American Woodturner 09.10 2025
American Woodturner 09.10 2025
AMERICAN
WOODTURNER Journal of the American Association of Woodturners
October 2025 vol 40, no 5 • woodturner.org
ROBERTO
FERRER’S
REMARKABLE
JOURNEY
REMEMBERING
DAVID
ELLSWORTH
BEGINNINGS
2025 AAW
MEMBER
EXHIBITION
G
GALLERY
Malcherek Germany
I completed my professional training as an optician, studied precision
engineering specializing in optometry, and graduated with a degree
in engineering. I worked as a quality manager at an eyeglass lens
manufacturer until my retirement in October 2023.
My father taught me how to turn metal on a lathe, and I
was fascinated by the process of turning. An acquaintance
with the owner of a carpentry business awakened my interest
in woodworking, and it was only logical that I would take up
woodturning as a hobby. I learned the basics of woodturning
in a one-week course at the master school in Ebern (Germany) in
September 2008.
I am now enthusiastic about oval turning. Prof. Johannes Volmer enabled
me to get started in this technique with his script, “Ovaldrehen” Round Meets Oval, 2025, Apple
(Oval Turning), a visit to his workshop, and lots of tips. (Learn more by wood, oil, 1¼" × 5½" × 4⅛"
visiting volmer---ovaldrehen.de/englisch.htm.) (32mm × 14cm × 10cm)
I turned all the objects shown here by hand on my self-built oval-turning
chuck. I sanded the pieces to 400 grit and then oiled the surface three times with
steinert® Drechsleroel (turner’s oil).
A specialized
chuck
The author’s self-built
oval-turning chuck.
these American
parallel traditio a chucking is incorporating operation
varying the since 1864,
n of system that specialized has
central axis this operatio performs in oval frames
produce ovals to n during each years. Althoug for 140
Turners could or ellipses. revolution
of the lathe. produce the h the mill doesn’t
accomplish chucks have Such volume it
by remoun this been mention during its once did
ting literature even heyday of
different axes, a piece on in the early
ed in
and early 20 th the late 19th
although some An amazin
find this method g shop located 1700s. turns out the centuries, it still
unrewarding outside of Boston still just same high-qu
oval picture
Woodturner articles.
that method employs and mirror ality
. that brough frames
ELLIPTICAL TURNING
t it conside
notoriety decades rable
ago.
24
on a
• “Oval Traditions:
American
Woodturn
er Summer
SHOPMADE CHUCK
2004
David Springett
elliptical turning,
C L O
C K
headstock of a regular wood lathe. light cuts and hold the tool tight
see “Oval The chuck is a fairly complex piece on the rest. The profile is difficult
Traditions” ( AW Oval
Traditio of apparatus (Figure 1), but you can to view while the lathe is running
ns By Alan
Lacer
A visit
Lacer describes
the central of operation in continuous
produce
ovals or axis to system
this operation that performs specializedsince 1864, has
Turners ellipses. during
could revolution each in oval
by remountingaccomplish of the years. Although frames
chucks
different a piece this have been lathe. Such produce the for 140
axes, althoughon literature mentioned the volume mill doesn’t
where you will also hear it vibrating a tighter curve. This tighter curve
find this even in during it once
method some An amazing the early in its
unrewarding shop 1700s. and early heyday of the did
outside late 19 th
of Boston located just turns out 20 centuries,
th
that method. still employs the same it still
oval turning at
oval picture high-quality
that brought and mirror
frames
it considerable
notoriety
decades
ago.
24
Alan Lacer
at woodturner.org. of the workpiece, elliptical turning enough, provided the cut stays right
is quite unlike regular turning. at the lathe’s center height.
• “Elliptical Turning on a
Shopmade Chuck,” December 2015 (vol 30,
no 6, page 28), by David Springett
woodturner.org 1
Mission: Strengthen and empower the Inside This Issue
global woodturning community
Vision: A world where woodturning is
October 2025 vol 40, no 5
valued, inspirational, and accessible to all
F E AT U R E S
American Woodturner (ISSN 0895-9005)
is published bimonthly by:
American Association of Woodturners
222 Landmark Center, 75 5th St W
17 Shopmade Laser for Oneway Coring System
Saint Paul, MN 55102-7704 Bob Pugh shares a clever way of confirming the cutter path
Periodicals postage paid at Saint Paul, MN, before cutting when coring bowls.
and at additional mailing offices.
POSTMASTER: Send address changes to
American Woodturner, AAW
222 Landmark Center, 75 5th St W
18 Any Way You Spin It
Spinning tops are a great spindle-turning exercise
Saint Paul, MN 55102-7704
with a fun result; Emily Ford offers a surefire method.
office: 651-484-9094
toll free: 877-595-9094
email: memberservices@woodturner.org
website: woodturner.org
21 Stories and Questions
gallery website: galleryofwoodart.org A reflective essay on one man’s life in woodturning,
Executive Director Gretchen Wilbrandt by Ernie Newman.
Curator Tib Shaw
EDITORIAL
American Joshua Friend
Woodturner editor@woodturner.org
Editorial Betty Scarpino
Journal of the American Association of Woodturners Advisors Terry Martin
Jean LeGwin
Journal Plaid Moose Creative
5 2026 AAW International 2026 AAW For tips on article submission and photography
7 2025 AAW Chapter Award 12 Apply for an AAW Grant Contact the AAW office at
memberservices@woodturner.org or call
Recipients 651-484-9094 or 877-595-9094 (toll free).
Index to previous articles:
Download a free complete American Woodturner
index (PDF format) at tiny.cc/AWindex*.
WO O DT U R N E R SCH AT T E R To order back issues:
Order past issues of American Woodturner at
13 Calendar of Events 15 Minnesota Woodturners Rooted tiny.cc/AWbackissues* or call 651-484-9094
@ in Community Service
or 877-595-9094 (toll free).
woodturner.org 3
A
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A SSO C I AT I O N N E W S
NEWS
Editor’s Note
As KC Kendall points out in his president’s editor, so they can get familiar with our processes and hit the
letter (below), I will retire from my post as ground running.
journal editor at the end of this year. As you This issue has lots of important content, including a poignant tribute
might imagine, it is a bittersweet feeling: upon the passing of AAW Member No. 1, David Ellsworth (page 53). But
working on behalf of the woodturning don’t forget about the online archives, which date back to 1986 (a huge
community has been incredibly fulfilling, value of membership)—log in at woodturner.org and use the Explore!
and I will miss working with and for you. But search tool. To learn more about David Ellsworth, check out Terry
after eleven-plus years, it is time to focus on other things. The Martin’s June 2011 article, “Honoring David Ellsworth” (vol 26, no 3).
December issue will be my last, so you’ll see my face here one
more time. That issue will have some overlap with the new —Joshua Friend
AAWSYMPOSIUM.ORG
woodturner.org 5
A
N2025 AAW Symposium Youth Turning Program
A SSO C I AT I O N N E W S
NEWS
The AAW’s Youth Learn-to-Turn all of the lathes were used by registered Henry Cline, Silas Nielsen (Ford family),
Program once again provided oppor- youth. In all, sixty-nine young people Isaac Hess, and Oliver Alschlager.
tunities for young turners to receive and adults had the opportunity to learn
hands-on experience at this year’s AAW from highly qualified instructors. Generous program supporters
International Symposium in Saint Paul, The rotation projects included a The Youth Program could not happen
Minnesota. The Youth turning activi- kitchen whisk, bud vase, pens, an eggo- without the generous support of our
ties were sponsored by JET/Powermatic. scope (kaleidoscope), kitchen scoop, sponsors and suppliers. The following
This program has been ongoing since biscuit cutter, secret compartment companies provided all the necessary
at least 2005, and has had more than 740 keychain, 6-in-1 screwdriver, mallet, equipment and supplies to make our
youth (and sometimes adults) participate. and a Christmas ornament. Every par- program a success:
In that time, JET/Powermatic, Crown ticipant went away with at least one • JET/Powermatic
Tools, Easy Wood Tools, Teknatool, completed project, and big smiles. • Crown Hand Tools
and other suppliers have awarded 370 • Easy Wood Tools
mini-lathe packages to registered youth Lucky lathe winners • Teknatool International
through participant raffles. At most of the AAW Symposia since 2005, • Peke Safety
This year, the Youth Learn-to-Turn a number of lathe packages were awarded • Craft Supply USA
Program supported eighteen symposium through a random raffle to registered • Klingspor Woodworking Shop
registered youth, twenty-six girls from youth. This year, four lathe packages were • Woodcraft
two local Girl Scout troops, and fourteen offered as prizes, each one comprising a
Eagan High School students participat- JET mini-lathe and stand, a set of Crown Our wonderful volunteers
ing in one of ten instructor-led turning lathe chisels, a set of three carbide turning The success of this program happens only
project rotations. Instructors Andi tools, and a faceshield. Participants (or with the support of many volunteers.
Sullivan, Cindy Navarro, Katie Stofel, family members) who had not previously They give their time unceasingly before,
and Kip Christensen led the ten one-and- won a lathe package were eligible to win. during, and after the symposium.
a-half-hour rotations, with a different Of the youth present for the drawing, two Volunteer turners, who are registered
turning project in each one. Two special families had multiple youth represented. Symposium attendees, assist in every
rotations were led by Andi Sullivan, a As the drawing was ending, Doug Kullmar rotation, offering tips and techniques and
blind woodturning teacher, who led from JET/Powermatic generously added a above all ensuring safety. They also vol-
seven blind or vision impaired youth in fifth lathe package so that no participant unteer their time to assist in unpacking
a pen turning rotation and one of the (or family) left without a lathe. and setting up, taking down, and repack-
rotations for registered youth. Four adults The 2025 AAW Youth Program ing the Youth turning area. They ensure
also participated in rotations where not winners were Sariah Otterstrom (family), that winners get their lathe packages very
Youth instructor Katie
soon after the last rotation on Sunday.
Stofel leads a group Working behind the scenes to bring
of young turners all of the parts together were the AAW
at the 2025 AAW
Symposium, Saint Youth Committee volunteers, led by AAW
Paul, Minnesota. Board Vice-President Ron Day. The com-
Photo: Andi Wolfe
mittee meets virtually on a monthly basis
beginning in July of each year to choose
the youth instructors, plan the rotations,
find local youth groups to participate,
Kris Roberts
woodturner.org 7
A
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A SSO C I AT I O N N E W S
NEWS
The Chapter Community Impact Award, cont.
therapeutic benefits that extend far • Expand skill development donations to SDWT. Our goal is to
beyond the physical realm. opportunities: Under the dedi- raise awareness of the program’s
Administered and staffed by a cated guidance of volunteers, we impact and benefits, inspiring a
team of devoted SDWT volunteers, endeavor to facilitate a compre- broader community to contribute.
many of whom are veterans them- hensive journey of skill devel- Each donation, accompanied by a
selves, the TAV program exempli- opment for TAV participants. tax-deductible acknowledgment
fies the power of community and From introductory projects like from our treasurer, becomes a
shared commitment. pen turning to the mastery of vital step in shaping a future of
Today, the legacy of TAV stands advanced techniques, our goal is transformation and healing for
as a testament to the power of to offer a diverse range of wood- our veterans through the art of
human connection and the bound- working projects that cater to the woodturning.
less capacity for renewal. Guided individual desires of each partici-
by the unyielding determination pant, fostering creativity and per- By pursuing these goals, we envision
of its founders, it continues to sonal growth. a future where the TAV program con-
illuminate the path to recovery for • Maximize volunteer engage- tinues to thrive, creating lasting posi-
those who have borne the weight ment: Recognizing the invalu- tive impacts on the lives of veterans
of war’s burdens. In the embrace of able contributions of unpaid through the transformative power of
each creation lies not just a piece of volunteers, TAV aims to maintain woodturning. Together, let’s shape a
wood, but a fragment of hope and a and strengthen their unwaver- brighter and more empowered future
promise of transformation. ing commitment. By leveraging for those who have served our nation
their expertise and passion, we with honor.
