptacles.
H. Install and solder flexible cables (5, 10, 15, 65) to Interconnect CCA.
I. Clean all solder joints with isopropyl alcohol (Ref. Fig. 401).
J. Before installing insulating pad (30), thoroughly clean mounting area with isopropyl alcohol
(Ref. Fig. 401). Center pad approximately as shown over Interconnect CCA, and firmly press
into place. Ensure that all leads are covered by pad.
4. Rear Panel Assembly (IPL Fig. 12)
A. Install standoffs (40) on rear panel (50), and secure with screws (45). Apply adhesive (4, Fig.
701) to screw threads before installing.
B. Install Interconnect CCA, Al (20), and secure with screw (25), nut (30), and screws (35).
Apply adhesive (4, Fig. 701) to threads of screws (35) before installing.
C. Install ring retainer (10), and secure with screws (15).
5. Power Supply CCA. A5 (IPL Fig. 11)
A. Replace parts (5through 110) on printed wiring board (115) as necessary to repair faults. Ref.
Fig. 11 5 for schematic.
B. If capacitor Cl (55) requires replacing, sleeve (12, Fig. 701) leads as required to prevent
shorting. Secure Cl capacitor to board (115) with adhesive (5, Fig. 701).
C. If grommet (100) is replaced, bond grommet to board (115) with adhesive (10, Fig. 701).
D. If terminal (90) is replaced, crimp terminal to a green 20 AWG wire, Part No. M22759-16-20-5
(7, Fig. 601). If replacing wire, cut to 1.75 ± 0.25 inches from eye of terminal to end of wire
and solder to El5. Secure terminal (90) to bracket (105) with screw (95).
E. If transformer Ti (10) is replaced, install transformer (10), foam pads (35), and hold down
(30). Secure with screw (15), washer (25) and nut (20). Position hold down and foam pad
over wires as shown and assemble 4 screws (27) as shown. Torque nut (20) to 16
inch-pounds, then torque screws (27) to 4 inch-pounds. Tighten each screw 1-2 turns in
sequence.
F. If transformer Ti (1OA) is replaced, install transformer (10A), foam pads (35), and hold down
(30). Secure with screw (17), washer (25) and nut (20). Position hold down and foam pad
over wires as shown and assemble 4 screws (27) as shown. Remove screws (20), apply
adhesive (4, Fig. 701) and reinstall. Torque nut (20) to 16 inch-pounds, then torque screws
(27) to 4 inch-pounds. Tighten each screw 1-2 turns in sequence.
G. Trim transformer Ti (10 or 1OA) wires to the length required and solder as shown in IPL Fig.
11. Install straps (5) to hold wires at approximately 1 inch intervals.
H. Mount board (115) onto bracket (105) and secure with 12 screws (110).

012-0542-001 Page 705


23-20-06 ~~~~~~~Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

1W1 (ORG)

W2 (BLU) 143 (VIO)


W4 (RED) W5 (131-0

Ferrite Bead Wiring


Figure 704
I. If filter FL1 (60) is replaced, secure to board with 2 screws (65), washers (75), and nuts (70).
6. Power Supply CCA. A2 (IPL Fig. 10)
A. Replace parts (5 through 230) on printed wiring board (235) as necessary to repair faults.
Ref. Fig. 107, Sheet 3, for schematic.
B. If ferrite bead FL2 (170) is replaced, wire (11, Fig. 701) as shown in Fig. 704.
C. If capacitor C1 (75) is replaced, secure to board (235) with adhesive (5, Fig. 701).
D. If retainers (205) are replaced, secure to board (235) with adhesive (5, Fig. 701). Install
retainers with screw head end 0.20 ± 0.05 inch from end of board and 0.020 inch maximum
from long edge of board.
E. If resistor R29 (230) is replace on the 722-3726-001 assembly, secure to board with adhesive
(5, Fig. 701). Solder leads to IC U6 (25) pins 2 and 5.
F. If socket J2 (160) is replaced, break off 5 unused pins prior to installation.
G. Secure wires that are longer than 0.50 inch to board with adhesive (5, Fig. 701) at intervals
of approximately 1 inch.
H. If transformer T1 (110) is replaced, tighten nuts (113) until they contact T1, then tighten 1.5
turns. Do not over torque.
7. Internal Cable Assembly (IPIL Fig. 9)
A. Wire (5, 9, 10, Fig. 601) per Fig. 112; use (10, Fig. 601) for the pair that connects to P1-20
and P1-22. Wires may be stripped a maximum of 4 ± 0.25 inches. Solder (1, Fig. 701) wires
as required, and clean all new solder joints with isopropyl alcohol (Ref. Fig. 401).
B. Sleeve (12, Fig. 601) entire cable.
C. Mark cable identification on wire marker (15) as shown.
PORTABLE DATA LOADER
INTERNAL CABLE ASSY
HONEYWELL INC
PN: 704-1825-OOX REV:

NOTE: X = 1, 2, OR 3.

012-0542-001 Page 706


23-20-06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

(40, IPL FIG. 8) (10, FIG. 601)


(INTERNAL TO
/ r BLK / MAIN BUNDLE)

TO Pl-37
TO Pl-38

WHT
(7, FIG. 601) (10, FIG. 601)
(INTERNAL TO
MAIN BUNDLE)

Installation of Splices
Figure 705
Attach marker as shown in Fig. 607 or 608. Ensure that marker is long enough to be self-lam-
inating over area containing the information.
D. Crimp contacts to wires of connectors (5,10) with crimper (8, Fig. 901); contacts are supplied
with connectors.
NOTE: It is recommended that insertion tool (10, Fig. 901) be used to insert contacts. The
tool is designed to prevent damage to contacts and connector.
E. If repairing cable, Part No. 704-1825-002, perform these steps in addition to the above.
(1) If terminal (20) is damaged, replace. Crimp terminal to wire (7, Fig. 601).
(2) Spot tie wire bundle in locations shown in IPL Fig. 9 at approximately 1-inch intervals
with cordage (6, Fig. 701).
(3) Attach labels (30) at approximate locations shown in IPL Fig. 9 or Fig. 608. Mark label
for P11 with: GND/PX. Ensure that labels are long enough to be self-laminating over
area containing the information.
8. Extension Cable Assembly (IPIL Fig. 8)
A. Wire (7, 9, 10, Fig. 601) per Fig. 111; use (10, Fig. 601) for the pair that connects to P1-20
and P1-22. Wires may be stripped a maximum of 4 inches. Solder (1, Fig. 701) wires as
required and clean all new solder joints with isopropyl alcohol (Ref. Fig. 401). Terminate wires
as shown in Fig. 705 with splices (40). Heat shrink the splices.
B. Sleeve (12, Fig. 601) entire cable.
C. Mark cable identification on wire marker (25) as shown. Attach marker as shown in Fig. 606.
Ensure that marker is long enough to be self-laminating over area containing the information.
PORTABLE DATA LOADER
EXTENSION CABLE ASSY
HONEYWELL INC
PN: 704-1824-OOX REV:

NOTE: X =1,3, OR 4.

012-0542-001 23-20-06 Page 707


23-20-06 ~~~~~~~Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
D. Crimp contacts to wires of connectors (15, 20) with crimper (8, Fig. 901); contacts are
supplied with connectors.
NOTE: It is recommended that insertion/extraction tool (14, Fig. 901) be used to insert con-
tacts. The tool is designed to prevent damage to contacts and connector.
E. If strain reliefs (5) are replaced, remove and discard screws supplied with strain reliefs and
replace with screws (10).
F. Tie wire bundles with cordage (6, Fig. 701) in approximate locations shown in IPL Fig. 8.
Double wrap and finish with a square knot. Free ends shall be 0.125 to 0.250 inch long and
melted to prevent fraying.
9. Adapter Cable Assembly (IPL Fig. 7)
A. Wire (5, 9, 10, Fig. 601) per Fig. 110; use (10, Fig. 601) for the pair that connects to P1-20
and P1-22. Wires may be stripped a maximum of 1.5 inches. Solder (1, Fig. 701) wires as
required. Sleeve (11, Fig. 601) wires and heat shrink the sleeving.
B. Sleeve (12, Fig. 601) entire cable.
C. Mark cable identification on wire marker (30) as shown. Attach marker as shown in Fig. 605.
Ensure that marker is long enough to be self laminating over area containing the information.
Wrap cable with cloth tape (8, Fig. 701) to ensure snug fit of strain relief (10).
PORTABLE DATA LOADER
ADAPTER CABLE ASSY
HONEYWELL INC
PN: 704-1823-001 REV:
D. Crimp contacts to wires of connectors (5, 20) with crimper (8, Fig. 901); contacts are supplied
with connectors.
NOTE: It is recommended that insertion tool (12, Fig. 901) be used to insert contacts. The
tool is designed to prevent damage to contacts and connector.
E. Remove and discard screws supplied with strain relief of connector (5) and replace with
screws (15). Apply adhesive (3, Fig. 701) to threads of connector.
10. 429 Controller CCA. A3 (IPL Fig. 6)
A. Replace parts (5 through 245, 255 through 290) on printed wiring board (250) as necessary
to repair faults. Ref. Fig. 109 for schematic. Maximum height of all parts shall be 0.250 inch
above board surface, except core (150) and spacer (245), which shall be 0.400 inch above
board surface.
B. Install strap (70) over U4 (60).
C. If IC U6 (25) is being replaced, verify that R12 is the proper resistor as follows:
If U6 is (25 or 25A) then R12 must be (215 or 217).
If U6 is (25B, 25C or 25D) then R12 must be (260 or 265).
D. Install card retainers (90) with screw head end 0.50 ± 0.05 inch from right end of board.
Secure to board with adhesive (5, Fig. 701). Ensure that retainers are flush with edge of
board ±0.010 inch and that they are oriented the same as they were before removal.
E. Install spacer (245) as shown in IPL Fig. 6 and secure to board with adhesive (5, Fig. 701).
Ensure that spacer is flush with edge of board ±0.010 inch.
012-0542-001 Page 708
23-20-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

SLEEVING (11, FIG. 701)


\ no ~WIRE (2, FIG. 601)
A3L1-L4

Installation of Core
Figure 706
F. Thread wire (2, Fig. 601) through core (150) per Fig. 706, sleeve (11, Fig. 601) core (shrink
the sleeve), and solder to board.
G. If dampers (255) require replacing, replace as shown in IPL Fig. 6. Remove by gently prying
it off. No special tool or method is required. After removing the strip, then remove the
adhesive residue on the board by applying gentle finger pressure to roll the adhesive off the
board (into balls). If the removed damper comes off in one piece and still feels sticky, it may
be reinstalled onto the board. If damaged or not sticky, replace. Dampers are sticky backed
and require no glue to install. Dampers are used on A3 boards Part No. 722-3704-004 and
on. Install damper on circuit side 0.30 ± 0.05 inch from long edge of board and 0.50 ± 0.10
inch from end of board that does not have the corners notched.
H. Install Y1 (240) 0.015 inch minimum above board.
I. Break sockets (175) into 15-pin strips before installing.
J. Install LEDs (200, 225, 235) with cathode (short) lead in square pad.
K. Clean all new solder joints with isopropyl alcohol (Ref. Fig. 401).
NOTE: If any surface mounted devices are replaced, clean board per instructions in CLEAN-
ING section.
11. 429 Controller CCA. A3 (IPL Fig. 5)
A. Replace parts (5 through 240) on printed wiring board (245) as necessary to repair faults.
Ref. Fig. 108 for schematic. Maximum height of all parts, except spacer (205), shall be 0.250
inch above board.
B. Install Kapton tape (9, Fig. 701) over U4. Tape must extend over and adhere to 2 sides of
socket (65) minimum.
C. Install card retainers (75) with screw head end 0.50 ± 0.05 inch from right end of board.
Secure to board with adhesive (5, Fig. 701). Ensure that retainers are flush with edge of
board ±0.010 inch and that they are oriented the same as they were before removal.
D. Install spacer (205) as shown in IPL Fig. 5 and secure to board with adhesive (5, Fig. 701).
Ensure that spacer is flush with edge of board ±0.010 inch.
E. Thread wire (2, Fig. 601) through core (150) per Fig. 706, sleeve (11, Fig. 601) core (shrink
the sleeve), and solder to board.
F. Install Y1 (240) 0.015 to 0.030 inch above board.
012-0542-001 23-20-06 Page 709
23-20-06 ~~~~~~~Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
G. Break sockets (165) into 15-pin strips before installing.
H. Install LEDs (210, 230, 235) with cathode (short) lead in square pad.
I. Clean all new solder joints with isopropyl alcohol (Ref. Fig. 401).
NOTE: If any surface mounted devices are replaced, clean board per CLEANING section.
12. Power Supply CCA. A2 (IPL Fia. 4)
A. Replace parts (5 through 205) onprinted wiring board (210) as necessary to repair faults. Ref.
Fig. 107 for schematic.
B. Install redundant leads (2, Fig. 601) on all pins of U1 (180), except pins 13, 14,16, 17, and 18.
C. Install wire (2, Fig. 601) through L1 and L2 as shown in Fig. 707 and solder to board.
D. Install card retainers (65) with screw head end 0.50 ± 0.05 inch from right end of board.
Secure to board with adhesive (5, Fig. 701). Ensure that retainers are flush with edge of
board ±0.010 inch and that they are oriented the same as they were before removal.
13. Interconnect CCA. Al (IPL Fig. 31
A. Replace parts (5 through 115) as necessary to repair faults. Ref. Fig. 106 for schematic.
B. To assemble pin assemblies (95):
(1) Cut leads of resistor (9, Fig. 701) to a length of 1.15 ± 0.05 inch each.
(2) Crimp pin contact (100) to cut end of each resistor lead with crimper (8, Fig. 901) such
that lead protrudes 1.00 ± 0.10 inch from contact.
NOTE: Each pin assembly consists of 2 contact/lead assemblies.
C. To assemble Wafer Assembly (75):
(1) Install pin assemblies (95) into connector (105).
NOTE: It is recommended that insertion tool (10, Fig. 901) be used to insert contacts.
The tool is designed to prevent damage to contacts and connector.
(2) Install guide (90) on connector pins,then install capacitor network (85) on connector
pins and solder each connector pin to capacitor network.
(3) Crimp terminal (80) and green 20 AWG wire (3, Fig. 601) to braid (8, Fig. 601) with
crimper (7, Fig. 901) as shown in Fig. 708.
(4) Position as shown and solder braid to edge of capacitor network.
D. To assemble AC Power Cable Assembly (30):
(1) Install filters (50) on bracket (55) (hardware is supplied with filters). Refer to Fig. 709.
(2) Solder a black wire (4, Fig. 601) to each end of FL1 and a white wire (4, Fig. 601) to
each end of FL2 as shown.
(3) Crimp terminal (45) to 2 green wires (4, Fig. 601) with crimper (7, Fig. 901) and service
loop wires as shown.

012-0542-001 Page 710


23-20-06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

WIRE (2, FIG. 601)

A2L1 A2M2

Installation of Ferrite Beads


Figure 707

450 ± 10-
0.250 MAXIMUM
A/ / 1.00± 0.05
PIN ASSEMBLY
3.0 ± .5
PIN1

GUIDE BRAIDED SHIELD


CONNECTOR
TERMINAL
CAPACITOR NETWORK

(4,FIG. 601) GRN

Wafer Assembly Details


Figure 708
(4) Assemble wires and tie with cordage (6, Fig. 701).
(5) Crimp contacts (40) to wires with crimper (6,Fig.901) and insert into connector (35) as
shown in view A.
(6) Encapsulate filters with adhesive (2, Fig. 701).
E. To assemble AC Power Cable Assembly (30A):
(1) Assemble wires and tie with cordage (6, Fig. 701) as shown in Fig. 708.
(2) Crimp contacts (40) to wires with crimper (6, Fig. 901) and insert into connector (35) as
shown in view A.
F. To assemble Filter Assembly (130):
(1) Wind 7 1/2 turns of wire (6, Fig. 601) in each hole of ferrite core (132) per in Fig. 702.
(2) Sleeve (11, Fig. 601) assembly with sleeve extending 0.05 to 0.010 inch beyond ends
of core. Heat shrink the sleeve.
(3) Insert a length of cordage in each hole of core per Fig. 702.

012-0542-001 Page 711


23-20-06 ~~~~~~~Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

BRACKET
TERMINAL ;BLK (B. FIG. 701 )

FL2

3.00 i 0.25

749-0269-001

~ ±0.05
0.25 ~~ ~ ~ ~ ~~~~~~~02 00
(B. FIG. 701)

(E AT3.00
0.25
E E

PI3BLK 749-0269-002 AII,

1~~~~~~P

PIN 3, BLK PIN 1, GRN

PIN 5, WHT-
REAR VIEW OF P1
(WIRES ATTACHED THIS END)

AC Power Cable Assembly Details


Figure 709
012-0542-001 23 2 - 6Page 712
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
G. Install guide (110) on connector pins of Wafer Assembly (75). Install Wafer Assembly (cut
green wire from Wafer Assembly to appropriate length and solder to A1E4), or install
connector J1 (20). Observe dimensions of Fig. 710.
H. Solder wires of AC Power Cable Assembly (30) to Interconnect CCA; black wire to El, green
wire to E2, and white wire to E3.
I. Splice black and white wires of AC Power Cable Assembly (30A) to black and white wires of
Filter Assembly (130), respectively. Both splices on sameend ofand as close as possible to
Filter Assembly.
J. Solder remaining black wire from Filter Assembly to Al El and remaining white wire to Al E3.
K. Use cordage, part of Filter Assembly, to secure assembly to board as shown in IPL Fig. 3.
L. Install and solder connector P2 (65) to connector PWB (70).
M. Install and solder flexible cable (60) toconnector PWB and to Interconnect PWB (115).
N. Install and solder flexible cables (5, 10, 15) to interconnect PWB.
0. Trim pins of Jl and P2 to 0.062 inch maximum height from board. Pot all leads on circuit side
as shown in Fig. 709 with adhesive (2, Fig. 701).
14. Chassis Assembly (IPL Fig. 2. Sheet 3)
A. Rear Panel Assembly and CCA Installation
(1) Attach flexible cables and AC Power Cable to Power Supply CCA and 429 Controller
CCA. Install 2 straps (75). Insert straps in holes and pull with pliers.
(2) Simultaneously install Power Supply CCA and 429 Controller CCA in their respective
slots and tighten card retainers.
(3) Attach flexible power and data cables to connector on Drive Assembly.
(4) Install Rear Panel Assembly (1OD) and screws (15B).
B. Front Panel Installation
(1) Assemble Enclosure Assembly per paragraph 15D.
(2) Install front panel (360) and screws (365, 370).
15. Airborne Data Loader (IPL Fig. 2)
A. To assemble Handle Assembly (205):
(1) Install left catch (230) on bar (240) with screw (235). Apply adhesive (5, Fig. 701) to
screw threads before installing.
(2) Install right catch (220) on bar with screw (225). Apply adhesive (5, Fig. 701) to screw
threads before installing.
B. To assemble Door Assembly (190):
(1) Apply adhesive (3, Fig. 701) to threads of pivot pins (210).

012-0542-001 Page 713


23-20-06
~LSep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

ADHESIVE
(2, FIG. 701)

0.100- I

MAXIMUM 0.250 ± 0.010 FOR (20, IPL FIG. 3)


0.420 ± 0.010 FOR (75, IPL FIG. 3)

ADHESIVE
(2, FIG. 701) ADHESIVE
A r ~~~~(2,
FIG. 701)

/X Lo~0100
P2 MAXIMUM

Connector Mounting Dimensions, Al, 722-3539


Figure 710
012-0542-001 Page 714
23-20-06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
(2) Install end of spring (215) in hole in handle (205); install pivot pins part way into handle.
(3) Install Handle Assembly on door (245), slip end of spring in hole in door, and turn pivot
pins in until flush ±0.025 inch with handle.
(4) Remove code label (200) with a thin-bladed tool or install new label over old label.
Clean mounting surface with isopropyl alcohol (Ref. Fig. 401) prior to installation.
(5) If EMI gasket (15, Fig. 701) requires replacing, clean mating surfaces and apply a thin
coat of primer (13, Fig. 701) to each surface. Allow to air dry 1 to 8 hours per the man-
ufacturer's instructions. Cut to proper length, apply adhesive (14, Fig. 701) and install
seal with butt joint located approximately as shown in IPL Fig. 2 with no visible gap. Al-
low to cure at room temperature 24 hours minimum for safe handling or 168 hours for
a full cure.
C. To assemble Door Assembly (435)
Install springs (450), then install pins (445) in holes of door and door handle.
D. To assemble Enclosure Assembly (180):
(1) Remove backing from LED window (250) and install LED window in appropriate loca-
tion on front panel of chassis (255).
(2) Apply adhesive (4, Fig. 701) to ends of hinge pins (195) that fit into Door Assembly (190
or 260), place Door Assembly on front panel, and install hinge pins into door and chas-
sis until flush ±0.025 inch with door.
(3) Install fasteners (185) and flare tightly to front panel.
E. To assemble Enclosure Assembly (345):
(1) Remove backing from LED window (380) and install LED window in appropriate loca-
tion on front panel (360).
(2) Install fasteners (375) and flare tightly to front panel.
(3) Sparingly apply adhesive (4, Fig. 701) to front panel where hinge pin (355) will seat.
Press hinge pins into door and through front panel. Hinge pin shall be flush +0.000,
-0.025 inch with door. Replace foam on handle per the REPAIR section.
F. To assemble Isolator Assembly (90):
(1) Use 2 holes near center of inner bracket (125) to position inner bracket to outer bracket
(105).
(2) Install spring mounts (140), springs (145), nylon washers (135), and screws (130) on
inner bracket (125). Secure washers to bracket with adhesive (10, Fig. 701). Apply ad-
hesive (4, Fig. 701) to screw threads before installing.
(3) Install spring mounts (120), nylon washers (115), outer bracket (105), and screws
(110). Secure washers to bracket with adhesive (10, Fig. 701). Apply adhesive (4, Fig.
701) to screw threads before installing.
(4) Install rubber mounts (100) into outer and inner brackets.
G. To assemble Drive Assembly (80):
(1) Install spacers (165, 170), stiffener plate (150), and screws (155 or 160) on disk drive
(175, 175A, 175B, or 178). Apply adhesive (4, Fig. 701) to screws before installing.

012-0542-001 Page 715


23-20-06 ~~~~~~~Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

BEZEL (179A, IPL FIG. 2) ADHESIVE (19, FIG. 701)

Bezel Installation
Figure 711
NOTE: If replacing disk drive (178) also install bezel (179). The bezel is the flat piece of
plastic seen from the front around the actual disk drive.lt snaps in place from
the rear. To remove the old bezel, first lift the sheet metal cover (top of drive)
from the rear (dimples hold the rear of the cover). The front of the cover is
hooked in place but slides back when the cover is lifted. The bezel is held in
place by hooks that are pried back with a small screwdriver.
Before installing bezel (179A), apply adhesive (19, Fig. 701) in areas shown in
Fig. 711.
(2) Install isolator assemblies (90) and screws (95). Apply adhesive (4, Fig. 701) to screw
threads before installing.
H. To assemble Rear Panel Assembly (10):
(1) Install Al Interconnect CCA (20) on rear panel (45 or 45A) and secure with screws (25),
flat washers (30), screws (40), and nuts (35).
(2) Secure terminal (125, IPL Fig. 3 and 18) to rear panel with screw (40). Apply adhesive
(4, Fig. 701) to screw threads before installing.
(3) If replacement of bidirectional diodes (17) is required:
(a) Remove the RTV from connector JA pins 1, 2, 3, and/or 4 by carefully cutting the
RTV with an exacto knife and peeling off the RTV.
(b) Prepare bidirectional diodes (17) by sleeving them with heat shrinkable sleeving
(16, Fig. 701).

012-0542-001 Page 716


23-20-06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

DIODE (4 Places, Location Approximate)

eLU /-Epoxy Patch Area 34 T

< , . \~~~~~~~~Area

Terminal Lug J1 -

97896ASS J1-3
J1-4

Lug and Diode Installation


Figure 712
(c) Sleeve diode leads as necessary to prevent shorting using sleeving (15, Fig. 701).
Install the diodes from the ground lug (18) to J1 -1, J1 -2, J1-3, and J1 -4. Solder con-
nections to the ground lug and to the JA pins as shown in Fig. 712.
(d) Clean all new solder joints with isopropyl alcohol.
(e) Perform discontinuity test between JA -1 and J1 -2, J1 -2 and JA -3, and J1 -3 and J1 -4.
Verify that 21 OK isolation exists between pins.
(f) Bond the diodes to the circuit card assembly with adhesive (5, Fig. 701).
(g) Apply adhesive (2, Fig. 701) to all reworked areas on connector JA.
(4) If EMI gasket (15, Fig. 701) requires replacing, clean mating surfaces and apply a thin
coat of primer (13, Fig. 701) to each surface. Allow to air dry 1 to 8 hours per the man-
ufacturer's instructions. Cut to proper length, apply adhesive (14, Fig. 701) and install
seal with butt joint located approximately with no visible gap. Allow to cure at room tem-
perature 24 hours minimum for safe handling or 168 hours for a full cure.
I. To replace cushions (335):
(1) Remove the 3-layer sandwich of adhesive and rubber from each cushion. Use a solvent
such as MEK to effect the cleaning.
(2) Attach each cushion to inside bottom of chassis adjacent to the disk drive at the loca-
tions shown in Fig. 713. Use adhesive (10, Fig. 701) to attach each cushion in place.
Clean painted surface in area where cushions will be attached with isopropyl alcohol
before attaching cushions.
J. Install Drive Assembly (80 or 80A) and screws (85).
K. Install flexible cables from Interconnect CCA in connectors on A2 Power Supply CCA (65)
and on A3 429 Controller CCA (70) per wiring diagram, Fig. 105. Install 2 straps (75), if straps
were removed. Insert straps in holes and pull with pliers.
012-0542-001 23-20-06 Page 717
Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

CORDAGE,
NYLON
CORDAGE,
NYLON

EZ
1.2 0.1- FLUSH TO REAR VIEW E-E
TYPICAL,
BOTH SIDES

Cushion and Cordage Installation


Figure 713
L. Simultaneously install Power Supply CCA and 429 Controller CCA in their respective slots
and tighten card retainers.
M. Attach the disk drive power connector and secure it in place with cordage (6, Fig. 701) as
shown in Fig. 713.
N. If removed, install mounting block (55) and screws (60).
0. Connect flexible cable (A1W4) to Drive Assembly.
P. Dress all cables and wires into area above Power Supply as shown in IPL Fig. 2.
Q. Attach flexible backplane (50) to Drive Assembly and 429 Controller CCA.
R. Install Rear Panel Assembly (10) and screws (15).
S. Remove identification and certification labels (5 or 7) with a thin-bladed tool or install new
label over old label. Clean mounting surface with isopropyl alcohol (Ref. Fig. 401) prior to
installation. Fill in serial number, date code, and modification information as on original label.
16. Portable Data Loader Pre SB 7 (IPL Fig. 1. Sheet 1)
A. To assemble Guard Assembly (95):
(1) Install roll pin (130) in guard (135).
(2) Install hinge (115), spring (125), and roll pin (120).
B. To assemble Panel Assembly (65):
(1) Install springs (165) on panel (160) with rivets (170).
(2) Install fuseholder (155) and fuse (150 or 150A). Hardware is supplied with fuseholder.
(3) Install amber indicator (145). Indicator is snapfit.
(4) Install toggle switch (140). Hardware is supplied with switch.

012-0542-001 Page 718


23-20-06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
(5) Install Guard Assembly (95) with screws (110), flat washers (105), and nuts (100).
(6) Install Airborne Data Loader (90) in panel and turn fasteners (185, IPL Fig. 2) 1/4 turn
clockwise to tighten.
(7) Install internal cable (75) on panel and secure with screws (85) and nuts (80). Install
connector cover (70) and secure chain under screw (85). Attach internal connector to
rear connector of Airborne Data Loader.
(8) Wire (7, Fig. 601) per wiring diagram, Fig. 110, using 20 AWG wire. Sleeve (11, Fig.
601) wires and parts and heat shrink the sleeving.
C. Install Panel Assembly (65) in bottom cover (60) and secure with screws (67). Apply adhesive
(4, Fig. 701) to screw threads before installing.
NOTE: When installing Panel Assembly, inspect Airborne Data Loader label; transfer soft-
ware modification status to Portable Data Loader label. Software modification on Air-
borne Data Loader and Portable Data Loader shall be the same in all cases.
D. Place operating instructions label (55) in disk storage cavity.
E. To assemble Cover Assembly (20):
(1) Place strap (35) on plate (25) and attach plate to top cover (50) with rivets (30).
(2) Attach hooks (40) to top cover with rivets (45).
F. Lift clip on Panel Assembly and slide strap under clip. Strap shall twist only 1/4 turn.
G. Wrap extension and adapter cables (10, 15) around hooks in top cover.
H. Remove identification label (5) with a thin-bladed tool or install new label over old label. Clean
mounting surface with isopropyl alcohol (Ref. Fig. 401) prior to installation.
17. Portable Data Loader Post SB 7 (IPL Flg. 1. Sheet 2)
A. To Assemble Panel Assembly (230):
(1) Install fasteners (385) onto panel (370) and secure with rivets (390).
(2) Install brackets (395) and secure with four screws (400 and 405). Apply adhesive (4,
Fig. 701) to screw threads before installing.
(3) Install clip (375) onto panel and secure with rivets (380).
(4) Install internal cable (240) connector into panel. Orient pin 1 as required to position ca-
ble and secure with four screws (245) and nuts (250).
If installing internal cable (240A) connector into panel, orient pin 1 as required to posi-
tion cable and secure with four screws (245) and nuts (250). Install ground wire lug (20,
IPL Fig. 9) under one of the nuts.
(5) Install Light Assembly (295) from the front of panel and snap into place.
(6) Install the POWER ON/OFF switch (275) onto switch guard (290). Secure switch and
guard with facenut (280) and lock washer (285). Apply adhesive (4, Fig. 701) to switch
threads and torque facenut to 25 ± 2.5 inch pounds.
(7) Install fuseholder (305) and secure with the hardware supplied. Install 1 amp fuse (300).

012-0542-001 23-20-06 Page 719


Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
(8) If repairing a -005/008/010:
(a) Install slide switch (340) onto panel and secure with screws (345), washers (350),
and nuts (355).lnstall plastic switch guard (325) onto the panel and secure with two
screws (330) and washers (335).
(b) Replace connector (310), crimp terminals (315), label (320), and/or straps (255) if
damaged.
(c) Mount power supply (360) on panel and secure with 4 screws (365). Connect P1,
P2, P3, and P4 to the appropriate connectors on the power supply per IPL Fig. 1.
(9) If damaged, replace mount (260) and secure with screw (265).
(10) Replace base (270), if damaged.
B. Install the ADL (63 or 90) in the Panel Assembly and turn fasteners 1/4 turn clockwise to
tighten. Install internal cable on ADL interface connector.
C. Connect extension cable (15) to panel connector P1. Secure the cable to the mount (260)
and secure with strap (255).
D. Place the Panel Assembly (230) in the PDL bottom cover and secure with screws (235).
E. Store adapter cable (10) in cable slot between panel and bottom cover.
18. Storage After Assembly
If units are to be stored for 6 months or less, perform the Temporary Storage procedures of para-
graph A. If it is anticipated that units will be stored for longer than 6 months, perform the Extended
Storage procedures of paragraph B. When units are removed from temporary or extended stor-
age, it is recommended that they be functional tested to determine operational status prior to be-
ing placed into service.
A. Temporary Storage
(1) Place equipment in a waterproof plastic bag.
(2) Put a packet of silica gel or other dessicant in the bag.
(3) Seal open end of plastic bag.
(4) Store away from vibration and shock.
(5) Storage temperature range shall not exceed -55° to +710 C (-670 to +159° F).
B. Extended Storage
(1) Place the unit in a waterproof plastic bag.
(2) Put a packet of silica gel or other dessicant in the bag. Seal open end of plastic bag.
(3) Place unit, enclosed in sealed plastic bag into a corrugated box (or original shipping
container) with packing.
(4) Store in clean, dry area, away from vibration and shock.
(5) Storage temperature range shall not exceed -550 to +71° C (-670 to +1590 F). Humidity
shall not exceed 95%, noncondensing.

012-0542-001 Page 720


23-20-06 Sep 28/01
| Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
FITS AND CLEARANCES
The fits and clearances that shall be observed and maintained for the unit to operate properly are
listed in Fig. 801.
IPL ASSEMBLY
PART/AREA FIG-ITEM ADJUSTMENT AND TOLERANCE PARAGRAPH
Nuts 11-20 Torque to 16 inch-pounds. 5E, 5F

Screws 11-27 Torque to 4 inch-pounds. 5E, 5F

Retainers 10-205 Mount retainers 0.020 inch maximum from long edge with 6D
I screw head end 0.20 ±0.05 inch from end of board.

Parts 6-various Maximum height of all parts shall be 0.250 inch above board, 10A
5-various except core and spacer, which shall be 0.400 inch above 11A
board.

Card 6-90, Mount 0.50 ± 0.05 inch from right end of board and flush 10D
retainers 5-75, ±0.010 inch with edge of board. 11C
4-65 12D

Spacer 6-245 Mount flush ± 0.010 inch with edge of board. 10E
5-205 11D

Dampers -255 Install on circuit side 0.30 ± 0.05 inch from long edge of board 10G
and 0.50 ± 0.10 inch from end of board that does not have the
corners notched.

Oscillator 6-240 Mount oscillator 0.015 inch minimum above board. 10H

Oscillator 5-240 Mount oscillator 0.015 to 0.030 inch above board. 11 F

Filter 3-130A Sleeve shall extend 0.05 to 0.10 inch beyond ends of core.
Assembly

Connectors 3-20,65 Trim pins of J1 and P2 to 0.062 inch maximum height 130
from board.

Pivot pins 2-210 Pins shall be flush ± 0.025 inch with handle. 15B(3)

Hinge pins 2-195 Pins shall be flush ± 0.025 inch with door. 15D(2)

Facenut 1-280 Torque to 25 ± 2.5 inch pounds. 17A(6)

Fits and Clearances


Figure 801
012-0542-001 I)2 on nl Page 801/802
23-20-06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
The special tools, fixtures, and equipment required to repair, assemble, calibrate, test, and trouble-
shoot the unit are listed in Fig. 901.

NOTE: Equivalent or better substitutes may be used for listed items.

EQUIPMENT AND TYPE SOURCE AND REMARKS


1. ADUPDL Tester Honeywell (V97896), Redmond, WA 98073. Includes: ADUPDL Interface
Part No. 951-6516-001 board, Part No. 722-3653-001; Interface Cable, Part No. 704-1828-001; In-
stallation and Operation Instructions; Diskette (1MB test disk), Part No.
673-1006-001; Diskette (2MB test disk), Part No. 673-1006-002; Test Adapt-
er Cable, Part No. 704-2389-001; Loopback Test Connector, Part No.
660-0490-001; Loopback Test Connector, Part No. 660-0490-002; Program
Disk (tester software), Part No. 998-041 5-XXX.

2. IBM Personal Computer International Business Machines Corp. (V63322), Entry Systems Div., P.O.
Model AT or XT Box 1328, Boca Raton, FL 33429-1328. Requires 2 disk drives: 5.25-inch,
360KB, formatted; 3.5-inch, 1.44MB, formatted. System must run at 10MHz
or less.
3. Printer (Optional) Epson America, Inc. (V61722), 3415 Kashiwa St., Torrance, CA 90505-4024.
Model FX85

4. Digital Multimeter (DMM) Fluke Corporation (V89536), P.O. Box 9090, Everett, WA 98206-9090.
Model 8050A
5. Power Supply, Variable Commercially available.
11 5VAC, 400Hz
6. Crimper (Hand Tool) Tyco Electronics (V00779), PO Box 3608, Harrisburg, PA 17105-3608. For
Part No. 90202-2 contacts (40, 40A, IPL Fig. 3).
7. Crimper (Hand Tool) Same source as item 6. For terminals (45, 80, IPL Fig. 3).
Part No. 59250

8. Crimper (Hand Tool) Commercially available. Use crimper with locator M22520/2-06 for contacts
Part No. M22520/2-01 of (5, IPL Fig. 7), (15, IPL Fig. 8), and (5, IPL Fig. 9); use crimper with locator
M22520/2-09 for (25, 100, IPL Fig. 3), (20, IPL Fig. 8), and (10, IPL Fig. 9).
9. Crimper (Hand Tool) Commercially available. Use crimper with locator M22520/1-02 for contacts
Part No. M22520/1-01 of (20, IPL Fig. 7).

10. Insertion Tool Commercially available. For contacts (25, 100, IPL Fig. 3) and for contacts of
Part No. MS27509A22 connectors (5, IPL Fig. 7), (5, 10, IPL Fig. 9). Supplied with connectors.

