Food Packaging Materials: Testing & Quality Assurance 1st Edition Preeti Singh No Waiting Time
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Edited by
Preeti Singh • Ali AbasWani •
Horst-Christian Langowski
CRC Press
Taylor & Francis Group
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Chapter 1
Introduction: Food Packaging Materials....................................................................1
Ali Abas Wani, Preeti Singh, and Horst-Christian Langowski
Chapter 2
Shelf Life of Packed Food and Packaging Functionality ........................................11
Horst-Christian Langowski
Chapter 3
Testing of Physical, Optical, Electrical, Thermal, and Rheological Properties
for Plastic Packaging Materials................................................................................67
Young T. Kim, Hezhong Wang, and Byungjin Min
Chapter 4
Testing of Mechanical Properties for Plastic Packaging Materials........................ 103
Laszlo Horvath, Byungjin Min, and Young T. Kim
Chapter 5
Permeation Testing of Synthetic Polymers ............................................................123
Ayman Abdellatief and Bruce Welt
Chapter 6
Testing Glass as a Food Packaging Material .........................................................139
Khalid Gul, Haroon Maqbool Wani, Preeti Singh,
Idrees Ahmed Wani, and Ali Abas Wani
Chapter 7
Metal Packaging: Testing and Quality Assurance .................................................155
Heinz Grossjohann, Alex Grossjohann, Thomas Duve,
and Maura Marcks
v
vi CONTENTS
Chapter 8
Testing of Paper as Packaging Material for Food Industry ...................................185
Shabir Ahmad Mir, Haroon Maqbool Wani, Idrees Ahmed Wani,
Preeti Singh, and Ali Abas Wani
Chapter 9
Testing and Quality Assurance of Bioplastics ....................................................... 201
Manzoor Ahmad Shah, Markus Schmid, Ankit Aggarwal,
and Ali Abas Wani
Chapter 10
Shock and Vibration Testing of Packaging Materials ...........................................233
Robert Meisner and Dennis Young
Chapter 11
Testing Migration from Food Packaging Materials ...............................................251
Annika Ebert, Roland Franz, Carina Gehring, Diana Kemmer,
and Frank Welle
Chapter 12
Food Package Testing Authorities and Regulations ..............................................303
Angela Störmer and Keun Taik Lee
Index ......................................................................................................................333
Preface
Food packaging is vital for providing physical protection, preventing post process
contamination, extending shelf life, and communicating vital information to the con-
sumer. Food packaging is of paramount significance in preserving the quality of fresh
and processed foods. It would be practically impossible for food processors to distri-
bute food without packaging. Developments in packaging have moved beyond these
basic packaging functions. Introduction of new packaging methods, such as modified
atmosphere packaging, active packaging (oxygen scavenging, antimicrobial activity),
and intelligent technologies, have performed beyond basic functions; have increased
product quality, safety, and shelf life beyond consumer expectations; and have furth-
ered outreach to distant markets. A variety of packaging materials and technologies
are in use to extend the shelf life of food products. Packaging design and material
properties determine the end use of a package and the shelf life of packaged foods.
Glass, paper, metal, and plastics are the most important groups of materials used
for food packaging. Plastic or polymer-based packaging is still the most widely
used in the food industry, but developments in bio-based packaging are gaining
importance in order to reduce pollution and improve environmental sustainability.
Material properties (e.g., mechanical, permeability, sealing, and food contact
material migration) have significant impact on food quality, shelf life, and safety.
Therefore, food packaging materials are tested to ensure that they have correct gas
and water permeability, an appropriate tin or lacquer layer, thickness, and strength.
Furthermore, new regulations for ensuring the safety of packaging material and pro-
ducts in key industries such as food, cosmetics, and pharmaceuticals have resulted in
increasingly complex legislation that varies by region and country. Additional risks
due to additives in coatings, inks, or adhesives and the use of recycled fibers and plas-
tics, epoxy resins such as bisphenol A in cans, and the reuse of plastic containers all
cause safety concerns. Therefore, food packaging needs to be rigorously tested, and
potential risks mitigated before market entry.
There is a limited number of books on food package testing; therefore, this book
has been designed to shed light on food packaging material testing, shelf life, and
regulations on package testing. This comprehensive handbook, written by a team
of specialists in the specific areas of food packaging, package testing, and food
regulations, will broaden knowledge dealing with problems in package testing in
a series of well-defined chapters on plastics, metal, glass, and paper, so that all
those involved with the production or use of this significant knowledge may obtain
reliable information. This book also covers the areas of vibration, permeation, and
material migration tests and will benefit students, scientists, and professionals in the
area of food packaging.