Future goals ensure that 100% of donated
• Ensure financial stability: funds earmarked for TAV are For more, visit
Strive for sustained financial directly invested in procuring sup- sdwt.org or direct
support through generous plies, equipment, and supporting questions or comments
donations to the SDWT, program activities. This commit- to the TAV Chair, at
guaranteeing that all essential ment underscores our dedication TAVchairman@sdwt.org.
safety equipment, machinery, to maximizing the impact of every
tools, materials, and supplies contribution.
remain readily available. Our goal • Promote awareness and
is to eliminate financial barriers, support: Actively encourage
allowing veterans to participate in and welcome support for TAV —Dan Waldburger, TAV Chairman,
TAV without undue burden. through cash or material San Diego Woodturners
woodturner.org 9
A
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A SSO C I AT I O N N E W S
NEWS
Call for Entries a mind. Containers are the essential tool
in organizing a life.”
Kalia Kliban, After, 2020,
Pit-fired clay, 4" × 5⅜" × 3½"
woodturner.org 11
A
NAAW Board of Directors Election Results
A SSO C I AT I O N N E W S
NEWS
On behalf of the Board, Nominating were validated by Olsen Thielen, our talent, so that all areas of expertise
Committee, and staff, I would like external auditors. remain fulfilled.
to congratulate Sally Burnett and These Board changes are in keeping Also consistent with our bylaws, the
KC Kendall, who have been elected with the AAW bylaws, which state: Board appoints members to fill and com-
to second three-year terms for each “In each election, the two candidates plete unexpired terms as needed. Board
of them, starting January 2, 2026. I receiving the most votes by those candidate Keith Baizer was appointed to
would also like to announce that Ron casting ballots will serve for three replace Board member David Fellows,
Day has been appointed to a second years. The third Board member will who resigned from his position.
three-year term starting January 2, be appointed by a two-thirds majority
2026. A total of 283 members cast vote of the Board of Directors.” The Respectfully,
802 votes via online ballots, and the ability to appoint one Board member Gretchen Wilbrant
results of the 2026 Board election helps to ensure a healthy diversity of AAW Executive Director
Calendar of Events
Send event info to editor@woodturner.org. December issue deadline: October 15.
Ireland • Ongoing: Touch This!; Around the Hus— biennial Woodturning Symposium, Higher
October 18, 19, 2025, Irish Woodturners Turning in Scandinavian Domestic Life; Ground Conference Center, West Harrison,
Guild (IWG) Seminar, Tullamore Court She’s Tops! Selections from the Linda Ferber Indiana (near Cincinnati, Ohio). Featured
Hotel, Tullamore, County Offaly. Featured Collection; vintage and historic lathes and demonstrators to include Pat Carroll,
demonstrators to include Art Liestman turned items Andy Cole, Elizabeth Weber, and Rebecca
(Canada), Ronald Kanne (Netherlands), For more, visit galleryofwoodart.org or DeGroot, plus other regional demonstrators.
Pierre Cornelis (France), and Seamus Cassidy email Tib Shaw at tib@woodturner.org. The pastoral setting has onsite lodging,
(Ireland). For more, visit iwg.ie. dormitories, and a dining hall. Event to
Montana feature demonstration stations, instant
Florida October 3–5, 2025, Yellowstone gallery, vendors, and a live auction. For
February 20–22, 2026, Florida Woodturning Woodturners Symposium, Roaring more, visit ovwg.org.
Symposium, RP Funding Center, Lakeland. 20s Club House, Billings. Featured
Demonstrators to include John Beaver, demonstrator/instructor will be Laurent Tennessee
Andy Cole, Kirk DeHeer, Matt Monaco, Niclot. For more, visit the Yellowstone January 30–31, 2026, Tennessee
Cheryl Lewis, Jason Meneely, Steve Wood Turners Facebook page or email Sam Association of Woodturners’ 37th
Pritchard, and Brian Rosenkrantz. Event to Angelo (samandcheryle@gmail.com) or Annual Woodturning Symposium,
include an instant gallery, raffle, auctions, Roger Kesler (rogerkesler@msn.com). Marriott Hotel and Convention Center,
and great vendor market. For more, visit Franklin. Demonstrators to include
North Carolina Roberto Ferrer, Emma Cook, Mike
floridawoodturningsymposium.com.
November 7-9, 2025, North Carolina Mahoney, and Rick Rich. One of the
Illinois Woodturning Symposium, Greensboro longest-running and most successful
July 31–August 2, 2026, Turn-On Chicago Coliseum Special Events Center, regional symposia in the U.S., the 2026
2026, Hilton Chicago, Northbrook. Featured Greensboro. Biennial event featuring a event will feature a tradeshow, instant
demonstrators to include Kirk DeHeer, Greg vendor tradeshow, instant gallery, and gallery, People’s Choice award, and
Gallegos, Janice Levi, Matt Monaco, and Sammy rotations from world-renowned and local Saturday night banquet with auction. For
Long. Additional regional demonstrators to turners. For details, visit ncwts.com. more, visit tnwoodturners.org, or email David
be announced. Event to include a tradeshow, Sapp at symposium@tnwoodturners.org.
Ohio
instant gallery, banquet, raffle, and auction. For Vendors contact Grant Hitt at
October 10-12, 2025, Turning 2025,
more, visit turnonchicago.com. vendorinfo@tnwoodturners.org.
Ohio Valley Woodturners Guild’s 13th
September 25-27, 2026, The Segmented
Woodturners Symposium, Hilton Chicago,
Northbrook. The only symposium fully
dedicated to segmenting. Demonstrators From AAW’s Permanent Collection
to include Robin Costelle, Tom Lohman, Robert Hamada
Malcolm Tibbetts, Curt Theobald, Steve (1921-2014),
Bonny, Martha Collins, Doug Drury, Reid Hawai‘i,
Gilmore, Jeff Hornung, Gerald Jensen, Lloyd Pheasantwood Bowl,
8" × 15¾" (20cm × 40cm)
Johnson, Kip Lockhart, and Al Miotke. For
more, visit segmentedwoodturners.org. Donated by Martha
Saul in memory of her
Minnesota husband, Bill
Multiple 2025 exhibitions, AAW’s Gallery of Photo: Tib Shaw/AAW
woodturner.org 13
WO O DT U R N E R SCH AT T E R
@
CHATTER FROM THE
EDITOR’S
INBOX Each year, the Central Texas Woodturners hosts a “President’s Challenge” in
which most members participate in a friendly competition. This year, President
Send emails to Kelly Shaw decided we would assemble a table full of random blanks of differ-
editor@woodturner.org
ent woods, sizes, and shapes, each given a number. Participants would draw a
number that would designate which blank they would receive.
We were given two months to turn the blank into any shape we thought
Thank you for appropriate, but we had to leave a tenon or some manner of attachment so
the chance to it could be further enhanced by another club member.
participate in the After two months, all the rough-turned pieces were returned to the
Youth Room at table. Another numbered drawing was held. This time each member was
the 2024 AAW required to take someone else’s turning and find a way to embellish, add to,
Symposium or improve the piece. Another two months were allowed to complete the
in Portland! I pieces and return them (Photo 1). Upon completion, all pieces were judged
really enjoyed taking the classes and prizes were awarded (Photo 2).
there and learning from Paul and The finished pieces were assembled and placed in a special display at this year’s
Raleigh. I was very excited to win SWAT Symposium in August. Finally, all of the works (from thirty-five partici-
the mini-lathe and tools, and hope pants) were donated to
that the donors would be happy the charities that our
with how much I have used them chapter supports.
in the last year. —S. Gary Roberts,
Since being home, I have turned Texas, AAW Member
a variety of projects, including No. 16
pendants, earrings, jewelry dishes,
handles, Christmas ornaments, 2
and other items. One of the proj- President’s Challenge winning piece
woodturner.org 15
WO O DT U R N E R SCH AT T E R
TIPS
T
he use of a coring system allows
production of several bowls from
one piece of wood and minimizes
Oneway coring system
(1) The Oneway coring system,
the amount of chips wasted on the floor. with the support arm adjusted
I use Oneway’s Easy-Core System, which for full support during coring.
works well but I find requires careful (2) With the cutter pivoted to the
base position without a bowl in
setup to achieve the desired bowl thick- place, it is easy to visualize the
ness. I developed a simple laser system bowl’s bottom thickness. But
that allows me to see where the cutter visualizing is more challenging
1 2 when a bowl is mounted.
will go, improving accuracy.
The Oneway system comprises a base-
plate fastened to the lathe bed and two
posts, one to hold the cutter head and the Shopmade laser eases setup
other, the support (Photo 1). Three cutter
(3) The author’s shopmade laser
heads and supports of different radii are system mounts in the coring jig’s
available to produce different sized bowls. cutter post and pivots in the same
path as the cutter.
The cutter head pivots to engage the
bowl blank and give a cored bowl of the (4) Extra holes in the horizontal arm
correspond to the different radii
desired thickness. It is easy to lock the cutters provided with the Oneway
baseplate in the appropriate position system.
3 4
for where you want the cutter to start.
However, careful measurement is needed
to determine the ending position, which With the coring system on the lathe
bed, I first use the laser to show the
determines the bottom thickness. Without
a bowl on the chuck, you can see the bowl’s wall thickness, usually around
Visualize thickness
correct position (Photo 2). But with a bowl 1" (not shown). I then pivot the laser of bowl bottom
mounted, the correct location can’t be visu- to the bottom of the bowl and adjust The laser
shows where
alized and careful measurement is needed. the plate to achieve the desired thick- the cutter
This is where my laser system can help. ness there (Photo 5). You can tweak will complete
its path,
the plate position further to give both indicating
Shopmade laser setup the desired wall and bottom thickness the thickness
My laser system fits in the cutter post before beginning to core with accuracy of the bowl
bottom.
and pivots at the same radius as the (Photo 6). Adjust the
cutter, so it traces the same path. Note: As shown, I usually core the largest- baseplate on
the bed ways
Unlike some hollowing systems, this laser diameter bowl first. In this case, a hole at
is not used at the same time as the cutter, the center allows me to rechuck the cored
5 accordingly.
but only to achieve your desired setup. section using the chuck in expansion
The system comprises a vertical dowel, mode and then form a bowl shape and
a horizontal arm that holds the laser, tenon before coring the smaller bowls.
and the laser itself (Photo 3). I turned I find that my laser simplifies setup
Accurate coring
the dowel to fit in the cutter post (1", or so I can experience the joy of coring commences
25mm, diameter) and added a 90-degree knowing I won’t make a funnel or an With the
overly thick bowl. coring jig set
top cut high enough to clear the largest
up, the laser
bowl blank I might turn—12" (30cm) on is removed
my lathe. The arm holds the laser paral- Bob Pugh is a member of the Edmonton from the jig
Woodturners Guild in Edmonton, Alberta, and the cutter
lel with the post. I drilled screw holes on is installed for
Canada. He has been turning for about eight
the arm at the three radii of my cutters, coring.
years and is the former editor of his club’s
so I can mount the laser according to newsletter. He is also a member of the AAW. 6
which cutter I am using (Photo 4). He can be contacted at rwpugh.1@gmail.com.
woodturner.org 17
Photos by Chantel Harper.
Emily Ford
S
pinning tops are a classic
introductory project. They’re
perfect for practicing beads
and coves, and they help you
build muscle memory. They also
make excellent tools for occupa-
tional therapy, physical therapy,
and improving fine motor skills.
