ViTrox Corporation Berhad

Integrity (诚正信实 ) Accountability (承担 ) Courage (勇气 ) Trust and Respect (信任与尊重 ) Gratitude & Care (感恩与关 怀 )

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 ViTrox Corporation Berhad
V810Ai QX1 Smart 3D AXI System
Hardware Overview
Updated: October 2025

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What is an X-ray Machine

An X-ray machine is the machine that involves x-rays. It usually consist of an x-ray generator, and an x-ray
detector.
X-ray machine is widely used in different field:
● Medical - Projectional radiography (conventional radiography), computed tomography (CT Scan),
Radiation therapy (not imaging).
● Airport security
● Revealing counterfeit art
● PCBA Industry.

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Introduction of AXI

Automatic optical inspection (AOI) works very well in electronics manufacturing for printed circuit boards when
joints are visible. However many PCBs today are using technologies such as ball grid array, BGA integrated circuits
and chip scale packages, CSPs where the solder connections are not visible.

This has arisen as a result of the need for greater numbers of interconnections to integrated circuit packages and as a
general result of increasing complexity. In these and many other instances it is necessary to carry out checks using
automated X-Ray inspection (AXI) equipment that can check the solder joints under the components, and also reveal
many defects in solder joints that may not be visible with ordinary optical inspection equipment.

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X-Ray Inspection

X-ray inspection in the SMT production line

is used to evaluate solder joints and
component structures that are not visible
from the surface. By utilizing X-ray
penetration, the system can detect internal AOI
defects such as voids, insufficient solder,
bridging, or misalignment across all types of
component packages.

2D X-ray

Hidden Joint

3D X-ray
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3D Automated X-ray Inspection

2D X-ray 3D X-ray

3D X-ray inspection refers to the

system’s capability to capture and
reconstruct images at different
Z-heights, allowing clear
separation of top and bottom
components without overlap or
imaging artifacts.

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Comparison between 2D and 3D X-ray Inspection

Feature 2D X-ray Inspection 3D X-ray Inspection

Captures a single projection image — all layers (top, Captures multiple images at different angles to
Imaging Principle
bottom, and internal) are superimposed. reconstruct slices at various Z-heights.

Overlapping components and solder joints appear stacked, Allows clear separation between top and bottom
Image Result
making defect identification difficult. components, providing accurate defect localization.

Limited for hidden joints (e.g., BGA, QFN) due to image Reveals internal features and voids with minimal
Defect Visibility
overlap and shadowing. artifacts.

High — precise defect detection at specific depth

Analysis Accuracy Moderate — may misinterpret overlapping features.
levels.

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Machine Development Time Stamp
2025: V810Ai QX1

2010: V810 STD 2014: V810 S2 STD & V810 S2 XXL 2016: V810 Mini 2020: V810 S2 XLW 2023: V810i S2EXDL & V810i S2 XLTM

2010 2014 2016 2020 2023 2025

2013 2015 2018 2021 2024

2013: V810 XXL 2015: V810 S2EX 2018: V810 S2 XLT 2021: V810i S3 2024: V810i XLL

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AXI Machine Overview
Machine Specifications
200 – 240 VAC three phase or
Power Option (Optional) 380 – 415 VAC three phase wye (+/- 5) (50Hz or
60Hz)
Air requirement 7 Bar (101 psi) compressed air
Configuration Top: X-ray Tube, Bottom: Detector
Tube Type Transmissive Closed Tube
Top Clearance 10mm - 90mm (Inclusive board thickness)
Btm Clearance 130mm
Minimum Panel Size (L X W) 50mm x 50mm
Maximum PCB Size 50deg: 800mm X 600mm
(L X W) 30deg: 1015mm X 600mm
Single Stage Inspectable Area 50deg: 400mm X 594mm
(L X W) 30deg: 650mm X 594mm
Dual Stage (Longboard) Inspectable Area 50deg: 800mm X 594mm
(L X W) 30deg: 1015mm X 594mm
Nominal Pixel Range 4um, 8um, 15um, 22um, 30um
Board Thickness 0.5mm (Min) – 15mm (Max)
Max Board Weight 15kg (Default) & 25kg (Optional)
Edge Clearance 3mm
Official Website: Link
Machine Weight ~5600kg
Machine Footprint (W X D X H) 1878mm X 2430mm X 2425mm
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AXI Machine Overview - Top Clearance (W & W/O Alu Filter Cap)

Illustration

XRAY

1MM Filter Cap

TOP CLEARANCE
CLAMPER CLAMPER

BOARD

BELT BELT

Machine Side View

Note: L = Long distance; S = Short Distance

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AXI Machine Overview - Top Clearance (W & W/O Collimator + Alu Filter Cap)

Illustration

XRAY

Collimator 1MM Filter Cap

TOP CLEARANCE
CLAMPER CLAMPER

BOARD

BELT BELT

Machine Side View

Note: L = Long distance; S = Short Distance

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Machine Overview

1830mm (H)
187 (D)
8m m
m 2m
(W 247
)
Front View Rear View

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Machine Overview

1830 mm

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Machine Overview

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Machine Operation Concept
Imaging High Resolution X-Ray Source
- Transmissive tube with superior X-ray focal spot resolution

Chain Design
High Speed FPD
- High pixel resolution with wide dynamics range.
- Low noise, high frame rate

Proprietary Optical Imaging Module

- Optical Alignment
- Motion registration error compensation

Laser Displacement Sensor

- Board height measurement coupled with V810’s AF Algo
- Board warpage compensation

6 DOF Gantry
*Confidential Data – Not for External Sharing - Enable large Top Clearance and Bottom Clearance
detector
detector

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Machine Operation Concept
Planar Computed Tomography Technology

Volumetric Data For

3DCT Generation

BGA

PCBA

On The Fly Image Reconstruction DC

Converter
QFN RC
Comp

Acquisition Up to 500 slices / FOV

Inspection With Dual Sides PCBA
Selective Slices Inspection

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Digital Tomosynthesis (DTS) vs. Planar Computed Tomography (PCT)
Category Digital Tomosynthesis (DTS) Planar Computed Tomography (PCT)

Basic Principle Limited-angle X-ray imaging that reconstructs Extended-angle or multi-projection imaging that
multiple slices from a small number of 2D projections reconstructs planar cross-sections using tomographic
using shift-and-add algorithms. reconstruction algorithms (e.g., filtered back
projection, iterative).

Image Acquisition Acquires several 2D images over a narrow angular Acquires a larger number of projections over a wider
range. range.

Reconstruction Algorithm Simple geometric alignment and summation Mathematical reconstruction (FBP or iterative
(“shift-and-add”). algorithms) using projection models.

Inspection Speed Faster — suitable for high-throughput inline Slower — more suitable for detailed or
applications. high-accuracy inspection.

Image Noise Moderate; noise reduced by averaging but still Lower noise due to complete reconstruction and
affected by limited sampling. optimized filtering.

Hardware Requirement Linear or small-arc X-ray motion; line or flag Multi-angle X-ray capture; often area detector (flag
detector. panel).

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Line vs Area Scan Camera Scanning

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Time Delay Integration (TDI) vs Fixed Pixel Matrix (FPD) Scanning

Time Delay Integration (TDI) is a scanning technology in which a Fixed Pixel Matrix (FPD) is a digital X-ray imaging technology in which a
frame transfer device produces a continuous video image of a moving two-dimensional array of detector pixels captures the complete image field in a single
object by means of a stack of linear arrays aligned with and exposure. Each pixel in the array converts the incoming X-ray intensity into an electrical
synchronized to the motion of the object to be imaged in such a way signal through a scintillator-photodiode structure, and the stored charge is sequentially read
that, as the image moves from one line to the next, the integrated charge out via a thin-film transistor (TFT) matrix.
moves along with it, providing higher resolution at lower light levels
than is possible with a line-scan camera. Unlike line-based scanning systems such as TDI, the FPD operates as a fixed-area detector,
capturing a static projection image at once without the need for synchronized motion
between the object and the detector.
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Time Delay Integration (TDI) vs Fixed Pixel Matrix (FPD) Scanning
Category TDI Scanning Flat Panel Detector (FPD)

Line-scan imaging — captures X-ray intensity one line Area-scan imaging — captures a full 2D X-ray
Imaging Method
at a time as the sample moves across the detector. image in one exposure (like a digital camera).

Uses Time Delay Integration (TDI) — accumulates Uses a fixed pixel matrix (amorphous silicon or
Operation Principle charge line-by-line, synchronized with object motion CMOS). Each pixel converts X-rays to electrical
→ boosts signal-to-noise ratio. signal simultaneously.

Continuous scanning → multiple exposures of the

Image Formation Single exposure → one-shot image capture.
same pixel are integrated.

Very high throughput — ideal for inline inspection of Slower capture and readout — more suitable for
Speed
large panels (continuous imaging). static or spot-check imaging.

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Time Delay Integration (TDI) vs Fixed Pixel Matrix (FPD) Scanning
Category TDI Scanning Flat Panel Detector (FPD)

High effective resolution. Scanning allows

Resolution Resolution limited by pixel pitch.
oversampling for fine solder/joint visibility.

High SNR — accumulated exposure enhances contrast, Lower SNR unless using higher dose; image can
Signal-to-Noise Ratio (SNR)
even at lower X-ray intensity. appear noisier under fast capture.

More dose-efficient (longer integration time = clearer Less efficient — requires stronger X-ray intensity
Radiation Dose Efficiency
image at lower tube power). for the same clarity.

Requires software stitching for large boards

Image Distortion / Stitching No stitching — full frame image captured at once.
(line-by-line scan).

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QX1 Safety Features
Safety Curtain Safety
Sensor Controller

- Protect and prevents operators - Prohibit the X-Ray from emitting

injury from accidentally placing their and halt the motion axes when the
hands inside outer barrier area during interlock is break
board loading or unloading - CE, UL, UKCA certified, safety
standards up to SIL 3, Cat 4, and PLe.

Filter Height Conveyor Link

Sensor Bridge

- Detect panel components height - Prevent short panel from dropping

that exceeded top clearance to between system conveyor and
prevent panel damage and X-ray upstream/downstream conveyors
tube collision

Complete safety system designed for user and PCB protection

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How X-ray is Generated
● Electron Emission:
The cathode (a heated tungsten filament) releases electrons
through thermionic emission.

● Acceleration:
A high voltage (kV) is applied between the cathode (–) and
anode (+), accelerating the electrons toward the target.

● Target Interaction:
When the high-speed electrons hit the tungsten target, they
suddenly decelerate.
○ This deceleration produces X-rays (≈1% of energy).
○ The remaining 99% becomes heat.

● X-ray Output:
The generated X-rays pass through the output window and are
Heat
directed toward the inspection area.

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X-Ray Source & Flat Panel Detector
X-Ray Tube Flat Panel Detector

Interlock 2

Handle

Cooling
Fan
Interlock 1
24V Power
Supply LAN Port

Com Port

24V Power
Triggering Signal
Supply

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QX1 Machine Overview - Front View
No Item Function Note
1
Green: System Ready /
Normal Operation
3 Yellow: Warning / Process in
2 The tower light provides a visual and
Progress
1 Tower Light audible indication of the machine’s
Red: Error / Interlock
operational and safety status.
Triggered / Emergency Stop
Blue: X-ray Emission Active
Buzzer: Audible Alert

The X-Ray On Indicator provides a

X-Ray On visual signal that the X-ray tube is
2
Indicator actively generating radiation within the
inspection chamber.

4 The Machine Front Access Door

provides controlled access to the interior
area of the X-ray system for purposes
The front access door is
such as maintenance.
Machine Front designed in two sections, with
3 It forms part of the radiation safety
Access Door a combined total weight of
enclosure and is integrated with multiple
approximately 154 kg.
interlock sensors to ensure that the X-ray
source cannot operate while the door is
open.

The door hinge provides the mechanical

pivot point that allows the front access
door to open and close smoothly. It
supports the weight of the door, ensures
4 Door Hinge
precise alignment during movement, and
maintains the door’s sealing integrity to
prevent radiation leakage when the door
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is closed.
QX1 Machine Overview - Front View
No Item Function Note

The foot pad serves as the machine’s

base support to ensure stability and
vibration isolation during operation. It
helps distribute the machine’s weight
The QX1 machine do have 8
5 Foot Pad evenly across the floor, minimizes
foot pads
vibration transmission to sensitive
components, and allows for fine leveling
adjustments to maintain machine
alignment and accuracy.

