OB207t-1qxp 25/9/97 8:51 PM Page 1

HYUNDAI
WALL MOUNTED SPLIT-TYPE AIR CONDITIONERS

SERVICE MANUAL No.TE121023

HYUNDAI
Models
HSH-I073NBE HSH-I093NBE
HSH-I123NBE HSH-I183NBE
HSH-I243NBE
HSH-L093NDC
HSH-L123NDC
 Air Conditioner Service Manual

IMPORTANT NOTICE

This service manual is intended for use by individuals possessing adequate

backgrounds of electrical, electronic and mechanical experience. Any
attempt to repair the appliance may result in personal injury and property
damage. The manufacturer or seller cannot be responsible for the
interpretation of this information, nor can it assume any liability in
connection with its use.
The information, specifications and parameter are subject to change due to
technical modification or improvement without any prior notice. The
accurate specifications are presented on the nameplate label.

How to order spare parts

To have your order filled promptly and correctly, please furnish the
following information:
1. Model No. with Indoor or Outdoor
2. No. in the Explosion View
3. Part Name
4. The quantity you ordered

2
 Air Conditioner Service Manual

Summary and features

Panel Z Panel BM-W

Panel BM-S For fixed type For DC inverter

7K/9K Outdoor Unit 12K Outdoor Unit

18K Outdoor Unit 24K Outdoor Unit

Models Remarks
I：HSH-I073NBE O：HRH-I073NBE
I：HSH-I093NBE O：HRH-I093NBE
Fixed type
I：HSH-I123NBE O：HRH-I123NBE
（220~240V/50Hz)
I：HSH-I183NBE O：HRH-I183NBE
I：HSH-I243NBE O：HRH-I243NBE
I: HSH-L093NDC-W O: HRH-L093NDC-W
I: HSH-L123NDC-W O: HRH-L123NDC-W DC inverter
I: HSH-L093NDC-S O: HRH-L093NDC-S （220~240V/50Hz)
I: HSH-L123NDC-S O: HRH-L123NDC-S

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 Air Conditioner Service Manual

Technical specifications

Model HSH-I073NBE/I HRH-I073NBE/O

Product Code /
Function COOLING HEATING
Rated Voltage 220-240V
Rated Frequency 50Hz
Total Capacity (W) 2200 2250
Power Input (W) 800 770
Rated Input (W) 890 810
Rated Current (A) 3,6 3,5
Air Flow Volume (m3/h) 400 430
Dehumidifying Volume (l/h) 0.6
EER / C.O.P (W/W)
Energy Class A/A
Model of Indoor Unit HSH-I073NBE
Fan Motor Speed (r/min) (SH/H/M/L) 1300/1200/1100 1250/1150/1050
Output of Fan Motor (W) 12
Input of Heater (W) /
Fan Motor Capacitor (μF) 1.5
Fan Motor RLA(A) 0.16
Fan Type Cross flow fan
Diameter-Length (mm) φ88.8×545
Evaporator Hydrophilic aluminum fin-copper tube
Pipe Diameter (mm) Ф7
Indoorunit
Row-Fin Gap(mm) 1-1.5
Coil length (l) X height (H) Xcoil width (L) 544*231*12.7
Swing Motor Model GBJDJ-01
Output of Swing Motor (W) <1
Fuse (A) PCB 3.15A
Sound Pressure Level dB (A) (H/M/L)
Sound Power Level dB (A) (H/M/L) 28
Dimension (W/H/D) ( mm) 718*240*180
Dimension of Package (L/W/H) ( mm) 805×305×255
Net Weight /Gross Weight (kg) 6,2 /7.8

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 Air Conditioner Service Manual

Model of Outdoor Unit HRH-I073NBE

Product Code /
Compressor Manufacturer/trademark QING'AN
Compressor Model YZG-E22RY2
Compressor Type Rotary
L.R.A. (A) 19
Compressor RLA(A) 3.8
Compressor Power Input(W) 780±5%
Overload Protector B145-140-141E
Throttling Method Capillary
Starting Method Capacitor
Working Temp Range (ºC) 18-43
Condenser Hydrophilic aluminum fin-copper tube
Pipe Diameter (mm) Φ7
Rows-Fin Gap(mm) 1-1.8
Coil length (l) X height (H)Xcoil width (L) 621*462*12.7
Fan Motor Speed (rpm) 895
Output of Fan Motor (W) 25
Outdoorunit Fan Motor RLA(A) 0.37
Fan Motor Capacitor (μF) 2
Air Flow Volume of Outdoor Unit(m3/h) 1415
Fan Type Axial fan
Fan Diameter (mm) φ324×119
Defrosting Method Auto defrost
Climate Type T1
Isolation I
Moisture Protection IP24
Permissible Excessive Operating Pressure for the
Discharge Side(MPa) 2.8
Permissible Excessive Operating Pressure for
theSuction Side(MPa) 0.65
Sound Pressure Level dB (A) (H/M/L) 50
Sound Power Level dB (A) (H/M/L) 42
Dimension (W/H/D) ( mm) 600x500x232
Dimension of Package (L/W/H)( mm) 745x550x353
Net Weight /Gross Weight (kg) 23.3/25.3
Refrigerant Charge (kg) 440
Length (m) 3
Gas additional charge(g/m) 20
Connection Liquid Pipe (mm) Φ6(1/4'')
Outer Diameter
Pipe Gas Pipe (mm) Ф9.52(3/8)
Max Distance
Height (m) 5
Length (m) 15

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 Air Conditioner Service Manmual

Model HSH-I093NBE/I HRH-I093NBE/O

Product Code /
Function COOLING HEATING
Rated Voltage 220-240V
Rated Frequency 50Hz
Total Capacity (W) 2700 2780
Power Input (W) 970 950
Rated Input (W) 1085 1000
Rated Current (A) 4,4 4,3
Air Flow Volume (m3/h) 430 430
Dehumidifying Volume (l/h) 1.0
EER / C.O.P (W/W)
Energy Class A/A
Model of Indoor Unit HSH-I093NBE
Fan Motor Speed (r/min) (SH/H/M/L) 1150/1050/950 1150/1050/950
Output of Fan Motor (W) 12
Input of Heater (W) /
Fan Motor Capacitor (μF) 1.5
Fan Motor RLA(A) 0.16
Fan Type Cross flow fan
Diameter-Length (mm) φ88.8×545
Evaporator Hydrophilic aluminum fin-copper tube
Pipe Diameter (mm) Ф7
Indoorunit
Row-Fin Gap(mm) 1-1.5
Coil length (l) X height (H) Xcoil width (L) 544*231*12.7
Swing Motor Model GBJDJ-01
Output of Swing Motor (W) <1
Fuse (A) PCB 3.15A
Sound Pressure Level dB (A) (H/M/L) 36/34/32
Sound Power Level dB (A) (H/M/L) 29
Dimension (W/H/D) ( mm) 718x240x180
Dimension of Package (L/W/H) ( mm) 805×305×255
Net Weight /Gross Weight (kg) 6.2/7.8

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 Air Conditioner Service Manmual

Model of Outdoor Unit HRH-I093NBE

Product Code /
Compressor Manufacturer/trademark RECHI
Compressor Model 44A233AJ-FEKC
Compressor Type Rotary
L.R.A. (A) 21
Compressor RLA(A) 4.3
Compressor Power Input(W) 930±5%
Overload Protector B175-145B-141C
Throttling Method Capillary
Starting Method Capacitor
Working Temp Range (ºC) 18-43
Condenser Hydrophilic aluminum fin-copper tube
Pipe Diameter (mm) Φ7
Rows-Fin Gap(mm) 1-1.8
Coil length (l) X height (H)Xcoil width (L) 621*462*12.7
Fan Motor Speed (rpm) 895
Output of Fan Motor (W) 25
Outdoorunit Fan Motor RLA(A) 0.37
Fan Motor Capacitor (μF) 2
Air Flow Volume of Outdoor Unit(m3/h) 1415
Fan Type Axial fan
Fan Diameter (mm) φ324×119
Defrosting Method Auto defrost
Climate Type T1
Isolation I
Moisture Protection IP24
Permissible Excessive Operating Pressure for
theDischarge Side(MPa) 2.8
Permissible Excessive Operating Pressure for
theSuction Side(MPa) 0.65
Sound Pressure Level dB (A) (H/M/L) 52
Sound Power Level dB (A) (H/M/L) 44
Dimension (W/H/D) ( mm) 600x500x232
Dimension of Package (L/W/H)( mm) 745x550x353
Net Weight /Gross Weight (kg) 23.4/25.5
Refrigerant Charge (kg) 470
Length (m) 3
Gas additional charge(g/m) 20
Connection Liquid Pipe (mm) Φ6(1/4'')
Outer Diameter
Pipe Gas Pipe (mm) Ф9.52(3/8)
Height (m) 5
Max Distance
Length (m) 15

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 Air Conditioner Service Manmual

Model HSH-I123NBE/I HRH-I123NBE/O

Product Code /
Function COOLING HEATING
Rated Voltage 220-240V
Rated Frequency 50Hz
Total Capacity (W) 3520 3660
Power Input (W) 1280 1004
Rated Input (W) 1420 1310
Rated Current (A) 5,8 5,8
Air Flow Volume (m3/h) 530 530
Dehumidifying Volume (l/h) 1.5
EER / C.O.P (W/W)
Energy Class A/A
Model of Indoor Unit HSH-I123NBE
Fan Motor Speed (r/min) (SH/H/M/L) 1270/1170/1000 1250/1150/1000
Output of Fan Motor (W) 12
Input of Heater (W) /
Fan Motor Capacitor (μF) 1.5
Fan Motor RLA(A) 0.16
Fan Type Cross flow fan
Diameter-Length (mm) φ90.8×602
Evaporator Hydrophilic aluminum fin-copper tube
Pipe Diameter (mm) Ф7
Indoorunit
Row-Fin Gap(mm) 2-1.8
Coil length (l) X height (H) Xcoil width (L) 604*231*25.4
Swing Motor Model GBJDJ-01
Output of Swing Motor (W) <1
Fuse (A) PCB 3.15A
Sound Pressure Level dB (A) (H/M/L) 39/36/34
Sound Power Level dB (A) (H/M/L) 31
Dimension (W/H/D) ( mm) 770x240x180
Dimension of Package (L/W/H) ( mm) 855×305×255
Net Weight /Gross Weight (kg) 7/8.7

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 Air Conditioner Service Manmual

Model of Outdoor Unit HRH-I123NBE

Product Code /
Compressor Manufacturer/trademark RECHI
Compressor Model 48A313PM-55KF
Compressor Type Rotary
L.R.A. (A) 30
Compressor RLA(A) 5.8
Compressor Power Input(W) 1245±5%
Overload Protector B290-150B-241E
Throttling Method Capillary
Starting Method Capacitor
Working Temp Range (ºC) 18-43
Condenser Hydrophilic aluminum fin-copper tube
Pipe Diameter (mm) Φ7
Rows-Fin Gap(mm) 1-1.5
Coil length (l) X height (H)Xcoil width (L) 711*504*12.7
Fan Motor Speed (rpm) 860
Output of Fan Motor (W) 31
Outdoorunit Fan Motor RLA(A) 0.45
Fan Motor Capacitor (μF) 2.5
Air Flow Volume of Outdoor Unit(m3/h) 2040
Fan Type Axial fan
Fan Diameter (mm) φ401×119
Defrosting Method Auto defrost
Climate Type T1
Isolation I
Moisture Protection IP24
Permissible Excessive Operating Pressure for
theDischarge Side(MPa) 2.9
Permissible Excessive Operating Pressure for
theSuction Side(MPa) 0.7
Sound Pressure Level dB (A) (H/M/L) 55
Sound Power Level dB (A) (H/M/L) 46
Dimension (W/H/D) ( mm) 700x552x256
Dimension of Package (L/W/H)( mm) 803*590*361
Net Weight /Gross Weight (kg) 29.7/32.8
Refrigerant Charge (kg) 670
Length (m) 3
Gas additional charge(g/m) 20
Connection Liquid Pipe (mm) Φ6(1/4'')
Outer Diameter
Pipe Gas Pipe (mm) Ф9.52(3/8)
Height (m) 5
Max Distance
Length (m) 15

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 Air Conditioner Service Manmual

Model HSH-I183NBE/I HRH-I183NBE/O

Product Code /
Function COOLING HEATING
Rated Voltage 220-240V
Rated Frequency 50Hz
Total Capacity (W) 5280 5420
Power Input (W) 2150 1900
Rated Input (W) 2135 1950
Rated Current (A) 9,8 8,6
Air Flow Volume (m3/h) 760 780
Dehumidifying Volume (l/h) 2
EER / C.O.P (W/W)
Energy Class A/A
Model of Indoor Unit HSH-I183NBE
Fan Motor Speed (r/min) (SH/H/M/L) 1300/1220/1150 1250/1150/1050
Output of Fan Motor (W) 23
Input of Heater (W) /
Fan Motor Capacitor (μF) 1.5
Fan Motor RLA(A) 0.30
Fan Type Cross flow fan
Diameter-Length (mm) φ94×709
Evaporator Hydrophilic aluminum fin-copper tube
Pipe Diameter (mm) Ф7
Indoorunit
Row-Fin Gap(mm) 2-1.6
Coil length (l) X height (H) Xcoil width (L) 705*315*25.4
Swing Motor Model GBJDJ-01（L）
Output of Swing Motor (W) <1
Fuse (A) PCB 3.15A
Sound Pressure Level dB (A) (H/M/L) 48/46/44
Sound Power Level dB (A) (H/M/L) 35
Dimension (W/H/D) ( mm) 900x280x202
Dimension of Package (L/W/H) ( mm) 985x365x298
Net Weight /Gross Weight (kg) 9.3/11.8

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 Air Conditioner Service Manmual