SPIN IT
Prepare a turning blank
Begin by selecting a 2"-square,
4"-long (5cm × 10cm) blank. This
will give you enough wood to round
out and cut a tenon to fit your four-
jaw chuck. Almost any wood will
work, but I prefer hardwoods with
Shape a blank straight grain for durability and
balance.
You can mark out the centers in
preparation for chucking, though I
find an eyeball estimate to be close
enough (Photo 1). Mount the blank
between centers with the grain
parallel to the lathe bed. I recom-
mend using a multitooth safety
drive center—my personal favor-
1 2 ite. If you’re turning in production
Mark or eyeball centers and mount your blank in spindle orientation. Bring the blank to
round with a spindle roughing gouge. mode, the spring tip makes it easy
to swap out blanks without stop-
ping the lathe.
Use your spindle roughing
5
Use a spindle gouge to shape the body.
Aim for a straight line between the
6 7
You will need to clear away some waste material to make room for your shearing cuts to
outer perimeter and the point. The form the top of the body. The top of the body should be slightly convex.
“point” should be slightly rounded,
which makes for a better spinner.
he New
educati
zation.
ant
Jersey Woodt
onal and
SIVE SHOP
charita
urners
is an
Childre
MADE CH
ATTER TO
OL
we contrib Like many ble organi- n’s Special
center and forms the point on the With plenty of wood still in place
ute to various other chapter Jersey. We ized Hospita
favorite s, have
activity charitie
s. Our who particip roughly thirty l of New
tops. We is turning ate in this membe and 4"
make hundre spinnin We add rs long. For
100% of g texture outreac tool, I the actual
the donatio ds per year variety to the tops h effort. repurp
osed a cutting
ns collecte and of tools, to hold
base. This may take a few passes— to support the body, your cuts
visit tiny.cc/ch view the video, shopm the process . This also need ferrule (Photo
attertool ade chatter of making center a ¼" twist 1).
or scan the tool. a drill, a
QR code. 20 tap ½" twist drill, a
Materials to cut thread drill, and
Tips
the bolt have drilled
e (or
a side hole rod), use a Tool
intocabinet
the
drill press end of
topper
for the to drill
The cap cap screw
screw will (Photo
in place. hold the 4).
Use jigsaw
the thread a #7 drill bit blade
to prepare
in the hole tap. Cut, or tap, for
• “Inexpensive Shopmade
accommodate the maximum number of tubes. Slide wide boards, which were then ripped
the 7mm pen tubes onto the rod and secure the end of down the middle. I made a ramp,
the rod with a pen mandrel saver in the tailstock so it doesn’t whip around. slanted at 20 degrees, for the tool
Now you
C HAT TERWOR
find the center, I just drop a tight-fitting Forstner bit into
the hole in the faceplate or chuck and give it a light tap. Share your turning ideas!
Decorating K The indentation left by the bit’s point is the centerpoint.
This method also works well if I need to locate a faceplate
If we publish your tip, we’ll pay you
$35. Email your tips along with
As you start to create some working markers from the dollar store—the
with a squea around an existing centerpoint created by a spur drive. I
relevant photos or illustrations to
l of delight
just put the Forstner bit in the faceplate’s hole and move them
until the tip of editor@woodturner.org.
T HERE ARE
TWO MAIN
chatter to occur:
or the tool
REASONS
either the wood
FOR
14
vibrates. The American Woodturner December 2015
made by Dennis Chatter Tool
is designed Stewart Enterprises
to let tool vibration
ate a decorative cre-
consists of chatter
a substantial pattern. It
room, begin to form the top of the colors are vibrant and last a long
a spring-stee handle with
l
end. Pressing tip mounted in the
the tip against
matic curve with a slightly convex liming or gilders wax to highlight Tool,” Tip by John Kaner,
slightly downward is bent sure is needed more pres-
. After sharpen- the patterns. to vary to keep the chatter
ing, which It rhythm and,
is seldom,
I remove the for the chatter is important to listen conversely
burr from noise, a sort sure is needed , less pres-
the before you
strokes across tip with a couple of move the tool of squeal, on smaller nearer to the
center or
the pressure. or change diameters.
grit sandpaper top with some 220- Tool may be The Chatter
. If the tip An easy way held
gressive, it
will tend
is too ag- to describe or moved across briefly in one place
and how to where
surface of your to tear the hold tern may becomethe surface. The pat-
workpiece. of your workpiecethe tool on the end distorted or
is to picture this nated if the tool is elimi-
surface as a
December 2015 AW
clock face and too long or held in one
a line from to imagine if place
top of another you apply chatter on
your texturing.
the tip parallel at creating become proficient
line (photo to the chatterwor
left), it keeps play around k, it is fun
between the the angle with to
face of the
tool and the ties. Experimen finishing possibili-
work surface t with chatter
less than 80 ther sanded on ei-
and offers degrees or unsanded
the then sanding
chatter to result.best opportunity for or burnishing
surfaces,
terns. Color
I have found with paints, the pat-
that for a workpiece colored pens under stains, or
2 inches in
diameter, a and/or on the chatter
speeds from range in lathe top of the
about 1,000 patterns. The
• “Chatterwork: Decorating
now rolling a slight bead toward Turn the handle
with a Squeal of Delight,” by Bonnie Klein,
the headstock. Begin with the flute The handle is a fraction of the
March 1996 AW (vol 11, no 1, page 30)
of the gouge open and end with diameter of the body, so you’ll
woodturner.org 19
Shape the handle Sand and finish
9 10 11
Continue removing waste from the handle Shape the handle using light cuts, working Sand the form using light pressure.
area. Plan for a handle that’s as long as the from the body to the tip of the handle. Apply a finish—oil, oil and wax,
body is wide. or a friction polish are all good
choices. You could also leave the top
unfinished.
likely need to proceed by removing Repeat At our house, we’re competitive top
more waste from the handle area Tops are one of those magical proj- spinners—we see whose top spins
(Photo 9). Make sure the handle is ects where repetition builds both the longest, travels the farthest, and
at least as long as the top is wide— skill and satisfaction. Once you’ve dances the most.
this optimizes balance and spin made one, you’ll want to make
performance (Photo 10). another.
Before parting, sand the top. I Try different shapes, sizes, and Emily Ford is a woodturner and instructor
typically hit my unadorned tops who loves to share the joy of turning with
species of wood. Turn them with
others. She creates pieces that mark life’s
with 180-grit paper, add a little friends, kids, students, or grand- milestones while raising six kids who
of my preferred finish, and call it kids. The more tops you have keep her world turning. Follow Emily on
good. If you’ve embellished your spinning at once, the more fun. Instagram, @sheturnswood.
top, just sand the handle and apply
your finish (Photo 11).
Part the top off where the
handle meets the waste mate- Take it for a spin Beware Choking
rial, rounding over the top of the
handle. Spindle shapes can vary,
Hazards
but I love an elongated ogee curve. KidsHealth.org advises:
Rounding over the top of the Toys should be large enough—at least
spindle while parting off allows 1-¼" (32mm) in diameter and 2¼"
the top to spin on both ends! (6cm) in length—so that they can’t be
Just like that—you’ve turned a top. swallowed or lodge in the windpipe. A
small-parts tester, or choke tube, can
Spin it! determine if a toy is too small. These
Take the handle between your tubes are designed to be about the
thumb and middle finger like you’re same diameter as a child’s windpipe.
preparing to snap your fingers. If an object fits inside the tube, then
Snap, and the top you just made 12 it’s too small for a young child. If you
will spin (Photo 12). If you rounded Be prepared to lose your top to the can’t find a choke tube, use a toilet
biggest kid in the house and then
over the handle tip, the top will head back to the shop to make a paper roll tube.
spin upside down like a little twirl- few more.
ing mushroom.
Stories
maker. He knew I had been raised in
a religious home, and by a fortuitous
coincidence, he chose just the right
moment to walk into my demo at
an AAW Symposium. Just before he
Questions
chisel to come up and have a go. I
had covered the basics, but the smart
money was on a mighty catch. This
fellow had paid attention and made
Ernie Newman a successful smoothing cut at his
first attempt, earning a round of
applause. I challenged the audience,
I
use the lathe to ponder ideas. philosophical questions ever since “Do you think you can do this too?”
When I was 4 years old, my par- and some of my woodturnings reflect Several people nodded and there
ents moved my brothers and me these questions. were some audible responses. I raised
to a new home. Its former occupants People can see my pieces any way my voice, “Do you believe you can
were chickens and it had a dirt floor. they want. But if you are interested in do it?” There were a lot of nods and
Australia was, and is, a wealthy what generated them or you appreci-
country so this was weird. The floor ate stories then read on. The most
was dirt because of my dad’s occu- recent piece, If God Dreams was an
pation. He was an evangelist, not entry in a pen-turning competition
a tele-evangelist with a jet but the where the pen could be viewed meta-
poverty-stricken kind with a bicycle. phorically. It’s a simple turning but
My mother said that I stood on a I intended to raise a complex issue,
chair at 4 and announced, “I’m going at least it is complex for me. If God
to preach.” It was a long sermon, exists and writes with a celestial pen,
including important theological what is the message? Can it be seen
claims, such as “Jesus makes the cars in stars? Is it possible to decode and
go. He blesses all the boys and girls understand such a message?
and gives them toys to play with.” It In the 1990s, I became friends The author
wearing a wood
ended with the words, “I’m think- with a man who was a terrific bowtie and hat.
ing.” I have been thinking about woodturner, sculptor, and furniture Photo: Josiah Walters
woodturner.org 21
The title refers to a funeral hymn
by Ada R. Habershon. As I turned
and carved this piece, I remembered
Janelle, a teenage girl who died over
fifty years ago in a car crash. Her
brother was a close friend then and
still is. Few people remember Janelle
now, but her brother does. This
piece is for him.
My great grandfather and his broth-
ers were trick cyclists in vaudeville
and made picture frames and toys.
My great grandmother led a dance
band, a job that would have troubled
Will The Circle Be Unbroken? 2008, Moreton
the missionaries on the other side of
Bay fig, Danish oil, 91/2" × 11/2" × 1/8"
the family. They believed that playing
(24cm × 38mm × 3mm)
cards were the devil’s pictures and
feared that pre-marital sex could lead
to dancing—and heaven knows what
dancing could lead to.
May is the middle name of another
old friend. When she was a teenager,
she sat in silence for a minute and
The author’s great
then said, “There’s something that
grandfather and his
brothers rode unicycles maybe I should tell you about Geoff.”
in vaudeville. An elderly Geoff was the minister at her church.
relative boasted of a My reply didn’t hit the right note and
poster, “They were she didn’t tell me. We lost contact,
billed above Charlie but for twenty years, her words kept
Chaplin.” She pointed coming back. Eventually, I started
to the woman in the checking on Geoff. It turned out that
photo and sniffed, “She he was a serial sex abuser. I spent a
couldn’t ride without a decade applying pressure to force
seat. She was only in the
stony-hearted archbishops to protect
show for looks.”
girls like May.
