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Installation & Operating Instructions For GMNT Condensing Gas Furnace

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0% found this document useful (0 votes)
40 views20 pages

Installation & Operating Instructions For GMNT Condensing Gas Furnace

Uploaded by

belk123
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

EFFICIENCY

RATING ®

ama
CERTIFIED

C US

INSTALLATION & OPERATING


INSTRUCTIONS
for GMNT
CONDENSING GAS FURNACE

(CATEGORY IV)

WARNING WARNING
THIS FURNACE IS DESIGN CERTIFIED FOR CARBON MONOXIDE (REFERRED TO AS CO) CAN
INSTALLATION IN BUILDINGS CONSTRUCTED ON CAUSE SERIOUS PERSONAL INJURY OR DEATH.
SITE ONLY.

WARNING
WARNING
IF THIS FURNACE IS INSTALLED IN AN ENCLOSED
DO NOT USE THIS FURNACE IF ANY PART HAS AREA, SUCH AS A GARAGE OR UTILITY ROOM,
BEEN UNDER WATER. IMMEDIATELY CALL A EITHER ALONE OR WITH ANY OTHER CARBON
QUALIFIED SERVICE TECHNICIAN TO INSPECT MONOXIDE PRODUCING DEVICE (E.G.
THE FURNACE AND TO REPLACE ANY PART OF AUTOMOBILE, SPACE HEATER, WATER HEATER,
THE CONTROL SYSTEM AND ANY GAS CONTROL ETC.), ENSURE THAT THE ENCLOSED AREA IS
THAT HAS BEEN UNDER WATER. PROPERLY VENTILATED.

All information contained herein is subject to change without notice.

Goodman Manufacturing Company, L.P.


I0-213D 2550 North Loop West, Suite 400, Houston, TX 77092 2/04
www.goodmanmfg.com
© 2003-2004 Goodman Manufacturing Company, L.P.

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INDEX HEAT EXCHANGER
REPLACEMENT PARTS ................................................ 2 Heat exchanger sections
WARNINGS ................................................................... 2 Secondary coil
Collector Box
GENERAL INFORMATION ............................................. 3
ELECTRICAL CONTROLS
LOCATION, CLEARANCES ........................................... 4
Control board
COMBUSTION AIR ........................................................ 4 Auxiliary / main limit switch
VENTING ....................................................................... 5 Roll-out switch
Transformer
CONDENSATE DRAINS ................................................ 8
Door interlock switch
GAS PIPING ................................................................ 11 Air pressure switch
CIRCULATING AIR ....................................................... 11 Induced draft blower
ELECTRICAL SUPPLY CONNECTIONS ...................... 12 BURNER ASSEMBLY
Burners
CONTROL VOLTAGE CONNECTIONS ........................ 12
Manifold
FEATURES .................................................................. 12 Orifices
RATING THE FURNACE .............................................. 13 Gas Valve
Igniter
TIMING THE GAS METER ........................................... 13
Flame sensor
SPECIAL INSTRUCTIONS FOR WHITE ....................... 14 MISCELLANEOUS
RODGERS 36G22 GAS VALVE ADJUSTMENT Wrapper
SAFETY CONTROL ..................................................... 15 Access doors
Chimney
CIRCULATING AIR FILTERS ........................................ 16
Gaskets and seals
TEMPERATURE RISE ................................................. 16 Wiring assemblies
MOTOR LUBRICATION AND MAINTENANCE .............. 16 In order to effectively process the parts requirement the
SERVICE INSTRUCTIONS ........................................... 16 distributor / contractor will need the entire model number
and serial number found on the series and rating plate
SEQUENCE OF OPERATION ...................................... 16
located inside the blower compartment.
REMOVING AN EXISTING APPLIANCE ....................... 17
INSPECTING AND CLEANING ..................................... 17
THE HEAT EXCHANGER
LIGHTING INSTRUCTIONS .......................................... 18
WIRING DIAGRAM ...................................................... 19

THIS FURNACE CONTAINS ELECTRONIC COMPONENTS,


WHICH REQUIRE A DEFINITE GROUND. PROVISIONS ARE
MADE FOR CONNECTION OF THE GROUND. A DEDICATED
GROUND FROM THE MAIN POWER SUPPLY OR AN EARTH
GROUND MUST BE PROVIDED.

REPLACEMENT PARTS CARBON MONOXIDE POISONING HAZARD


Replacement parts for this appliance are available through
Special Warning for Installation of Furnace or Air Handling Units in
your contractor or local distributor. For the location of your Enclosed Areas such as Garages, Utility Rooms or Parking Areas
nearest distributor consult the white business pages, the
yellow page section of the local telephone book or contact: Carbon monoxide producing devices (such as an automobile, space
heater, gas water heater, etc.) should not be operated in enclosed areas
SERVICE PARTS DEPARTMENT such as unventilated garages, utility rooms or parking areas because of
GOODMAN MANUFACTURING CO., L.P. the danger of carbon monoxide (CO) poisoning resulting from the exhaust
emissions. If a furnace or air handler is installed in an enclosed area such
2550 NORTH LOOP WEST, SUITE 400 as a garage, utility room or parking area and a carbon monoxide producing
device is operated therein, there must be adequate, direct outside
HOUSTON, TEXAS 77092 ventilation.
(713) 861 – 2500
The major parts groups are as follows:
This ventilation is necessary to avoid the danger of CO poisoning which
can occur if a carbon monoxide producing device continues to operate in
BLOWER ASSEMBLY the enclosed area. Carbon monoxide emissions can be (re)circulated
Motor throughout the structure if the furnace or air handler is operating in any
mode.
Blower Housing
Blower wheel CO can cause serious illness including permanent brain damage or death.
Misc. sheetmetal items -
B10259-216
Capacitor

IO-213D 2 2/04

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WARNING WARNING
WHILE CARBON MONOXIDE DETECTORS DO PROVIDE HEATING UNIT SHOULD NOT BE UTILIZED WITHOUT
ADDITIONAL PROTECTION, LIMITATIONS TO THEIR REASONABLE, ROUTINE, INSPECTION, MAINTENANCE
EFFECTIVENESS REQUIRE THAT YOU OTHERWISE AND SUPERVISION. IF THE BUILDING IN WHICH ANY
CONTINUE TO FOLLOW APPROPRIATE INSTRUCTIONS SUCH DEVICE IS LOCATED WILL BE VACANT, CARE
LOCATED IN THE “INSTALLATION & OPERATING SHOULD BE TAKEN THAT SUCH DEVICE IS ROUTINELY
INSTRUCTIONS” AND “USER’S INFORMATION MANUAL” INSPECTED, MAINTAINED AND MONITORED. IN THE
RELATING TO PROTECTING PERSONS FROM THE RISKS EVENT THAT THE BUILDING MAY BE EXPOSED TO
OF CARBON MONOXIDE. REVIEW EACH CO DETECTOR’S FREEZING TEMPERATURES AND WILL BE VACANT, ALL
MANUFACTURERS’ EXPLANATION OF THEIR UNIT’S WATER-BEARING PIPES SHOULD BE DRAINED, THE
CAPABILITIES AND FOLLOW THE INSTALLATION AND BUILDING SHOULD BE PROPERLY WINTERIZED, AND
OPERATING MANUAL WHEN INSTALLING AND THE WATER SOURCE CLOSED. IN THE EVENT THAT THE
OPERATING SUCH UNITS. BUILDING MAY BE EXPOSED TO FREEZING
TEMPERATURES AND WILL BE VACANT, ANY HYDRONIC
COIL UNITS SHOULD BE DRAINED AS WELL AND, IN SUCH
WARNING CASE, ALTERNATIVE HEAT SOURCES SHOULD BE
THE CIRCULATING AIR DUCTS MUST BE COMPLETELY UTILIZED.
AND POSITIVELY SEALED TO PREVENT THE
COMBUSTION PRODUCTS, INCLUDING CARBON GENERAL INFORMATION
MONOXIDE, FROM ENTERING THE LIVING SPACE.
The GMNT series furnace can be installed as an upflow,
downflow or horizontal furnace. It can also be installed as a
WARNING direct vent or a non-direct vent furnace.
TO ENSURE PROPER INSTALLATION AND OPERATION OF These Installation and Operating Instructions are intended
THIS PRODUCT, COMPLETELY READ AND UNDERSTAND for use by fully qualified installation technicians. Some
THESE INSTRUCTIONS PRIOR TO ATTEMPTING TO localities require the installer/sevicer to be licensed. If in
ASSEMBLE, INSTALL, MAINTAIN, OR REPAIR. IF THESE doubt, check with local authorities.
INSTRUCTIONS ARE NOT FOLLOWED PRECISELY THERE
IS A POTENTIAL OF CARBON MONOXIDE POISONING, INSTALLATION: In the USA, this furnace MUST be installed
WHICH CAN RESULT IN SERIOUS ILLNESS OR DEATH. in accordance with the latest edition of the ANSI Z223.1
booklet entitled “National Fuel Gas Code” (NFPA 54), and
the requirements or codes of the local utility or other authority
WARNING having jurisdiction. In Canada, this furnace must be installed
UNLESS ALLOWED BY LOCAL CODE, DO NOT INSTALL A in accordance with the current CAN/CGA-B149.1 & 2 Gas
LIQUID PETROLEUM GAS BURNING APPLIANCE IN A PIT, Installation Codes, local plumbing or waste water codes and
BASEMENT, OR SIMILAR LOCATION. L.P., A HEAVIER THAN other applicable codes.
AIR GAS, CAN COLLECT IN LOW AREAS AND MAY NOT
DISPERSE NATURALLY. APPLIANCES SO FUELED SHALL Additional helpful publications available from the NFPA are,
NOT BE INSTALLED IN AN ABOVE GRADE UNDER FLOOR NFPA 90A - Installation of Air Conditioning and Ventilating
SPACE OR BASEMENT UNLESS SUCH LOCATION IS System and NFPA 90B - Warm Air Heating and Air
PROVIDED WITH APPROVED MEANS FOR REMOVAL OF Conditioning System.
UNBURNED GAS. All venting shall be in accordance with PART 7, Venting of
Equipment, of the National Fuel Gas Code, ANSI Z223.1, or
WARNING applicable local building and/or air conditioning codes.

