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Pre-engineered gas-turbine driven pipeline compressor packages
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Siemens Pipeline Compressor Packages
Siemens Pipeline Compressor Packages are pre-engineered gas turbine compressor packages for pipeline applications. These combine our standard ranges of Siemens Gas Turbines (SGT TM) and Siemens Turbocompressors (STC TM) optimized to provide you with the best technical and cost efficient solution for your transmission and distribution needs. The compressors cover a flow range of 5,000 38,000 actual m3 / hr (3,000 22,500 ACFM) with pressure ratios up to 2.0. Gas turbines with powers up to 13 MW (ISO) offer the best efficiency in their class with Siemens world beating dry low emissions or standard combustion systems. Siemens Pipeline Compressor Packages come with a range of pre-engineered standard options to meet customerspecific requirements. Benefits Single-source responsibility Cost efficient solutions Short lead-times Available documentation - Package drawings - Foundation details - P&IDs - Torsional and lateral critical speed report Proven technology Condition monitoring by electronic data exchange On-condition maintenance In-field serviceability Long-term service agreements Siemens Pipeline Compressor Packages are available in three sizes based upon the SGT-100, SGT-200 and the SGT-400 gas turbines. Compressors are matched to the gas conditions and the gas turbine speed to provide optimum performance. Selections can be focused on customerspecific requirements such as maximum efficiency or maximum range or other operating parameters.
General description
Gas Turbines
Air Compressor Multi-stage axial flow Combustion Reverse flow tubular combustion chambers Conventional or dry low emissions (DLE) combustion system High-energy ignition Turbines 1- or 2-stage overhung air-cooled compressor turbine 2-stage high-efficiency free power turbine with interlocking blades for mechanical integrity Cast stators either segmental or complete rings Fuel System Natural gas Optional dual fuel Bearings Both rotors have tilting pad journal and thrust bearings Starting Via the auxiliary gearbox mounted at the inlet end Variable-speed AC motor for SGT-100 and SGT-200 E-driven hydraulic turbine starter system for SGT-400 Option for air/gas motor
Compressors
Casing Forged steel barrel type Common casing for 1- or 2-stage rotor Horizontally opposed inlet and discharge nozzles (can be left- or right-handed) Two end heads with shear ring Rotor Solid forged steel shaft Shrunk on 3-D type impellers Stator Forged diaphragms Fabricated inlet guide vane Cast discharge volute Bearings Tilting pad journal and thrust bearings Seals Tandem dry gas seals Coupling Dry metallic element flexible coupling Non-sparking (brass) coupling guard
Package
Lubrication Common mineral oil system for gas turbine and compressor Reservoir integral with the gas turbine baseplate Controls Fully integrated PLC-based compressor and gas turbine control system Anti-surge control Process and vent valve sequencing Governing Vibration and axial position monitoring Temperature monitoring Load sharing on multi-engine sites (option) Enclosure Indoor enclosure (option) Outdoor enclosure (option) Customer Support Global support network Customer support managers Round-the-clock specialist helpdesk Remote monitoring and troubleshooting via Electronic Data Exchange Network (EDEN) system Diagnostic support from worldwide service centers
SPCP-100 package including auxiliaries such as lubrication system and seal gas system.
SPCP-100
The package is designed for the application of a standardized STC-SV type compressor matching the SGT-100 gas turbine. Aerodynamic parts are tailormade design in order to get highest efficiency and the best operating range for the customer-specific application. Main characteristics: ISO power 4.92 MW (6,600 bhp) Nominal speed 13,000 rpm Max. compressor casing pressure 110 bar g (1,595 psig) Nozzle sizes 20 inch class 900
6,000 5,500
Inlet air temperature C -15 C 0 C
Power limit
Power turbine output [kW]
5,000 4,500 4,000
45 C 15 C 30 C
4,830 kW
11,000
11,500
3,500 3,000 2,500 2,000 1,500 1,000 8,000
Specific heat input kJ/kWh
12,000 12,500 13,000
14,000
16,000
9,000
10,000
11,000
12,000
13,000
14,000
Power turbine speed [rpm]
The SGT-100 performance curve shows the gas turbine power as a function of the ambient temperature and speed with a 100 mm H2 O inlet loss and 75 mm H2 O exhaust loss.
Overall dimensions Length Width Height Weight mm inches mm inches mm inches kg lbs
SPCP-100 9,224 363.15 Compressor head [ft-lbf / lb] 2,650 104.3 2,818 111 40,000 88,200
Single baseplate under compressor and gas turbine
Actual compressor suction flowrate [m3 / hr]
0 30,000 80 70
2-stage
5,000
10,000
15,000
20,000
20,000
1-stage
60 50 40
15,000 10,000 5,000 0 0 2,000 4,000 6,000 8,000 10,000 30 20 10
Baseplate design
Psuc = 30 bar 40 bar 50 bar 65 bar
0 12,000
Actual compressor suction flow rate [ft 3 / min]
The STC pipeline compressor selection chart shows the compressor head versus the suction inlet flow. Two different application areas for the individual design points are shown.