During this period, in 1998, I par-
ticipated in the Emma Lake wood art
collaborative in Canada and made a
some cries of, “Yes!” I yelled, “Do you question, one that arises in most piece much like May. The female figure
really believe you can do it?” There cultures, perhaps in all. Can we carried a burden, a claw-like cross. It
were some shouts of, “Yes!” A second reconnect with people who have was an attempt to create something
later the door opened and my friend died? As a 5-year-old, I was told that that reflected May’s suffering. It was
appeared just as I bellowed, “Brothers my great grandmother was up in turned on three centers and owes a lot
and sisters, do you believe?” The heaven watching me and that one to my friend Mark Sfirri’s androgynous
room erupted with arms waving day I would talk with her again. forms turned on two centers. A female
and shouts of, “YES!” My friend was Some people believe that they will participant at the collaborative had
stunned. How did Ernie persuade a meet those they have lost in heaven some fun at my expense. She was a
crowd in a secular environment to make and that the Christian cross is what good sport and allowed me to measure
a unanimous religious affirmation? makes this possible. The circle in the height of her waist in relation to
Will the Circle Be Unbroken? was this piece could be seen as broken— her overall height so I could get the
my way of touching on another or as unbroken because of the cross. proportions of the piece right. A few
*Roland Champness, p61, The Worshipful Company of Turners of London, 1966, Lindley-Jones and Brother
woodturner.org 23
NO-MOLD SPIRAL PEN CASTING
-WITH-
UV RESIN
Scott Grove
C
reating a high-quality resin- a Gatsby pen kit (available from a • Predictable curing happens at the
cast pen usually requires variety of online sellers), Easy Inlay’s same speed throughout the resin.
a mold, a pressure pot, a PauaFlex® to wrap the tube, and • Cure time is consistent across the
compressor, casting resin, and time Solarez UV Doming resin. The entire wide working temperature range
spent waiting for resin to cure. But process took about twenty minutes. (-20°F to 120°F).
with ultraviolet- (UV-) cured resin, • Eliminates the need for harmful
you can make pen blanks with a UV resin overview catalysts.
fraction of the expense and hardly UV resin is a liquid made up of • You can use exactly the amount
any time. Instead of 30-40 grams monomers and photo inhibitors you need and return unused resin
per pen blank using typical cast- (Photo 1), made by several manu- to the storage container without
ing resin, with UV resin, you need facturers. When irradiated by (or concern for contamination.
only 2-3 grams. UV resin cures in exposed to) a specific wavelength • You have complete control over
minutes instead of hours and you of UV light, the monomers link the cure, and it will stay open
don’t have to turn away much resin, together to form a polymer and until you apply UV light. In
which saves time, too. create solid resin. Compared to most other words, you control when
In this article, I’ll show you how two-part resins, the advantages of the resin starts and stops curing.
I completed a pen using a wrapped UV resin are: • It significantly reduces pollut-
tube coated with UV resin. I used • No mixing is required. ants: the EPA (Environmental
The wrap
To wrap a pen, makers use a variety
of materials that can be rolled around
a pen tube, cast with resin (or in this
case, coated), and then turned and
shaped into the desired profile. The
1
clear resin magnifies the image on the
wrapping and, depending on the resin
shape, can make a straight tube look and is often hidden under the pen polyvinyl acetate glue (PVA),
curved, too. Common wraps include clip. Another method is a random contact adhesive, moisture-acti-
printed labels, postage stamps, cur- application, which works well with vated adhesive (aka lick-and-stick),
rency, fabric, Kevlar, string, wire, materials like postage stamps, paper or pressure sensitive adhesive (PSA).
circuit boards, shell, and more. If it scraps, or fabric: the pieces and seams
can be bent or glued around the tube, go every which way. My favorite is the Prep the tube
it can be made into a pen. spiral wrap, where the material spirals As with any resin casting, sand the
The coating process is the same around the tube like a classic barber- pen tube with 320-grit abrasive to
when you use loose granules like shop pole. provide some tooth for adhesion
crushed opal or brass key filings to Which technique to use is often (Photo 2). For faster sanding, wrap
coat (or “wrap”) the tube. dictated by the wrap’s visual texture or a pencil with masking tape and
graphic pattern; the bottom line is to mount a pen tube on it, adding more
Rolling it up hide or blend the seams, or to accen- masking tape until you achieve a
There are several wrapping techniques. tuate them, as with an overlapping tight fit.
Longitudinal is most common, where pattern where the seam becomes part Clean the tube with acetone to
the wrap material is rolled onto the of the pattern. remove any sanding dust and oil and
tube much like rolling a cigarette. Wraps adhere to the pen blank spray the outside of the tube with
The seam runs the length of the tube using cyanoacrylate (CA) glue, black lacquer (Photo 3). A black tube
3 4
Paint the tube. A uniformly dark Calculate the width of the wrap
background is often best, but consider material using trigonometry or an
other colors if your wrapping material online calculator. Either way, you’ll
2 suggests it. need to know the tube diameter.
woodturner.org 25
Prepare wrap
5 6 7
Use a caliper to establish the width of your wrap material. Using the caliper to offset the ruler Trim one end of the wrap at 45°.
at both ends of the wrap will keep your cut lines parallel.
helps conceal minor open seams diameter (I work in millimeters) Make the cut
and enhances iridescent materi- of the tube (Photo 4). Dust off your Start by trimming one edge of the
als. Testing is a good idea, as some trigonometry hat and use this wrap material (PauaFlex with PSA
wraps may work better with a dif- formula: in this example) using a straight-
ferent color background. edge as a guide. Firmly hold down
w = π * D * sine (45˚) the straightedge and make two or
Determine the wrap width three light scoring cuts, keeping
When spiral wrapping, the width The variables and constants are: the blade at a low angle. I use a
of the wrap is determined by w (wrap width), π = 3.14, D (diam- break-away style utility knife, but a
the diameter of the tube and the eter), and 0.7071 (sine 45˚). If you craft knife also works.
angle at which the spiral wraps want to use a different angle for your Transfer your calculated width
around the tube. I prefer to cut wrap, do an online search or cal- dimension to the wrap material
the ends at 45 degrees, an angle culate the sine of the desired angle and make your next cut (Photo 5). I
common to many marking tools and replace 0.7071 in the formula. If cut on 1/2" (13mm) MDF and hang
for woodworking. you’re averse to math, Easy Inlay has the material over the edge a tad to
To determine the material width a handy calculator on their website be sure I get good registration with
for a 45-degree wrap, measure the at EasyInlay.com/how-to. my caliper. Be sure to keep your
straightedge parallel to the first cut
edge (Photo 6).
Trim one end at a 45-degree angle
10 11 12
Peel back the adhesive covering. Align the tube against the fence with about 2mm of wrap The wrap should align perfectly with itself
extending beyond the tube end. Carefully begin rolling the tube up and across the wrap. at the seam (noted by the arrow).
Peel off the PSA backing. Align the aesthetic concern. If the seam is
tube to the fence and press it onto the
PSA backing, leaving about a 2mm
noticeably open, use a little dena-
tured alcohol to release the PSA. Do
Safety note!
overhang (Photo 10). not attempt to peel it off without
UV light can permanently damage
Press down firmly and slowly roll alcohol. Re-align and make another
your eyes. Do not look into the light
the tube, spiraling the wrap up and attempt to roll the seam.
source and be aware that UV light
around (Photo 11). Pay special atten- Roll the wrapped tube again with
can reflect off surfaces and into your
tion to the first alignment seam a flat stick to ensure the PSA is fully
(Photo 12). If the seam slightly over- adhered, then trim the ends flush eyes. Always protect your eyes with
laps, keep rollin’, rollin’, rollin’. with a knife or sand them flush UV-blocking glasses.
Because of the irregular pattern in (Photos 13, 14).
the shell, overlapped seams will not Adhering the wrap to the tube
be noticeable, but other wrap mate- is critical, and if you’re not using
rials may show the seam and be an PSA-backed material, make sure
13 14 15
Roll the tube under a craft stick to ensure the wrap firmly contacts the tube. Trim excess Manipulate the resin’s temperature
wrap from the ends of the tube using a craft knife. in a water bath (or microwave) to
change its working properties. Use
this to your advantage to adjust the
viscosity, depending on which layer
you are applying.
woodturner.org 27
Tools of the Trade Flashlights
This list is not exhaustive, but it does and UV ovens
identify items I’ve found to be handy for An assortment of UV
this project. ovens (Melodaysusie,
Resin Rockers, LetsResin,
• A jar of acetone to clean spreaders and Alumilite) and flashlights
brushes. (Total Boat, Solarez,
unbranded).
• Acetone in a squeeze bottle for quick
clean ups of tools and drips.
• High density polyethylene (HDPE) board
to catch drips and give you a place to set
wet scrapers; nothing sticks to HDPE.
16
• HDPE strip for spreading resin.
• Silicone poker for fine resin manipulation.
• A plastic spreader.
your glue is completely dry before pro- Curing
I cut a slight curve in one of my spreaders ceeding. Also, avoid bubbles or voids In lieu of dragging your lathe
and round the corners to provide more between the wrap and the pen tube. outside into the sun each time you
control and help build up the center of a Voids can generally be addressed by want to cure a layer of resin, use an
tube faster, indicated by the arrows in the filling them with thin CA glue. artificial light. I like to use a high
accompanying photos. output UV flashlight while building
Apply the resin up layers, then a UV oven to cure
There are a wide variety of UV resins the entire blank.
on the market that are geared towards Always check the wavelength com-
hobbyists. I prefer to stay with estab- patibility between your resin and
lished brands that have an informative your light source, and make sure they
website with tech support and specs. match. As a rule, I use the same brand
For pen tube coating, I like higher of resin and flashlight (Photo 16). In
viscosity doming resins, which means addition, a light with a higher wattage
the resin is thick, has great hang time, rating will speed up the process. I
and won’t dribble off the tube after it have heard complaints about UV resin
is applied. Some suppliers sell differ- curing issues, only to learn that the
ent viscosities, but I prefer buying one wrong flashlight was used.
type (doming resin) and manipulating Mount the wrapped tube onto a
its temperature to raise or lower the pen mandrel. I use tapered HDPE pen
viscosity (Photo 15). mandrel bushings.
To lower the viscosity (making it Apply a thin coat of low-viscosity
thinner), heat the resin bottle in a bath resin using a plastic spreader to even
of hot water or a microwave oven. I use out the resin. Use the appropriate
the doming resin at room temperature, light to cure the resin for 30 seconds
or I will sometimes chill the resin to while the lathe is turning at 500 to
raise the viscosity for thicker layers 750 rpm (Photo 17).
and faster build-up. Resin temperature Appy a second and third high-vis-
does not affect the curing time. cosity coat with a curved spreader
I also find it helpful to adjust the vis- to help build up the center of the
cosity for each layer. The first layer ben- pen blank. Cure each coat sepa-
efits from a low viscosity, then a high rately with the flashlight.
viscosity for the second and third coat, Apply the low-viscosity coat last. A
then low viscosity for the final coat. brush with soft bristles provides more
17 18 19
Use the round-edged spreader to apply Use a soft bristle brush to apply the final layer. A heat gun further reduces the resin
resin to the tube, curing each layer viscosity, yielding a uniform coat. Cure
between applications. with UV light as before.
control; a heat gun reduces the vis- enough built-up resin (Photos 20, 21). Turn and sand the blank
cosity and helps even out the surface This is the time to add more resin Shape the blank, paying special
and eliminates brush marks (Photos if needed. I like to have at least 1 to attention to the ends to bring them
18-19). Keep the lathe turning at 500 2mm of resin extending beyond the flush with the bushings (Photo 22).
to 750 rpm until you cure the resin circumference of the bushings. This Sand with 320-grit mesh using
with a flashlight. provides material that can be turned a backing stick to ensure the surface
The resin should be fully cured and sanded for a refined fitting stays flat (Photo 23). Then sand by
from the flashlight, but I set my between the barrel and fittings. hand parallel to the spindle and
UV light oven over the top of my Remove the tube from the mandrel, eliminate all rotational sanding
turning lathe and leave it on for a trim any excess resin from the end marks (Photo 24).