Model of Outdoor Unit HRH-I183NBE

Product Code /
Compressor Manufacturer/trademark HIGHLY
Compressor Model ASH201SV-C8LU
Compressor Type Rotary
L.R.A. (A) 40
Compressor RLA(A) 7.7
Compressor Power Input(W) 1650
Overload Protector IOL
Throttling Method Capillary
Starting Method Capacitor
Working Temp Range (ºC) 18-43
Condenser Hydrophilic aluminum fin-copper tube
Pipe Diameter (mm) Φ9.52
Rows-Fin Gap(mm) 1-1.5
Coil length (l) X height (H)Xcoil width (L) 768*510*19.05
Fan Motor Speed (rpm) 850
Output of Fan Motor (W) 45
Outdoorunit Fan Motor RLA(A) 0.47
Fan Motor Capacitor (μF) 3
Air Flow Volume of Outdoor Unit(m3/h) 2340
Fan Type Axial fan
Fan Diameter (mm) φ409×132
Defrosting Method Auto defrost
Climate Type T1
Isolation I
Moisture Protection IP24
Permissible Excessive Operating Pressure for
theDischarge Side(MPa) 29
Permissible Excessive Operating Pressure for
theSuction Side(MPa) 0.75
Sound Pressure Level dB (A) (H/M/L) 58
Sound Power Level dB (A) (H/M/L) 52
Dimension (W/H/D) ( mm) 760x552x256
Dimension of Package (L/W/H)( mm) 863*590*361
Net Weight /Gross Weight (kg) 36.5/39.6
Refrigerant Charge (kg) 1050
Length (m) 4
Gas additional charge(g/m) 30
Connection Liquid Pipe (mm) Φ6(1/4'')
Outer Diameter
Pipe Gas Pipe (mm) Φ12(1/2'')
Height (m) 5
Max Distance
Length (m) 15

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 Air Conditioner Service Manmual

Model HSH-I243NBE/I HRH-I243NBE/O

Product Code /
Function COOLING HEATING
Rated Voltage 220-240V
Rated Frequency 50Hz
Total Capacity (W) 7030 7180
Power Input (W) 2900 2700
Rated Input (W) 2830 2575
Rated Current (A) 13,2 12,3
Air Flow Volume (m3/h) 760 780
Dehumidifying Volume (l/h) 2.4
EER / C.O.P (W/W)
Energy Class A/A
Model of Indoor Unit HSH-I243NBE
Fan Motor Speed (r/min) (SH/H/M/L) 1350/1250/1150 1350/1250/1150
Output of Fan Motor (W) 23
Input of Heater (W) /
Fan Motor Capacitor (μF) 1.5
Fan Motor RLA(A) 0.30
Fan Type Cross flow fan
Diameter-Length (mm) φ94×709
Evaporator Hydrophilic aluminum fin-copper tube
Pipe Diameter (mm) Ф7
Indoorunit
Row-Fin Gap(mm) 2-1.4
Coil length (l) X height (H) Xcoil width (L) 705*315*25.4
Swing Motor Model GBJDJ-01（L）
Output of Swing Motor (W) <1
Fuse (A) PCB 3.15A
Sound Pressure Level dB (A) (H/M/L) 48/46/44
Sound Power Level dB (A) (H/M/L) 39
Dimension (W/H/D) ( mm) 898 x280x202
Dimension of Package (L/W/H) ( mm) 985x365x298
Net Weight /Gross Weight (kg) 9.3/12.2

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 Air Conditioner Service Manmual

Model of Outdoor Unit HRH-I243NBE

Product Code /
Compressor Manufacturer/trademark HIGHLY
Compressor Model ASH264SV-C8LU
Compressor Type Rotary
L.R.A. (A) 60
Compressor RLA(A) 10.3
Compressor Power Input(W) 2215
Overload Protector IOL
Throttling Method Capillary
Starting Method Capacitor
Working Temp Range (ºC) 18-43
Condenser Hydrophilic aluminum fin-copper tube
Pipe Diameter (mm) Φ9.52
Rows-Fin Gap(mm) 1-1.5
Coil length (l) X height (H)Xcoil width (L) 901*609*19.05
Fan Motor Speed (rpm) 850
Output of Fan Motor (W) 95
Outdoorunit Fan Motor RLA(A) 0.92
Fan Motor Capacitor (μF) 4
Air Flow Volume of Outdoor Unit(m3/h) 3350
Fan Type Axial fan
Fan Diameter (mm) φ470×173
Defrosting Method Auto defrost
Climate Type T1
Isolation I
Moisture Protection IP24
Permissible Excessive Operating Pressure for
theDischarge Side(MPa) 30
Permissible Excessive Operating Pressure for
theSuction Side(MPa) 0.8
Sound Pressure Level dB (A) (H/M/L) 60
Sound Power Level dB (A) (H/M/L) 55
Dimension (W/H/D) ( mm) 902x650x307
Dimension of Package (L/W/H)( mm) 1037x705x433
Net Weight /Gross Weight (kg) 50.2/54.3
Refrigerant Charge (kg) 1380
Length (m) 4
Gas additional charge(g/m) 30
Connection Liquid Pipe (mm) Φ9.52(3/8'')
Outer Diameter
Pipe Gas Pipe (mm) Φ15.88(5/8'')
Height (m) 5
Max Distance
Length (m) 15

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 Air Conditioner Service Manmual

Model HSH-L093NDC HRH-L093NDC

Product Code /
Function COOLING HEATING
Rated Voltage 220-240V
Rated Frequency 50Hz
Total Capacity (W) 2703 (1110-3080) 2724 (1230-3810)
Power Input (W) 660(300-1050) 760(300-1220)
Rated Input (W) 1050 1220
Rated Current (A) 4.8 5.6
Air Flow Volume (m3/h) 600 600
Dehumidifying Volume (l/h) 0.8
EER / C.O.P (W/W)
Energy Class A/A
Model of Indoor Unit HSH-L093NDC-W HSH-L093NDC-S
Fan Motor Speed (r/min) (SH/H/M/L) 1200/1050/900 1200/1050/900
Output of Fan Motor (W) 18
Input of Heater (W) /
Fan Motor Capacitor (μF) 1.5
Fan Motor RLA(A) 0.23
Fan Type Cross flow fan
Diameter-Length (mm) φ98×622
Evaporator Hydrophilic aluminum fin-copper tube
Pipe Diameter (mm) Ф7
Indoorunit
Row-Fin Gap(mm) 2-1.5
Coil length (l) X height (H) Xcoil width (L) 657x315x25.4
Swing Motor Model GBJDJ-01
Output of Swing Motor (W) <1
Fuse (A) PCB 3.15A
Sound Pressure Level dB (A) (H/M/L) 38/36/34
Sound Power Level dB (A) (H/M/L) 26
Dimension (W/H/D) ( mm) 800*280*185
Dimension of Package (L/W/H) ( mm) 885*366*278
Net Weight /Gross Weight (kg) 8/10

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 Air Conditioner Service Manmual

Model of Outdoor Unit HRH-L093NDC-W HRH-L093NDC-S

Product Code /
Compressor Manufacturer/trademark GMCC
Compressor Model DA89X1C-20FZ3
Compressor Type Rotary
L.R.A. (A) N.A
Compressor RLA(A) 4.75±5%
Compressor Power Input(W) 705±5%
Overload Protector INT01L-4639
Throttling Method Capillary
Starting Method Capacitor
Working Temp Range (ºC) 18-44
Condenser Hydrophilic aluminum fin-copper tube
Pipe Diameter (mm) Φ7
Rows-Fin Gap(mm) 2-1.5
Coil length (l) X height (H)Xcoil width (L) 756x510x25.4
Fan Motor Speed (rpm) 860
Output of Fan Motor (W) 31
Outdoorunit Fan Motor RLA(A) 0.45
Fan Motor Capacitor (μF) 2.5
Air Flow Volume of Outdoor Unit(m3/h) 2340
Fan Type Axial fan
Fan Diameter (mm) φ408×132
Defrosting Method Auto defrost
Climate Type T1
Isolation I
Moisture Protection IP25
Permissible Excessive Operating Pressure for
theDischarge Side(MPa) 4.5
Permissible Excessive Operating Pressure for
theSuction Side(MPa) 1.9
Sound Pressure Level dB (A) (H/M/L) 52
Sound Power Level dB (A) (H/M/L) 37
Dimension (W/H/D) ( mm) 760x552x256
Dimension of Package (L/W/H)( mm) 863x590x361
Net Weight /Gross Weight (kg) 32/36
Refrigerant Charge (kg) 1002
Length (m) 3
Gas additional charge(g/m) 20
Connection Liquid Pipe (mm) Φ6(1/4'')
Outer Diameter
Pipe Gas Pipe (mm) Ф9.52(3/8)
Height (m) 5
Max Distance
Length (m) 20

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 Air Conditioner Service Manmual

Model HSH-L123NDC HRH-L123NDC

Product Code /
Function COOLING HEATING
Rated Voltage 220-240V
Rated Frequency 50Hz
Total Capacity (W) 3503 (1520-3960) 4323 (1610-4840)
Power Input (W) 875(400-1350) 1050(400-1700)
Rated Input (W) 1350 /1700
Rated Current (A) 6.1 /7.7
Air Flow Volume (m3/h) 650 650
Dehumidifying Volume (l/h) 1
EER / C.O.P (W/W)
Energy Class A/C
Model of Indoor Unit HSH-L123NDC-W HSH-L123NDC-S
Fan Motor Speed (r/min) (SH/H/M/L) 1280/1100/900 1250/1080/900
Output of Fan Motor (W) 18
Input of Heater (W) /
Fan Motor Capacitor (μF) 1.5
Fan Motor RLA(A) 0.23
Fan Type Cross flow fan
Diameter-Length (mm) φ98×622
Evaporator Hydrophilic aluminum fin-copper tube
Pipe Diameter (mm) Ф7
Indoorunit
Row-Fin Gap(mm) 2-1.5
Coil length (l) X height (H) Xcoil width (L) 657x315x25.4
Swing Motor Model GBJDJ-01
Output of Swing Motor (W) <1
Fuse (A) PCB 3.15A
Sound Pressure Level dB (A) (H/M/L) 40/38/36
Sound Power Level dB (A) (H/M/L) 29
Dimension (W/H/D) ( mm) 800*280*185
Dimension of Package (L/W/H) ( mm) 885*366*278
Net Weight /Gross Weight (kg) 8/10

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 Air Conditioner Service Manmual

Model of Outdoor Unit HRH-L123NDC-W HRH-L123NDC-S

Product Code /
Compressor Manufacturer/trademark GMCC
Compressor Model DA108M1C-81EZ8
Compressor Type Rotary
L.R.A. (A) N.A
Compressor RLA(A) 4.6±5%
Compressor Power Input(W) 865±5%
Overload Protector IOL
Throttling Method Capillary
Starting Method Capacitor
Working Temp Range (ºC) 18-45
Condenser Hydrophilic aluminum fin-copper tube
Pipe Diameter (mm) Φ7
Rows-Fin Gap(mm) 2-1.5
Coil length (l) X height (H)Xcoil width (L) 756x510x25.4
Fan Motor Speed (rpm) 900 /770/670
Output of Fan Motor (W) 30
Outdoorunit Fan Motor RLA(A) 0.45
Fan Motor Capacitor (μF) 2.5
Air Flow Volume of Outdoor Unit(m3/h) 2340
Fan Type Axial fan
Fan Diameter (mm) φ408×132
Defrosting Method Auto defrost
Climate Type T3
Isolation I
Moisture Protection IP26
Permissible Excessive Operating Pressure for
theDischarge Side(MPa) 4.5
Permissible Excessive Operating Pressure for
theSuction Side(MPa) 1.9
Sound Pressure Level dB (A) (H/M/L) 55
Sound Power Level dB (A) (H/M/L) 38
Dimension (W/H/D) ( mm) 760x552x256
Dimension of Package (L/W/H)( mm) 863x590x361
Net Weight /Gross Weight (kg) 32/36
Refrigerant Charge (kg) 1000
Length (m) 3
Gas additional charge(g/m) 20
Connection Liquid Pipe (mm) Φ6(1/4'')
Outer Diameter
Pipe Gas Pipe (mm) Φ12(1/2'')
Max Distance
Height (m) 5
Length (m) 20

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Air Conditioner Service Manual

Louver

Pipes and Power

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Air Conditioner Service Manmual

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OB207t-1qxp 25/9/97 8:51 PM Page 12

Air Conditioner Service Manual

Product Dimensions
Indoor Unit
57 mm 20 mm

400 mm

C
A

Outdoor Unit

F G H

J
D K

Unit: mm
Capacity A B C D E F G H I J K
7K&9K 718 240 180 600 500 230 271 296 52 376 55
12K 770 240 180 700 552 256 290 328 48 439.2 55
18K 898 280 202 760 552 256 290 328 48 507.8 63
24K 898 280 202 902 650 307 349 399 65 753.5 63

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 Air Conditioner Service Manual

WIRING DIAGRAM
MODEL:HSH-I073NBE,HSH-I093NBE,HSH-I123NBE
INDOOR UNIT:

OUTDOOR UNIT

21
 Air Conditioner Service Manual

WIRING DIAGRAM
MODEL:HSH-I183NBE
INDOOR UNIT:

OUTDOOR UNIT

22
 Air Conditioner Service Manual

WIRING DIAGRAM
MODEL:HSH-I243NBE
INDOOR UNIT:

OUTDOOR UNIT

23
OB207t-1qxp 25/9/97 8:51 PM Page 12

Air Conditioner Service Manual

Product Dimensions
Indoor Unit
57 mm 20 mm

400 mm

C
A

Outdoor Unit

F G H

J
D K

Unit: mm
Capacity A B C D E F G H I J K
9K&12K 800 280 185 760 552 256 290 328 48 507.8 63

24
 Air Conditioner Service Manual

WIRING DIAGRAM
MODEL: HSH-L093NDC-W,HSH-L093NDC-S
INDOOR UNIT:

OUTDOOR UNIT

25
 Air Conditioner Service Manual

WIRING DIAGRAM
MODEL: HSH-L121NDC-W, HSH-L121NDC-S
INDOOR UNIT:

OUTDOOR UNIT

26
 Air Conditioner Service Manual

Operation Details
Remote controller

1 TEMP UP button
Increase the temperature or time by 1 unit.
2 TEMP DOWN button
Decrease the temperature or time by 1 unit.
FAN 3 ON/OFF button
FEEL
AUTOQUIET SPEED To switch the conditioner on and off.
COOL POWERFUL
DRY C AIR 4 FAN SPEED button
FAN
hr SWING To select the fan speed of auto/low/mid/high.
DELAY
HEAT ON OFF ON 5 TIMER button
HEALTHY TIMER To set automatic switching-on/off.
1 6 SLEEP button
2 ON/OFF To activate the function SLEEP .

