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Samsung SPP 2000 and SPP 2040 Xip Service Manual

SAMSUNG Printers - SPP 2000, SPP 2040 Service Manual.

Uploaded by

Anne Larrodé
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0% found this document useful (0 votes)
131 views103 pages

Samsung SPP 2000 and SPP 2040 Xip Service Manual

SAMSUNG Printers - SPP 2000, SPP 2040 Service Manual.

Uploaded by

Anne Larrodé
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

SAMSUNG PHOTO PRINTER

SPP-2000 Series
SPP-2040/XIP

Basic Model : SPP-2040

Manual
SERVICE
DIGITAL LASER MFP CONTENTS

1. Precautions
2. Reference Information
3. Specifications
4. Summary of product
5. Disassembly and Reassembly
SPP-2040
6. Alignment and Adjustments
7. Troubleshooting
8. Exploded Views and Parts List
9. Block Diagram
SPP-2020
10. Connection Diagram
11. Circuit Description
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Precautions

1
1. Precautions
Follow these safety, ESD, and servicing precautions to prevent personal injury and equipment damage.

1.1 Safety Precautions


1. Be sure that all built-in protective devices are in
place. Restore any missing protective shields.
7. Product Safety Notice:

Some electrical and mechanical parts have special


2. Make sure there are no cabinet openings through safety-related characteristics which might not be
which people- particularly children- might insert obvious from visual inspection. These safety
fingers or objects and contact dangerous voltages. features and the protection they provide could be
lost if a replacement component differs from the
3. When re-installing chassis and assemblies, be sure original. This holds true, even though the replacement
to restore all protective devices, including control may be rated for higher voltage, wattage, etc.
knobs and compartment covers.
Components critical for safety are indicated in the
4. Design Alteration Warning: parts list with symbols . Use only replacement
Never alter or add to the mechanical or electrical components that have the same ratings, especially
design of this equipment, such as auxiliary connectors, for flame resistance and dielectric specifications. A
etc. Such alterations and modifications will void the replacement part that does not have the same safety
manu-facturer’s warranty. characteristics as the original may create shock, fire,
or other safety hazards.
5. Components, parts, and wiring that appear to have
overheated or are otherwise damaged should be
replaced with parts which meet the original
specifications. Always determine the cause of damage
or over-heating, and correct any potential hazards.

6. Observe the original lead dress, especially near


sharp edges, AC, and high voltage power supplies.
Always inspect for pinched, out-of-place, or frayed
wiring. Do not change the spacing between
components and the printed circuit board.

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Precautions

1.2 ESD Precautions


Certain semiconductor devices can be easily 4. Use only an “anti-static” solder removal device
damaged by static electricity. Such components are Some solder removal devices not classified as
commonly called “Electrostatically Sensitive (ES) “anti-static” can generate electrical charges sufficient
Devices”, or ESDs. Examples of typical ESDs are: to damage ESDs.
integrated circuits, some field effect transistors, and
semiconductor “chip” components. 5. Do not use Freon-propelled chemicals. When
The techniques outlined below should be followed to sprayed, these can generate electrical charges
help reduce the incidence of component damage sufficient to damage ESDs.
caused by static electricity.
6. Do not remove a replacement ESD from its protective
CAUTION: Be sure no power is applied to the packaging until immediately before installing it. Most
chassis or circuit, and observe all other replacement ESDs are packaged with all leads
safety precautions. shorted together by conductive foam, aluminum foil,
or a comparable conductive material.

1. Immediately before handling a semiconductor 7. Immediately before removing the protective shorting
component or semiconductor-equipped assembly, material from the leads of a replacement ESD, touch
drain off any electrostatic charge on your body by the protective material to the chassis or circuit
touching a known earth ground. Alternatively, assembly into which the device will be installed.
employ a commercially available wrist strap device,
which should be removed for your personal safety 8. Maintain continuous electrical contact between the
reasons prior to applying power to the unit under ESD and the assembly into which it will be installed,
test. until completely plugged or soldered into the circuit.

2. After removing an electrical assembly equipped with 9. Minimize bodily motions when handling unpackaged
ESDs, place the assembly on a conductive surface, replacement ESDs. Normal motions, such as the
such as aluminum or copper foil, or conductive brushing together of clothing fabric and lifting one’s
foam, to prevent electrostatic charge buildup in the foot from a carpeted floor, can generate static
vicinity of the assembly. electricity sufficient to damage an ESD.

3. Use only a grounded tip soldering iron to solder or


desolder ESDs.
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Reference Information

2
2. Reference Information
This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the
location space required when installing the printer. A definition of test pages and Wireless
Network information definition is also included.

2.1 Tool for Troubleshooting


The following tools are recommended safe and easy troubleshooting as described in this service manual.

1) Test Paper 5) Cotton Swab


- Recommand Paper : Unable to print other Standard : For general home use, for medical service.
184.4mm long with Tear Tab.

B6 6) Cleaning Equipments a IPA


(Isopropyl Alcohol) dry cloth or a
soft sfuff neutral detergent.

7) Media Memory
2) Stanley Watch Drive Set PCS. - Standard : MMC Card
- Spec : -1.4mm, -2.0mm, -2.4mm, -3.0mm - Size : 32M
- Six precision screw drivers feature swivel-head - Type : Reference “Table-A”
handles
- Tough plastic shafts and soft cushion grip allow <Table-A>
for greater comfort
Memory Card Type Description

xD-Picture Card

Compact Flash Association


(CFA) Type ,

3) Needle Nose Pliers Smart Media Card


Standard : For electronic and
communications eguiprnent.
Memory Stick

Memory Sticks-PRO
(Serial type)

Secure Digital
4) Tweezers
Standard : For general home use, small type.

Multi Media Card

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Reference Information

2.2 Acronyms and Abbreviations


The table below explains abbreviations used in this service manual.
The contents of this service manual are declared with abbreviations in many parts. Please refer to the
table.

A/D Analog/Digital MSC Mass Storage Class

ADC Analog to Digital Converter OPP Object Push Profile of BlueTooth stack

ASIC Application Specific IC OS Operating System

CCD Charge Coupled Device PBA Printed Board Assembly

CCW counterclockwise PictBridge Picture Direct Printing

CF Compact Flash Card PC Personal Computer

CMOS Complementary Metal Oxide Semiconductor SD Secure Digit Card

CMVC Common Mode Voltage Correction SM Smart Media Card

CN Connector SRS Software Requirement Specification

CODEC Coder and Decoder TFT LCD Thin Film Transister Liquid Crystal Display

CW clockwise THC Thermal History Control

D2T2 Dye Diffusion Thermal Transfer TIFF Tagged Image File Format

DPI Dot Per Inch TPH Thermal Print Head

DPOF Digital Print Order Format TTL Transister Transister Logic

DPS Direct Printing System UD Motor UP/Down Motor

DSC Digital Still Camera U.I. User Interface

EMI Electro magnetic Interference USB Universal Serial Bus

Exif Exchangeable image file format x-D x-D Picture Card

ISO International Standardization Organization

I/O Input/Output

IP Image Processor

JPEG Joint Photographic Experts Group

JPEG Printing JPEG Lossy / Lossless PC Printing

LCD Liquid Crystal Display

LED Light Emitting Diode

MC Memory Card

MFP Multi function Peripheral

MMC Multi Media Card

MODEM MOdulation-DEModulation

MPEG Moving Picture Experts Group

MS Memory Stick
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Reference Information

2.3 Interface Environment for the Printer

DSC Camera PC
Phone

Direct I/F
(PictBridge)

SPP-2020 SPP-2040

Memory I/F
( 7 in 1)

2.4 D2T2-A6 Photo Media Configuration

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Specifications

3
3. Specifications
Specfications are correct at the time of printing. Product specifications are subject to change without notice.
See below for product specifications.

3.1 General Specifications of Machine

Type of unit Dye Diffusion Thermal Transfer


Print Speed Up to 60 seconds per 4x6 inches photo
Resolution 300 x 300dpi maximum
Input document size Postcard - 102x152mm(4"x6")
Recording paper capacity up to 20 sheets
Sound pressure level Printing: Less than 55 dBA
Power consumption 40W (Printing)
Operating conditions Temperature: 50 to 88 (10 to 32 )
Humidity: 20% to 80% RH
Power source See Rating Label attached on the bottom of the machine
Adapter requirements Input : AC 110-240V/50-60Hz
Output : DC 24V / 1.7Amps
SET Dimension (WxDxH) SPP-2020 Series : 180 x 136 x 61mm
SPP-2040 Series : 180 x 136 x 66mm
Weight SPP-2020 Series : 0.98 Kg
SPP-2040 Series : 1.07 Kg
Memory Card Interface xD-Picture Card, Compact Flash Type I and II, Multi Media Card, Memory Stick,
Memory Stick-PRO, Secure Digital, SmartMedia
PC Interface USB1.1 and USB2.0
Camera Interface USB Host 1.1 (PictBridge)
Camera-Phone Interface USB Host 1.1 (PictBridge)
Supported File Format Exif2.2, DPOF, TIFF(non-compressed), BMP(non-compressed) with 24bit RGB, 8 bit
RGB, Standard JPEG, RGB pixel order format only
Consumable initial (10 sheet) Ribbon Cartridge (code : JB61-00425A),
Regular paper (code : 0105-001169)
sales (40 sheet) Ribbon Cartridge and Sticker type paper for replacement Kit
(code : IPP-4640G/SEE)

a. The print speed may vary depending on the operating system, capacity, application program and file format.
b. Using Sound level ISO7779

