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Bystronic: Best choice. Bending Xpert Pro 26.1.2023

Xpert Pro
Bending technology for highest demands on process speed and flexibility

Customer benefits
■ Maximum flexibility and performance. Various configurations and a comprehensive range of performance
options for every requirement and field of bending application
■ Consistently high bending quality. The Xpert Pro’s dynamic crowning and patented pressure reference
­technology offer bending with maximum repetition accuracy
■ Precision from the very first part. Intelligent assistant functions, such as the material curve generator
and the LAMS angle measuring system, guarantee bending results with the highest precision while
requiring only very few operating steps
■ Highest degree of operating convenience and transparent process control thanks to the intuitive
ByVision Bending user interface. A touch screen provides all the information required for the fast
processing both of individual orders and extensive order lists
■ Convenient offline programming of bending jobs. Subsequently, simple data import in ByVision Bending
without interrupting the running production process
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Bystronic: Best choice. Bending Xpert Pro 26.1.2023

1 2 1 Hydraulic dynamic crowning

2 Detachable Bending line laser
3 Optical bend guiding system
4 Tablet Control
5 Bending aids
6 Laser angle measuring system with
automatic correction LAMS
7 PartID (part identification)

3 4

5 6 7

Process speed

predecessor Classic Performance Dynamic

Edition Edition Edition
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Bystronic: Best choice. Bending Xpert Pro 26.1.2023

Xpert Pro Xpert Pro Xpert Pro Xpert Pro Xpert Pro Xpert Pro
Extended 100/3100 Extended 150/3100 Extended 200/3100
100/3100 150/3100 200/3100

Tonnage ​ 1,000 kN 1,000 kN 1,500 kN 1,500 kN 2,000 kN 2,000 kN

Bending length ​ 3,100 mm 3,100 mm 3,100 mm 3,100 mm 3,100 mm 3,100 mm
Standard stroke ​ 450 mm 250 mm 450 mm 250 mm 450 mm 250 mm
Open height ​ 840 mm 640 mm 840 mm 640 mm 840 mm 640 mm

Xpert Pro Xpert Pro Xpert Pro Xpert Pro Xpert Pro Xpert Pro
Extended 200/4300 Extended 250/3100 Extended 250/4300
200/4300 250/3100 250/4300

Tonnage ​ 2,000 kN 2,000 kN 2,500 kN 2,500 kN 2,500 kN 2,500 kN

Bending length ​ 4,300 mm 4,300 mm 3,100 mm 3,100 mm 4,300 mm 4,300 mm
Standard stroke ​ 450 mm 250 mm 450 mm 250 mm 450 mm 250 mm
Open height ​ 840 mm 640 mm 840 mm 640 mm 840 mm 640 mm

Xpert Pro Xpert Pro Xpert Pro Xpert Pro

Extended 320/3100 Extended 320/4300
320/3100 320/4300

Tonnage ​ 3,200 kN 3,200 kN 3,200 kN 3,200 kN

Bending length ​ 3,100 mm 3,100 mm 4,300 mm 4,300 mm
Standard stroke ​ 450 mm 250 mm 450 mm 250 mm
Open height ​ 840 mm 640 mm 840 mm 640 mm
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Bystronic: Best choice. Bending Xpert Pro Technical Data 26.1.2023

Xpert Pro
Technical Data
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Bystronic: Best choice. Bending Xpert Pro Technical Data 26.1.2023

Xpert Pro Xpert Pro Xpert Pro Xpert Pro Xpert Pro Xpert Pro
Extended 100/3100 Extended 150/3100 Extended 200/3100
100/3100 150/3100 200/3100