6 The monitor provides a visual interface

for displaying the machine’s graphical
user interface (GUI), inspection images, - Spec: Full HD, 24 inches
6 Monitor and system status in real time. It allows
7 operators to view X-ray images, control - Height adjustable
inspection parameters, monitor process
results, and perform system diagnostics.
8
The operator control panel serves as the
main user interface for controlling
machine operations and performing
Operator system interactions. It typically includes
7
Console control buttons, emergency stop,
indicator lamps, key switches, and touch
interfaces that allow the operator to start,
stop, reset the machine functions safely.

The keyboard tray provides a dedicated

and ergonomic platform for mounting
8 Keyboard tray
the keyboard and mouse used to operate
5 the machine’s software interface.
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QX1 Machine Overview - Front View

Monitor Height Position Adjust Knob

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QX1 Machine Overview - Front View - Operator Console
No Item Function Note

The USB port provides an interface for

connecting external devices such as USB
9 USB Port
flash drives bar-code reader to the
machine’s control computer.

10 12 The front access door lock secures the

machine’s front door to prevent
Unlocked : Front door is
unauthorized or accidental opening
unlocked
Front Door during operation. It ensures operator
10 Locked : Front door is locked
Lock Switch safety by interlocking with the X-ray
9 11 Green Light : On when all
safety circuit — when the door is
interlock switches engaged.
unlocked or opened, X-ray generation is
automatically disabled.

The X-ray power key switch controls the

activation and deactivation of the X-ray
X-Ray Power generation system. When the key is
11 ON/OFF Key turned to the “ON” position, the system
Switch is ready for Enable button to be pressed;
when turned “OFF,” the X-ray system is
completely disabled.

The X-ray enable button activates the

X-ray interlocks. When pressed, the
interlocks are enabled, preparing the
X-Ray Enable system to emit X-rays upon inspection
12
Button command. This button serves as an
additional safety control to ensure that
X-ray emission occurs only after
deliberate operator action.

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QX1 Machine Overview - Front View - Operator Console
No Item Function Note

It is activated only when all

The X-ray ready indicator illuminates interlock conditions are
X-Ray Ready
13 when the system is fully prepared to satisfied, the X-ray power key
Indicator
generate X-rays. is turned on, and the X-ray
enable button is pressed.
14 16
Important: For Authorized
Enables interlock bypass for
14 Service Button and certified Personnel
maintenance.
Only.
13 15
The Emergency Reset button is used to This function ensures that the
restore the machine to a power-ready machine cannot automatically
Emergency state after an Emergency Stop (EMO) restart after an emergency
15 Reset (ES has been released. When pressed, it stop — a manual reset is
Reset) Button initializes the system’s safety circuit and required to confirm safe
enables power to be reapplied to operating conditions before
machine components. resuming normal operation.

When the button is pressed, it

immediate system shutdown
and disabling X-ray
generation, motion drives,
The Emergency Stop button is a safety
Emergency and power circuits.
device designed to immediately cut off
16 Stop (EMO)
power to all motion and hazardous
Button To reset, the button must be
systems in the event of an emergency.
twisted and released, which
restores the circuit to a
standby state.

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QX1 Machine Overview - Front View - Operator Console
No Item Function Note

An Earth Bonding Point (also called

grounding point) is a designated location
Earth Bonding
17 where electrical equipment is connected
Point
to the ground (earth) to ensure safety and
prevent electrical hazards.

20
Used to input commands, configure
18 Keyboard
settings, and control inspection software.
17
A computer mouse is an input device
that allows a user to interact with a
19 Mouse
computer by controlling the movement
of the cursor on the screen.

A mouse holder is an accessory designed

to securely hold a computer mouse when
20 Mouse holder not in use, keeping the workstation
organized and preventing the mouse
from falling or being misplaced.

18 19 A wrist rest is an ergonomic accessory

designed to provide support and comfort
to your wrist while using a mouse. It
21 Wrist Rest helps maintain a neutral wrist position, Position Adjustable
reducing strain and the risk of repetitive
stress injuries such as carpal tunnel
syndrome.
21

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QX1 Machine Overview - Front View - Front Door
No Item Function Note

A door stay (also called a door stopper or

door holder) is a device installed on a
Front Door
22 door to control its movement, keeping it
22 Stay
open, closed, or limiting its swing to
prevent damage.

23 24 25 A safety device designed to prevent

hazardous operation of the system when
Interlock safety doors, covers, or panels are open.
23 Solenoid It ensures that X-ray generation and
Switch other high-risk functions only occur
when all protective interlocks are
engaged.

A safety device designed to prevent

hazardous operation of the system when
Interlock safety doors, covers, or panels are open.
24 Magnetic It ensures that X-ray generation and
Switch other high-risk functions only occur
when all protective interlocks are
engaged.

25 24 23 25 The Magnet is a magnetic component

used to hold and secure machine doors in
25 Magnet place when they are closed or locked. It
ensures the door remains properly
positioned during operation.

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QX1 Machine Overview - Left View
No Item Function Note

2 When the button is pressed, it

immediate system shutdown
1 and disabling X-ray
generation, motion drives,
The Emergency Stop button is a safety
Emergency and power circuits.
device designed to immediately cut off
1 Stop (EMO)
power to all motion and hazardous
Button To reset, the button must be
systems in the event of an emergency.
twisted and released, which
restores the circuit to a
3 standby state.

The X-Ray Emitted Indicator provides a

X-Ray
visual warning signal that the X-ray tube
2 Emitted
is actively generating radiation within
Indicator
the inspection chamber.

The Outer Barrier Shutter Plate is a

protective and functional component on
Left Outer
the sides of the QX1 machine that
3 Barrier Shutter
shields operators, while also guiding and
Plate
controlling the movement of PCBA
boards during inspection.

4 The Machine Fork and Lifting Position

Label indicates the correct points on the
Fork & Lifting QX1 machine where lifting equipment,
4
Position Label such as a forklift or hoist, should be
applied. It ensures safe handling when
moving or positioning the machine.

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QX1 Machine Overview - Right View
No Item Function Note

When the button is pressed, it

4 immediate system shutdown
2 and disabling X-ray
generation, motion drives,
The Emergency Stop button is a safety
1 Emergency and power circuits.
device designed to immediately cut off
1 Stop (EMO)
power to all motion and hazardous
Button To reset, the button must be
systems in the event of an emergency.
twisted and released, which
restores the circuit to a
standby state.

3
The X-Ray Emitted Indicator provides a
X-Ray
visual warning signal that the X-ray tube
2 Emitted
is actively generating radiation within
Indicator
the inspection chamber.

The Outer Barrier Shutter Plate is a

protective and functional component on
Right Outer
the sides of the QX1 machine that
3 Barrier Shutter
shields operators, while also guiding and
Plate
controlling the movement of PCBA
boards during inspection.

Green: System Ready /

Normal Operation
Yellow: Warning / Process in
The tower light provides a visual and
Progress
4 Tower Light audible indication of the machine’s
Red: Error / Interlock
operational and safety status.
Triggered / Emergency Stop
Blue: X-ray Emission Active
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Buzzer: Audible Alert
QX1 Machine Overview - Right Outer Barrier (Exterior)
No Item Function Note

The Safety Curtain Sensor is a protective

light-based sensor installed along the
Safety Curtain Red LED on the emitter
path of the Outer Barrier Shutter Plate. It
1 Sensor illuminates when the sensor is
detects obstructions, such as fingers or
(Emitter) triggered.
small objects, to prevent the barrier from
closing when something is in the way.

The Safety Curtain Sensor is a protective

light-based sensor installed along the
Safety Curtain
path of the Outer Barrier Shutter Plate. It
2 Sensor
detects obstructions, such as fingers or
(Receiver)
small objects, to prevent the barrier from
closing when something is in the way.

The Board Chop Sensor is a safety

sensor that detects the presence of PCBA - Position and sensitivity
panels (or parts of them) in the path of adjustable.
Board Chop
3 the Outer Barrier Shutter Plate. It
Sensor
prevents the barrier from closing when a - Originally Allocated at
board is detected, avoiding damage to Fixed Rail Position.
the panels.

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QX1 Machine Overview - Right Outer Barrier (Interior)
No Item Function Note
4
The 5/3-way pneumatic solenoid valve
5/3-Way controls the movement of the Outer
Pneumatic Barrier Shutter Plate by directing
4
Solenoid compressed air to extend, retract, or hold
Valve the pneumatic cylinder that operates the
barrier.

5 5
The Shock Absorber with
self-compensation is installed at the
Shock Outer Barrier Shutter Plate’s close
5
Absorber position to absorb impact and reduce
stress when the barrier reaches its fully
6
closed position.
7
The Outer Barrier Shutter Plate is a
protective and functional component on
Outer Barrier the sides of the QX1 machine that
6
Shutter Plate shields operators, while also guiding and
controlling the movement of PCBA
boards during inspection.
5 5
The air cylinder is a pneumatic actuator
responsible for moving the Outer Barrier
Shutter Plate to open or close positions.
7 Air Cylinder
It converts compressed air energy into
linear mechanical motion to operate the
barrier.

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QX1 Machine Overview - Right Outer Barrier (Interior)
No Item Function Note

The Cylinder Stroke Extend Air Inlet

Point is the port on the pneumatic
Cylinder
cylinder where compressed air is
8 Stroke Extend
supplied to extend the cylinder rod. It
8 Air Inlet Point
enables the Outer Barrier Shutter Plate to
move to the open position.

10 10
The Cylinder Stroke Retract Air Inlet
Point is the port on the pneumatic
Cylinder
cylinder where compressed air is
9 Stroke Retract
supplied to retract the cylinder rod. It
11 11 Air Inlet Point
enables the Outer Barrier Shutter Plate to
9 move to the closed position.

The mechanical hardstop with Urethane

is installed at the end of the Outer
Mechanical
Barrier Shutter Plate’s travel path. It
10 Hardstop with
physically limits the barrier’s movement
Urethane
and cushions impact when the barrier
10 reaches its fully open or closed position.
10
The Linear Guide and Rail Car (or Guide
Block) form a precision motion system
that allows smooth, accurate, and stable
Linear Guide
11 linear movement of machine
& Rail Car
components, such as the Outer Barrier
Shutter Plate or panel handling
assemblies.

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QX1 Machine Overview - Right Outer Barrier (Interior)
No Item Function Note

A safety device designed to prevent

hazardous operation of the system when
Interlock safety doors, covers, or panels are open.
12 Magnetic It ensures that X-ray generation and
Switch other high-risk functions only occur
when all protective interlocks are
engaged.
15
A safety device designed to prevent
hazardous operation of the system when
safety doors, covers, or panels are open.
Interlock
13 It ensures that X-ray generation and
Switch
other high-risk functions only occur
when all protective interlocks are
14
engaged.

12 The Trigger Flag is a mechanical part

Outer Barrier attached to the Outer Barrier Shutter
Open Position Plate that moves along with it. When the
14
Slot Sensor – barrier reaches the fully open position,
13 Trigger Flag the flag activates the Open Position Slot
Sensor, signaling the control system.

The Open Position Slot Sensor detects

when the Outer Barrier Shutter Plate has
Outer Barrier
reached its fully open position. It
15 Open Position
provides feedback to the control system
Slot Sensor
to ensure proper sequencing and safe
operation.

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QX1 Machine Overview - Right Outer Barrier (Interior)
No Item Function Note

The EMO (Emergency Off) cable

shielding is a protective conductive layer
that surrounds the EMO cable to prevent
EMO Cable
16 electrical noise or interference from
Shielding
affecting the emergency stop circuit. It
ensures reliable and stable operation of
the EMO safety system.
16
The Trigger Flag is a mechanical part
Outer Barrier attached to the Outer Barrier Shutter
Close Position Plate that moves along with it. When the
17
Slot Sensor – barrier reaches the fully close position,
Trigger Flag the flag activates the Close Position Slot
Sensor, signaling the control system.