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Specifications

- Approval : Class B
- CPU : 67MHZ
- Device Memory : 16MB(SPP-2020)/32MB(SPP-2040)
- Power Switch : YES (Software)
- Type of Unit : DeskTop & Portable
- LCD & Interface
1) LCD : 2.0"
2) Interface : USB2.0 device & USB 1.1 host
- Electronical Spec
1) Input Voltage : AC 110V~240V
2) Frequency : 50/60Hz
3) Min Power Consumption(Stand-By) : 10Wh or less than
4) Normal Power Consumption : 40W
5) Max Power Consumption : 75W

Environmental Condition

1) Temperature
Activity(Operating) : 5 ~ 40 (41 ~104 )
Printing : 10 ~ 32 (50 ~89.6 )

2) Storage
Storage Temperature : 96Hr / 60 (140 )
Storage Humidity : 96Hr / -25 (-13 )
Recommand (standard) : 20 ~ 25 (68 ~77 ), 40 ~ 60% RH

- Maintenance Cycle
1) Ribbon : 40 sheets
2) Machine Life : 2K sheet within 3 year

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Specifications

3.2 Function

Model Name Basic Function Remark


SPP-2020 DPS, JPEG PC Print
SPP-2040 DPS, JPEG PC Print, MSC(Mass Storage Class), TFT LCD(2inch),
Zoom IN Printing, Blue tooth(OPP), Memory-Card Printing

3.2.1 Printing
1) Recorder Size : Postcard (4x6 inch)
2) Paper In Capacity : Cassette ; 20 sheets
3) Paper Out Capacity : 10 sheet
4) Print Method : Dye Diffusion Thermal Transfer
5) Effective Printing width : 101.6 mm
6) Printing Resolution : 300 X 300 dpi (16000K color)
7) Printing Speed : 60's seconds to print 4x6 Photo
8) Emulation : NONE
9) Operating System : Windows98/2000/Me/XP, Mac OS 10.3

3.2.2 PC Interface
1) USB 2.0 : JPEG PC Printing
Status Monitor
2) USB Cable : Cable included. (Note: Not included in some regions )
3) Minimum PC Spec : Pentium 2 233MHz, 64MB RAM
Hard Disk : 120MB free disk space

3.2.3 S/W
1) Windows Printer Driver
-Win98. Win98SE, Win2000, WinXP
2) Mac Printer Driver
-Mac Classic:Mac10.3
3) Photo Utility (Windows)
-Win98. 98SE, Win2000, WinXP
4) Photo Utility (Mac)
-Mac10.3
5) Status Monitor
-Win98. 98SE, Win2000, WinXP
6) Common Installer
-Win98. 98SE, Win2000, WinXP

3.2.4 Accessory
1) Quick Set-up guide : Yes
2) Owners Manual : Yes, Included in CD-Rom
3) Print Driver CD : 1EA
4) Adaptor : 1EA
5) AC Cable : 1EA
6) Paper : 4x6 size, 10 sheets
7) Ribbon Cartridge : Starter 10sheet Ribbon Cartridge
8) USB Cable : 1EA

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Specifications

3.3 Model Comparison Table

* Print speed will be affected by Operating system used, computing performance, application software, connecting method,
media type, media size and job complexity.
** Please visit www.samsungprinter.com to download the latest software version.
*** Sound Pressure Level, ISO7779

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Summary of Product

4
4. Summary of Product

4.1 System Overview

The SPP-2000 Series mainly consists of the Main Control Unit, the Printing Unit, the Engine Unit, the Interface
Unit, the Operation Panel Unit, and the Power Unit.

The Main Control Unit consists of the CPU Unit and the System Memory Unit. In the main controller of the CPU
unit, the ZR-4100 for the Photo Printer Solution is applied, and in the system memory, the 4MB (SPP-2020:1MB)
Flash Memory for the program code and the 32MB (SPP-2020: 16MB) SDRAM for the working memory are
applied.

The Printing unit uses the ETCC, which is the special TPH Controller, for driving the special 4" TPH as it transports
and controls the data.

The Engine Control Unit uses two Step motor drivers for driving the LF Motor and the U/D Motor and
consists of various sensor units that detect the paper location and control the engine.

The Interface unit consists of the USB 2.0 device that is supported by the main controller for the PC Printing & the
DSC Direct Printing, the USB Interface unite that consists of the external interface circuits and the USB1.1 Host
function, and the Memory Card Interface unit that consists of the external interface circuits & sockets and the 7
cards (CF1, 2, MS, SM, MMC, SD, xD) interface function that is supported by the main controller.

The Memory Card Socket uses one socket for the CF1, 2 and the 5in1 Socket (SM/SD/MMC/MS/XD) for the other
5 cards.

The Operation Panel Unit consists of the 2.0" TFT LCD (SPP-2040), the 11 Keys, and one color LED.
The PhotoPeri, which is the exclusive ASIC, is applied to the TFT LCD driving controller.

The Power Unit uses the +24V 3% 1 Channel Adaptor. It uses the step down switching to supply the System
power(+5V) and the TPH Power(Vph : +15V~+20V). It also uses the Linear Regulator to supply the Main
Controller Power(+3.3V, 1.8V) and the I/O Device Power(+3.3V). The +24V is especially generated by the Step
Motor drive.

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Summary of Product

4.2 Main Controller Block

The Main Control Unit consists of the CPU Unit and the System Memory Unit. In the main controller of the CPU
unit, the ZR-4100 for the Photo Printer Solution is applied. In the system memory, the 4MB (SPP-2040) Flash
Memory for the program code and the 32MB (SPP-2020: 16MB) SDRAM for the working memory are applied.
The Main Control Unit operates the full function in the Main B'd. The CPU unit controls the entire system and the
other units such as the IP (Image Processor) unit operate each function.

1) CPU :
The CPU Unit (Processor, Image Processor) uses the ZR-4100 (RISC Processor) which is the exclusive controller
that operates a print and photo function. It operates not only the basic CPU functions such as the Bus control, I/O
Handling, etc., but also the print, memory card I/F, TFT LCD, USB I/F (PC, DSC Interface) and other various
drivers.
The CPU drive operates each block mentioned above as well as controls the entire system.

• ZR-4100 SPEC:
--> 1.8V Core, 3.3V I/O Pad
--> 67 MHz Core operation, 132MHz Bus Operation.
--> Integrated ARM7TDMI
--> Low Power Modes
--> On-chip PLL
--> Support for spread spectrum clock ( EMI reduction )
--> 8 bit SD RAM interface (max. freq. 132MHz)
--> On-chip data and insruction cache
--> On-chip imaging DSP
--> On-chip 16Kbyte SRAM (4Kx32) for imaging DSP
--> Memory Card Support (CF/SM/SD/MS/MMC/XD)
--> USB 2.0 Hi-Speed compliant device port
--> USB Full-speed host port
--> Serial Port
--> Serial ROM/EPROM interface
--> JTAG test interface

2) Flash Memory: It stores the System Program and downloads it through the PC Interface.

• Capacity : 4 Mbyte (SPP-2040) / 1Mbyte (SPP-2020)


• Access Time : 70 nsec

3) SDRAM: It is used as the print buffer, the system working memory, etc. when printing.

• Capacity : 32 Mbyte (SPP-2040) / 16Mbyte (SPP-2020)


• Clock Frequency : 132MHz
--> Data Backup : Unnecessary

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Summary of Product

4.3 Printing Block

The Printing Unit is divided into the TPH Control unit, the TPH Power Control unit, and the Thermal sensor unit. It
handles all controls of the D2T2 printing according to TPH temperature and ambient temperature.

It unit uses a special exclusive ASIC, and operates the direct thermal printing functions by driving the TPH after
receiving the printing image data from the main controller.

• Main SPEC:
--> 5V/3.3V VDDIO
--> TPH Control
--> Motor Power Control
--> LF/UD Motor Power Control
--> LED Driving Ports

4.4 Engine Control Block

It operates the 1 path printing by using the two motors (LF motor and UD motor) and the two sensors of the
engine control. The print operation is completed by printing Yellow, Magnetic, Cyan and Overcoating in order.

1) The LF Motor Driving Unit: It operates the paper feeding motion by using the Stepper Motor.
Motor Driver: MTD2009J

2) The UD Motor Driving Unit: It operates the UD(Up/Down) motion for 1 path printing by using the stepper Motor.
Motor Driver: MTD2009J

3) The Paper Sensor Unit: A paper detecting sensor. It is a reflective sensor that has a digital output applied.

4) The Ribbon and Tray Sensor Unit: A Ribbon an Tray detecting sensor. It is a reflective sensor that has a digi-
tal output applied.

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Summary of Product

4.5 Interface Block

It consists of the USB interface unit and the memory card interface unit. The USB interface unit consists of the
USB 2.0 Device, the USB1.1 Host function supported by the main controller of the PC Printing & the DSC Direct
Printing, and the external interface circuits. The memory card interface unit consists of the 7 cards (CF1, 2, MS,
SM, MMC, SD, xD) interface function supported by the main controller, the power control unit, the data interface
unit, and the socket. The memory card socket uses one socket for CF 1, 2 and the 5in1 socket for the rest of the
5 cards (SM/SD/MMC/MS/XD).

1) USB I/F Unit: uses the USB High Speed I/F Block
By using the USB High Speed I/F Block (USB 2.0Device) and the USB Full Speed I/F Block
(USB1.1 Host) that are built in to the main controller, it operates the motions of the PC Interface,
camera direct printing, and so on. By matching the impedance between the host and the device
according to the standard of the USB 2.0 and 1.1,
it connects to the outside through the USB host socket and the USB device socket. The USB
host has the current supply limit (max. 500mA).

2) Memory Card I/F Unit: It consists of the Memory Card I/F Block that is built in to the Main Controller and
supports the 7 cards (CF1, CF2, SM, SD, MMC, MS, xD). By using the Buffer, it
connects to each card individually, but cannot use several memory cards simultaneously.
It can however be connected to the 7 cards by using the two card sockets.