Length ​ 4,180 mm 4,180 mm 4,180 mm 4,180 mm 4,240 mm 4,240 mm

Width ​ 2,000 mm 2,000 mm 2,000 mm 2,000 mm 2,000 mm 2,000 mm
Height ​ 3,420 mm 2,820 mm 3,420 mm 2,820 mm 3,660 mm 3,060 mm
Tonnage ​ 1,000 kN 1,000 kN 1,500 kN 1,500 kN 2,000 kN 2,000 kN
Bending length ​ 3,100 mm 3,100 mm 3,100 mm 3,100 mm 3,100 mm 3,100 mm
Standard stroke ​ 450 mm 250 mm 450 mm 250 mm 450 mm 250 mm
Open height ​ 840 mm 640 mm 840 mm 640 mm 840 mm 640 mm
Distance between side frames ​ 2,750 mm 2,750 mm 2,750 mm 2,750 mm 2,750 mm 2,750 mm
Throat ​ 400 mm 400 mm 400 mm 400 mm 400 mm 400 mm
Table Width ​ 60 mm 60 mm 60 mm 60 mm 60 mm 60 mm
Max. back gauge range X-axis (2/4/5-axis) ​ 1,050 mm 1,050 mm 1,050 mm 1,050 mm 1,050 mm 1,050 mm
X-axis travel (2/4/5-axis) ​ 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm
X-axis speed for 2/4/5/6-axis (up to) ​ 650 mm/s 650 mm/s 650 mm/s 650 mm/s 650 mm/s 650 mm/s
X-axis accuracy (2/4/5-axis) ​ 0.04 mm 0.04 mm 0.04 mm 0.04 mm 0.04 mm 0.04 mm
R-axis travel (2/4/5-axis) ​ 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm
R-axis speed for 2/4/5-axis (up to) ​ 200 mm/s 200 mm/s 200 mm/s 200 mm/s 200 mm/s 200 mm/s
R-axis accuracy (2/4/5-axis) ​ 0.1 mm 0.1 mm 0.1 mm 0.1 mm 0.1 mm 0.1 mm
Z-axis travel ​ 1,900 mm 1,900 mm 1,900 mm 1,900 mm 1,900 mm 1,900 mm
Z-axis speed for 4/5-axis (up to) ​ 1,500 mm/s 1,500 mm/s 1,500 mm/s 1,500 mm/s 1,500 mm/s 1,500 mm/s
Z-axis speed for 6-axis (up to) ​ 1,200 mm/s 1,200 mm/s 1,200 mm/s 1,200 mm/s 1,200 mm/s 1,200 mm/s
Z-axis accuracy (4/5-axis) ​ 0.1 mm 0.1 mm 0.1 mm 0.1 mm 0.1 mm 0.1 mm
Accuracy Y-axis ​ 0.004 mm 0.004 mm 0.004 mm 0.004 mm 0.004 mm 0.004 mm
Oil capacity ​ 300 l 300 l 300 l 300 l 450 l 450 l
Electrical supply ByTower ​ 15 kW 15 kW 19 kW 19 kW 22 kW 22 kW
Electric supply (Dynamic edition) ​ 19 kW 19 kW 22 kW 22 kW 26 kW 26 kW
Weight ​ 13.2 t 12.2 t 13.2 t 12.2 t 19.3 t 17.3 t
Proposed foot print approx. (Length) ​ 6,000 mm 6,000 mm 6,000 mm 6,000 mm 6,000 mm 6,000 mm
Proposed foot print approx. (Width) ​ 4,500 mm 4,500 mm 4,500 mm 4,500 mm 4,500 mm 4,500 mm
Proposed foot print approx. (Height) ​ 4,000 mm 3,400 mm 4,000 mm 3,400 mm 4,100 mm 3,500 mm

The right to make changes to dimensions, construction, and equipment is reserved. ISO-9001-certified.
The technical data can vary in the different countries, according to local security rules and configuration of the machine.
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Bystronic: Best choice. Bending Xpert Pro Technical Data 26.1.2023

Xpert Pro Xpert Pro Xpert Pro Xpert Pro Xpert Pro Xpert Pro
Extended 200/4300 Extended 250/3100 Extended 250/4300
200/4300 250/3100 250/4300