We are thankful to our contributors for their cooperation and support of this book
project. We also thank the families of our contributors for their support and encour-
agement throughout this project. Our special thanks go to Stephan Zollo, senior editor,
CRC Press/Taylor & Francis Group, for his encouragement and professional advice.
vii
Editors
Preeti Singh has obtained her master’s degree (food technology) and PhD (dairy
technology) from leading institutions in India. She has worked as a scientist at Defence
Food Research Laboratory in Mysore, India, for 2 years. In 2008, she joined the chair of
Food Packaging Technology, Technical University of Munich (TUM), as a research
scientist. Later, she joined the Fraunhofer Institute for Food Process Engineering and
Packaging IVV, Freising, Germany. She has been actively publishing on food packa-
ging, contributing 28 international papers and 15 technical papers, and is currently
coeditor of two forthcoming books on packaging. She is also managing editor of
Food Packaging & Shelf Life, published by Elsevier Science, UK.
Ali Abas Wani is a senior researcher at the Fraunhofer Institute for Process Engi-
neering and Packaging, Freising, Germany. Born and educated in India, he
received his master’s degree (food technology) and PhD (food technology)
from leading Indian universities. Since 2006, he has been a senior assistant pro-
fessor at the Islamic University of Science and Technology, Awantipora, India,
where he was responsible for establishing the Department of Food Technology
and also initiated several key food science programs in the region. Additionally,
he is establishing a food testing center at the Islamic University of Science and Tech-
nology, Awantipora. Dr. Wani is also a cochair for the European Hygienic Engineer-
ing Design Group (EHEDG) representing the Indian regional section. He is the
cofounder and editor-in-chief of Food Packaging & Shelf Life, published by Elsevier
Science, UK. Dr. Wani has published numerous international papers, book chapters,
coedited books, and conference papers. His research focus is on the development of
functional ingredients and measurement of food quality. In addition to close associa-
tion with many scientific organizations in the area of food science and technology, he
is an active reviewer for Carbohydrate Polymers, Food Chemistry, LWT–Food
Science and Technology, Journal of Agricultural Food Chemistry, and many other
scientific journals of repute.
ix
x EDITORS
xi
xii CONTRIBUTORS
Hezhong Wang
Department of Sustainable Biomaterials,
Packaging Systems and Design
Virginia Polytechnic Institute and
State University
Blacksburg, Virginia
CHAPTER 1
Introduction
Food Packaging Materials
CONTENTS
1.1 Introduction.......................................................................................................1
1.2 Packaging Materials for Food Applications ..................................................... 3
1.3 Properties of Packaging Materials ....................................................................4
1.3.1 Barrier Properties ..................................................................................7
1.3.2 Physical and Mechanical Properties .....................................................8
1.3.3 Migration Aspects of Packaging Materials...........................................8
References .................................................................................................................. 9
1.1 INTRODUCTION
Food packaging is not only indispensable in the distribution chain but is designed
to prevent the spoilage of food products throughout the supply chain. Diversity
in food composition and product structure in fresh and processed food products
demands unique packaging solutions for each product category. However, the pri-
mary function of packaging remains similar in order to preserve the freshness as
well as to prevent spoilage and pathogenicity and to extend the shelf life. Before
we proceed to the packaging material properties, it would be appropriate to review
basic functions of food packaging—that is, protection, containment, communication,
and convenience (Figure 1.1) (Wani et al., 2014).
Protection: Each package is intended to protect the food from physical, chemi-
cal, and biological changes. Therefore, the product type determines the pack-
age requirements in order to prevent the food from any physical changes such
as shrinkage arising from moisture loss due to dehydration, loss of texture due
to moisture gain (e.g. potato chips), and/or a tissue injury during transporta-
tion or handling (such as damage to fresh produce). Proper packaging also
1
2 FOOD PACKAGING MATERIALS: TESTING & QUALITY ASSURANCE
Containment
Protection
(prevents mixing and bruising,
(oxygen, moisture,
acts as transportation
microorganisms, dirt,
medium for liquid foods to
chemical contaminants,
prevent vibration and
toxins, etc.)
mechanical shock)
Convenience Communication
(easy lid opening, (nutrition labeling,
microwave and price, product
retortable pouch ingredients, product life,
processing) and storage conditions)
Approved packaging materials for food use are mainly glass, metal, paper,
plastic, and biobased materials. The material properties determine the end use
of a packaging material, and the shelf life is product specific (Robertson
2006). Plastic, metal, glass, and paper are commonly used as packaging materials
to preserve the freshness and quality of different food products. However, bio-
based packaging is a focus of current research in order to avoid the environmen-
tal impact of polymeric packaging materials. Several books have highlighted
specific packaging materials in detail. Following is a brief overview of packaging
materials for food use.