11. Extraction Tool Commercially available. For contacts (25, 100, IPL Fig. 3) and for contacts of
Part No. MS27509R22 connectors (5, IPL Fig. 7), (5, 10, IPL Fig. 9). Supplied with connectors.

12. Insertion Tool Commercially available. For contacts of connector (20, IPL Fig. 7).
Part No. MS24256A20

Special Tools, Fixtures, and Equipment


Figure 901 (Sheet 1)

012-0542-001 Page 901


23 J20-0 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

EQUIPMENT AND TYPE SOURCE AND REMARKS


13. Extraction Tool Commercially available. For contacts of connector (20, IPL Fig. 7).
Part No. MS24256R20
14. Insertion/Extraction Tool Commercially available. For contacts of connectors(15, 20, IPL Fig. 8). Sup-
Part No. M8196914-1 plied with connectors.
15. 28VDC Power Cable Purchase from Honeywell, or locally fabricate as follows:
Part No. 649-0695-001 MS27473T18A53S Connector J1. 1325RED Test Jack and 1325BLK Test
Jack, manufactured by Pomona Electronics (V05276), 1500 E 9th St., Pomo-
na, CA 91766-3835. A white and black 24 AWG insulated wire. Connect a 20 i
2-inch white wire between red jack and connector J1-37. Connect a 20 i
2-inch black wire between blackjack and connector J1-38.
16. Cable Assembly When PDL is used on an Airbus A310 aircraft and interfaced to a Honeywell
Part No. 704-2221-001 Flight Management Computer (FMC). For all other applications, use PN
704-1823-001 supplied with PDL. See Fig. 902 for parts list and Fig. 903 for
schematic. Cable may be locally fabricated.
17. Shipping Disk Sony Electronics, Inc. (V9S996), 8281 NW 107TH Ter., Kansas City, MO
Part No. 4-610-522-01 64153-1214. Note disk usage in paragraph 6A of the TESTING AND TROU-
BLESHOOTING section.
18. Disk Drive Cleaning Kit Commercially available. For 3.5-inch disk drives with 2 disks.
19. Power Supply, Hewlett-Packard Co. - Cupertino Site, (V57381), 19111 Pruneridge Ave., Cu-
Variable DC pertino, CA 95014-0795.
20. Pin Extraction Tool Same source as Item 1. For hinge pins (355, IPL Fig. 2).
AA600-5956-001

Special Tools, Fixtures, and Equipment


Figure 901 (Sheet 2)

012-0542-001 Page 902


23-20-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

ITEM DESCRIPTION FSCM PART NO. QTY


1 Connector, 53 Socket, P1 77820 JT01RE18-53SSR 1
2 Connector, 31 Pin, P2 MS24266R18831PN 1
3 Wire, Electrical, 22 AWG M22759-11-22-XX AR
4 Sleeving, 0.250, Natural 81851 EXPANDO GRADE PT AR
5 Strain Relief MS27291-5 1
6 Not Used
7 Cable, TFE Jkt, 2/24 TFE 12814 24TE1936(2)STJ09/9 AR
8 Label 62619 DAT75-292 AR
9 Instulation Sleeving, Heat Shrink M23053-5-2XX-C AR
10 Cable, Tfe Jkt,, 2/22 Tfe 12814 22TE1934(2)STJ90/90 AR
11 Tape, Cloth, 0.500 99742 P212 1/21NCH AR
12 Screw, Pan Head MS51957-45 2
13 Adhesive MIL-S-22473, GR A AR

NOTES (UNLESS OTHERWISE SPECIFIED):


1. Wire per Fig. 903 with Item 3, 7, and 10. Item 10 is used for the pair that connects to pins 20 and 22 of
Item 1.
2. Solder per ANSI/J-STD-006.
3. Sleeve wires with Item 9 and heat shrink.
4. Sleeve entire cable with Item 4.
5. Mark cable assembly on Item 8 as follows: PORTABLE DATA LOADER
ADAPTER CABLE ASSY
PN: 704-2221-001
6. Crimp connector contacts, Items 1 and 2.
7. Wrap cable with Item 11 to ensure snug fit of strain relief, Item 5, and connector P1.
8. Remove and discard screws provided with Item 5 on J1, and replace with Item 12.
9. Apply Item 13 to threads of Item 1 prior to installing.

12.0 ± I 0

Pi SEE NOTE S 2

tSEE NOTE9///

SEE NOTE5 (}/g


SEE NOTEB M PL P a

Cable Assembly, 704-2221


Figure 902

012-0542-001 23 2 - 6Page 903/904


23-20-06 ~ ~~~~~~Sep
28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

Pi P2

TRANSMIT DATA OUT NO. I (H)


TRANSMIT DATA OUT NO. 1 (L)
TRANSMIT DATA OUT NO. 2 (H)
7
2
3
,'
P
* J
P
2
DATA OUTPUT (A)
DATA OUTPUT (B)

TRANSMIT DATA OUT NO. 2 (L) 4


OUTPUT SUS SHILLDS 5
FUTURE SPARE 6
FUTURE SPARE 7
RECEIVE DATA IN NO. I(H) 8 3 DATA INPUT (A)
RECEIVE DATA IN NO. I (L) 9 L 14 DATA INPUT (6)
RECEIVE DATA IN NO. 2 (H) 10 P
RECEIVE DATA IN NO. 2 (L) 11
RECEIVE DATA IN NO. 3 (H) 12
RECEIVE DATA IN NO. 3 (L) 13
RECEIVE DATA IN NO. 4 (H> 14
RECEIVE DATA IN NO. 4 (L) 15
INPUl BUS SHIELDS 16
FUTURE SPARE 17
LINK-A 18 11 LINK-A
LINK-B 19 12 LINK-B
115VAC (H) 20 f-13 115VAC INPUT (H)
115VAC (C) 22 ' l 1 14 115VAC INPUT (C)

CHASSIS GROUND 21 15 AIRCRAFT GROUND

FUTURE SPARE 23
TRANSMIT OUT NO. 3 (H)
DATA 24
TRANSMIT DATA
OUT NO. 3 (L) 25
TRANSMIT OUT NO. 4 (H)
DATA 26
TRANSMIT OUT NO. 4 (L)
DATA 27
FUTURE SPARE 28
RECEIVE DATA IN NO. 5 (H) 29
RECEIVE DATA IN NO. 5 (L) 30
RECEIVE DATA IN NO. 6 (H) 31
RECEIVE DATA IN NO. 6 (L) 32
RECEIVE DATA IN NO. 7 (H) 33
RECEIVE DATA IN NO. 7 (L) 34
RECEIVE DATA IN NO. B (H) 35
RECEIVE DATA IN NO. B (L) 36
RESERVED +28VDC IN 37
RESERVED +28VOC RETURN 38
FUTURE SPARE 39
TXD (RS-232 TRANSMIT DATA) 40
RXD (RS-232 RECEIVE DATA) 41 8
HTS (RS-232 REQUEST TO SEND) 42 8 DATA LOADER LOGIC-COMMON
CTS (RS-232 CLEAR TO SEND) 43
60 (RS-232 BAUD SELECT BIT 0) 44
81 (RS-232 BAUD SELECT BIT 1) 45
62 (RS-232 BAUD SELECT BIT 2) 46
SELECT ARINC 429/RS-232 47
LOGIC COMMON (GND) 48 5 FUNCTION DISCRETE NO. 1
LOGIC COMMON (GND) 49
FUNCTION DISCRETE NO. 1 5D
FUNCTION DISCRETE NO. 2 51 6 FUNCTION DISCRETE NO. 2
FUNCTION DISCRETE NO. 3 52 7 FUNCTION DISCRETE NO. 3
FUNCTION DISCRETE NO. 4 53 9 FUNCTION DISCRETE NO. 4

Schematic, Cable Assembly, PN 704-2221


Figure 903

012-0542-001 23-20-06 Page 905/906


Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
ILLUSTRATED PARTS LIST
1. Introduction
CAUTION: ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) ITEMS ARE SUBJECT TO
DAMAGE BY EXCESSIVE LEVELS OF VOLTAGE. REFER TO DOD-HDBK-263
FOR PROPER HANDLING PROCEDURES.
A. The Illustrated Parts List (IPL) provides a breakdown of the equipment covered by this man-
ual. All parts are listed in order of disassembly, showing relationships to higher and lower as-
semblies, and are identified by corresponding index numbers on board-layout and explod-
ed-view illustrations.
B. All items are assigned an item number. Parts listed but not illustrated are identified by a dash
(-) preceding the item number.
C. For identification of detail parts and assemblies, the NOMENCLATURE column employs the
indenture system. Each assembly is listed with its detail parts listed in the next indenture be-
low and to the right. Conversely, the next higher assembly of any detail part may be deter-
mined by its location in the indenture above and to the left.
D. Attaching parts immediately follow the part/assembly they attach, and have the same inden-
ture. They are preceded by the words ATTACHING PARTS, and followed by 3 asterisks ***
E. Effectivity codes (A, B, C, etc.) are assigned, and listed in the EFF CODE column when 2 or
more similar assemblies are broken down in the same figure. These codes show that a part
or subassembly is used only on the assembly(ies) with the same effectivity code(s). A part or
subassembly with no effectivity code is used on all of the assemblies listed in that figure.
Although the same effectivity codes (A, B, C, etc.) may be used in more than 1 IPL figure,
there is no relation between the codes of 1 figure and the codes of any other figure.
To determine end-item effectivity; i.e., on which end item a part, subassembly, or assembly
is used when multiple end items are listed, find the effectivity code(s) of the item in question.
This leads to the assembly(ies) on which the item is used, to the Next Higher Assembly
(NHA), etc., and subsequently, to the end-item figure and the end item(s).
F. Unless otherwise indicated by a vendor code in parentheses following the part name in the
parts list, all parts are either commercial standard, military standard, or Honeywell parts.
2. Definitions
The following is a list of terms, their abbreviations (if applicable), and interpretations of how they
are used in the IPL of this manual.
If the usage of any of the following terms is the result of a service bulletin, it is noted in the NO-
MENCLATURE column preceding the term statement. Example: (PRE SB 4)(SUPSD BY XXX)
or (POST SB 4)(SUPSDS XX).
* ALTERNATE (ALT) Indicates a part, subassembly, or assembly that fully meets required func-
tional and structural specifications but differs in overall dimensions, connections, installation or
mounting provisions, and requires modification to install in a specific application. An alternate
item is listed in the FIG-ITEM column as a variant and identified in the NOMENCLATURE col-
umn as "(ALT TO XX)".
* OPTIONAL (OPT) Indicates a choice of interchangeable parts, subassemblies, assemblies, or
units that meet or exceed required functional and structural specifications for a given applica-
tion. Overall dimensions and connections may vary, provided that installation or mounting does

012-0542-001 Page 1001


Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

not require rework or modification. An optional item is listed in the FIG-ITEM column as a vari-
ant, and identified in the NOMENCLATURE column as "(OPT TOXX)"or "(VXXXXX) OPTIONAL".
* REPLACES/REPLACED (REPLS/REPLD)A part, subassembly, assembly, or unit is replaced
when a new part is considered to have superior qualities. Old parts may be used until stock is
depleted. A replaced item is listed in the FIG-ITEM column as a variant, and identified in the
NOMENCLATURE column as "(REPLD BYXX)". The replacing item is listed in the FIG-ITEM
column as a variant, and identified in the NOMENCLATURE column as "(REPLS XX)".
* SUPERSEDES/SUPERSEDED (SUPSDS/SUPSD) A part, subassembly, assembly, or unit is
superseded when it is not of an alternate or optional nature with the new one. It is due to a de-
sign change and is no longer required at the specific application. Old item stock may not be
used for replacement. A superseded item is listed in the FIG-ITEM column as a variant and
identified in the NOMENCLATURE column as "(SUPSD BYXX)". The superseding item is list-
ed in the FIG-ITEM column as a variant and identified in the NOMENCLATURE column as
"(SUPSDS XX)
* DELETED A deleted part, subassembly, assembly, or unit is one which has been removed
from a specific application, and no replacement is required. The Figure-Item number and part
number of a deleted part are retained in their respective columns. NOMENCLATURE and
UNITS/ASSY column information is removed and the word DELETED is added to the NOMEN-
CLATURE column.
* ELECTROSTATIC DISCHARGE SENSITIVE (ESDS) DEVICES Electronic parts, assemblies,
and equipment that are susceptible to damage from electrostatic discharge. Electrostatic dis-
charge sensitive devices are identified in the NOMENCLATURE column as "(ESDS)".
3. Equipment Designator Index
This index contains the reference designators for parts shown on the schematics. Designators
are arranged in alphanumerical order along with their corresponding IPL Figure-Item number(s).
4. Numerical Index
The Numerical index is a complete alphanumeric list of all part numbers in the IPL. The Fig-
ure-Item number and quantity used at each location are included.
5. Manufacturers' Codes. Names. and Addresses
The following list contains the codes, names, and addresses of manufacturers as listed in the De-
fense Logistics Agency Cataloging Handbook H4/H8, Commercial and Government Entity
(CAGE) (formerly FSCM). The CAGE code is the vendor (V) code listed in parentheses in the
NOMENCLATURE column of the parts list.

012-0542-001 23-20-06 Page 1002


Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

MANUFACTURERS' CODES, NAMES, AND ADDRESSES INDEX

CODE / NAME AND ADDRESS CODE / NAME AND ADDRESS


VAAA05 V04222
MATSUO ELECTRONICS OF AMERICA AVX CORP
SITE ASSIGNED CODE 801 17TH AVE S
2134 MAIN ST STE 200 MYRTLE BEACH SC 29577-4245
HUNTINGTON BEACH CA 92648-2488 V04713
VAAA08 MOTOROLA INC
YAMAICHI ELECTRONICS USA INC TEMPE AZIO
858-10
SITE ASSIGNED CODE TEMPE AZ 8 0
2235 ZANKER ROAD V04967
SAN JOSE CA 95131-1120 FASTENER SPECIALTY INC
VOART9 2435 109TH ST
ADAPTECINC GRAND PRAIRIE TX 75050-1113
691 S MILPITAS BLVD V05791
MILPITAS CA 95035-5473 LYN-TRON INC
VOB35HI11 6001 S THOMAS MALLEN RD
NEMCO ELECTRONICS CORP SPOKANE WA 99224-9406
675 MARINERS ISLAND BLVD STE 101 V06SY2
SAN MATEO CA 94404-1040 ASTRODYNE CORP
VOCVK3 300 MILES STANDISH BLVD
ALLEGRO MICROSYSTEMS INC TAUNTON MA 02780-7364
115 NE CUTOFF V06090
SAN MATEO CA 94404-1040 TYCO ELECTRONICS/RAYCHEM
VODUN9 305 CONSTITUTION DR
SAMSUNG SEMICONDUCTOR INC MENLO PARK CA 94025-1140
3655 N 1ST ST V06383
SAN JOSE CA 95134-1707 PANDUIT CORP
VOD2A6 17301 RIDGELAND AVE
MITSUBISHI ELECTRONICS AMERICA INC TINLEY PARK IL 60477-3093
5665 PLAZA DR V06540
CYPRESS CA 90630-5023 NEW HAEN MFG CORP
VOJ5J6 ~~~~~~~~~446
BLAKE ST
AVEL-LINDBERG INC NEW HAVEN CT 06515-1238
5 OLD TOWN PARK RD UNIT 47 V06776
NEW MILFORD CT 06776-4212 ROBINSON NUGENT INC
V00779
V007EECROIC 800
NEWEALBANY
8TH ST IN 47 150-3264

PO BOX 3608 V06915


HARRISBURG PA 17105-3608 RICHCO INC EXTRUSION OPERATIONS USA
V01295 5825 N TRIPP AVE
TEXAS INSTRUMENTS SEMICONDUCTOR GROUP CHICAGO IL 60646-6013
MS 837 V07933
SHERMANTX 75090-9493 FAIRCHILD SEMICONDUCTOR CORP
SEMICONDUCTOR DIV HQ
V02660 350 ELLIS ST
AMPHENOL WORLD HEADQUARTERS MOUNTAIN VIEW CA 94043-2202
358 HALL AVE
WALLINGFORD CT 06492-3574 VICH66
PHILIPS SEMICONDUCTORS INC
811 E ARQUES AVE
SUNNYVALE CA 94085-4523

012-0542-001 Page 1003


23-20-06 ~ ~~~~~April1/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

CODE / NAME AND ADDRESS CODE / NAME AND ADDRESS


V1CJ86 V18324
BOSSARD INTL INC PHILIPS SEMICONDUCTORS INC
115 HERITAGE AVE 811 E ARQUES AVE
PORTSMOUTH NY 03801-5610 SUNNYVALE CA 94085-4523
V1 ES66 V22526
MAXIM INTEGRATED PRODUCTS INC FCI/BERG ELECTRONICS INC
120 SAN GABRIEL DR 825 OLD TRAIL RD
SUNNYVALE CA 94086-5125 ETTERS PA 17319-9392
V1 MQ07 V23880
SEMICONDUCTOR COMPONENTS INDUSTRIES LLC STANFORD APPLIED ENGINEERING INC
PO BOX 64222 340 MARTIN AVE
PHOENIX AZ 85082-4222 SANTA CLARA CA 95050-3112
V1 MY79 V24805
HARRIS CORP ESC TECHNOLOGIES INC
2400 PALM BAY RD NE 14115 CHADRON AVE
HAWTHORNE CA 90250-8208
VIl8240 V25088
AMECON INC SIEMENS CORP
19008S CHRIS LN 186 WOOD AVE S
ANAHEIM CA 92805-6705 ISELIN NJ 08830-2725
V11236 V27014
CTS OF BERNE NATIONAL SEMICONDUCTOR CORP
406 E PARR RD P0 BOX 58090
BERNE IN 46711-1251 SANTA CLARA CA 95052-8090
SPRAGU ELETRICMCOVV27172 (CANCELLED)
SOLIDUTAN CTALUM
DIV MARQUARDT INDUSTRIAL PRODUCTS CO INC
70 PEMBROKE RD SYOSSET DIV
CONCORD NH 03301-5755
V1 5605 V27264
EATON CORP MOLEX INC
OPNS AND
CTR
TECHNICAL 2222 WELLINGTON CT
4201 N 27TH ST MOLE NC
MILWAUKEE WI 53216-1807 V29454
JOHANSON DIELECTRICS INC
V15912 15191 BLEDSOE AVE
THOMAS AND BETTS CORP SYLMAR CA 91342-2710
PO BOX 3608
HARRISBURG PA 17105-3608 V3N087
MILL-MAX MFG CORP
V17117 (OBSOLETE) 190 PINE HOLLOW RD
ELECTRONIC MOLDING CORP OYSTER BAY NY 11771-4704
WOONSOCKET RI 02895
V3V146
V17856 ROCHESTER ELECTRONICS INC
SILICONIX INC 10 MALCOLM HOYT DR
2201 LAURELWOOD RD NEWBURYPORT MA 01950-4018
SANTA CLARA CA 95054-1516
V31 019
V18310 ALLEGRO MICROSYSTEMS INC
CONCORD ELECTRONICS CORP 3900 WELSH RD
30 GREAT JONES ST WILLOW GROVE PA 19090-2909
NEWYORK NY 10012-1115

012-0542-001 2 Page 1004


23-20-06.'. April /03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

CODE / NAME AND ADDRESS CODE / NAME AND ADDRESS


V31433 V5U402
KEMET ELECTRONICS CORP HOUSE OF METRICS LTD
2835 KEMET WAY PO BOX 412
SIMPSONVILLE SC 29681-6202 SPRING VALLEY NY 10977-0412
V31669 V50434
PICO ELECTRONICS INC AGILENT TECHNOLOGIES INC
143 SPARKS AVE 350 W TRIMBLE RD
PELHAM NY 10803-1810 SAN JOSE CA 95131-1008
V33095 V50821
SPECTRUM CONTROL INC INTERPOINT CORP
8031 AVONIA RD. PO BOX 97005
FAIRVIEW PA 16415-2829 REDMOND WA 98073-9705
V33297 V51406
NEC ELECTRONICS AMERICA INC MURATA ELECTRONICS NORTH AMERICA INC
ELECTRONIC ARRAYS DIV 2200 LAKE PARK DR SE
2880 SCOTT BLVD SMYRNA GA 30080-7604
SANTA CLARA CA 95050-2554
V51774
V33414 Q-TECH CORP
ZERO CORP 10150 W JEFFERSON BLVD
444 S FLOWER ST SUITE 2100 CULVER CITY CA 90232-3510
LOS ANGELES CA 90071-2922
V51 959
V34333 KYOCERA AMREICA INC
LINFINITY MICROELECTRONICS INC 8611 BALBOA AVE
11861 WESTERN AVE SAN DIEGO CA 92123-1501
GARDEN GROVE CA 92841-2119
V52094
V34335 CALMARK CORP
ADVANCED MICRO DEVICES INC 4915 WALNUT GROVE AVE
PO BOX 3453 SAN GABRIEL CA 91776-2021
SUNNYVALE CA 94088-3453
V54937
V34371 DEYOUNG MFG INC
INTERSIL CORP 12920 NE 125TH WAY
2401 PALM BAY ROAD NE KIRKLAND WA 98034-7716
PALM BAY FL 32905 -3378
V55104
V34649 TRI-STAR ELECTRONICS INTL INC
INTEL CORP 2201 ROSECRANS AVE
2200 MISSION COLLEGE BLVD EL SEGUNDO CA 90245-4910
SANTA CLARA CA 95052-8119
V55322
V34899 SAMTEC USA
FAIR-RITE PRODUCTS CORP PO BOX 1147
PO BOX J NEW ALBANY IN 47151-1147
WALLKILL NY 12589-0288
V55568
V44648 MANUFACTURING TECHNOLOGY INC
SAMSUNG SEMICONDUCTOR INC 230 W MCKINLEY
5150 GREAT AMERICA PKWY MISHAWAKA IN 46545-5604
SANTA CLARA CA 95054-1107
V55680
V48370 NICHICON AMERICA CORP
METRIC AND MULTISTANDARD 925 E STATE PKWY
COMPONENTS CORP SCHAUMBURG IL 60173-4526
9840 MONROE DR SUITE 115
DALLAS TX 75220-1512

012-0542-001 23-20-06
23.-20'.J06 ~
Page 1005
Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/040 1

CODE / NAME AND ADDRESS CODE / NAME AND ADDRESS


V56289 V63994
VISHAY SPRAGUE E-A-R SPECIALTY COMPOSITES
678T MAIN ST 7911 ZIONSVILLE RD
SANFORD ME 04073-7003 INDIANAPOLIS IN 46268-1650
V56501 V64155
THOMAS AND BETTS CORP LINEAR TECHNOLOGY CORP
8155 T AND B BLVD 720 SYCAMORE DR
MEMPHIS TN 38125-8888 MILPITAS CA 95035-7406
V56563 V65238
ALATEC PRODUCTS INC NOVACAP
21123 NORDHOFF ST 25136 ANZA DR
CHATSWORTH CA 91311-6933 VALENCIA CA 91355-3415
V56699 V65940
BC COMPONENTS ROHM CORP
6071 ST ANDREWS RD 111 PACIFICA STE 250
COLUMBIA SC 29212-3119 IRVINE CA 92618-3311
V57489 V,7D893
VISHAY AMERICAS THIN FILM DIV FAIRCHILD SEMICONDUCTOR CORPORATION
2160 LIBERTY DR 82 RUNNING HILL RD
NIAGARA FALLS NY 14304-3727 SOUTH PORTLAND ME 04106-3218
V57924 V71400
BOURNS INTEGRATED TECHNOLOGIES DIV COOPER BUSSMANN INC
1400 N 1000 W 114 OLD STATE RD
LOGAN UT 84321-1900 ELLISVILLE MO 63021-5915
V59124 V71744
KOA SPEER ELECTRONICS INC CHICAGO MINIATURE LAMP INC
POABPE N I7 147 CENTRAL AVE
BRADFORD PA 16701-0547 HACKENSACK NJ 07601-4256
W72347
V59659 ERICSSON INC MICROELECTRONICS
REMTEK CORP EUS
46107 LANDING PKWY 1700 INTERNATIONAL PKWY
FREMONT CA 94538-6407 RICHARDSON TX 75081-6733
V60197 (OBSOLETE) V72794
PRECICONTACT INC DFCI SOLUTIONS INC
LAGORNEX PA194-11 425 UNION BLVD
LANGHORNE PA 19047-1711 WEST ISLIP NY 11795-3116
V61271 V33
FUJITSU MICROELECTRONICS AMERICA INC V73138
1250 E ARQUES AVE MS 333 4200 BONITA PL
SUNNYVALE CA 94085-5401 FULLERTON CA 92835-1051
V62643 V74840
UNITED CHEMI-CON INC ILLINOIS CAPACITOR INC
9801 W HIGGINS RD SUITE 430 3757 W TOUHY AVE
ROSEMONT IL 60018-4725 LINCOLNWOOD IL 60712-2687
V62676 V75915
RADIO SHACK CORP LTEFS N
100 THROCKMORTON ST STE 1800 LITTELFURTHESTINC
FORT WORTH TX 76102-2819 DES PLAINES IL 60016-3096

012-0542-001 Page 1006


23.
' 20-06J Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

CODE / NAME AND ADDRESS CODE / NAME AND ADDRESS


V77386 (OBSOLETE) V91967
PRESTO LOCK CO ABBATRON DBA HH SMITH
GARFIELD NJ 07026 - 2622 PO BOX 726
MEADVILLE PA 16335-6726
V77820
AMPHENOL AEROSPACE V93322
40-60 DELAWARE ST SMITHS AEROSPACE INC
SIDNEY NY 13838-1395 3290 PATTERSON AVE SE
GRAND RAPIDS Ml 49512-1934
V79963
ZIERICK MANUFACTURING CO V95263
131 RADIO CIRCLE DR LIGHTING COMPONENTS AND DESIGN INC
MOUNT KISCO NY 10549-2609 692 S MILITARY TRL
DEERFIELD BEACH FL 33442-3023
V80640 (OBSOLETE)
COMPUTER PRODUCTS INC V95275
STEVENS-ARNOLD DIV VISHAY VITRAMON DBA VITRAMON
7 ELKINS ST 10 MAIN ST
SOUTH BOSTON MA 02127-1601 MONROE CT 06468-1610
V81640 V96733 (OBSOLETE)
EATON AEROSPACE SFE TECHNOLOGIES
POWER AND LOAD MANAGEMENT 1501 FIRST ST
2250 WHITFIELD AVE SAN FERNANDO CA 91340-2707
SARASOTA FL 34243-3926 V97896
V81860 HONEYWELL A&AP
BARRY CONTROLS PO BOX 97001
40 GUEST ST REDMOND WA 98073-9701
BRIGHTON MA 02135-2028 V98159
V84830 RUBBERCRAFT CORP OF CALIFORNIA
LEE SPRING CO INC 15627 S BROADWAY ST
1462 62ND ST GARDENA CA 90248-2210
BROOKLYN NY 11219-5448 V98376
V85480 ZERO MANUFACTURING INC
BRADY IDENTIFICATION SOLUTIONS 500 W 200 N
PO BOX 2131 NORTH SALT LAKE UT 84054-2734
MILWAUKEE WI 53201-2131 V99017
V86928 CAPLUGS DIV PROTECTIVE CLOSURES LLC
SEASTROM MANUFACTURING CO INC 2150 ELMWOOD AVE
456 SEASTROM ST BUFFALO NY 14207-1910
TWIN FALLS ID 83301-8526
V9T790
LAMBDA ELECTRONICS INC
3055 DEL SOL BLVD
SAN DIEGO CA 92154-3474
V91637
VISHAY INTERTECHNOLOGY INC
1122 23RD ST
COLUMBUS NE 68601-3647
V91802
INDUSTRIAL DEVICES INC
260 RAILROAD AVE
HACKENSACK NJ 07601-3426

012-0542-001 Page 1007


23 I20-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

EQUIPMENT DESIGNATOR INDEX


EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM
DESIGNATOR DESIGNATOR DESIGNATOR
Al 2 20 A2 4 -1A A2D1 10 85
Al 2 -20A A2 10 -1 A2D1 10 105
Al 2 -20B A2 10 -1A A2D2 10 105
Al 2 -20C A2CI 4 35 A2D3 10 105
Al 2 -20D A2C1 4 -35A A2D4 10 105
Al 3 -1 A2C1 10 75 A2D5 10 105
Al 3 -IA A2C1 10 -75A A2FL1 10 65
Al 3 -1B A2C2 4 5 A2FL2 4 125
Al 3 -1C A2C2 10 130 A2FL2 10 170
Al 3 -1D A2C3 4 5 A2FL3 4 125
Al 12 20 A2C3 10 130 A2FL3 10 155
Al 13 -1 A2C4 4 5 A2FL3 10 -155A
A1J1 3 20 A2C4 10 130 A2FL4 4 125
A1J1 3 105 A2C5 4 120 A2FL4 10 155
A1J1 13 20 A2C5 10 140 A2FL4 10 -155A
A1J1 13 -20A A2C6 4 85 A2J1 4 95
A1P1 13 45 A2C6 10 140 A2J1 4 -95A
A1P2 3 65 A2C7 4 90 A2J1 4 -95B
A1P2 13 70 A2C7 10 140 A2J1 10 135
A1VR1 3 155 A2C8 4 15 A2J1 10 -135A
A1VR1 3 -155A A2C8 10 45 A2J2 4 115
A1VR1 13 60 A2C9 4 20 A2J2 4 -115A
A1VR1 13 -60A A2C9 10 30 A2J2 4 -115B
A1VR2 3 155 A2C10 4 15 A2J2 10 160
A1VR2 3 -155A A2C10 10 45 A2J2 10 -160A
A1VR2 13 60 A2C11 4 15 A2L1 4 45
A1VR2 13 -60A A2C11 10 30 A2L1 10 95
A1VR3 3 155 A2C12 4 15 A2L2 4 45
A1VR3 3 -155A A2C12 10 30 A2L2 10 95
A1VR3 13 60 A2C13 4 170 A2L3 4 70
A1VR3 13 -60A A2C13 10 30 A2L4 4 70
A1VR4 3 155 A2C14 4 120 A2L5 4 10
AIVR4 3 -155A A2C14 10 30 A2L6 4 80
A1VR4 13 60 A2C15 4 170 A2Q1 10 120
A1VR4 13 -60A A2C15 10 30 A2R1 4 105
A1W1 3 15 A2C16 4 120 A2R1 10 115
A1W1 13 15 A2C16 10 45 A2R2 4 105
A1W2 3 10 A2C17 4 120 A2R2 10 115
A1W2 13 10 A2C17 10 30 A2R3 4 25
A1W3 3 5 A2C18 4 120 A2R3 4 -25A
A1W3 13 5 A2C18 10 30 A2R3 10 100
A1W4 3 60 A2C19 4 15 A2R4 4 205
A1W4 13 65 A2C19 10 40 A2R4 10 215
A1W5 3 -30 A2C20 4 40 A2R5 10 225
AiW5 3 -30A A2C20 10 180 A2R6 4 30
A1W5FL1 3 50 A2C21 4 40 A2R6 4 -30A
AlW5FL2 3 50 A2C21 10 180 A2R6 10 50
A1W5P1 3 35 A2C22 4 40 A2R7 4 145
A2 2 65 A2C22 10 30 A2R7 10 15
A2 2 -65A A2C23 4 75 A2R7 10 -15A
A2 2 -65B A2C23 10 30 A2R8 4 140
A2 2 -65C A2C24 4 75 A2R8 10 5
A2 4 -1 A2D1 4 55 A2R8 10 -5A

012-0542-001 Page 1008


23-20-06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM
DESIGNATOR DESIGNATOR DESIGNATOR
A2R9 4 150 A2VR1 10 145 A3 6 -IN
A2R9 10 20 A2VR2 4 60 A3 6 -1P
A2R9 10 -20A A2VR2 10 35 A3 6 -1Q
A2R10 10 10 A2VR3 4 175 A3 6 -IR
A2R10 10 -10A A2VR3 10 220 A3 6 -IS
A2R11 4 135 A2VR4 10 35 A3 6 -IT
A2R11 10 20 A2VR5 10 125 A3 6 -1U
A2RII 10 -20A A3 2 70 A3 6 -1V
A2R12 4 155 A3 2 -70A A3 6 -1W
A2R12 10 55 A3 2 -70B A3 6 -AX
A2R12 10 -55A A3 2 -70C A3 6 -IY
A2R13 4 165 A3 2 -70D A3 6 -IZ
A2R13 10 5 A3 2 -70E A3 6 -2A
A2R13 10 -5A A3 2 -70F A3 6 -2B
A2R14 10 60 A3 2 -70G A3 6 -2C
A2R14 10 -60A A3 2 -70H A3 6 -2D
A2R15 10 60 A3 2 -701 A3 6 -2E
A2R15 10 -60A A3 2 -70J A3CR1 5 80
A2R16 10 80 A3 2 -70K A3C1 5 5
A2R17 10 200 A3 2 -70L A3C1 5 -5A
A2R18 10 200 A3 2 -70M A3C1 5 -5B
A2R19 10 150 A3 2 -70N A3C1 5 -5C
A2R19 10 -150A A3 2 -70P A3C1 5 -5D
A2R20 10 20 A3 2 -70Q A3C1 5 -5E
A2R20 10 -20A A3 2 -70R A3C1 5 -5F
A2R21 10 190 A3 2 -70S A3C1 5 -5G
A2R21 10 -190A A3 2 -70T A3C1 5 -5H
A2R22 10 5 A3 2 -70U A3C1 5 -51
A2R22 10 -5A A3 2 -70V A3C1 5 -5J
A2R23 10 195 A3 2 -70W A3C1 5 -5K
A2R23 10 -195A A3 2 -70X A3C1 6 10
A2R24 10 20 A3 2 -70Y A3C1 6 -10A
A2R24 10 -20A A3 2 -70Z A3C1 6 -1OB
A2R25 10 0 A3 2 -71A A3C1 6 -10C
A2R25 10 -90A A3 2 -71B A3C2 5 15
A2R26 10 150 A3 2 -71C A3C2 5 -15A
A2R26 10 -150A A3 2 -71D A3C2 5 -15B
A2R27 10 165 A3 2 -71E A3C2 5 -15C
A2R27 10 -165A A3 2 -71F A3C2 6 15
A2R28 10 150 A3 2 -71G A3C2 6 -15A
A2R28 10 -150A A3 5 -1 A3C2 6 -15B
A2R29 10 230 A3 5 -1A A3C2 6 -15C
A2T1 10 110 A3 6 -1 A3C2 6 -15D
A2T1 10 -110A A3 6 -1A A3C2 6 -15E
A2U1 4 180 A3 6 -1B A3C2 6 -15F
A2U1 10 70 A3 6 -iC A3C2 6 -15G
A2U2 4 160 A3 6 -AD A3C2 6 -15H
A2U3 4 110 A3 6 -1E A3C2 6 -151
A2U3 4 -11OA A3 6 -IF A3C2 6 -15J
A2U4 4 100 A3 6 -1G A3C2 6 -15K
A2U4 10 185 A3 6 -1H A3C3 5 5
A2U5 4 130 A3 6 -11 A3C3 5 -5A
A2U5 10 210 A3 6 -1J A3C3 5 -5B
A2U6 10 25 A3 6 -1K A3C3 5 -5C
A2U7 10 175 A3 6 -IL A3C3 5 -5D
A2VR1 4 50 A3 6 -1M A3C3 5 -5E

012-0542-001 20
23-20-' -06'J
Page 1009
Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM


DESIGNATOR DESIGNATOR DESIGNATOR
A3C3 5 -5F A3C5 6 -15B A3C9 6 -15J
A3C3 5 -5G A3C5 6 -15C A3C9 6 -15K
A3C3 5 -5H A3C5 6 -15D A3C10 5 120
A3C3 5 -51 A3C5 6 -15E A3C10 5 -120A
A3C3 5 -5J A3C5 6 -15F A3C10 5 -120B
A3C3 5 -5K A3C5 6 -15G A3C10 5 -120C
A3C3 6 15 A3C5 6 -15H A3C10 6 135
A3C3 6 -15A A3C5 6 -151 A3C10 6 -135A
A3C3 6 -15B A3C5 6 -15J A3C10 6 -135B
A3C3 6 -15C A3C5 6 -15K A3C10 6 -135C
A3C3 6 -15D A3C6 5 5 A3C11 5 5
A3C3 6 -15E A3C6 5 -5A A3C11 5 -5A
A3C3 6 -15F A3C6 5 -5B A3C11 5 -5B
A3C3 6 -15G A3C6 5 -5C A3C11 5 -5C
A3C3 6 -15H A3C6 5 -5D A3C11 5 -5D
A3C3 6 -151 A3C6 5 -5E A3C11 5 -5E
A3C3 6 -15J A3C6 5 -5F A3C11 5 -5F
A3C3 6 -15K A3C6 5 -5G A3C1 5 -5G
A3C4 5 5 A3C6 5 -5H A3C1 5 -5H
A3C4 5 -5A A3C6 5 -51 A3C11 5 -51
A3C4 5 -5B A3C6 5 -5J A3C11 5 -5J
A3C4 5 -5C A3C6 5 -5K A3C11 5 -5K
A3C4 5 -5D A3C6 6 15 A3C11 6 15
A3C4 5 -5E A3C6 6 -15A A3C11 6 -15A
A3C4 5 -5F A3C6 6 -15B A3C11 6 -15B
A3C4 5 -5G A3C6 6 -15C A3C11 6 -15C
A3C4 5 -5H A3C6 6 -15D A3C11 6 -15D
A3C4 5 -51 A3C6 6 -15E A3C11 6 -15E
A3C4 5 -5J A3C6 6 -15F A3C11 6 -15F
A3C4 5 -5K A3C6 6 -15G A3C11 6 -15G
A3C4 6 15 A3C6 6 -15H A3C11 6 -15H
A3C4 6 -15A A3C6 6 -151 A3C11 6 -151
A3C4 6 -15B A3C6 6 -15J A3CI1 6 -15J
A3C4 6 -15C A3C6 6 -15K A3C11 6 -15K
A3C4 6 -15D A3C9 5 5 A3C12 5 200
A3C4 6 -15E A3C9 5 -5A A3C12 5 -200A
A3C4 6 -15F A3C9 5 -5B A3C12 5 -200B
A3C4 6 -15G A3C9 5 -5C A3C12 5 -200C
A3C4 6 -15H A3C9 5 -5D A3C12 6 195
A3C4 6 -151 A3C9 5 -5E A3C12 6 -195A
A3C4 6 -15J A3C9 5 -5F A3C12 6 -195B
A3C4 6 -15K A3C9 5 -5G A3C12 6 -195C
A3C5 5 5 A3C9 5 -5H A3C12 6 197
A3C5 5 -5A A3C9 5 -51 A3C12 6 -197A
A3C5 5 -5B A3C9 5 -5J A3C12 6 -197B
A3C5 5 -5C A3C9 5 -5K A3C12 6 -197C
A3C5 5 -5D A3C9 6 15 A3C12 6 198
A3C5 5 -5E A3C9 6 -15A A3C12 6 -198A
A3C5 5 -5F A3C9 6 -15B A3C13 5 200
A3C5 5 -5G A3C9 6 -15C A3C13 5 -200A
A3C5 5 -5H A3C9 6 -15D A3C13 5 -200B
A3C5 5 -51 A3C9 6 -15E A3C13 5 -200C
A3C5 5 -5J A3C9 6 -15F A3C13 6 195
A3C5 5 -5K A3C9 6 -15G A3C13 6 -195A
A3C5 6 15 A3C9 6 -15H A3C13 6 -195B
A3C5 6 -15A A3C9 6 -151 A3C13 6 -195C

012-0542-001 23 2n nfz Page 1010


23 V20V06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL

.EQUIPMENT
DESIGNATOR
A3C13
FIG
6
ITEM
197
PART NUMBER 964-0400/0401

EQUIPMENT
DESIGNATOR
A3C20
FIG
5
ITEM
-5D
EQUIPMENT
DESIGNATOR
A3C22
FIG
6
ITEM
-15H
A3C13 6 -197A A3C20 5 -5E A3C22 6 -151
A3C13 6 -197B A3C20 5 -5F A3C22 6 -15J
A3C13 6 -197C A3C20 5 -5G A3C22 6 -15K
A3C14 5 200 A3C20 5 -5H A3C23 5 5
A3C14 5 -200A A3C20 5 -51 A3C23 5 -5A
A3C14 5 -200B A3C20 5 -5J A3C23 5 -58
A3C14 5 -200C A3C20 5 -5K A3C23 5 -5C
A3C14 6 195 A3C20 6 195 A3C23 5 -5D
A3C14 6 -195A A3C20 6 -195A A3C23 5 -5E
A3C14 6 -195B A3C20 6 -195B A3C23 5 -5F
A3C14 6 -195C A3C20 6 -195C A3C23 5 -5G
A3C14 6 197 A3C21 5 5 A3C23 5 -5H
A3C14 6 -197A A3C21 5 -5A A3C23 5 -51
A3C14 6 -197B A3C21 5 -5B A3C23 5 -5J
A3C14 6 -197C A3C21 5 -5c A3C23 5 -5K
A3C15 5 200 A3C21 5 -5D A3C23 6 15
A3C15 5 -200A A3C21 5 -5E A3C23 6 -15A
A3C15 5 -200B A3C21 5 -5F A3C23 6 -15B
A3C15 5 -200C A3C21 5 -5G A3C23 6 -15C
A3C15 6 195 A3C21 5 -5H A3C23 6 -15D
A3C15 6 -195A A3C21 5 -51 A3C23 6 -15E
A3C15 6 -195B A3C21 5 -5J A3C23 6 -15F
A3C15 6 -195C A3C21 5 -5K A3C23 6 -15G
A3C15 6 197 A3C21 6 15 A3C23 6 -15H
A3C15 6 -197A A3C21 6 -15A A3C23 6 -151
A3C15 6 -197B A3C21 6 -15B A3C23 6 -15J
A3C15 6 -197C A3C21 6 -15C A3C23 6 -15K
A3C16 6 195 A3C21 6 -15D A3C24 5 5
A3C16 6 -195A A3C21 6 -15E A3C24 5 -5A
A3C16 6 -195B A3C21 6 -15F A3C24 5 -5B
A3C16 6 -195C A3C21 6 -15G A3C24 5 -5C
A3C17 6 195 A3C21 6 -15H A3C24 5 -5D
A3C17 6 -195A A3C21 6 -151 A3C24 5 -5E
A3C17 6 -195B A3C21 6 -15J A3C24 5 -5F
A3C17 6 -195C A3C21 6 -15K A3C24 5 -5G
A3C18 6 15 A3C22 5 5 A3C24 5 -5H
A3C18 6 -15A A3C22 5 -5A A3C24 5 -51
A3C18 6 -15B A3C22 5 -5B A3C24 5 -5J
A3C18 6 -15C A3C22 5 -5C A3C24 5 -5K
A3C18 6 -15D A3C22 5 -5D A3C24 6 15
A3C18 6 -15E A3C22 5 -5E A3C24 6 -15A
A3C18 6 -15F A3C22 5 -5F A3C24 6 -15B
A3C18 6 -15G A3C22 5 -5G A3C24 6 -15C
A3C18 6 -15H A3C22 5 -5H A3C24 6 -15D
A3C18 6 -151 A3C22 5 -51 A3C24 6 -15E
A3C18 6 -15J A3C22 5 -5J A3C24 6 -15F
A3C18 6 -15K A3C22 5 -5K A3C24 6 -15G
A3C19 6 195 A3C22 6 15 A3C24 6 -15H
A3C19 6 -195A A3C22 6 -15A A3C24 6 -151
A3C19 6 -195B A3C22 6 -15B A3C24 6 -15J
A3C19 6 -195C A3C22 6 -15C A3C24 6 -15K
A3C20 5 5 A3C22 6 -15D A3C25 5 185
A3C20 5 -5A A3C22 6 -15E A3C25 5 -185A
A3C20 5 -5B A3C22 6 -15F A3C25 5 -185B
A3C20 5 -5C A3C22 6 -15G A3C25 5 -185C

012-0542-001 Q l ' Page 1011


23C20U06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM


DESIGNATOR DESIGNATOR DESIGNATOR
A3C25 5 -185D A3C28 6 -185C A3C31 6 -185C
A3C25 5 -185E A3C28 6 -185D A3C31 6 -185D
A3C25 6 185 A3C28 6 -185E A3C31 6 -185E
A3C25 6 -185A A3C28 6 -185F A3C31 6 -185F
A3C25 6 -185B A3C29 5 5 A3C32 6 185
A3C25 6 -185C A3C29 5 -5A A3C32 6 -185A
A3C25 6 -185D A3C29 5 -5B A3C32 6 -185B
A3C25 6 -185E A3C29 5 -5C A3C32 6 -185C
A3C25 6 187 A3C29 5 -5D A3C32 6 -185D
A3C25 6 -187A A3C29 5 -5E A3C32 6 -185E
A3C25 6 -187B A3C29 5 -5F A3C32 6 -185F
A3C25 6 -187C A3C29 5 -5G A3C33 6 185
A3C25 6 -187D A3C29 5 -5H A3C33 6 -185A
A3C25 6 -187E A3C29 5 -51 A3C33 6 -185B
A3C25 6 -187F A3C29 5 -5J A3C33 6 -185C
A3C26 5 185 A3C29 5 -5K A3C33 6 -185D
A3C26 5 -185A A3C29 6 15 A3C33 6 -185E
A3C26 5 -185B A3C29 6 -15A A3C33 6 187
A3C26 5 -185C A3C29 6 -15B A3C33 6 -187A
A3C26 5 -185D A3C29 6 -15C A3C33 6 -187B
A3C26 5 -185E A3C29 6 -15D A3C33 6 -187C
A3C26 6 185 A3C29 6 -15E A3C33 6 -187D
A3C26 6 -185A A3C29 6 -15F A3C33 6 -187E
A3C26 6 -185B A3C29 6 -15G A3C33 6 -187F
A3C26 6 -185C A3C29 6 -15H A3C34 6 15
A3C26 6 -185D A3C29 6 -151 A3C34 6 -15A
A3C26 6 -180F A3C29 6 -15J A3C34 6 -15B
A3C26 6 -185E A3C29 6 -15K A3C34 6 -15C
A3C27 5 185 A3C30 5 5 A3C34 6 -15D
A3C27 5 -185A A3C30 5 -5A A3C34 6 -15E
A3C27 5 -185B A3C30 5 -5B A3C34 6 -15F
A3C27 5 -185C A3C30 5 -5C A3C34 6 -15G
A3C27 5 -185D A3C30 5 -5D A3C34 6 -15H
A3C27 5 -185E A3C30 5 -5E A3C34 6 -151
A3C27 6 185 A3C30 5 -5F A3C34 6 -15J
A3C27 6 -185A A3C30 5 -5G A3C34 6 -15K
A3C27 6 -185B A3C30 5 -5H A3C36 5 5
A3C27 6 -185C A3C30 5 -51 A3C36 5 -5A
A3C27 6 -185D A3C30 5 -5J A3C36 5 -5B
A3C27 6 -185E A3C30 5 -5K A3C36 5 -5C
A3C27 6 187 A3C30 6 185 A3C36 5 -5D
A3C27 6 -187A A3C30 6 -185A A3C36 5 -5E
A3C27 6 -187B A3C30 6 -185B A3C36 5 -5F
A3C27 6 -187C A3C30 6 -185C A3C36 5 -5G
A3C27 6 -187D A3C30 6 -185D A3C36 5 -5H
A3C27 6 -187E A3C30 6 -185E A3C36 5 -51
A3C27 6 -187F A3C30 6 187 A3C36 5 -5J
A3C28 5 185 A3C30 6 -187A A3C36 5 -5K
A3C28 5 -185A A3C30 6 -187B A3C36 6 15
A3C28 5 -185B A3C30 6 -187C A3C36 6 -15A
A3C28 5 -185C A3C30 6 -187D A3C36 6 -15B
A3C28 5 -185D A3C30 6 -187E A3C36 6 -15C
A3C28 5 -185E A3C30 6 -187F A3C36 6 -15D
A3C28 6 185 A3C31 6 185 A3C36 6 -15E
A3C28 6 -185A A3C31 6 -185A A3C36 6 -15F
A3C28 6 -185B A3C31 6 -185B A3C36 6 -15G

012-0542-001 Page 1012


232006Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM
DESIGNATOR DESIGNATOR DESIGNATOR
A3C36 6 -15H A3C41 6 -180B A3C44 5 -175D
A3C36 6 -151 A3C41 6 -180C A3C44 5 -175E
A3C36 6 -15J A3C41 6 -180D A3C44 6 180
A3C36 6 -15K A3C41 6 -180E A3C44 6 -180A
A3C37 5 140 A3C41 6 -18OF A3C44 6 -180B
A3C37 5 -140A A3C41 6 182 A3C44 6 -180C
A3C37 5 -140B A3C41 6 -182A A3C44 6 -180D
A3C37 5 -140C A3C41 6 -182B A3C44 6 -180E
A3C37 6 160 A3C41 6 -182C A3C44 6 -180F
A3C37 6 -160A A3C41 6 -182D A3C44 6 182
A3C37 6 -160B A3C41 6 -182E A3C44 6 -182A
A3C37 6 -160C A3C41 6 -182F A3C44 6 -182B
A3C37 6 -160D A3C42 5 175 A3C44 6 -182C
A3C37 6 -160E A3C42 5 -175A A3C44 6 -182D
A3C37 6 -160F A3C42 5 -175B A3C44 6 -182E
A3C38 5 140 A3C42 5 -175C A3C44 6 -182F
A3C38 5 -140A A3C42 5 -175D A3C45 6 180
A3C38 5 -140B A3C42 5 -175E A3C45 6 -180A
A3C38 5 -140C A3C42 6 180 A3C45 6 -180B
A3C38 6 145 A3C42 6 -180A A3C45 6 -180C
A3C38 6 -145A A3C42 6 -180B A3C45 6 -180D
A3C38 6 -145B A3C42 6 -180C A3C45 6 -180E
A3C38 6 -145C A3C42 6 -180D A3C45 6 -180F
A3C39 5 160 A3C42 6 -180E A3C46 6 180
A3C39 5 -160A A3C42 6 -18OF A3C46 6 -180A
A3C39 5 -160B A3C42 6 182 A3C46 6 -180B
A3C39 5 -160C A3C42 6 -182A A3C46 6 -180C
A3C39 5 -160D A3C42 6 -182B A3C46 6 -180D
A3C39 5 -160E A3C42 6 -182C A3C46 6 -180E
A3C39 5 -160F A3C42 6 -182D A3C46 6 -18OF
A3C39 6 145 A3C42 6 -182E A3C47 6 180
A3C39 6 -145A A3C42 6 -182F A3C47 6 -180A
AOC39 6 -145B A3C43 5 175 A3C47 6 -180B
A3C39 6 -145C A3C43 5 -175A A3C47 6 -180C
A3C40 5 160 A3C43 5 -175B A3C47 6 -180D
A3C40 5 -160A A3C43 5 -175C A3C47 6 -180E
A3C40 5 -160B A3C43 5 -175D A3C47 6 -180F
A3C40 5 -160C A3C43 5 -175E A3C48 6 180
A3C40 5 -160D A3C43 6 180 A3C48 6 -180A
A3C40 5 -160E A3C43 6 -180A A3C48 6 -180B
A3C40 5 -160F A3C43 6 -1808 A3C48 6 -180C
A3C40 6 160 A3C43 6 -180C A3C48 6 -180D
A3C40 6 -160A A3C43 6 -180D A3C48 6 -180E
A3C40 6 -160B A3C43 6 -180E A3C48 6 -180F
A3C40 6 -160C A3C43 6 -180F A3C49 5 5
A3C40 6 -160D A3C43 6 182 A3C49 5 -5A
A3C40 6 -160E A3C43 6 -182A A3C49 5 -5B
A3C40 6 -160F A3C43 6 -182B A3C49 5 -5C
A3C41 5 175 A3C43 6 -182C A3C49 5 -5D
A3C41 5 -175A A3C43 6 -182D A3C49 5 -5E
A3C41 5 -175B A3C43 6 -182E A3C49 5 -5F
A3C41 5 -175C A3C43 6 -182F A3C49 5 -5G
A3C41 5 -175D A3C44 5 175 A3C49 5 -5H
A3C41 5 -175E A3C44 5 -175A A3C49 5 -51
A3C41 6 180 A3C44 5 -175B A3C49 5 -5J
A3C41 6 -180A A3C44 5 -175C A3C49 5 -5K

012-0542-001 Page 101/3


23-20-06 ~ ~~~~~~Apr
11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM


DESIGNATOR DESIGNATOR DESIGNATOR
A3C49 6 15 A3C51 6 -15H A3C54 5 -5D
A3C49 6 -15A A3C51 6 -151 A3C54 5 -5E
A3C49 6 -15B A3C51 6 -15J A3C54 5 -5F
A3C49 6 -15C A3C51 6 -15K A3C54 5 -5G
A3C49 6 -15D A3C52 5 5 A3C54 5 -5H
A3C49 6 -15E A3C52 5 -5A A3C54 5 -51
A3C49 6 -15F A3C52 5 -5B A3C54 5 -5J
A3C49 6 -15G A3C52 5 -5C A3C54 5 -5K
A3C49 6 -15H A3C52 5 -SD A3C54 6 15
A3C49 6 -151 A3C52 5 -5E A3C54 6 -15A
A3C49 6 -15J A3C52 5 -5F A3C54 6 -1sB
A3C49 6 -15K A3C52 5 -5G A3C54 6 -15C
A3Cso 5 5 A3C52 5 -5H A3C54 6 -15D
A3CsO 5 -5A A3C52 5 -51 A3C54 6 -15E
A3C50 5 -5B A3C52 5 -5J A3C54 6 -15F
A3C50 5 -5C A3C52 5 -5K A3C54 6 -15G
A3C50 5 -5D A3C52 6 15 A3C54 6 -1sH
A3C50 5 -5E A3C52 6 -1SA A3C54 6 -151
A3C50 5 -5F A3C52 6 -15B A3C54 6 -1sJ
A3C50 5 -5G A3C52 6 -15C A3C54 6 -15K
A3C50 5 -5H A3C52 6 -1sD A3C55 5 5
A3C50 5 -51 A3C52 6 -1sE A3C55 5 -sA
A3C50 5 -5J A3C52 6 -15F A3C55 5 -SB
A3C50 5 -5K A3C52 6 -15G A3C55 5 -5C
A3C50 6 15 A3C52 6 -15H A3C55 5 -sD
A3C50 6 -15A A3C52 6 -151 A3C55 5 -SE
A3C50 6 -15B A3C52 6 -1sJ A3C55 5 -SF
A3C50 6 -15C A3C52 6 -15K A3C55 5 -sG
A3C50 6 -15D A3C53 5 S A3C55 5 -SH
A3C50 6 -15E A3C53 5 -5A A3C55 5 -51
A3C50 6 -15F A3C53 5 -5B A3C55 5 -5J
A3C50 6 -15G A3C53 5 -5C A3C55 5 -5K
A3C50 6 -15H A3C53 5 -5D A3Css 6 15
A3C50 6 -151 A3C53 5 -5E A3C55 6 -1sA
A3C50 6 -15J A3C53 5 -5F A3C55 6 -1sB
A3C50 6 -15K A3C53 5 -5G A3C55 6 -15C
M3C51 5 5 A3C53 5 -5H A3C55 6 -1sD
A3C51 5 -5A A3C53 5 -51 A3C55 6 -1sE
A3C51 5 -5B A3C53 5 -5J A3Css 6 -1sF
A3C51 5 -5C A3C53 5 -5K A3C55 6 -15G
A3C51 5 -5D A3C53 6 15 A3C55 6 -15H
A3C51 5 -5E A3C53 6 -15A A3Css 6 -151
A3C51 5 -5F A3C53 6 -15B A3C55 6 -1sJ
A3C51 5 -5G A3C53 6 -15C A3C55 6 -1sK
A3C51 5 -5H A3C53 6 -15D A3C56 5 5
A3C51 5 -51 A3C53 6 -15E A3C56 5 -SA
A3C51 5 -5J A3C53 6 -15F A3C56 5 -5B
A3C51 5 -5K A3C53 6 -15G A3C56 5 -5C
A3C51 6 15 A3C53 6 -15H A3C56 5 -5D
A3C51 6 -15A A3C53 6 -151 A3C56 5 -5E
A3C51 6 -15B A3C53 6 -15J A3C56 5 -5F
A3C51 6 -15C A3C53 6 -15K A3C56 5 -5G
A3C51 6 -15D A3C54 5 5 A3C56 5 -5H
A3C51 6 -15E A3C54 5 -5A A3C56 5 -51
A3C51 6 -15F A3C54 5 -sB A3C56 5 -5J
A3C51 6 -15G A3C54 5 -5C A3C56 5 -5K

012-0542-001 Page 1014


23-20-06 ~ ~~~~~~Apr
11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

EQUIPMENT FIG TEM EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM


DESIGNATOR DESIGNATOR DESIGNATOR
A3C56 6 15 A3C60 6 135 A3JIB 5 165
A3C56 6 -15A A3C60 6 -135A A3J1B 5 -165A
A3C56 6 -15B A3C60 6 -135B A3J1B 5 -165B
A3C56 6 -15C A3C60 6 -135C A3J1B 5 -165C
A3C56 6 -15D A3DS1 5 235 A3J1B 6 175
A3C56 6 -15E A3DS1 5 -235A A3JIB 6 -175A
A3C56 6 -15F A3DS1 6 235 A3JIB 6 -175B
A3C56 6 -15G A3DS1 6 -235A A3JIB 6 -175C
A3C56 6 -15H A3DS1 6 -235B A3J1B 6 -175D
A3C56 6 -151 A3DS2 5 235 A3J1B 6 -175E
A3C56 6 -15J A3DS2 5 -235A A3J2 5 100
A3C56 6 -15K A3DS2 6 235 A3J2 5 -100A
A3C57 5 120 A3DS2 6 -235A A3J2 5 -100B
A3C57 5 -120A A3DS2 6 -235B A3J2 6 95
A3C57 5 -120B A3DS3 5 235 A3J2 6 -95A
A3C57 5 -120C A3DS3 5 -235A A3J2 6 -95B
A3C57 6 165 A3DS3 6 235 A3J2 6 -95C
A3C57 6 -165A A3DS3 6 -235A A3L1 5 150
A3C57 6 -165B A3DS3 6 -235B A3L1 6 150
A3C57 6 -165C A3DS4 5 230 A3L2 5 150
A3C57 6 -165D A3DS4 5 -230A A3L2 6 150
A3C57 6 -165E A3DS4 6 225 A3L3 5 150
A3C57 6 -165F A3DS4 6 -225A A3L3 6 150
A3C57 6 -165G A3DS4 6 -225B A3L4 5 150
A3C57 6 -165H A3DS5 5 210 A3L4 6 150
A3C58 5 120 A3DS5 5 -210A A3Q1 5 105
A3C58 5 -120A A3DS5 5 -210B A3Q1 5 -105A
A3C58 5 -120B A3DS5 6 200 A3Q1 5 -105B
A3C58 5 -120C A3DS5 6 -200A A3Q1 5 -105C
A3C58 6 165 A3DS5 6 -200B A3Q1 5 -105D
A3C58 6 -165A A3DS5 6 -200C A3Q1 5 -105E
A3C58 6 -165B A3DS6 5 210 A3Q1 6 115
A3C58 6 -165C A3DS6 5 -210A A3Q1 6 -15A
A3C58 6 -165D A3DS6 5 -210B A3Q1 6 -115B
A3C58 6 -165E A3DS6 6 200 A3Q1 6 -115C
A3C58 6 -165F A3DS6 6 -200A A3Q1 6 -115D
A3C58 6 -165G A3DS6 6 -200B A3Q1 6 - 15E
A3C58 6 -165H A3DS6 6 -200C A3Q1 6 -115F
A3C59 5 155 A3DS7 5 210 A3RI 5 10
A3C59 5 -155A A3DS7 5 -210A A3R1 5 -10A
A3C59 5 -155B A3DS7 5 -210B A3R1 5 -10B
A3C59 5 -155C A3DS7 6 200 A3R1 5 -10C
A3C59 5 -155D A3DS7 6 -200A A3R1 6 5
A3C59 5 -155E A3DS7 6 -200B A3R1 6 5A
A3C59 5 -155F A3DS7 6 -200C A3R1 6 58
A3C59 6 135 A3D1 6 140 A3R1 6 5C
A3C59 6 -135A A3J1A 5 165 A3R1 6 5D
A3C59 6 -135B A3J1A 5 -165A A3R1 6 5E
A3C59 6 -135C A3J1A 5 -165B A3R2 5 35
A3C60 5 155 A3J1A 5 -165C A3R2 5 -35A
A3C60 5 -155A A3J1A 6 175 A3R2 5 -35B
A3C60 5 -155B A3J1A 6 -175A A3R2 5 -35C
A3C60 5 -155C A3J1A 6 -175B A3R2 6 30
A3C60 5 -155D A3J1A 6 -175C A3R2 6 -30A
A3C60 5 -155E A3J1A 6 -175D A3R2 6 -30B
A3C60 5 -155F A3J1A 6 -175E A3R2 6 -30C

012-0542-001 Page 1015


23'J20-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM


DESIGNATOR DESIGNATOR DESIGNATOR
A3R2 6 -30D A3R11 5 -220D A3R13 6 -265B
A3R2 6 -30E A3R11 5 -220E A3R14 5 180
A3R4 5 225 A3R11 6 220 A3R14 5 -180A
A3R4 5 -225A A3R11 6 -220A A3R14 5 -180B
A3R4 5 -225B A3R11 6 -220B A3R14 5 -180C
A3R4 5 -225C A3R11 6 -220C A3R14 5 -180D
A3R4 5 -225D A3R11 6 -220D A3R14 6 210
A3R4 5 -225E A3R11 6 -220E A3R14 6 -210A
A3R4 6 230 A3R11 6 -220F A3R14 6 -210B
A3R4 6 -230A A3R11 6 -220G A3R14 6 -210C
A3R4 6 -230B A3R11 6 -220H A3R14 6 -210D
A3R4 6 -230C A3R12 5 195 A3R14 6 -210E
A3R4 6 -230D A3R12 5 -195A A3R14 6 -210F
A3R4 6 -230E A3R12 5 -195B A3R15 5 85
A3R4 6 -230F A3R12 5 -195C A3R15 5 -85A
A3R4 6 -230G A3R12 5 -195D A3R15 5 -85B
A3R4 6 -230H A3R12 5 -195E A3R15 5 -85C
A3R6 5 35 A3R12 6 215 A3R15 6 105
A3R6 5 -35A A3R12 6 -215A A3R15 6 -105A
A3R6 5 -35B A3R12 6 -215B A3R15 6 -105B
A3R6 5 -35C A3R12 6 -215C A3R15 6 -105C
A3R6 6 30 A3R12 6 -215D A3R15 6 -105D
A3R6 6 -30A A3R12 6 -215E A3R15 6 -105E
A3R6 6 -30B A3R12 6 -215F A3R15 6 -105F
A3R6 6 -30C A3R12 6 -215G A3R16 5 95
A3R6 6 -30D A3R12 6 -215H A3R16 5 -95A
A3R6 6 -30E A3R12 6 217 A3R16 5 -95B
A3R8 5 115 A3R12 6 -217A A3R16 5 -95C
A3R8 5 -115A A3R12 6 -217B A3R16 6 120
A3R8 5 -115B A3R12 6 -217C A3R16 6 -120A
A3R8 5 -15C A3R12 6 -217D A3R16 6 -120B
A3R8 5 -115D A3R12 6 -217E A3R16 6 -120C
A3R8 5 -15E A3R12 6 260 A3R16 6 -120D
A3R8 6 125 A3R12 6 -260A A3R16 6 -120E
A3R8 6 -125A A3R12 6 -260B A3R17 5 85
A3R8 6 -125B A3R12 6 -260C A3R17 5 -85A
A3R8 6 -125C A3R12 6 -260D A3R17 5 -85B
A3R8 6 -125D A3R12 6 265 A3R17 5 -85C
A3R8 6 -125E A3R12 6 -265A A3R17 6 105
A3R8 6 -125F A3R12 6 -265B A3R17 6 -105A
A3R10 5 110 A3R12 6 -265C A3R17 6 -105B
A3R10 5 -110A A3R12 6 -265D A3R17 6 -105C
A3R10 5 -110B A3R12 6 266 A3U1 5 20
A3R10 5 -110C A3R12 6 -266A A3U1 5 -20A
A3R10 5 -110D A3R12 6 -266B A3U1 6 20
A3R10 6 100 A3R13 6 215 A3U1 6 -20A
A3R1O 6 -100A A3R13 6 -215A A3U2 5 30
A3R10 6 -100B A3R13 6 -215B A3U2 5 -30A
A3RI1 6 -100C A3R13 6 -215C A3U2 5 -30B
A3RI1 6 -100D A3R13 6 -215D A3U2 6 35
A3R10 6 -100E A3R13 6 -215E A3U2 6 -35A
A3R10 6 -10OF A3R13 6 -215F A3U2 6 -35B
A3R11 5 220 A3R13 6 -215G A3U3 5 45
A3R11 5 -220A A3R13 6 -215H A3U3 5 -45A
A3R11 5 -220B A3R13 6 265 A3U3 5 -45B
A3R11 5 -220C A3R13 6 -265A A3U3 5 -45C

012-0542-001 Page 1016


232006Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL

.EQUIPMENT
PART NUMBER 964-0400/0401

FIG ITEM EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM


DESIGNATOR DESIGNATOR DESIGNATOR
A3U3 6 45 A3U10 6 -80F A3U22 6 -170B
A3U3 6 -45A A3U11 5 130 A3U22 6 -170D
A3U3 6 -45B A3U11 6 75 A3U23 5 145
A3U3 6 -45C A3U12 5 125 A3U23 5 -145A
A3U4 5 60 A3U12 5 -125A A3U23 6 155
A3U4 5 -60A A3U12 5 -125B A3U23 6 -155A
A3U4 5 -60B A3U12 6 110 A3XU4 5 65
A3U4 6 60 A3U12 6 -110A A3XU4 5 -65A
A3U4 6 -60A A3U12 6 -110B A3XU4 6 65
A3U4 6 -60B A3U13 5 135 A3XU4 6 -65A
A3U4 6 -60C A3U13 5 -135A A3Y1 5 240
A3U4 6 -60D A3U13 5 -135B A3Y1 6 240
A3U5 5 90 A3U13 6 130 A3Y1 6 -240A
A3U5 5 -90A A3U13 6 -130A A4 2 -80
A3U5 5 -90B A3U13 6 -130B A4 2 -80A
A3U5 5 -90C A3U13 6 -130C A4 2 -80B
A3U5 6 85 A3U14 5 215 A4 2 -80C
A3U5 6 -85A A3U14 5 -215A A5 1 220
A3U5 6 -85B A3U14 6 205 As 1 360
A3U5 6 -85C A3U14 6 -205A A5 1 361
A3U6 5 25 A3U14 6 -205B As 11 -1
A3U6 6 25 A3U15 6 25A A5C1 11 55
A3U6 6 25A A3U15 6 25C AsC1 11 -ssA
A3U6 6 -25B A3U15 6 25D A5D1 11 50
A3U6 6 -25C A3U16 5 125 A5D2 11 50
A3U6 6 -25D A3U16 5 -125A A5D3 11 50
A3U6 6 -25E A3U16 5 -125B A5D4 11 50
A3U6 6 -25F A3U16 6 110 A5D5 11 50
A3U6 6 -25G A3U16 6 -110A A5FL1 11 60
A3U6 6 -25H A3U16 6 -110B AsJ2 11 45
A3U6 6 -25J A3U17 5 190 AsJ2 11 -45A
A3U6 6 -25K A3U17 5 -190A A5J3 11 45
A3U6 6 -25L A3U17 6 190 A5J3 11 -45A
A3U6 6 270 A3U17 6 -190A A5J4 11 45
A3U6 6 285 A3U17 6 192 A5J4 11 -45A
A3U6 6 290 A3U17 6 -192A AsJ11 11 45
A3U6C1 6 280 A3U18 6 190 A5J11 11 -45A
A3U6C2 6 280 A3U18 6 -190A A5R1 11 80
A3U6U1A 6 275 A3U19 5 170 A5R2 11 80
A3U7 5 40 A3U19 5 -170A A5R3 11 40
A3U7 6 40 A3U19 6 170 A5T1 11 10
A3U7 6 -40A A3U19 6 170A AsTi 11 -10A
A3U8 5 55 A3U19 6 -170B A5VR2 11 85
A3U8 6 55 A3U19 6 -170C A5VR2 11 -85A
A3U9 5 50 A3U19 6 -170D A5VR3 11 85
A3U9 6 50 A3U20 5 170 A5VR3 11 -8sA
A3U9 6 -50A A3U20 5 -170A DS1 1 145
A3U10 5 70 A3U20 6 170 DS1 1 -145A
A3U10 5 -70A A3U20 6 170A DS1 1 295
A3U10 5 -70B A3U20 6 -170B DS1 I -295A
A3U10 6 80 A3U20 6 -170C F1 1 150
A3U10 6 -80A A3U20 6 -170D F1 1 -1sOA
A3U10 6 -80B A3U21 6 170 F1 1 300
A3U10 6 -80C A3U21 6 -170B F1 1 -300A
A3U10 6 -80D A3U21 6 -170D Ji 7 20
A3U10 6 -80E A3U22 6 170 JI 8 20

012-0542-001 Page 1017


23 -20-06J Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM EQUIPMENT FIG ITEM


DESIGNATOR DESIGNATOR DESIGNATOR
Ji 9 10
P1 7 5
P1 8 15
P1 8 -15A
P1 8 -15B
P1 9 5
P1 9 -5A
P2 1 210
P2 1 310
P3 9 25
P4 9 25
P11 9 25
Ri 1 68
RI 1 -368A
Si 1 140
Si 1 275
S2 1 175
S2 1 340
VR1 2 17
VR2 2 17
VR3 2 17
VR4 2 17
W6 2 50

012-0542-001 2
23- 0-06 Page 1018
Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

NUMERICAL INDEX

AIRLINE QTY AIRLINE QTY


PART NO. PIN FIG ITEM REQ PART NO. P/N FIG ITEM REQ
AGC1 1 300 1 C1206C104K5RAC 6 -151
AGC1 1 150 2 C1206C104K5RACR 5 -5H
AIC37C65CL 5 90C C1206C104K5RACR 6 -15H
AIC37C65CL 6 -85C C1 70262-1 13 75 4
AN426A3-5 1 -390A DAT75-292 7 -30A 1
AN470AD3-4 1 -415A DAT75-292 8 25A 1
AN507C440R4 1 -400A DAT75-292 9 -15A 1
AN507C440R6 1 -345B DAT75-292-1 7 -30B
AN507C632R5 1 -366A DAT75-292-1 8 -25B
AN960C6 2 -420A DAT75-292-1 9 -15B
AN960C8L 11 25 2 DAT9-292 7 30 1
AN96OC8L 11 75 2 DAT9-292 8 -25 1
AS60-24 1 -362A I DAT9-292 9 15 1
BL02RN2R62 10 -155A DG211CSE 5 190 1
BNX002-01 4 125 3 DG211CSE 6 190 2
CA3252E 5 -135B DG211CSE 6 192 1
CA3252E 6 -130C DG211DY 5 -190A
CD74ACT374M 5 -215A DG211DY 6 -190A
CD74ACT374M 6 -205A DG211DY 6 -192A
CD74ACT374M 6 -205B DS3669N 5 -135A
CD74HCT245M 5 -30B DS3669N 6 -130A
CD74HCT245M 6 -35B DS3669N 6 -130B
CD74HCT373M 5 45 1 D110-41 8 40 2
CD74HCT373M 6 45 1 FM461 10 65 1
CEC18 12 5 1 FRWR81S5R11FR 10 115 2
CEC22 1 7 4 FSK23B4 13 65 1
CEC22 1 -7A 3 FSK23B4 3 60 1
CRCW1206-100JB 5 -10C FSK24B15 13 15 2
CRCW1206-100JB 6 -5C FSK24B15 3 15 2
CRCW1206-100JT 5 -10B FSK25B15 13 5 1
CRCW1206-100JT 6 -5B FSK25B15 3 5 1
CRCW1206-102JB 5 -95C FSK27B15 3 10 2
CRCW1206-102JB 6 -120C FSK28B15 13 10 2
CRCW1206-102JT 5 -95B FSS118 12 10 1
CRCW1206-102JT 6 -120B FTH5ART 1 200 2
CRCW1206-103JB 5 -115C FTH5ART 1 270 2
CRCW1206-103JB 6 -125C FTH5ART 1 -270A 4
CRCW1206-103JT 5 -115B FTH5ART 1 -270B 3
CRCW1206-103JT 6 -125B F931V685KDC 6 -160G
CRCW1206-301JB 5 -85C GA3A1 11 60 1
CRCW1206-301JB 6 -105C G601-6 2 430 4
CRCW1206-301JT 5 -85B HLMP0301 5 210 3
CRCW1206-301JT 6 -105B HLMP0301 6 200 3
CRCW1206-751JB 5 -35C HLMP0401 5 235 3
CRCW1206-751JB 6 -30C HLMP0401 6 235 3
CRCW1206-751JT 5 -35B HLMP0504 5 230 1
CRCW1206-751JT 6 -30B HLMP0504 6 225 1
C0603C103K5RAC 6 -280B HS1-3182-8 5 170 2
C104K1206XFLB 5 -5G HS1-3182-8 6 170 4
C104K1206XFLB 6 -15G HS1-3182-8 6 170A 2
C104KI206XFLT 5 -5F HS9503 4 180 1
C104K1206XFLT 6 -15F HTB321 1 305 1
C1206C104K5RAC 5 -51 ICL2321BE 5 -145A