The Close Position Slot Sensor detects

when the Outer Barrier Shutter Plate has
Outer Barrier
reached its fully close position. It
18 Close Position
17 provides feedback to the control system
Slot Sensor
to ensure proper sequencing and safe
operation.
19
18
The Piston Rod Clevis is a mechanical
linkage that connects the air cylinder
piston rod to the moving component,
Piston Rod
19 such as the Outer Barrier Shutter Plate. It
Clevis
allows the cylinder’s linear motion to be
transmitted efficiently to the connected
part.

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QX1 Machine Overview - Right Outer Barrier (Interior)
Output
No Item Function Note
20 (Open Position)

The Speed Controller is a pneumatic

Air - Close Position got 2 Speed
flow control component installed on the
Controllers
Input air cylinder or air line to adjust the
Speed movement speed of the cylinder. It
20 - Open Position got 1 Speed
Controller controls the airflow rate during extension
Controller only
and retraction, ensuring smooth and safe
motion of components such as the Outer
20 Barrier Shutter Plate.
20
Output
(Close Position)

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QX1 Machine Overview - Top View
No Item Function Note

Control Panel The Cooling Fan Air Vent Hole is an

opening designed to allow proper airflow
in and out of the machine enclosure. It - Main Cabinet *4
Cooling Fan
2 1 works together with the cooling fan to
Air Vent Hole
maintain a stable internal temperature - Control Panel *3
and prevent overheating of electrical and
electronic components.

Green: System Ready /

Normal Operation
Yellow: Warning / Process in
The tower light provides a visual and
Progress
2 Tower Light audible indication of the machine’s
Red: Error / Interlock
operational and safety status.
Triggered / Emergency Stop
Main Cabinet Blue: X-ray Emission Active
Buzzer: Audible Alert

The Machine Front Access Door

provides controlled access to the interior
area of the X-ray system for purposes
The front access door is
1 such as maintenance.
Machine Front designed in two sections, with
3 It forms part of the radiation safety
Access Door a combined total weight of
enclosure and is integrated with multiple
approximately 154 kg.
interlock sensors to ensure that the X-ray
source cannot operate while the door is
open.

3
4 The keyboard tray provides a dedicated
and ergonomic platform for mounting
4 Keyboard tray
the keyboard and mouse used to operate
the machine’s software interface.
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QX1 Machine Overview - Top View
No Item Function Note

The Removable Top Shielding is a

protective cover installed above the
Removable
Cooling Fan Air Vent Hole to prevent
Top Shielding
foreign objects, dust, or debris from
5 for Cooling - Main Cabinet *4
entering the machine while still allowing
Fan Air Vent
5 sufficient airflow for cooling. It is
Hole
designed to be easily removed for
cleaning or maintenance.

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QX1 Machine Overview - Rear View
No Item Function Note

3 The AC Power Main Isolator is a safety

switch used to completely disconnect the
machine from the main AC power
AC Power
1 supply. It allows safe maintenance,
Main Isolator
servicing, or emergency shutdown by
cutting off all electrical power to the
system.

When the button is pressed, it

immediate system shutdown
and disabling X-ray
generation, motion drives,
The Emergency Stop button is a safety
Emergency and power circuits.
device designed to immediately cut off
2 Stop (EMO)
power to all motion and hazardous
Button To reset, the button must be
systems in the event of an emergency.
1 2 twisted and released, which
restores the circuit to a
standby state.

Green: System Ready /

Normal Operation
Yellow: Warning / Process in
The tower light provides a visual and
Progress
3 Tower Light audible indication of the machine’s
Red: Error / Interlock
operational and safety status.
Triggered / Emergency Stop
Blue: X-ray Emission Active
Buzzer: Audible Alert

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QX1 Machine Overview - Rear View
No Item Function Note

A plastic handle mounted on the

machine’s access door or panel. It allows
users to easily open or close the door by
4 Door Handle
inserting their fingers into the recessed
area and pulling, without any protruding
parts.
7
A mechanical locking assembly installed
on the machine’s access door to securely
close and hold the door in position
5
5 Door Lock Kit during operation. It ensures safety,
prevents accidental door opening, and
helps maintain system interlock
4 integrity.

6 The Air Filter Regulator is a pneumatic

component that combines air filtration
and pressure regulation functions. It
Air Filter - Min: 7 Bar (101 psi)
6 ensures clean and stable compressed air
Regulator - Max: 8 Bar (116 psi)
is supplied to the machine’s pneumatic
system for consistent and reliable
operation.

The door hinge provides the mechanical

pivot point that allows the front access
door to open and close smoothly. It
supports the weight of the door, ensures
7 Door Hinge
precise alignment during movement, and
maintains the door’s sealing integrity to
prevent radiation leakage when the door
is closed.
Copyright © ViTrox All Rights Reserved.
QX1 Machine Overview - Rear View
No Item Function Note

The LAN (Local Area Network) Port is a

network interface connector that allows
the QX1 machine to communicate with
external systems such as servers, PCs, or
8 LAN Port
factory networks. It enables data
exchange, remote monitoring, and
control communication through Ethernet
connection.

The Upstream SMEMA Port is a

standardized communication interface
that connects the QX1 machine to the
Upstream
9 previous machine or conveyor in the
SMEMA Port
production line. It allows automatic
coordination of panel transfer and line
control signals between equipment.
8
The Downstream SMEMA Port is a
standardized communication interface
that connects the QX1 machine to the
Downstream next machine or conveyor in the
10
SMEMA Port production line. It allows the QX1 to
send control signals indicating when a
panel is ready to be unloaded or
transferred.
9
10

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QX1 Machine Overview - Rear View - Control Panel
No Item Function Note

The Clamp Lock is a mechanical locking

14 11 device used to secure the machine’s door
or access panel in place when it is
- Left Panel *2
11 Clamp Lock closed. It ensures that the door remains
- Right Panel *2
tightly sealed during operation,
12 maintaining system safety, airflow
control, and X-ray shielding integrity.

The door hinge provides the mechanical

pivot point that allows the front access
door to open and close smoothly. It
supports the weight of the door, ensures - Left Panel *3
12 Door Hinge
precise alignment during movement, and - Right Panel *3
maintains the door’s sealing integrity to
prevent radiation leakage when the door
is closed.

The Cooling Fan Air Vent Hole is an

opening designed to allow proper airflow
in and out of the machine enclosure. It
Cooling Fan
13 works together with the cooling fan to
Air Vent Hole
maintain a stable internal temperature
and prevent overheating of electrical and
electronic components.

A mechanical locking assembly installed

on the machine’s access door to securely
close and hold the door in position
13 14 Door Lock Kit during operation. It ensures safety,
prevents accidental door opening, and
helps maintain system interlock
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integrity.
QX1 Machine Overview - Rear View - Control Panel
No Item Function Note
15 16 17
The Cooling Fan is used to maintain
optimal operating temperature inside the
QX1 machine by providing continuous
- 3* Cooling Fans
15 Cooling Fan airflow. It helps dissipate heat generated
- Power Option : 24 VDC
by electronic components, power
supplies, and control systems during
operation.

The Service Lamp provides localized

lighting inside the QX1 machine during
maintenance or inspection activities. It - 2 tones mode
16 Service Lamp
helps service personnel clearly view - Power Option : 24 VDC
internal components and working areas
when the main cover or door is opened.

The Magnet is a magnetic component

used to hold and secure machine doors in
- Top *2
17 Magnet place when they are closed or locked. It
- Bottom *2
ensures the door remains properly
positioned during operation.

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QX1 Machine Overview - Rear View - Control Panel
No Item Note
18 19
18 Motion Panel

19 Server Panel

20 Power Distributor Unit Panel

21 Direct Current Panel

22 Stepper Panel

20 21 22

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QX1 Machine Overview - Control Panel - Motion Panel
No Item Function Note

The encoder fanout board distributes

encoder signals to multiple devices while
1 keeping signal quality stable. It sends
Btm Z Btm X Btm X Top Z Top Y2 Top Y1 Top X 1 Fan Out Board accurate position feedback to both the
Servo Driver and the VCAT Encoder
3 Card, ensuring smooth and precise
motion control in the QX1 machine.

This is an EtherCAT encoder interface

module that connects an encoder to the
QX1 motion control system. It receives
2 4 position signals from the encoder and
2 Encoder Board sends precise motion feedback data to
the control network (EtherCAT). This
ensures accurate motion synchronization
and positioning during inspection or
panel handling.

The Regenerative Resistor (Regen

Resistor) is used to dissipate excess
electrical energy generated by the servo
Regen
3 motor during deceleration or braking. It
Resistors
converts this energy into heat to protect
the servo drive and maintain system
stability.

The Cabinet Opening Lead Cover is

designed to prevent X-ray leakage,
4 Lead Cover protects and organizes electrical cables
or air tubes that pass through the cabinet
opening.
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QX1 Machine Overview - Control Panel - Motion Panel
No Item Function Note

The Servo Motor Brake Relay controls

the power supply to the brake built into
Top and
the servo motor. It engages or releases
5&6 Bottom Axis Relay Type: Solid State Relay
the brake according to the servo motor’s
Break Relay
operating state, ensuring safe and precise
motion control.

The Servo Drive controls the servo

motor’s motion, including speed,
position, and torque, based on
5 commands from the motion controller. It
7 Servo Drive
acts as the interface between the control
system and the servo motor, ensuring
6
precise and smooth movement for
machine operation.

The AC Power Noise Filter removes

Top X Top Y1 Top Y2 Top Z Btm X Btm Y Btm Z
unwanted electrical noise and
interference from the AC power line
7 8 Noise Filter
before it enters the machine’s power
system. It ensures stable and clean power
is supplied to all electronic components.
9
A clip-on ferrite core used to suppress
high-frequency electrical noise on power
Noise
or signal cables. It helps maintain stable
8 9 Suppression
communication and prevents
Filter
Top X Top Y1 Top Y2 Top Z Btm X Btm Y Btm Z
interference between electronic devices
in the QX1 machine.

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QX1 Machine Overview - Control Panel - Motion Panel
No Item Function Note

The 24 VDC Terminal Block serves as a

10 power distribution point that supplies 24
24 VDC
VDC power to the Top and Bottom Axis
10 Terminal
Brake Relays. It ensures stable and
Block
reliable power delivery for the servo
brake control system.

The 0 VDC Terminal Blocks provide the

return path for the servo brake relay
0 VDC
circuits of the Top and Bottom Axes.
11 Terminal
Together with 24VDC, they ensure a
Block
stable and complete DC power circuit
for reliable brake operation.

Top X
11 Top Y1 Top Y2 Top Z

Top X Top Y1 Top Y2 Top Z

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QX1 Machine Overview - Control Panel - Server Panel
No Item Function Note
1
The Industrial PC (IPC) is mainly
responsible for executing QX1 hardware
operations and service functions. It runs
the core machine software that controls,
1 Atom PC monitors, and coordinates all QX1 Win OS : Win 10 LTSC
subsystems — including motion, IO
slide — ensuring proper hardware
functionality and real-time system
performance.

The Master Controller serves as the core

processing and coordination unit of the
QX1 system. It not only manages and
synchronizes all hardware modules but
also executes the machine’s inspection
algorithms. This includes handling
image processing, defect analysis, and
real-time inspection decisions while
maintaining communication with the Win OS : Win 10 LTSC
2 Main server
IPC for system control and data Memory RAM: 128GB
exchange.

In short, the Master Controller is

responsible for both hardware
synchronization and inspection
computation, ensuring accurate,
high-speed inspection performance in
the QX1 system.
Top X Top Y1 Top Y2 Top Z Btm X Btm Y Btm Z
2

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QX1 Machine Overview - Control Panel - Server Panel
No Item Function Note
4
The Network Switch in the QX1 system
serves as the central communication hub
5 that connects all networked components
— such as the Master Controller,
Industrial PC (IPC), detector,
VVTS/V-One, and other Ethernet-based
devices. It enables stable, high-speed
Network
3 data exchange among these modules to
Switch
ensure synchronized operation and
smooth inspection workflow.

In short, the Network Switch provides

data routing and communication linkage
for all QX1 subsystems within the
machine’s Ethernet network.