THIS FURNACE WAS EQUIPPED AT THE FACTORY FOR These publications are available from:
USE WITH NATURAL GAS ONLY. LIQUID PETROLEUM (L.P.) National Fire Protection Association, Inc.
CONVERSION, IF REQUIRED, MUST BE PERFORMED BY Batterymarch Park
A QUALIFIED TECHNICIAN FAMILIAR WITH PERFORMING Quincy, MA 02269
THIS TYPE OF CONVERSION. IF L.P. CONVERSION IS
REQUIRED, ALL INSTRUCTIONS INCLUDED WITH THE The GMNT series of furnaces meet the California NOx
FACTORY AUTHORIZED KIT MUST BE FOLLOWED. THE emission standards and California seasonal efficiency
ONLY KIT THAT MUST BE USED FOR THIS CONVERSION standards. ANNUAL inspections of the furnace and its vent
IS THE FACTORY AUTHORIZED LPT-01. FAILURE TO
system is strongly recommended. It is the installer’s
FOLLOW THOSE INSTRUCTIONS EXPLICITLY MAY CAUSE
responsibility to inform the user of this importance. Any
FIRE, EXPLOSION, PROPERTY DAMAGE, PERSONAL
INJURY OR DEATH.
installation, alteration or repair of this equipment must not
be in violation of local code or the information contained in
this manual. This furnace shall be securely fastened in place
WARNING when installed in the vertical position. This furnace must be
installed in such a manner as to allow for service, inspection,
NEVER LAY THIS FURNACE ON ITS FRONT OR REAR.
repair or replacement without removing permanent
construction. A platform is recommended to allow for service.

IO-213D 3 2/04

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LOCATION
• DO NOT install this furnace in a mobile home. This furnace WARNING
is designed only for installation in buildings constructed A SOLID METAL BASEPLATE IS SUPPLIED WITH THIS
on site and connected to ductwork. When installed in a FURNACE. THIS BASEPLATE MUST BE IN PLACE AND
utility room or closet, the door should be wide enough to SEALED AIR TIGHT WHEN THE FURNACE IS INSTALLED
allow the largest part of the furnace to enter, or to permit WITH SIDE RETURN AIR DUCTS. FAILURE TO DO SO
the replacement of another appliance, such as a water MAY PERMIT COMBUSTION PRODUCTS, INCLUDING
heater. This furnace is designed to be installed indoors CABON MONOXIDE, TO ENTER THE LIVING SPACE AND
only. CREATE POTENTIALLY HAZARDOUS CONDITIONS SUCH
• DO NOT install outdoors. This furnace should be installed AS CARBON MONOXIDE POISONING OR DEATH. FULL
in such a manner so that it is protected from water. If any SIZE RETURN AIR DUCT OPENINGS MUST BE UTILIZED.
components should become wetted or submerged under EMBOSSES ARE PROVIDED FOR THIS PURPOSE.
water, replace those parts before returning the furnace to
operation. Before proceeding with this installation check the following:
• DO NOT use as a construction heater. • Correct clearance from combustible materials
• DO NOT use in an area where freezing may occur without • Adequate accessibility for servicing
properly protecting the vent and drain system. The drain • Flooring is not carpet or any other combustible material,
may crack and leak if subjected to freezing temperatures. except wood
• DO NOT install in a room used or designed to be used as • Adequate combustion / ventilation air is supplied
a bedroom, bathroom or storage closet, or in any enclosed • Metal base plate is in place when using side(s) for return
space with access only through such a room or space. air
A return air filter grille or means of inserting a filter into the • In a garage, the furnace has been adequately elevated
return air duct is recommended. The opening in the duct and protected from vehicle damage
used for filter access must be capable of being sealed air • Furnace area is free of flammable materials and vapors
such as gasoline
tight if located in the same pressure zone as the furnace.
The furnace and it’s individual shut-off must be disconnected
COMBUSTION AIR
from the gas supply piping system during any pressure The GMNT furnace can be installed either as a Direct Vent
testing of that system at test pressures in excess of 1/2 (2 pipe) or a Non-Direct Vent (1 pipe) appliance. If installed
psig (3.5kPa) as direct vent appliance, the combustion air is to be taken
from the outdoors via a 2" or 3" schedule 40 PVC pipe and
The furnace must be isolated from the gas supply piping terminate at the furnace burner box. As a non-direct vent
system by closing it’s individual manual shut-off valve during furnace, the combustion air is taken from the area which
any pressure testing of the gas supply piping system at the furnace is installed. Avoid combustion air sources that
pressures equal to or less than 1/2 psig (3.5 kPa). contain flammable fumes and vapors, and gasses such as
CLEARANCES carbon monoxide, hydrogen sulfide, ammonia, chlorine, and
MIN. CLEARANCES TO COMBUSTIBLE SURFACES halogenated hydrocarbons.
Unobstructed front clearance of 24" for servicing is Direct Vent Combustion Air. As shown in the following
recommended. illustration, the combustion air pipe is to originate at the
RIGHT SIDE - 1" VENT - 0" furnace’s cabinet and terminate outside of the building. The
REAR - 0" LEFT SIDE - 1" diameter of the PVC combustion air pipe depends upon
TOP OF PLENUM - 1" FRONT - 3" the furnace size, the length of pipe, and the quantity of
Line contact is permitted in the horizontal position. fittings employed. The table found in the “Combustion/Vent
Pipe Size” section of this manual outlines these sizing
ACCESSIBILITY CLEARANCE, WHERE GREATER, requirements. As a direct vent installation, the “Air for
SHOULD TAKE PRECEDENCE OVER MINIMUM FIRE Combustion and Ventilation Air” requirements found in ANSI
PROTECTION CLEARANCE. Z223.1, section 5.3 is not required for the furnace to operate
A gas-fired furnace for installation in a residential garage correctly. However, other fuel burning appliances located
must be installed so that the ignition source and burners in the same space as the furnace may still require that the
are located not less than eighteen inches (18") above the area be serviced with Combustion and Ventilation Air
floor and is protected or located to prevent physical damage consistent with ANSI Z223.1, section 5.3.
by vehicles.
A gas furnace must not be installed directly on carpeting,
tile, or other combustible materials other than wood flooring.

WARNING
COMBUSTIBLE MATERIAL MUST NOT BE PLACED ON OR
AGAINST THE FURNACE CABINET. THE AREA AROUND
THE FURNACE MUST BE KEPT CLEAR AND FREE OF ALL
COMBUSTIBLE MATERIAL INCLUDING GASOLINE AND
OTHER FLAMMABLE VAPORS AND LIQUIDS. THE USER
MUST BE CAUTIONED THAT THE FURNACE AREA MUST
NOT BE USED AS A BROOM CLOSET OR FOR ANY OTHER
STORAGE PURPOSE.