3 7 ECO button
In cooling mode,press this button ,the temperature
MODE TIMER ANTI-MILDEW will increase 2 on the base of setting temperature:
In heating mode, press this button, the temperature
8 16 will decrease 2 on the base of setting temperature.
FAN SPEED SUPER ECO
9 8 MODE button
4 7 To select the mode of operation.
5 SWING SLEEP HEALTHY 9 SUPER button
6 13 In cooling mode, press this button, the unit will give
10 the maximum cooling temperature with 16
In heating mode, press this button, the unit will give
12 15 the maximum heating temperature with 31 .
DISPLAY RESET 9 SWING button
10
To activate or deactivate of the movement of the
DEFLECTORS .
12 DISPLAY button
To switch on/off the LED display (if present).
13 HEALTHY button
To switch - on /off HEALTHY funtion.It is a button
which controls the ionizer or plasma generator only
for inverter type.
9 RESET button
15
To restart REMOTE CONTROL.

Note: Each mode and relevant function will be further specified in following pages.

Remote Control
The remote controller is not presetting as Cooling Only Air Conditioner or Heat Pump by manufacturer.
Each time after the remote controller replace batteries or is energized, the arrowhead will flashes on the front of
Heat or Cool on LCD of the remote controller.
User can preset the remote controller type depending on the air conditioner type you have purchased as
follows:
Press any button when the arrowhead flashes on the front of Cool , Cooling Only is set.
Press any button when the arrowhead flashes on the front of Heat , Heat Pump is set.
If you don t press any button within 10 seconds, the remote controller is preset as Heat Pump automatically.

Note :
If the air conditioner you purchased is a Cooling Only one, but you preset the remote controller as Heat Pump, it
doesn t bring any matter. But if the air conditioner you purchased is a Heat Pump one, and you preset the
remote controller as Cooling Only, then you CAN NOT preset the Heating operation with the remote controller.

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 Air Conditioner Service Manual

Electronic controller:
1.Automatic mode
1) Initial RT determines the working mode and ST,the mode is determined effective only once unless
A/C shut-down then re-started. If from other modes switches to autoamatic mode (including mode
conversion after shutdown), it should be that the compress stop more than 3 min then temperature
judgement and automatic mode are conducted (it can conduct immediately from fan mode switched
to automatic, the indoor fan stops, three minutes later the response is made and start up). Within 3
min, the output as: Showing the room temperature, indoor fans starts (or anti-cold airflow), the
outdoor fan stops;
2) With memory controller, once being turned off or in case of an accidently power cut, the A/C is able
to retain and restore the original mode when being turned on or the power supply is resumed, if the
auto restart function activated. power-down after power-on; while if the auto restart fundction isn’t
activated, the A/C enters standby state.
Heat pump
Mode Initial RT Initial ST
Cooling RT≥26℃ 23℃
Dehumifying 26℃＞RT≥20℃ 18℃
Heating RT＜20℃ 23℃
Cooling-only
Mode Initial RT Initial ST
Cooling RT≥26℃ 23℃
Dehumifying 26℃＞RT≥20℃ 18℃
Ventilating RT＜20℃ －
Under automatic mode (including from automatic converted into dehumidifying Dry mode), when the
temperature up and down signals from the remote controller is received, the setting temperature ST
adjusts correspondingly to the current room temperature plus or minus 1℃, the automatic regulating
temperature range is ± 2℃.
2．Cooling mode
1) The control of the compressor
a. When RT－ST≥1℃，the compressor is running.
b. When RT－ST＜－1℃，the compressor is off.
c. When －1℃≤RT－ST＜1℃, the compressor keeps its original state.
2) Outdoor fan motor and the compressor run simultaneously (except for defrosting).
3) The control of indoor fan motor:
a. Indoor fan motor can operate by automatic, low, middle, and high airflow speed circularly.
b. Indoor fan motor’s the automatic airflow speed control Indoor fan motor can operate by automatic，
as shown in Figure 1:
Hi
Mid
Lo
RT－ST 1℃ 2℃ 4℃
Figure 1 Cooling automatic airflow
When the temperature changes lead to changes in airflow speed, the switch can only be made
orderly, and every grade of air flow speed runs 1 minute at least.

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 Air Conditioner Service Manual

3, Dry mode
running into this mode, the Air cond. firstly operates for 3 minutes according to cooling mode (set
temperature is 7℃) , and then takes the detected backflow air temperature minus 2℃ as a new set
temperature (the minimum value of 5℃) and runs according to cooling mode, indoor fan operates at
low-speed, at this moment the setting operation of Fan speed is invalid but Swing is adjustable.
4. Heating mode
On the Heating mode, the room temperature is repaired. After repaired, the room temperature
display on the LED CRT=RT-3℃.
1) The control of the compressor
a. When ST－CRT≥1℃，the compressor is running.
b. When ST－CRT＜-1℃，the compressor is off.
c. When -1℃≤ST－CRT＜1℃, the compressor keeps its original state
2) Outdoor fan motor and the compressor run simultaneously (except for defrosting)
3) The control of indoor fan motor:
a. Indoor fan motor can operate by automatic, low, middle, and high airflow speed circularly.
b. indoor fan motor’s the automatic airflow speed control Indoor fan motor can operate by automatic，
as shown in Figure 2:

Hi
Mid
Lo
ST－CRT 1℃ 2℃ 4℃
Figure 2 Heating automatic airflow
When the temperature changes lead to changes in airflow speed, the switch can only be made
orderly, and every grade of air flow speed runs 1 minute at least.
4) Vane motor control: run as set state.
5) 4-way valve control:
a. Under heating mode, the four-way valve maintains well-connected status (including the
compressor stops on set condition, but except for the defrosting process)
b. When the mode switches into the heating mode or start-up, four-way valves will open 5 Seconds
before the compressor starts; while the mode exits from the heating mode or turn off, the four-way
valve will close 2min after after the shut-down the compressor.
6) Defrosting function:
During defrosting, once mode switch, temperature setting signals received, and the buzzer and
display make response immediately, but the other operations won’t implemented until defrosting
finished;
During defrosting, the signals of on-off, timing, sleep, airflow speed ans swing will be responded, but
the airflow speed and swing should be in accordance with anti-cold air rules.
Except the above signal processing during defrosting, no other signals will be dealt with, but only a
loud buzz.
During defrosting, electrical heating stops compulsively.
Defrosting enter and exit pragram:
Option 1：with jumper JC
The condition of enter defrosting: run into defrosting once any of condition 1, 2, and 3 met.

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 Air Conditioner Service Manual

Condition 1：As shown in figure 3

Defination:
The followings are all required to meet:
a. IPT1 settles for IPT1＝IPTmax－△IPT（8℃）
b. t5≥50min（running time t5≥50min（the compressor runs cumulatively），t5 is removable，and could
be less than t1）
c. IPT＜40℃，and lasts 2min。
Running into defrosting on condition 1, the first running time of set defrosting is F (8min); after running
a defrosting cycle, the defrosting time should be determined and adjusted.

Figure 3
Condition 2: When running time is more than or equal to 120 min (compressor is running
accumulatively), the indoor temperature is less than 35 ° C for 2 min sustained. Running into
defrosting under condition 2, defrosting time set is 8 min.
Condition 3: after the compressor is operating for 20min continuously, the indoor temperature is less
than 23 ° C which is anti-cold wind temperature when the fan stops running(including temperature
droping when compressor operating, not including the compressor’s starting course), and the
machine runs into defrosting according to any one condiciton as below) Running into defrosting under
condition 3, defrosting time set is 10 min.
a) Running into the first defrosting in 20 min after start-up.
b) The interval from last defrosting equivalent to or more than 50 min (stopping the compressor or the
machine in standby is allowed in the meantime).
Option 2: No Jumper JC, and no OPT outdoor sensor
when the compressor runs for 45 min, if the indoor coil temperature is less than 40 ° C for 2 min, the
machine runs into defrosting, and lasts for 3min, otherwise when the compressor runs for 120 min,
the machine runs into defrosting automatically and last for 10 min.
Option 3: No jumper JC, but with OPT outdoor sensor
When heating, when the temperature of outdoor unit under heat-exchange is lower than E ° C (-4 ° C),
and the compressor runs for 45 min, then the machine runs into defrosting and last for 10 min.
Option 4. When heating, when the outdoor fan motor stopped but the compressor not stopped

30
 Air Conditioner Service Manual

accumulative total 30min, then the machine runs into defrosting and last for 8 min. if the accumulative
total less than 30min, but accord with one of the condition option 1-3 them the machine runs into
defrosting at the option 1-3 and the accumulative tota time restarts from 0.
Conditions for quitting defrostng
(1) The quitting conditions for option 1 and option 2, the machine quits from defrosting if any one
below condition met.
a. Defrosring time is over.
b.When it runs in defrosting for three minutes, the IPT indoor coil temperature rises 15 ° C or above
from the bottom point.
(2) The quitting conditions for option 3.
When OPT ≥ 20 ° C or defrosting for more than 10 min, then quit from defrosting.
(3) Defrosting process shown in Figure 4

Figure 4 Defrosting process

7) Auxiliary Electric heating function
(1)The default condition is automatic on/off the electric heating function.
(2) The conditions of auxiliary electric heating(all the following conditions must be met)
a. the compressor runs for more than 3min；
b. indoor fan runs normally；
c. not in defrosting state;
d. auxiliary electric heating is turned off for more than 30s。
e. ST-RT≥3°C;
f. RT﹤22°C;
g. IPT≤43°C;
(3) The conditions of stopping auxiliary electric heating(any one of the following conditions met, the
state stops)
a. the compressor stops
b. RT≥24°C;
c. IPT≥48°C
d. indoor fan stops。
e. running into sleeping function
5. Fan mode
1) Indoor fan motor control:

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 Air Conditioner Service Manual

indoor fan motor is running at setting speed (the speed is same as that of heating).
2) Vane motor control: running according to the setting.
3) The outdoor unit is not working under fan mode.
6. Sleeping mode
1) Under sleep mode, the indoor fan motor is running at a low-airflow speed，except that the power
light and sleep light are on, timer light is on/off according to the setting state, running light is off. LED
is off after displaying 5min.
2) Temperature control:
(1) From cool mode to sleep mode, one hour later, the operates Temp.=ST＋1，another one hour
later, the operates Temp.=ST＋2，after then unchanged.
(2) From heating mode to sleep mode, one hour later, the operates Temp.= ST-1，another one hour
later, the operates Temp.=ST-2，after then unchanged.
3) the machine will automatically shut up after running 8 hours under sleep mode.
Timer on start-up and sleep mode are implemented at the same time, and the sleep mode can not be
functioned.
7. Timing fuction
The timing scale is between 1h to 12h, the displayed time is shown by 1 hour as the unit.

8. Emergency switch（ON/OFF）
1) When stand-by, to operate by pressing the emergency switch as follows:
To Press the emergency switch in three seconds, the buzzer rings once, and to release, the machine
runs into cooling mode; if to holding on, the buzzer rings twince, then the machine runs into heating
mode, while when the machine is on, to press the emergency Switch, the buzzer rings once and then
the machine shut down.
2) The machine is running mandatorily as the selected mode within 30min after emergency operation,
indoor fan motor is running in high-speed, and vane board is swinging. The machine runs into
automatic mode 30min later, the selected mode unchanged, the set temperature is 23° C ,the rotate
speed of indoor fan motor is automatic, and vane board is swinging too.
3) To press the emergency button when the machine operating, then the machine runs into stand-by
state.
4) Under emergency operation，the Compressor’s time-lapse protection, anti-frosting protection in
cooling, Overheating protection in heating and sensor fault protection and defrost operate are
effective.
5) Under emergency operation, once effective signal from remote controller is received, then the
machine exits form the emergency mode, and operate according to the setting from remote controller.
9. Auto-restart function
1) The PCB retains the setting parameters in case of power off. When the power supply is resumed,
the machine, which has been started up the power-off memory function, is able to restore into the
original running state automatically.
2) To press the emergency button and power on, and hold on 10 seconds, exit from the power-off
memory function, buzzer rings four tomes.(default: no this function)
10. Protection/ Troubleshooting functions

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 Air Conditioner Service Manual

1) Compressor’s protection function:

a．The PCB which has Power-off memory function, once this function is started up,the compressor
goes along 3min delay protection when power on. If the PCB hasn’t been started up this function,
even when the PCB is power-on, the compressor doesn’t process 3 min delay function.
b．Compressor’s 3 min interval protection: the compressor can’t start-up until 3 min later(except for
defrosting process).
c．After the compressor started, the compressor’s state isn’t subject to the changes on ST,RT in 3min.
2) Anti-frosting protection of indoor evaporator:
If IPT ≤ 0 ℃ detected in consecutive 5 min, compressor and outdoor motor stoped, indoor fan motor
runs at high-speed forcibly; IPT ≥ 5 ℃ detected 3min later, then outdoor fan is activated. And the
compressor, indoor fan motor restores the original state.
3) Overheating protection:
IPT ≥ 55℃, the outdoor fan stops, IPT ≥ 65℃, the compressor stops, indoor fan motor runs at
high-speed forcibly. When IPT ≤ 48℃, outdoor fan motor and the compressor open, indoor fan motor
restores the original state.
4) Anti-cold wind control in heating:
a. When runing into the heating mode, once the compressor fails to comply with the start-up
conditions, the wind speed is regulated according to the coil temperature in 2 min(including stopping
the indoor fan motor), 2 min later the indoor fan motor stops.If the compressor starts up within 2 min,
then operating by Figure 5.
Under heating process, to close the compressor (including the downtime protection ), the wind speed
is regulated according to the coil temperature in 1min(including stopping the indoor fan), 1min later
the fan is stoped forcibly.
b. When the indoor fan motor running at a low-speed wind and in anti-cold wind operation, once
electric heating opens,the vane immediately withdraws from the anti-cold windy location and turn
back to normal vane angle. When electric heating closes, indoor fan motor go on to run at low-speed
wind, accordingly, the vane turns to anti-cold windy location.