Length ​ 5,240 mm 5,240 mm 4,240 mm 4,240 mm 5,240 mm 5,240 mm

Width ​ 2,000 mm 2,000 mm 2,000 mm 2,000 mm 2,000 mm 2,000 mm
Height ​ 3,660 mm 3,060 mm 3,660 mm 3,060 mm 3,660 mm 3,060 mm
Tonnage ​ 2,000 kN 2,000 kN 2,500 kN 2,500 kN 2,500 kN 2,500 kN
Bending length ​ 4,300 mm 4,300 mm 3,100 mm 3,100 mm 4,300 mm 4,300 mm
Standard stroke ​ 450 mm 250 mm 450 mm 250 mm 450 mm 250 mm
Open height ​ 840 mm 640 mm 840 mm 640 mm 840 mm 640 mm
Distance between side frames ​ 3,750 mm 3,750 mm 2,750 mm 2,750 mm 3,750 mm 3,750 mm
Throat ​ 400 mm 400 mm 400 mm 400 mm 400 mm 400 mm
Table Width ​ 60 mm 60 mm 60 mm 60 mm 60 mm 60 mm
Max. back gauge range X-axis (2/4/5-axis) ​ 1,050 mm 1,050 mm 1,050 mm 1,050 mm 1,050 mm 1,050 mm
X-axis travel (2/4/5-axis) ​ 600 mm 600 mm 600 mm 600 mm 600 mm 600 mm
X-axis speed for 2/4/5/6-axis (up to) ​ 650 mm/s 650 mm/s 650 mm/s 650 mm/s 650 mm/s 650 mm/s
X-axis accuracy (2/4/5-axis) ​ 0.04 mm 0.04 mm 0.04 mm 0.04 mm 0.04 mm 0.04 mm
R-axis travel (2/4/5-axis) ​ 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm
R-axis speed for 2/4/5-axis (up to) ​ 200 mm/s 200 mm/s 200 mm/s 200 mm/s 200 mm/s 200 mm/s
R-axis accuracy (2/4/5-axis) ​ 0.1 mm 0.1 mm 0.1 mm 0.1 mm 0.1 mm 0.1 mm
Z-axis travel ​ 2,900 mm 2,900 mm 1,900 mm 1,900 mm 2,900 mm 2,900 mm
Z-axis speed for 4/5-axis (up to) ​ 1,500 mm/s 1,500 mm/s 1,500 mm/s 1,500 mm/s 1,500 mm/s 1,500 mm/s
Z-axis speed for 6-axis (up to) ​ 1,200 mm/s 1,200 mm/s 1,200 mm/s 1,200 mm/s 1,200 mm/s 1,200 mm/s
Z-axis accuracy (4/5-axis) ​ 0.1 mm 0.1 mm 0.1 mm 0.1 mm 0.1 mm 0.1 mm
Accuracy Y-axis ​ 0.004 mm 0.004 mm 0.004 mm 0.004 mm 0.004 mm 0.004 mm
Oil capacity ​ 450 l 450 l 450 l 450 l 450 l 450 l
Electrical supply ByTower ​ 22 kW 22 kW 26 kW 26 kW 26 kW 26 kW
Electric supply (Dynamic edition) ​ 26 kW 26 kW 34 kW 34 kW 34 kW 34 kW
Weight ​ 22.3 t 20.3 t 19.3 t 17.3 t 22.3 t 20.3 t
Proposed foot print approx. (Length) ​ 7,000 mm 7,000 mm 6,000 mm 6,000 mm 7,000 mm 7,000 mm
Proposed foot print approx. (Width) ​ 4,500 mm 4,500 mm 4,500 mm 4,500 mm 4,500 mm 4,500 mm
Proposed foot print approx. (Height) ​ 4,200 mm 3,600 mm 4,100 mm 3,500 mm 4,200 mm 3,600 mm

The right to make changes to dimensions, construction, and equipment is reserved. ISO-9001-certified.
The technical data can vary in the different countries, according to local security rules and configuration of the machine.
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Bystronic: Best choice. Bending Xpert Pro Technical Data 26.1.2023

