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FASTGEAR FC6A145&185 запчасти для КПП автобуса

The document is a parts manual for the FC6A145/FC6A185 hydraulic automatic transmission, detailing various components and assemblies. It includes a comprehensive parts list with descriptions, quantities, and installation remarks for both basic and retarder versions of the transmission. The manual serves as a guide for identifying and assembling parts related to the hydraulic automatic transmission system.

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kyst1kk
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© © All Rights Reserved
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0% found this document useful (0 votes)
232 views50 pages

FASTGEAR FC6A145&185 запчасти для КПП автобуса

The document is a parts manual for the FC6A145/FC6A185 hydraulic automatic transmission, detailing various components and assemblies. It includes a comprehensive parts list with descriptions, quantities, and installation remarks for both basic and retarder versions of the transmission. The manual serves as a guide for identifying and assembling parts related to the hydraulic automatic transmission system.

Uploaded by

kyst1kk
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

(V0-Aug.

20, 2022)

Parts Manual
FC6A145/FC6A185
Hydraulic Automatic Transmission

西 安 双 特 智 能 传 动 有 限 公 司
XI’AN FC INTELLIGENCE TRANSMISSION CO.,LTD
西安双特智能传动有限公司

Content
Part 1 Transmission ..................................................................................................................... 2
1. Transmission ................................................................................................................... 2
1.1 FC6A145/FC6A185 hydraulic automatic transmission(basic type) ....................... 2
1.2 FC6A145R/FC6A185R hydraulic automatic transmission(with retarder) .............. 6
1.3 82201200 transmission casr assy ........................................................................... 10
1.4 293-9088 brake assy............................................................................................... 11
1.5 82203520 2nd carrier assy ....................................................................................... 13
1.6 3rd carrier assy ........................................................................................................ 15
1.6.1 82203530-1 3rd carrier assy ......................................................................... 15
1.6.2 82203530 3rd carrier assy ............................................................................ 16
1.7 82204400 oil pan assy ............................................................................................ 17
1.7.1 82204200 hydraulic valve assy ..................................................................... 19
1.7.2 82204242 diagnosis valve ............................................................................ 21
1.8 82203510 1st carrier assy ........................................................................................ 22
1.9 82203200 clutch assy ............................................................................................. 23
1.10 82208811 cooler bracket assy. .............................................................................. 25
1.11 82204100 front support plate assy ........................................................................ 26
1.12 82201100 torque converter housing assy ............................................................. 28
1.13 82128710-1 TCU assy .......................................................................................... 29
1.14 82204500 oil gauge assy ...................................................................................... 30
1.15 Harness assy ........................................................................................................ 31
1.15.1 82208525-1 harness assy ........................................................................... 31
1.15.2 82208525 harness assy .............................................................................. 32
1.15.3 82208525-2 harness assy ........................................................................... 33
1.16 Rear cover assy .................................................................................................... 34
1.16.1 82201110 rear cover assy ........................................................................... 34
1.16.2 82206200 retarder rear cover assy ............................................................. 36
1.17 82126300 retarder control valve assy ................................................................... 38
1.18 82201300 retarder stator assy .............................................................................. 39
1.19 82204810 energy accumulator assy ..................................................................... 40
1.20 82206100 retarder rotor assy ................................................................................ 41
Part 2. Torque converter assy ............................................................................................... 42
2.1 Torque converter description ................................................................................... 42
2.2 82202110 torque converter assy ............................................................................. 43
2.3 82202165 torque converter assy ............................................................................. 44
2.4 82202175 torque converter assy ............................................................................. 45
Part 3. Other.......................................................................................................................... 48
3.1 Shift pad 298-3860 .................................................................................................. 48
3.2 Shift lever 450-8263 ................................................................................................ 48

1
西安双特智能传动有限公司

Part 1 Transmission
1. Transmission

1.1 FC6A145/FC6A185 hydraulic automatic transmission(basic type)


Parts list
(Fig.1-1-a,Fig.1-1-b)
No. PN Description Qty Remark
1 82201200 CASEAS-XMSN 1 1.3
2 293-9088 CLUTCHGP 1 1.4
Q150B1040TF2 BOLT-HEXHEAD 12
3 Install brake assy
Q401B10T28F2 WASHER-HARD 12
4 82203520 CARRIERGP 1 1.5
5 260-3454 SHAFT-MAIN 1
6 257-7589 PLATE-CLUTCHC5 8
7 257-7588 DISC-FRICTIONC5 7
8 257-8656 BEARING-THRUST 1
9 82203530-1 CARRIERGP 1 1.6.1
10 CX28-1502957 TAPERED ROLLER BEARING 2
11 82204132 GASKET 1
12 82123584 WASHER-LOCK 1
13 82203585-1 NUT-LOCK 1
14 257-8674 SEAL-LIPTYPE 1
15 82204400 MANIFOLDGP 1 1.7
16 Q1841070T BOLT-HEXHEAD 31 Install oil pan assy
17 82203510 CARRIERGP 1 1.8
18 82203200 CLUTCHGP 1 1.9
19 459-1195 BEARING-THRUST 1
20 288-3864 SHIMPACK 1
21 82204133 GASKET 1
22 82201255 GASKET 1
23 82208811 COOLER BRACKET AS. 1 1.10
24 82121257 SEAL-O-RINGO 4
25 82121258 SEAL-O-RINGO 2
26 82121259 SEAL-O-RINGO 2
27 82128810 COOLER 1
28 82121262 ADAPTER 2
29 Q1840845T BOLT-HEXHEAD 16 Install cooler
30 82204100 SUPPORTAS-FRONT 1 1.11
Install front support
31 Q1841065T BOLT-HEXHEAD 6
assy
Install front support
32 Q1841030T BOLT-HEXHEAD 6
assy