Figure 5 Anti-cold Wind

2) The following table shows the fault protections. When failures happens, the PCB alarms and
buzzer rings three times. Failure code appears, and the PCB operates protection procedures.

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 Air Conditioner Service Manual

Failure code: For the machine has LED, the code displays on LED, for no LED machine, the code
reflects by the running light.

Failure Running Light Flash LED Display

RT Sensor Failure Once / Period E1
IPT Sensor Failure Twice / Period E2
Indoor Fan Motor Failure 6 times / Period E6
When there is LED displaying failure code, the code is displayed statically, if there are several failure
codes should be reported at the same time, then failure codes appears one by one every eight
seconds correspondingly.
a. Sensor’s failure protection: when the sensor’s temperature is out of the range -50 ≤ T ≤ 110 ℃,
then sensor failue is determined. Once RT, IPT sensor failures appear, the compressor stops and
indoor and outdoor fan motors shut off. Remote controller deesn’t response to any signal except for
shutdown. During failure the machine can run in fan mode. After the failure is settled, the PCB
restores to standby status.
b. Failure protection of Indoor PG fan motor:If there is no feedback signal of rotate speed within 5, the
indoor fan motor stops,at the same time, the compressor, outdoor fan moto, four-way valve and
auxiliary electric heater etc cut downn. 10 seconds later, the indoor fan motor restarts, once there is
no feedback signal of rotate speed within 5 seconds either, then the machine stops and goes into
indoor fan motor failure protection, buzzer rings three times, and running light flashes at 6 times per 8
seceonds. When the failure is confirmed, once there is feedback signal,the failue is relieved
automatic.

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 Air Conditioner Service Manual

EXPLOSION VIEW
MODEL: HSH-I073NBE,HSH-I093NBE,HSH-I123NBE,HSH-I183NBE
INDOOR UNIT:

1
2
3
4
27
5
6 26
7 25
8 24
9 23
10 22
11 21
12 20
19
13

14

18
17
16
15

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 Air Conditioner Service Manual

EXPLOSION VIEW
Model: HRH-I243NBE
INDOOR UNIT

1
2
3
4
26
5
6 25
7 24
8 23
9 22
10 21
11 20
12 19
18
13

14

17
16
15

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 Air Conditioner Service Manual

EXPLOSION VIEW
Mode: HSH-I073NBE
OUTDOOR UNIT:

8 7 6 5 4 3 2 1

28
27
9
26

25

10 24

23

22

21

20

19

18

11 12 13 14 15 16 17

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 Air Conditioner Service Manual

EXPLOSION VIEW
MODEL: HSH-I093NBE,HSH-I183NBE
OUTDOOR UNIT:

7 6 5 4 3 2 1

27

26
8
25

24

9 23

22

21

20

19

18

17

10 11 12 13 14 15 16

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 Air Conditioner Service Manual

EXPLOSION VIEW
Model: HRH-I123NBE
OUTDOOR UNIT

7 6 5 4 3 2 1

26

8
25

24

9 23

22

21

20

19

18

17

10 11 12 13 14 15 16

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 Air Conditioner Service Manual

EXPLOSION VIEW
MODEL: HSH-I243NBE
OUTDOOR UNIT:

7 6 5 4 3 2 1

27
26

8
25

24

23

9 22

21

20

19

18

17

10 11 12 13 14 15 16

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 Air Conditioner Service Manual

Indoor Unit- HSH-I073NBE

No. Part No. Part Name Q’ty Remark

1 1080030003 Installation Plate 1
2 1210250103 Base 1
3 1070020017 Cross Fan 1
4 1070100010 Bearing Mount 1
5 1210231201 Evaporator 1
6 1070250016 Water Drainage Assembly 1
7 1070320440 Vertical Vane Assembly 2
8 1070250419 Face Frame 1
9 1070320112 Screw Cover 2
10 1090251109 Display PCB 1
11 1070250425 Display PCB Box 1
12 1070250106 Air Filter 2
13 214102320 Front Panel 1
14 1070251069 Display PCB Cover 1
15 1170120044 Power Supply Cord 1
16 1070250416 Vane 1
17 1070110011 Drainage Hose 1
18 1070040004 Cable Clamp 1
19 1090200112 Main PCB 1
20 1070320113 Electrical Box 1
21 1170020011 Vane Motor 1
22 1073030201 Sensor Holder 1
23 1170030047 Indoor Motor 1
24 1070320111 Indoor Motor Cover 1
25 1170240001 Transformer 1
26 1170230001 Indoor Sensor Assembly 1
27 1070320101 In And Out Pipe Fixer 1
28 1090050298AN Remote Controller 1 Not shown in Explosion view
29 1070060003 Remote Controller Supporter 1
30 1190060827ED Indoor Carton 1
31 1191990104 Left Foaming 1
32 1191990105 Right Foaming 1

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 Air Conditioner Service Manual

Indoor Unit- HSH-I093NBE

No. Part No. Part Name Q’ty Remark

1 1080030003 Installation Plate 1
2 1210250103 Base 1
3 1070020017 Cross Fan 1
4 1070100010 Bearing Mount 1
5 1210231201 Evaporator 1
6 1070250016 Water Drainage Assembly 1
7 1070320440 Vertical Vane Assembly 2
8 1070250419 Face Frame 1
9 1070320112 Screw Cover 2
10 1090251109 Display PCB 1
11 1070250425 Display PCB Box 1
12 1070250106 Air Filter 2
13 214102320 Front Panel 1
14 1070251069 Display PCB Cover 1
15 1170120044 Power Supply Cord 1
16 1070250416 Vane 1
17 1070110011 Drainage Hose 1
18 1070040004 Cable Clamp 1
19 1080250433 Main PCB 1
20 1070320113 Electrical Box 1
21 1170020011 Vane Motor 1
22 1073030201 Sensor Holder 1
23 1170030047 Indoor Motor 1
24 1070320111 Indoor Motor Cover 1
25 1170240001 Transformer 1
26 1170230001 Indoor Sensor Assembly 1
27 1070320101 In And Out Pipe Fixer 1
28 1090050298AN Remote Controller 1 Not shown in Explosion view
29 1070060003 Remote Controller Supporter 1
30 1190060827EE Indoor Carton 1
31 1191990104 Left Foaming 1
32 1191990105 Right Foaming 1

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 Air Conditioner Service Manual

Indoor Unit- HSH-I123NBE

No. Part No. Part Name Q’ty Remark

1 1080030008 Installation Plate 1
2 1210320107 Base 1
3 1070020026AA Cross Fan 1
4 1070100010 Bearing Mount 1
5 1110050067 Evaporator 1
6 1070320011 Water Drainage Assembly 1
7 1070320440 Vertical Vane Assembly 2
8 1070320445 Face Frame 1
9 1070320112 Screw Cover 2
10 1090251109 Display PCB 1
11 1070250425 Display PCB Box 1
12 1070320109 Air Filter 2
13 210701429 Front Panel 1
14 1070321073 Display PCB Cover 1
15 1170120045 Power Supply Cord 1
16 1070320439 Vane 1
17 1070110011 Drainage Hose 1
18 1070320114 Cable Clamp 1
19 1090320619 Main PCB 1
20 1070320113 Electrical Box 1
21 1170020011 Vane Motor 1
22 1073030201 Sensor Holder 1
23 1170030047 Indoor Motor 1
24 1070320111 Indoor Motor Cover 1
25 1170240001 Transformer 1
26 1170230001 Indoor Sensor Assembly 1
27 1070320101 In And Out Pipe Fixer 1
28 1090050298AN Remote Controller 1 Not shown in Explosion view
29 1070060003 Remote Controller Supporter 1
30 1190060828HG Indoor Carton 1
31 1191990104 Left Foaming 1
32 1191990105 Right Foaming 1

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 Air Conditioner Service Manual

Indoor Unit- HSH-I183NBE

No. Part No. Part Name Q’ty Remark

1 1080030021 Installation Plate 1
2 1070350872 Base 1
3 1070020024AA Cross Fan 1
4 1070100010 Bearing Mount 1
5 1110050268 Evaporator 1
6 1070350221 Water Drainage Assembly 1
7 1070350141 Vertical Vane Assembly 1
8 1070500250 Face Frame 1
9 1070350135 Screw Cover 3
10 1090500118 Display PCB 1
11 1070250425 Display PCB Box 1
12 1070310003 Left Air Filter 1
1070310004 Right Air Filter 1
13 210701428 Front Panel 1
14 1070450199 Display PCB cover 1
15 1170120045 Power Supply Cord 1
16 1070350140 Vane 1
17 1070110011 Drainage Hose 1
18 1070040004 Cable Clamp 1
19 1090500220 Main PCB 1
20 1070451080 Electrical Box 1
21 1170020041 Vane Motor 2
22 1073030201 Sensor Holder 1
23 1170030065 Indoor Motor 1
24 1070350152 Indoor Motor Cover 1
25 1170240001 Transformer 1
26 1170230001 Indoor Sensor Assembly 1
27 1070350245 In And Out Pipe Fixer 1
28 1090050298AN Remote Controller 1 Not shown in Explosion view
29 1070060003 Remote Controller Supporter 1
30 1190470001FA Indoor Carton 1
31 1190060054 Left Foaming 1
32 1190060055 Right Foaming 1
33 1190060057 Middle Pasteboard Supporter 1
34 1190060056 Base Foaming Supporter 1

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 Air Conditioner Service Manual

Indoor Unit- HSH-I243NBE

No. Part No. Part Name Q’ty Remark

1 1080030021 Installation Plate 1
2 1070350872 Base 1
3 1070020024AA Cross Fan 1
4 1070100010 Bearing Mount 1
5 1110050717 Evaporator 1
6 1070350221 Water Drainage Assembly 1
7 1070350141 Vertical Vane Assembly 1
8 1070500250 Face Frame 1
9 1070350135 Screw Cover 3
10 1090500118 Display PCB 1
11 1070250425 Display PCB Box 1
12 1070310003 Left Air Filter 1
1070310004 Right Air Filter 1
13 210701428 Front Panel 1
14 1070450199 Display PCB cover 1
15 1070350140 Vane 1
16 1070110011 Drainage Hose 1
17 1070040004 Cable Clamp 1
18 1090640002 Main PCB 1
19 1070451080 Electrical Box 1
20 1170020041 Vane Motor 2
21 1073030201 Sensor Holder 1
22 1170030065 Indoor Motor 1
23 1070350152 Indoor Motor Cover 1
24 1170240001 Transformer 1
25 1170230001 Indoor Sensor Assembly 1
26 1070350245 In And Out Pipe Fixer 1
27 1090050298AN Remote Controller 1 Not shown in Explosion view
28 1070060003 Remote Controller Supporter 1
29 1190470001FB Indoor Carton 1
30 1190060054 Left Foaming 1
31 1190060055 Right Foaming 1
32 1190060057 Middle Pasteboard Supporter 1
33 1190060056 Base Foaming Supporter 1

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 Air Conditioner Service Manual

Outdoor Unit- HRH-I073NBE

No. Part No. Part Name Q’ty Remark

1 1071990064 Grille 1 Optional
2 1081990014 Top Cover 1
3 1110061064 Condenser 1
4 1081990018 Outdoor Motor Supporter 1
5 1170040062 Outdoor Motor 1
6 1070030006AA Propeller Fan 1
7 1081990011 Left Grille Supporter 1
8 1080320147 Left airproof plate 1
9 1081990016 Front Plate 1
10 1071990044 Fan Guard 1
11 1100120015 Compressor And It Accessories 1
12 1120110016 4-way Valve 1
13 1120251540 4-way Valve Assembly 1
14 1091990046 Base 1
15 1081990012 Right Plate 1
16 1120120025 Two-way Valve 1
17 1081990013 Valve Supporter 1
18 1120130039 Three-way Valve 1
19 1073521301 Electrical Box Cover 1
20 1070040001 Cable Clamp(φ6) 1
21 1070040002 Cable Clamp(φ7) 1
22 1170500131 Terminal 1
23 1170100031 Fan Motor Capacitor 1
24 1170100014 Compressor Capacitor 1
25 1080010002 Capacitor Strip 1
26 1081990010 Electrical Parts Box 1
27 1120200361 Capillary Assembly 1
28 1081990019 Partition plate 1
29 1174561802 Outdoor Sensor 1 Not shown in the Explosion view.
30 1190070014 Base Carton 1
31 1190070008EC Cabinet Carton 1
32 1190070016 Base Foaming 1
33 1190070015 Cover Forming 1

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 Air Conditioner Service Manual