3
Fuse Size:
Used to protect the DC light and DC
FUSE,CARTRIDGE
cooling fan circuits. They safeguard
FUSE,0.5A,250VAC,5 X
these components from electrical faults
4 Fuse Blocks 20MM,FAST BLOW
such as overcurrent or short circuits,
preventing damage to the devices and
7 * Cooling Fans + 5 DC
ensuring safe system operation.
Service lamp

The 240V AC Power Outlet Box in the

QX1 system provides a centralized
power distribution point for supplying
Power Outlet AC power to external or auxiliary
5
Top X Top Y1 Top Y2 Top Z Btm X Btm Y Btm Z Box equipment. It ensures safe and organized
power delivery while maintaining proper
electrical grounding and circuit
protection.
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Server Panel - Main Server
No Item Note
D H
A Power Supply

B Network Card Connected to X-Ray Detector

✓
✓
F C GPU * Configuration may vary based on sales package

✓ D CPU + Cooling Kit

E Memory RAM + Cooling Kit * Configuration may vary based on sales package
✓ ✓
E
F M.2 SSD Capacity: 1TB
✓ ✓

Capacity: 1TB
G SATA SSD
B * Configuration may vary based on sales package
✓
✓ H Motherboard
G
A
I (✓) Cooling Fan

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Server Panel - Atom PC
No Item Note

A Power Supply

B CPU + Cooling Kit

C Memory RAM Size: 32GB

D M.2 SSD Capacity: 512GB

E Motherboard

F Cooling Fan & Filter

D
A

C C

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Server Panel - Main Server - Connection Diagram
Machine Working Principle
LAN Setup

Optical Camera

Switch
Laser

Ethernet
Barcode

Hermes Standard
V810 Master Controller
Atom PC

VVTS / V ONE

Ethernet Detector

COM Tube

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Server Panel - Atom PC
EtherCat Master 0 (Servo Axes)

Top X Top Y1 Top Y2 Top Z

Bottom Z Bottom Y Bottom X

EtherCat Master 1 (IO Modules, Stepper, Encoder Card)

Digital Output Digital Output Digital Input Digital Input

1 2 1 2

Right Filter Left Filter AWA Conveyor

Height Stepper Height Stepper Stepper Stepper

Encoder Card

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QX1 Machine Overview - Control Panel - PDU Panel
No Item Function Note

The AC Power Main Isolator is a safety

1 switch used to completely disconnect the
machine from the main AC power
AC Power
1 supply. It allows safe maintenance,
Main Isolator
servicing, or emergency shutdown by
cutting off all electrical power to the
3 system.

Functions as the main circuit breaker in

the QX1 system, providing overcurrent
2 Miniature and short-circuit protection for the
Circuit machine’s AC power supply. It ensures
2 Type: 4 poles
Breaker safe power distribution and
(MCB) automatically disconnects the circuit in
case of electrical faults to protect
internal components and wiring.

Functions as a surge protection device

(SPD) in the QX1 system. It protects the
Surge machine’s electrical circuits from
3 Protective voltage surges and lightning-induced
Device (SPD) spikes, ensuring stable and safe power
delivery to critical components such as
the IPC and Master Controller.

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QX1 Machine Overview - Control Panel - PDU Panel
No Item Function Note

Residual Current Circuit Breaker

(RCCB) used in the QX1 system to
provide earth-fault / leakage current
Residual
protection. It monitors for imbalance
Current
between live and neutral (i.e. leakage to
4 Circuit
ground), and will trip (disconnect) the
Breaker
6 circuit when leakage exceeds its
(RCCB)
threshold, thereby protecting personnel
and sensitive equipment from electric
shock or ground faults.

The AC Power Noise Filter removes

unwanted electrical noise and
interference from the AC power line
5 Noise Filter
before it enters the machine’s power
system. It ensures stable and clean power
is supplied to all electronic components.
4
The 3-Phase AC Power Distributor Unit
in the QX1 system functions as the main
Power Option:
3-Phase AC power distribution hub. It receives
200 – 240 VAC three phase
Power incoming 3-phase AC supply and safely
6 or
Distributor distributes power to major components
5 380 – 415 VAC three phase
Unit such as the Master Controller, Industrial
PC (IPC), X-ray generator, cooling
systems, and auxiliary devices.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Control Panel - PDU Panel
No Item Function Note
10 9
It allows the system to connect or
disconnect power to motors, heaters, or
Switch/control
To Server Panel To Motion Panel other heavy AC loads under command,
7 3-phase AC
(AC) (AC) providing reliable power switching and
power circuits
system control without manual
intervention.

7 Functions as the main circuit breaker in

the QX1 system, providing overcurrent
Miniature and short-circuit protection for the
Circuit machine’s AC power supply. It ensures
8 Type: Single poles
Breaker safe power distribution and
8 (MCB) automatically disconnects the circuit in
case of electrical faults to protect
internal components and wiring.
Incoming Power To DC Panel
(3 Phase) (AC)
The 24 VDC Power Supply converts AC
To Safety Relay 24VDC Power
input power into a stable 24 VDC output - PDU Mode: Unswitch
(DC) Supply
9 to power all DC lighting and DC cooling - 7 * Cooling Fans + 5 DC
fan circuits after the PDU (Power Service lamp
Marked as PS1
Distribution Unit) is powered on.

A dual-channel safety control device that

monitors emergency stop circuits,
interlock switches, and other safety
10 Safety Relay
inputs. It ensures the QX1 machine
enters a safe state (power off or stop)
when a safety condition is triggered.

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QX1 Machine Overview - Control Panel - Direct Current Panel
4 1 2 3 No Item Function Note

Responsible for monitoring and

managing all safety-related signals and
interlocks to ensure safe machine
Safety operation. It continuously checks the
1
Controller status of doors, barriers, and emergency
circuits, and immediately triggers a safe
shutdown if any unsafe condition is
detected.

The Safety Controller Signal Terminal

Safety Block serves as the electrical interface
Controller point between the machine’s safety
2 Signal devices (such as door interlocks, barrier
Terminal sensors, emergency buttons, and safety
Block contactors) and the Safety Controller
module itself.

Prevent Close : When curtain

Outer barrier
The relays function to disable closing sensor blocked
3 Interlock
and opening of outer barrier. Prevent Open : When X-ray
Relay
is turned on

24 VDC & 0
The 24 V DC and 0 V DC Terminal
4 VDC Terminal
Block supplies power for curtain sensor.
Block

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QX1 Machine Overview - Control Panel - Direct Current Panel
5 No Item Function Note

Functions as the safety power-cut

STO and contactor that enforces Safe Torque Off
X-ray Tube and X-ray interlock protection, Type: Electromagnetic
5
Interlock guaranteeing that both motion and X-ray contactor
Contactor generation are completely disabled under
unsafe conditions.

The SMEMA Relay in the QX1 system

functions as the interface control relay
that manages communication and signal
SMEMA exchange between the QX1 machine and
6
Relay upstream/downstream conveyors or
7 6 equipment following the SMEMA
standard (Surface Mount Equipment
Manufacturers Association).

The Digital I/O Module functions as the

electrical interface between the Master
Controller and field devices, handling
binary (ON/OFF) signal processing for
machine control. It receives input signals
VCAT IO from sensors and interlocks, and outputs
7
Module control signals to actuators, relays, and
indicators. The module provides optical
isolation, signal conditioning, and
real-time I/O communication to ensure
reliable operation of all QX1 hardware
subsystems.

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QX1 Machine Overview - Control Panel - Direct Current Panel
No Item Function Note

The Auto Rail Width Break Relay

disables the rail width adjustment motor
Auto Rail
during unsafe conditions (e.g., door open Latching of relay (for brake
8 Width Break
or E-stop) by cutting off its control release)
Relay
power, ensuring safe operation and
preventing unintended movement.

8 The 24 V DC Terminal Block supplies

control power to the Digital I/O module
24 VDC and its connected field devices. It
Terminal provides a stable 24 V DC source for
9
Block for input sensors and output actuators,
Digital I/O ensuring reliable signal transmission and
9 consistent I/O operation within the QX1
control system.

The 0 V DC terminal block acts as the

0 VDC ground/reference for digital I/O signals,
11 Terminal completing circuits for both input and
10
Block for output devices and ensuring stable,
Digital I/O noise-free operation of the digital control
system.
10
The relays function to turn on optical
11 Relays camera light source and self tuning for
PIP sensors.

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QX1 Machine Overview - Control Panel - Direct Current Panel
No Item Function Note

24 VDC The 24 VDC Power Supply converts AC

Power Supply input power into a stable 24 VDC output
12 PDU Mode: Switch
to power the Safety controller, VCAT IO
Marked as PS2 and etc.

48 VDC The 48 VDC Power Supply converts AC

Power Supply input power into a stable 48 VDC output - PDU Mode: Switch
13
to power the Conveyor and AWA stepper - Allocated at the back of PS2
Marked as PS3 drive

X-ray An electromechanical contactor that

14 Indicator energised when X-ray tube is turning on
14 Contactor and emitting X-rays.

A dedicated DC power supply that

provides a stable 24 VDC output to the
X-ray tube.
X-Ray Tube It ensures regulated voltage, current
13 Power Supply protection, and isolation from AC mains,
15 PDU Mode: Switch
supporting safe and reliable operation of
Marked as PS4 the X-ray tube system. Typically
integrated with the safety interlocks to
prevent operation under unsafe
conditions.

12 15

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QX1 Machine Overview - Control Panel - Direct Current Panel
No Item Function Note

A regulated 24 VDC power supply

Flat Panel
dedicated to the Flat Panel Detector
Detector
(FPD) camera of the X-ray system. It
Power Supply
16 provides stable and noise-free voltage to PDU Mode: Switch
the detector’s electronics, ensuring
Marked as
accurate image acquisition and reliable
PS5
operation.

The fuses are protecting the PSU from

17 Fuse
over current.

18 TBA Reserved

A terminal block that provides the

connection point for AC mains power to
the machine’s Power Supply Unit (PSU).
It accepts line (L), neutral (N), and
18 16 AC Power protective earth (PE) conductors,
19 Input Terminal delivering AC voltage to the PSU for
Block for PSU conversion to DC outputs. Ensures
secure, reliable electrical connection,
supports fuse or circuit breaker
integration, and provides isolation and
grounding for safety compliance.

19 17

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Control Panel - Relay Function
No Item Function
4
1 KA1 X-RAY TESTER READY TO ACCEPT PANEL
3
2 KA2 PANEL FROM X-RAY TESTER AVAILABLE
2
3 KA3 PANEL TEST RESULT GOOD
1
4 KA4 PANEL FROM X-RAY TESTER NOT TESTED

6 5 KA5 ON LIGHT SOURCE

5 6 KA6 PIP AUTO TUNE SIGNAL

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Control Panel - Relay Function
1 5 No Item Function

1 KM1
MOTION STO
2 KM2
9
10 5 KM5
X-RAY INTERLOCK
6 KM6

2 6 7 KM7
X-RAY ON INDICATOR
8 KM8
7 8
9 KM9 OUTER BARRIER OPEN CONTACTOR

10 KM10 OUTER BARRIER CLOSE CONTACTOR

Copyright © ViTrox All Rights Reserved.

Control Panel - Safety Controller Definition

Micro USB Port

Programming

Communication
Port
(Interlock Service
Page)

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QX1 Machine Overview - Control Panel -Stepper Panel
No Item Function Note

The Emergency Stop button is a safety

1 Emergency
device designed to immediately cut off
1 Stop (EMO)
power to all motion and hazardous
Button
systems in the event of an emergency.

2 The Cabinet Opening Lead Cover is

designed to prevent X-ray leakage,
2 Lead Cover protects and organizes electrical cables
or air tubes that pass through the cabinet
opening.

The Upstream SMEMA Port is a

standardized communication interface
that connects the QX1 machine to the
Upstream
3 previous machine or conveyor in the
SMEMA Port
production line. It allows automatic
coordination of panel transfer and line
control signals between equipment.

3 The Downstream SMEMA Port is a

standardized communication interface
4 that connects the QX1 machine to the
Downstream next machine or conveyor in the
4
SMEMA Port production line. It allows the QX1 to
send control signals indicating when a
panel is ready to be unloaded or
transferred.

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QX1 Machine Overview - Control Panel -Stepper Panel
No Item Function Note

The LAN (Local Area Network) Port is a

network interface connector that allows
the QX1 machine to communicate with
external systems such as servers, PCs, or
5 LAN Port
7 factory networks. It enables data
exchange, remote monitoring, and
control communication through Ethernet
connection.