few minutes for extra peace of mind with a craft knife, and sand flush with Progress with dry sanding
(see opening image, left). 180-grit abrasive. through 400 and 600 grits in the
While in the mandrel, use a Double check the tube ends to be same manner. Inspect the blank
caliper to measure the pen kit parts sure the blank is larger in diameter after each grit for rotational
and bushings and verify there is than the bushing. sanding marks and sand them
22
Turn the blank, bringing the ends
20 21 down to meet the bushings. The
author’s tool of choice is the Easy
Compare your pen kit components against the blank diameter. You want at least a
millimeter or two of excess resin that you can turn and sand away. Wood Tools carbide negative rake
finisher, which is designed for resin.
woodturner.org 29
Dry sand Wet sand
23 24 25
Use pieces of mesh abrasive backed by a wide craft stick to progress through 600-grit. Use a set of micro finishing pads to
Conclude each grit by hand-sanding parallel to the lathe bed. sand the surface through 15,000
grit. These are used with water as a
lubricant, so be sure to cover your
lathe bed with a board or plastic and
use a basin to manage the water.
out by hand. This ensures the shell characteristics (Photo 26). Scott Grove is a 45+ year fulltime
sanding marks from the previous Notice how the spiral wrap blends master craftsman, author, and
grit are eliminated. in with the natural shell figure sculptor who teaches internationally
Next, wet sand with micro (see opening image, completed pen). and at Marc Adams School of
finishing pads through the nine Assemble your pen, referenc- Woodworking (Franklin, Indiana).
ing the instructions specific to He also conducts in-person and
grits (1,500 to 15,000) (Photo 25).
remote classes on a wide variety
Use a wet paper towel to clean your kit.
of subjects. For how-to videos and
the blank between grit changes. more information on products used
For the final polish, I use Nova Show off the pen that took a frac- in this project, visit easyinlay.com.
plastic polish #2 and #3 to produce tion of time and cost to make, For more on Scott and to sign up for
a crystal-clear coat that enhances charge what you usually do, and his free Creative Corner Newsletter,
the PauaFlex’s luxurious color and make more profit per pen! visit imaginewoodworking.com.
26
Use a polish formulated for plastic to
achieve the ultimate depth and shine.
Resin-Cast
BOWL
Alan Hunt
from a Board
M
y skinny ring bowls are basi-
cally a variation on a bowl-
from-a-board project. Some
readers will wonder why I have compli-
cated a relatively simple task by using
thicker stock, incorporating resin,
and adding an acute cut angle to the related aesthetically, but they also I use 18" (46cm) plant trays as molds. I
blank preparation. The answer, in part, happen to nest neatly (see opener inset). buy them in packs online for about five
is the character of the wood grain in Building the blanks using 1" rings dollars. Conveniently, the molds have
the finished bowl. Bowl-from-a-board minimizes the amount of waste a center indentation. As with silicon,
projects usually begin with ¾" (19mm) that hits the shop floor as shavings. epoxy does not stick to plastic molds,
stock, but using 1½" (4cm) stock cut on However, it also requires precision and and demolding cured blanks is simple.
a 45° bevel yields 2¼" (6cm) of grain offers little room for error. Misaligning I start with a selection of stock
profile in each segment. Using figured a ring by ¼" (6mm) during glue-up slightly larger than the rings I will
woods like olive, mesquite, or Russian means losing a ½" (13mm) of material make and the mold I will use. I arrange
olive, combined with casting the rings to correct the problem. Work methodi- the lumber on a bench with spaces
in translucent resin, adds undeniable cally and pay attention to detail! between all the pieces (Photo 1).
visual excitement to these forms. The wood needs to fit into the 18"
Lay up a turning blank mold for resin casting, so I place an 18"
The design To lay up a turning blank, you will need disk (in this case, the mold itself) over
The rings are cut at 45°, and in cross- an inexpensive, reusable casting mold. the arranged pieces of wood and trace
section their opposing sides are parallel;
the top and bottom are flat (Figure 1).
If your kids are learning geometry and How rings become bowls
they examine a ring in cross-section, Figure 1. In
they will identify a parallelogram. By this example, a
single 18" blank
using a 45° cutting angle for bowl sides, (represented as
you generate the largest bowl by volume the bottom 2")
from your blank. yields six 1"-wide
rings and a base.
For the bowls illustrating this article, The six rings
I used a 2"- (5cm-) thick blank cut into create the walls
for two bowls,
1"- (25mm-) wide rings. This produces one made of the
five rings from the blank I constructed, odd numbered
blanks, the other
enough for two bowls. The trick is to use of the even
the odd-numbered rings (the first, third, blanks. The blank
used for this
and fifth cut from the blank) to build article was slightly
one bowl, while the second bowl com- smaller, yielding
prises the two even-numbered rings. five rings.
woodturner.org 31
the perimeter (Photo 2). The mold has a
flared top, and the sides slope at 16½°,
Select stock so I set my bandsaw table to this angle
(1) Select stock and
arrange the pieces and cut along the traced line (Photos 3,
on a table. The 4). Endgrain can absorb a lot of resin
boards should be
and expel air as the mold sets up. To
reasonably flat but
don’t need to be avoid this, seal the cut or cleaned edges
jointed or surfaced. with shellac or cyanoacrylate (CA) glue.
The arrangement
should be at least Once prepared, position the wood slabs
slightly wider and in the mold to verify the arrangement
longer than your
casting mold. and spacing before adding resin
(2) Invert your mold
(Photo 5). There is no need to spend time
on the lumber and and effort surfacing the wood. During
trace around the the assembly and turning of the bowl,
1 2 circumference.
these surfaces will be refined on the lathe.
I pour about ½" of resin into the
mold, then set the pieces of wood into
the resin (Photo 6). Wood floats in
Trim for the mold resin, so add some small weights (such
as clean stones) to anchor everything
in place. The resin sets up in a day or so
and secures the wood to the mold. You
can now pour the balance of the resin
to completely cover the wood.
When the blank cools to room tem-
perature and feels dry and solid, approx-
imately three to five days depending on
ambient temperature and humidity, it
is ready to demold. It will take another
3 4 5 week or so to fully cure.
Measure the slope of the mold’s wall and set your bandsaw table to the same angle. Use To remove the blank from the mold,
your bandsaw to extract the pieces from your stock, following the circumference line
drawn on your boards. Seal the endgrain before placing the boards in the mold. I loosen the sides with finger pressure,
then tip the mold upside down and tap
LEARN ABOUT
Mold the blank CASTING EPOXY GETTING
STARTED
IN
CASTING
John Und
erhill and
popular
Johnson
For an excellent
trend in
in recen woodturnin
t years g
wood, has been
in the center.
boxes, • How pressu With that, imentation
s have re pot
summary and
by the all been and safe are or vacuu you to we hope on
use of resins enhan • How the explo
embed ced do I achie chemicals used? m? techniques re and find to inspir
an object . Some use resin effect? ve a clear that work methods and
e
and fill ; other to or colore for you.
it with s cut a • Do d
to “save” color; some pattern the variou Resin
a piece use castin and finish s resin
products propertie
otherwise
be usable
of wood
that would g similarly? turn
One of
the first s
A drill press is
bining . In any not have uncertainti
wood and case, com- In this when es peopl
sibilities resin offers article, what resin getting starte e
for turne of castin we to use. d in
rs to explo many pos- g and will explore the basics on the There are casting is
re. questions. try to answe market severa
today,
whelm and it can l types
introduction to
More impo r these ing.
CHAT TANO to simpl
ify the rtantly,
we want symposia, Thanks to Intern feel over-
DEMONSTROGA
process and article et forum
and clear all quick s like this, s,
handy as the
ATOR! up any ly move
Mark Dreyer and learn past we can
featured will be a
A Note from each beginner mista
About
demons other’s kes
the 2022 trator at success.
in Chattan
AAW Symposium
ooga, Tennes
Casting
involve s
the use
Safety
where he see, with proper of
will cover safety precau chemic als and
For more pen here comes special
details and making and casting tions, these
hole should be
with its tools, which
perpendicular
and safe.
16
lightly on the bottom with a rubber lines that span two adjacent rings and than the previous one. I continue this
mallet. Inside most molds is a center the entry saw kerf (see Photo 12). All sequence until I have five rings and
mark that transfers to the cast blank. cutting is done with a table angle of 45°, one base extracted from my blank. The
I drill this out with a ¼" bit, drilling and the width of each ring is set to 1". I rings are then organized so the first,
deep enough to accommodate the cut slowly into the blank with a clock- third, and fifth rings are set aside for the
center pin on my circle jig (Photo 7). wise movement until I have a complete larger bowl, while rings two and four
circle. The tangential entry cut provides will be used for the bowl for this article.
Two-for-one skinny rings more gluing surface with ample room As noted, completing both bowls will
I cut my rings using a circle-cutting for exterior clamping, and the lines require casting another base—this step
jig mounted on a 14" (36cm) bandsaw help realign the cut (Photo 13). is not discussed in this article.
(Photos 8-10). The blade cuts straight If your saw and jig are set up cor-
through from the blank’s outer edge rectly, the jig will stop sliding into the Prepare the base
on a tangent to the ring’s inner diam- cut when the cutting blade is tangen- The base is about 8" (20cm) in diameter
eter (Photos 11, 12). Each ring has been tial to the next ring’s inner diameter and the thickness of the resin blank.
measured and traced onto the blank and directly above the jig’s center pin. Mount the base face down in a set of
before cutting. Before starting the cut, The jig must be reset between cuts so jumbo jaws and turn a recess to receive
I also mark the blank with two black that each ring is 1" smaller in diameter chuck jaws in expansion mode (Photo 14).
13
ring. Draw a pair
of lines through
the path of the Close the gap cut in each ring by coating
blade where the the adjacent surfaces with epoxy and
kerf crosses the clamping the ring closed, using marker
ring—this will help lines for reference. It’s also a good idea to
realign the cut clamp the ring to a work surface to keep
it flat. Clean off the marks with alcohol
11 12 during glue-up.
after the epoxy cures.
woodturner.org 33
I am careful to make the mortise with removing any accumulated detritus and Assemble a skinny ring bowl
slightly dovetailed sides and a flat face for correcting any wobbles (Photo 16). Any Remove the scroll chuck, along with
the 3" (8cm) jaws to register against. shaping work on this face is best done now the base still mounted in it, from the
I remove the base from the jumbo jaws and before rings are added. A concave headstock. Mount the first/base ring on
and mount the base in a four-jaw chuck profile up to the first ring’s inner edge the jumbo jaws to prepare it for gluing
(Photo 15). With the work remounted on enables a better blending between the first onto the base (Photo 17). The top of the
the lathe, I flatten the face of the base, ring and the inside bottom of the bowl. ring is oriented face down in the jumbo
jaws. I true the bottom of the ring across
Protect yourself!
on the lathe eat into the brief five
minute (or less) open time. Until you
In liquid form, the high-quality resins that woodturners typically use pose minimal health risks, but have done one or two of these bowls, I
do follow the manufacturer’s suggestions for protecting yourself while using them. This usually recommend using 15-minute epoxy.
means a ventilated workspace and disposable gloves. Estimating the amount of epoxy you
Things get serious when it comes to machining cured resin, which is a plastic polymer. The dust need is a challenge. I mix extra epoxy
from grinding, scraping, and sanding is fine, light, and loaded with static electricity; you don’t
because there isn’t enough time to mix
want to breathe it. It clings to everything—arms, clothing, lathe, walls, and lungs. A good respira-
a second batch if I run out partway
tor and dust extractor are essential.