Outdoor Unit- HRH-I093NBE

No. Part No. Part Name Q’ty Remark

1 1071990038 Grille 1 Optional
2 1081990014 Top Cover 1
3 1110061049 Condenser 1
4 1081990018 Outdoor Motor Supporter 1
5 1170040062 Outdoor Motor 1
6 1070030006AA Propeller Fan 1
7 1081990011 Left Grille Supporter 1
8 1081990016 Front Plate 1
9 1071990044 Fan Guard 1
10 1100170041 Compressor And It Accessories 1
11 1120110002 4-way Valve 1
12 1120251551 4-way Valve Assembly 1
13 1091990046 Base 1
14 1081990012 Right Plate 1
15 1120120025 Two-way Valve 1
16 1081990013 Valve Supporter 1
17 1120130039 Three-way Valve 1
18 1070350971 Electrical Box Cover 1
19 1070040001 Cable Clamp(φ6) 1
20 1070040002 Cable Clamp(φ7) 1
21 1170500131 Terminal 1
22 1170100031 Fan Motor Capacitor 1
23 1170100026 Compressor Capacitor 1
24 1080010006 Capacitor Strip 1
25 1081990010 Electrical Parts Box 1
26 1120251548 Capillary Assembly 1
27 1081990019 Partition plate 1
28 1174561802 Outdoor Sensor 1 Not shown in the Explosion view.
29 1190070014 Base Carton 1
30 1190070008ED Cabinet Carton 1
31 1190070016 Base Foaming 1
32 1190070015 Cover Forming 1

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 Air Conditioner Service Manual

Outdoor Unit- HRH-I123NBE

No. Part No. Part Name Q’ty Remark

1 1071990039 Grille 1 Optional
2 1080320105 Top Cover 1
3 1110060953 Condenser 1
4 1080050004 Outdoor Motor Supporter 1
5 1170040058 Outdoor Motor 1
6 1070030051AA Propeller Fan 1
7 1080050001 Left Grille Suppoeter 1
8 1080320113 Front Plate 1
9 1080320112 Fan Guard 1
10 1100110016 Compressor And It Accessories 1
11 1120110016 4-way Valve 1
12 1120351014 4-way Valve Assembly 1
13 1210320103 Base 1
14 1080050002 Right Plate 1
15 1120120021 Two-way Valve 1
16 1080050003 Valve Supporter 1
17 1121990040 Three-way Valve 1
18 1070350971 Electrical Box Cover 1
19 1070040001 Cable Clamp(φ6) 1
20 1070040003 Cable Clamp(φ8) 1
21 1170500131 Terminal 1
22 1170100010 Fan Motor Capacitor 1
23 1170100003 Compressor Capacitor 1
24 1080010006 Capacitor Strip 1
25 1080020001 Electrical Parts Box 1
26 1120351011 Capillary Assembly 1
27 1174561802 Outdoor Sensor 1 Not shown in the Explosion view.
28 1190030010 Base Carton 1
29 1190070001 Cabinet Carton 1
30 1151990014 Base Foaming 1
31 1190070695 Cover Forming 1

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 Air Conditioner Service Manual

Outdoor Unit- HRH-I183NBE

No. Part No. Part Name Q’ty Remark

1 1071990040 Grille 1 Optional
2 1080050011 Top Cover 1
3 1110060851 Condenser 1
4 1080050004 Outdoor Motor Supporter 1
5 1170040059 Outdoor Motor 1
6 1070030038AA Propeller Fan 1
7 1080050001 Left Grille Supporter 1
8 1080050009 Front Plate 1
9 1080320112 Fan Guard 1
10 1100020033 Compressor And It Accessories 1
11 1120500226 4-way Valve 1
12 1120501359 4-way Valve Assembly 1
13 1210500106 Base 1
14 1080050002 Right Plate 1
15 1120120021 Two-way Valve 1
16 1080050003 Valve Supporter 1
17 1120130032 Three-way Valve 1
18 1070350971 Electrical Box Cover 1
19 1070040001 Cable Clamp(φ6) 1
20 1070040003 Cable Clamp(φ8) 1
21 1170500131 Terminal 1
22 1170100027 Fan Motor Capacitor 1
23 1170100025 Compressor Capacitor 1
24 1080010006 Capacitor Strip 1
25 1081990010 Electrical Parts Box 1
26 1120501358 Capillary Assembly 1
27 1081990316 Partition plate 1
28 1174561802 Outdoor sensor 1 Not shown in the Explosion view.
29 1191990181 Base Carton 1
30 1190040087LH Cabinet Carton 1
31 1150300003 Base Foaming 1
32 211301929 Cover Forming 1

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 Air Conditioner Service Manual

Outdoor Unit- HRH-I243NBE

No. Part No. Part Name Q’ty Remark

1 1071990041 Grille 1 Optional
2 1081990038 Top Cover 1
3 1110061045 Condenser 1
4 1081990042 Outdoor Motor Supporter 1
5 1170040105 Outdoor Motor 1
6 1170120146AA Propeller Fan 1
7 1081990040 Left Grille Supporter 1
8 1081990047 Front Plate 1
9 1071990045 Fan Guad 1
10 1100020032 Compressor And It Accessories 1
11 1120110017 4-way Valve 1
12 1120701001 4-way Valve Assembly 1
13 1081990077 Base 1
14 1081990039 Right Plate 1
15 1120120024 Two-way Valve 1
16 1081990041 Valve Supporter 1
17 1120130037 Three-way Valve 1
18 1070350971 Electrical Box Cover 1
19 1074060118 Cable Clamp 1
20 1170200054 Terminal 1
21 1170100030 Fan Motor Capacitor 1
22 1170100007 Compressor Capacitor 1
23 1080010004 Capacitor Strip 1
24 1081990049 Electrical Parts Box 1
25 1174561801 AC Contactor 1
26 1120701000 Capillary Assembly 1
27 1081990050 Partition plate 1
28 1174561802 Outdoor Sensor 1 Not show in the explosion
29 1190500707CW Cabinet Carton 1
30 1190070052 Upper Carton 1
31 1190060190 Base Foaming 1
32 1190060191 Base Carton 1

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 TCL Air Conditioner Service Manual

Operation Details
Remote controller
1 TEMP UP button
Increase the temperature or time by 1 unit.
2 TEMP DOWN button
Decrease the temperature or time by 1 unit.
3 ON/OFF button
To switch the conditioner on and off.
4 FAN SPEED button
To select the fan speed of auto/low/mid/high.
5 TIMER button
To set automatic switching-on/off.

12 14 6 SLEEP button
To activate the function SLEEP .
13 16 7 ECO button
1 10 In cooling mode,press this button ,the temperature
will increase 2 on the base of setting temperature:
4 8 In heating mode, press this button, the temperature
will decrease 2 on the base of setting temperature.
6 5 8 MODE button
To select the mode of operation.
7 9 SUPER button
2 9 In cooling mode, press this button, the unit will give
the maximum cooling temperature with 16
3 In heating mode, press this button, the unit will give
the maximum heating temperature with 31 .
9 SWING button
10
To activate or deactivate of the movement of the
DEFLECTORS .
12 DISPLAY button
To switch on/off the LED display (if present).
13 HEALTHY button
To switch - on /off HEALTHY funtion.It is a button
which controls the ionizer or plasma generator only
for inverter type.
9 RESET button
14
This button is useless for wall-mounted type.
When you press "3D", the horizontal and vertical
vanes will swing together at the same time.
9 ANTI MILDEW button
16
To activate the function ANTI-MILDEW.

Note: Each mode and relevant function will be further specified in following pages.

Remote Control
The remote controller is not presetting as Cooling Only Air Conditioner or Heat Pump by manufacturer.
Each time after the remote controller replace batteries or is energized, the arrowhead will flashes on the front of
Heat or Cool on LCD of the remote controller.
User can preset the remote controller type depending on the air conditioner type you have purchased as
follows:
Press any button when the arrowhead flashes on the front of Cool , Cooling Only is set.
Press any button when the arrowhead flashes on the front of Heat , Heat Pump is set.
If you don t press any button within 10 seconds, the remote controller is preset as Heat Pump automatically.

Note :
If the air conditioner you purchased is a Cooling Only one, but you preset the remote controller as Heat Pump, it
doesn t bring any matter. But if the air conditioner you purchased is a Heat Pump one, and you preset the
remote controller as Cooling Only, then you CAN NOT preset the Heating operation with the remote controller.

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 Air Conditioner Service Manual

Electronic Controller
1. Safety Protection
(1) Time Delay for Safety protection
z 3 minutes delay for compressor ---The compressor is ceased for 3minutes before
restarting to balance the pressure in the refrigeration cycle in order to protect the
compressor.
z 2 minutes delay for 4-way valve---The 4-way valve will be ceased for 2 minutes late
after compressor to prevent the refrigerant-gas abnormal noise when the HEATING
operation is OFF or switch to the other operation mode.
(2) Discharge temperature protection
There is a temperature sensor on top of compressor, when temperature on top of
compressor exceeded the limit, system control will shut down the compressor and the
display board will show the error code.
(3) lower voltage protection
When AC voltage ≤158V and keep it for 10 seconds, unit will be shut down for protection.
(4) Over voltage protection
When AC voltage ≥260V, unit will be shut down and recover while AC≤255V.
(5) Over current protection
When the current of outdoor unit is overload, controller shut down the unit immediately and
show error code.
(6) Compressor abnormity protection
When compressor start on or in the process of running, if there is no feedback to controller
or load of compressor is abnormity, the air conditioner will shut down, and show error
code.
(7) IPM module protection
IPM module has high temperature & over current protection itself, if there is signal
feedback to IPM, the outdoor unit will shut down, LED on outdoor PCB will show the error
code.
2. “I Feel” Mode Operation
(1) When the “I Feel” mode is selected, the operation mode and initial temperature set are
determined by the initial room temperature at start-up of the operation except to turn off the
air conditioner and operates it again.
(2) If the mode is change to “I Feel” from other mode, the “I Feel” mode doesn’t operate until
compressor stop for more than 3 minutes.

Mode Initial Room Temperature Initial Set Temperature

COOLING RT≥26℃ 23℃
DRY 26℃＞RT≥20℃ RT-2℃
HEATING for Heat Pump
RT＜20℃ -
FAN for Cooling Only

z In the “I Feel” mode, when the controller receives the up or down signal of temperature,
the set temperature can adjust by 1℃ upper or lower. The biggest you can adjust by
2℃ upper or lower.

3. “COOLING” Mode Operation

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 Air Conditioner Service Manual

(1) Compressor frequency control

According to difference room temperature and set temperature(δt = RT-ST), running
frequency of compressor is controlled by electronic controller. When room temperature is much
higher than set temperature, compressor will start at a high frequency, and as room temperature
goes down, compressor running frequency will go down. When room temperature is lower than set
temperature, compressor will run at very low frequency. In general, unit will change its running
frequency according toδt to make room temperature closing to set temperature.
(2) Outdoor temperature affects running frequency of compressor
Outdoor temperature affect compressor’s running frequency. Difference inlet temperature of
outdoor unit is adapted by difference compressor running frequency. While outdoor temperature is
about 30℃, the compressor will run in high frequency.
If unit run in “cooling” mode and outdoor temperature is less than -1℃,controller will shut down
compressor and show error code, while the ambient temperature is over 0℃, the compressor will
run automatically.
(3) Auto fan control in cooling mode
In cooling mode (include cooling in “I feel” mode), fan speed is determined by δt, as the
following diagram:

RT-ST
δt come down δt come up
℃
3.5 high fan
3.0

1.5 midium fan

1.0
low fan

4. “DRY” Mode Operation

(1) The system for DRY operation used the same refrigerant circle as the cooling one.
(2) When the system operates in DRY mode, at first it operates in cooling mode at 16℃ or
18℃ for 3 minutes. After that, the system will operate in cooling mode with lowest fan
speed, meanwhile the set temperature (ST) is “RT-2℃” which means that the ST is room
temperature at then minus 2. During the course of this mode, the fan speed set operation
and room temperature set are restricted, except the vane motor adjusting.
5. “HEATING” Mode Operation (available for Heat Pump only)
(1) Frequency control
The same as the frequency control in cooing mode, running frequency of compressor is
controlled by controller. Unit change its running frequency according to δt to make room
temperature closing to the set temperature.
(2) Indoor fan motor control
1. Cold Air Prevention Control
z The function is intended to prevent cold air from being discharged when the heating
operation starts or when defrosting.
z The indoor fan speed will be controlled as following.

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 Air Conditioner Service Manual

T
e
m
p
e
r
a
t
u
r
e
u
p
s
e
t
t
i
n
g
37℃

l
o
w
f
a
n
34℃
33℃

b
r
e
e
z
e
25℃ 30℃

s
t
o
p
22℃

T
e
m
p
e
r
a
t
u
r
e
d
o
w
n
z In the heating operation, if the air conditioner is turned off, the indoor fan motor will
run most for 30 seconds since the stop of compressor.
2. Auto fan control (heating)
In heating mode(include in “I feel” mode) , fan speed is determined by δt, as the following:

R T -S T
δt com e dow n δt com e up
℃
3.5 h ig h fa n
3.0

1.5 m id iu m fa n
1.0
lo w fa n

(3) 4-way valve control

In heating mode, 4-way valve will power on ahead of compressor for 5 seconds, and cut off
for 2 minutes later than compressor’s stop. 4-way valve will not power off unless the machine is
switched off, mode changed or on the process of defrosting.
(4) Defrosting
Defrosting is controlled by the microprocessor.
When one of the following conditions is satisfied, unit will come into defrosting:
a. Outdoor heat exchanger Temperature (OPT) is continuously less than 3℃ while the unit
runs for more than 40 minutes, and OPT is keeping under -6℃ for more than 3 minutes.
b. Outdoor heat exchanger Temperature (OPT) is continuously less than 3℃ meanwhile
the unit runs for more than 80 minutes, and OPT is keeping under -4℃ for more than 3
minutes.
c. Outdoor heat exchanger Temperature (OPT) is continuously less than 3℃ while the unit
runs for more than 120 minutes, and OPT is keeping below -2℃ for more than 3
minutes.
Before the air con come into defrosting, compressor running frequency drop down to a
lower frequency firstly, then the compressor shuts down.
In defrosting, the max. frequency of compressor is F9 (a little less than the highest
frequency ). In this period all protection function are avaliable.