4.6 Operational Panel Block

It consists of the 2.0" TFT LCD (LCD Type), the 11 Key (SPP-2020: 1 Key), and one color LED (SPP-2020: two
color LED). It is a TFT LCD driving controller and uses the exclusive ASIC and The PhotoPeri. The key and the
LED consist of the special OP board while the TFT LCD is directly connected to the mainboard.

1) 2.0" TFTLCD I/F: controlled through the PhotoPeri ASIC. It displays 60 frames per second.
TFTLCD: 640(H) x 240(V) dots, display up to 16.7M colors
For storing the Font Data, 2M Byte SDRAM is used.

2) Key

•SPP-2040 (11 Buttons): 11 dadicated buttons (switches) : Power (soft), Menu, Ok, 4 navigation arrows
(left, right, up, down), Zoom (+/-), Cancel, Print
•SPP-2020 (1 Buttons): Power

3) LED

•SPP-2020 has 2 Color LEDS


•SPP-2040 only has one Blue LED
•Ambient Condition: check the temperature again, might need to be changed to Fahrenheit instead of
Celsius.

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Summary of Product

4.7 Power Block

It gets the power from the +24V/ 3% 1Channel Adaptor. It consists of the Step-Down Switching Regulator for
system power (Vph, +5V), the Linear Regulator (3.3V x 2EA, 1.8V), and the TPH Power Control circuit. The +24V
especially power drives the step motor.

1) +24V: Step Motor driving power

2) +5V: TPH Logic power

3) +3.3V: 3.3V Logic power, 1.8V Linear Regulator Source power

4) +1.8V: The core power of the Main Controller (ZR-4100) and the TPH Controller.

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Summary of Product

5) Power Supply (Adapter) Specification

Items Specifications
Input Conditions Rated Voltage AC110V~240V
Voltage Variation AC85V~275V
Frequency 50~60Hz
Input Current (note1) MAX 1.2 Amps
Inrush Current (note2.1) MAX 40A
Efficiency (note3) MIN 85%
Input Power No load = 0.5 Wmax (254Vac)
Input type 2pin type inlet
Output Conditions Channel Number CH1
Rated Voltage +24V
Minimum Current 0.1A
Normal Current 1.7A
Maximum Current 2.5A 30ms
Peak Current 3.5A_500us
Current Variation 0.1~3.5A
Total Power 40.5W Normal / 67.5W Max 30ms / 94.5Wpk 500us
Ripple & Spike(note2) 480mV
Normal Regulation (note1) ± 2%
Total Regulation ± 3%
Additional Functions Over Current Protection short protection and 3.0 Aocp
Over Voltage Protection NONE
Under Voltage Lockout NONE
Falt Feedback Loop Protection No damage to the power supply
Ambient Condition Temperature Operating 0°C~50°C
Storage -25°C~85°C
Relative Humidity Operating 30%~90%RH (Non-condensing)
Storage 30%~90%RH (Non-condensing)
Insulation Dielectric Strength (note4) Between In/Output 3000VAC 1Minute
Between Input/Frame 3000VAC 1Minute
Isolation Resistance (note4) Between In/Output 50MΩ Min. at 500VDC
Between Input/Frame 50MΩ Min. at 500VDC

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Summary of Product

Items Specifications
Others Hold-up Time (note2) Min. 10msec at +24V Output
Leakage Current (note1) Max 0.25mA
Power Sequence See Fig 1
Surge 6KV 500A Ring Wave (100KHz) ; NORMAL MODE
6KV 500A Ring Wave (100KHz) ; COMMON MODE
and meets CE
Hallogen Lamp Control NONE
Output on/off Control NONE
Temp Rise up(°C) T ≤ 55°C at Max load and an airtight container
Structural Specifications Vibration Resistance 10~55Hz 2G XYZ 30min
Cooling Condition Convection Cooling
External Appearance Open Frame, with cover(assembled by samsung)
Outline Dimension 108L X 47W X 28H
Safety Requirements Meets IEC 950
Limited Power Source The power supply shall comply with the limited power
source requirement as defined in section.
2.5 of IEC 60950 3rd Edn.
EMI Specifications Meets CISPR Class B/FCC Class B
Output connector 2 pin type

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5
Precautions

5. Disassembly and Reassembly

Whenever servicing the print server, you must :


- Use only authorized replacement parts;
- Do not force plastic components;
- Make sure all components are properly located when reassembling the unit;
- For disassembly / reassembly the following tools are required
Screw Drive "+" Type (M3 short)
Needle Nose Pliers

5.1 Disassemble Procedure of Coverage.


- Please refer to this Procedure when you disassemble and assemble the SPP-2020.
(SPP-2040 is described as shown below.)

1. Remove the Cassette Unit. 3. After remove the OPE Cover, unplug the FFC Cable.

4. Remove the Screw-A(4EA) from the back of Base


Cover that are connected with top cover.

2. After remove the OPE Cover.

- Screw Parts Code : 6002-000308


(+, Black, M2.6, L6)

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Precautions

5. Remove the Top Cover from the left side of it. 7. The picture below shows the unit after the Top Cover
assembly has been removed. If the Engine needs to
be removed, please remove the Base Cover first and
then unplug the Harness cables between the Engine
and Main PBA.

6. Unplug the FFC cable of OPE-LCD.

8. To remove the Engine assembly, remove the Screw-


B(3EA) from the bottom of Base Cover.

Caution: Because the connector of FFC cable is locked,


push the locking connector upward by using by - Screw Parts Code : 6001-000130
“-”type driver to release the cable. (+, Silver, M3, L6)

9. Remove the FAN-TPH (CN2) connector of the Rear


Cover.

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Precautions

10. Lift up the whole Engine Assembly and take it out. 13. Unplug the TPH-FFC cable, then remove the Main
PBA.

11. To remove the Main PBA, remove the Screw-C(4EA)


on the Main PBA. 14. Remove the Rear Cover.

- Screw Parts Code : 6001-000485


(+, Yellow, M2.6, L4)

12.Unplug the Sensor Harness(CN1,CN3,CN4) first.

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Precautions

Caution: It is not easy to connect the LCD-FFC cable 3) Connect the OPE-FFC cable, then assemble the OPE
back in when replacing the Main PBA or Top Cover.
Cover Assembly. Please refer to the steps
shown below.

1) Connect the LCD-FFC cable.

4) Assemble the Screw-4(4EA) from the back of Base


Cover.

2) Assemble the Top Cover Assembly from the left side.

- Screw Parts Code : 6002-000308


(+, Black, M2.6, L6)

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Precautions

5.2 Top Cover

5.2.1 Top Cover(SPP-2020)


1. Remove the Cover-M dummy. 3. Remove the Sheet power.

Cover-M dummy Sheet power

Cover-M-dummy

Locker

* Press fimly at “Locker(5EA)” released then pull the


Cover-M-dummy

2. Remove the one screw from the Button power.

Button power

- Screw Parts Code : 6003-001070


(+, Black, M2, L4)

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Precautions

5.2.2 Top Cover(SPP-2040)

1. Remove the Cover-M top. 3. Remove the one screw from the Button power.

Button power

<Cover-M top>

4. Remove the Sheet power.


2. Remove the LCD Unit and Cover top_PB.

<Cover top_PB> Sheet power

<LCD UNIT>

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Precautions

5.3 Cover Base (SPP-2020, SPP-2040)

1. Remove the Cover Base Assembly. 4. Remove the Cover-M front, Cover-M ribbon and the
Cover-M base.

<Cover Base Assembly> <Cover-M front>

2. Remove the Rear Cover.

Rear Cover
<Cover-M ribbon>

3. Remove the FAN-TPH and the Cover-M rear.

FAN-TPH <Cover-M base>

Cover-M rear

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Precautions

5.4 OPE Unit (SPP-2040 only)

1. Remove the OPE Assembly.

<OPE Assembly> Button Navigation

2. Remove the two screws from the OPE board.

Screw_A Screw_A Button Select

- Screw Parts Code : 6003-001070


(+, Black, M2, L4)

<OPE board>

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Precautions

5.5 Cassette Unit (SPP-2020, SPP-2040)

1. Remove the Cassette Unit. 3. Remove the Shutter Slide.

Shutter Slide

<Cassette Unit>

2. Remove the Cover Shutter. 4. Plate Knop Up and the Frame-M cassette.

Cover Shutter

<Plate Knop Up>

<Frame-M cassette>

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Alignment & Adjustments

6
6. Alignment and Adjustments
This chapter describes some of the main service procedures including:
Using the Tech Mode; Clearing paper jam and test patterns.
Much of this chapter is also included in the user's guide.

6.1 Printer Components

6.1.1 SPP-2040 Series Photo Printer

<Front View>

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Alignment & Adjustments

<Side and Rear View>

<Display>

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Alignment & Adjustments

<Buttons>

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Alignment & Adjustments

6.1.2 SPP-2020 Series Photo Printer

<Front View>

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Alignment & Adjustments

<On/Off button light indications>

Color State Message


On An image is ready to be printed
Blue Flickers at 1 second of An image is being printed.
interval
On Paper jam,paper movement error,print
error.Turn the printer off and on.
Flickers at 1 second of The image to be printed is not of a
interval supported format or there is a JPEG file
Red error.You can do other print jobs without
any operation.

Flickers at 0.5 second No paper,paper size error,paper type error,


of interval cartridge error.You can do other print jobs
after solving the problems.

<Side and Rear View>

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Alignment & Adjustments

6.2 Printing Adjust ments

6.2.1 Inserting memory cards


This printer can read seven kinds of memory cards. The memory cards support up to 2GB.