Glass: This inert packaging material provides an absolute barrier to gases and
moisture, making it suitable for flavor retention and freshness of food products
such as beer and wine. Glass can withstand high thermal-processing condi-
tions, provides good insulation, and can be formed into different shapes—either
transparent or opaque. Aluminum oxide coatings improve its barrier properties,
especially from chemical attack (Marsh & Bugusu 2007). Recycling glass to
preserve our fragile environment from pollution is an additional advantage.
Heavy weight and fragility when exposed to internal pressure, impact, and
thermal shock are some of the disadvantages for extensive use of glass as a
packaging material.
Paper: Paper is modified with additives (lacquers, waxes, resins, etc.) or coex-
truded with other polymers to improve its barrier properties. Paper and paper
boards are used in different forms (corrugated boxes, cartons, bags, sacks,
and wrapping paper) for several packaging levels in food and allied products.
Different forms of paper include:
1. Kraft paper: Natural brown, unbleached, bleached white, and heavy duty,
this paper is used to fabricate bags and wrappings. It is the strongest paper
and is used for packaging flour, sugar, and dried fruits and vegetables.
2. Sulfite paper: This paper is glazed to improve its appearance, wet strength,
and oil resistance. Sulfite paper is relatively lighter and weaker than kraft
paper but has high print quality. It is often used with plastic or foil lami-
nates to prepare packaging materials for biscuits and confectionery.
3. Greaseproof paper: Offering resistance to oil but allowing moisture
migration, greaseproof paper is commonly used to pack cookies, butter,
oily foods, candies, and so forth.
4 FOOD PACKAGING MATERIALS: TESTING & QUALITY ASSURANCE
Polyolefins
LDPE Density (910–925 kg m−3), transparency Tough, flexible, resistant to grease High moisture barrier, very Bread and frozen food bags,
(poor–fair), low crystallinity, temperature and chemicals, good sealing low gas barrier flexible lids, squeezable food
range (−50°C to 80°C) properties bottles, etc.
LLDPE Density (910–940 kg m−3), transparency Tough, extensible, good resistance High moisture barrier, very Stretch/cling wrap, heat sealant
(poor–fair), high crystallinity, temperature to grease, good sealing properties low gas barrier coating, etc.
range (−30°C to 100°C)
HDPE Density (945–967 kg m−3), transparency Tough, stiff, strong, resistant to Extremely high moisture Used for bottles of milk, juice, and
(poor), high crystallinity, temperature grease and chemicals, good sealing barrier, very low gas water; cereal box liners,
range (−40 to 120°C) properties, easy to process and barrier margarine tubs; trash and retail
form bags
PP Density (900–915 kg m−3), transparency Moderately stiff, strong, good High moisture and low gas Used for bottles of milk, juice, and
(fair), low crystallinity, temperature range resistance to grease and barrier water; cereal box liners;
(−40°C to 120°C), high meting point of chemicals margarine tubs; hot filled and
160°C microwavable packaging; trash
and retail bags
Polyesters Density (900–915 kg m−3), high High impact-resistance, low High moisture and gas Refillable water bottles, sterilizable
transparency (like glass); temperature scratch-resistance, tough, strong, barrier baby bottles
range (−10°C to 220°C), high meting and resistant to grease and oil
point of >200°C
PETE or PET Density (1380–1410 kg m−3); high Stiff, strong, good resistance to Good barrier to gases and As containers (bottles, jars, and
transparency (good), low crystallinity, grease and chemicals moisture, good grease tubs), semirigid sheets (trays and
temperature range (−60°C to 200°C) resistance blisters), and thin oriented films
(bags and snack food wrappers)
PEN Density (1.36 g cm−3), transparency Stiff, chemical and hydrolytic Good gas and moisture Suitable for hot refills, rewashing,
(good), applicable at both high and low resistance, thermal and thermo- barrier, UV light barrier and recyclable. Suitable for beer
temperatures oxidative resistance and wine bottles to preserve the
flavor
(Continued)
5
6
Table 1.1 (Continued) Properties of the Commonly Used Plastic Packaging Materials for Food Products
Polycarbonate
PVC Density (1350–1450 kg m−3), Strong, stiff ductile, resistant to High moisture barrier, Used in bottles and packaging
transparency (good), temperature range chemicals, stable electrical moderate oxygen barrier, films. Limited use in food
Polyamide Density (1130–1160 kg m−3), Stiff, strong, good resistance to High air and moisture Used for boil-in-bag packaging
transparency (good), applicable grease and chemicals barrier, good resistance to
temperatures (−2°C to 120°C) grease and oil
Source: Marsh, K., Bugusu, B., J. Food Sci., 72, R39–R55, 2007; Lee, D.S., et al., Food Packaging Science & Technology, CRC Press, Boca Raton, FL,
2008.
