Installation & Operating Instructions For GMNT Condensing Gas Furnace
Installation & Operating Instructions For GMNT Condensing Gas Furnace
RATING ®
ama
CERTIFIED
C US
(CATEGORY IV)
WARNING WARNING
THIS FURNACE IS DESIGN CERTIFIED FOR CARBON MONOXIDE (REFERRED TO AS CO) CAN
INSTALLATION IN BUILDINGS CONSTRUCTED ON CAUSE SERIOUS PERSONAL INJURY OR DEATH.
SITE ONLY.
WARNING
WARNING
IF THIS FURNACE IS INSTALLED IN AN ENCLOSED
DO NOT USE THIS FURNACE IF ANY PART HAS AREA, SUCH AS A GARAGE OR UTILITY ROOM,
BEEN UNDER WATER. IMMEDIATELY CALL A EITHER ALONE OR WITH ANY OTHER CARBON
QUALIFIED SERVICE TECHNICIAN TO INSPECT MONOXIDE PRODUCING DEVICE (E.G.
THE FURNACE AND TO REPLACE ANY PART OF AUTOMOBILE, SPACE HEATER, WATER HEATER,
THE CONTROL SYSTEM AND ANY GAS CONTROL ETC.), ENSURE THAT THE ENCLOSED AREA IS
THAT HAS BEEN UNDER WATER. PROPERLY VENTILATED.
IO-213D 2 2/04
THIS FURNACE WAS EQUIPPED AT THE FACTORY FOR These publications are available from:
USE WITH NATURAL GAS ONLY. LIQUID PETROLEUM (L.P.) National Fire Protection Association, Inc.
CONVERSION, IF REQUIRED, MUST BE PERFORMED BY Batterymarch Park
A QUALIFIED TECHNICIAN FAMILIAR WITH PERFORMING Quincy, MA 02269
THIS TYPE OF CONVERSION. IF L.P. CONVERSION IS
REQUIRED, ALL INSTRUCTIONS INCLUDED WITH THE The GMNT series of furnaces meet the California NOx
FACTORY AUTHORIZED KIT MUST BE FOLLOWED. THE emission standards and California seasonal efficiency
ONLY KIT THAT MUST BE USED FOR THIS CONVERSION standards. ANNUAL inspections of the furnace and its vent
IS THE FACTORY AUTHORIZED LPT-01. FAILURE TO
system is strongly recommended. It is the installer’s
FOLLOW THOSE INSTRUCTIONS EXPLICITLY MAY CAUSE
responsibility to inform the user of this importance. Any
FIRE, EXPLOSION, PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
installation, alteration or repair of this equipment must not
be in violation of local code or the information contained in
this manual. This furnace shall be securely fastened in place
WARNING when installed in the vertical position. This furnace must be
installed in such a manner as to allow for service, inspection,
NEVER LAY THIS FURNACE ON ITS FRONT OR REAR.
repair or replacement without removing permanent
construction. A platform is recommended to allow for service.
IO-213D 3 2/04
WARNING
COMBUSTIBLE MATERIAL MUST NOT BE PLACED ON OR
AGAINST THE FURNACE CABINET. THE AREA AROUND
THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL
COMBUSTIBLE MATERIAL INCLUDING GASOLINE AND
OTHER FLAMMABLE VAPORS AND LIQUIDS. THE USER
MUST BE CAUTIONED THAT THE FURNACE AREA MUST
NOT BE USED AS A BROOM CLOSET OR FOR ANY OTHER
STORAGE PURPOSE.
IO-213D 4 2/04
IO-213D 5 2/04
VENT/COMBUSTION AIR SUPPLY PIPE LENGTHS Materials and procedures must conform to:
Elbows must be long radius types. (Quarter bends or DWV). The ASTM Standards.
The maximum length of the vent pipe and the combustion Pipe and Fittings ASTM 1785, D2465 and D2266
air supply pipe is 100 feet each. PVC Primer and Solvent Cement ASTM D2564
Procedure for Cementing Joints ASTM D2855 (ref.) This
Model Vent @ Vent @ more Comb. Air @ Comb. Air @ appliance may be vertically or horizontally vented.
GMNT 45 ft. than 45 ft. More than 45
or less 45 ft. or less 45 ft.