Do not remove the memory card while the printer is accessing it. (When the memory card
indicator is flickering, the printer is reading information)
Removing the card while in use may cause damage to the printer, the memory card or the
information stored on the card.
Insert one memory card only.Do not force a card into the memory card slot as this may cause
damage to your printer.
Do not attempt to insert a non-supported memory card into the printer.

CompactFlash Type I & II


The label and the arrow should be facing up.
Insert the memory card until it stops.

xD-Picture Card
The label should be facing up with the arrow pointing into the printer and the
metal contacts facing down.
Insert the memory card until it stops.

MultiMedia Card
The angled corner should be on the right, the label facing up and the arrow
pointing into the printer.
Insert the memory card until it stops.

Memory Stick / Memory Stick-PRO(Serial type)


The angled corner should be on the left, the arrow pointing into the printer and
the metal contacts facing down. Insert the memory card until it stops.

Secure Digital
The label should be facing up and the angled corner should be on the right with
the metal contacts facing down.
Insert the memory card until it stops.

Smart Card Media


The angled corner should be on the right and the arrow pointing into the printer
with the metal contacts facing up.
Insert the memory card until it stops.

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Alignment & Adjustments

6.2.2 Printing images


If you can see images on the display panel, select one and print it.

Do not remove the memory card while the printer is accessing it. (When the memory card
indicator is flickering, the printer is reading information)
Removing the card while in use may cause damage to the printer, the memory card, or the
information stored on the card.
Insert one memory card only.

1. Insert the memory card.


For details, refer to Inserting Memory Cards.

2. Press the Left and Right buttons to select an image from those on
the display panel.
The image number displays in the bottom right corner.
Images in file formats not supported by the printer are not displayed and
cannot be printed.

3. Press the Up and Down buttons to select the number of copies to


print.
If you want to print a single copy, just press the Print button.
The number of copies you have selected displays in the upper left
corner. To apply various effects.

4. Press the Print button and press it again to start printing.


After printing, the number of copies to print reverts to ‘0.’

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Alignment & Adjustments

6.2.3 Printing multiple images


You can select a group of images and a number of copies to be printed of each, rather than separately
selecting the number of copies for each photo.

Do not remove the memory card while the printer is accessing it. (When the memory card
indicator is flickering, the printer is reading information)
Removing the card while in use may cause damage to the printer, the memory card or the
information stored on the card.
Insert one memory card only.

1. Insert the memory card.


For details, refer to Inserting Memory Cards.

2. Press the Left and Right buttons to select an image from those on
the display panel.
The image number displays in the bottom right corner.
Images in file formats not supported by the printer are not displayed and
cannot be printed.

3. Press the Up and Down buttons to select the number of copies.


The number of copies you have selected displays in the upper left corner.
To apply various effects. To select additional printing or printer functions.

4. Press the Left and Right buttons to select the previous or next
image.
Follow the step 3. The total copies of the selected image displays in the
upper right corner.

5. Press the Print button and press it again to start printing.


After printing, the number of copies to print reverts to ‘0’ .

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Alignment & Adjustments

6.2.4 Printing images using multidisplay


You can select and print multiple images from the display panel.

Do not remove the memory card while the printer is accessing it. (When the memory card
indicator is flickering, the printer is reading information)
Removing the card while in use may cause damage to the printer, the memory card or the
information stored on the card.
Insert one memory card only.

1. Insert the memory card.


For details about inserting the memory cards.

2. Press the Zoom Out button to display four images on the display
panel.
Press the Zoom Out button again to display nine images on the display
panel.
Press the Zoom In button to return to the four-image display.

3. Press the Left and Right buttons to move to an image on the display
panel and then press the OK button to select the image.
The check mark on the bottom left means the number of copies has
already been selected.
Press the Right button at the bottom right corner image to move to the
next image.

4. The selected image displays. You can now start printing.


For details about printing, refer to Printing Images.
To search images after first choosing the number of copies, press the
Zoom Out button.

5. Press the Cancel or OK button when you are finished.

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Alignment & Adjustments

6.2.5 Printing enlargements of portions of an image


You can enlarge and print part of an image.

Do not remove the memory card while the printer is accessing it. (When the memory card
indicator is flickering, the printer is reading information)
Removing the card while in use may cause damage to the printer, the memory card or the
information stored on the card.
Insert one memory card only.

1. Insert the memory card.


For details, refer to Inserting Memory Cards.

2. Press the Left and Right buttons to select an image from those on
the display panel.
The image number displays in the bottom right corner.
Use the Up and Down buttons to select the number of copies to print.
Images in file formats not supported by the printer are not displayed and
cannot be printed.

3. Press the Zoom In button.

4. Press the Zoom In button until the size you want appears.
By pressing the Zoom In button, you can see 1.25x, 1.5x, 1.75x, 2x,
2.25x. 2.5x, 2.75x, 3x enlargement.
To zoom out of the image, press the Zoom Out button.

5. Press the Left and Right button to select the portion you want.

6. Press the Print button and press it again to start printing.


After printing, the number of copies to print reverts to ‘0’ .

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Alignment & Adjustments

6.2.6 Setting various effects


You can select color, clarity, and brightness options for your images.

1. Press the Menu button after selecting an image with the Left
and Right buttons.
The effect you set is only applied only to those images you have selected.
The selected effect is cancelled automatically after printing or turning off
the printer.

>> Setting color mode


Press the Up and Down buttons to navigate to 'Color Mode.'
Press the Left and Right buttons to select the desired mode.
Press the OK button to complete the selection.

>> Setting sharpness


Press the Up and Down buttons to navigate to 'Sharpness.'
Press the Left and Right buttons to select 'Normal,' 'Hard' or 'Soft.'
Press the OK button to complete the selection.

>> Setting brightness


Press the Up and Down buttons to navigate to 'Brightness. '
Press the Left and Right buttons to select 'Normal,' 'Darker,' 'Darkest,'
'Lightest' or 'Lighter.'
Press the OK button to complete the selection.

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Alignment & Adjustments

6.2.7 Setting additional functions


You can set up borders for your photos, layout style and paper size. You can also print all of your images at
one time or select an alternative language with your photo printer.

1. Press the Menu button twice after selecting the image with
the Left and Right buttons.
If you press the Menu button once, 'Effect' screen appears and if you
press the Menu button again, 'Setting' screen appears.
When 'Setting' appears on the display panel, press the Up and Down
buttons to navigate to the desired setting.
After printing or turning the printer off and on again, all functions return to
their default settings, except for the layout.

>> Setting borders


Press the Up and Down buttons to navigate to 'Borderless.'
Press the Left and Right buttons to select 'On' or 'Off.'
Press the OK button to complete the setting.

Images printed with the Borderless setting off and on

Selecting borderless 'off.' shrinks the image slightly to allow an empty border around the image.

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Alignment & Adjustments

>> Selecting layout


Press the Up and Down buttons to navigate to 'Layout.'
Press the Left and Right buttons to select 'Off,' '2-up,' '4-up,' '30x40mm,'
'20x30mm,' '35x45mm' or '50x70mm.' Press the OK button to complete
the selection.

Images printed with the various layout (For example: Paper size-Postcard, Borderless-Off)
According to the layout, some portions of the image may not be printed.
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Alignment & Adjustments

>> Setting print all function


Press the Up and Down buttons to navigate to 'Print All.'
Press the Left and Right buttons to select 'No' or 'Yes.'
Press the OK button complete the selection.

>> Setting language


Press the Up and Down buttons to navigate to 'Language.'
Press the Left and Right buttons to select the desired language.
Press the OK button to complete the selection.

6.2.8 Printing DPOF files


If your camera is compatible with and able to store DPOF files, the Samsung Photo Printer can print them.

1. Insert the memory card with DPOF files.


For details about inserting the memory cards.

2. Press the Print button.


Press the Cancel button to print images via the printer regardless
of the DPOF file information.

What is DPOF?
DPOF stands for Digital Print Order Format. With DPOF, a user can select from all of the photos stored on the camera,
just those photos he or she wants to print. Then those files are loaded onto a memory card, and the card is inserted
into the printer. There is no need to use a computer to separate the photos.

When printing DPOF files, make sure that the AUTPRINT.MRK file is in the memory card's
MISC folder.
The printer supports only DPOF version 1.0.
This printer supports only the number of copies of all informations of the DPOF file.

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Alignment & Adjustments

6.2.9 Removing memory cards


Please do not remove a memory card until the following steps have been taken.

Do not remove the memory card while the printer is accessing it. (When the memory card
indicator is flickering, the printer is reading information)
Removing the card while in use may cause damage to the printer, the memory card or the
information stored on the card.
Insert one memory card only.

>> When not connected to a computer


Gently remove the memory card from the printer.

>> When connected to a computer

1. Close the program you’ve used.

2. Remove the memory card gently when the memory card indicator stops flickering.

>> Canceling printing


You can cancel a print job from the control panel or by accessing the Printer folder.

1. Canceling from the control panel (Only for Samsung SPP-2040 Series)

Press the Cancel button on the control panel.


Press the Cancel button on the control panel.
If you press the Cancel button, only the image being printed at that
moment is cancelled. In order to cancel queued print jobs already spooled,
you must open the Printer folder and cancel them from there.

2. Canceling from the Printers folder


If a print job is waiting in a print queue, pause, restart or cancel the job as follows.

You can access this window by double-clicking the printer icon in the bottom right corner of the Windows desktop.
Or click the 'Start' 'Settings' 'Printer'. (For Windows XP, click 'Start' 'Printers and Faxes' and double-click
'Samsung SPP-2040 Series' or 'Samsung SPP-2020 Series')
From the 'Document' menu:
For Windows 98/Me, select 'Cancel Printing.'
For Windows NT4.0/2000/XP, select 'Cancel.'