IO-213D 4 2/04

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Attaching Combustion Air Intake Fitting. A coupling for
attaching the combustion air fitting to the furnace cabinet
is included in a plastic bag packaged with the furnace. The
fitting is sized to accept a 3" diameter PVC pipe. In certain
situation, a 2" diameter pipe can be used for this application.
Refer to the combustion/ vent table for sizing requirements.
Attach the fitting to the cabinet using (4) #10 x 1/2" sheet OPTIONAL
metal screws (field supplied). If a right hand entrance is INLET
preferred, the plug installed on this side is to be removed SCREEN
and reinstalled in the left side opening.
Non-Direct Vent Combustion Air. If the furnace is to be
COMBUSTION
installed as a non-direct vent appliance, the combustion air AIR INTAKE
pipe outlined previously is not used.
As a non-direct vent furnace, this must be installed in
accordance with the combustion and ventilation air If the optional concentric vent kit (CVK-00) is used, follow
requirements found in ANSI Z221.3, section 5.3. When the instructions provided with this accessory.
installed as a non-direct vent furnace in an area, which is
deemed as a confined area, see (ANSI Z223.1, section 1.7, SOURCE OF COMBUSTION AIR
“Space, Confined”) the requirements are as follows: The recommended source of combustion air is to use the
outdoor air supply. However, the use of indoor air in most
All Combustion Air Taken From The Inside Of The applications is acceptable except as follows;
Building. When installed as a non-direct vent furnace and 1. If the furnace is installed in a confined space, the
indoor air is used as the combustion air source, the space necessary combustion must come from outdoors by
is to be provided with (2) permanent openings communicating way of the attic, crawl space, or direct opening to the
directly with an additional room(s) of sufficient volume so outside.
that the combined volume of all spaces meets the criteria of 2. If indoor combustion is used, there must be no exposure
an unconfined area. The total input of all gas burning to the substances listed in #3 below.
equipment shall be used to determine the minimum size of 3. The following installations may require OUTDOOR AIR
each opening. Each opening shall be sized to be a minimum for combustion, due to chemical exposures;
of 1 square inch of free area per 1,000 Btu/hr of combined • Commercial buildings
input of gas utilization equipment in the area. The minimum • Buildings with indoor pools
area for each opening shall not be less than 100 square • Furnaces installed in laundry rooms
inches, and the minimum dimension of these openings shall • Furnaces installed in hobby or craft rooms
not be less than 3 inches. One opening shall commence • Furnaces installed near chemical storage areas
within 12 inches of the top of the area, while the other opening
shall commence within 12 inches of the bottom of the area. Exposures to the following substances in the combustion
air supply may also require OUTDOOR AIR for combustion;
All Combustion Air Taken From Outdoors. If installed • Permanent wave solutions
as a non-direct furnace and outdoor air is selected as the • Chlorinated waxes and cleaners
combustion air source, then area shall be serviced with an • Chlorine based swimming pool chemicals
opening(s) communicating directly with the outdoors by either • De-icing salts or chemicals
of the following two methods. When calculating the minimum • Carbon tetrachloride
area for each opening, the combined input of all gas utilization • Halogen type refrigerants
equipment is to be considered. Also, the minimum • Cleaning solvents (such as perchloroethylene)
dimension for any opening shall not be less than 3 inches. • Printing inks, paint removers, varnishes, etc.
Method 1..... Two permanent openings communicating • Hydrochloric acid
directly with the outdoors via. horizontal ducts shall be • Cements and glues
sized to be a minimum of 1 square inch per 4,000 Btu/hr • Antistatic fabric softeners for clothes dryers
or, two permanent openings communicating directly with • Masonry acid washing materials
the outdoors via. vertical ducts shall be sized to be a VENTING
minimum of 1 square inch per 2,000 Btu /hr. ANNUAL inspections of the furnace and it’s vent / combustion
Method 2..... One permanent opening communicating air supply is strongly recommended. It is the contractor’s
directly with the outdoors via a horizontal duct. This responsibility to inform the user of this importance. All venting
opening/duct shall be sized to be equal to 1 square inch shall be in accordance with Part 7; Venting of Equipment,
per 3,000 Btu / hr, but not less than the sum of the areas of the National Fuel Gas Code, ANSI Z223.1, or applicable
all of the vent connectors in the confined space. local building and/ or air conditioning codes.
When installed as a direct vent furnace and NOT using the PROPER INSTALLATION OF THE VENT / COMBUSTION AIR
concentric vent kit CVK-00 option, the combustion air is to SYSTEMS IS CRITICAL TO SAFE OPERATION OF THIS
be terminated in the following manner; APPLIANCE. CAREFULLY READ AND UNDERSTAND THE
INSTRUCTIONS IN THIS SECTION. EACH VENT AND
COMBUSTION AIR SUPPLY PIPE MUST SERVE ONLY ONE

IO-213D 5 2/04

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APPLIANCE. DO NOT CONNECT TO AN EXISTING VENT OR be disconnected to determine that proper flow is maintained.
CHIMNEY UNLESS IT CONFORMS TO ALL PROVISIONS IN Should an obstruction be observed, it can be dislodged by
THIS INSTRUCTION BOOKLET. THE VENT MUST TERMINATE forcing a stream of water through it using a device such as
OUTDOORS. a garden hose.

VENT/COMBUSTION AIR SUPPLY PIPE LENGTHS Materials and procedures must conform to:
Elbows must be long radius types. (Quarter bends or DWV). The ASTM Standards.
The maximum length of the vent pipe and the combustion Pipe and Fittings ASTM 1785, D2465 and D2266
air supply pipe is 100 feet each. PVC Primer and Solvent Cement ASTM D2564
Procedure for Cementing Joints ASTM D2855 (ref.) This
Model Vent @ Vent @ more Comb. Air @ Comb. Air @ appliance may be vertically or horizontally vented.
GMNT 45 ft. than 45 ft. More than 45
or less 45 ft. or less 45 ft.
HORIZONTAL THROUGH THE WALL VENTING
040-3 2 in. 3 in. 2” 3”
060-3 2 in. 3 in. 2” 3”
This appliance may be horizontally vented through an exterior
080-4 3 in. 3 in. 3” 3”
wall following the applicable instructions in the “VENTING”
100-4 3 in. 3 in. 3” 3”
section in conjunction with these additional requirements.
120-5 3 in. 3 in. 3” 3” A wall sleeve must be used.
ALL HORIZONTAL VENT INSTALLATIONS MUST BE MADE
Chart assumes a maximum of 4 - 90° elbows. For excess IN ACCORDANCE WITH THESE INSTRUCTIONS.
of 4 elbows decrease length by 7.5 ft. per elbow. A
maximum of 6 elbows is acceptable. The use of two 45° When selecting which exterior wall to penetrate, the following
over one 90° is preferred. Do not count the termination as items should be taken into consideration:
an elbow. 1. Layout the combustion air and vent system to avoid the
Minimum vent length is 6 ft. for vertical and horizontal runs. possibility of interference with beams, poles, posts,
There is no minimum combustion air supply pipe length. electrical wiring, plumbing, etc.

These furnaces are a condensing type appliance. The 2. When possible, the combustion air and vent termination
products of combustion are recirculated through a secondary should not be subjected to prevailing winds.
coil. During this process the flue products are brought to a 3. The combustion air intake and vent termination must
point below dew point. Thus the moisture present in the be located at least twelve (12) inches above expected
flue products condenses leaving a liquid by-product. This snowfall. Consideration should be made to past unusual
by-product must be removed from the furnace and it’s snowfalls.
collection system. • DO NOT locate the terminal less than seven (7) feet above
In addition, the vent temperatures are also considerably lower public walkways. This applies to steps and stairwells.
than conventional furnaces. This allows the use of low • DO NOT locate the termination areas where condensate
temperature plastic as the vent system. The recommended may present a problem such as flowerbeds, patios, etc.
plastic is schedule 40 PVC, ABS, DWV (or equivalent if • DO NOT locate within four (4) feet of a gas meter, electric
allowed by local code). See the previous chart for proper meter, or gas regulator; (3) feet in Canada
sizing. The use of two 45° elbows is suggested over the use • DO NOT locate the vent terminal within four (4) feet of an
of a single 90° elbow. The vent pipe must slope toward the adjacent building.
furnace to properly drain the condensate. The drain trap and • DIRECT VENT INSTALLATION - DO NOT locate the vent
related parts must be installed as shown in the illustrations. terminal within twelve (12) inches of an operable window
Failure to follow these instructions can cause products of or door.
combustion including CARBON MONOXIDE entering the • NON-DIRECT VENT INSTALLATION - DO NOT locate the
dwelling. vent terminal less than (12) inches above a door or
IF THIS FURNACE IS INSTALLED IN AN ATTIC OR SIMILAR operable window.
AREA WHERE CONDENSATE OVERFLOW MAY BE A PROBLEM, • NON-DIRECT VENT INSTALLATION - DO NOT locate the
AN AUXILIARY DRAIN PAN MUST BE INSTALLED UNDER THE vent terminal less than (4) feet below or (4) feet horizontally
FURNACE WITH THE AUXILIARY DRAIN LINES ROUTED TO from any door, window or gravity air inlet into any building.
THE OUTDOORS TO PREVENT WATER DAMAGE CAUSED • DO NOT locate the vent terminal less than three (3) feet
BY LEAKS. above, or (10) feet horizontally from, a forced air inlet into
THE COMBUSTION PRODUCTS AND MOISTURE IN THE any building, other than the combustion air supply pipe.
FLUE GASES WILL CONDENSE. THE CONDENSATE MAY • DO NOT locate the vent terminal within three (3) feet of an
FREEZE ON THE EXTERIOR WALL AND SURROUNDING inside corner of a building or structure. Minor corners
SURFACES. SOME DISCOLORATION OR ETCHING IS TO BE created by fireplace chimneys are excluded from this
EXPECTED. requirement.
To protect the exterior surface from staining due to the
THE VENT AND COMBUSTION AIR SUPPLY PIPES MUST condensate, an aluminum plate or similar material may be
BE INSPECTED ANNUALLY. installed surrounding the termination. This plate should
Visually check the vent terminal and combustion air supply extend approximately two (2) feet from the termination.
pipe screens, clean if necessary. Visually check for
blockage of the condensate disposal system. Hoses may