HORIZONTAL THROUGH THE WALL VENTING
040-3 2 in. 3 in. 2” 3”
060-3 2 in. 3 in. 2” 3”
This appliance may be horizontally vented through an exterior
080-4 3 in. 3 in. 3” 3”
wall following the applicable instructions in the “VENTING”
100-4 3 in. 3 in. 3” 3”
section in conjunction with these additional requirements.
120-5 3 in. 3 in. 3” 3” A wall sleeve must be used.
ALL HORIZONTAL VENT INSTALLATIONS MUST BE MADE
Chart assumes a maximum of 4 - 90° elbows. For excess IN ACCORDANCE WITH THESE INSTRUCTIONS.
of 4 elbows decrease length by 7.5 ft. per elbow. A
maximum of 6 elbows is acceptable. The use of two 45° When selecting which exterior wall to penetrate, the following
over one 90° is preferred. Do not count the termination as items should be taken into consideration:
an elbow. 1. Layout the combustion air and vent system to avoid the
Minimum vent length is 6 ft. for vertical and horizontal runs. possibility of interference with beams, poles, posts,
There is no minimum combustion air supply pipe length. electrical wiring, plumbing, etc.
These furnaces are a condensing type appliance. The 2. When possible, the combustion air and vent termination
products of combustion are recirculated through a secondary should not be subjected to prevailing winds.
coil. During this process the flue products are brought to a 3. The combustion air intake and vent termination must
point below dew point. Thus the moisture present in the be located at least twelve (12) inches above expected
flue products condenses leaving a liquid by-product. This snowfall. Consideration should be made to past unusual
by-product must be removed from the furnace and it’s snowfalls.
collection system. • DO NOT locate the terminal less than seven (7) feet above
In addition, the vent temperatures are also considerably lower public walkways. This applies to steps and stairwells.
than conventional furnaces. This allows the use of low • DO NOT locate the termination areas where condensate
temperature plastic as the vent system. The recommended may present a problem such as flowerbeds, patios, etc.
plastic is schedule 40 PVC, ABS, DWV (or equivalent if • DO NOT locate within four (4) feet of a gas meter, electric
allowed by local code). See the previous chart for proper meter, or gas regulator; (3) feet in Canada
sizing. The use of two 45° elbows is suggested over the use • DO NOT locate the vent terminal within four (4) feet of an
of a single 90° elbow. The vent pipe must slope toward the adjacent building.
furnace to properly drain the condensate. The drain trap and • DIRECT VENT INSTALLATION - DO NOT locate the vent
related parts must be installed as shown in the illustrations. terminal within twelve (12) inches of an operable window
Failure to follow these instructions can cause products of or door.
combustion including CARBON MONOXIDE entering the • NON-DIRECT VENT INSTALLATION - DO NOT locate the
dwelling. vent terminal less than (12) inches above a door or
IF THIS FURNACE IS INSTALLED IN AN ATTIC OR SIMILAR operable window.
AREA WHERE CONDENSATE OVERFLOW MAY BE A PROBLEM, • NON-DIRECT VENT INSTALLATION - DO NOT locate the
AN AUXILIARY DRAIN PAN MUST BE INSTALLED UNDER THE vent terminal less than (4) feet below or (4) feet horizontally
FURNACE WITH THE AUXILIARY DRAIN LINES ROUTED TO from any door, window or gravity air inlet into any building.
THE OUTDOORS TO PREVENT WATER DAMAGE CAUSED • DO NOT locate the vent terminal less than three (3) feet
BY LEAKS. above, or (10) feet horizontally from, a forced air inlet into
THE COMBUSTION PRODUCTS AND MOISTURE IN THE any building, other than the combustion air supply pipe.
FLUE GASES WILL CONDENSE. THE CONDENSATE MAY • DO NOT locate the vent terminal within three (3) feet of an
FREEZE ON THE EXTERIOR WALL AND SURROUNDING inside corner of a building or structure. Minor corners
SURFACES. SOME DISCOLORATION OR ETCHING IS TO BE created by fireplace chimneys are excluded from this
EXPECTED. requirement.