To pause printing for a moment, select the file in the application and select 'Stop printing' from
the 'Document' menu.
To change print order, select the file you want and drag it to the desired location in the print queue.

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Alignment & Adjustments

6.3 Paper Path

6.3.1 Paper Path

6.3.2 Media Path

R Sensor

Thermal Head

R Sensor
P Sensor A
Platen Roller
(Option)

Yellow Print Magenta Print Cyan Print Over Coating

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Alignment & Adjustments

6.4 Firmware Download


To Download SPP-2040 and SPP-2020 Firmware, There are 5Steps you have to follow

Connect USB Cable PC to SPP-2040 or SPP-2020

Run DN.exe Application on PC

Choose Proper Firmware Image

Click Downolad Button on Download Utility

MUST wait until SPP-2040 or SPP-2020 Re-Initial

you. com
u a l s 4
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Alignment & Adjustments

When you Run DN.exe you can see below window of Download Utility

When you choose proper This is Download Button


Firmware which you want to After Choose Proper Firmware Click
download to Printer this button to Download
Click this Button

After Connect USB cable PC to Print


you can see this model name. you
have to check model name to
choose proper firmware

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Alignment & Adjustments

After Click Download Button After Click Download Button


You Can See This Message on SPP-2040 Screen You Can See This Red Light SPP-2020 LED.
DO NOT TOUCH Printer Until Re-Initial Printer DO NOT TOUCH Printer Until Re-Initial Printer
itself (It takes as to 70 seconds) itself (It takes as to 20 seconds)

OT24VXXX is Proper Firmware Image to SPP-2040


OT22VXXX is Proper Firmware Image to SPP-2020
XXX is Version of Firmware

Before Download Firmware YOU HAVE TO match Model Name and Firmware Image

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Alignment & Adjustments

6.5 Printing Accumulation Method

6.3.1 Procedure

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6.3.2 Tool for Service

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Troubleshooting

7
7. Troubleshooting

7.1 Error messages on the display

Display Problem Troubleshooting

• Error when there is no paper. • Load the paper.


• Press the Print button.

Insert Papers and then


press

• Paper jam • Turn the printer off.


• If the jammed paper does not
come out automatically, remove it
manually.
Power Off and then
Remove Paper Jam
• Turn the printer on.

• Wrong paper size • Reset the paper size.


• Press the Print button.

Check Paper Size


and then press

• Paper casette is not inserted or • Insert paper casette.


inserted incorrectly. • Reinsert paper casette correctly.

Insert Tray and then


press

• Ribbon Cartridge is not installed or • Reinstalll Ribbon cartridge


installed incorrectly. correctly.

Power Off and then


Check Ribbon Cartridge

• Ribbon Cartridge is empty. • Replace Ribbon cartridge.

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Troubleshooting

Display Problem Troubleshooting

• Ribbon Cartridge is not installed • Install Ribbon cartridge .


when you turn the printer on. • Press the OK button.

• Ribbon Cartridge is not installed • Install Ribbon cartridge .


when you try to print images. • Press the Print button.

• Images were set wrong. • Reset image properly.

Unsupported Image.
Image
Image Format Error.
Error

• Printer failed to read the memory • Remove and insert the memory
card. card again.
• If the error occurs again, try
another memory card.
Card Access Error.
Please Remove Card.
Card

• No images on the memory card. • Re-load images onto the memory


card and try again.

There are no images


in memory card.
card

• This appears when you try to print • Connect a camera that supports
from a camera that does not PictBridge.
support PictBridge.

Not PictBridge Mode.


Mode
Please Disconnect Device.

• There is a problem reading JPEG • Print other images.


files.

JPEG Paser Error

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Troubleshooting

Display Problem Troubleshooting

• Cannot print if the image is • Print images of 50 pixels x


50 pixels x 60 pixels or less. 60 pixels or more.

Unsupported Image
Image size is too small

• Cannot print if the image is 5130 • Print images of less than


pixels x 7680 pixels or more. 5130 pixels x 7680 pixels.

Unsupported Image
Image size is too big.

• Cannot read images. • Turn the printer off and on.

IP Error.
Please Power Off.

• Images in the memory card were • Try printing images from another
deleted. source.

Image was deleted from


memory card.

• xxx images are not printed among • After checking the printed images,
the several images. reprint the missed images.

Not Printed Image(s).


xxx photo(s)

•Cannot print image. • Turn the printer off and on.

Printing Error
Please Power Off

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S2
3-2
2
S1
S3
S3

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3-1
S1
S4
S4 3-4
S3 S1
8.2 SPP-2040 Main

10
1 S1

3-5 3-6 3
3-3
6

8 3-5

9 7-11 7-1
5
5-4

5-6 4-2-5 7-9


4-2-1 7-8
5-5 4-2-2 4-2-3 7-7
5-2 4-2
4-2-4
5-7 4-1 7-4
7-5 7-6

4 7-3
5-1 7-10
5-3
4-4 4-6 7
4-5
4-3 7-2
S5
8. Exploded Views and Parts List (SPP-2040/XIP)

Service Manual
Exploded Views & Parts List

8-3
Exploded Views & Parts List

Service Parts List (Model code : SPP-2040/SEE)


SA : Service Available
SNA : Service not Available

Draw# Part Code Description Location SNA


(Section-No)
8.2-1 JB96-01606A ELA UNIT-ENGINE D2015 SA
8.2-2 JB92-01277A PBA MAIN-MAIN PBA Z1024 SA
8.2-3 JB97-01901A MEA UNIT-COVER BASE Z2404 SA
8.2-3-1 JB63-00298A COVER-M BASE Z2290 SNA
8.2-3-2 JB63-00305A COVER-M REAR Z2767 SNA
8.2-3-3 JB63-00300A COVER-M FRONT Z2382 SNA
8.2-3-4 JB31-00039A FAN-TPH E6000 SA
8.2-3-5 JB61-00422A FOOT-RUBBER F1015 SNA
8.2-3-6 JB63-00304A COVER-M RIBBON Z2244 SNA
8.2-4 JB96-01607A ELA UNIT-COVER TOP Z2299 SA
8.2-4-1 JB63-00307A COVER-M TOP Z2246 SNA
8.2-4-2 JB96-01605A ELA UNIT-LCD L3011 SA
8.2-4-2-1 JB63-00301A COVER-M LCD LOWER;SPP-2040,ABS Z2136 SNA
8.2-4-2-2 JB07-00008A LCD-2.0 INCH TFT;A020BL01,SPP- L3016 SA
8.2-4-2-3 JB63-00303A COVER-M LCD UPPER;SPP-2040,ABS Z2137 SNA
8.2-4-2-4 JB63-00312A SHEET-LCD;SPP-2040,PC,T0.8,W55 Z2826 SNA
8.2-4-2-5 Not assign SHEET-ESD Z2825 SNA
8.2-4-3 JB64-00094A TRIM-M POWER C1073 SNA
8.2-4-4 JB63-00309A SHEET-POWER S5045 SNA
8.2-4-5 JB64-00090A BUTTON-M POWER B3052 SNA
8.2-4-6 JB67-00023A LENS LED-M-LAMP W3274 SNA
8.2-5 JB97-01900A MEA UNIT-CASSETTE C4016 SA
8.2-5-1 JB61-00421A FRAME-M CASSETTE F2274 SNA
8.2-5-2 JB61-00424A PLATE-M KNOCK UP K5002 SNA
8.2-5-3 JB63-00306A COVER-M SHUTTER SLIDE S6008 SNA
8.2-5-4 JB63-00297A COVER-M SHUTTER S6007 SNA
8.2-5-5 JB69-00376A PAD-KNOCK UP K5008 SNA
8.2-5-6 6902-000357 BAG PE - SNA
8.2-5-7 JB68-00980A LABEL CASSETTE - SNA
8.2-6 JB44-00042A ADAPTOR-FV W3001 SA
8.2-7 JB96-01608B ELA UNIT-OPE D2016 SA
8.2-7-1 6003-001070 SCREW-TAPTITE - SA
8.2-7-2 JB63-00302B COVER-M-OPE Z2237 SA
8.2-7-3 JB64-00089A BUTTON-M_NAVIGATION B3007 SA
8.2-7-4 JB64-00092A BUTTON-M_SELECT B3008 SA
8.2-7-5 JB64-00091A BUTTON-M_PRINT B3006 SA
8.2-7-6 JB64-00093A BUTTON-M_ZOOM B3009 SA
8.2-7-7 JB73-00127A RUBBER-CONTACT R1106 SA
8.2-7-8 JB63-00311A SHEET-DOME SWITCH Z2827 SA
8.2-7-9 JB92-01279A PBA-OPE Z6304 SA
8.2-7-10 JB63-00313A GROUND-FOLL OPE - SA
8.2-7-11 JB39-00233A CBF SIGNAL-OPE(FFC) O1014 SA

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Exploded Views & Parts List

Service Parts List (Model code : SPP-2040)


SA : Service Available
SNA : Service not Available

Draw# Part Code Description Location SNA


(Section-No)
8.2-8 3903-000244 CBF-POWER CORD_EUROPE H1287 SA

- JB69-00385B BOX(P)-CASE(40B_SEE);COMMON,M450,TOM,222 - SA
8.2-10 JB61-00423A PLATE-P-GND P5076 SNA
S1 6002-000308 SCREW-TAPPING;PH,+,2,M2.6,L6,ZPC - SA
S2 6001-000485 SCREW-MACHINE;PH,+,M2.6,L4 - SNA
S3 6001-000130 SCREW-MACHINE;BH,+,M3,L6 - SA
S4 6003-001086 SCREW-TAPTITE;BH,+,B,M3,L12 - SA
S5 6003-001070 SCREW-TAPTITE;BH,+,B,M2,L4 - SA