2
西安双特智能传动有限公司
33 82201100 HOUSINGGP 1 1.12
Install torque
34 Q1841035T BOLT-HEXHEAD 21
converter housing
35 See 2.1 for details TCGP-BASIC 1
36 82128710-1 TCU AS. 1 1.13
37 82201252 SPACER-EXHAUST 2
38 Q1840850T BOLT-HEXHEAD 2 Install TCU
39 82201258 BOLT-HEXHEAD 2 Install TCU
40 82204500 GAGEGP 1 1.14
41 308-4571 YOKE 1 Remark 1
42 8C-3107 SEAL-O-RINGO 1
43 327-1733 PLATE-LOCK 1
44 82201261 BOLT-HEXHEAD 1
45 CX28-1501915 CLAMP AS. 3
46 Q1841025T BOLT-HEXHEAD 3
47 82202021-1 PLATE 1 Remark 2
48 82202023 CAP-DUST 2
Install oil cooler
49 FQLS0512H130T BOLT-HEXHEAD 11
support
50 82208525-1 HARNESSAS. 1 1.15.1
51 82201110 REAR COVERAS 1 1.16.1
52 82121266 BOLT-HEXHEAD 15 Install rear cover assy
53 82206102 BUSHING 1
Remark 1:The flange in the table is used for the basic type transmission. Please refer to the part
number on the flange or contact the after-sales service for replacement.
Remark 2:The label in the table is used for basic type transmission. If necessary, please contact
the after-sales service.

3
西安双特智能传动有限公司
Fig.1-1-a

35
34
45
33
32 46

50

39

36
31
30 38
21
20 37
19

18
40
17

2
47 1

15

16

4
西安双特智能传动有限公司
Fig.1-1-b

3
4
10
11
5 51
52
9
12
13
6
14
7
53

41

42

43
29 44
48
28
22 24

23 26

25 49

27

5
西安双特智能传动有限公司
1.2 FC6A145R/FC6A185R hydraulic automatic transmission(with retarder)
Parts list
(Fig.1-2-a,Fig.1-2-b)
No. PN Description Qty Remark
1 82201200 CASEAS-XMSN 1 1.3
2 293-9088 CLUTCHGP 1 1.4
Q150B1040TF2 BOLT-HEXHEAD 12
3 Install brake assy
Q401B10T28F2 WASHER-HARD 12
4 82203520 CARRIERGP 1 1.5
5 260-3454 SHAFT-MAIN 1
6 257-7589 PLATE-CLUTCHC5 8
7 257-7588 DISC-FRICTIONC5 7
8 257-8656 BEARING-THRUST 1
9 82203530 CARRIERGP 1 1.6.2
10 CX28-1502957 TAPERED ROLLER BEARING 2
11 82204132 GASKET 1
12 82123584 WASHER-LOCK 1
13 82203585 NUT-LOCK 1
14 257-8674 SEAL-LIPTYPE 1
15 82204400 MANIFOLDGP 1 1.7
Install oil pan housing
16 Q1841070T 31
BOLT-HEXHEAD assy
17 82203510 CARRIERGP 1 1.8
18 82203200 CLUTCHGP 1 1.9
19 459-1195 BEARING-THRUST 1
20 288-3864 SHIMPACK 1
21 82204133 GASKET 1
22 82201255 GASKET 1
23 82208811 COOLER BRACKET AS. 1 1.10
24 82121257 SEAL-O-RINGO 4
25 82121258 SEAL-O-RINGO 2
26 82121259 SEAL-O-RINGO 2
27 82128810 COOLER 1
28 82121262 ADAPTER 2
29 Q1840845T BOLT-HEXHEAD 16 Install oil cooler
30 82204100 SUPPORTAS-FRONT 1 1.11
31 Q1841065T BOLT-HEXHEAD 6 Install front support assy
32 Q1841030T BOLT-HEXHEAD 6 Install front support assy
33 82201100 HOUSINGGP 1 1.12
Install torque converter
34 Q1841035T 21
BOLT-HEXHEAD housing
35 See 2.1 for details TCGP-BASIC 1
36 82128710-1 TCU AS. 1 1.13

6
西安双特智能传动有限公司
37 82201252 SPACER-EXHAUST 2
Install TCU retarder
38 Q1840850T 8
BOLT-HEXHEAD control valve
Install TCU & retarder
39 82201258 5
BOLT-HEXHEAD rear cover
40 82204500 GAGEGP 1 1.14
41 308-4571 YOKE 1 Remark 3
42 8C-3107 SEAL-O-RINGO 1
43 327-1733 PLATE-LOCK 1
44 82201261 BOLT-HEXHEAD 1
45 CX28-1501915 CLAMP AS. 3
46 Q1841025T BOLT-HEXHEAD 3
47 82202021-1 PLATE 1 Remark 4
48 82202023 CAP-DUST 2
49 82201256 BOLT-HEXHEAD 11 Install oil cooler support
50 82208525 HARNESSAS. 1 1.15.2,remark 5
51 82206200 COVER-RETARDER 1 1.16.2
Install retarder rear cover
52 15
82201257 BOLT-HEXHEAD assy
53 81818526 CLIP-LADDER 1
54 82126300 VALVE GP-RETARDER CONTROL 1 1.17
55 82201300 STATOR-RETARDER AS 1 1.18
56 82204810 ACCUMULATOR AS 1 1.19
57 82206100 ROTOR-RETARDER AS 1 1.20
58 CX28-1502923 SHIMPACK 1
59 82206106 GASKET 1
Install retarder control
60 3
Q1840835T BOLT-HEXHEAD valve

