OUTLINE

This System shall be applied to the sea chests and sea water pipe lines to protect
them against fouling and checking of pipes caused by marine growth.
~ "Sea water including hypochlorite produced by MGPS does not give any harm to human
body".

1. PARTICULARS

1-1. Type and Quantity MGPS ST-120GS, 1set

1-2. Sea Water Flow to be treated at abt. 602m3/h

0.2 ppm equivalent chlorine dosage

1-3. Dimensions of Main Equipment 480 (W) X 350 (D) X 800 (H) mm

1-4. Weight of Main Equipment Approx. 70kgs

1-5. Color of enclosure of Main Equipment 7. 5 BG7/2(Munsel)

2. SPECIFICATIONS

2-1. Main Equipment Unit

(1)Power Supply System

(a) Input Power ; AC 440V, 60Hz, 1 ct>, 4. 9A
(b) Output DC 8V, 115A, MAX.
(c) Rating Class A, Continuous (by ]EC-178)
(d) Rectification Mode Center Tap
(e)Protective Enclosure IP-22

(2) Electrolytic Cell

(a)Normal Electrolysis Current Max. 115 Amp
(b) Sea Water Flow into Electrolytic Cell abt. 7 & over m3 /h
(c) Quantity of Electrode Set 1 set
(d) Material of Anode Pt-Ti
(e) Material of Cathode STPG 370

-2-

TOKC421
2-2. Differential Pressure Type Flow Meter for Inlet

(a)Size and Quantity JIS 5K-40A, 1 set

(b) Flow Range 3"-'15. 0 m3/h (Interlocked set 5. Om3/h)
(c)Capacity of Electric Contactor 1C, AC/DC 250V-2.5A

2-3. Injection Nozzle

(a) Material STPG-370S (Sch 80)
(b) Flow Range JIS 5K-40A, Type TSZ-4015-SL, 2sets

2-4. Spare Parts and Special Chlorine Meter

(1) Spare parts See The Spare Parts List

(2) Chlorine Meter
(a) Type and Quantity :Colorimeter Type 1 set
with DPD Tablet 100 tablets
(b)Detection Range :0.02-0.30 ppm

3. SCOPE OF SUPPLY

3-1. By SHIPYARD
(a)Pipe materials and works 1 lot
(b)Wire materials and works 1 lot
(c)Ship side Valve materials and works 1 lot
(d)Installation work of MGPS 1 lot
(e) Installation works of Flow Meter, 1 lot
Injection Nozzles, Drain
Valve and Test Cock
(f)Material of Valves and Cock 1 lot
(g)Running Test 1 lot

3-2. By NCE
(a)MGPS materials All Components of Item 2
(b) Shop Test 1 lot

-3-

TOKC421
 No. PUMP NAME CAPACITY
mJ/h
P1 COOLING SEA WATER PUMP 250
P2 COOLING SEA WATER PUMP 250
SEA CHEST P3 COOLING SEA WATER PUMP 250
P. SIDE(LOWl
""-~/ P4 DIST. PLANT EJECTOR PUMP 62
lLJ_ _J ~ P5 SEA WATER SERVICE 40

AC INPUT 440V, 1Ill, 60Hz

I SHIPYARD SUPPLY DPYC-1. 5 ~~

P1 LIST OF MAKER SUPPLY

@ ANODE DC OUTPUT
SHIPYARD SUPPLY DPYG-95 No. NAME STANDARD Q'TY
Pz
I P(+)
L..
£::- 40A
40
Pa
1 MGPS
2 (F1)FLOW METER FOR INLET
ST-120GS
JIS 5K-40A
3-15m3/h
1UNIT
1UNIT

---- NH_r ~

.... 3 INJECTION NOZZLE TSZ-4015-SL 2SETS

I
~
'-I.
L....f .. "
fill liT\
'"'
40A
1-
40A~~
I P4
Ps
\1SHIPYARD
NTERLOCKED
SUPPLY MPYC-2
&
~~ &
&
1"-,L, , / &
' ..... '
~
NO DATE DESCRIPTION CHECKED BY
FOR('@:l'i;)
lL:.' ~
SEA CHEST TITLE
S. SIDE(HIGH)
PIPING DIAGRAM FOR MGPS
SCALE NONE DATE NOV,02.2004
APPROVED BY DESIGNED BY K.SATOH
CHECKED BY T. TUCHIKURA DRAilN BY K.SATOH

<€:> 13 :<fi;~Jj~I~~it~U
THE NIPPON CORROSION ENGINEERING CO. ,LTD.
FLOPPY NO.

DWG NO. 60~024l 0~ REV.&

 MGPS OPERATION PLAN

PUMP CAPACITY NAVIGATION

SEA CHEST PUMP NAME 3
(m /h) NORMAL LOAD/UNLOAD IN PORT
COOLING
250 250 250 250
SEA WATER PUMP
COOLING
250 250 250 -
SEA WATER PUMP
COOLING
250 - - -
HIGH OR LOW SEA WATER PUMP
SEA CHEST DIST. PLANT
62 62 - -
EJECTOR PUMP
SEA WATER
40 40 40 40
SERVICE PUMP
CJl
I - - - - -

TOTAL SEAWATER FLOW TO BE TREATED (m 3/h) 602 540 290

3
SEA WATER FLOW INTO SELL 3
(m /h) 7 m /h & over
OPERATION CURRENT (Amp) 115A 105 90
INJECTION CHLORINE DENSITY (ppm) 0. 19 0.2 0. 3
REMARK :

TOKC421
 2003, 11. 5
Marine Growth Preventing System - MGPS ST Type
Points to Noted in Designing and Installation

1. The system is designed such that voltage drop in wiring between Power Supply and Electrolytic Cell
will be 0.5V or less.
For guidance, sizes of electric wires causing voltage drop of 0.5V in forward and reverse paths of 5m
(total wires length is 10m) at various amperages are shown below:

MODEL AMPERAGE WIRE SIZE

(section area)
ST-40G 40A 25mm2
ST-60G 60A 35mm2
~
ST-120GS 120A 50mm2
ST-180G
ST-250G
180A
240A
95mm2
120mm2
""
2. Electrolytic Cell requires a space sufficient to allow the electrode to be pulled out for inspection and
replacement of it.
A plan for installation should be drawn up after checking necessary dimensions as shown in the
drawing ofElectrolytic Cell.

3. The Power Supply is provided with a reverse-connection detection circuit for DC output. According to
the polarity of wiring connection with the Electrolytic Cell, the terminal attached to the Body at the
center is negative while the terminal inside the protection box on one side is positive.
The system is designed such that in case that the wiring is connected reversely, or a voltage drop
caused by energization exceeds about lV due to faulty connection on the negative side, the
reverse-connection detection circuit is activated, rendering output of the system zero.
The circuit is provided so as to function on condition that MGPS is installed on a steel ship, and
consequently, in the case of a wooden ship or FRP ship, both the Power Supply and Electrolytic Cell
need to be connected to earthing cables.
The circuit comprises a diode and an alarm fuse, wherein in case that current in excess of about 1A
flows from the earthing circuit to the negative terminal of DC output of the Power Supply, the alarm
fuse blows out, activating the contact mechanism, and rendering DC output to zero. Use of caution is
required that the lamp indicating operation does not go out even when the circuit is activated.
During a trial run after new installation ofthe system, please check whether the LED (light emission
diode) for red light provided on the printed circuit board for control inside the system light up or not
in case of no output current being generated when turning the system ON.
Of the LED light up, please check the alarm fuse of the reverse-connection detection circuit. Of inside
a small round hole on the surface of the fuse is found to be white in color, this shown that the
reverse-connection detection circuit is activated, blowing out the fuse. In such a case, please turn
OFF the Power Supply, and check wiring connection for the Electrolytic Cell. Please reset wiring
right and replace the alarm fuse with a new spare before restarting the system.

TOKC421

-6-
 SPECIFICATION OF SILICON RECTIFIER

MARINE GROWTH PREVENTING SYSTEM(MGPS) TYPE : ST -120GS

Type DRIP-PROOF, HANG-WALL

Rating Class A, CONTINUOUS (by JEC-178)

Rectification system CENTER TAP

TYPE Rectificaton element SELF-COOL

Cooling system Transformer SELF-COOL
Voltage regulation part SELF-COOL

Phase lcp
Frequency 60Hz

Rated voltage 440V (420-460V)

AC INPUT
Rated currert 4. 9A

Rated voltage av
Rated current 120A (150% Htr<~,>

Voltage adjust system MANUAL by DIAL-SWITCH

Voltage adjust range o-av

DC OUTPUT
Efficiency 50% & UP (at FULL LOAD)

Rectificaton element 100 deg & LESS (THERMOMETER ACT.)