IO-213D 6 2/04

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The plastic plugs must be in place when installed as a direct
WARNING vent unit.
THE AREA SURROUNDING THE VENT TERMINAL AND When utilizing indoor air for combustion in unconfined spaces,
COMBUSTION AIR SUPPLY PIPE MUST BE KEPT FREE it is not necessary to connect any pipe to the collar. It is
OF SNOW, TRASH, BUSHES OR ANY OTHER OBSTACLE recommended that the plug is removed and both sides be
WHICH COULD CAUSE CARBON MONOXIDE TO ENTER used for supplying combustion air.
THE BUILDING.
When installed in the horizontal position in unconfined
SUPPORTING AND PITCHING THE VENT AND spaces, a short length of pipe, a coupling and the screen
COMBUSTION AIR SUPPLY PIPE. must be in place, facing up or the air may be obtained from
All horizontal runs must be supported at least every five (5) the bottom of the unit providing there is at least 4" of
feet and at joints with straps or hangers. No sags or dips unobstructed space. It is recommended that the plug is
are permitted. The pipes must be saddles supported only. removed and the combustion air supply is obtained from both
Do not secure the hangers or straps tightly to the pipes to openings.
allow for expansion and contraction of the vent pipe. A pitch of 1/4" per foot toward the drain assembly is
Maintain a 1/4" per foot minimum pitch upward on the recommended for proper drainage.
horizontal vent pipe from the drain to the terminal. This will
The GMNT series of gas furnace is a condensing type
allow the condensate to flow into the drain system and not
appliance. The products of combustion are recirculated
out the terminal. Vertical runs must be supported a
through a secondary coil. During this process, the flue
minimum of every six (6) feet.
products are brought to a temperature below dew point. Thus
The combustion air supply pipe should be pitched slightly the moisture present in the flue products condense, leaving
downward at the inlet to prevent water from entering the a liquid by-product. This by-product must be removed from
pipe. the furnace and it’s collection system. In addition, the vent
temperatures are also considerably lower than conventional
12"
MIN
12"/2" DIA.
14"/3" DIA.
furnaces. This allows the use of low temperature plastic as
the vent system. The recommended material is schedule 40
PVC, DWV, ABS (or equivalent if allowed by local code).
FOAM CORE PIPING MUST NOT BE USED.
COMB.
AIR VENT VENT See previous chart for proper sizing. The drain trap and
related parts must be installed as shown in the illustrations
located elsewhere in these instructions. Failure to follow
these instructions can cause products of combustion
including CARBON MONOXIDE to enter the building. This
appliance may be horizontally vented through an exterior
wall. See the illustrations located elsewhere in this manual.
ALTERNATE
INSTALLATION COMB. AIR IF THIS FURNACE IS INSTALLED ABOVE AN OCCUPIED
GAS
WATER
OR SIMILAR AREA WHERE CONDENSATE OVERFLOW
HEATER
MAY BE A PROBLEM AN AUXILIARY DRAIN PAN MUST
BE INSTALLED UNDER THE FURNACE WITH THE
AUXILIARY DRAIN LINES ROUTED TO THE OUTDOORS
TO PREVENT WATER DAMAGE CAUSED BY LEAKS.
The vent pipes must be inspected annually.
VENT TERMINATION
When the horizontal vent option is used the vent pipe is to Visually check the vent terminal and combustion air supply
be terminated with a “Tee” fitting. A debris screen (packaged pipe. Clean if necessary.
with the furnace) is to be installed on each open end of the Visually check for blockage of the condensate disposal
termination tee. When vertically vented no termination fitting system. Hoses may be disconnected to determine that proper
is required. However, to accoradate the debris screen, a flow is maintained. Should an obstruction be observed, it
coupling is to be attached to the end of the vent pipe. The can be dislodged by forcing a stream of water through it
debris screen is to be glued into the coupling. using a device such as a garden hose.
JOINING PIPE AND FITTINGS This appliance may be vertically or horizontally vented.
Proper installation of the vent/combustion air system is Horizontal venting requires a 90o long sweep elbow be installed
critical to safe operation of this product. Carefully read and as the vent terminal. This elbow is to be installed discharging
understand the instructions in this section. Do not connect downward and the factory supplied termination screen is to
to an existing vent or chimney. be attached. This elbow must be located no less than 12"
Provisions are made for the connection of outside above grade or expected snow levels. To prevent damage to
combustion air to the furnace casing. This connector may the vent pipe and its terminal, the distance from the terminal
be moved to the opposite side of the furnace by removing to the exiting wall is to be the minimum practical distance
the screws securing the collar, removing the large plug on (within 12" would be acceptable). Vertical venting does
the side of the furnace and reconnecting both. not require a terminal. If desired, the vent may be faced

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downward to prevent water or other foreign objects from THE COMBUSTION PRODUCTS IN THE FLUE GASES WILL
entering the vent pipe. In that case, two long radius elbows CONDENSE. THE CONDENSATE MAY FREEZE ON THE
may be employed, facing downward and terminating no less EXTERIOR WALL AND SURROUNDING SURFACES. SOME
than one foot (1’) from the roof surface or expected snow DISCOLORATION OR ETCHING IS TO BE EXPECTED.
level. When selecting which exterior wall to penetrate, the
Protection From Freezing following items should be taken into consideration:
The vent pipe and drain assembly must be properly protected 1. Layout the vent system to avoid the possibility of
from freezing particularly if it is installed in an UNHEATED interference with beams, poles, posts, electrical wiring,
SPACE. Low wattage tape heaters should be employed on plumbing, etc.
the drain system. The vent pipe should be insulated using a 2. When possible, the vent termination/combustion air
one (1) inch thick closed foam insulation if exposed to the supply pipe should not be subjected to prevailing winds.
outdoors. For pipes located indoors or protected from the 3. The vent terminal must be located at least twelve (12)
elements such as a garage, basement, etc. fiberglass with inches above grade or expected snow depth.
an R value of 7 or greater is acceptable. Consideration should be given to past unusual snowfalls.
4. To protect the exterior surface from staining due to the
CAUTION condensate, an aluminum plate or similar material may
DO NOT INSTALL THE VENT PIPE IN THE SAME CHASE be installed surrounding the termination. This plate
WITH THE VENT FROM ANOTHER FUEL BURNING should extend approximately two (2) feet around the
APPLIANCE, EXCEPT WITH A GMN, GMPN, GSUS, GSU, penetration.
GSM, GSMS OR ANOTHER GMNT FURNACE
MANUFACTURED BY GOODMAN.
CONDENSATE DRAIN
DO NOT INSTALL THE VENT PIPE WITHIN SIX (6) INCHES This furnace is designed to remove both sensible and latent
OF ANOTHER FUEL BURNING APPLIANCE. heat from the combustion products. As a result water vapor
THE DRAIN TRAP MUST BE EASILY ACCESSIBLE FOR is condensed in the secondary heat exchanger. This
CHECKING AND/OR CLEANING. IT MUST BE MOUNTED condensate must be drained either to the outdoors or, where
AS SHOWN ELSEWHERE IN THESE INSTRUCTIONS. local code permits, to a sewage system.
DO NOT INSTALL THE TRAP HIGHER THAN THE VENTER In areas where floor level drains are not available, a
BLOWER OUTLET.
condensate pump may be employed. This condensate
DO NOT INSTALL THIS APPLIANCE IN ANY AREA WHERE
pump must be constructed of corrosion resistant materials.
FREEZING MAY OCCUR WITHOUT PROPERLY
It must also have an auxiliary switch that will shut down the
PROTECTING THE DRAIN ASSEMBLY.
DO NOT TERMINATE THE VENT UNDER A DECK, furnace in the event of a pump failure or drain tube blockage.
OVERHANG OR IN A POSITIVE PRESSURE AREA. THE DO NOT run the condensate drain to an outdoor drain or to
RECIRCULATION OF VENT PRODUCTS MAY OCCUR. an unheated area where the possibility of freezing may
occur.
CONSULT LOCAL CODES FOR SPECIAL ADDITIONAL
REQUIREMENT. Note: Some locals require the condensate to be neutralized.
Check local codes.