Compressor head [kJ / kg]
25,000
SPCP-200
The package is designed for the application of a standardized STC-SV type compressor matching the SGT-200 gas turbine. Aerodynamic parts are tailormade design in order to get highest efficiency and the best operating range for the customer-specific application. Main characteristics: ISO power 7.68 MW (10,300 bhp) Nominal speed 10,950 rpm Max. compressor casing pressure 110 bar g (1,595 psig) Nozzle sizes 24 inch class 900
9,000 8,000
Inlet air temperature C -15 C -5 C 0 C 15 C
Power limit 7,496 kW
11,000
Power turbine output [kW]
7,000
30 C 11,500
6,000 5,000
40 C 12,000 12,500
4,000 3,000 2,000 7,000
13,000 14,000 Specific heat input kJ / kWh
8,000
9,000
10,000
11,000
12,000
Power turbine speed [rpm]
The SGT-200 performance curve shows the gas turbine power as a function of the ambient emperature and speed with a 100 mm H2 O inlet loss and 75 mm H2 O exhaust loss.
Overall dimensions Length Width Height Weight mm inches mm inches mm inches kg lbs
SPCP-200 10,715 421.85 Compressor head [ft-lbf / lb] 2,650 104.3 3,010 118.5 53,900 118,850
Single baseplate under compressor and gas turbine
Actual compressor suction flowrate [m3 / hr]
0 30,000 80 70
2-stage
5,000
10,000
15,000
20,000
25,000
20,000
1-stage
60 50 40
15,000 10,000 5,000 0 0 2,000 4,000 6,000 8,000 10,000 12,000 14,000 30 20 10 0 16,000
Baseplate design
Psuc = 30 bar 40 bar 50 bar 65 bar
Actual compressor suction flow rate [ft 3 / min]
The STC pipeline compressor selection chart shows the compressor head versus the suction inlet flow. Two different application areas for the individual design points are shown.
Compressor head [kJ / kg]
25,000
SPCP-400
The package is designed for the application of a standardized STC-SV type compressor matching the SGT-400 gas turbine. Aerodynamic parts are tailormade design in order to get highest efficiency and the best operating range for the customer-specific application. Main characteristics: ISO power 13.4 MW (18,000 bhp) Nominal speed 9,500 rpm Max. compressor casing pressure 125 bar g (1,812 psig) Nozzle sizes 30 inch class 900
Lines in blue apply to standard size PT nozzle. Lines in orange apply to large (high ambient) PT nozzle.
16,000 15,000 14,000
Inlet air temperature C
Power limit -15 C 0 C 13,122 kW
9,750
10,000 15 C 10,250 30 C 30 C 40 C 10,500 10,500 10,750 11,000 50 C 11,500 12,000 12,500 13,000
Power turbine output [kW]
13,000 12,000 11,000 10,000 9,000 8,000 7,000 6,000 5,000 4,000 5,000 6,000
Specific heat input kJ/kWh
7,000
8,000
9,000
10,000
Power turbine speed [rpm]
The SGT-400 performance curve shows the gas turbine power as a function of the ambient temperature and speed with a 100 mm H2 O inlet loss and 75 mm H2 O exhaust loss.
Overall dimensions Length Width Height Weight mm inches mm inches mm inches kg lbs
SPCP-400 10,787 424.7 Compressor head [ft-lbf / lb] 2,750 108.3 3,448 135.75 72,800 160,525
Seperate baseplates under compressor and gas turbine
Actual compressor suction flowrate [m3 / hr]
0 30,000 80 70 20,000
1-stage
5,000
10,000 15,000
20,000
25,000
30,000
35,000
40,000
60 50
15,000 40 10,000 5,000 0 0 4,000 8,000 12,000 16,000 20,000 24,000
Psuc = 30 bar 40 bar 50 bar 65 bar
Baseplate design
30 20 10 0
Actual compressor suction flow rate [ft 3 / min]
The STC pipeline compressor selection chart shows the compressor head versus the suction inlet flow. Two different application areas for the individual design points are shown.
Compressor head [kJ / kg]
25,000
2-stage
Conversion charts
Standard vs. actual volume flow
Actual compressor suction flow rate [m3 / hr]
0 2,000 1,800 1,600 10,000 20,000 30,000 40,000
p suc = 65 bar p suc = 55 bar p suc = 50 bar
50,000 2,000,000
V norm [mmscfd]
1,400 1,200 1,000 800 600 400 200 0 0 5,000 10,000 15,000 20,000 25,000
p suc = 40 bar
1,500,000
p suc = 30 bar
1,000,000
500,000
0 30,000
Actual compressor suction flow rate [ft 3 / min]
Compressor head vs. pressure ratio
35,000 30,000 25,000 20,000 15,000 10,000 5,000 0 0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 20
40 C 20 C 0 C suction temperature
100
Compressor head [ft-lbf / lb]
80
60
40
Compressor head [kJ / kg]
The two diagrams allow an approximation of the Actual Compressor Suction Flow Rate and the Compressor Head required for the selection charts shown for the individual packages.
Pressure ratio [P 2 /P1]
V norm [Nm3 / hr]
Published by and copyright 2008: Siemens AG Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany Siemens AG Energy Sector Oil & Gas Wolfgang-Reuter-Platz 47053 Duisburg, Germany Siemens Energy Inc. 10730 Telge Road Houston, Texas 77095, USA For more information, please contact our Customer Support Center. Phone: +49 180 524 70 00 Fax: +49 180 524 24 71 (Charges depending on provider) E-mail: [email protected] Oil & Gas Division Order No. E50001-G440-A105-V1-4A00 Printed in Germany Dispo 05400, c4bs 1389, 4498 WS 11083 Printed on elementary chlorine-free bleached paper.
All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its affiliates, or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contact.
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