Xpert Pro Xpert Pro Xpert Pro Xpert Pro

Extended 320/3100 Extended 320/4300
320/3100 320/4300

Length ​ 4,260 mm 4,260 mm 5,260 mm 5,260 mm

Width ​ 2,000 mm 2,000 mm 2,000 mm 2,000 mm
Height ​ 3,750 mm 3,150 mm 3,750 mm 3,170 mm
Tonnage ​ 3,200 kN 3,200 kN 3,200 kN 3,200 kN
Bending length ​ 3,100 mm 3,100 mm 4,300 mm 4,300 mm
Standard stroke ​ 450 mm 250 mm 450 mm 250 mm
Open height ​ 840 mm 640 mm 840 mm 640 mm
Distance between side frames ​ 2,750 mm 2,750 mm 3,750 mm 3,750 mm
Throat ​ 400 mm 400 mm 400 mm 400 mm
Table Width ​ 60 mm 60 mm 60 mm 60 mm
Max. back gauge range X-axis (2/4/5-axis) ​ 1,050 mm 1,050 mm 1,050 mm 1,050 mm
X-axis travel (2/4/5-axis) ​ 600 mm 600 mm 600 mm 600 mm
X-axis speed for 2/4/5/6-axis (up to) ​ 650 mm/s 650 mm/s 650 mm/s 650 mm/s
X-axis accuracy (2/4/5-axis) ​ 0.04 mm 0.04 mm 0.04 mm 0.04 mm
R-axis travel (2/4/5-axis) ​ 250 mm 250 mm 250 mm 250 mm
R-axis speed for 2/4/5-axis (up to) ​ 200 mm/s 200 mm/s 200 mm/s 200 mm/s
R-axis accuracy (2/4/5-axis) ​ 0.1 mm 0.1 mm 0.1 mm 0.1 mm
Z-axis travel ​ 1,900 mm 1,900 mm 2,900 mm 2,900 mm
Z-axis speed for 4/5-axis (up to) ​ 1,500 mm/s 1,500 mm/s 1,500 mm/s 1,500 mm/s
Z-axis speed for 6-axis (up to) ​ 1,200 mm/s 1,200 mm/s 1,200 mm/s 1,200 mm/s
Z-axis accuracy (4/5-axis) ​ 0.1 mm 0.1 mm 0.1 mm 0.1 mm
Accuracy Y-axis ​ 0.004 mm 0.004 mm 0.004 mm 0.004 mm
Oil capacity ​ 600 l 600 l 600 l 600 l
Electrical supply ByTower ​ 34 kW 34 kW 34 kW 34 kW
Electric supply (Dynamic edition) ​ 41 kW 41 kW 41 kW 41 kW
Weight ​ 23.1 t 20.6 t 27.3 t 24.3 t
Proposed foot print approx. (Length) ​ 6,000 mm 6,000 mm 7,000 mm 7,000 mm
Proposed foot print approx. (Width) ​ 4,500 mm 4,500 mm 4,500 mm 4,500 mm
Proposed foot print approx. (Height) ​ 4,200 mm 3,600 mm 4,200 mm 3,600 mm

The right to make changes to dimensions, construction, and equipment is reserved. ISO-9001-certified.
The technical data can vary in the different countries, according to local security rules and configuration of the machine.
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Bystronic: Best choice. 26.1.2023

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Please contact your Bystronic consultant in this regard.
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Bystronic: Best choice. Bending Bending Tools 26.1.2023

Bending tools
Use the right tools to achieve perfect bending results when air bending,
embossing, and 3-point bending. Original tools from Bystronic are
capable of unleashing the full potential of the machine’s features, in order
to ensure that your party are always bent with utmost precision.

Customer benefits
■ The quality of our tools is specifically designed and tested for Bystronic press brakes and your applications
■ Bystronic bending tools (available with a variety of clamping types) are flexible and versatile, in order
to cover your applications
■ Original tool plus bending data: With every bending tool, you also receive the relevant import data for
your press brake’s software
■ For particularly challenging applications, our tool specialists will be glad to advise and support you with
the design of customized solutions
■ The special production process and the high-strength quenched and tempered steel of our tools guarantee
a long service life even under tough conditions
■ The right tool for you product: You show us the product you want to manufacture, we recommend
the suitable bending tool setup
■ Bystronic bending tools can also be used with third-party press brakes. For this purpose, Bystronic offers
its tools with various clamping styles