The Air Filter Regulator is a pneumatic

component that combines air filtration
and pressure regulation functions. It
Air Filter - Min: 7 Bar (101 psi)
6 ensures clean and stable compressed air
Regulator - Max: 8 Bar (116 psi)
is supplied to the machine’s pneumatic
system for consistent and reliable
operation.

5 The conveyor motor drive directly

controls the conveyor motor’s speed,
direction, and torque based on inputs
from local control panels, sensors, or
6 Conveyor
switches. It ensures smooth movement
7 of panels, precise start/stop operation,
Motor Drive
and protection against overload or faults.
The drive acts as the interface between
the power source and the motor,
providing regulated voltage/current for
reliable conveyor operation.

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QX1 Machine Overview - Control Panel -Stepper Panel
No Item Function Note
10

9 The Auto Rail Width Motor Drive

controls the positioning and movement
of the machine’s adjustable rails to
8 match the panel width automatically. It
Auto Rail
receives input from the rail width setting
8 Width Motor
interface or sensors and drives the motor
Drive
to extend or retract the rails precisely.
This ensures accurate panel alignment,
stable transport, and collision prevention
during operation.

The Filter Height Sensor Module

monitors the panel load’s top clearance
and triggers alert signals if the panel
height exceeds predefined limits. The
Left Filter
motor is driven to a preset position
9 Height Motor
according to the selected inspection
Drive
recipe settings. This mechanism ensures
collision prevention and safe panel
loading, while providing status feedback
and fault alerts for operator awareness.

The Filter Height Sensor Module

monitors the panel load’s top clearance
and triggers alert signals if the panel
height exceeds predefined limits. The
Right Filter
motor is driven to a preset position
10 Height Motor
according to the selected inspection
Drive
recipe settings. This mechanism ensures
collision prevention and safe panel
loading, while providing status feedback
and fault alerts for operator awareness.
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QX1 Machine Overview - Interior View
No Item Function Note

The Cooling Fan is used to maintain

optimal operating temperature inside the
QX1 machine by providing continuous - Cabinet got 3* Cooling Fans
1 Cooling Fan airflow. It helps dissipate heat generated
1 by electronic components, power - Power Option : 24 VDC
3 2
supplies, and control systems during
operation.

The Service Lamp provides localized

lighting inside the QX1 machine during
Top Beam maintenance or inspection activities. It
2 Service Lamp - Power Option : 24 VDC
helps service personnel clearly view
internal components and working areas
when the main cover or door is opened.

The DC Light Main On/Off Switch

controls the power supply to the
machine’s DC lighting system. It allows
the operator to manually switch the
DC Light
inspection or work-area lights on or off,
3 Main On Off
providing visual illumination as needed.
Switch
The switch ensures safe operation,
prevents accidental power flow, and
serves as a simple interface for lighting
control and maintenance purposes.

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QX1 Machine Overview - Interior View - Top Gantry - X Axis
No Item Function Note

The Linear Guide and Rail Car (or Guide

X Axis Linear Block) form a precision motion system
- X1, Top
1 Guide & Rail that allows smooth, accurate, and stable
- X2, Bottom
Car linear movement of machine
components.

The ball screw converts rotational

1 2 3 motion into precise linear motion with
minimal friction, using recirculating ball
bearings along its threaded shaft for high
X Axis Ball efficiency and accuracy. The bearing
Screw and block supports the ball screw, maintains
2
Bearing Block alignment, and absorbs axial and radial
Mechanism loads, ensuring smooth, stable, and
precise movement of the machine axis.
Together, they enable accurate,
repeatable, and low-friction linear
motion in automation systems.

A servo motor is a rotary actuator that

provides precise control of position,
speed, and torque. It consists of a motor
coupled with a feedback device (encoder
or resolver) and is controlled by a servo
X Axis Servo drive or controller. In automation
3
Motor systems, servo motors are used for
accurate motion control of machine axes,
conveyors, and actuators, enabling
Front Door high-speed, repeatable, and closed-loop
operation with protection against
overload or fault conditions.

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QX1 Machine Overview - Interior View - Top Gantry - X Axis
No Item Function Note

The coupling mechanically connects two

rotating shafts—typically a servo motor
shaft and a ball screw or drive shaft—to
transmit torque and rotary motion. It
compensates for minor misalignments,
4 Coupling
absorbs vibration and shock, and ensures
smooth, accurate power transfer between
5 4 connected components, enhancing the
precision and reliability of motion
control systems.

The mechanical hardstop with Urethane

is installed at the end of the X Axis
Mechanical
travel path. It physically limits the
5 Hardstop with
barrier’s movement and cushions impact
Urethane
when the X Axis its fully move to up or
down position.

The X-axis encoder scale is a precision

measurement reference used by the
encoder readhead to determine the exact
vertical position of the gantry. It features
6 a finely graduated optical pattern that
X-Axis
6 allows the encoder to generate position
Encoder Scale
feedback for closed-loop motion control.
This ensures accurate X-axis positioning,
repeatability, and stability during X-ray
inspection and height calibration
Front Door processes.

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QX1 Machine Overview - Interior View - Top Gantry - X Axis
No Item Function Note

The Top X-Axis Negative Limit Slot

Sensor detects when the X-axis exceeds
its upper travel limit beyond the home
Top X Axis position. It acts as a safety interlock,
Negative sending an alert or signal to stop motion
7
Limit Slot and prevent mechanical overtravel or
Sensor collision. This ensures system
protection, positional safety, and
accurate homing reference for the X-axis
assembly.
8
7 The Top X-Axis Negative Limit Slot
Sensor detects when the X-axis exceeds
Top X Axis
its upper travel limit beyond the
Positive Limit
8 maximum travel stroke. It acts as a
Slot Sensor
safety interlock, sending an alert or
signal to stop motion and prevent
mechanical overtravel or collision.

Front Door

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QX1 Machine Overview - Interior View - Top Gantry - X Axis
No Item Function Note

The trigger flag is a mechanical or

reflective element on the X-axis that
passes through the Negative and Positive
Top X-Axis Limit Slot Sensor, activating it when the
Limit Position gantry reaches its most min and most
9
Slot Sensor – max allowable position. This signal
Trigger Flag alerts the control system to stop motion,
preventing overtravel and mechanical
damage, and ensuring safe and reliable
X-axis operation.

The X-axis encoder cable transmits

position feedback signals from the
Renishaw linear encoder to the motion
controller or drive. It carries incremental
10 or absolute encoder data, and
Top X-axis communication signals required for
10
Encoder Cable closed-loop control of the X-axis. This
ensures precise position accuracy,
smooth motion control, and reliable
9 feedback for the gantry’s vertical
movement during X-ray inspection
operations.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Top Gantry - Y Axis
No Item Function Note

The Linear Guide and Rail Car (or Guide

Y Axis Linear Block) form a precision motion system
- Y1 near Left Outer Barrier
1 Guide & Rail that allows smooth, accurate, and stable
- Y2 near Right Outer Barrier
Car linear movement of machine
1 components.

The ball screw converts rotational

2 motion into precise linear motion with
minimal friction, using recirculating ball
bearings along its threaded shaft for high
Y Axis Ball efficiency and accuracy. The bearing
Screw and block supports the ball screw, maintains - Y1 near Left Outer Barrier
3 2
Bearing Block alignment, and absorbs axial and radial - Y2 near Right Outer Barrier
Mechanism loads, ensuring smooth, stable, and
precise movement of the machine axis.
Together, they enable accurate,
repeatable, and low-friction linear
motion in automation systems.

A servo motor is a rotary actuator that

provides precise control of position,
speed, and torque. It consists of a motor
coupled with a feedback device (encoder
or resolver) and is controlled by a servo
Y Axis Servo drive or controller. In automation - Y1 near Left Outer Barrier
3
Motor systems, servo motors are used for - Y2 near Right Outer Barrier
accurate motion control of machine axes,
conveyors, and actuators, enabling
high-speed, repeatable, and closed-loop
operation with protection against
overload or fault conditions.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Top Gantry - Y Axis
No Item Function Note

The Top Y-Axis Negative Limit Slot

Sensor detects when the Y-axis exceeds
its upper travel limit beyond the home
Top Y Axis position. It acts as a safety interlock,
Negative sending an alert or signal to stop motion - Only at Y1 near Left Outer
4
Limit Slot and prevent mechanical overtravel or Barrier
Sensor collision. This ensures system
protection, positional safety, and
accurate homing reference for the Y-axis
assembly.

The Top Y-Axis Negative Limit Slot

Sensor detects when the Y-axis exceeds
Top Y Axis
its upper travel limit beyond the
Positive Limit - Only at Y1 near Left Outer
5 maximum travel stroke. It acts as a
Slot Sensor Barrier
safety interlock, sending an alert or
signal to stop motion and prevent
mechanical overtravel or collision.
6
The trigger flag is a mechanical or
reflective element on the Y-axis that
passes through the Limit Slot Sensor,
4 Top Y Axis
activating it when the gantry reaches its
5 6
Limit Position
lowest allowable position. This signal - Y1 near Left Outer Barrier
Slot Sensor –
alerts the control system to stop motion,
Trigger Flag
preventing overtravel and mechanical
damage, and ensuring safe and reliable
Y-axis operation.

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QX1 Machine Overview - Interior View - Top Gantry - Y Axis
No Item Function Note
8
The mechanical hardstop with Urethane
is installed at the end of the Y Axis travel - 2* at Y1 near Left Outer
Mechanical
path. It physically limits the barrier’s Barrier
7 Hardstop with
movement and cushions impact when the - 2* at Y2 near Right Outer
Urethane
Y Axis its fully move to up or down Barrier
position.

The coupling mechanically connects two

rotating shafts—typically a servo motor
shaft and a ball screw or drive shaft—to
transmit torque and rotary motion. It - 1* at Y1 near Left Outer
Top Y compensates for minor misalignments, Barrier
8
Coupling absorbs vibration and shock, and ensures - 1* at Y2 near Right Outer
smooth, accurate power transfer between Barrier
connected components, enhancing the
7 precision and reliability of motion
control systems.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Top Gantry - Y Axis
No Item Function Note

The Y-axis encoder cable transmits

position feedback signals from the
Renishaw linear encoder to the motion
controller or drive. It carries incremental
or absolute encoder data, and
Y-axis communication signals required for
9 - Y1 near Left Outer Barrier
Encoder Cable closed-loop control of the Y-axis. This
ensures precise position accuracy,
smooth motion control, and reliable
feedback for the gantry’s vertical
movement during X-ray inspection
operations.

The Y-axis encoder scale is a precision

measurement reference used by the
encoder readhead to determine the exact
vertical position of the gantry. It features
a finely graduated optical pattern that
Y-Axis
10 allows the encoder to generate position - Y1 near Left Outer Barrier
Encoder Scale
9 feedback for closed-loop motion control.
This ensures accurate Y-axis positioning,
10 repeatability, and stability during X-ray
inspection and height calibration
processes.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Top Gantry - Y Axis
No Item Function Note

The Y-axis encoder cable transmits

position feedback signals from the
Renishaw linear encoder to the motion
controller or drive. It carries incremental
or absolute encoder data, and
Y-axis communication signals required for
11 - Y1 near Left Outer Barrier
Encoder Cable closed-loop control of the Y-axis. This
ensures precise position accuracy,
smooth motion control, and reliable
feedback for the gantry’s vertical
movement during X-ray inspection
operations.

The Y-axis encoder scale is a precision

measurement reference used by the
encoder readhead to determine the exact
vertical position of the gantry. It features
a finely graduated optical pattern that
Y-Axis
12 allows the encoder to generate position - Y1 near Left Outer Barrier
Encoder Scale
feedback for closed-loop motion control.
11 This ensures accurate Y-axis positioning,
repeatability, and stability during X-ray
inspection and height calibration
processes.
12

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QX1 Machine Overview - Interior View - Top Gantry Z-Axis
No Item Function Note

The Linear Guide and Rail Car (or Guide

Z Axis Linear Block) form a precision motion system
3 1 Guide & Rail that allows smooth, accurate, and stable
Car linear movement of machine
2 components.

The ball screw converts rotational

1 motion into precise linear motion with
1 minimal friction, using recirculating ball
bearings along its threaded shaft for high
Z Axis Ball efficiency and accuracy. The bearing
Screw and block supports the ball screw, maintains
2
Bearing Block alignment, and absorbs axial and radial
Mechanism loads, ensuring smooth, stable, and
precise movement of the machine axis.
Together, they enable accurate,
repeatable, and low-friction linear
motion in automation systems.