Remark 3: The flange in the table is used for the basic type transmission. Please refer to the part
number on the flange or contact the after-sales service for replacement.
Remark 4: The label in the table is used for the basic type transmission. Please contact the after-
sales service for replacement.
Remark 5: When No. 50 external harness is 82208525-2 (1.15.3), the rear cover assembly of No.
51 retarder is shown in Remark 6 in 1.16.2, No. 13 lock nut use PN 82203585-2.

7
西安双特智能传动有限公司
Fig.1-2-a

35
34
45
33
32 46

50

39

36
31
30 56 38
21
20 37
19

18
40
17

2
47 1

15

16

8
西安双特智能传动有限公司
Fig.1-2-b

8
3
10
4
11
5 55
9 59
57
6 54
60
7

52
53

58
12
13
51
14

41

29 42
22 43
48
23 28 44

25 24
26
27
49

9
西安双特智能传动有限公司
1.3 82201200 transmission case assy

Parts list
(For FC6A145/FC6A185, FC6A145R/FC6A185R hydraulic automatic transmission assy;
Fig.1-3)
No. PN Description Qty Remark
1 191-8304 SENSORGP-SPEED 1
2 228-4947 SEAL-O-RINGO 1
3 82201109 BOLT-HEXHEAD 1
4 82201210 CASEAS-XMSN 1
5 6V-6228 SEAL-O-RINGO 1
6 82204816 PLUG 1
7 Q1840825T BOLT-HEXHEAD 1

Fig.1-3

3 1 2

10
西安双特智能传动有限公司
1.4 293-9088 brake assy

Parts list
(For FC6A145/FC6A185, FC6A145R/FC6A185R hydraulic automatic transmission assy;
Fig.1-4)
No. PN Description Qty Remark
1 257-8622 PISTON 2
2 257-8355 HOUSING-CLUTCH 1
3 257-8356 HOUSING-CLUTCH 1
4 3P-2792 SEAL-RING 2
5 8D-3972 SEAL-RING 2
6 257-8633 DISC-FRICTION 8
7 257-8634 PLATE-CLUTCH 6
8 258-6296 PLATE-PRESSURE 2
9 257-8357 PLATE-BACKING 1
10 257-8387 PLATE-BACKING 1
11 260-3465 WASHER-THRUST 2
12 4F-2099 DOWEL 2
13 257-8639-1 SPRINGAS-RETURN 8
14 293-3614 GEAR-RING 1
15 Q150B0616TF2 BOLT-HEXHEAD 4
16 Q150B1090TF2 BOLT-HEXHEAD 12

11
西安双特智能传动有限公司
Fig.1-4
16 9 13 7 6

11

14

12
10

3
15

12
西安双特智能传动有限公司
1.5 82203520 2nd carrier assy

Parts list
(For FC6A145/FC6A185、FC6A145R/FC6A185R hydraulic automatic transmission assy;
Fig.1-5)
No. PN Description Qty Remark
1 82203403 GEAR-RING 1
2 257-8645 BEARING-RLRAS 8
3 271-3428-1 WASHER-THRUST 8
4 256-6353 GEAR-PLANET 4
5 257-8652 PIN-SPRING 4
6 271-5742 RING-RETAINING 1
7 256-6352 CARRIER 1
CARRIERAS 257-2266
8 257-5564 BUSHING 1
9 257-3203 SHAFT-PLANET 4 SHAFTAS-PLANET
10 8S-0527 PLUG-CUP 4 280-2618
11 82203583 BEARING-THRUST 1

Fig.1-5

13
西安双特智能传动有限公司

10
2

3 5

4 7

11

14
西安双特智能传动有限公司
1.6 3rd carrier assy

1.6.1 82203530-1 3rd carrier assy


Parts list
(For FC6A145/FC6A185 hydraulic automatic transmission assy;
Fig.1-6-1)
No. PN Description Qty Remark
1 256-6349 BUSHING 1
2 82203541-1 SHAFT-OUTPUT 1
3 257-8652 PIN 4
4 82203531-1 CARRIER-PLANET 1
5 256-6336 GEAR-PLANET 4
6 212-8425 BEARING-RLRAS 8
7 271-3429-1 WASHER-THRUST 8
8 8S-0527 PLUG-CUP 4 SHAFTAS-PLANET
9 256-6337 SHAFT-PLANET 4 280-2620

