Industrial Applications of
Chemical Equilibrium
8.16.1 Synthesis of Ammonia (Haber’s Process)
This is one of the most important industrial processes
used to produce ammonia (NH₃) on a large scale.
It applies the principle of equilibrium to obtain
maximum yield of ammonia.
Reaction
This is a
reversible and exothermic reaction (heat is released).
Ways to Get Maximum Yield of Ammonia
1. Decrease the concentration of ammonia
o Remove ammonia from the reaction vessel
continuously.
o This shifts equilibrium forward (towards more
ammonia) according to Le-Chatelier’s principle.
2. Increase pressure
o There are fewer gas molecules on the product
side (2 moles) than on the reactant side (4 moles).
o So, high pressure shifts equilibrium forward,
producing more ammonia.
3. Decrease temperature
o The reaction is exothermic, so lowering
temperature favors the forward reaction.
o But too low a temperature slows down the rate — a
moderate temperature is better.
Effect of Temperature on ( K_c )
Temperature (K) Kc
200 7.15 × 10⁸
300 2.69 × 10⁴
400 1.64 × 10⁻¹
500 1.72 × 10⁻²
600 4.53 × 10⁻³
700 2.49 × 10⁻³
800 3.96 × 10⁻²
Observation:
As temperature increases, Kc decreases, meaning less
ammonia is formed at high temperature.
Effect of Temperature and Pressure on Yield
• At low temperature, yield is high, but the rate of
reaction is slow.
• At very high temperature, yield is low (due to
equilibrium shift backward).
• So, a moderate temperature (~400°C) and high
pressure (200–300 atm) give the best balance
between yield and speed.
Industrial Conditions
Condition Value
Temperature 400–450°C
Pressure 200–300 atm
Iron (Fe) with promoters like Al₂O₃, SiO₂, and
Catalyst
K₂O
At these conditions, about 15% of ammonia is produced
in one pass, but unreacted gases are recycled, giving a
total conversion of about 98%.
Why Not Use Lower Temperature?
At 200°C, yield is high but reaction is too slow.
Therefore, industries use moderate temperature (≈400°C)
and a catalyst to increase rate without reducing yield too
much.
Optimum Conditions for Best Yield of Ammonia
a) Pressure: 200–300 atm
b) Temperature: 400–450°C
c) Catalyst: Iron (Fe) with MgO, Al₂O₃, and SiO₂ as
promoters
Summary
Factor Change Effect on Yield
Temperature ↓ Forward reaction ↑ Yield
favored
Pressure ↑ Forward reaction ↑ Yield
favored
Ammonia Shifts equilibrium ↑ Yield
removal forward
Catalyst Increases rate only No effect on
equilibrium