Shavings generated by turning resin can also be brittle and sharp. A full-face shield is the mini-
through a ring. If you get in a bind and
mum requirement, and you’ll appreciate a head covering as well. run short of resin or time when gluing
rings, it’s best to scrape the surfaces
woodturner.org 35
Closing Up Shop for the Last Time
Mike Peace
W
oodturners are unique indi- our mortality and should encourage People in either of the above two
viduals, but we all have one us to think about how to deal with our categories may be capable of disposing
thing in common: We will own shop. Let’s explore some options of their shop themselves or with some
grow older and eventually become in case we are no longer around to close assistance. If so, consider clearing out
unable to continue turning, all too our shop for the last time. These sugges- your shop now, while you can. At least
often leaving someone to deal with tions are also relevant for those who deal with some simple tasks: get rid
our shop and tools. choose to or must give up woodturning of wood too cracked to turn, boxes of
A funny T-shirt says, “He who dies for health reasons. extra bowls, platters, or other projects
with the most tools wins.” My friend Procrastination kicks in when there started but not finished; give away fin-
Frank was always wearing a hat with is something we don’t want to deal ished projects that won’t be displayed
that saying. He was active, teaching with. But I believe we should plan around the house; dispose of old fin-
at the local Woodcraft store and as a ahead to lessen the burden on the ishes—responsibly; sell or give away
demonstrator in our region. Frank was loved ones we leave behind. what you can and throw away the rest.
scheduled to do a demo for our club
when he passed away unexpectedly. Woodturners’ situations Those who are still actively turning
Well, you can’t take tools with you. Or Turners often fall in one of these People in this category would be wise
as one person commented, “I never categories: to take some planning actions now:
saw a hearse pulling a U-Haul trailer.” • Identify shop items that have not
I helped a widow sort out her hus- Those who no longer turn due been used in more than a year and
band’s shop after he died of Covid. He to health reasons consider getting rid of them.
was a long-time member of my club and A woodturner I knew bought a large • Offer wood in excess of your needs to
had an extensive shop. Unfortunately, expensive lathe late in life and was a club raffle. Do not include firewood!
he made no advance arrangements. enjoying his retirement pastime. Then Taking old, cracked wood that you
This kind of experience reminds us of he had a recurrence of cancer, and would not turn yourself means you
his brother, who was handling his will have wasted your time hauling it
affairs, knew nothing about wood- for someone else to dispose of.
turning. I provided him with contact • Get rid of old turning magazines
information for several clubs within a that typically have no dollar value.
couple hours’ drive that probably had Take a few to a club meeting for a
a member interested in getting a nice visitor or new turner. Past American
used lathe at a reasonable price. Woodturner copies can provide info
about the AAW and what the organi-
Those who no longer have an zation offers a new turner. Perhaps
interest in turning they could be thrown in as sizzle if
They may not have turned in years. I you are selling something to a new
see this in a number of club members woodturner. But best is probably just
who might be referred to as inactive to throw them in the recycle bin.
hobbyists. They may still come to • Turning DVDs and VHS tapes should
club meetings for social reasons or hit the trash. Who still owns the
to leave the house for a while. They players for them? If your club has a
may still have an interest in watching library, they might want your old
someone else turn but don’t want to DVDs and tapes, but probably not.
do it themselves. Many clubs have abandoned libraries,
as there is very little interest in them. Amazon can often be found at wood-
YouTube and interactive remote demos working or woodturning vendor sites.
(IRDs) have pretty much replaced the If you are in a club or there is one What’s in a
old formats. Plus, it is much easier to nearby, they will likely be happy to Written Plan?
look up an old American Woodturner post a classified ad for little or nothing
article in the AAW’s digital archives on their chapter website, Facebook • Document your tools and leave a
than to search through a stack of old page, or in a newsletter or email distri- printed list where it can be easily
journals in the basement. bution, as most clubs consider this as a found. Indicate any tools that
• Most important is to prepare a valuable service for members. are to be given or donated to a
written plan to assist the person When preparing your list of tools, specific family member, friend,
who will be left with the task of liq- describe each item as clearly as pos- or organization. If you decide
to donate tools to a charitable
uidating your shop. (See What’s in a sible and include model numbers,
nonprofit organization in the U.S.,
Written Plan? sidebar.) It is possible correct titles, and accurate condition.
such as a local woodturning guild,
your residence will go on the market Sometimes providing the current retail
the estate may qualify for a tax
and a workshop full of equipment, price is a useful reference. Voltage is deduction. Seek the advice of a
wood, and tools is not going to help! important. In the U.S. it is 110V, but qualified tax advisor for details.
larger equipment may require 220V,
• In the case of someone with a
Possible sales venues which not all shops have. Providing an
terminal illness, if tools are to be
• Local woodturning clubs asking price will get a better response.
sold after the turner’s death to a
• Social media, such as Facebook Publish contact information and city
specific recipient, negotiate and
Marketplace, a neighborhood location, so you won’t waste time on document agreed-upon sale prices.
Facebook page, and NextDoor calls from folks too far away. Publish
• eBay • If there are no family members
the list as a PDF if you are expecting it
or friends interested in the tools,
• Craigslist to be distributed by email.
document the method of disposal,
• Yard or estate sale Be realistic with pricing expectations.
along with appropriate details and
• Online outlets, including I know of one club member with health
contact information. This could
forums like the AAW Forum’s issues who priced his tools and equip- include the use of a professional
Woodturning Marketplace ment too close to full retail when selling auction service, relying on a
(aawforum.org/community) or his home to move into assisted living. It knowledgeable and trusted friend,
SawMillCreek.org. Smaller tools that took a long time with many price reduc- or full-service help from a person
can be easily packed and shipped can tions and the hassle and expense of familiar with tool pricing and selling
often be sold online. But be prepared, moving things into a storage unit. alternatives. This selling process can
as this can take significant work, take considerable time, so if a friend
including packaging and figuring out When you’ve been is to be recruited, document agreed-
how to get paid for shipping costs. asked to help upon compensation for their time
What should you do if you get a call and expertise.
Pricing to help with closing someone’s shop • After you choose an approach and
There is an old joke among woodturners for the last time? First, you’ll have to document the plan in writing,
that our biggest fear is our spouse selling decide if you are willing to spend the communicate the plan details with
our tools for what we said we paid for time needed. One turning friend that your family, including the location
them! A general rule of thumb is that had considerable experience in this of the written document (perhaps
50% of current retail value is a good area suggested if dealing with someone stored with other important papers
starting price for many tools. Tools that you do not know, consider pricing such as your will or in a binder in
might go more readily at a higher price, a prominent place in your shop).
your assistance at an hourly rate for a
This will help alleviate some of the
perhaps 60% to 75% of retail value, minimum of two hours. This makes it
stress on your next of kin upon
include higher-end equipment with a business arrangement and may rule
your death.
cast iron like jointers, table saws, band- out folks who might be difficult to deal
saws, and lathes. Sought after items like with or have unrealistic expectations.
chucks would also fall into this category. He said he put in two days of pricing
Amazon is a good tool for determining assistance for a widow, only to have a
pricing, and items that aren’t listed on family member come in with a truck
woodturner.org 37
Accumulated wood Unused but still lingering
When a shop must be closed for the Stacks of magazines, journals, and books: are they continuing to prove useful?
last time, what to do with the inevitable
accumulation of turning stock and
rough-turned bowls?
and haul everything off, so his time Christmas party auction/raffle. Places a widow wanting to sell her husband’s
was completely wasted. to donate might include any nonprofit Powermatic lathe. He swooped in on
One of the biggest value-added that conducts fundraising auctions the widow with a lowball offer. We
ways you can help is to document and raffles. My local United Way was never saw him again, which was fortu-
the items and group things that logi- happy to take small turnings, which nate for all. In summary, plan ahead.
cally go together. For example, keep they added to baskets they were auc- Take responsibility for your hobby and
extra chuck jaws with the chuck. For tioning or raffling or giving to donors. ease the burden on others.
a lathe, gather and put with it all of For many widows whose spouse
Mike Peace is active in three clubs in the
the original equipment, such as face- belonged to a woodturning guild, one
Atlanta area and is a virtual member of
plates, drives, etc. In a recent situation, option is to donate the entire shop to another. He regularly uploads woodturning
I found a set of wheels and a pipe-like the club in exchange for them hauling educational videos to his YouTube channel,
handle in a storage room for the shop. everything away. If the club is a non- Mike Peace Woodturning. Mike worked
The widow never would have recog- profit organization, they can provide as a software project manager before
retirement. After serving on active duty
nized these items as a Oneway lathe a tax receipt, although nowadays with
in the U.S. Army, Mike stayed active
accessory (used to move the lathe) that high standard deductions, this may as a reservist, retiring with the rank
sells new for $300. not be a big deal—but it might be. This of Lieutenant Colonel. For more, visit
Another service you can provide option might be appealing if the shop mikepeacewoodturning.com.
is to be in attendance at a garage or must be cleaned out quickly so the
yard sale to help deal with customers, house can be sold, or if the next of kin
answer questions, and negotiate prices. is out of state. FOR FURTHER READING
Many widows would be reluctant to A variation is to split the final pro- From th
of Expe e Benefit
have strangers traipsing through the ceeds between the club and the widow. CLEAN YO
rience
DALE LARS
ON’S
A
SHOP TRUTH SHOP TRUT
SHOP TRUTH 1: Space is valuabl HS s I write
this, I am
e.
collect stuff. 2: Any horizontal the shop in
surface of an older the process
CONCLU
will year or
two, I get woodturne of helping yet
munity: another
sawn slabs, and burls have value. Old ment the process, including rules for
in the of wood you will forget
shop. if it is burie
My good
friend
that sever Malco
lm Zand WOODTU R N E R SCH AT T E R
al years er in Ottaw
shop and ago, he
CHATTER saw sever looked a told
hadn’t al floor- around me
used in stand his small
years
Tips for Selling Tools
space for ing
dried and cracked wood should be volunteers. Some folks have different to find these articles:
his King . He sold them tools that he
selling Jeffcurre nt work. and
the tools. He has freed up
Photos by Dennis Belcher. never more
regretted
2. While many woodturners are 6. You may want to put a sign, such A “to do” list
retired and have the flexibility to as “WOODTURNERS TOOL SALE”
no 1, page 20)
must be considered, particularly if to have nothing left at the end of the able” and include photos.
heavy tools/machines need to be sale or to maximize revenue. A helpful
transported to vehicles. Also, street rule of thumb is that used tools can 2. Clean your tools as best you can.
they felt a relative might want. few years ago, our club hosted a profes-
• “Tips for Selling Tools,”
Remaining items can be sold or sional turner who likely could afford
Plan ahead to avoid parking issues. Have power available so buyers can test People may show up ahead of the starting time
electric tools. to get first dibs on certain items. Decide ahead
donated. My club has had some success whatever he wanted. He overheard a (vol 39, no 3, page 10)
in selling such items at our annual conversation at a club meeting about
Beginnings
2025 AAW Member Exhibition
T
he 2025 AAW Symposium into process and material: “Many had field of woodturning today. Through
took place in Saint Paul, the very personal objective of showing their eyes and hands, we glimpse the
Minnesota, along the banks of their own beginnings. Others took boundless creative potential of the
the Mississippi River—a waterway that a broader view of ‘beginnings’—and natural world.”
begins as a small stream at Lake Itasca cosmology, biology, and nature had a Two works received special awards:
and grows to more than a mile and large part to play.” People’s Choice: Gaia by Heather
a half wide before reaching the Gulf Juror Mary Ann Hruska, a collector Marusiak and Master’s Choice:
of Mexico. The Beginnings exhibition and supporter of turned wood since Rhombi by Dewey Garrett.
reflected that setting, inviting artists the 1980s, has seen many new begin- Beginnings marked the start of
to consider origins—personal, mate- nings in the field. “As a collector, I’ve AAW’s 40th anniversary year and con-
rial, or conceptual—and how those witnessed the evolution of this remark- tinued the organization’s tradition
starting points shape the creative able medium. As an art form, the pos- of showcasing the range, skill, and
process. sibilities for wood are endless,” she imagination of its members through
Work for the AAW member exhibi- noted, “and artists continue to surprise thoughtful, theme-based exhibi-
tions is chosen through a blind jury with their ingenuity.” tions. All works were created between
process, with the identity of the appli- Beth McLaughlin, Artistic Director March 2023 and March 15, 2025.
cants concealed. Each year, the jury is and Chief Curator of the Fuller Craft The exhibition will be on view at the
comprised of a woodturner, a collector, Museum, praised the work for its AAW’s Gallery of Wood Art through
and an outside curator or academic. vitality: “The submissions revealed November 30, 2025.