Coil 60 deg & LESS ( -DO- )

Iron core 60 deg & LESS ( -DO- )

Resister 100 deg & LESS ( -DO- )

TEMP. RISE
Bus bar 35 deg & LESS ( -DO- )

(Ambient temp. 50 °C & LESS)

Insulation resistance 30M OHM & UP (by MEGGER 500V)

Primary 2000 V/min. at 60Hz AC

Dielectric strength
OTHER Secondary 1500 V/min. at 60Hz AC

-<:@:;:>- THE NIPPON CORROSION ENGINEERING CO .. L TO DATE Feb. 10, 1998

1-21-12, MINAMI KAMATA, OHTA-KU, TOKYO 144, JAPAN DESIGN K. OHNISHI

TEL : 03-3737-8450 FAX : 03-3737-8458 DWG. NO. 655113-01 EO

-7-
 1 1 @
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480 25 325 I

530 • 350 6
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50X400 COAMI NG
1/
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240
I

LIST OF NAME PLATE

NO. LETTER OF NAME PLATE
1 MARINE GROWTH PREVENTING SYSTEM RECTIFICATION SYSTEM : CENTER TAP
2 SOURCE
3 CONTROL Cl RCUIT TITLE
4 DC OUTPUT OUTLINE OF SILICON CONTROLLED RECTIFIRE
MARINE GROWTH PREVENTING SYSTEH TYPE:ST-120GE
5 START-STOP SCALE 1/lO DATE Feb. 10. 1998
6 DC CURRENT SETTING APPROVED 8 T.KARASAWA D!SIGIHD Bl K. OHNISHI
7 SOURCE CHECXED BY I. NOGUCHI DRAWN BY M.SUZUKI
8 RUNNING E3 /.$:~.1.i~~I~tt~~t±
9
<fiSt>
THE NIPPO~ CORROSION ENGINEERING CO., LTD.
JOB CODE
10
MP MANUFACTURER' S(NCE) NAME PLATE DwG N 0. 6 55 113 -- 02 E0 D REV.

-8-
 p
R p
SOURCE INPUT
AC440V
!PHASE
60Hz

s
NJ
N
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11 Gl Al K2 G2A2
I
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I

...
112
CB
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LOW FLOW
I
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D I
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RUNNING AF
I
SIGNAL INPUT [~
1
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FLOW METER
SIGNAL INPUT C!

RUNNING RX
SIGNAL OUTPUT

TITLE
WIRING DIAGRAM OF SILICON CONTROLLED RECTIFIRE
MARINE GROWTH PREVENTING SYSTE~ TYPE:ST-120GS
SCALE DATE Feb. 10. 1998
APPROVED B T. KARASAWA DESIGHZD Bl K. OHNISHI
cHEcXl!D nl I. NOGUCHI DRA!!H sr M. SUZUKI
<:f[g:> B 1-f:M~~I~:f*rt ~t±
THE NIPPOH COR.R.OS!OH EHGIHEERIHG CO., LTD.
JOB CODE
DwG No. 655113 03E0 REv.

-9-
 PARTS RIST OF SILICON RECTIFIER (1/2)
MARINE GROWTH PREVENTING SYSTEM ( MGPS) TYPE:ST-12DGS

TYPE
SYMBOL NAME OF PART a• TY NOTE-
SPECIFICATION
F-35 2P
R. S TERMINAL for AC INPUT 1 MIBU DENKI
600V,35A

NF30-SP
NFB NO FUSE BREAKER for SOURCE 1 MITUBISHI DENKI
2P-10A WITH A~A:

SCAT
MTR MAIN TRANSFORMER 1 Hi DEC

PDT-1508
SCR THYRISTOR ELEMENT 1SET NIHON INTER

WMGO
R RESISTOR 1 FUJI RESISITOR

S-1202
RC1,2 SURGE ABSORBER for ELEMENT 2 OKAYA DENKI
1200HM+o. 2J.IF

DCF-B 0-10V
v DC VOLT METER 1 TOYO KEIKI
(BV-RED FIGURE)

DCF-8 0-150A/60mV
A DC AMMETER 1 TOYO KEIKI
(1 15A-RED FIGURE)

S-BA
SH SHUNT for AMMETER 1 TOYO KEIKI
150A/60mV

CIRCUIT BREAKER BAC10-130-5

CB 1 MATSUSHITA DENKO
for CONTROL CIRCUIT AC, 220V 3A

RRS10M
VR CURRENT REGULATOR 1 NIHON RESISTOR
1KOHM

CONSTANT CURRENT AND MANUAL NCE9502

9502 1 Hi DEC
THYRISTOR DRMNG UNIT
HC4ED
RY RELAY 1 MATSUSHITA DENKO
AC .100V

HC4ED
RX RELAY 1 MATSUSHITA DENKO
AC. 100V

S-218
ss START/STOP S~CH 1 NIHON SWITCH
125V 10A

30D1
D DIODE 1 NIHON INTER

P413
AF WARNING FUSE 1 DAlTO TSUSHIN
DC. 250V 1. 3A

BN-35 NEON-LAMP
PL 1 PILOT LAMP for SOURCE 1 SATO PARTS
AC,1 OOV MILK-WHITE

BN-35 NEON-LAMP
PL2 PILOT LAMP for RUNNING 1 SATO PARTS
A0,100V GREEN

<:@>- THE NIPPON CORROSION ENGINEERING CO., LTD DATE Feb. 10, 1998

1-21-12, MINAMI KAMATA, OHTA-KU, TOKYO 144, JAPAN DESIGN K. OHNISHI

TEL : 03-3737-8450 FAX: 03-3737-8458 DWG. NO. s:s11a 84EG-

-10-
 PARTS RIST OF SILICON RECTIFIER (2/2)
MARINE GROWfH PREVENTING SYSTEM (MGPS) TYPE: ST- 1 20GS

TYPE
SYMBOL NAME OF PART a' TY NOTE
SPECIFICATION
F-25 13P
1-13 TERMINAL for SIGNAL 1 MIBU DENKI
600V,25A
F-125 2P
P, N TERMINAL for DC OUTPUT 1 MIBU DENKI
600V,200A
F-35 1P
E TERMINAL for EARTH 1 MIBU DENKI
600V,35A

.. .. - ..
-

~ THE NIPPON CORROSION ENGINEERING CO .. LTD DATE Feb. 10, 1998

1-21-12, MINAMI KAMATA, OHTA-KU, TOKYO 144, JAPAN DESIGN K. OHNISHI

TEL : 03-3737-8450 FAX : 03-3737-8458 DWG. NO. 6551 1 3-0SEO

-11-
 180 LINING
(POLYETHYLENE)

-
-e.

c:>
0
N

....... ...
>-
....
....
:::>
COAMING
(SGP2.~A)
1\.) Ct.l

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&:LI ...
o:>::

...
ll=
0
ll=
....
0

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71. 5 500 168 JIS 5K-40A

KIN. 720mm
(FOR SERVICE)
A-A SEC.
~~
1_22. 5 @)
@
.......... ......
'
Cll TITLE

'
ELECTROLYTIC CELL FOR MGPS
.,._,
E-
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- _3 E-
....
&:LI

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0
...... SCA~I!

APPROVED 8
l/5
TYPE:DAP-90S
DATI! Sep. 30.1998
DESIGNED BT II. Smli

CHECUD BY tG/. DRAWN BY M. Smk i

<@l> B/.f::M~ii~~P:~t±
THE NIPPON CORROSION ENGINK'ERING CO., LTD.
JOB CODE
DWG NO.6 55 11 3 -0 6E1 REV.
 MG -1

SPARE PARTS LIST OF SILICON RECTIFIER

MARINE GROWTH PREVENTING SYSTEM( MGPS) TYPE: ST-1 20G S

SYMBOL
Q' TY
NAME OF PART MAKER Is NAME
N 0. OUTUNE
TYPE
WORKING SPARE
SPECIFICATION
NEON LAMP PL1

·~ ~
(PILOT LAMP) lB.& SATO PARTS
1 1 1
BN-35
43
AC, 1OOV MILK WHITE

·rm
NEON LAMP PL2

~
(PILOT LAMP) SATO PARTS
2 18.8 1 1
BN-35
43
AC, 100V GREEN

~ AF

3
WARNING FUSE

11}
3
1 1
DAlTO TSUSHIN
P413
DC. 250V 1. 3A

..
..

~
CHLORINE METER
(DPD SYSTEM) LAMOTTE CHEMICAL
8
IZ
1 - LP-6
INCLUDING PARTS
350
I I

~rrg t)
SPARE PARTS BOX
9 1 - (JIS. F0902)
STEEL

~ THE NIPPON CORROSION ENGINEERING CO., L TO DATE Feb. 10, 1998

1-21-12. MINAMI KAMATA. OHTA-KU. TOKYO 144,JAPAN DESIGN K. OHNISHI

TEL : 03-3737-8450 FAX : 03-3737-8458 DWG. NO. 655113-07EO

-13-
 200 PARTS LIST ~~ gg ~
i:l
11

'
0120 NO. ITEM MATERIAL REMARK Q'TY
¥i% :3 iffJi *;t ~ iili ~ ~ ~
.m.