Note: EVOH, ethyl vinyl alcohol; HDPE, high-density polyethylene; LDPE, low-density polyethylene; LLDPE, linear low-density polyethylene;
PEN, polyethylene naphthalate; PETE, polyethylene terephthalate; PP, polypropylene; PVC, polyvinyl chloride; PVdC, polyvinylidene chloride.
INTRODUCTION 7
materials that influence food quality and safety are barrier properties (light, oxygen,
and water vapor transmission rate), mechanical properties, chemical reactivity, and
migration properties. In order to predict the performance of a package, scientists
and packaging technologists perform an array of tests to ensure that the packaging
material has the desired properties for a selected product to keep it safe throughout
the distribution chain. Some of the critical factors while determining the packaging
materials properties are discussed as follows:
Water vapor barrier: Food products tend to dry out or gain moisture if they are not
packed appropriately. Dried milk and protein powders tend to agglomerate,
while deep-fried products, cookies, and wafers tend to lose their crispy texture
upon absorption of moisture. Furthermore, fresh produce requires packaging mate-
rials with a certain amount of mass transfer to maintain an optimal level of oxygen
required by the produce to respire and to prevent excessive condensation within
the package. Therefore, water vapor permeability of packaging materials greatly
influences the quality of food products. The water vapor transmission rate, a stan-
dard practice to measure water permeability, determines the ability of a package to
allow water vapor to pass through it. The standard test conditions are 90% relative
humidity at 37.8°C. Several methods are in practice and are discussed in detail in
appropriate sections of this book.
Oxygen barrier: Oxygen may be kept away by appropriate packaging to avoid
many undesirable changes in foods. Oxidation causes discoloration of fresh
and processed meat products, off-flavor development or rancidity in products
rich in oil, and mold growth in cheese and bread, and it accelerates spoilage
8 FOOD PACKAGING MATERIALS: TESTING & QUALITY ASSURANCE
1. Tensile testing
2. Seal and peel testing
3. Testing of tear, flexural, and impact properties
4. Testing of seal strength and puncture resistance
5. Peeling test
6. Edge compression test and box compression test
7. Drop test
Migration of polymers, additives, and other components from metal and paper packa-
ging has been a serious concern for consumers (Franz, 2000). Several factors such as the
processing, hot filling, pH, and poor processing of polymers increase the migration risk of
packaging constituents into the food stuffs. Liquid products have more serious problems
than solid or semisolid foods. The migration of polymeric compounds, such as vinyl
chloride, acrylonitrile, styrene, plasticizers (phthalate, adipate esters, acetyltributyl
citrate, BHT [butylated hydroxytoulene], BHA [butylhydroxyanisol], odors, etc.), tin,
lead, aluminum, epoxy resin coatings, dioxins, benzophenone, nitrosamines, chlorophe-
nols, and so on, can be evaluated using gas or liquid chromatography to ensure the safety
of food products. Several regulatory authorities (EU, FDA, etc.) have regulations regard-
ing the permissible limits of migrations for these compounds.
INTRODUCTION 9
REFERENCES
Franz, R. (2000). Migration of plastic constituents. In: Piringer, O.-G., & Baner, A.L. (eds.),
Plastic Packaging Materials for Food, Wiley-VCH, New York, pp. 287–358.
Lee, D.S., Yam, K.L., Piergiovanni, L. (2008). Food Packaging Science and Technology,
CRC Press, Boca Raton, FL.
Lopez-Rubio, A., Almenar, E., Hernandez-Munoz, P., Lagaron, J.M., Catala, R., Gavara, R.
(2004). Overview of active polymer based packaging technologies for food applications.
Food Rev Int, 20(4), 357–387.
Marsh, K., Bugusu, B. (2007). Food packaging—Roles, materials, and environmental issues.
Journal of Food Science, 72(3), R39–R55.
Robertson, G.L. (2006). Food Packaging—Principles and Practice, second edition, CRC Press,
Boca Raton, FL.
Wani, A.A., Singh, P., Langowski, H.C. (2014). Food technologies: Packaging. In: Motarjemi, Y.,
Moy, G.G., & Todd, E.C.D. (eds.), Encyclopedia of Food Safety, Elsevier Science, Oxford,
UK, pp. 211–218.
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DEATH OF TRISTRAM AND ISEULT of these bells and tears*
^ An old man answered her : ^ ^^ Lady, we are in great grief,
Tristram, the free and valiant knight, is dead. He was generous to
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in his ship to Tintagel. Near to a chapel, p 217
176005 TRISTRAM AND ISEULT right and left of the apse^
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