012-0542-001 Page 1019


23. 20 0 April1/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE QTY AIRLINE QTY


PART NO. P/N FIG ITEM REQ PART NO. P/N FIG ITEM REQ
ICL2321BE 6 -155A MC74HCT373DW 5 -45A
IC61-0324-017 5 65 1 MC74HCT373DW 6 -45A
IC61-0324-017 6 65 1 MC79L05ACP 10 185 1
IC61-0324-050 5 -65A MC79L05ACP 4 110 1
IC61-0324-050 6 -65A MCT5211 10 210 1
IS82C59A 5 50 1 MCT5211 4 100 1
IS82C59A 6 50 1 MM54C914JMIL 4 130 1
IS82C59A 6 -50A MM74HC374M 5 -125A
JANTX1N4148-1 10 85 1 MM74HC374M 6 -110A
JANTX1N4148-1 7 25 MM74HC374WM 5 -125B
JANTX1N4461 10 220 1 MM74HC374WM 6 -110B
JANTX1 N4490 4 -60A 1 MM74HCT245WM 5 -30A
JANTX1 N4491 4 60 1 MM74HCT245WM 6 -35A
JANTX1N6072A 10 145 1 MM74HCT373WM 5 -45B
JANTX1 N6072A 11 85 2 MM74HCT373WM 6 -45B
JANTX1 N6072A 4 50 1 MMBT2222A 5 105 1
JANTX1N6103 13 60 4 MMBT2222A 6 115 1
JANTX1N6103 2 17 4 MMBT2222ALT 5 -105C
JANTX1 N6103 3 -155A MMBT2222ALT 6 -115C
JANTX1 N746A 10 125 1 MMBT2222ALT1 6 -115F
JANTX1N746A1 10 -125A MMST2222A 5 -10SA
JANTX2N2907A 10 120 1 MMST2222A 6 -115A
JAN1N6072A 10 -145A MS15795-802 10 112 2
JAN1N6072A 11 -85A MS15795-803 1 -350A 2
JAN1N6103 13 -60A MS15795-803 10 -112A 2
JAN1N6103 2 -17A MS15795-803 4 190 4
JAN1N6103 3 155 4 MS16535-135N 1 450 4
JT01RE18-53SSR 7 5 1 MS16535-136N 1 465 6
KST2222ALT1 5 -105D MS16535-138N 1 455 4
KST2222ALT1 6 -115D MS16535-139N 1 435 4
LC018B11S 2 450 2 MS16535-139N 1 470 4
LDH3602 5 -210B MS16555-605 2 445 2
LDH3602 6 -200B MS16562-218 1 120 1
LM136AH2-5 10 35 2 MS16562-218 1 130 1
LM136AH2-5 10 -35A MS17821-4-9 11 5 3
LM139AF 10 -25A MS20253-2-075 2 -355A
LM139AJ 10 25 1 MS20253P2-075 2 355 2
LM139AJ 10 -25B MS20426A3-5 1 170 8
LM193H 10 175 1 MS20426A3-5 1 390 8
LM193H 10 -175A MS20426AD2-5 1 380 2
LM79LO5ACZ 10 -185A MS20426AD3-3 1 45A 12
LM79LO5ACZ 4 -110A MS20426AD3-5 1 30 2
LPS48DI2-625J 10 -70B 1 MS20426AD3-5 1 45 12
LPS48S05-3000J 10 -70A 1 MS20470AD2-5 1 173 2
LRS49-28 1 361 1 MS20470AD3-4 1 415 7
LT015B4LMW 2 315 MS21042-02 1 100 2
LT015B4RMW 2 320 MS21042-04 1 250 4
LT017C5LMW 2 305 MS21042-04 1 -355A 2
LT017C5RMW 2 310 MS21042-04 1 80 4
LZS50-3 1 362 1 MS21042-04 12 30 1
MAX232EWE 5 145 1 MS21042-04 2 35 4
MAX232EWE 6 155 1 MS21042L04 10 113 2
MB84256C70LPF 6 -80F MS21042L04 4 185 4
MC74HCT373ADW 5 -45C MS21043-08 11 20 1
MC74HCT373ADW 6 -45C MS21043-08 11 70 2

012-0542-001 Page 1020


23
'20J'06 April /03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE QTY AIRLINE QTY


PART NO. P/N FIG ITEM REQ PART NO. P/N FIG ITEM REQ
MS21266-2N 1 256 1 MS51957-15 1 245 4
MS21266-2N 11 100 2 MS51957-15 1 -330A 2
MS24266R18B31PN 7 20 1 MS51957-15 1 85 4
MS24693C1 2 85 8 MS51957-15 12 15 4
MS24693C2 1 400 2 MS51957-15 4 195 4
MS24693C2 2 -85A 4 MS51957-17B 2 365 2
MS24693C25 1 366 2 MS51957-18 11 27 4
MS24693C3 2 275 MS51957-18 2 15 6
MS24693C3 2 370 2 MS51957-19 2 -15A 6
MS24693C4 2 60 2 MS51957-2 12 35 2
MS24693C4 1 -345A 2 MS51957-2 12 45 2
MS24693C6 2 -370A 2 MS51957-21 10 111 2
MS25036-148 11 90 1 MS51957-26 11 110 13
MS25036-148 13 55 1 MS51957-26 11 95 1
MS25036-148 3 125 1 MS51957-27 11 -110A 13
MS25036-148 9 20 1 MS51957-27 11 -95A 1
MS25224-1 1 290 1 MS51957-3 2 25 2
MS27-286-01 4 10 1 MS51957-4 1 110 2
MS27291-5 7 10 1 MS51957-43 1 -235A 5
MS27473E18A53S 8 -15B 1 MS51957-43 11 65 2
MS27473E18A53S 9 -5A 1 MS51957-44 1 265 1
MS27473T18A53P 8 20 1 MS51957-45 7 15 2
MS27473T18A53S 8 15 1 MS51957-45 8 10 4
MS27500E18A53S 8 -15A 1 MS51957-45 9 40 2
MS27500E18A53S 9 5 1 MS51957-46 11 17 2
MS27506A18-2 8 5 2 MS51957-53 11 15 1
MS27508E18A53A 13 20 1 MS51959-11 2 110 2
MS27508E18A53A 3 -20A MS51959-11 2 130 2
MS27508E18A53P 13 -20A MS51959-43 1 225 4
MS27508E18A53P 3 105 1 MS51959-43 1 365 4
MS27508E18A53P 3 20 1 MS51959-5 2 225 1
MS27508E18A53P 9 10 1 MS51959-5 2 235 1
MS27511A18C 1 70 1 M003133-00 2 -407 1
MS3367-X-9 1 205 2 M1206K1002JBT 5 -115D
MS3367-X-9 1 255 3 M1206K1002JBT 6 -125D
MS3367-X-9 1 -255A 5 M2-5-10DIN85A2 2 160 6
MS3367-X-9 1 -255B 4 M3-4DIN85A2 2 155 4
MS35206-243 1 235 5 M3-5DIN965A2 2 95 4
MS35206-243 1 -67A 10 M3-5DIN965A2 1 -363E
MS35223-43 1 67 10 M39003-01-2265 4 20 1
MS35333-70 1 -367C 1 M39003-03-3060 4 170 2
MS35338-135 1 190 2 M39014-01-1357 10 180 2
MS35338-135 1 350 2 M39014-01-1357 4 90 1
MS35649-244 1 185 2 M39014-01-1575 10 45 3
MS35649-244 1 355 2 M39014-01-1593 10 30 10
MS51957-13 1 330 2 M39014-01-1593 4 120 5
MS51957-13 1 345 2 M39014-02-1338 4 85 1
MS51957-13 2 40 5 M39014-02-1350 10 140 3
MS51957-14 1 180 2 M39014-02-1419 10 40 1
MS51957-14 1 337 5 M39014-02-1419 4 15 5
MS51957-14 1 339 5 M39029-58-360 3 100 2
MS51957-14 1 405 2 M4-10DIN965A2 1 363 3
MS51957-14 12 25 1 M4-10DIN965A2 1 -363B
MS51957-14 2 -15B 4 M5M5256BFP10L 6 -80E
MS51957-14 2 -40A 5 M5M5256BFP12L 6 -80D

012-0542-001 Page 1021


232006Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE QTY AIRLINE QTY


PART NO. P/N FIG ITEM REQ PART NO. P/N FIG ITEM REQ
M5M5256BFP15L 6 -80C RCR05G511JS 10 190 1
M5M5256FP10L 5 -70B RCR05G512JS 10 10 1
M5M5256FP10L 6 -80B RCRO7G102JS 4 25 1
M5M5256FP12L 5 -70A RCR07G431JS 4 30 1
M5M5256FP12L 6 -80A RCR07G562JS 10 60 2
M5M5256FP15L 5 70 1 RCR2OG433JS 1 368 1
M5M5256FP15L 6 80 1 RLRO5C1001GR 10 -150A
M8340107M1501GG 4 155 1 RLRO5C10O2GR 10 -5A
M8340108M1202GG 4 165 1 RLRO5C1004GR 10 -20A
M83519-1-3 1 253 2 RLR05C2000GR 10 -165A
M85049-47N18 8 30 1 RLR05C2001GR 10 -15A
M85049-47N18 9 -50 1 RLR05C2004GR 10 -195A
NAS42DD4-23N 2 425 4 RLR05C3001 GR 10 -90A
NAS620-4L 1 335 2 RLR05C3304GR 10 -55A
NAS62OC2 1 105 2 RLR05C5100GR 10 -190A
NAS620C2 2 30 2 RLR05C5101GR 10 -10A
NRC106KO6 5 -140A RLRO7C1OO1GR 4 -25A
NRC106KO6 6 -145A RLRO7C4300GR 4 -30A
NRC106KO6R 5 140 2 RLR07C5601GR 10 -60A
NRC106KO6R 6 145 2 RLR20C43O2GR I -368A
NRC106K16R 5 -160B RM3182S 5 -170A
NRC106K16R 6 -160B RM3182S 6 -170B
NRC225K35 5 -15A RM3182S 6 -170C
NRC225K35 6 -10A RM3182S 6 -170D
NRC225K35R 5 15 1 RM73B2BB100J 5 -10A
NRC225K35R 6 10 1 RM73B2BB100J 6 -5A
NRT336K1OR 5 -120B RM73B2BB102J 5 -95A
NRT336K1OR 6 -135B RM73B2BB102J 6 -120A
NRT685K35R 5 -155B RM73B2BB103J 5 -115A
NRT685K35R 6 -165B RM73B2BB103J 6 -125A
N80C188 5 20 1 RM73B2BB301J 5 -85A
N80C188 5 -20A RM73B2BB301J 6 -105A
N80C188 6 20 1 RM73B2BB751J 5 -35A
N80C188 6 -20A RM73B2BB751J 6 -30A
N82510 5 130 1 RM73B2BP100J 5 10 1
N82510 6 75 1 RM73B2BP100J 6 5 1
PB3-1-2 1 385 4 RM73B2BP102J 5 95 1
PB35 1 -385A RM73B2BP102J 6 120 1
PCT6-8-35DK 6 -165G RM73B2BP103J 5 115 1
PFSC3-1-2-41A 2 185 4 RM73B2BP103J 6 125 1
PFSC35-41A 2 -185A 4 RM73B2BP301J 5 85 2
PFSC35-41A 2 375 4 RM73B2BP301J 6 105 2
PFSC35-41ASEG 2 -185B 4 RM73B2BP751J 5 35 2
PFSC35-41ASEG 2 -375A 4 RM73B2BP751J 6 30 2
PFSC35-41ASEMB 2 -185C 4 RM73B2BTE1OOJ 6 -5D
PFSC35-41ASEMB 2 -375B 4 RM73B2BTE102J 6 -120D
PKC2131PI 10 70 1 RM73B2BTE103J 5 -115E
RCR05G1O2JS 10 150 3 RM73B2BTE103J 6 -125E
RCRO5G1O3JS 10 5 3 RM73B2BTE301J 6 -105D
RCRO5G1O5JS 10 20 4 RM73B2BTE751J 6 -30D
RCR05G201JS 10 165 1 RM73B2B100J 6 -5E
RCR05G202JS 10 15 1 RM73B2B102J 6 -120E
RCR05G205JS 10 195 1 RM73B2B103J 6 -125F
RCR05G302JS 10 90 1 RM73B2B301J 6 -105E
RCR05G335JS 10 55 1 RM73B2B751J 6 -30E

012-0542-001 Page 1022


23. 20 0 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE QTY AIRLINE QTY


PART NO. P/N FIG ITEM REQ PART NO. P/N FIG ITEM REQ
RNC50H100IFS 10 200 2 SOMC1603-153G 6 265 2
RNC50H1002FS 10 50 1 SOMC1603-273G 5 -195C
RNC50H1101FS 10 225 1 SOMC1603-273G 6 -215C
RNC50H4532FS 10 230 1 SOMC1603-273G 6 -217C
RNC50H6982FS 10 215 1 SOMC1603-273J 5 -195B
RNC50H7321FS 10 80 1 SOMC1603-273J 6 -215B
RNC55H2371FS 4 145 1 SOMC1603-273J 6 -217B
RNC55H2491FS 4 135 1 SOMC1603-473G 5 -220C
RNC55H261OFS 4 140 1 SOMC1603-473G 6 -220C
RNC55H5621FS 4 150 1 SOMC1603-473J 5 -220B
RTS110-41 8 -40A SOMC1603-473J 6 -220B
RWR81S1ROOFR 10 100 1 S3-150 1 165 4
RWR81S5R11FR 11 80 2 TAJC106KO16R 5 -160E
RWR81S5R11FR 4 105 2 TAJC106KO16R 6 -160F
RWR81SR511FR 11 40 1 TAJD685KO35R 5 -155D
RWR89S1000FR 4 205 1 TAJD685KO35R 6 -165D
SBE200STG30 4 -115A TCD41E1E106M 4 5 3
SC13122-007 3 50 2 TM2S8 1 260 1
SG1206BX104KN 5 -5E TMPT2222A 5 -105B
SG1206BX104KN 6 -15E TMPT2222A 5 -105E
SG1206BX104KNT 5 -5D TMPT2222A 6 -115B
SG1206BX104KNT 6 -15D TMPT2222A 6 -115E
SG2548J 4 160 1 T491C106K016AST 5 -160F
SN75440NE 5 135 1 T491C106K016AST 6 -160D
SN7544ONE 6 130 1 T491D685K035AST 5 -155
SR1206BY330JW 5 -200C T491D685K035AST 6 -165F
SR1206BY330JW 6 -195C VJ0603Y103KXAA 6 -280C
SR1206BY330JW 6 -197C WD37C65BJM0002 5 -90A
SR1206BY330JWT 5 -200B WD37C65BJM0002 6 -85A
SR1206BY330JWT 6 -195B WD37C65CJM0002 5 -90B
SR1206BY330JWT 6 -197B WD37C65CJM0002 6 -85B
SS002OG 10 -160A WD37C65JMOO 5 90 1
SS002OG 5 -165A WD37C65JMOO 6 85 1
SS002OG 6 -175A WSLM112X5 1 195 4
SS0020T 5 -165C WSLM112X5 1 320 1
SS0020T 6 -175C WSLM112X5 9 30 4
SS12OG2 10 160 1 ZP20058 1 430 1
SS12OG2 5 165 4 ZP20085 I -430A 1
SS12OG2 6 175 4 ZSP2-220-1 1 460 2
SS12OT2 4 -115B ZSP4-4002-1 1 440 2
SS120TT2 5 -165B ZSP4-4002-2 1 445 2
SS120TT2 6 -175B 06035C103KAT 6 280 2
SOMC1403-102G 5 -110C 1N4744 4 175 1
SOMC1403-102G 6 -100C 1N5305 4 55 1
SOMC1403-102J 5 -11OB 1N5551 10 105 5
SOMC1403-102J 6 -100B 1N5551 11 50 5
SOMC1601-103G 5 -180C 1N5818 5 80 1
SOMC1601-103G 6 -210C 1N5818 6 140 1
SOMC1601-103J 5 -180B 10-230935-203 8 35 1
SOMC1601-103J 6 -210B 10-230935-203 9 45 1
SOMC1603-151G 5 -225C 10-497648-15 3 25 53
SOMC1603-151G 6 -230C 10-89-2266 5 -100A
SOMC1603-151J 5 -225B 10-89-2266 6 -95A
SOMC1603-151J 6 -230B 102617-1 10 135 1
SOMC1603-153G 6 260 1 102617-1 4 -95A

012-0542-001 Page 1023


2-20--06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE QTY AIRLINE QTY


PART NO. P/N FIG ITEM REQ PART NO. P/N FIG ITEM REQ
103MSR400K 4 40 3 12065A680JATBA 5 -175E
105-0073-004 6 -215H 12065A680JATBA 6 -180E
105-0073-005 6 -220H 12065A680JATBA 6 -182E
105-0073-006 6 -100E 12065A680JATMA 5 -175D
105-0073-007 6 -210F 12065A680JATMA 6 -180D
105-0073-008 6 -220F 12065A680JATMA 6 -182D
105-0073-009 6 -215F 12065A680JAT050B 5 -175C
105-0073-012 6 -230H 12065A680JAT050B 6 -180C
105-0073-013 6 -230F 12065A680JAT050B 6 -182C
105-0073-025 6 -260D 12065A680JAT050R 5 -175B
105-0073-025 6 -265D 12065A680JAT050R 6 -180B
105-0073-025 6 -266B 12065A680JAT050R 6 -182B
107TTAPX250A 4 35 1 12065C104KAT 5 -15L
1206B104K500N 5 -5C 12065C104KATBA 5 -5K
1206B104K500N 6 -15C 12065C104KATBA 6 -15K
1206B104K50ONT 5 -5B 12065C104KATMA 5 -5J
1206B104K50ONT 6 -15B 12065C104KATMA 6 -15J
1206C561J2B03 5 -185A 12065C104KATBA 5 -5K
1206C561J2B03 6 -185A 12065C104KAT050B 5 -5A
1206C561J2B03 6 -187A 12065C104KAT050B 6 -15A
1206C561J2B04 5 185 4 12065C104KAT050R 5 5 23
1206C561J2B04 6 185 8 12065C104KAT050R 6 15 23
1206C561J2B04 6 187 4 1243 1 -46A
1206C680J2B03 5 -175A 1416-6 2 18 1
1206C680J2B03 6 -180A 15-100504 1 -61 1
1206C680J2B03 6 -182A 15-29-7006 10 -135A
1206C680J2B04 5 175 4 15-29-7006 4 -95B
1206C680J2B04 6 180 8 15-966-2 1 142 1
1206C680J2B04 6 182 4 15-966-2 1 280 1
1206N330J201N 5 -200A 151-5047-001 6 -198A
1206N330J201N 6 -195A 151-5047-002 6 198 1
1206N330J201N 6 -197A 155-0246-010 4 -35A
1206N330J201N 6 -199A 155-5019-009 6 -165C
1206N330J201N 6 -202A 155-5019-013 6 -160E
1206N330J201NT 5 200 4 155-5019-017 6 -135C
1206N330J201NT 6 195 8 158-1006-001 3 85 1
1206N330J201NT 6 197 4 16-02-0098 1 215 6
1206N330J201NT 6 199 1 16-02-0098 1 315 6
1206N330J201NT 6 202 1 16-02-0098 1 -315A 2
12065A561JAT 6 -185F 16-02-0098 9 35 9
12065A561JAT 6 -187F 16-886 1 143 2
12065A561JATBA 5 -185E 16-886 1 285 1
12065A561JATBA 6 -185E 16788039-00 2 -408 1
12065A561JATBA 6 -187E 170204-1 13 -75B 4
12065A561JATMA 5 -185D 170204-1 3 150 4
12065A561JATMA 6 -185D 170262-1 13 -75A
12065A561JATMA 6 -187D 171822-4 13 70 1
12065A561JAT050B 5 -185C 171822-4 3 145 1
12065A561JAT050B 6 -185C 17968451-00 2 -406 1
12065A561JAT050B 6 -187C 2024-256SS20 12 40 2
12065A561JAT05OR 5 -185B 229234Y18 8 -5A 2
12065A561JAT05OR 6 -185B 229234Y18 8 -5B 1
12065A561JAT05OR 6 -187B 240-4-80 10 205 2
12065A680JAT 5 -180F 240-4-80 4 65 2
12065A680JAT 5 -182F 240-4-80 5 75 2

012-0542-001 Page 1024


2 3200VV Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE QTY AIRLINE QTY


PART NO. P/N FIG ITEM REQ PART NO. P/N FIG ITEM REQ
240-4-80 6 90 2 321-2424-001 6 -25B 1
2643375002 10 170 1 321-2424-001 6 -25C 2
267M1002336K 5 -120A 321-2424-002 6 -25D
267M1002336K 6 -135A 321-2424-002 6 -25E
267M1002336KR 5 120 3 321-2424-007 6 -25F
267M1002336KR 6 135 3 321-2424-007 6 -25G
267M1002336KR720 5 -120C 321-2424-008 6 -25H
267M1002336KR720 6 -135C 321-2424-008 6 -25J
267M1602106K 5 -160A 321-2424-008 6 275
267M1602106K 6 -160A 321-2424-009 6 -25K
267M1602106KR 5 160 2 321-2424-009 6 -25L
267M1602106KR 6 160 2 330-0359-001 5 -60A
267M1602106KR720 5 -160D 330-0359-002 5 60 1
267M3502685K 5 -155A 330-0359-003 5 -60B 1
267M3502685K 6 -165A 330-0359-003 6 60 1
267M3502685KR 5 155 2 330-0359-004 6 -60A 1
267M3502685KR 6 165 2 330-0359-006 6 -60B 1
267M3502685KR720 5 -155C 330-0359-007 6 -60C 1
267M3502685KR720 6 -165C 330-0359-008 6 -60D 1
2829-75-2 2 75 2 330-0360-001 5 40 1
2829-75-2 6 70 1 330-0360-001 6 40 1
2873000302 13 40 1 330-0361-001 5 55 1
2873000302 3 132 1 330-0361-001 6 55 1
2873000302 3 18 338TTA050M 10 75 1
293D106X9016C2T 5 -160C 338TTA050M 11 55 1
293D106X9016C2T 6 -160C 338TTA05OMPX 10 -75A
293D106X96R3C2B 5 -140C 338TTA05OMPX 11 -55A
293D106X96R3C2B 6 -145C 342014AL 1 155 2
293D106X96R3C2T 5 -140B 36151 1 367 6
293D106X96R3C2T 6 -145B 36151 1 367A 2
293D225X9035C2B 5 -15C 36151 1 367B 1
293D225X9035C2B 6 -10C 36151 3 -45A 1
293D225X9035C2T 5 -15B 36151 3 80 1
293D225X9035C2T 6 -10B 3-87578-5 4 95 1
293D685X9035D2T 5 -155E 400-0159-002 1 -61A 1
293D685X9035D2T 6 -165E 400-6083-001 5 150 4
3F1-4 1 -300B 400-6083-001 6 150 4
300-0938-001 2 -178 400-6083-001 6 152 3
300-0938-002 2 -178A 1 4021-0530 1 175 1
300-0943-001 2 -175B 4021-0530 1 340 1
301-2003-005 5 240 1 40-3007 11 1OA
301-2003-005 6 240 1 403-7140-001 2 145 2
301-2024-002 6 -240A 403-8069-003 12 -40A
310-0337-001 10 -11OA 404-4172-003 3 120 53
312001 1 -150A 404-4242-001 13 25 53
312001 1 -300A 404-4242-001 3 -120B 53
31882 3 45 1 404-5033-001 1 35 1
319-2200-384T 3 -25A 405-0259-001 10 155 2
32-2113T 1 -145A 1 405-0259-001 4 45 2
32-2113T I -295A 405-0355-001 2 -179 1
32-2133T 1 145 1 405-8565-001 6 -175D
32-2133T 1 295 1 405-8565-013 6 -175E
321-2410-001 5 25 1 42285 4 70 2
321-2410-001 6 25 1 4306R1 5 -210A
321-2410-001 6 -25A 2 4306R1 6 -200A

012-0542-001 1) ' n ArA Page 1025


23- V0UU Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE QTY AIRLINE QTY


PART NO. PIN FIG ITEM REQ PART NO. PIN FIG ITEM REQ
4306R1 6 -200C 600-5948-001 2 -178B I
4306R5 5 -230A 600-5948-002 2 405 1
4306R5 6 -225A 600-5948-003 2 -405A 1
4306R5 6 -225B 600-5948-004 2 -405B 1
4306R7 5 -235A 600-5948-005 2 -178C 1
4306R7 6 -235A 600-5948-006 2 -405C 1
4306R7 6 -235B 600-5948-007 2 -178D 1
431-0657-016 2 415 4 600-5956-001 2 350 1
431-0546-003 1 -363D 600-5956-002 2 -350A 1
47231 4 80 1 600-5956-003 2 -350B 1
47321 10 95 2 600-5956-004 2 -350C 1
473MSR400K 10 130 3 600-5956-005 2 -350D 1
473MSR400K 4 75 2 600-5956-006 2 -350E 1
48047-000 13 -50A 600-5956-007 2 -350F 1
4816P001-151 5 -225E 600-5956-008 2 -350G 1
4816P001-151 6 -230E 600-5971-001 1 336 1
4816P001-153 6 -260B 600-6016-001 2 455 1
4816P001-153 6 -265B 600-6016-002 2 -455A 1
4816P001-153 6 -266A 600-6016-003 2 -455B 1
4816P001-273 5 -195E 600-6016-004 2 -455C 1
4816P001-273 6 -215E 602-3514-003 2 105 1
4816P001-273 6 -217E 602-3563-001 2 125 1
4816P001-473 5 -220E 602-3700-001 3 55 1
4816P001-473 6 -220E 602-3802-001 11 105 1
500-4253 10 110 1 602-3903-001 2 280
500R14W103KV4 6 -280A 602-3903-002 2 285
505-144 2 -18B 602-3903-004 2 -285A
50-57-9408 1 210 1 602-3961-001 1 395 1
50-57-9408 1 310 1 604-0401-001 1 60 1
50-57-9408 9 25 3 604-0401-002 1 50 1
5610-73-31 2 115 2 614-0715-001 4 200 1
5610-73-31 2 135 2 617-5322-001 2 -180 1
5710-266-16 2 420 8 617-5322-002 2 -180A
600-5187-001 6 255 2 617-5322-003 2 -180B 1
600-5430-001 2 245 1 617-5322-004 2 -180C 1
600-5430-002 2 -245A 617-5322-005 2 -180D 1
600-5430-003 2 -245B 1 617-5323-001 2 -80 1
600-5430-004 2 -245C 1 617-5323-002 2 -80A 1
600-5430-005 2 -245D 1 617-5323-003 2 -80B 1
600-5431-001 2 -190 1 617-5410-001 1 95 1
600-5431-002 2 -190A 617-5411-001 1 -20 1
600-5431-003 2 -190B 1 617-5411-002 1 -20A 1
600-5431-004 2 -190C 1 617-5604-001 3 75 1
600-5431-005 2 -190D 1 617-5824-001 2 -260
600-5480-001 1 135 1 617-5824-002 2 -260A
600-5585-001 1 160 1 617-5824-003 2 -260B
600-5585-003 1 -160A 1 617-5824-004 2 -260C
600-5585-004 1 160B 1 617-5824-005 2 325
600-5680-001 11 30 1 617-5972-001 2 345
600-5800-001 2 330 617-5972-002 2 -345A
600-5800-002 2 -330A 617-5972-003 2 -345B
600-5800-003 2 -330B 617-5972-004 2 -345C
600-5800-004 2 -330C 617-5973-001 2 -400 1
600-5896-001 1 410 1 617-5973-001 2 -80C 1
600-5905-001 1 325 1 617-6117-001 2 435 1

012-0542-001 Page 1026


23-200 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE QTY AIRLINE QTY


PART NO. PIN FIG ITEM REQ PART NO. PIN FIG ITEM REQ
617-6117-002 2 -435A 1 628A473J 5 220 1
617-6117-003 2 -435B 1 628A473J 6 220 1
617-6117-004 2 -435C 1 628BL103J 5 180 1
620-1687-001 2 340 1 628BL103J 6 210 1
621-2008-001 2 45 1 628B103 5 -180A
621-2008-003 2 -45A 1 628B103 6 -210A
621-2183-001 1 -425 1 628B103J 6 -210E
621-2183-002 1 -425A 1 629-0107-001 2 250 1
621-2183-005 1 -425B 1 629-0107-001 2 380 1
621-2183-007 1 -425C 1 634-2005-001 1 25 1
621-2183-009 1 -425D 1 637-0769-001 2 385 1
621-2183-011 1 -425E 1 64-2346 2 335 2
621-2195-001 1 370 1 641-0217-004 6 57 1
621-2195-002 1 370A 1 643-0523-002 2 5 1
621-2195-003 1 370B 1 643-0524-001 2 200 1
621-2195-004 1 370C 1 643-0524-001 2 265
621-2195-005 1 -370D 1 643-0524-002 2 -200A 1
621-2195-006 1 -370E 1 643-0524-003 2 390 1
621-2234-001 12 50 1 643-0529-002 1 5 1
621-2235-001 2 360 1 643-0529-003 1 -5A 1
621-2235-002 2 -360A 1 643-0529-004 1 -5G 1
621-2235-003 2 -360B 1 643-0529-005 1 -5B 1
621-2235-004 2 -360C 1 643-0529-006 1 -5C 1
623-3143-002 5 245 1 643-0529-007 1 -5D 1
623-3144-001 4 210 1 643-0529-008 1 -5E 1
623-3154-001 3 115 1 643-0529-009 1 -5F 1
623-3154-002 13 80 1 643-0540-001 1 55 1
623-3154-002 3 165 1 643-0540-002 1 55A 1
623-3310-001 6 250 1 643-0540-003 1 55B 1
623-3310-002 6 -250A 1 643-0555-001 2 -5A 1
623-3310-003 6 -250B 1 643-0555-002 2 -5B 1
623-3310-004 6 -250C 1 643-0555-003 2 -5C 1
623-3334-001 10 235 1 643-0555-004 2 -5D 1
623-3334-002 10 -235A 1 643-0555-005 2 -5E 1
623-3335-001 11 115 1 643-0555-006 2 -5F 1
624-1004-001 2 165 4 643-0555-007 2 -5G 1
624-1004-002 2 170 2 643-0556-001 2 7 1
624-1007-001 5 205 1 643-0701-001 1 420 1
624-1007-001 6 245 1 643-0714-001 2 395 1
627A102 5 -110A 644-0175-001 11 35 2
627A102 6 -100A 644-0185-001 13 30 1
627A102J 5 110 1 644-0185-001 3 160 1
627A102J 6 100 1 646-0480-001 2 195 2
628A151 5 -225A 646-0481-001 2 210 2
628A151 6 -230A 646-0499-001 3 -120A
628A151J 5 225 1 646-0499-001 3 95 53
628A151J 6 230 1 646-0500-001 3 -95A
628A273 5 -195A 646-0504-001 2 290
628A273 6 -215A 647-1301-001 1 172 1
628A273 6 -217A 647-1301-001 1 375 1
628A273J 5 195 1 647-3104-001 2 -179A 1
628A273J 6 215 2 647-8268-001 1 115 1
628A273J 6 217 1 652-0316-004 3 110 1
628A473 5 -220A 652-0316-004 3 90 1
628A473 6 -220A 652-2050-001 1 40 4

012-0542-001 Page 1027


23200 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE QTY AIRLINE QTY


PART NO. P/N FIG ITEM REQ PART NO. P/N FIG ITEM REQ
652-2051-001 2 295 710-0197-002 2 -255A
652-2051-002 2 300 710-0197-003 2 -255B 1
652-8545-001 2 55 1 710-0197-004 2 -255C 1
653-7140-001 6 -95B 710-0197-005 2 -255D 1
653-9044-001 2 -335A 2 7110-0-5 2 100 2
654-0255-001 2 120 2 716-0215-001 3 130A 1
654-0255-001 2 140 2 716-0215-001 3 17
654-0282-001 2 410 1 716-0215-002 13 35 1
654-8328-001 2 215 1 716-0215-002 3 130 1
654-8329-002 1 -165A 4 718-1433-001 6 -40A 1
654-8330-001 1 125 1 722-3527-002 2 65 1
655-5163-001 2 150 1 722-3527-002 4 -1 RF
65625-126 5 100 1 722-3527-003 2 -65A 1
65625-126 6 95 1 722-3527-003 4 -1A RF
657-0131-001 2 -205 1 722-3528-005 2 70 1
657-0131-002 2 220 1 722-3528-005 5 -1 RF
657-0131-003 2 230 1 722-3528-006 2 -70A 1
657-0131-004 2 240 1 722-3528-006 5 -1A RF
657-0131-005 2 -205A 1 722-3539-001 2 20 1
657-0131-006 2 -205B 1 722-3539-001 3 -1 RF
657-0131-007 2 -205C 1 722-3539-002 2 -20A 1
657-0143-001 2 440 1 722-3539-002 3 -1A RF
657-0143-002 2 -440A 1 722-3539-003 2 -20B 1
657-0143-003 2 -440B 1 722-3539-003 3 -1B RF
657-5100-001 2 270 722-3539-004 2 -20C 1
657-5100-002 2 -270A 722-3539-004 3 -1c RF
660-0470-001 3 70 1 722-3539-005 2 -20D 1
66951-004 3 65 1 722-3539-005 3 -1D RF
68021-126 5 -100B 722-3704-002 2 -70B 1
68021-126 6 -95C 722-3704-002 6 -1 RF
700-1526-001 2 90 2 722-3704-003 2 -70C
700-1527-001 2 175 1 722-3704-003 6 -1A RF
700-1527-002 2 -175A 1 722-3704-004 2 -70D 1
701-7430 1 -280A 722-3704-004 6 -11B RF
701-7720 1 -285A 722-3704-005 2 -70E 1
703-73-0007 11 -45A 722-3704-005 6 -1c RF
704-1823-001 1 10 1 722-3704-006 2 -70F 1
704-1823-001 7 -1 RF 722-3704-006 6 -1D RF
704-1824-001 1 15 1 722-3704-007 2 -70G 1
704-1824-001 8 -1 RF 722-3704-007 6 -1E RF
704-1824-003 1 252 1 722-3704-008 2 -70H 1
704-1824-003 8 -1A RF 722-3704-008 6 -1F RF
704-1824-004 1 -252A 1 722-3704-009 2 -701 1
704-1824-004 8 -1B RF 722-3704-009 6 -IG RF
704-1825-001 1 75 1 722-3704-010 2 -70J 1
704-1825-001 9 -1 RF 722-3704-010 6 -1H RF
704-1825-002 1 -240A 1 722-3704-011 2 -70K 1
704-1825-002 1 -75A 1 722-3704-011 6 -11 RF
704-1825-002 9 -1A RF 722-3704-012 2 -70L 1
704-1825-003 1 240 1 722-3704-012 6 -IJ RF
704-1825-003 9 -1B RF 722-3704-013 2 -70M 1
705-43-0112 11 45 4 722-3704-013 6 -1K RF
707-1606 2 -18A 722-3704-014 2 -70N 1
7098 11 10 1 722-3704-014 6 -AL RF
710-0197-001 2 255 1 722-3704-015 2 -70P 1

012-0542-001 23-20-06
23200
Page 1028
Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE QTY AIRLINE QTY