~ ~[~
CD METER BOX AC 1
® GRADUATED PLATE ACRYLITE 1

l J Lrl I
..l
J ® POINTER PB BLACK &RED 2
®-- ""'=- ~ I 13 14 15 16 CD PLUG PVC PT 1/4 2
r--: ~ ·' v- 4 ® PIPE &ELBOW PE ¢8 1S
~ i'-J\11l ~ ~
® BLOCK PVC

r
I
U"l 2
'-..... c--i
/ I ' +I (j) ORIFICE PLATE PVC 1
:I:
~ L H~ -
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- I r- ® 0-RING NEOPRENE 1
'
, ® PACKING NEOPRENE 2
L
@) PIN SUS304 1S
~7 (/.
Ll1r---- - ~
" " +-" @ TERMINAL BOX AC 1
@ CABLE GLAND 15b 1

~~-$-
)- / I I

@ BODY PVC
0
~ i to:"-~+~---~- -f--- 1

:: I: il I 8 @ BOLT SUS304 16
\L __ _J l--TT~ @ BRACKET SS400 GILDING 1
I ...l1. n '
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9
10 B+2. 0
I

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@ SUPPORTING BOLT SS400 2

(WITH PACKING)
~
I
FLOW REMARK iFm ~ &
SPECIFICATION {±~ TERMINALS OF LIMIT SWITCH &
I) ::. '') t-- A 1 '') T 0) !LffiFf NO DATE DESCR I PT I ON CHECKED BY
FLANGE SIZE FLO\'/ RANGE (m 3 /h) B(mm) H(mm) D(mm) WEIGHT(kg) TITLE
DIFFERENTIAL PRESSURE TYPE FLOW METER
JIS 5K-25A 0.2- 1. 0 190 260 62 4. 9 {COMI~
Of. WITH LIMIT SWITCH FOR INLET
25A
25A
0.4- 2.0
0. 6- 3.0
190
190
260
260
62
62
4. 9
4. 9 TO "2WER SUPPLY ~ ~ J± :r:t ~m _;_ ~+ (AD JfL tif.a 1-J)

25A 1. 0 - 5. 0 190 260 62 4.9 ~ i;u. $ "' NO o B SCALE NONE DATE 2003. 10. 10
40A 0. 6 - 3. 0 190 270 78 5. 1 APPROVED BY DESIGNED BY K. SATOH
40A 1. 2 - 6. 0 190 270 78 5. 1 BLACK
NC o CHECKED BY T. TSUCHIKURA DRAWN BY K.SHIGEYAMA
2.0-10.0 190 270 78 5. 1 ~
,.._ 40A 3. 0 - 15.0 190 270 78 5. 1
F 1 40A LIMIT SWITCH POSITION NOW INDICATES STATUS
50A
50 A
2.0-10.0
4. 0 - 20.0
190
190
275
275
88
88
5.3
5. 3
OF METER WHERE FLOW INDICATING POINTER
(BLACK) IS POSITIONED AT THE LEFT SIDE <§> B *~1J~I~**it~*±
65A 6. 0 - 30.0 190 285 112 5.5 OF THE SETTING POINTER (RED). THE NIPPON CORROSION ENGINEERING CO., LTD.
BOA 6. 0 - 30.0 190 290 125 5. 6
1)::. ''J t--.A1·;~-TO)~~~~~- i.Trt£t~ff-J=IH~~t<~JiJ~, FLOPPY NO.
BOA 10.0-50.0 190 290 125 5. 6 ~J:EJ=IH~~t (?ff,) J: LJ :lc{HI]I::(V,-@~~~~ff-l., 0 *9
16.0 - 80. 0 190 300 145 6. 1
604()~g5 ()~
100A
125A 24.0 -120.0 240 320 180 6. B DWG NO. REV.&
 No. DISCRIPTION STANDARD MATERIAL Q'TY
CD STEEL PIPE 40A (Sch. 80) STPG370S 1
® STEEL PIPE 40A (Sch. 80) STPG370S 1
@ FLANGE JIS 5K-40A SS400 1
4-¢15 @ PACKING JIS 5K-40A RUBBER 1

~+r
BY SHIPYARD { @ BOLT 'M12x40L SS400 4
@ NUT M12 SS400 4
I
_ j ___
I I
L ___ \._

I
¢120
NOTE
¢95 1. INJECTION NOZZLE ARE TO BE GALVANIZZED.
N
~
I. I
I 3 I
I
2. THIS DRAWING SHOWS ONE SET OF NOZZLE.
3.QUANTITY TO BE PRODUCED 2 SETS.
i I I 4.WEIGHT :ABT. 2. 2kg/PCE.

711
I

11~2
I I i I I
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SEAMLESS PIPE
I
-ffi ------
1
ffi
=-=~-=-~------ ~
r- &
L-- NO DATE DESCRIPTION CHECKED BY
I
TITLE INJECTION NOZZLE FOR
I
75 .I 75 I

I MARINE GROWTH PREVENTING SYSTEM

I: 150 :I I

I
I
0
0
C"J
SCALE 1/4
TYPE:TSZ-4015-SL
DATE NOV,02.2001
1
I
I
0
0
APPROVED BY DESIGNED BY Y. TOBISAWA
.I N

I
CHECKED BY T.MIYAZAKI DRAWN BY K.SHIGEYAMA
I I

GRID I
-
-f-~~ -~====-===-====..,~==-==r-=~~ ~]-- ~
<§::> B *~1Ji91I~**~~t±
I
THE NIPPON CORROSION ENGINEERING CO. ,LTD.
I
FLOPPY NO.

DVIG NO. 664666~-62 REV.&

 IMPORTANT REMINDERS FOR PIPIMG
OF MARINE GROWTH PREVENTING SYSTEM (MGPS)
1.PIPING MATERIAL
1.1 THE FOLLOWING PIPE MATERIAL SHALL BE USED FOR PIPES FROM THE EXIT OF ELECTROLYTIC
CELL TO THE SEA CHEST.
(1) STEEL PIPE LINED WITH NATURAL RUBBER, POLYETHLENE OR P. V.C.ETC.
(2) STPG 38, SCH.80 GALVANIZED PIPE SUBJECT TO OWNER'S APPROVAL.
1.2 THE PIPE MATERIAL SPECIFIED FOR GENERAL SEAWATER PIPELINE SHALL BE USED FOR
PIPES FROM THE ENTRANCE SIDE OF ELECTROLYTIC CELL TO THE SEA WATER PUMP.
(THE USE OF PIPE MATERIAL UNDER ITEM 1.1 IS RECOMMENDED BY US.)
2.MAKE SURE THAT THE PIPES WILL NOT RISE BETWEEN ELECTROLYTIC CELL AND SEA CHEST AS
MUCH AS POSSIBLE.

INTERLOCK WIRING FLOW METER

/_ TEST COCK
r-------- ------ -

MGPS
®~r-------·-
\ OUTLET SIDE
INLET SIDE STRAIGHT PIPE LENGTH OF
\. MORE THAN 10 TIMES ITS
INNER DIA.

THIS PORTION OF DRAIN PIPE

SHALL NOT RISE AS MUCH AS
POSSIBLE

3. THE COCK FOR MEASURING THE CHLORINE DENSITY SHALL BE MOUNTED ON THE PIPE AT THE
EXIT SIDE OF ELECTROLYTIC CELL. .
4. THE INTERLOCK WIRING SHALL MADE BETWEEN THE DIFFERENTIAL PRESSURE FLOW METER AT
THE ENTRANCE SIDE OF ELECTROLYTIC CELL AND THE MAIN UNIT (POWER SOURCE).
5. THE SEE THROUGH TYPE FLOW METER (FOR DISTRIBUTION) AT THE EXIT SIDE SHALL BE
MOUNTED HORIZONTALLY WITHOUT FALL.
6. THE STRAIGHT PIPE LENGTH OF MORE THAN 10 TIMES ITS INNER DIA SHALL BE USED
IMMEDIATELY BEFORE AND AFTER THE DIFFERENTIAL PRESSURE TYPE FLOW METER.
(REFER TO FIG.2.)

FOR REFERENCE
~ E3*~JJ~~I*t*5:t~:f± Date 2001/11/01

THE NIPPON CORROSION ENGINEERING CO,, LTD, Approved T.NAGATA

Showa Bldg,I-21-12,Minami Kamata Ohta-ku, Tokyo, 144, Japan Design Y.HATAI
TEL : 03-3737-8450 FAX : 03-3737-8458 DWG, NO, M4~~l3~ t~REV. &

-16-
 [A] SECTION [C] SECTION S.SHEEL
I NOTE:
I
I
I
1. INJECT ION NOZZLE SHALL BE INSTALL ED ABT. 200...., 300 M/M
I 0
0 ~~/ APART FROM THE GRID.

~
M

0
l X 2. IN CASE THERE ARE TWO OR MORE CHESTS, THE INJECT ION
-v~ ,~
0
C'J
NOZZLE SHALL BE INSTALLED FOR EACH CHESTS.
T 3. IN CASE TWO OR MORE INJECTION NOZZLES ARE TO Be
~,~~--~~~~~---
/ FR FR INSTALLED, CARE MUST BE USED IN THE PIPING WORK SO
THAT THE ELECTROLYTE SHALL BE UNIFORMLY INJECTED
FROM EACH NOZZLE.

[D] SECTION S. SHEEL

I
I

' ~~~
FR FR
-...J
I
[B] SECTION FOR REFERENCE
I I
I &
~~-------+--------------~----_,
I
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0
/ FR FR FR NO
=---t---:-:=--f-----=-=-::-:-::-:-::-::-:-~----+--::-:::-::-:-::::::-:::-:-1
l--&!::,1
DATE DESCRIPTION CHECKED BY
I M TITLE
I
0
l INSTALLATION OF INJECTION
NOZZLE IN SEA CHEST (MGPS)

*
0
C'J

SCALE NONE DATE 2001.11.01

APPROVED BY DESIGNED BY
T. NAGATA Y. HAT AI
CHECKED BY
Y.HATAI
DRAWN BY K.SHIGEYAMA

<:§> B *fih~I~1*it~t±
THE NIPPON CORROSION ENGINEERING CO., LTD.
FLOPPY NO.

FR FR FR D\'IG NO. 6040063-16 REV.&

 INSTRUCTION l\IIANUAL
l\IIGPS

THE NIPPON CORROSION ENGINEERING CO., LTD.