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DRAIN CONNECTIONS

AIR
FLOW

HORIZONTAL
RIGHT SIDE

AIR
FLOW

HORIZONTAL
LEFT SIDE

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DRAIN CONNECTIONS

UPFLOW DOWNFLOW
LEFT LEFT SIDE

UPFLOW DOWNFLOW
RIGHT SIDE RIGHT SIDE

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GAS PIPING & GAS PIPE CAPACITY TABLE hour of gas flow for the required input of the appliance. In
Check the rating plate to make certain that the gas supplied the case where more than one appliance utilizes the same
is compatible with the unit requirements. Care should be supply pipe be sure to consider the sum of all appliances.
taken after the installation of this appliance that the gas The cubic feet of gas required for the appliances should be
control valve is not subjected to high gas supply line determined using the following formula;
pressure. In making connections, avoid strains as they may Cubic feet of Gas input of appliance (BTU/hr.)
cause noise and damage the controls. Always use a back-
gas required
= Heating value of gas (BTU/hr.)
up wrench when tightening the gas supply pipe to the gas
control valve. Check for leaks in the gas supply using soap
bubbles or other approved methods. The gas input of the appliance is marked on the specification
plate. The heating value of the gas may be determined by
NEVER USE AN OPEN FLAME TO CHECK FOR GAS contacting the gas utility or gas supplier.
LEAKS. THIS PRACTICE MAY CAUSE A FIRE,
EXPLOSION, BODILY HARM OR PROPERTY DAMAGE.
CAUTION
Pipe joint compound must be resistant to the action of L.P.
IF THE LOCAL UTILITY PERMITS THE USE OF A FLEXIBLE
gas. When connecting the gas service to the furnace, a
GAS CONNECTOR - ALWAYS USE A NEW FLEXIBLE
ground joint union and manual shutoff must be installed
CONNECTOR. DO NOT USE FLEXIBLE GAS LINES THAT
exterior to the furnace cabinet and located in the same room HAVE SERVICED ANOTHER APPLIANCE. AFTER A PERIOD
so the control assembly may be easily removed. OF TIME THESE LINES MAY BECOME BRITTLE AND CAN
A 1/8" NPT plug on the supply pipe near the manual valve DEVELOP LEAKS. THE CONNECTIONS TO A FLEXIBLE
for the purpose of making pressure measurement should GAS LINE MUST BE MADE OUTSIDE OF THE FURNACE
also be installed. The valve should be readily accessible for CABINET.
turning on or off. A capped sediment trap, sometimes called
a drip leg, must be installed in the gas supply pipe as close CIRCULATING AIR SUPPLY AND RETURN AIR
to the furnace as possible. The sediment trap must The circulating air supply may be taken from; 1) Outside
incorporate a change of gas flow direction. the building, 2) return ducts from several rooms, 3) central
return, 4) any combination of the above.
Refer to local codes or the previously mentioned publications
for proper location and size of the manual shutoff and When a cooling coil is not installed it is recommended that
sediment trap lengths. the supply duct have an access panel so the heat exchanger
can be viewed. This panel shall be of sufficient size to permit
The gas pipe must be sized to eliminate undue pressure the entrance of a light or probe to assist in the observation
drop. See pipe capacity table or consult your local utility. of the heat exchanger integrity or sampling the air stream.
Both the supply and manifold pressure must be measured It should be sealed to prevent air leakage during normal
with the furnace running using the field supplied pressure operation.
tap near the manual shut-off valve and the pressure adjusted
if necessary. Return air from one dwelling shall not be discharged into
another dwelling through the heating system.
All gas piping must conform to local codes, or in the absence
of local codes, to the National Fuel Gas Code ANSI Z223.1 There shall be a positive separation between combustion
and / or CAN/CGA B149 Installation Codes. air and return air.
Note: Copper tubing must not be used for natural gas Do not obtain return air from a hazardous or insanitary
installations where more than .3 grains of hydrogen sulfide location or a refrigeration machinery room or any room or
per 100 standard cubic feet of gas is present. (If the space having any fuel-burning appliances therein.
quantities of hydrogen sulfide cannot be verified, do not use
copper). CAUTION
DO NOT TAKE RETURN AIR FROM BATHROOMS,
FOR INSTALLATIONS IN THE COMMONWEALTH OF
KITCHENS, FURNACE ROOMS, GARAGES, UTILITY/
MASSACHUSETTS SEE FUEL GAS AND PLUMBING LAUNDRY ROOMS OR COLD AREAS. IF OUTSIDE AIR IS
CODE 248 CMR: APPENDIX C. UTILIZED, IT SHOULD NOT BE TAKEN FROM WITHIN 10
C a p a c ity o f g a s p ip e o f d iffe r e n t d ia m e te r s a n d le n g th in FEET OF AN APPLIANCE VENT OUTLET, A VENT OPENING
3
ft / h r . w ith a p r e s s u r e d r o p o f 0 . 3 " W .C . a n d a s p e c ific OR A PLUMBING DRAINAGE SYSTEM, OR THE DISCHARGE
g r a v it y o f 0 . 6 0 (n a t u r a l g a s ) . FROM AN EXHAUST SYSTEM UNLESS THE OUTLET IS
P ip e THREE (3) FEET ABOVE THE OUTSIDE AIR INLET. DO
S iz e * ½ ¾ 1 1 ¼ 1 ½
NOT TAKE RETURN AIR FROM AN AREA WHERE IT CAN
10 132 278 520 1050 1600
PICK-UP OBJECTIONABLE ODORS, FUMES, OR
20 92 190 350 730 1100
L e n g th 30 73 152 285 590 890 FLAMMABLE VAPORS.
of 40 63 130 245 500 760
P ip e 50 56 115 215 440 670 Note: When a combination of outdoor and indoor air is
in F e e t 60 50 105 195 400 610 utilized the system should be designed and adjusted such
70 46 96 180 370 560
80 43 90 170 350 530
that the temperature reaching the appliance will not drop
* N o m in a l s iz e o f ir o n p ip e in in c h e s . below 50o F during heating operation. This will minimize the
possibility of condensate forming inside the heat exchanger.
After the length of pipe has been determined, select the When this type of system is utilized the volume of air must
pipe size, which will provide the minimum cubic feet per not be reduced.

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Plenum chambers and air ducts must be installed in It is recommended that a means of shutting off the power
accordance with the Standard for the Installation of Air be within sight of the furnace.
Conditioning and Ventilating Systems, NFPA #90A, or the
Standard for the Installation of Warm Air Heating and Air INSTALLATION OF THE ELECTRICAL SUPPLY MUST BE IN
Conditioning Systems, NFPA # 90B. ACCORDANCE WITH LOCAL CODES. IN THE ABSENCE
OF LOCAL CODES REFER TO THE NATIONAL
If installed in parallel with a cooling unit the damper or other ELECTRICAL CODE ANSI/NFPA NO. 7 (LATEST EDITION),
means used to control the flow of air must be adequate to WHICH CAN BE OBTAINED FROM THE NATIONAL FIRE
prevent chilled air from entering the furnace, and if manually PROTECTION ASSOCIATION, BATTERYMARCH PARK,
operated must be equipped with means to prevent operation QUINCY, MA 02269. IN CANADA REFER TO THE LATEST
of the other unit unless the damper is in the full heat or cool EDITION OF THE CANADIAN ELECTRICAL CODE C22.1
position. PART I.
NOTE: UPON INITIAL START-UP SOME SMOKE OR AN ODOR
MAY BE PRESENT. THIS IS NORMAL AND SHOULD CONTROL VOLTAGE CONNECTIONS
DISAPPEAR IN A SHORT AMOUNT OF TIME. IT IS Thermostat Installation
RECOMMENDED THAT WINDOWS AND DOORS BE OPENED Install the thermostat in accordance with the instructions
UPON INITIAL START-UP TO VENT THIS NON-TOXIC SMOKE. accompanying the thermostat. Connect the thermostat
wiring to the thermostat terminal block on the furnace control
One of the most common causes of problems, including board. The thermostat wiring should be a minimum of 18
premature heat exchanger failure, in a forced air heating gauge. Adhere to recommended color code to facilitate
system is insufficient return air. The return air connections future troubleshooting.
to the furnace should be approximately equal to the area of
warm air discharge. Consult local codes for specific The thermostat should be located near the return air grille
requirements. or opening. It should be approximately 5 feet from the floor
level. Never locate the thermostat where it will be influenced
All return ducts must be adequately secured to the furnace by heat generated by hot water pipes, lamps, televisions,
and sealed airtight. All other ductwork must be secured with direct sunlight, supply air registers, etc.
approved connections and sealed airtight.
Interconnecting wiring must be secured and protected from
When the furnace is mounted on a platform it must be sealed damage or disconnection. The use of solderless connectors
air tight between the furnace and the return ductwork. The or equivalent is recommended. The low voltage control wiring
floor or platform must provide sound physical support for exiting the furnace is labeled “thermostat wiring”.
the furnace without cracks, gaps, sagging, etc. around the
base as to provide an airtight seal between the support and Setting The Heat Anticipator
the base. Following the instructions accompanying the thermostat for
proper adjustment of the anticipator.
Install the return air to terminate through the base under the
furnace. For installations where return air ducts cannot be FEATURES
run under the floor, the return air supply may be taken from The integrated control board in this furnace has terminals
the side(s). provided for added features. These features are a 115v.
Embosses are provided on the sides of the furnace for use Humidifier, a 24v. Humidifier, an Electronic Air Cleaner, Blower
as a template for the ductwork connection. “OFF” Timing and Twinning with another furnace.
Where the maximum required airflow is 1800 c.f.m. or 115 Volt Humidifier
greater, the bottom or both sides must be utilized for return The “115v HUM” terminal is located on the high voltage side
air supply. Never use the rear of the furnace for the return of the board. It is covered with a terminal protector. See
connection unless it is for conditions where additional return wiring below.
air ducts are desired. 24 Volt Humidifier
ELECTRICAL SUPPLY CONNECTIONS The “HUM” lug for the operation of a 24-volt humidifier is
The electrical requirements are 115Volts, 60 Hz., 1 Ph. A located in the vicinity of the thermostat connections. See
separate supply line with a current overload device and a wiring.
manual switch, where required, must be installed. Type “T”
wire or equivalent with a minimum rating of 95oF (35oC)
NEUTRAL LINE
temperature rise must be run directly from the main power HUM
supply. Use copper conductors only.
FIELD SUPPLIED
HUMIDIFIER HUMIDISTAT IGNITION CONTROL
Holes are provided on both sides of the furnace for electrical
connection. The junction box may be moved to either side.
The entry holes for supply and low voltage control wires are Electronic Air Cleaner
for use with ½” electrical connectors. The E.A.C. terminal is located near the blower speed
All electrical wiring entering the furnace must be secured to connections and is covered with a terminal protector. This
the casing with proper methods of strain relief. Solderless option should be wired in conjunction with the electronic air
connectors may be used to connect wires inside the junction cleaner. This feature assures the indoor blower fan is
box for supply wires. energized when there is a demand for air cleaner.

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Blower Time Selection CORRECTED INPUT = SERIES & RATING PLATE INPUT -
The blower “OFF” timing is field selectable. See below for (ALTITUDE X .04) X SERIES & RATING PLATE INPUT /
the method of changing these times. 1000

FACTORY SETTING OPTIONAL SETTINGS Example:


150 SEC. 120 SEC. 90 SEC. Corrected input for a 100,000 Btu/hr. appliance installed at
an altitude of 6.000 ft. utilizing natural gas with a heating
90 90 90 value of 1,000 But/ft3 is determined by-
120 120 120
BLOWER OFF Corrected Input = 100,000 - (6,000 X .04) X (100,000 / 1,000)
TERMINAL 150 150 150 Corrected Input = 100,000 - (240 X 100)
Corrected Input = 100,000 - 24,000
Corrected Input = 76,000