Fig.1-6-1

7
2

5
3

15
西安双特智能传动有限公司
1.6.2 82203530 3rd carrier assy
Parts list
(For FC6A145R/FC6A185R hydraulic automatic transmission assy;Fig.1-6-2)
No. PN Description Qty Remark
1 256-6349 BUSHING 1
2 385-5064 SHAFT-OUTPUT 1
3 257-8652 PIN 4
4 82203531 CARRIER-PLANET 1
5 256-6336 GEAR-PLANET 4
6 212-8425 BEARING-RLRAS 8
7 271-3429-1 WASHER-THRUST 8
8 256-6337 SHAFT-PLANET 4 SHAFTAS-PLANET
9 8S-0527 PLUG-CUP 4 280-2620
Fig. 1-6-2

7
2

5
3

16
西安双特智能传动有限公司
1.7 82204400 oil pan assy

Parts list
(For FC6A145/FC6A185、FC6A145R/FC6A185R hydraulic automatic transmission assy;
Fig.1-7)
No. PN Description Qty Remark
1 81814288 CLAMP 2
2 81814406 PLUG PTO 2
3 81814408 BOLT-HEXHEAD 13
256-6453 SENSOR-TEMP 1
4
238-5080 SEAL-O-RINGO 1
5 81814416 PLUG 1
6 9S-8008 PLUG 2
7 9S-8004 PLUG 8
8 214-7568 SEAL-O-RINGO 8
9 82204200 HYDRAULIC VALVE PLATE AS 1 1.7.1
10 82204242 VALVEGP-DIAGNOSIS 1 1.7.2
11 82204257 RING-SEAL 1
12 82204260 HARNESSAS 1
13 82204288 CLAMP 1
14 82204289 CLAMP 1
15 82204401 MANIFOLD-DEEP 1
16 82204403-1 GASKET 1
17 82204404 GASKET 1
18 82204405 PLATE-SEPARATOR 1
19 82204412 GUARD 1
20 82204431 GASKET 1
21 82204432 CRUDE OIL FILTER AS. 1
22 82204440 FINE OIL FILTER 2
23 82204441 GASKET 2
24 82204448 FINE OIL FILTER BASE 2
25 313-4613 SENSOR AS.-OIL LEVEL 1
313-2477 SCREW-SHOULDER 2
26
8M-3175 WASHER-HARD 2
27 311-1871 SPACER 1
28 6V-5050 SEAL-O-RINGO 3
29 81814450 SEAL-O-RINGO 2
30 81814449 SEAL-O-RINGO 2
31 81814407 SEAL-O-RINGO 2
32 Q1840630TF2 BOLT-HEXHEAD 4
33 Q1840640TF2 BOLT-HEXHEAD 5
34 Q1840650TF2 BOLT-HEXHEAD 2
35 Q5211024 DOWEL 2

17
西安双特智能传动有限公司

Fig.1-7

20 21 32 11 13 14

22
33
3
10

34 1

28 12

6 26

35 25

9
27
4

23 17

19 18

7 16
29 15
30
2
24
31
8

18
西安双特智能传动有限公司
1.7.1 82204200 hydraulic valve assy
Parts list
(For 82204400 oil pan assy;Fig.1-7-1)
No. PN Description Qty Remark
1 81814251 LOCK PLATE(LEFT) 1
2 81814253 PISTON(ACCUMULATOR) 4
3 81814254 SPRING(ACCUMULATOR) 4
4 81814256 LOCK PLATE(RIGHT) 1
5 81814203 TC FLOW VALVE 1
6 81814204 SPRING(TC FLOW VALV) 1
7 81814205 STOP(TC FLOW VALV) 1
8 81814206 DOWEL 7
9 81814207 RELIEF VALVE 1
10 81814208 SPRING(RELIEF VALVE) 1
11 81814209 STOP(RELIEF VALVE) 1
12 81814212 SPRING(MAIN REGULATOR) 1
13 81814213 STOP(MAIN REGULATOR) 1
14 81814214 SPOOL-TC REGULATOR 1
15 81814215 SPRING(TC REGULATOR) 1
16 81814216 STOP(TC REGULATOR) 1
17 81814217 SPOOL 1
VALVE BOARD AS.
18 81814218 SPRING 1
82204210
19 81814219 STOP 1
20 81814221 SPOOL-C1 LATCHC1 1
21 81814222 SPRING(LATCH) 2
22 81814223 STOP(LATCH) 2
23 81814224 SPOOL-C2 LATCHC2 1
24 81814227 SPOOL-LUBE REGULATOR 1
25 81814228 SPRING(LUBE REGULATOR) 1
26 81814229 STOP(LUBE REGULATOR) 1
27 81814235 VALVE GP-SOLENOID NL 1
28 81814236 LOCK PLATE 1
29 82204201 PLATE VALVE 1
30 82204211 SPOOL-MAIN REGULATOR 1
31 Q5210612 DOWEL 1
32 82204238 PLATE 1
33 81814235 VALVE GP-SOLENOID NL 4
34 81814242 SPOOL 4 VALVE PLATE AS.
35 81814243 SPRING 4 (UP)
36 81814245 VALVE GP-SOLENOID NH 2 82204240
37 81814246 SPOOL-DIAGNOSTIC 1
38 81814247 SPRING(DIAGNOSTIC) 1
39 81814248 PRESSURE SENSOR 1
40 81814249 STOP(DIAGNOSTIC) 1
19
西安双特智能传动有限公司
41 81814257 RING-SEAL 1
42 81814258 SPOOL-TC PRESSURE CONTROLTC 1 82204240
43 81814259 SPRING (TC PRESSURE CONTROL)TC 1
44 82204241 VALVE PLATE(UP) 1
45 82204257 RING-SEAL 2
46 Q5210612 DOWEL 3
47 Q1840640TF2 BOLT-HEXHEAD 2
Fig. 1-7-1