TOKYO BRUNCH
SHOWA BLDG. 21-12, MINAMI-KAMATA 1-CHOME,
OHTA-KU, TOKYO, 144-8555, JAPAN
TEL 03-3737-8450 FAX 03-3737-8458

OSAKA BRUNCH
OAP TOWER BLDG. 4FL. 1-8-30,
KITA-KU, OSAKA, 530-6004, JAPAN
TEL 06-6356-9800 FAX 06-6356-9820

REV DATE DESCRIPTION

DATE Apr. 24, 2000
JOB NO.
Instruction Manual for Marine Growth Preventing System APPROVED
( "MGPS" : ST Type ) CHECKED ~/~ .k-1 (
DRAWN .g__ .J&!do~a.tJ;;
THE NIPPON CORROSION ENGINEERING CO., LTD. SPEC NO. BA 7 0 1 7 E
B * ~ ~ I * ~ ~ ~ tl SHEET 1 I 22 I REV. 0

T. M. - 0 0 5 - 0 3 - 1 9
 CONTENTS

1. Introduction 3

2. Principle of Anti-fouling Effect ------------------------------------------------------------ 3

3. Construction
3-1. System Main (Power Supply Unit I Electrolytic Cell) -------------------------- 4
3-2. System Accessories (Flow Meter I Injection Nozzle)

4. Specifications of System Main - Standard Models -------------------------------------- 6

5. Functional Specifications of Attachments to Power Supply Unit --------------- 7

6. Operation Procedure -------------------------------------------------------------------------------- 8.-....1 0

7. Maintenance and Inspection --------------------------------------------------------------------- 11 .-....12

8. Procedure for Recording Operation Log ----------------------------------------------------- 13,.._,14

9. Notes and References

9-1. The Amount of Chlorine Generated 15
9-2. Consumption of Chlorine Compounds in Polluted Waters ------------------------ 15
9-3. Electrolytic Products ----------------------------------------------------------------------- 16

10. Disassembling and Reassembling of Electrolytic Cell -------------------------------- 16.-....18

11. Procedure for Measuring Chlorine Compounds Concentration

11-1 . Measuring Instrument ------------------------------------------------------------------------ 19
11-2. Measuring Procedure -------------------------------------------------------------------------- 19----..20

12. Troubles and Countermeasures for Differential-Pressure Type Flow Meter

12-1 . Troubleshooting Guide ----------------------------------------------------------------------- 21
12-2. Disassembling and Reassembling Procedure -------------------------------------------- 21.-..,22

T _ M. - 0 0 5 - 0 3 - 1 7 -2-
 1. Introduction

Sea water pipeline systems installed on ships including Condenser, Cooler and
Accessory Piping are not free from considerable damage due to the deposit attacks
or clogging of the cooling pipes of such systems caused by the adhesion and propaga-
tion of micro-organisms, seaweeds, shells and other marine organisms on the pipes'
interior surface in direct contract with sea water.
Marine Growth Preventing System (MGPS) is an epoch-making system capable of solving
all such problems at a stroke.
With this anti-fouling system by means of the electrolization of sea water, the
adhesion of marine organisms onto the interior of sea water pipes can be prevented
by injecting into these pipes chlorine compounds resulting from the electrolization
of the salt contained in sea water.
Also, the system features very compact design, safe and harmless operation and, in
addition, extreme ease with which operational control can be achieved.

2. Principle of Anti-fouling Effect

Sea water normally contains 15,000~20,000 ppm of chlorine ions (c~-).

When sea water is electrolized, the following reaction occurs ;

C~- ______.... 1/2 C~ 2 + e ·--------------------------------· (1) Anode
H20 + e ______.... 1/2 H2 + OW ----------------------------------· (2) Cathode
From Formula (1) and (2) above, the net electrolytic reaction is represented as
follows ;
H20 + c~- - 112 H2 + 112 c~ 2 + ow ----------· (3)
Formula (2) indicates that OW is generated in the vicinity of Cathode and reacts
with chlorine, producting hypochlorous acid and other chlorine compounds as shown
by Formula (4) below ;
c~ 2 + 20H- ______.... oc~- + c~- + H20 ----------------· (4)
Chlorine compounds possessing an outstanding property of checking the growth and
adhesion of marine organisms can be very effective in preventing such marine
organisms from adhering to sea water pipelines when even a small amount is
injected into ship's sea water pipeline systems.

T. M. - 0 0 5 - 0 3 - 1 . 7 -3-
 3. Construction

This system (System) consists of the following components ;

Please refer to 11
Specifications" attached hereto as to the specification and
construction of respective component units.

3-1. System Main

(1) Power Supply Unit (Rectifier)

Power Supply Unit of System is a galvanostatic silicon controlled rectifier

(SCR) to convert AC available onboard into DC, indispensable for the
electrolization of sea water, which is then supplied to Electrolytic Cell.
A control circuit indispensable for smooth operation of System and a protec-
tive circui·t for sound operation are incorporated in the unit.

(2) Electrolytic Cell

Electrolytic Cell consists primarily of Anode (Pt-plated Ti Anode) and

Cathode (mild steel) and is installed at different position from Power Supply
Unit.
Sea water taken out of the delivery side of one of the common sea water pumps
onboard (or the pump dedicated for exclusive use in MGPS as the case may be)
is led into Electrolytic Cell, in which the sea water is electrolyzed by DC
supplied from Power Supply Unit to generate chlorine compounds.

3-2. System Accessories

(1) Flow Meter

Differential-Pressure-Type Flow Meter with a built-in microswitch is used

to monitor the flow rate of sea water into Electrolytic Cell.
Flow Meter is connected to Power Supply Unit through interlocked wiring so
that it can send a command signal to Power Supply Unit for stopping the
operation in case that the rate of sea water flow into Electrolytic Cell
goes down below the specified level.
Another type of Differential Pressure Flow Meter without such a microswitch
as mentioned above is used (on the outlet side of Electrolytic Cell) for
adequate distribution of sea water already electrolyzed in Electrolytic Cell
(Electrolyzed Sea Water) into respective Sea Chests.

T. M. - 0 0 5 - 0 3 - 1 7 -4-
 (2) Injection Nozzle

Each Sea Chest is equipped with one or more Injection Nozzle(s), as the case
may be, through which sea water containing chlorine compounds is injected
evenly into respective Sea Chests.

Schematic Diagram of "MGPS"

DO
I
I
I
I
I
I
I
I
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I
I '
I I
L ________ _J

.Sea Chest

CD Power Supply Unit (Rectifier)

® Electrolytic Cell
@ Flow Meter (with Built-in Microswitch)
@ Distribution Flow Meter
@ Distribution Valve
@ Test Cock
(]) Drain Valve
® Shipside Valve
® Injection Nozzle
® Interlocked wiring

T. M. - 0 0 5 - 0 3 - 1 7 -5-
 4. Specifications of System Main - Standard Models

Model ST-40G ST-60G ST-120G ST-180G ST-250G

Chlorine Generated (max. g/hr) 40 60 120 180 250

Sea Water C1!. concentration

Flow Rate at 0.3 ppm 130 195 390 585 813
Capacity
(max. m3 /hr) C1!. concentration
at 0.2 ppm 195 292 585 878 1219

Phase ( ¢) 1 3

Frequency (Hz) 60
~
Po Rated Voltage
c (V) 110 (100-120) 440 (420 -460)
H

~
Rated Current Input for NFB (A) 10 15 10 5 10

Rated Input Power (KVA) 0.71 1.07 2.14 2.59 3.65

Rated Voltage (V) 8

~

a
~
Max. Output Current (A) 60
0
::I 40 120 180 240
u
Q
Normal Operation Current (A) 4-38 8-57 15-114 23-170 30-236
~
.....
:5 Type Drip-proof, Self-support Fan-ventilating,
.....:>. Drip-proof, Self-support
B:
::l c
IZl
....0
..., Rating Rated Class uA", Continuous (JEC-178)
~
:>:
(.)
::I
g ~
s:...
fll Rectification Mode Center Tap Star Connection
u
5
Half Wave

Control Mechanics Galvanostatic SCR Control

Width (W) 480 480 480 480 480

Dimernsions
Depth (D) 300 300 350 350 350
(mm)
Height (H) 600 ·600 800 1000 1000

Weight (kg) 60 65 70 90 100

.....
..... Sea Water Flow Rate min . 1 1.5 2.5 4 6
Q)
u inside Electrolytic Cell
....0
~
(m 3 /hr.) normal 1.5 & over 2 & over 3 &over 5 & over 7 & over
:>.
.....
0
...,s:... Spec. for pipes on inlet and 5K-40A
0
.....
Q)

t:J
outlet side (JIS)

bO Width (W) 140 140 140 140 140

.....c Dimernsions
[1J
u Depth (D) 310 310 310 310 310
.....c<11 (mm)
:E
Height (H) 430 510 730 980 1230
~
!il
D'l
:>.
IZl Weight (kg)

