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ABB MACHsense-R - Customer Presentation

ABB MACHsense-R_customer Presentation

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Daniel Christian Sihombing
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335 views13 pages

ABB MACHsense-R - Customer Presentation

ABB MACHsense-R_customer Presentation

Uploaded by

Daniel Christian Sihombing
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Customer presentation, Motors and Generators Service

ABB MACHsense-R
Remote condition monitoring for
motors and generators

ABB MACHsense-R
Overview

Continuous remote condition monitoring for motors and


generators while operating

Sensors feed signals to Data Analysis Unit for processing

On-board processor generates Key Condition Parameters


(KCPs) for each potential fault

KCPs are transmitted wirelessly to ABB server

Customer can log in to ABB server and view overall status

When KCP exceeds preset limits, alarm is triggered and


sent to customer

ABB local service center provides expert follow-up and


detailed report

ABB Group
January 10, 2017 | Slide 2

ABB MACHsense-R
Hardware and software
Data Analysis Unit
Installed by ABB field service engineer
Can be installed on new or existing equipment
Suitable for any size or make of motor and generator
Data analyzed by embedded processor
4 channels simultaneous vibration data
5 channels temperature data
Optional
4 channels voltage +/- 0 10 V
4 channels current 0 - 20 mA
Dedicated software
Patented algorithms developed by ABB
New algorithms/upgrades through on-going research
Software can be updated from ABB server
ABB Group
January 10, 2017 | Slide 3

ABB MACHsense-R
Configuration and set up

ABB Group
January 10, 2017 | Slide 4

Configuration by ABB field service engineer using ABB


MACHsense-P to determine:
Actual operating slip
Operating load
Operating speed and line frequency
Relationship between load and slip
Operating level of each KCP

Set up generation of Key Condition Parameters (KCPs) for


different faults

Set alarm levels alarm will be triggered when operating


parameter exceeds preset limit

ABB MACHsense-R
Web based solution

ABB Group
January 10, 2017 | Slide 5

Key Condition Parameters for different faults are generated


and transferred to ABB server:
Rotor condition - rotor bar index, eccentricity values
Bearings - BeAM, BeaCon, crest, HF RMS
Installation - unbalance, misalignment, looseness
Operating condition - slip, no. of starts / stops

Secure ABB server manages data, provides online access


to authorized customer personnel

Server generates alarms sent to customer by SMS or


email

When alarm triggered, on-site unit transmits supporting raw


data to server for detailed report

ABB MACHsense-R
Benefits of ABB web based approach

Avoids false alarms by monitoring KCP rather than overall


values

Monitors condition of each fault by trending KCP

Keeps costs down by transmitting KCPs rather than raw


data

Enables customer access to all information at any time via


internet

Allows detailed report to be generated when required

Provides support at time of alarm generation with expert


analysis and maintenance plan

ABB Group
January 10, 2017 | Slide 6

ABB MACHsense-R
Deliverables

4 channels
vibration data
5 channels
temperature data
(2 sensors in
bearings, 3 sensors
in winding)

Outputs - general
Overall trend - velocity,
displacement,
acceleration (rms/pk)

Operating data
Speed/slip/line frequency
Operating hours, no. of
starts/stops

Electrical index - vibration


Eccentricity dynamic/static
Rotor bar

Optionally 1 current
sensor

ABB Group
January 10, 2017 | Slide 7

Bearing Index Crest


Kurtosis
High Frequency RMS
BeAM, BeaCon

Temperature
Winding/bearing
temperature trend
Cooler fouling

Mechanical faults:
Trending of fault
frequencies based on
ABB MACHsense-P
configuration

Optional - with 1 current


sensor
Crest factor
Rotor bar damage
THD
Eccentricity
Harmonics
HCF

ABB MACHsense-R
Standard architecture
Server

Alarm

KCP

Alert

Time
Customer

LSC
ABB Group
January 10, 2017 | Slide 8

RTC

ABB MACHsense-R
Alarm management architecture
Server

Alarm

KCP

Alert

Time
Customer

LSC
ABB Group
January 10, 2017 | Slide 9

Detailed Report

RTC

ABB MACHsense-R
Target application

Wind Power

Process Industry

Marine

Metal

ABB Group
January 10, 2017 | Slide 10

Off Shore

Mining

COG

Traction

ABB MACHsense-R
Advantages over conventional systems

ABB Group
January 10, 2017 | Slide 11

On-board analysis
Higher reliability and quantification of defect severity

Data transfer via GPRS, 3G


No need to pass data through firewalls at customer site

4 channel vibration and 5 channel temperature data collection


Unique sensor mounting locations to pick up electrical and
mechanical faults
Cross channel phase for trouble shooting

Web based solution


Enables customer to view data from anywhere across the globe

Alarm handling
Fast notification of alarm through SMS, e-mail
Prompt report submission on generation of alarm

Automated analysis
Generates quick automated report
Applicable to wide range of motors and generators

ABB MACHsense-R
Clear customer benefits

Continuous monitoring of motor or generator while operating - no


unscheduled stoppages

No complicated installation - wireless data transfer

Provides early warning of failures allows time to plan maintenance

Transfers raw data only when threshold limit is exceeded - minimizes


data transfer costs

Automated report on motor condition - provides recommendations for


corrective action

No manual interference/monitoring required - minimize human error

Unplanned downtime is reduced, resulting in optimized cost of


ownership

ABB Group
January 10, 2017 | Slide 12

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