47
4

1
36 34 35
41
3

44 2

33 46

37 38

42 43 45
10 9 27 28 32
11

24 40 39

13 17 23 20
18 19
26

22
7 12 25 6 30 5
16
8 29
31 14 21 15

20
西安双特智能传动有限公司
1.7.2 82204242 diagnosis valve assy
Parts list
(For 82204400 oil pan assy;Fig.1-7-2)
No. PN Description Qty Remark
1 81814248 PRESSURE SENSOR 1
2 82204243 HOUSING-DIAGNOSIS VALVE 1
3 82204244 SPOOL-DIAGNOSIS VALVE 1
4 82204245 SPRING 1
5 82204246 SPOOL 1
6 82204247 BAFFLE 1

Fig.1-7-2

21
西安双特智能传动有限公司
1.8 82203510 1st carrier assy

Parts list
( For FC6A145/FC6A185, FC6A145R/FC6A185R hydraulic automatic transmission assy;
Fig.1-8)
No. PN Description Qty Remark
1 256-7194 BEARING-THRUST 1
2 293-3617 GEAR-PLANET 3
3 293-3616 GEAR-PLANET 3
4 257-8645 BEARING-RLRAS 12
5 271-3428-1 WASHER-THRUST 12
6 293-3620 CARRIER-RING 1
7 271-5589 RING-RETAINING 1
8 271-5749 RING-RETAINING 1
9 257-8652 PIN-SPRING 6
10 370-9156 SHAFT-PLANET 6 SHAFTAS-PLANET
11 8S-0527 PLUG-CUP 6 293-4230
12 293-3619 CARRIER 1 CARRIERAS
13 290-1466 BUSHING 1 295-2065
14 269-6932 BEARING-THRUST 1

Fig. 1-8

22
西安双特智能传动有限公司

14
5

8
4

7
2

12

3
9

11
13
10

1.9 82203200 clutch assy

Parts list
(For FC6A145/FC6A185, FC6A145R/FC6A185R hydraulic automatic transmission assy;
Fig. 1-9)
No. PN Description Qty Remark
1 271-5713 RING 2
2 271-5725 RING 1
3 82203209 RING 3
4 82203218 CYLINDERAS 1 CYLINDERAS
5 257-8630 BUSHING 1 82203210
6 82203212 CYLINDER 1
7 260-3490 CYLINDERAS 1
8 293-9090 GEARAS. 1
9 82203221 PISTONC2 1
10 82203222 PISTONC1 1
11 82203223 PISTON-BALANCE 1
12 260-3491 CYLINDERAS 1
13 256-7194 BEARING-THRUST 3
14 82203233 RING-SEAL 1
23
西安双特智能传动有限公司
15 82203234 RING-SEAL 1
16 82203235 RING-SEAL 1
17 8T-2572 SEAL-O-RINGO 1
18 82203237 RING-SEAL 1
19 113-8477 RING-SEAL 3
20 260-3471 RING-SEAL 1
21 82203241 DISC-FRICTIONC2 5
22 257-6108 PLATE-CLUTCHC2 5
23 82203243 PLATE-CLUTCHC2 1
24 257-6102 DISC-FRICTIONC1 6
25 257-6106 PLATE-CLUTCHC1 6
26 82203247 PLATE-BACKINGC1 1
27 82203248 SPRING SEAT AS. 1
28 82203249 SPRING SEAT AS. 1
29 257-6101 SHAFT-INPUT 1 SHAFT-INPUT AS.
30 256-6349 BUSHING 1 256-6366

Fig.1-9

24
西安双特智能传动有限公司

6
19
29
30
5
4
2

16
14
9
17 20
15
10
27
18
11
28

25
24
26 1
7
13
22
21
23
12
8
3

1.10 82208811 cooler bracket assy

Parts list
( For FC6A145/FC6A185, FC6A145R/FC6A185R hydraulic automatic transmission assy;
25
西安双特智能传动有限公司
Fig.1-10)
No. PN Description Qty Remark
1 9S-8004 PLUG 4
2 214-7568 SEAL-O-RING 4
3 82128813 LEFT COVER PLATE 1
4 82128814 RIGHT COVER PLATE 1
5 82128815 GASKET 1
6 82128816 GASKET 1
7 82208812 BRACKET 1
8 Q1840835T BOLT-HEXHEAD 25

Fig.1-10

4 6 2 7 1 5

1.11 82204100 front support plate

Parts list
(For FC6A145/FC6A185, FC6A145R/FC6A185R hydraulic automatic transmission assy;
26
西安双特智能传动有限公司
Fig.1-11)
No. PN Description Qty Remark
1 82204110 SUPPORTAS-FRONT 1
4 82204119 BUSHING 1
5 82204105 PUMP 1
6 274-1913 RING-SEAL 3
7 9X-4627 SEAL-O-RING 1
8 82204106 PLATE 1
9 Q1841030TF2 BOLT-HEXHEAD 10
10 Q1841060TF2 BOLT-HEXHEAD 8