PART NO. P/N FIG ITEM REQ PART NO. P/N FIG ITEM REQ
722-3704-015 6 -1M RF 747-0339-003 1 -65B 1
722-3704-016 2 -70Q 1 747-0339-004 1 -65C 1
722-3704-016 6 -IN RF 747-0339-005 1 -65D 1
722-3704-017 2 -70R 1 747-0339-006 1 -65E 1
722-3704-017 6 -IP RF 747-0339-007 1 -65F 1
722-3704-018 2 -70S 1 747-0339-008 1 -65G 1
722-3704-018 6 -1Q RF 747-0339-009 1 -65H 1
722-3704-019 2 -70V 1 747-0339-010 1 -651 1
722-3704-019 6 -1R RF 747-0339-011 1 -65J 1
722-3704-020 2 -70W 1 747-0339-012 1 -65K 1
722-3704-020 6 -is RF 747-0410-001 1 -230 1
722-3704-021 2 -70Y 1 747-0410-002 1 -230A 1
722-3704-021 6 -1T RF 747-0410-003 1 -230B 1
722-3704-022 2 -70X 1 747-0410-004 1 -230C 1
722-3704-022 6 -1U RF 747-0410-005 1 -230D 1
722-3704-023 2 -70T 1 747-0410-006 1 -230E 1
722-3704-023 6 -lv RF 747-0421-001 12 -1 RF
722-3704-024 2 -70U 1 747-0421-001 2 -10D 1
722-3704-024 6 -1W RF 749-0269-001 3 -30 1
722-3704-025 2 -70Z 1 749-0269-002 3 -30A
722-3704-025 6 -1x RF 749-0270-001 2 50 1
722-3704-026 2 -71A 1 749-0270-002 2 -50A 1
722-3704-026 6 -1Y RF 749-0270-003 2 -50B 1
722-3704-027 2 -71B 1 74ACT374SC 5 215 1
722-3704-027 6 -IZ RF 74ACT374SC 6 205 1
722-3704-028 2 -71C 1 74HC374D 5 125 2
722-3704-028 6 -2A RF 74HC374D 6 110 2
722-3704-029 2 -71D 1 74HCT245D 5 30 1
722-3704-029 6 -2A RF 74HCT245D 6 35 1
722-3704-030 2 -71E I 7590K6 1 140 1
722-3704-030 6 -2C RF 7590K6 1 275 1
722-3704-031 2 -71F 1 767-143R1K 5 -110D
722-3704-031 6 -2D RF 767-143R1K 6 -100D
722-3704-032 2 -71G 1 767-143-102G 6 -10OF
722-3704-032 6 -2E RF 767-161RIOK 5 -180D
722-3726-001 10 -1 RF 767-161R10K 6 -210D
722-3726-001 2 -65B 1 767-163-151G 6 -230G
722-3726-002 10 -IA RF 767-163-153G 6 266
722-3726-002 2 -65C 1 767-163-153G 6 -265C
722-3727-001 1 220 1 767-163-153G 6 -260C
722-3727-001 1 360 1 767-163-273G 6 -215G
722-3727-001 11 -1 RF 767-163-473G 6 -220G
722-3727-002 1 -360A 1 767-163R1 5K 6 -260A
722-3727-002 11 -IA RF 767-163R15K 6 -265A
722-4079-001 12 20 1 767-163R27K 5 -195D
722-4079-001 13 -1 RF 767-163R27K 6 -215D
722-4381-002 6 270 1 767-163R27K 6 -217D
722-4381-002 6 285 2 767-163R47K 5 -220D
722-4381-002 6 290 1 767-163R47K 6 -220D
747-0312-001 2 -10 1 767-163R150 5 -225D
747-0312-002 2 -10A 1 767-163R150 6 -230D
747-0312-004 2 -10B 1 8108A0440-8 1 338 5
747-0312-005 2 -10C 1 85STM2-5-10 2 -160A
747-0339-001 1 -65 1 85STM3-4 2 -155A
747-0339-002 1 -65A 1 86016-2 13 50 5

012-0542-001 23-20-06 Page 1028.1


232006Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE QTY AIRLINE QTY


PART NO. P/N FIG ITEM REQ PART NO. PIN FIG ITEM REQ
86016-2 3 140 5 964-0401-016 1 -63A 1
86016-2 3 140A 4 964-0401-016 2 -1H RF
86016-2 3 40 3 964-0401-017 1 -90H 1
87631-2 13 45 1 964-0401-017 2 -AM RF
87631-2 3 135 1 964-0401-018 1 -90U 1
87631-2 3 35 1 964-0401-018 2 -AY RF
964-0400-002 1 -1 RF 964-0401-025 1 -90E 1
964-0400-003 1 -IA RF 964-0401-025 2 -1E RF
964-0400-004 1 -1B RF 964-0401-026 1 -63B 1
964-0400-005 1 -IC RF 964-0401-026 2 -11 RF
964-0400-006 1 -ID RF 964-0401-027 1 -901 1
964-0400-007 1 -1E RF 964-0401-027 2 -iN RF
964-0400-008 1 -1F RF 964-0401-028 1 -90V 1
964-0400-009 1 -1G RF 964-0401-028 2 - -1Z RF
964-0400-010 1 -1H RF 964-0401-035 1 -90F 1
964-0400-011 1 -11 RF 964-0401-035 2 -1F RF
964-0400-012 1 -AJ RF 964-0401-036 1 -63C 1
964-0400-013 1 -1K RF 964-0401-036 2 -AJ RF
964-0400-014 1 -1L RF 964-0401-037 1 -90J 1
964-0400-015 1 -AM RF 964-0401-037 2 -10 RF
964-0400-020 1 -IN RF 964-0401-038 1 -90W 1
964-0400-021 1 -AP RF 964-0401-038 2 -2A RF
964-0400-024 1 -1Q RF 964-0401-047 1 -63D 1
964-0400-025 1 -1R RF 964-0401-047 2 -1K RF
964-0400-030 1 -iS RF 964-0401-056 1 -90K 1
964-0400-031 1 -IT RF 964-0401-056 2 -AP RF
964-0400-034 1 -1U RF 964-0401-057 1 -90P 1
964-0400-035 1 -lv RF 964-0401-057 2 -IT RF
964-0400-040 1 -1W RF 964-0401-058 1 -90X 1
964-0400-041 1 -AX RF 964-0401-058 2 -2B RF
964-0400-044 1 -AY RF 964-0401-066 1 -90L 1
964-0400-045 1 -1Z RF 964-0401-066 2 -1Q RF
964-0400-050 1 -2A RF 964-0401-067 1 -90Q 1
964-0400-051 1 -2B RF 964-0401-067 2 -1U RF
964-0400-054 1 -2C RF 964-0401-068 1 -90Y 1
964-0400-055 1 -2D RF 964-0401-068 2 -2C RF
964-0400-060 1 -2E RF 964-0401-076 1 -90M 1
964-0400-061 1 -2F RF 964-0401-076 2 -1R RF
964-0400-064 1 -2G RF 964-0401-077 1 -90R 1
964-0400-065 1 -2H RF 964-0401-077 2 -AV RF
964-0401-002 1 90 1 964-0401-078 1 -90Z 1
964-0401-002 2 -1 RF 964-0401-078 2 -2D RF
964-0401-003 1 -90A 1 964-0401-086 1 -90N 1
964-0401-003 2 -1A RF 964-0401-086 2 -iS RF
964-0401-004 1 -9OB 1 964-0401-087 1 -90S 1
964-0401-004 2 -1B RF 964-0401-087 2 -1W RF
964-0401-005 1 -90C 1 964-0401-088 1 -91A 1
964-0401-005 2 -IC RF 964-0401-088 2 -2E RF
964-0401-006 1 63 1 965STM3-5 1 -363C 3
964-0401-006 2 -1G RF 965STM3-5 2 -95A
964-0401-007 1 -90G 1 965STM3-5 1 -363C
964-0401-007 2 -IL RF 965STM4-10 1 -363A
964-0401-008 1 -90T 1
964-0401-008 2 -AX RF
964-0401-015 1 -90D 1
964-0401-015 2 -iD RF

012-0542-001 ' i)I~flflD Page 1028.2/1029


23-20A06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

so 3113

173 p 80
7~~~~~~~S

120 35 -/ 1 2g -i63 1

Portable Data Loader


Figure 1 (Sheet 1)

012-0542-001 23-20-06 Page 1030/1 031


Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

50 A5 f B~~~30

350~~~~~~~~~~3

25~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~6

AND ON
,i)~
W~~~~~~~~~~~~~~~~~~~~~~~~~IL
~~~~~~~~~~~ 455
BEBIT

280~~~~~~~~~~~~~~~~e 80

WITHOUT RIVETS. < 470 VE


-BVE

Portable Data Loader


Figure 1 (Sheet 2)

012-0542-001 23-20-06 Page 1032/1 033


Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

370C, 370D, 370E

0 0 0 362 367A

4 2 606 361 3 67
D
0 ON 0

| ) 0 33 , 33
I A/
368 (R1)
L35
338
339

362A
366 336 337 In

350A j 370B 336 OF 337 36


355A I 270
340-
(S2) 1

363 336 337


345A
256 ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~350A
~~~~~ ~~~~355A0
-255 340 -
260 (S2)
252 ~ ~ ~
S2 ~ REF.
~ ~ ~~~~II265
3676 339 REF R

I ~~~367C PART OF 252 25325


363

VIEW G

Portable Data Loader


Figure 1 (Sheet 3)

012-0542-001 Page 1034/1034.1


23-20-06 ~ ~~~~April
/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PARTNO. 1234567 CODE ASSY
1 -1 964-0400-002 PORTABLE DATA LOADER A RF
-1A 964-0400-003 PORTABLE DATA LOADER B RF
-lB 964-0400-004 PORTABLE DATA LOADER C RF
-IC 964-0400-005 PORTABLE DATA LOADER D RF
(REPLD BY 1H PER SB 8)
(PRE SB 16)(SUPSD BY 2A)
-1D 964-0400-006 PORTABLE DATA LOADER E RF
(REPLD BY 11 PER SB 8)
(PRE SB 16)(SUPSD BY 2B)
-1E 964-0400-007 PORTABLE DATA LOADER F RF
-1F 964-0400-008 PORTABLE DATA LOADER G RF
-1G 964-0400-009 PORTABLE DATA LOADER H RF
-1H 964-0400-010 PORTABLE DATA LOADER I RF
(REPLS 1C)(POST SB 8)(SUPSD BY
IN)(PRE SB 11)(PRE SB 14)
(PRE SB 16)(SUPSD BY 2A)
-11 964-0400-011 PORTABLE DATA LOADER J RF
(REPLS 1D)(POST SB 8)(SUPSD BY
1P)(PRE SB 11)(PRE SB 14)
(PRE SB 16)(SUPSD BY 2B)
-1J 964-0400-012 PORTABLE DATA LOADER K RF
-1K 964-0400-013 PORTABLE DATA LOADER L RF
-1L 964-0400-014 PORTABLE DATA LOADER M RF
(PRE SB 14)(PRE SB 16)
(SUPSD BY 2C)
-1M 964-0400-015 PORTABLE DATA LOADER N RF
(SUPSD BY 1R)(PRE SB 11)(PRE SB
14)(PRE SB 16)(SUPSD BY 2D)
-1N 964-0400-020 PORTABLE DATA LOADER P RF
(SUPSDS 1H)(POST SB 11)(PRE SB
14)(PRE SB 16)(SUPSD BY 2A)
-IP 964-0400-021 PORTABLE DATA LOADER Q RF
(SUPSDS 11)(POST SB 11)(PRE SB
14)(PRE SB 16)(SUPSD BY 2B)
-1Q 964-0400-024 PORTABLE DATA LOADER R RF
(PRE SB 14)(PRE SB 16)
(SUPSD BY 2C)
-1R 964-0400-025 PORTABLE DATA LOADER S RF
(SUPSDS 1M)(POST SB 11)(PRE SB
14)(PRE SB 16)(SUPSD BY 2D)
-1S 964-0400-030 PORTABLE DATA LOADER T RF
(POST SB 14)(PRE SB 16)
(SUPSD BY 2E)
-IT 964-0400-031 PORTABLE DATA LOADER U RF
(POST SB 14)(PRE SB 16)
| ~~~~~~~~~(SUPSD
BY 2F)
-1U 964-0400-034 PORTABLE DATA LOADER V RF
(POST SB 14)(PRE SB 16)
(SUPSDBY 2G)
-1V 964-0400-035 PORTABLE DATA LOADER W RF
(POST SB 14)(PRE SB 16)
(SUPSD BY 2H)

-ITEM NOT ILLUSTRATED

012-0542-001 2 2 0 Page 1035


£. 'J~ L UVVUU . Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/
PART NO. 1234567 CODE ASSY
1 -1W 964-0400-040 PORTABLE DATA LOADER X RF
(POST SB 14)(PRE SB 16)
(SUPSD BY 2E)
-1X 964-0400-041 PORTABLE DATA LOADER Y RF
(POST SB 14)(PRE SB 16)
(SUPSD BY 2F)
-AY 964-0400-044 PORTABLE DATA LOADER Z RF
(POST SB 14)(PRE SB 16)
(SUPSD BY 2G)
-1Z 964-0400-045 PORTABLE DATA LOADER AA RF
(POST SB 14)(PRE SB 16)
(SUPSD BY 2H)
-2A 964-0400-050 PORTABLE DATA LOADER BA RF
(POST SB 16)(SUPSDS 1C, 1H, 1N)
-2B 964-0400-051 PORTABLE DATA LOADER CA RF
(POST SB 16)(SUPSDS 1D, 11, 1P)
-2C 964-0400-054 PORTABLE DATA LOADER DA RF
(POST SB 16)(SUPSDS 1L, 1Q)
-2D 964-0400-055 PORTABLE DATA LOADER EA RF
(POST SB 16)(SUPSDS 1M, 1R)
-2E 964-0400-060 PORTABLE DATA LOADER FA RF
(POST SB 16)(SUPSDS 1S, 1W)
-2F 964-0400-061 PORTABLE DATA LOADER GA RF
(POST SB 16)(SUPSDS 1T, 1X)
-2G 964-0400-064 PORTABLE DATA LOADER HA RF
(POST SB 16)(SUPSDS 1U, 1Y)
-2H 964-0400-065 PORTABLE DATA LOADER JA RF
(POST SB 16)(SUPSDS 1V, 1Z)
5 643-0529-002 . LABEL, IDENTIFICATION A 1
-5A 643-0529-003 . LABEL, IDENTIFICATION B 1
-5B 643-0529-005 . LABEL, IDENTIFICATION D 1
-5C 643-0529-006 . LABEL, IDENTIFICATION E 1
-5D 643-0529-007 . LABEL, IDENTIFICATION F 1
-5E 643-0529-008 . LABEL, IDENTIFICATION ABCDEFGH 1
IJKMPQRTU
XY, BA,CA,
DA,EA,FA,
GA,HA,JA
-5F 643-0529-009 . LABEL,IDENTIFICATION KMR 1
-5G 643-0529-004 . LABEL,IDENTIFICATION C 1
7 CEC22 .CAP, CONNECTOR (V99017) ABCF 4
-7A CEC22 . CAP, CONNECTOR (V99017) DEGHIJKL 3
MNQRSTU
VWXYZ,
AA,BA,CA,
DA,EA,FA,
GA,HA,JA
10 704-1823-001 . ADAPTER CABLE 1
(SEE FIG 7 FOR BREAKDOWN)
15 704-1824-001 . EXTENSION CABLE ABCDEFG 1
(SEE FIG 8 FOR BREAKDOWN) HIJPQTUX
Y BA,CA,
FA,GA
-20 617-5411-001 . COVER ASSEMBLY ABCF 1
-ITEM NOT ILLUSTRATED

012-0542-001 Page 1036


23-20-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/
PARTNO. 1234567 CODE ASSY
1 -20A 617-5411-002 . COVER ASSEMBLY DEGHIJPQ 1
TUXY, BA,
CA,FA,GA
25 634-2005-001 .. PLATE DEGHIJP 1
QTUXYBA,
CA,FA,GA
ATTACHING PARTS
30 MS20426AD3-5 .. RIVET DEGHIJPQ 2
TUXYBA,
CA, FA,GA
35 404-5033-001 . .STRAP 1
40 652-2050-001 .. HOOK (PRE SB3 7) ABCF 4
ATTACHING PARTS
45 MS20426AD3-5 RIVET (PRE SB 7) ABCF 12
45A MS20426AD3-3 .. RIVET (POST SB 7) DEGHIJ 12
50 604-0401-002 . . COVER, TOP 1
(SEE 430 FOR BREAKDOWN)
55 643-0540-001 . LABEL, OPERATING INSTRUCTIONS ABCF 1
55A 643-0540-002 . LABEL, OPERATING INSTRUCTIONS DEGH I
55B 643-0540-003 . LABEL, OPERATING INSTRUCTIONS IJKLMNPQR I
STUVWXYZ,
AA,BA,CA,
DA,EA,FA,
GA,HA,JA
60 604-0401-001 COVER, BOTTOM ABCDEFGHI 1
JPQTUXYB
A,CA,FA,GA
-61 15-100504 CASE, CARRY (V33414) KLMNRSTU 1
(OPT TO 20A AND 60, CODES IJPQ) VWXYZ,AA,
BA,CA,DA,E
A,FA,GA,HA,
JA
-61A 400-0159-002 . CASE, CARRY KLMNRST 1
(OPT TO 20A AND 60, CODES IJPQ) UVWXYZ,
AA,BA,CA,
DA,EA,FA,
GA,HA,JA
63 964-0401-006 . AIRBORNE DATA LOADER IJMN 1
(REPLS 90C)(POST SB 8)(SUPSD
BY 63D)(PRE SB 11)(PRE SB 14)
(SEE FIG 2 FOR BREAKDOWN)
-63A 964-0401-016 AIRBORNE DATA LOADER IJMN 1
(REPLS 90D)(POST SB 8)(SUPSD
BY 63D)(PRE SB 11)(PRE SB 12)
(SUPSD BY 90J)(PRE SB 14)
(SEE FIG. 2 FOR BREAKDOWN)
-63B 964-0401-026 . AIRBORNE DATA LOADER IJMN 1
(REPLS 90E)(POST SB 8)(SUPSD BY
63D)(PRE SB 11)(PRE SB 14)
(SEE FIG. 2 FOR BREAKDOWN)

-ITEM NOT ILLUSTRATED


012-0542-001 Page 1037
23
'20V 06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/
PARTNO. 1234567 CODE ASSY
1 -63C 964-0401-036 AIRBORNE DATA LOADER IJMN 1
(REPLS 90F)(POST SB 8)(SUPSD
BY 63D)(PRE SB 11)(PRE SB 12)
(SUPSD BY 90K)(PRE SB 14)
(SEE FIG 2 FOR BREAKDOWN)
-63D 964-0401-047 AIRBORNE DATA LOADER PQRS 1
(SUPSDS 63, 63A, 63B, 63C)
(POST SB 11)(PRE SB 14)
(SEE FIG 2 FOR BREAKDOWN)
-65 747-0339-001 PANEL ASSEMBLY A 1
-65A 747-0339-002 PANEL ASSEMBLY B 1
-65B 747-0339-003 PANEL ASSEMBLY (PRE SB 1) C 1
-65C 747-0339-004 PANEL ASSEMBLY (PRE SB 7) D 1
-65D 747-0339-005 PANEL ASSEMBLY (MOD 1 POST C 1
SB 1)(PRE SB 2)
-65E 747-0339-006 PANEL ASSEMBLY (MOD 2 POST C 1
SB 2)(PRE SB 3)
-65F 747-0339-007 PANEL ASSEMBLY (POST SB 3) C 1
-65G 747-0339-008 PANEL ASSEMBLY (MOD 4) C 1
-65H 747-0339-009 PANEL ASSEMBLY F 1
-651 747-0339-010 PANEL ASSEMBLY (PRE SB 7) E 1
-65J 747-0339-011 PANEL ASSEMBLY (PRE SB 7) F 1
-65K 747-0339-012 PANEL ASSEMBLY (PRE SB 7) ABC 1
ATTACHING PARTS
67 MS35223-43 SCREW (REPLD BY 67A) ABCDEF 10
-67A MS35206-243 SCREW (REPLS 67) ABCDEF 10
70 MS27511A18C .. COVER, CONNECTOR 1
75 704-1825-001 INTERNAL CABLE ABCE 1
(SEE FIG 9 FOR BREAKDOWN)
-75A 704-1825-002 INTERNAL CABLE DF 1
(SEE FIG 9 FOR BREAKDOWN)
ATTACHING PARTS
80 MS21042-04 .. NUT 4
85 MS51957-15 .. SCREW 4
90 964-0401-002 AIRBORNE DATA LOADER A 1
(SEE FIG 2 FOR BREAKDOWN)
-90A 964-0401-003 AIRBORNE DATA LOADER BF 1
(SEE FIG 2 FOR BREAKDOWN)
-90B 964-0401-004 AIRBORNE DATA LOADER C 1
(SEE FIG 2 FOR BREAKDOWN)
-90C 964-0401-005 AIRBORNE DATA LOADER DE
(REPLD BY 63)(PRE SB 8)
(SEE FIG 2 FOR BREAKDOWN)
-90D 964-0401-015 AIRBORNE DATA LOADER DE 1
(REPLD BY 63A)(PRE SB 8)
(SEE FIG 2 FOR BREAKDOWN)
-90E 964-0401-025 AIRBORNE DATA LOADER DE 1
(REPLD BY 63B)(PRE SB 8)
(SEE FIG 2 FOR BREAKDOWN)
-90F 964-0401-035 AIRBORNE DATA LOADER DE 1
(REPLD BY 63C)(PRE SB 8)
(SEE FIG 2 FOR BREAKDOWN)

-ITEM NOT ILLUSTRATED


012-0542-001 A I Page 1038
* -20U 06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/
PARTNO. 1234567 CODE ASSY
1 -90G 964-0401-007 AIRBORNE DATA LOADER DE 1
(PRE SB 14)
(SEE FIG 2 FOR BREAKDOWN)
-90H 964-0401-017 AIRBORNE DATA LOADER DE I
(PRE SB 14)
(SEE FIG 2 FOR BREAKDOWN)
-901 964-0401-027 AIRBORNE DATA LOADER DE 1
(PRE SB 14)
(SEE FIG 2 FOR BREAKDOWN)
-90J 964-0401-037 AIRBORNE DATA LOADER DE 1
(PRE SB 14)
(SEE FIG 2 FOR BREAKDOWN)
-90K 964-0401-056 AIRBORNE DATA LOADER TUVW I
(POST SB 14)
(SEE FIG 2 FOR BREAKDOWN)
-90L 964-0401-066 AIRBORNE DATA LOADER TUVW 1
(POST SB 14)
(SEE FIG 2 FOR BREAKDOWN)
-90M 964-0401-076 AIRBORNE DATA LOADER TUVW 1
(POST SB 14)
FOR BREAKDOWN)
-90N 964-0401-086 AIRBORNE DATA LOADER TUVW 1
(POST SB 14)
(SEE FIG 2 FOR BREAKDOWN)
-90P 964-0401-057 AIRBORNE DATA LOADER XYZ,AA 1
(POST SB 14)
(SEE FIG 2 FOR BREAKDOWN)
-90Q 964-0401-067 AIRBORNE DATA LOADER XYZ,AA 1
(POST SB 14)
(SEE FIG 2 FOR BREAKDOWN)
-90R 964-0401-077 AIRBORNE DATA LOADER XYZ,AA 1
(POST SB 14)
(SEE FIG 2 FOR BREAKDOWN)
-90S 964-0401-087 AIRBORNE DATA LOADER XYZ,AA 1
(POST SB 14)
(SEE FIG 2 FOR BREAKDOWN)
-90T 964-0401-008 AIRBORNE DATA LOADER BA,CA,DA, 1
(POST SB 16)(SUPSDS 63, 63D, EA
90C, 90G)
(SEE FIG 2 FOR BREAKDOWN)
-90U 964-0401-018 AIRBORNE DATA LOADER BA,CA,DA, 1
(POST SB 16)(SUPSDS 63A, 63D, EA
90D, 90H)
(SEE FIG 2 FOR BREAKDOWN)
-90V 964-0401-028 AIRBORNE DATA LOADER BA,CA,DA, 1
(POST SB 16)(SUPSDS 63B, 63D, EA
90E, 901)
(SEE FIG 2 FOR BREAKDOWN)
-90W 964-0401-038 AIRBORNE DATA LOADER BA,CA,DA, 1
(POST SB 16)(SUPSDS 63C, 63D, EA
90F, 90J)
(SEE FIG 2 FOR BREAKDOWN)
-90X 964-0401-058 AIRBORNE DATA LOADER FA,GA,HA, 1
(POST SB 16)(SUPSDS 90K, 90P) JA
(SEE FIG 2 FOR BREAKDOWN)
-ITEM NOT ILLUSTRATED
012-0542-001 Page 1039
23J 20J06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/
PARTNO. 1234567 CODE ASSY
1 -90Y 964-0401-068 . AIRBORNE DATA LOADER FA,GA,HA, 1
(POST SB 16)(SUPSDS 90L, 90Q) JA
(SEE FIG 2 FOR BREAKDOWN)
-90Z 964-0401-078 . AIRBORNE DATA LOADER FA,GA,HA, 1
(POST SB 16)(SUPSDS 90M, 90R) JA
(SEE FIG 2 FOR BREAKDOWN)
-91A 964-0401-088 . AIRBORNE DATA LOADER FA,GA,HA, 1
(POST SB 16)(SUPSDS 90N, 90S) JA
(SEE FIG. 2 FOR BREAKDOWN)
95 617-5410-001 . . GUARD ASSEMBLY 1
ATTACHING PARTS
100 MS21042-02 . NUT 2
105 NAS620C2 . . WASHER, FLAT 2
110 MS51957-4 . SCREW 2

115 647-8268-001 ... HINGE 1


ATTACHING PARTS
120 MS16562-218 ... PIN, ROLL 1
125 654-8330-001 ... SPRING 1

130 MS16562-218 ... PIN, ROLL 1


135 600-5480-001 ... GUARD 1
140 7590K6 . . SWITCH, TOGGLE (V81640) 1
ATTACHING PARTS
142 15-966-2 . . FACENUT (V1 5605) 1
143 16-886 WASHER, LOCK (V1 5605) 2
145 32-2133T .. INDICATOR, AMBER (V95263) 1
-145A 32-2113T .. (V95263) OPTIONAL
150 AGC1 .. FUSE, 1A, 250V (V71400) 2
-150A 312001 . . (V75915) OPTIONAL
155 342014AL .. FUSEHOLDER (V75915) 2
160 600-5585-001 . . PANEL (SUPSD BY 160A) 1
-160A 600-5585-003 . . PANEL (SUPSDS 160) ABCE 1
160B 600-5585-004 . . PANEL DF 1
165 S3-150 ... SPRING (V72794)(USED WITH 160) 4
-165A 654-8329-002 . . . SPRING (USED WITH 160A, B) 4
ATTACHING PARTS
170 MS20426A3-5 ... RIVET 8

172 647-1301-001 ... CLIP 1


ATTACHING PARTS
173 MS20470AD2-5 ... RIVET 2

175 4021-0530 . . SWITCH, SLIDE (V27172) DF 1


ATTACHING PARTS
180 MS51957-14 . . SCREW DF 2
185 MS35649-244 .. NUT DF 2
190 MS35338-135 . . WASHER, LOCK DF 2

195 WSLM112X5 .. LABEL (V56501) DF 4


200 FTH5ART .. BASE, ADHESIVE BACKED DF 2
(V06915)
205 MS3367-X-9 . . STRAP DF 2
-ITEM NOT ILLUSTRATED
012-0542-001 Page 1040
2. 3-20 0 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/
PARTNO. 1234567 CODE ASSY
1 210 50-57-9408 .. CONNECTOR, 8-CONTACT DF 1
(V27264)
215 16-02-0098 .. TERMINAL, CRIMP (V27264) DF 6
220 722-3727-001 .. CCA, POWER SUPPLY (ESDS) DF 1
(SEE FIG 11 FOR BREAKDOWN)
ATTACHING PARTS
225 MS51959-43 . . SCREW DF 4

-230 747-0410-001 . PANEL ASSEMBLY (POST SB 7) EHJQUY, 1


CA,GA
-230A 747-0410-002 . PANEL ASSEMBLY (POST SB 7) DGIPTX, 1
(OPT TO 230E) BA,FA
-230B 747-0410-003 . PANEL ASSEMBLY (POST SB 7) LNSWAA, 1
EA,JA
-230C 747-0410-004 . PANEL ASSEMBLY (POST SB 7) KMRVZ, 1
(OPT TO 230D) DA,HA
-230D 747-0410-005 . PANEL ASSEMBLY (OPT TO 230C) KMRVZ, I
DA,HA
-230E 747-0410-006 . PANEL ASSEMBLY (OPT TO 230A) IKMPRVZ, 1
BA,DAHA
ATTACHING PARTS
235 MS35206-243 SCREW EGHIJP 5
-235A MS51957-43 . SCREW DKLMNRSV 5
WXYZ,AA,
DA,EA,FA,
GA, HA,JA
240 704-1825-003 . CABLE, INTERNAL EHJQUY, 1
(SEE FIG 9 FOR BREAKDOWN) CA,GA
-240A 704-1825-002 .. CABLE, INTERNAL DGIPTX, 1
(SEE FIG 9 FOR BREAKDOWN) BA,FA
ATTACHING PARTS
245 MS51957-15 . . SCREW DEGHIJPQ 4
TUXY,BA,
CA,FA,GA
250 MS21042-04 . .NUT DEGHIJPQ 4
TUXYBA,
CA,FA,GA
252 704-1824-003 .. CABLE, EXTENSION LNSWAA, 1
EA,JA
-252A 704-1824-004 . CABLE, EXTENSION IKMPRSVW 1
Z,AA,BA,DA,
EA,HA,JA
253 M83519-1-3 . . TERMINATION, SHIELD IKLMNPRSV 2
WZ,AA,BA,
DA,EA,HA,
JA
255 MS3367-X-9 . . STRAP EHJQUY, 3
CA,GA
-255A MS3367-X-9 . . STRAP DGIPTX, 5
BA,FA
-255B MS3367-X-9 . . STRAP IKLMNPRS 4
VWZ,AA,
BA, DA, EA,
HA,JA
-ITEM NOT ILLUSTRATED

012-0542-001 Page 1041


23 2U0JU Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PARTNO. 1234567 CODE ASSY
1 256 MS21266-2N .. GROMMET IKLMNPRS 1
VWZ,M,
BA,DA,EA,
HA,JA
260 TM2S8 MOUNT (V06383) 1
ATTACHING PARTS
265 MS51957-44 .. SCREW 1

270 FTH5ART BASE, ADHESIVE BACKED EHIJPQUY, 2


(V06915) CA,GA
-270A FTH5ART BASE, ADHESIVE BACKED DGIPTX, 4
(V06915) BA,FA
-270B FTH5ART BASE, ADHESIVE BACKED IKLMNPRS 3
VWZ,AA,BA,
EA,HA,JA
275 7590K6 SWITCH, TOGGLE (V81640) 1
ATTACHING PARTS
280 15-966-2 FACENUT (VI 5605) 1
-280A 701-7430 (V18310) OPTIONAL
285 16-886 WASHER, LOCK (V15605) 1
-285A 701-7720 (V18310) OPTIONAL

290 MS25224-1 GUARD 1


295 32-2133T INDICATOR, AMBER (V95263) 1
-295A 32-2113T (V95263) OPTIONAL
300 AGC1 FUSE, 1A, 250V (V71400) I
-300A 312001 (V75915) OPTIONAL
-300B 3F1-4 (V97896) OPTIONAL
305 HTB321 FUSEHOLDER (V71400) 1
310 50-57-9408 CONNECTOR, 8-PIN (V27264) DGIPTX, 1
BA,FA
315 16-02-0098 TERMINAL, CRIMP (V27264) DGIPTX, 6
BA,FA
-315A 16-02-0098 TERMINAL, CRIMP (V27264) KMRVZ, 2
DA,HA
320 WSLM112X5 LABEL (V56501) DGIPTX, 1
BA,FA
325 600-5905-001 .. GUARD DGIPTX, 1
BA,FA
ATTACHING PARTS
330 MS51957-13 SCREW (SUPSD BY 330A) DGIPTX, 2
BA,FA
-330A MS51957-15 SCREW (SUPSDS 330) DGIPTX, 2
BA,FA
335 NAS620-4L .. WASHER DGIPTX, 2
* ** BA,FA
336 600-5971-001 HOLDER, DISK IKLMNPRS 1
VWZAA,
BA,DA,EA,
HA,JA
ATTACHING PARTS
337 MS51957-14 .. SCREW IKLMNPRS 5
VWZ,AA,
BA,DA,EA,
HA,JA
-ITEM NOT ILLUSTRATED
012-0542-001 Page 1042
2 -20-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/
PARTNO. 1234567 CODE ASSY
1 338 8108A0440-8 .. STANDOFF (V06540) IKLMNPRS 5
VWZ,AA,
BA,DA,EA,
HA,JA
ATTACHING PARTS
339 MS51957-14 . SCREW IKLMNPRS 5
VWZ,AA,
BA,DA,EA,
HA,JA
340 4021-0530 . . SWITCH, SLIDE (V27172) DGIKMPR 1
TVXZ,BA,
DA,FA,HA
ATTACHING PARTS
345 MS51957-13 . . SCREW DGIPTX, 2
BA,FA
345A MS24693C4 . . SCREW IKMPRVZ, 2
BA,DA,HA
-345B AN507C440R6 . .OPTIONAL
350 MS35338-135 . .WASHER DGIPTX, 2
BA,FA
350A MS15795-803 . . WASHER IKMPRVZ, 2
BA,DA,HA
355 MS35649-244 .. NUT DGIPTX, 2
BA,FA
355A MS21042-04 . . NUT IKMPRVZ, 2
BA,DA,HA
360 722-3727-001 .. CCA, POWER SUPPLY (ESDS) DGIPTX, 1
(SEE FIG. 11 FOR BREAKDOWN) BA,FA
361 LRS49-28 . . POWER SUPPLY (V80103) KMRVZ, 1
(USED ON 230C) DA,HA
362 LZS50-3 . . POWER SUPPLY (V80103) KMRVZ, 1
(USED ON 230D) DA,HA
362A AS60-24 . POWER SUPPLY (V06SY2) IKMPRVZ, 1
(USED ON 230E) DA,HA
ATTACHING PARTS
363 M4-10DIN965A2 .. SCREW (V56563)(USED ON 230D) KMRVZ, 3
DA,HA
-363A 965STM4-10 .. (V48370) OPTIONAL
-363B M4-10DIN965A222 .. (V5U402) OPTIONAL
-363C 965STM3-5 . . SCREW (V48370)(USED ON 230E) IKMPRVZ, 3
BA,DA,HA
-363D 431-0546-003 . . (VICJ86 DIN965BN661M3X5A2)
OPTIONAL
-363E M3-5DIN965A2 . . (V5U402) OPTIONAL
365 MS51959-43 . . SCREW DGIPTX, 4
BA,FA
366 MS24693C25 . . SCREW (USED ON 360C) KMRVZ, 2
DA,HA
-366A AN507C632R5 . OPTIONAL

367 36151 .. TERMINAL, LUG (V00779) KMRVZ, 6


DA,HA
367A 36151 . . TERMINAL, LUG (V00779) KMRVZ, 2
(USED ON 230D) DA,HA
-ITEM NOT ILLUSTRATED

012-0542-001 Page 1042.1


23J20V0 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/
PARTNO. 1234567 CODE ASSY
1 367B 36151 . . TERMINAL, LUG (V00779) IKMPRVZ, 1
(USED ON 230E) BA,DA,HA
367C MS35333-70 .. WASHER (USED ON 230E) IKMPRVZ, 1
BA,DA,HA
368 RCR2OG433JS .. RESISTOR, 43.0K, 1/2W, 5% IKMPRVZ, 1
BA, DA, HA
-368A RLR20C4302GR .. 2%, OPTIONAL
370 621-2195-001 .. PANEL EHJQUY, 1
CA,GA
370A 621-2195-002 . . PANEL DGIPTX, 1
BA,FA
370B 621-2195-003 . . PANEL LNSWAA, 1
EA,JA
370C 621-2195-004 . . PANEL (OPT TO 370B, CODES LNS KLMNRSV 1
W,AA,EA,JA)(OPT TO 370D) WZ,AA,DA,
(USED ON 230C) EA,HA,JA
-370D 621-2195-005 .. PANEL (OPT TO 370B, CODES LNS KLMNRSV 1
W,AA,EA,JA)OPT TO 370C, CODES WZ,AA,DA,
KMRVZ,DA,HA)(USED ON 230D) EA,HA,JA
-370E 621-2195-006 . . PANEL (USED ON 230E) IKMPRVZ, 1
BA,DA,HA
375 647-1301-001 . . . CLIP DEGHIJPQ 1
TUXY,BA,
CA,FA,GA
ATTACHING PARTS
380 MS20426AD2-5 ... RIVET DEGHIJPQ 2
TUXYBA,
CA,FA,GA
385 PB3-1-2 ... FASTENER (V72794) 4
ATTACHING PARTS
-385A PB35 ... (V72794) OPTIONAL
390 MS20426A3-5 ... RIVET 8
-390A AN426A3-5 ... OPTIONAL

395 602-3961-001 . . . BRACKET DEGHIJPQ 1


TUXY,BA,
ATTACHING PARTS
400 MS24693C2 ... SCREW DEGHIJPQ 2
TUXY,BA,
CA,FA,GA
-400A AN507C440R4 . . . OPTIONAL
405 MS51957-14 . . . SCREW DEGHIJPQ 2
TUXYBA,
CA,FA,GA
410 600-5896-001 ... HOLDER, DISK DEGHIJPQ 1
ATTACHING PARTS TUXYBA,
CA,FA,GA
415 MS20470AD3-4 .. . RIVET DEGHIJPQ 7
TUXY,BA,
CA,FA,GA
-415A AN470AD3-4 .. . OPTIONAL