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Exploded Views & Parts List

ETC. Service Parts List

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Main PBA:4L
9

Samsung Electronics
CLOCK MAIN USB Device USB Host
Otter-H Only
12MHZ CLOCK CON. CON.
48MHZ (PictBridge)
TPH D(0:12) D(0:15) RD,WR,CS,
TPH STB TPH CLK,RST
TPH TPH LAT A(0:21)
TPH CLK Controller MAIN D(0:7) HSYNC,VSYNC
(4" 300DPI)
9. Block Diagram

Controller SDI,CS,CLK,SCLK TFT LCD


(ETCC) Photoperi
TPH Temp CS,INI, A(1:4), LCD_D(0:7)
RST,RD, 2.0"
A(14:21)
WR
PERI_D(0:15)
9.1 System Block Diagram

ARM7(67MHz)
PERI_A(0:10) SDRAM
ADC_SDA I-CACHE(2K) RAS,CAS,WE,CS
+15V~+20V (2MB)
Amblent ADC
Temp SCLK,CKE,BA,
ADC_SCL D-CACHE(2K) UDQM,LDQM
OPE
DSP(133MHz) I/O 10Key

SDRAM (133MHz) Power KEY


UD UD OUT UD PH, EN
STEP
Step PLL Power LED(Blue)
MOTOR MOTOR
DRIVER LF PH, EN DMA CF 1,2
LF LF OUT
STEP INT. CTRL SOCKET
MOTOR S12
MTD2009J
+5V~+20V TIMERS & WD SM/S D/MMC/
USB 2.0 Device MS/XD 64
+24V 2-CH SWITCHING +5V
External Power SOCKET
/ USB 1.1 Host RAS,CAS,WE,
REGULATOR
+24V Power CTL CLK,CKE,BA0,1
ADC (2MHz, 8Bit)
+5V SD_D(0:7) SDRAM
I/O PORT SD_A(0:12) (H:32MB, L:16MB) Paper
REGULATOR +3.3V Sensor
AC (110~240V) PWM
CS,RST,RD,WR Ribbon
REGULATOR +3.3V Memory Card I/F
D(0:7) FLASH Sensor
& ETC. A(0:21) (H:4MB, L:1MB)
Tray
REGULATOR +1.8V Sensor

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Block Diagram

9-1
Block Diagram

9.2 Engine Block Diagram

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Connection Diagram

10
10. Connection Diagram

Thermistor
PBA

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11. Circuit Description
1. General Description

Main Circuits are composed of main controller part ( ZR-4100) which manages the overall system ,
engine control part , TPH interface part for printing , usb , memory card interface , TFT LCD interface
part , operating panel interface part and power part .
As a main system controller , ZR-4100 controls overall system including flash memory and SDRAM ,
transfers printing image data to TPH controller ASIC(ETCC), transfers image data to TFT-LCD controller
ASIC(PhotoPeri) and performs the extra function such as USB device , USB host and memory card
control using embedded function .

Main Controller ZR-4100 ( ZORAN )


Flash Memory 4MByte (4M x 8bit) (1MByte for Otter-PictBridge)
SDRAM 32MByte (32M x 8bit) K4S560832 (SEC)
TPH Controller ASIC ETCC (Alps)
TFT Controller ASIC PhotoPeri (SEC)
Image SDRAM 2MByte (1M x 16bit) K4S161622 (SEC)
USB Device Interface Version 2.0
USB Host Interface Version 1.1
Clock 48MHz External Crystal
Line Feed Motor Stepper Motor
Up/Down Motor Stepper Motor
Switching Regulator 2-CH DC/DC Converter TL1451A (TI)
+15 ~ +20 V for TPH Power
+5V for Logic Power

External Power Supply +24V ( ±5% ) / 1.8 A

2. Main Controller (ZR-4100) Part

2.1. Overview

ZR-4100 is a highly integrated , fully programmable SOC designed for printing appliances and can
be divided 3 function such as ARM7 , FlexRisc and DSP.
ARM7 CPU used in ZR-4100 is 67MHz RISC CPU , has 2KB Instruction Cache and 2KB Data Cache
and support the interface with system bus & SDRAM . Also ARM CPU support on chip PLL(With EMI
Reduction) , USB 2.0 high Speed device , USB1.1 Full Speed host , JTAG Interface and Serial Port
Interfage.

-1- Circuit Description


FlexRisc of this SOC can be used as clock generator / pulse generator / FIFO/PWM generator
according to the each purpose . Of course , each function of FlexRisc in this System is used and ports
are assigned . ( Refer to I/O Map )
The DSP performs all the image processing , while the CPU is reserved for system processing and
control functions.
Key features of ZR-4100 is as follows .
- Manufactured in 0.18mm TSMC process
- core voltage 1.8V
- I/O voltage 3.3V
- I/Os are 5V tolerant .
- Low power modes
- On-chip PLL
- Support for spread spectrum clock (EMI reduction)
- Maximum internal clock frequency is 133MHz
- 8bit SDRAM interface ( max. freq. 133MHz)
- On-chip ARM7 CPU
- On-chip data and instruction cache
- On-chip tightly-coupled memory (TCM) connected to the ARM7
- On-chip imaging DSP
- On-chip 16Kbye SRAM (4k x 32) for imaging DSP
- Generic Scanner interface ( only motor control block is used )
- Generic Inket printer interface ( only motor control block is used )
- 8/16 bit wide system bus interface to ROM,SRAM, and other external devices
- Memory card support , including DF/SM/SD/MMC/other formats
- USB2.0 High Speed compliant device port
- USB Full-speed host port
- Serial port
- Serial ROM/EPROM interface ( not used )
- Sample pins to allow for different boot modes

2.2. System Clock

Either method of using external X-tal and capacitor and then making master clock by operating the
internal PLL or methods of connecting oscillator clock to Xin port directly can be used as a system
clock input . In this system , 48MHz X-tal is used to making MCLK and is also used as USB Clock .

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2.3. System BUS Control

2.3.1. Chip Select ( nROM_CS,nSOLGO_CS,nPERI_CS )

ZR-4100 has 4 chip select pin . Each chip select can access to 4M Bytes
- nROM_CS : Flash Memory Chip Select ( 4M * 8bits )
- nETCC_CS : TPH Controller ASIC Chip Select ( * 16bits )
- nPERI_CS : TFT LCD Controller ASIC Chip Select ( * 16bits )

2.3.2. /RD & /WR


/RD & /WR SIGNAL is low active synchronizing internal MCLK ,
These signals are connected to parallel flash memory , TPH controller ASIC , TFT controller
ASIC and are used as strobe signal of reading or writing when chip select is active low .

2.3.3. System Data Bus (SBD0 ~ SBD7)


8BIT data bus

2.3.4. Address Bus (SBA0 ~ SBA13,SBA14~SBA21)


Address bus
SBA14~SBA21 are used as data bus (SBD8~SBD15) in case of 16bit access .

2.4. SDRAM Control

ZR-4100 includes DRAM controller which can control external DRAM .


The SDRAM interface has an external data width of 8bits. It can connect directly to one SDRAM
device(data width 8bits) or two SDRAM devices of the same type (data width 4bits) . Supported devices
have 16,64,128,256 Mbits memory size with single data rate (SDR) protocal.
This system uses a 32MBytes SDRAM
Interfacing to SDRAM devices is critical to timing . Therefore the SDRAM interface does not use any
overlays . Each IO has only one SDRAM related function defined in the JEDEC spec. To save pins the
chip select outputs have been removed therefore the select input of attached SDRAM devices must be
pulled down .

2.5. Engine Control

There are printer FlexRisc and scan FlexRisc in ZR-4100. Each FlexRisc has a function of motor
control with 2-channel encoder input . These encoders maintain the current motor position , the
movement direction and the speed. But, this system do not use this function2 DC motors for Line
feeding and TPH rotating using function of FlexRisc.
Line feed motor and Up/Down motor are controlled by TPH controller ASIC(ETCC).

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-3- Circuit Description
2.6. USB Full Speed Host

The USB host controlling and managing the USB bus is referred to as a host controller. This host
controller is implemented in a combination of hardware and software.The USB host interacts with USB
devices through the host controller.
The host is responsible for the following:
• Detecting the attachment and removal of USB devices
• Managing control flow between the host and USB devices
• Managing data flow between host and USB devices
• Collecting status and activity statistics
• Providing power to attached USB devices
The USB system software on the host manages interactions between USB devices and host-based
device software. There are five areas of interactions between the USB system software and device
software:
• Device enumeration and configuration
• Isochronous data transfers
• Asynchronous data transfers
• Power management
• Device and bus management information

2.7. USB2.0 Interface

The USB device on the 4100 provides the following features:


• Fully USB 2.0 compliant device controller
• Fully USB Full-Speed compliant device controller
• High speed (480 MHz) data transfer capable
• Full speed (48 MHz) data transfer capable
• Supports Bulk, Control, Interrupt, and Isochronous transfer
• Internal RAM buffers to isolate memory latency (512 bytes and 1152 bytes)
• ANSI-C Device Application Program Interface
• Supports up to 9 endpoints
• Supports test modes defined by USB 2.0 specification

2.8. Memory Card Control

ZR-4100 supports 6 types of memory card such as CF,SM,MS,SD,MMC and xD .


Parallel Memory Card interfaces
• CompactFlash Card Interface
• SmartMedia Card Interface
• xD Fixture Card Interface
These interfaces use the lower System Bus address and data signals.
Serial Memory Card Interfaces
• Memory Stick Interface

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• Secure Digital Interface
(intended for connection of Secure Digital/MultiMedia cards)
Secure Digital is downward compatible to support the MultiMediaCard standard

3. Reset Circuit

This system is composed of power on reset (nRESET) and reset by watch dog timer. .
Power on reset is used for reset to main controller and flash memory when power is applied to
the system . The below figure is the block diagram related to power on reset .