Twinning Using the orifices sized as shown in the table for 6,000 feet
• The twin feature allows two furnaces to be connected to a (#48), a meter time of 48.0 seconds is measured. The actual
single control circuit. firing rate of the furnace is
• A common ground must be provided between the units to
be connected. Input = 1,000 (heating value of the gas) X 3600 (constant) /
• The power supply must be obtained from the same buss 48.0 (meter time for 1 ft3 of gas)
bar in the circuit breaker box (each furnace must have a Input = 3,600,000 / 48.0
grounded, dedicated circuit). Input = 76,000 Btu/hr
• The control board must be produced by the same
manufacturer. In Canada, the series and rating plate input for the furnace
• It is recommended that common ductwork be used. apply to installations up to 2,000 feet (610m) above sea
• A wire must run between the “TWIN” terminals. These level. Kit HA-02 for natural and L.P. gases is required to
terminals are 3/16". convert furnaces from elevations of 2,000 to 4,500 feet (610m
to 1,370m). Canadian certification applies to the installations
RATING THE FURNACE
of up to 4,500 feet above sea level. Installations above 4,500
This furnace is shipped from the factory equipped for use
feet are subject to acceptance by the local authorities having
with natural gas. The instructions are for use with natural
jurisdiction.
gas at altitudes up to 2,000 feet, using a heating value of
1,000 Btu/hr. Should this appliance be converted to L.P., WARNING
refer to the instructions included in the factory authorized
BEFORE ATTEMPTING ANY SERVICE OR ADJUSTMENTS
L.P. Conversion Kit (LPT-01). If for use at altitudes in excess
- ENSURE THAT THE GAS AND ELECTRICAL SUPPLIES
of 2,000 feet refer to the instructions included in the factory
ARE “OFF”.
authorized High Altitude Kit (HA-02).
It is important to check and adjust the input rate of the TIMING THE GAS METER
furnace to prevent an overfiring situation. Overfiring can cause Use the following method to determine the firing rate of the
premature heat exchanger failure. The input is controlled furnace. The supply pressure tap should be located on the
by the supply pressure, orifice size, manifold pressure and field-installed piping or gas shut-off valve. The manifold
heating (calorific) value of the gas. pressure tap is located on the combination gas valve in the
The supply pressure must be measured with this and all furnace and labeled “OUTLET PRESSURE TAP”.
other gas burning appliances in operation. The supply • Install a manometer graduated in tenths of an inch of water
pressure must be adjusted to the pressure range stated on column on the supply pressure tap of the gas supply pipe.
• Remove plug at the “Manifold” pressure tap on the gas
the series and rating plate. Applications for altitudes in
valve and install a second manometer.
excess of 2,000 feet require an orifice change. The orifices
• Determine the size of gas meter used.
must be selected using the table below. The furnace derate • Shut off all other gas fired appliances with the exception of
is 4% for each 1,000 feet above sea level. This table is the pilots.
based upon a heating value of approximately 1,000 Btu/ft3. • Place furnace in operation.
• Check the supply pressure as shown on the series and
ALTITUDE NAT. GAS ORIFICE SIZE
rating plate.
0 – 1,999 #45 • After 15 minutes of operation, time the meter with a
2,000 – 2,999 #46 stopwatch for 2 revolutions & divide by 2.
3,000 – 3,999 #47 • Use the appropriate column in the following table to
4,000 – 4,999 #47 determine the furnace input.
5,000 – 5,999 #47 • If necessary, adjust the manifold pressure at the gas valve
by removing the regulator cap and turning the adjustment
6,000 – 7,000 #48
screw clockwise (P) to raise the pressure and
counterclockwise (Q) to reduce the pressure. The manifold
The input to the furnace must be checked AFTER reorificing. pressure must be between 3.2" W.C. and 3.8" W.C. for
For altitudes above 7,000 feet refer to appropriate section of natural gas and 9.5"W.C. and 10.5" W.C. for L.P. (a field
the National Fuel Gas Code, ANSI Z223.1. To calculate the conversion is necessary for L.P.). The inability to maintain
input of the furnace for installations in altitudes over 2,000 the proper pressure range will require reorificing. After
feet, use the following formula; replacing the orifices, repeat the above steps to insure
that the furnace input is adjusted properly.

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• Turn off gas and electrical supply, remove manometers 8. Remove manometer hose from the outlet pressure boss.
and replace any plugs, which were removed. Use a pipe 9. Tighten outlet pressure tap screw to seal pressure port
joint compound, which is suitable for use with L.P. gas. (clockwise, 13 in-lb minimum).
• Restore any other appliances affected to their normal 10. Turn on system power and set thermostat to call for
operating mode. heat.
METER TIME IN MINUTES AND SECONDS FOR NORMAL 11. Using a leak detection solution or soap suds, check for
INPUT RATING OF FURNACES EQUIPPED FOR USE leaks at pressure boss screw. Bubbles forming indicate
WITH NATURAL GAS AT 0 - 2,000 FEET ALTITUDE. a leak. SHUT OFF GAS AND FIX ALL LEAKS
INPUT METER HEAT HEAT HEAT HEAT IMMEDIATELY.
SIZE VALUE VALUE VALUE VALUE
Btu/hr FT3 900 1,000 1040 1,100 Inlet Pressure Boss
MIN. SEC. MIN.SEC MIN. SEC. MIN. SEC.
40,000 1 1 21 1 30 1 33 1 39
Outlet Pressure Boss
10 13 30 15 00 15 36 16 30
60,000 1 0 54 1 00 1 03 1 06
10 9 00 10 10 10 24 11 00
80,000 1 0 41 0 45 0 47 0 50
10 6 45 7 30 7 48 8 15
100,000 1 0 32 0 36 0 37 0 40
10 5 24 6 00 6 14 6 36
120,000 1 0 27 0 30 0 31 0 33
10 4 30 5 00 5 12 5 30

SPECIAL INSTRUCTIONS FOR WHITE RODGERS 36G22 Gas Flow

GAS VALVE ADJUSTMENT


OUTLET PRESSURE
REGULATOR ADJUSTMENT Regulator Cover
These controls are shipped from the factory with the regulator Screw
set as specified on the control label.
Consult the appliance rating plate to ensure burner manifold Plastic Adjust
Screw
pressure is as specified. If another outlet pressure is
required, follow these steps.
Regulator
36G22M Model (standard) Spring
This has a range of adjustment of 2.5 - 5.0 inches W.C. for
NATURAL gas or 7.0 - 12.0 inches W.C. for LP gas.
36G22M Model (limited adjustment)
This valve cannot be adjusted beyond reg. setting specified
on the control label.
REFER to valve control label for reg. or manifold pressure
setting.
1. Turn off all electrical power to the system.
2. Using a 3/32 inch hex wrench, loosen outlet pressure
tap screw (located in outlet pressure boss, see fig. 1)
one turn (screw need not be removed). INLET PRESSURE READING
3. Attach a 5/16 inch hose and manometer to the outlet
pressure boss of the valve (see fig. 1). Hose should CAUTION
overlap boss 3/8 inch.
INLET PRESSURE TAP IS DIRECTLY CONNECTED TO GAS
4. Turn on system power and set thermostat to call for
SUPPLY REGARDLESS OF VALVE SWITCH POSITION.
heat.
FAILURE TO FOLLOW THIS PROCEDURE EXACTLY
5. Using a leak detection solution or soap suds, check for COULD RESULT IN A FIRE OR EXPLOSION HAZARD.
leaks at hose connection. Bubbles forming indicate a
leak. SHUT OFF GAS AND FIX ALL LEAKS PROCEDURE:
IMMEDIATELY. INLET PRESSURE BOSS VALVE SWITCH
6. Remove regulator cover screw and turn regulator adjust 1. Turn valve switch to “ OFF” position.
screw clockwise ( ! ) to increase pressure, or 2. Shut off gas supply upstream of valve.
counterclockwise (" ) to decrease pressure (see fig. 3. Using a 3/32 inch hex wrench, loosen inlet pressure
2). Always adjust regulator to provide the correct tap screw (located in inlet pressure boss, see fig. 3)
pressure according to the original equipment one turn (screw need not be removed).
manufacturer's specifications listed on the appliance 4. Attach a 5/16 inch hose and manometer to the inlet
rating plate. Replace regulator cover screw and tighten pressure boss of the valve (see fig. 3). Hose should
securely. overlap boss 3/8 inch.
7. Turn off all electrical power to the system.