-ITEM NOT ILLUSTRATED


012-0542-001 23- 0-0 Page 1042.2
23 -20U 06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/
PARTNO. 1234567 CODE ASSY
1 420 643-0701-001 ... LABEL, IDENTIFICATION IKLMNPRS 1
VZ,AA,DA,
EA,HA,JA
-425 621-2183-001 .. . PANEL, CONTROL EHJQUY, 1
CA,GA
-425A 621-2183-002 ... PANEL, CONTROL DGIPTX, 1
BA,FA
-425B 621-2183-005 ... PANEL, CONTROL LNSW,AA, 1
EA,JA
-425C 621-2183-007 .. . PANEL, CONTROL KLMNRSV 1
WZ,AA,DA,
EA,HA,JA
-425D 621-2183-009 ... PANEL, CONTROL KMRVZ, 1
DA,HA
-425E 621-2183-011 . . . PANEL, CONTROL IKMPRVZ, 1
BA,DA,HA
430 ZP20058 ... HANDLE (V98376) 1
(REPLD BY 430A)
-430A ZP20085 ... HANDLE (V98376) 1
(REPLS 430)
ATTACHING PARTS
435 MS16535-139N ... RIVET 4

440 ZSP4-4002-1 . .*. HINGE, RIGHT (V98376) 2


445 ZSP4-4002-2 . . . HINGE, LEFT (V98376) 2
ATTACHING PARTS
450 MS16535-135N ... RIVET 4
455 MS16535-138N ... RIVET 4

460 ZSP2-220-1 ... LATCH (V98376)


ATTACHING PARTS
-460A 1243 . ..(V77386) OPTIONAL
465 MS16535-136N ... RIVET 6
470 MS16535-139N ... RIVET 4

-ITEM NOT ILLUSTRATED


012-0542-001 Page 1042.3/1042.4/1043
23-20 06 ~Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

245

Airborne Data Loader


Figure 2 (Sheet 1)

012-0542-001 2 -2 -06 Page 1044/1045


Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

150

l 45~~~6 160

111

Airborne Data Loader


Figure 2 (Sheet 2)l

012-0542-001 o5Page 1046/1047


o~CV~VV Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

360 385 405


350

in 819 375

38~~~~~~~9

- ~~~~~ - - - -L
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

395 355

380 365 440 450 440 (REF.) 410

(ii
e [
9~~~~~~~~~~~~~~L425 445
p1S-9

PROG CNNG CO1W RDY XFER R/W HRDW 405 (REF.)

_435 435 (REF.)

415 420
SECTION B-B

SECTION A-A 360 rw-A 385


(FRONT PANEL WITH DOOR REMOVED) I . I I

455

375- k
Airbome Data Loader
Figure 2 (Sheet 3)

012-0542-001 Page 1048


23-20 06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE NOMENCLATURE EFF UNITS/


FIG-ITEM PART NUMBER PART NO. 1 234567 CODE ASSY
2 -1 964-0401-002 AIRBORNE DATA LOADER A RF
(SEE FIG 1 FOR NHA)
-IA 964-0401-003 AIRBORNE DATA LOADER B RF
(SEE FIG. 1 FOR NHA)
1B 964-0401-004 AIRBORNE DATA LOADER C RF
(SEE FIG 1 FOR NHA)
-IC 964-0401-005 AIRBORNE DATA LOADER D RF
(REPLD BY 1G PER SB 8)
(SEE FIG 1 FOR NHA)
-ID 964-0401-015 AIRBORNE DATA LOADER E RF
(REPLD BY 1H PER SB 8)
(SEE FIG 1 FOR NHA)
-1E 964-0401-025 AIRBORNE DATA LOADER F RF
(REPLD BY 11 PER SB 8)
(SEE FIG. 1 FOR NHA)
-IF 964-0401-035 AIRBORNE DATA LOADER G RF
(REPLD BY 1J PER SB 8)
(SEE FIG 1 FOR NHA)
-IG 964-0401-006 AIRBORNE DATA LOADER H RF
(REPLS 1C PER SB 8)
(SUPSD BY 1K)(PRE SB 11)
(SEE FIG 1 FOR NHA)
-1H 964-0401-016 AIRBORNE DATA LOADER I RF
(REPLS 1D PER SB 8)
(SUPSD BY 1K)(PRE SB 11)
(SEE FIG. 1 FOR NHA)
-11 964-0401-026 AIRBORNE DATA LOADER J RF
(REPLS 1E PER SB 8)
(SUPSD BY 1K)(PRE SB 11)
(SEE FIG 1 FOR NHA)
-AJ 964-0401-036 AIRBORNE DATA LOADER K RF
(REPLS 1F PER SB 8)
(SUPSD BY 1K)(PRE SB 11)
(SEE FIG. 1 FOR NHA)
-1K 964-0401-047 AIRBORNE DATA LOADER L RF
(SUPSDS 1G H, I, J)(POST SB 11)
(SEE FIG. 1 FOR NHA)
-1L 964-0401-007 AIRBORNE DATA LOADER M RF
(SEE FIG 1 FOR NHA)
-IM 964-0401-017 AIRBORNE DATA LOADER N RF
(SEE FIG 1 FOR NHA)
-IN 964-0401-027 AIRBORNE DATA LOADER 0 RF
(SEE FIG. 1 FOR NHA)
-10 964-0401-037 AIRBORNE DATA LOADER P RF
(SEE FIG 1 FOR NHA)
-IP 964-0401-056 AIRBORNE DATA LOADER Q RF
(SEE FIG 1 FOR NHA)
-1Q 964-0401-066 AIRBORNE DATA LOADER R RF
(SEE FIG 1 FOR NHA)
-1R 964-0401-076 AIRBORNE DATA LOADER S RF
(SEE FIG 1 FOR NHA)
-1S 964-0401-086 AIRBORNE DATA LOADER T RF
(SEE FIG 1 FOR NHA)
-ITEM NOT ILLUSTRATED

012-0542-001 Page 1049


23
'20-06V Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
2 -1T 964-0401-057 AIRBORNE DATA LOADER U RF
(SEE FIG 1 FOR NHA)
-1U 964-0401-067 AIRBORNE DATA LOADER V RF
(SEE FIG 1 FOR NHA)
-IV 964-0401-077 AIRBORNE DATA LOADER W RF
(SEE FIG 1 FOR NHA)
-1W 964-0401-087 AIRBORNE DATA LOADER X RF
(SEE FIG. 1 FOR NHA)
-1X 964-0401-008 AIRBORNE DATA LOADER Y RF
(SEE FIG 1 FOR NHA)
-IY 964-0401-018 AIRBORNE DATA LOADER Z RF
(SEE FIG 1 FOR NHA)
-1Z 964-0401-028 AIRBORNE DATA LOADER BA RF
(SEE FIG 1 FOR NHA)
-2A 964-0401-038 AIRBORNE DATA LOADER CA RF
(SEE FIG. 1 FOR NHA)
-2B 964-0401-058 AIRBORNE DATA LOADER DA RF
(SEE FIG. 1 FOR NHA)
-2D 964-0401-068 AIRBORNE DATA LOADER EA RF
(SEE FIG 1 FOR NHA)
-2D 964-0401-078 AIRBORNE DATA LOADER FA RF
(SEE FIG 1 FOR NHA)
-2E 964-0401-088 AIRBORNE DATA LOADER GA RF
(SEE FIG 1 FOR NHA)
5 643-0523-002 . LABEL, IDENTIFICATION A 1
-5A 643-0555-001 . LABEL, IDENTIFICATION B 1
(REPLD BY 5G)
-5B 643-0555-002 . LABEL, IDENTIFICATION C 1
(REPLD BY 5G)
-5C 643-0555-003 . LABEL, IDENTIFICATION D 1
(REPLD BY 5G)
-5D 643-0555-004 . LABEL, IDENTIFICATION E 1
(REPLD BY 5G)
-5E 643-0555-005 . LABEL, IDENTIFICATION F 1
(REPLD BY 5G)
-5F 643-0555-006 . LABEL, IDENTIFICATION BCDEFGHIJ 1
(REPLS 5A, 5B,5C,5D,5E) KLMNOPQR
STUWXYZ,
BA,CA, DA,
EA, FA,GA
-5G 643-0555-007 LABEL, IDENTIFICATION BCDEF 1
7 643-0556-001 . LABEL, CERTIFICATION NOTICE A 1
-10 747-0312-001 . REAR PANEL ASSEMBLY A 1
-10A 747-0312-002 . REAR PANEL ASSEMBLY BC 1
(SUPSD BY 10B)
-10B 747-0312-004 . REAR PANEL ASSEMBLY BC 1
(SUPSDS 10A)(SUPSD BY 10C PER
SB 5 EFF CODE DEFG)
-10C 747-0312-005 . REAR PANEL ASSEMBLY DEFGHIJ 1
(SUPSDS 10A)(SUPSDS 10B) KL
(POST SB 5)

-ITEM NOT ILLUSTRATED


012-0542-001 Page 1050
23-20-06 ~~~~~~April /03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
AIRLINE NOMENCLATURE EFF UNITS/
FIG-ITEM PART NUMBER PART NO. 1 234567 CODE ASSY
2 -10D 747-0421-001 . REAR PANEL ASSEMBLY GHIJKLMNO 1
(SEE FIG 12 FOR BREAKDOWN) PQRSTUVW
XYZ, BA,CA,
DA,EA,FA,
GA
ATTACHING PARTS
15 MS51957-18 . SCREW (REPLD BY 15A) 6
-15A MS51957-19 . SCREW (REPLS 15) ABDCEF 6
-15B MS51957-14 . SCREW GHIJKLMNO 4
PQRSTUVW
XYZ, BA,CA,
DA,EA,FA,
GA
17 JANTX1N6103 DIODE, BIDIRECTIONAL DEF 4
(POST SB 5)
-17A JAN 1N6103 .. OPTIONAL
18 1416-6 .. TERMINAL, LUG (V91967) DEF 1
(POST SB 5)
-18A 707-1606 . (V18310) OPTIONAL
-18B 505-144 . . (V79963) OPTIONAL
20 722-3539-001 . . CCA, INTERCONNECT (ESDS) A 1
(SUPSD BY 20B)(PRE SB 1 OR
PRE SB 3)
(SEE FIG 3 FOR BREAKDOWN)
-20A 722-3539-002 . . CCA, INTERCONNECT (ESDS) BC 1
(SUPSD BY 20B)(PRE SB 1 OR
PRE SB 3)(SUPSD BY 20C)
(SEE FIG 3 FOR BREAKDOWN)
-20B 722-3539-003 . . CCA, INTERCONNECT (ESDS) 1
(SUPSDS 20, 20A)(POST SB 1)
(SUPSD BY 20C)(PRE SB 3)
(SEE FIG 3 FOR BREAKDOWN)
-20C 722-3539-004 . . CCA, INTERCONNECT (ESDS) BCDEF 1
(SUPSDS 20A, 20B)(POST SB 3)
(OPT TO 20D, CODES DEF)
(SEE FIG 3 FOR BREAKDOWN)
-20D 722-3539-005 . . CCA, INTERCONNECT (ESDS) DEF 1
(OPT TO 20C)(17, 18 INSTALLED
ON THIS CCA)
(SEE FIG 3 FOR BREAKDOWN)
ATTACHING PARTS
25 MS51957-3 .. SCREW ABCDEF 2
30 NAS620C2 .. WASHER, FLAT ABCDEF 2
35 MS21042-04 .. NUT ABCDEF 4
40 MS51957-13 . . SCREW(REPLD BY40A) ABCDEF 5
-40A MS51957-14 . . SCREW (REPLS 40) ABCDEF 5

45 621-2008-001 . . PANEL, REAR A 1


-45A 621-2008-003 . . PANEL, REAR BCDEF 1
50 749-0270-001 BACKPLANE, FLEXIBLE 1
(SUPSD BY 50A)
-50A 749-0270-002 . BACKPLANE, FLEXIBLE 1
(SUPSDS 50)(OPT TO 50B)
-50B 749-0270-003 . BACKPLANE, FLEXIBLE 1
(OPT TO 50A)
-ITEM NOT ILLUSTRATED
012-0542-001 Page 1051
2 3 20U06Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
2 55 652-8545-001 BLOCK, MOUNTING ABCDEF 1
ATTACHING PARTS
60 MS24693C4 SCREW ABCDEF 2

65 722-3527-002 CCA, POWER SUPPLY (ESDS) A 1


(SUPSD BY 65B)(PRE SB 1)
(SEE FIG 4 FOR BREAKDOWN)
-65A 722-3527-003 CCA, POWER SUPPLY (ESDS) BC 1
(SUPSD BY 65B)(PRE SB 1)
(SEE FIG 4 FOR BREAKDOWN)
-65B 722-3726-001 CCA, POWER SUPPLY (ESDS) BCDEFG 1
(SUPSDS 65, 65A)(POST SB 1) HIJKLQR
(OPT TO 65C) ST
(SEE FIG 10 FOR BREAKDOWN)
-65C 722-3726-002 CCA, POWER SUPPLY (ESDS) BCDEFGHIJ 1
(OPT TO 65B) KLMNOPQR
STUVWXYZ,
BA,CA,DA,
EA, FA,GA
(SEE FIG 10 FOR BREAKDOWN)
70 722-3528-005 CCA, 429 CONTROLLER (ESDS) A 1
(SUPSD BY 70A)
(SEE FIG 5 FOR BREAKDOWN)
70A 722-3528-006 CCA, 429 CONTROLLER (ESDS) A 1
(SUPSDS 70)(OPT TO 70B, CODE A)
(SEE FIG 5 FOR BREAKDOWN)
-70B 722-3704-002 CCA, 429 CONTROLLER (ESDS) AC 1
(OPT TO 70A, CODE A)
-70C 722-3704-003 DELETED
-70D 722-3704-004 CCA, 429 CONTROLLER (ESDS) DEFG 1
(OPT TO 70F, H)(SUPSD BY 70K PER
SB 8)(PRE SB 16)(SUPSD BY 70Z)
(SEE FIG 6 FOR BREAKDOWN)
-70E 722-3704-005 CCA, 429 CONTROLLER (ESDS) B 1
(OPT TO 70G I)
(SEE FIG 6 FOR BREAKDOWN)
-70F 722-3704-006 CCA, 429 CONTROLLER (ESDS) DEFG 1
(OPT TO 70D, H)(SUPSD BY 70L PER
SB 8)(PRE SB 16)(SUPSD BY 71A)
(SEE FIG 6 FOR BREAKDOWN)
-70G 722-3704-007 CCA, 429 CONTROLLER (ESDS) BQRST 1
(OPT TO 70E, I)(POST SB 14)(OPT
TO 70Q, X)(PRE SB 16)
(SUPSD BY 71B)
(SEE FIG 6 FOR BREAKDOWN)
-70H 722-3704-008 CCA, 429 CONTROLLER (ESDS) DEFG 1
(OPT TO 70D, F)(SUPSD BY 70K PER
SB 8)(PRE SB 16)(SUPSD BY 70Z)
(SEE FIG 6 FOR BREAKDOWN)
-701 722-3704-009 CCA, 429 CONTROLLER (ESDS) B 1
(OPT TO 70E, G)(PRE SB 16)
(SUPSD BY 71C)
(SEE FIG 6 FOR BREAKDOWN)

-ITEM NOT ILLUSTRATED


012-0542-001 Page 1052
23 -20. 06J Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
2 -70J 722-3704-010 . CCA, 429 CONTROLLER (ESDS) DEFG 1
(OPT TO 70E, G)(SUPSD BY 70L
PER SB 8)(OPT TO 70D, F, H)
(PRE SB 16)(SUPSD BY 71A)
(SEE FIG. 6 FOR BREAKDOWN)
-70K 722-3704-011 . CCA, 429 CONTROLLER (ESDS) HIJK 1
(SUPSDS 70D, H)(POST SB 8)
(OPT TO 70L)(SUPSD BY 70P)
(PRE SB 10)(SUPSD BY 70M)
(PRE SB 11, 12)(PRE SB 14)
(PRE SB 16)(SUPSD BY 70Z)
(SEE FIG 6 FOR BREAKDOWN)
-70L 722-3704-012 . CCA, 429 CONTROLLER (ESDS) HIJK 1
(SUPSDS 70F, J)(POST SB 8)
(OPT TO 70K)(SUPSD BY 70N)
(PRE SB 11, 12)(PRE SB 14)
(PRE SB 15)(SUPSD BY 70T)
(PRE SB 16)(SUPSD BY 71A)
(SEE FIG 6 FOR BREAKDOWN)
-70M 722-3704-013 . CCA, 429 CONTROLLER (ESDS) L I
(OPT TO 70N)(SUPSD 70K, P)
(POST SB 11)(PRE SB 14)
(OPT TO 70U, W, CODE L)
(PRE SB 16)(SUPSD BY 70Z)
(SEE FIG. 6 FOR BREAKDOWN)
-70N 722-3704-014 . CCA, 429 CONTROLLER (ESDS) 1
(OPT TO 70M)(SUPSDS 70L)
(POST SB 11)(PRE SB 14)
(PRE SB 15)(SUPSD BY 70U)
(PRE SB 16)(SUPSD BY 71A)
(SEE FIG 6 FOR BREAKDOWN)
-70P 722-3704-015 . CCA, 429 CONTROLLER (ESDS) HIJK 1
(SUPSDS 70K)(POST SB 10)
(SUPSD BY 70M)(PRE SB 11, 12)
(PRE SB 14)(OPT TO 70T, V)
(PRE SB 16)(SUPSD BY 70Z)
(SEE FIG. 6 FOR BREAKDOWN)
-70Q 722-3704-016 . CCA, 429 CONTROLLER (ESDS) QRST 1
(POST SB 14)(OPT TO 70G X)
(PRE SB 16)(SUPSD BY 71C)
(SEE FIG 6 FOR BREAKDOWN)
-70R 722-3704-017 . CCA, 429 CONTROLLER (ESDS) UVWX 1
(POST SB 14)(OPT TO 70S, Y)
(PRE SB 16)(SUPSD BY 71C)
(SEE FIG. 6 FOR BREAKDOWN)
-70S 722-3704-018 CCA, 429 CONTROLLER (ESDS) UVWX 1
(POST SB 14)(OPT TO 70R, Y)
(PRE SB 16)(SUPSD BY 71D)
(SEE FIG 6 FOR BREAKDOWN)
-70T 722-3704-023 . CCA, 429 CONTROLLER (ESDS) HIJK 1
(POST SB 15)(SUPSDS 70L)
(OPT TO 70P, V)(PRE SB 16)
(SUPSD BY 71G)
(SEE FIG. 6 FOR BREAKDOWN)

-ITEM NOT ILLUSTRATED

012-0542-001 Page 1053


23-20-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
2 -70U 722-3704-024 . CCA, 429 CONTROLLER (ESDS) LMNOP 1
(POST SB 15)(SUPSDS 70N)(OPT TO
70M, W)(PRE SB 16)(SUPSD BY 71G)
(SEE FIG. 6 FOR BREAKDOWN)
-70V 722-3704-019 . CCA, 429 CONTROLLER (ESDS) HIJK 1
(PRE SB 14)(REPLS 70L)
(OPT TO 70P, T)(PRE SB 16)
(SUPSD BY 71 E)
(SEE FIG 6 FOR BREAKDOWN)
-70W 722-3704-020 . CCA, 429 CONTROLLER (ESDS) LMNOP 1
(PRE SB 14)(REPLS 70N)(OPT TO
70M, U)(PRE SB 16)(SUPSD BY 71 E)
(SEE FIG. 6 FOR BREAKDOWN)
-70X 722-3704-022 . CCA, 429 CONTROLLER (ESDS) QRST 1
(POST SB 14)(OPT TO 70G, Q)
(PRE SB 16)(SUPSD BY 71F)
(SEE FIG 6 FOR BREAKDOWN)
-70Y 722-3704-021 . CCA, 429 CONTROLLER (ESDS) UVWX 1
(POST SB 14)(OPT TO 70R, S)
(PRE SB 16)(SUPSD BY 71F)
(SEE FIG. 6 FOR BREAKDOWN)
-70Z 722-3704-025 . CCA, 429 CONTROLLER (ESDS) YZ,BA,CA I
(POST SB 16)(SUPSDS 70D, H, K, M,
P)(OPT TO 71A, E, G)
(SEE FIG 6 FOR BREAKDOWN)
-71A 722-3704-026 . CCA, 429 CONTROLLER (ESDS) YZ,BA,CA 1
(POST SB 16)(SUPSDS 70A, J, L, N)
(OPT TO 7OZ, 71 E, G)
(SEE FIG 6 FOR BREAKDOWN)
-71B 722-3704-027 . CCA, 429 CONTROLLER (ESDS) DA,EA,FA, 1
(POST SB 16)(SUPSDS 70G) GA
(OPTTO71C, D, F)
(SEE FIG 6 FOR BREAKDOWN)
-71C 722-3704-028 . CCA, 429 CONTROLLER (ESDS) DA,EA,FA, 1
(POST SB 16)(SUPSDS 701, Q, R) GA
(OPT TO 71B, D, F)
(SEE FIG 6 FOR BREAKDOWN)
-71D 722-3704-029 . CCA, 429 CONTROLLER (ESDS) DA,EA,FA, 1
(POST SB 16)(SUPSDS 70S) GA
(OPT TO 71 B, C, F)
(SEE FIG 6 FOR BREAKDOWN)
-71E 722-3704-030 . CCA, 429 CONTROLLER (ESDS) YZ,BA,CA 1
(POST SB 16)(SUPSDS 70V, W)
(OPT TO 70Z, 71A, G)
(SEE FIG 6 FOR BREAKDOWN)
-71 F 722-3704-031 . CCA, 429 CONTROLLER (ESDS) DA,EA,FA, 1
(POST SB 16)(SUPSDS 70X, Y) GA
(OPT TO 71 B, C, D)
(SEE FIG 6 FOR BREAKDOWN)
-71 G 722-3704-032 . CCA, 429 CONTROLLER (ESDS) YZ,BA,CA 1
(POST SB 16)(SUPSDS 70T, U)
(OPT TO 70Z, 71A, E)
(SEE FIG 6 FOR BREAKDOWN)
75 2829-75-2 . STRAP (V98159) 2

-ITEM NOT ILLUSTRATED


012-0542-001 Page 1054
23-20.
L 06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
2 -80 617-5323-001 DRIVE ASSEMBLY A 1
(OPT TO 80A, B, CODE A)
-80A 617-5323-002 DRIVE ASSEMBLY ABCDEF 1
(OPT TO 80, B, CODE A) HIJ
-80B 617-5323-003 DRIVE ASSEMBLY ABCDEF 1
(OPT TO 80, A, CODE A)

-80C 617-5973-001 DRIVE ASSEMBLY GHIJKLMNO 1


(SEE ITEM 400 FOR BREAKDOWN) PQRSTUVW
XYZ, BA,CA,
DA,EA,FA,
GA
ATTACHING PARTS
85 MS24693C1 SCREW ABCDEF 8
-85A MS24693C2 SCREW GHIJKLMNO 4
PQRSTUVW
XYZ, BA,CA,
DA,EA,FA,
GA
90 700-1526-001 .. ISOLATOR ASSEMBLY 2
ATTACHING PARTS
95 M3-5DIN965A2 SCREW (V5U402) 4
-95A 965STM3-5 (V48370) OPTIONAL
100 7110-0-5 . . . MOUNT, RUBBER (V81860) 2
105 602-3514-003 . . . BRACKET, OUTER 1
ATTACHING PARTS
110 MS51959-11 . . . SCREW 2
115 5610-73-31 . . . WASHER, NYLON (V86928) 2
120 654-0255-001 ... MOUNT, SPRING 2
125 602-3563-001 ... BRACKET, INNER 1
ATTACHING PARTS
130 MS51959-11 ... SCREW 2
135 5610-73-31 ... WASHER, NYLON (V86928) 2
140 654-0255-001 ... MOUNT, SPRING 2
145 403-7140-001 ... SPRING 2
150 655-5163-001 PLATE, STIFFENER A 1
(USED WITH 175B)
ATTACHING PARTS
155 M3-4DIN85A2 SCREW(V5U402) A 4
-155A 85STM3-4 (V48370) OPTIONAL
160 M2-5-10DIN85A2 SCREW (V5U402) A 6
-160A 85STM2-5-10 (V48370) OPTIONAL
165 624-1004-001 .. SPACER A 4
170 624-1004-002 .. SPACER A 2
175 700-1527-001 . DRIVE, DISK, 2MB A 1
(PRE SB 9)(REPLD BY 178B)
-175A 700-1527-002 . DRIVE, DISK, 2MB 1
(PRE SB 9)(REPLD BY 178B)

-ITEM NOT ILLUSTRATED


012-0542-001 2 3-2 0-06 Page 1055
~~~~~~~~ ~~~~~~Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/
PART NO. 1234567 CODE ASSY
2 -175B 300-0943-001 OPTIONAL (USED WITH 150)
(PRE SB 9)(REPLD BY 178B)
-178 300-0938-001 OPTIONAL (USED WITH 179)
(REPLD BY 178A)(PRE SB 9)
(REPLD BY 178B)
-178A 300-0938-002 DRIVE, DISK, 2MB ABCDEFHIJ 1
(USED ON 80A)(REPLS 178)

-178B 600-5948-001 DRIVE, DISK, 2MB ABCDEFHIJ 1


(POST SB 9)(REPLS 175, A, B, 178)
(USED ON 80B)(OPT TO 178C, D)
-178C 600-5948-005 DRIVE, DISK, 2MB (OPT TO 178B, D) ABCDEFHIJ 1
-178D 600-5948-007 DRIVE, DISK, 2MB ABCDEFHIJ 1
(OPT TO 178B, C)
-179 405-0355-001 BEZEL (USED ON 80A) ABCDEFHIJ 1
-179A 647-3104-001 BEZEL (USED ON 178D) ABCDEF 1
-180 617-5322-001 ENCLOSURE ASSEMBLY ABCDHL 1
(REPLACED, USE 350 THRU 385)
-180A 617-5322-002 DELETED
-180B 617-5322-003 ENCLOSURE ASSEMBLY FJL 1
(REPLACED, USE 350 THRU 385)
-180C 617-5322-004 ENCLOSURE ASSEMBLY GKL 1
(REPLACED, USE 350 THRU 385)
-180D 617-5322-005 ENCLOSURE ASSEMBLY EIL 1
(REPLACED, USE 350 THRU 385)
185 PFSC3-1-2-41A FASTENER (V72794) 4
(SUPSD BY 185C)
-185A PFSC35-41A FASTENER (V72794) FJL 4
-185B PFSC35-41ASEG FASTENER, GRAY (V72794) EGIKL 4
-185C PFSC35-41ASEMB FASTENER, BROWN (V72794) ABCDHL 4
(SUPSDS 185)
-190 600-5431-001 DOOR ASSEMBLY, BROWN ABCDHL 1
-190A 600-5431-002 DELETED
-190B 600-5431-003 DOOR ASSEMBLY, BLACK FJL 1
-190C 600-5431-004 DOOR ASSEMBLY, DARK GRAY GKL 1
-190D 600-5431-005 DOOR ASSEMBLY, DARK GRAY EIL 1
ATTACHING PARTS
195 646-0480-001 PIN, HINGE ABCDEF 2
GHIJKL
200 643-0524-001 ... LABEL, CODE ABCDEFG I
-200A 643-0524-002 ... LABEL, CODE HIJKL 1
-205 657-0131-001 ... HANDLE, CREME ABCDHL 1
-205A 657-0131-005 ... HANDLE, LIGHT GRAY GKL 1
-205B 657-0131-006 ... HANDLE, LIGHT GRAY EIL 1
-205C 657-0131-007 ... HANDLE, CLEAR FJL 1
ATTACHING PARTS
210 646-0481-001 ... PIN, PIVOT 2
215 654-8328-001 ... SPRING 1
220 657-0131-002 .... CATCH, RIGHT 1
ATTACHING PARTS
225 MS51959-5 .... SCREW 1

-ITEM NOT ILLUSTRATED

012-0542-001 Page 1056


23-20-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-TEMPAR NUBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
2 230 657-0131-003 .... CATCH, LEFT 1
ATTACHING PARTS
235 MS51959-5 ... . SCREW 1

240 657-0131-004 .... BAR 1


245 600-5430-001 ... DOOR, BROWN ABCDHL 1
-245A 600-5430-002 DELETED
-245B 600-5430-003 ... DOOR, BLACK FJL 1
-245C 600-5430-004 ... DOOR, DARK GRAY GKL 1
-245D 600-5430-005 ... DOOR, DARK GRAY EIL 1
250 629-0107-001 WINDOW, LED 1
255 710-0197-001 . CHASSIS, BROWN ABCDHL 1
-255A 710-0197-002 DELETED
-255B 710-0197-003 CHASSIS, BLACK FJL 1
-255C 710-0197-004 CHASSIS, DARK GRAY GKL 1
-255D 710-0197-005 . CHASSIS, DARK GRAY EIL 1
-260 617-5824-001 DELETED
-260A 617-5824-002 DELETED
-260B 617-5824-003 DELETED
-260C 617-5824-004 DELETED
265 643-0524-001 DELETED
270 657-5100-001 DELETED
-270A 657-5100-002 DELETED
275 M57524693C3 DELETED
280 602-3903-001 DELETED
-280A 602-3903-003 DELETED
285 602-3903-002 DELETED
-285A 602-3903-004 DELETED
290 646-0504-001 DELETED
295 652-2051-001 DELETED
300 652-2051-002 DELETED
305 LT0127C5LMW DELETED
310 LT017C5RMW DELETED
315 LT015B4LMW DELETED
320 LT015B4RMW DELETED
325 617-5824-005 DELETED
330 600-5800-001 DELETED
-330A 600-5800-002 DELETED
-330B 600-5800-003 DELETED
-330C 600-5800-004 DELETED
335 64-2346 CUSHION (V62676) BCDEF 2
(OPT TO 335A) HIJKL
-335A 653-9044-001 BUMPER, RUBBER BCDEFG 2
(OPT TO 335) HIJKL
340 620-1687-001 LABEL, FAA-PMA CDHIGKPZ 1
345 617-5972-001 DELETED
-345A 617-5972-002 DELETED
-345 B 617-5972-003 DELETED
-345C 617-5972-004 DELETED
350 600-5956-001 DOOR, BROWN HLM 1
(SUPSD BY 350D)
-350A 600-5956-002 DOOR, GRAY ILN 1
(SUPSD BY 350E)
-350B 600-5956-003 DOOR, BLACK (SUPSD BY 350F) JLO 1
-350C 600-5956-004 DOOR, GRAY (SUPSD BY 350G) GKLP 1
-ITEM NOT ILLUSTRATED
012-0542-001 Page 1057
23'-20'-06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
AIRLINE NOMENCLATURE EFF UNITS/
FIG-ITEM PART NUMBER PART NO. 1234567 CODE ASSY
2 -350D 600-5956-005 DOOR, BROWN (SUPSDS 350) HLM 1
(PRE SB 13)(REPLD BY 435)
-350E 600-5956-006 DOOR, GRAY (SUPSDS 350A) ILN 1
(PRE SB 13)(REPLD BY 435A)
-350F 600-5956-007 DOOR, BLACK (SUPSDS 350B) JLO 1
(PRE SB 13)(REPLD BY 435B)
-350G 600-5956-008 DOOR, GRAY (SUPSDS 350C) GKLP 1
(PRE SB 13)(REPLD BY 435C)
ATTACHING PARTS
355 MS20253P2-075 PIN, HINGE GHIJKLMNO 2
PQRSTUVW
XYZ,BA,CA,
DA,EA,FA,
GA
-355A MS20253-2-075 OPTIONAL
360 621-2235-001 . PANEL, FRONT HLMQUYDA 1
-360A 621-2235-002 . PANEL, FRONT ILNRVZ,EA 1
-360B 621-2235-003 . PANEL, FRONT JLOSWBA, 1
FA
-360C 621-2235-004 PANEL, FRONT GKLPTX,CA, 1
GA
ATTACHING PARTS
365 MS51957-17B SCREW GHIJKLMNO 2
PQRSTUVW
XYZ, BA,CA,
DA,EA,FA,
GA
370 MS24693C3 SCREW (SUPSD BY 370A) 2
-370A MS24693C6 .SCREW (SUPPSDS 370) GHIJKLMNO 2
* * * ~~~PQRSTUVW
XYZ, BA,CA,
DA,EA,FA,
GA
375 PFSC35-41A FASTENER, BLACK (V72794) JLOSWBA, 4
-375A PFSC35-41ASEG FASTENER, GRAY (V72794) GIKLNPRTV 4
XZ,CA, EA,
GA
-375B PFSC35-41ASEMB FASTENER, BROWN (V72794) HLMQUYDA 4
380 629-0107-001 .WINDOW, LED 1
385 637-0769-001 .CHASSIS GHIJKLMNO 1
PQRSTUVW
XYZ, BA,CA,
DA,EA,FA,
GA
390 643-0524-003 LABEL, CODE HIJKLMNOP 1
QRSTUVWX
YZ,BA,CA,
DA,EA,FA,
GA
395 643-0714-001 LABEL, CAUTION (POST SB 11) L 1
-400 617-5973-001 .DRIVE ASSEMBLY GHIJKLM 1
NOPQRS
TUVWX
-ITEM NOT ILLUSTRATED
012-0542-001 Pe23-20-06
A 1058
23-20-06 ~~~~~~~Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PARTNO. 1234567 CODE ASSY
2 405 600-5948-002 DRIVE, MODIFIED DISK GHIJKLM 1
(OPT TO 405A, 405B) NOP
-405A 600-5948-003 DRIVE, MODIFIED DISK GHIJKLM 1
(OPT TO 405, 405B) NOP
-405B 600-5948-004 DRIVE, MODIFIED DISK GHIJKLM 1
(OPT TO 405, 405A) NOP
(REPLD BY 405C)
-405C 600-5948-006 DRIVE, MODIFIED DISK GHIJKLM 1
(REPLS 405B) NOP
-406 17968451-00 ... BEZEL ASSEMBLY, BLACK FRONT GHIJKLM 1
(V50356) NOP
-407 M003133-00 LATCH, LEVER (V50356) GHIJKLM 1
NOP
-408 16788039-00 ... BUTTON, BLACK (V50356) GHIJKLM 1
NOP
410 654-0282-001 MOUNT, DRIVE GHIJKLM 1
NOP
ATTACHING PARTS
415 431-0657-016 SCREW (ISO7045 M3X16A270H) GHIJKLM 4
NOP
420 5710-266-16 WASHER (V86928) GHIJKLM 8
NOP
-420A AN960C6 OPTIONAL
425 NAS42DD4-23N .. SPACER GHIJKLM 4
NOP
430 G601-6 GROMMET (V63994) GHIJKLM 4
NOP
435 617-6117-001 DOOR ASSEMBLY, BROWN HLMQUYDA 1
(POST SB 13, REPLS 350D)
-435A 617-6117-002 DOOR ASSEMBLY, GRAY ILNRVZ,EA 1
(POST SB 13, REPLS 350E)
-435B 617-6117-003 DOOR ASSEMBLY, BLACK JLOSW,BA, 1
(POST SB 13, REPLS 350F) FA
-435C 617-6117-004 DOOR ASSEMBLY, GRAY GKLPTX,CA, 1
(POST SB 13, REPLS 350G) GA
440 657-0143-001 HANDLE, WHITE HLMQU 1
-440A 657-0143-002 HANDLE, GRAY ILNJOR 1
SVW
-440B 657-0143-003 HANDLE, GRAY GKLPTX 1
ATTACHING PARTS
445 MS16555-605 PIN, STRAIGHT 2

450 LCO18B1IS SPRING (V84830) 2


455 600-6016-001 DOOR, BROWN HLMQU 1
-455A 600-6016-002 DOOR, GRAY ILNRV 1
-455B 600-6016-003 .. DOOR, BLACK JLOSW 1
-455C 600-6016-004 DOOR, GRAY GKLPTX 1

. -ITEM NOT ILLUSTRATED

012-0542-001 Page 1058.1A1058.211059


23 20 06Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

10 (W2)
35
(E) P

5 (W3)

15
(W) 25
20

15 REF. 'WI X > 16 =

20 REF. W
| l2| [J 2| REF. 10 REF .ok.

25 R. REF.

60

70
(P2) 4
65

722-3539-001 _Z

CCA, Interconnect, Al
Figure 3 (Sheet 1)

012-0542-001 23-20-06 Page 1060/1061


Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

10 PI >

0(W2)\1
15~~~~~~~~~~~~~~~~~1

75
'11~~~~~~~95 ~~~15 REF.

so~~~~~~~~~~~~~~~~~~~~~~~~~7 .R 15 EF

1003 722-353F002 i f1
105 130

90 ~~~~~~~~~~~~~~~~~~~~~~~~~135
REF.