Fig.1-11

3
7

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西安双特智能传动有限公司
1.12 82201100 torque converter housing assy

Parts list
(For FC6A145/FC6A185, FC6A145R/FC6A185R hydraulic automatic transmission assy;
Fig.1-12)
No. PN Description Qty Remark
1 81811103 BREATHERAS 1
2 81818526 CLIP-LADDER 1
3 82201101 HOUSING-TC 1
4 191-8304 SPEED SENSOR 1
5 228-4947 SEAL-O-RING 1
6 82201109 BOLT-HEXHEAD 2

Fig.1-12

2
6

1 3

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西安双特智能传动有限公司
1.13 82128710-1 TCU assy

Parts list
(For FC6A145/FC6A185, FC6A145R/FC6A185R hydraulic automatic transmission assy;
Fig.1-13)
No. PN Description Qty Remark
1 81818711 TCU 1
2 81818723 MOUNT 8
3 81818724 SPACER-EXHAUST 4
4 81818725 WASHER-HARD 4
5 81818725-1 WASHER-HARD 4

Fig.1-13

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西安双特智能传动有限公司
1.14 82204500 oil gauge assy

Parts list
(For FC6A145/FC6A185, FC6A145R/FC6A185R hydraulic automatic transmission assy;
Fig.1-14)
No. PN Description Qty Remark
1 6V-6228 SEAL-O-RINGO 1
2 Q1840835T BOLT-HEXHEAD 1
3 82204502 DIPSTICK 1
4 279-9347 TUBEAS. 1
5 317-8170 CLAMP 1

Fig.1-14

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西安双特智能传动有限公司

1.15 Harness assy

1.15.1 82208525-1 harness assy


Parts list
(For FC6A145/FC6A185 hydraulic automatic transmission assy;Fig.1-15-1)
No. PN Description Qty Remark
1 82128524 CLIP 7
2 3S-2093 STRAP-CABLE 8
3 82208520-1 HARNESSAS. 1

Fig.1-15-1

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西安双特智能传动有限公司

1.15.2 82208525 harness assy


Parts list
(For FC6A145R/FC6A185R hydraulic automatic transmission assy;Fig.1-15-2)
No. PN Description Qty Remark
1 82128524 CLIP 8
2 3S-2093 STRAP-CABLE 10
3 82208520 HARNESSAS. 1

Fig.1-15-2

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西安双特智能传动有限公司

1.15.3 82208525-2 harness assy


Parts list
(For FC6A145R/FC6A185R hydraulic automatic transmission assy;Fig.1-15-3)
No. PN Description Qty Remark
1 82128524 CLIP 8
2 3S-2093 STRAP-CABLE 10
3 82208520-2 HARNESSAS. 1

Fig.1-15-3

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西安双特智能传动有限公司

1.16 Rear cover assy

1.16.1 82201110 rear cover assy


Parts list
(For FC6A145/FC6A185 hydraulic automatic transmission assy;Fig.1-6-1)
No. PN Description Qty Remark
1 191-8303 SENSORGP-SPEED 1
2 228-4947 SEAL-O-RING 1
3 82201109 BOLT-HEXHEAD 2
4 82201111 REAR COVER 1
5 82201302 SEAL-O-RING 1
6 82201303 PISTON C5 1
34
西安双特智能传动有限公司
7 82201304 RING-SEAL 1
8 82201305 SPRING SEAT AS. 1
9 82201306 RING-SEAL 1
10 82201307 RING-RETAININ 1
1 82201105-1 SENSORGP-SPEED 1

Fig.1-16-1

4 11 3

5 10 8 9 6
7

1 2

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西安双特智能传动有限公司
1.16.2 82206200 retarder rear cover assy
Parts list
(For FC6A145R/FC6A185R hydraulic automatic transmission assy;Fig.1-16-2)
No. PN Description Qty Remark
1 82124817 90 DEGREE CONNECTOR 1
256-6453 SENSOR-TEMP 1
238-5080 SEAL-O-RING 1
2
82126205 GUARD 1
Q1840820 BOLT-HEXHEAD 1
3 82126210 RETARDER FLOW VAVLE 1
4 82126211 SPRING 1
5 420-0342 SENSORGP-SPEED 2 Remark 6
6 228-4947 SEAL-O-RING 2 Remark 6
7 82201109 BOLT-HEXHEAD 2
8 82206201 COVER-RETARDER 1 Remark 6
82206207 PLUG 1
10
82206208 SEAL-O-RING 1
11 82206212 GASKET 1
12 82206213 COVER 1
13 82206217 SPACER-EXHAUST 1
14 Q1841025T BOLT-HEXHEAD 15
15 Q43042 RING-RETAINING 2
Remark 6: When the external harness is 82208525-2 (1.15.3), No. 8 retarder rear cover use 82206200-1. No. 5
speed sensor use one set of 82201105-1 (9 o 'clock direction) + one set of C03054-43 (12 o 'clock direction,
purchase according to the actual use of the part number or contact after-sales service). No. 6 seal ring use one
piece of AQC70-4211311 for C03054-43 assembly.