XC61FN3112MR
Voltage Detector

nRESET ZR-4100
MAIN CONTROLLER

FLASH
MEMORY

Figure 3-1. Block Diagram of power on reset

The voltage detector IC checks the VCC (3.3V) Voltage if VCC reaches to 3.1V.
If so , nRESET signal keeps low for 50ms~200ms and then changes to high (+3.3V).
The Main Controller performs a initial operation by this nRESET signal .

3.1. Voltage Detector

The voltage detector IC XC61FN3112MR monitors the vcc voltage and applys the nRESET signal to
Main Controller and Flash Memory .
The output of XC61FN3112MR is open drain structure so 1KΩ PULL UP is needed .

3.2. Watch Dog Timer

To prevent the system from stalling , the 4100 architecture has a build-in watch-dog counter for system
bus and memory card accesses. When counter expires during and external access , the access is
terminated and an error is signaled.

-5- Circuit Description


4. Engine Operating Circuit Description

This system uses 2 stepper motors and sensors to control engine. One is for feeding the paper
and the other is for up/down TPH . There are two sensors with Engine. First, paper sensor detects
paper exit. Second, ribbon sensor detects the edge of each color ribbon during feeding and is
used to determine loading length .
Overall block of engine control is showed in Figure 4-1.
ZR-4100 LF_PHA, B
nLF_ENA, B
LF_REF1, 2, 3
Paper ETCC LF
GPIO
Sensor nETCC_CS Motor Driver Stepper Motor
A(1:21)
D(0:70 MTD2009J
UD
Stepper Motor
UD_PHA, B
Ribbon GPIO
nUD_ENA, B
Sensor
UD_REF1, 2

Figure 4-1. Block Diagram of engine control

4.1. TPH Up/Down Motor Driving Circuit

TPH Motor performs the up/down of TPH to print image .


Motor driver IC MTD2009J is used for driving TPH up/down motor.
The direction of TPH & LF motor is determined each by UD_PHA, B and LF_PHA, B signal from
ETCC.

Figure 4-2. Circuit diagram of UD motor driver .

The above is the circuit diagram of UD motor driver IC . MTD209J is used as driver IC and the
below truth table shows the direction condition of motor rotation.

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Table 4-1. UD motor Truth table for MTD2009J

1-2 phase excitation


+ direction : Ⅰ→Ⅱ→Ⅲ→Ⅳ→Ⅴ→Ⅵ→Ⅶ→Ⅷ→Ⅰ
- direction : Ⅰ→Ⅷ→Ⅶ→Ⅵ→Ⅴ→Ⅳ→Ⅲ→Ⅱ→Ⅰ

2-2 phase excitation


+ direction : Ⅰ→Ⅲ→Ⅴ→Ⅶ→Ⅰ
- direction : Ⅰ→Ⅶ→Ⅴ→Ⅲ→Ⅰ

4.2. LF Motor Driving Circuit Design

LF motor performs pick-up and feeding of the paper .

Figure 4-3. Circuit diagram of LF motor driver .

The above is the circuit diagram of LF motor driver IC . MTD209J is used as driver IC and the
below truth table shows the direction condition of motor rotation.

-7- Circuit Description


Table 4-2. LF motor Truth table for MTD2009J

1-2 phase excitation


+ direction : Ⅰ→Ⅱ→Ⅲ→Ⅳ→Ⅴ→Ⅵ→Ⅶ→Ⅷ→Ⅰ
- direction : Ⅰ→Ⅷ→Ⅶ→Ⅵ→Ⅴ→Ⅳ→Ⅲ→Ⅱ→Ⅰ

2-2 phase excitation


+ direction : Ⅰ→Ⅲ→Ⅴ→Ⅶ→Ⅰ
- direction : Ⅰ→Ⅶ→Ⅴ→Ⅲ→Ⅰ

4.3. Paper Sensor

Exit Sensor performs the detection of paper exit.

Figure 4-4. Circuit DIagram of Paper sensor

Paper sensor is used to detect the edge line of exiting paper. nPSEN_A is connected to ZR4100,
so ZR4100 can determine whether paper exited.
The paper sensor specification is as follows.
- Digital photo reflective sensor
- Infrared Type

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4.4. Ribbon Sensor

Align Sensor performs the detection of paper edge line during the pick-up of paper, auto top alignment
of 2 pass printing and reading the barcode . And barcode sensor is used to sense the barcode which
is at another position.

Figure 4-5. Circuit Diagram of ribbon sensor

Paper sensor is used to detect the edge line of each color ribbon. nR_SENSOR is connected to
ZR4100, so ZR4100 can determine whether each color arrived
The paper sensor specification is as follows.
- Digital photo reflective sensor
- Infrared Type

5. TPH Driving Circuit Description

This System performs the printing operation using thermal print head ( TPH )
Image data through the USB or memory card is processed to CMY data by main controller , and then
processed to data format suitable to TPH by TPH controller ASIC .
TPH is very sensitive to the temperature of heaters so use thermal history control (THC) algorithm with
information of temperature acquired by temperature sensing circuit.

5.1. TPH Controller ASIC (ETCC)

Operating Condition
- External 4.5V~5.5V interface
- Internal 3.0V~3.6V operation
- TPH outputs (only except for CPU interface Input) are 5V required.
Typically 12 MHz operation.
144 pin LQFP
2-channel Stepper Motor Controller embedded.

5.2. TPH I/F Circuit

Signals from TPH Controller ASIC is applied to TPH logic.

-9- Circuit Description


Data signals have the information about the each dot of TPH heaters and is showed in following figure.

IC NO. Heater Element NO.

Figure 5-1. Structure of TPH data line.

This structure is the explanation about the ALPS TPH which has 10 data lines and each data line has
the information about the 128 dots .

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Figure 5-2.TPH interface circuit block diagram

TPH is 5V Logic . therefore additional level shifter is needed to shift the logic level (3.3V to 5V)

Signal Signal Description


Data 96bit data
Clock Clock
Latch Latch
Strobe Enable Signal
Figure 5-3 TPH interface signal description

Figure 5-4 TPH interface timing

- 11 - Circuit Description
5.3. Temperature Sensing Circuit

Thermistor is included in TPH to read temperature of TPH Heater.


The circuit such as following figure is used . Voltage divided by R1 and Thermistor is inputted to ADC
in Solgo Asic. ADC convert the voltage into temperature according to equation of following formula.

Thermistor characteristics is as follows.


B constant = 3950K ± 3% . R25 = 30K ± 5%
R=R25 x exp(B x (1/(T+273)-1/(25+273)

Vref
External ADC
TPH
R1

THERM1 IN VREF

VREF
Rth
AGND
THERM1

Figure 5-5 Block diagram of temperature sensing.

5.4. TPH Voltage On/Off Circuit

TPH operating voltage On/Off function is needed to supply the power to TPH only during printing.
Printing → TPH_PWR_EN 'H' : Q10 , Q14 Disable ,
Non Printing → TPH PWR_EN 'L' : Q10 , Q14 Enable
This circuit is divided into 2 blocks which are for On/Off function and discharge function(TBD).

5.4.1. On/Off Circuit


V_IN
ZR-4100 2DTC

Q6
VREF
1DTC TPH
VHD

2IN+

Discharge
Circuit

Figure 5-6 Circuit diagram of TPH Power On/Off

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5.4.2. Discharge Circuit (TBD)

This circuit is needed for fast discharging time.


If Q3 is disable , TPH voltage is discharged through the R5,R6 resistors .

TPH
Controller VHD
ON/OFF
Circuit
3.3V R5 R6

R7

TPH PWR EN Q3 Q4
R8
R9

Figure 5-7 Circuit diagram of TPH power discharging.

5.5. Adaptor Voltage Detect Circuit

This system uses a adaptor of ±2% tolerance . Optical Density of printed Image is different according
to TPH operating voltage . So each machine is to be compensated for voltage deviations.
This system uses the circuit such as following figure .
Adaptor Voltage is divided by R1,R2 , go through the buffer and then read by ADC of Solgo ASIC.

Adaptor VHD

R1
A/D
+
- Convertor
R2

Figure 5-8 Circuit diagram of adaptor voltage detect

- 13 - Circuit Description
5.6. Fan Control Circuit

Fan is used to keep steady temperature by cooling heat generated form TPH heater .
Vcc
CN1
Im

D1 Fan
Motor
Q1
R1
Fan_En C1

R2

Figure 5-9 Circuit diagram of fan control

6. USB Interface Circuit Description

This system uses USB host for direct printing from digital camera and USB Device 2.0 for PC printing .
These function is embedded in ZR-4100 Main Controller ASIC.

6.1. USB Full Speed Host

- Poly Switch is used for implementing over-current protection for safety reasons.
- USB uses pull-up or pull down resistors to determine when an attach or detach event has taken
place on the USB bus and the speed capacity of the attached peripheral.
The USB host requires an external 15k Ohm pull-down resistor on DPLUS and
DMINUS.
When a USB target is connected to the host controller, the RPU in the Target will cause the
DPLUS (or DMINUS for a low speed device) signal to go high and the ATTACH interrupt will be
activated.

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Figure 6-1 Circuit diagram of USB Host
6.2. USB High Speed Device

ZR-4100 has a register which enables a pull up , therfore don't need external pull up registers.
USB20USBCMD Register bit 0
Writing a one to this bit will cause the device controller to enable a pull-up on D+ and initiate
an attach event. This control bit is not directly connected to the pull-up enable, as the pull-up
will become disabled upon transitioning into high-speed mode.
Software should use this bit to prevent an attach event before the device controller has been
properly initialized. Writing a 0 to this will cause a detach event.