A servo motor is a rotary actuator that

provides precise control of position,
speed, and torque. It consists of a motor
coupled with a feedback device (encoder
or resolver) and is controlled by a servo
Z Axis Servo drive or controller. In automation
3
Motor systems, servo motors are used for
accurate motion control of machine axes,
conveyors, and actuators, enabling
high-speed, repeatable, and closed-loop
operation with protection against
overload or fault conditions.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Top Gantry Z-Axis
No Item Function Note

The X-ray tube is the core component of

an X-ray inspection system that
generates X-rays for imaging. It converts
high-voltage electrical energy into X-ray
radiation by accelerating electrons from
4
a cathode to strike a metal anode target.
4 X-Ray Tube The emitted X-rays pass through the
inspected object and are captured by
detectors (e.g., FPD cameras) to produce
internal images for defect detection or
quality inspection. The tube operates
under strict safety interlocks to prevent
accidental exposure.

The X-ray tube is the core component of

an X-ray inspection system that
generates X-rays for imaging. It converts
high-voltage electrical energy into X-ray
5 radiation by accelerating electrons from
a cathode to strike a metal anode target.
5 Laser The emitted X-rays pass through the
inspected object and are captured by
detectors (e.g., FPD cameras) to produce
internal images for defect detection or
quality inspection. The tube operates
under strict safety interlocks to prevent
accidental exposure.

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QX1 Machine Overview - Interior View - Top Gantry Z-Axis
No Item Function Note

The optical camera is used to captures

images of PCB fiducial marks used by
Optical the vision system to compute the PCB’s
7
Camera exact position, rotation and scale relative
10 to the CAD model for accurate
placement/inspection.

Focuses and projects the fiducial image

Optical onto the sensor with high optical clarity
8
Camera Len and minimal distortion to ensure
accurate coordinate measurement.

The optical camera light source provides

controlled illumination for the camera to
capture clear and consistent images of
Optical
the object. It ensures adequate
9 Camera Light
7 brightness, contrast, and uniform
Source
lighting, reducing shadows and glare to
enable accurate measurement, defect
detection, and alignment verification.

The coupling mechanically connects two

8 rotating shafts—typically a servo motor
shaft and a ball screw or drive shaft—to
transmit torque and rotary motion. It
compensates for minor misalignments,
10 Coupling
absorbs vibration and shock, and ensures
9 smooth, accurate power transfer between
connected components, enhancing the
precision and reliability of motion
control systems.
Copyright © ViTrox All Rights Reserved.
QX1 Machine Overview - Interior View - Top Gantry Z-Axis
No Item Function Note

When positioned flag, it scans

and decodes the PCBA
barcode, enabling automated
data linking, tracking, and
process control within the
The barcode scanner is an optical device
inspection system.
Barcode designed to read and decode PCB
11
Scanner barcode labels for board identification
and traceability.
When tilted, it detects the
surface-mapping laser spot to
verify alignment and
calibration between the
scanner and laser system.
13
The air cylinder is a pneumatic actuator
14 responsible for moving the Barcode
Scanner to flag or tilt positions. It
12 Air Cylinder
converts compressed air energy into
Cylinder Stroke
Extend linear mechanical motion to operate the
Air Inlet Point barrier.
Cylinder Stroke 12
Retract The 5/3-way pneumatic solenoid valve
Air Inlet Point 5/3-Way
controls the movement of the barcode
Pneumatic
13 scanner by directing compressed air to
Solenoid
extend, retract, or hold the pneumatic
11 Valve
cylinder that operates the pivot.

The Speed Controller is a pneumatic

Speed flow control component installed on the
14
Controller air cylinder or air line to adjust the
movement speed of the cylinder.
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QX1 Machine Overview - Interior View - Top Gantry - Barcode Scanner Module

Speed
Controller

Cam Roller
Air Cylinder

Laser
Barcode
Scanner

Pivot

Barcode
Scanner
Spot Barcode Scanner laying flag - Barcode Scanner at an tilt angle -
barcode Laser

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Top Gantry Z-Axis
No Item Function Note

The mechanical hardstop with Urethane

is installed at the end of the Z Axis travel
Mechanical
path. It physically limits the barrier’s
15 Hardstop with
movement and cushions impact when the
Urethane
Z Axis its fully move to up or down
position.

The Z-axis encoder cable transmits

position feedback signals from the
Renishaw linear encoder to the motion
15 controller or drive. It carries incremental
or absolute encoder data, and
Z-axis communication signals required for
16
16 Encoder Cable closed-loop control of the Z-axis. This
ensures precise position accuracy,
smooth motion control, and reliable
feedback for the gantry’s vertical
movement during X-ray inspection
17 operations.

The Z-axis encoder scale is a precision

measurement reference used by the
encoder readhead to determine the exact
vertical position of the gantry. It features
a finely graduated optical pattern that
Z-Axis
17 allows the encoder to generate position
Encoder Scale
feedback for closed-loop motion control.
This ensures accurate Z-axis positioning,
repeatability, and stability during X-ray
inspection and height calibration
processes.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Top Gantry Z-Axis
No Item Function Note

The Top Z-Axis Negative Limit Slot

Sensor detects when the Z-axis exceeds
its upper travel limit beyond the home
Top Z Axis position. It acts as a safety interlock,
Negative sending an alert or signal to stop motion
19 18
Limit Slot and prevent mechanical overtravel or
Sensor collision. This ensures system
protection, positional safety, and
accurate homing reference for the Z-axis
18 assembly.

The trigger flag is a mechanical or

reflective element that passes through
the Top Z-Axis Negative Limit Slot
Top Z-Axis
Sensor, causing it to activate an alert or
Negative
signal when the Z-axis reaches or
19 Limit Slot
exceeds its home/upper travel limit. This
Sensor –
ensures precise detection of overtravel
Trigger Flag
conditions, enabling the control system
to stop motion and protect the gantry and
X-ray tube from mechanical damage.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Top Gantry Z-Axis
No Item Function Note

The Top Z-Axis Home Position Slot

Sensor detects when the Z-axis reaches
its defined home or reference position. It
provides a precise positional signal used
Top Z Axis by the control system to initialize the
20 Home Position gantry’s vertical position, calibrate
20 Slot Sensor motion, and enable safe, repeatable
Z-axis movement. This ensures accurate
homing, alignment, and coordinated
operation of the X-ray inspection
system.

21
The trigger flag is a mechanical or
reflective element attached to the Z-axis
that passes through the Home Position
Top Z Axis Slot Sensor, activating it when the gantry
Home Position reaches its home/reference position. This
21
Slot Sensor – provides the control system with a
Trigger Flag precise positional signal for homing,
calibration, and safe coordinated Z-axis
motion, ensuring repeatable and accurate
vertical positioning.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Top Gantry Z-Axis
No Item Function Note

The Top Z-Axis Bottom Limit Position

Slot Sensor detects when the Z-axis
reaches its lowest allowable travel point.
Top Z-Axis
It provides a safety signal to the control
Bottom Limit
22 system to prevent overtravel, mechanical
Position Slot
collision, or damage to the gantry and
Sensor
X-ray tube assembly. This ensures safe
vertical motion, positional protection,
and reliable system operation.

The trigger flag is a mechanical or

reflective element on the Z-axis that
Top Z-Axis passes through the Bottom Limit Slot
Bottom Limit Sensor, activating it when the gantry
23 Position Slot reaches its lowest allowable position.
Sensor – This signal alerts the control system to
23 Trigger Flag stop motion, preventing overtravel and
mechanical damage, and ensuring safe
and reliable Z-axis operation.

22

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QX1 Machine Overview - Interior View - Top Gantry Z-Axis
No Item Function Note

Is a safety-hold mechanism designed to

lock the Z-axis in position when
machine power is removed. It
automatically engages during power-off
Top Gantry or emergency stop conditions to prevent
24 Z-Axis Brake the X-ray tube assembly from
Kit descending due to gravity. This ensures
operator safety, protects critical
components, and maintains the
mechanical stability of the gantry during
shutdown or maintenance.

The mechanical hardstop with Urethane

is installed at the end of the Z Axis travel
Mechanical path. It physically limits the barrier’s
25
Hardstop movement and cushions impact when the
Z Axis its fully move to up or down
position.

24 25

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QX1 Machine Overview - Interior View - Conveyor Module
No Item Function Note

The Linear Guide and Rail Car (or Guide

Block) form a precision motion system
Linear Guide
1 1 that allows smooth, accurate, and stable
& Rail Car
linear movement of machine
components.

Adjustable Rail

Fix Rail

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QX1 Machine Overview - Interior View - Conveyor Module
No Item Function Note

The conveyor belt motor drives the

movement of the conveyor, providing
mechanical power to transport panels or
Conveyor Belt products through the inspection system.
1
Motor It ensures controlled speed, direction,
and smooth motion, enabling
synchronized handling, precise
positioning, and continuous workflow.

The lead screw coupled to the conveyor

belt motor converts the motor’s
rotational motion into linear movement
to drive a precision-adjustable conveyor
Conveyor Belt mechanism or positioning components
2 3 2 Motor Lead along the belt system. It enables
Screw accurate, repeatable panel transport,
alignment, and synchronization with
other machine processes, while
maintaining low backlash and smooth
motion.

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QX1 Machine Overview - Interior View - Conveyor Module
No Item Function Note

4
The Auto Rail Width Motor drives the
lead screw to automatically adjust the
distance between conveyor or gantry
rails according to panel width or
Auto Rail inspection settings. The lead screw
Width Motor converts the motor’s rotational motion
4
and Lead into precise linear movement,
Screw positioning the rails accurately.
Together, they ensure reliable, repeatable
rail adjustment, proper panel alignment,
and collision prevention during
automated operation.

The conveyor link bridge mechanism

connects two conveyor sections,
allowing panels to transfer smoothly
between them. It compensates for
Conveyor alignment gaps, height differences, and
5 Link Bridge relative motion between conveyors,
5 Mechanism ensuring continuous, stable transport of
panels without dropping or jamming.
The mechanism may include adjustable
guides, belts, or rails to maintain precise
5 panel positioning and system reliability.

Copyright © ViTrox All Rights Reserved.

Conveyor Clamp Plate
QX1 Machine Overview - Interior View - Conveyor Module
No Item Function Note

The conveyor belt is a continuous looped

surface that transports panels or products
through the inspection system. It
provides controlled, smooth, and stable
6 Conveyor Belt
movement, enabling precise positioning,
synchronization with inspection
processes, and efficient material
7
handling.

6 The conveyor belt pulley is a cylindrical

component that guides, drives, and
supports the conveyor belt. It transmits
8 rotational motion from the motor to the
Conveyor Belt belt, maintains tension and alignment,
7
Pulley and enables smooth panel transport.
Pulleys may include drive pulleys, idler
pulleys, and tensioning mechanisms to
ensure consistent belt tracking, reliable
motion, and minimal slippage.

The conveyor clamp plate secures the

PCBA in a fixed position on the
conveyor during transport or inspection.
Conveyor It prevents board shifting, vibration, or
8
Clamp Plate misalignment, ensuring accurate
handling, precise inspection, and
repeatable positioning within the
automated system.

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QX1 Machine Overview - Interior View - Conveyor Module
PIP 2 PIP 3
No Item Function Note

9 9
The Panel In-Place Sensor detects the
PIP 1 PIP 4 presence and correct positioning of the
PCBA on the conveyor before inspection
or processing begins. It ensures the panel
9 9 9
Panel In-Place has fully entered and settled in the Fix Rail - Emitter
Sensor inspection area, allowing the system to Adjustable Fail - Receiver
trigger clamping, image acquisition, or
motion sequences safely and accurately,
while preventing collision or
misalignment errors.