65~~~~~~~~~~~~~ 7 N(^
60
684

70

(P2)
65 f l

722-3539-002

CCA, Interconnect, Al
Figure 3 (Sheet 2)0

012-0542-001 23-20-06 Page 1062/1063


Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

E~ ~ ~

10 (W2) P1

5 (W3)

(Wi) 15~ ~ ~~~~~~~~~~~~~~1

i REF.
/120 10 REF.

i1S REF.R 3W

60 :321 130~~~~~~~~~~~4

/ j 654
R~~~~~~~~~~~~~~~~~~~~~~~~35F

70 125

(P)
65
722-3539-003/004

CCA, Interconnect, Al
Figure 3 (Sheet 3)

012-0542-001 23-20-06 Page 1064/1065


Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

145 150 60
lEF.

10
(W2A,W2B)

135 REF.
140 REF.

125 REF.XZA
1~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~60
50

15
(W1A. WI B)

165

20A ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~130
REF.
160 REF. ~~~120B

150 REF.

~ ~~ ~
722-3539-005 ~ ~ ~ ~ ~ ~ ~ ~~~3

CCA, Interconnect, Al
Figure 3 (Sheet 4)
012-0542-001 23-20-06 Page 1066
23-20-06 ~ ~~~~~Sep
28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
3 -1 722-3539-001 CCA, INTERCONNECT (ESDS) A RF
(SEE FIG. 2 FOR NHA)
-1A 722-3539-002 CCA, INTER(SEE FIG. 2 FOR B RF
NHA)CONNECT (ESDS)
-1B 722-3539-003 CCA, INTERCONNECT (ESDS) C RF
(SEE FIG. 2 FOR NHA)
-iC 722-3539-004 CCA, INTERCONNECT (ESDS) D RF
(SEE FIG. 2 FOR NHA)
-1D 722-3539-005 CCA, INTERCONNECT (ESDS) E RF
(SEE FIG. 2 FOR NHA)
5 FSK25B15 . CABLE, FLEXIBLE (V15912) 1
10 FSK27B15 .CABLE, FLEXIBLE (V15912) 2
15 FSK24B15 . CABLE, FLEXIBLE (V15912) 2
17 716-0215-001 . MOVED TO 130A
18 2873000302 .MOVED TO 132
20 MS27508E18A53P . CONNECTOR, 53-PIN ACDE 1
-20A MS27508E18A53A . OPTIONAL
25 10-497648-15 . CONTACT, PIN (V77820) A 53
-25A 319-2200-384T . (V55104) OPTIONAL
-30 749-0269-001 . CABLE ASSEMBLY, AC POWER A 1
-30A 749-0269-002 . DELETED
35 87631-2 . . CONNECTOR, 6-PIN (V00779) A 1
40 86016-2 . . CONTACT (V00779) A 3
45 31882 . . TERMINAL (V00779) A 1
(REPLD BY 45A)
-45A 36151 . . TERMINAL (V00779)(REPLS 45) A 1
50 SC13122-007 . . FILTER, EMI (V33095) A 2
55 602-3700-001 . . BRACKET A 1
60 FSK23B4 . CABLE, FLEXIBLE (V15912) 1
65 66951-004 . CONNECTOR, 4-SOCKET ABCD 1
(V22526)
70 660-0470-001 . CONNECTOR, PWB ABCD 1
75 617-5604-001 . WAFER ASSEMBLY B 1
80 36151 . TERMINAL (V00779) B 1
85 158-1006-001 . . NETWORK, CAPACITOR, B 1
0.005UF, 200V, -0, +40%
90 652-0316-004 . . GUIDE B 1
95 646-0499-001 . . PIN ASSEMBLY B 53
-95A 646-0500-001 . . OPTIONAL
100 M39029-58-360 ... CONTACT, PIN B 2
105 MS27508E18A53P . . CONNECTOR, 53-PIN B 1
110 652-0316-004 .GUIDE B 1
115 623-3154-001 . BOARD, PRINTED WIRING ABCD 1
120 404-4172-003 . CONTACT, PIN (REPLD BY 120B) CDE 53
-120A 646-0499-001 . OPTIONAL
-120B 404-4242-001 . CONTACT, PIN (REPLS 120) CDE 53
125 MS25036-148 . TERMINAL, LUG CDE 1
130 716-0215-002 . FILTER ASSEMBLY CDE 1
-130A 716-0215-0 0 1 FILTER ASSEMBLY B 1
132 2873000302 . . CORE, FERRITE (V34899) BCDE 1
135 87631-2 . . CONNECTOR, 6-PIN (V00779) BCDE 1
140 86016-2 . . CONTACT, PIN (V00779) CDE 5

-ITEM NOT ILLUSTRATED

012-0542-001 23-20-06 Page 1067


Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE NOMENCLATURE EFF UNITS/


FIG-ITEM PART NUMBER PART NO. 1234567 CODE ASSY
3 140A 86016-2 .. CONTACT, PIN (V00779 B 4
145 171822-4 CONNECTOR (V00779) E 1
150 170204-1 CONTACT (V00779) E 4
155 JAN1N6103 DIODE, ZENER E 4
-155A JANTX1 N6103 OPTIONAL
160 644-0185-001 PAD, INSULATING E 1
165 623-3154-002 BOARD, PRINTED WIRING E 1

-ITEM NOT ILLUSTRATED


012-0542-001 23-20-06 Page 1068/1069
Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

45 60
5 10 15 2015 5 25 30 35 40 so55 65 40

200
210- LS F cl + ~~ ~ ~~~~~~~~~70
REF.0
I 17017515 155 150 140 120180
165 160 1455REF.
20501 70
80
195
9~~~~~~~ 1 i 1 a t 1 1 1 185
190

l~~~~~~~~~~~~~~~~~2
I __ 2 90~ ~~~~

Ul ~~~~EEEI7--120

5 15175 170
155 150 140 120 130 152 12

012-0542-001
1) Page 1070--12
~~~~~ S~~~~R1e
p4
E2T8/012
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE PAR
FIG-ITM NOMENCLATURE EFF UNITS/
PART NO. 1234567 CODE ASSY
4 -1 722-3527-002 CCA, POWER SUPPLY (ESDS) A RF
(SEE FIG. 2 FOR NHA)
-1A 722-3527-003 CCA, POWER SUPPLY (ESDS) B RF
(SEE FIG. 2 FOR NHA)
5 TCD41E1E106M . CAPACITOR, 1OUF, 25V, 20% 3
(MANUFACTURED BY MARCON
AMERICA CORP., TOSHIBA
GROUP, 700 LANDWEHR RD.,
NORTH BROOK, IL 60062)
10 MS27-286-01 INDUCTOR, 120 UH 1
15 M39014-02-1419 CAPACITOR, 1.OUF, 50V, 10% 5
20 M39003-01-2265 CAPACITOR, 220UF, 1OV, 10% 1
25 RCR07G102JS . RESISTOR, 1.0K, 1/4W, 5% 1
-25A RLR07C1001GR . 2%, OPTIONAL
30 RCR07G431JS . RESISTOR, 430 OHMS, 1/4W, 5% 1
-30A RLR07C4300GR .2%, OPTIONAL
35 107TTAPX250A . CAPACITOR, 10OUF, 250V, +10, 1
-50% (V74840)
-35A 155-0246-010 . OPTIONAL, SME250T101T18X35LLE
FOR (V1W344)
40 103MSR400K . CAPACITOR, 0.01 UF, 200V, 10% 3
(V74840)
45 405-0259-001 . BEAD, FERRITE 2
50 JANTX1N6072A .,DIODE, ZENER 1
55 1N5305 . DIODE 1
60 JANTX1N4491 DIODE, ZENER A 1
-60A JANTX1N4490 . DIODE, ZENER B 1
65 240-4-80 . RETAINER, CARD (V52094) 2
70 42285 .INDUCTOR, 500 UH (V31669) 2
75 473MSR400K . CAPACITOR, 0.047UF, 200V, 10% 2
(V74840)
80 47231 .INDUCTOR, 550 UH (V31669) 1
85 M39014-02-1338 . CAPACITOR, 0.01 UF, 200V, 10% 1
90 M39014-01-1357 . CAPACITOR, 0.001UF, 200V, 10% 1
95 3-87578-5 . HEADER, 6-PIN (V00779) 1
-95A 102617-1 . (V00779) OPTIONAL
-95B 15-29-7006 . (V27264) OPTIONAL
100 MCT5211 . OPTOCOUPLER (V04713) 1
105 RWR81S5R1iFR . RESISTOR, 5.11 OHMS, 1W, 1% 2
110 MC79L05ACP . IC, VOLTAGE REGULATOR (ESDS) 1
(V04713)
-11OA LM79LO5ACZ . (V27014) OPTIONAL (ESDS)
115 14120-01-446 . SOCKET, 20-PIN (V17117) 1
-115A SBE200STG30 . (V06776) OPTIONAL
-115B SS120T2 . (V55322) OPTIONAL
120 M39014-01-1593 . CAPACITOR, 0.1UF, 5OV, 10% 5
125 BNX002-01 . FILTER, EMI (V51406) 3
130 MM54C914JMIL . IC, SCHMITT TRIGGER (ESDS) 1
(V27014)
135 RNC55H2491FS . RESISTOR, 2.49K, 1/10W, 1% 1
140 RNC55H2610FS . RESISTOR, 261 OHMS, 1/10W, 1% 1
145 RNC55H2371FS . RESISTOR, 2.37K, 1/10W, 1% 1

-ITEM NOT ILLUSTRATED

012-0542-001 Page 1071


23-20-06
~L\Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
AIRLINE NOMENCLATURE EFF UNITS/
FIG-ITEM PART NUMBER PART NO. 1234567 CODE ASSY
4 150 RNC55H5621F5 . RESISTOR, 5.62K, 1/10W, 1% 1
155 M8340107M1501GG . NETWORK, RESISTOR, 1.5K 1
160 SG2548J . IC, POWER MONITOR (ESDS) 1
(V34333)
165 M8340108M1202GG . NETWORK, RESISTOR, 12K 1
170 M39003-03-3060 . CAPACITOR, 12OUF, 20V, 10% 2
175 1N4744 . DIODE, ZENER 1
180 HS9503 .POWER CONVERTER (V27014) 1
ATTACHING PARTS
185 MS21042L04 .NUT 4
190 MS15795-803 . WASHER, FLAT 4
195 MS51957-15 . SCREW 4

200 614-0715-001 . INSULATOR 1


205 RWR89S1000FR . RESISTOR, 100 OHMS, 3W, 1% 1
210 623-3144-001 . BOARD, PRINTED WIRING 1

-ITEM NOT ILLUSTRATED


012-0542-001 2 Page 1072/1 073
23 20 06Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

5 65 70 80
5 10 15 20 25 5 30 5 3540 45 50 55 60 75 85 90
_~~ I± ____l

245 _ EE1 E-
ECIS. E1 l-5 00 5

so019U U3 £6 123 124

100
2 4s 100 C h 05 112

235 -~~~~~~~~~~~~~~~~~~~~~~~125

F22 Y a
235 230 - FD$4
000162
~~~0014
t3
1

k El3 -13
1

225 855 7 .12045519

22 CA4 I - I~~~~~~~~~~~~~~Sep280

CCA, 429 Controller, A3


Figure 50
012-0542-001 23-20-06. Page 10;74
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE N.OMENCLATURE EFF UNITS/


FIG-ITEM PART NUMBER PART 1 234567 CODE ASSY
NO.
5 -1 722-3528-005 CCA, 429 CONTROLLER (ESDS) A RF
(SEE FIG. 2 FOR NHA)
-1A 722-3528-006 CCA, 429 CONTROLLER (ESDS) B RF
(SEE FIG. 2 FOR NHA)
5 12O65C1O4KATO50R . CAPACITOR, 0.1 UF, 50V, 10% 3
(V04222)
-5A 12065C1O4KAT00B . (V04222) OPTIONAL
-5B 1206B104K500NT . (V65238) OPTIONAL
-5C 1206B104K500N . (V65238) OPTIONAL
-5D SG1206BX104KNT . (V96733) OPTIONAL
-5E SG1206BX104KN . (V96733) OPTIONAL
-5F C104K12O6XFLT . (V16546) OPTIONAL
-5G C1O4K12O6XFLB . (V16546) OPTIONAL
-5H C12O6C1O4K5RACR . (V31433) OPTIONAL
-51 C12O6C1O4K5RAC . (V31433) OPTIONAL
-5J 12065C104KATMA . (V04222) OPTIONAL
-5K 12065C104KATBA . (V04222) OPTIONAL
10 RM73B2BP100J . RESISTOR, 10 OHMS, 1/8W, 5% 1
(V59124)
-1OA RM73B2BB100J . (V59124) OPTIONAL
-1OB CRCW1206-100JT . (V91637) OPTIONAL
-10C CRCW1206-100JB . (V91637) OPTIONAL
15 NRC225K35R . CAPACITOR, 2.2UF, 35V, 10% 1
(V33297)
-15A NRC225K35 . (V33297) OPTIONAL
-15B 293D225X9035C2T . (V13606) OPTIONAL
-15C 293D225X9035C2B . (V13606) OPTIONAL
20 N80C188 . IC, CPU (ESDS)(V34649) 1
-20A N80C188 . (V34335) OPTIONAL (ESDS)
25 321-2410-001 . IC, ARINC 429 TRANSCEIVER 1
(ESDS)
30 74HCT245D . IC, TRANSCEIVER (ESDS)(V18324) 1
-30A MM74HCT245WM . (V27014) OPTIONAL (ESDS)
-30B CD74HCT245M . (V34371) OPTIONAL (ESDS)
35 RM73B2BP751J . RESISTOR, 750 OHMS, 1/8W, 5% 2
(V59124)
-35A RM73B2BB751J . (V59124) OPTIONAL
-35B CRCW1206-751JT . (V91637) OPTIONAL
-35C CRCW1206-751JB . (V91637) OPTIONAL
40 330-0360-001 . IC, PROGRAMMED EPLD (ESDS) 1
45 CD74HCT373M . IC, LATCH (ESDS)(V34371) 1
-45A MC74HCT373DW . (V04713) OPTIONAL (ESDS)
-45B MM74HCT373WM . (V27014) OPTIONAL (ESDS)
-45C MC74HCT373ADW . (V04713) OPTIONAL (ESDS)
50 IS82C59A . IC, CONTROLLER (ESDS)(V34371) 1
55 330-0361-001 . IC, PROGRAMMED EPLD (ESDS) 1
60 330-0359-002 . IC, PROGRAMMED EPROM (ESDS) A 1
-60A 330-0359-001 . OPTIONAL (ESDS)
-60B 330-0359-003 . IC, PROGRAMMED EPROM (ESDS) B 1
65 IC61-0324-017 . SOCKET, 32-PIN (VAAA08) 1
-65A IC61 -0324-050 . (VAAA08) OPTIONAL
70 M5M5256FP15L . IC, 256K RAM (ESDS)(VOD2A6) 1

-ITEM NOT ILLUSTRATED


012-0542-001 2 Page 1075
23-20-06 ~ ~~~~~~Sep
28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
AIRLINE NOMENCLATURE EFF UNITS/
FIG-ITEM PART NUMBER PART 1 234567 CODE ASSY
NO.
5 -70A M5M5256FP12L .(VOD2A6) OPTIONAL (ESDS)
-70B M5M5256FP10L . (VOD2A6) OPTIONAL (ESDS)
75 240-4-80 . RETAINER, CARD (V52094) 2
80 1N5818 R IDIODE 1
85 RM73B2BP301J RESISTOR, 300 OHMS, 1/8W, 5% 2
(V591 24)
-85A RM73B2BB3O1 J . (V59124) OPTIONAL
-85B CRCW1206-301 JT . (V91637) OPTIONAL
-85C CRCW1206-301 JB . (V91637) OPTIONAL
90 WD37C65JMOO .IC, CONTROLLER (ESDS)(VOART9) 1
-90A WD37C65BJM002 . (VOART9) OPTIONAL (ESDS)
-90B WD37C65CJM0002 . (VOART9) OPTIONAL (ESDS)
-90C AIC37C65CL . (VOART9) OPTIONAL (ESDS)
95 RM73B2BP12J . RESISTOR, 1.OK, 1/8W, 5% 1
(V59124)
-95A RM73B2BB1O2J . (V59124) OPTIONAL (ESDS)
-95B CRCW1206-102JT . (V91637) OPTIONAL (ESDS)
-95C CRCW1 206-102JB .(V91637) OPTIONAL (ESDS)
100 65625-126 .2HEADER, 26-PIN (V22526) 1
-10A 10-89-2266 . DELETED
-100B 68021-126 .(V22526) OPTIONAL
105 MMBT2222A .TRANSISTOR (V4713) 1
-105A MMST2222A .(V65940) OPTIONAL
-105B TMPT2222A . (V56289) OPTIONAL
-105C MMBT2222ALT . (V54713) OPTIONAL
-105D KST2222ALT1 . (V44648) OPTIONAL
-105E TMPT2222A . (V31019) OPTIONAL
110 627A102J2NETWORK, RESISTOR, 1.K, 1
0.75W, 5% (V731138)
-110A 627A102 .(V731538) OPTIONAL
-11OB 67MC1403-102J . (V91637) OPTIONAL
-11OC S0MC1403-102G . (V91637) OPTIONAL
-110D 767-143R1K . (V11236) OPTIONAL
115 RM73B2BP103J RESISTOR, 10K, 1/8W, 5% 1
(V591 24)
-li5A RM73B2BB103J . (V59124) OPTIONAL
-115B CRCW1206-103JT . (V91637) OPTIONAL
-115C CRCW1206-103JB . (V91637) OPTIONAL
-115D M1206K1002JBT . (V57489) OPTIONAL
-115E RM73B2BTE103J . (V59124) OPTIONAL
120 267M7002336KR
BCAPACITOR, (52, 33.F, 10% 3
(VAAAO5)
-120A 267M1002336K . (VAAA05) OPTIONAL
-120B NRT336K1OR . (V33297) OPTIONAL
-120C 267Ml002336KR720 .(VAAA05) OPTIONAL
125 74HC374D .IC, LATCH (ESDS)(V1CH66) 2
-125A MM74HC374M . (V27014) OPTIONAL (ESDS)
-125B MM74HC374WM . (V27014) OPTIONAL (ESDS)
130 N82510 .CIC, CONTROLLER (ESDS)(V34649) 1
135 SN75440NE . IC, PERIPHERAL DRIVER (ESDS) 1
(VOl 295)
-135A DS3669N . (V27014) OPTIONAL (ESDS)

-ITEM NOT ILLUSTRATED

012-0542-001 23-20-06 Page 1076


Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE NOMENCLATURE EFF UNITS/


FIG-ITEM PART NUMBER PART 1234567 CODE ASSY
NO.
5 -135B CA3252E . (V34371) OPTIONAL (ESDS)
140 NRC106KO6R . CAPACITOR, 1OUF, 6.3V, 10% 2
(V33297)
-140A NRC106KO6 . (V33297) OPTIONAL
-140B 293D106X96R3C2T . (V13606) OPTIONAL
-140C 293D106X96R3C2B . (V13606) OPTIONAL
145 MAX232EWE . IC, RS232 DRIVER/RECEIVER 1
(ESDS)(V1 ES66)
-145A ICL2321BE . (V34371) OPTIONAL (ESDS)
150 400-6083-001 . CORE 4
155 267M3502685KR . CAPACITOR, 6.8UF, 35V, 10% 2
(VAAA05)
-155A 267M3502685K . (VAAA05) OPTIONAL
-155B NRT685K35R . (V33297) OPTIONAL
-155C 267M3502685KR720 . (VAAA05) OPTIONAL
-155D TAJD685KO35R . (V04222) OPTIONAL
-155E 293D685X9035D2T . (V1 3606) OPTIONAL
-155F T491D685K035AST . (V31433) OPTIONAL
160 267M1602106KR . CAPACITOR, 1OUF, 16V, 10% 2
(VAAA05)
-160A 267M1602106K . (VAAA05) OPTIONAL
-160B NRC106K16R . (V33297) OPTIONAL
-160C 293D106X9016C2T . (V13606) OPTIONAL
-160D 267M1602106KR720 . (VAAA05) OPTIONAL
-160E TAJC106KO16R . (V04222) OPTIONAL
-160F T491C106K016AST . (V31433) OPTIONAL
165 SS12OG2 SOCKET, 20-PIN (V55322) 4
-165A SS002OG . (V60197) OPTIONAL
-165B SS120TT2 . (V55322) OPTIONAL
-165C SS0020T . (V60197) OPTIONAL
170 HS1-3182-8 . IC, LINE DRIVER (ESDS)(V34371) 2
-170A RM3182S . (V07933) OPTIONAL (ESDS)
175 1206C680J2B04 . CAPACITOR, 68UF, 20V, 5% 4
(V51959)
-175A 1206C680J2B03 . (V51959) OPTIONAL
-175B 12065A680JAT050R . (V04222) OPTIONAL
-175C 12065A680JAT050B (V04222) OPTIONAL
-175D 12065A680JATMA . (V04222) OPTIONAL
-175E 12065A680JATBA . (V04222) OPTIONAL
180 628BL103J . NETWORK, RESISTOR, 10K, 0.75W, 1
5% (V73138)
-180A 628B103 . (V73138) OPTIONAL
-180B SOMC1601-103J . (V91637) OPTIONAL
-180C SOMC1601-103G . (V91637) OPTIONAL
-180D 767-161R10K . (V11236) OPTIONAL
185 1206C561J2B04 . CAPACITOR, 56OPF, 50V, 5% 4
(V51959)
-185A 1206C561J2B03 . (V51959) OPTIONAL
-185B 12065A561JAT050R . (V04222) OPTIONAL
-185C 12065A561JAT050B . (V04222) OPTIONAL
-185D 12065A561JATMA . (V04222) OPTIONAL
-185E 12065A561JATBA . (V04222) OPTIONAL

-ITEM NOT ILLUSTRATED


012-0542-001 2 Page 1077
23-20-06 ~ ~~~~~~Sep
28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE NOMENCLATURE EFF UNITS/


FIG-ITEM PART NUMBER PART 1 234567 CODE ASSY
NO.
5 190 DG211CSE . IC, ANALOG SWITCH (ESDS) 1
(V1 ES66)
-190A DG211DY . (V17856) OPTIONAL (ESDS)
195 628A273J . NETWORK, RESISTOR, 27K, 0.75W, 1
5% (V73138)
-195A 628A273 . (V73138) OPTIONAL
-195B SOMC1603-273J . (V91637) OPTIONAL
-195C SOMC1603-273G . (V91637) OPTIONAL
-195D 767-163R27K . (V11236) OPTIONAL
-195E 4816P001-273 . (V57924) OPTIONAL
200 1206N330J201NT . CAPACITOR, 33PF, 200V, 5% 4
(V65238)
-200A 1206N330J201 N . (V65238) OPTIONAL
-200B SR1206BY330JWT . (V96733) OPTIONAL
-200C SR1206BY330JW . (V96733) OPTIONAL
205 624-1007-001 . SPACER 1
210 HLMP0301 . LED, RED (V50434) 3
-210A 4306R1 . (V91802) OPTIONAL
-210B LDH3602 . (V25088) OPTIONAL
215 74ACT374SC . IC, FLIP-FLOP (ESDS)(V27014) 1
-215A CD74ACT374M . (V34371) OPTIONAL (ESDS)
220 628A473J . NETWORK, RESISTOR, 47K, 0.75W, 1
5% (V73138)
-220A 628A473 . (V73138) OPTIONAL
-220B SOMC1603-473J . (V91637) OPTIONAL
-220C SOMC1603-473G . (V91637) OPTIONAL
-220D 767-163R47K . (V11236) OPTIONAL
-220E 4816P001 -473 . (V57924) OPTIONAL
225 628A151J . NETWORK, RESISTOR, 150 OHMS, 1
0.75W, 5% (V73138)
-225A 628A151 . (V73138) OPTIONAL
-225B SOMC1603-151J . (V91637) OPTIONAL
-225C SOMC1603-151G . (V91637) OPTIONAL
-225D 767-163R150 . (V11236) OPTIONAL
-225E 4816P001-151 . (V57924) OPTIONAL
230 HLMP0504 . LED, GREEN (V50434) 1
-230A 4306R5 . (V91802) OPTIONAL
235 HLMP0401 . LED, AMBER (V50434) 3
-235A 4306R7 . (V91802) OPTIONAL
240 301-2003-005 . OSCILLATOR, 16.000MHZ 1
245 623-3143-002 . BOARD, PRINTED WIRING 1

-ITEM NOT ILLUSTRATED

012-0542-001 23 -20-06 Page 1078/1 079


23-20-06 ~ ~~~~~~Sep
28/01
Honeywell
COMPONENT MAINTENANCE MANUAL

PART NUMBER 964-0400/0401

57 290
25A 65 199 285
510 15 20 25 30 1535 40 45 50 55 60 70 1575 80 8590 15 198 270 255

250
-4- ~~ ~~~00 00
C6
0
lI~- =C6~~~~~~~~
245 - 1.
__ 0L 0--1 0i0
00

j4
22 ES 00 A~~~~~~~~~~~~~~~__

~~
245
Ri
112 113
40E
1u]ES
I 00OO A
RI 1
o IU~~~~~~~~0
ES0
ES J fE00

235 O -i C20 £1 5DS2 II £18 rI~ J


C a 10
£.~~~~~~~~~~~~~~U F'r 7£(I3 £ 0
jA £6 5 A1£6£2
235 )32 £3 020 [D-05S3 ___ a

