Dryflex®
Interior
The Dryflex Interior TPE series is designed to minimise emissions from volatile organic compounds (VOCs)
and improve air quality in automotive interiors.
The compounds also fulfil specifications relating to lightfastness, flammability and mechanical performance.
They offer efficient processing and the possibility of finely structured surfaces or complex geometry in part
design. They are available in customer specific colours as well as black and natural.
Typical Applications: Inlay mats, fascia, cup holder liners, interior trim, buttons, seals and HVAC
components.
Customised Grades: Below we show several grades to demonstrate possibilities, these tables do not list all
available materials. Please contact us to discuss your specific requirements.
ISO 105-B06 (condition 3) / VW PV 1303
ISO 3795 / DIN 75200 / FMVSS 302
ISO 37 Type 2 / DIN 53504 S2
ISO 37 Type 2 / DIN 53504 S2
ISO 815-1 Type B Method A
ISO 815-1 Type B Method A
ISO 815-1 Type B Method A
Lightfastness : Grey scale
Elongation at Break 2
Tensile Strength 2
CS 100°C / 22h
CS 70°C / 22h
CS 23°C / 72h
Flammability
Hardness 1
mm / min
ISO 2781
ISO 868
Shore A
Density
g/cm3
MPa
Grades with improved compression set, suited for HVAC flaps and interior sealings
Dryflex INT 25A201N 25 1.09 5.0 > 700 8 26 48 < 80 43
Dryflex INT 40A201N 40 1.09 7.4 > 700 11 30 47 < 80 43
Dryflex INT 60A201N 60 1.09 10.6 > 750 21 40 53 < 80 43
Grades suited for inlay mats and visible interior parts
Dryflex INT 65A210B 65 0.97 8.5 > 750 21 42 - < 80 4 - 54
Dryflex INT 75A210B 75 0.97 9.7 > 700 27 48 - < 80 4 - 54
Dryflex INT 85A210B 85 0.97 10.8 > 700 38 52 - < 80 4 - 54
1
After 15 seconds
2
Across the flow direction
3
After 2 periods 4 After 3 periods
Emissions Testing
Thermodesorption (VOC)
Thermodesorption (FOG)
ISO 6542 / DIN 75201-B /
VDA 277 / VW PV 3341 /
VOLVO VCS 1027, 2749
Gravimetric Fogging
Headspace (TVOC)
VDA 270, B3
SAE J1756-B
VDA 278
VDA 278
µg C/g
Odour
µg/g
µg/g
mg
Dryflex INT 25A201N 0.27 57 424 2.6 2.5
Dryflex INT 40A201N 0.30 66 447 2.2 2.5
Dryflex INT 60A201N 0.32 67 397 2.4 2.0
Dryflex INT 65A210B 0.41 103 574 2.9 3.0
Dryflex INT 75A210B 0.51 109 493 4.5 3.0
Dryflex INT 85A210B 0.65 108 509 3.4 3.0
Mechanical Properties After Ageing
Change in Hardness 1 Change in Tensile Strength 2 Change in Elongation at Break 2
ISO 868 ISO 37 Type 2 / DIN 53504 S2 ISO 37 Type 2 / DIN 53504 S2
Shore A % %
Dryflex INT 25A201N
-1 4 6
90ºC / 7 days
Dryflex INT 40A201N
0 20 5
90ºC / 7 days
Dryflex INT 40A201N
0 18 5
90ºC / 42 days
Dryflex INT 60A201N
1 -5 1
90ºC / 7 days
Dryflex INT 60A201N
1 -5 2
90ºC / 42 days
Dryflex INT 85A210B
2 -0.9 0
120ºC / 42 days
1
After 15 seconds
2
Across the flow direction
Processing + Storage
Dryflex Interior TPE compounds can be processed using standard thermoplastic processing methods, they
are optimised for Injection Moulding. This processing information is intended only as a guide. The actual
parameters will depend on the machine used and the moulding being produced.
As higher temperatures can impact odour and emissions, processing temperatures, shear rate and pressure
should be kept as low as possible.
Storage The product should be stored in a dry and cool place in the original packaging. Dryflex TPEs
have an expected shelf life of minimum 12 months after shipment date.
Pre-Drying Can be processed without predrying when stored under normal conditions.
If poor surface finish, bubbles, voids or streaks are seen the material should be dried for 2 to 3
hours at 80°C (176°F).
Cylinder Temperature We suggest not to exceed 220°C (428°F) in order to keep odour and emission values low.
Mould Temperature 20 - 60°C (68 - 140°F)
Injection Speed The process should be a maximum of 3 seconds.
Injection Pressure Depending on the size of the components and injection geometry.
Back Pressure Low - Medium.
Holding Pressure Sufficiently high so there is no spring back of the screw. Start with 50% after switching from
injection pressure then increase to 80%.
Cycle Times Cycle times will be governed by temperature and section thickness.
Cooling Care must be taken to allow sufficient cooling of the section prior to demoulding in order to
prevent permanent distortion of the article.
Additional processing information is available to be download from our website www.hexpolTPE.com
The above information is to the best of our knowledge true and accurate, but any recommendations or suggestions are without guarantee, since the
conditions of use are beyond our control. Figures are indicative and can vary depending on specific grade selected and production site. Dryflex® is a
registered trademark, property of the HEXPOL Group of companies. Subject to change, check www.hexpolTPE.com for the latest version. EN202104
[email protected] | www.hexpolTPE.com