The Fiducial Coupon serves as a

reference target used for system
coordinate alignment, magnification
verification, and image quality
confirmation during the automated
Confirmation, Diagnostic & Adjustment
(CD&A) process.
It provides known geometric and
contrast features that the system uses to
Fiducial verify and fine-tune its X-ray geometry,
10 Coupon focus, and image reconstruction
10 10 10 Module accuracy. Any deviation detected
through the coupon indicates a shift in
system alignment or hardware condition,
prompting automatic compensation in
software to maintain consistent
inspection performance.
In short, the fiducial coupon ensures the
stability and accuracy of X-ray imaging
parameters without requiring external
measurement standards.
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QX1 Machine Overview - Interior View - Conveyor Module
Subsystems
Panel Handling

● Motorized height sensor

30° 50° 50° 30°

Panel Clear Sensor

Panel In Place
Sensor

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QX1 Machine Overview - Interior View - Conveyor Module
No Item Function Note

Serves as a signal interface module that

connects field Sensor wiring to the
QX1 LEFT S
control electronics via a D-Sub
CARD Included PIP 1 and 2
11 connector, enabling organized, reliable,
MODULE Amplifier
and vibration-resistant signal
ASSEMBLY
transmission between sensors, actuators,
and the control system.

Serves as a signal interface module that

connects field Sensor wiring to the
QX1 RIGHT S
control electronics via a D-Sub
CARD Included PIP 3 and 4
12 connector, enabling organized, reliable,
MODULE Amplifier
and vibration-resistant signal
ASSEMBLY
transmission between sensors, actuators,
and the control system.

11

12

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Conveyor - RIGHT S CARD MODULE ASSEMBLY

Terminal Block
Amplifier Lead
Cover
24 VDC & 0
VDC
Distribution
Terminal Block PIP Amplifier

Pneumatic
Solenoid Valve

Pneumatic
Union Y
Connector

Clamp Blade Cylinder

Speed Controller

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QX1 Machine Overview - Interior View - Conveyor Module
No Item Function Note

The Conveyor Panel Clamp Sensor

detects the engagement and position of
the panel clamp mechanism during the
board holding process. The triggering
flag acts as the physical target that
passes through or reflects to the sensor,
Conveyor allowing accurate detection of clamp
14 15 Panel Clamp status. Applicable to Fix (*4) &
13
Sensor & Adjustable Rail (*4)
triggering flag Together, they ensure the PCBA is
properly clamped and secured before
13 inspection or motion begins, providing
feedback to the control system to prevent
misalignment, vibration, or collision
during conveyor movement or X-ray
scanning.

The Clamp Cylinder provides

mechanical actuation to engage and
release the conveyor clamp mechanism Applicable to Fix (*1) &
Clamp
Cam Roller 14 that holds the PCBA in place. It operates Adjustable Rail (*1)
Cylinder
using pneumatic force to generate linear
motion, ensuring stable and repeatable
clamping pressure during inspection.

It ensures that the clamp opens fully or

Compression returns to its rest position when actuation
15
coil spring force is removed, preventing partial
closure or sticking.

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QX1 Machine Overview - Interior View - Conveyor Module
No Item Function Note

The Conveyor Link Bridge Extend

Sensor detects when the link bridge has
Conveyor link
fully extended to connect two conveyor
Bridge Extend Applicable to Fix (*1) &
16 sections. The triggering flag is the
Sensor & Adjustable Rail (*1)
mechanical or reflective element that
Triggering flag
passes through or aligns with the sensor,
activating it.

The Conveyor Link Bridge Retract

Conveyor link Sensor detects when the link bridge has
Bridge Retract fully retracted from the conveyor path. Applicable to Fix (*1) &
16 17
Sensor & The triggering flag is the mechanical or Adjustable Rail (*1)
Triggering flag reflective element that passes through or
aligns with the sensor to activate it.
18
The Panel Present Sensor detects
whether a PCBA is fully loaded onto the
16 Panel Clear conveyor or inspection area, while the
18
Sensor Panel Clear Sensor confirms that the
17 panel has been completely unloaded or
removed.

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QX1 Machine Overview - Interior View - Conveyor Module
No Item Function Note

The AWA (Auto Width Adjustment)

19 Minimum Opening Limit Sensor detects
when the adjustable rails or gantry have
AWA Min
reached their minimum allowable width.
19 Opening Limit - Y2 *1
It provides a safety and reference signal
Sensor
to the control system to prevent
overtravel, mechanical collision, or
excessive force.

The triggering flag is a mechanical or

AWA Min
reflective element attached to the Auto
Opening Limit
Width Adjustment (AWA) mechanism
20 Sensor – Move with Adjustable Rail
that activates the Min Opening Limit
Triggering
Sensor when the rails reach their
Flag
minimum allowable width.

20

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QX1 Machine Overview - Interior View - Conveyor Module
No Item Function Note

The AWA (Auto Width Adjustment)

Home Sensor detects the reference or
zero position of the conveyor’s
AWA Home adjustable rail mechanism. It provides a - Y1 *1
21
Sensor home signal to the control system during - Y2 *1
initialization, ensuring the rail movement
is accurately referenced for subsequent
21
width adjustments.

The triggering flag is a mechanical or

AWA Home reflective element mounted on the Auto
- Move with Adjustable Rail
Sensor – Width Adjustment (AWA) mechanism
22 - Y1 *1
Triggering that activates the Home Sensor when the
- Y2 *1
Flag rails reach their reference (home)
position.

22

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QX1 Machine Overview - Interior View - Conveyor Module

21
19

20

22

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QX1 Machine Overview - Interior View - Conveyor Module
No Item Function Note

The timing belt pulleys transfer precise,

Conveyor slip-free motion from the motor to the
26 23 Timing Belt ball screw, adjusting speed/torque and
25 pulleys enabling smooth, accurate panel
transmission movement.
23 24
The small adjustable pulley near the
Conveyor timing belt path acts as the tensioner,
24 Timing Belt ensuring the belt remains tight and stable
tension kit for precise panel transmission
23 movement.

Ensures precise alignment and smooth

entry of panels into the conveyor system,
25 Rail Tip
preventing skewing, jamming, or
misalignment during loading.

The replaceable rail guide provides a

Enhanced Rail precise guiding surface for the conveyor
26
Guide belt to ensure stable and accurate panel
transportation inside the QX1 machine.

The bridging mechanism cylinder is a

23
Bridging pneumatic actuator used to extend or
27 mechanism retract the bridging mechanism that
27 Cylinder connects the main conveyor to the link
bridge conveyor.

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QX1 Machine Overview - Interior View - Conveyor Module
No Item Function Note

The Link Bridge Outer Conveyor Belt

serves as a transfer path that connects the
Link Bridge
main conveyor to the bridging
28 Inner
mechanism. It ensures smooth and
Conveyor belt
accurate panel movement during the load
and unload process.

The Link Bridge Outer Conveyor Belt

transfers the inspected PCBA panel from
Link Bridge
the QX1 machine to the next
29 Outer
downstream conveyor or unloader. It
Conveyor belt
acts as the final transfer stage in the
28 panel handling sequence.

The Piston Rod Clevis is a mechanical

linkage that connects the air cylinder
piston rod to the moving component,
Piston Rod
30 such as the Link Bridge Mechanism. It
Clevis
allows the cylinder’s linear motion to be
29 transmitted efficiently to the connected
part.

30

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QX1 Machine Overview - Interior View - Bottom Gantry
No Item Function Note

The Linear Guide and Rail Car (or Guide

Y Axis Linear Block) form a precision motion system
- Y1 near Left Outer Barrier
1 Guide & Rail that allows smooth, accurate, and stable
- Y2 near Right Outer Barrier
Car linear movement of machine
components.

3 The ball screw converts rotational

motion into precise linear motion with
minimal friction, using recirculating ball
bearings along its threaded shaft for high
Y Axis Ball efficiency and accuracy. The bearing
Screw and block supports the ball screw, maintains
2
Bearing Block alignment, and absorbs axial and radial
Y1 Mechanism loads, ensuring smooth, stable, and
1 precise movement of the machine axis.
Together, they enable accurate,
repeatable, and low-friction linear
2
motion in automation systems.

Y2 A servo motor is a rotary actuator that

provides precise control of position,
speed, and torque. It consists of a motor
1
coupled with a feedback device (encoder
or resolver) and is controlled by a servo
Y Axis Servo drive or controller. In automation
3
Motor systems, servo motors are used for
accurate motion control of machine axes,
conveyors, and actuators, enabling
high-speed, repeatable, and closed-loop
operation with protection against
overload or fault conditions.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Bottom Gantry
No Item Function Note

The coupling mechanically connects two

rotating shafts—typically a servo motor
shaft and a ball screw or drive shaft—to
transmit torque and rotary motion. It
4 Bottom Y compensates for minor misalignments,
4
Coupling absorbs vibration and shock, and ensures
smooth, accurate power transfer between
5 connected components, enhancing the
precision and reliability of motion
control systems.
5
The mechanical hardstop with Urethane
is installed at the end of the X & Y Axis
Mechanical
travel path. It physically limits the
5 Hardstop with
5 barrier’s movement and cushions impact
Urethane
when the X & Y Axis its fully move to
up or down position.

The Y-axis encoder scale is a precision

5 6 measurement reference used by the
encoder readhead to determine the exact
vertical position of the gantry. It features
a finely graduated optical pattern that
Y-Axis
6 allows the encoder to generate position
Encoder Scale
feedback for closed-loop motion control.
This ensures accurate Y-axis positioning,
repeatability, and stability during X-ray
inspection and height calibration
processes.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Bottom Gantry
No Item Function Note

The ball screw converts rotational

motion into precise linear motion with
minimal friction, using recirculating ball
bearings along its threaded shaft for high
X Axis Ball efficiency and accuracy. The bearing
Screw and block supports the ball screw, maintains
7
Bearing Block alignment, and absorbs axial and radial
Mechanism loads, ensuring smooth, stable, and
precise movement of the machine axis.
7 Together, they enable accurate,
repeatable, and low-friction linear
motion in automation systems.

8
A servo motor is a rotary actuator that
provides precise control of position,
speed, and torque. It consists of a motor
coupled with a feedback device (encoder
or resolver) and is controlled by a servo
X Axis Servo drive or controller. In automation
8
Motor systems, servo motors are used for
accurate motion control of machine axes,
conveyors, and actuators, enabling
high-speed, repeatable, and closed-loop
operation with protection against
overload or fault conditions.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Bottom Gantry
No Item Function Note

The X-axis encoder scale is a precision

measurement reference used by the
encoder readhead to determine the exact
vertical position of the gantry. It features
a finely graduated optical pattern that
X-Axis
9 allows the encoder to generate position
Encoder Scale
feedback for closed-loop motion control.
This ensures accurate X-axis positioning,
repeatability, and stability during X-ray
inspection and height calibration
processes.
9
The X-axis encoder cable transmits
10 position feedback signals from the
Renishaw linear encoder to the motion
controller or drive. It carries incremental
or absolute encoder data, and
Bottom X-axis communication signals required for
10
Encoder Cable closed-loop control of the X-axis. This
ensures precise position accuracy,
smooth motion control, and reliable
feedback for the gantry’s vertical
movement during X-ray inspection
operations.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Bottom Gantry
No Item Function Note

The coupling mechanically connects two

rotating shafts—typically a servo motor
shaft and a ball screw or drive shaft—to
transmit torque and rotary motion. It
Bottom X compensates for minor misalignments,
11
Coupling absorbs vibration and shock, and ensures
smooth, accurate power transfer between
connected components, enhancing the
precision and reliability of motion
12 control systems.

The Bottom X-Axis Negative Limit Slot

11 Sensor detects when the X-axis exceeds
its upper travel limit beyond the home
Bottom X position. It acts as a safety interlock,
Axis Negative sending an alert or signal to stop motion
12
Limit Slot and prevent mechanical overtravel or
Sensor collision. This ensures system
protection, positional safety, and
accurate homing reference for the X-axis
assembly.

13
The Bottom X-Axis Negative Limit Slot
Bottom X Sensor detects when the X-axis exceeds
Axis Positive its upper travel limit beyond the
13 Limit Slot maximum travel stroke. It acts as a
Sensor safety interlock, sending an alert or
signal to stop motion and prevent
mechanical overtravel or collision.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Bottom Gantry
No Item Function Note

The trigger flag is a mechanical or

reflective element on the X-axis that
Bottom X passes through the Limit Slot Sensor,
Axis Limit activating it when the gantry reaches its
14 Position Slot lowest allowable position. This signal
Sensor – alerts the control system to stop motion,
Trigger Flag preventing overtravel and mechanical
15 damage, and ensuring safe and reliable
X-axis operation.