T. M -0 0 5-0 4-1 0 -6-

 5. Functional Specifications of Attachments to Power Supply Unit
Power Supply Unit is equipped with a control circuit indispensable for smooth operation of MGPS, Pilot Lamps to enable operators to visually check the operation condition, and signal output I
input circuits for remote monitoring of the operation. Specifications of the function of respective attachments are shown in Table below
Status of Respective The operation state of Input/Output Terminal connection Activation of
Item No. Pilot Lamp Remark
Attachments Power Supply Unit . for Remorte Control Signals Protective Circuit
1 Circuit Breaker (CB) in
"ON" condition
2 NFB on AC input side in Pilot Lamp, "SOURCE" "NFB, ON-OFF" Signal Output Refer to Subsection (4) under Section
11 0N" condition (clear), lights up a. junction : ®-© 6, "Operation procedure"
b. junction : @-@
3 "START-STOP" Change-over Pilot Lamp, "RUNNING" "RUNNING" Signal Output
Switch is turned toward (green), lights up a. junction : @-@ - ditto -
"START" b. junction : @-(1)
4 Input of signal for opera- "RUNNING" Signal Input e.g.,
tion under remote control ®-® 1) Interlocked wiring with Pump Starter
2) Remote operation for "START-STOP"
5 Interlocked wiring with "Flow Meter" Signal Input Continued operation of Power Supply
differential-pressure type
Flow Meter on inlet side of
<D-® Unit, while sea water flow rate inside
Electrolytic Cell is below the specifi-
Electrolytic Cell ed level, involves the risk of Anode
and Cathode of the Cell being damaged.
6 Power Supply is in "ON" In the event of sea water Pilot Lamp, "RUNNING" "Low Flow" Signal output Therefore, make sure to implement
condition due to interlock- flow rate dropping below (green), goes out interlocked wiring with Differential-
ed wiring with differential the specified level, built- "OFF" signal for abnormality Pressure type Flow Meter on the inlet
-pressure type Flow Meter in relay mechanism within side of Electrolytic Cell.
on inlet side of Electroly- the Flow Meter is automati- b. junction : ®-®
tic Cell cally set off, stopping Refer to Subsection(B) under Section 6.
operation of Power Supply
Unit.
Pilot Lamp, "RUNNING" When sea water flow rate Specified Flow Rate :
(green), lights up inside Electrolytic Cell is Refer to Section 4 and "Specifications"
·restored to the specified attached.
level or higher, operation
of Power Supply Unit is
automatically resumed
7 (1) in the event of NFB on AC input side trips, Pilot Lamp, "SOURCE" "Over Current" Signal Output. The cause for abnormality Manipulation on Power Supply's
Electrolytic Cell being protecting rectifier (clear), and Pilot must be identified first. instrument panel :
overloaded or accidentally elements and simultaneously Lamp, "RUNNING"(green), (1) "ON" signal for abnormality Safety mechanism must be
shorted auxiliary relay mechanism go out released after making sure Refer to Subsection (4) of Section 6.
is set off, stopping opera- a. junction : ®-® that the normal condition
(2) in the event of Power tion of Power Suppoy Unit has been restored.
Supply Unit being overload- (2) "OFF" signal for abnormality Subsequently, the operation
ed or shorted due to its of System can be resumed by
internal trouble b. junction : ®-® working manually on the in-
strument panel of Power
Supply Unit.
8 Alarm, "Temperature Increa- When the temperature of the Pilot Lamp, "ABNORMAL" "ABNORMAL" Signal Output Cooling ran must be checked
se" available only for such Cooling Fan inside Power (red), lights up to identify the cause for
models as ST-180G, ST-250, Supply Unit gets up to "ON" signal for abnormality abnormality and Safety
which are fan-ventilating go•c, the auxisiliary Machanism must be released
type relay mechanism is set off, a. junction : ®-® after making sure that the
stopping operation of Power normal condition has been
Supply Unit r·estored.
Subsequently, the operation
of System can be resumed by
working manually on the in-
strument panel of Power
Supply_ l..ilit.
CAUTION : MAKE SURE TO TURN NFB ON AC INPUT SIDE "OFF" BEFORE INSPECTION OF INTERNAL CIRCUITS OF POWER SUPPLY UNIT OR INSPECTION OF ELECTRODES BY OVERHAULING ELECTROLYTIC CELL.

T. M. - 0 0 5 - 0 5 - 0 9 -7-
 6. Operation Procedure

Procedure for operating System is given below in sequence. Refer to (6) of this
Section as final evaluation of the operation condition of System can be made only
on the basis of the measured concentration of Chlorine Compounds Concentration.

(1) Open fully Shipside Valve fitted on each Sea Chest into which Electrolized
Sea Water coming out of Electrolytic Cell is to be injected.

(2) Check Flow Setting Needle (red) of Flow Meter on the inlet side of the Cell
to make sure that it is set at the correct set value (i.e. min. flow rate
in the Cell) as given under Section 4 or in "Specifications" attached hereto.
If not, reset it at the correct value.

(3) Operate S.W. Pumps and make sure to keep the sea water flow· into the Cell
always at not less than the specified flow rate.
(Pertaining to the specified flow rate, i.e., sea water flow rate inside the
Cell ; normal rate refer to "Operation Plan" given under Section 4 or in
"Specifications" attached hereto).

(4) Check the sea water flow rate with Flow Meter readings and then work on Power
Supply instrument panel in the following manner ;

1) Turn "OUTPUT ADJUST" knob of DC Output Voltage Regulator counter-clockwise

as far as it can go and set it at the lowest output position.

2) Turn Circuit Breaker (CB) 11

0N".

3) Turn No-Fuse-Breaker (NFB) on AC input side "ON". Then, Pilot Lamp,

"Source" (clear), lights up.

4) Then, turn "START-STOP" change-over Switch towards "START" to put Rectifier

in operational state with Pilot Lamp, "RUNNING" (green), lighting up.

5) Check the appropriate operation current amperage described in "Operation

Plan" given in "Specifications" before setting the operation current of
System. Then, turn "OUTPUT ADJUST" knob of DC Output Voltage Regulator
to set the operation current at the specified amperage.
Note Both the voltage and amperage increase as the "OUTPUT ADJUST"
knob of DC Output Voltage Regulator is turned clockwise.

T. M. - 0 0 5 - 0 3 - 1 7 -8-
 (5) Sea water electrolyzed inside Electrolytic Cell (Electrolyzed Sea Water) is
injected into Sea Chests through Injection Nozzles installed in respective
Sea Chests and mixed with sea water fed into respective Cooling Water Systems
of a ship.
Check the flow rates of sea water to be distributed among respective Sea Chests
described in "Operation Plan" given in "Specifications".
Adjust Distribution Valves on the outlet side of Electrolytic Cell for even
distribution of Electrolyzed Sea Water among Sea Chests by watching the read-
ings of Flow Meter for distribution.

. (6) Check whether Electrolyzed Sea water is distributed evenly into sea water in
respective Cooling Water Systems of a ship.
This can be achieved by determining Chlorine Compounds Concentration
(dependent on the volume of Electrolyzed_Sea Water mixed in sea water) of the
sea water taken out of Air Valve of each S.W. Pump sucking sea water in from
each Sea Chest by means of Colorimeter (Refer to "Procedure for Measuring
Chlorine Compounds Concentration" as described under Section 11).
Aim at the range . around of O.Q2ppm as the target level of Chlorine
Compounds Concentration of the sea water in respective Cooling Water Systems
when regulating the flow of Electrolyzed Sea Water into respective Sea Chests
with Distribution Valve.
It is recommended to measure Chlorine Compounds Concentration in clean sea
waters as described under Sub-section 9-2 of Section 9.

(7) As to the operating current amperage and the volume of Electrolyzed Sea Water
distributed into respective Sea Chests, appropriate for each of various
service conditions of a ship including such cases as when she is at sea, when
she is in port, etc., make necessary adjustments in accordance with the
procedures provided under Sub-sections, (l~). (5) and (6) of Section 6 above
by referring to "Operation Plan" of "Specifications".

(8) In case that, for some reason, the flow rate of sea water being supplied to
Electrolytic Cell drops below the set value (as indicated by Setting Needle
in red), the operation of Rectifier will come to a stop automatically by a
command signal sent from Differential-Pressure Type Flow Meter located on the
sea water inlet side of the Cell.
At this point, Pilot Lamp, "RUNNING" (green), goes out.
However in such a case as above, when the sea water flow rate reverts to the
set value or a higher value, the operation of Rectifier is automatically
resumed and Pilot Lamp, "RUNNING" (green), lights up again.

37707E
S I-I I P - 0 G 7 - 0 2 - 1 2 -9-
 (9) In case of the operation of System being suspended for an extended period of
time (for one day or longer) ;

1) With regard to Power Supply Unit, turn "OUTPUT ADJUST" knob of DC Output
Voltage Regulator counterclockwise as far as it can go to the lowest output
·position and turn 11
0FP NFB on AC input side after turning 11
START-STOP 11
Change-over Switch to 11 STOP".

2) With regard to Electrolytic Cell, close Shipside Valves fitted on Sea Chests,
Sea Water Inlet Valve on the inlet side of the Cell and Distribution Valves
on the outlet side of the Cell.
Then, drain sea water off from the Cell by opening Drain Valve to the full.

T. M. - 0 0 5 - 0 3 - 1 7 - 1 0-
 7. Maintenance and Inspection Procedure

Fill in the values coming under those Items marked with *a) through *e) into Operation Log Sheet.

Inspection Frequancy
Inspection Item ( Frequency of Recording ) Description of Inspection References
on Operation Log

*a) Output Voltage (V) Every day during the To check the readings of both Voltmeter 4) of Subsec-
*b) Output Operation first voyage immediately and Anmeter on Power Supply Unit for tion(4) under
Current Amperage (A) after commissioning and proper values. (Final judgement on proper Section 6.
once or twice a week operation current amperage can be made on Subsections
thereafter. the basis of the results of measurements (6)&(7) under
Or every time a ship's of Chlorine Compounds Concentration.) Section 6.
operating condition
*c) Sea Water Flow Rate changes, e.g., from "at To check the reading of Flow Meter on Subsection
inside Electrolytic sean to "in portn condi- the inlet side of Electrolytic Cell for (3) under
Cell (m 3 /h) tion or vice versa. proper flow rate (at specified rate or Section 6.
higher).
The higher the sea water flow rate inside
the Cell, the cleaner the interior of the
Cell is always kept, eliminating the risk
of Anode being damaged.