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5. Turn on gas supply to valve. this switch, place the furnace in operation and remove the
6. Using a leak detection solution or soap suds, check for hose from the switch. The gas burners will extinguish.
leaks at hose connection. Bubbles forming indicate a Replacing the hose will allow the furnace to operate normally.
leak. SHUT OFF GAS AND FIX ALL LEAKS
Flame Roll-Out Switch
IMMEDIATELY BEFORE PROCEEDING TO NEXT
This furnace is equipped with multiple flame roll-out switches.
STEP.
These manually resetable switches are 1/2" disc type and
7. Read manometer. This reading is the system inlet
are non-adjustable. They are designed to shut down the
pressure.
burner gas in the event that flames are detected outside the
8. Shut off gas supply upstream of valve.
heat exchanger. Should a switch function, contact a
9. Remove manometer hose from inlet pressure boss.
qualified service person to determine the cause of
10. Tighten inlet pressure tap screw to seal pressure port
function before resetting. To reset this switch, press the
(clockwise, 13 in-lb minimum).
button on top of the switch after the furnace has cooled. To
11. Using a leak detection solution or soap suds, check for
test the operation of the switch with the furnace in operation,
leaks at pressure boss screw. Bubbles forming indicate
place an open flame on the disc portion of the switch. The
a leak. SHUT OFF GAS AND FIX ALL LEAKS
switch should function to shut down the burner gas. Wait
IMMEDIATELY.
until the furnace has cooled sufficiently before resetting
12. Turn valve switch to “ON” position.
the switch.
Flame Sensor
Valve Switch
The ignition is provided by electronic means. The burner
flames should be extinguished if the flame sensor fails to
detect the presence of burner flame. To test, disconnect
the flame sensor wire before placing the furnace in operation.
Inlet Pressure Boss
The electronic ignition should ignite the burners. However,
the burners should shut off after a few seconds of operation.
Disconnect the electrical supply to the furnace, reinstall
the disconnected sensor wire and reset the power supply
to restore the furnace to its normal operation.
Blower Door Interlock Switch
The purpose of the switch is to disconnect electrical power
to the furnace should the blower door become dislodged,
Outlet Pressure Boss
removed, or not properly reinstalled after servicing.
ALLOWING THE FURNACE TO OPERATE WITHOUT THE
SAFETY CONTROL FUNCTIONS AND CHECK-OUT BLOWER DOOR BEING SECURELY IN PLACE CAN
PROCEDURE CAUSE COMBUSTION PRODUCTS TO BECOME
General CIRCULATED THROUGHOUT THE LIVING AREA WHICH
In most cases, the safety controls are wired in series with CAN CAUSE SERIOUS ILLNESS OR CARBON MONOXIDE
the “W” leg. It is imperative that these switches remain in POISONING. To test the operation of this switch, place the
the circuit. Never jumper, relocate (unless as noted on the furnace in operation and remove the blower access door.
furnace) or bypass any control. The safety controls must The burner flames will extinguish and the venter and
be checked for proper operation at the time of start-up of circulating air blowers should both stop. To restore the unit
the furnace. to normal operation, shut off the electrical power to the unit,
replace the blower access door and restore the electrical
WARNING power.
SHOULD ANY SAFETY CONTROL BE ALTERED, JUMPED Stack Over-Temperature Switch
OR BYPASSED, A HAZARDOUS CONDITION SUCH AS FIRE Located on the venter blower housing, this switch is
OR THE POSSIBILITY OF CARBON MONOXIDE ENTERING designed to shut down the burners should the circulating
THE BUILDING MAY OCCUR. air blower fail or the secondary coil become blocked. To
test this switch, bypass the main limit switch, disconnect
Main Limit Switch the circulating air blower, and place the furnace in operation.
The main limit switch is a 1/2" disc designed to shut off the After a short period of time this switch should function
burner gas should the outlet temperature exceed the shutting down the burners.
maximum design outlet air temperature. This switch is not
adjustable. To check the operation, block the return airflow IT IS VERY IMPORTANT TO REMOVE THE BYPASS FROM THE
through the unit temporarily. The limit switch should function MAIN LIMIT SWITCH AND REPLACE THE WIRES, WHICH WERE
and shut the burner gas off within a few minutes. Remove DISCONNECTED FOR THIS TEST PRIOR TO RETURNING
the blockage and allow the switch to cool sufficiently before THE FURNACE IN NORMAL OPERATION.
reestablishing burner flames. Integrated Fan / Ignition Control
Vent Pressure Switch This furnace is equipped with a combination ignition module
This furnace utilizes a vent pressure switch, which prevents and fan control. An electronic device ignites the burners
the furnace from operating should any portion of the vent upon a call for heat. It also controls the venter blower and
system become restricted or a venter failure occur. To check the various speed selections of the circulating air blower.

IO-213D 15 2/04

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This control is located in the circulating air blower especially around the perimeter air holes to prevent the
compartment. Upon a demand for heat, the venter is possibility of overheating due to an accumulation of dust or
energized. After a short purge, the electronic ignition device dirt on the windings and motor casing. As suggested
is energized. The burners are ignited after a short delay and elsewhere in these instructions, the air filters are to be kept
the burner flame is proven. The circulating air blower is clean. Dirty filters will restrict the airflow over the motor
energized at approximately 30 seconds after the burners windings and possibly cause an overheating condition. The
are ignited. The circulating air blower off time is field venter motor has bearings that are prelubricated by the motor
selectable at 90, 120 or 150 seconds. THIS CONTROL IS manufacturer and require no attention.
NOT FIELD SERVICEABLE.
SERVICE INSTRUCTIONS
CIRCULATING AIR FILTERS • DO keep the circulating air filters clean. The heating system
One of the most common causes of problems in a forced will operate more efficiently and economically.
air heating system is blocked or dirty filters. Circulating air • DO arrange drapes and furniture so that the supply air
filters must be inspected monthly for dirt accumulation and registers and return air grilles are unobstructed.
replaced if necessary. Failure to maintain clean filters can • DO close doors and windows. This will reduce the heat
cause premature heat exchanger failure. A new home may load on the system.
require more frequent replacement until all construction dust • DO avoid excessive use of bathroom and kitchen exhaust
fans.
and dirt is removed. Circulating air filters must be installed
• DO NOT let heat generated by televisions, lamps, direct
external to the furnace cabinet.
sunlight, etc. influence the thermostat operation.
CAUTION • DO NOT use the furnace room as a storage area.
• DO NOT store gasoline or other flammable liquids or vapors
BEFORE PERFORMING ANY SERVICE ON THIS FURNACE, in the vicinity of the furnace.
DISCONNECT THE MAIN POWER SUPPLY. • EXCLUSIVE of the mounting platform, keep all
combustible materials at least 3 feet from the Furnace.
CAUTION SEQUENCE OF OPERATION
DO NOT OPERATE THE FURNACE WITHOUT THE This appliance is controlled by the thermostat. Within this
CIRCULATING AIR FILTERS IN PLACE. DUST AND DIRT IN section, the term lockout is referenced. This lockout is a
THE AIR WILL RESTRICT THE AIR MOVEMENT OVER THE “soft” lockout, which will reset after one hour. It is the
SECONDARY COIL CAUSING NUISANCE CYCLING OF obligation of the installer to educate the user on the proper
SAFETY CONTROLS, WHICH MAY RESULT IN A “NO HEAT use of the thermostat and the sequence of operation in both
CONDITION.” the heating and cooling modes. It is also important that any
repair or service be performed by a QUALIFIED service
TEMPERATURE RISE person, not by the user.
The temperature difference between the outlet air and the
inlet air of the furnace is known as the temperature rise. Heating Mode
This furnace is designed to operate within the temperature • The furnace control checks for an open main limit (this
rise displayed on the furnace series and rating plate. To limit is normally closed). If the limit is open, the furnace
will remain inoperable until the limit is closed. During an
ensure satisfactory performance, the temperature rise of
open limit, the circulating air blower will be energized. The
the furnace must be measured and adjusted if necessary.
status light will blink four (4) times.
Use the following procedure to measure and adjust the
• The room thermostat reacts to a demand for heat.
temperature rise; • The control will then check to insure that the vent pressure
• Prior to starting the furnace, visually inspect all joints and switch is open. If, at this point, the vent pressure switch is
seams in the supply and return air ducts for leaks. Repair closed, the control will blink two (2) times and will remain
them if necessary. inoperable until this situation is corrected.
• Adjust the room thermostat to obtain constant operation. • The venter blower is energized.
• Allow the furnace to operate for at least fifteen (15) minutes. • The vent pressure switch will close when it detects a
• With an accurate thermometer, measure the temperature pressure in excess of its setting. If the pressure switch
at the return air grille. If a combination indoor / outdoor fails to close, the status light will flash three (3) times. The
system is used, the temperature must be measured sequence cannot continue until the pressure switch closes.
downstream of the connection. • After a pre-purge of about fifteen (15) seconds, the
• Measure the outlet air temperature at a point approximately electronic ignition device will be energized.
twelve to eighteen (12 -18) inches from the supply air duct • The flame rollout switches are then checked to assure
opening of the furnace. It may be necessary to measure they are in the closed position.
the outlet air at several places to obtain an accurate • After a slight delay, the gas valve will open if the flame
average. NOTE: IF AN AIR CONDITIONING COIL IS rollout switches are closed.
INSTALLED, TAKE CARE SO AS NOT TO DAMAGE THAT • The burners will ignite and the flame sensor will detect the
COIL. presence of flame. The ignition device will deenergize. If
• Adjust the temperature rise by changing circulating air the sensor does not detect the burner flame, the gas valve
blower speed tap. will close and the ignition cycle will be repeated for a total
MOTOR LUBRICATION AND MAINTENANCE of three attempts. If, after the third attempt, the presence of
The circulating air blower is equipped with bearings that are flame is not detected, the furnace will go into a lockout
permanently lubricated by the motor manufacturer and condition for one (1) hour. It will then repeat the ignition
require no additional lubrication. At the time of the monthly cycle. This one (1) hour lockout and retry will occur
filter inspection, clean the exterior of the circulating air motor, indefinitely.