R4 ~~~~~~~~~~~~0115H
235 - A 0 E 112120 OEI[I] __-1

LC RII 0 U13 1
225 Ru
220
0E2
E3
OE4 1131305LI
13 F
~~~~~~~~~~~~~~~~8
1
[ R--,
E I
NE
__
RBD
125~119111
125I
220 C4- t, CIS -- 145
200
_ ~~~~~~[ 1012A _F7
C38
I 6
EED~~~~E4'~_
U23 _ 1 -14 R4 __ -.
-c CIS [~~R12 0 5. C14...J £40 L=r40.
.. ---
65 OTI EM)~~~~~~~~~~~~~~~~~£4
mmmTL
OTIFC-41-1 rC-473 rC-451 £4 £7 C5
195 W344W £4 £48 W

197 C-46I1150152A
r: -i17
In'4 I

200 111 11 2 150 £ 111! 1101 111 1 22


205
Li iL
U1 U19 UA U Ul2
S 21 U2 £59

200 03 16 £319 I .I I150,152 D7 £619L WI L


195 N 49 £5 r _C5
371 r C55
R~~~~115 £17C£20 Fl £49 51 £C531 [-C55 ME_
7T ~ ~ . 52-iwj £6 175 I.

1 5 95 125525A
5 1 19,0 11 111 1115 170 15 135 202 21215 118 2 0 185 18 8
15
195 25A ~~~~~~~175
190 15 15017 217 265 185 185 187 182
151902 1 170A 170A 260 187
192
170A170A ~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~265
285
266

275

280 ci 6-
MFR:
lA -

280 -- Z 28~
REV., PL REV:

CCA, 429 Controller, A3


Figure 6

012-0542-001 1)~Page'1080
23-20-06 ~~~~~April1/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
6 -1 722-3704-002 CCA, 429 CONTROLLER (ESDS) A RF
(SEE FIG 2 FOR NHA)
-IA 722-3704-003 CCA, 429 CONTROLLER (ESDS) B RF
(SEE FIG. 2 FOR NHA)
-1B 722-3704-004 CCA, 429 CONTROLLER (ESDS) C RF
(SEE FIG 2 FOR NHA)
-IC 722-3704-005 CCA, 429 CONTROLLER (ESDS) D RF
(SEE FIG. 2 FOR NHA)
-ID 722-3704-006 CCA, 429 CONTROLLER (ESDS) E RF
(SEE FIG. 2 FOR NHA)
-lE 722-3704-007 CCA, 429 CONTROLLER (ESDS) F RF
(SEE FIG 2 FOR NHA)
-IF 722-3704-008 CCA, 429 CONTROLLER (ESDS) G RF
(SEE FIG 2 FOR NHA)
-IG 722-3704-009 CCA, 429 CONTROLLER (ESDS) H RF
(SEE FIG. 2 FOR NHA)
-1H 722-3704-010 CCA, 429 CONTROLLER (ESDS) I RF
(SEE FIG 2 FOR NHA)
-11 722-3704-011 CCA, 429 CONTROLLER (ESDS) J RF
(SEE FIG 2 FOR NHA)
-AJ 722-3704-012 CCA, 429 CONTROLLER (ESDS) H RF
(SEE FIG 2 FOR NHA)
-1K 722-3704-013 CCA, 429 CONTROLLER (ESDS) L RF
(SEE FIG 2 FOR NHA)
-iL 722-3704-014 CCA, 429 CONTROLLER (ESDS) M RF
(SEE FIG 2 FOR NHA)
-lM 722-3704-015 CCA, 429 CONTROLLER (ESDS) N RF
(SEE FIG 2 FOR NHA)
-IN 722-3704-016 CCA, 429 CONTROLLER (ESDS) P RF
(SEE FIG 2 FOR NHA)
-1P 722-3704-017 CCA, 429 CONTROLLER (ESDS) Q RF
(SEE FIG. 2 FOR NHA)
-IQ 722-3704-018 CCA, 429 CONTROLLER (ESDS) R RF
(SEE FIG 2 FOR NHA)
-IR 722-3704-019 CCA, 429 CONTROLLER (ESDS) S RF
(SEE FIG 2 FOR NHA)
-1s 722-3704-020 CCA, 429 CONTROLLER (ESDS) T RF
(SEE FIG 2 FOR NHA)
-IT 722-3704-021 CCA, 429 CONTROLLER (ESDS) U RF
(SEE FIG 2 FOR NHA)
-I U 722-3704-022 CCA, 429 CONTROLLER (ESDS) V RF
(SEE FIG 2 FOR NHA)
-IV 722-3704-023 CCA, 429 CONTROLLER (ESDS) W RF
(SEE FIG 2 FOR NHA)
-1W 722-3704-024 CCA, 429 CONTROLLER (ESDS) X RF
(SEE FIG 2 FOR NHA)
-1X 722-3704-025 CCA, 429 CONTROLLER (ESDS) Y RF
(SEE FIG 2 FOR NHA)
-AY 722-3704-026 CCA, 429 CONTROLLER (ESDS) Z RF
(SEE FIG 2 FOR NHA)
-IZ 722-3704-027 CCA, 429 CONTROLLER (ESDS) BA RF
(SEE FIG 2 FOR NHA)
-2A 722-3704-028 CCA, 429 CONTROLLER (ESDS) CA RF
(SEE FIG 2 FOR NHA)
-ITEM NOT ILLUSTRATED
012-0542-001 20
23 -20-06
Page 1081
Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE NOMENCLATURE EFF UNITS/


FIG-ITEM PART NUMBER PART NO. 1234567 CODE ASSY
6 -2B 722-3704-029 CCA, 429 CONTROLLER (ESDS) DA RF
(SEE FIG 2 FOR NHA)
-2C 722-3704-030 CCA, 429 CONTROLLER (ESDS) EA RF
(SEE FIG 2 FOR NHA)
-2D 722-3704-031 CCA, 429 CONTROLLER (ESDS) FA RF
(SEE FIG 2 FOR NHA)
-2E 722-3704-032 CCA, 429 CONTROLLER (ESDS) GA RF
(SEE FIG 2 FOR NHA)
5 RM73B2BP100J . RESISTOR, 10 OHMS, 1/8W, 5% 1
(V59124)
-5A RM73B2BB100J . (V59124) OPTIONAL
-5B CRCW1206-100JT . (V91637) OPTIONAL
-5C CRCW1206-100JB . (V91637) OPTIONAL
-5D RM73B2BTE100J . (V59124) OPTIONAL
-5E RM73B2B100J (V59124) OPTIONAL
10 NRC225K35R . CAPACITOR, 2.2UF, 35V, 10% 1
(V33297)
-10A NRC225K35 . (V33297) OPTIONAL
-1OB 293D225X9035C2T (V13606) OPTIONAL
-10C 293D225X9035C2B . (V13606) OPTIONAL
15 12065C104KAT050R . CAPACITOR, 0.1UF, 50V, 10% 23
(V04222)
-15A 12065C104KAT050B . (V04222) OPTIONAL
-15B 1206B104K50ONT . (V65238) OPTIONAL
-15C 1206B104K500N . (V65238) OPTIONAL
-15D SG1206BX104KNT (V96733) OPTIONAL
-15E SG1206BX104KN . (V96733) OPTIONAL
-15F C104K1206XFLT (V16546) OPTIONAL
-15G C104K1206XFLBI (V16546) OPTIONAL
-15H C1206C104K5RACR . (V31433) OPTIONAL
-151 C1206C104K5RAC . (V31433) OPTIONAL
-15J 12065C104KATMA . (V04222) OPTIONAL
-15K 12065C104KATBA . (V04222) OPTIONAL
-15L 12065C104KAT (V04222) OPTIONAL
20 N80C188 . IC, CPU (ESDS)(V34649) 1
-20A N80C188 . (V34335) OPTIONAL (ESDS)
25 321-2410-001 . IC, ARINC 429 TRANSCEIVER ACI 1
(ESDS)(PRE SB 16)(SUPSD BY
270, CODES CI)
25A 321-2410-001 . IC, ARINC 429 TRANSCEIVER BD 2
(ESDS)
-25B 321-2424-001 IC, ARINC 429 TRANSCEIVER EGJKLMN 1
(ESDS)(OPT TO 25D, F)
-25C 321-2424-001 . IC, ARINC 429 TRANSCEIVER FHPQR 2
(ESDS) WX
-25D 321-2424-002 . IC, ARINC 429 TRANSCEIVER EGJKLMN 1
(ESDS) WX
-25E 321-2424-002 . IC, ARINC 429 TRANSCEIVER FHPQR 2
(ESDS)
-25F 321-2424-007 . IC, ARINC 429 TRANSCEIVER EGJKLMN 1
(ESDS) WX
-25G 321-2424-007 IC, ARINC 429 TRANSCEIVER FHPQR 2
(ESDS)

-ITEM NOT ILLUSTRATED


012-0542-001 Page 1082
23JA2 0U Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER P7AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
6 -25H 321-2424-008 IC, ARINC 429 TRANSCEIVER UVFA 2
(ESDS)(OPT TO 25K)
-25J 321-2424-008 IC, ARINC 429 TRANSCEIVER STEA 1
(ESDS)(OPT TO 25L)
-25K 321-2424-009 IC, ARINC 429 TRANSCEIVER UVFA 2
(ESDS)(OPT TO 25H)
-25L 321-2424-009 IC, ARINC 429 TRANSCEIVER STEA 1
(ESDS)(OPT TO 25J)
30 RM73B2BP751J RESISTOR, 750 OHMS, 1/8W, 5% 2
(V59124)
-30A RM73B2BB751J (V59124) OPTIONAL
-30B CRCW1206-751JT (V91637) OPTIONAL
-30C CRCW1206-751JB (V91637) OPTIONAL
-30D RM73B2BTE751J (V59124) OPTIONAL
-30E RM73B2B751J (V59124) OPTIONAL
35 74HCT245D IC, TRANSCEIVER (ESDS)(VI8324) 1
-35A MM74HCT245WM (V27014) OPTIONAL (ESDS)
-35B CD74HCT245M (V34371) OPTIONAL (ESDS)
40 330-0360-001 IC, PROGRAMMED EPLD (ESDS) I
(PRE SB 15)(SUPSD BY 40A)
-40A 718-1433-001 IC, PROGRAMMED EPLD (ESDS) 1
(POST SB 15)(SUPSDS 40)
45 CD74HCT373M IC, LATCH (ESDS)(V34371) 1
-45A MC74HCT373DW (V04713) OPTIONAL (ESDS)
-45B MM74HCT373WM (V27014) OPTIONAL (ESDS)
-45C MC74HCT373ADW (V04713) OPTIONAL (ESDS)
50 IS82C59A IC, CONTROLLER (ESDS)(V34371) 1
-50A IS82C59A (V1 MY79) OPTIONAL (ESDS)
55 330-0361-001 IC, PROGRAMMED EPLD (ESDS) 1
57 641-0217-004 LABEL, EPROM C 1
60 330-0359-003 IC, PROGRAMMED EPROM (ESDS) AB 1
-60A 330-0359-004 IC, PROGRAMMED EPROM (ESDS) CDEGHI 1
(SUPSD BY 60B)(POST SB 8)
-60B 330-0359-006 IC, PROGRAMMED EPROM (ESDS) FHJKN 1
(SUPSDS 60A)(POST SB 8)
(SUPSD BY 60C)(POST SB 11)
-60C 330-0359-007 IC, PROGRAMMED EPROM (ESDS) LM 1
(PRE SB 16)(SUPSD BY 60D)
-60D 330-0359-008 IC, PROGRAMMED EPROM (ESDS) YZ,BA,CA, 1
(POST SB 16)(SUPSDS 60C) DA,EA,FA,
GA
65 IC61-0324-017 SOCKET, 32-PIN (VAAA08) 1
-65A IC61-0324-050 (VAAA08) OPTIONAL
70 2829-75-2 STRAP (V98159) 1
75 N82510 IC, CONTROLLER (ESDS)(V34649) 1
80 M5M5256FP15L IC, 256K RAM (ESDS)(VOD2A6) 1
-80A M5M5256FP12L (VOD2A6) OPTIONAL (ESDS)
-80B M5M5256FP10L (VOD2A6) OPTIONAL (ESDS)
-80C M5M5256BFP15L (VOD2A6) OPTIONAL (ESDS)
-80D M5M5256BFP12L (VOD2A6) OPTIONAL (ESDS)
-80E M5M5256BFP10L (VOD2A6) OPTIONAL (ESDS)
-80F MB84256C70LPF (V61271) OPTIONAL (ESDS)
85 WD37C65JMOO IC, CONTROLLER (ESDS)(VOART9) 1
-85A WD37C65BJM0002 (VOART9) OPTIONAL (ESDS)
-ITEM NOT ILLUSTRATED

012-0542-001 Page 1083


23-20-06 ~ ~~~~~~Apr
11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401
AIRLINE NOMENCLATURE EFF UNITS/
FIG-ITEM PART NUMBER PART NO. 1234567 CODE ASSY
6 -85B WD37C65CJM0002 . (VOART9) OPTIONAL (ESDS)
-85C AIC37C65CL . (VOART9) OPTIONAL (ESDS)
90 240-4-80 . RETAINER, CARD (V52094) 2
95 65625-126 . HEADER, 26-PIN (V22526) 1
-95A 10-89-2266 . DELETED
-95B 653-7140-001 . OPTIONAL
-95C 68021-126 . (V22526) OPTIONAL
100 627A102J . NETWORK, RESISTOR, 1.0K, 1
0.75W, 5% (V73138)
-1O0A 627A102 . (V73138) OPTIONAL
-100B SOMC1403-102J . (V91637) OPTIONAL
-1OOC SOMC1403-102G . (V91637) OPTIONAL
-100D 767-143R1K . (V11236) OPTIONAL
-1O0E 105-0073-006 . (V91637 SOMC1403-102JS399)
OPTIONAL
-10OF 767-143-102G . (V11236) OPTIONAL
105 RM73B2BP301J . RESISTOR, 300 OHMS, 1/8W, 5% 2
(V59124)
-105A RM73B2BB301J (V59124) OPTIONAL
-105B CRCW1206-301JT . (V91637) OPTIONAL
-105C CRCW1206-301JB . (V91637) OPTIONAL
-105D RM73B2BTE301J . (V59124) OPTIONAL
-105E RM73B2B3301J . (V59124) OPTIONAL
110 74HC374D . IC, LATCH (ESDS)(VI8324) 2
-110A MM74HC374M . (V27014) OPTIONAL (ESDS)
-11OB MM74HC374WM . (V18324) OPTIONAL (ESDS)
115 MMBT2222A . TRANSISTOR (V7D893) 1
-115A MMST2222A . (V65940) OPTIONAL
-115B TMPT2222A . (V56289) OPTIONAL
-115C MMBT2222ALT . (V7D893) OPTIONAL
-115D KST2222ALT1 . (V44648) OPTIONAL
-115E TMPT2222A . (V31019) OPTIONAL
-115F MMBT2222ALT1 (V1 MQ07) OPTIONAL
120 RM73B2BP102J . RESISTOR, 1.0K, 1/8W, 5% (V59124) 1
-120A RM73B2BB102J . (V59124) OPTIONAL
-120B CRCW1206-102JT . (V91637) OPTIONAL
-120C CRCW1206-102JB . (V91637) OPTIONAL
-120D RM73B2BTE102J . (V59124) OPTIONAL
-120E RM73B2B102J . (V59124) OPTIONAL
125 RM73B2BP103J . RESISTOR, 10K, 1/8W, 5% (V59124) 1
-125A RM73B2BB103J . (V59124) OPTIONAL
-125B CRCW1206-103JT . (V91637) OPTIONAL
-125C CRCW1206-103JB . (V91637) OPTIONAL
-125D M1206K1002JBT . (V57489) OPTIONAL
-125E RM73B2BTE103J . (V59124) OPTIONAL
-125F RM73B2B103J . (V59124) OPTIONAL
130 SN75440NE . IC, PERIPHERAL DRIVER (ESDS) 1
(VO1295)
-130A DS3669N . (V27014) OPTIONAL (ESDS)
-130B DS3669N . (V3V146) OPTIONAL (ESDS)
-130C CA3252E . (V3V246) OPTIONAL (ESDS)
135 267M1002336KR . CAPACITOR, 33UF, 10V, 10% 3
(VAAA05)
-135A 267M1002336K . (VAAA05) OPTIONAL

-ITEM NOT ILLUSTRATED


012-0542-001 Page 1084
23-20 j06 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
6 -135B NRT336K10R (V33297) OPTIONAL
-135C 155-5019-017 (VAAA05 267M1002336KR720)
OPTIONAL
140 1N5818 DIODE 1
145 NRC106KO6R CAPACITOR, 10UF, 6.3V, 10% 2
(V33297)
-145A NRC106KO6 (V33297) OPTIONAL
-145B 293D106X96R3C2T (V13606) OPTIONAL
-145C 293D106X96R3C2B (V13606) OPTIONAL
150 400-6083-001 CORE ABCDI 4
152 400-6083-001 CORE EFGHJKL 3
MNYZ,BA,
CA, DA, EA,
FA,GA
155 MAX232EWE IC, RS232 DRIVER/RECEIVER 1
(ESDS)(V1 ES66)
-155A ICL2321BE .(V32293) OPTIONAL (ESDS)
160 267M1602106KR .CAPACITOR, 10UF, 16V, 10% 2
(VAAA05)
-160A 267M1602106K (VAAA05) OPTIONAL
-160B NRC106K16R (V33297) OPTIONAL
-160C 293D106X9016C2T (V13606) OPTIONAL
-160D T491CI06KO16AST (V31433) OPTIONAL
-160E 155-5019-013 (VAAA05 267M1602106KR720)
OPTIONAL
-160F TAJC106KO16R (V04222) OPTIONAL
-160G F931V685KDC (V55680) OPTIONAL
165 267M3502685KR CAPACITOR, 6.8UF, 35V, 10% 2
(VAAA05)
-165A 267M3502685K (VAAA05) OPTIONAL
-165B NRT685K35R (V33297) OPTIONAL
-165C 155-5019-009 (VAAA05 267M3502685KR720)
OPTIONAL
-165D TAJD685KO35R (V04222) OPTIONAL
-165E 293D685X9035D2T (V13606) OPTIONAL
-165F T491 D685K035AST (V31433) OPTIONAL
-165G PCT6-8-35DK (VOB5H1) OPTIONAL
-165H F931V685KDC (V55680) OPTIONAL
170 HS1-3182-8 IC, LINE DRIVER (ESDS) BDFHYZ, 4
(V34371)(OPT TO 170B, D) BA,CA,DA,
FA
170A HS1-3182-8 IC, LINE DRIVER (ESDS) ACEGIJK 2
(V34371)(OPT TO 170C) LMN,EA,
GA
-170B RM3182S (V07933)(OPT TO 170)(ESDS)
-170C RM3182S (V07933)(OPT TO 170A)(ESDS)
-170D RM3182S (V7D893)(OPT TO 170)(ESDS)
175 SS12OG2 SOCKET, 20-PIN (V55322) 4
-175A SS002OG (V60197) OPTIONAL
-175B SS120TT2 (V55322) OPTIONAL
-175C SS0020T (V60197) OPTIONAL
-175D 405-8565-001 (V3N087 310-13-120-41-001)
OPTIONAL

-ITEM NOT ILLUSTRATED

012-0542-001 2 - 0
23'J20106
Page 1085
Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE NOMENCLATURE EFF UNITS/


FIG-ITEM PART NUMBER PART NO. 1234567 CODE ASSY
6 -175E 405-8565-013 (V3N087 310-93-120-41-001)
OPTIONAL
180 1206C680J2B04 CAPACITOR, 68UF, 50V, 5% BDF 8
(V51959)
-180A 1206C680J2B03 (V51959) OPTIONAL
-180B 12065A680JAT050R (V04222) OPTIONAL
-180C 12065A680JAT050B (V04222) OPTIONAL
-180D 12065A680JATMA (V04222) OPTIONAL
-180E 12065A680JATBA (V04222) OPTIONAL
-180F 12065A680JAT (V04222) OPTIONAL
182 1206C680J2B04 CAPACITOR, 68UF, 50V, 5% ACEGZ 4
(V51959)
-182A 1206C680J2B03 (V51959) OPTIONAL
-182B 12065A680JAT050R (V04222) OPTIONAL
-182C 12065A680JAT050B (V04222) OPTIONAL
-182D 12065A680JATMA (V04222) OPTIONAL
-182E 12065A680JATBA (V04222) OPTIONAL
-182F 12065A680JAT (V04222) OPTIONAL
185 1206C561J2B04 CAPACITOR, 560PF, 50V, 5% BDFHY, 8
(V51959) BA,CA,DA,
FA
-185A 1206C561J2B03 (V51959) OPTIONAL
-185B 12065A561JAT05OR (V04222) OPTIONAL
-185C 12065A561JAT050B (V04222) OPTIONAL
-185D 12065A561 JATMA (V04222) OPTIONAL
-185E 12065A561JATBA (V04222) OPTIONAL
-185F 12065A561JAT (V04222) OPTIONAL
187 1206C561J2B04 CAPACITOR, 560PF, 50V, 5% ACEGIJK 4
(V51959) LMNZ,EA,
GA
-187A 1206C561J2B03 (V51959) OPTIONAL
-187B 12065A561JAT050R (V04222) OPTIONAL
-187C 12065A561JAT050B (V04222) OPTIONAL
-187D 12065A561 JATMA (V04222) OPTIONAL
-187E 12065A561JATBA (V04222) OPTIONAL
-187F 12065A561JAT (V04222) OPTIONAL
190 DG211CSE IC, ANALOG SWITCH (ESDS) BDFHYZ, 2
(VI ES66) BA,CA,DA,
FA
-190A DG211DY (V17856) OPTIONAL (ESDS)
192 DG211CSE IC, ANALOG SWITCH (ESDS) ACEGIJK 1
(V1 ES66) LMN,EA,
GA
-192A DG211DY (V17856) OPTIONAL (ESDS)
195 1206N330J201NT CAPACITOR, 33PF, 200V, 5% BD 8
(V65238)
-195A 1206N330J201 N (V65238) OPTIONAL
-195B SR1206BY330JWT (V96733) OPTIONAL
-195C SR1206BY330JW (V96733) OPTIONAL
197 1206N330J201NT CAPACITOR, 33PF, 200V, 5% ACI 4
(V65238)
-197A 1206N330J201N (V65238) OPTIONAL
-197B SR1206BY330JWT (V96733) OPTIONAL
-197C SR1206BY330JW (V96733) OPTIONAL

-ITEM NOT ILLUSTRATED


012-0542-001 Page 1086
232006Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
6 198 151-5047-002 . CAPACITOR, 33PF, 200V, 5% LNPG 1
(POST SB 10)(POST SB 11)
-198A 151-5047-001 . OPTIONAL
199 1206N330J201NT . CAPACITOR, 33PF, 200V, 5% BA,DA 1
(V65238)(POST SB 16)
-199A 1206N330J201 N . (V65238) OPTIONAL
200 HLMP0301 . LED, RED (V50434) 3
-200A 4306R1 . (V91802) OPTIONAL
-200B LDH3602 . (V25088) OPTIONAL
-200C 4306R1 . (V71744) OPTIONAL
202 1206N330J201NT . CAPACITOR, 33PF, 200V, 5% YZ,CA,DA, 1
(V65238)(POST SB 16) EA,FA,GA
-202A 1206N330J201N . (V65238) OPTIONAL
205 74ACT374SC . IC, FLIP-FLOP (ESDS)(V27014) 1
-205A CD74ACT374M . (V34371) OPTIONAL (ESDS)
-205B CD74ACT374M . (V01295) OPTIONAL (ESDS)
210 628BL103J . NETWORK, RESISTOR, 10K, 0.75W, 1
5% (V73138)
-210A 628B103 .(V73138) OPTIONAL
-210B SOMC1601-103J . (V91637) OPTIONAL
-210C SOMC1601-103G . (V91637) OPTIONAL
-210D 767-161RIOK . (V11236) OPTIONAL
-210E 628B103J . (V73138) OPTIONAL
-210F 105-0073-007 . (V91637 SOMC1601-103JS399)
OPTIONAL
215 628A273J . NETWORK, RESISTOR, 27K, 0.75W, BD 2
5% (V73138)
-215A 628A273 . (V73138) OPTIONAL
-215B SOMC1603-273J . (V91637) OPTIONAL
-215C SOMC1603-273G . (V91637) OPTIONAL
-215D 767-163R27K . (V11236) OPTIONAL
-215E 4816P001-273 . (V57924) OPTIONAL
-215F 105-0073-009 . (V91637 SOMC1603-273JS399)
OPTIONAL
-215G 767-163-273G . (V11236) OPTIONAL
-215H 105-0073-004 . (V91637 SOMC1603-273GS399)
OPTIONAL
217 628A273J . NETWORK, RESISTOR, 27K, 0.75W, ACI 1
5% (V73138)(PRE SB 16)
(SUPSD BY 266)
-217A 628A273 . (V73138) OPTIONAL
-217B SOMC1603-273J . (V91637) OPTIONAL
-217C SOMC1603-273G (V91637) OPTIONAL
-217D 767-163R27K . (V11236) OPTIONAL
-217E 4816P001-273 . (V57924) OPTIONAL
220 628A473J . NETWORK, RESISTOR, 47K, 0.75W, ABCDI 1
5% (V73138)
-220A 628A473 . (V73138) OPTIONAL
-220B SOMC1603-473J . (V91637) OPTIONAL
-220C SOMC1603-473G . (V91637) OPTIONAL
-220D 767-163R47K . (V11236) OPTIONAL
-220E 4816P001-473 . (V57924) OPTIONAL
-220F 105-0073-008 . (V91637 SOMC1603-473JS399)
OPTIONAL

-ITEM NOT ILLUSTRATED

012-0542-001 Page 1086.1


23 -2006 Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

AIRLINE NOMENCLATURE EFF UNITS/


FIG-ITEM PART NUMBER PART NO. 1234567 CODE ASSY
6 -220G 767-163-473G . (V11236) OPTIONAL
-220H 105-0073-005 . (V91637 SOMC1603-473GS399)
OPTIONAL
225 HLMP0504 . LED, GREEN (V50434) 1
-225A 4306R5 . (V91802) OPTIONAL
-225B 4306R5 . (V71744) OPTIONAL
230 628A151 J . NETWORK, RESISTOR, 150 OHMS, 1
0.75W, 5% (V73138)
-230A 628A151 .(V73138) OPTIONAL
-230B SOMC1603-151J . (V91637) OPTIONAL
-230C SOMC1603-151G . (V91637) OPTIONAL
-230D 767-163R150 . (V11236) OPTIONAL
-230E 4816P001-151 . (V57924) OPTIONAL
-230F 105-0073-013 . (V91637 SOMC1603-151JS399)
OPTIONAL
-230G 767-163-151G . (V11236) OPTIONAL
-230H 105-0073-012 . (V91637 SOMC1603-151GS399)
OPTIONAL
235 HLMP0401 . LED, AMBER (V50434) 3
-235A 4306R7 . (V91802) OPTIONAL
-235B 4306R7 . (V71744) OPTIONAL
240 301-2003-005 . OSCILLATOR, 16.000MHZ 1
-240A 301-2044-002 . (V51774 QT1T10-16-OOOMHZ) 1
OPTIONAL
245 624-1007-001 . SPACER 1
250 623-3310-001 . BOARD, PRINTED WIRING ABCDGH 1
JLNPQY,
CA
-250A 623-3310-002 . BOARD, PRINTED WIRING EFIKMZ 1
-250B 623-3310-003 . BOARD, PRINTED WIRING STUVEA, 1
FA
-250C 623-3310-004 . BOARD, PRINTED WIRING RWX,DA, 1
GA
255 600-5187-001 . DAMPER CDEFGHI 2
JKLMN
260 SOMC1603-153G . NETWORK, RESISTOR, 15K, 0.16W, EGJKLMN 1
2% (V91637) STWX
-260A 767-163R15K . (V11236) OPTIONAL
-260B 4816P001-153 . (V57924) OPTIONAL
-260C 767-163-153G (V11236) OPTIONAL
-260D 105-0073-025 . (V91637 SOMC1603-153GS399)
OPTIONAL
265 SOMC1603-153G . RESISTOR, NETWORK, 15K, 0.16W, FHPQRUV 2
2% (V91637)
-265A 767-163R15K . (V11236) OPTIONAL
-265B 4816P001-153 . (V57924) OPTIONAL
-265C 767-163-153G . (V11236) OPTIONAL
-265D 105-0073-025 . (V91637 SOMC1603-153GS399)
OPTIONAL
266 767-163-153G . NETWORK, RESISTOR, 15K, 0.16W, YZ 1
2% (V11236)(POST SB 16, CODES
Cl)(SUPSDS 217)
-266A 4816P001-153 . (V57924) OPTIONAL

-ITEM NOT ILLUSTRATED


012-0542-001 Page 1086.2
23;20UJUU Apr 11/03
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER P7AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
6 -266B 105-0073-025 (V91637 SOMC1603-153GS399)
OPTIONAL
270 722-4381-002 CCA, ADAPTER 68/44 PLCC YZ 1
(ESDS)(POST SB 16)(SUPSDS 25,
CODES CI)
275 321-2424-008 IC,ARINC 429 TRANSCEIVER YZ 1
(ESDS)
280 06035C103KAT . CAPACITOR, 0.01LUF, 5V, 10% YZ 2
(V04222)
-280A 500R14W103KV4 . (V29454) OPTIONAL
-280B C0603C103K5RAC . (V31433) OPTIONAL
-280C VJ0603Y103KXAA (V95275) OPTIONAL
285 722-4381-002 . CCA, ADAPTER 68/44 PLCC BA,CA,DA 2
(ESDS)
290 722-4381-002 CCA, ADAPTER 68/44 PLCC GA 1
(ESDS)

-ITEM NOT ILLUSTRATED

012-0542-001 Page 1087


23 20 06Apr 11/03
| Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

200

5 ~~~~~~~~~~~~~~~~ ~Sp28/0

Figure 7

012-0542-001 e 10880
Pag0-6
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
7 -1 704-1823-001 ADAPTER CABLE RF
(SEE FIG. 1 FOR NHA)
5 JT01 RE18-53SSR . CONNECTOR, 53-PIN (V77820) 1
10 MS27291-5 . RELIEF, STRAIN 1
15 MS51957-45 . SCREW 2
20 MS24266R18B31PN . CONNECTOR, 31-PIN 1
25 JANTX1 N4148-1 . DELETED
30 DAT9-292 . MARKER, WIRE (V85480) 1
(SUPSD BY 30A)
-30A DAT75-292 . MARKER, WIRE (V85480) 1
(SUPSDS 30)
-30B DAT75-292-1 . (V85480) OPTIONAL

-ITEM NOT ILLUSTRATED


012-0542-001 Page 1089
23-20-06 ~~~~~~~Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

15 10 25A 5 20

P1iJ

5 10
704-1824-001

25A 5 20
10

115A 35

30 t1
P1

704-1824-003, -004

40

TO P1-37
TO P1-38

VIEW A (-004)

Extension Cable
Figure 8

012-0542-001 Page 1090


23-20-06 ~~~~~~~Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
8 -1 704-1824-001 EXTENSION CABLE A RF
(SEE FIG. 1 FOR NHA)
-1A 704-1824-003 EXTENSION CABLE B RF
(SEE FIG. 1 FOR NHA)
-1B 704-1824-004 EXTENSION CABLE C RF
(SEE FIG. 1 FOR NHA)
5 MS27506A18-2 . RELIEF, STRAIN (REPLD BY 5A) A 2
-5A 229234Y18 . RELIEF, STRAIN (V24805) A 2
(REPLS 5)
-5B 229234Y18 . RELIEF, STRAIN (V24805) B 1
10 MS51957-45 . SCREW 4
15 MS27473T18A53S . CONNECTOR, 53-PIN A 1
-15A MS27500E18A53S . CONNECTOR, 53-PIN BC 1
(OPT TO 15B AND 30 TOGETHER)
-15B MS27473E18A53S . CONNECTOR, 53-PIN BC 1
(USED WITH 30, OPT TO 15A)
20 MS27473T18A53P . CONNECTOR, 53-PIN 1
-25 DAT9-292 . MARKER, WIRE (V85480) 1
(SUPSD BY 25A)
25A DAT75-292 . MARKER, WIRE (V85480) 1
(SUPSDS 25)
-25B DAT75-292-1 . (V85480) OPTIONAL
30 M85049-47N18 . RELIEF, STRAIN BC 1
(USED WITH 15B, OPT TO 15A)
35 10-230935-203 . GROMMET (V02660) BC 1
40 D110-41 SPLICE (V06090) C 2
-40A RTS110-41 (V59659) OPTIONAL

-ITEM NOT ILLUSTRATED

012-0542-001 Page 1091


23-20-06 ~ ~~~~~~Sep
28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

40 is 10

Ji

1l'f'''llt45
pi

5
-001
-003

40

45
,,,,aI,.,xI~z % 1 10
30
GD
5 30 20 30
20

30 3

-002

Internal Cable
Figure 9

012-0542-001 Page 1092


23-20-06 ~ ~~~~~~Sep
28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER PARTNO.1237AIRLINENOMENCLATURE EFF UNITS!


PART NO. 1234567 CODE ASSY
9 -1 704-1825-001 INTERNAL CABLE A RF
(SEE FIG. 1 FOR NHA)
-1A 704-1825-002 INTERNAL CABLE B RF
(SEE FIG. 1 FOR NHA)
-1B 704-1825-003 INTERNAL CABLE C RF
(SEE FIG. 1 FOR NHA)
5 MS27500E18A53S . CONNECTOR, 53-PIN 1
(OPT TO 5A AND 50 TOGETHER)
-5A MS27473E18A53S . CONNECTOR, 53-PIN 1
(USED WITH 50, OPT TO 5)
10 MS27508E18A53P . CONNECTOR, 53-PIN 1
15 DAT9-292 . MARKER, WIRE (V85480) 1
(SUPSD BY 15A)
-15A DAT75-292 . MARKER, WIRE (V85480) 1
(SUPSDS 15)
-15B DAT75-292-1 (V85480) OPTIONAL
20 MS25036-148 TERMINAL, LUG B 1
25 50-57-9408 . CONNECTOR, 8-SOCKET B 3
30 WSLM112X5 . LABEL (V56501) B 4
35 16-02-0098 . TERMINAL (V27264) B 9
40 MS51957-45 . SCREW 2
45 10-230935-203 . GROMMET (V02660) 1
-50 M85049-47N18 . RELIEF, STRAIN 1
(USED WITH 5A, OPT TO 5)

-ITEM NOT ILLUSTRATED

012-0542-001 Page 1093


23-20-06 ~ ~~~~~~Sep
28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

15 25 40 45 55 65
510 20 20 30 35 50 60 70 75

C-41) 225 -

2G35

.220~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

(-002)~ 22 21 l

Se8/01
~~~1018i53 110RF13
5

112 @J-111

CCA, Power Supply, A2


Figure 10

012-0542-001 Page 1809


Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
10 -1 722-3726-001 CCA, POWER SUPPLY (ESDS) A RF
(SEE FIG. 2 FOR NHA)
-lA 722-3726-002 CCA, POWER SUPPLY (ESDS) B RF
(SEE FIG. 2 FOR NHA)
5 RCR05G103JS . RESISTOR, 10.0K, 1/8W, 5% 3
-5A RLR05C1002GR . 2%, OPTIONAL
10 RCR05G512JS . RESISTOR, 5.1 K, 1/8W, 5% 1
-10A RLR05C5101GR . 2%, OPTIONAL
15 RCR05G202JS . RESISTOR, 2.0K, 1/8W, 5% 1
-15A RLR05C2001GR . 2%, OPTIONAL
20 RCR05G105JS . RESISTOR, 1.0 MEGOHM, 1/8W, 5% 4
-20A RLR05C1004GR . 2%, OPTIONAL
25 LM139AJ . IC, VOLTAGE COMPARATOR (ESDS) 1
(V01 295)
-25A LM139AF . (Vi 8324) OPTIONAL (ESDS)
-25B LM139AJ . (V27014) OPTIONAL (ESDS)
30 M39014-01-1593 . CAPACITOR, 0.1UF, 5OV, 10% 10
35 LM136AH2-5 . IC, VOLTAGE REFERENCE, 2.5V 2
(ESDS) (V64155)
-35A LM136AH2-5 . (V27014) OPTIONAL (ESDS)
40 M39014-02-1419 . CAPACITOR, 1.0UF, 50V, 10% 1
45 M39014-01-1575 . CAPACITOR, 0.01UF, 100V, 10% 3
50 RNC50H1002FS . RESISTOR, 10.0K, 1/20W, 1% 1
55 RCR05G335JS . RESISTOR, 3.3 MEGOHM, 1/8W, 5% 1
-55A RLR05C3304GR . 2%, OPTIONAL
60 RCR07G562JS . RESISTOR, 5.6K, 1/4W, 5% 2
-60A RLR07C5601GR . 2%, OPTIONAL
65 FM461 . FILTER, EMI (V50821) 1
70 PKC2131PI . IC, CONVERTER, 24V TO 5VDC 1
(ESDS)(V72347)(OPT TO 70A AND
70B TOGETHER)
-70A LPS48S05-3000J . IC, CONVERTER, 48V TO 12VDC 1
(ESDS)(V80640)(WITH 70B OPT
TO 70)
-70B LPS48D12-625J . IC, CONVERTER, 48V TO 12VDC 1
(ESDS)(V80640)(WITH 70A OPT
TO 70)
75 338TTA050M . CAPACITOR, 3300UF, 50V, 20% 1
(V74840)
-75A 338TTA05OMPX . (V74840) OPTIONAL
80 RNC50H7321FS . RESISTOR, 7.32K, 1/20W, 1% 1
85 JANTX1N4148-1 . DIODE 1
90 RCR05G302JS . RESISTOR, 3.0K, 1/8W, 5% 1
-90A RLR05C3001GR . 2%, OPTIONAL
95 47321 . INDUCTOR (V31669) 2
100 RWR81 S1 ROOFR . RESISTOR, 1.0 OHM, 1W, 1% 1
105 1N5551 . DIODE 5
110 500-4253 . TRANSFORMER (V54937) 1
-11OA 310-0337-001 . OPTIONAL
ATTACHING PARTS
111 MS51957-21 . SCREW 2
112 MS15795-802 . WASHER, FLAT (SUPSD BY 112A) 2

-ITEM NOT ILLUSTRATED

012-0542-001 Page 1095


23-20-06 ~ ~~~~~~Sep
28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
10 -112A MS15795-803 .WASHER, FLAT (SUPSDS 112) 2
113 MS21042L04 .NUT 2

115 RWR81S5R11FR . RESISTOR, 5.11 OHMS, 1W, 1% 2


120 JANTX2N2907A . TRANSISTOR 1
125 JANTX1N746A . DIODE, ZENER 1
-125A JANTX1N746A1 . OPTIONAL
130 473MSR400K . CAPACITOR, 0.047UF, 200V, 10% 3
(V74840)
135 102617-1 . ADAPTER, 6-PIN (V00779) 1
-135A 15-29-7006 . (V27264) OPTIONAL
140 M39014-02-1350 . CAPACITOR, 0.1UF, 1O0V, 10% 3
145 JANTX1N6072A . DIODE, ZENER 1
-145A JAN1N6072A . OPTIONAL
150 RCR05G102JS . RESISTOR, 1:0K, 1/8W, 5% 3
-150A RLR05C1001GR . 2%, OPTIONAL
155 405-0259-001 . BEAD, FERRITE 2
-155A BL02RN2R62 . (V51406) OPTIONAL
160 SS1 20G2 . SOCKET, 20-PIN (V55322) 1
-160A SS0020G . (V60197) OPTIONAL
165 RCR05G201 JS . RESISTOR, 200 OHMS, 1/8W, 5% 1
-165A RLR05C2000GR . 2%, OPTIONAL
170 2643375002 . BEAD, FERRITE (V34899) 1
175 LM193H . IC, VOLTAGE COMPARATOR (ESDS) 1
(V04713)
-175A LM193H . (V27014) OPTIONAL (ESDS)
180 M39014-01-1357 . CAPACITOR, 0.001UF, 200V, 10% 2
185 MC79L05ACP . IC, VOLTAGE.REGULATOR (ESDS) 1
(V04713)
-185A LM79LO5ACZ . (V27014) OPTIONAL (ESDS)
190 RCR05G511JS . RESISTOR, 510 OHMS, 1/8W, 5%
-190A RLR05C5100GR . 2%, OPTIONAL
195 RCR05G205JS . RESISTOR, 2 MEGOHMS, 1/8W, 5% 1
-195A RLR05C2004GR . 2%, OPTIONAL
200 RNC50H1001FS . RESISTOR, 1.0K, 1/20W, 1% 2
205 240-4-80 . CARD, LOCK (V52094) 2
210 MCT5211 . OPTICAL ISOLATOR (V04713) 1
215 RNC5OH6982FS . RESISTOR, 69.8K, 1/20W, 1% 1
220 JANTX1N4461 . DIODE, ZENER 1
225 RNC50H1101FS . RESISTOR, 1.1K, 1/20W, 1% 1
230 RNC5OH4532FS . RESISTOR, 45.3K, 1/20W, 1% 1
2356 23-3334-001 . BOARD, PRINTED WIRING A 1
-235A 623-3334-002 . BOARD, PRINTED WIRING B 1

-ITEM NOT ILLUSTRATED


012-0542-001 Page 1096/1097
23-20-06J~ Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

10A 27
5 10 30 35 4045 50 55 100

115 9 E7 ci

110- C 0A
T I ~~~~~~~~~~~~~~~~ LIt4
70l & - 44 60

105 100 85 45 85 80 72
75

100 REF

CCA, Power Supply, A5


Figure 11

012-0542-001 t B{ 5 Page 1098


L L ~\J}
V 25~ Sep28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
11 -1 722-3727-001 CCA, POWER SUPPLY (ESDS) RF
(SEE FIG. 1 FOR NHA)
5 MS17821-4-9 . STRAP 3
10 7098 . TRANSFORMER (V1S240) 1
1OA 40-3007 . (VOJ5J6) OPTIONAL
ATTACHING PARTS
15 MS51957-53 . SCREW (USED WITH 10) 1
17 MS51957-46 . SCREW (USED WITH 1OA) 2
20 MS21043-08 . NUT 1
25 AN96OC8L . WASHER 2
27 MS51957-18 . SCREW 4
30 600-5680-001 . HOLDDOWN 1
35 644-0175-001 . PAD, FOAM 2

40 RWR81SR511FR . RESISTOR, 511 OHMS, 1W, 5% 1


45 705-43-0112 . ADAPTER, 8-PIN (V27264) 4
-45A 703-73-0007 . (V27264) OPTIONAL
50 1N5551 . DIODE, ZENER 5
55 338TTA050M . CAPACITOR, 3300UF, 5V, 20% 1
(V74840)
-55A 338TTA05OMPX . (V74840) OPTIONAL
60 GA3A1 . FILTER, EMI (V23880) 1
ATTACHING PARTS
65 MS51957-43 . SCREW 2
70 MS21043-08 .NUT 2
75 AN96OC8L . WASHER 2

80 RWR81S5R11FR . RESISTOR, 5.11 OHMS, 1W, 1% 2


85 JANTX1N6072A . DIODE, ZENER 2
-85A JAN1N6O72A . OPTIONAL
90 MS25036-148 . LUG, TERMINAL 1
ATTACHING PARTS
95 MS51957-26 . SCREW (SUPSD BY 95A) 1
-95A MS51957-27 . SCREW (SUPSDS 95)

100 MS21266-2N . GROMMET 2


105 602-3802-001 . BRACKET 1
ATTACHING PARTS
110 MS51957-26 . SCREW (SUPSD BY 110A) 13
-110A MS51957-27 . SCREW (SUPSDS 110) 13

115 623-3335-001 . BOARD, PRINTED WIRING 1

-ITEM NOT ILLUSTRATED

012-0542-001 20 sPage
1098.1
23-20-06 ~ ~~~~~~Sep
28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

10;|l

30 35 35 45
(VIEW A)

20 40

015

0 O

Rear Panel Assembly, AS


Figure 12

012-0542-001 Page 1098.2


23-20J '06 Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
12 -1 747-0421-001 PANEL ASSEMBLY, REAR RF
(SEE FIG. 2 FOR NHA)
5 CEC18 . CAP, DUST (V99017) 1
10 FSS118 . RETAINER, RING (V04967) 1
ATTACHING PARTS
15 MS51957-15 . SCREW 4

20 722-4079-001 . CCA, INTERCONNECT (ESDS) 1


(SEE FIG. 13 FOR BREAKDOWN)
ATTACHING PARTS
25 MS51957-14 . SCREW 1
30 MS21042-04 . NUT 1
35 MS51957-2 . SCREW 2

40 2024-256SS20 . STANDOFF (V55568) 2


-40A 403-8069-003 . OPTIONAL, SS6958-0256-0-375-01
FOR (V05791)
ATTACHING PARTS
45 MS51957-2 . SCREW 2

50 621-2234-001 . PANEL, REAR 1

-ITEM NOT ILLUSTRATED

012-0542-001 23-20-06 Page 1098.3/1098.4/1098.5


Sep 28/01
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

10 (P2)
70 (W2) 75 55 (REF.)
10 (W)

VIEW A
45 (REF.)(VIEW C)
50 (REF.)

P1-35 (REF.)

55-
A (S)

15(WI)

30 (REF.) - 20
25 A
Ji so-0
~~~~~~~~~~~~~~~~~~~~~~~~60

140 be VIEW B-B

45

50
65 (I4) E 1 -150

70 (REF.) 4

75 (REF.) 5
A~~~~~~~~~
04 VIEW C
012-0542-001~~~~~~~~~~~~~~~~~~~~~~~~~~~~~F2 232-6Pae19.
CCA, Interconnect, Al
Figure 130

012-05542-001 23-20-06 Page 1098.6


Sep 28/0 1
Honeywell
COMPONENT MAINTENANCE MANUAL
PART NUMBER 964-0400/0401

FIG-ITEM PART NUMBER AIRLINE NOMENCLATURE EFF UNITS/


PART NO. 1234567 CODE ASSY
13 -1 722-4079-001 CCA, INTERCONNECT (ESDS) RF
(SEE FIG. 12 FOR NHA)
5 FSK25B15 . CABLE, FLEXIBLE (V15912) 1
10 FSK28B15 . CABLE, FLEXIBLE (V15912) 2
15 FSK24B15 . CABLE, FLEXIBLE (V15912) 2
20 MS27508E18A53A . CONNECTOR, 53-PIN 1
-20A MS27508E18A53P . OPTIONAL
25 404-4242-001 . CONTACT, PIN 53
30 644-0185-001 . PAD, INSULATING 1
35 716-0215-002 . FILTER ASSEMBLY 1
40 2873000302 . . CORE, FERRITE (V34899) 1
45 87631-2 . . CONNECTOR, 6-PIN (V00779) 1
50 86016-2 . CONTACT, PIN (V00779 5
-50A 48047-000 .. (V22526) OPTIONAL
55 MS25036-148 . TERMINAL, LUG 1
60 JANTX1N6103 DIODE, ZENER 4
-60A JAN1N6103 . OPTIONAL
65 FSK23B4 CABLE, FLEXIBLE (V15912) 1
70 171822-4 . CONNECTOR, 4-PIN (V00779) 1
75 C1 70262-1 CONTACT, PIN (V00779) 4
(SUPSD BY 75B)
-75A 170262-1 DELETED
-75B 170204-1 . CONTACT, PIN (V00779) 4
(SUPSDS 75)
80 623-3154-002 . BOARD, PRINTED WIRING 1

-ITEM NOT ILLUSTRATED


012-0542-001 Page 1098.7/1 098.8
232006Sep 28/01

You might also like