Figure 6-2 Circuit diagram of USB device

- 15 - Circuit Description
7. Memory Card Interface

This system supports 7 types of memory card which are CF1,CF2,SM,MS,SD,MMC,xD and these
memory card controller is embedded in main controller asic ZR-4100 .
Main controller asic has dedicated port for these function .
This system uses 2 memory card sockets for connecting with memory cards . One is for CF1,CF2
and the other is for ,SM,MS,SD,MMC,xD card .

7.1. Compact Flash Card Interface

CF Card is accessed by parallel memory interface . Address and data are hold in common with them
of system bus . Buffer 74LCX245 is used to access memory card in case of interaction with memory
card .

I/O
Pin Name Description
(4100)
A(0:11) O Address
D(0:7) I/O Data
nCD(2:1) I Card detect pin
nCE O Chip enable
nOE I This is an output enable strobe generated by the host interface
in Memory Mode this signal is set high when CompactFlash
RDY/nBSY I
stroge card for CF+ Card
nREG O High for Common Memory , Low for Attribute Memory
RESET O When the pin is high , this siganl Resets the CompactFlash card
The-WAITsignal is driven low by the CF card to signal the host to
nWAIT I
delay completion of a memory or I/O cycle that is in progress
nWE O Write enable signal
VCC I +3.3V(±5%) or +5V(±5%)

Table 7-1. Compactflash Card Pin Description

7.2. Smart Media Card Interface

The Smart Media interface uses the data path of the System Bus and is accessed via System bus via
System Bus commnds.

D(0:7) Data Input / Output


CLE Commnad Latch Enable
ALE Address Latch Enable
nCE Chip Enable

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nRE Read Enable
nWE Write Enable
nWP Write Protect
R/nB Ready / Busy Output
Table 7-2. Smart Media Card Pin Description

7.3. Memory Stick Card Interface

The ZR-4100 Chip supplies a Memory Stick Interface (protocol specified by Sony) that allows to connect
Memory Stick devices via a three bit serial bus .

PIN DIR (4100) DESCRIPTION


Memory Stick clock
MSCLK O Frequency is defined in the Memory Stick Configuration
Register.
Memory Stick Bus State
MSBS O
Transfer State(from 4100 to Memory Stick Device)
MSDIO I/O Memory Stick serial data input/output
MSINS I Memory Stick detect pin

Table 7-3. Memory Stick Interface I/O Signals

The signal INS must be pulled up to meet the requirements of the standard. A GPIO is used to detect
the presence of a memory card.
Memory Stick devices operate at +3.3V only.
Although all three wires are pulled down within the Memory Stick card , the memory stick specificatin
recommends to terminate these wires in the system .
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This system used 10K Pull Up resistor to each of these signals.

- 17 - Circuit Description
7.4. Secure Digital / Multimedia Card Interface

PIN DIR (4100) DESCRIPTION


SPI chip select
SPICS O Default after reset with SPI boot device selected:
routed to SBCS0
SPICLK O SPI/Secure Digital serial clock
SPIDI I SPI/Secure Digital serial data input
SPI serial data input with 3-wire mode.
SPI3I I This pin has to be connected to the same pad as
SPIDO.
SPIDO O SPI/Secure Digital serial data output
SDCS O Secure Digital chip select
Table.7-4 Secure Digital Interface I/O Signals

Secure Digital is downward compatible to support the MultiMediaCard standard

7.5. xD Fixture Card Interface


xD Fixture Card Interface is same as Smart Media Card .

7.6. Memory Card Socket


7.6.1. CF Card Socket
54050-414220 ( Topyang )

7.6.2. 5 in 1 Socket
PF1704 (OTAX)

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7.7. Power Distribution Circuit
7.7.1. CF Card Power distribution
Power has to be supplied when memory card is inserted to avoid damage to memory card and
CF2 card needs about 500mA , therefore power distribution IC MIC2544 is used for supplying
power to CF card.
Power Distribution IC ; MIC2544
Rset = 330ohm
I(limit) = 230V / 330ohm = 700 mA

Rset

Figure7-1 Circuit diagram of CF Card Power

7.7.2. CARD Power 1 for SM,xD Card and Card Power 2 for MS/SD/MMC
Card Power On/Off is used for enabling the power when card is inserted .
This system uses 5in1 soket and

- 19 - Circuit Description
8. TFT LCD Interface

Photoperi is the generation of input signal about LCD Controller for TFT or TFD LCD worked.

8.1. TFT Controller ASIC Part

Electrical Features of photoperi

- Package : 100TQF
- Operating Voltage : 3.3
- Operating Temparature : 0°C ~ 70°
- Operating Frequency : Max 48Mhz
- Interface : 3.3V LVTTL
- Used to External SRAM or SDRAM (Keep a Display image )
- SRAM : 1Mbit(64k x 16bit)
- SDRAM : 16Mit(512k x 16bit x 2Banks), support to 64Mbit → keep a Multi frame
- Image data access to external memory
- DMA : Unit transfer, as possible to 4burst
- as possible to Software write
- LCD Brightness control
- Data Upload.
- SRAM, SDRAM data Upload (for debug)
- Support a Crystal clock
- Photoperi used to external X-tal clock by input clock.

PHOTOPERI

SDRAMC A rb ite r

LCD

SFR S IG _ G E N

LDM A

CPU S (D )R A M

Figure8-1 Block diagram of photoperi asic.

- SFR : Special Function Register(register setting block)

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- SDRAMC : SDRAM Control block
- LDMA : Image data access block
- SIG_GEN : LCD Controller Signal generation block
- Arbiter : SDRAMC, LCDDMA, SIG_GEN signal arbitration block

Table 8-1 Pattot setting value


AUO 2" TFT
11.29~13.59Mhz(=88.57ns~73ns) 12Mhz
LCLK
MCLK=48Mhz,LCYCLE=4 83.3ns(12Mhz)
Hsync 768LCLK(㎲)
Hsync
640
Valid Term
Vsync 263Hsync 59 frame
Vsync
240Line
Valid Term
Display Start 21Hsync 31LCLK

main clock =48Mhz


LCDSET10 0x0c R/W LCD controller input clock set
1frame = (main clock x LCYCLE x LCLKNUM x LLINENUM)
LTS160Q1 : ( 12(83nS) x 768 x 263) = 16.76ms → 59.4frame/1sec

Figure8-2 LCD Vertical Timing Diagram

LCD_Hsync

LCD_Vsync VNLNUM VPLNUM


SSLINENUM

LCD_D[7:0] Invalid Data Valid Data

LVSIZE

Figure8-3 LCD Horizontal signal timing diagram

LC LK

LC D _H sync HNCNUM HPCNUM


VSDC

L C D _ D [ 7 :0 ] In v a lid D a ta V a lid D a ta

DEM L H S IZ E

BDUM ADUM

8.2. Analog connection of TFT

- 21 - Circuit Description
→ this part is Refer to the 2.0" TFT LCD Specification

Figure 8-4. TFT LCD Analog Pin Connection

The positive(VGH) and negative(VGL) power supplies for LCD are generated through build in
DC-DC charge pump circuit an elegant design with only seven passive power setting capacitors are
required. *FB resistor → The converter with 0.6V feed back(FB) and R141(33ohm) provide a constant
20mA current for Backlight LED unit.
In this case of Parrot used to External LCD Sub PBA. (TBD)

8.3. Backlight LED control for TFT LCD

Figure 8-5. Backlight LED Boost Circuit

The boost converter switching signal LED_DRV is generated based on divided frequency of DCLK.
Therefore the DCLK is required for LED operation and the absent of DCLK signal during normal
operation will set the driver IC into stand-by mode.
A low ESR capacitor for C157 is recommended in order to reduce voltage ripple of LCD_VLED
In this case of Parrot used to External LCD Sub PBA.

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9. Op Panel Interface

To interface with OPE , this system uses system bus of ZR-4100 to detect key input in OPE . This
dedicated bus is isolated from the system bus using tri-state buffer. Refer to Otter OPE circuit
description.

10. Power Circuits


10.1. Overview

Power structure of this system is showed in following figure.


The adaptor of 24V is used as a main power supply of this system and several voltages are
generated for each function from this power supply.
TPH operating voltage and 5V are generated from 2-CH switching regulator. Motor operating voltage
uses the adaptor voltage directly through the on/off switch. 2 types of 3.3V are generated from 5V
source and 1.8V is generated from one of 3.3V sources . One is for ZR-4100 and the other is for
ETCC ASIC and memory card.
+15V~ +20V
On/Off TPH Power
Switch 2-CH
Switching
Regulator
Adaptor +5V
TPH Logic
+24V, 1.8A

On/Off
Switch +3.3V_Z +1.8V
Linear Linear ZR-4100
Regulator Regulator Core

LF Motor +3.3V
and UD Motor ETCC Core and
Linear Memory Card
Regulator

Figure 10-1. Block diagram of power structure.

10.2. 2-CH Switching Regulator Circuit

- Channel 1 is used in 5V Logic ( TPH Logic , Motor Driver IC Supply , etc. )


- Channel 2 is used in TPH power(15V ~ 20V)
- Switching regulator IC : TL1451A

- 23 - Circuit Description
10.3. 3.3V Linear Regulator Circuit

- used in 3.3V Logic ( 3.3V logic supply voltage , etc )


- Switching regulator IC , LD1117ADT33

10.4. 3.3V_Z Linear Regulator Circuit

- used in 3.3V Logic for ZR-4100


- Switching regulator IC , LD1117ADT33

10.5. 1.8V Linear Regulator Circuit

- used in core supply voltage of ZR-4100


- Linear regulator IC ,, LD1117ADT18

- 24 - Circuit Description

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