*d) Electrolyzed Sea In the case of Electrolyzed Sea Water be- Subsections
Water Distribution ing simultaneously distributed among Sea (5), (6) &
Flow Rate (m 3 /h) Chests at two or more locations, to check (7) under
the readings of Flow Meter on the outlet Section 6.
side of the Cell for proper distribution
of sea water (final judgement on _proper
flow rates can be made on the basis of
....§
.J.)
the results of measurements of Chlorine
Compounds Concentration) .
0
(!)
p.
r1l
c *e) Chlorine Compounds On the order of once a Final judgement on the operation condi- Subsection
H
Q)
Concentration (ppm) week. tion of MGPS has to be made on the basis (6) of Sec-
0
of the measured value of Chlorine tion 6.
~
cQ) Compounds Concentration because of the Subsection
.J.)
varying degree of sea water pollution 9-2 under
....c actually encountered. Section 9.
~
(!)
To check Chlorine Compounds Concentration
....c
.J.)
of sea water sampled from Air Vent of
::I S.W. Pump with a colorimetric Chlorimeter
~ for proper concentration values, which
g are to fall within the range from about
0.05 to 0.3 ppm as the yardrtick.

Flow Meter On the order of once a 1) To check that the flow rate Setting Section 12.
inonth. Needle (red) is set at a proper value.
If not, to reset Setting Needle at the·
proper set rate.
4) of (4)
2) To check the deflection movement of under Sec-
flow rate Indicating Needle (black) : tion 6.
(6) & (7)
In the case of Flow Meter functioning under Sec-
normally ; tion 6.
With Inlet Valve closed while sea
water is flowing, Indicating Needle
deflects to the left, stopping at the
extreme left end of the scale board of
Flow Meter.
Then, when Inlet Valve is opened
again, Indicating Needle deflects
towards the right.

In the case of Flow Meter malfunction-

ing;
The deflection movement of Indicating
Needle is slow or with Inlet Valve
closed, Indicating Needle does not
return to the extreme left end of
Flow Meter's scale board.

T. M. - 0 0 5-0 6- 1 4 -1 1-
 Inspection Frequancy
Inspection Item (Frequency of Recording ) Description of Inspection References
on Operation Log

Power Supply Unit On the order of once a To check the bolts/nuts and all the other
(Rectifier) year. junction points at respective Cable
Terminals on both AC input and DC output
sides for any loosening, abnormal heating,
presence of rust or any other abnormality.
In case of heating or presence of rust
being detected, to polish the contact
surface of such Cable Terminal to restore
its original condition or in case of
loosening of bolts/nuts being observed,
tighten up bolts/nuts further.

Electrolization Unit To take Anode out of Cathode to check the Subsection

(Electrolytic Cell) following, clean up or replace it with a 9-3 under
new Anode as necessary ; Section 9.
Section 10.
1) If any electrolytic product is not
formed on the surface of Anode or
Cathode.
2) If spalling of platinum plating off the
Anode surface has not occurred.
3) If none of such parts as rubber packing
ets. are in abnormal condition.

Note : In case of the use of Platinized

Titanium Anode (Pt-Ti Anode), the
operation current amperage at a
given impressed voltage decreases
as the consumption of platinum
advances or patches of platinum
plating spalling increase in
number due to adhesion of electro-
lytic products such as magnesium
hydroxide etc. on the plating
surface.
In the event of the specified
amperage of operation current be-
ing found unattainable even when
the max. output voltage (8V) is
impressed, Anode need be replaced
with a new one.

Injection Nozzle During dry-dpcking To make visual check of Injection Nozzle

fitted on Sea Chests for any abnormal
condition such as clogging of Injection
Nozzle by any foreign matter. To clean
up Injection Nozzle as necessary.

Checking of Anti- During dry-docking or To make visual check of the surface of Subsections
fouling Effect when any equipment of S.W. Pipeline Systems for adhesion of (5), (6) &
S.W. Pipeline Systems is marine organisms on the surface. (7) under
overhauled In the event of the anti-fouling effect Section 6.
being found inadequate, to make readjust-
ment of output operation current amperage
or distribution of electrolyzed sea water
among Sea Chests taking into account the
findings of the inspection.

Remark Please refer to Section 4 of this manual or "Specifications" attached as to details of operation
parameters.

CAUTION MAKE SURE TO TURN "NFB" ON AC INPUT SIDE "OFF" BEFORE INSPECfiON OF INTERNAL CIRCUITS OF POWER
SUPPLY UNIT OR -INSPECfiON OF ELECTRODES BY OVERHAULING ELECfROLYTIC CELL.

T. M. - 0 0 5-0 6- 1 4 - 1 2-
8. Procedure for Recording Operation Log
Fill operation data in Log Sheet in the following manner.
"MGPS" LOG (TYPE . )

SHIP NAME DATE FROM TO

Daily Entry ~ B ~[.A. Weekly Entry ,j;~ ~ 1 lfil ~C. J...

Date Ship's Rectifier Sea Sea Water Flow Residual Remark
!~ iilt {{~ i~ iilE :;: (m 3 /h)
Location
Dial D.C D.C
Water
Temp.
Inlet
* Distribution
Chlorine (ppm)

¥.it .o;.·;u.& ~ ill 1~

("C) !IC. 'Jt
·i!£ fij.~ m
B 11 Jc.; Jijr No. (V) (A) mlki:JJ!If. A. []
{il.1 -:Yr
'

I Guidance : Proper values in respective columns are as follows ;

Column a) ........ 8V or less

(See Rated Voltage of DC Output under Section
4J
and Electrolytic Cell under Section 7.

Column b) ........ See Normal Operation Current of DC Output under

Section 4.

Column c) ........ See Normal s.w.

Flow Rate inside Electrolytic
Cell under Section 4.

Column d) ........ See 11 0peration Plan" of "Specifications"

'----· -
attached.

Column e) ........ Aim at the range, about 0.05~0.3 ppm as the

yardstick.
1--- - (See Subsection (6) under Section 6)

Showa Bldg. 1-21-12 Minami Kamata Ohta-ku, Tokyo, 144, Japan

TEL : 03-3737-8450 FAX : 03-3737-8458

-r-
I '

I
J
THE NIPPON CORROSION ENGINEERING CO., LTD.

a ltJj ~ Itlf :a: :fi:t±

* **
Chief Engineer:
(t,fi.:r\ 6501-Al) 115. 3. 25 X 300

-1 3-
 "MGPS" LOG (TYPE . )

SHIP NAME DATE FROM TO

Daily Entry 4ir: a NC. A Weekly Entry *~~l@~[.A.

Date Ship's Rectifier Sea Sea Water Flow Residual Remark

~c ifat il~ ilij; iJif. :00: (m 3 /h)
Location
Dial D.C
Water
Temp.
Inlet
* Distribution
Chlorine (ppm)

9.£ 'm t.M;. ~ ilU~

Bft fP.; rJi" No. (V)

D.C

(A)
("C)

i#i:*-m.J!£
* fw. m
A Cl
~c. ~)-

~·
1iiii 3

-
-- r------ --

--

r--

--'---

THE NIPPON CORROSION ENGINEERING CO., LTD.

El lt'J ~ I ~ :a: .0..

1t
* **
:M:

Chief Engineer:
(MLrt 6501-Al) H5.3. 25X300
- 1 A
 9. Notes and References

9-1. The Amount of Chlorine Generated

(1) As to the operation current value (Amp.) and the amount of Electrolyte to
be distributed (m 3 /h) among Sea Chests under various operating conditions
of a ship (such as when a ship is at sea, in port etc.), refer to 11
0peration
Plan" given in Specifications".
11

Chlorine Concentration of the sea water taken on the outlet side of the
Cell can be obtained by the following formula

Amount of Chlorine Electrolytic Electrolytic

Generated Current Efficiency
Chlorine 1 . 323 ( g/ Ah) X X (Amp.) X 0.8
Concentration
(ppm) Y (m 3 /h) X 1 .025
Sea Water Sea Water
Flow Rate in Specific Gravity
Electrolytic
Cell

(X andY are to be substituted with actual values.)

(2) Chlorine generated in the concentration as calculated according to the

above-mentioned formula is present in sea water as HOC fZ , NaOC f. , etc. and
is generally called 11
Chlorine Compounds" on which the anti-fouling effect
of System depends.

9-2. Consumption of Chlorine Compounds in Polluted Waters

The consumption rate of the Chlorine Compounds generated by MGPS varies depend-
ing on the degree of pollution of the sea water in a ship's operating area
(i.e., dependent on the amount of bacteria, reducing substance and so on exist-
ing in the operating waters).
This is why there may be times when Chlorine Compounds Concentration can not
be detected by taking measurements at Air Valve of S.W. Pumps in polluted
waters even if System is being operated at the specified current value.
Therefore, make a point of taking measurement of Chlorine Compounds Concentra-
tion only in clean sea waters.

