Syllabus and RPP Auto Injection Moulding
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ScribdTranslationsSyllabus and RPP Auto Injection Moulding
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ScribdTranslationsSYLLABUS AND RPP
DEVELOPMENT OF MECHANICAL COMPETENCE IM
Lesson Plan (RPP)
Part Mechanical
Module Basic Technician
Sub Module Automatic Injection Moulding Machine
Time Allocation 3 Hours
Basic Competencies and Indicators
1.1. Understanding and describing types of machines and their parts
1.2. Should explain the machine parts and critical spare parts of the machine.
1.3. Understanding and optimizing the work mechanisms and critical parts in
machine
1.4. Understanding and explaining the SOP for machine operation
1.5. Performing maintenance activities such as inspection, general cleaning and
Overhaul according to the applicable SOP
1.6. Knowing the main problems of the machine and being able to perform
troubleshoot if encountering problems
2. Learning Objectives
2.1. Through learning modules and training, one can understand and
describing the parts of the machine
2.2. Through learning modules and training, it can explain the part
spare part critical on the machine and operating the machine work accordingly
with SOP
2.3. Must optimize the working mechanism and critical parts of the machine and
measuring machine performance using measuring instruments
2.4. Through training and simulation, maintenance can conduct inspections, general
cleaning and overhaul according to SOP so that the machine performance
increasing and always in optimal condition
2.5. Through training and mechanical simulation, problems can be resolved.
so that the machine can work optimally
3. Learning Materials
3.1. Machines and machine parts
3.2. The mechanism of operation and functioning of the machine
3.3. Critical spare parts and lifetime parts
3.4. Method of maintenance on machines and work steps
3.5. Common problems that often occur with machines and how to resolve them
problem
4. Learning Methods
4.1. Training and Coaching
4.2. Simulation and Gemba
5. Media, Tools, and Learning Resources
No Type
Paper
2. Infocus
3. SOP PM
4. Yellow book
5. Machine tagging (OK, Not OK), Machine tagging inspection findings
7. PPT Machine Module
8. Machine Module
TRAINING MODULE
AUTOMATIC INJECTION MOULDING MACHINE
1. INTRODUCTION ............................................................................................................... 1
1.1. Where Automatic Injection Moulding Machines are used
1.2. How Automatic Injection Moulding Machines Work
2. TYPE OF IP INJECTION MOULDING MACHINE................................................................. 2
2.1. Automatic Injection Moulding Machine Type KS-906 UE2
2.2. Automatic Injection Moulding Machine Type KS-910 UE2
2.3. Automatic Injection Moulding Machine Type KS-910 UE4
3. AUTOMATIC INJECTION MOULDING MACHINE AND ITS PARTS...
4. CRITICAL SPARE PARTS AND LIFETIME……………………………………….......
5. HOW TO OPERATE THE AUTOMATIC INJECTION MOULDING MACHINE....
6. MAINTENANCE OF AUTOMATIC INJECTION MOULDING MACHINE....……………….
7. 6.1. Inspection
6.2. General Cleaning
6.3. Overhaul
6. TROUBLESHOOTING
6.1. (5-10 points) Major issues...
6.2.Method of completion..............................................................
1. INTRODUCTION
This section describes the main characteristics of the Automatic Injection Moulding machine.
1.1 Where Automatic Injection Moulding Machines Are Used
The IP Injection moulding machine is a machine used to mold phylon.
this machine is located in building/plant D7 which specifically produces Phylon and
mensupply to the stockfitting building for the priming process to be carried out before finally
sent to production buildings for the assembly process.
1.2 How the Automatic Injection Moulding Machine Process Works
The Automatic Injection Moulding Machine is a machine with full hydraulic operation.
automatic, the machine operates using the computer system present.
In the machine panel, all parameters are available in the computer database, this machine
used to produce Phylon, the basic material for producing phylon is
pellet, the following is the flow of the process.
Figure 1.1 IP Process Flow Chart
2. TYPES OF AUTOMATIC INJECTION MOULDING MACHINES
2.1. Automatic Injection Moulding Machine Type KS-906 UE2
The KS-906 UE2 Automatic Injection Molding Machine is an automatic injection machine.
which has a total of 6 units with 2 units of injection, this machine
generally has the same machine specifications as other types
Automatic Injection Machine Front View
Figure 1.2 Automatic Injection Molding Machine Type KS-906 UE2
Table 1.1 Specification List
Table 1.2 Electricity Consumption
2.2. Automatic Injection Moulding Machine Type KS-910 UE2
The Automatic Injection Moulding Machine Type KS-910 UE2 is an automatic injection machine.
which has 10 units of stations and 2 units of injectors, this machine
generally has the same engine specifications as other types
1
Table 1.3 Specification List
Table 1.4 Electricity Consumption
2.3. Automatic Injection Moulding Machine Type KS-910 UE4
The KS-910 UE4 Type Automatic Injection Moulding Machine is an automatic injection machine.
moulding that has 10 units of stations and 4 units of injectors,
This machine generally has the same machine specifications as other types.
3. AUTO INJECTION MOULDING MACHINE AND ITS PARTS
4. CRITICAL SPARE PARTS AND LIFETIME
5. HOW TO OPERATE THE MEIN AUTO INJECTION MOULDING
6. MAINTENANCE OF AUTOMATIC INJECTION MOULDING MACHINE
6.1 DAILY INSPECTION MAINTENANCE
6
6.2 WEEKLY INSPECTION MAINTENANCE
6.3 GENERAL CLEANNING
6.4 GENERAL CLEANING
6.5 ANNUAL YEARLY MAINTENANCE
7.1 TROUBLE SHOOTING
A. Injection Unit