IO-213D 16 2/04

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• Thirty (30) seconds after the main valve is energized the f. After it has been determined that each appliance connected
circulating air blower will be activated. to the venting system properly vents when tested as
• The furnace will remain in operation until the demand for outlined above, return all doors, windows, exhaust fans,
heat is satisfied. fireplace dampers and any other gas-burning appliance
• Once the demand is satisfied the venter will shut off, and back to their previous condition of use;
the circulating air blower will shut off after the field g. If improper venting is observed during any of the above
selectable time off is attained. tests, the venting system must be corrected.
• The furnace will remain dormant until the next demand for
heat. INSPECTING AND CLEANING THE HEAT EXCHANGER
Cooling Mode CAUTION
• The control checks for an open limit. If an open limit is
detected, the furnace will remain inoperable until the LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN
condition is corrected. During an open limit condition, the SERVICING CONTROLS. WIRING ERRORS CAN CAUSE
circulating air blower will be energized. The status light DANGEROUS AND IMPROPER OPERATION. VERIFY
will blink four (4) times. PROPER OPERATION AFTER SERVICING.
• A demand for cooling is initiated.
• The condenser contactor will close. It is the obligation of the installer to advise the user to have
• After approximately five (5) seconds, the circulating air the furnace inspected and cleaned annually. To clean the
blower will start on the cooling speed. heat exchanger, perform the following:
• After the room thermostat is satisfied, the condenser • Adjust the room thermostat to its lowest setting.
contactor will open. • Turn off the gas and electric supply to the furnace.
• The circulating air blower will remain in operation for • Remove the control access door.
approximately sixty (60) seconds. • Open the gas supply union.
• Disconnect the gas supply line attached to the gas valve.
REMOVING AN EXISTING APPLIANCE • Remove the wires connected to the gas valve.
When replacing an existing appliance, the resulting • Remove the burner box assembly. Care must be exercised
installation must comply with all local codes, or in the to avoid damage to the igniter.
absence of local codes, to the National Fuel Gas Codes • Inshot burners should not require cleaning. However, if
ANSI Z223.1 and/or CAN/CGA B149 Installation Codes as they exhibit signs of corrosion they can be cleaned by
well as these installation instructions. brushing with a stiff wire brush.
• Remove the vent from the furnace venter blower.
If the installation of this GMNT furnace requires that an
• Remove the venter blower and collector box.
existing appliance be removed from a venting system, which
• With a stiff wire brush on a flexible handle, remove any
still serves another gas, fired appliance, this may require loose scale from the heat exchanger at both the flue and
that the existing vent be re-sized. The following steps shall burner openings.
be performed with each appliance connected to the venting • Use a 1/2" diameter brush to remove any deposits in the
system placed in operation while any other appliance secondary heat exchanger.
connected to the venting system are not in operation; • With a vacuum, remove any loose scale dislodged and
a. Sealing unused openings in the venting system; any additional debris found in the heat exchanger.
b. Inspect the venting system for proper size and horizontal • Visually inspect the heat exchanger cells for any cracks or
pitch, as required in the National Fuel Gas Code, ANSI openings using a bright light.
Z223.1 or the CAN/CGA B149 Installation Codes and these • If any failures are discovered, it is important to disable
instructions. Determine that there is no blockage or the furnace and notify the user to ensure that it remains
restriction, leakage, corrosion and other deficiencies, inoperable until repairs are implemented.
which could cause an unsafe condition; • Reassemble the furnace in the reverse order. Note: No
c. In so far as practical, close all building doors and windows additional screws or wires are supplied with this product.
and all doors between the space in which the appliance(s) All components must be reassembled to avoid an unsafe
connected to the venting system are located and other condition.
spaces in the building. Turn on clothes dryers and any • Reconnect gas supply and check for leaks using a soap
other appliance not connected to the venting system. Turn solution. If a flexible gas line is used, examine it for cracks
on any exhaust fans such as range hoods and bathroom or weakness. Replace if necessary.
exhausts, so they shall operate at their maximum speed. • Restore electrical power.
DO NOT operate a summer exhaust fan (whole house • Follow the lighting instructions to place the furnace into
fan). Close fireplace dampers; operation.
d. Follow lighting instructions. Place the appliance being
inspected in operation. Adjust the thermostat so the Note: It is important to use a pipe joint compound that is
appliance shall operate continuously; resistant to the effects of L.P. gas.
e. Test for draft hood equipped appliance spillage at the relief
opening after five (5) minutes of burner operation. Use the
flame of a match or candle;

IO-213D 17 2/04

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LIGHTING INSTRUCTIONS

FOR YOUR SAFETY READ BEFORE OPERATING


LIGHTING DIAGRAM WARNING: Improper
If you do not follow these instructions exactly, installation, adjustment,
WARNING a fire or explosion may result causing property alteration, service or
maintenance can
damage, personal injury or loss of life.
cause injury or
property damage.
A. This appliance does not have a pilot. It If you cannot reach your gas supplier,
Refer to the user's
is equipped with an ignition device which call the fire department.
information manual
automatically lights the burners. Do not
provided with this
try to light the burners by hand. C. Use only your hand to move the gas
furnace. For assistance
control switch or knob. Never use
B. BEFORE OPERATING smell around or additional information
tools. If the gas control switch or knob
the appliance area for gas. Be sure to consult a qualified
will not operate, don't try to repair it,
smell next to the floor because some gas installer, service agency
call a qualified service technician.
is heavier than air and will settle on the or the gas supplier.
Force or attempted repair may result in
floor. a fire or explosion.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. D. Do not use this appliance if any part This furnace must be
Do not touch any electric switch; has been under water. Immediately call installed in accordance
do not use any telephone in your a qualified service technician to inspect with the manufacturers
building. the appliance and to replace any part of instructions and local
Immediately call your supplier the control system and any gas control codes. In the absence
from a neighbor's phone. Follow which has been under water. of local codes, follow
the gas suppliers instructions. the National Fuel Gas
Code, ANSI Z223.1.
OPERATING INSTRUCTIONS
1. STOP! Read the safety information 7. Wait five (5) minutes to clear out any For indoor installation.
above on this label. gas. If you then smell gas, STOP!
Follow "B" in the safety information
2. Set the thermostat to lowest setting. PGB & PGJ
above on this label. If you don't smell
3. Turn off all electric power to the gas, go to the next step. For outdoor
appliance. installation only.
8. Move the gas control switch or knob
4. This appliance is equipped with an to "ON".
automatic ignition system which 9. Replace control access panel.
automatically lights the burners. Do not WARNING: If not
try to light the burners by hand. 10. Turn on all electric power to the installed, operated
appliance. and maintained in
5. Remove control access panel. accordance with the
11. Set the thermostat to the desired
6. Move the gas control switch or knob setting. manufacturer's
to "OFF". instructions, this
GAS CONTROL
12. If the appliance will not operate, product could expose
SWITCH SHOWN follow the instructions "To Turn Off Gas you to substances
IN "ON" POSITION To Appliance" and call your service in fuel combustion
technician or gas supplier. which can cause
death or serious
illness and which
are known to the
OFF

ON

State of California to
GAS CONTROL cause cancer, birth
GAS CONTROL SWITCH SHOWN
KNOB
defects or other
IN "ON" POSITION
reproductive harm.
This product contains
TO TURN OFF GAS TO APPLIANCE fiberglass insulation.
Fiberglass insulation
1. Set the thermostat to its lowest setting. 4. Move the gas control switch or knob contains a chemical
to "OFF". Do not force. known by the State of
2. Turn off all electric power to the California to cause
appliance if service is to be performed. 5. Replace control access panel.
cancer.
3. Remove control access panel.

FOR YOUR SAFETY Do not store or use gasoline or


other flammable vapors and liquids in the vicinity of this
or any other appliance. B14933-239

IO-213D 18 2/04

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IO-213D
25 FROM FURNACE
CHASSIS GROUND 115 / 60 / 1
W W POWER SUPPLY
24
CONDENSING Y G G DS
23
UNIT R R
T'STAT
22 W TWIN COOL

G
24V R HEAT
TO 115/1/60 M1 IDBR1
HEAT
POWER SUPPLY M2

9 15
3 2 1 I.D.B.
B R HSI
W COOL

FS
26
BL 6 5 4
8
1 IND
G 9 8 7 PVR IDBR2
21

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B P.V.
PRI
BL

GV
FS

PSO
PSI

LIMIT
LIMIT
NEUTRALS TRANS L2
R HSIR

DS
B

HSI
W
W

LS C
7
R
FUSE
4 W
W *O *R IDBR2
P.V. B *B
W MOTOR 5
G

19
W
*BL
G HSIR
R PVR
PS
O
16

6 10

B P IDBR1
LS 14
WIRING DIAGRAM

R
11
G IDB

HSI GV
BL ALS SO ROS ROS ROS ROS
12
20 Y BR
BR

PS
13
Y CAPACITOR WIRING CODE
ALS - AUXILLIARY LIMIT SWITCH NOTES:
DS - DOOR SWITCH FACTORY WIRING 1. REPLACEMENT WIRE MUST
FS - FLAME SENSOR HIGH VOLTAGE BE THE SAME SIZE AND TYPE
FS GV - GAS VALVE LOW VOLTAGE OF INSULATION AS ORIGINAL
HSI - HOT SURFACE IGNITOR (105°C)
HSIR - HOT SURFACE IGNITION RELAY WIRE COLOR CODE
2. WARNING CABINET MUST BE
19 30 29 18 17 31
IDB - INDOOR BLOWER B BLACK (1)
GV ROS ROS ROS ROS SO ALS PERMANENTLY GROUNDED AND
IDBR1 - INDOOR BLOWER HEAT RELAY BL BLUE (4) CONFORM TO N.E.C. & LOCAL
P P P P P P IDBR2 - INDOOR BLOWER COOL RELAY BR BROWN (7) CODES.
LS - LIMIT SWITCH G GREEN (8)
3. ALL UNUSED MOTOR
PS1 - PRESSURE SWITCH, FIRE O ORANGE (6)
NOTE: SPEED LEADS GET
PS2 - PRESSURE SWITCH, COMB. BOX PK PINK (9)
*HI - BLACK PLACED ON M1 AND M2
THE LEADS FROM THE MOTOR PV - POWER VENTOR P PURPLE (5)
*MED - BLUE
MAY BE CHANGED TO THE PVR - POWER VENT RELAY W WHITE (0)
*LOW - RED
ROS - ROLLOUT SWITCH Y YELLOW (3)
REQUIRED SPEED. *MED-LO - ORANGE SO - STACK OVERTEMP SWITCH R RED (2) B48578-02

2/04
Quality Makes the Difference!
All of our systems are designed and manufactured with the same high quality standards
regardless of size or efficiency. We have designed these units to significantly reduce the most
frequent causes of product failure. They are simple to service and forgiving to operate. We use
quality materials and components. Finally, every unit is run tested before it leaves the factory.
That’s why we know. . . There’s No Better Quality.

Visit our web site at www.goodmanmfg.com for information on:

• Goodman products
• Warranties
• Customer Services
• Parts
• Contractor Programs and Training
• Financing Options

© 2003-2004 Goodman Manufacturing Company, L.P.

IO-213D 20 2/04

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