To protect the exterior surface from staining due to the
THE VENT AND COMBUSTION AIR SUPPLY PIPES MUST condensate, an aluminum plate or similar material may be
BE INSPECTED ANNUALLY. installed surrounding the termination. This plate should
Visually check the vent terminal and combustion air supply extend approximately two (2) feet from the termination.
pipe screens, clean if necessary. Visually check for
blockage of the condensate disposal system. Hoses may
IO-213D 6 2/04
IO-213D 7 2/04
IO-213D 8 2/04
AIR
FLOW
HORIZONTAL
RIGHT SIDE
AIR
FLOW
HORIZONTAL
LEFT SIDE
IO-213D 9 2/04
UPFLOW DOWNFLOW
LEFT LEFT SIDE
UPFLOW DOWNFLOW
RIGHT SIDE RIGHT SIDE
IO-213D 10 2/04
IO-213D 11 2/04
IO-213D 12 2/04
Twinning Using the orifices sized as shown in the table for 6,000 feet
• The twin feature allows two furnaces to be connected to a (#48), a meter time of 48.0 seconds is measured. The actual
single control circuit. firing rate of the furnace is
• A common ground must be provided between the units to
be connected. Input = 1,000 (heating value of the gas) X 3600 (constant) /
• The power supply must be obtained from the same buss 48.0 (meter time for 1 ft3 of gas)
bar in the circuit breaker box (each furnace must have a Input = 3,600,000 / 48.0
grounded, dedicated circuit). Input = 76,000 Btu/hr
• The control board must be produced by the same
manufacturer. In Canada, the series and rating plate input for the furnace
• It is recommended that common ductwork be used. apply to installations up to 2,000 feet (610m) above sea
• A wire must run between the “TWIN” terminals. These level. Kit HA-02 for natural and L.P. gases is required to
terminals are 3/16". convert furnaces from elevations of 2,000 to 4,500 feet (610m
to 1,370m). Canadian certification applies to the installations
RATING THE FURNACE
of up to 4,500 feet above sea level. Installations above 4,500
This furnace is shipped from the factory equipped for use
feet are subject to acceptance by the local authorities having
with natural gas. The instructions are for use with natural
jurisdiction.
gas at altitudes up to 2,000 feet, using a heating value of
1,000 Btu/hr. Should this appliance be converted to L.P., WARNING
refer to the instructions included in the factory authorized
BEFORE ATTEMPTING ANY SERVICE OR ADJUSTMENTS
L.P. Conversion Kit (LPT-01). If for use at altitudes in excess
- ENSURE THAT THE GAS AND ELECTRICAL SUPPLIES
of 2,000 feet refer to the instructions included in the factory
ARE “OFF”.
authorized High Altitude Kit (HA-02).
It is important to check and adjust the input rate of the TIMING THE GAS METER
furnace to prevent an overfiring situation. Overfiring can cause Use the following method to determine the firing rate of the
premature heat exchanger failure. The input is controlled furnace. The supply pressure tap should be located on the
by the supply pressure, orifice size, manifold pressure and field-installed piping or gas shut-off valve. The manifold
heating (calorific) value of the gas. pressure tap is located on the combination gas valve in the
The supply pressure must be measured with this and all furnace and labeled “OUTLET PRESSURE TAP”.
other gas burning appliances in operation. The supply • Install a manometer graduated in tenths of an inch of water
pressure must be adjusted to the pressure range stated on column on the supply pressure tap of the gas supply pipe.
• Remove plug at the “Manifold” pressure tap on the gas
the series and rating plate. Applications for altitudes in
valve and install a second manometer.
excess of 2,000 feet require an orifice change. The orifices
• Determine the size of gas meter used.
must be selected using the table below. The furnace derate • Shut off all other gas fired appliances with the exception of
is 4% for each 1,000 feet above sea level. This table is the pilots.
based upon a heating value of approximately 1,000 Btu/ft3. • Place furnace in operation.
• Check the supply pressure as shown on the series and
ALTITUDE NAT. GAS ORIFICE SIZE
rating plate.
0 – 1,999 #45 • After 15 minutes of operation, time the meter with a
2,000 – 2,999 #46 stopwatch for 2 revolutions & divide by 2.
3,000 – 3,999 #47 • Use the appropriate column in the following table to
4,000 – 4,999 #47 determine the furnace input.