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 Air Conditioner Service Manual

ON
c o m p re s s o r
OFF
ON
4 - w a y v a lv e
OFF
ON
o u td o o r fa n m o to r
OFF
20s 10s ≤10m 20s 10s

In defrosting, LED showing by winking.

Come into or out of defrosting, indoor fan motor speed is the same as Cold Air Prevention
Control.
One of the following conditions is satisfied, unit come out of defrosting and shift to heating
mode:
a. Outdoor coil Temperature (OPT) ≥15℃
b. Defrost time keep time for more than 10 minutes.
(5) Indoor exchanger overheat protection
When Indoor exchanger Temperature(IPT) is higher than 55 ℃ , unit come into indoor
exchanger overheat protection. Compressor drop its frequency toward to F1 level until IPT≤52
℃; If IPT≤52℃ and keep for 5 minutes , control system don’t limit running frequency.
If IPT>62℃, control system shut down compressor, and recover when IPT drop less than 50℃.
6. “SLEEP” mode
When the SLEEP button is pressed, the SLEEP mode is selected as following:
z The indoor fan speed is set at low speed, the power lamp and the sleep lamp is on, the
display of temperature will be close after 5 minutes.
z When selecting COOLING/DRY operation with SLEEP mode, the set temperature will be
raised by 1℃ 1 hour later and by 2℃ 2 hour later.
z When selecting HEATING operation with SLEEP mode, the set temperature will be dropped
by 1℃ 1 hour later and 2℃ 2hour later.
z After the System operates in SLEEP mode for 8 hours, it will stop automatically.
7. EMERGENCY Operation
When the EMERGENCY Operation switch is pressed once, COOLING mode is selected and if
in 3 seconds the EMERGENCY Operation switch is pressed again, mode is selected. Then
pressed once again, the unit is switch off.
When the remote controller is missing, has failed or the batteries run down, press the
EMERGENCY Operation switch on the front of the indoor unit. The unit will start.
The first 30 minutes of operation will be the test run operation. The operation is for servicing.
The indoor fan runs at high speed and the system is in continuous operation. The thermostat is
ON and the timer is reset to normal.
After 30 minutes of test run operation the system shifts to AUTO COOLING/HEATING mode,
and the indoor fan runs in automatic speed. The operation continues unit the EMERGENCY
operation switch is pressed or a button on the remote controller is pressed, the normal
operation will start.
NOTE: Do not press the EMERGEMCY Operation switch during normal operation.
8. AUTO-RESTART Function (Option)
1. When air conditioner is operating in one mode, all of its operation data, such as working
mode and temperature of setup would be memorized into IC by main PCB. If power cuts due to
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 Air Conditioner Service Manual

some reason, when power supply come back again, the AUTO-RESTART function will set
synchronously and automatically to work. So the air conditioner would work at the same mode
before.
Auto-restart Pre-setting (optional):
If Auto-restart function is needed, follow the steps below to activate this function:
1) Pulling the air-con's plug out of socket.
2) Pressing and holding the Emergency button (ON/OFF) on the indoor, then insert the plug
into the socket again.
3) Keep pressing the Emergency button for more than 10 seconds until three short beeps are
heard. The Auto-restart function has been started.
9. Protection and Failure Display
z When protection display is available, controller will show error code, digital LED shows
error code and setting temperature by turns.
z If there is more than one failure, it will show at first that in front of the error list.
z Protection display function can be selected in hardware, and the default don’t display;
z To insure of in and out communist is credibility, the failures relate to outdoor unit will
remain failure state for 2 minutes max after recovered.
z In all failures, only sensor failures don’t have to repower to cancel.
z Error list
Failure type LED CODE DIGITAL LED CODE
In and out communication failure RUN、TIMER –both winking E0
Outdoor communication failure RUN、TIMER –both winking EC
Outdoor sensor RUN-1 time/8s E1
Indoor coil temperature sensor RUN-2 times /8s E2
Outdoor coil temperature sensor RUN-3 times /8s E3
System abnormity RUN-4 times /8s E4

Type mismatch RUN-5 times /8s E5

Indoor fan motor RUN-6 times /8s E6
Outdoor temperature sensor RUN-7 times /8s E7
Discharge temperature sensor RUN-8 times /8s E8
Invert module abnormity RUN-9 times /8s E9
Outdoor fan motor（DC） RUN-10 times /8s EF
Current sensor RUN－11 times /8s EA

EEPROM failure RUN-12 times /8s EE

Top of compressor temperature switch RUN-13 times /8s EP

Voltage sensor RUN-14 times /8s EU

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 Air Conditioner Service Manual

Protection display code list:

Protection type LED CODE DIGITAL LED CODE
higher or lower voltage RUN-winking,TIMER-1 time/8s P1
Over current RUN- winking,TIMER-2 times /8s P2
Discharge temperature RUN- winking,TIMER-4 times /8s P4
Over cooling in cooling mode RUN-light,TIMER-5 times /8s P5
Over heating in cooling mode RUN- light,TIMER-6 times /8s P6
Over heating in heating mode RUN- light,TIMER-7 times /8s P7
Outdoor temperature too high or low RUN- light,TIMER-8 times /8s P8
Drive protection(Overload) RUN- winking,TIMER-9 times/8s P9
Module self protection RUN- winking,TIMER-10 times/8s P0

z Outdoor failure display

There is a LED on outdoor power board, when compressor is running; it is normally light;
when no feedback of signal to power board from compressor, it will wink by lighting 1s and
going out 1s. If failures happened, it will light 0.5s, go out 0.5s, winking several times and go
out 3s for a cycle to indicate failures. The failure list is the follow:

Wink time Failure

1 IPM protection
2 higher or lower voltage
3 Over current
4 Discharge temperature too high
5 Outdoor coil temperature too high
6 Drive abnormity
7 Communication abnormity with indoor unit
8 Compressor over heat（switch on top of compressor）
9 Outdoor air temperature sensor failure
10 Outdoor coil temperature sensor failure
11 Outdoor discharge pipe temperature sensor failure
12 Voltage sensor failure
13 Current sensor failure
14 IPM abnormity
15 Outdoor communication abnormity
16 DC fan motor no feedback
17 defrosting

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 Air Conditioner Service Manual

EXPLOSION VIEW
Mode: HSH-L093NDC-W,HSH-L123NDC-S
INDOOR UNIT:

1
2
3
4
27
5
6 26
7 25
8 24
9 23
22
21
10 20
19
11
18
17
16
15
14
13
12

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 Air Conditioner Service Manual

Indoor Unit- HSH-L093NDC-W,HSH-L093NDC-S

No. Part No. Part Name Q’ty Remark

1 Installation Plate 1
2 Base 1
3 Cross Fan 1
4 Bearing Mount 1
5 Evaporator 1
6 Water Drainage Assembly 1
7 Vertical Vane Assembly 1
8 Face Frame 1
9 Screw Cover 3
10 Display PCB (digital) 1
11 Display PCB Box 1
12 Left Air Filter 1
Right Air Filter 1
13 Front Panel 1
14 Power Supply Cord 1
15 Vane 1
16 Drainage Hose 1
17 Cable Clamp 1
18 Terminal 1
19 Terminal fixing board 1
20 Main PCB(digital) 1
21 Electrical Box 1
22 Vane Motor 2
23 Sensor Holder 1
24 Indoor Motor 1
25 Indoor Motor Cover 1
26 Transformer 1
27 Indoor Sensor Assembly 1
28 In and out fixer 1
29 Remote Controller 1 Not shown in Explosion view
30 Remote Controller Supporter 1
31 Indoor Carton 1
32 Left Foaming 1
33 Right Foaming 1
34 Middle Pasteboard Supporter 1
35 Base Foaming 1

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 Air Conditioner Service Manual

EXPLOSION VIEW
MODEL: HSH-L093NDC-W,HSH-L093NDC-S
OUTDOOR UNIT:

7 6 5 4 3 2 1

27
26
8
25

24

23

22
21

20

19

18

17

10 11 12 13 14 15 16

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 Air Conditioner Service Manual

OUTDOOR UNIT
Model:

No. Part No. Part Name Q’ty Remark

1 Grille 1
2 Top cover 1
3 Condenser 1
4 Outdoor motor supporter 1
5 Outdoor motor 1
6 Propeller fan 1
7 Left grille supporter 2
8 Front plate 2
9 Fan guard 1
10 Compressor and accessories 1
11 4-way valve 1
12 4-way valve assembly 1
13 Base 1
14 Right plate 1
15 Two-way valve 1
16 Valve supporter 1
17 Three-way valve 1
18 Electrical Box Cover 1
19 Cable clamp 1
20 Terminal 1
21 Electrical box 1
22 Inverter module 1
23 Power source board 1
24 Radiator 1
25 Inductor 1
26 Capillary assembly 1
27 Partition plate 1
28 Pipe Temp. sensor and outdoor 1 Not shown in explosion view
Temp. sensor
29 Discharge Temp. sensor 1
30 Base carton 1
31 Cabinet carton 1
32 Base foaming 1
33 Cover foaming 1

17

61
 Air Conditioner Service Manual

ANNEX 1 TROUBLE SHOOTING

INDEX

1. Electric parts
2. Refrigerant system
3. Troubleshooting
4. Installation Fundamentals

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 Air Conditioner Service Manual

1. Electric parts
It is compressor and motor fan that finally drives after power is supplied. And it is necessary to check the inter-
nal factors like switches, protectors, or lead wires that are needed to reach the compressor and motor fan to
see if their connections are normal and the external factors to see if voltage is normally supplied.
1.1 External factors check
1) Working power and voltage drop
The rated voltage for airconditioner is specified in a workable range.
In order to operate airconditioner normally, it is desirable for the working voltage and minimum. starting voltage
to be within the following chart range.
Especially, just the fact that the voltage when airconditioner is not at work is within the working voltage range is
insufficient, and the voltage is sure to be within the working voltage range by measuring in a operating condi-
tion.

lnput voltage (V1)

* Usable voltage = Product rating ±10%

Voltage drop
Voltage

Starting voltage(V2) Running voltage(V3)

Time

2) Electric wire capacity

The electric wire for airconditioner should have an allowable current more than the load current of the circuit
and be able to control the voltage drop by the load current within 2%.
And it should be a thickness capable of keeping the voltage drop by a starting current within -10%, and espe-
cially for an airconditioner of single phase, the voltage drop (Flicker voltage) by the starting currnet be within
about 5%.
A = V1 - V2 : Voltage drop by the starting current of airconditioner (Flicker voltage)
B = V1 - V3 : Voltage drop by the normal running current of airconditioner

V1 - V3 V1 - V2
X 100 ≤ 2%(B case) X 100 ≤ 5%(A case)
V1 V1

In case of using an airconditioner in a low voltage area where power supply voltage is low, especially, the Flicker
voltage due to inadequate wires may cause the fluorescent light to be off or may affect the other electric products.
So, care should be taken to the wiring work.

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 Air Conditioner Service Manual

3) Wire thickness required

Rated current appliance(A) Nominal cross-sectional area(mm2)

Up to and including 6 0.75
Over 6 up to and including 10 1.0
Over 10 up to and including 16 1.5
Over 16 up to and including 25 2.5
Over 25 up to and including 32 4.0
Over 32 up to and including 40 6.0
Over 40 up to and including 63 10.0

For rated currents up to 3A, a nominal cross-sectional area of 0.5mm2 is only allowed if the length of the cord
does not exceed 2m.

1.2 Internal factors check

Power Compressor
supply Switches Function parts Protector
Motor Fan

• Operation switch • Operation • Pressure switch

• Rotary switch indicator lamp • O.L.P
• Remocon • Relay • Fuse
• reversing coil
• Conductor
• Thermistor

1.2.1 Insulation resistance

Measure the insulation resistance between live part and dead metal part by 500V insulation resistor to
check if the insulation resistance is more than 10MΩ.
1.2.2 Insulation resistance measurement of compressor
Measure the insulation resistance of compressor between compressor terminal and dead metal part by insu-
lation resistor, and the insulation resistance should be above 10MΩ.
Compressor may change the insulation resistance while running. Accordingly, measure the insulation
resistance just after running as needed.
• Note: For R-22 used in airconditioner, the dielectric rate on liquid state is high. If a contaminant is mixed
into R-22, the electric resistance is extremely low and the poor insulation is occurred. Accordingly,
be sure to prevent contaminants from mixing into refrigerant system.

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 Air Conditioner Service Manual

1.2.3 Running capacitor

1) Earth inspection between terminal and body
As shown in Figure 1, connect a resistor between one side terminal and body of condenser to check for
continuity.
2) Capacity inspection
(1) Remove the lead wire from both terminals of condenser to be checked.
(2) Contact both terminals of lead wire for 2-3 sec., and discharge.
(Be sure to perform to prevent the tester damage before measuring.)
(3) After discharging, contact both terminals of tester with the terminal of condenser to see the dial vibrating
direction of resistor. (See Figure 2.)
There are three kinds of dial vibrating direction in tester, and each vibrating direction and symptom is as
follows.
A: Normal : Dial shakes instantaneously and returns to the original state immediately.
B: Short : Dial remains moved.
C: Capacity consumed up : Dial does not move at all.

Figure 1. Figure 2.