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西安双特智能传动有限公司
Fig.1-16-2

7 5 6

10 2

4
1
3
13
9

11

12

14

37
西安双特智能传动有限公司
1.17 82126300 retarder control valve assy

Parts list
(For FC6A145R/FC6A185R hydraulic automatic transmission;Fig.1-17)
No. PN Description Qty Remark
1 81814235 VALVE GP-SOLENOID NL 1
2 9S-8004 PLUG 1
3 82126301 BODY-VALVE RETARDER CONTROL 1
4 82126302 HARNESS 1
5 82126303 PLUG 2
6 82126304 STOP PIN 1
7 82126305 RELAY VAVLE 1
8 82126306 SPRING 1
9 82126308 PRESSURE REGULATOR 1
10 82126309 SPRING 1
11 82126310 GASKET 1
12 82126311 COVER 1
13 82126312 CONNECTOR 1
14 82126313 SEAL-O-RING 1
15 82126316 PLATE 1
16 82126317 GASKET 2
17 214-7568 SEAL-O-RING 1
18 Q1840616T BOLT-HEXHEAD 1
19 Q1840620T BOLT-HEXHEAD 6

Fig.1-17
8
7

5 17
10 3
9
1
4
11
12
19
14
6
13

18

15

16

38
西安双特智能传动有限公司
1.18 82201300 retarder stator assy

Parts list
(For FC6A145R/FC6A185R hydraulic automatic transmission;Fig.1-18)
No. PN Description Qty Remark
1 82201301 STATOR-RETARDER 1
2 159-8802 SEAL-O-RING 2
3 82201303 PISTON C5 1
4 82201304 RING-SEAL 1
5 82201305 SPRING SEAT AS. 1
6 82201306 RING-SEAL 1
7 82201307 RING-RETAINING 卡环 1

Fig.1-18

7
1

2
6

39
西安双特智能传动有限公司
1.19 82204810 accumulator assy

Parts list
(For FC6A145R/FC6A185R hydraulic automatic transmission;Fig.1-19)
No. PN Description Qty Remark
1 82124811 ACCUMULATORHOLDER 1 Remark 7
2 82124812 ACCUMULATOR 1
3 82124813 U CLIP-IMMOBILITY 2
4 82124814 SPACER-EXHAUST 2
5 82124818 ADAPTER 1 Remark 8
6 82204815 OIL TUBE AS. 1 Remark 8
7 Q1841030T BOLT-HEXHEAD 2
8 Q1841060T BOLT-HEXHEAD 2
9 Q340B12 NUT1 8
Remark 7: The accumulator bracket in the table is used for the basic type transmission. Please refer to the part
number on the bracket or contact the after-sales staff for replacement.
Remark 8: When No. 6 pipe assy is 82204815-2, No. 5 adapter use 82124817.

Fig.1-19

40
西安双特智能传动有限公司

5
3

1 9

6
4

1.20 82206100 retarder rotor assy

Parts list
(For FC6A145R/FC6A185R hydraulic automatic transmission;Fig.1-20)
No. PN Description Qty Remark
1 82206101 ROTOR-RETARDER 1
2 387-1553 RING-SEAL 2
Fig.1-20

41
西安双特智能传动有限公司

2 1 2

2. Torque converter assy

2.1 Torque converter description

Torque converter is only available for assembly replacement, no part level maintenance services
currently.
The model of torque converter can be selected according to the part number of the converter and
the user number S-011-GAXXX on the label, or contact the after-sales staff.
42
西安双特智能传动有限公司

Torque converter

PN location

Torque converter

2.2 82202110 torque converter assy

Parts list
(Fig. 2-1)
No. PN Description Qty Remark
1 5G-7636 DOWEL 2
2 327-8559 IMPELLERAS 1
3 Q150B1030TF61 BOLT-HEXHEAD 8
4 Q401B10T28F61 WASHER-HARD 26
5 8P-8555 RACE-FREEWHEEL 1
6 289-4141 CAM-FREEWHEEL 1
7 268-5578 STATOR-CONVERTER 1
8 298-8702 WASHER-THRUST 1
9 5P-6414 RING-RETAINING 2
10 8P-7858 SPRING-FREEWHEEL 9
11 268-5577 TURBINE-CONV 1
12 260-8733 COUPLINGAS 1
13 8T-9515 BOLT-HEXSOCKET HEAD 16
14 258-5652 DISC-FRICTION 2
15 325-9335 PLATE-SEPARATOR 2
16 82202169 RING-SEAL(OUTSIDE) 1
17 82202168 PISTON-CLUTCH 1
18 263-2875 RING-SEAL(INSIDE) 1
19 82202167 HOUSING-CLUTCH 1
20 Q150B1060TF61 BOLT-HEXHEAD 18
21 8E-5247 BEARING-BALL 1
22 259-4714 RETAINER 1
23 7S-7018 RING-SEALMETAL 1
24 260-3738 BOLT-HEXSOCKET HEAD 1
25 6V-8260 SEAL-O-RING 1
26 384-0741 PILOT 1
27 5E-8771 SEAL-O-RING 1

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西安双特智能传动有限公司
28 5K-9065 RING-RETAINING 1
29 228-7096 SEAL-O-RING 1
30 9S-8010 PLUG-LDSTOR 1
31 269-9157 SEAL-O-RING 3
32 323-2093 PLATE-SPLINE 1
33 5P-8428 SEAL-O-RING 1
34 323-2092 PLATE 1
35 298-8699 RING 1
36 258-5663 HUB-TURBINE 1
37 4S-8541 DOWEL 1
38 264-6086 PLATE-THRUST 1
39 259-6395 WASHER-THRUST 1
40 8P-7857 ROLLER-FREEWHEEL 9
41 304-2746 BEARING-THRUST 1
42 298-8705 HUB-IMPELLER 1