Juror Keith Gotschall, a professional a deep connection to material and
furniture maker, production turner, form, and offered a window into the For more, visit galleryofwoodart.org or
and artist, brought a maker’s insight diverse, fresh perspectives shaping the email Tib Shaw at tib@woodturner.org.
Carol Hall (Pennsylvania) and Dan Zobel (Pennsylvania), Stepping in the Same River Twice, Ash,
paint, leaf, 4" × 6" (10cm × 15cm)
I lost my voice after heart surgery this past winter when my vocal cords were nicked. The doctors called
it “a less than optimal outcome.” I was on vocal rest for three months, which is a gentle phrase for the
terrifying reality of perpetual silence. They are scarred now, so I continue to have issues. Prolonged silence
has completely changed my perspective. If you can’t share ideas, what is their value? Exploring this theme is
my exercise in healing. I was given inspirational turnings by two incredible artists, Danielle Barbour and Dan
Zobel. The ideas we explored became stronger through collaboration. Being forced into silence has taught me
that failure is not the end. It is the beginning.
woodturner.org 39
Pat and Karen Miller (Washington), To Live and Die in LA, Pink ivory wood, glass, 18" × 5" (46cm × 13cm)
With a perfect combination of land, water, flora, and weather, SoCal has long attracted humans and fire. This time we
had friends who lost everything. So many people forced to begin again… The overall shape of this piece reflects a world
engulfed in flame, the column of smoke trying to escape the destruction. The glass orb expresses a verdant, productive
land that is friends with the ocean, and the tiny figure in the smoke echoes the fears of all, wondering if they could
possibly survive and return. Pat’s burn-carved texture and color are purposefully harsh to evoke the results of wildfire, in
contrast to Karen’s delicate pyrography; as in the real world, heat and fire create strikingly different effects.
Marcel van Berkel (The Netherlands), Beginning of Life, Maple, wire, cotton,
Dewey Garrett (Arizona), Rhombi, Plywood, gilding, 6" × 5½"
acrylic paint, 5½" × 10⅝" × 14" (14cm × 27cm × 36cm)
(15cm × 14cm)
The beginning of life is love.
My beginning efforts in woodworking frequently involved working with
plywood to make shop cabinets, jigs, and tools. I often return to this
familiar material because of its availability and workability. This piece
was made by merging two hand-turned hemispheres of dyed plywood
and then turning to shape the outside. It is hollow but not hollowed
through its tiny opening. The carved diamonds were cut using my
home-built ornamental turning machine; the brass coloring was created
by dry-brushing acrylic paints.
Cory White (Texas), Glorious, Cherry, 20" × 17" × ½" (51cm × 43cm × 13mm)
In the end, the paths we choose help define us. Beginnings signify the end of the old and start
of something completely new. Simply starting and doing the same tried and true on a fresh
palette is not a real beginning. True beginnings evoke a myriad of emotions: fear, self-doubt,
but also excitement. Beginnings venture outward from the familiar into the unknown, from
comfort to the uncomfortable, from a place of safety to a place of risk. When the journey truly
begins, it is glorious.
woodturner.org 41
Jeannette Rein (Western Australia,
Australia), When Something Begins,
Something Ends, Albany woolly bush,
4" × 13" × 2" (10cm × 33cm × 5cm)
As something ends its cycle, the remains
bear witness to the transformation from one
form to another. Like the cycle of a chrysalis
in a cocoon, it splits and a new life unfolds,
emerging to a new beginning.
Bradner Bond (California), Order from Chaos, Sapele, India ink, Kevin Burrus (Oregon), Caged Seed, Bamboo, reclaimed fir beam, brass pins,
gold leaf, 2½" × 9" (6cm × 23cm) 5" × 14" × 5" (13cm × 36cm × 13cm)
A swirling chaos of deeply carved fissures rends the bowl’s exterior, a With the theme Beginnings in mind, I chose to use a material new to me to explore line and
raw, untamed landscape. Yet, peering within reveals a stark contrast: a form—bending flat bamboo into turned seed shapes made from reclaimed fir. I am also
precisely executed rose-engine pattern. Intricate, radiating geometric interested in the shadows the sculpture makes, adding another two-dimensional element that
designs, meticulously cut, form a serene, ordered core. This duality is always changing with the direction of the light. The strips of bamboo have a line quality
embodies the emergence of structured beauty from turbulent origins. that also creates volume and adds to the narrative.
This piece represents the origins of life on earth, structure coming from
the disarray of the chemical soup.
woodturner.org 43
Bill Karow (Oregon), White Moon Lake, Spalted maple, bleach, pigment, 4" × 7"
(10cm × 18cm)
Beginnings often emerge from transformation. This piece was found as spalted maple,
neglected and marked by decay, yet it became something new. Its journey—from breakdown
to renewal—reflects nature’s constant cycle of regeneration. Every new beginning carries the
echoes of what came before.
Heather Marusiak
(Kansas), Gaia, Maple, sycamore,
rhododendron, cassava root,
acrylic color, 14½" × 10½" × 8½"
(37cm × 27cm × 22cm)
Gaia is the personification of
Earth, from whom all life springs
and is sustained. Humanity will
determine its fate by how it defines
its relationship with her.
woodturner.org 45
AN ARTIST’S SOUL TRAVELS,
EACH STEP A DESTINATION
ROBERTO
FERRER’S
REMARKABLE
JOURNEY
Photo: Mike Mitchel
Derek Weidman
I
t was a loud late night in Bucks mostly bowls and before that, doing and on the creative power infused
County, Pennsylvania, and a rag- some carving on organic vessels. All in his oeuvre trace back to his home-
tag group of woodturners, metal- were beautifully, even expertly, done, land, Puebla City, where he was
smiths, artists, and craftspeople gath- but his voice as an innovative and born and raised, and nearby Mexico
ered around a large patio table, joking spiritually connected sculptor had City, where he moved at age sixteen.
about life and discussing the collabora- not yet emerged. In the early days of Cosmopolitan and historic, the
tive projects they would continue the our friendship, Roberto told me about vibrant sights and sounds of Mexico
next day. All of those in this clutch of his goals as a maker. He said with a City etched a visual orchestra onto his
around twenty makers (out of a total of lighthearted but determined convic- sensibilities. Much like the contem-
seventy participants) were unwinding tion that he wanted to become a “true porary sculptor Roberto has become,
as the frenetic, creative, and exhaust- artist,” whatever that meant. Mexico City itself fuses the traditional
ing Echo Lake collaborative event To say that since then his growth and ancient with modernity.
neared its final day. Everyone was has been meteoric would not be an While Roberto brings a work of art
running on empty—except one. After overstatement. Roberto is a joker, unas- into existence with the newest pow-
enjoying the social atmosphere for a suming and kindhearted, but make no erful electric grinders and a modern
time, there sat Roberto Ferrer, under mistake: those who have met him along lathe, he may finish the same piece
the night sky and a dim deck light, in his path marvel at the sheer artistic quietly and meditatively, with hand
a not-so-comfortable chair, looking distance he has traveled. He told me he chisels indistinguishable from those
perfectly at ease while adding pyrogra- wanted to be a true artist, and he knew of a hundred or more years ago. And in
phy to a sculpture. Most participants better than anyone what that meant: to the same way, graffiti and murals on
had gone to bed, having spent a tiring be willing to put in the work—relent- city and subway walls or the bold illus-
twelve-hour day collaborating, but lessly, step by step—to bring his artistic trations of band shirts on tourists clash
now at midnight, Roberto was intent visions into the world and turn his and juxtapose temporally, as those
to ply his craft for a few hours more. dreams into reality. same tourists, learning about Mexico’s
I met Roberto nearly a decade ago, history, climb among the pre-Colum-
first at the art expo SOFA Chicago The old and the new bian ruins.
and then while teaching at a craft Some of the most resonant influ- As an older teenager on his days
school. At the time, he was turning ences on Roberto’s artistic journey off from work, Roberto would take
with bright light.” Roberto recalls want to one day share his heritage with
in his idiosyncratic interpretation the world. Like the Spanish church
woodturner.org 47
Quetzalcoatl, 2019, Black walnut, steel, acrylic paint, 6" × 5¾" × 1¼" (15cm × 15cm × 32mm)
Collection of Rich and Debbie Hall-Rappen
the few who are expanding the recreating forms and motifs from his
diversity of the AAW member- cultural roots. He instead has traveled
ship, and he said, “Although through valuable experiences of his
it is not my intention to own, accumulated all manner of tech-
be a spokesperson for the niques, both learned and invented,
Latin American community, and synthesized influences across
throughout my work I hope to cultures—the ancient and the new,
inspire other Spanish-speaking Mexican and American.
artists living in the U.S. and in
other countries to come forward and Seeking purpose
share with the rest of the woodturn- There came a point where the vibrant
ing community. I truly believe that by colors, culture, history, and places of
interacting, sharing, and collaborat- Mexico turned into mere memories.
on that Mesoamerican pyramid, time ing, society grows and becomes rich Roberto left his homeland and trav-
and processes have added layered with culture and traditions.” eled north, immigrating to the United
surfaces that speak through Roberto’s While sincere and hopeful in his States. Seeking purpose, new experi-
art, itself covered in a panoply of words, the work that is the back- ences, and opportunities, he found
carved, painted, and burned textures. drop to them is visionary. Perhaps himself in a number of states across
Examples include El Jarabe, inspired Roberto’s most powerful series is his America. He traveled to towns he tem-
by folklore dances and specifically Mesoamerican Shields, which repre- porarily called home, collecting tools,
the China Poblana dress women wore sent different aspects and times of figuratively and literally, and adding
while performing, and Quetzalcoatl, a Mesoamerican civilizations. These tinder to the creative spark about to be
revered mythical Mesoamerican feath- works bring a modern voice from an lit in a wood artist waking up. To make
ered serpent that created the universe entire culture, both in iconography ends meet, Roberto found himself
and mankind. and narratives, into our woodturn- doing construction—hard work but
Given his heritage, I asked Roberto ing community. But Roberto does reliable income. Wherever he found
what it means to him to be among not merely behave as a torch-bearer, his feet, things needed building with
the capable blistered hands of those
willing to do it.
I truly believe that by interacting, sharing, and
“
His first stop on American soil was
collaborating, society grows and becomes rich California, where Roberto gained
almost by osmosis the knowledge
with culture and traditions.” –Roberto Ferrer of the Chicano subculture, includ-
ing how they translated their unique
woodturner.org 49
retrospect, it was also an experiment sand—beautiful vessels quickly. experience, Cyclone is Roberto’s
hinting at things to come. YouTube creators such as Miguel response to the devastating effects of
Zanches and Cap’n Eddie Castelin, as Hurricane Dennis, which pummeled
Constantly learning well as mainline woodturners such Florida in 2005 when he was living
and growing as (the late) John Jordan and Gary there in his early 20s.