1.2.4 Motor fan

1) Power off, remove motor fan, and test independently.
2) Measure the resistance of main coil, sub coil and control coil in motor.
3) Use a good quality of capacitor in testing.
4) Diagnose the following troubles by the independent test, and replace motor.
a) Motor is not started.
b) Motor rotation rises very slowly.
c) Bearing failure : The shaft does not move.
d) Arc occurs in the motor inside.
e) Smoke emits from motor inside.
f) Excessive noise

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Measuring main coil resistance : White ↔ Black

Black Brown Measuring sub coil resistance : Brown ↔ Black
S Measuring control coil resistance : Red ↔ Black
O.L.P
Red White
C M

1.2.5 Thermostat
There are 3 kinds of thermostat malfunction.
1) Leak of gas charged in sensor part
2) Short of contact point
3) Wrong wiring
Switch off at room temperature 18-30°C, turn carefully the knob of thermostat from 1 to 10 (the number may
be different or a figure be used according to model) or reversely, and click sounds.
After the sound is heard, turn reversely to check again the click sounds.
If click sounds, the thermostat is in normal. If room temperature exceeds 30°C, test should be done after
cooling by putting the sensor part of thermostat into a cold water container because the contact point is not
opened.
If knob is turned but click does not sound, remove the thermostat cover and examine the contact point.
The fused contact point should be replaced with a new thermostat.
If contact point is not closed despite of the sensor temperature being sufficiently high, the gas at the sensor
part may be leaked. In this case, replace the thermostat.
When replacing thermostat, be sure to conduct after performing carefully as the above content.

1.2.6 Thermistor
Pull out the lead wire of thermistor terminal to test continuity.
Connect a tester to the terminal of thermistor and measure the resistance. The resistance value varies
according to the measuring condition and temperature, so in order to vary temperature forcibly, put water in
a cup, cool the sensor part of thermistor, and then measure the resistance, and also measure in a condition
that the sensor part of thermistor becomes warm by hands.

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1.3 Compressor trouble diagnosis

1.3.1 Electrical troubles
1) Ground test
Test single phase and three phase in the same
manner.
(1) Shut off the power supply to product.
(2) Remove the wires connected to the compres-
sor terminal.
(3) Clean the compressor terminal and discharge
(suction) pipe.
(4) Measure the resistance of discharge (suction)
pipe and each terminal by using a R x 1K Ohm Meter
scale of Ohm meter. R x 1K
(5) If dial moves remarkably, the terminal is in
ground state. So, replace the compressor.
2) Wrong wiring check of compressor terminal
Examine the wiring diagram of compressor terminal or the electric circuit diagram of product on the cover
of compressor terminal to check if there is wrong wiring.
3) Checking of wire disconnection or overload protector (O.L.P) operating condition
This check is to see the wire terminal condition of motor inside, and for a single phase compressor with
O.L.P built-in, it identifies the O.L.P operating condition and wire disconnection.
(1) Shut off the power supply to product.
(2) Remove the wires connected to the compres-
sor terminal.
(3) After checking the ground state, cool the
compressor sufficiently.
(at room temperature)
<For single-phase compressor>
(4) Measure the resistance of each terminal by
Ohm meter R x 1K scale, and if dial does not
move, compressor is in opened condition.
<For three-phase compressor>
(5) Measure the resistance of each terminal by
Ohm meter R x 1K scale, and if dial does not
move, the wire between two terminals is
disconnected.
-> Action: Replace the compressor.
* OLP may be operated by the following causes, so be sure to find and remove the cause.
(1) Operation at low voltage
(2) Defects of operation or starting device
(3) Overheat of compressor motor due to the condensing coil closing, condensing motor defects,
liquid line close, or injection capillary close.

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1.3.2 Mechanical troubles

1) Not starting
(1) Phenomenon : Compressor is not started but the starting current continues to flow.
(2) Checking
a) Check capacitor. (for a type where a capacitor for compressor starting or operating is used)
b) If there is no trouble, it is judged as lock due to the wear of compressor inside or the damage of lubricating
device. Replace the compressor.
2) Poor compression
(1) Phenomenon : Compressor is at work, but the cooling capacity is weak, the pressure of high pressure side
is low and the pressure of low pressure side is high.
(2) Cause : Damage of valve in compressor inside, damage of connecting rod or crank shaft, or other internal
leak
(3) Checking
a) Stop and then start the condenser fan, and if the pressure of high pressure side does not increase, the
compressor is bad.
b) Measure the temperature of discharge pipe in compressor, and if it is abnormally low temperature (50°C or
less), the compressor is bad.
c) Conduct the pump down test of system to check the compression capacity.
- Power off the product.
- Close the service valve of liquid line. (Rotate the valve rod clockwise to close the valve rod.)
- Start product and observe the suction pressure.
- If compressor is normal by pumping down the system, pressure is kept 0-5 psiG (0-0.35kg/cm2.G), and if
the suction pressure increases, the compressor is bad due to the internal leak or valve damage.
(4) The compressor to be assumed as bad compression should be replaced.
If running for a long time in a bad compression condition, abnormal superheat may occur and the
compressor motor is burnt.
- Clean the cycle.
3) Overcurrent flowing while running
Check the working pressure, and if there is no trouble, it is assumed as the compressor bearing damage.
Replace the compressor.
(Excessive refrigerant charging may cause the overcurrent.)

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2. Refrigerant system
2.1 Refrigerant system troubleshooting
Check the following items when troubleshooting the refrigerant system.
1) The thermostat setting or remocon temperature setting is not wrong?
2) Air filter is not cleaned?
3) Blower fan control switch is not at "low"?
4) Ventilation lever is not opened?
5) There is no obstacle in suction or discharge side of outdoor unit?
6) Dirty heat exchanger causes the heat exchanging efficiency to be down?
(Thorough cleaning)
7) Cooling/heating load is not increased?
8) Too many persons are in room? (Cooling)
9) The insulation of window gap is not wrong?
If there is no trouble from the above checks and also if there is no trouble on the electric appliances of
airconditioner body, it is assumed as refrigerant system failure.

a) Set aircon to High cool, run cooling for 15 min. or more, and measure the temperature difference of suc-
tion/discharge air in indoor unit. (Adjust the wind direction so that wind is discharged to the front direction in
the installed condition.)
b) Measure the voltage and current in running condition.
c) Measure the pressure of low pressure side in cooling condition.
(If the temperature is low, convert into the test switch.)

2.1.1 Temperature difference and current of suction/discharge air in evaporator

No temperature difference. -- Gas leak (almost) Refrigerant

80% or less of rated current. cycle closed

Temperature difference Temperature diff.: Under 8°C. -- Gas leak, refrigerant cycle
of suction/discharge air 80% or less of rated current. closed, bad compressor

Temperature diff.: Under 8°C.

Running current -- Excessive refrigerant charging
Rated current or over.
measurement

Temperature diff.: 8°C or over. -- No refrigerant cycle trouble

• Temperature difference of suction-discharge air

Normally, the temperature difference is based at 10°C. Actually, the judgemnt criteria is 8°C, because when the
room humidity is high, the temperature difference is small and when humidity is low, it becomes large.

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2.1.2 Pressure and temperature of refrigerant

P1

Capillary Tube
High pressure (Liquid side)tube

P2

Outdoor Side
Compressor
Indoor Side
Evaporator

Accumulator

Low pressure(Gas side) tube

Compressor

The pressure in normal condition shows the figure in the right side Measuring place Pressure(kg/cm2 G)
table, but the pressure (P1) of high pressure side tube is affected
greatly by the temperature change and about 16kg/cm2.G in a low P1 About19.5
temperature condition (indoor/outdoor 21°C).
P2 About 5.0
The pressure fluctuation is affected by the tube length or insulation
as well as temperature change, so measure the pressure (P2) of low
pressure side for the trouble shooting of refrigerant system.

<Trouble finding by pressure/temperature>

Pressure Temperature
Cause Explanation
(than normal) (than normal)
Bad compression:
Compressor failure, Bad revers- Current flows weakly.
Higher
ing Valve
Higher
Cooling load is small. Current flows weakly.
Normal Liquid refrigerant suction: High pressure is not
Excessive refrigerant charging increased rapidly in early
running stage.
Gas short : Gas leak Current is low.
Lower Higher
Closed : Pipe internal Current is low.

Note) The high/low temperature is a figure converted into pressure.

The low pressure is normally 4.5-6.0kg/cm2G.
(Temperature is normally 3°C-10°C.)

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• Pressure measurement of low pressure side

Closed Closed

As shown in Figure above, connect the manifold gauge to the low pressure (gas side) tube of condenser and mea-
sure the pressure.

2.1.3 Symptoms and actions

1) Short of refrigerant
The short of refrigerant appears in a slightly different symptom as (1) no refrigerant or (2) short of refrigerant.
(1) Symptoms : The temperature difference of suction-discharge air is 8°C or less, the running
current is less than the rated current, and the pressure of low pressure side is
low. (These are symtoms changed by short of refrigerant.)
(2) Judgement method : Frost is formed from the capillary tube outlet to the evaporator inlet.
The suction pipe of compressor is not cold. (The temperature of suction pipe is
similar to the outdoor temperature.)
The pressure of low pressure side in cooling is 4kg/cm2.G or less. (Surrounding
temperature : 30°C or over)
Refrigerant oil comes out from the evaporator-condenser connections and each
welded portion. (Finding the gas leak place)
(3) Actions: ➀ Find the gas leak area. (Check at balance pressure of 5kg/cm2.G or over.)
➁ Charge refrigerant to the specified level.
➂ Check for gas leak.

2) Closing of refrigerant system

(1) Symptoms : If the refrigerant system of strainer or capillary tube is closed, pressure drops at
the outlet of closed area, and refrigerant evaporates to form and attach dew or
frost.
The running current is less than the rated current, and the pressure of low pres-
sure side is lower than the normal. If completely closed, the pressure of low
pressure side is to be 0kg/cm2.G as time goes by.
(2) Judgement method : The same symptoms as the short of refrigerant appears, and the same phenome-
non occurs even if refrigerant is sealed.
It takes 3 min. or more for refrigerant to balance.
If running in the condition, the temperature of discharge gas becomes higher, the
refrigerant oil is deteriorated, and the life time may be affected.
(Compressor motor may be burnt.)

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3) Overcharge
(1) Symptoms : • The temperature difference of suction-discharge air is 8°C or less, the running current
is higher than the specified current, the pressure of low pressure side is high, and
the compressor and suction pipe are cold.
If running in the condition, pressure switch activates at overload operation to make
continuous operation impossible, compressor is difficult to start, and fuse or breaker is
easy to be disconnected.
(2) Actions : ➀ Dischage the refrigerant. (By 3-5kg/cm2G)
➁ Charge refrigerant to the specified level.
➂ Check for gas leak.

4) Bad compression
(1) Symptoms : • The temperature difference of suction-discharge air is little, the running current is less
than the specified current, the pressure of high pressure side is low, and the pressure
of low pressure is high.
(2) Judgement method :• Close service valve of high pressure side in condenser (front seat) and connect the
manifold gauge to the service valve of low pressure side.
(Close the valve.)
• If the dial of pressure gauge does not indicate 0kg/cm2G or less by cooling in the con-
dition, the compressor is judged as bad.

Liquid side tube

Outdoor
Unit
Indoor
Compressor
Unit Low High

Gas side tube

Note) If pressure gauge is near 0kg/cm2G, immediately stop the cooling.

Otherwise, air flows into the refrigerating cycle or the compressor motor coating is taken off to cause the
poor insulation. So, care should be taken.

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2.1.4 Summary of check items by cause

Check item Suction/discharge air Rated current Low pressure High pressure
temp.diff. of evaporator
Cause Cooling Heating Cooling Heating Cooling Heating
Cooling 8°C Heating 14°C
Short of refrigerant ¢ ¢ ¢ ¢ ¢ ¢ ¢ ¢

Capillary closing (a part) ¢ ¢ ¢ ¢ ¢ ¢ ¢ ¢

Outdoor heat exchanger ¢ ¢ ¢ ¢ ¢ ¢ ¢ ¢

contaminated

Indoor heat exchanger ¢ ¢ ¢ ¢ ¢ ¢ ¢ ¢

contaminated

Bad compressor ¢ ¢ ¢ ¢ ¢ ¢ ¢ ¢

2.2 Precautions on repair

1) When discharging refrigerant (from pipe or body), the discharge outlet should direct the direction where
nobody exists.
2) Do not work near fire or flame.
3) Work in a large space if possible and arrange the scaffold.
4) Especially for working on rooftop, prepare a place to keep tools and take care to prevent from falling.
5) While running (pump down work, test run), do not insert hands into fan.
6) Clean the Indoor-outdoor connecting pipes and the manifold gauge edges to be free from dust or moisture.
7) Be sure to fill refrigerant to the specified level. (If refrigerant is too much or short, the capacity is down and
trouble may occur.)
8) Keep tools well, and check the measuring machine periodically.

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3. Troubleshooting
3.1 Product does not operate at all.

Power receptable voltage

Product input voltage
Power supply voltage check Evaportor-condenser
connecting pipe
PCB assy
(fuse, varistor, pattern)

Power input voltage

Driving load terminal Connector contact check
Display PCB connector

AC about 14±3V
Power trans output voltage (General model)

PCB assy check

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3.2 Room fan does not operate at all.

Connector contact check Motor output connector

Motor capacitor

Motor bearing inserted

Motor-related parts check
state
Fan(Blower) fixed state
Fan(Blower) contact state

Coil resistance (TP)

Motor detail check Motor capacitor
Motor insulation resistance

Communication effor
Error code check
Blower lock sensing

In dehumidifying, heating,
Operation mode check or artificial intelligence
operation, room fan may
be off.
PCB ass'y check

Motor driving circuit

Relay output

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3.3 Compressor or outdoor fan does not operate at all.

Re-input after power off

Set the desired temperature of remocon to be lower by 2°C or over than room
temperature, and start the cooling operation.

Does not operate at all. Repeat running/stopping at

a short time period.

Temperature sensor Thermistor and evaporator

surface contact check.
open/close check - Clearance is needed (5mm).

Connector check Connector check

(Contact & power) (Contact & power)

Disconnection/short circuit OLP/High pressure switch/

check of connecting wire Low pressure switch check

Electric wire connection Operation mode

check for outdoor side (dehumidifying) check

Compressor & motor detail

check

Insulation resistance
Coil resistance PCB assy check
Capacitor capacity
Compressor OLP Temperature sensing circuit
Relay output

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3.4 Up/down vane does not operate at all.