T. M. - 0 0 5 - 0 3 - 1 7 -1 5-
 9-3. Electrolytic Products

Magnesium Hydroxide [Mg (OH)2J and Calcium Carbonate [CaC03] are inevitably
formed in Electrolytic Cell as the by-products of the electrolysis of sea
water.
Most of these by-products are discharged together with sea water but after
a long period and time in operation, part of them may adhere to the interior
of the Cell of build up inside the Cell, clogging it up.
Make a point of maintaining the sea water flow rate into the Cell above the
specified level because such a phenomenon as mentioned above constitutes a
cause for various troubles occurring with System.

10. Disassembling and Reassembling of Electrolytic Cell

(1) Stop operation of Power Supply Unit by turning NFB on the AC input side "OFF"
after turning 11 START-STOP" Change-over Switch to "STOP".

(2) Close both Sea Water Inlet Valve and Outlet Valve of Electrolytic Cell.

(3) Drain sea water out of the Cell by opening Drain Valve.

(4) Remove the connection box of electrode and Disconnect the lead wire to Anode.

(5) Take Anode out of Cell (Cathode) in the following manner

Disassembly Procedure
(Refer to "Drawing for Assembling of Electrolytic Cell" attached hereto)

Step 1) Unfasten and remove the Bolts-Nuts aD & GD·

Step 2) Remove Flange aD and Packing GD & av.
Step 3) Pull out the Anode ep.
(Use utmost caution not to mar the surface plating in any way.)
Step 4) Remove Bolts-Nuts CD, Packing aD and Flange UV·

Reassemble Procedure

Check and clean up, the interior of the Cell including Anode and Packing etc.
Then, put the removed components back in position in the reverse order of the
steps as above (i.e., from Step (4) through Step (1)).

T. M. - 0 0 5 - 0 3 - 1 7 -1 6-
 (6) In case that white substances (Magnesium Hydroxide, etc.) are adhered to the
surface of Anode removed from the Cell, clean up Anode surface in fresh water
or wipe the white formation out with a piece of new cloth, using utmost cau-
tion not to mar the Anode surface.

(7) Check the interior of Electrolytic Cell and in case that the formation of
Magnesium Hydroxide etc. is found deposited inside the Cell, remove it
thoroughly.

(8) Reconnect the lead wire to Anode.

(9) Close Test Cock and Drain Valve and let sea water in by opening both Sea Water
Inlet Valve and Outlet Valve.

(10) Let air out by opening Test Cock and close the Sea Water Outlet Valve.
Then, check the condition qf Anode Mount for any leakage of water through it.

(11) Open Sea Water Outlet Valve and make necessary adjustment to restore the normal
operational condition of Electrolytic Cell.

(12) Turn power on to resume the operation of System.

T. M. - 0 0 5 - 0 3 - 1 7 -17-
 · ·- PACKING (6),®_
( JIS SK-40A· RUBBER)
PACKINGG) muBBEf<l

SV.PPL'f

No. OESC111PTION
CD PACKING .
<2l ANODE DvtG.No.L
® NUT FOR ANODE
ASSEMBLY DIAGRAM
<1l BOLTS-NUTS
(5) UPPER FLANGE for
@ PACKING ELF.CTROLYTIC CELL
0 llD.lll Ill I<TU10 11
C1J SOLTS -NUTS
()[SI(;>£IJ Ill' :}(, .c/..'MJ o .\ T E Apr. 1 1991,
<ID PACKING D11A"''rl ~y
SCALE
® LOWER FLANGE lRAClll Ill' .
TilE HII'P!Jl camJSltX~ co.. liD.
ENGINEERING
37707E

-1 8-
 11. Procedure for Measuring Chlorine Compounds Concentration
11-1. Measuring Instrument
Use the apparatus consisting of the following components to determine Chlorine
Compounds Concentration :
(a) Calorimeter (Com para tor) ( 0. 02 .-......o. 3 ppm) ·---- unit
(b) Axial Leader unit
(c) Test Reagent Tablet DPD No.4 ·---------------------- 100 tablets
(d) Test Tube (Glass) ---------- ·· ----------------------------- 2 pes
(e) Test Tube (Plastic) 2 pes

(d) (e)

ooo·ooo
oooooo
11-2. Measuring Procedure
Take measurements of chlorine Compounds Concentration in the following manner

(1) Open either S.W. Pump's Air Valve or Condenser's Drain Valve and let sea
water run out for about one minute to drain out all dirty substances deposit-
ed on these Valves.

(2) Fill Test Tube ( either Glass Tube (d) or Plastic Tube (e) ) up to the marked
line with sea water.

(3) Add one tablet of Test Reagent DPD No.4 (c) to the sample seawater in Test
Tube ( (d) or (e) ).
Make sure to get Test Reagent dissolved completely in sea water by stiring up
sea water as it will take about 2.-......3 minutes to dissolve one tablet completely.

(4) Assemble Calorimeter (a) with Axial Leader (b) by sliding the former down into
the front frame of the latter as shown in Fig. above.
The above components are so structured that, when assembled, each of 11
6"
cavities arranged in a row across Axial Leader is in exact alignment with each
of 11
6" square windowlets in a row (both upper row and bottom row) provided
across Calorimeter.
Place Test Tube bearing the sample sea water in one of the cavities of Axial
Leader, next to the one at the extreme left or right end.

(5) Hold the assembled apparatus in hand in such a way as light can strike the
surface of the sea water in Test Tube and then make the bottom of Axial Leader
flush with the bottom of Calorimeter as shown in Fig-A below.

T. M. - 0 0 5 - 0 3 - 1 7 -1 9-
 This causes the incoming light incident on the mirror placed at the bottom of
each cavity to shine the liquid behind respective windowlets of the standard
color series in the bottom row for easy comparison of colors.
Determine the residual chlorine concentration of the sample sea water by
comparing its color with a color in the standard color series (The standard
colors of respective windowlets in the bottom row correspond to Chlorine
Compounds Concentration of 0.06/0.08/0.20/0.30 mg/ E or ppm respectively).

(6) By making the top end of Axial Leader flush with the top of Calorimeter in the
same way as under (5) above (see Fig-B), the incoming light shines the.liquid
behind the see-through windowlets in the upper row, enabling the determination
of the residual chlorine concentration by comparing the color of the sample sea
water with the standard colors of respective windowlets in the upper row (The
standard colors in the upper row correspond to Chlorine Compounds Concentration
of 0. 02/0. 04/0. 10/0. 15 mg/ E or ppm respectively) .

(Fig. A) (Fig. B)

lJD.DDDD oooooo
DDDDDO oooooo
Notes :
(1) If, when taking measurements of Chlorine Compounds Concentration of Electrolyzed
Sea Water at Test Cock on the outlet side of Electrolytic Cell, Chlorine Compounds
Concentration should be too high to be measured by comparison of color in the
manner mentioned as above, dilute the sample sea water in Test Tube with distilled
water multiple times and then obtain Chlorine Compounds Concentration tentatively
in accordance with the above mentioned procedure.
Multiply the concentration value thus obtained by the dilution factor as above
to determine the true Chlorine Compounds Concentration.

(2) Cleanse up Test Tube thoroughly in fresh water after use.

If Test Tube is left without cleanup, its internal surface may be colored, making
accurate comparison of color impossible.

(3) The source of light for measurement by comparison of color may be either the sun
or the fluorescent lamp.

(4) Unless Test Reagent DPD capsule is opened, the Reagent will have several year's
life if stored in a cool and dark place in dry atmosphere.
In case of Test Reagent DPD and accessories being required, you are requested to
contact us. We will be ready to supply them.
T. M. - 0 0 5 - 0 3 - 1 7 -20-
 12. Trouble and Countermeasures for Differential-Pressure Type Flow Meter
12-1. Troubleshooting Guide

Mode of Trouble Cause Countermeasure/Repair

1 Indicating Needle does not The direction of sea water flow is Align the flow direction of the
deflect at all. not in alignment with that of the Orifice Block with that of sea
Orifice. water.

2 Movement of Indicating Needle Differential pressure in the sea Repeat opening and closing of
is very slow. water pipeline is insufficient to Distribution Valves.
make the Needle deflect properly.

3 Indicating Needle stops halfway Insufficient flow rate. Repeat opening and closing of
without returning to its origi- Distribution Valves.
nal position. (In the case of piping of smaller
diameter, flow rates within the
scale range may not be attained due
to the internal friction in the
piping).

Clogging of Orifice Block or its Take it off for clean-up.

conduit.

Deterioration of Diaphragm. In case of Diaphragm functioning

poorly, replace it with a new one.

4 Indicating Needle does not Clogging of Diaphragm with foreign Disassemble. it and remove any
return to its original position matter. foreign metter.
when there is no flow of sea
water. Clogging of Orifice Block or its Take it off for clean-up.
conduit.

5 Indicating Needle (black) and Maladjustment of the base-plate for Readjust tightening of the screw
Setting Needle (red) come in Setting Needle. on the base-plate.
contact with each other.

6 Flow Switch does not function Erroneous wiring for Micro-Switch. Check the Wiring at junction-points
properly. -a and-b.

Rusting of Micro-Switch. Take it off for clean-up.