The X-Ray Detector (Flat Panel

Detector, FPD) converts incoming X-ray
photons into digital image data for
analysis. It uses a scintillator layer to
transform X-rays into visible light,
which is then captured by a photodiode
array (TFT sensor) to produce
high-resolution grayscale images.
X-Ray
Top surface is protective
15 Detector
In the ViTrox V810 / V810i / V810Ai cover
(FPD)
13 system, the FPD functions as the
primary imaging sensor, capturing
transmitted X-ray intensity variations
from the inspected PCBA to generate 3D
reconstruction data. This enables precise
defect detection, solder joint analysis,
and internal structure visualization with
high accuracy and repeatability.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Bottom Gantry
No Item Function Note
18
The Bottom Y-Axis Negative Limit Slot
Sensor detects when the Y-axis exceeds
its upper travel limit beyond the home
16 Bottom Y Axis position. It acts as a safety interlock,
Negative sending an alert or signal to stop motion
16
Limit Slot and prevent mechanical overtravel or
Sensor collision. This ensures system
protection, positional safety, and
accurate homing reference for the Y-axis
assembly.

The Bottom Y-Axis Negative Limit Slot

Sensor detects when the Y-axis exceeds
Bottom Y Axis
its upper travel limit beyond the
Positive Limit
17 maximum travel stroke. It acts as a
Slot Sensor
safety interlock, sending an alert or
signal to stop motion and prevent
mechanical overtravel or collision.

The trigger flag is a mechanical or

reflective element on the Y-axis that
passes through the Limit Slot Sensor,
Bottom Y Axis
activating it when the gantry reaches its
Limit Position
18 lowest allowable position. This signal
Slot Sensor –
alerts the control system to stop motion,
Trigger Flag
17 preventing overtravel and mechanical
damage, and ensuring safe and reliable
Y-axis operation.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Bottom Gantry
No Item Function Note

The ball screw converts rotational

motion into precise linear motion with
20 minimal friction, using recirculating ball
bearings along its threaded shaft for high
X Axis Ball efficiency and accuracy. The bearing
Screw and block supports the ball screw, maintains
19
Bearing Block alignment, and absorbs axial and radial
Mechanism loads, ensuring smooth, stable, and
19 precise movement of the machine axis.
Together, they enable accurate,
repeatable, and low-friction linear
motion in automation systems.

The Linear Guide and Rail Car (or Guide

Bottom Z Axis
Block) form a precision motion system
Horizontal
20 that allows smooth, accurate, and stable
19 Linear Guide
linear movement of machine
& Rail Car
components.

The timing belt (visible in the

lower-right portion, linking two pulleys)
serves as part of the power transmission
21 Timing Belt system between the Z-axis motor
(stepper/servo) and the ball screw or lead
screw that drives the vertical movement
21 of the Z-stage.

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QX1 Machine Overview - Interior View - Bottom Gantry
No Item Function Note
24
The timing belt pulleys transfer precise,
slip-free motion from the motor to the
Timing Belt
22 ball screw, adjusting speed/torque and
pulleys
enabling smooth, accurate Z-axis
movement.
25
The small adjustable pulley near the
Timing Belt timing belt path acts as the tensioner,
23
tension kit ensuring the belt remains tight and stable
for precise Z-axis movement.

The Detector Triggering Signal Cable

Detector carries the trigger pulse that tells the
22 24 Triggering detector when to capture, ensuring
22 Signal Cable perfect synchronization with the
machine’s operation.

A servo motor is a rotary actuator that

provides precise control of position,
speed, and torque. It consists of a motor
coupled with a feedback device (encoder
or resolver) and is controlled by a servo
Z Axis Servo drive or controller. In automation
25
Motor systems, servo motors are used for
accurate motion control of machine axes,
conveyors, and actuators, enabling
high-speed, repeatable, and closed-loop
operation with protection against
overload or fault conditions.
23

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Bottom Gantry
No Item Function Note

Is a safety-hold mechanism designed to

28 lock the Z-axis in position when
machine power is removed. It
automatically engages during power-off
Bottom Gantry
or emergency stop conditions to prevent
26 Z-Axis Brake
the detector assembly from descending
Kit
due to gravity. This ensures operator
safety, protects critical components, and
maintains the mechanical stability of the
gantry during shutdown or maintenance.

The Bottom Z-Axis Negative Limit Slot

Sensor detects when the X-axis exceeds
its upper travel limit beyond the home
Bottom Z Axis position. It acts as a safety interlock,
Negative sending an alert or signal to stop motion
27
Limit Slot and prevent mechanical overtravel or
Sensor collision. This ensures system
protection, positional safety, and
accurate homing reference for the Z-axis
assembly.

The Bottom Z-Axis Negative Limit Slot

27
Sensor detects when the X-axis exceeds
Bottom Z Axis
its upper travel limit beyond the
Positive Limit
28 maximum travel stroke. It acts as a
Slot Sensor
26 safety interlock, sending an alert or
signal to stop motion and prevent
mechanical overtravel or collision.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Bottom Gantry
No Item Function Note

The X-axis encoder scale is a precision

measurement reference used by the
encoder readhead to determine the exact
vertical position of the gantry. It features
30 Bottom a finely graduated optical pattern that
29 Z-Axis allows the encoder to generate position
Encoder Scale feedback for closed-loop motion control.
This ensures accurate Z-axis positioning,
repeatability, and stability during X-ray
inspection and height calibration
processes.
31
The X-axis encoder cable transmits
position feedback signals from the
Renishaw linear encoder to the motion
controller or drive. It carries incremental
or absolute encoder data, and
Bottom Z-axis communication signals required for
30
Encoder Cable closed-loop control of the Z-axis. This
ensures precise position accuracy,
smooth motion control, and reliable
feedback for the gantry’s vertical
movement during X-ray inspection
operations.
29
The trigger flag is a mechanical or
Bottom Z Axis
reflective element on the Z-axis that
Limit Position
31 passes through the Limit Slot Sensor,
Slot Sensor –
activating it when the gantry reaches its
Trigger Flag
allowable position.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Interior View - Bottom Gantry
No Item Function Note

The Linear Guide and Rail Car (or Guide

Bottom Z Axis
Block) form a precision motion system
Inclined
32 that allows smooth, accurate, and stable 2 units
Linear Guide
linear movement of machine
& Rail Car
components.

The Linear Guide and Rail Car (or Guide

Bottom Z Axis
Block) form a precision motion system
Vertical Linear
33 that allows smooth, accurate, and stable 2 units
32 Guide & Rail
linear movement of machine
Car
components.

33

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Filter Height Sensor Module - Left
Amplifier Lead
No Item Function Note
Cover

The laser filter height sensor detects the

top height of the incoming PCBA panel
1 2 Filter Height using a non-contact laser measurement.
1
Sensor (Laser) It ensures the loaded panel does not
exceed the preset height limit before
entering the QX1 system.

The sensor amplifier is an electronic

module used to process and amplify
weak signals received from sensors
(such as laser sensors, photoelectric
Filter Height
sensors, or proximity switches).
2 Sensor
Amplifier
It converts the small signal from the
sensor head into a strong, stable output
that can be read by the machine
Adjustable controller (I/O module).
Stage
3
The filter height sensor motor
automatically adjusts the sensor’s
vertical position according to the preset
Filter Height height defined in the inspection program.
3
Mechanical Sensor Motor This ensures the sensor measures
Hardstop with accurately based on the resolution or
Urethane inspection setup required for different
PCBA types.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Filter Height Sensor Module - Left
Amplifier Lead
No Item Function Note
Cover

The laser filter height sensor detects the

top height of the incoming PCBA panel
1 2 Filter Height using a non-contact laser measurement.
1
Sensor (Laser) It ensures the loaded panel does not
exceed the preset height limit before
entering the QX1 system.

The sensor amplifier is an electronic

module used to process and amplify
weak signals received from sensors
(such as laser sensors, photoelectric
Filter Height
sensors, or proximity switches).
2 Sensor
Amplifier
It converts the small signal from the
sensor head into a strong, stable output
that can be read by the machine
Adjustable controller (I/O module).
Stage
3
The filter height motor automatically
4 adjusts the sensor’s vertical position
according to the preset height defined in
Filter Height
3 the inspection program. This ensures the
Module Motor
Mechanical sensor measures accurately based on the
Hardstop with resolution or inspection setup required
Urethane for different PCBA types.

The Limit Slot Sensor detects when the

Filter Height Z-axis exceeds its travel limit. It acts as a
4 Module Limit safety interlock, sending an alert or
Slot Sensor signal to stop motion and prevent
mechanical overtravel or collision.
Copyright © ViTrox All Rights Reserved.
QX1 Machine Overview - Filter Height Sensor Module - Left
No Item Function Note

The filter height sensor reflector works

together with the laser height sensor to
detect the height of the loaded PCBA
Filter Height
panel.
5 Sensor
It reflects the laser beam emitted from
Reflector
the sensor back to the receiver, allowing
accurate distance and height
measurement..

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Machine Start up
Facility Preparation

● Switch facility power ON and restore compressed air supply (7 bar operating pressure).

● Verify correct pressure at the machine air regulator.

Power Distribution Activation

● Turn PDU main isolator to ON.

● Confirm machine power indicators illuminate.

System Power-Up

● Power ON the Main Server and Atom PC.

● Verify network connectivity (ping 192.168.128.70) and ensure both systems boot normally.

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QX1 Machine Overview - Machine Start up
Safety Circuit Reset

● Close and lock the front access door.

● Release all EMO buttons and press ES Reset to restore the emergency stop circuit.

Enable Machine Power

● Switch ON PDU isolators (Q2–Q9).

● Confirm all subsystem power indicators are active.

Activate X-Ray Source

● Insert and turn the X-ray key switch ON, then press the Enable button to activate the source (X-ray Ready LED ON).

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Machine Start up
System Log-In

● Log in to Windows OS and then to the V810 GUI using authorized credentials.

Service & License Verification

● Confirm all software services (e.g., AxiHardwareService, IrpQXService, ReconstructionService) are running.

● If GUI or license errors appear, restart services manually or contact support.

System Initialization

● From the GUI, click Start to begin hardware initialization.

● The system automatically initializes:

○ Digital I/O , Motion system (X, Y, Z, top/bottom tables), Panel handling, Safety controller, X-ray source, Detector, optical camera,
and distance sensor and Remote processor and hardware services

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Machine Start up
X-Ray Tube Warm-Up

● The system performs controlled X-ray tube warm-up based on idle duration:

○ < 8 hrs: 5 min

○ 8 hrs–1 month: 15 min

○ 1–3 months: 30 min

○ 3 months: 60 min

Official Procedure Link: Click Here

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Machine Shut Down
Unload the Panel

● Ensure inspection is completed and safely remove the PCBA and any attached fixtures or clamps.

Perform CD&A (Confirmation, Diagnostic & Adjustment)

● Run one loop of CD&A from the GUI to verify system performance before shutdown.

● Confirm the process completes successfully with no errors.

Stop Machine Services via GUI

● Navigate to the Recipes tab and click Shutdown.

● Wait for the shutdown process to complete, then close the GUI.

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QX1 Machine Overview - Machine Shut Down
Turn Off X-Ray Source

● Disable the X-ray source using the control switch and remove the key for safekeeping.

● Verify the X-ray indicator is OFF.

Shutdown Atom PC

● Connect via Remote Desktop (IP: 192.168.128.70).

● Execute the command shutdown -s in Command Prompt to power off the Atom PC.

Shutdown Main Server PC

● Save and close all applications.

● Use Windows Power Options → Shut down, and wait until the system powers off completely.

Copyright © ViTrox All Rights Reserved.

QX1 Machine Overview - Machine Shut Down
Engage Emergency Stop (EMO)

● Press the EMO button to engage the emergency stop circuit.

Close All Machine Access Doors

● Ensure all machine doors are closed and secured.

Power Off Machine Electrical Supply

● Switch OFF the PDU isolators (Q2–Q9) and Main MCB.

● Verify all machine power indicators are off.

Close Compressed Air Supply

● Set machine air regulator to 0 bar.

● Turn OFF the facility air valve at the main source.

Turn Off Facility Power

● Switch OFF the main facility power supply to fully isolate the machine.

Official Procedure Link: Click Here

Copyright © ViTrox All Rights Reserved.

 Thank You.

Copyright © ViTrox All Rights Reserved.