Vane bending, structures

interferance check

Motor shaft assembly check

If a constant torque is felt when rotating vane by hands,

the assembled condition is normal.

Connector check
(Disconnection/short
circuit/malconnection)

Blower operating condition

check

At the moment the blower is stopped, up/down vane auto

switch is stopped, and if blower is started, auto switch is
re-operated.
- Especially, it occurs while dehumidifying or heating.

PCB ass'y check

Step motor driving circuit

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3.5 Left/right louver does not operate at all.

Louver/link/cam assembly
check

Motor shaft assembly check

If a constant torque is felt when rotating louver by hands,

the assembled condition is normal.

Connector check
(Disconnection/short
circuit/malconnection)

Blower operating condition

check

At the moment the room fan is stopped, louver auto

swing is stopped, and if room fan is started, auto swing is
re-operated.
- Especially, it occurs while dehumidifying or heating.

PCB ass'y check

Step motor driving circuit

Synchronous motor driving circuit

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3.6 Function setting by remocon is disable.

Power input after power off

Operation ON by remocon

• UCheck the transmission signal of remocon - If there is no remocon transmission signal,

- Liquid crystal remocon: signal blinked check the battery or remocon operation.
- Button remocon: LED blinked - If product receiving is not checked,
• UCheck the product receiving check the display PCB.
- Buzzer sounds.

Switchover the air flow by remocon.

- In cooling mode, if compressor is stopped, blower is operated at low fan.

- In dehumidifying mode, to enhance the dehumidifying effect, blower is operated at low fan.
- In heating mode, blower is stopped or operated at low fan according to the situations
(defrosting, hot start, compressor off).
- In Sleep operation mode, blower is operated without switched-over (low or middle fan).
- In artificial intelligence mode, room fan switching-over is not possible by remocon.

PCB ass'y check

Display PCB assy check

- Connector/damage

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3.7 Cooling/heating conversion is disable.

Heating operation ON by remocon

If the reversing valve (4-way valve) is ON, "tick" sounds.

Connector check

4-way valve connection check

outdoor unit connecting wire
check

PCB ass'y check

4-way valve relay output = ON

Switchover into cooling operation by remocon,

and after about 30 sec., check the 4-way valve
relay output = 4-way valve OFF

If 4-way valve is OFF, the refrigerant flowing sounds

(pee....) due to cycle switchover occurs.

4-way valve coil resistance check

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4. Installation Fundamentals
Leakage /Freon - 1/4 Case-1

Key Factor Pipe cutting

Troubles & Gas leaks due to the mal-flared copper pipes with non-rectangular section.
Causes

Defect Details

Pipe cutter

Cutting curved pipe leads

mal-rectangular section.
And it makes gas leakage.

Cu. pipe

Guidelines

Pipe cutter

90˚

Make pipe straight before

cutting, and it makes a
rectangular section.

Cu. pipe

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Leakage /Freon - 2/4 Case-2

Key Factor Removing burrs of pipes.

Troubles & Gas Leaks due to the burrs caused by cutting and not removing properly.
Causes

Defect Details

Burrs not removed properly

after cutting.

• Flaring the pipe with burrs(not removed after cutting)

can make freon gas leakages.
• Burrs won't make smooth contacting surfaces.

Guidelines

Reamer

• Burrs should be removed clearly with REAMER.

• Only clean surfaces prevent gas leakages.

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Leakage /Freon - 3/4 Case-3

Factor Flaring works

Troubles & Gas leaks and connecting troubles on tubings caused by the inaccurate sizing during flaring
Causes works.

Defect Details

Pipe worked with large Pipe worked with small sized

sized b won't be b will make small contact
b assemsled into the nut. with nut and gas leak against
even a weak shock.

Guidelines

Recommending sizes for several pipes which

make proper connectings.

a
b
c unit:mm
(a) Pipe dia. (b) Hight (c) Flared dia.
ø6.35 1.0~1.3 8.3~8.7
ø9.52 0.8~1.0 12.0~12.4
ø12.70 0.5~0.8 15.4~15.8
ø15.8 0.5~0.8 18.6~19.0
ø19.05 0~0.5 23.3~22.9

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Leakage /Freon - 4/4 Case-4

Factor Flare nut's fastening.

Troubles & Damaged flares by over-fastening make gas leakages.

Causes And incompletely fastened nuts too.

Defect Details

Damaged Flares by
over-fastening

Incompletely fastened nuts

Outdoor Side

Indoor Side

Guidelines
■ Fastening Torques of Flare Nuts ■ Torque-wrench is required for proper fastenings.
■ Check gas leakages of 4 fastened points and welded
Tube Dia.(mm) Torques (Kg-Cm) points with soap bubbles ctc.
6.35 160~200 -High pressure points: amid compressor's running.
9.52 350~450 -Low pressure points: amid compressor's not running.
15.88 450~550
19.05 550~650

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Leakage / Drainage - 1/5 Case-5

1. Indoors leveling
Factor 2. Drain hose connecting.

Troubles & Water leaks caused by the inclined indoor unit and the drain hose's bad connecting.
Causes

Defect Details
1. Non-leveled indoor 2. Mal-linked drain hose
Slanted
Evaporator

Horizon

Drain pan

drainage
leaks Connect hoses with drain pan

Guidelines
■ Indoors need to be leveled. ■ Confirm the water draining is good or not by
(For a better drain the install-plate may be poring water into the drain pan.
tilted 2~3° to drain-pan's drain side)
■ Connecting parts of drain pan and hose should
be well fixed with bond for waterproofing.

Install-plate
Weight

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Leakage / Drainage - 2/5 Case-6

1. Drain hose extend(adding another hose).
Factor 2. Drain hose laying.

Troubles &
Causes Water leaks came from the extending or laying work of drain hose.

Defect Details
1. Improperly extended drain hose. 2. Curved or upward drain hose.

(Water leaks through the

inside-connected drain
hose.)

Drain hose
Extending hose

Guidelines
■ Connect the extending hose outside and seal ■ Install the drain hose straightened and
with bond and finish by taping. downward.

Drain hose Extending hose

Downward

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Leakage / Drainage - 3/5 Case-7

Factor Drain piping and ending.

Troubles & Water leaks caused by upwarded drain hose along the wall-through hole and clogged drain
Causes hose with water.

Defect Details
1. Upwarded drain hose along the wall-through 2. Clogged drain hose with water.
hole.

Drainage can't flow down

across the wall.

Drainage can't flow

down along the
hose.

Guidelines
■ The wall-through hole should be downward. ■ Don't make drain hose clogged with water.

Downward

Arrange gap

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Leakage / Drainage- 4/5 Case-8

Factor Insulation work on connecting parts and hidden parts of tubings.

Troubles & Water leaks caused by wrong insulation works on tubing lines.
Causes

Defect Details
1. Incomplete insulation works on tube 2. Un insulated hidden parts.
connecting parts.

Ceiling

Drainage flows
Drainage flows down down from the
from incompletely hidden parts.
insulated parts.

Guidelines
■ Completely insulate weak points like
pipe-connection and hidden parts.

Ceiling

Use designated Hidden parts like behind

insulations on pipe the ceiling is a weak point,
connecting parts. too.

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Leakage / Drainage -5/5 Case-9

Factor Tubing and taping works against the waterdrops.

Troubles &
Causes Water leaks by the waterdrops led by wrong tubing and taping works.

Defect Details
1. Pipe from upside lead waterdrops(rain, drainage
etc.) into the room.
outdoor unit

2. Wrong taping direction lead waterdrops into the

room too.

Waterdrops
Outdoor unit
Downward

Guidelines
■ Make U-trap against the waterdrop inflow.

Outdoor unit

■ tapings should be upward form downside.

Upward
Taping direction

U-trap
Indoor unit

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Freon shortage Case-10

Factor Tube Extending and freon adding.

Troubles &
Causes Cooling capacity downs by the freon shortage.

Defect Details
1. Not adding freon for extended tubings. 2. Gas leakage on welded points for extending
tubings.

Guidelines
■ Ensure to add freon after extending tubings.(For
a simple check of proper freon quantity, com
pare the in-and-out air temperature after 15 m in
Air out from com pressor's running.)

< Temp. diff. >

-Cooling: 8deg
-Heating: 14deg

Air in

Lo Hi
■ Detect the gas leakages before insulation
tubing(confirm new welded points). R-22

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Cooling capacity - 1/5 Case-11

Factor Spacing for the air flows in split type air conditioners.

Troubles &
Causes Cooling capacity downs by bad air flows.

Defect Details

1. The space for air intake is too narrow. 2. The space for air discharge is too narrow.

Wall Wall

Guidelines

■ Ensure the distance needed for air flows.

50cm
10cm

Wall Wall

■ Bad air flows lead cooling capacity's drop.

(The product may not run normally as the accumulated heat make compressor stop by protecting
device's work like PTC)

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Cooling capacity - 2/5 Case-12

Factor Spacing for the air flows in window type air conditioners.

Troubles &
Causes Cooling capacity downs by bad air flows.

Defect Details

1. The space for air intake is too narrow. 2. The space for air discharge is too narrow.

Closed air intake flow

Closed air
discharge flow
Wall Wall

Guidelines

■ Ensure not to disturb the air intake flows. ■ Ensure not to disturb the air discharge flows. The
awning is recommended for a optimum cooling.

Air intake holes

Wall Wall

30cm

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Cooling capacity - 3/5 Case-13

Factor Improper installation and awning for outdoor unit.

Troubles &
Causes Cooling capacity downs by improper air flows and awning.

Defect Details
1. The outdoor shut in a verandah does not work normally.
(The air around the outdoor unit arise too high)

Verandah 2. Improper awning

Living

Guidelines
■ Discharged air should be outward and not ■ Establish a proper awning.
disturbed.

Verandah

Wall
Living room
30cm

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Cooling capacity - 4/5 Case-14

Factor Using crushed tubes and changed tubes.

Troubles &
Causes Cooling capacity downs by the crushed tubes and changed tubes.

Defect Details

1. Crushed tube by improper bending

works.

Crushed area
2. Changed tubing from specified tubes.
(Not using proper tubes designed for each
product.)

Guidelines

■ To get a good shaped tube after bending, ■ In changing air conditioning unit, the tubes too
use specified spring or bending tools. should be changed with proper ones.

(Spring for bending) (Bending tool)

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Cooling capacity - 5/5 Case-15

Factor Long distance tubings.

Troubles &
Causes Cooling capacity downs by long distance tubings.

Defect Details

■ Installed too high beyond recommended height difference between indoor and outdoor unit.

Nth.
.
.
.
.

3rd.
Higher than recommended

2rd.

1st. floor

Guidelines
■ Recommending maximum distances between indoor and outdoor unit:
-RAC (Split): vertical=5m, horizontal =10m
-PAC (3.0 HP¡ ¡Ø): vertical=5m, horizontal=10m
-PAC (3.5 Hp¡¡Ł): vertical=5m, horizontal=20m

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Noise - 1/2 Case-16

Factor Unstable installing units.

Troubles &
Causes Noise from the unstably installed parts and units.

Defect Details

1. Unstable installed outdoor unit. 2. Released fittings and fasteners.

Duct

Indoor
unit

Slanted

Guidelines
■ Install the unit balanced stably using specified legs etc.

■ To prevent vibrations and noises, fasten tightly all

the connecting parts for electric heater, steam line, Parallel
air duct line etc.

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Noise - 2/2 Case-17

Factor Unstably fixed tubings.

Troubles &
Causes Noise and vibration form the tubings.

Defect Details

■ Unstable fixing of surplus tubings will make vibrations and noises during the compressor's
running.

Guidelines
■ Cut away the surplus tubings.
But if there are any surplus tubings left for some reasons, be sure to fix them stably with fixing bands.

Fixing band

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Wiring mistake -1/2 Case-18

Factor Wiring in 3 phase electric power lines.

Troubles &
Causes Major electrical problems(not operating properly) by bad wirings.

Defect Details

1. Not firmly fixed screws of electric power 2. Wiring mistake of fan's electric power lines
lines.(It can be led to critical accidents) for outdoor.(Fan rotates reversely and the
unit will be shutdown with overload.)

SRT

Fixing screw Circu it breaker

(Exclusive)

Air discharge
RST
(Reversed flow)

Guidelines
■ Fix screws firmly. ■ Confirm the R-S-T phase lines respectively.

RST
➧ Each phase should be matched
one by one.
Circuit breaker
(Exclusive)

RST

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 TCL Air Conditioner Service Manual

Wiring mistake -2/2 Case-19

Factor Poor electric insulation.

Troubles & Major electrical problems(not operating properly) by bad insulations of connecting cables.
Causes

Defect Details

■ Poor electric insulations of connecting cables between indoor and outdoor.

Insulation break
(Badly insulated or damaged cables)
To indoor

Black
White
Red

From outdoor Cupper pipes

Guidelines

How to confirm the correct insulations of connecting cables.

(for the troubles be insulation break)
1. Outdoor runs on main electric power's supply.
❒ Short between white and red cables.
2. Fuse melts on compressor's running.
❒ Short between red cable and copper pipe.
3. Fuse melts on main electric power's supply.
❒ Short between black (or white) cable and copper pipe.
4. Main electric braker operates on electric power's supply.
❒ Short between black or white cables.
5. Main electric braker operates after 10~20 min from electric power's supply.
❒ Short between black or white cables.
(Occurs after drainage break into badly insulated parts)

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 Air Conditioner Service Manual

Bad smells & Gases Case-20

Factor Bad smells and gases delivered by drain line.

Troubles & Bad smells and gases from outside(Ex. ditch) are discharged from the system.
Causes (Be careful not to be confused as if it's from the system).

Defect Details

■ Discharging bad smells & gases

Bad smells & gases

Bad smells & gases can be
(from ditch etc.)
discharged through the drain hose.

Guidelines

■ Add trap on the drain line.

Trap against gas smells etc.

Bad smells & gases are

protected by the trap.

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