12-2. Disassembling & Reassembling Procedures

(1) Remove Flow Meter from the piping for disassembling.
(2) Take off the Cap-Nut on the Cap side of conduits for both low and high pressure and pull out the
conduits.
(3) Take off Cap-Bolts and remove Cap from the Body of Flow Meter.
(4) Take off Fastening Bolt for Retainer, using care not to lose 0-ring.
Then, take out Retainer gently.
(5) Then, take off Diaphragm, using extra caution not to per~it even a minimal amount of sea water seeping
into the interior of the Body.
(6) Check Diaphragm. If Diaphragm is found deteriorated or warped, replace it with a new one.
(7) Fit Diaphragm in such a way in which its surface with fibery roughness faces the inside of the Body.
In fitting Diaphragm onto Piston section, use a thin plate of synthetic resin with its edges rounded,
using sufficient care not to damage Diaphragm (e.g. in case of using a driver, cover its tip with vinyl
tape).
(8) For reassembling, take the same steps as above in the reverse order of the disassembling procedures
stated above,· i.e., in sequence from (5) through (2).
(9) Finally, set the re-assembled Flow Meter to the piping and check it for proper functioning.

NOTE In disassembling and reassembling as above, make absolutely sure never to let sea water find its
way into the Body of Flow Meter.
If sea water should leak into the Meter, drain sea water off immediately and dry up the inside ore
the Body wiping sea water off with a piece of dry cloth or the like.
In case that the inside of the Body was found already rusty upon disassembling due to sea water
leakage, replacement of such parts as Cam-Rod, Thrust Bearing, Coil Spring, Piston etc. inside the
Body is required.

T. M. - 0 0 5-0 6- 1 4 -21-
 U"l ~g
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netniner fnBtenirw bolt:

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netainer

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(Sea water l'lide 0:
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Piston neadl e ( red)
Coiled sori See-through
Window

Lid
Micro-ewi tch

Case

-22-
3770'7E
Shin Kurushima Dock Co. , Ltd.

REV DATE DESCRIPTION

SNo. 5395 DATE July.28,2006

The Shop test Records of JOB NO. 06W30095
Marine Growth Preventing System (MGPS) APPROVED
CHECKED o drucJ~"'L-1f.,
I SYSTEM MODEL: ST-120GS I -"'"~--~'

DRAWN x~~j
SPEC NO. BK0578-3
~ THE NIPPON CORROSION ENGINEERING Co., LTD.
~ S * ~ ~ I • • ~ ~ ~ SHEET 115 I REV.O

TOKC434
 mim.:~~
A
POWER SUPPLY UNIT

M~ ~miff%
TYPE ST-I20GS SERIAL No. 8601035177
I*ilf%
WARK No. 06W30095
:zE~ ~iiiEA.1J
RATING ACINPUT 60 Hz 440 V 4.90 A max.
U\tmEIH./J
DC OUTPUT _a V 120 A 0.960 KW max.
JE~ ~~JE~
CLASS INSULATION CLASS
~mE@Jlm:#~
RECTIFICATION SYSTEM CENTER TAP
~Efw.H~JJ'j:\;
VOLTAGE ADJUST SYSTEM 'MANUAL BY LINEARITY ADJUSTMENT
(fj*P:Jj):\;
COOLING SYSTEM SELF COOLED
~~~ 11- liD
.._...
COLOR OUTSIDE 7.5BG7/2
~ liD
INSIDE 7.5BG7 /2
A-1 71-lt~~
APPEARANCE INSPECTION GOOD
fA:~~~
A-2
CONSTRUCTION INSPECTION GOOD
-;-f$~~
A-3
MEASURING INSPECTION GOOD
~~-7:/~Wtt~
A-4
SEQUENCE TEST GOOD
~~~~
A-5
METER TEST
~~+ ·M
VOLTMETER TYPE DCF-8
§~
..__ ,SCALE 0- 10 v
~
CLASS 2.5
~:liE
INSPECTION GOOD
m;i;ft~t M
AMMETER TYPE DCF-8
§!?&
SCALE 0- 150 A
If&
CLASS 2.5
~:liE
INSPECTION GOOD

~ rHE NIPPON CORROSION ENGINEERING CO., LTD

-2-
8 SERIAL No. 8601035177
CHARACTERISTIC TEST
~:f&~:(iij'
8-1
LOAD

CONT AC INPUT DC OUTPUT

P.CONS VOLT. CURR. P.CONS
EFF
V-R VOLT. (V) CURR. (A)
(W) (V) (A) (W) (%)
100 440 4.26 1715 8.00 120 960 56.0
90 4.06 1538 7.19 108 777
80 " 3.81 1342 6.38 96.0 612
70 " 3.52 1134 5.55 83.8 465
60 " 3.18 921 4.72 71.6 338
50 " 2.81 713 3.90 59.0 230
40
" 2.42 524 3.10 46.6 144
30 " 1.97 347 2.28 34.4 78.4
20 " 1.47 194 1.49 22.4 33.4
10 "11 0.883 76.0 0.700 10.4 7.28
Min. 0.219 17.0 0.00 0.00 0.00
"

~:.f&$1.1\ir C~~~mc/\.tJlltEE±5%1:.-c)
8-2
LOAD (FOR RATING AC INPUT VOLTAGE ±So/o)

CONT AC INPUT DC OUTPUT

P.CONS VOLT. CURR. P.CONS
V-R VOLT. (V) CURR. (A)
(W) (V) (A) (W)
100 460 4.38 1797 8.00 120 960
50 2.86 734 3.90 59.0 230
Min. " 0.230 18.0 0.00 0.00 0.00
"

CONT AC INPUT DC OUTPUT

P.CONS VOLT. CURR. P.CONS
V-R VOLT. (V) CURR. (A)
(W) (V) (A) (W)
100 420 4.16 1640 8.00 120 960
50 11 2.77 695 3.90 59.0 230
Min. 0.208 15.0 0.00 0.00 0.00
"

-3-
B SERIAL No. 8601035177
CHARACTERISTIC TEST

B-1
kt-32/3 (11!~1\iT)
2/3 LOAD

CONT AC INPUT DC OUTPUT

P.CONS VOLT. CURR. P.CONS
V-R VOLT. (V) CURR. (A)
(W) (V) (A) (W)
100 440 4.99 1583 5.30 120 636
90 If 4.65 1365 4.72 108 510
80 If 4.30 1161 4.18 96.0 401
70 If 3.91 958 3.63 83.8 304
60 If 3.50 766 3.10 71.6 222
50 If 3.07 588 2.55 59.0 150
40 2.61 426 2.02 46.6 94.1
30 " 2.11 280 1.50 34.4 51.6
20 " 1.56 157 0.980 22.4 22.0
10 "
1/ 0.914 63.0 0.460. 10.4 4.78
Min. 1/ 0.218 17.0 0.00 0.00 0.00

ff.~2/3 (!1!~11i'f) (:Q:f&~~.A.1J~EE±5%Ic"f)

B-2
2/3 LOAD (FOR RATING AC INPUT VOLTAGE ±5%)

CONT AC INPUT DC OUTPUT

P.CONS VOLT. CURR. P.CONS
V-R VOLT. (V) CURR. (A)
(W) . (V) (A) (W)
100 460 5.07 1626 5.30 120 636
50 1/ 3.11 601 2.55 59.0 150
Min. 0.229 18.0 0.00 0.00 0.00
"

CONT AC INPUT o.c OUTPUT

P.CONS VOLT. CURR. P.CONS
V-R VOLT. (V) CURR. (A)
(W) (V) (A) (W)
100 420 4.91 1531 5.30 120 636
50 ,, 3.03 572 2.55 59.0 150
Min. II 0.207 15.0 0.00 0.00 0.00

GOOD

-4-
 7E!J3LI::jf.~~
c TEMPERATURE ruSE TEST
SERIAL No. 8601035177

mtm7h'loc illi~~?)fE
CIRCUMFERENCE TEMPERATURE 31 oc TURNING-ON-ELECTRICITY CURRENT 100 %

illi ¥; ll?i rfl'J ~i&!1& 0) l:jf.fi[

TURNING-ON-ELECTffiCITY TIME 12 H RISE VALUE AFTER

)E~
RATING
sv 120 A
1JtU:lE~Bi' l:~fi[(deg.) £~fi[ (deg.)
MEASUREMENT PART RISE VALUE FIDUCIAL POIN'T
MTR (~•L')
20.1 60
TRANSFORMER (CORE)
MTR (:::z.-{;v)
32.1 60
TRANSFORMER (COIL)
l:l:lfJ¥;~P
17.6 35
P OUTPUT CABLE
~mR
54.0 100
R Resistor
SCR (7-{/)
65.1 100
SCR (FIN)

~~~~ GOOD
D
DIELECTRIC STRENGTH & INSULATING RESISTANCE TEST
~ ~ ~ m: ffif.t EE
INSULATION RESISTANCE BY DC 500V MEGGER DIELECTffiC STRENGTH lMIN.
STANDARD MEASUREMENT P- S.C.E 2.0 KV GOOD
30 MQ p~E 1000 MQ GOOD S- P.C.E 1.5 KV GOOD
30 MQ S-E 1000 MQ GOOD C- P.S.E 1.5 KV GOOD
30 MQ C-E 1000 MQ GOOD
30 MQ P- S · 1000 MQ GOOD
30 MQ P-C 1000 MQ GOOD

_;>(~?T~:tnEw.t~
E
METER PROOFREADING TEST
;1- ~
::$7 ~

~ lE
METER PROOFREADING
/';f.;v ~~
PANEL STANDARD
120 A 122 A
8.00 v 8.05 v
GOOD

:¥JH3 ~~ :f!!.§
DATE _....:;1:...:6_-:._Fe::..::b:._-...:..0,;;_6_ CHECKED BY Ji. ~INSPECTED BY;:-~
p, /./

-5-