5,000 – 5,999 #47 • If necessary, adjust the manifold pressure at the gas valve
by removing the regulator cap and turning the adjustment
6,000 – 7,000 #48
screw clockwise (P) to raise the pressure and
counterclockwise (Q) to reduce the pressure. The manifold
The input to the furnace must be checked AFTER reorificing. pressure must be between 3.2" W.C. and 3.8" W.C. for
For altitudes above 7,000 feet refer to appropriate section of natural gas and 9.5"W.C. and 10.5" W.C. for L.P. (a field
the National Fuel Gas Code, ANSI Z223.1. To calculate the conversion is necessary for L.P.). The inability to maintain
input of the furnace for installations in altitudes over 2,000 the proper pressure range will require reorificing. After
feet, use the following formula; replacing the orifices, repeat the above steps to insure
that the furnace input is adjusted properly.
IO-213D 13 2/04
IO-213D 14 2/04
IO-213D 15 2/04
IO-213D 16 2/04
IO-213D 17 2/04
ON
State of California to
GAS CONTROL cause cancer, birth
GAS CONTROL SWITCH SHOWN
KNOB
defects or other
IN "ON" POSITION
reproductive harm.
This product contains
TO TURN OFF GAS TO APPLIANCE fiberglass insulation.
Fiberglass insulation
1. Set the thermostat to its lowest setting. 4. Move the gas control switch or knob contains a chemical
to "OFF". Do not force. known by the State of
2. Turn off all electric power to the California to cause
appliance if service is to be performed. 5. Replace control access panel.
cancer.
3. Remove control access panel.
IO-213D 18 2/04
G
24V R HEAT
TO 115/1/60 M1 IDBR1
HEAT
POWER SUPPLY M2
9 15
3 2 1 I.D.B.
B R HSI
W COOL
FS
26
BL 6 5 4
8
1 IND
G 9 8 7 PVR IDBR2
21
GV
FS
PSO
PSI
LIMIT
LIMIT
NEUTRALS TRANS L2
R HSIR
DS
B
HSI
W
W
LS C
7
R
FUSE
4 W
W *O *R IDBR2
P.V. B *B
W MOTOR 5
G
19
W
*BL
G HSIR
R PVR
PS
O
16
6 10
B P IDBR1
LS 14
WIRING DIAGRAM
R
11
G IDB
HSI GV
BL ALS SO ROS ROS ROS ROS
12
20 Y BR
BR
PS
13
Y CAPACITOR WIRING CODE
ALS - AUXILLIARY LIMIT SWITCH NOTES:
DS - DOOR SWITCH FACTORY WIRING 1. REPLACEMENT WIRE MUST
FS - FLAME SENSOR HIGH VOLTAGE BE THE SAME SIZE AND TYPE
FS GV - GAS VALVE LOW VOLTAGE OF INSULATION AS ORIGINAL
HSI - HOT SURFACE IGNITOR (105°C)
HSIR - HOT SURFACE IGNITION RELAY WIRE COLOR CODE
2. WARNING CABINET MUST BE
19 30 29 18 17 31
IDB - INDOOR BLOWER B BLACK (1)
GV ROS ROS ROS ROS SO ALS PERMANENTLY GROUNDED AND
IDBR1 - INDOOR BLOWER HEAT RELAY BL BLUE (4) CONFORM TO N.E.C. & LOCAL
P P P P P P IDBR2 - INDOOR BLOWER COOL RELAY BR BROWN (7) CODES.
LS - LIMIT SWITCH G GREEN (8)
3. ALL UNUSED MOTOR
PS1 - PRESSURE SWITCH, FIRE O ORANGE (6)
NOTE: SPEED LEADS GET
PS2 - PRESSURE SWITCH, COMB. BOX PK PINK (9)
*HI - BLACK PLACED ON M1 AND M2
THE LEADS FROM THE MOTOR PV - POWER VENTOR P PURPLE (5)
*MED - BLUE
MAY BE CHANGED TO THE PVR - POWER VENT RELAY W WHITE (0)
*LOW - RED
ROS - ROLLOUT SWITCH Y YELLOW (3)
REQUIRED SPEED. *MED-LO - ORANGE SO - STACK OVERTEMP SWITCH R RED (2) B48578-02
2/04
Quality Makes the Difference!
All of our systems are designed and manufactured with the same high quality standards
regardless of size or efficiency. We have designed these units to significantly reduce the most
frequent causes of product failure. They are simple to service and forgiving to operate. We use
quality materials and components. Finally, every unit is run tested before it leaves the factory.
That’s why we know. . . There’s No Better Quality.
• Goodman products
• Warranties
• Customer Services
• Parts
• Contractor Programs and Training
• Financing Options
IO-213D 20 2/04