2.3 82202165 torque converter

Parts list
(Fig. 2-1)
No. PN Description Qty Remark
1 5G-7636 DOWEL 2
2 327-8557 IMPELLERAS 1
3 Q150B1030TF61 BOLT-HEXHEAD 8
4 Q401B10T28F61 WASHER-HARD 26
5 8P-8555 RACE-FREEWHEEL 1
6 289-4141 CAM-FREEWHEEL 1
7 253-8357 STATOR-CONVERTER 1
8 298-8702 WASHER-THRUST 1
9 5P-6414 RING-RETAINING 2
10 8P-7858 SPRING-FREEWHEEL 9
11 258-5670 TURBINE-CONV 1
12 260-8733 COUPLINGAS 1
13 8T-9515 BOLT-HEXSOCKET HEAD 16
14 258-5652 DISC-FRICTION 2
15 325-9335 PLATE-SEPARATOR 2
16 82202169 RING-SEAL(OUTSIDE) 1
17 82202168 PISTON-CLUTCH 1
18 263-2875 RING-SEAL(INSIDE) 1
19 82202167 HOUSING-CLUTCH 1
20 Q150B1060TF61 BOLT-HEXHEAD 18
21 8E-5247 BEARING-BALL 1
22 259-4714 RETAINER 1
23 7S-7018 RING-SEALMETAL 1

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西安双特智能传动有限公司
24 260-3738 BOLT-HEXSOCKET HEAD 1
25 6V-8260 SEAL-O-RING 1
26 384-0741 PILOT 1
27 5E-8771 SEAL-O-RING 1
28 5K-9065 RING-RETAINING 1
29 228-7096 SEAL-O-RING 1
30 9S-8010 PLUG-LDSTOR 1
31 269-9157 SEAL-O-RING 3
32 323-2093 PLATE-SPLINE 1
33 5P-8428 SEAL-O-RING 1
34 323-2092 PLATE 1
35 298-8699 RING 1
36 258-5663 HUB-TURBINE 1
37 4S-8541 DOWEL 1
38 264-6086 PLATE-THRUST 1
39 259-6395 WASHER-THRUST 1
40 8P-7857 ROLLER-FREEWHEEL 9
41 304-2746 BEARING-THRUST 1
42 298-8705 HUB-IMPELLER 1

2.4 82202175 torque converter assy

Parts list
(Fig. 2-1)
No. PN Description Qty Remark
1 5G-7636 DOWEL 2
2 328-3665 IMPELLERAS 1
3 Q150B1030TF61 BOLT-HEXHEAD 8
4 Q401B10T28F61 WASHER-HARD 26
5 8P-8555 RACE-FREEWHEEL 1
6 289-4141 CAM-FREEWHEEL 1
7 268-5578 STATOR-CONVERTER 1
8 298-8702 WASHER-THRUST 1
9 5P-6414 RING-RETAINING 2
10 8P-7858 SPRING-FREEWHEEL 9
11 268-5577 TURBINE-CONV 1
12 260-8733 COUPLINGAS 1
13 8T-9515 BOLT-HEXSOCKET HEAD 16
14 258-5652 DISC-FRICTION 2
15 325-9335 PLATE-SEPARATOR 2
16 263-2876 RING-SEAL(OUTSIDE) 1
17 272-6434 PISTON-CLUTCH 1
18 263-2875 RING-SEAL(INSIDE) 1

45
西安双特智能传动有限公司
19 272-6433 HOUSING-CLUTCH 1
20 Q150B1060TF61 BOLT-HEXHEAD 18
21 8E-5247 BEARING-BALL 1
22 259-4714 RETAINER 1
23 7S-7018 RING-SEALMETAL 1
24 260-3738 BOLT-HEXSOCKET HEAD 1
25 6V-8260 SEAL-O-RING 1
26 384-0741 PILOT 1
27 5E-8771 SEAL-O-RING 1
28 5K-9065 RING-RETAINING 1
29 228-7096 SEAL-O-RING 1
30 9S-8010 PLUG-LDSTOR 1
31 269-9157 SEAL-O-RING 3
32 323-2093 PLATE-SPLINE 1
33 5P-8428 SEAL-O-RING 1
34 323-2092 PLATE 1
35 298-8699 RING 1
36 258-5663 HUB-TURBINE 1
37 4S-8541 DOWEL 1
38 264-6086 PLATE-THRUST 1
39 259-6395 WASHER-THRUST 1
40 8P-7857 ROLLER-FREEWHEEL 9
41 304-2746 BEARING-THRUST 1
42 298-8705 HUB-IMPELLE 1

Fig. 2-1

46
西安双特智能传动有限公司

3
4
2
33
42
41

9
8
7
6
5
10
40
39
9
38
36
37 35

11
12
13
14
15 31
34
31
32
31

26
27 28
16 29
17 30
18
19
4 21 22
20 23 24 25

47
西安双特智能传动有限公司

3. Other

3.1 Shift pad 298-3860

3.2 Shift lever 450-8263

48
西安双特智能传动有限公司

Revision Record

Version Rev. Date Rev. Content


V0 Aug. 20, 2022 Initial issuing

49

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