After carving vessels whole cloth Stevens, greatly influenced and aided Not surprisingly, each chapter
and undertaking the meticulous Roberto in his woodturning journey. in Roberto’s life left a thread that
task of sanding them to perfection, The spiral flutes, rhythm, movement, he carried forward into his current
Roberto wanted to create works faster. and grace of the latter two makers can artistic life. Beyond wood art and
Enter YouTube, where Roberto began be seen in many of Roberto’s works. woodturning stemming from his
seeking out videos showing how wood Pieces from his Gladiator series and time in North Carolina, he also began
lathes could be used to create—and the stunning Cyclone speak strongly making online content and undertak-
to their influence. The evolution ing other digital endeavors, including
of these works into Roberto’s interactive remote demos (IRDs) like
Mesoamerican series is easy to see the ones that contributed to his own
and rewarding to understand, woodturning education.
as it is a concrete example of
how this maker’s creative Chicago and the
mind works. Seamlessly Agave Engine
combining technique, The most recent stop in his expansive
narrative, and personal journey is Chicago, where Roberto
now lives with his wife Kate and their Traveler, 2018, Cherry, acrylic paint,
three children. Roots of family and 5¾" × 2¼" (15cm × 6cm)
community anchored him there and
allowed him to begin making art Storm, 2022, Maple, pyrography (not fractal
fulltime. burning), 13" × 13" × 2" (33cm × 33cm × 5cm)
Chicago offers a bustling wood-
turning scene that Roberto has fully
embraced. Much like how Roberto
took advantage of online content to
learn woodturning, the other giant
pillar of the woodturning craft is the
local clubs and communities that
make wood shavings into a local and
international family, which he soon
actively joined.
He is active in his local club and
has demonstrated twice at the bien-
nial Turn-On! Chicago symposium.
He has also demonstrated for local
clubs and at craft shows, as well as at
other regional and national events,
including the 2023 AAW International
Woodturning Symposium in
Louisville, Kentucky. of a flower. These are stiffer
Time, like woodturning, moves in machines in the way an
circles. Roberto met Francisco Bauer, artisan uses them, with less
who soon became his woodturning direct human interaction
mentor. Francisco was born in the than a conventional wood
United States but was raised in Mexico, lathe. Much of the artistry is
so they had an immediate and mean- locked into the rosettes and
ingful connection. Francisco taught setup, determined before the
Roberto more sophisticated sharpen- machine is ever turned on.
ing and turning techniques, along After seeing ornamental
with making him tools and custom turning in action, Roberto
lathe attachments, as Francisco is an was struck—not unlike a bolt
industrial mechanic by trade. Now of lightning, or perhaps a few
retired, he generously found time to shots of tequila—with a wild
help Roberto with each step he took. idea. After visiting the shop Iridescence Dream, 2017, Mahogany,
Better turning skills and direct expo- of accomplished ornamental 10" × 10" × 1¾" (25cm × 25cm × 4cm)
sure to making his own tools were key turner Dr. Scott Barret to study his
to Roberto’s inspired level of work. rose engine, Roberto reasoned that an
A strong theme among Chicago- angle grinder could be modified into engine. The agave fruit, central
area woodturners is the notable something akin to the cutters of a rose to Mesoamerican culture, looks
number of ornamental woodturners. engine. With a jig to hold the angle strikingly like the patterned cuts of
Ornamental turning uses a modified grinder, Roberto began making cuts a rose engine as well.
lathe and rosettes to create ornate, in tandem with a lathe—precise, yet This new machine, the Agave
mathematically infused patterns open to spontaneity—a clear depar- Engine, designed by Roberto, is a dif-
in wood. Some of the original ture from a conventional rose engine. ferent beast altogether. It creates the
machines were called rose engines, The rose, a symbol of perfect love repeating patterns similar to those of
as the way they created patterns was and beauty, fits the unwavering a rose engine, but a human hand, full
reminiscent of the repeating petals and interwoven cuts of a rose of life and imperfection, is still part
woodturner.org 51
of every cut. Like the agave plant and Ferris wheels. They are the collisions
the tequila it makes, there is spirit, of past and present. PBS Video on Roberto Ferrer
vigor, and risk persisting in each pass Roberto’s work, like his life, is PBS visited Roberto’s
of the cutter. full, chaotic, and always moving Illinois shop in 2022 and
The work Roberto has made with forward. featured him in an “Eye on
the Arts” episode. View the
the Agave Engine now forms the
video at tiny.cc/Ferrer.
canvas for all of his stories—stories
from his hometown and Mexico
City and from his journey in the Having devoted many years to wildlife
U.S. that brought him to Chicago. rehabilitation, Derek Weidman is a full-
time wood sculptor focused primarily on
They are the canvas for all of the
multiaxis turning with an emphasis on
textures, from crumbling stones to animal forms. He is a known boundary-
spinning blades; the palette for all pusher, demonstrator, nature lover,
of the colors, from serpent gods to troublemaker, and fledgling writer.
DAVID ELLSWORTH
June 25, 1944–June 16, 2025
—Gretchen Wilbrandt,
Executive Director, American
Photo: Paul Stebner
Association of Woodturners
woodturner.org 53
Remembering a Life of Creativity,
Leadership, Teaching, and Generosity
Craig Edelbrock
T
o remember David Ellsworth as a with material and motion to create his medium and stood before a lathe,
master woodturner is to miss the unlimited possibilities. it was as if all parts of his life had been
deeper resonance of his life. He Born in Iowa and shaped by the preparing him for that moment. In
was a whole person—thoughtful, emo- mountains of Colorado, David’s path the hum of the spinning blank, David
tionally attuned, socially connected, was never linear. He was a chorister in heard something no one else had. Not
and profoundly integrative in how he the Army, a student of architecture, just the wood, but what lay beneath
lived, created, and gave. For David, the an expert pool player, a folk singer, a it—a world of possibilities hidden in
lathe was a means of infinite discov- potter—each role refining his aware- the unseen void.
ery. Woodturning was a spiritual disci- ness, each reinvention deepening his His hollow forms stunned the
pline where body and mind converged search. When he finally chose wood as world. With walls as thin as eggshells
Spirit Forms
woodturner.org 55
The Birth of the AAW
Arrowmont School of Arts and Crafts The AAW’s early years were
in Gatlinburg, Tennessee, was one powered by true grit, generosity,
of the first places in the country The AAW’s early years and a shared belief in the value of
to offer woodturning instruction. were powered by true the craft. Many members preferred
Director Sandra Blain worked with turning to meetings, but the journal,
Mark and Mel Lindquist to launch
grit, generosity, and demonstrator insurance, and annual
the program in 1981. By 1985, she a shared belief in the symposiums drew them in. The
and David Ellsworth—then a regular organization offered what the field
instructor at Arrowmont and rising
value of the craft. had long lacked: a sense of collective
leader in the field—sensed it was identity, a way to connect, and a
time to take stock of the movement. place to belong.
Together they launched a national Ellsworth served as president for five This wasn’t just a club. It was a
exhibition, Woodturning: Vision and years, then one more on the board, cultural home—built with hand-
Concept, juried by Ellsworth, sculp- helping build the organization’s typed newsletters, out-of-pocket
tor Mark Lindquist, and Renwick structure and ethos. Albert LeCoff donations, borrowed meeting rooms,
Gallery Director Michael Monroe. It became vice president, Ernie Conover and a deep commitment to a larger
was a rare moment of focus for a frag- secretary, and Dick Gerard treasurer. goal. The AAW began not with a
mented field—and the spark that lit LeCoff would later go on to found the grant or a grand plan, but with a barn
something much larger. Woodturning Center in Philadelphia, full of volunteers and a belief that
At the exhibition’s opening now the Museum for Art in Wood. woodturning mattered.
symposium, with more than 100
turners gathered, the idea of a
national organization took hold.
Just before Ellsworth stepped
onstage to welcome the crowd,
Dick Gerard handed him a packet
of nonprofit paperwork. By the
end of the session, the room was
buzzing. Bob Rubel of Texas offered
legal help and administrative
support. Gallery owners Ray Leier
and Rick Snyderman pledged
seed money. By the end of the October 1985, during the Woodturning Vision and Concept Symposium,
weekend, the American Association held at Arrowmont School of Arts and Crafts, David Ellsworth and
of Woodturners was born. All other like-minded folk began planning the creation of the American
Association of Woodturners, paving the way for turners to connect.
in attendance became charter Photo: Andi Wolfe
Photo: Nancy Gerard
members.
That night, in Arrowmont’s
Red Barn, volunteers voted on a
provisional board. Ellsworth was
elected president. Within a year, the
It was obvious to me—and everyone else—
first issue of American Woodturner that David Ellsworth had all of the skills and
was in print and local chapters were
forming under the guidance of
qualifications to be the first president of AAW. He was the
Palmer Sharpless. By 1987, the AAW perfect catalyst for our new organization. –William Hunter
hosted its first official symposium.
To me, David was many things. He was a mentor, a coworker, a “My first in-depth turning class was with David in 2008. As years went
neighbor, an inspiration, but mainly he was my friend. His turning by, I found I could make almost anything with the Ellsworth Signature
ability, teaching ability, and artistic talents were unprecedented. I Gouge. I am always in wonder of David’s teaching. He had kindness
believe his ability to bring out the best in everyone he touched may be and patience for even the slowest slowpoke, which I was.”
his most enduring talent. –Greg Schramek –Diana Friend
woodturner.org 57
GMembers’ Gallery
GALLERY
woodturner.org 59
G
GALLERY
(Left to right)
Untitled Segmented Closed Form, 2025, Red oak,
acrylic paint (grain filled and leveled), clear coat
finish, 12¾" × 3¾" (32cm × 10cm)
Untitled Segmented Closed Form, 2025, Red oak,
acrylic paint (grain filled and leveled), clear coat
finish, 11" × 7½" (28cm × 19cm)
Untitled Segmented Closed Form,
2025, Red oak, acrylic paint (grain
filled and leveled), clear coat finish,
11½" × 5" (29cm × 13cm)
Untitled Segmented Closed
Form, 2025, Red oak,
acrylic paint (grain filled
and leveled), clear coat
Thomas Kamila, Massachusetts finish, 10½" × 7¼"
It has always been natural for me success, jurying into many (27cm × 18cm)
to design and create: the passive shows and being represented by
solar house I live in, a Dobsonian numerous galleries and in private
telescope, guitars, a Cape Cod collections. But teaching required
catboat, a Scandinavian log cabin so much creative energy that I Miyamura. His work inspired me
sauna. As a vocational teacher, I built left woodturning behind to focus to create the multisided pieces you
many houses and a timber frame on my new career, vowing not to see in my new body of work. These
barn with my students from 1992 to return unless I had something closed forms are created by turning
2015. Woodturning occupied a great new to say. That changed when I a larger vessel, then removing
part of my life back in the 1980s and was reinvigorated by a hexagon sections and reassembling them into
early 1990s, and I enjoyed significant vase created by ceramist Hideaki multifaceted forms.
Large Canopic
Ridgeback, 2025,
White oak, dye,
polyurethane,
10½" × 5¾" × 5"
(27cm × 15cm × 13cm)
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Woodturning School 6LQFH
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woodturner.org 61
Practical Woodturning
Demonstrations & Classes by Rick Rich
www.PNWwoodturner.com
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TIPS & TRICKS FOR THE WOODTURNER
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woodturner.org 73
TOM
HALE
OHIO
I’ve been excited about making pieces in what I’m calling my Ridgeback series, which I started turning
just last year. I displayed some of these in the instant gallery at the AAW Symposium this year in
Saint Paul, Minnesota, and they seem to be quite popular. The general idea is to turn the lid with an
overhang, then carve away all but a single ridgeback across the top.
In progress
A boxelder maple
jar turned and yet
to be carved.